Yaesu Ft-2500r Service Manual - Tabascan
Yaesu Ft-2500r Service Manual - Tabascan
Yaesu Ft-2500r Service Manual - Tabascan
Technical Supplement
II. Servicing
Case Disassembly & PCB Access . 2-1
LCD & Control Unit Access 2-1
Lithium Backup Battery Replacement 2-1
Panel Lamp Replacement 2-1
9600 Baud Packet Modification 2-2
Channel Display-Only Mode 2-4
Receiver 2-8
Interstage Transformers......................................... . . ........ 2-8
S-Meter Calibration .. . .. .... ...... .............. ............ .. .. ... ... . 2-8
Scanner Center Stop ........ . ........................................... 2-8
Squelch ... . .. .. .. ..... .. ....... .................. ...... .. ... ... .. . 2-8
,-------------------------- ---,
Cut out the label at the right and place i FT-2500M i
it behind the clear plastic window in I I
General
Frequency Range: 144-146 or 148 MHz T x, or 144-146 MHz or 140-174 MHz Rx
Channel Steps: 5, 10, 12.5, 15, 20, 25 & 50 kHz
Frequency Stability: < ±10 ppm (-20° to +60° C)
Mode of Emission: G3E (F3)
Antenna Impedance: 50 ohms, unbalanced
Supply voltage: 13.8 VDC ±10%, negative ground
Current Consumption (typical): Rx: 600 mA, T x hi/mid/low: 12/9 /SA
Operating Temp. Range: -20° to +60° C
Case Size (WHD): 160 x 50 x 180 mm (wIo knobs)
Weight: 1.5 kg (3. 3 lb. )
Transmitter
Output Power (high/mid/low): 50/25/SW
Modulation Type: Variable Reactance
Maximum Deviation: ±5 kHz
Spurious Radiation: less than -60 dB
Microphone Impedance: 2kQ
Receiver
Circuit Type: Double Conversion Superheterodyne
IFs: 21.4 MHz & 455 kHz
Sensitivity (for 12dB SINAD): better than 0.2 µV
Selectivity (-6/-60 dB): 12/30 kHz
IF Rejection: better than 70 dB
Image Rejection: better than 70 dB
Maximum AF Output: 3.5 W into 4 ohms @10% T HD
Specifications are subject to change without notice or obligation.
1-2
FT-2500M Technical Supplement
Chip Component Information
The diagrams below indicate some of the
distinguishing features of common chip com
ponents.
Capacitors
(Unit: mm)
Type L w T
Tantalum Capacitors
222
473 = 47k0
1-3
Chip Component Information
Replacing Chip Components Precautions for Chip Replacement
Chip components are installed at the factory )( Do not disconnect a chip forcefully, or the
by a series of robots. The first one places a spot foil pattern may peel off the board.
of adhesive resin at the location where each )(Never re-use a chip component. Dispose of
part is to be installed, and later robots handle all removed chip components immediately
and place parts using vacuum suction. to avoid mixing with new parts.
For single-sided boards, solder paste is ap )( Limit soldering time to 3 seconds or less to
plied and the board is then baked to harden the avoid damaging the component and board.
resin and flow the solder. For double-sided
boards, no solder paste is applied, but the Removing Chip Components
board is baked (or exposed to ultra-violet light)
D Remove the solder at each joint, one joint at
to cure the resin before dip soldering.
a time, using solder wick whetted with
In our laboratories and service shops, small non-acidic flux as shown below. Avoid ap
quantities of chip components are mounted plying pressure, and do not attempt to re
move the tinning from the chip's electrode.
manually by applying a spot of resin, placing
them with tweezers, and then soldering by
very small dual streams of hot air (without
physical contact during soldering). We remove
parts by first removing solder using a vacuum
suction iron, which applies a light, steady vac
uum at the iron tip, and then breaking the
adhesive with tweezers.
1-4
FT-2500M Technical Supplement
Chip Component Information
Install a Replacement Chip
As the value of some chip components is not
indicated on the body of the chip, be careful to
get the right part for replacement.
1 -5
• ....,...,. ,.._,.,._ - ._. ,. a " -
Notes
1-6
FT-2500M Technical Supplement
Circuit Descripton
Receive Signal Path (TDA2003H) up to 2 watts for the optional head
Incoming RF from the antenna jack is deliv phone jack or 8-ohm loudspeaker.
ered to the Main Unit and passed through a low
pass filter and a %-wave antenna switching Squelch Control
network consisting of coils L1003 & L1004, ca The squelch circuit consists of noise amplifier
pacitors C1003 & C1004, and diodes D1001 & Q1007 (2SC2712GR) and a highpass filter and
D1025. Signals within the frequency range of the squelch trigger within Q1008 on the MAIN Unit,
transceiver are then passed through a varactor and control circuitry within microprocessor
tuned bandpass filter consisting of Tl001/T1002 Q2006 (SC418082CFU) on the CNTL Unit.
before RF amplification by Q1001 (3SK131 ). The When no carrier is received, noise at the out
amplified RF is then bandpass filtered again by put of the detector stage in Q1008 is amplified by
varactor-tuned resonators Tl003 /T1004, to en Q1007 and highpass filtered by the noise amp
sure pure in-band input to 1st mixer section of Q1008, and then rectified by D1012 to
Q1002/Q1003 (2SK302GR x 2). provide a DC control voltage for the squelch
Buffered output from the VCO Unit is ampli switching section within Q1008. With no carrier,
fied by Q1005 (2SC2759) and lowpass filtered by pin 14 of Q1008 is high. This signal is inverted by
L1009 and C1042/C1043, to provide a pure 1st Q1006 (IMH5) and delivered to BUSY pin 16 of
main microprocessor Q2006 on the CNTL Unit as
local signal between 118.6 and 152.6 MHz to the
the Scan Stop signal, which causes the BUSY indi
1st mixer. The 21.4-MHz 1st mixer product is
cation on the display when the squelch is open.
