Btech Me 5 Sem Industrial Engineering Kme503 2023

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B.TECH
(SEM V) THEORY EXAMINATION 2022-23
INDUSTRIAL ENGINEERING
Time: 3 Hours Total Marks: 100
Note: Attempt all Sections. If you require any missing data, then choose suitably.

SECTION A
1. Attempt all questions in brief. 2 x 10 = 20
(a) What is productivity?
(b) Write any four symptoms of a bad plant layout?
(c) Why dummy activity incorporated in network diagram?
(d) Does forecasting affects by period of prediction? Justify your answer with
suitable examples.
(e) What do you mean by reorder point in inventory model?
(f) What do you understand by depreciation? Write the importance of it.
(g) Differentiate between Method Study and Work Measurement?
(h) What do you mean by concurrent engineering?

2
(i) Why simplex method is preferred over graphical method in linear
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programming?
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(j) What is transportation model and where it is used?

2.
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SECTION B

5.
3D

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2. Attempt any three of the following: 10 x 3 = 30
P2

(a) 17
Explain Group Technology? Compare the typical process layout with GT
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layout with suitable example?
(b) What is material requirements planning (MRP)? Discuss its structure in detail.
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Also describe JIT manufacturing system.


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(c) Derive the formula of Economic order quantity (EOQ) and its associated total
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cost?
(d) Write short note on following?
:
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(i) Operation Process Chart


(ii) SIMO Chart
3

(iii)Man Machine Chart


02
-2

(e) Explain the general structure of an assignment model with suitable example?
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SECTION C
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3. Attempt any one part of the following: 10 x 1 = 10


(a) A company manufactures house hold mixers. The assembly line manufacturing
has no. of tasks to be performed according to the precedence requirements
given in table. The Company intends to set up an assembly line to produce 80
units per 8 hours shifts. Balance the Assembly line and find (i) Efficiency of
line (ii) Draw precedence diagram (iii) Find the desired cycle time (iv)
Calculate the theoretical no. of work stations.

QP23DP1_290 | 12-01-2023 13:23:43 | 117.55.242.132


Task Time
Task Precedence requirement
(min)
A -- 4
B -- 2
C -- 5
D A,C 3
E D 4
F D 2
G B,E,F 3
H G 2

(b) Explain Flexible Manufacturing systems (FMS)? Elaborate different types of


flexibilities in FMS?

4. Attempt any one part of the following: 10 x 1 = 10


(a) A project has the following time schedule:
Construct PERT network and compute
i. TL and TE for each event
ii. Float for each activity
iii. Critical path and its duration

2
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2.
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5.
3D

(b) For the given set of data, evaluate following?

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P2

(i) Three months moving average


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(ii) Exponential smoothing forecast if α=0.2 and forecast for Feb. month is
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23000
Months Actual Sales
3

Feb 19360
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March 25450
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April 19730
:
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May 21480
June 20770
3

July 25420
02

August 23970
-2

September 28350
01

October 26800
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5. Attempt any one part of the following: 10 x 1 = 10

(a) A company manufactures ball-point pens that can be sold at Rs. 15 per piece.
Variable cost of the pen is Rs. 10 per unit. If the company has made a total
investment in fixed cost to the tune of Rs. 30000, what is the beak-even sale for
the pen?
Explain ABC analysis & VED analysis in inventory control?

QP23DP1_290 | 12-01-2023 13:23:43 | 117.55.242.132


(b) A particular item has a demand of 9000 units per year. The cost of one
procurement is Rs. 100 and the holding cost per unit is Rs. 2.40 per year. The
replacement is instantaneous and no shortage is allowed. Determine:
(i) Economic lot size
(ii) Number of orders per year
(iii) Time between orders
(iv) Total cost per year if the cost of one unit is Rs. 1.50

6. Attempt any one part of the following: 10 x 1 = 10


(a) 1. What do you mean by Therblig? Name and discuss any 4 therbligs?
2. What is value engineering? What are its uses? Describe the steps involved
in value analysis.

(b) An experienced industrial engineer conducted a direct time study for an acid
mining operation. The analyst found cycle time as shown below, rated the
observed worker at 80% and used allowance fraction as 0.1. Determine the
standard time.

Cycle time (in No. of cycle


min.) observed
2.7 3
2.7 4

2
2.9 2
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3.1 1
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2.
3.2 1
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5.
7. Attempt any one part of the following: 10 x 1 = 10
3D

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(a) A company produces two types of items P and Q that require gold and silver.
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Each unit of type P requires 4g silver and 1g gold while that of type Q requires
Q

1g silver and 3g gold. The company can produce 8g silver and 9g gold. If each
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unit of type P brings a profit of 44 Rs. and that of type Q 55 Rs. Determine the
number of units of each type that the company should produce to maximize the
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profit. What is the maximum profit?


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(b) Optimize the below transportation problem using Vogel’s approximation and
:
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MODI method.
Warehouse
3

Factory D E F G Capacity
02

A 42 48 38 37 160
-2

B 40 49 52 51 150
01

C 39 38 40 43 190
Requirement 80 90 110 220 500
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QP23DP1_290 | 12-01-2023 13:23:43 | 117.55.242.132

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