TO THE READER

TO THE READER

This Workshop Manual has been prepared to provide servicing personnel with information on the mechanism,
service and maintenance of KIOTI tractors LK3054XS. It is divided into two parts, “Mechanism” and “Servicing”.

„ MECHANISM
Information on the construction and functions are included. The part should be completely understood before
proceeding with troubleshooting, disassembling or servicing.

„ SERVICING
In this section you will find general precautions, maintenance and special tools. The are other sections which
include troubleshooting, servicing, specifications lists, disassembling, assembling and servicing that explains in
detail procedures, precautions, factory specifications and acceptable limits.

This manual contains the latest production information on illustrations and specifications based on the most up to
date production information available at the time of publication.

We reserve the right to make changes throughout the entire manual at any time without notice.

S265-WOO Feb. 2005 1

LK3054XS

SAFETY FIRST

This symbol, the industry’s “Safety Alert Symbol”, is used throughout this manual and the decals on the machine
itself to warn of the possibility of personal injury. It is essential that you read the instructions and safety regulations
before you attempt to repair or operate this unit. Read these instructions carefully.

SIGNS DESCRIPTION

This mark indicates hazardous situation which, if not observed, may

DANGER result in death or fatal injury.
This mark should be indicated for most dangerous situations only.

This mark indicates potentially hazardous situation which, if not

WARNING
observed, may result in death or moderate injury.

This mark indicates potentially hazardous situation which, if not

CAUTION observed, may result in minor or moderate injury. And this mark can be
used as a warning against unsafe activities.

This mark indicates emphasis on notable characteristics in working

IMPORTANT procedures or information on working procedures and technology for
convenient use.

NOTE Gives helpful information.

BEFORE SERVICING AND REPAIRING

1. Read all safety instructions in this manual and be
aware of the safety decals on your machine itself.
2. Thoroughly clean your work area and the machine.
3. Make sure the machine is on firm and level ground
and that the parking brake is set.
4. Lower the implement to the ground.
5. Stop the engine and remove the key.
6. Disconnect the negative battery cable.
7. Place a “DO NOT OPERATE” tag in operator station.

265W001A

SAFETY STARTING
1. Always use the safety start switch to start the en-
gine and never by any other means.
2. Do not alter or remove any part of machine safety
system.
3. Before starting the engine, make sure that all shift
levers are in neutral positions or in the disengaged
positions.
4. Never start the engine unless you are in the
operator’s seat.

265W002A

2 S265-WOO Feb. 2005

 TO THE READER

SAFETY WORKING
1. Do not operate or service the machine while under
the influence of alcohol, medication, or other
substances.
2. Never wear loose fitting clothing and always use
safety equipment appropriate to the job.
3. Never use improvised tools, parts or procedures.
Use only recommended tools appropriate to the
work.
4. Be careful to perform all work safely when servicing
is done by two or more people.
5. Always support the machine by safety stands. Never
work under the machine that is supported solely by 265W003A
a jack.
6. Do not touch any rotating or hot parts while the en-
gine is running.
7. Never remove the radiator cap while the engine is
running, or immediately after stopping. Only remove
radiator cap when it is cool enough to touch with
bare hands. Slowly loosen the cap to relieve pres-
sure before removing completely.
8. Escaping fluid (fuel or hydraulic oil) under pressure
can penetrate the skin causing serious injury.
Relieve pressure before disconnecting hydraulic or
fuel lines. Tighten all connections before applying
pressure.

265W004A

AVOID FIRES
1. Never smoke or allow flames or sparks in your work
area, as fuel is extremely flammable and explosive
under certain conditions.
2. Always disconnect the negative battery cable first
and reconnect it last to avoid sparks from an acci-
dental short circuit.
3. Battery gas will ignite. Keep sparks and open flame
away from the top of battery, especially while
charging.
4. Be careful not to spill fuel on the engine.

265W005A

S265-WOO Feb. 2005 3

LK3054XS

VENTILATE WORK AREA

1. Exhaust contains poisonous carbon monoxide, so
you should never run the engine in a closed area. If
the engine must be running while performing
maintenance, make sure the area is well ventilated.

265W006A

PREVENT ACID BURNS

1. Sulfuric acid in battery electrolyte is poisonous. It is
strong enough to burn skin, clothing and cause
blindness if splashed into eyes. Keep electrolyte
away from eyes, hands and clothing. If you spill elec-
trolyte on yourself, flush with water, and get medi-
cal attention immediately.

265W007A

DISPOSE OF FLUIDS PROPERLY

1. Observe relevant environmental protection regula-
tions when disposing of oil, fuel, coolant, electro-
lyte and other harmful waste. Never pour fluids into
the ground, down a drain, or into a stream, pond, or
lake.

265W008A

4 S265-WOO Feb. 2005

 TO THE READER

PREPARE FOR EMERGENCIES

1. Be sure to keep a first aid kit and fire extinguisher
handy at all times.
2. Keep emergency numbers for the nearest fire
department, hospital, doctor and ambulance
service, near your telephone in case of emergency.

265W009A

S265-WOO Feb. 2005 5

LK3054XS

SAFETY DECALS

z The following safety decals are installed on the machine.

If a decal becomes damaged, illegible or is not on the machine, replace it. The decal part number is listed in the
parts list.

