300C 2010

2010 Chrysler 300 C
2010 ENGINE 2.7L DOHC - Service Information - 300 & Charger
2010 ENGINE
2.7L DOHC - Service Information - 300 & Charger
DESCRIPTION
DESCRIPTION
Fig. 1: 2.7L ENGINE

Courtesy of CHRYSLER LLC
The 2.7 Liter (167 Cubic Inches) 60 degree V6 engine is a double overhead camshaft design with hydraulic
lifters and four valves per cylinder. The engine does not have provisions for a free wheeling valve train.
miércoles, 10 de marzo de 2021 08:18:27

08:18:19 p. m. Page 1 © 2011 Mitchell Repair Information Company, LLC.
2010 Chrysler 300 C
Fig. 2: Cylinder Numbering & Firing Order

The cylinders are numbered from front to rear, with the right bank odd numbered, and the left bank even
numbered. The firing order is 1-2-3-4-5-6.
miércoles, 10 de marzo de 2021 08:18:20 p. m. Page 2 © 2011 Mitchell Repair Information Company, LLC.
2010 Chrysler 300 C
Fig. 3: Engine Identification

The engine identification number is located on the rear of the cylinder block just below the left cylinder head
DIAGNOSIS AND TESTING

ENGINE DIAGNOSIS - INTRODUCTION
Engine diagnosis is helpful in determining the causes of malfunctions not detected and remedied by routine
maintenance.
These malfunctions may be classified as either mechanical (e.g., a strange noise), or performance (e.g., engine
idles rough and stalls).
Refer to ENGINE DIAGNOSIS - PERFORMANCE and ENGINE DIAGNOSIS - MECHANICAL.
Additional tests and diagnostic procedures may be necessary for specific engine malfunctions that cannot be
isolated with the Service Diagnosis charts. Information concerning additional tests and diagnosis is provided
2010 Chrysler 300 C
within the following:
l Cylinder Compression Pressure Test: Refer to CYLINDER COMPRESSION PRESSURE TEST.

l Cylinder Combustion Pressure Leakage Test: Refer to CYLINDER COMBUSTION PRESSURE
LEAKAGE TEST.
l Cylinder Head Gasket Failure Diagnosis: Refer to CYLINDER HEAD GASKET.
l Intake Manifold Leakage Diagnosis: Refer to INTAKE MANIFOLD LEAKS.
l Lash Adjuster (Tappet) Noise Diagnosis: Refer to HYDRAULIC LASH ADJUSTER NOISE
DIAGNOSIS.
l Engine Oil Leak Inspection: Refer to ENGINE OIL LEAK INSPECTION.
ENGINE DIAGNOSIS - PERFORMANCE
CONDITION POSSIBLE CAUSE CORRECTION

ENGINE WILL NOT START 1. Weak battery. 1. Test battery. Charge or replace as
necessary. Refer to Electrical/Battery
System/BATTERY - Standard
Procedure .
2. Corroded or loose battery 2. Clean and tighten battery
connections. connections. Apply a coat of light
mineral grease to terminals.
3. Faulty starter. 3. Test starting system.
4. Faulty coil(s) or control unit. 4. Test and replace as needed. Refer to
Non-DTC Diagnostics/Driveability -
Gas - Diagnosis and Testing .
5. Incorrect spark plug gap. 5. Check and adjust gap as needed.
6. Contamination in fuel 6. Clean system and replace fuel filter.
system.
7. Faulty fuel pump. 7. Test fuel pump and replace as
needed. Refer to Non-DTC
Diagnostics/Driveability - Gas -
Diagnosis and Testing .
8. Incorrect engine timing. 8. Check for a skipped timing chain.
ENGINE STALLS OR IDLES 1. Idle speed too low. 1. Test minimum air flow.
ROUGH 2. Incorrect fuel mixture. 2. Replace fuel.
3. Intake manifold leakage. 3. Inspect intake manifold gasket,
manifold, and vacuum hoses.
4. Faulty coil(s). 4. Test and replace as necessary. Refer
to Non-DTC Diagnostics/Driveability
- Gas - Diagnosis and Testing .
ENGINE LOSS OF POWER 1. Dirty or incorrectly gapped 1. Set gap as needed or replace plug(s).
plugs.
system.
3. Faulty fuel pump. 3. Test and replace as necessary. Refer
2010 Chrysler 300 C
4. Incorrect valve timing. 4. Correct valve timing as needed.
5. Leaking cylinder head 5. Replace cylinder head gasket.
gasket.
6. Low compression. 6. Test compression of each cylinder.
7. Burned, warped, or pitted 7. Replace valves.
valves.
8. Plugged or restricted exhaust 8. Check exhaust system restriction.
system. Replace parts, as necessary.
ENGINE MISSES ON 1. Dirty or incorrectly gapped 1. Set gap as needed or replace plug(s).
ACCELERATION spark plugs.
2. Contamination in Fuel 2. Clean fuel system and replace fuel
System. filter.
3. Burned, warped, or pitted 3. Replace valves.
valves.
ENGINE MISSES AT HIGH 1. Dirty or incorrect spark plug 1. Set gap as needed or replace plug(s).
SPEED gap.
3. Dirty fuel injector(s). Test and replace as necessary. Refer to
Non-DTC Diagnostics/Driveability -
Gas - Diagnosis and Testing .
system.
ENGINE DIAGNOSIS - MECHANICAL
ENGINE DIAGNOSIS - MECHANICAL

CONDITION POSSIBLE CAUSES CORRECTION
NOISY VALVES 1. High or low oil level in 1. Check and correct engine oil
crankcase. level.
2. Thin or diluted oil. 2. Change oil to correct viscosity.
3. Thick oil 3. (a.) Change oil and filter.
(b.) Run engine to operating
temperature.
(c.) Change oil and filter again.
4. Low oil pressure. 4. Check and correct engine oil
2010 Chrysler 300 C
level.
5. Dirt in tappets/lash adjusters. 5. Replace rocker arm/hydraulic
lash adjuster assembly.
6. Worn rocker arms. 6. Inspect oil supply to rocker
arms.
7. Worn tappets/lash adjusters. 7. Install new rocker
arm/hydraulic lash adjuster
assembly.
8. Worn valve guides. 8. Ream guides and install new
valves with oversize stems.
9. Excessive runout of valve seats 9. Grind valve seats and valves.
on valve faces.
10. Missing adjuster pivot. 10. Replace rocker arm/hydraulic
lash adjuster assembly.
CONNECTING ROD NOISE 1. Insufficient oil supply. 1. Check engine oil level.
2. Low oil pressure. 2. Check engine oil level. Inspect
oil pump relief valve and spring.
4. Thick oil 4. (a.) Change oil and filter.
temperature.
5. Excessive bearing clearance. 5. Measure bearings for correct
clearance. Repair as necessary.
6. Connecting rod journal out-of- 6. Replace crankshaft or grind
round. surface.
7. Misaligned connecting rods. 7. Replace bent connecting rods.
MAIN BEARING NOISE 1. Insufficient oil supply. 1. Check engine oil level.
2. Low oil pressure. 2. Check engine oil level. Inspect
oil pump relief valve and spring.
4. Thick oil. 4. (a.) Change oil and filter.
temperature.
clearance. Repair as necessary.
6. Excessive end play. 6. Check thrust bearing for wear
on flanges.
7. Crankshaft journal out-of-round 7. Replace crankshaft or grind
or worn. journals.
8. Loose flywheel or torque 8. Tighten to correct torque.
converter.
OIL PRESSURE DROP 1. Low oil level. 1. Check engine oil level.
2010 Chrysler 300 C
2. Faulty oil pressure sending unit. 2. Install new sending unit.

3. Low oil pressure. 3. Check sending unit and main
bearing oil clearance.
4. Clogged oil filter. 4. Install new oil filter.
5. Worn parts in oil pump. 5. Replace worn parts or pump.
7. Oil pump relief valve stuck. 7. Remove valve and inspect,
clean, or replace.
8. Oil pump suction tube loose. 8. Remove oil pan and install new
tube or clean, if necessary.
9. Oil pump cover warped or 9. Install new oil pump.
cracked.
clearance.
OIL LEAKS 1. Misaligned or deteriorated 1. Replace gasket(s).
gaskets.
2. Loose fastener, broken or 2. Tighten, repair or replace the
porous metal part. part.
3. Misaligned or deteriorated cup 3. Replace as necessary.
or threaded plug.
OIL CONSUMPTION OR 1. PCV system malfunction. 1. Check system and repair as
SPARK PLUGS FOULED necessary.
2. Worn, scuffed or broken rings. 2. Hone cylinder bores. Install
new rings.
3. Carbon in oil ring slots. 3. Clean pistons and install new
rings.
4. Rings fitted too tightly in 4. Remove rings and check
grooves. grooves. If groove is not proper
width, replace piston.
5. Worn valve guide(s). 5. Replace cylinder head(s).
6. Valve stem seal(s) worn or 6. Replace seal(s).
damaged.
CYLINDER COMPRESSION PRESSURE TEST
The results of a cylinder compression pressure test can be utilized to diagnose several engine malfunctions.
Ensure the battery is completely charged and the engine starter motor is in good operating condition. Otherwise
the indicated compression pressures may not be valid for diagnosis purposes.
1. Check engine oil level and add oil if necessary.

2. Drive the vehicle until engine reaches normal operating temperature. Select a route free from traffic and
other forms of congestion, observe all traffic laws, and accelerate through the gears several times briskly.
3. Remove all spark plugs from engine. As spark plugs are being removed, check electrodes for abnormal
2010 Chrysler 300 C
firing indicators such as fouled, hot, oily, etc. Record cylinder number of spark plug for future reference.
4. Remove the Auto Shutdown (ASD) relay from the Totally Integrated Power Module (TIPM).
5. Insert compression gauge adaptor Special Tool 8116 or the equivalent, into the #1 spark plug hole in
cylinder head. Connect the 0-500 psi (Blue) pressure transducer (Special Tool CH7059) with cable
adaptors to the DRBIII®. For Special Tool identification, see Engine - Special Tools.
6. Crank engine until maximum pressure is reached on gauge. Record this pressure as #1 cylinder pressure.
7. Repeat the previous step for all remaining cylinders.
8. Compression should not be less than 689 kPa (100 psi) and not vary more than 25 percent from cylinder
to cylinder.
9. If one or more cylinders have abnormally low compression pressures, repeat the compression test.
10. If the same cylinder or cylinders repeat an abnormally low reading on the second compression test, it
could indicate the existence of a problem in the cylinder in question. The recommended compression
pressures are to be used only as a guide to diagnosing engine problems. An engine should not be
disassembled to determine the cause of low compression unless some malfunction is present.
CYLINDER COMBUSTION PRESSURE LEAKAGE TEST
The combustion pressure leakage test provides an accurate means for determining engine condition.
Combustion pressure leakage testing will detect:
l Exhaust and intake valve leaks (improper seating).

l Leaks between adjacent cylinders or into water jacket.
l Any causes for combustion/compression pressure loss.
WARNING: Do not remove the pressure cap with the system hot and under pressure
because serious burns from coolant can occur.
Check the coolant level and fill as required. DO NOT install the pressure cap.
Start and operate the engine until it attains normal operating temperature, then turn the engine OFF.
Clean spark plug recesses with compressed air.
Remove the spark plugs.
Remove the oil filler cap.
Remove the air cleaner.
Calibrate the tester according to the manufacturer's instructions. The shop air source for testing should maintain
483 kPa (70 psi) minimum, 1,379 kPa (200 psi) maximum, with 552 kPa (80 psi) recommended.
Perform the test procedures on each cylinder according to the tester manufacturer's instructions. While testing,
2010 Chrysler 300 C
listen for pressurized air escaping through the throttle body, tailpipe and oil filler cap opening. Check for
bubbles in the coolant.
All gauge pressure indications should be equal, with no more than 25% leakage per cylinder.
FOR EXAMPLE: At 552 kPa (80 psi) input pressure, a minimum of 414 kPa (60 psi) should be maintained in
the cylinder.
ENGINE OIL LEAK INSPECTION
Begin with a thorough visual inspection of the engine, particularly at the area of the suspected leak. If an oil
leak source is not readily identifiable, the following steps should be followed:
1. Do not clean or degrease the engine at this time because some solvents may cause rubber to swell,
temporarily stopping the leak.
2. Add an oil soluble dye (use as recommended by manufacturer). Start the engine and let idle for
approximately 15 minutes. Check the oil level indicator to make sure the dye is thoroughly mixed as
indicated with a bright yellow color under a black light.
3. Using a black light, inspect the entire engine for fluorescent dye, particularly at the suspected area of oil
leak. If the oil leak is found and identified, repair as necessary.
4. If dye is not observed, drive the vehicle at various speeds for approximately 24 km (15 miles), and repeat
inspection.
5. If the oil leak source is not positively identified at this time , proceed with the AIR LEAK
DETECTION TEST METHOD as follows:
l Disconnect the fresh air hose (make-up air) at the cylinder head cover and plug or cap the nipple on
the cover.
l Remove the PCV valve hose from the cylinder head cover. Cap or plug the PCV valve nipple on
the cover.
l Attach an air hose with pressure gauge and regulator to the oil level indicator tube.
CAUTION: Do not subject the engine assembly to more than 20.6 kpa (3
PSI) of test pressure.
l Gradually apply air pressure from 1 psi to 2.5 psi maximum while applying soapy water at the
suspected source. Adjust the regulator to the suitable test pressure that provides the best bubbles
which will pinpoint the leak source. If the oil leak is detected and identified, repair per service
information procedures.
l If the leakage occurs at the crankshaft rear oil seal area, refer to INSPECTION FOR REAR
SEAL AREA LEAKS.
6. If no leaks are detected, turn off the air supply. Remove the air hose, all plugs, and caps. Install the PCV
valve and fresh air hose (make-up air). Proceed to next step.
7. Clean the oil off the suspect oil leak area using a suitable solvent. Drive the vehicle at various speeds
approximately 24 km (15 miles). Inspect the engine for signs of an oil leak by using a black light.
2010 Chrysler 300 C
NOTE: If oil leakage is observed at the oil level indicator tube to block location;
remove the tube, clean and reseal using Mopar® Stud AND Bearing Mount
(press fit tube applications only), and for O-ring style tubes, remove tube
and replace the O-ring seal.
CAUTION: Do not exceed 20.6 kPa (3 psi).
CAUTION: Use extreme caution when crankshaft polishing is necessary to

remove minor nicks and scratches. The crankshaft seal flange is
specially machined to complement the function of the rear oil seal.
INSPECTION FOR REAR SEAL AREA LEAKS
Since it is sometimes difficult to determine the source of an oil leak in the rear seal area of the engine, a more
involved inspection is necessary. The following steps should be followed to help pinpoint the source of the leak.
If the leakage occurs at the crankshaft rear oil seal area:
1. Disconnect the battery.

2. Raise the vehicle.
3. Remove torque converter or clutch housing cover and inspect rear of block for evidence of oil. Use a
black light to check for the oil leak. If a leak is present in this area, remove transmission for further
inspection.
a. Circular spray pattern generally indicates seal leakage or crankshaft damage.
b. Where leakage tends to run straight down, possible causes are a porous block, oil gallery cup plug,
bedplate to cylinder block mating surfaces and seal bore. See proper repair procedures for these
items.
4. If no leaks are detected, pressurize the crankcase. Refer to step 5 under ENGINE OIL LEAK
INSPECTION.
CAUTION: Do not exceed 20.6 kPa (3 psi).
5. If the leak is not detected, very slowly turn the crankshaft and watch for leakage. If a leak is detected
between the crankshaft and seal while slowly turning the crankshaft, it is possible the crankshaft seal
surface is damaged. The seal area on the crankshaft could have minor nicks or scratches that can be
polished out with emery cloth.
CAUTION: Use extreme caution when crankshaft polishing is necessary to

remove minor nicks and scratches. The crankshaft seal flange is
specially machined to complement the function of the rear oil seal.
6. For bubbles that remain steady with shaft rotation, no further inspection can be done until disassembled.
2010 Chrysler 300 C
7. After the oil leak root cause and appropriate corrective action have been identified, replace component(s)
as necessary.
STANDARD PROCEDURE
REPAIR OF DAMAGED OR WORN THREADS
Damaged or worn threads (excluding spark plug and camshaft bearing cap attaching threads) can be repaired.
Essentially, this repair consists of drilling out worn or damaged threads, tapping the hole with a special Heli-
Coil Tap, (or equivalent) and installing an insert into the tapped hole. This brings the hole back to its original
thread size.
CAUTION: Be sure that the tapped holes maintain the original center line.
Heli-Coil tools and inserts are readily available from automotive parts jobbers.
HYDROSTATIC LOCKED ENGINE
When an engine is suspected to be hydrostatically locked, regardless of what caused the problem, the following
steps should be used.
CAUTION: DO NOT use starter motor to rotate the engine, severe damage may occur.
1. Inspect air cleaner, induction system and intake manifold to insure system is dry and clear of foreign
material.
2. Remove negative battery cable.
3. Place a shop towel around the spark plugs when removing them from the engine. This will catch any fluid
that may possibly be in the cylinder under pressure.
4. With all spark plugs removed, rotate engine crankshaft using a breaker bar and socket.
5. Identify the fluid in the cylinder(s) (i.e., coolant, fuel, oil or other).
6. Make sure all fluid has been removed from the cylinders. Inspect engine for damage (i.e., connecting
rods, pistons, valves, etc.)
7. Repair engine or components as necessary to prevent this problem from re-occurring.
CAUTION: Squirt approximately one teaspoon of oil into the cylinders, rotate
engine to lubricate the cylinder walls to prevent damage on restart.
8. Install new spark plugs.

9. Drain engine oil and remove oil filter.
10. Install a new oil filter.
2010 Chrysler 300 C
11. Fill engine with specified amount of approved oil.

12. Connect negative battery cable.
13. Start engine and check for any leaks.
FORM-IN-PLACE GASKETS AND SEALERS
There are numerous places where form-in-place gaskets are used on the engine. Care must be taken when
applying form-in-place gaskets to assure obtaining the desired results.Do not use form-in-place gasket
material unless specified. Bead size, continuity, and location are of great importance. Too thin a bead can
result in leakage while too much can result in spill-over which can break off and obstruct fluid feed lines. A
continuous bead of the proper width is essential to obtain a leak-free gasket.
There are numerous types of form-in-place gasket materials that are used in the engine area. Mopar® Engine
RTV GEN II, Mopar® ATF-RTV, and Mopar® Gasket Maker gasket materials, each have different properties
and can not be used in place of the other.
MOPAR® ENGINE RTV GEN II is used to seal components exposed to engine oil. This material is a
specially designed black silicone rubber RTV that retains adhesion and sealing properties when exposed to
engine oil. Moisture in the air causes the material to cure. This material is available in three ounce tubes and has
a shelf life of one year. After one year this material will not properly cure. Always inspect the package for the
expiration date before use.
MOPAR® ATF RTV is a specifically designed black silicone rubber RTV that retains adhesion and sealing
properties to seal components exposed to automatic transmission fluid, engine coolants, and moisture. This
material is available in three ounce tubes and has a shelf life of one year. After one year this material will not
properly cure. Always inspect the package for the expiration date before use.
MOPAR® GASKET MAKER is an anaerobic type gasket material. The material cures in the absence of air
when squeezed between two metallic surfaces. It will not cure if left in the uncovered tube. The anaerobic
material is for use between two machined surfaces. Do not use on flexible metal flanges.
MOPAR® BED PLATE SEALANT is a unique (green-in-color) anaerobic type gasket material that is
specially made to seal the area between the bed plate and cylinder block without disturbing the bearing
clearance or alignment of these components. The material cures slowly in the absence of air when torqued
between two metallic surfaces, and will rapidly cure when heat is applied.
MOPAR® GASKET SEALANT is a slow drying, permanently soft sealer. This material is recommended for
sealing threaded fittings and gaskets against leakage of oil and coolant. Can be used on threaded and machined
parts under all temperatures. This material is used on engines with multi-layer steel (MLS) cylinder head
gaskets. This material also will prevent corrosion. Mopar® Gasket Sealant is available in a 13 oz. aerosol can or
4oz./16 oz. can w/applicator.
SEALER APPLICATION
Mopar® Gasket Maker material should be applied sparingly 1 mm (0.040 in.) diameter or less of sealant to one
gasket surface. Be certain the material surrounds each mounting hole. Excess material can easily be wiped off.
Components should be torqued in place within 15 minutes. The use of a locating dowel is recommended during
2010 Chrysler 300 C
assembly to prevent smearing material off the location.
Mopar® Engine RTV GEN II or ATF RTV gasket material should be applied in a continuous bead
approximately 3 mm (0.120 in.) in diameter. All mounting holes must be circled. For corner sealing, a 3.17 or
6.35 mm (1/8 or 1/4 in.) drop is placed in the center of the gasket contact area. Uncured sealant may be removed
with a shop towel. Components should be torqued in place while the sealant is still wet to the touch (within 10
minutes). The usage of a locating dowel is recommended during assembly to prevent smearing material off the
location.
Mopar® Gasket Sealant in an aerosol can should be applied using a thin, even coat sprayed completely over
both surfaces to be joined, and both sides of a gasket. Then proceed with assembly. Material in a can
w/applicator can be brushed on evenly over the sealing surfaces. Material in an aerosol can should be used on
engines with multi-layer steel gaskets.
ENGINE GASKET SURFACE PREPARATION
Fig. 4: Proper Tool Usage For Surface Preparation

