ZTE 4 8900A Installation Guide Book

Confidential?
Project BSNL GSM

Site ID MD2122 Site Name Yelgoi-USO Name 14.5M
Circle AP Vendor Wipro Cluster MDK
AT
Responsibl
Installation 6-Dec-2012 Completion Not Done DHRUBA SINGH
e QA
completion date
date
PE In charge Tushar Kanti Singha Progress Outdoor BTS 8900A, hard swap completed.
Confidential?
Installation Overview
n Introduction
n Swap Over View
n Product Over view
n Installation requirements
n Installation preparations
n Installation work flow
© 2007, ZTE Corporation. All rights reserved.

Confidential?
Site Overview

Confidential?
SCENARIO-6: 2G/3G ONLY + OUTDOOR + INSUFFICIENT SPACE SWAP
Step 4: Power on ZTE BS8900A and set it on air.

Step 3: Move the BS8900A onto the frame,
To Existing BSC/RNC Reconnect the power cable, TRM cable, Alarm
cable ,GND cable and ½ jumpers. VSWR & Power
measurement.
Step 1: Before swap. First put ZTE BS8900A aside.
Step 2: Downtime. Power off existing BTS. VSWR &
Power measurement. Disconnect the power cable,
TRM cable, Alarm cable ,GND cable and ½ jumpers,
Remove the Old BTS/Nodeb.
Service Rack Existing BTS/Nb
BS8900A
GND
4 © 2007, ZTE Corporation. All rights reserved.

Confidential?
VSWR & Power Measurement
n Before De- n After SWAP, New

Installation of Old BTS all sector
SWAP BTS all VSWR & Power
sector VSWR & need to be measured
Power need to be & customer approval
measured & need to be taken at
customer approval site.
need to be taken at
site.

Confidential?
Introduction
n SCENARIO-6: 2G ONLY + OUTDOOR + INSUFFICIENT SPACE SWAP
n This docs provides ZXSDR BS8900A GU360 Product overview, Installation preparations
and General Installation work flow..
Product Overview:-
The ZXSDR BS8900A GU360 is an outdoor dual-mode Macro base station,
it consists of various cabinet.
Cabinet Full Name Description
BC8910A BC8910A GU360 Outdoor Contains a power supply modules

Baseband cabinets and a Baseband unit modules (BBU)
RC8910A RC8910A GU360 outdoor Contains 6 RF system units(RSU’s)

Radio frequency cabinets at most.

Confidential?
Cabinet Combination for ZXSDR BS8900A
GU360 (BC8910A+RC8910A)
Cabinet Descriptio Power No of

combinatio n supply supported
n RSU
BC8900A+ A cabinet Only DC RSU 6

RC8900A combination supply
scenario
applicable
where only
DC power
supply is
used

Confidential?
Installation Requirements
n A stable concrete base required to support the ZXSDR

BS8900A GU360 outdoor Macro base station.
Concrete base requirements:-
Concrete base should be level with a slope no

greater than 1.5mm/m
Concrete base must have compressive strength
greater than 25 N/mm
Dimension of concrete base must be appropriate
for cabinet installation 800*800*110(L*W*H) in mm

Confidential?
Installation Preparation
n Installation Personnel should be trained and certified by ZTE

corporation before installation to possess the knowledge of installation
of ZXSDR BS8900A GU 360.
n List of tools and meters required during installation
Microsoft Office
Word 97 - 2003 Document

Confidential?
Environment Acceptance
n Before installation of ZXSDR BS8900A Gu360, site preparation

work must be completed,
n And Environment acceptance test must be performed before
an Environment acceptance report presented.

Confidential?
Installation workflow

Confidential?
Unpacking the cabinets and Checking goods
Material check and unpacking as per BOQ in presence of Customer ,ZTE and
Partners.

