TUFFy® T3

side Mounting level controls

Tuffy liquid level switches are float actuated devices

designed for horizontal mounting in a tank or vessel through
compact and cost effective
threaded or flanged pipe connections. The compact size
allows for installation in small vessels, while its many fea-
tures provide a variety of application uses. The single switch
mechanism is available in SPDT or DPDT forms on units
designed for adjustable, narrow or wide differential and
interface service.
2014/68/EU

FeATUres
* Maximum Process temperature: +400 °C (750 °F).
Minimum Process temperature: -55 °C (-65 °F).
* Maximum process Pressure: 149 bar (2160 psi).
* Specific gravities as low as 0.4.
* Wetted parts in 316/316L (1.4401/1.4404) or
Hastelloy C (2.4819).
* Available as:
- Flanged
- Threaded
- Flanged or sealed cage mounted.
external cage mounted Tuffy

MoDels
* Narrow differential switch (for alarm functions). shut-off
* Wide adjustable differential switch (for control functions).
valve

* Interface switch (detection of interface level between safety

check
liquids). valve pressure
vessel
* External cages.
* Compact pneumatic narrow differential switch.

ApplicATions
CL CL CL

* Sour service (NACE).

shut-off
valve
electrical
* High/low alarm. connection

* Single pump control.

* Day storage tanks. Drain valve
* Corrosive processes.
* Process vessels.
* Boiler low water cut-off.
Typical piping arrangement
* Interface level.
* Dirty process high level w/offset. Agency ApprovAls
* Installations in hazardous area. Agency Approvals (only for T3-series)
ATEX/IEC ATEX II 1/2 G / IECEx Ex d IIC T6 Ga/Gb, flame-
proof enclosure
ATEX II 1 G / IECEx Ex ia IIC T6 Ga, intrinsically safe
FM/CSA ¿ Explosion proof

¿ Consult factory for proper part numbers

swiTcH MecHAnisMs
TUFFY® T3 is available with a selection of switch modules that vary in switch rating (Amp) and max process temperature
allowance. The max temperature is dependent upon the housing material selected. Consult table below, before selecting the
proper module in the order number structure.

electric switch rating process temperature range

v Ac v Dc @ 40 °c (100 °F) ambient temp.
code contacts and type 120 240 24 120 cast iron cast Aluminium
0 SPDT with silver contacts 10.0 10.0 6.0 0.6 -40 °C to +400 °C (-40 °F to +750 °F) -40 °C to +345 °C (-40 °F to +650 °F)
1 DPDT with silver contacts 10.0 10.0 6.0 0.6 -40 °C to +400 °C (-40 °F to +750 °F) -40 °C to +345 °C (-40 °F to +650 °F)
2 SPDT with gold plated contacts 0.1 - 0.1 - -40 °C to +190 °C (-40 °F to +375 °F) -40 °C to +160 °C (-40 °F to +325 °F)
3 DPDT with gold plated contacts 0.1 - 0.1 - -40 °C to +190 °C (-40 °F to +375 °F) -40 °C to +160 °C (-40 °F to +325 °F)
4 HS SPDT with silver contacts 1.0 1.0 3.0 0.5 -55 °C to +400 °C (-65 °F to +750 °F) -55 °C to +345 °C (-65 °F to +650 °F)
6 HS SPDT with gold plated contacts 0.5 0.5 0.5 0.5 -55 °C to +400 °C (-65 °F to +750 °F) -55 °C to +345 °C (-65 °F to +650 °F)

HoUsings
TUFFY® T3 is available with an IP 66 weatherproof housing in anti corrosive coated cast iron or cast aluminium. The housings
are built to meet explosion proof requirements according to ATEX, FM or CSA norms.
The wetted parts are available in 316/316L (1.4401/1.4404) or Hastelloy C (2.4819).
All dark-grey coloured parts of below drawing follow the materials as per housing selection, all light-grey coloured parts follow
the materials as per float selection (wetted parts).