passed through dual monolithic crystal filter
This signal also causes the microprocessor to cut
XF1001 & XF1002 (± 7.5 kHz BW) to strip away all
receiver audio in two places on the CNTL Unit
but the desired signal, which is then amplified by mentioned already: opening audio mute gate
Q1004 (2SC2714Y). Q2002, and pulling the audio· line to ground just
The amplified 1st IF signal is applied to FM IF before the audio amplifier at Q2003, thus silenc
subsystem IC Q1008 (MC3372ML), which con ing the receiver while no signal is being received,
tains the 2nd mixer, 2nd local oscillator, limiter and during transmission.
amplifier, noise amplifier, S-meter amplifier and When a carrier appears at the discriminator,
squelch gates. A 2nd local signal is generated noise is removed from the output, causing pin 14
from 21.855 MHz crystal X1001, which produces of Q1008 to go low. This signals the microproces
the 455 kHz 2nd IF when mixed with the 1st IF sor to activate the BUSY indicator through LCD
signal within Q1008. The 2nd IF is passed driver Q3001 (LC7582E). The microprocessor
through ceramic filter CF1001 to strip away un then checks for CTCSS tone detection from the
wanted mixer products, and then applied to the FTS-17A Tone Squelch Unit (if installed), and for
limiter amp in Q1008, which removes amplitude Digital Code Squelch information (if the FRC-6
variations in the 455 kHz IF before detection of Pager Unit is installed). If not transmitting and
the speech by ceramic discriminator CDlOOl. tone squelch is not activated, or if the received
tone matches that programmed, the microproces
Detected audio is delivered from Q1008 to the sor switches Q2002 and Q2003 to allow audio to
CNTL Unit, where it passes through buffer am pass to the amplifier and loudspeaker.
plifier Q2018 (2SC2712GR) and audio gate Q2002
(DTC114EK) before de-emphasis, and high-pass Center-Stop Scanning
filtering by Q2001-2 (NJM2902M- %). Another To ensure that scanning stops at the center of a
audio muting gate, Q2003 (DTC114EK), passes detected signal, discriminator output from pin 9
the signal, which is then combined with beeper of Q1008 is also delivered to comparator circuit
audio originating from the microprocessor Q2001 (NJM2902-% & -%) on the CNTL Unit,
through Beeper volume trimmer VR2001. The which compares the discriminator output to a
level of the combined receiver and beeper audio preset DC level. The output of the comparator
on the CNTL Unit is set by VOL potentiometer connects to the Scan Stop line, preventing the
VR3002 on the DISP Unit and is then returned the received signal from signalling the microproces
Main U nit for amplification by Q1023 sor to stop scanning until the signal has been
1 -7
Circuit Description
tuned to its peak level, preset by Center-Stop Spurious Suppression
trimmer VR2007.
Generation of spurious products by the trans
mitter is minimized by the fundamental carrier
Transmit Signal Path frequency being equal to the final transmitting
Speech input from the microphone is deliv frequency, modulated directly in the transmit
ered via the Mic (Jack) Unit and DISPLAY Unit to VCO. Additional harmonic suppression is pro
the CNTL Unit, where it passed through Mic vided by a 3-pole lowpass filter consisting of
Mute switch D2003 (DAP202K) for amplification Ll002, L1013, L1014 and C1002, C1061, C1063,
and pre-emphasis by Q2007-1 (NJM2902M-%). C1065-C1067, and Cl164, resulting in more than
To prevent over-deviation, the audio is processed 60 dB harmonic suppression (for transmitting
by IDC (instantaneous deviation control) stage frequencies in the amateur band) prior to deliv
Q2007-%, and then lowpass filtered by Q2007-% ery to the antenna.
& -%(NJM2902M) before delivery to the modula
tor on the VCO Unit. PLL Frequency Synthesizer
If a CTCSS tone is enabled for transmission, PLL circuitry on the Main Unit consists of
the subaudible tone from microprocessor Q2006 prescaler Q1025 (MC120228LAD) and PLL sub
on the CNTL Unit is lowpass filtered by Q2001-1 system IC Q1024 (MC145158F2), which contains
and mixed with the !DC-processed speech audio. a reference oscillator I divider, serial-to-parallel
Also, DTMF tones generated by the FRC-6 op data latch, programmable divider and a phase
tion(if installed) or directly from the microproces comparator. Stability is obtained by a regulated
sor, are applied to the transmit audio chain at the 5-V supply to Q1024 and temperature compen
input of the IDC stage. The microprocessor also sating capacitors associated with 12.8-MHz fre
disables microphone at Mic Mute switch D2003. quency reference crystal X1002.