1 - ABRASIVE PAD
2 - 3M ROLOC™ BRISTLE DISC
3 - PLASTIC/WOOD SCRAPER
To ensure engine gasket sealing, proper surface preparation must be performed, especially with the use of
aluminum engine components and multi-layer steel cylinder head gaskets.
Never use the following to clean gasket surfaces:
l Metal scraper
l Abrasive pad or paper to clean cylinder block and head
2010 Chrysler 300 C
l High speed power tool with an abrasive pad or a wire brush
NOTE: Multi-Layer Steel (MLS) head gaskets require a scratch free sealing surface.
Only use the following for cleaning gasket surfaces:
l Solvent or a commercially available gasket remover

l Plastic or wood scraper
l Drill motor with 3M Roloc™ Bristle Disc (white or yellow)
CAUTION: Excessive pressure or high RPM (beyond the recommended speed), can
damage the sealing surfaces. The mild (white, 120 grit) bristle disc is
recommended. If necessary, the medium (yellow, 80 grit) bristle disc may
be used on cast iron surfaces with care.
ENGINE CORE AND OIL GALLERY PLUGS
Fig. 5: Core Hole Plug Removal

1 - CYLINDER BLOCK
2 - REMOVE PLUG WITH PLIERS
3 - STRIKE HERE WITH HAMMER
4 - DRIFT PUNCH
5 - CUP PLUG
Using a blunt tool such as a drift and a hammer, strike the bottom edge of the cup plug. With the cup plug
rotated, grasp firmly with pliers or other suitable tool and remove plug.
CAUTION: Do not drive cup plug into the casting as restricted cooling can result and
2010 Chrysler 300 C
cause serious engine problems.
Thoroughly clean inside of cup plug hole in cylinder block or head. Be sure to remove old sealer. Lightly coat
inside of cup plug hole with Mopar® Stud and Bearing Mount. Make certain the new plug is cleaned of all oil
or grease. Using proper drive plug, drive plug into hole so that the sharp edge of the plug is at least 0.5 mm
(0.020 in.) inside the lead-in chamfer.
It is not necessary to wait for curing of the sealant. The cooling system can be refilled and the vehicle placed in
service immediately.
REMOVAL
REMOVAL
Fig. 6: Locating Battery

1. Remove hood.
2. Release fuel pressure. Refer to Fuel System/Fuel Delivery - Standard Procedure .
3. Disconnect negative battery cable.
2010 Chrysler 300 C
Fig. 7: AIR CLEANER HOUSING

4. Disconnect intake air temperature sensor electrical connector.

5. Remove air cleaner housing assembly (3). See Engine/Air Intake System/BODY, Air Cleaner -
Removal.
Fig. 8: Accessory Drive Belt

6. Remove accessory drive belt (5).

7. Disconnect lines from power steering pump (3).
8. Remove power steering pump attaching bolts and set pump aside (3).
2010 Chrysler 300 C
9. Recover A/C system. Refer to Heating and Air Conditioning/Plumbing - Standard Procedure .
10. Remove A/C compressor (4). Refer to Heating and Air Conditioning/Plumbing/COMPRESSOR, A/C
- Removal .
Fig. 9: Lower Splash Shield

11. Raise vehicle.

12. Remove lower splash shield bolts (1) and remove splash shield (2).
13. Drain cooling system.
Fig. 10: Identifying Engine Mounts, Oil Pan, Drain Plug & Oil Filter
2010 Chrysler 300 C
14. Drain the engine oil (5) and remove the oil filter (3).
15. Disconnect down stream oxygen sensor connectors.
16. Disconnect exhaust pipes at the manifolds.
Fig. 11: Steering Shaft

17. Disconnect starter (2) electrical connectors.

18. Remove starter (2) bolts and set starter aside.
Fig. 12: Coolant Pipe

2010 Chrysler 300 C
19. Disconnect coolant pipe (1) near starter from hose.

20. Disconnect crankshaft position sensor electrical connector and remove sensor. Refer to Fuel System/Fuel
Injection/SENSOR, Crankshaft Position - Removal .
21. Disconnect ground strap.
Fig. 13: Oil Pressure Sensor Connector

22. Disconnect oil pressure sensor (1) electrical connector.

23. Remove 4 engine mount nuts (1).
24. Remove engine mount studs (1) from mount.
2010 Chrysler 300 C
Fig. 14: GEAR MOUNTING BOLTS

25. Remove steering gear mounting bolts (1) and lower steering gear (2) for clearance.
Fig. 15: Removing/Installing Structural Collar Bolts At Oil Pan & Transmission Bell Housing
26. Using a block of wood and a suitable lifting device under the oil pan, raise the engine.
27. Remove structural collar bolts (2 and 4).
28. Remove structural collar (3).
29. Remove lower bell housing bolts.
30. Lower engine and remove jack stand.
31. Mark flex plate to torque converter location.
32. Remove torque converter bolts.
33. Lower vehicle.
2010 Chrysler 300 C

34. Remove wiper arms and wiper cowl (1). Refer to Electrical/Wipers/Washers/LINKAGE, Wiper Arm -
Removal .
35. Remove strut tower support (2).
Fig. 17: Locating Purge Solenoid

36. Reposition purge solenoid (5).
2010 Chrysler 300 C
Fig. 18: Manifold Support Brackets

37. Remove the intake manifold (2). See Engine/Manifolds/MANIFOLD, Intake - Removal.
38. Disconnect all vacuum lines and electrical connectors.
39. Disconnect all ground straps attaching to the engine.
Fig. 19: Fuel Feed Line & Injector Connectors

40. Disconnect fuel line at fuel rail (1).

41. Disconnect coil, injector (2), capacitor, and knock sensor connectors.
42. Remove EGR valve and tube assembly. Refer to Emissions Control/Exhaust Gas
2010 Chrysler 300 C
Recirculation/VALVE, Exhaust Gas Recirculation (EGR) - Removal .

43. Remove upper bellhousing bolts and reposition electrical harness.
Fig. 20: Engine Lifting Bracket 8342A

44. Attach Engine Lifting Bracket 8342A (1) to the left (2) and right (3) cylinder head.
45. Support transmission with a block of wood and floor jack.
46. Hoist engine from engine compartment.
INSTALLATION
INSTALLATION
2010 Chrysler 300 C
Fig. 21: Engine Lifting Bracket 8342A

1. Attach Engine Lifting Bracket 8342A (1) to the left (2) and right (3) cylinder head.
2. Lower engine into engine compartment.
3. Remove Engine Lifting Bracket 8342A.
CAUTION: Do not tighten the transmission case to engine block bolts until all
bolts have been hand started, and the two mating surfaces are
completely joined together, as damage to cylinder block or
transmission could occur.
4. Install bell housing to cylinder block bolts and tighten to 68 N.m (50 ft. lbs.).
5. Install EGR valve and tube assembly. Refer to Emissions Control/Exhaust Gas Recirculation/VALVE,
2010 Chrysler 300 C
Exhaust Gas Recirculation (EGR) - Installation .

6. Connect coil, injector (2), capacitor and knock sensor connectors.

7. Connect the fuel line (1).
8. Install upper intake manifold. See Engine/Manifolds/MANIFOLD, Intake - Installation.

9. Install purge solenoid (5).
2010 Chrysler 300 C
10. Connect all ground straps.

11. Connect all vacuum lines and electrical connectors.
12. Raise and support vehicle.

13. Align flexplate and torque converter.
NOTE: Make sure all four bolts are installed finger tight before torquing bolts.
14. Tighten torque converter bolts to 75 N.m (55 ft. lbs.).

15. Using a block of wood and a suitable lifting device under the oil pan, raise the engine.
16. Install the structural collar (3) and position in place.
NOTE: Make sure that structural collar (3) is flush with the oil pan (1) and the
transmission bell housing.
17. Finger tighten all bolts (2 and 4).

18. Tighten the structural collar to oil pan bolts (2) to 55 N.m (40 ft. lbs.).
19. Tighten structural collar to transmission bolts (4) to 55 N.m (40 ft. lbs.).
2010 Chrysler 300 C

20. Install the power steering pump (3).

21. Install the A/C compressor (4). Refer to Heating and Air Conditioning/Plumbing/COMPRESSOR,
A/C - Installation .

22. Install the crankshaft position sensor and connect electrical connector. Refer to Fuel System/Fuel
Injection/SENSOR, Crankshaft Position - Installation .
23. Connect oil pressure sensor (1) electrical connector.
2010 Chrysler 300 C
Fig. 27: Steering Shaft

24. Install starter (2), tighten bolts to 41 N.m (30 ft. lbs.)
25. Connect electrical connectors at starter.
Fig. 28: Coolant Pipe

26. Connect the coolant pipe (1) to coolant hose.

27. Connect the exhaust pipes to the manifolds.
28. Connect the down stream oxygen sensor connectors.
29. Connect A/C compressor electrical connectors.
2010 Chrysler 300 C
30. Install new oil filter (3).

31. Install lower splash shield (2) and tighten retaining bolts (1).
32. Lower vehicle.
2010 Chrysler 300 C

33. Install power steering pump (3). Refer to Steering/Pump - Installation .

34. Connect lines to power steering pump (3).
35. Install accessory drive belt (5). Refer to Cooling/Accessory Drive/BELT, Serpentine - Installation .

36. Install air cleaner housing assembly (3). See Engine/Air Intake System/BODY, Air Cleaner -
Installation.
37. Connect intake air temperature sensor connector.
2010 Chrysler 300 C

38. Connect negative battery cable (1).

39. Fill coolant system. Refer to Cooling - Standard Procedure .

40. Fill engine with correct grade of oil (5).
41. Install strut tower support (2).
42. Install cowl screen (1) and wiper arms. Refer to Electrical/Wipers/Washers/LINKAGE, Wiper Arm -
Installation .
2010 Chrysler 300 C
43. Install the hood.

44. Fill and bleed power steering system.

45. Evacuate and charge A/C system. Refer to Heating and Air Conditioning/Plumbing - Standard
Procedure .
46. Start engine and check for leaks.
NOTE: The Cam/Crank Variation Relearn procedure must be performed anytime

there has been a repair/replacement made to a powertrain system, for
example: flywheel, valvetrain, camshaft and/or crankshaft sensors or
components. Refer to DTC-Based Diagnostics/MODULE, Powertrain
Control (PCM) - Standard Procedure .
SPECIFICATIONS
2.7L ENGINE
GENERAL SPECIFICATIONS
DESCRIPTION SPECIFICATION
Type 60° DOHC V6 24-Valve
Compression Ratio 9.67:1
Lead Cylinder #1 Right Bank
Firing Order 1-2-3-4-5-6
- Metric Standard
Displacement 2.7 Liters 167 Cubic Inches
2010 Chrysler 300 C
Bore AND Stroke 86.0 x 78.5 mm 3.386 in. x 3.091 in.
CYLINDER BLOCK
Specification
Description
Metric Standard
Cylinder Bore Diameter 86.0 mm ±0.0076 3.3859 in. ±0.0003
Out of Round (Max.) 0.076 mm 0.003 in.
Taper (Max.) 0.051 mm 0.002 in.
PISTONS
Specification
Description
Metric Standard
Material Aluminum Alloy
Piston Diameter 85.983 mm ±0.019 3.3851 in. ±0.0017
Clearance at Size Location - 0.0096 to +0.0436 mm - 0.0003 to +0.0016 in.
Piston Weight 316-326 grams 11.1466-11.4994 oz.
Piston Ring Groove Diameter-No.
77.8-78 mm 3.063-3.070 in.
1
75.9-76.1 mm 2.988-2.996 in.
2
76.5-76.7 mm 3.011-3.019 in.
3
PISTON PINS
Specification
Description
Metric Standard
Type Full Floating
Pin Diameter 21.997-22.000 mm 0.8661-0.8662 in.
Clearance in Piston 0.005-0.013 mm 0.0002-0.0005 in.
Clearance in Rod 0.007-0.018 mm 0.0003-0.0008 in.
PISTON RINGS
Specification
Description
Metric Standard
Ring Gap-Top Compression Ring 0.20-0.36 mm 0.008-0.014 in.
Ring Gap-2nd Compression Ring 0.37-0.63 mm 0.0146-0.0249 in.
Ring Gap-Oil Control (Steel Rails) 0.25-0.76 mm 0.010-0.030 in.
PISTON RING SIDE CLEARANCE

Specification
Description
Metric Standard
Compression Ring-Top 0.035-0.083 mm 0.0013-0.0032 in.
2010 Chrysler 300 C
Compression Ring-Second 0.040-0.080 mm 0.0016-0.0031 in.

Oil Ring (Steel Rails) 0.058-0.204 mm 0.0022-0.0080 in.
PISTON RING WIDTH

Specification
Description
Metric Standard
Compression Rings-Top and
1.47-1.49 mm 0.0579-0.0587 in.
Second
Oil Ring (Steel Rails 0.445-0.470 mm 0.0176-0.0186 in.
CONNECTING RODS
Specification
Description
Metric Standard
Side Clearance 0.13-0.38 mm 0.0052-0.015 in.
Side Clearance (Max.) 0.4318 mm 0.017 in.
Piston Pin Bore Diameter 22.007-22.015 mm 0.8665-0.8668 in.
Bearing Bore Out of Round
0.004 mm 0.0002 in.
(Max.)
Total Weight (Less Bearing) 529.9 ±7 grams 18.6917 ±0.247 oz.
CRANKSHAFT MAIN BEARING JOURNALS

Specification
Description
Metric Standard
Diameter 63.49-63.51 mm 2.4997-2.5004 in.
Bearing Clearance 0.032-0.056 mm 0.0012-0.0022 in.
Bearing Clearance (Max) (Wear
0.070 mm 0.0028 in.
Limit)
Out of Round (Max) 0.008 mm 0.0003 in.
Diametrical Taper (Max) 0.010 mm 0.0004 in.
End Play 0.048-0.260 mm 0.002-0.010 in.
End Play (Max) 0.37 mm 0.015 in.
CONNECTING ROD JOURNALS

Specification
Description
Metric Standard
Diameter 53.51-53.49 mm 2.1067-2.106 in.
Bearing Clearance (Wear Limit) 0.075 mm 0.0030 in.
Out of Round (Max) 0.008 mm 0.0003 in.
Diametrical Taper (Max) 0.010 mm 0.0004 in.
CAMSHAFT
2010 Chrysler 300 C
Description Specification
- Metric Standard
Bore Diameter 24.050-24.071 mm 0.9469-0.09476 in.
Bearing Journal Diameter 24.000-23.981 mm 0.9449-0.9441 in.
Bearing Clearance (Max.) 0.10 mm 0.004 in.
End Play 0.13-0.28 mm 0.0051-0.0110 in.
VALVE TIMING-INTAKE VALVES

Opens (ATDC) 2°
Closes (ABDC) 44°
Duration 222°
VALVE TIMING-EXHAUST VALVES

Opens (BBDC) 36°
Closes (ATDC) 4°
Duration 220°
Valve Overlap 2°
CYLINDER HEAD
Specification
Description
metric Standard
Gasket Thickness (Compressed) 1.50 mm ±0.05 0.0591 in. ±0.002 in.
Valve Seat Angle 45°-45.5°
Valve Seat Runout (Max.) 0.05 mm 0.002 in.
Intake Valve Seat Width 1.00-1.5 mm 0.0394-0.0591 in.
Exhaust Valve Seat Width 1.25-1.75 mm 0.0492-0.0689 in.
Guide Bore Diameter (Std.) 5.975-6.00 mm 0.2353-0.2363 in.
Valve Guide Height*- Intake
13.25-13.75 mm 0.5217-0.5414 in.
AND Exhaust
*Measured from cylinder head surface to top of guide
VALVES
Specification
Description
Metric Standard
Face Angle 44.5°-45.5°
Head Diameter-Intake 33.67-33.93 1.3256-1.3358 in.
Head Diameter-Exhaust 27.67-27.93 mm 1.0894-1.1000 in.
Length-Intake (Overall) 107.89-108.39 mm 4.2476-4.2673 in.
Length-Exhaust (Overall) 105.88-106.38 mm 4.1685-4.1882 in.
2010 Chrysler 300 C
Stem Diameter-Intake 5.934-5.952 mm 0.2337-0.2344 in.

Stem Diameter-Exhaust 5.906-5.924 mm 0.2326-0.2333 in.
Stem-to-Guide Clearance-Intake
0.023-0.066 mm 0.0009-0.0026 in.
(New)
Stem-to-Guide Clearance-Exhaust
0.051-0.094 mm 0.002-0.0037 in.
(New)
Stem-to-Guide Clearance-Intake
0.29 mm 0.0114 in.
(Max., Rocking Method)
Stem-to-Guide Clearance-Exhaust
0.370 mm 0.0146 in.
(Max., Rocking Method)
Valve Lift-Intake (Zero Lash) 9.0 mm 0.3543 in.
Valve Lift-Exhaust (Zero Lash) 8.0 mm 0.3150 in.
Valve Stem Tip Height-Intake 47.125 ±0.711 mm 1.8550 ±0.028 in.
Valve Stem Tip Height-Exhaust 47.187 ±0.65 mm 1.858 ±0.026 in.
VALVE SPRING
- Metric Standard
Free Length-Intake AND Exhaust
45.63 mm 1.7965 in.
(Approx.)
Spring Force-Intake AND Exhaust
249-284 N @ 38.0 mm 56.0-64.0 lbs. @ 1.4961 in.
(Valve Closed)
Spring Force-Intake (Valve Open) 658-721 N @ 29.0 mm 147.9-162.1 lbs. @ 1.1417 in.
Spring Force-Exhaust (Valve
614-671 N @ 30.0 mm 138.0-150.8 lbs. @ 1.1811 in.
Open)
Number of Coils-Intake AND
7.35
Exhaust
Wire Diameter-Intake AND
3.861 mm 0.1520 in.
Exhaust
Installed Height-Intake AND
Exhaust (Spring seat to bottom of 38.0 mm 1.4961 in.
retainer)
OIL PUMP
- Metric Standard
Clearance Over Rotors (Max.) 0.077 mm 0.003 in.
Cover-Out-of-Flat (Max.) 0.025 mm 0.001 in.
Inner AND Outer Rotor Thickness 9.955-9.980 mm 0.3919-0.3929 in.
Outer Rotor Clearance (Max.) 0.39 mm 0.015 in.
Outer Rotor Diameter (Min.) 89.175 mm 3.5109 in.
Tip Clearance Between Rotors
0.20 mm 0.008 in.
(Max.)
2010 Chrysler 300 C
OIL PRESSURE
Specification
Description
Metric Standard
(NOTE: At Normal Operating Temperatures)
Pressure @ Curb Idle Speed* 34.7 kPa Min. 5 psi Min.
Pressure @ 3000 RPM 300-724 kPa 45-105 psi
*CAUTION: If oil pressure is zero at idle, DO NOT run engine at 3000 RPM.
TORQUE
DESCRIPTION N.m Ft. Lbs. In. Lbs.

A/C Compressor to Engine - Bolts 28 21 -
Camshaft Sprocket - Bolts 28 - 250
Camshaft Chain Tensioner (Secondary) - Bolts 12 - 105
Camshaft Bearing Cap - Bolts 12 - 105
Connecting Rod Cap - Bolts 27 +1/4 Turn 20 +1/4 Turn -
Cooling System Bleed Screw 12 - 110
Crankshaft Main Bearing Cap - Tie Bolts 28 - 250
Crankshaft Main Bearing Cap - Outer Cap Bolts 27 +1/4 Turn 20 +1/4 Turn -
Crankshaft Main Bearing Cap - Inner Cap Bolts 20 +1/4 Turn 15 +1/4 Turn -
Crankshaft Damper - Bolt 170 125 -
Crankshaft Rear Seal Retainer - Bolts 12 - 105
Cylinder Head - Bolts See Engine/Cylinder Head - Installation
Cylinder Head Cover - Bolts 12 - 105
Exhaust Manifold - Bolts 23 - 200
Exhaust Manifold Heat Shield - Bolts 12 - 105
Engine Mount Bracket to Block - Bolts 61 45 -
Engine Mount Isolator - Nuts 61 45 -
Intake Manifold (Upper and Lower) - Bolts 12 - 105
Generator Bracket-Bolts 41 30 -
Oil Pan - m8 Bolts 28 - 250
Oil Pan - m6 Nuts 12 - 105
Oil Pan Drain - Plug 27 20 -
Oil Cooler - Stud 61 45 -
Oil Filter 16 12 -
Oil Pump to Block - Bolts 28 - 250
Oil Pump Cover - Bolts 12 - 105
Oil Pump Pick Up Tube - Bolt 28 - 250
PCV Valve 7 - 60
Spark Plugs 20 15 -
Starter Mounting - Bolts 41 30 -
2010 Chrysler 300 C
Structural Collar See Engine/Engine Block/COVER, Structural

Dust - Installation
Thermostat Housing/Water Inlet Connector - Bolts 12 - 105
Throttle Body - Bolts 12 - 105
Timing Chain Cover - M6 Bolts 12 - 105
Timing Chain Cover - M10 Bolts 54 40 -
Timing Chain Tensioner (Primary) 12 - 105
Timing Chain Guide Access Plug 20 15 -
Torque Converter 75 55 -
Water Pump - Bolts 12 - 105
Water Outlet Housing - Bolts 12 - 105
SPECIAL TOOLS
2.7L ENGINE
Fig. 36: BRACKET, ENGINE LIFTING - 8342A

Fig. 37: TOOL, CLUTCH LINE DISCONNECT - 6638A

2010 Chrysler 300 C
Fig. 38: HOLDING FIXTURE, DAMPER - 9365

Fig. 39: 3-JAW PULLER - 8454

2010 Chrysler 300 C
Fig. 40: INSERT, CRANKSHAFT - 8194

Fig. 41: SCREW, FORCING - 8179

Fig. 42: INSTALLER,CRANK SPROCKET - 6792

Fig. 43: REMOVER, SEAL - 6771

Fig. 44: INSTALLER, CRANKSHAFT SEAL - 6780

2010 Chrysler 300 C
Fig. 45: INSTALLER, CRANKSHAFT SEAL - 6780

Fig. 46: PULLER, BEARING - 5048

Fig. 47: REMOVER, SPROCKET - 8539

2010 Chrysler 300 C
Fig. 48: INSTALLER, SEAL - 6926

Fig. 49: DRIVER HANDLE, UNIVERSAL - C-4171

Fig. 50: ALIGNMENT FIXTURE - 8225

2010 Chrysler 300 C
Fig. 51: GAUGE, CHAIN TENSIONER - 8186

Fig. 52: SET, DIAL INDICATOR - C-3339A

Fig. 53: COMPRESSOR, VALVE SPRING - 8215A

Fig. 54: VALVE SPRING ADAPTER - 8216A

2010 Chrysler 300 C
Fig. 55: COMPRESSOR, VALVE SPRING - C-3422-D

Fig. 56: ADAPTER, VALVE SPRING - 6526A

Fig. 57: Valve Spring Tester C-647

Fig. 58: COMPRESSOR,VALVE SPRING - MD998772A

2010 Chrysler 300 C
Fig. 59: ADAPTER - 6527

Fig. 60: CYLINDER INDICATOR - C-119

Fig. 61: GUIDE PINS - 8189

Fig. 62: v - C-3059A

2010 Chrysler 300 C
Fig. 63: GAUGE, PRESSURE - C-3292A

Fig. 64: ADAPTER, OIL PRESSURE - 8406

Fig. 65: DRB III ESSENTIAL KIT - CH6010A

Fig. 66: PRESSURE TRANSDUCER, RPL, - CH7059

Fig. 67: ADAPTER, PRESSURE PEP - 8116

2010 Chrysler 300 C
Fig. 68: TESTER, COOLING SYSTEM - 7700-A

Fig. 69: BLOC-CHEK-KIT - C-3685-A

AIR INTAKE SYSTEM

AIR CLEANER
Removal
REMOVAL
2010 Chrysler 300 C

1 - AIR INLET DUCT TO THROTTLE BODY

2 - AIR CLEANER HOUSING COVER
3 - LOCKING TABS
4 - CCV HOSE
1. Disconnect the CCV hose (4) at the housing cover (2) .

