KINGJIME MACHINE LIMITED

Add:Sanzhong Industrial Area Qingxi Town Dongguan City Guangdong Province China
FM:Jennifer You HP:0086 135 3290 6962

Attn:Mr.Ricardo

Quotation and proposal of slitting line

Unit price Amount price

KJS-2×1500 Slitting line 1 $198,000.00 $198,000.00

Terms of shipment FOB shenzhen China

Note: The quotation validity is 60 days.

Delivery: The machines will be ready within 120 days after we receive down payment.

Terms of payment: 30% of the contract amount as down payment; the balance 70% is to be paid by L/C

at sight or by T/T before shipment

Drawing for reference only:

Photo for reference only:

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 KINGJIME MACHINE LIMITED
Add:Sanzhong Industrial Area Qingxi Town Dongguan City Guangdong Province China
FM:Jennifer You HP:0086 135 3290 6962

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 KINGJIME MACHINE LIMITED
Add:Sanzhong Industrial Area Qingxi Town Dongguan City Guangdong Province China
FM:Jennifer You HP:0086 135 3290 6962

I.Technical information:

Material:Aluminum

Yield strength:max360Mpa

Material weight: Max15T

Material thickness: 0.15- 2.0 mm

Material width: max 1500mm

Material inner diameter: 508mm

Slitting speed: 0-120m/min

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 KINGJIME MACHINE LIMITED
Add:Sanzhong Industrial Area Qingxi Town Dongguan City Guangdong Province China
FM:Jennifer You HP:0086 135 3290 6962

Incoming Power Source : AC380V, 3 phase,50HZ or customized

Control Power Source : AC 220V,50 HZ

Solenoid Valves : AC 220V,50 HZ

Set up Position : from right to left,face to operation cabinet

Machine color:blue and yellow

II. Machine parts in the working line

1. Coil car

2. Decoiler

3. Peeler table,pinch roll,shear

4. Loop Pit I

5. coil guide and pinch roll

6. Slitting machine

7. scrap winder (both sides)

8. Loop Pit II

9. separator and tension table

10. Recoiler

11. Over arm separator in the recoiler.

12. Exit coil car for recoiler

13. Hydraulic system

14. electrical control system

separator disc for recoiler and separator device.

Ⅳ.Technical description

1. Entry coil car

Function: Transport coils to and away from decoiler or rewinder. It consists of under frame, V shape

platform, hydraulic driven device, electric and pneumatic device and rail.
Structure

◆Under Frame: Welded by A 3 steel, large loading capacity with 4 wheels of #45 round steel treated by

high frequency processing, driven by electric motor through chains, walking distance: 6m/min.

◆V shape Platform: Welded by A 3 steel, directed by 4 posts with hard chrome plated.

reliable.Hydraulics Driven Device: Lift capacity: 15 tons, lift height: 500mm, moving distance:1500mm,

◆Guide Rail: #12 rail welded with underground steel plate, strong and reliable.

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 KINGJIME MACHINE LIMITED
Add:Sanzhong Industrial Area Qingxi Town Dongguan City Guangdong Province China
FM:Jennifer You HP:0086 135 3290 6962

Technical Data:

 Type of Coil Car : rail Type

 Lift Capacity : 15 Tons (Max.)

 Lift / Lower function : By hydraulic cylinders with four Colum

2.Decoiler

Function: Loading coils and create tension for coil strips, it consists of frame, main shaft, expandable

core, press device, brake, clutch and driven device.

Main Structure: Welded by section steel, A3 steel, #45 forged steel, annealed after welding; bearing

pedestals are achieved by one time boring to ensure concentricity and no radial movement.

Main Shaft: Boring diameter of 85mm from 40 Gr round steel to ensure concentricity, load weight 15tons

Expandable Core: 4 arc plates with hard chrome plated, expanding range suitable for coil ID:508mm,

working length: 1500mm., concentricity is ensured during expansion.

3. Peeler coil entry table,pinch roll,shear

Function: Guiding strip into loop pit, it will be the driven unit of decoiler after the line is running. It

consists of end cutter, press arm, shovel plate, pinch roll, straightener and driven device.

Main structure: Welded by section steel and steel plate etc

Press Arm: It consists of guide rod, press roll and cylinder, the curl of strip end will be corrected before

moving to the next device.