Confidential?
Scenario 6: 2G ONLY + OUTDOOR + INSUFFICIENT SPACE SWAP
Step 1-Before swap, put the ZTE BTS8900A BTS
aside.
Step 2- Down time ,VSWR & Power measurement of
existing BTS. Power off existing BTS . Disconnect
Power cable, TRM cable , Alarm Cable , GND Cable
and ½ jumpers and de-install Old BTS.
Step 3-Move the BS8900A onto that planned layout,
Reconnect the power cable, TRM cable, Alarm
cable ,GND cable and ½ jumpers.
Step 4- VSWR & Power measurement of New BTS
Step 5: Power on ZTE BS8900A and set it on air.
Cabinet Base stand installation as per customer approved layout plan

Confidential?
Cabinet Installation flow

Confidential?
Fixing the rain cap
Put the rain cap on the top of cabinet.

Fix the rain cap with four washers and M12 Allen bolts as shown in figs.

Confidential?
Drilling holes
Drill the fastening holes and mount the expansion anchor

bolts .(Drill bit 20 and length 110mm

Confidential?
Securing the cabinet base
Align the base holes with fastening holes on concrete ground. And secure
the cabinet base with four bolts as shown in above pics.

Confidential?
Verifying the insulation
n Use a multimeter to verify that the cabinet base is insulated

from the earth.

Confidential?
Installing RC8910A Cabinet
n Align the holes on the latches with the fastening holes on the base and fasten the
two latches with M6 Allen bolts.
n Lay the cabinet on the base, push it until the latches are fully inserted into the
aligning holes.
n Open the front door and secure the cabinet on the base with two rubber washers
and two M12 Allen bolts

Confidential?
aligning holes.

Confidential?
aligning holes.

Confidential?
Installing BC8910A Cabinet
n Remove the end caps from the cable through of the RC8910A cabinet.
n Secure the cabinet with Rubber washers and M12 bolts.
n Remove two plates covering the cable holes for cabling.

Confidential?
Installing BC8910A Cabinet
n Remove the end caps from the cable through of the RC8910A cabinet.
n Secure the cabinet with Rubber washers and M12 bolts.
n Remove two plates covering the cable holes for cabling.

Confidential?
DC Power distribution in ZXSDR BS8900A
This PWR cable is

connected in MW IDU
Backup 63Amp
breaker available

Confidential?
Power cable connection in DCPD5 & DCPD4
n Connect SMPS main power cable (Blue & Black) in DCPD5

n Connect i/p Power cable of DCPD4 in DCPD5 of 1st MCB .

Confidential?
Grounding the Stacked Cabinets
n Each cabinet should be grounded separately to Internal bus bar

n RC8910A cabinet is grounded through the Protective grounding cable connected to
the Internal grounding strip in the BC8910A cabinet
n BC8910A cabinet should be connected to the outdoor grounding bar.
Confidential?
Grounding the Stacked Cabinets
n Each cabinet should be grounded separately to Internal bus bar

n RC8910A cabinet is grounded through the Protective grounding cable connected to
the Internal grounding strip in the BC8910A cabinet
n BC8910A cabinet should be connected to the outdoor grounding bar.
Confidential?
Standard RSU Slot maps for ZXSDR BS8900A

Confidential?
Installing RF systems units
After wearing the grounding ESD wrist strap , hold

the handle of RSU with one hand and hold the bottom
of RSU on other hand. Then align the RSU with the
slot, and push the RSU slowly into the slot.

Confidential?
RSU Slot Mapping for Single band Outdoor BTS S2/2/2 &S4/4/4
Conf..
G1 G3
G2
Note:- TX port of RSU82 connect at RX 0 port of FS card and vice versa, TX port of RSU 40 will connect at RX 1 port of FS card &
Vice versa.

Confidential?
IDU & TX equipments installed
IDU power cable will connect

at 3rd port in DCPD 5 at
20Amps
DDF & IDU installed inside

our BC8910 Cabinets
All excess TX cables and Alarm

cables need to be keep at excess
space available in BC8910

Confidential?
E1 cable punching
And after E1 wrapping, Put the

DDF module inside BC8910
cabinet securely
E1 cable wrapped with the support of Wrapping tools in Customer

DDF.