2 3
7

6
5

265W010A

(1) Parts No. : T2325-50743 (2) Parts No. : T2325-50512

6 S265-WOO Feb. 2005

 TO THE READER

(3) Parts No. : T2445-50724 (4) Parts No. : T2615-55111

(5) Parts No. : T2241-50702

TO AVOID POSSIBLE INJURY OR DEATH (7) Parts No. : T2615-53561

1. Do not start engine by shorting across starter terminals.
Machine may start in gear and move if normal starting
circuitry is bypassed.
2. Start engine only from operator’s seat with transmission
and PTO in neutral.
Never start engine while standing on ground.
T2241-50702

(6) Parts No. : T2615-54112

CARE OF DANGER, WARNING AND CAUTION LABELS

1. Keep danger, warning and caution labels clean and free from obstructing material.
2. Clean danger, warning and caution labels with soap and water, dry with a soft cloth.
3. Replace damaged or missing danger, warning and caution labels with new labels.
4. If a component with danger, warning or caution label(s) is replaced, make sure new label(s) is (are) attached
in the same location(s) as the replaced component.
5. Mount new labels by applying on a clean dry surface and pressing any bubbles to outside edge.

S265-WOO Feb. 2005 7

CHAPTER 1

GENERAL
 GENERAL

1. TRACTOR IDENTIFICATION

When contacting your local KIOTI distributor, always specify engine serial number, tractor serial number and hour
meter reading.

265W101A

(1) Statutory Plate (3) Transmission Serial Number

(2) Engine Serial Number

265W102A

(4) Hour Meter

S265-WOO Feb. 2005 1-3

CHAPTER 1 LK3054XS

2. DIMENSIONS

mm (in.)

265W103A

1-4 S265-WOO Feb. 2005

 GENERAL

3. GENERAL PRECAUTIONS

3.1 ASSEMBLY AND DISASSEMBLY

265W104A

(1) Grease (4) Assemble Towards to be Forced

(2) Snap Ring for Shaft (5) Reciprocating
(3) Snap Ring for Hole (6) Rotating

1. Place the tractor on firm and level ground prior to 11. When assembling an outside snap ring, on a shaft,
any service or adjustment. or an inside snap ring, in a hole, assemble with
2. Work with the engine stopped whenever possible. the head in the direction of force. Reference the
Be careful when doing any testing that requires the above figure.
engine to be running. 12. When replacing a new part also replace the asso-
3. Use only DAEDONG (KIOTI) approved special tools. ciated packing (gasket), bearing (s), and o-ring (s).
Servicing dealers may machine tools to DEADONG Apply grease properly for O-rings and oil seals be-
(KIOTI) specifications, if the tool will not be used fore assembly.
often. 13. Locate the split portion of any spring pin by refer-
4. Keep your work area and the tractor clean during encing the direction of force, like the above figure.
all phases of the disassembly and reassembly 14. Replace any split pin with a new one.
process.
5. After removal, keep parts clean and organized.
Tighten nuts to mating bolts by hand to keep IMPORTANT
matched sets together. • Use packing bond, gasket sealer, equivalent to
6. Be careful during disassembly, assembly, and stor- Three Bond 1208D.
age of hydraulic parts. Dust and metal chips can • Remove all existing sealer before applying new
contaminate the whole hydraulic system. Keep sealer to the part.
parts covered whenever possible.
• Apply the bond, sealer, in a bead centered on the
7. Use only approved manufactures cleaning agents
sealing flange area. If a bolt hole is encountered,
for parts cleaning. Hydraulic parts should be
continue bead to the center of the inner sealing
cleaned with an approved cleaning oil. Diesel fuel
surface.
should never be used for cleaning.
8. Remove all oil and contaminates before perform- • Assemble the parts within 10 minutes of bond,
ing any measurement of parts. sealer, application. Wait 30 minutes before add-
ing oil to the sealed parts, if applicable.
9. Disconnect the battery negative (-) cable before re-
moving or installing any live electrical components.
10. Use only DAEDONG (KIOTI) genuine parts to main-
tain the performance and safety of your KIOTI tractor.

S265-WOO Feb. 2005 1-5

CHAPTER 1 LK3054XS

3.2 ELECTRICAL SYSTEM

1. Check all electrical connectors daily for any dam-

age or short circuit at their junctions. In addition,
annually schedule a complete electrical system in-
spection with your local KIOTI dealer.
2. Do not modify or reorganize the wiring harness or
the electric field parts.
3. When disconnecting battery cables, disconnect the
negative cable first. Reinstall the positive cable first
when reinstalling.

DISCONNECTING BATTERY NEGATIVE CABLE

NOTE:
• Be sure to turn the starting key OFF when con- 265W105A

necting or disconnecting the cable.

4. When disconnecting a connector, grasp the plastic

section, not the wiring.

5. When reconnecting the connector, insert it until it

snaps.

265W106A

6. When replacing a broken fuse with a new on, be

sure to use the fuse with the correct amperage
capacity. Use your owner’s manual to establish the
correct capacity.
7. Be sure not to drop sensors and relays. They are
fragile.

265W107A

1-6 S265-WOO Feb. 2005

 GENERAL

3.3 TUBES AND RUBBERS

Keep the tubes (hoses) and rubber parts free from oil
and other petroleum products. This may cause a
change in quality in these parts, and may shorten prod-
uct life.

