Genie Componentes Electronicos

Download as pdf or txt
Download as pdf or txt
You are on page 1of 20

Service Manual Supplement

Telematics

Part No. 1274265GT


Rev A2
January 2018
Service Manual January 2018

Introduction
Intr oducti on Intr oducti on

Important Technical Publications


The purpose of this document is to provide device Genie has endeavored to deliver the highest
connections for OEM Telematics providers. degree of accuracy possible. However, continuous
improvement of our products is a Genie policy.
Read, understand and obey the safety rules and Therefore, product specifications are subject to
operating instructions. change without notice.
This manual provides detailed information for the Readers are encouraged to notify Genie of errors
machine owner and Telematics provider. and send in suggestions for improvement. All
communications will be carefully considered for
future printings of this and all other manuals.
Compliance
Wireless Certifications Contact Us:
 Telematic device(s) should comply with Internet: www.genielift.com
specific wireless carrier certifications where E-mail: awp.techpub@terex.com
applicable and comply with the following:
• N. America – PTCRB, FCC/IC
• Europe – CE, RED 2014/53/EU Copyright © 2016 by Terex Corporation

 Owners must verify the RF safety compliance 1274265GT Rev A, May 2016
in accordance with the Telematics device First Edition, First Printing
certifications.
Genie is a registered trademark of Terex South Dakota, Inc. in
the U.S.A. and many other countries.

ii Telematics Part No. 1274265GT


January 2018 Service Manual

Introduction

Revision History
Revision Date Section Procedure / Page / Description
A 5/2016 Initial Release
A1 11/2016 Software Specifications Pages 7, 8, 11, and 12.
A2 1/2018 Software Specifications Remove Telematics Software Specifications Section

Part No. 1274265GT Telematics iii


Service Manual January 2018

Safety Rules
Section 1 Safety R ules

General Safety

This machine is equipped with a connection for a


telematics device. If a telematics device has been
installed, additional information may need to be
communicated to those that operate or service this
machine and possibly the general public.
Communications that need to be considered
include:

• A hazard decal warning of the specific


hazards related to the radio frequency
exposure and the required steps to take so
as to avoid them. This could apply to the
operator, service personnel or even the
general public.
• Additional operator and service training
regarding the potential hazard.
If a telematics device has been installed, before
placing the machine into service, it is the owners’
responsibility to clearly understand the installed
telematics device as it relates to its performance
and market compliance and to ensure that the
necessary steps have been taken to inform and
train operators, service personnel and the general
public (when applicable) regarding the potential
hazards related to radio frequency exposure and
how to avoid them.

iv Telematics Part No. 1274265GT


January 2018 Service Manual

Telematics I/O Specifications


Section 2 Telem atics I/O Specific ati ons

Telematics Ready Connector Telematics Ready Connector


The telematics connector installed on all Genie Components
machines is an 8 pin Deutsch DT series panel Genie Telematics Ready Connector parts and tools
mount receptacle. Depending on the equipment it are available through Genie Parts Sales.
may be an in-line receptacle.
Website: http://www.genielift.com
Phone: (877) 367-5606
Email: AWP.PartsSalesPO@terex.com
Genie part Description
number
61794 Connector, Receptacle, Panel Mount, 8
pin, 14-18 GA
60433 Connector, Receptacle, In Line, 8 pin,
14-18 GA
60447 Terminal Pin, 16-18 GA
Telematics Device Connector (used with p/n 87755 and 119069)
73713 Lock, Receptacle, 8 pin
OEM suppliers can connect their telematic devices (used with p/n 87755 and 119069)
by equipping with a 8 pin Deutsch plug. 73714 Connector, Plug, 8-pin, 14-18 GA
87755 Terminal Socket, 16-18 GA
(used with p/n 119060)
119060 Lock, Plug, 8 pin, 14-18 GA
119069 Crimper, Deutsch, Light Duty

Part No. 1274265GT Telematics 5


Service Manual January 2018

Telematics I/O Specifications

Telematics Ready Connector Function Pin Out


Refer to the TRC I/O map to capture machine function states including the remote disable feature.

Unavailable I/O
Some Genie models do not support all of the discrete outputs. If a particular circuit feature is not available it
shall be left unconnected. There shall be no substitution or other optional wiring.
Refer to the appropriate TRC Function Pin Out for your model.