pHysicAl speciFicATions: TUFFy® T3

Description Specification
Measured variable Liquid level
Physical range Narrow differential: 13 mm (0.5")
Adjustable differential: up to 464 mm (18.26")
Interface Service Differential: 44 mm (1.72")
Interface: min S.G. difference between both liquids: 0,1
Ambient temperature -40 °C to +70 °C (-40 °F to +160 °F)
Process temperature From -55 °C (-65 °F) up to +400 °C (750 °F) depending switch/housing selection
Process pressure Standard models: up to 49,6 bar (720 psi)
High pressure models: up to 149 bar (2160 psi)
Wetted parts 316/316L (1.4401/1.4404) or Hastelloy C (2.4819)
Flange materials Carbon steel
316/316L (1.4401/1.4404) or Carbon steel with 316/316L (1.4401/1.4404) cladding
Hastelloy C (2.4819) or Carbon steel with Hastelloy C (2.4819) cladding
Housing materials Cast aluminium or cast iron

elecTricAl speciFicATions
Description Specification
Switch ratings Up to 10 A @ 240 V AC
Up to 6.0 A @ 24 V DC
Signal output Single SPDT or single DPDT contacts
Switch types Dry contact with silver or gold plated contacts
Hermetically sealed for corrosive environment
Approvals ATEX II 1/2 G / IECEx Ex d IIC T6 Ga/Gb, flameproof enclosure
ATEX II 1 G / IECEx Ex ia IIC T6 Ga, intrinsically safe
NEMA 4X/7/9, Class 1, Div 1, Groups B, C & D
Cable entry 3/4" NPT or M20 × 1,5

2
principle oF operATion
The Tuffy achieves switching action through the use of a Float
magnetic switch mechanism and a magnet attached to the Magnet

float assembly. Separating the two magnets is a non-mag-

netic pressure barrier.
As the liquid level changes, the float, and therefore the float
magnet, moves. The float and switch magnets repel each
other causing movement of the switch mechanism, tripping
the switch and making or breaking an electrical circuit.
non-magnetic
Float holder
(pressure boundary)

switch Magnet

selecTion DATA
Narrow Differential: Switch differential of approximately 13 mm (0.5") (44 mm (1.72") on interface unit), for actuation
of an alarm or system shutdown.
Interface Service: Switch to detect the interface between two liquids with SGs that differ by at least 0,1 kg/dm3.
Single Liquid: Switch to detect the top of layer of a single liquid with no other liquid above it.
Adjustable Differential: Wide switch differential from approximately 35 (1.36") to 464 (18.26"), which may be adjusted in
the field by repositioning pins on the pivot plate.

Min. s.g. = 0,60

T35
Max. 124 bar (1800 psi)

narrow single 316/316l ssT Min. s.g. = 0,40

electric T31
differential liquid float Max. 49,6 bar (720 psi)

Min. s.g. = 0,60

T32
Max. 149 bar (2160 psi)

Hastelloy c Min. s.g. = 0,65

T33
float Max. 49,6 bar (720 psi)

interface 316/316l ssT Min. s.g. lower liquid = 0,81

T3B
service float Max. 49,6 bar (720 psi)

Adjustable wide single 316/316l ssT Min. s.g. = 0,78

T3c
differential liquid float Max. 49,6 bar (720 psi)

Min. s.g. = 0,60

039 ... 0
Max. 103 bar (1500 psi)
narrow single 316/316l ssT
pneumatic
differential liquid float
Min. s.g. = 0,40
039 ... 4
Max. 34,5 bar (500 psi)

QUicK response cell (Qrc)

Several models are available for extra quick shipment, within max. 15 days after factory receipt of purchase order, through
the Quick Response Cell (QRC). To take advantage of QRC, simply match the green model number codes.
QRC delivery is limited to a maximum of 10 units per order. Contact your local representative for lead times on larger volume
orders, as well as other products and options.