The modulating audio is delivered to diode Receiver VCO Q301 (28C3356) on the VCO
D305 (18V214) on the VCO Unit, frequency Unit oscillates between 118.6 and 152.6 according
modulating the PLL carrier up to ± 5 kHz from to the programmed receiving frequency. The
the unmodulated carrier at the transmitting fre VCO output is buffered by Q305 (2SC2759) on
quency. The modulated signal from transmitter the VCO Unit, and then returned to the MAIN
VCO Q303 (28C3356) is buffered by Q305 Unit where a sample of the output is buffered by
(2SC2759) and delivered to the Main Unit for Q1028 (28C2714Y) for application to prescaler /
amplification by Q 1012 (28C2759), Q lO ll swallow counter Ql025. There the VCO signal is
(MMBR951 L) and Q1010 (2SC2053). The low divided by 64 or 65, according to a control signal
level transmit signal is then finally amplified by from the data latch section of Q1024, before being
PA module Q1009 (M67781 L) up to 50 watts. applied to the programmable divider section of
Harmonic spurious radiation in the final output the PLL chip.
is suppressed by a 3-pole lowpass filter on the
The data latch section of Q1024 also receives
Main Unit, and the transmit signal then passes
through %-wave antenna switch D1016 (UM9415)
serial dividing data from microprocessor Q2006
on the CNTL Unit, which causes the predivided
before delivery to the antenna.
VCO signal to be further divided by 23,720 -
Automatic Transmit Power Control 30,520 in the programmable divider section, de
pending upon the desired receive frequency, so
RF power output from the final amplifier is
as to produce a 5-kHz or 6.25-kHz derivative of
sampled by C 1064 and rectified by D1017
the current VCO frequency. Meanwhile, the refer
(18897). The resulting DC is passed by high/me
ence divider section of Q1024 divides the 12.8-
dium/low power controller Q1017 (FM81) and
MHz cry stal reference by 2560 (or 2048) to
transmit inhibit gate Q1018 (IMX1) to Automatic
produce the 5-kHz (or 6.25-kHz) loop reference
Power Controller Q1019 (28811438) which
(respectively).
regulates supply voltage to transmitter RF ampli
fiers Q1009 and Ql010, so as to maintain stable The 5-kHz (or 6.25-kHz) signal from the pro
high, medium or low output power under vary grammable divider (derived from the VCO) and
ing antenna loading conditions. that derived from the crystal are applied to the
1-8
FT-2500M Technical Supplement
Circuit Description
phase detector section of Q1024, which produces plifiers Q1009 and Q1010, disabling the transmit
a dual 5-V pulsed output with pulse duration ter.
depending on the phase difference between the
input signals. This pulse train is converted to DC Miscellaneous Circuits
by charge pump Q1026/Q1027 (IMX5/IMZ2),
lowpass filtered, and then fed back to varactors Power-On Sequencing & Panel Lamps
D301 and D302 (1 T363 x 2) on the VCO Unit.
Pressing the POWER switch on the DISP Unit
Changes in the level of the DC voltage applied turns on Q2017 (OTC114EK) on the CNTL Unit,
to D301 /D302 affect the reactance in the tank applying 5 volts from regulator Q2012 (L7805)
circuit of VCO Q301, changing the oscillating fre via 9-volt regulator Q1013 (AN6541) and the 13.8-
quency according to the phase difference be V supply line to the base of Q2016 (28811408).
tween the signals derived from the VCO and the This pulls RESET pin 75 of microprocessor Q2006
crystal reference oscillator. The VCO is thus low, causing PO pin 66 to go high. The PO line
phase-locked to the crystal reference oscillator. then pulls the base of Q2017 (OTC114EK) low,
lighting the pilot lamps via Q2005 (28C2712GR)
The output of receiver VCO Q301, after buffer and Q2004 (28811438). Lamp brightness is con
ing by Q305, is delivered to the Main Unit for trolled by CdS photosensor CS3001, which pro
amplification by Q1005 before application to the vides an input to microprocessor Q2006, pin 49.
1st mixer, as described previously. An pulsed DC ouput is then applied to the inte
Transmitter VCO Q303 (28C3356) oscillates grator circuit formed by C2015 and R2021, which
between 140 and 174 MHz according to the pro produces a DC bias proportional to the pulse
grammed transmit frequency. The remainder of train input, which is then applied to the base of
the PLL circuitry is shared with the receiver. Q2005 (28C2712GR), and Q2004 (28811438),
controlling voltage to the panel and display
However, the dividing data from the micro
lamps.
processor is such that the VCO frequency is at the
actual transmit frequency (rather than offset for Push-To-Talk Transmit Activation
IFs, as in the receiving case). Also, the transmitter
VCO is modulated by the filtered speech audio The PTT switch on the microphone is connec
applied to modulating varactor D305, as de ted to pin 44 of microprocessor Q2006, so that
scribed previously. when the switch is closed pin 69 (tx/rx) goes low.
This signal is delivered to power bus controller
Transmit Inhibit Q1021 (IMH5) on the MAIN Unit, which then
When the transmit PLL is unlocked pin 7 of disables the receiver by disabling the 9-V supply
bus at Q1022 (OTA143EK) to the front end, IF,
PLL chip Q1024 goes to a logic low, turning on
discriminator and receiver VCO circuitry. At the
Q1020 (OTA143EK) and turning off half of Q1018.
same time, Q1015 (28811438) activates the
This unlock signal produces a low impedance at
transmit 9-V supply line to enable the transmit
the base of the other half of Ql018, which then
ter.
turns off Automatic Power Controller Q1019 to
disable the supply voltage to transmitter RF am-
1-9
r------ ----- --- ---.