Basic TRC Connector I/O Map


Connector
Circuit Type Circuit Properties Genie Machine Function(s) Telematics Use Case
Pin-out
8-32 VDC
Battery Positive – constant
1 System Power 5 Amp Max. Supply power to device
power
allowed draw
2 System Ground 0 VDC Battery Negative Device GND
Engine Run, Hour meter, Motor
3 Digital Output 1 12 or 24VDC Controller Enable Monitor Engine Hours
12/24V = active, 0V = inactive
Key Switch Activation, Platform
4 Digital Output 2 12 or 24 VDC and Ground Monitor machine utilization
12/24V = active, 0V = inactive
Platform Foot switch
5 Digital Output 3 12 or 24 VDC Monitor machine utilization
12/24V = active, 0V = inactive
Remote Machine Disable
6 Digital Input 1 12 or 24 VDC Configurable Active High or Remote Disable Engine Start
Active Low control via wiring at
the Disable Relay
J1939 Engine Messages,
7* Databus H CAN HIGH Genie Databus Receive Proprietary Genie
Telematics Message
J1939 Engine Messages,
8* Databus L CAN LOW Genie Databus Receive Proprietary Genie
Telematics Message

6 Telematics Part No. 1274265GT


January 2018 Service Manual

TRC Function Pin Out


Section 3 TRC Functi on Pi n Out

GR, GRC, QS and Slab Scissor Models


This Legend Only Applies to the Following Genie Models
GS-1530 GS-1532 GS-2046 GR-12 QS-12 Z-33/18
GS-1930 GS-1932 GS-2646 GR-15 QS-15 Z-40/23
GS-2032 GS-2646 AV GR-20 QS-20
GS-2632 GS-3246 GRC-12
GS-3232 GS-4047

Genie installed Telematics connector is wired with an Active High digital input.

Pin Circuit Type Circuit Properties Genie Machine Function(s) Telematics Use Case
1 System Power 24 VDC Battery Positive – constant power Supply power to device
5 Amp Max. allowed
draw
2 System Ground 0 VDC Battery Negative Device Ground
3 Digital Output 1 24 VDC Hour Meter Enable Monitor Machine Run Hours
24V = enabled, 0V = disabled
4 No Connection No Connection
5 No Connection No Connection
6 No Connection No Connection
7* Databus H CAN HIGH Genie Databus Receive Proprietary Genie
Telematics Message
8* Databus L CAN LOW Genie Databus Receive Proprietary Genie
Telematics Message
* Genie proprietary databus support

Part No. 1274265GT Telematics 7


Service Manual January 2018

TRC Function Pin Out

GS-2669, GS-3369 and GS-4069 DC and Bi-Energy Models


This Legend Only Applies to the Following Genie Models
GS-2669 DC GS-2669 BE
GS-3369 DC GS-3369 BE
GS-4069 DC GS-4069 BE
Genie installed Telematics connector is wired with an Active High digital input.

Pin Circuit Type Circuit Properties Genie Machine Function(s) Telematics Use Case
1 System Power 24 VDC Battery Positive – constant power Supply power to device
5 Amp Max. allowed
draw
2 System Ground 0 VDC Battery Negative Device Ground
3 No Connection No Connection
4 No Connection No Connection
5 No Connection No Connection
6 No Connection No Connection
7* Databus H CAN HIGH Genie Databus Receive Proprietary Genie
Telematics Message
8* Databus L CAN LOW Genie Databus Receive Proprietary Genie
Telematics Message
* Genie proprietary databus support

8 Telematics Part No. 1274265GT


January 2018 Service Manual

TRC Function Pin Out

GS-69 RT, GS-84 RT and GS-90 RT Models


This Legend Only Applies to the Following Genie Models
GS-2669 RT GS-3384 RT GS-3390 RT
GS-3369 RT GS-4390 RT
GS-4069 RT GS-5390 RT

Genie installed Telematics connector is wired with an Active High digital input.