2. Release the housing cover tabs (3).
2010 Chrysler 300 C
Fig. 71: AIR CLEANER ELEMENT

1 - AIR CLEANER COVER

2 - ELEMENT
3 - CCV HOSE
3. Lift the cover (1) and pull toward the front of the vehicle to release the rear cover to housing alignment
tabs .
4. Remove the element (2).
5. Remove any dirt or debris from the bottom of the air filter housing. Cover the air inlet to the throttle
body, or do not use compressed air. Otherwise, dirt or foreign objects can enter the intake manifold.
Installation
INSTALLATION
2010 Chrysler 300 C
Fig. 72: AIR CLEANER ELEMENT

1 - AIR CLEANER COVER

2 - ELEMENT
3 - CCV HOSE
1. Install the air filter element (2) into air box .

2. Position the cover (1) so that the rear locking tabs insert into the lower housing.
3. Seat cover (1) onto element housing and assure that the front locking tabs engage.
4. Reconnect the CCV hose (3).
BODY, AIR CLEANER
Removal
REMOVAL
2010 Chrysler 300 C
Fig. 73: AIR FILTER ASSEMBLY

1 - THROTTLE BODY
2 - CHARGE AIR TEMPERATURE SENSOR ELECTRICAL CONNECTOR
3 - CLEAN AIR DUCT
4 - AIR FILTER HOUSING ASSEMBLY
5 - BOLT
6 - VENT TUBE
1. Disconnect negative battery cable.

2. Disconnect the charge air temperature sensor electrical connector (2).
3. Disconnect the clean air duct between throttle body and air filter housing (3).
4. Disconnect the makeup air (MUA) tube.
5. Remove mounting bolt (5).
6. Remove air filter housing (4).
7. Raise vehicle.
8. Partially remove front fascia to gain access to air filter resonator. Refer to Frame and
Bumpers/Bumpers/FASCIA, Front - Removal .
9. Remove mounting bolt.
10. Remove air cleaner resonator.
Installation
INSTALLATION
2010 Chrysler 300 C

1 - THROTTLE BODY
2 - CHARGE AIR TEMPERATURE SENSOR ELECTRICAL CONNECTOR
3 - CLEAN AIR DUCT
5 - BOLT
6 - VENT TUBE
1. Position air cleaner resonator assembly in vehicle.

2. Install mounting bolt. Tighten bolt to 8 Nm (71 in. lbs).
3. Install front fascia. Refer to Frame and Bumpers/Bumpers/FASCIA, Front - Installation .
4. Position air filter assembly (4) in vehicle.
5. Install mounting bolt (5). Tighten to 5 Nm (44 in. lbs.).
6. Install makeup air (MUA) tube.
7. Install clean air duct (3) between air filter housing (4) and throttle body.
8. Tighten all clamps to 4 Nm (35 in. lbs).
CYLINDER HEAD
DESCRIPTION
DESCRIPTION
2010 Chrysler 300 C
Fig. 75: Exploded View Of Cylinder Head Components

The cylinder heads (7) are made of an aluminum alloy. The cylinder head features four valves (5 and 6) per
cylinder with pressed in powdered metal valve guides. The cylinder heads provide enclosures for the timing
chain drive, necessitating a unique right and left cylinder head.
CYLINDER HEAD GASKET
A cylinder head gasket leak can be located between adjacent cylinders or between a cylinder and the adjacent
water jacket.
Possible indications of the cylinder head gasket leaking between adjacent cylinders are:
l Loss of engine power

l Engine misfiring
l Poor fuel economy
Possible indications of the cylinder head gasket leaking between a cylinder and an adjacent water jacket are:
l Engine overheating
l Loss of coolant
l Excessive steam (white smoke) emitting from exhaust
2010 Chrysler 300 C
l Coolant foaming
CYLINDER-TO-CYLINDER LEAKAGE TEST
To determine if an engine cylinder head gasket is leaking between adjacent cylinders, follow the procedures in
Cylinder Compression Pressure Test. See CYLINDER COMPRESSION PRESSURE TEST. An engine
cylinder head gasket leaking between adjacent cylinders will result in approximately a 50-70% reduction in
compression pressure.
CYLINDER-TO-WATER JACKET LEAKAGE TEST
WARNING: Use extreme caution when the engine is operating with coolant pressure
cap removed.
VISUAL TEST METHOD
With the engine cool, remove the coolant pressure cap. Start the engine and allow it to warm up until thermostat
opens.
If a large combustion/compression pressure leak exists, bubbles will be visible in the coolant.
COOLING SYSTEM TESTER METHOD
WARNING: With cooling system tester in place, pressure will build up fast. Excessive
pressure built up, by continuous engine operation, must be released to a
safe pressure point. Never permit pressure to exceed 138 kPa (20 psi).
Install Cooling System Tester 7700 or equivalent to pressure cap neck. Start the engine and observe the tester's
pressure gauge. If gauge pulsates with every power stroke of a cylinder a combustion pressure leak is evident.
CHEMICAL TEST METHOD
Combustion leaks into the cooling system can also be checked by using Bloc-Chek Kit C-3685-A or equivalent.
Perform test following the procedures supplied with the tool kit.
STANDARD PROCEDURE
STANDARD PROCEDURE - Cylinder Head Oil Gallery Cup Plug Service
NOTE: Determine which cup plug is leaking before performing this procedure. If
necessary, perform an engine oil leak dye test.
Each cylinder head on a 2.7L engine has 6 external oil gallery cup plugs. It is not necessary to remove the
original cup plug to install a new cup plug. The cup plug bore is deep enough to allow for two plugs. If it
becomes necessary to service an oil gallery cup plug, perform the Repair Procedure.
2010 Chrysler 300 C
NOTE: Inspect the cup plug bore in question for the presence of two cup plugs. If the
cup plug flange is just inside (1-2 mm) the chamfered edge of the bore two cup
plugs are already in place and the cylinder head cannot be repaired.
Repair Procedure
Fig. 76: Oil Gallery Cup Plug

1 - CUP PLUG BORE CHAMFER

2 - ORIGINAL CUP PLUG
3 - NEW CUP PLUG
4 - 1-2 mm
1. Remove component(s) necessary to gain access to the oil gallery cup plug requiring service.
NOTE: Some of the oil gallery cup plugs are serviceable with the head installed
on the engine and the engine in the vehicle, while others require removing
the affected cylinder head from the engine. In either case only replace the
cup plug requiring service.
2. Clean the cup plug bore with brake cleaner and compressed air. It is not necessary to remove the existing
cup plug.
3. Lightly coat the new cup plug with sealer; p/n 04318083.
4. Using an appropriate installation tool drive the new cup plug into the bore until the flanged edge of the
plug is just inside (1-2 mm) the chamfered edge of the bore.
5. Allow the sealant to cure for at least 20 minutes.
6. Assemble any components removed in step #1 as necessary.
2010 Chrysler 300 C
REMOVAL
REMOVAL

1. Perform fuel pressure release procedure before attempting any repairs . Refer to Fuel System/Fuel
Delivery - Standard Procedure .
2. Disconnect and isolate the negative battery cable.
3. Raise and support vehicle on a hoist. Refer to Vehicle Quick Reference/Hoisting - Standard
Procedure .
4. Drain cooling system. Refer to Cooling - Standard Procedure .
2010 Chrysler 300 C

5. Remove accessory drive belt (5). Refer to Cooling/Accessory Drive/BELT, Serpentine - Removal .
6. Remove the vibration damper. See Engine/Engine Block/DAMPER, Vibration - Removal.
7. Disconnect camshaft position sensor (2) and coolant temperature sensor (1) connectors.
8. Remove upper intake manifold. See Engine/Manifolds/MANIFOLD, Intake - Removal.
Fig. 79: Locating Coils & Injector Connectors

9. Disconnect coils (3), injector connectors (2) and capacitors.

10. Reposition harness out of the way.
2010 Chrysler 300 C

11. Disconnect fuel feed line (1). Refer to Fuel System/Fuel Delivery/FITTING, Quick Connect -
Standard Procedure .
12. Remove lower intake manifold. See Engine/Manifolds/MANIFOLD, Intake - Removal.
13. Remove cylinder head covers. See Engine/Cylinder Head/COVER(S), Cylinder Head - Removal.
Fig. 81: WATER OUTLET CONNECTOR

14. Remove coolant outlet (3). Refer to Cooling/Engine/HOUSING, Coolant Outlet - Removal .
15. Remove timing chain cover (4). See Engine/Valve Timing/COVER(S), Engine Timing - Removal.
2010 Chrysler 300 C
Fig. 82: TIMING MARK ALIGNMENT

16. Rotate crankshaft until crankshaft sprocket timing mark aligns with timing mark on oil pump housing (2).
2010 Chrysler 300 C
Fig. 83: TIMING CHAIN ALIGNMENT MARKS - PRIMARY

17. Remove primary timing chain (7). See Engine/Valve Timing/CHAIN and SPROCKETS, Timing -
Removal.
18. Remove upper primary timing chain guides (10).
Fig. 84: Cam Bearing Cap Removal Sequence

19. Remove camshaft bearing caps gradually in the sequence shown in illustration.
Fig. 85: Camshaft & Valvetrain Components

2010 Chrysler 300 C
20. Remove camshafts (3) and (10) and valvetrain components from cylinder head. Note component locations
for re-installation in original locations.
21. For left cylinder head removal:
l Reposition A/C compressor. Refer to Heating and Air Conditioning/Plumbing/COMPRESSOR,
A/C - Removal .
l Reposition power steering pump. Refer to Steering/Pump - Removal .
l Remove fastener securing engine oil dipstick tube to cylinder head and remove engine oil dipstick
tube
l Remove power steering pump bracket
l Remove left exhaust manifold. See Engine/Manifolds/MANIFOLD, Exhaust - Removal.
22. For right cylinder head removal:

l Remove cylinder head ground strap
l Reposition generator. Refer to Electrical/Charging/GENERATOR - Removal .
l Disconnect EGR valve electrical connector and remove EGR valve from head. Refer to Emissions
Control/Exhaust Gas Recirculation/VALVE, Exhaust Gas Recirculation (EGR) - Removal .
l Remove right exhaust manifold. See Engine/Manifolds/MANIFOLD, Exhaust - Removal.
Fig. 86: Cylinder Head Bolt Removal Sequence

CAUTION: Ensure cylinder head bolts 1-3 are removed before attempting the
removal of cylinder head, as damage to cylinder head and/or block
may occur.
23. Remove cylinder left head bolts (2) and right head bolts (1) in sequence shown in illustration.
24. Remove cylinder head(s).
25. Remove and discard cylinder head gasket.
2010 Chrysler 300 C
26. Clean cylinder head and block sealing surfaces. See Engine/Cylinder Head - Cleaning.
CLEANING
CLEANING
To ensure engine gasket sealing, proper surface preparation must be performed, especially with the use of
aluminum engine components and multi-layer steel cylinder head gaskets.
NOTE: Multi-Layer Steel (MLS) head gaskets require a scratch free sealing surface.
Remove all gasket material from cylinder head and block. See Engine - Standard Procedure. Be careful not to
gouge or scratch the aluminum head sealing surface.
Clean all engine oil passages.
INSPECTION
INSPECTION
Fig. 87: Checking Cylinder Head Flatness-Typical

1. Before cleaning, check for leaks, damage and cracks.

2. Clean cylinder head and oil passages. See Engine/Cylinder Head - Cleaning.
3. Check cylinder head for flatness .
4. Cylinder head must be flat within:
CAUTION: 0.20 mm (0.008 in.) MAX is a combined total dimension of the stock
2010 Chrysler 300 C
removal limit from cylinder head and block top surface (Deck)
together.
l Standard dimension = less than 0.05 mm (0.002 inch.)

l Service Limit = 0.2 mm (0.008 inch.)
l Grinding Limit = Maximum of 0.2 mm (0.008 inch.) is permitted.
INSTALLATION
INSTALLATION
Fig. 88: Checking Cylinder Head Bolts for Stretching (Necking)

NOTE: The cylinder head bolts are tightened using a torque plus angle procedure. The
bolts must be examined BEFORE reuse. If the threads are necked down the
bolts must be replaced
Necking can be checked by holding a straight edge against the threads (3). If all the threads do not contact the
scale (2), the bolt must be replaced.
CAUTION: When cleaning cylinder head and cylinder block surfaces, DO NOT use a
metal scraper because the surfaces could be cut or ground. Use ONLY a
wooden or plastic scraper.
1. Clean sealing surfaces of cylinder head and block. See Engine - Standard Procedure.
2. Install new head gasket over locating dowels.
3. Install cylinder head to block, assuring head is properly positioned over locating dowels.
2010 Chrysler 300 C
Fig. 89: Cylinder Head Bolt Tightening Sequence

4. Lubricate bolt threads with clean engine oil and install bolts.
5. Tighten bolts in sequence shown in illustration for left head (2) and right head (1) using the following
steps and torque values:
l Step 1: Bolts 1-8 to 48 N.m (35 ft. lbs.)
l Step 4: Bolts 1-8 to +90° Turn Do not use a torque wrench for this step.
l Step 5: Bolts 9-11 to 28 N.m (250 in. lbs.)
6. For left cylinder head installation:

l Install left exhaust manifold. See Engine/Manifolds/MANIFOLD, Exhaust - Installation.
l Install power steering pump bracket and tighten bolts to 28 N.m (250 in. lbs.)
l Install engine oil dipstick tube and tighten bolt to 28 N.m (250 in. lbs.).
l Install power steering pump. Refer to Steering/Pump - Installation .
l Install A/C compressor. Refer to Heating and Air Conditioning/Plumbing/COMPRESSOR,

A/C - Installation .
7. For right cylinder head Installation:
l Install right exhaust manifold. See Engine/Manifolds/MANIFOLD, Exhaust - Installation.
l Install EGR valve (if equipped). Refer to Emissions Control/Exhaust Gas

Recirculation/VALVE, Exhaust Gas Recirculation (EGR) - Installation .
l Install generator. Refer to Electrical/Charging/GENERATOR - Installation .
l Install cylinder head ground strap.
2010 Chrysler 300 C
Fig. 90: Camshaft Bearing Cap Tightening Sequence

8. Install all valvetrain components and camshafts. See Engine/Cylinder Head/CAMSHAFT, Engine -
Installation. Tighten camshaft bearing caps in sequence shown in illustration to 12 N.m (105 in. lbs.).

9. Install primary timing chain (7), guides (2, 5, 10) and sprockets (9). See Engine/Valve Timing/CHAIN
2010 Chrysler 300 C
and SPROCKETS, Timing - Installation.
Fig. 92: WATER OUTLET CONNECTOR

10. Install coolant outlet (3). Refer to Cooling/Engine/HOUSING, Coolant Outlet - Installation .

11. Install lower intake manifold. See Engine/Manifolds/MANIFOLD, Intake - Installation.

12. Install cylinder head covers. See Engine/Cylinder Head/COVER(S), Cylinder Head - Installation.
13. Connect camshaft position sensor (2) and coolant temperature sensor (1) connectors.
2010 Chrysler 300 C
14. Install timing chain cover. See Engine/Valve Timing/COVER(S), Engine Timing - Installation.
15. Install crankshaft vibration damper. See Engine/Engine Block/DAMPER, Vibration - Installation.

17. Connect oil pressure sensor (1) connector.

18. Install accessory drive belt (5). Refer to Cooling/Accessory Drive/BELT, Serpentine - Installation .
2010 Chrysler 300 C
19. Fill cooling system. Refer to Cooling - Standard Procedure .

20. Connect negative battery cable.

CAMSHAFT, ENGINE
Description
DESCRIPTION
2010 Chrysler 300 C

The assembled fabricated camshafts are composed of five bearing journals machined onto a hollow steel tube.
The camshafts are secured in the cylinder head (6) by the camshaft bearing caps (1 and 2). Six steel lobes, a
secondary timing drive sprocket, and a primary sprocket/thrust flange are pressed onto the camshaft tube using
a unique assembly process. Camshaft end play is controlled by the primary camshaft sprocket attachment flange
on the intake camshafts (7) and by a thrust flange on the exhaust camshafts (3). The intake camshafts are driven
by the primary chain. The exhaust camshafts (3) are driven by the intake camshafts (10) through a secondary
chain (11). The secondary chain tensioner (7) keeps tension on the secondary chain (11).
Operation
OPERATION
The camshaft has precisely machined (egg shaped) lobes to provide accurate valve timing and duration. The
camshaft is driven by the crankshaft via drive sprockets and chains.
Removal
REMOVAL
NOTE: The engine can be equipped with either conventional roller-type (early
production) or silent type (late production) secondary timing chains.
Fig. 98: Cam Bearing Cap Removal Sequence

1. Remove the primary timing chain. See Engine/Valve Timing/CHAIN and SPROCKETS, Timing -
Removal.
2. Remove secondary chain tensioner mounting bolts.
2010 Chrysler 300 C
NOTE: Camshaft bearing caps should have been marked during engine
manufacturing. For example, number one exhaust camshaft bearing is
marked "1E & gt;"
3. Slowly loosen camshaft bearing cap bolts in the sequence shown in illustration.
Fig. 99: Identifying Intake Camshaft, Exhaust Camshaft, Secondary Timing Chain & And
Secondary Timing Chain Tensioner
4. Remove camshaft bearing caps (1).

