COMPANY PROFILE

Dear Sir / Madam

We are pleased to inform your good selves that we are into manufacturing of Hydraulic
Component since 1979 based in Mumbai - India.

Our Product details are as under

• Hydraulic Fittings / Tube Fittings

• Hydraulic Flanges
• Tube Clamps
• Hose end fitting and hose assemblies
• Valves
• Quick Release Coupling
• Custom design – as per customer requirement and drawing

All the above products are manufacture as per relevant standard (DIN, SAE, JIS) for
ease of interchangeability.

We are proficient in manufacturing products as per customer design and drawing.

Industries Catered :-
1) Steel Industries -- Jindal, Essar, Hindalco, Bhiali SAIL, Bokaro SAIL
2) Power Industries -- Jindal Power, Adani, Sasan Power, L&T (For Neveyli Lignite
Power Project)
3) Cement Industries -- Jaypee, Zauri,
4) Ship Building -- Goa Shipyard, Mazagon Dock, Bharti Shipyard, Hindustan Shipyard,
L & T ShipBuilding
5) Railways -- Rail Caoch Factory (Kaputhala / Rae Bareli), Integral Coach Factory – For
Brake line, Diesel Loco Works – For Diesel Engine and Electric Engine, East Coast
Railwy, South Eastern Railway
6) Construction Equipment -- Schwing Stetter, Greaves, Herrenknetch
7) Gear Industry -- Shanthi Gears, Walchand Nagar, Craftsman Automation
8) Project Consultant -- FlSmidth for Cement Project, Bhilai Engineering Corporation for
Steel, Danieli India Ltd for steel, L & T for Neveyli Lignite Power Project
9) Power Pack Manufacturers --- Parker, Hydac, Dantal

Exports to:- The Netherlands, Gulf region

Should you need any further clarification / information, feel free to contact us

Looking forward to develop long term business relation

For J. J. Hydraulics Pvt. Ltd.

Mahesh Padia
 List of Machinery, Measuring and Testing Euipments
Machinery List
Description Make Qty
Manual Lathe MMT 3
Traub PMT 4
CNC Lathe PMT 10
Bandsaw Laxson 1
Hacksaw j
Ujwal 1
Drill Machine SKP, Prashant 2
Grinding Machine Vijay 2
Air Compressor Halmark 1
Air Compressor KEI 1
Surface Grinder - 1
Computerised marking machine Marks Pryor 1

Measuring Instrument
Description Make Qty
Vernier Caliper 150mm Mitutoyo 3
Micormert 0-25 Mitutoyo 1
Thread Ring Guages of each size Baker, QPI 1set each
Thread Plug Guages of each size Baker, QPI 1set each
Steell Tape, Scale
l - 1 eachh

Testing Facility
Description Make Qty
Pneumacti pump to test upto 7 Kg Halmark 1
Hydro pnuematic pump to test upto 500Bar - 1
Test Bench - High Pressure,
Pressure Vibration,
Vibration Impulse
Impulse, Flexure
Indigenious 1
Fatique,Rotary, Vaccum,Pull out, Thermal

For J. J. Hydraulics Pvt. Ltd.

Mahesh Padia
Testing Bench - High Pressure, Impulse, Vibration, Rotary Flex,
Flexure Fatique, Thermal, Vaccum, Pull Out
 DIN 2353 FITTINGS / TUBE FITTINGS

“J. J.” high pressure steel fittings are manufactured to DIN 2353 specification and ISO 8434 – 1 for
ease of Interchangeability. These fittings are available for different pressure rating from 100Bar to
630Bar

Type : Flare less Bite Type (Single Ferrule)

Weld Nipple Type
Standard : DIN 2353 / ISO 8434 - 1
Series : LL (Very Light)
L (Light)
S (Heavy)
Size : 4mm to 42mm
1/8”OD to 2”OD
1/8”NB to 2”NB
Pressure : Ranging from 100Bar to 630Bar depending on type and size
Material : Steel, Stainless Steel, Brass (From extruded bar or forging)
Surface Treatment : Steel – Zinc Coated (A3C) or Phospatised, Trivalent
Stainless Steel – Electro polished, Nut Silver Plated to avoid
galling
Brass – Natural

-2-
 TWIN / DOUBLE FERRULE FITTING

J. J. Twin Ferrule Fittings consists of Body, Nut, Front Ferrule and Back Ferrule. Twin Ferrule Fittings
are available for different pressure rating ranging from 140Bar to 690Bar

Type : Double Ferrule (Front & Back Ferrule)