265W108A

3.4 LUBRICANT

During assembly and repair, apply designated lubri-

cant where specified in accordance with this repair
manual.

265W109A

S265-WOO Feb. 2005 1-7

CHAPTER 1 LK3054XS

4. HANDLING PRECAUTIONS FOR ELECTRICAL PARTS AND WIRING

To ensure safety and prevent damage to the machine

and surrounding equipment, heed the following pre-
cautions in handling electrical parts and wiring.

IMPORTANT
• Check electrical wiring for damage and loosened
connection every year. To this end, educate the
customer to do his or her own check. At the same
time recommend the dealer to performs a peri-
odic check during regular maintenance.
• Do not attempt to modify or remodel any electri-
cal parts and/or wiring.
• When removing the battery cables, disconnect the 265W110A
negative cable first. When installing the battery
cables, connect the positive cable first.

1-8 S265-WOO Feb. 2005

 GENERAL

5. SPECIFICATIONS

Model LK3054XS

Model TD140B-1
Type Vertical, water-cooled, 3-cylinder diesel
Engine gross HP (kW) 30.5 (22.4)
Engine

P.T.O HP (kW)/rpm 21 (15.7) / 2,700

Displacement cc (cu.in) 1,395 (85.1)
Rated revolution r.p.m min-1 2,700
Fuel tank capacity (gal.) 28 (7.5)
Clutch Dry dual
Transmission Synchro shuttle
Drive train

Speeds 8F 8R
Differential lock Standard
Brake Wet disc type
P.T.O Live
Rear (rpm) 540 rpm at 2,610engine rpm / (Option 1,000 rpm)
Pump capacity (Max. flow rate)
38.7 (10.2)
Hydraulic system

/min (gpm)
3-point hitch Cat.I
Maximum lifting capacity
975 (2,149)
(24in. aft of hitch) kg (lbs)
Hydraulic lift control system Position control
Steering Hydrostatic Power Steering
Standard
tire size

Front 7 ~ 14 / 6 PR

Rear 11.2 ~ 2.4 / 6 PR

Forward (At rated engine rpm) 1.4 ~ 19.5

Traveling
speeds

km/h (mph) (0.86 ~ 12.15)

Reverse (At rated engine rpm) 1.2 ~ 17.8
km/h (mph) (0.75 ~ 11.09)
Overall length (with 3p) mm (in.) 2,825 (111.2)
Overall width (minimum tread)
1,315 (51.8)
mm (in.)
Overall height (from top of ROPS)
2,250 (88.6)
Dimensions

mm (in.)
Wheel base mm (in.) 1,640 (64.6)
Min. ground clearance mm (in.) 284 (11.2)
Front mm (in.) 1,115 (43.9)
Tread
1,020 ~ 1,268 (40.2 ~ 49.9)
Rear mm (in.)
Min. turning radius
3.4 (11.2)
(without brake) m (Ft.)
Weight (with rops) kg (lbs.) 1,250 (2,756)

NOTE:
The specifications are subject to change for the purpose of improvement without any notice.

S265-WOO Feb. 2005 1-9

CHAPTER 1 LK3054XS

6. LUBRICANTS, FUEL AND COOLANT

To prevent serious equipment damage, use only genuine KIOTI fluids, oils and greases, or equivalents.

No. Locations Capacities Lubricants

No.2-D diesel fuel
1 Fuel 28 (7.4 U.S.gal.)
No.1-D diesel fuel if temperature is below -10°C (14°F)
2 Coolant 7.2 (1.9 U.S.gal.) Fresh clean water with anti-freeze
Engine oil: API Service Classification CC or CD
Above 25°C (77°F) SAE30, SAE10W-30 or 10W-40
3 Engine crankcase 6.4 (1.69 U.S.gal.)
0 to 25°C (32 to 77°F) SAE20, SAE10W-30 or 10W-40
Below 0°C (32°F) SAE10W, SAE10W-30 or 10W-40

Mobilfluid 423 or 424

Exxonmobil
26 Exxon Hydraul 560
4 Transmission case (6.86 U.S.gal.) Shell DONAX-TD/TD Plus
BP Tractran UTH

5 Front axle case 6.0 (1.58 U.S.gal.) SAE 90 gear oil or transmission case oil
Greasing No. of greasing points Capacity Type of grease
6
Battery terminal 2 Moderate amount Multipurpose type grease

WARNING

y Check the oil level regularly.

y Correct the oil level, if needed, before operating.
y Always check and add oil with the tractor on a flat, level surface.
y To prevent personal injury, always stop the engine and set the parking brake before performing any kind
of service.

1-10 S265-WOO Feb. 2005

 GENERAL

7. TIGHTENING TORQUES

7.1 GENERAL USE SCREWS, BOLTS AND NUTS

Screws, bolts and nuts whose tightening torques are not specified in this Workshop Manual should be tightened
according to the table below.