Confidential?
Installing E1/T1 and Alarm Cables
DDF
Lightening Protection
Unit(LPU)
n E1 cable should be connected to external

transmission equipment/DDF. DDF may install
inside cabinet.
n Alarm cable should be connected to External Alarm Port E1/T1 Port
alarm Panel.
Confidential?
SA Card Installation in BBU
Remove all the 24

jumpers from SA cards
And put 1 jumper over

4th pin

Confidential?
Protective grounding wire, Power cable & Monitoring cable installed
* MON cable connect at RSU 60, But it may vary from Circle to circle. BSS team will decide the same.

Confidential?
Positions of cable holes on the BC8910A cabinet
Positions of cable holes on the

RC8910A cabinet

Confidential?
Internal Cable connection diagram

Confidential?
An Installed Waterproof module

Confidential?
DC Power distribution

Confidential?
Cabinet dust proof installation
Before installation of main base stand cleaner,

use dust proof cleaner(As per sl. no)

Power cable type & lugs Confidential?
S.N. Cable Qty. Color Specification
1 -48 V DC power cable 2 Blue 25 sqmm
2 -48V RTN/0V/GND 2 Black 25 sqmm
3 PGND 1 Yellow Green 35 sqmm
25 & 35 sqmm Hot shrink tubes

Copper Lugs

Confidential?
Structure of a cable- after lug preparation
1.Round bare terminal -- Lug

2. Label
3. Label position
4. Power cable
Power Cable Connection Method- 1 Power Cable Connection Method- 2
1. Copper bus bar

2. Plain washer
3. Nut
4. Bolt
5. Connection terminal
6. Spring washer

Confidential?
Power cable and PGND lugs preparation
Power cable and lugs preparation

with sleeves

Confidential?
BTS Power Connection in SMPS
Power cable routing Power connection in 63A

inside conduit pipe SMPS MCB with labeling

Confidential?
BTS PGND
BTS PGND routed in flexi pipe and Connected in

earth bar due to unavailable of EGB at site

Confidential?
Labeling requirements
S1 Ant 2 (RX)
S1 Ant 1 (TX)
S2 Ant 1 (TX)
S2 Ant 2 (RX)
For 2G+ 3G, At 3G

Both end labeling required for Jumper/Feeder cable
1- Jumper cable, OFC, PWR & PGND.
2- SMPS Labeling required. we need to mark with
one ring of Blue tape to
differentiate with 2G.

Confidential?
Labeling of Power Cable:-
+48 V RTN MCB labeling
63 Amp
-48 V
-48 V +48 V RTN

Antenna-Jumper connection and Bias Confidential?
Tee Preparation

Confidential?
Feeder-Jumper connections(Indoor)
Feeder Part
Jumper Part
§ Ground from Bias Tee should
terminated to Grounding Bus
bar Smart Bias Tee
BT-M4S2 with Y-AISG Cable
§ Two port of Y-AISG cable connected at Connected

BT-M4S2 BIAS-T & the other port will cable(B2) from
routed towards BTS, connected with Bias Tee to
another cable & terminated to AISG port of AISG port of
RSU 82. RSU card

Confidential?
Smart Bias Tee (BTM4S2) connections and PIN Configuration
Jumper
Connect here
Feeder Connect
here
Connection b/n two Bias Tees
To RSU
Card
Cable identification-B1 & Pin Cable identification A & Pin Cable identification-B2
Configuration Configuration & Pin Configuration
n © 2007, ZTE Corporation. All rights reserved.
Confidential?
Antenna & Feeder Installation

Confidential?
Antenna installation-
Case 1
n Before installation verify 1

mount height, orientation &
tilt is according to plan.
n Antenna mounts should not
have any tilt. They should
be vertical.
n Ensure mount fixing is 2
proper & 2 nuts are used
for fixing. 3