3
T31 AnD T35: THreADeD nArrow DiFFerenTiAl
DiMensions in mm (inches)

211 T31: 220 (8.66)

(8.29) T35: 200 (7.86)
84
(3.29)

112 T31: 91 (3.59)

(4.39) T35: 85 (3.35)

2" npT

cable entry

Process connection: 2" NPT

Level Differential: 13 mm (0,5")

T 3 1 - 0 0 2 N Threaded Tuffy with 316/316L (1.4401/1.4404) float - min. S.G. 0,4 / max 49,6 bar (720 psi)
T 3 5 - 0 0 2 N Threaded Tuffy with 316/316L (1.4401/1.4404) float - min. S.G. 0,6 / max 124 bar (1800 psi)

DESIGN CoDE (All wetted parts in 316/316L (1.4401/1.4404))

B Standard design
F ASME B31.3 design
K NACE design
P NACE & ASME B31.3 design

SWITCH TYPE (see table on page 2 for full details)

0 SPDT with silver contacts
1 DPDT with silver contacts
2 SPDT with gold plated contacts
3 DPDT with gold plated contacts
4 Hermetically sealed, SPDT with silver contacts
6 Hermetically sealed, SPDT with gold plated contacts

HoUSING MATERIALS AND CABLE ENTRY

Consult factory for proper part numbers for FM/CSA approved units
1 Cast aluminium, single 3⁄4" NPT cable entry, ATEX II 1/2 G / IECEx Ex d IIC T6 Ga/Gb
2 Cast iron, single 3⁄4" NPT cable entry, ATEX II 1/2 G / IECEx Ex d IIC T6 Ga/Gb
3 Cast aluminium, single M20 × 1,5 cable entry, ATEX II 1/2 G / IECEx Ex d IIC T6 Ga/Gb
4 Cast iron, single M20 × 1,5 cable entry, ATEX II 1/2 G / IECEx Ex d IIC T6 Ga/Gb
M Cast aluminium, single 3⁄4" NPT cable entry, ATEX II 1 G / IECEx Ex ia IIC T6 Ga
N Cast iron, single 3⁄4" NPT cable entry, ATEX II 1 G / IECEx Ex ia IIC T6 Ga
P Cast aluminium, single M20 × 1,5 cable entry, ATEX II 1 G / IECEx Ex ia IIC T6 Ga
R Cast iron, single M20 × 1,5 cable entry, ATEX II 1 G / IECEx Ex ia IIC T6 Ga

T 3 0 0 2 N complete order code for threaded TUFFy®

X = product with a specific customer requirement

4
039: pneUMATic coMpAcT TUFFy (narrow differential)
DiMensions in mm (inches)

305 (12.00) or 329 (12.94)

sp. gr. 0.4 min – 226 (8.91)
Float size = 51 ø × 140 long (2.00 × 5.50)

sp. gr. 0.6 min – 202 (7.96)

Float size = 51 ø × 116 long (2.00 × 4.57)

1/4" npT inlet

connection standard 76 max. (3.00)
(B) nozzle length switch actuates rising level
float
1/4" npT minimum
inlet 19 (.75) switch differential clearance
connection
C
95
standard 64 L (3.75)
(A) (2.50) switch actuates falling level

2" npT
1/4" npT outlet
connection standard (c)

Process connection: 2" NPT

Temperature range: -40 °C (-40 °F) up to 150 °C (300 °F)
Supply pressure: vacuum – 13,8 bar (200 psi)
Maximum leakage rate: 14.16 l/h (0.5 SCFH) @ 6,9 bar (100 psi)
Minimum air flow: 3,40 m3/h (120 SCFH) @ 6,9 bar (100 psi)
Wetted parts: 316/316L SST (1.4401/1.4404) including NACE and ASME B31.3
Housing material: 316 stainless steel

0 3 9 - 6 0 0 0 - 1 0 Tuffy level switch with non-bleed pneumatic switch

SPECIFIC GRAVITY – PRESSURE RATING

0 0,60 min. specific gravity – maximum 103 bar (1500 psi)
4 0,40 min. specific gravity – maximum 34,5 bar (500 psi)

0 3 9 6 0 0 0 1 0 complete order code for pneumatic TUFFy®

X = product with a specific customer requirement

opTionAl MoUnTing FlAnges for 2" npT threaded TUFFy models

Raised face mounting flanges are available in the sizes and materials shown below.
Consult factory (C/F) for additional flange sizes.