5. Remove intake camshaft (7), exhaust camshaft (2), secondary timing chain (8), and secondary timing
chain tensioner (6) together as an assembly.
6. Remove secondary timing chain tensioner (6) and secondary timing chain (8) from camshafts (2) and (7).
7. Inspect camshafts. See Engine/Cylinder Head/CAMSHAFT, Engine - Inspection.
Inspection
INSPECTION
2010 Chrysler 300 C
Fig. 100: Camshaft Inspection

1. Inspect camshaft bearing journals (2) for damage and binding. If journals are binding, check the cylinder
head for damage. Also check cylinder head oil holes for clogging.
2. Inspect camshaft sprockets for excessive wear. Replace camshafts if necessary.
3. Check the cam lobe (5) surfaces for abnormal wear and damage. Replace camshaft if defective. Measure
the actual wear and replace, if out of limits-standard value is 0.0254 mm (0.001 in.); wear limit is 0.254
mm (0.010 in.).
Installation
INSTALLATION
CAUTION: When the timing chain is removed and the cylinder heads are installed, DO
NOT rotate the camshafts or crankshaft without first locating the proper
crankshaft position. Failure to do so will result in valve and/or piston
damage.
NOTE: The engine can be equipped with either conventional roller-type (early
production) or silent type (late production) secondary timing chains.
2010 Chrysler 300 C
Fig. 101: Camshaft Chain Timing

1 - PLATED CHAIN LINKS

2 - CAMSHAFT TIMING MARKS (DOTS)
1. For engines equipped with roller chains (early production), assemble camshaft chain on the cams
ensuring that the plated links (1) are aligned with the timing dot (2) on the camshaft sprockets.
Fig. 102: Identifying Marked Links & Timing Dot On Camshaft Sprockets
2. For engines equipped with silent chains (late production) assemble camshaft chain on the cams ensuring
that the marked links (1) are aligned with the timing dot (2) on the camshaft sprockets.
2010 Chrysler 300 C
Fig. 103: Locking Camshaft (Secondary) Chain Tensioner

1 - VISE
2 - LOCK PIN
3. If camshaft chain tensioner is already in the compressed and locked position, proceed to step 4.
4. When the camshaft chain tensioner is removed, it is necessary to compress and lock the tensioner using
the following procedures:
a. Place tensioner (1) into a soft jaw vise.
b. SLOWLY compress tensioner until fabricated lock pin (2) or the equivalent can be inserted into the
locking holes.
c. Remove compressed and locked tensioner from the vise.
5. Insert the compressed and locked camshaft chain tensioner in-between the camshafts and chain.
2010 Chrysler 300 C
Fig. 104: Camshaft Chain Timing

1 - PLATED CHAIN LINKS

2 - CAMSHAFT TIMING MARKS (DOTS)
6. For engines equipped with roller chains (early production), rotate the cams so that the plated links (1) and
dots (2) are facing the 12:00 O'clock position.
Fig. 105: Identifying Marked Links & Timing Dot On Camshaft Sprockets
7. For engines equipped with silent chains (late production), rotate the cams so that the marked links (1) and
dots (2) are facing the 12:00 O'clock position.
Fig. 106: Camshaft Bearing Cap Tightening Sequence

8. Install cams to cylinder head. Verify that rocker arms are correctly seated and in proper positions.
9. Install camshaft bearing caps. Verify that bearing caps are installed in same position as removed.
2010 Chrysler 300 C
10. Tighten cam bearing cap bolts gradually in sequence shown in illustration to 12 N.m (105 in. lbs.).
11. Install secondary chain tensioner bolts and tighten to 12 N.m (105 in. lbs.).
12. Remove locking pin from secondary tensioners.
13. Verify end play of camshafts are within specification. See Engine - Specifications.
14. Install the primary timing chain. See Engine/Valve Timing/CHAIN and SPROCKETS, Timing -
Installation.
COVER(S), CYLINDER HEAD
Removal
LEFT

1. Disconnect negative battery (1) cable located in trunk.
2010 Chrysler 300 C
Fig. 108: COIL CONNECTORS


3. Disconnect electrical connectors from ignition coils (1).
Fig. 109: CAPACITOR CONNECTOR - LEFT

4. Remove ground strap from cylinder head cover stud (1) and disconnect capacitor connector (2).
Reposition electrical harness.
5. Disconnect electrical harness retaining clips from cylinder head cover studs. Reposition electrical harness.
2010 Chrysler 300 C

6. Remove make up air hose.

7. Remove fastener attaching ignition coil capacitor.
8. Remove ignition coils (1).
Fig. 111: Cylinder Head Cover Fasteners

2010 Chrysler 300 C
9. Loosen all cylinder head cover fasteners (1 and 2).
NOTE: Cylinder head cover attaching bolts are captured to the cover.
CAUTION: Make certain the double ended studs (1) in the center of the cylinder
head cover are loose before attempting to remove cover.
10. Remove cylinder head cover.
RIGHT

1. Disconnect negative battery (1) cable.
2010 Chrysler 300 C


3. Disconnect electrical connectors from ignition coils (1).
Fig. 114: CAPACITOR CONNECTOR - RIGHT

4. Disconnect capacitor electrical connector (2).

5. Remove PCV hose from cylinder head cover grommet.
6. Remove ground strap from cylinder head cover stud (1).
7. Disconnect electrical harness retaining clips from cylinder head cover studs. Reposition electrical harness.
2010 Chrysler 300 C
8. Remove fastener attaching ignition coil capacitor.

9. Remove ignition coils.
Fig. 115: FOAM INSULATOR

10. Remove foam insulator (1).
Fig. 116: Cylinder Head Covers

2010 Chrysler 300 C
11. Loosen all cylinder head cover fasteners.
NOTE: Cylinder head cover attaching bolts are captured to the cover.
CAUTION: Make certain the double ended studs in the center of the cylinder
head cover are loose before attempting to remove cover.
12. Remove cylinder head cover.
Installation
LEFT
Fig. 117: Cylinder Head Cover Gasket and Spark Plug Seals
1. Clean cylinder head cover and both sealing surfaces. Inspect and replace gaskets (1 and 2) as necessary.
2010 Chrysler 300 C

2. Install cylinder head cover and hand start all fasteners. Verify that all double-ended studs are in the
correct locations.
3. Tighten cylinder head cover attaching bolts and double-ended studs to 12 N.m (105 in. lbs.).

4. Install ignition coils (1).
2010 Chrysler 300 C
Fig. 120: CAPACITOR CONNECTOR - LEFT

5. Install ignition coil capacitor (2) and fastener.

6. Install ground strap (1) to cylinder head cover stud.
7. Connect all electrical connectors and harness clips.
8. Connect make up air hose.

10. Connect negative battery (1) cable.
2010 Chrysler 300 C
RIGHT
Fig. 122: Cylinder Head Cover Gasket and Spark Plug Seals
1. Clean cylinder head cover and both sealing surfaces. Inspect and replace gaskets (1 and 2) as necessary.

2. Install cylinder head cover and hand start all fasteners. Verify that all double-ended studs are in the
correct locations.
3. Tighten cylinder head cover attaching bolts and double-ended studs to 12 N.m (105 in. lbs.).
2010 Chrysler 300 C

4. Install ignition coils (1).
Fig. 125: CAPACITOR CONNECTOR - RIGHT

5. Install ignition coil capacitor (2) and fastener.

6. Connect ground strap (1) to cylinder head cover stud.
7. Connect PCV hose to cylinder head cover grommet.
8. Connect all electrical connectors and harness clips.
2010 Chrysler 300 C
Fig. 126: FOAM INSULATOR

9. Install foam insulator (1) on top of cylinder head cover (2).


LIFTER(S), HYDRAULIC
Diagnosis and Testing
2010 Chrysler 300 C
HYDRAULIC LASH ADJUSTER NOISE DIAGNOSIS
Proper noise diagnosis is essential in locating the source of a NVH complaint. Locating a lash adjuster (tappet)
type noise can sometimes be difficult. As a result, an initial misdiagnosis may occur.
Refer to LASH ADJUSTER (TAPPET) NOISE CHART indicating possible lash adjuster (tappet) noise
sources and possible sources that could lead to a misdiagnosis.
Refer to LASH ADJUSTER (TAPPET) NOISE CHART for possible causes and correction of a lash adjuster
(tappet) type noise.
LASH ADJUSTER (TAPPET) NOISE CHART

POSSIBLE CAUSES CORRECTION
1. Engine oil level-too high or too low. This may 1. Check and correct engine oil level.
cause aerated oil to enter the adjusters and cause
them to be spongy.
2. Insufficient running time after rebuilding cylinder 2. Low speed running of up to 1 hour may be
head. required to fully evacuate trapped air from the valve
train system. During this time, turn engine off and
let set for a few minutes before restarting. Repeat
this several times after engine has reached normal
operating temperature.
3. Air trapped in lash adjuster (after 1 hour run 3. See below:
time). (a) Check lash adjusters for sponginess while
installed in cylinder head. Depress part of rocker
arm over adjuster. Normal adjusters should feel very
firm. Very spongy adjusters can be bottomed out
easily.
(b) If lash adjuster(s) are still spongy, replace with
new adjuster/rocker arm assembly.
4. Low oil pressure 4. See below:
(a) Check and correct engine oil level.
(b) Check engine oil pressure.
(c) Check for excessive bearing clearance and
correct.
(d) Check for worn oil pump.
5. Oil passage to cylinder head(s) plugged with 5. Check cylinder head oil passages and cylinder
debris. head gasket restrictor for blockage. Clean or replace
as necessary.
6. Worn valve guide(s). 6. Ream guide(s) and replace valve(s) with oversize
valves and seal(s).
7. Air ingested into oil due to broken or cracked oil 7. Inspect pickup tube and replace as necessary.
pump pickup tube.
8. Collapsed lash adjuster due to debris ingestion. 8. Clean debris from engine and replace lash
adjuster(s).
2010 Chrysler 300 C
Removal
REMOVAL
1. Remove cylinder head cover(s). See Engine/Cylinder Head/COVER(S), Cylinder Head - Removal.
2. Remove rocker arm(s). See Engine/Cylinder Head/ROCKER ARM, Valve - Removal.
CAUTION: If lash adjusters and rocker arms are to be reused, always mark
position for reassembly in their original positions.
3. Remove lash adjuster(s).
Installation
INSTALLATION
1. Install hydraulic lash adjuster making sure adjusters are at least partially full of oil. This can be verified
by little or no plunger travel when lash adjuster is depressed.
2. Install rocker arm(s) and cylinder head covers. See Engine/Cylinder Head/ROCKER ARM, Valve -
Installation. See Engine/Cylinder Head/COVER(S), Cylinder Head - Installation.
ROCKER ARM, VALVE
Description
DESCRIPTION
Fig. 128: Rocker Arm

The rocker arms are composed of steel stampings with an integral roller bearing (3). The rocker arms
incorporate a 0.5 mm (0.0197 in.) oil hole (2) in the lash adjuster socket (1) for roller/camshaft lobe lubrication.
Removal
REMOVAL
2010 Chrysler 300 C
Fig. 129: Rocker Arm - Removal/Installation - 2.7L

1. Remove cylinder head cover(s). See Engine/Cylinder Head/COVER(S), Cylinder Head - Removal.
CAUTION: Always rotate engine by turning the crankshaft. Failure to do so will

result in valve and/or piston damage.
2. Rotate engine until the cam lobe is on its base circle (heel), on the rocker arm being removed.
CAUTION: Depress valve spring only enough to remove rocker arm.
3. Using Special Tools 8215A (1) and 8216A Adaptor (2) and a 3/8" ratchet (3), depress valve spring only
enough to release tension on rocker arm.
4. Remove rocker arm from cylinder head.
CAUTION: If rocker arms are to be reused, identify position of rocker arms for
reassembly in their original positions.
5. Repeat procedure for each rocker arm removed.

6. Inspect the rocker arm for wear or damage. See Engine/Cylinder Head/CAMSHAFT, Engine -
Inspection.
Inspection
INSPECTION
2010 Chrysler 300 C

Inspect the cam follower assembly for wear or damage . Replace as necessary.
Installation
INSTALLATION

1. Lubricate rocker arms with clean engine oil before installation.

2. Rotate engine until cam lobe is on its base circle (heel) of rocker arm being installed.
2010 Chrysler 300 C
Fig. 132: Rocker Arm - Removal/Installation - 2.7L

3. Using Special Tools 8215A (1), 8216A adaptor (2), and a 3/8" Drive Ratchet (3), depress valve spring
only enough to install rocker arm.
4. Install rocker arm in original position (if reused) over valve and lash adjuster. Release tension on valve
spring.
NOTE: Inspect rocker arm for proper engagement into lash adjuster and valve tip.
5. Repeat procedure for each rocker arm being installed.

6. Install cylinder head cover(s). See Engine/Cylinder Head/COVER(S), Cylinder Head - Installation.
SEAL(S), VALVE GUIDE
Removal
REMOVAL
2010 Chrysler 300 C
Fig. 133: Valve Seal and Spring

1. Remove valve spring (3). See Engine/Cylinder Head/SPRING(S), Valve - Removal.
Fig. 134: Valve Stem Seal-Removal

2. Remove valve stem seal by using a valve seal tool (1).
Installation
INSTALLATION
2010 Chrysler 300 C

1. The valve stem seal/valve spring seat (4) should be pushed firmly and squarely over the valve guide using
the valve stem (5) as guide. Do Not Force seal against top of guide.
2. Install valve spring (3). See Engine/Cylinder Head/SPRING(S), Valve - Installation.
SPRING(S), VALVE
Description
DESCRIPTION
2010 Chrysler 300 C

The valve springs (3) are made from high strength, chrome-silicon steel. The springs are common for intake and
exhaust applications. The valve spring seat is integral with the valve stem seal (4), which incorporates a garter
spring to maintain consistent lubrication control to the valve stem.
Removal
IN VEHICLE
2010 Chrysler 300 C

1. Release fuel pressure before attempting any repairs . Refer to Fuel System/Fuel Delivery - Standard
Procedure .

3. Remove air cleaner housing (3) and inlet hose. See Engine/Air Intake System/BODY, Air Cleaner -
Removal.
2010 Chrysler 300 C

4. Remove upper intake manifold (1). See Engine/Manifolds/MANIFOLD, Intake - Removal.

6. Remove crankshaft vibration damper. See Engine/Engine Block/DAMPER, Vibration - Removal.
7. Remove timing chain cover. See Engine/Valve Timing/COVER(S), Engine Timing - Removal.
8. Remove timing chain. See Engine/Valve Timing/CHAIN and SPROCKETS, Timing - Removal.
9. Remove camshafts and rocker arms. See Engine/Cylinder Head/CAMSHAFT, Engine - Removal.
10. With air hose attached to spark plug adapter installed in the cylinder being serviced, apply 620.5-689 kPa
(90-100 psi) air pressure. This is to hold valves in place while servicing components.
11. Using Special Tool MD 998772A with adapter 6779, compress valve spring and remove valve locks,
retainer, and valve spring.
12. Remove valve stem seal. See Engine/Cylinder Head/SEAL(S), Valve Guide - Removal.
OFF VEHICLE
2010 Chrysler 300 C

1. With cylinder head removed, compress valve springs (3) using a Special Tool C-3422-D, Valve Spring
Compressor.
2. Remove valve retaining locks (1), valve spring retainers (2), valve springs (3).
Inspection
INSPECTION
2010 Chrysler 300 C
Fig. 141: Testing Valve Spring Using Special Tool C-647

Whenever valves have been removed for inspection, reconditioning or replacement, valve springs (1) should be
tested. As an example; the compression length of a spring to be tested is 38.00 mm (1.496 in.). Turn the table
of Tool C-647 (2) until surface is in line with the 38.00 mm (1.496 in.) mark on the threaded stud and the zero
mark on the front. Place spring (1) over stud on the table and lift compressing lever to set tone device. Pull on
torque wrench until ping is heard. Take reading on torque wrench at this instant. Multiply this reading by two.
This will give the spring load at test length. Fractional measurements are indicated on the table for finer
adjustments. Refer to Engine Specifications to obtain specified height and allowable tensions. See Engine -
Specifications. Replace any springs that do not meet specifications.
Installation
IN VEHICLE
2010 Chrysler 300 C

1. The valve stem seal/valve spring seat (4) should be pushed firmly and squarely over the valve guide using
the valve stem as guide. Do Not Force seal against top of guide. When installing the valve retainer locks
(1), compress the spring (3) only enough to install locks (1).
2. Follow the same procedure on the remaining cylinders using the firing sequence 1-2-3-4-5-6. Make sure
piston is at TDC on the cylinder that the valve spring is to be removed.
3. Remove spark plug adapter tool and Special Tool MD 998772A.
4. Install rocker arm(s). See Engine/Cylinder Head/ROCKER ARM, Valve - Installation.
5. Install camshafts, timing chain, and timing chain cover. See Engine/Cylinder Head/CAMSHAFT,
Engine - Installation. See Engine/Valve Timing/CHAIN and SPROCKETS, Timing - Installation.
See Engine/Valve Timing/COVER(S), Engine Timing - Installation.
2010 Chrysler 300 C

7. Install upper intake manifold (1). See Engine/Manifolds/MANIFOLD, Intake - Installation.

8. Install air cleaner housing (3) and inlet hose. See Engine/Air Intake System/BODY, Air Cleaner -
Installation.
2010 Chrysler 300 C

OFF VEHICLE

2010 Chrysler 300 C
1. If removed, install valve(s) (5 and 6). See Engine/Cylinder Head/VALVES, Intake and Exhaust -
Installation.
Fig. 147: Valve Tip Height & Valve Spring Installed Height
2. If valves or seats have been reground, check valve tip height (5). If valve tip height for intake valve is
greater than 47.836 mm (1.883 in.) or 47.837 mm (1.883 in.) for exhaust valve, grind valve tip until
within specifications. Make sure measurement is taken from cylinder head surface to the top of valve
stem.

2010 Chrysler 300 C
3. Install valve seal/spring seat assembly (4) over valve guides on all valve stems (5).
NOTE: Ensure that the garter spring (9) is intact around the top of the rubber seal.
Install valve springs (3) , valve retainers (1).
4. Compress valve springs with a valve spring compressor. Install locks and release tool. If valves and/or
seats are reground, measure the installed height of springs (4), make sure measurements are taken
from top of spring seat (6) to the bottom surface of spring retainer (1). If height is greater than 38.75
mm (1.5256 in.), install a 0.762 mm (0.030 in.) spacer in head counterbore under the valve seal/spring
seat (8) to bring spring height back within specification.
VALVES, INTAKE AND EXHAUST
Description
DESCRIPTION
2010 Chrysler 300 C

The valves (5 and 6) are made of heat resistant steel, and have chrome plated stems to prevent scuffing. The
four valves per cylinder (two intake (6) and two exhaust (5)) are actuated by roller rocker arms, which pivot on
stationary lash adjusters. All valves use three bead lock keepers (1) to retain springs (3) and to promote valve
rotation.
Standard Procedure
STANDARD PROCEDURE - VALVE AND VALVE SEAT REFACING
2010 Chrysler 300 C
Fig. 151: Valve Face and Seat

1 - SEAT WIDTH
2 - FACE ANGLE
3 - SEAT ANGLE
4 - SEAT CONTACT AREA
The intake and exhaust valves have a 44.5 to 45 degree face angle (1). The valve seats (2) have a 45 to 45.5
degree face angle.
VALVES
2010 Chrysler 300 C
Fig. 152: Intake and Exhaust Valves

Inspect the remaining margin (5) after the valves are refaced. See Engine - Specifications.
VALVE SEATS
Fig. 153: Valve Face and Seat

1 - SEAT WIDTH
2 - FACE ANGLE
3 - SEAT ANGLE
4 - SEAT CONTACT AREA
NOTE: When refacing valve seats, it is important that the correct size valve guide pilot
be used for reseating stones. A true and complete surface must be obtained.
1. Measure the concentricity of valve seat using dial indicator. Total runout should not exceed 0.051 mm
(0.002 inch.) total indicator reading.
2. Inspect the valve seat (3) with Prussian blue to determine where the valve contacts the seat. To do this,
coat valve seat (3)LIGHTLY with Prussian blue then set valve in place. Rotate the valve with light
pressure. If the blue is transferred to the center of valve face (4), contact is satisfactory. If the blue is
transferred to top edge of valve face, then lower valve seat with a 15 degree stone. If the blue is
transferred to the bottom edge of valve face, then raise valve seat with a 65 degree stone.
NOTE: Valve seats which are worn or burned can be reworked, provided that
correct angle and seat width are maintained. Otherwise cylinder head must
be replaced.
2010 Chrysler 300 C
3. When seat is properly positioned the width of the intake 1.00 to 1.50 mm (0.0394 to 0.0591 in.) and
exhaust seats should be 1.25 to 1.75 mm (0.049 to 0.069 in.).
4. Check the valve spring installed height (4) after refacing the valve and seat.
VALVE AND SPRING INSTALLED HEIGHT
1. Coat valve stems (2) with clean engine oil and insert them in cylinder head.
2010 Chrysler 300 C
2. If valves or seats have been refaced, check valve tip height (5). If valve tip height (5) for intake valve is
within specifications. Make sure measurement is taken from cylinder head surface to the top of valve
stem.
3. Install valve seal/spring seat assembly (8) over valve guides on all valve stems. Ensure that the garter
spring (9) is intact around the top of the rubber seal.

4. Position valve springs (3) and retainer (2) on spring seat (4).
5. Compress valve spring with a valve spring compressor.
6. Install retainer locks (1) and release tool.
2010 Chrysler 300 C
7. If valves and/or seats are refaced, measure the installed height of springs (4). Measurement is taken from
top of spring seat to the bottom surface of spring retainer. If height is greater than 38.75 mm (1.5256 in.),
install a 0.762 mm (0.030 in.) spacer in head counterbore under the valve spring seat to bring spring
height back within specification.
Removal
REMOVAL
2010 Chrysler 300 C
1. Remove cylinder head(s). See Engine/Cylinder Head - Removal.