ANT
01001. 25. 16 Ql 001 Q1002. 3 Q1006 Q2011 LCD KEY/DIAL PLL CLONE Q2001-3. -4
t.1130Bx2 3SK131 2SK302GRx2 IMH5SW NJM2902Mx2
Ut.1 9 415 PO IMH5
LPF T/R ANT SW
•
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RF AMP 1ST MlX BUSY ADJ SW
H/M/L fl
�
, n, D � 1 CENTER STOP
CTR STOP
01017
1SS97 Q1009
M677B1L Q1010 Q1011 Q1012 Q1005 Q1004 01012 Q2001-1
RF2SC3356 MMBR951L 2SC2759 2SC2759 2SC2?;
IF AMP4Y NO1SS226 NJM2902M
APC DET DRIVE
,TQt!C,.j
PA RF AMP BUFF BUFF SE DET LPF 02006
ic- - - ·--- ic- - - - r- ·-
__
I
l
Ii SCAN STOP BEEP
....___
._ __...
RX 122.6-126.6MHz
• •
I I
TX 144.0-148.0MHz
.,I _____________ ,
ONE
DATASQ PAGER
c p u
DATA
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SOL-UNIT w
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FMS1 2SB1143S I
w (OFRC -6
APC APC IF IC (2NDMC3372M
MIX. DSC. FM MODJ (OPT I ONJ PTIONJ
----...!-I
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r 122.6-126.6MHz
•
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I RESET
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Q1020
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·a1024 Ir : I1
MC14515BF2 IQ1026, 27 t---+-
MX5,LPFIMZ2 Q303
2SC3356 0305 01015 Q1021 G201B Q2002 NQ2001-1 Q2003
PLL IC TX VCO .._
1SV214
___
MOO __. I
- ·
--
2SB1143S
TX +9V IMH5SW
T/R
•
2SC2712GR
BUFF OTC114EK
AF MUTE JM2902M
HPF OTC114EK
AF MUTE I
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X1002
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PLL
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-- .---.I
LCD DATA I
SPKR
I 083001(SP-28)
FTD-1 D262A8 Q3001
LC75B2E w I
·-------------
TX
......_____.
LCD < LCD DRIVE
,...-----. ,.....___.
I
RX
rI
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;_n UT � KEY INPUT <J
MI c
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---- --
COMMON
L - - - - - DISP-UNIT
-- -- -
F3426102
----------
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1-11
(
/
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1----------------, 1-----------------, r--------------,
I MAIN-UNIT F3427000 I I CNTL-UNIT F3426101 I T9206352A I DI SP-UNIT F3426102 I
w 1 �B ��sY
I I I J2oos
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J1003 P0090833 J2007 P1090838
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NOISE INPUT 5 NOISE INPUT I I MIC-UNIT I
1-V!.1/L I F3426103
13.SV S\VED 1H-----+r7 13.SV SWED
F/W I
1---------1 I
1---------, I
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MHz
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I VCO-UNIT I PAGER-UNIT I LOW
I RPT I
loc 13. svl I F3152101A (OPTION) I
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I 1I TONE TONE
I
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I _________ I PAGE 1<:\..1----4" PAGE
I
CALL Jt-----+(8 DOWN B
I ---------- __. I
1 I
DIMC JP3001 JP1501 ,__
___
I
I '------------1
I 1
I TONE SQL-UNIT
I (OPTION)
T9206352A
I I I
WIRE ASSY
A0651
L_
POOOI
T9206000C
WIRE: ASSY I _________ I
A0256
J1001
!EXT SPI I
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P0002
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T9206082
WIRE ASSY
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A0313 sv AF
AF SP MIC
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1-13
(
(
----- Exploded View & Miscellaneous Parts
Screw List
REF. YAESU P/N Description Qty.
CD U00306001 PAN HEAD SCREW M3 x 6 1
@
Basic Accessories
YAESU P/N Description Qty.
Q0000008 FUSE 15A 2
T9018615A DC CABLE 1 DISPLAY Unit
P1090677
CONNECTOR
R3520140
RUBBER KNOB
R3520180B
RUBBER KNOB
T9206087
WIRE ASS'Y
R3520200A
PANEL
P1090654
CONNECTOR
! MAIN Unit
VCO Unit
T9206000 C
R3520160 WIRE ASS'Y
RUBBER KNOB
R3520090
WINDOW
T9206082
WIRE ASS'Y
R3520150 M4090067
R3520120 R3806730
RUBBER KNOB SPEAKER
RUBBER KNOB ASS'Y (2pcs) -CASE BOTTOM
R3808010A
SUB PANEL R3520190
RUBBER KNOB
R3520100
RUBBER KNOB ASS'Y
1-15
(
(
------ Case Disassembly and PCB Access
LCD & Control Unit Access Lithium Backup Battery Replacement
0 To access the Control Unit and Display Unit The lithium backup battery should not require
first remove the VOL, SQL and dial knobs by servicing for a period of several years, however,
gently pulling them outward. to replace the cell, order Yaesu P I N Q9000552.
0 First note the location and tab polarity of
BT2001, mounted over the CNTL Unit micro
processor. To remove the old cell, carefully
unsolder each terminal from the CNT L Unit
PCB and lift it free.
2-1
Modification for 9600-Baud Packet
Note: The two lamps on either side of the LCD
use plastic spacers, be careful not to lose these
when removing the bulb, and insert them again
when installing a new bulb.
0 Install replacement bulbs in the reverse man
ner, then reassemble the transceiver case.