AsMe rF Flange part number

316/316l
size rating carbon steel
(1.4401/1.4404)
3" 004-6820-024 004-6820-001
4" 150 lbs 004-6820-025 004-6820-007
6" 004-6820-026 004-6820-016
3" 004-6820-005 004-6820-002
4" 300 lbs 004-6820-011 004-6820-008
6" 004-6820-033 004-6820-029
3" 004-6820-006 004-6820-003
4" 600 lbs 004-6820-012 004-6820-009
6" 004-6820-034 004-6820-030

5
T31, T33 AnD T35: FlAngeD nArrow DiFFerenTiAl
DiMensions in mm (inches)
T31: 221 (8.72)
211 T33: 190 (7.50)
(8.29) T35: 201 (7.92)
85
(3.35)

112 T31/T33: 91 (3.59)

(4.39) T35: 85 (3.35)

cable entry

Process connection: up to 600 lbs ASME / PN 63 flanges

Level differential: 13 mm (0,5")
T 3 1 - 0 0 Flanged Tuffy with 316/316L (1.4401/1.4404) float - min. S.G. 0,4 / max 49,6 bar (720 psi)
T 3 3 - 0 0 Flanged Tuffy with Hastelloy C (2.4819) float - min. S.G. 0,65 / max 49,6 bar (720 psi)
T 3 5 - 0 0 Flanged Tuffy with 316/316L (1.4401/1.4404) float - min. S.G. 0,6 / max 124 bar (1800 psi)

PRoCESS CoNNECTIoN – ASME Flanges PRoCESS CoNNECTIoN – EN Flanges

3 A 3" 150 lbs RF ASME Flange A 1 DN 80, PN 16 EN 1092-1 Type B1
3 B 3" 300 lbs RF ASME Flange A 2 DN 80, PN 25/40 EN 1092-1 Type B1
3 C 3" 600 lbs RF ASME Flange ¿ A 3 DN 80, PN 63 EN 1092-1 Type B2 ¿
4 A 4" 150 lbs RF ASME Flange B 1 DN 100, PN 16 EN 1092-1 Type B1
4 B 4" 300 lbs RF ASME Flange B 2 DN 100, PN 25/40 EN 1092-1 Type B1
4 C 4" 600 lbs RF ASME Flange ¿ B 3 DN 100, PN 63 EN 1092-1 Type B2 ¿
5 A 5" 150 lbs RF ASME Flange C 1 DN 125, PN 16 EN 1092-1 Type B1
5 B 5" 300 lbs RF ASME Flange C 2 DN 125, PN 25/40 EN 1092-1 Type B1
6 A 6" 150 lbs RF ASME Flange C 3 DN 125, PN 63 EN 1092-1 Type B2 ¿
6 B 6" 300 lbs RF ASME Flange D 1 DN 150, PN 16 EN 1092-1 Type B1
¿ Available only with Model T35 D 2 DN 150, PN 25/40 EN 1092-1 Type B1
D 3 DN 150, PN 63 EN 1092-1 Type B2 ¿
DESIGN CoDE AND FLANGE MATERIAL
Design codes
ASME Flange material
Model Standard ASME B31.3 NACE B31.3 & NACE
1 2 – – Carbon steel
T31/T35 A E J N Carbon steel w. 316/316L cladding
B F K P 316/316L stainless steel
C G L R Carbon steel w. Hastelloy C cladding
T33
D H M T Hastelloy C (2.4819)
SWITCH TYPE (see table on page 2 for full details)
0 SPDT with silver contacts
1 DPDT with silver contacts
2 SPDT with gold plated contacts
3 DPDT with gold plated contacts
4 Hermetically sealed, SPDT with silver contacts
6 Hermetically sealed, SPDT with gold plated contacts
HoUSING MATERIALS AND CABLE ENTRY
Consult factory for proper part numbers for FM/CSA approved units
1 Cast aluminium, single 3⁄4" NPT cable entry, ATEX II 1/2 G / IECEx Ex d IIC T6 Ga/Gb
2 Cast iron, single 3⁄4" NPT cable entry, ATEX II 1/2 G / IECEx Ex d IIC T6 Ga/Gb
3 Cast aluminium, single M20 × 1,5 cable entry, ATEX II 1/2 G / IECEx Ex d IIC T6 Ga/Gb
4 Cast iron, single M20 × 1,5 cable entry, ATEX II 1/2 G / IECEx Ex d IIC T6 Ga/Gb
M Cast aluminium, single 3⁄4" NPT cable entry, ATEX II 1 G / IECEx Ex ia IIC T6 Ga
N Cast iron, single 3⁄4" NPT cable entry, ATEX II 1 G / IECEx Ex ia IIC T6 Ga
P Cast aluminium, single M20 × 1,5 cable entry, ATEX II 1 G / IECEx Ex ia IIC T6 Ga
R Cast iron, single M20 × 1,5 cable entry, ATEX II 1 G / IECEx Ex ia IIC T6 Ga