2. Remove valve spring (3). See Engine/Cylinder Head/SPRING(S), Valve - Removal.

3. Before removing valves (3), remove any burrs from valve stem retainer lock grooves (2) and stem tip
(1) to prevent damage to the valve guides.
4. Remove valve. Identify each valve to ensure installation in original location.
Inspection
INSPECTION
VALVES
2010 Chrysler 300 C

1. Clean and inspect valves thoroughly. Replace burned, warped and cracked valves.
2. Inspect retainer lock grooves for wear or damage (2).
3. Inspect valve face (4) for wear and pitting.
4. Measure valve stems (3) and margins (5) for wear. For valve specifications, see Engine - Specifications.
NOTE: Valve stems (3) are chrome plated and should not be polished.
VALVE GUIDES
Fig. 161: Measuring Valve Guide Wear - Typical
2010 Chrysler 300 C
1. Remove carbon and varnish deposits from inside of valve guides with a reliable guide cleaner.
2. Measure valve stem-to-guide clearance as follows:
3. Install valve (2) into cylinder head so it is 15 mm (0.590 inch.) off the valve seat. A small piece of hose
may be used to hold valve in place.
4. Attach dial indicator Tool C-3339A(1) to cylinder head and set it at right angle of valve stem being
measured.
5. Move valve to and from the indicator. For clearance specifications, see Engine - Specifications.
NOTE: If stem-to-guide clearance exceeds specifications, you must measure

valve stem. If valve stem is within specifications or if guide is loose in
cylinder head, replace cylinder head.
Installation
INSTALLATION
1. Coat valve stems (2) with clean engine oil and insert them in cylinder head.
2. If valves or seats have been reground, check valve tip height (5). If valve tip height (5) for intake valve is
within specifications. Make sure measurement is taken from cylinder head surface (7) to the top of valve
stem (2).
3. Install valve stem seals (8). See Engine/Cylinder Head/SEAL(S), Valve Guide - Installation.
4. After installing valve stem seals, make sure the garter spring (9) is in place.
5. Install valve spring (3). See Engine/Cylinder Head/SPRING(S), Valve - Installation.
2010 Chrysler 300 C
ENGINE BLOCK
DESCRIPTION
DESCRIPTION
Fig. 163: Identifying Crankshaft Components

The cylinder block (6) is made of heat treated aluminum with cast-in-place iron liners . The block is a closed
deck design with the right bank forward. To provide high rigidity and improved NVH, the block has cast-in
contours and ribs, along with powdered metal main caps (2) each with 6 bolts 4 vertical (1) and 2 horizontal (5).
The engine is equipped with a windage tray mounted to the main caps.
The block design allows coolant flow between the cylinder bores and an internal coolant by-pass to the
thermostat.
STANDARD PROCEDURE
STANDARD PROCEDURE - CYLINDER BORE HONING
1. Used carefully, the cylinder bore resizing hone, recommended tool C-823 or equivalent, equipped with
2010 Chrysler 300 C
220 grit stones, is the best tool for this honing procedure. In addition to deglazing, it will reduce taper and
out-of-round as well as removing light scuffing, scoring or scratches. Usually a few strokes will clean up
a bore and maintain the required limits.
2. Deglazing of the cylinder walls may be done using a cylinder surfacing hone, recommended tool C-3501
or equivalent, equipped with 280 grit stones, if the cylinder bore is straight and round. 20-60 strokes
depending on the bore condition, will be sufficient to provide a satisfactory surface. Use a light honing
oil. Do not use engine or transmission oil, mineral spirits or kerosene. Inspect cylinder walls after
each 20 strokes.
Fig. 164: Cylinder Bore Cross-Hatch Pattern

1 - CROSS-HATCH PATTERN
2 - 40°-60°
3. Honing should be done by moving the hone up and down fast enough to get a cross-hatch pattern (1).
When hone marks intersect at 40-60 degrees (2), the cross hatch angle is most satisfactory for proper
seating of rings .
NOTE: A controlled hone motor speed between 200-300 RPM is necessary to

obtain the proper cross-hatch angle. The number of up and down strokes
per minute can be regulated to get the desired 40-60 degree angle (2).
Faster up and down strokes increase the cross-hatch angle.
4. After honing, it is necessary that the block be cleaned again to remove all traces of abrasive.
CAUTION: Ensure all abrasives are removed from engine parts after honing. It is
recommended that a solution of soap and hot water be used with a
brush and the parts then thoroughly dried. The bore can be
2010 Chrysler 300 C
considered clean when it can be wiped clean with a white cloth and
cloth remains clean. Oil the bores after cleaning to prevent rusting.
INSPECTION
INSPECTION
ENGINE BLOCK
1. Clean cylinder block thoroughly and check all core hole plugs for evidence of leaking.
2. If new core plugs are to be installed, see Engine - Standard Procedure.
3. Examine block and cylinder bores for cracks or fractures.
4. Check block deck surfaces for flatness. Deck surface must be within service limit of 0.1 mm (0.004 in.).
CYLINDER BORE
NOTE: The cylinder bores should be measured at normal room temperature, 21°C (70°
F).
Fig. 165: Checking Cylinder Bore Size

The cylinder walls should be checked for out-of-round and taper with Tool C119 or equivalent . See Engine -
Specifications. If the cylinder walls are badly scuffed or scored, the cylinder block should be replaced, and new
pistons and rings fitted.
Measure the cylinder bore at three levels in directions A and B . Top measurement should be 10 mm (3/8 in.)
down and bottom measurement should be 10 mm (3/8 in.) up from bottom of bore. See Engine -
Specifications.
2010 Chrysler 300 C
BEARING(S), CONNECTING ROD
Standard Procedure
CONNECTING ROD AND BEARING FITTING
Fit all connecting rods on one bank until complete.
The bearing caps are not interchangeable and should be marked at removal to ensure correct assembly.
CAUTION: Do not use a punch to mark rods as rod damage may occur.
CAUTION: Care must be taken not to damage the fractured rod and cap joint face
surfaces as engine damage may occur.
The bearing shells must be installed with the tangs inserted into the machined grooves in the rods and caps.
Also, assure that the hole in upper bearing half aligns with oil squirt hole in rod. Install cap with the tangs on the
same side as the rod.
CAUTION: Assure that hole in upper bearing half aligns with hole in connecting rod
as engine damage may occur.
Limits of taper on any crankshaft journals should be held to 0.015 mm (0.0006 in.). Limits of out-of-round on
any crankshaft journal should be held to 0.010 mm (0.0004 in.). Bearings are available 0.025 mm (0.001 in.)
and 0.250 mm (0.010 in.) undersize. Install the bearings in pairs. Do not use a new bearing half with an old
bearing half. Do not file the rods or bearing caps.
Fig. 166: Checking Connecting Rod Bearing Clearance-Typical
2010 Chrysler 300 C
1. For measuring Main Bearing Clearance and Connecting Rod Bearing Clearance use plastigage . For more
information on using plastigage, see Engine - Standard Procedure. Refer to Engine Specifications for
bearing clearance specifications. See Engine - Specifications.
CONNECTING ROD BOLTS
NOTE: The connecting rod bearing cap bolts must be examined before reuse. If the
threads are necked down due to stretching, the bolt(s) must be replaced .
NOTE: Connecting rod bolts are retained in the rod cap with a light press fit. If bolts are
to be removed, use a hammer and punch to drive bolts from connecting rod cap
using care not to damage fractured cap surface.
Fig. 167: Checking Cylinder Head Bolts for Stretching (Necking)

1. Examine connecting rod bolt for stretching. Stretching can be checked by holding a scale or straight edge
against the threads. If all the threads do not contact the scale (2) the bolt should be replaced.
2. Before installing the bolts, lubricate the threads with engine oil.
3. Install bolts finger tight. Then alternately torque each nut to assemble the cap properly.
4. Tighten the nuts to specification. See Engine - Specifications.
CONNECTING ROD SIDE CLEARANCE
2010 Chrysler 300 C
Fig. 168: Measuring Connecting Rod Side Clearance

1. Mount a dial indicator to a stationary point on engine. Locate probe perpendicular to and resting against
the connecting rod cap being checked. Move connecting rod all the way to rear of its travel. Zero the dial
indicator. Move connecting rod forward to limit of travel and read the dial indicator. Compare
measurement to specification listed in engine specifications. See Engine - Specifications. Repeat
procedure for each connecting rod. Turn crankshaft for connecting rod accessibility.
BEARING(S), CRANKSHAFT, MAIN
Standard Procedure
CRANKSHAFT MAIN BEARING FITTING
2010 Chrysler 300 C
Fig. 169: Cylinder Block Main Bore Grade Marking

The main bearings are "select fit" to achieve proper oil clearances. For main bearing selection, the block and
crankshaft have grade identification marks.
The grade marks for the cylinder block main bearing bore grade is located on the pan rail just below the left side
engine mount bracket. These marks are read left to right, corresponding to main bore 1, 2, 3, 4.
Fig. 170: Crankshaft Main Journal Grade Marking Location

The grade marks for the crankshaft are located on the rearmost crankshaft counter weight as shown in
illustration. The crankshaft journal grade marks are read left to right, corresponding with journal number 1, 2, 3,
2010 Chrysler 300 C
4.
MAIN BEARING SELECTION CHART - 2.7L

- Main Bearing Bore Grade Mark
- 1 2 3
(2) +0.003 mm (1) +0.006 mm
1 (3) standard
(+0.0001 in.) (+0.0002 in.)
Crankshaft Main
(4) -0.003 mm (- (2) +0.003 mm
Journal Grade 2 (3) standard
0.0001) (+0.0001 in.)
Mark
(5) -0.006 mm (- (4) -0.003 mm (-
3 (3) standard
0.0002 in.) 0.0001 in.)
Refer to the MAIN BEARING SELECTION CHART - 2.7L table to properly select the main bearings. For
an example, if the main bore grade is 3 and the journal grade is 2, the proper select fit bearing would be (2)
+0.003 mm (+0.0002 in.). Each bearing grade increment of 0.003 mm is for wall thickness so diametrical
clearances are adjusted 0.006 m per select fit class.
Fig. 171: Main Bearing Grade Marks

NOTE: Service main bearings have a number from 1-5 marked in ink on the bearing
surface. For verification, use the MAIN BEARING SELECTION CHART - 2.7L
table for number to size identification.
The upper main bearing (2) has a oil feed hole and a center groove (3) to allow lubrication of the main journal
2010 Chrysler 300 C
and must be properly positioned in the block.
NOTE: Although cylinder bores are graded for size, there is only one piston size.
COLLAR, STRUCTURAL
Removal
REMOVAL

1. Disconnect negative battery (1) cable located in the trunk.

2. Raise vehicle.
2010 Chrysler 300 C

3. Remove lower splash shield retaining bolts (1) and splash shield (2).
4. Remove oil filter (3).

5. Remove oil pan (4). See Engine/Lubrication/PAN, Oil - Removal.
2010 Chrysler 300 C
Fig. 175: Windage Tray

6. Remove oil pump pickup tube (2).

7. Remove windage tray/outer main bearing cap bolts (3).
8. Remove windage tray (1).
Installation
INSTALLATION

2010 Chrysler 300 C
NOTE: Slots in windage tray should be on the right side of engine. If windage tray is
improperly installed, damage to oil pan could result.
1. Install windage tray (1) torque mounting bolts to 27 N.m + 1/4 turn (20 Ft. Lbs. +1/4 turn).
2. Install oil pump pick up tube, torque mounting bolts to 28 N.m (250 In. Lbs.).
3. Install oil pan. See Engine/Lubrication/PAN, Oil - Installation.

4. Install oil filter (3).
2010 Chrysler 300 C
5. Install lower splash shield (2) and retaining bolts (1).

6. Lower vehicle.
7. Fill with correct grade of oil.

8. Connect negative battery (1) cable located in trunk.

COVER, STRUCTURAL DUST
Removal
REMOVAL
2010 Chrysler 300 C


2. Raise vehicle on hoist.

2010 Chrysler 300 C
Fig. 182: Removing Transmission Mount Bolts

4. Remove transmission mount bolts (2).

5. Place a transmission jack under the transmission pan and raise engine and transmission.
6. Remove bolts attaching structural collar to oil pan (3) and transmission bell housing (4).
2010 Chrysler 300 C
Fig. 184: Removing/Installing Structural Collar

7. Move structural collar (1) to the right.

8. Remove structural collar (1) out towards the rear.
Installation
INSTALLATION
Fig. 185: Removing/Installing Structural Collar

1. Install structural collar (1) from the right rear.
2010 Chrysler 300 C
CAUTION: The structural collar must be tightened using this service procedure,
or damage to transmission case and/or oil pan may occur.
2. Position structural collar (3) in place.

3. Finger tighten all bolts (2), (4).
NOTE: Make sure that structural collar (3) is flush with the oil pan (1) and the
transmission bell housing.
4. Install the vertical collar bolts (2) to oil pan, pre-torque bolts to 1.1 N.m ( 10 in. lbs.).
5. Install the horizontal collar bolts (4) to transmission and tighten to 55 N.m ( 40 ft. lbs.).
6. Starting with the center vertical bolts and working outward, final torque all bolts to 55 N.m ( 40 ft. lbs.).
2010 Chrysler 300 C


8. Lower vehicle.

CRANKSHAFT
Description
2010 Chrysler 300 C
DESCRIPTION

The crankshaft (7) is constructed of a forged micro alloy steel. The six throw, nine counterweight crankshaft is
supported by four select fit main bearings with the number three serving as the thrust washer location. The
select fit identification markings will be on the rear side of the number nine (rearmost) counterweight. The six
separate connecting rod throws are an even-firing design which reduces torque fluctuations while a vibration
damper is used to control torsional vibration.
The crankshaft oil seals are a one piece design. The front seal is retained by the timing chain cover, and the rear
seal is part of a housing that attaches to the cylinder block.
Standard Procedure
STANDARD PROCEDURE - CRANKSHAFT END PLAY
2010 Chrysler 300 C
Fig. 190: CHECKING CRANKSHAFT END PLAY

1. Mount a dial indicator to a stationary point at front of engine. Locate the probe perpendicular against nose
of crankshaft .
2. Move crankshaft all the way to the rear of its travel.
3. Zero the dial indicator.
4. Move crankshaft all the way to the front and read the dial indicator. For crankshaft end play clearances,
see Engine - Specifications.
Removal
REMOVAL
2010 Chrysler 300 C

1. Drain engine oil and remove oil filter. See Engine/Lubrication/OIL - Standard Procedure.
2. Remove engine from vehicle. See Engine - Removal.
3. Mount engine on an engine stand.
4. Remove oil pan and oil pick-up tube. See Engine/Lubrication/PAN, Oil - Removal.
5. Remove idler pulley bracket for accessory drive belt.
2010 Chrysler 300 C
Fig. 192: Oil Seal Retainer

9. Remove primary timing chain. See Engine/Valve Timing/CHAIN and SPROCKETS, Timing -
Removal.
10. Remove crankshaft sprocket. See Engine/Valve Timing/CHAIN and SPROCKETS, Timing -
Removal.
11. Remove oil pump. See Engine/Lubrication/PUMP, Engine Oil - Removal.
12. Remove crankshaft rear oil seal retainer (2). See Engine/Engine Block/SEAL, Crankshaft Oil -
Removal.
2010 Chrysler 300 C
13. Remove windage tray (1).
Fig. 194: Main Bearing Cap Identification

14. Turn crankshaft until connecting rod cap to be removed is accessible.
NOTE: Connecting rod bearing caps are not interchangeable and should be
marked before removing to ensure correct reassembly.
CAUTION: DO NOT use a number stamp or a punch to mark connecting rods.

Damage to connecting rod could occur.
15. Mark connecting rod bearing cap positions using a permanent ink marker or scribe tool. Also scribe a
location reference mark from the #3 main bearing cap to the engine block to use as a guide during
reassembly.
16. Remove connecting rod bearing caps. Use care to prevent damage to the crankshaft bearing surfaces.
CAUTION: Care should be taken not to damage the fractured rod and cap joint
face surfaces or damage to the engine may occur.
17. Remove main bearing tie bolts (1) and (2).
2010 Chrysler 300 C

18. Remove main bearing cap bolts (1) and main bearing caps (2).
CAUTION: When removing crankshaft, use care not to damage bearing surfaces
on the crankshaft.
19. Remove crankshaft (7) from cylinder block (6).
Installation
INSTALLATION
2010 Chrysler 300 C
Fig. 196: Main Bearing Identification

NOTE: Upper and lower bearing halves are NOT interchangeable.
CAUTION: Main bearings are select fit. See Engine/Engine Block/BEARING(S),

Crankshaft - Standard Procedure.
1. Install crankshaft upper main bearings in cylinder block. Ensure the tangs engage the slots in the block
and oil holes in bearings line up with oil holes in cylinder block. See Engine/Engine Block/BEARING
(S), Crankshaft - Standard Procedure.
2. Lubricate upper main bearing halves with engine oil.
CAUTION: When installing crankshaft, use care not to damage bearing surfaces
on the crankshaft.
3. Install crankshaft.
2010 Chrysler 300 C
Fig. 197: Thrust Washer - Installation

NOTE: Make sure that the coated and oil groove side of crankshaft thrust washer
faces the crankshaft thrust surface.
4. Push crankshaft forward. Lubricate and install the front thrust washer (1) by rolling the thrust washer onto
the machined shelf between the No. 3 upper main bulk head and crankshaft thrust surface.
5. Move crankshaft rearward. Lubricate and install the rear thrust washer by rolling the thrust washer onto
the machined shelf between the No. 3 upper main bulk head and crankshaft thrust surface.
2010 Chrysler 300 C

6. Install lower main bearings (3) into main bearing caps (2).
7. Lubricate lower main bearings (3) with clean engine oil.
NOTE: Lubricate main bearing cap bolts with engine oil before installation.
8. Install each main cap (2) and tighten inner bolts (1) finger tight. Align the location reference mark scribed
on the #3 main bearing cap during disassembly.
2010 Chrysler 300 C
Fig. 199: Moving Crankshaft Forward So Crankshaft Face Is Tight Against Thrust Bearing
CAUTION: The #3 main bearing cap must be centered over the inner bolt holes
located on the block. Failure to center the bearing cap can result in
contact with the crankshaft counterweights and thrust bearing
failure.
9. Verify that the #3 main bearing cap is properly centered over the inner bolt holes located in the block:
a. Tighten main bearing cap inner bolts to 20 N.m (15 ft. lbs.).
b. Move crankshaft (1) forward to limit of travel so that crankshaft thrust face (2) is tight against
thrust bearing.
Fig. 200: Sliding Feeler Gauge Side-To-Side Across Bearing Cap

2010 Chrysler 300 C
c. Verify that a 0.25 mm (0.010 inch) shim or feeler gage will fit between the #3 main cap (rear face)
and the crankshaft thrust face. Slide the gage side-to-side all of the way across the cap making sure
that the clearance at all areas exceeds 0.25 mm (0.010 inch). The feeler gage should slide all the
way down to the #3 main journal.
Fig. 201: Moving Crankshaft Rearward So Crankshaft Face Is Tight Against Thrust Bearing
d. Move crankshaft (1) rearward to limit of travel so that crankshaft thrust face (2) is tight against
thrust bearing.
e. Verify that a 0.25 mm (0.010 inch) shim or feeler gage will fit between the #3 main cap (front face)
and the crankshaft thrust face. Slide the gage side-to-side all of the way across the cap making sure
that the clearance at all areas exceeds 0.25 mm (0.010 inch). The feeler gage should slide all the
way down to the #3 main journal.
f. A properly centered #3 main bearing cap has a minimum of 0.25 mm (0.010 inch) clearance in both
the forward and rearward crankshaft positions. If measured clearance is less than 0.25 mm (0.010
inch), loosen and reposition #3 main bearing cap until this minimum clearance can be verified by
repeating this procedure.
2010 Chrysler 300 C
Fig. 202: CHECKING CRANKSHAFT END PLAY

10. Following verification of proper #3 bearing cap centering, finish tightening the main bearing cap inner
bolts an additional 90° turn.
11. Measure crankshaft end play. See Engine/Engine Block/CRANKSHAFT - Standard Procedure.
Fig. 203: Measuring Connecting Rod Side Clearance

12. Install connecting rods and measure side clearance. See Engine/Engine Block/BEARING(S),
Connecting Rod - Standard Procedure.
2010 Chrysler 300 C

NOTE: The main bearing cap bolts must be tightened in the proper sequence.
First the inner main cap bolts, secondly the windage tray bolts, and lastly
the main cap tie (horizontal) bolts.
13. Install windage tray (1) with the slots to right side of engine. Lubricate bolts (3) with engine oil and
tighten to 27 N.m + 90° Turn (20 ft. lbs. + 90° turn).
Fig. 205: Main Bearing Cap Identification

2010 Chrysler 300 C
14. Install the main cap tie (horizontal) bolts (1) and (2) and tighten to 28 N.m (250 in. lbs.).
15. Install rear crankshaft oil seal retainer and oil seal assembly. Refer to Engine/Engine Block/SEAL,
Crankshaft Oil - Installation.
Fig. 206: Oil Pump and Pick-up Tube

16. Install oil pump assembly (5). See Engine/Lubrication/PUMP, Engine Oil - Installation.
17. Install oil pick-up tube (3) and O-ring (2). Tighten bolts (4) to 28 N.m (250 in. lbs.).
18. Install oil pan gasket, oil pan, and oil filter. See Engine/Lubrication/PAN, Oil - Installation.
19. Install crankshaft sprocket. See Engine/Valve Timing/CHAIN and SPROCKETS, Timing -
Installation.
20. Install timing chain. See Engine/Valve Timing/CHAIN and SPROCKETS, Timing - Installation.
2010 Chrysler 300 C

23. Install oil dipstick tube.
24. Install engine assembly. See Engine - Installation.
25. Fill engine crankcase with proper oil to correct level. See Engine/Lubrication/OIL - Standard
Procedure.
26. Fill with coolant. Refer to Cooling - Standard Procedure .
DAMPER, VIBRATION
Removal
REMOVAL
2010 Chrysler 300 C


2. Remove accessory drive belts. Refer to Cooling/Accessory Drive/BELT, Serpentine - Removal .
Fig. 209: DAMPER HOLDER

3. Use special tool 9365 Damper Holder (2) to hold damper (1) while removing attaching bolt (3).
2010 Chrysler 300 C
Fig. 210: Vibration Damper - Removal

4. Remove damper by using Special Tools 8194 Insert (1) and 8454 Puller (2).
Installation
INSTALLATION
2010 Chrysler 300 C
Fig. 211: Vibration Damper - Installation

1. Install damper (1) using Special Tools 8179 Screw (3), with Nut and Thrust Bearing from 6792, and
6792-1 Installer (2).
Fig. 212: DAMPER HOLDER

2. Install damper attaching bolt (3). Use special tool 9365 damper holder (2) to hold damper (1) while
tightening attaching bolt to 170 N.m (125 ft. lbs.).
3. Install accessory drive belts. Refer to Cooling/Accessory Drive/BELT, Serpentine - Installation .
2010 Chrysler 300 C
4. Connect negative battery (1) cable located in trunk.
FLEXPLATE
Removal
REMOVAL
Fig. 214: Flex Plate

1. Remove transmission.
2. Remove flex plate attaching bolts (2).
3. Remove backing plate (3) and flex plate (1).
Installation
INSTALLATION
2010 Chrysler 300 C
Fig. 215: FLEX PLATE

1. Position the flex plate (1) with backing plate (3) on the crankshaft.
2. Apply Mopar® Lock AND Seal Adhesive to the eight flex plate bolts (2).
3. Install the flex plate bolts (2). Tighten the bolts to 95 N.m (70 ft. lbs.).
4. Install the transmission. Refer to Transmission and Transfer Case/Automatic - 42RLE - Installation .