Pinch roll: Upper roll is coated with polyurethane to create friction and avoid reversing, lower roll is hard

chrome plated and the clamping force is adjustable by cylinder.

Hydraulic Shears: Down cut shears driven by double cylinder,blades are applicable in 4 edges,

adjustable in gaps and removable for grinding.

Driven unit: It consists of separate driven units, distribution box, cardan shaft, reducer; frame is welded

by steel plate, motor power: 11kw AC Siemens motor

4. Loop Pit I

The entry loop will create a buffer zone for easier centering for next stage process. Light source and

sensors is provided for sensing the loop position.

Construction:

A hydraulic operated threading table is provided for initial threading. Quadrant table is provided at the

entry and exit of the loop bridge. Hinge Table is actuated (i.e. Swinging) with hydraulic cylinder.

Type : bridge table.

 Structure : Steel fabrication

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 KINGJIME MACHINE LIMITED
Add:Sanzhong Industrial Area Qingxi Town Dongguan City Guangdong Province China
FM:Jennifer You HP:0086 135 3290 6962

 Moving power : Hydraulic cylinder

 Loop position sensing : By photo sensors

 Lubricant : Grease gun

5. Side guide and pinch roll

Function: Guiding strip into slitter. It consists of side guide, pinch roll and short transition bridge.

Structure:

◆Side guide:Width shall be adjustable manually with hand-wheel and movement shall be

accomplished by guiding shaft with Left Hand & Right Hand Thread on the same shaft.

A fabricated body with roller mounted vertically at two sides (2 Nos. rollers each side). Roller is mounted

vertically.

 Width range : 0~1500mm

 Adjustment : manual

 Lubricant : Grease gun

◆Pinch roll: 2 pinch rolls with PU rubber coated, the upper roll is adjustable by cylinder.

◆Transition Bridge: Wrapped by PV rubber, rises to guide strip to the slitter, drops to let the operators to

work on the blade

6. Slitting machine

Function: Slit strip into narrower sizes, it consists of frame, blade shafts, shaft housing, lifting device

and driven system.

Main frame is welded by section steel, annealed after welding

Blade shaft material: 42CrMn alloy steel, Ф200mmx1500mm, it’s rough tooled, tempered, medium

frequency modulated, grinded, hard chrome plated and regrinded etc. to ensure accuracy of slitting,

shaft parallel accuracy: +/-0.02mm, maximum axial gap between blades: 0.005mm.

Fixation of shaft: Fixed by double nuts

Shaft housing: Housing and upper bearing pedestals use #45 cast steel, lower bearing pedestals use

#45 forged steel. Shaft housing is movable by electric control, shaft is lifted by electric control through

screw.

Driven System:

 Type : Round knife cutting.

 Structure : Fabricated Steel, 42CrMn alloy steel

 Vertical adjustment :Motorizes anti-backlash worm gear for

Vertical adjustment

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 KINGJIME MACHINE LIMITED
Add:Sanzhong Industrial Area Qingxi Town Dongguan City Guangdong Province China
FM:Jennifer You HP:0086 135 3290 6962

 cutter clamping : Nuts

 Lubricant : Grease gun

 Motor: 75KW AC Siemens motor

7. Roller table and Scrap winder

Function: Inspecting strip width; winding up scraps

Structure:

◆Roller table: It consists of PV rubber coated roll, PV rubber wrapped plate, it rises to guide silted strip

out of slitter, drops to let operator to work on the blade, driven by hydraulic cylinder.

◆Scrap Winder: It consists of frame welded by steel plates, end plate and articulated expandable stand,

winding device and driven system.

8. Loop Pit II

The entry loop will create a buffer zone for easier centering for next stage process. Light source and

sensors is provided for sensing the loop position.

A hydraulic operated threading table is provided for initial threading. Quadrant table is provided at the

entry and exit of the loop bridge. Hinge Table is actuated (i.e. Swinging) with hydraulic cylinder.

Type : bridge table.

 Structure : Steel fabrication

 Moving power : Hydraulic cylinder

 Loop position sensing : By photo sensors

 Lubricant : Grease gun

9. Strip separator and tension unit

Function: Position and create tension for the strips before rewinding,it consists of main frame, front

separating frame, press device, back separating frame, tension station, guide roll.

Structure:

◆Welded structure of section steel, steel plate, annealed after welding.