Indication on
4 No-grade or 4T 7 7T 9 9T
top of bolt
Material of SCr435,
bolt SS400, S20C S43C, S48C
SCM435
Material of
opponent part Ordinariness Aluminum Ordinariness Aluminum Ordinariness

Unit
N·m kgf·m lbf·ft N·m kgf·m lbf·ft N·m kgf·m lbf·ft N·m kgf·m lbf·ft N·m kgf·m lbf·ft
Diameter

M6 7.85 0.80 5.79 7.85 0.80 5.79 9.81 1.00 7.24 7.85 0.80 5.79 12.3 1.25 9.05
~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~
(6 mm, 0.24 in.) 9.31 0.95 6.87 8.82 0.90 6.50 11.2 1.15 8.31 8.82 0.90 6.50 14.2 1.45 10.4

M8 17.7 1.8 13.1 16.7 1.7 12.3 23.6 2.4 17.4 17.7 1.8 13.1 29.5 3.0 21.7
~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~
(8 mm, 0.31 in.) 20.5 2.1 15.1 19.6 2.0 14.4 27.4 2.8 20.2 20.5 2.1 15.1 34.3 3.5 25.3

M10 39.3 4.0 29.0 31.4 3.2 23.2 48.1 4.9 35.5 39.3 4.0 29.0 60.9 6.2 44.9
~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~
(10 mm, 0.39 in.) 45.1 4.6 33.2 34.3 3.5 25.3 55.8 5.7 41.2 44.1 4.5 32.5 70.6 7.2 52.0

M12 62.8 6.4 46.3 77.5 7.9 57.2 62.8 6.4 46.3 103 10.5 76.0
~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~
(12 mm, 0.47 in.) 72.5 7.4 53.5 90.2 9.2 66.5 72.5 7.4 53.5 117 12.0 86.7

M14 108 11.0 79.6 124 12.6 91.2 167 17.0 123
~ ~ ~ ~ ~ ~ ~ ~ ~
(14 mm, 0.55 in.) 125 12.8 92.5 147 15.0 108 704 20.0 144

M16 167 17.0 123 197 20.0 145 260 26.5 192
~ ~ ~ ~ ~ ~ ~ ~ ~
(16 mm, 0.63 in.) 191 19.5 141 225 23.0 166 304 31.0 224

M18 246 25.0 181 275 28.0 203 344 35.0 254
~ ~ ~ ~ ~ ~ ~ ~ ~
(18 mm, 0.71 in.) 284 29.0 209 318 32.5 235 402 41.0 296

M20 334 34.0 246 368 37.5 272 491 50.0 362
~ ~ ~ ~ ~ ~ ~ ~ ~
(20 mm, 0.79 in.) 392 40.0 289 431 44.0 318 568 58.0 419

7.2 STUD BOLTS

Material of opponent part Ordinariness Aluminum

Unit
N·m kgf·m lbf·ft N·m kgf·m lbf·ft
Diameter
M8 (8 mm, 0.31 in.) 11.8 ~ 15.6 1.2 ~ 1.6 8.68 ~ 11.5 8.82 ~ 11.8 0.90 ~ 1.2 6.51 ~ 8.67
M10 (10 mm, 0.39 in.) 24.6 ~ 31.3 2.5 ~ 3.2 18.1 ~ 23.1 19.7 ~ 25.4 2.0 ~ 2.6 14.5 ~ 18.8
M12 (12 mm, 0.47 in.) 29.5 ~ 49.0 3.0 ~ 5.0 21.7 ~ 36.1 31.4 3.2 23.1

S265-WOO Feb. 2005 1-11

CHAPTER 1 LK3054XS

7.3 AMERICAN STANDARD SCREWS, BOLTS AND NUTS WITH UNC OR UNF
THREADS

Grade SAE GR.5 SAE GR.8

Unit

Nominal
diameter N·m kgf·m lbf·ft N·m kgf·m lbf·ft

5/16 23.1 ~ 27.8 2.35 ~ 2.84 17.0 ~ 20.5 32.5 ~ 39.3 3.31 ~ 4.01 24.0 ~ 29.0
3/8 47.5 ~ 57.0 4.84 ~ 5.82 35.0 ~ 42.0 61.0 ~ 73.2 6.22 ~ 7.47 45.0 ~ 54.0
1/2 108.5 ~ 130.2 11.07 ~ 13.29 80.0 ~ 96.0 149.2 ~ 179.0 15.22 ~ 18.27 110.0 ~ 132.0
9/16 149.2 ~ 179.0 15.22 ~ 18.27 110.0 ~ 132.0 217.0 ~ 260.4 22.14 ~ 26.57 160.0 ~ 192.0
5/8 203.4 ~ 244.1 20.75 ~ 24.91 150.0 ~ 180.0 298.3 ~ 358.0 30.44 ~ 36.53 220.0 ~ 264.0

1-12 S265-WOO Feb. 2005

 GENERAL

8. MAINTENANCE CHECK LIST

Period After
Indication On Hour Meter Purchase
No. Important
1 2
50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 1500 3000
Item year years

1 Engine oil Change € z z z z z z z z

2 Engine oil filter Replace € z z z z
3 Hydraulic oil filter Replace € z z z z
4 Transmission fluid Change z z
5 Front axle case oil Change z z
6 Front axle pivot Adjust z z z z
7 Engine start system Check z z z z z z z z z z z z z z z z
8 Greasing - z z z z z z z z z z z z z z z z
9 Wheel bolt torque Check z z z z z z z z z z z z z z z z
10 Battery condition Check z z z z z z z z
Clean z z z z z z z z
11 Air cleaner element @
Replace z
Check z z z z z z z z
12 Fuel filter element @
Replace z z
13 Fan belt Adjust z z z z z z z z
14 Clutch Adjust z z z z z z z z
15 Brake Adjust z z z z z z z z

