A-1.

SPREADER BAR CALCULATION - Spreader Bar-01

Load Data Reference: LIFTING DEVICE DESIGN REQUIREMENTS FOR LIFT ON / LIFT OFF (LO/LO) MODULE (21 Dec 2021)
a) Case-1

A1 Fh1 A2
Fh2
Fr1 Fr2
Hc

W1 W2
B1 Lt B2
Lc.g

CoG PACKAGE

Design Weight (SWL ) = 220 kips 100000 kg

Impact Factor fi = γwc*γcog*γdaf*γskl**γc*γt*γw = 2.04

Where
Weight contingency γwc = 1.05
COG shift γcog = 1.10
DAF γdaf = 1.12
SKL γskl = 1.10
Consequence factor γc = 1.30
Tilt Factor γt = 1.05
Yaw Factor γw = 1.05

Calculated Weight (Wtc) = 449.6 kips 203,946 kg

Length to CoG (Lc.g) = 236.22 in 600.0 cm
Total Length (Lt) = 472.44 in 1200.0 cm
Height to Center (Hc) = 17.72 in 45.0 cm
Angle 1 (A1) = 45 deg
Angle 2 (A2) = 45 deg
Angle 3 (B1) = 5 deg

3 L001-04000-CS-8180-100733-1217_R1 Restricted
 Angle 4 (B2) = 5 deg
Length of Spreader Bar (Lx) = 472.44 in 1200.0 cm
Selected Beam : BUILT-UP MEMBER PG 500x400
unit weight (wb) 0.2 kip/ft 310.2 kg/m
Depth (Db) x Width (Bb) 40.00 cm x 30.00 cm
Flange thk (tf) x web thk (tw) 4.00 cm x 2.00 cm
Left web thk (twl) x right web thk (twr) 0.00 cm x 0.00 cm

Y
Bb

A1
Db

A4 A2 A5 X

A3

Section Ai yi yi*Ai Ii di di^2*Ai

A1 120 38.0 4560.0 160 18.0 38880.0
A2 64 20.0 1280.0 5461 0.0 0.0
A3 120 2.0 240.0 160 -18.0 38880.0
A4 0 20.0 0.0 0 0.0 0.0
A5 0 20.0 0.0 0 0.0 0.0
Σ 304.0 6080.0 5781.3 77760.0
yx = 20.0 cm
Ix = 8.4E+04 cm4
Elastic modulus in Z Sx=I/yx Sx = 4.2E+03 cm3
Section Ai xi yi*Ai Ii di di^2*Ai
A1 120 15.0 1800.0 9000 0.0 0.0
A2 64 15.0 960.0 21 0.0 0.0
A3 120 15.0 1800.0 9000 0.0 0.0
A4 0 0.0 0.0 0 -15.0 0.0
A5 0 30.0 0.0 0 15.0 0.0
Σ 304.0 4560.0 18021.3 0.0
yy = 15.0 cm
Iy = 1.8E+04 cm4
Elastic modulus in Y Sy=Iy/yy Sy = 1.2E+03 cm3
A= 47.1 in^2 304.0 cm^2
Sx = 254.9 in^3 4177.1 cm^3
Sy = 73.3 in^3 1201.4 cm^3
rx = 6.5 in 16.6 cm
ry = 3.0 in 7.7 cm
Material ASTM A572 GR.50
Max. Yied (Fy) = 50 ksi 3514.1 kg/cm^2
E= 29000 ksi 2038.9 kg/cm^2
K= 1
Deflection at midspan, Δ = 1.10 in 2.80 cm
W1 = ((Lt-Lc.g)/Lt)*Wtc = 224.8 kips 101973 kgs
W2 = (Lc.g/Lt)*Wtc = 224.8 kips 101973 kgs

Fh1 = W1/tan(A1) = 224.8 kips 101973 kgs

Fh2 = W2/tan(A2) = 224.8 kips 101973 kgs
Fr1 = W1*tan(B1) = 19.7 kips 8921.5 kgs
Fr2 = W2*tan(B2) = 19.7 kips 8921.5 kgs
Total Fh + Fr (Location 1) = 244.5 kips 110894 kgs
Total Fh + Fr (Location 2) = 244.5 kips 110894 kgs
Max (Fh+Fr) = 244.5 kips 110894 kgs

4 L001-04000-CS-8180-100733-1217_R1 Restricted
Check for Compression Member -Flexural Buckling (AISC 360-10 Sec. E3)
Stiffened Elements criteria
h/tw<=1.49*sqrt(E/Fy) 16 <= 36 NONSLENDER
h/tw<=3.76*sqrt(E/Fy) 16 <= 91 COMPACT
h/tw<=5.7*sqrt(E/Fy) 16 <= 137 COMPACT

KLx/r <= 4.71*sqrt(E/Fy) 72 <= 113.4

Fe=(3.14^2*E/(K*L/r)^2 55
Fcrc1=(0.658^(Fy/Fe))*Fy 34 ksi
All. Compression, Pn1 = Fcr * Ag = 1606 kips 728,254 kgs

Check for Compression Member -Torsional Buckling (AISC 360-10 Sec. E4)
Eff. length factor for torsional buckling, Kz 1
Member length, L 472 in
Shear modulus of elasticity of Steel, G 11200 ksi
Fe=(3.14^2*E*Cw/(Kz*L)^2+G*J)*1/(Ix+Iy) 162 ksi
Fcrc2=(0.658^(Fy/Fe))*Fy 44 ksi 3088.2 kg/cm^2
All. Compression, Pn2= Fcr * Ag = 2070 kips 939,153 kgs
Required Compression, Pr 244 kips 110894.3 kgs

Check for Torsional and Flexural-Torsional Buckling (AISC 360-10 Sec. F2)
Length between laterally braced point, Lb= 472.4 in 1200.0 cm

Lp= 128.5 in 326.3 cm

Warping constant, Cw=Iy*ho^2/4 = 21744 in6 5838912.0 cm6

rts= 3.5 in 8.8 cm

Torsional Constant, J= 32.8 in4 1365.3 cm4

For doubly symetric I-shape, c= 1.0
Distance between flange centroids, ho= 14.2 in 36.0 cm
Modification factor, Cb= 1.0

Lr= 343 in 870.8 cm

Lb>Lr, LTB Applies, Mn=Fcr*Sx<=Mp

Fcr for flexural LTB, Fcrf= 58.0 Ksi 4078.3 kg/cm^2

Table 3, Values of Ca (Refer to AISC ASD)

All. Compression Pc=min(Pn1,Pn2)/1.67 961 kips 436080.4 kgs
Check Compression, fa/Fa = 0.25 OK
Required Flexural Strength
Mrx = Fh1*(Hc+Δ)-fr1*(Hc-Δ) +wb*lx^2/8= 4388 kip.in 783.7 kg.cm
Mry = Fh2*(Hc+Δ)-fr2*(Hc-Δ) +wb*lx^2/8= 219 kip.in 39.2 kg.cm

5 L001-04000-CS-8180-100733-1217_R1 Restricted
Available Flexural Strength
Mcx= min(FY,Fcrf)*Sx/1.67 7629 kip.in 8789717.5 kg.cm
Mcy= min(FY, Fcrf)*Sy/1.67 2194 kip.in 2528128.6 kg.cm

UNITY CHECK
Check Pr/Pc 0.254 ≥ 0.2
Checking against formula (AISC 360-10 H1-1a) Axial Compression and Bending
Pr/Pc+8/9*(Mrx/Mcx+Mry/Mcy)≤1.0 0.854 < 1 OK

6 L001-04000-CS-8180-100733-1217_R1 Restricted