Size : 2mm to 25mm
1/16”OD to 1 1/2”OD
Pressure : Ranging from 130Bar to 760Bar depending on type and size
Material : Steel, Stainless Steel, Brass (From extruded bar or forging)
Surface Treatment : Steel – Zinc Coated (A3C) or Phospatised, Trivalent
Stainless Steel – Electro polished, Nut Silver Plated to avoid
galling
Brass – Natural

-3-
 37º FLARE FITTING

J. J. 37º Flare Fitting is manufactured as per SAE J514 / ISO 8434 - 2 for ease of interchangeability. It
consists of three parts Body, Sleeve, and Nut and is available for different pressure rating ranging from
70Bar to 690Bar

Type : 37º Flare Fitting

Standard : SAE J514 / ISO 8434 - 2
Size : 3mm to 38mm
1/8”OD to 2”OD
Pressure : Ranging from 70Bar to 690Bar depending on type and size
Material : Steel, Stainless Steel, Brass (From extruded bar or forging)
Surface Treatment : Steel – Zinc Coated (A3C) or Phospatised, Trivalent
Stainless Steel – Electro polished, Nut Silver Plated to avoid
galling
Brass – Natural

-4-
 PIPE FITTINGS

J. J. Pipe Fitting is manufactured as per pipe thread standards for ease of interchangeability. It is
available for different pressure rating ranging from 270Bar to 760Bar.

Type : Pipe Fitting

Size : 1/8” to 2”
Pressure : Ranging from 270Bar to 760Bar depending on type and size
Material : Steel, Stainless Steel, Brass (From extruded bar or forging)
Surface Treatment : Steel – Zinc Coated (A3C) or Phospatised, Trivalent
Stainless Steel – Electro polished, Nut Silver Plated to avoid
galling
Brass – Natural

Thread Specification
Thread Standard
NPT ANSI B1.20.1,
NPTF SAE J476, ANSI B1.20.3
BSPT BS 21, ISO 7/1
BSPP BS 2779, ISO 228/1
METRIC ISO 261, ANSI B1.13M
UN/UNF (Class 2A / 2B) ANSI B1.1

-5-
 SOCKET WELD FITTING

J. J. Socket Weld Fitting is manufactured as per ANSI B16.11 Standard. It is available in different class
i.e. 3000, 6000

Type : Forged Fittings – Socket Weld or Threaded

Standard : Material – ASTM A105 / ASTM A182.
Dimension – ANSI B16.11
Size : 1/8”OD to 2”OD
1/8”NB to 2”NB
Class : 3000 & 6000
Material : Steel, Stainless Steel, (From forging)
Surface Treatment : Steel –Phospatised
Stainless Steel – Natural

-6-
 HYDRAULIC FLANGE

J. J. Flange are designed to confirm to O ring groove, bolt holes and bolt pattern dimensions of either
code 61 or code 62 of SAE J518 and ISO 6162-1 or ISO 6162 – 2 except for those with square
mounting hole pattern.

Type : Socket Weld, Butt Weld, Split, Screwed, Blind, SAE, SAE with
24º Cone, CETOP
Series : 3000 & 6000
Size : 1/2” NB to 6” NB & also in metric tube
Material : Steel, Stainless Steel,
Surface Treatment : Steel – Zinc Coated (A3C) or Phospatised
Stainless Steel – Natural

-7-
 HYDRAULIC VALVE

J. J. manufactures wide variety of valves to suit various applications. Different kind of valve
manufactured are Needle Valve, Ball Valve / Shut off Valve, Flow Control Valve, Non Return Valve /
Check valve, Manifold Valve.

Needle Valve
Type : Straight, Angle Type, Panel Mounting
End Connection : Tube end (Single Ferrule & Double Ferrule), NPT / BSP (M/F)
Size : 6mm to 42mm
1/8” to 1 1/2”
Pressure : Ranging from 100Bar to 630Bar depending on type and size
Material : Steel, Stainless Steel, Brass (From extruded bar or forging)
Surface Treatment : Steel – Zinc Coated (A3C) or Phospatised
Stainless Steel – Natural
Brass – Natural

Check Valve
Type : Non Return Valve
End Connection : Tube end (Single Ferrule & Double Ferrule), NPT / BSP (M/F)
Size : 6mm to 42mm
1/4” to 4”
Pressure : Ranging from 100Bar to 630Bar depending on type and size

-8-
Material : Steel, Stainless Steel, Brass
Surface Treatment : Steel – Zinc Coated (A3C) or Phospatised
Stainless Steel – Natural
Brass – Natural

Ball Valve
Type : Two way with or without vent, Three way, Four way
End Connection : Tube end (Single Ferrule & Double Ferrule), NPT / BSP (M/F)
Flange end
Size : 6mm to 42mm
1/4” to 4”
Pressure : Ranging from 40Bar to 700Bar depending on type and size
Material : Steel, Stainless Steel, Brass (From extruded bar or forging)
Surface Treatment : Steel – Zinc Coated (A3C) or Phospatised
Stainless Steel – Natural
Brass – Natural