Modification for 9600-Baud Packet
Operation at high data rates requires special
interfacing since the FT-2500M bandwidth and
pre- and de-emphasis circuitry are not optimized
for this mode of operation. Fig. 2 RX Audio Component Location
If you want to use your FT-2500M with a 9600-
baud Packet TNC, the following modification If you are not confident at surface mount soldering,
should enable better performance at this higher do not attempt the modification, and contact your
data rate. However, throughput performance at Yaesu dealer for assistance.
9600 baud is not guaranteed.
0 Remove the top cover as described on the pre
vious page to expose the CNTL Unit. Refer to
QTY. Part Comments
Fig. 1 to familiarize yourself with the part lo
2 pc. 0-Q chip resistor *Read notice at below right. cations.
If you choose to perform this modification, 0 Locate the unused pad beneath connector
you will need a low-wattage soldering iron, J2004, labeled C (Fig. 2). Install a 0-Q chip
tweezers and the following components: resistor* across at this location, and a wire to
the pad just to the left labeled DISC. This
makes the connection for de-emphasized dis
criminator audio output for decoding.
Notice!
If your TNC does not use a coupling capacitor
in-line for transceiver audio connections, you
will need to substitute 1-µF tantalum chip ca
Fig. 1 Modification Component Location pacitors in place of the 0-Q chip resistors. Refer
to your TNC documentation to determine cor
rect placement for proper polarity.
2-2
FT-2500M Technical Supplement
------ Modification for 9600-Baud Packet
0 Next locate the set of pads labeled MOD (C & 0 After checking all connections for integrity,
R), above connector J2008 (fig. 3). Solder a replace the top cover and tighten all screws.
10-kQ chip resistor across pad R, and a 0-Q This completes the modification.
chip resistor* across pad C, and a wire lead to
the adjacent pad. Pre-emphasized audio is fed While this modification should work with most
to the transmitter here. units, experimentation with audio input and out
0 Note the small plastic plug in the chassis cut put level may be necessary before optimum per
out at the rear left corner of the CNTL Unit formance is obtained.
compartment. Remove this plug, then run the
leads from your TNC through this cut-out and
solder them to the appropriate leads on the
CNTL Unit. Be sure to insulate any spliced
leads with heat-shrink tubing or electrical
tape.
i::�:::����;��;�\;;�;��;;�J ····�·.;.:.:.;"Moo(ii'Aii..1N"i':
i R C Approx. 2Vp-p :
:..............�����---····_;
2-3
FT-2500M Technical Supplement
Channel Display-Only Mode
2-4 -----
FT-2500M Technical Supplement
Alignment
The FT-2500M has been carefully aligned at equipped for repair and alignment. Therefore, if
the factory for the specified performance across a fault is suspected, contact the dealer from
the amateur band. Realignment should therefore whom the transceiver was purchased for instruc
not be necessary except in the event of a compo tions regarding repair. Authorized Yaesu service
nent failure. All component replacement and technicians realign all circuits and make com
service should be performed only by an autho plete performance checks to ensure compliance
rized Yaesu representative, or the warranty pol with factory specifications after replacing any
icy may be voided. faulty components.
The following procedures cover the some Those who do undertake any of the following
times critical and tedious adjustments that are alignments are cautioned to proceed at their own
not normally required once the transceiver has risk. Problems caused by unauthorized attempts
left the factory. However, if damage occurs and at realignment are not covered by the warranty
some parts are replaced, realignment may be re policy. Also, Yaesu must reserve the right to
quired. If a sudden problem occurs during nor change circuits and alignment procedures in the
mal operation, it is likely due to component interest of improved performance, without noti
failure; realignment should not be done until af fying owners.
ter the faulty component has been replaced. Under no circumstances should any align
We recommend that servicing be performed ment be attempted unless the normal function
only by authorized Yaesu service technicians and operation of the transceiver are clearly un
who are experienced with the circuitry and fully derstood, the cause of the malfunction has been
Case Disassembly
2-5
Alignmen
clearly pinpointed and any faulty components Correct alignment requires that the ambient
replaced, and the need for realignment deter temperature be the same as that of the transceiver
mined to be absolutely necessary. and test equipment, and that this temperature be
held constant between 20° and 30° C (68° - 86 °F).
The following test equipment (and thorough
When the transceiver is brought into the shop
familiarity with its correct U:se) is necessary for
from hot or cold air it should be allowed some
complete realignment. Correction of problems
time for thermal equalization with the environ
caused by misalignment resulting from use of
ment before alignment.
improper test equipment is not covered under
the warranty policy. While most steps do not If possible, alignments should be made with
require all of the equipment listed, the interac oscillator shields and circuit boards firmly af
tions of some adjustments may require that more fixed in place. Also, the test equipment must be
complex adjustments be performed afterwards. thoroughly warmed up before beginning.
Do not attempt to perform only a single step Note: Signal levels in dB referred to in this proce
unless it is clearly isolated electrically from all dure are based on 0 dBµ= 0.5 µV(closed circuit).
other steps. Have all test equipment ready before
beginning, and follow all of the steps in a section
PLL & Transmitter
in the order presented.
Set up the test equipment as shown for trans
Required Test Equipment mitter alignment. Maintain the supply voltage at
13.8V DC for all steps.
D RF Signal Generator with calibrated output
level at 200 MHz
PLL & Transmitter Alignment Setup
D Deviation Meter (linear detector)
50-ohm Regulated
2-6 �-
--
Transmitter Output
0 Preset trimmer potentiometers VR2 003,
VR2004 and VR2005 fully clockwise.
