200 Series Installation and Configuration Manual 2 4 2
200 Series Installation and Configuration Manual 2 4 2
200 Series Installation and Configuration Manual 2 4 2
Installation and
Configuration Manual
200 Series
DCU 210/208 –Engine Panel
RP 210 – Remote Panel
DMU 206 - CANbus Reader
Installation and Configuration Manual
for the
Marine Pro 200 Series
~~~
DCU 210 Diesel Engine Control Unit
www.auto-maskin.com
Copyright
© 2010 - 2015 by Auto-Maskin AS.
All rights reserved. No part of this document may be reproduced or transmitted in
any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, without the prior written permission of Auto-Maskin AS.
Information
Matching firmware
About this manual This Installation and Configuration
Manual is for the 200 Series of panels.
This manual has been published
It has been updated to match the
primarily for professionals and
following firmware releases.
qualified personnel.
The user of this material is assumed to
Panel Firmw. Release
have basic knowledge in marine
DCU 210/ 208 2.4 Sep. 2011
systems, and must be able to carry out
RP 210 2.4 Sep. 2011
related electrical work.
Work on the low-voltage circuit should
only be carried out by qualified and Ordering information
experienced personnel.
The Marine Pro range is compatible
Installation or work on the shore
units, and includes the 200 and the
power equipment must only be carried
400 Series of panels.
out by electricians authorized to work
with such installations.
Item Part #
manner, that it is operationally in good RIO 210 – I/O Expansion Unit 1006462
order, that the approved material and RIO 410 – I/O Expansion Unit 1006453
accessories are used and that the
RIO 412 – Exhaust Temp. Monitoring 1006454
installation meet all applicable rules
RIO 425 – Generator Interface 1006409
and regulations.
SDU 410 – Safety Unit 1006451
Note! Auto-Maskin continuously
RP 410 – Remote Panel 1006452
upgrades its products and reserves the
right to make changes and Ethernet Switch – 5 channels, 24V 1050165
Expansion
The basic system can be expanded
with more input and output channels
using the versatile RIO units (Remote
I/O).
Currently, there are RIO units for
general I/O expansion, RIO 410
and RIO 210.
exhaust temperature
monitoring, RIO 412
generator monitoring, RIO 425
RP 210
Panel location The RP remote panel is normally
This section gives basic guidelines for located at a remote place away from
installing the different panels. the engine room, but it can also be
used in the engine room.
DCU 210
DMU 206
The panel is normally located in the
engine room for a number of reasons. The DMU 206 CANbus reader is at
home either local to the engine or
remotely.
It provides engine data displayed in
gauges on the touch screen.
18 PT100 #2 C In
Modbus RTU, RS-485
19 Shield In
20 Low In
21 High In
RIO Link Interface
22 Shield In
23 Low In
24 High In
CAN J1939 Engine Interface
Grounding
In marine installations, ground and 0V
Note! The RP 210 does not make use volt should not be connected together.
of the CANbus interface, terminals 25- In a ship installation, the hull is the
27. “ground” whilst the battery minus is
the 0V.
In the DCU system, +12/24V and 0V
are filtered to ground using special
filter components. This is done to
reduce electrical noise entering the
system.
Note!
First Power-On
If connecting directly between the
DCU/DMU and the RP, then the
Preparations
Ethernet cable must be of type
crossed. First, make sure to consult the Quick
Installation Guide (QIG) that came with
If connecting through an Ethernet
the panel.
switch, then the Ethernet cable can be
crossed or straight.
Installation
USB Memory Interface Install the panel according to
guidelines in the QIG.
This interface is used for two
purposes:
Connections
Update of the current
Connect power to the panel according
configuration file (not RP
to guidelines in the QIG.
panels).
Update the panel firmware (all
First Power-On Wizard
panels)
The DCU (not DCU 208) will display
Copy a valid configuration and/or
the first power-on wizard at the first
firmware file to a USB memory stick,
power up after delivery, or after a
and insert the USB memory stick in the
factory reset of the panel.
panel.