T 3 0 0 complete order code for flanged TUFFy®

X = product with a specific customer requirement

6
T32: FlAngeD HigH pressUre nArrow DiFFerenTiAl
DiMensions in mm (inches)

211 204
(8.29) (8.02)
85
(3.35)

112 85
(4.39) (3.35)

cable entry

Process connection: up to 900 lbs ASME / PN 160 flanges

Level differential: 13 mm (0,5")

T 3 2 - 0 0 Flanged Tuffy with 316/316L (1.4401/1.4404) float - min. S.G. 0,6 / max 149 bar (2160 psi)

PRoCESS CoNNECTIoN – ASME Flanges PRoCESS CoNNECTIoN – EN Flanges

3 D 3" 900 lbs RF ASME Flange A 4 DN 80, PN 100 EN 1092-1 Type B2
4 D 4" 900 lbs RF ASME Flange A 5 DN 80, PN 160 EN 1092-1 Type B2
B 4 DN 100, PN 100 EN 1092-1 Type B2
B 5 DN 100, PN 160 EN 1092-1 Type B2
C 4 DN 125, PN 100 EN 1092-1 Type B2
D 4 DN 150, PN 100 EN 1092-1 Type B2

DESIGN CoDE AND FLANGE MATERIAL

Design codes
ASME Flange material
Standard ASME B31.3 NACE B31.3 & NACE
1 2 – – Carbon steel
A E J N Carbon steel w. 316/316L cladding
B F K P 316/316L stainless steel

SWITCH TYPE (see table on page 2 for full details)

0 SPDT with silver contacts
1 DPDT with silver contacts
2 SPDT with gold plated contacts
3 DPDT with gold plated contacts
4 Hermetically sealed, SPDT with silver contacts
6 Hermetically sealed, SPDT with gold plated contacts

HoUSING MATERIALS AND CABLE ENTRY

Consult factory for proper part numbers for FM/CSA approved units
1 Cast aluminium, single 3⁄4" NPT cable entry, ATEX II 1/2 G / IECEx Ex d IIC T6 Ga/Gb
2 Cast iron, single 3⁄4" NPT cable entry, ATEX II 1/2 G / IECEx Ex d IIC T6 Ga/Gb
3 Cast aluminium, single M20 × 1,5 cable entry, ATEX II 1/2 G / IECEx Ex d IIC T6 Ga/Gb
4 Cast iron, single M20 × 1,5 cable entry, ATEX II 1/2 G / IECEx Ex d IIC T6 Ga/Gb
M Cast aluminium, single 3⁄4" NPT cable entry, ATEX II 1 G / IECEx Ex ia IIC T6 Ga
N Cast iron, single 3⁄4" NPT cable entry, ATEX II 1 G / IECEx Ex ia IIC T6 Ga
P Cast aluminium, single M20 × 1,5 cable entry, ATEX II 1 G / IECEx Ex ia IIC T6 Ga
R Cast iron, single M20 × 1,5 cable entry, ATEX II 1 G / IECEx Ex ia IIC T6 Ga

T 3 2 0 0 complete order code for flanged high pressure TUFFy®

X = product with a specific customer requirement

7
T3c: ADJUsTABle wiDe DiFFerenTiAl
DiMensions in mm (inches)

stem length (code 4): 327 (12.86)

209 stem length (code 8): 422 (16.61)
(8.23) stem length (code c): 543 (21.36)
85
(3.35)

112
(4.39) stem length (code 4): 346 (13.62)
stem length (code 8): 471 (18.54)
stem length (code c): 629 (24.76)

stem le Dimension
stem le ngth (code 4 "A"
stem le ngth (code 8):): 95 (3.75)
cable entry ngth (c
ode c): 190 (7.50)
311 (12
.25)

Process connection: up to 300 lbs ASME / PN 40 flanges

Level Differential: adjustable from 35 mm (1.36") to 464 mm (18.26")