Pin Circuit Type Circuit Properties Genie Machine Function(s) Telematics Use Case
1 System Power 12 VDC Battery Positive – constant power Supply power to device
5 Amp Max. allowed
draw
2 System Ground 0 VDC Battery Negative Device Ground
3 Digital Output 1 12 VDC Engine Run Hour Meter Monitor Engine Hours
12V = engine run, 0V = engine off
4 Digital Output 2 12 VDC Key Switch
12V = Key SW On, 0V = Key SW
Off
5 No Connection No Connection Monitor machine utilization
6 Digital Input 1 12 VDC (standard) Remote Disable Engine Start Remote Engine Shutdown
or ground (optional)
7* Databus H CAN HIGH Genie Databus J1939 engine message
8* Databus L CAN LOW Genie Databus J1939 engine message
* Tier IV engine models only

Part No. 1274265GT Telematics 9


Service Manual January 2018

TRC Function Pin Out

Remote Disable Engine Start Relay Configuration

Telematics Active High - Schematic Telematics Active Low - Schematic


(standard wiring) (optional wiring)

1 Ignition Start Input


2 Relay
3 Telematics with Active High input
4 Telematics with Active Low input

10 Telematics Part No. 1274265GT


January 2018 Service Manual

TRC Function Pin Out

Z-30N, Z-34 DC and Z-45 DC Models


This Legend Only Applies to the Following Genie Models
Z-30/20N Z-45/25 DC
Z-30/20N RJ Z-45/25J DC
Z-34/22 DC
Genie installed Telematics connector is wired with an Active High digital input.

Pin Circuit Type Circuit Properties Genie Machine Function(s) Telematics Use Case
1 System Power 24 VDC Battery Positive – constant power Supply power to device
5 Amp Max. allowed
draw
2 System Ground 0 VDC Battery Negative Device Ground
3 Digital Output 1 24 VDC Hour Meter Monitor Machine Run Hours
24V = active, 0V = inactive
4 Digital Output 2 24 VDC Key Switch Activation Monitor Machine Utilization
24V = Key SW On, 0V = Key SW
Off
5 Digital Output 3 24 VDC Foot Switch Monitor Machine Utilization
24V = active, 0V = inactive

6 Digital Input 1 24 VDC (standard) Remote Machine Disable Remote Motor Controller
or Ground (optional) Shutdown
7 No Connection No Connection
8 No Connection No Connection

Part No. 1274265GT Telematics 11


Service Manual January 2018

TRC Function Pin Out

Remote Disable relay Configuration

Telematics Active High - Schematic Telematics Active Low - Schematic


(standard wiring) (optional wiring)

1 Ignition Start Input


2 Relay
3 Telematics with Active High input
4 Telematics with Active Low input

12 Telematics Part No. 1274265GT


January 2018 Service Manual

TRC Function Pin Out

S and Z Booms, IC and Bi-Energy Models


This Legend Only Applies to the Following Genie Models
S-40 S-60 S-80 Z-34/22 (BE)
S-40 TRAX S-60 X S-80 X Z-34/22 (IC)
S-45 S-60 XC S-85 Z-45/25 (BE)
S-45 TRAX S-60 TRAX Z-45/25 (IC)
S-65 Z-45/25J (IC)
S-65 TRAX Z-51/30
Z-62/40

Genie installed Telematics connector is wired with an Active High digital input.

Pin Circuit Type Circuit Properties Genie Machine Function(s) Telematics Use Case
1 System Power 12 VDC Battery Positive – constant power Supply power to device
5 Amp Max. allowed
draw
2 System Ground 0 VDC Battery Negative Device Ground
3 Digital Output 1 12 VDC Engine Run Hour Meter Monitor Engine Hours
12V = engine run, 0V = engine off
4 Digital Output 2 12 VDC Key Switch Activation Monitor Machine Utilization
12V = Key SW On, 0V = Key SW
Off
5 Digital Output 3 12 VDC Foot Switch Monitor Machine Utilization
12V = active, 0V = inactive
6 Digital Input 1 12 VDC (standard) Remote Disable Engine Start Remotely Prevent Engine
or ground (optional) Start
7* Databus H CAN HIGH Genie Databus J1939 Engine Messages
8* Databus L CAN LOW Genie Databus J1939 Engine Messages
* ALC-500 Tier IV engine models only

Part No. 1274265GT Telematics 13


Service Manual January 2018

TRC Function Pin Out

Remote Disable Engine Start Relay Configuration

Telematics Active High - Schematic Telematics Active Low - Schematic


(standard wiring) (optional wiring)

1 Ignition Start Input


2 Relay
3 Telematics with Active High input
4 Telematics with Active Low input

14 Telematics Part No. 1274265GT


January 2018 Service Manual

TRC Function Pin Out

S and Z Booms, ALC-1000 Models


This Legend Only Applies to the Following Genie Models
S-100 S-100 HD Z-80/60
S-105 S-120 HD ZX-135/70
S-120 SX-150
S-125 SX-180
Genie installed Telematics connector is wired with an Active High digital input.