RING(S), PISTON
Standard Procedure
STANDARD PROCEDURE - PISTON RING FITTING
2010 Chrysler 300 C
Fig. 216: CHECK GAP ON PISTON RINGS

1. Wipe cylinder bore clean. Insert ring and push down with piston to ensure it is square in bore. The ring
gap measurement must be made with the ring positioning at least 12 mm (0.50 inch.) from bottom of
cylinder bore. Check gap with feeler gauge (1). See Engine - Specifications for clearance measurements.
Fig. 217: Measuring Piston Ring Side Clearance

2. Check piston ring to groove clearance with feeler gauge (1). For clearance specifications, see Engine -
Specifications.
Removal
REMOVAL
2010 Chrysler 300 C
Fig. 218: Upper and Intermediate Rings - Removal & Installation

1. Remove piston and connecting rod. See Engine/Engine Block/ROD, Piston and Connecting -
Removal.
2. Remove #1 and #2 piston rings from piston using a ring expander tool.
Fig. 219: PISTON RING LOCATIONS

3. Remove upper oil ring side rail (2).

4. Remove lower oil ring side rail (2).
5. Remove oil ring expander (1).
Installation
INSTALLATION
2010 Chrysler 300 C

1. Measure clearance of piston rings to the cylinder bore and piston. See Engine/Engine Block/RING(S),
Piston - Standard Procedure
CAUTION: Install piston rings in the following order:
Fig. 221: SIDE RAIL - INSTALLATION

l Oil ring expander.

l Lower oil ring side rail.
l Upper oil ring side rail.
l No. 2 Intermediate piston ring.
l No. 1 Upper piston ring.
2. Install oil ring expander.
2010 Chrysler 300 C
Install the side rail by placing one end between the piston ring groove and the oil ring expander. Hold end
firmly and press down the portion to be installed until side rail is in position. Do not use a piston ring
expander during this step.
3. Install lower side rail first and then the upper side rail.

NOTE: The No. 1 and No. 2 piston rings have a different cross section. Ensure No.
2 ring is installed with manufacturers I.D. mark (dot) facing up, towards top
of the piston.
Fig. 223: Upper and Intermediate Rings - Removal & Installation

NOTE: Be sure to use a ring expander to install piston rings.
4. Install No. 2 piston ring and then No. 1 piston ring.
2010 Chrysler 300 C
Fig. 224: PISTON RING END GAP POSITION

5. Position oil ring expander gap (5) as shown in illustration. Staggering ring gap is important for oil
control.
6. Position piston lower side rail end gap (4) as shown in illustration.
7. Position piston upper side rail end gap (1) as shown in illustration.
8. Position piston ring #2 (5) end gap as shown in illustration.
9. Position piston ring #1 (2) end gap as shown in illustration.
ROD, PISTON AND CONNECTING
Description
DESCRIPTION
2010 Chrysler 300 C
Fig. 225: Piston and Connecting Rod

The pistons (1) are made of a high strength aluminum alloy with an anodized top ring groove. Piston skirts are
coated with a solid lubricant for scuff resistance. The pistons have an "F" cast into the side next to the pin bore
that must face towards the front of the engine. The connecting rods are made of powdered metal with a
"fractured cap" design. The connecting rod attaches to the piston with a full floating pin retained by lock rings.
The piston and connecting rod are serviced as an assembly.
Standard Procedure
STANDARD PROCEDURE - FITTING PISTONS
2010 Chrysler 300 C
Fig. 226: Piston Measurements

The pistons have been cast and machined to one size and weight. The piston and rod assemblies are matched to
weigh the same for engine balance.
Piston and cylinder wall must be clean and dry. Piston diameter should be measured 90 degrees to piston pin at
size location shown in illustration. Cylinder bores should be measured halfway down the cylinder bore and
transverse to the engine crankshaft center line. Refer to Engine Specifications. See Engine - Specifications.
Pistons and cylinder bores should be measured at normal room temperature, 70°F (21°C).
PISTON PINS
The piston pin is full floating and is held in place by lock rings. Do Not switch pistons with other rods .
Pistons and connecting rods are serviced as an assembly for balance.
Removal
REMOVAL
Fig. 227: Identify Connecting Rod to Cylinder

1. Remove top ridge of cylinder bores with a reliable ridge reamer before removing pistons from cylinder
block. Be sure to keep tops of pistons covered during this operation. Pistons and connecting rods
must be removed from top of cylinder block. When removing piston and connecting rod assemblies
from the engine, rotate crankshaft so that each connecting rod is centered in cylinder bore.
2010 Chrysler 300 C
NOTE: Connecting rod bearing caps are not interchangeable and should be
marked before removing to ensure correct reassembly.
CAUTION: DO NOT use a number stamp or a punch to mark connecting rods.

Damage to connecting rod could occur.
2. Mark connecting rod and bearing cap positions using a permanent ink marker or scribe tool.
Fig. 228: Connecting Rod Guides

CAUTION: Care must be taken not to damage the fractured rod and cap joint
face surfaces, as engine damage may occur.
3. Remove connecting rod cap. Install Special Tool 8189 Connecting Rod Guides (1) into the connecting
rod being removed. Remove each piston and rod assembly out of cylinder bore.
NOTE: Be careful not to nick crankshaft journals.
4. After removal, install bearing cap on the mating rod to prevent damage to the fractured cap to rod
surfaces.
Installation
INSTALLATION
2010 Chrysler 300 C
Fig. 229: PISTON RING END GAP POSITION

1. Install the piston rings. See Engine/Engine Block/RING(S), Piston - Installation.

2. Before installing piston and connecting rod assemblies into the bore, ensure that compression ring gaps (2
and 5) are staggered so that neither is in line with oil ring rail gap (1 and 4).
NOTE: Make sure that the oil hole in the connecting rod is facing the thrust side
of the cylinder bore (Left side of block viewed from front and pan rail
down).
3. Before installing the ring compressor, make sure the oil ring expander (5) ends are butted and the rail
gaps located as shown in illustration (1 and 4).
4. Immerse the piston head and rings in clean engine oil, slide the ring compressor over the piston and
tighten with the special wrench. Ensure position of rings does not change during this operation.
2010 Chrysler 300 C

CAUTION: Ensure the hole in bearing half aligns with hole in connecting rod, as
damage to engine may occur.
5. Position bearing onto connecting rod. Ensure that hole in bearing half is aligned to hole in connecting rod.
Lubricate bearing surface with clean engine oil.
6. Install Special Tools 8189 Connecting Rod Guides (3) into connecting rod.
7. The pistons (1) are marked on top with an arrow and with an "F" (Front) above the pin boss. These marks
must be pointing towards the front of engine on both cylinder banks.
2010 Chrysler 300 C
Fig. 231: Piston and Connecting Rod Positioning (Front View of Engine)
8. The connecting rod oil squirt hole (2) faces the major thrust (right) side of the block (1).
2010 Chrysler 300 C

9. Rotate crankshaft so that the connecting rod journal is on the center of the cylinder bore. Insert rod and
piston into cylinder bore and guide rod over the crankshaft journal.
CAUTION: Do Not interchange piston assemblies bank to bank, as engine

damage may occur.
10. Tap the piston down in cylinder bore, using a hammer handle. At the same time, guide connecting rod
into position on connecting rod journal.
11. Lubricate rod bolts and bearing surface with engine oil. Install connecting rod cap and bearing. Tighten
bolts to 27 N.m (20 ft. lbs.) Plus 1/4 turn.
SEAL, CRANKSHAFT OIL, FRONT
Removal
REMOVAL
2010 Chrysler 300 C
Fig. 233: Crankshaft Front Oil Seal - Removal


2. Install Special Tool 8194 (1), Insert into crankshaft nose. Remove seal using Special Tool 6771,
Remover.
Installation
INSTALLATION
Fig. 234: Crankshaft Front Oil Seal - Installation

2010 Chrysler 300 C
1. Install new seal (4) using Special Tools 6780-2 Sleeve (1), 6780-1 Installer (3), and 8179 Stud (2).
SEAL, CRANKSHAFT OIL, REAR
Removal
REMOVAL
Fig. 235: Rear Oil Seal Removal & Installation

The crankshaft rear oil seal is incorporated in the seal adapter (2) and can not be removed from the adapter. The
crankshaft rear oil seal/seal adapter (2) are serviced as an assembly.
2010 Chrysler 300 C


2. Raise vehicle.
3. Remove splash shield retaining bolts (1) and splash shield (2).
4. Remove the structural collar. See Engine/Engine Block/COVER, Structural Dust - Removal.
5. Remove transmission. Refer to Transmission and Transfer Case/Automatic - 42RLE - Removal .
2010 Chrysler 300 C

6. Remove flex plate attaching bolts (2), backing plate (3), and flex plate (1).
7. Remove oil pan. See Engine/Lubrication/PAN, Oil - Removal.
Fig. 239: Rear Oil Seal Removal & Installation

NOTE: The integrated stamped steel rear crankshaft seal is not interchangeable
with the cast aluminum rear seal adapter and seal assembly.
8. Remove seal retainer attaching screws.

9. Remove crankshaft rear oil seal/adapter (2).
Installation
2010 Chrysler 300 C
INSTALLATION
Fig. 240: Oil Seal Retainer

NOTE: The integrated rear crankshaft seal (2) is not interchangeable with the cast
aluminum rear seal adapter and seal assembly.
NOTE: Inspect the crankshaft to make sure no nicks or burrs are on the seal surface.
1. Clean sealing surfaces thoroughly.

2. Apply engine oil to the seal lip inside diameter.
2010 Chrysler 300 C
Fig. 241: Locating Crankshaft & Seal Lip

NOTE: The seal lip (2) on the retainer must always uniformly curl inward toward
the engine on the crankshaft (1).
Fig. 242: Rear Seal Installation

3. Position the special tool 6926 (1) onto the crankshaft and gently slide the seal (2) over the crankshaft.
4. Install seal retaining bolts finger tight.
Fig. 243: Attaching Special Tool 8225 To Pan Rail
2010 Chrysler 300 C
NOTE: The following steps must be performed to prevent oil leaks at sealing
joints.
5. Attach Special Tools 8225 (1) to pan rail using the oil pan fasteners.
NOTE: Make sure that the "2.7L" stamped on the special tool is facing the
cylinder block (flat side of tools against pan rail).
NOTE: Make sure that the seal flange is flush with the block oil pan sealing
surface.
6. While applying firm pressure to the seal assembly (2) against Special Tools 8225 (1), tighten seal
assembly screws to 12 N.m (105 in. lbs.).
7. Remove special tool 8225.

9. Install flex plate (1), backing plate (3), and attaching bolts (2). See Engine/Engine Block/FLEXPLATE
- Installation.
10. Install transmission. Refer to Transmission and Transfer Case/Automatic - 42RLE - Installation .
2010 Chrysler 300 C

11. Install lower splash shield retaining bolts (1) and splash shield (2).
12. Lower vehicle.

13. Fill with oil (5).
2010 Chrysler 300 C


ENGINE MOUNTING
INSULATOR, ENGINE MOUNT, LEFT
Removal
REMOVAL
2010 Chrysler 300 C


2. Remove air cleaner housing (3). See Engine/Air Intake System/BODY, Air Cleaner - Removal.
3. Raise vehicle.

2010 Chrysler 300 C
5. Remove engine mount nuts (1).

6. Remove engine mount studs (1) from the left mount isolator.
7. Place a block of wood under the oil pan (4) and raise engine with suitable jackstand.
Fig. 252: Left Mount Adapter

8. Remove engine mount isolator (1) to engine mount adapter (2) bolts.
2010 Chrysler 300 C
Fig. 253: MOUNT REMOVAL/INSTALLATION

9. Remove engine mount isolator (1).
Installation
INSTALLATION
Fig. 254: MOUNT REMOVAL/INSTALLATION

1. Install engine mount isolator (1) in place.
2010 Chrysler 300 C
Fig. 255: Left Mount Adapter

2. Attach left engine mount isolator (1) to engine mount adapter (2). Install bolts and tighten to 75 N.m (55
ft. lbs.).
3. Lower engine but do not do not let mount contact frame.
4. Install engine mount studs and tighten to 12 N.m (106 in. lbs.).
5. Lower engine and remove lifting device.

6. Tighten engine mount isolator nuts (1) to 75 N.m (55 ft. lbs.).
2010 Chrysler 300 C

8. Lower vehicle.

Installation.
2010 Chrysler 300 C

INSULATOR, ENGINE MOUNT, RIGHT
Removal
REMOVAL

2010 Chrysler 300 C

2. Remove air cleaner housing (3). See Engine/Air Intake System/BODY, Air Cleaner - Removal.
3. Raise vehicle.

2010 Chrysler 300 C
5. Remove engine mount nuts (1).

6. Remove engine mount studs (1) from the right engine mount isolator.
7. Place a block of wood under the oil pan (4) and raise engine with suitable jackstand.
Fig. 264: RIGHT MOUNT

8. Remove engine mount isolator to engine mount adapter bolts (1).

9. Remove engine mount isolator (2).
2010 Chrysler 300 C
Installation
INSTALLATION
Fig. 265: RIGHT MOUNT

1. Install right engine mount isolator to engine mount adapter bolts (1). Tighten bolts to 75 N.m (55 ft. lbs.).
2. Lower engine but do not do not let mount contact frame.
3. Install engine mount studs (1) and tighten to 12 N.m (106 in. lbs.).
2010 Chrysler 300 C
4. Lower engine and remove lifting device.

5. Tighten engine mount isolator nuts (1) to 75 N.m (55 ft. lbs.).

7. Lower vehicle.

2010 Chrysler 300 C
Installation.

INSULATOR, ENGINE MOUNT, REAR
Removal
REMOVAL
Fig. 270: Removing/Installing Transmission Crossmember Bolts
2010 Chrysler 300 C

2. Remove cross member to mount bolts (2).
3. Place transmission jack under transmission pan and raise transmission.
4. Remove cross member attaching bolts and remove crossmember (1).
Fig. 271: Removing/Installing Transmission Mount Bolts

5. Remove mount to transmission bolts (2), remove mount (1).
Installation
INSTALLATION
2010 Chrysler 300 C
Fig. 272: Removing/Installing Transmission Mount Bolts

1. Install mount to transmission bolts (2) and tighten to 47 N.m (35 ft. lbs.).
Fig. 273: Removing/Installing Transmission Crossmember Bolts

2. Install cross member (1) and attaching bolts. Tighten bolts to 68 N.m (50 ft. lbs.).
3. Lower transmission so cross member to mount bolts (2) can be started tightened by hand.
4. Lower transmission and remove jack.
5. Tighten mount bolts (2) to 47 N.m (39 ft. lbs.).
2010 Chrysler 300 C
LUBRICATION
DESCRIPTION
DESCRIPTION
The lubrication system is a full-flow filtration, pressure feed type. The oil pump body is mounted to the engine
block. The pump inner rotor is driven by the crankshaft. A windage tray is used to increase power by
minimizing oil windage at high engine RPM. An engine oil cooler is used on some models.
OPERATION
OPERATION
Oil from the oil pan is pumped by a geroter type oil pump (3) directly coupled to the crankshaft. Oil pressure is
controlled by a relief valve mounted inside the oil pump housing.
Fig. 274: Cylinder Block Oil Lubrication System

1 - TO RIGHT CYLINDER HEAD 5 - OIL FILTER

2 - TO LEFT CYLINDER HEAD 6 - TO CRANKSHAFT MAIN JOURNALS
3 - OIL PUMP 7 - MAIN OIL GALLERY
4 - OIL PICKUP TUBE
Oil from the oil pan is pumped by a geroter type oil pump (3) directly coupled to the crankshaft. Oil pressure is
controlled by a relief valve mounted inside the oil pump housing. Refer to Cylinder Block, Left Cylinder Head
or Right Cylinder Head illustrations between the charts for engine oil lubrication circuits.
FROM: TO: FROM: TO:
2010 Chrysler 300 C
Oil Pump Oil Filter Mounting Main Oil Gallery - Center 1. Crankshaft Main
(inlet) of Block Bearings
Oil Filter Mounting Oil Filter 2. Left Cylinder Head*
(inlet)
Oil Filter Oil Filter Mounting 3. Right Cylinder Head*
(outlet)
Oil Filter Mounting Oil Gallery - Right side Crankshaft Main Connecting Rod Bearings
(outlet) of Block Bearings
Oil Gallery - Right side Oil Gallery - Rear of Left Cylinder Head Refer to Left Cylinder
of Block Block and to Oil Cooler Head Illustration
(some models)
Oil Gallery - Rear of Main Oil Gallery - Center Right Cylinder Head Refer to Right Cylinder
Block of Block Head Illustration
*The cylinder head gaskets have an oil restrictor to control oil flow to the cylinder heads.
Fig. 275: Cylinder Head Oil Lubrication System - Left Side

1 - CAM JOURNALS 4 - OIL FEED FROM BLOCK

2 - OIL FEED TO CAMSHAFT (SECONDARY) 5 - VENT HOLE
CHAIN TENSIONER
3 - LASH ADJUSTER BORES 6 - ACCUMULATOR
FROM: TO:
Left Cylinder Head Oil Inlet Gallery (intake side of Oil Gallery and Accumulator - Rear of Head*
head)
Oil Gallery and Accumulator - Rear of Head* 1. Exhaust Camshaft Oil Passage
2. Intake Camshaft Oil Passage
2010 Chrysler 300 C
Left Exhaust Camshaft Oil Passage 1. Left Exhaust Camshaft Journals

2. Hydraulic Valve Lash Adjusters and Rocker
Arms
3. Left Camshaft (Secondary) Chain Tensioner**
Left Intake Camshaft Oil Passage 1. Left Intake Camshaft Journals
Arms
* When oil reaches the back of the cylinder head, the oil gallery feeds oil into an accumulator chamber
that is located towards center of the head. The accumulator chamber is closed off with a pressed in core
plug that has a small orifice to act as a vent. Oil then travels down at a 45 degree angle from the
accumulator into two passages, one for the intake and one for the exhaust side of the cylinder head.
** The secondary camshaft chain tensioner is the last component to receive oil on the left cylinder head.
Fig. 276: Cylinder Head Oil Lubrication System - Right Side

1 - OIL FEED TO CAMSHAFT (SECONDARY) 5 - VENT HOLE

CHAIN TENSIONER
2 - OIL FEED TO TIMING CHAIN (PRIMARY) 6 - OIL FEED FROM BLOCK
TENSIONER
3 - CAM JOURNALS 7 - LASH ADJUSTOR BORES
4 - ACCUMULATOR
FROM: TO:
Right Cylinder Head Oil Inlet Gallery (intake side Oil Gallery and Accumulator - Rear of Head*
of head)
Oil Gallery and Accumulator - Rear of Head* 1. Exhaust Camshaft Oil Passage
2. Intake Camshaft Oil Passage
2010 Chrysler 300 C
Right Exhaust Camshaft Oil Passage 1. Right Exhaust Camshaft Journals

Arms
3. Right Camshaft (Secondary) Chain Tensioner
4. Primary Timing Chain Tensioner - Right Head**
Right Intake Camshaft Oil Passage 1. Right Intake Camshaft Journals
Arms
* When oil reaches the back of the cylinder head, the oil gallery feeds oil into an accumulator chamber
that is located towards center of the head. The accumulator chamber is closed off with a pressed in core
plug that has a small orifice to act as a vent. Oil then travels down at a 45 degree angle from the
accumulator into two passages, one for the intake and one for the exhaust side of the cylinder head.
** The timing (primary) chain tensioner is the last component to receive oil on the right cylinder head.
CHECKING ENGINE OIL PRESSURE

1. Remove the oil pressure switch (1). See Engine/Lubrication/SWITCH, Oil Pressure - Removal.
2. Install oil pressure test gauge assembly, Special Tools C-3292A with 8406 adaptor.
3. Start engine and monitor gauge readings.
CAUTION: If oil pressure is 0 at idle, Do not run engine at 3000 RPM.
2010 Chrysler 300 C
4. Oil Pressure (engine at operating temperature): Curb Idle 34.5 kPa (5 psi) minimum 3000 RPM 300-724
kPa (45-105 psi).
5. If oil pressure is 0 at idle. shut off engine, check for pressure relief valve stuck open or a clogged oil
pickup screen.
6. Remove oil pressure test gauge assembly, Special Tools C-3292A with 8406 adaptor and install oil
pressure switch after testing is completed. See Engine/Lubrication/SWITCH, Oil Pressure -
Installation.
COOLER AND LINES, OIL
Description
DESCRIPTION
Fig. 278: OIL COOLER

The 2.7L engine oil cooler (if equipped) is an oil-to-coolant type engine oil cooler (4). The cooler (4) is
mounted between the oil filter adapter and the oil filter (3). If equipped, the engine will hose assembly (2). If
not equipped, the engine will have hose assembly (1).
Operation
OPERATION
2010 Chrysler 300 C

Engine oil travels from the oil cooler (4) and into the oil filter (3). Engine oil then exits the filter into the main
gallery. Engine coolant flows from the upper radiator hose to and from the cooler through hoses (2) and back to
the upper radiator hose.
Removal
REMOVAL

2010 Chrysler 300 C
1. Drain cooling system. Refer to Cooling - Standard Procedure .

3. Disconnect coolant hoses (2) from oil cooler (4).
4. Remove oil filter (3).
5. Remove oil cooler attaching fastener from center of oil cooler (4).
6. Remove oil cooler (4).
Installation
INSTALLATION

1. Install oil cooler (4).
NOTE: The cut out section of the oil cooler seal retainer flange (top), must be
aligned with the tab on the oil pan. The oil cooler must be prevented from
turning during the tightening sequence.
2. Install oil cooler (4) attaching fastener and tighten to 61 N.m (45 ft. lbs.).
3. Install oil filter (3).
4. Connect coolant hoses (2) to oil cooler (4).
5. Lower vehicle.
6. Fill cooling system. Refer to Cooling - Standard Procedure .
8. Check engine oil and add as needed.
2010 Chrysler 300 C
FILTER, ENGINE OIL
Removal
REMOVAL


2010 Chrysler 300 C
3. Position a suitable collecting container under oil filter (3) location.

4. Remove oil filter (3) using a suitable oil filter wrench. Dispose of oil filter (3) following environmental
guidelines.
Installation
INSTALLATION
1. Wipe filter base clean, then inspect gasket sealing surface.