T 3 C Adjustable diff. Tuffy with 316/316L (1.4401/1.4404) float - min. S.G. 0,78 / max 49,6 bar (720 psi)
STEM EXTENSIoN LENGTH - DIMENSIoN "A"
4 95 mm (3.75") stem extension
8 190 mm (7.50") stem extension
C 311 mm (12.25") stem extension

PRoCESS CoNNECTIoN – ASME Flanges PRoCESS CoNNECTIoN – EN Flanges

3 A 3" 150 lbs RF ASME Flange A 1 DN 80, PN 16 EN 1092-1 Type B1
3 B 3" 300 lbs RF ASME Flange A 2 DN 80, PN 25/40 EN 1092-1 Type B1
4 A 4" 150 lbs RF ASME Flange B 1 DN 100, PN 16 EN 1092-1 Type B1
4 B 4" 300 lbs RF ASME Flange B 2 DN 100, PN 25/40 EN 1092-1 Type B1
5 A 5" 150 lbs RF ASME Flange C 1 DN 125, PN 16 EN 1092-1 Type B1
5 B 5" 300 lbs RF ASME Flange C 2 DN 125, PN 25/40 EN 1092-1 Type B1
6 A 6" 150 lbs RF ASME Flange D 1 DN 150, PN 16 EN 1092-1 Type B1
6 B 6" 300 lbs RF ASME Flange D 2 DN 150, PN 25/40 EN 1092-1 Type B1

DESIGN CoDE AND FLANGE MATERIAL

Design codes
ASME Flange material
Standard ASME B31.3 NACE B31.3 & NACE
1 2 – – Carbon steel
A E J N Carbon steel w. 316/316L cladding
B F K P 316/316L stainless steel

SWITCH TYPE (see table on page 2 for full details)

0 SPDT with silver contacts
1 DPDT with silver contacts
2 SPDT with gold plated contacts
3 DPDT with gold plated contacts
4 Hermetically sealed, SPDT with silver contacts
6 Hermetically sealed, SPDT with gold plated contacts

HoUSING MATERIALS AND CABLE ENTRY

Consult factory for proper partnumbers for FM/CSA approved units
1 Cast aluminium, single 3⁄4" NPT cable entry, ATEX II 1/2 G / IECEx Ex d IIC T6 Ga/Gb
2 Cast iron, single 3⁄4" NPT cable entry, ATEX II 1/2 G / IECEx Ex d IIC T6 Ga/Gb
3 Cast aluminium, single M20 × 1,5 cable entry, ATEX II 1/2 G / IECEx Ex d IIC T6 Ga/Gb
4 Cast iron, single M20 × 1,5 cable entry, ATEX II 1/2 G / IECEx Ex d IIC T6 Ga/Gb
M Cast aluminium, single 3⁄4" NPT cable entry, ATEX II 1 G / IECEx Ex ia IIC T6 Ga
N Cast iron, single 3⁄4" NPT cable entry, ATEX II 1 G / IECEx Ex ia IIC T6 Ga
P Cast aluminium, single M20 × 1,5 cable entry, ATEX II 1 G / IECEx Ex ia IIC T6 Ga
R Cast iron, single M20 × 1,5 cable entry, ATEX II 1 G / IECEx Ex ia IIC T6 Ga

T 3 C 0 complete order code for adjustable differential TUFFy®

X = product with a specific customer requirement

8
T3B: inTerFAce
DiMensions in mm (inches)

209 448
(8.23) (17.62)
85
(3.35)

112 172
(4.39) (6.78)

cable entry

Process connection: up to 300 lbs ASME / PN 40 flanges

Min S.G. of lower liquid: 0,81 kg/dm3
Min S.G. difference between both liquids: 0,1 kg/dm3
Level differential: 44 mm (1.72")

T 3 B Interface Tuffy with 316/316L (1.4401/1.4404) float - max 49,6 bar (720 psi)

SPECIFIC GRAVITY oF LoWER LIQUID (consult factory for S.G. higher than 1.0 kg/dm3)
0,81 0,82 0,83 0,84 0,85 0,86 0,87 0,88 0,89 0,90 Specific Gravity
A B C D E F G H J K Code