Radiator hose and Check z z z z

16
clamp Replace z

Power steering oil Check z z z z

17
line Replace z
Check z z z z z z z z
18 Fuel line @
Replace z
Check z z z z
19 Intake air line
Replace z
20 Toe-in Adjust z z z z
Engine valve
21 Adjust z
clearance

Fuel injection
22 nozzle injection Check z z @
pressure
23 Injection pump Check z @
24 Cooling system Flush z
25 Coolant Change z
26 Fuel system Bleed
Service
27 Fuse Replace as
28 required
Light bulb Replace

S265-WOO Feb. 2005 1-13

CHAPTER 1 LK3054XS

IMPORTANT
• The jobs indicated by € must be done after the first 50 hours of operation.
*1 Air cleaner should be cleaned more often in dusty conditions than in normal conditions.
*2 Every year or every 6 times of cleaning.
*3 Replace only if necessary.
*4 When the battery is used for less than 100 hours per year, check the fluid level annually.
• The items listed above (@ marked) are registered as emission related critical parts by KIOTI in the U.S.EPA
non-road emission regulation. As the engine owner, you are responsible for the performance of the re-
quired maintenance on the engine according to the above instruction.
Please see the Warranty Statement in detail.

1-14 S265-WOO Feb. 2005

 GENERAL

9. CHECK AND MAINTENANCE

9.1 DAILY CHECK

For your own safety and maximum service life of the Walk around inspection
machine, make a thorough daily inspection before op- Look around and under the tractor for such items as
erating the machine to start the engine. loose bolts, trash build-up, oil or coolant leaks, broken
or worn parts.
CAUTION
To avoid personal injury:
• Be sure to check and service the tractor on a flat
place with the engine shut off and the parking
brake “ON”.

A. CHECKING AND REFUELING

Item Specified
28
Fuel tank capacity (7.4 U.S.gal.)

CAUTION
To avoid personal injury:
• Do not smoke while refueling.
• Be sure to stop the engine before refueling.

1. Turn the key switch to “ON”, check the amount of

fuel showing on the fuel gauge.
2. Fill fuel tank when the fuel gauge shows 1/4 or less 265W111A

fuel in the tank.

(1) Fuel Tank Cap
3. Use No.2-Diesel fuel at all temperatures above -
10°C (14°F).

IMPORTANT NOTE:
• Do not permit dirt or trash to get into the fuel • No.2-D is a distillate fuel of lower volatility for en-
system. gines in industrial and heavy mobile service. (SAE
• Be careful not to let the fuel tank become empty, J313 JUN 87)
otherwise air will enter the fuel system, requiring • Grade of Diesel Fuel Oil According to ASTM D975
the fuel system to be bled before next engine start.
• Be careful not to spill during refueling. If a spill
should occur, wipe it off at once. Fuel on the trac-
tor may cause a fire.
• To prevent condensation (water) accumulation in
the fuel tank, fill the tank before parking the trac-
tor overnight.

Flash Point °C (°F) Water and Sediment, Carbon Residue On, Ash, Weight %
Volume % 10 Percent Residuum, %
Min Max Max Max
52 (125) 0.05 0.35 0.01

Distillation Copper
Temperatures, Viscosity Kinematic cSt Viscosity Saybolt, Sulfur, Strip Cetane
°C (°F) 90% Point or mm²/s at 40°C SUS at 100°F Weight % Corrosion Number

Min Max Min Max Min Max Max Max Min

282 (540) 338 (640) 1.9 4.1 32.6 40.1 0.50 No.3 40

S265-WOO Feb. 2005 1-15

CHAPTER 1 LK3054XS

B. CHECKING ENGINE OIL LEVEL

IMPORTANT
• When using an oil of different maker or viscosity
from the previous one, remove all of the old oil.
Never mix two different types of oil.
• Never run engine is the oil level is low.

CAUTION
To avoid personal injury:
• Be sure to stop the engine before checking the oil
level.
265W112A
1. Park the machine on a flat surface.
(1) Oil Inlet
2. Check the engine oil before starting the engine or
5 minutes or more after the engine has stopped. (2) Dipstick
3. To check the oil level, draw out the dipstick, wipe it (A) Oil Level is Acceptable Within this Range
clean, replace it, and draw it out again. Check to
see that the oil level is between the two notches. If
the level is too low, add new oil to the prescribed
level at the oil inlet.
(See “LUBRICANTS” in Maintenance Section)

C. CHECKING COOLANT LEVEL

CAUTION
To avoid personal injury:
• Do not remove the radiator cap while coolant is
hot. When cool, slowly rotate cap to the first stop
and allow ample time for excess pressure to es-
cape before removing the cap completely.

1. Make sure to see that the coolant level is between

the “FULL” and “LOW” marks of recovery tank.
2. When the coolant level drops due to evaporation,
add water only up to the full level.
265W113A
In case of leakage, add anti-freeze and water in the
specified mixing ration up to the full level. (1) Recovery Tank (A) FULL
(See “Flush Cooling System and Changing Cool-
(B) LOW
ant” in every 2 yours maintenance.)

