19 WATER PUMP, COOLING SYSTEM 193 Water pump @ in the engine circulates the coolant ‘The pressure resulting from the warming of the cooling system is regulated by a valve in radiator cap @. This ensures that operating the vehicle at the specified coolant, temperature will not result in a risk of malfunctions. 120°C (248 °F) Cooling is effected by the air stream. ‘The lower the speed, the less the cooling effect. Dirty cooling fins also reduce the cool- ing effect Warning Va cart seating uring mcrypt, he cx gets ve at ands nr presse = Do not remove the radiator cap, radiator hoses or other cooling system components when the engine is hot. Allow the engine and cooling system to cool down. In case of scalding, rinse immediately with lukewarm water. Warning Danger of poisoning Coolant is poisonous and a health hazard. = Coolant must not come into contact with the skin, eyes, or clothing. If contact occurs with the eyes, rinse with water imme- diately and contact a physician. Immediately clean contaminated areas on the skin with soap and water. If fuel is swal- lowed, contact a physician immediately. Change clothing that is contaminated with coolant. Keep coolant out of reach of children, Condition ‘The engine is col. ‘Stand the motorcycle upright on a horizontal surface. Remove the radiator cap, Check the coolant antifreeze. i 0 =25.. 45 °C 13. 49 A) » If the antifreeze in the coolant does not match the specified value. = Correct the coolant antifreeze, = Check the coolant level in the radiator. J = Coolant level @ above the radiator 10 mm (0.39 in) fins » If the coolant level does not match the speci = Correct the coolant level Coolant (* p. 228) cd value: Mount the radiator cap. Warning Danger of scalding During motorcycle operation, the coolant gets very hot and is under pressure. — Do not remove the radiator cap, radiator hoses or other cooling system components when the engine is hot. Allow the engine and cooling system to cool down. In case of scalding, rinse immediately with lukewarm water. Warning Danger of poisoning Coolant is poisonous and 2 health hazard = Coolant must not come into contact with the skin, eyes, or clothing. If contact occurs with the eyes, rinse with water imme- diately and contact a physician. Immediately clean contaminated areas on the skin with soap and water. I fuel is swal- lowed, contact a physician immediately. Change clothing that is contaminated with coolant. Keep coolant out of reach of children, Condition The engine is cold.19 WATER PUMP, COOLING SYSTEM 194 = Stand the motorcycle upright on a horizontal surface. Remove the radiator cap. 1 ~ Check the coolant level in the radiator. ro Saal abner | TTT : cd value: | » If the coolant level does not match the specif I = Correct the coolant level 400243-10 Coolant (* p. 228) = Mount the radiator cap. Warning Danger of scalding During motorcycle operation, the coolant gets very hot and is under pressure. = Do not remove the radiator cap, radiator hoses or other cooling system components when the engine is hot. Allow the engine and cooling system to cool down. In case of scalding, rinse immediately with lukewarm water. Warnit Danger of poisoning Coolant is poisonous and a health hazard. Coolant must not come into contact with the skin, eyes, or clothing. If contact occurs with the eyes, rinse with water imme- diately and contact a physician. Immediately clean contaminated areas on the skin with soap and water. If fuel is swal- lowed, contact a physician immediately. Change clothing that is contaminated with coolant. Keep coolant out of reach of children. Condition The engine is cold. = Position the motereyele upright = Place a suitable container under the water pump cove. ~ Remove screw @. Take af radiator cap @. = Completely drain the coolant = Mount and tighten screw @ with a new seal ring. Guideline Drain plug, water pump cover Mi0x1 15 Nm 1.1 br fo Warning Danger of poisoning Coolant is poisonous and a health hazard. = Coolant must not come into contact with the skin, eyes, or clothing. If contact occurs with the eyes, rinse with water imme- diately and contact a physician. Immediately clean contaminated areas on the skin with soap and water. If fuel is swal- lowed, contact a physician immediately. Change clothing that is contaminated with coolant. Keep coolant out of reach of children, ~ Make sure that screw @ is tightened.19 WATER PUMP, COOLING SYSTEM 195 = Position the motorcycle upright. Completely fill the radiator with coolant. Coolant T2113 at) [Coolant (* p. 228) Mount radiator cap @. Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and/or death. = When running the engine, always make sure there is sufficient ventila- tion, and do not start or run the engine in an enclosed space without an effective exhaust extraction system, Let the engine warm up. = Check the coolant level. (& p. 193)20 LUBRICATION SYSTEM 196 = Drain the gear oil. p. 196) @ Ld 400721-01 Refill with gear oil. (% p. 197) 400722.01 Warning Danger of scalding Engine oil and gear oil get very hot when the motorcycle is ridden. Wear appropriate protective clothing and safety gloves. In case of bums, rinse immediately with lukewarm water. — Oil, grease, filters, fuel, cleaners, brake fluid, etc., should be disposed of as stipulated in applicable regulations. Info HW onniy drain the gear oit while the engine is warm. Preparatory work = Park the motorcycle on a level surface. = Place a suitable container under the engine. Main work = Remove the gear ol drain plug with magnet @. ~ Remove gear oil cain plug @ — Completely drain the gear oil. Clean the gear oil drain plug thoroughly. = Clean the sealing area onthe engine ~ Mount the gear oil drain plug with magnet @ and the seal ring and tighten. Guideline Gear alan log wih magnet | WIDE TON Gast = Mount gear ot eran pug @ withthe sealing and tighten. Guiding Gear ol an a WA TSN Gur eto20 LUBRICATION SYSTEM 197 © Info Hoo tie gear oi! or poor-quality ol results in premature wear of the transmission. ain werk = Remove filer plug @ and fil up with gear ol ee Ceara T7OUO.TA gk) [Engine of (1SWRONT p. 228) = Mount and tighten the oil filler plug. Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and/or death. 401955-10 = When running the engine, always make sure there is sufficient ventita- tion, and do not start or run the engine in an enclosed space without an effective exhaust extraction system. = Start the engine and check that itis ol-tght. Finishing work Check the gear oil level. (** p. 197) Info TH The gear oil level must be checked while the engine is cold Preparatory work = Stand the motorcycle upright on a horizontal surface. Fa) Main work = Remove screw @ from the opening used to check the gear oil level Check the gear ‘A small quantity of gear oil should flow out of the opening. » If gear oil does not flow out: = Add gear oil. (* p. 197) = Mount and tighten the screw in the opening used to check the gear oil level Guideline ‘Screw, gear oll level check Me TO Nm (7.4 Tot TO) © Info Hoo tie gear oi! or poor-quality gear oil results in premature wear of the transmission The gear oil must be added while the engine is cold. Preparatory werk "Park the motoreyele on a level surface SS Main work = Remove screw @ trom the opening used to check the gear il evel20 LUBRICATION SYSTEM 198 = Remove screw cap @ Add gear oil until it emerges from the opening used to check the gear oil level Engine ofl (1SWI50) (* p. 228) Mount and tighten the screw in the opening used to check the gear oil level Guideline ‘Screw, gear oll level check Me TON (7.4 Tot fo) = Mount and tighten screw cap @. Finishing work Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and/or death, = When running the engine, always make sure there is sufficient ventila- tion, and do not start or run the engine in an enclosed space without an effective exhaust extraction system, Start the engine and check that itis ol-tght.