0,91 0,92 0,93 0,94 0,95 0,96 0,97 0,98 0,99 1,00 Specific Gravity
L M N P R S T U V W Code

PRoCESS CoNNECTIoN – ASME Flanges PRoCESS CoNNECTIoN – EN Flanges

3 A 3" 150 lbs RF ASME Flange A 1 DN 80, PN 16 EN 1092-1 Type B1
3 B 3" 300 lbs RF ASME Flange A 2 DN 80, PN 25/40 EN 1092-1 Type B1
4 A 4" 150 lbs RF ASME Flange B 1 DN 100, PN 16 EN 1092-1 Type B1
4 B 4" 300 lbs RF ASME Flange B 2 DN 100, PN 25/40 EN 1092-1 Type B1
5 A 5" 150 lbs RF ASME Flange C 1 DN 125, PN 16 EN 1092-1 Type B1
5 B 5" 300 lbs RF ASME Flange C 2 DN 125, PN 25/40 EN 1092-1 Type B1
6 A 6" 150 lbs RF ASME Flange D 1 DN 150, PN 16 EN 1092-1 Type B1
6 B 6" 300 lbs RF ASME Flange D 2 DN 150, PN 25/40 EN 1092-1 Type B1

DESIGN CoDE AND FLANGE MATERIAL

Design codes
ASME Flange material
Standard ASME B31.3 NACE B31.3 & NACE
1 2 – – Carbon steel
A E J N Carbon steel w. 316/316L cladding
B F K P 316/316L stainless steel
SWITCH TYPE (see table on page 2 for full details)
0 SPDT with silver contacts
1 DPDT with silver contacts
2 SPDT with gold plated contacts
3 DPDT with gold plated contacts
4 Hermetically sealed, SPDT with silver contacts
6 Hermetically sealed, SPDT with gold plated contacts
HoUSING MATERIALS AND CABLE ENTRY
Consult factory for proper partnumbers for FM/CSA approved units
1 Cast aluminium, single 3⁄4" NPT cable entry, ATEX II 1/2 G / IECEx Ex d IIC T6 Ga/Gb
2 Cast iron, single 3⁄4" NPT cable entry, ATEX II 1/2 G / IECEx Ex d IIC T6 Ga/Gb
3 Cast aluminium, single M20 × 1,5 cable entry, ATEX II 1/2 G / IECEx Ex d IIC T6 Ga/Gb
4 Cast iron, single M20 × 1,5 cable entry, ATEX II 1/2 G / IECEx Ex d IIC T6 Ga/Gb
M Cast aluminium, single 3⁄4" NPT cable entry, ATEX II 1 G / IECEx Ex ia IIC T6 Ga
N Cast iron, single 3⁄4" NPT cable entry, ATEX II 1 G / IECEx Ex ia IIC T6 Ga
P Cast aluminium, single M20 × 1,5 cable entry, ATEX II 1 G / IECEx Ex ia IIC T6 Ga
R Cast iron, single M20 × 1,5 cable entry, ATEX II 1 G / IECEx Ex ia IIC T6 Ga

T 3 B 0 complete order code for interface TUFFy®

X = product with a specific customer requirement

9
eXTernAl cAges For nArrow DiFFerenTiAl TUFFy (T31, T35, 039-6000)
DiMensions in mm (inches)

cAge – sTyle
sealed cage 033 Flanged cage 035

4" ASME Tuffy® flange 4" ASME Slip-on chamber flange

114 114
(4.50) (4.50)

180 187 150 187

(7.09) (7.36) (5.91) (7.36)

cAge – process connecTion

Threaded/socket weld

DIMENSION A
CONNECTION
A
1" 11⁄2" 2"
NPT-F & 164 (6.46) 188 (7.40) 194 (7.64)
Socket weld

Flanged

213
(8.39)
213
(8.39)

200
(7.87)
213
(8.39)

250
(9.84)

200 200
(7.87) (7.87)

213 200
(8.39) (7.87)

250
(9.84)
250
(9.84)

10
BASIC MoDEL NUMBER
0 3 3 4" sealed cage (matches TUFFY® with 2" NPT-M process connection)
0 3 5 4" flanged cage (matches TUFFY® with 4" ASME flange process connection)