0 While tuned to 146.000 MHz, press the LOW
button on the panel to select high, mid- and
then low power while adjusting the corre
sponding trimpot for the transmitter power
output levels listed in the table:
Alignmen
Receiver S-Meter Calibration
Set up the test equipment as shown below for 0 While tuned to 1 46.000 MHz, inject a +25 dBµ
receiver alignment. RF signal modulated with ±3.5 kHz deviation
of a 1-kHz tone, and adjust VR2 006 on the
Receiver Alignment Setup
CNTL Unit so that all S-meter segments are
just on.
T 1 00 1
T 1 002
T 1 003
T 1 004
VR2007
T 1 006
T P200 1 ( - )
VR 1 00 1 VR2006
2-8
FT-2500M Technical Supplement
------ VCO Unit
OUT
vcv
MOD
RX /TX
Em itter 1
Base 1 I Emitter 2 Collector Collector
- ------------------------------ ------------------------------,
V C O - U N I T F3 1 5 2 1 0 1 A NOTE:
VALUES ARE IN 0 , 1/I OW ;
I
R E S I STOR
CAPAC I TOR VALUES ARE IN PF. SOV : I
m CAPAC I TOR VALUES ARE TANTALUlll
I NOUCTOR VALUES ARE IN H
I
�C302 UNLESS OTHERW I S E NOTED.
....
0302
- -�-=<>-�H
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R304 L305
I 0 '
C310
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C3 \ 9
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cci
TP301 TP302 TP303 TP30L 1P305
TP-H TP-H TP-H TP-H TP-H
_ _J
> 0 >
u 0 "'
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3A-1
VCO Unit
REF. DESCR I PT I ON VALUE WV TOL. MFGR ' S DES I G YAESU P/N VERS.
------ ----- --- --------
- - -------- - -- ----
- - -------- ------ -
- - ---- --
-- - - --- -
- -
* * * VCO UN I T ***
3A-3
T?T-?..fiflfl M Tof>hn;,.,,. J .C::unnlomanf
VCO Unit
REF. DESCR I PT I ON VALUE WV TOL. MFGR ' S DES I G YAESU P/N VERS.
------ ----- - ---- --- -
- - - - ---- - --
- --- --- --- ------
- -- ------- -
- --- ---
-
3A-4 ------
FT-2500M Technical Supplement
I\ (\-
-,
!\/\i :::
5 . 0V MA I N-UN I T F3427DDO + 13.7dBµ 4.6V
I
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+ 15.6dBµ
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I
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0 1 008 Pin 8 455kHz I
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2 . 0V 3. 0V I
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0 1 024 Pin 15, 16 I
0 1 024 Pin 12 I
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38-1
(
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----- MAIN Unit
M6778 1 L
( 0 1 009)
TDA2003H
( 0 1 023) A N 6541
(01013)
iI \'
,
- Emitter
E m itter
"- Collector
I Col lector
Base Base
2S B 1 1 43S
( 0 1 0 1 5, 1 0 1 9 ) 2SC2053
( 0 1 0 1 0)
component side
38-3
MC3372 M L MCl 2022S L A D R2
( 0 1 008) ( 0 1 025)
M C 1 45 1 58F2L
( 0 1 024)
Emitter 1
Gate 2 Gate 1
Source Bese 1 � E mitter 2
� �
Drain
3SK 1 3 1 ( V 1 2 )
Source Dre in
2 S K302GR ( T G )
Gate Collector 1
IMH5 (H5)
I
Base 2
Collector 2
I M X l (X l )
Collector 2 Coll ector 1
Emitter l
IMX5 (X5)
Col lector 2 Col lector 1
Emitter l
IMZ2 (Z2)
Collector 2
( 0 1 0 1 8) ( 0 1 026) ( 0 1 027)
Emitter Common
� l·� I �
Co11ector 1
FMSl (Sl )
...,;onector 2
Base
DT A 1 43 E K (3C)
Emitter Base
2SC27 1 2 G R ( L G )
E m itter
[IjJ [QJ �
Anode 1
1 SS272 (A l )
( D 1 022)
Anode 2 Anode 1 Anode 2
1 S S 1 84 ( 83 )
( D 1 020)
Anode 1
1 SS226 ( C3)
( D 1 0 1 2)
Cathode 2
Cathode
"- ,_
0 <( "' "-
0
chip-only side
ID u 0 "'
�
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0 ,_ z � u 0 ,_
0 0 �
ffi l;;
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"' '° .0 ..,, ..; N ..-'
(See Page 3D-3)
02CZ5. 1 Y ( 5 . 1 )
To CNTL Unit J2007
( D 1 0 1 4)
(See Page 3D-3)
MAIN Unit
REF. DESCR I PT I ON VALUE WV TOL. MFGR ' S DES I G YAESU P/N VERS.
----- - -- - --- --
- - - ----
--- ------ -- - -- ------ - ----
- -- - ----- ---
- -- - -
-- -
*** MA I N UN I T ***
3 8-5
'li''T'_ 'J_t>flflM 'T'nrohn;r>a 1 .C::nnnlnmnnf
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REF. DESCR I PT I ON VALUE WV TOL. MFGR ' S DES I G YAESU P IN VERS.
------ ----- --- ------ -
- -- --- - -
-- - ---- ------- --- ---- ---- ---- - --- - -
- -
38-6
FT-2500M Technical Supplement
MAIN Unit
REF. DESCR I PT I ON VALUE WV TOL. MFGR ' S DES I G YAESU P/N VERS.