Confidential?
Antenna installation- n Before installation verify
mount height, orientation &
Case 2 tilt is according to plan.
IF Antenna Freq is 1710-2170MHz Antenna
Frequency n Antenna mounts should not
1710-2170 have any tilt. They should
MHz be vertical.
n Ensure mount fixing is
proper & 2 nuts are used
for fixing.
Not require any lock

nut in this case

Confidential?
Continued……
RET
§RET(Remote Electrical Tilt) Actuator

fixed to Tilt port
§RET other end connecting to Bias
Tee
1.Three ties should be required to
tightened
2.Remaining tie should be 0.5cm and it is
anticipate heating from the sun
3.Use black ties for outdoor
Confidential?
Water proofing Process-
Weather proofing process Steps:-
1- Wrap three layer of insulation tape on
connector :
2- Wrap three layers of water-proof daub.
3- Finally, wrap three layer of insulation tape
again.
Wrapping requirement: Wrap one layer from
bottom upward, one layer from top to bottom, and
finally one layer from bottom upward..
1.Three ties should be required to tightened

2.Remaining tie should be 0.5cm and it is anticipate
heating from the sun
3.Use black ties for outdoor
Confidential?
Feeder- Jumper installation (Outdoor)
Jumper Part
Feeder Part
Bias Tee
BT-M5S2
Connection b/n
RET and Bias Tee

Confidential?
Continued… Connection b/n RET and Bias Tee BT-M5S2
Bias Tee BT-M5S2
Grounding at Tower
To Jumper
RET Actuator
Bias Tee
BT-M5S2
To Feeder
BIAS-T
connected at
Antenna TX
port only.
§Grounding should be downward,

towards to BTS and no loop required Cable
§Paint should be scratch Name-A
Continued… Confidential?
Feeder Routing
1. Distance between
two clamps should be
1~1.5 meter.
2. Feeder bending should be smooth &

radius shouldn’t be less than 20d
(d=diameter of feeder).
4. Feeder window must be seal to avoid water

inside the shelter. Feeder Arc required before
enter into Roxtec.

Confidential?
Continued…
Jumper Routing
Should label 200mm below from
Antenna end
TX Sector 2
S2 ANT1)
ZTE WCDMA
indicates 3G
2100
RX Sector 2
(S2 ANT2)
§Each jumper(TX & RX) must be

tied together and routed to
Antenna
§If any extra loop, tied it to tower
vertically/horizontally which is
more perfect for routing
Confidential?
Standard Grounding

Grounding Clip installation Confidential?
n If the length of a feeder = 20m, then ground it at two points, one within 2m from the antenna
feeder connector and the other that is near the outdoor feeder window and connected to the
outdoor ground bar;
n If 20m < its length = 60m, add a ground point with 2m from the point where it leaves the iron
tower or the rooftop;
n If its length >60m, it is required to add one more ground point for every 20 more meters.
Fig-1 Grounding near Fig-2 Feeder grounding at
feeder connector & antenna tower vertical ladder & Fig-3 Max 2 Grounding
jumper, Termination to Termination to Clamp end cable connect at single
Clamp end point of EGB
Each
Grounding
cable should be
routed along
with their feeder
Paint should be scratch
Confidential?
BTS label structure
EGB Labels Labels of Jumpers
RX Sector 1(S1
ANT2)
TX Sector 1(S1
ANT1)
Labels of E-1 & Alarm Labels Power cables

cables
Blue cable
-48V(S1 PWR)
Black cable
-48 V RTN(S2 PWR)
Yellow green
PGND(BTS GND)

Confidential?
Feeder & Jumper Labels
n Feeder & Jumper cable labels must have minimum 200mm distance from their
connector.
200-300mm 200-300mm
Feeder part Jumper part

Equipment Room Confidential?
(Indoor Installations)
§Site should be clean after installation.