All wizard settings can be changed
Follow the instructions that will be
later.
appearing on the screen.
Logged in
Once logged in, the DCU can be
configured.
When logged in, the browser displays
the Home screen.
DCU
This is the top level menu for the DCU
configuration.
The configuration is saved in the
configuration file, located in the DCU,
and not in the PC.
To access the DCU section, log in with
the following:
User Name: dcu
Password: 1234 (from factory)
RIO Password
This is the menu top level for the The DCU configuration is password
optional expansion I/O modules RIO protected with a pin code.
410 and RIO 425.
Select this option to change the
The configuration is saved in the DCU password. First, type in the old
configuration file. password and then the new password
twice.
Versions
This top level menu item lists the File
hardware and software version of the File handling.
DCU.
Load any file
Troubleshooting
To change the configuration of the
The troubleshooting section makes it DCU, load a different configuration
possible to troubleshoot I/O and file.
communication on the DCU, and the
Note! Panel will restart with the new
RIO 410 unit.
configuration file.
Factory Default
Select a file to activate a predefined
factory configuration file.
User Uploaded
This lists the files that are previously
user uploaded to this DCU.
Select a file to activate a new
configuration for the DCU.
Configuration
A new configuration file can be loaded
into the DCU. Note that this menu
loads the file only. To activate the file,
choose the User Uploaded section as
described under File.
Source
The DCU can read engine speed from
one or two sensor sources.
Source Comment
Sensor Unit
There is no choice; select RPM.
Initial Delay
Set the persistence time after the
engine is running until the channel
shall activate.
This field is only available if the
Requires Running Engine field is
selected. Channel Use
This selects the panel the instrument
Use as Additional Run
widget is displayed on. It is possible to
If the DCU has one pickup source only,
display the instrument on
we recommend adding an engine oil
the DCU engine panel, and
pressure switch as an engine running
indication. the RP remote panel, or
a combination of the two.
Note! Do not use any other pressure
sensors – or any other signals – as It is also possible to suppress the
1
RP + Silent Event x
An engine speed source can be either the magnetic
pickup or the SAE J1939 CANbus signal connected DCU + RP + Silent Event x x
to the DCU.
Threshold [unit]
Select the alarm threshold value in the
correct units.
Threshold Type
Set the event to appear on a rising
(higher) or falling (lower) signal. A
temperature fail is normally “too high”,
and a pressure fail is normally “too
low”.
Configuration
Once the signal is selected, the rest of
the configuration is exactly as for the
4-20 mA signal type; see page 19.
Input Voltage
The input voltage is monitored with
fixed setpoints. The setpoints are as
follows:
24V System
Warning: <21V
Alarm: <18V
outputs, such as 12/24V outputs, Cooling state Panel has activated the
Gen. Breaker Disconnect
relay outputs etc.
signal and the engine is
now running on idle load
Available functions Stopping state Engine is stopping
All faults Any new event in the Final start attempt During an automatic
alarm list failed start sequence, after the
final start attempt, +
Common diagnostic Any ECM-sourced
crank rest time
message diagnostic message in
the alarm list In local mode The panel is in local
mode and will not
Ready state The DCU is in Ready
accept remote
state
commands
Init. delay state The time between
Tacho 1 failure The pickup (MPU) signal
reception of the
is lost during engine run
automatic start signal
until the first start Service interval One of the configured
attempt service intervals are due
Speed Relays
A Speed Relay is a relay that activates
on a certain engine speed rpm, and
deactivates when below that rpm.
For instance, speed relay #1 can be
configured to activate at 1200 rpm,
and will then deactivate at <1200 rpm.
Pages
This is where the configuration of the
different pages is done.
A Page is a screen on the panel. The
panel can maximum have five As can be seen above, Page 1 is made
instrument screens. using Template 14.
There are 9 slot sections in the
template, each with a Widget.
Slots 1, 2, 3, 6 and 7 are assigned a
signal.