IMPORTANT
• If the radiator cap has to be removed, follow the
caution above and securely retighten the cap.
• Use clean, fresh water and anti-freeze to fill the
recovery tank.
• If water should leak, consult your local KIOTI
Dealer.

1-16 S265-WOO Feb. 2005

 GENERAL

D. CHECKING HEAD LIGHT, HAZARD LIGHT

ETC.
1. Inspect the lights for broken bulbs and lenses.
2. Replace if broken.

E. CHECKING SEAT BELT AND ROPS

1. Always check condition of seat belt and ROPS at-
taching hardware before operating tractor.
2. Replace if damaged.

F. CLEANING GRILL, RADIATOR SCREEN

CAUTION
To avoid personal injury:
• Be sure to stop the engine before removing the
screen.

1. Check the front grill and the side screens to be sure

they are clean of any debris.
2. Detach the screen and eliminate all the foreign
material.

IMPORTANT 265W114A

• Grill and screen must be clean from debris to keep

the engine from overheating and to allow good air (1) Radiator Screen
intake to the air cleaner. (A) DETACH

G. CHECKING BRAKE PEDALS AND CLUTCH

PEDAL
1. Examine the brake and clutch pedals for free travel,
and smooth operation.
2. Adjust if free travel is not within specifications:
(See “Adjusting Clutch and Brake Pedal” in every
100 hours maintenance.)

NOTE:
Brake pedals should be equal when depressed.

H. CHECKING GAUGES, METER AND EASY

CHECKER
1. Examine the instrument panel for broken gauge(s),
meter(s) and Easy Checker lamps.
2. Replace if broken.

S265-WOO Feb. 2005 1-17

CHAPTER 1 LK3054XS

9.2 EVERY 50 HOURS

A. LUBRICATING GREASE FITTINGS

Apply a small amount of multipurpose grease to the following points every 50 hours:
If you operated the machine in extremely wet and muddy conditions, lubricate grease fittings more often.

265W115A 265W119A

(1) Grease Fitting (Front Bracket) (1) Grease Fitting (Rear Bracket)
(2) Grease Fitting (Power Steering Cylinder) (RH, LH)

265W116A 265W120A

(1) Grease Fitting (Brake Pedal Shaft) (1) Grease Fitting (Brake Pedal (RH))
(2) Grease Fitting (Clutch Pedal)

265W117A

(1) Grease Fitting (Lift Rod)

1-18 S265-WOO Feb. 2005

 GENERAL

B. CHECKING WHEEL BOLT TORQUE

CAUTION
To avoid personal injury:
• Never operate tractor with a loose rim, wheel, or
axle.
• Any time bolts and nuts are loosened, retighten
to specified torque.
• Check all bolts and nuts frequently and keep them
tight.

Check wheel bolts and nuts regularly especially when

new. If they are loose, tighten them as follows. 265W121A

(1) Bolt, Nut-M12 (7T)

(2) Bolt, Nut-M16 (7T)

S265-WOO Feb. 2005 1-19

CHAPTER 1 LK3054XS

9.3 EVERY 100 HOURS

A. CHANGING ENGINE OIL

CAUTION
To avoid personal injury:
• Be sure to stop the engine before changing the oil.
• Allow engine to cool down sufficiently, oil can be
hot and can burn.

1. To drain the used oil, remove the drain plug at the

bottom of the engine and drain the oil completely
into the oil pan.
All the used oil can be drained out easily when the
engine is still warm.
265W122A

(1) Oil Inlet (2) Dipstick

(A) Oil Level is Acceptable Within this Range

2. After draining reinstall the drain plug.

3. Fill with the new oil up to the upper notch on the
dipstick.

Item Specified
Oil capacity with filter 6.4
(1.69 U.S.gal.)

265W123A

(1) Drain Plug

B. CHECKING FUEL LINE

1. Check to see that all lines and hose clamps are
tight and not damaged.
2. If hoses and clamps are found worn or damaged,
replace or repair them at once.

NOTE:
• If the fuel line is removed, be sure to properly
bleed the fuel system. (See “Bleeding Fuel Sys-
tem” in as required maintenance)

265W124A

(1) Fuel Lines (2) Clamp Bands

1-20 S265-WOO Feb. 2005

 GENERAL

C. CLEANING AIR CLEANER PRIMARY ELE-

MENT
1. Remove the air cleaner cover and element.
2. Clean the element:
1) When dry dust adheres to the element, blow com-
pressed air from the inside, turning the element.
The compressed air pressure must be below 686
kPa (7 kgf/cm 3, 99 psi).
2) When carbon or oil adheres to the element, soak
the element in detergent for 15 minutes then wash
it several times in water, rinse with clean water
and dry it naturally. After element in fully dried,
inspect inside of the element with a light and
check if it is damaged or not. 265W125A

3. Replace air cleaner element: (1) Element

Once yearly or after every sixth cleaning, whichever
(2) Cover
comes first.
(3) Evacuator Valve
NOTE:
• Check to see if the evacuator valve is blocked
with dust.

IMPORTANT
• The air cleaner uses a dry element, never apply oil.
• Do not run the engine with the filter element
removed.
• Be sure to refit the cover with the arrow © (on the
rear of cover) upright. If the cover is improperly
fitted, evacuator valve will not function and dust
will adhere to the element.
• Do not touch the secondary element except in
cases where replacing is required.
(See “Replacing Air Cleaner Secondary Element”
in Every 1 Year maintenance.)