◆Front separating frame: Connected by 2 guide rods with hard chrome plated, lifted by cylinder,

separating pieces are installed on shaft and removable.

◆Press roll: It consists of side housing, cylinder, guide plate and steel roll which is lifted by cylinder:

◆Back separating frame: Connected by 2 guide rods with hard chrome plated, lifted by cylinder,

separating pieces are installed on shaft and removable.

◆Tension station: It consists of side housing, upper and lower plate with woolen felt, driven by cylinder

to create tension.

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 KINGJIME MACHINE LIMITED
Add:Sanzhong Industrial Area Qingxi Town Dongguan City Guangdong Province China
FM:Jennifer You HP:0086 135 3290 6962

◆Guide roll: Guiding strip to rewinder, it consists of bearing pedestal, seamless steel pipes, wrapped by

PU rubber, Diameter Ф 350mm

 Structure : Steel fabrication

 Separator roll : Ø 100mm × 1500mm

10. Recoiler,push device

Function: Loading and creating tension for strip rewinding, it consists of frame, main shaft, core with

clamp, separating device, reducer, pushing device and driven unit.

Structure:

◆Main frame: It consists of frame welded by section steel, A3 steel, #45 steel forged bearing pedestals

which are treated by one time boring to ensure concentricity.

◆Main shaft: Bored diameter of 85mm from 40 Cr round steel, treated by tempering and fine turning, ,

load weight: 15T

◆Expandable Core: Slide push type expandable core with hard chrome plated, 4 arc plates, with clamp

0-5mm, adjustable in clamping force, effective working length: 1500mm, concentricity is ensured during

expansion.

◆Separator: Separating and positioning of strip before rewinding. It consists of separating roll with hard

chrome plated, support arm, driven force increases with expanding diameter of coil.

◆Brake: Pneumatic brake, adjustable in clamping force to avoid slack of strip.

◆Reducer: 2 couples of speed gears are installed to create tension.

◆Push device: Pushing finished coils away from shaft. It consists of push plate, double guide rods,

guide sleeves and cylinder. Guide rods use # round steel treated by tempering, galvanizing and hard

chrome plating

◆Hydraulic driven device: filling oil with swivel adaptor.

 Recoiler ID : Ø 508 mm

 Mandrel Surface : Chromium plated

 Load capacity : Max. 15 tons

 Motor: 90KW AC Siemens motor

11. Coil car

The entry coil car will be hydraulically actuated. It will be used to Traverse and load coil onto the mandrel

of the Recoiler.

The coil car is a fabricated body of prime materials; mounted on hardened wheels and axles with

spherical roller Bearing. The lifting face must be of ‘V’ shaped design. The cradle (i.e. V – Shape frame)

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 KINGJIME MACHINE LIMITED
Add:Sanzhong Industrial Area Qingxi Town Dongguan City Guangdong Province China
FM:Jennifer You HP:0086 135 3290 6962

is raised and lowered by four Colum steel and a hydraulic cylinders. The coil car traverse is

accomplished by a electrical motor with a gear and pinion drive.

Technical Data:

 Type of Coil Car : rail Type

 Lift Capacity : 15Tons (Max.)

 Lift / Lower function : By hydraulic cylinders with four Colum

 Lubricant: Grease gun.

12. Hydraulic System

◆Main components: Tank which is welded by steel plates, capacity 400kg, variety of hydraulic valves

and valve assembly.

◆Driven device: E class 7.5kw direct lamina pump, amount of oil flow 30 CC, normal pressure: 70kg/㎡,

maximum pressure: 140kg/㎡

13. Electrical System:

Electrical System supply will remain in our scope and is provided with following list.

The electrical system is consist of following

 PLC for interlocking and programming from Germany Siemens.

 Touch Panel screen from Germany Siemens.

Installation: Our engineers will go to install the machine and train the operators.Buyer shall pay for the
round trip and the charges occurred in the buyer’s country,such as board and lodging,daily
transportation,communication and USD100/person/day for salary calculated from ticket time.

Warranty:
Seller guarantees the machines for one year and offers free technical support for life,during the warranty
period,if electrical parts fail except breakdown by man-made or lightning strike,seller will offer free
maintenance.afer one year,buyer shall pay spare parts’ cost and repairman’s travel expenses.

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