Flow Control Valve

Type : With & with out check valve (Color Calibration Scale for easy
setup
End Connection : BSP / NPT Female
Size : 1/4” to 2”
Pressure : Ranging from 130Bar to 300Bar depending on type and size
Material : Steel, Stainless Steel, Brass
Surface Treatment : Steel – Zinc Coated (A3C) or Phospatised
Stainless Steel – Natural
Brass – Natural

Manifold Valve
J. J. Manifold valve are design for separate mounting, connecting system lines & transmitters, having
simple configuration which allows for easy block, bleed, and calibration of a static pressure transmitter
or gauge. Manifold is available in 2, 3 & 5 valve design. These Manifold valve combine the functions of
a tee, calibration valve, isolation valve and all tubing and fittings into a single compact unit thus
reducing number of fittings and space required for installation.

Type : Pipe to Pipe, Pipe to Flange, Flange to Flange, Remote Mount

Direct Mount
End Connection : NPT Female
Size : 1/4” or 1/2”
Pressure : 270 Bar
Material : Steel, Stainless Steel,
Surface Treatment : Steel – Zinc Coated (A3C) or Phospatised
Stainless Steel – Natural

-9-
 PIPE CLAMP

J. J. Pipe Clamps are manufactured as per DIN 3015 – Part 1, 2 & 3 for ease of interchangeability. DIN
3015 Fittings are available in different series – Standard series (Light Duty), Heavy Series & Twin
Series.

Type : Standard (Light Duty), Heavy Duty & Twin Clamp

Standard : Part 1 – Series A, Part 2 – Series C & Part 3 – Series B
Size : 6mm to 168mm
1/4”OD to 8 1/2”OD
1/8”NB to 6”NB
Pressure : Light duty for 1500PSI & Heavy Duty for more than 1500PSI
Material : Jaws – Polypropylene, Aluminum, Polyamide
Top & Bottom Plate and Bolt – Steel, Stainless Steel
Surface Treatment : Steel – Zinc Coated (A3C), Trivalent
Stainless Steel –Natural

- 10 -
 HOSE ASSEMBLIES

J. J. Hose End Fittings are manufactured to suit hose standard such as SAE, DIN. J. J. manufactures
different kind of end fittings such as Fixed male / female, Swivel Female, ORFS, JIC/SAE, Flange end,
crimped, reusable.

Type : End Fitting – BSP, Metric, Flange, ORFS, JIC

Hose – SAE 100R1, R2, R3, R4, R6, R7, 4SH, 4SN, Spiral,
Wire Braided
Size : 1/8”ID to 4”ID
Pressure : Ranging from 2Bar to 450Bar depending on type and size and
also 1000Bar
Material : Steel, Stainless Steel, Brass (From extruded bar or forging)
Surface Treatment : Steel – Zinc Coated (A3C) or Phospatised, Trivalent
Stainless Steel – Electro polished, Nut Silver Plated to avoid
galling
Brass – Natural

- 11 -
 QUICK RELEASE COUPLING

J. J. Quick Release Coupling / Quick Disconnect Coupling are available in three types i.e. Single Check
Valve, Double Check Valve & Through type and confirms to IS0 7241 Series A & B. Through type
couplings have no valves in either half and are ideal for maximum flow application. Their smooth, open
bore offers the lowest pressure drop of any quick disconnect coupling, and allows them to be
thoroughly cleaned. Since there are no valves in either half, fluid flow should be shut off before the
coupling is disconnected. While to avoid spillage during decoupling Single Check Valve or Double
Check Valve coupling should be used. As compared to double check valve there is some amount of
spillage in single check valve. Double check valve coupling are used extensively when it is important to
minimize fluid loss upon decoupling. In Double check valve both halves i.e. coupler and adaptor
contains shut off valve. These valves open automatically when the coupler and adaptor are connected
and close when the two halves are decoupled – keeping fluid loss minimal. QRC permit easy, safe,
quick & reliable connection between delivery & pressure line.

Type : Through, Single Check & Double Check

Series : Confirms to ISO 7241 Series A & B
Size : 1/8” to 3”
Pressure : Ranging from 35Bar to 400Bar depending on type and size
End Connection : Socket Weld, Hose Threaded, Pipe Thread, Hose Shank and
Flanged
Material : Steel, Stainless Steel, Brass
Surface Treatment : Steel – Chrome Plated, Stainless Steel – Natural, Brass – Natural
- 12 -