EVACUATOR VALVE
Open the evacuator valve once a week under ordinary
conditions - or daily when used in a dusty place - to get
rid of large particles of dust and dirt.

S265-WOO Feb. 2005 1-21

CHAPTER 1 LK3054XS

D. ADJUSTING CLUTCH PEDAL

1. Stop the engine and remove the key.
2. Slightly depress the clutch pedal and measure free
travel at top of pedal stroke.
3. If adjustment is needed, loosen the lock nut, re-
move the clevis pin and adjust the rod length within
acceptable limits.
4. Retighten the lock nut and split the cotter pin.

Item Specified
Proper clutch pedal 20 ~ 30 mm
free travel (0.8 ~ 1.2 in.)
on the pedal
265W126A

(1) Clutch Rod (2) Nut

(A) Free Travel

E. ADJUSTING BRAKE PEDAL

CAUTION
To avoid personal injury:
• Stop the engine and chock the wheels before
checking brake pedal.

1. Release the parking brake.

2. Slightly depress the brake pedals and measure free
travel at top of pedal stroke.
3. If adjustment is needed, loosen the lock nut and
turn the turnbuckle to adjust the rod length within
acceptable limits. 265W127A
4. Retighten the lock nut.
(1) Lock Nut (2) Turnbuckle
Item Specified (A) Free Travel
Proper brake pedal free 20 ~ 30 mm (0.8 ~ 1.2 in.)
travel on the pedal.
Keep the free travel in
the right and left brake
pedals equal.

1-22 S265-WOO Feb. 2005

 GENERAL

F. CLEANING FUEL FILTER

IMPORTANT
• If dust and dirt enters the fuel system, the fuel
pump and injection nozzles are subject to prema-
ture wear. To prevent this, be sure to clean the
fuel filter bowl and element periodically.

This job should not be done in the field, but in a clean

place.
1. Close the fuel cock.
2. Unscrew the screw ring and remove the filter bowl,
and rinse the inside with kerosene.
265W128A
3. Take out the element and dip it in kerosene to rinse.
4. After cleaning, reassemble the fuel filter, keeping (1) Fuel Cock (5) Spring
out dust and dirt. (2) Fuel Filter Bowl (6) O-Ring
5. Bleed the fuel system.
(3) O-Ring (7) Filter Bowl
(See “Bleeding Fuel System” in service as required)
(4) Filter Element (8) Screw Ring
(A) Close (B) Open

G. ADJUSTING FAN BELT TENSION

CAUTION
To avoid personal injury:
• Be sure to stop the engine before checking belt
tension.

Item Specified
Proper fan belt tension A deflection of between
8 mm (0.32 in.)
when the belt is pressed
in the middle of the span.

1. Stop the engine and remove the key. 265W129A

2. Apply moderate thumb pressure to belt between

(1) Bolt
pulleys.
(A) Check the Belt Tension
3. If tension is incorrect, loosen the alternator mount-
ing bolts and, using a lever placed between the al- (B) To Tighten
ternator and the engine block, pull the alternator
out until the deflection of the belts falls within ac-
ceptable limits.
4. Replace fan belt if it is damaged.

S265-WOO Feb. 2005 1-23

CHAPTER 1 LK3054XS

H. BATTERY

CAUTION
To avoid personal injury:
• Never remove the vent caps while the engine is
running.
• Keep electrolyte away from eyes, hands and
clothes. If you are spattered with it, wash it away
completely with water immediately and get medi-
cal attention.
• Wear eye protection and rubber gloves when
working around the battery.
265W130A
Mishandling the battery shortens the service life and
adds to maintenance costs. (1) Battery (2) Vent Cap
The original battery is maintenance free, but needs
some servicing.
If the battery is weak, the engine will be difficult to start
and the lights will be dim. It is important to check the
battery periodically.

a . Battery Charging

CAUTION
To avoid personal injury:
• When the battery is being activated, hydrogen and
oxygen gases in the battery are extremely
explosive. Keep open sparks and flames away
from the battery at all times, especially when
charging the battery.
• When charging the battery, ensure the vent caps
are securely in place. (If equipped)
• When disconnecting the cable from the battery,
start with the negative terminal first.
265W131A
• When connecting the cable to the battery, start
with the positive terminal first. (A) Highest Level
• Never check battery change by placing a metal (B) Lowest Level
object across the posts. Use a voltmeter or
hydrometer.

1-24 S265-WOO Feb. 2005

 GENERAL

1. Make sure each electrolyte level is somewhere be-

tween the markings (A) and (B). Add a proper amount
of distilled water up to the highest level as required.
2. The water in the electrolyte evaporates during
recharging. Liquid shortage damages the battery.
Excessive liquid spills over and damages the trac-
tor body.
3. To slow charge the battery, connect the battery posi-
tive terminal to the charger positive terminal and
the negative to the negative, then recharge in the
standard fashion.
4. A boost charge is only for emergencies. It will par-
tially charge the battery at a high rate and in a short
time.
When using a boost-charged battery, it is neces-
sary to recharge the battery as early as possible.
Failure to do this will shorten the battery’s service
life.
5. When the specific gravity of electrolyte is between
1.27 and 1.29 the charging is completed.
6. When exchanging an old battery for a new one, use
battery of equal specification shown in table 1.

b. Table 1

Tractor Battery Capacity at

Volts (v)
model TYPE 20HR (A.H)

CK25(H)/30(H) 80D26R 12 80
DF80R

c. Direction for Storage

1. When storing the tractor for a long period, remove
the battery from tractor, adjust the electrolyte to the
proper level and store in a dry place out of direct
sunlight.
2. The battery self-discharges while it is stored.
Recharge it once every three months in hot sea-
sons and once every six months in cold seasons.