Pin Circuit Type Circuit Properties Genie Machine Function(s) Telematics Use Case
1 System Power 12 VDC Battery Positive – constant power Supply power to device
5 Amp Max. allowed
draw
2 System Ground 0 VDC Battery Negative Device Ground
3 Digital Output 1 12 VDC Engine Run Hour Meter Monitor Engine Hours
12V = engine run, 0V = engine off
4 Digital Output 2 12 VDC Key Switch Activation Monitor Machine Utilization
12V = Key SW On, 0V = Key SW
Off
5 Digital Output 3 12 VDC Foot Switch Monitor Machine Utilization
12V = active, 0V = inactive
6 Digital Input 1 12 VDC (standard) Remote Disable Engine Start Remotely Prevent Engine
or ground (optional) Start
7* Databus H CAN HIGH Genie Databus J1939 Engine Messages,
Receive Proprietary Genie
Telematics Message
8* Databus L CAN LOW Genie Databus J1939 Engine Messages,
Receive Proprietary Genie
Telematics Message
* Tier IV engine models only
* Genie proprietary databus support

Part No. 1274265GT Telematics 15


Service Manual January 2018

TRC Function Pin Out

Remote Disable Engine Start Relay Configuration

Telematics Active High - Schematic Telematics Active Low - Schematic


(standard wiring) (optional wiring)

1 Ignition Start Input


2 Relay
3 Telematics with Active High input
4 Telematics with Active Low input

16 Telematics Part No. 1274265GT


January 2018 Service Manual

TRC Function Pin Out

GTH Models
This Legend Only Applies to the Following Genie Models
GTH-636 GTH-1256
GTH-844 GTH-1544
GTH-1056 GTH-5519
Genie installed Telematics connector is wired with an Active High digital input.

Pin Circuit Type Circuit Properties Genie Machine Function(s) Telematics Use Case
1 System Power 12 VDC Battery Positive – constant power Supply power to device
5 Amp Max. allowed
draw
2 System Ground 0 VDC Battery Negative Device Ground
3 Digital Output 1 12 VDC Engine Run Hour Meter Monitor Engine Hours
12V = engine run, 0V = engine off
4* Digital Output 2 12 VDC Boom Angle Status Monitor Machine Utilization
12V = boom >55°, 0V <55°
5 Digital Output 3 12 VDC Parking Brake Monitor Machine Utilization
12V = active, 0V = inactive
6 Digital Input 1 12 VDC (standard) Remote Disable Engine Start Remotely Prevent Engine
or Ground (optional) Start
7 CAN HIGH J1939 Databus HIGH J1939 Receive J1939 Engine Data
8 CAN LOW J1939 Databus LOW J1939 Receive J1939 Engine Data
* Not available on GTH-636

Part No. 1274265GT Telematics 17


Service Manual January 2018

TRC Function Pin Out

Remote Disable Engine Start Relay Configuration

Telematics Active High - Schematic Telematics Active Low - Schematic


(standard wiring) (optional wiring)

1 Ignition Start Input


2 Relay
3 Telematics with Active High input
4 Telematics with Active Low input

18 Telematics Part No. 1274265GT


January 2018 Service Manual

TRC Function Pin Out

Light Tower Models


This Legend Only Applies to the Following Genie Models
AL4 AL5 AL5HT RL4

Genie installed Telematics connector is wired with an Active High digital input.

Pin Circuit Type Circuit Properties Genie Machine Function(s) Telematics Use Case
1 System Power 12 VDC Battery Positive – constant power Supply power to device
5 Amp Max. allowed
draw
2 System Ground 0 VDC Battery Negative Device Ground
3 Digital Output 1 12 VDC Hour Meter Enable Monitor Machine Run Hours
12V = enabled, 0V = disabled
4 No Connection No Connection
5 No Connection No Connection
6 Digital Input 1 12 VDC Remote Light Enable Remotely turn on lights
7 No Connection No Connection
8 No Connection No Connection

Remote Disable Engine Start Relay Configuration


Telematics Active High - Schematic Telematics Active Low - Schematic
(standard wiring) (optional wiring)

Telem atics Part No. 1274265GT Servic e M anual January 2018

Part No. 1274265GT Telematics 19

You might also like