Chapter 2 - Part 2

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CHAPTER 2-PART 2

INFLUENCE OF SITE AND MARKET


CONDITIONS AND ECONOMICS OF
PREFABRICATION
What is Prefabrication?

 Prefabrication is the practice of manufacturing the


components of an assembly in one location and
assembling them in another.
 The manufacture of sections of a building at the
factory, so they can be easily and rapidly
assembled at the building site.
What is Industrialised Buildings System
(IBS)?

 Industrialised Building System (IBS) is a common


phrase used in Malaysia to describe the construction
of a building by assembling the building component
that builds from a factory.
 So in general IBS and Prefabricated or in short Prefab
building are referring the same thing.
Eg. Prefabricated House
Construction
Eg. Prefabricated Wall Panel
Eg. Prefabricated bathroom pods
Eg. Prefabricated Roof Trust
BENEFITS OF PREFABRICATION

1. Mitigating the labour shortage


2. Cost-effectiveness
3. Time savings
4. Quality control
5. Lower environmental impact
6. Better safety and security
7. Flexibility
8. Reduced Site Disruption
CHALLENGES OF PREFABRICATION

1. The joints to be given should be well-built enough


to convey all sorts of stresses, connecting the core
structure and the components.
2. The strength and solidity of the whole building
totally depend on the strength of the joint.
3. Must have detailed studies on the whole system.
CHALLENGES OF PREFABRICATION

4. Require accuracy and precision but we have lack


of skilled labour on-site and on-site automation.
5. Mandatory need for skill development and on-site
automation for the prefabricated systems to be
installed.
CHALLENGES OF PREFABRICATION

6. It is likely to get damaged during the erection or


transport of heavy machinery units, so the arrangement
of the units must be performed precisely especially s in a
congested area.
7. Requires machine-oriented expertise both on-site and in
the production process.
Advantages of prefabrication

1. As self-supporting ready-made components are


used, the need for formwork, shuttering and
scaffolding is substantially lowered.
2. Building time is decreased, resulting in lower
labour costs.
3. Reduced the quantity of waste materials on
site.
4. Reduction in construction time to allow an
earlier return of the invested principal.
Advantages of prefabrication

5. Construction guarantees precise compliance with


building codes and excellent quality assurance.
6. Have good quality control and factory sealing, high-
energy performance.
7. Prefabrication permits building throughout the year,
regardless of the weather (related to excessive cold,
heat, rain, snow, etc.).
8. Better security level on site.
Disadvantages of prefabrication

1. Leakage occurs in joints in prefabricated parts.


2. For huge prefabricated parts, transportation costs
can be high.
3. To ensure affordability through prefabrication,
increased production volume is required.
4. Initial costs for construction are higher.
5. The initial production of designs is time-consuming.
Disadvantages of prefabrication

6. Large prefabricated parts require heavy-duty cranes


and measurement of precision from handling to
position on site.
7. Local employment can be lost, as skilled labour is
needed.
8. Modular building design and construction requires high
levels of cooperation between project parties,
particularly architects, structural engineers and
manufacturers.
9. These buildings usually depreciate more rapidly than
standard site-built housing due to their shorter
economic existence.
TYPES OF PREFABRICATION

There are FIVE common types of prefabrication.


1. Precast concrete framing, panel and box system
2. Steel formwork systems
3. Steel framing systems
4. Prefabricated timber framing systems
5. Blockwork systems
Thank you

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