2. Lubricate gasket of new filter with clean engine oil.
3. Install oil filter (3) and tighten to 16 N.m (9 ft. lbs.) of torque after gasket contacts base. Use filter wrench
if necessary.
2010 Chrysler 300 C


5. Fill crankcase with proper engine oil to correct level. Start engine and check for leaks.
6. Check engine oil level on dipstick (4) and fill as needed (5).
OIL
Description
2010 Chrysler 300 C
DESCRIPTION
For engine oil type and capacity, refer to Vehicle Quick Reference/Capacities and Recommended Fluids -
Description .
Standard Procedure
ENGINE OIL AND FILTER CHANGE
WARNING: New or used engine oil can be irritating to the skin. Avoid prolonged or
repeated skin contact with engine oil. Contaminants in used engine oil,
caused by internal combustion, can be hazardous to your health.
Thoroughly wash exposed skin with soap and water. Do not wash skin
with gasoline, diesel fuel, thinner, or solvents, health problems can result.
Do not pollute, dispose of used engine oil properly. Contact your dealer
or government agency for location of collection center in your area.
Change engine oil and filter at mileage and time intervals described in the Maintenance Schedule. Refer to
Vehicle Quick Reference/Maintenance Schedules - Description .
TO CHANGE ENGINE OIL
1. Run engine until achieving normal operating temperature.

2. Position the vehicle on a level surface and turn engine off.
3. Hoist and support vehicle on safety stands. Refer to Vehicle Quick Reference/Hoisting - Standard
Procedure .
2010 Chrysler 300 C
4. Remove engine splash shields.

5. Place a suitable drain pan under crankcase drain (5).
6. Remove drain plug (5) from oil pan and allow oil to drain into pan. Inspect drain plug (5) threads for
stretching or other damage. Replace drain plug (5) and gasket if damaged.
7. Remove oil filter (3). See Engine/Lubrication/FILTER, Engine Oil - Removal.
8. Install drain plug (5) in oil pan. Tighten plug to 27 N.m (20 ft. lbs.).
9. Install new oil filter (3). See Engine/Lubrication/FILTER, Engine Oil - Installation.

10. Lower vehicle and remove oil fill cap (5). Fill crankcase with specified type and amount of engine oil.
Refer to Vehicle Quick Reference/Capacities and Recommended Fluids - Description . Refer to
Vehicle Quick Reference/Capacities and Recommended Fluids - Specifications .
11. Install oil fill cap (5).
12. Start engine and inspect for leaks.
13. Stop engine and inspect oil level (4).
OIL FILTER SPECIFICATION
All engines are equipped with a high quality full-flow, disposable type oil filter. When replacing oil filter, use a
Mopar® filter or equivalent.
USED ENGINE OIL DISPOSAL
Care should be exercised when disposing used engine oil after it has been drained from a vehicle engine. Refer
to the WARNING listed above.
PAN, OIL
2010 Chrysler 300 C
Removal
REMOVAL

1. Disconnect negative battery cable (1) located in trunk.

2. Remove engine oil indicator (4).

2010 Chrysler 300 C

5. Drain engine oil (5) and remove oil filter (3).
2010 Chrysler 300 C
Fig. 293: Identifying Steering Coupler Bolt, Coupler & Rack

6. Remove the steering coupler bolt (4) and separate coupler (1) from rack (3).
Fig. 294: Identifying Power Steering Pressure Switch Electrical Connector

7. Disconnect power steering pressure switch electrical connector (1).
2010 Chrysler 300 C

8. Remove steering rack mounting bolts (1).
Fig. 296: Power Steering Line Support

9. Remove power steering line support (2) from frame.

10. Reposition rack out of the way.
11. Remove structural collar. See Engine/Engine Block/COVER, Structural Dust - Removal.
2010 Chrysler 300 C
Fig. 297: Locating Mounting Bracket & A/C Compressor Bracket Bolts
12. Remove mounting bracket to oil pan lower bolt (1).

13. Remove A/C compressor bracket to oil pan lower bolt (2).
Fig. 298: FRONT COVER BOLTS

14. Remove lower timing chain cover to oil pan bolts (1) .
CAUTION: Assure removal of the four lower timing cover bolts, as damage to
the timing cover and/or oil pan may occur.
2010 Chrysler 300 C
15. Remove oil pan and gasket.
Installation
INSTALLATION
Fig. 299: OIL PAN SEALER

1. Clean oil pan and sealing surfaces. Inspect timing chain cover gaskets. Replace as necessary.
2. Apply an 1/8 inch bead of Mopar® Engine RTV GEN II to the front T-joints (1) (oil pan gasket to timing
cover gasket interface) and the rear T-joints (2) (oil pan gasket to crankshaft rear oil seal retainer gasket
interface).
3. Install oil pan gasket to block.
NOTE: To prevent oil leaks at oil pan to timing chain cover, the following
tightening sequence procedure must be performed.
2010 Chrysler 300 C
Fig. 300: FRONT COVER BOLTS

4. Install oil pan while aligning the oil level indicator tube and attach fasteners using the following
tightening sequence:
a. Install oil pan bolts and nuts finger tight only-just tight enough to compress the gasket's rubber
seal. Line up front of oil pan to be flush with front face of block.
b. Install lower timing chain cover bolts (1) and tighten to 12 N.m (105 in. lbs.) .
c. Tighten oil pan bolts to 28 N.m (250 in. lbs.).
d. Tighten oil pan nuts to 12 N.m (105 in. lbs.).
Fig. 301: Locating Mounting Bracket & A/C Compressor Bracket Bolts
2010 Chrysler 300 C
5. Install lower bolt attaching the A/C compressor to oil pan (2). Tighten bolt to 28 N.m (21 ft. lbs.).
6. Install lower bolt attaching the alternator bracket to oil pan (1). Tighten bolt to 28 N.m (21 ft. lbs.).
7. Install oil filter (3) and drain plug (5).

8. Install structural collar. See Engine/Engine Block/COVER, Structural Dust - Installation.

9. Position steering gear (2) in place and install mounting bolts (1). Tighten bolts (1) to 70 N.m (95 ft. lbs.).
2010 Chrysler 300 C
Fig. 304: Identifying Steering Coupler Bolt, Coupler & Rack

10. Install the steering coupling (2) lower pinch bolt (1) at the gear (3) using a new bolt (1). Tighten to 30
N.m (22 ft. lbs.). Refer to Steering/Column/COUPLING, Steering Column - Installation .
Fig. 305: Identifying Power Steering Pressure Switch Electrical Connector

11. Connect electrical connector (1) to steering gear (2).
2010 Chrysler 300 C
Fig. 306: Power Steering Line Support

12. Install power steering line support (2) and tighten.

14. Lower vehicle.
2010 Chrysler 300 C

15. Install engine oil level indicator (4).

16. Fill engine crankcase (5) with proper oil to correct level.


PUMP, ENGINE OIL
2010 Chrysler 300 C
Removal
REMOVAL

1 - BOLTS
2 - O-RING
3 - PICK-UP TUBE
4 - BOLT
5 - OIL PUMP
NOTE: The oil pump pressure relief valve can be serviced by removing the oil pan.

3. Remove timing chain and sprockets. See Engine/Valve Timing/CHAIN and SPROCKETS, Timing -
Removal.
4. Remove oil pan. See Engine/Lubrication/PAN, Oil - Removal.
5. Remove oil pick-up tube (3) and O-ring (2).
6. Ensure that crankshaft is positioned so that the oil pump drive flats are parallel to the oil pan mounting
surface This position will properly locate oil pump upon installation.
7. Remove oil pump attaching bolts (1).
8. Remove oil pump (5).
2010 Chrysler 300 C
Disassembly
DISASSEMBLY
NOTE: DO NOT remove oil pressure relief valve. If the oil pressure relief valve is
suspect, replace the oil pump assembly.
Fig. 311: Oil Pump

1. Remove oil pump cover screws (2) and lift off oil pump cover (1).
2. Remove inner pump rotor (3) and outer pump rotor (5).
3. Wash all parts in a suitable solvent.
4. Inspect components carefully for damage or wear. See Engine/Lubrication/PUMP, Engine Oil -
Inspection.
Inspection
INSPECTION
NOTE: DO NOT remove oil pressure relief valve. If the oil pressure relief valve is
suspect, replace the oil pump assembly.
2010 Chrysler 300 C
Fig. 312: CHECKING OIL PUMP COVER FLATNESS - TYPICAL

1. Disassemble the oil pump. See Engine/Lubrication/PUMP, Engine Oil - Disassembly.

2. Clean all oil pump components.
3. Inspect mating surface of the oil pump housing and cover. Replace oil pump if deeply scratched or
grooved (minor surface scratches and polishing is normal).
4. Lay a straightedge (1) across the pump cover (3) surface. If a 0.025 mm (0.001 in.) feeler gauge (2) can
be inserted between cover and straight edge, cover should be replaced.
Fig. 313: MEASURING OUTER ROTOR THICKNESS

2010 Chrysler 300 C
5. Measure thickness and diameter of outer rotor. If outer rotor thickness measures 9.954 mm (0.392 in.) or
less , or if the diameter is 89.174 mm (3.5108 in.) or less, replace outer rotor.
Fig. 314: MEASURING INNER ROTOR THICKNESS

6. Measure the inner rotor, if inner rotor measures 9.954 mm (0.392 in.) or less replace inner rotor.
Fig. 315: Measuring Clearance Between Rotor & Body

7. Slide outer rotor into body, press to one side with fingers and measure clearance between rotor and body
(2). If measurement is 0.39 mm (0.015 in.) or more, replace body only if outer rotor is in specifications.
2010 Chrysler 300 C
Fig. 316: MEASURING CLEARANCE BETWEEN ROTORS

8. Install inner rotor (3) into body. If clearance between inner rotor (3) and outer rotor (1) is 0.20 mm (0.008
in.) or more, replace both rotors.
Fig. 317: MEASURING CLEARANCE OVER ROTORS

9. Place a straightedge (1) across the face of the body, between bolt holes. If a feeler gauge (2) of 0.077 mm
(0.003 in.) or more can be inserted between rotors and the straightedge, replace pump assembly ONLY if
rotors are in specification.
10. Assemble oil pump. See Engine/Lubrication/PUMP, Engine Oil - Assembly.
2010 Chrysler 300 C
Assembly
ASSEMBLY
Fig. 318: Oil Pump

1. Assemble pump using new parts as required.

2. Tighten cover screws (2) to 12 N.m (105 in. lbs.).
3. Prime oil pump before installation by filling rotor cavity with engine oil.
Installation
INSTALLATION
2010 Chrysler 300 C

1 - BOLTS
2 - O-RING
3 - PICK-UP TUBE
4 - BOLT
5 - OIL PUMP
CAUTION: The crankshaft oil pump drive flats must be parallel to the oil pan
mounting surface before installing the oil pump. This position will properly
locate the oil pump. If not properly located, severe damage to the oil pump
can occur.
1. Prime the oil pump before installation by filling rotor cavity with engine oil.
2. If the crankshaft has been rotated, it must be repositioned so that the oil pump drive flats are parallel to
the oil pan mounting surface prior to oil pump installation.
3. Install oil pump (5) carefully over crankshaft and into position.
4. Install oil pump attaching bolts (1). Tighten bolts to 28 N.m (250 in. lbs.).
5. Install oil pick-up tube (3) with new O-ring (2). Lubricate O-ring (2) with clean engine oil before
installation. Tighten attaching bolts to 28 N.m (250 in. lbs.).
7. Install timing chain and sprockets. See Engine/Valve Timing/CHAIN and SPROCKETS, Timing -
Installation.
2010 Chrysler 300 C
10. Fill crankcase with engine oil to correct level.
SWITCH, OIL PRESSURE
Description
DESCRIPTION

The engine oil pressure switch (1) is located on the right side of the engine block. The switch screws into the
engine main oil gallery. The normally closed switch provides an input through a single wire to the low pressure
indicator light on the instrument cluster.
Removal
REMOVAL
2010 Chrysler 300 C


2. Remove lower splash shield.
3. Disconnect oil pressure switch (1) electrical connector.
4. Position an oil collecting container under switch location.
5. Remove switch by unscrewing from the engine block.
Installation
INSTALLATION
2010 Chrysler 300 C

1. Apply Mopar® Thread Sealant to the switch threads.

2. Install oil pressure switch (1).
3. Connect electrical connector.
4. Lower vehicle.
6. Check engine oil level and adjust as necessary.
MANIFOLDS
MANIFOLD, EXHAUST
Removal
LEFT EXHAUST MANIFOLD

2010 Chrysler 300 C

2. Disconnect intake air temperature sensor connector.

3. Remove air cleaner housing assembly (3). See Engine/Air Intake System/BODY, Air Cleaner -
Removal.
4. Remove oil dipstick tube (4).
Fig. 325: LEFT EXHAUST MANIFOLD

5. Disconnect and remove oxygen sensor (2).

6. Remove upper heat shield (1) and lower heat shield (4).
2010 Chrysler 300 C

8. Disconnect down stream oxygen sensor connector.
9. Remove exhaust pipe from manifold. Refer to Exhaust System/CONVERTER, Catalytic - Removal .
10. Remove exhaust manifold attaching bolts and remove manifold.
RIGHT EXHAUST MANIFOLD

Fig. 327: RIGHT EXHAUST MANIFOLD
2010 Chrysler 300 C
2. Disconnect and remove upstream oxygen sensor (5).

3. Raise vehicle.
4. Remove EGR tube at EGR valve (1).
5. Remove EGR tube at manifold (4).
6. Disconnect down stream oxygen sensor electrical connector.
7. Disconnect exhaust pipe from manifold (4). Refer to Exhaust System/CONVERTER, Catalytic -
Removal .
8. Remove upper heat shield (2) and lower heat shield (3).
9. Remove manifold attaching bolts and remove manifold.
Inspection
INSPECTION
1. Inspect exhaust manifolds for damage or cracks.

2. Check manifold flatness.
3. Inspect the exhaust manifold gasket for obvious discoloration or distortion.
4. Check distortion of the cylinder head mounting surface with a straightedge and thickness gauge.
Installation
LEFT EXHAUST MANIFOLD

2010 Chrysler 300 C
Fig. 329: Exhaust Manifold Gasket & Heat Shields


3. Install exhaust manifold gasket (3) and manifold (4). Tighten bolts starting at the center working outward
to 23 N.m (200 in. lbs.).
4. Instal manifold lower heat shield (6) and upper heat shield (1). Tighten fasteners to 28 N.m (250 in. lbs.).
5. Install exhaust pipes to manifolds. Refer to Exhaust System/CONVERTER, Catalytic - Installation .
6. Connect down stream oxygen sensor connectors.
7. Lower vehicle.
2010 Chrysler 300 C
Fig. 330: LEFT EXHAUST MANIFOLD

8. Install oxygen sensor (2) and connect electrical connector.

RIGHT EXHAUST MANIFOLD
Fig. 332: RIGHT EXHAUST MANIFOLD

2010 Chrysler 300 C
1. Install exhaust manifold gasket and manifold (4). Tighten bolts working from center outwards to 23 N.m
(200 in. lbs.).
2. Install exhaust pipe to manifold. Refer to Exhaust System/CONVERTER, Catalytic - Installation .
3. Install lower heat shield (3) and upper heat shield (2).
4. Install oxygen sensor (5) and connect electrical connector.
5. Connect down stream oxygen sensor electrical connector.
6. Lower vehicle.
7. Install EGR tube (1) using new gaskets. Tighten screws to 11 N.m (95 in. lbs.).

MANIFOLD, INTAKE
Diagnosis and Testing
INTAKE MANIFOLD LEAKS
An intake manifold air leak is characterized by lower than normal manifold vacuum. Also, one or more
cylinders may not be functioning.
WARNING: Use extreme caution when the engine is operating. Do not stand in a
direct line with the fan. Do not put your hands near the pulleys, belts or
the fan. Do not wear loose clothing.
1. Start the engine.
2010 Chrysler 300 C
2. Spray a small stream of water (Spray Bottle) at the suspected leak area.
3. If engine RPM'S change, the area of the suspected leak has been found.
4. Repair as required.
Standard Procedure
STANDARD PROCEDURE - INTAKE MANIFOLD VACUUM PORT REPAIR
The composite intake manifold vacuum ports can be repaired. Although, if the manifold plenum chamber is
damaged or cracked, the manifold must be replaced.
To repair a broken or damaged vacuum nipple (port) on the composite intake manifold, perform the following
procedure:
PARTS REQUIRED TOOLS REQUIRED

Brass Nipple - 3/8" O.D. x 1/4" pipe thread (Speed Pipe Tap - 1/4" - 18 NPT
Control Port)
Brass Nipple - 1/2" O.D. x 1/4" pipe thread (Brake Drill Bit - 7/16"
Booster Port) File/Sand Paper
NOTE: While performing this procedure, avoid getting the manifold material residue
into the plenum chamber.
Fig. 334: MANIFOLD PORT (NIPPLE) REPAIR

1. File or sand the remaining port back until a flat surface is obtained (plane normal to nipple (port) axis).
2010 Chrysler 300 C
2. Drill out the nipple port (2) base using a 7/16" drill bit.
3. Using a 1/4"-18 NPT pipe tap (1), cut internal threads. Use caution to start tap in a axis same as original
nipple.
4. Apply Mopar® Thread Sealant to threads of repair nipple(s).
5. Install repair nipple(s). Do not over torque repair nipple(s).
Removal
INTAKE MANIFOLD UPPER

1. Disconnect and isolate the negative battery cable.

2. Remove the throttle body air inlet hose and air cleaner housing assembly (3). See Engine/Air Intake
System/BODY, Air Cleaner - Removal.
3. Disconnect the electrical connectors from the Manifold Absolute Pressure (MAP) sensor and the
Electronic Throttle Control (ETC).
4. Disconnect the vapor purge hose, brake booster hose and Positive Crankcase Ventilation (PCV) hose.
2010 Chrysler 300 C

5. Remove the manifold support brackets (1).

6. Remove the upper EGR tube from the intake manifold, and the upper EGR tube from the EGR valve.
Fig. 337: Removing/Installing Intake Manifold Bolts

7. Remove the manifold attaching bolts.
2010 Chrysler 300 C

8. Remove the upper manifold (2).

9. Remove the foam insulator (3).
10. Inspect manifold (2). See Engine/Manifolds/MANIFOLD, Intake - Inspection.
REMOVAL - INTAKE MANIFOLD LOWER

1. Release fuel system pressure. Refer to Fuel System/Fuel Delivery - Standard Procedure .
2010 Chrysler 300 C


4. Disconnect injector electrical connectors (2).

5. Disconnect fuel supply hose (1) from fuel rail. Refer to Fuel System/Fuel Delivery/FITTING, Quick
Connect - Standard Procedure .
2010 Chrysler 300 C
Fig. 341: Lower Intake Manifold Tightening Sequence

6. Remove bolts attaching fuel rail (1 - 4).

7. Remove fuel rail and injectors as an assembly.
8. Remove manifold attaching bolts.
9. Remove lower manifold.
10. Inspect manifold. See Engine/Manifolds/MANIFOLD, Intake - Inspection.
Inspection
Check manifold for:
l Damage and cracks

l Gasket surface damage or warpage
l Damaged or clogged EGR ports
If the manifold exhibits any damaged or warped conditions, replace the manifold. Clean EGR ports as
necessary.
2010 Chrysler 300 C
If a vacuum port is damaged, a repair procedure can be performed. See Engine/Manifolds/MANIFOLD,

Intake - Standard Procedure.
INSPECTION - INTAKE MANIFOLD LOWER
Check manifold for:
l Damage and cracks

l Gasket surface damage or warpage
l Damaged fuel injector ports
If the manifold exhibits any of these conditions, replace the manifold.
Installation

1. Clean and inspect the sealing surfaces. Gaskets can be reused, if free of cuts or tears.
NOTE: Make sure fuel injectors and wiring harnesses are in correct position to
not interfere with upper manifold installation.
2. Install the upper intake manifold gasket.