------ ------------------ -------- ------------------ --------- -------
38-7
MAIN Unit
REF. DESCR I PT I ON VALUE WV TOL. MFGR ' S DES I G YAESU P/N VERS.
---- -- - --
- ------ --- ---
- - - ------
- ----------- - -- - --- -------- - - -- -
- - -
3 8 -8
FT-2500M Technical Supplement
MAIN Unit
REF. DESCR I PT I ON VALUE WV TOL. MFGR ' S DES I G YAESU P/N VERS.
------ ------------------ -------- ------------------ --------- -------
3 8-9
T.1m n�nn 11 1 rn_ - '- -- � - - r L'1--- - ' - - - - - -'-
MAIN Unit
REF. DESCR I PT I ON VALUE WV TOL. MFGR ' S DES I G YAESU P/N VERS.
-------- ---- ---- ------------------ --------- -------
------ ------------------
3B-10
FT-2500M Technical Supplement
MAIN Unit
REF. DESCR I PT I ON VALUE WV TOL. MFGR ' S DES I G YAESU P/N VERS.
------ ------------------ -------- ---- ---- ------------------ --------- -------
------ 3 8-1 1
Notes
MIC Unit
T o D ISPLAY U nit J P3001
(See Page 3E-3)
z
::: > O u 1- U
8 ::> + 5 i � � �
ai r--'. c.D Lri �: oo N �
M I C-UN I T F34261 03
J 1 S0 1
P 1 090677
Cl SOS 1 O O P C_
H _,___,_---'--11
-
1 _
� �CH
- - -+
__._
-4
C 1 507 ! OO p CH
N OT E :
C 1 50 8 1 00 p CH RES I STOA VALUES ARE IN Q. 1/IOW :
l CAPAC I TOR VALUES ARE I N µF . 50V :
(T) CAPAC I TOR V A � U E S ARE TANTALUM :
I N DUCTOR VALUES ARE I N H
UNLESS OTHERW I SE NOTED.
:Z CL > 0 U I- 0... U
;3: =:> UJ :Z: - l- Cfl U
0 + (.!) ::E a... «
0
REF. DESCR I PT I ON VALUE WV TOL. MFGR ' S DES I G YAESU P/N VERS.
------ ------------------ ------ -- ----- - ------ - - - --- --------- ---- ---
*** M I C UN I T ***
3C
- - . - -
-
-- ...., _ _ _ _
---- CNTL Unit
!\ !\-
4.4V 1\1\J 4.2V
v V_ 2.BV - 2.BV -- - - -- - - - - ----- ---- - - - - - - ---- - - - - - - - ------- - ----- - --- -- ----- - - -- - - --- ---- -- -------- -- -- - - - - --
C N T L - U I< : T
- -----
F3426 1 0 1
-- -- ------- --- - -- --- -- -
�����TOR VALUES
"'" v.LUEB
--
AH!:
''"
---,
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020 0 1 Pin 1 0200 1 Pin 3 .c:;i0����1 1�=L���ue� A�� �ANTALuw 1 I
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UNLESS OTHERWISE NOTED.
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7 I
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02007 Pin 7 02007 Pin 8 I
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02007 Pin 12 02007 Pin 14 I
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1 . 1V 1 . 2V I
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0.4V 0.6V I
020 1 8 Emitter J2006 Pin 11 I
I
(\-
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0.25V 1 .2V I
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v
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J2006 Pin
12 J2007 Pin 3 I
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i I I
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Bose
Pin 20 ��m!JmJKW Pin 41
--- Ground
"- 2S B 1 1 40S
Input
( 02 0 1 6)
SC418082CFU L7805 2SB 1 1 43S
(02006) ( 02 0 1 2 ) (02004)
Ground Ground
•;· ·� ® ®
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"--... Pin 1
Vss Voo OUT Input Ground Output
�
z -..! >
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J2007
To M A I N Unit J 1 003
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( See Page 38-4 ) "- z � g � � �
I
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Collector 1 Collector 2
Coll ector 1 Collector 2
Base Emitter "' .5; <i: >- z "' 0. 0 u
..;
Besa 2 � <>i <>O ..; .,-; .0 ,_: <ri en � ;:! �
Collector Collector
� �Emitter
2SC1 623 ( L 5 )
(02008 )
Base
Base Emitter
2SC27 1 2 G R ( L G )
( 02005,20 1 8 )
OAP202K ( P ) 1 SS32 1 ( F 9 )
( 02001 ,2003,2004,2005 ( 02002)
2006,2008,2009)
chip-only side
30-3
(
(
CNTL Unit
REF. DESCR I PT I ON VALUE WV TOL. MFGR ' S DES I G YAESU P/N VERS.
---- - - --- --------
- ----- - ------ -- ---- -- --- - --
-- - - -- - ------
- - ---- ---
30-5
-- --- -- - - - - - -
CNTL Unit
REF. D ESCR I PT I ON VALUE WV TOL. MFGR ' S DES I G YAESU P/N VERS.
------ ------- ------ ---
- - -------- - ----------- --- --- --------- --- ---
-
30-6
FT-2500M Technical Supplement
CNTL Unit
REF. DESCR I PT I ON VALUE WV TOL. MFGR ' S DES I G YAESU P/N VERS.