§Extra materials should be keep in a box and Tied

Confidential?
Tools required for BTS New/Swap

Confidential?
Continued…..

Confidential?
De-installed Old BTS & Accessories Packing
Keep All the De-installed accessories ( Power cable, PGND, Nuts bolt, Jumper cables)
Inside Old De-installed BTS. Prepare list of de-installed materials and handover to
customer.

Confidential?
After Complete Installation

Confidential?
Extra Material
Keep All extra materials inside a packet and keep

in safe place inside corner. Prepare extra material
check list and submit to ZTE/Customer.

Confidential?

ZTE 4 8900A Installation Guide Book

Uploaded by

Copyright:

Available Formats

ZTE 4 8900A Installation Guide Book

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

ZTE 4 8900A Installation Guide Book

Uploaded by

Copyright:

Available Formats

Confidential?

Project BSNL GSM

Circle AP Vendor Wipro Cluster MDK

© 2007, ZTE Corporation. All rights reserved.

© 2007, ZTE Corporation. All rights reserved.

Step 4: Power on ZTE BS8900A and set it on air.

4 © 2007, ZTE Corporation. All rights reserved.

n Before De- n After SWAP, New

© 2007, ZTE Corporation. All rights reserved.

n SCENARIO-6: 2G ONLY + OUTDOOR + INSUFFICIENT SPACE SWAP

Cabinet Full Name Description

BC8910A BC8910A GU360 Outdoor Contains a power supply modules

RC8910A RC8910A GU360 outdoor Contains 6 RF system units(RSU’s)

© 2007, ZTE Corporation. All rights reserved.

Cabinet Descriptio Power No of

BC8900A+ A cabinet Only DC RSU 6

© 2007, ZTE Corporation. All rights reserved.

n A stable concrete base required to support the ZXSDR

Concrete base requirements:-

Concrete base should be level with a slope no

© 2007, ZTE Corporation. All rights reserved.

n Installation Personnel should be trained and certified by ZTE

© 2007, ZTE Corporation. All rights reserved.

n Before installation of ZXSDR BS8900A Gu360, site preparation

© 2007, ZTE Corporation. All rights reserved.

© 2007, ZTE Corporation. All rights reserved.

© 2007, ZTE Corporation. All rights reserved.

Cabinet Base stand installation as per customer approved layout plan

© 2007, ZTE Corporation. All rights reserved.

© 2007, ZTE Corporation. All rights reserved.

Put the rain cap on the top of cabinet.

© 2007, ZTE Corporation. All rights reserved.

Drill the fastening holes and mount the expansion anchor

© 2007, ZTE Corporation. All rights reserved.

© 2007, ZTE Corporation. All rights reserved.

n Use a multimeter to verify that the cabinet base is insulated

© 2007, ZTE Corporation. All rights reserved.

© 2007, ZTE Corporation. All rights reserved.

© 2007, ZTE Corporation. All rights reserved.

© 2007, ZTE Corporation. All rights reserved.

© 2007, ZTE Corporation. All rights reserved.

© 2007, ZTE Corporation. All rights reserved.

This PWR cable is

© 2007, ZTE Corporation. All rights reserved.

n Connect SMPS main power cable (Blue & Black) in DCPD5

© 2007, ZTE Corporation. All rights reserved.

n Each cabinet should be grounded separately to Internal bus bar

n Each cabinet should be grounded separately to Internal bus bar

Standard RSU Slot maps for ZXSDR BS8900A

© 2007, ZTE Corporation. All rights reserved.

After wearing the grounding ESD wrist strap , hold

© 2007, ZTE Corporation. All rights reserved.

© 2007, ZTE Corporation. All rights reserved.

IDU power cable will connect

DDF & IDU installed inside

All excess TX cables and Alarm

© 2007, ZTE Corporation. All rights reserved.

And after E1 wrapping, Put the

E1 cable wrapped with the support of Wrapping tools in Customer

© 2007, ZTE Corporation. All rights reserved.