3. Position the upper intake manifold onto the lower intake manifold.
4. Install the manifold attaching bolts and tighten in the sequence shown in illustration to 12 N.m (105 in.
lbs.).
2010 Chrysler 300 C
5. Connect the vapor purge hose, brake booster hose and Positive Crankcase Ventilation (PCV) hose.
Fig. 343: Identifying Inner EGR Tube Seal

1 - INNER EGR TUBE SEAL
CAUTION: Do Not use metal scrapers when cleaning the mounting surface of
the EGR valve. Damage from scratching the surface may cause an
improper seal.
CAUTION: Do not allow debris to enter the EGR valve when cleaning the
mounting surface. Debris can lodge between the pintle and the seat
causing valve leakage that results in rough idle and depressed
manifold vacuum.
6. Clean and inspect the EGR gasket sealing surfaces.
NOTE: Install new rubber silicone seals on intake manifold end of EGR tube any
time it is removed from the intake manifold.
7. Install new silicone rubber seal (1) on the intake manifold end of the EGR tube. Position seal 17 mm
(0.67 in.) from the tube flange.
2010 Chrysler 300 C
Fig. 344: Identifying EGR Flange, EGR Tube & Intake Manifold
1 - Flange
2 - Intake Manifold
3 - EGR Tube
8. Lubricate the EGR mounting tube hole in the intake manifold with Mopar® Rubber Bushing Installation
Lube. Do not lubricate the EGR tube or seal.
9. Install the EGR tube (3) into the intake manifold (2) being careful not to damage the silicone rubber seals,
and verify that the seals are correctly positioned in the intake manifold.
Fig. 345: EGR VALVE

2010 Chrysler 300 C
10. Install a new gasket between the EGR valve and the EGR tube and install bolts (2). Tighten bolts to 15
N.m (11 ft. lbs.).
Fig. 346: Identifying EGR Flange, EGR Tube & Intake Manifold
1 - EGR Tube Flange

2 - Intake Manifold
3 - EGR Tube
NOTE: The EGR tube flange (1) does not need to be flush with the intake manifold
(2) to be sealed. The EGR tube flange can be up to 2 mm (0.08 in.) from
intake manifold and still be sealed. This design allows the EGR tube
position to vary with the tolerance stack up and remain properly sealed.
2010 Chrysler 300 C

1 - THROTTLE BODY
2 - CHARGE AIR TEMPERATURE SENSOR
ELECTRICAL CONNECTOR
3 - CLEAN AIR DUCT
5 - BOLT
6 - VENT TUBE
11. Connect the electrical connectors to the Manifold Absolute Pressure (MAP) sensor and the Electronic
Throttle Control (ETC).
12. Install the throttle body air inlet hose and the air cleaner housing assembly. See Engine/Air Intake
System/BODY, Air Cleaner - Installation.
13. Connect the negative battery cable and tighten nut to 5 N.m (45 in. lbs.).
LOWER INTAKE MANIFOLD
2010 Chrysler 300 C

1. Clean and inspect sealing surfaces of cylinder head and manifold. Gaskets can be reused provided they
are free of cuts or tears.
2. Install lower manifold gasket.
3. Position manifold on cylinder head surfaces.
NOTE: For ease of installing upper intake manifold, install a bolt 2 - 3 turns to the
rearmost attaching hole of intake. This will properly position lower
manifold.
2010 Chrysler 300 C

4. Install fuel rail with injectors and start bolts (1 - 4).

5. Install manifold attaching bolts and tighten in sequence shown in illustration in to 12 N.m (105 in. lbs.).
Remove bolt used for aligning manifold.
2010 Chrysler 300 C

6. Connect the fuel injector electrical connectors (2).
NOTE: Make sure fuel injectors are located in the correct location and position, as
upper intake manifold interference could occur.
7. Connect fuel supply hose (1) to fuel rail. Refer to Fuel System/Fuel Delivery/FITTING, Quick
Connect - Standard Procedure .
VALVE TIMING
DESCRIPTION
DESCRIPTION
2010 Chrysler 300 C
Fig. 351: Identifying Timing Drive System Components

The timing drive system has been designed to provide quiet performance and reliability to support a NON free-
wheeling engine. The system consists of a primary (5) drive chain and a secondary chain drive.
The primary timing chain (5) is a double-flexure, inverted tooth type chain. The primary chain drives both of
the intake camshafts directly from a sprocket mounted on the crankshaft. In addition, the water pump is driven
by the "back side" of the primary chain, necessitating the double-flexure type chain.
The chain is controlled by three fixed chain guides (2), (7), (11) and a pivoting tensioner arm (8). These guides
utilize low-friction and long wearing nylon plastic wear faces. To tension the primary chain, a fully automatic
spring-loaded, engine oil-fed, hydraulic tensioner (9) is used. The tensioner (9) is mounted in the right cylinder
head with the plunger contacting the pivoting tensioner arm (8). A mechanical ratchet mechanism inside the
tensioner prevents excessive chain slack upon engine start-up as the chain wears. The tensioner is designed with
an internal oil reservoir to assure noise-free performance, even during engine start-up before oil pressure
reaches the tensioner.
For lubrication the primary chain utilizes oil leakage from the front of the oil pump. This oil spills on the
crankshaft sprocket, which is then carried by the chain throughout the primary drive.
2010 Chrysler 300 C

The secondary timing chain (11) drive system uses either two conventional roller-type chains (early
production) or two silent type chains (late production), one at each cylinder bank. The purpose of the secondary
chain (11) is to provide a mechanical driven connection between the intake and exhaust camshafts. The intake
camshafts drive the exhaust camshafts. The sprockets for both intake and exhaust camshafts are a press-fit and
are only serviced as an assembly with the camshafts.
To tension the secondary chain, spring-loaded, hydraulic tensioners (7) are used at each bank and attach to each
cylinder head between the intake and exhaust camshafts. The tensioner (7) incorporates upper and lower chain
guide faces. The lower guide face is attached directly to the tensioner's hydraulic plunger. Also, the tensioner
uses an internal oil reservoir design to prevent engine start-up noise. The secondary chains are lubricated via an
oil passage through the upper guide face on each tensioner.
STANDARD PROCEDURE
ENGINE TIMING - VERIFICATION
2010 Chrysler 300 C
Fig. 353: Camshaft Timing Marks

1 - 12 PINS 3 - 12 PINS
2 - CAMSHAFT TIMING MARKS
NOTE: Note: The engine timing verification procedure is the same for both
conventional roller-type (early production) or silent type (late production)
secondary timing chains.
Correct timing is critical for the NON free-wheeling designed, 2.7L engine. Engine timing can be verified by
using the following procedures:
2. Rotate engine until number one cylinder is at TDC on the EXHAUST stroke.
3. View the intake camshaft sprocket timing mark. The mark should be 90° from the cylinder head cover
sealing surface on both right and left cylinder banks.
4. Count the chain pins between the timing marks (2) on the intake camshaft and the exhaust camshaft.
Engine is timed correctly when there are 12 chain pins between the timing marks (2) on the intake
camshaft and exhaust camshaft.
5. If marks are not correctly aligned, proceed to Timing Chain and Sprockets for service procedures. See
Engine/Valve Timing/CHAIN and SPROCKETS, Timing - Removal.
CHAIN AND SPROCKETS, TIMING
Removal
TIMING CHAIN
2010 Chrysler 300 C


4. Remove cylinder head covers, crankshaft vibration damper, and timing chain cover. See
Engine/Cylinder Head/COVER(S), Cylinder Head - Removal. See Engine/Engine Block/DAMPER,
Vibration - Removal. See Engine/Valve Timing/COVER(S), Engine Timing - Removal.
Fig. 355: TIMING MARK ALIGNMENT

2010 Chrysler 300 C
CAUTION: When aligning timing marks, always rotate engine by turning the
crankshaft. Failure to do so will result in valve and/or piston damage.
5. Align crankshaft sprocket timing mark to mark on oil pump housing (2). The mark on oil pump housing
is 60° ATDC of #1 cylinder.
CAUTION: When the timing chain is removed and the cylinder heads are still
installed, DO NOT rotate the camshafts or crankshaft without first
locating the proper crankshaft position. Failure to do so will result in
valve and/or piston damage.
Fig. 356: PRIMARY TIMING CHAIN TENSIONER

6. Remove primary timing chain tensioner retainer cap (2) and tensioner (1) from right cylinder head.
2010 Chrysler 300 C
Fig. 357: TIMING DRIVE SYSTEM - PRIMARY

7. Disconnect and remove camshaft position sensor (4) from left cylinder head.
8. Remove timing chain guide access plugs (3) from cylinder heads.
NOTE: When camshaft sprocket bolts are removed, the camshafts will rotate in a
clockwise direction.
9. Starting with the right camshaft sprocket, remove the sprocket attaching bolts. Remove camshaft damper
(1) (if equipped) and sprocket.
10. Remove left side camshaft sprocket attaching bolts and remove sprocket.
11. Remove lower chain guide (7) and tensioner arm (8).
12. Remove the primary timing chain (5).
13. For removal of crankshaft sprocket (6), see Engine/Engine Block/CRANKSHAFT - Removal.
CRANKSHAFT SPROCKET
2010 Chrysler 300 C
Fig. 358: Crankshaft Sprocket - Removal

1. Remove primary timing chain. See Engine/Valve Timing/CHAIN and SPROCKETS, Timing -
Removal.
CAUTION: Use care not to turn crankshaft while removing crankshaft sprocket,
as damage to valves and or pistons could occur.
2. Remove crankshaft sprocket by first installing the crankshaft damper bolt. Apply grease or equivalent to
damper bolt head and position Special Tools 5048-1(3), 5048-6 (2), and 8539 (1) on sprocket and
crankshaft nose. Remove sprocket using care not to rotate the crankshaft.
Installation
TIMING CHAIN
2010 Chrysler 300 C

1. Inspect all sprockets (4), (9), (11) and chain guides (2), (5), (10). Replace if worn.
2. For crankshaft sprocket installation procedures, see Engine/Engine Block/CRANKSHAFT -
Installation.
3. If removed, install the right and left side short chain guides (10). Tighten attaching bolts to 28 N.m (250
in. lbs.).
4. Align the crankshaft sprocket timing mark to the mark on the oil pump housing (3).
NOTE: Lubricate timing chain and guides with engine oil before installation.
5. Place the left side primary chain sprocket onto the chain so that the timing mark is located in between the
two (plated) timing links (1).
2010 Chrysler 300 C

6. Lower the primary chain with the left side sprocket through the left cylinder head opening.
NOTE: The camshaft sprockets can be allowed to float on the camshaft hub
during installation.
7. Loosely position the left side camshaft sprocket over the camshaft hub.
8. Align the timing (plated) link to the crankshaft sprocket timing mark (3).
9. Position the primary chain onto the water pump drive sprocket (11).
10. Align the right camshaft sprocket timing mark to the timing (plated) link on the timing chain (8) and
loosely position over the camshaft hub.
11. Verify that all chain timing (plated) links are properly aligned to the timing marks on all sprockets.
12. Install the left side lower chain guide (2) and tensioner arm (5). Tighten attaching bolts to 28 N.m (250 in.
lbs.).
NOTE: Inspect the O-ring on the chain guide access plugs before installing.
Replace the O-ring as necessary.
2010 Chrysler 300 C
13. Install the chain guide access plugs to the cylinder heads. Tighten plugs to 20 N.m (15 ft. lbs.).
Fig. 361: TIMING CHAIN TENSIONER - OIL PURGING

NOTE: To reset the primary timing chain tensioner, engine oil will first need to be
purged from the tensioner.
14. Purge oil from the timing chain tensioner using the following procedure:
a. Place the check ball (2) end of the tensioner into the shallow end of Chain Tensioner Gauge 8186
(3).
b. Using hand pressure, slowly depress the tensioner until oil is purged from the tensioner.
15. Reset the timing chain tensioner using the following procedure:
a. Position the cylinder plunger (4) into the deeper end of Chain Tensioner Gauge 8186 (3).
b. Apply a downward force until tensioner is reset.
NOTE: If oil was not first purged from the tensioner, use slight finger pressure to
assist the center arm pin of Chain Tensioner Gauge 8186 to unseat the
tensioner's check ball.
CAUTION: Ensure the tensioner is properly reset. The tensioner body (4) must
bottom against the top edge of Chain Tensioner Gauge 8186 (3).
Failure to properly perform the resetting procedure may cause
tensioner jamming.
2010 Chrysler 300 C
NOTE: Inspect the tensioner O-ring (2) for nicks or cuts and make sure the snap
ring (1) is correctly installed, replace as necessary.

16. Install the reset chain tensioner (1) into the right cylinder head.
17. Position tensioner retaining plate (2) and tighten bolts (3) to 12 N.m (105 in. lbs.).
Fig. 363: TIMING DRIVE SYSTEM - PRIMARY

18. Starting at the right cylinder bank, first position the camshaft damper (1) (if equipped) on the camshaft
hub, then insert a 3/8" square drive extension with a breaker bar into the intake camshaft drive hub.
Rotate the camshaft until the camshaft hub aligns to the camshaft sprocket and damper attaching holes.
2010 Chrysler 300 C
Install the sprocket attaching bolts and tighten to 28 N.m (250 in. lbs.).
19. Insert a 3/8" square drive extension with a breaker bar into the intake camshaft drive hub and rotate the
camshaft until the sprocket attaching bolts can be installed. Tighten the sprocket bolts to 28 N.m (250 in.
lbs.).
20. Rotate the crankshaft slightly clockwise to remove timing chain slack, if necessary.
Fig. 364: TIMING CHAIN TENSIONER ACTIVATING

21. Activate the timing chain tensioner by using a flat bladed pry tool to gently pry tensioner arm towards the
tensioner slightly. Then release the tensioner arm. Verify the tensioner is activated (extends).
2010 Chrysler 300 C
22. Install the camshaft position sensor (2) and connect the electrical connector.
23. Install the timing chain cover, crankshaft vibration damper and accessory drive belt. See Engine/Valve
Timing/COVER(S), Engine Timing - Installation.

24. Install the cylinder head covers. See Engine/Cylinder Head/COVER(S), Cylinder Head - Installation.
2010 Chrysler 300 C

25. Install the upper intake manifold and air cleaner housing assembly. See Engine/Manifolds/MANIFOLD,
Intake - Installation.
26. Connect the negative battery cable and tighten nut to 5 N.m (45 in. lbs.).
27. Fill the cooling system. Refer to Cooling - Standard Procedure .
NOTE: After installation of a reset tensioner, engine noise will occur after initial
start-up. This noise will normally disappear within 5-10 seconds.
28. Operate the engine until it reaches normal operating temperature. Check cooling system for correct fluid
level. Refer to Cooling - Standard Procedure .

CRANKSHAFT SPROCKET
Fig. 368: Crankshaft Sprocket - Installation

1. Install crankshaft sprocket using Special Tools 6780-1 (1) and 8179 (2) until sprocket bottoms against
crankshaft step flange. Use care not to rotate crankshaft.
2010 Chrysler 300 C
Fig. 369: Crankshaft Sprocket Depth Measurement

2. Verify that crankshaft sprocket is installed to proper depth by measuring from sprocket outer face to end
of crankshaft. Measurement should read: 39.05 ±0.50 mm (1.5374 ±0.020 in.).
3. Install primary timing chain. See Engine/Valve Timing/CHAIN and SPROCKETS, Timing -
Installation.
COVER(S), ENGINE TIMING
Removal
REMOVAL
2010 Chrysler 300 C


3. Remove coolant pressure container.


6. Remove accessory drive belts. Refer to Cooling/Accessory Drive/BELT, Serpentine - Removal .
8. Lower vehicle.
2010 Chrysler 300 C
Fig. 372: TIMING CHAIN COVER

9. Remove timing chain cover bolts (3 and 4).

10. Remove timing chain cover (2).
11. Discard timing chain cover gasket (1). Remove front crankshaft oil seal from cover (2).
Installation
INSTALLATION
Fig. 373: TIMING CHAIN COVER SEALING

1. Inspect and clean timing chain cover sealing surfaces.
2010 Chrysler 300 C
2. Before installing timing cover gasket apply a 1/8 inch bead of Mopar® Engine RTV GEN II to the
parting lines between the oil pan and cylinder block (1).
Fig. 374: TIMING CHAIN COVER

3. Install timing cover (2) and gasket (1). Tighten M10 cover bolts (4) to 54 N.m (40 ft. lbs.) and M6 bolts
(3) to 12 N.m (105 in. lbs.).
4. Install front crankshaft oil seal using Special Tool 6780-2 sleeve and 6780-1 installer. See
Engine/Engine Block/SEAL, Crankshaft Oil - Installation.
6. Install accessory drive belts. Refer to Cooling/Accessory Drive/BELT, Serpentine - Installation .
2010 Chrysler 300 C

8. Lower vehicle.
9. Fill cooling system.
TENSIONER, ENGINE TIMING
Removal
REMOVAL
2010 Chrysler 300 C


2010 Chrysler 300 C

3. Align timing marks (1), (3), (8). See Engine/Valve Timing - Standard Procedure.
2010 Chrysler 300 C

4. Remove timing chain tensioner cover (2).

5. Remove timing chain tensioner (1).
Installation
RESETTING TENSIONER
Fig. 380: TIMING CHAIN TENSIONER - OIL PURGING

The timing chain tensioner is a spring loaded hydraulic tensioner. To reset the timing chain tensioner, the
following procedure must be followed.
1. Purge oil from timing chain tensioner using the following procedure:
a. Place the check ball end of tensioner (1) into the shallow end of Special Tool 8186 (3).
b. Using hand pressure, slowly depress tensioner (1) until all of the oil is purged out.
2010 Chrysler 300 C
Fig. 381: TIMING CHAIN TENSIONER - RESETTING

NOTE: To reset the primary timing chain tensioner, engine oil will first need to be
purged from the tensioner.
2. Reset timing chain tensioner (4) using the following procedure:

a. Position cylinder plunger into the deeper end of Special Tool 8186 (3).
b. Apply a downward force until tensioner (4) is reset.
NOTE: If oil was not first purged from the tensioner, use slight finger pressure to
assist the center arm pin of Special Tool 8186 (3) to unseat the tensioner's
check ball.
NOTE: Inspect the tensioner O-ring (2) for nicks or cuts and make sure the snap
ring (1) is correctly installed, replace as necessary.
TENSIONER-TIMING CHAIN
2010 Chrysler 300 C

NOTE: Verify proper timing alignment prior to tensioner installation. See Engine/Valve
Timing - Standard Procedure.
1. Reset tensioner. See Engine/Valve Timing/TENSIONER, Engine Timing - Installation.
NOTE: Inspect tensioner O-ring and snap ring, replace as necessary.
2. Install tensioner (1) in cylinder head.
Fig. 383: Tensioner, Dowel Pin & O-Ring
2010 Chrysler 300 C
NOTE: Tensioner retaining plate dowel pin (3) must be aligned with hole in
cylinder head for proper installation.
3. Inspect tensioner retaining plate O-ring (2) and replace as necessary.

4. Install tensioner retaining plate (2) and attaching bolts (3). Tighten bolts to 12 N.m (105 in. lbs.).

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2010 Chrysler 300 C

2010 ENGINE 2.7L DOHC - Service Information - 300 & Charger

2.7L DOHC - Service Information - 300 & Charger

Fig. 1: 2.7L ENGINE

miércoles, 10 de marzo de 2021 08:18:27

Fig. 2: Cylinder Numbering & Firing Order

Fig. 3: Engine Identification

DIAGNOSIS AND TESTING

Refer to ENGINE DIAGNOSIS - PERFORMANCE and ENGINE DIAGNOSIS - MECHANICAL.

within the following:

l Cylinder Compression Pressure Test: Refer to CYLINDER COMPRESSION PRESSURE TEST.

ENGINE DIAGNOSIS - PERFORMANCE

CONDITION POSSIBLE CAUSE CORRECTION

ENGINE DIAGNOSIS - MECHANICAL

ENGINE DIAGNOSIS - MECHANICAL

2. Faulty oil pressure sending unit. 2. Install new sending unit.

CYLINDER COMPRESSION PRESSURE TEST

1. Check engine oil level and add oil if necessary.

CYLINDER COMBUSTION PRESSURE LEAKAGE TEST

Combustion pressure leakage testing will detect:

l Exhaust and intake valve leaks (improper seating).

Clean spark plug recesses with compressed air.

Remove the spark plugs.

Remove the oil filler cap.

Remove the air cleaner.

ENGINE OIL LEAK INSPECTION

CAUTION: Do not exceed 20.6 kPa (3 psi).

CAUTION: Use extreme caution when crankshaft polishing is necessary to

INSPECTION FOR REAR SEAL AREA LEAKS

If the leakage occurs at the crankshaft rear oil seal area:

1. Disconnect the battery.

CAUTION: Do not exceed 20.6 kPa (3 psi).

CAUTION: Use extreme caution when crankshaft polishing is necessary to

HYDROSTATIC LOCKED ENGINE

8. Install new spark plugs.

11. Fill engine with specified amount of approved oil.

FORM-IN-PLACE GASKETS AND SEALERS

assembly to prevent smearing material off the location.

ENGINE GASKET SURFACE PREPARATION

Fig. 4: Proper Tool Usage For Surface Preparation

Never use the following to clean gasket surfaces:

l High speed power tool with an abrasive pad or a wire brush

Only use the following for cleaning gasket surfaces:

l Solvent or a commercially available gasket remover

ENGINE CORE AND OIL GALLERY PLUGS

Fig. 5: Core Hole Plug Removal

cause serious engine problems.

Fig. 6: Locating Battery

Fig. 7: AIR CLEANER HOUSING

4. Disconnect intake air temperature sensor electrical connector.

Fig. 8: Accessory Drive Belt

6. Remove accessory drive belt (5).

Fig. 9: Lower Splash Shield

11. Raise vehicle.

Fig. 11: Steering Shaft

17. Disconnect starter (2) electrical connectors.

Fig. 12: Coolant Pipe

19. Disconnect coolant pipe (1) near starter from hose.