------ ------------------ -------- ------------------ --------- -------
r--- - - ---------
J3001
I P 1 090653
A/N
CALL
OC3001
FTD-1 0262AB CSP-ZBl
PAGE
TONE
RPT
LOW 0
VR30Dt
20K8
MHz
REV
F/W ----+
- -------- ----- ------
-· ---'
D/MR
POWER
NOTE1
RESI STOR VALUES ARE IN a . t/10 ... 1
CAPAC I TOR VALUES ARE IN .11F . SOY I
ffi CAPAC I TOR VALUES ARE TANTALUM 1
I NDUCTOR VALUES ARE IN H
D I SP-UN I T F3426 1 0 2 UNLESS OTHERW ISE NOTED.
- - - - - - - - - - - - � _J
3E-1
(
(
(
(
DISPLAY Unit
REF. DESCR I PT I ON VALUE WV TOL. MFGR ' S DES I G YAESU P/N VERS.
-- - -
- - - --------------- - - -------- ---- - --- ----- --- ---- ----
-- - -- -- -
- - - -------
*** D I SPLAY UN I T ***
3E-5
T.T m n�11n • 1 m _ _ ,_ �- _ 1 t"f____ , ___ _ _ ,1..
DISPLAY Unit
REF. DESCR I PT I ON VALUE WV TOL. MFGR ' S DES J G YAESU P/N VERS.
--- --
- ---- ---- -- -
- - - -- -- -- --- -
- - - --- -- --- ----
- - - - - --------- -- ----
-
3E-6
--
--
1 . OUT 2 . R/W
3 . cs 4 . RSO
5 . 02 6 . IRQ/CP
7 . DO 8 . Dl
9 . 02 1 0 . 03
1 1 . GND 1 2 . +sv
1 3 . IN 1 4 . N. C.
CM8880SIT-2
(0101)
r ------------ --------------
� �������-,
��
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u_
0
:c :c :c :c
_,,, "'"' u u u u
00 0
-o " .. .. ..
a:- II:<') 0 0 0 0
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�
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0 0
0
a:
u u (..) u
IN N. C
GNO +5V
02 03
DO 01
02 TRQ/cp
cs RSO
OUT R/W
NOTE•
RES I STER VALUES ARE I N 0 . 1 / \ 0W ;
CAPAC I TOR VALUES ARE I N �F. SOV ;
CTl CAPAC I TOR VALUES ARE TANTALUM
I NDUCTOR VALUES ARE I N H
UNLESS OTHERW I SE NOTED.
- - - - - - - - - - - - - - - - - - - - - - - - - - - ----- ___ _J
4A-1
FRC-6 DTMF Paging Unit (option)
REF. DESCR I PT I ON VALUE WV TOL. MFGR ' S DES I G. YAESU P/N VERS.
--- - -- - --- - - - - - - - - - --- - - -- - - - -- --- - - - -- -- -- - - - - - - - - - - - - - - - -- ------ -------
4A-2 ------����--
Cathode 1.2
N
c c
n:: 0::
P in 4 0 Pin 21
Pin 9 Pin 16
� �
Anode 1 Anoda 2
c c
0: 0:
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - ,
C 1 0S
Q . 47 C 1 0.(
25V 1 1 6V
T T
+ +
C 1 06 4 . 7 6. 3V
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+ 47K
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ai
...
S DATA TS 6
0
3 CLOCK TDET 4
;;;:
1 0ND 0ND 2
NOTE :
RES I STER VALUES ARE I N G . 1 / 1 6W I
CAPAC I TOR VALUES ARE I N � F . SOY :
CT) CAPAC I TOR VALUES ARE TANTALUM
UNLESS OTHERW I SE NOTED.
L----------------------------------------------
48-1
FTS-17A CTCSS Tone Squelch Unit (option)
REF. DESCR I PT I ON VALUE WV TOL. MFGR ' S DES I G. YAESU PIN VERS.
------ ------ - - -
- -- ------ -------- - --- --- - -- ---------------- --------- - ------
4B-2 ------
0
YAESU
1,, 0 C. t
••iii!D •"
... .,. ... . _c•.-
S81 00367
C U RL CORD W/ P L U G
Specifications
Micropone Impedance: 2.0kQ
Operating Temperature Range: -10°C � + 60°C
Voltage Requirement: 1.1 V � lOV
o. 068 .u
+
MIC
GRAY
1 . Call Button
2. N.C.
2 . 2k RLACl 3. PTT Button
2 . 2k
WHITE 4. Mic T x Audio
6. +5V
SH I ELD 5. GND
BLUE DC
GREEN 7. Up Button
lk DOWN RED
8. Down Button
cJ�-
_J_
REF. DESCR I PT I ON VALUE WV TOL. MFGR ' S DES I G YAESU P/N VERS.
------ - -- - - - - - - - - - - - - - - - -------- ------ - - - - - - - - - - -- --------- -- - --- -
*** MH-26G8J ***
4C
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�IIPd11JJ Specifications
Micropone Impedance: 1.5kQ
Operating Temperature Range: - l0°C
Voltage Requirement: 4.8V 5.2V �
� + 60°C
I OOOp X 4 UP � D� p
--"'-
C l6 C l 7
R3
22k
ON oOFF
�
LAllP
C IO C l l 270 X 5
! OOOp X 4
470
MH-27A8J Microphone (accessory)
REF. DESCR I PT I ON VALUE WV TOL. MFGR ' S DES I G YAESU P/N VERS.
---- -- - ---------- - ---- - - ------ --- --- - -
-- - --- --
-- ------ --- - ------ -
-- ------ -
,
*** MH-27A8J ***
40-2 �-
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