MATERIAL oF CoNSTRUCTIoN
4 Carbon steel
5 316/316L (1.4401/1.4404) stainless steel

PRoCESS CoNNECTIoN – TYPE + RATING

Threaded or socket weld
A Threaded NPT-F
B Socket weld

ASME flanges EN flanges

D 150 lbs RF Slip-on 3 PN 16 EN 1092-1 Type B1
E 300 lbs RF Slip-on 5 PN 25/40 EN 1092-1 Type B1
F 600 lbs RF Slip-on 6 PN 63 EN 1092-1 Type B2
L 150 lbs RF Weld Neck 8 PN 100 EN 1092-1 Type B2
M 300 lbs RF Weld Neck
N 600 lbs RF Weld Neck
P 600 lbs RJ Weld Neck

PRoCESS CoNNECTIoN – SIZE

Threaded, socket weld or ASME flanges EN flanges
B 1" 2 DN 25
C 11⁄2" 3 DN 40
D 2" 5 DN 50

CAGE CoNFIGURATIoN
Threaded or socket weld process connection
M-000 033-cage
M-001 035-cage (matches 4" 150 lbs RF flanged Tuffy®)
M-002 035-cage (matches 4" 300 lbs RF flanged Tuffy®)
M-003 035-cage (matches 4" 600 lbs RF flanged Tuffy®)

Flanged process connection ¿

N-000 P-000 R-000 S-000

¿ If 035-cage then select flanged Tuffy® as per table below:

ASME / EN rating process flanges Flanged Tuffy®
150 lbs / PN 16 4” 150 lbs RF
300 lbs / PN 25/40 4” 300 lbs RF
600 lbs / PN 63 / PN 100 4” 600 lbs RF

0 3 0 0 complete order code for external cage

X = product with a specific customer requirement

11
 QUAliTy AssUrAnce - iso 9001
THE QUALITY ASSURANCE SYSTEM IN PLACE AT MAGNETRoL GUARANTEES THE HIGHEST LEVEL oF QUALITY
DURING THE DESIGN, THE CoNSTRUCTIoN AND THE SERVICE oF CoNTRoLS.
oUR QUALITY ASSURANCE SYSTEM IS APPRoVED AND CERTIFIED To iso 9001 AND oUR ToTAL CoMPANY IS CoM-
MITTED To PRoVIDING FULL CUSToMER SATISFACTIoN BoTH IN QUALITY PRoDUCTS AND QUALITY SERVICE.
proDUcT wArrAnTy
ALL MAGNETRoL MECHANICAL LEVEL CoNTRoLS ARE WARRANTED FREE oF DEFECTS IN MATERIALS AND WoRK-
MANSHIP FoR FIVE FULL YEARS FRoM THE DATE oF oRIGINAL FACToRY SHIPMENT. IF RETURNED WITHIN THE
WARRANTY PERIoD; AND, UPoN FACToRY INSPECTIoN oF THE CoNTRoL, THE CAUSE oF THE CLAIM IS DETER-
MINED To BE CoVERED UNDER THE WARRANTY; THEN, MAGNETRoL INTERNATIoNAL WILL REPAIR oR REPLACE THE CoNTRoL AT No CoST
To THE PURCHASER (oR oWNER) oTHER THAN TRANSPoRTATIoN.
MAGNETRoL SHALL NoT BE LIABLE FoR MISAPPLICATIoN, LABoR CLAIMS, DIRECT oR CoNSEQUENTIAL DAMAGE oR EXPENSE ARISING
FRoM THE INSTALLATIoN oR USE oF THE EQUIPMENT. THERE ARE No oTHER WARRANTIES EXPRESSED oR IMPLIED, EXCEPT, SPECIAL
WRITTEN WARRANTIES CoVERING SoME MAGNETRoL PRoDUCTS.

BULLETIN: BE 44-118.12
EFFECTIVE: APRIL 2019
SUPERSEDES: May 2018
UNDER RESERVE oF MoDIFICATIoNS

European Headquarters & Manufacturing Facility

Heikensstraat 6
9240 Zele, Belgium
Tel: +32-(0)52-45.11.11 • Fax: +32-(0)52-45.09.93
e-mail: info@magnetrol.be

www.magnetrol.com