Edit a signal
Click on the Edit Signal link to edit the
signal.
Choose a Template
A range of templates will be
presented. Choose a template and
start populating the page with
predefined signals.
The chosen template will appear at the
bottom of the screen. Select a signal
and press Submit to clear the other
templates.
Delete a Page
First Select the page, and then press
the Delete button.
There is no undo-function, so make
sure the correct page is deleted.
The pages will be renumbered
automatically.
Typical setting:
Automatic Start
5-7 seconds
The DCU can start the engine
automatically. The following No. of Start Attempts
conditions must be met: The total number of start attempts.
A channel must be configured Typical setting:
as Automatic Start and
3 attempts
activated.
The DCU must be in the Prelube Before Each Start
Automatic mode of operation: Attempt
Menu Settings Operation
Select Yes to prelube before each start
Mode attempt.
Select No to prelube before the first
Initial Start Delay
attempt only.
When the start sequence activates, this
timer must elapse before the DCU will
do the first start attempt.
Automatic Stop
Typical setting: The DCU can stop the engine
1 second automatically. The following
conditions must be met:
Cranking Time A channel must be configured
The time the starter engine is as Automatic Stop and
engaged. activated.
seconds, and then activate a signal to certain regular intervals, and/or before
disconnect the generator breaker, if start.
any.
The Disconnect Generator Breaker
Prelube – Fixed Time
signal is not a standard output signal, This will activate the Prelube function.
and must be configured to a suitable Note that this function must be
24V or relay output. assigned to an output.
Typical setting:
Prelube Time
1-60 seconds
Set the number of seconds the DCU
Cooling Time shall prelube before start.
Prelube Timeout
The DCU expects to receive the
Prelube Complete signal within this
timer period.
Typical setting:
5-30 seconds
Override Allowed
Select if a prelube should be possible
to manually override, to continue the
start sequence with an incomplete
prelube sequence.
Oscillating Off-Time
Set the number of minutes between
each lubrication action.
Typical setting:
60 minutes
Buzzer
Control the panel buzzer behavior.
Configure
Buzzer Off Up to four different service intervals
can be configured.
Select Yes to suppress the buzzer
The default text “Service x” can be
automatically.
changed by selecting the assign
The buzzer will activate as before, but
custom name link.
the DCU will automatically silence the
buzzer after 5 seconds.
Service Enabled
Select Yes to enable this service
Engine Model interval timer.
The default name is “Engine”. DCU for the first service. Note that this
occurs one time onlIP addressy.
Name the engine better, for example
“Auxiliary” or “Doris”. This is useful if the first service should
have a shorter interval than the regular
service intervals.
Emergency
Operator Mode selections
Emergency
Local
System Voltage
The 200 Series is designed to be used
in either 12VDC or 24VDC
installations.
Select the correct system voltage for
this application.
Factory Reset
Do a factory reset of the panel.
The panel will restart.
The buzzer can be silenced, but the images from one IP camera.
IP Address
If necessary, change the RP 210 panel Station Location
IP address.
Select the location for the RP 210
Always make sure that panel.
The three first digits are equal This location name is used by other RP
for all panels in the network. remote panels only, in conjunction
The last digit is unique in the with Master Station selections.
ethernet network.
Changing the RP 210 IP address does Change Password
not require a new DCU Connection to Change the administration password
be performed. to make sure no unauthorized access
to the administration pages.
Cameras
Note! If the password is lost, the RP
Connect an IP camera to the ethernet 210 issues an encrypted password.
network, and key in the Camera IP This encrypted password can be
address. decoded. Contact your distributor for
more details.
Take Can always take command Can take command from Disabled.
command from the current active active station panels with
Panel with this priority can
panel; no question asked. priority 1 or 2 after
never be an Active Station.
confirmation at the current
Note! If the operator tries to
active panel.
execute a command, and
the panel is not the active
station, it will immediately
become the active station
and execute the command.
Reset to Factory
Default
Select this option to reset the panel to
its original factory setting.