S265-WOO Feb. 2005 1-25

CHAPTER 1 LK3054XS

9.4 EVERY 200 HOURS

A. REPLACING ENGINE OIL FILTER

IMPORTANT
• To prevent serious damage to the engine, use only
a KIOTI genuine filter.

CAUTION
To avoid personal injury:
• Be sure to sop the engine before changing oil fil-
ter cartridge.
• Allow engine to cool down sufficiently, oil can be
hot and can burn.
265W132A

1. Remove the oil filter.

(1) Engine Oil Filter
2. Put a film of clean engine oil on the rubber seal of
the new filter.
3. Tighten the filter quickly until it contacts the mount-
ing surface.
Tighten filter by hand an additional half turn only.
4. After the new filter has been replaced, the engine
oil normally decreases a little. Make sure that the
engine oil does not leak through the seal and be
sure to check the oil level on the dipstick. Then,
replenish the engine oil up to the prescribed level.

1-26 S265-WOO Feb. 2005

 GENERAL

B. REPLACING HYERAULIC OIL FILTER

CAUTION
To avoid personal injury:
• Be sure to stop the engine before changing the oil
filter cartridge.
• Allow engine to cool down sufficiently, oil can be
hot and can burn.

1. Remove the drain plug at the bottom of the trans-

mission case and drain the oil completely into the
oil pan.
2. After draining reinstall the drain plug.
265W133A

(1) Drain Plugs

3. Remove the oil filter.

4. Put a film of clean transmission oil on the rubber
seal of the new filter.
5. Tighten the filter quickly until it contacts the mount-
ing surface.
Tighten the filter by hand an additional half turn only.

265W134A

(1) Hydraulic Oil Filter

6. After the new filter has been replaced, fill with oil up
to the upper line of the gauge.
7. After running the engine for a few minutes, stop it
and check the oil level again, add oil to the pre-
scribed level.
8. Make sure that the transmission fluid doesn’t leak
through the seal.

IMPORTANT
• To prevent serious damage to the hydraulic
system, use only a KIOTI genuine filter.

265W135A

(1) Gauge
(2) Oil Inlet
(A) Oil Level is Acceptable Within this Range

S265-WOO Feb. 2005 1-27

CHAPTER 1 LK3054XS

C. CHECKING RADIATOR HOSE AND CLAMP

Check to see if radiator hoses are properly fixed every
200 hours of operation or six months, whichever comes
first.
1. If hose clamps are loose, or water leaks, tighten
the clamps securely.
2. Check radiator hoses. If hoses are swollen,
hardened, or cracked, replace both the hose and
the related clamps, and tighten securely.
Replace hoses and hose clamps every 2 years or ear-
lier if checked and found that hoses are swollen, hard
ened or cracked.

265W136A

(1) Radiator Hoses (2) Clamp

a . Precaution at Overheating
Take the following actions in the event of engine
“overheating”, an event that occurs when the engine
coolant temperature is equal to or greater than it’s boil-
ing point.
1. Stop the machine operation in a safe place and
keep the engine unloaded idling.
2. Don’t stop the engine suddenly, but stop it after
about 5 minutes of unloaded idling.
3. Keep yourself well away from the machine for an-
other 10 minutes or until the steam has stopped
blowing out of the engine.
4. Allow the engine to cool sufficiently, before servic-
ing the engine. Then follow the manual’s “ Trouble-
shooting” section to find and repair the cause of the
overheating. Do not start the engine again until all
repairs are made.

D. CHECKING POWER STEERING LINE

1. Check to see that all hydraulic lines and hose
clamps are tight and undamaged.
2. If damage is found you should replace the hose or
clamp at once.

265W137A

1-28 S265-WOO Feb. 2005

 GENERAL

E. ADJUSTING TOE-IN
1. Park tractor on a flat surface.
2. Turn the steering wheel so front wheels are in the
straight ahead position.
3. Lower the implement, lock the park brake and stop
the engine.
4. Measure the distance between tire beads at front of
tire, hub height.
5. Measure the distance between tire beads at rear of
tire, hub height.
6. The front distance should be 2 to 8 mm less than
rear distance. If not, adjust the tie rod length.
265W138A

(A) Wheel - to - Wheel Distance at Rear

(B) Wheel - to - Wheel Distance at Front

ADJUSTING PROCEDURE
1. Loosen the lock nut and turn the turnbuckle to ad-
just the rod length until the proper toe-in measure-
ment is obtained.
2. Retighten the lock nut.

265W139A

(1) Tie Rod (2) Lock Nuts

S265-WOO Feb. 2005 1-29

CHAPTER 1 LK3054XS

9.5 EVERY 400 HOURS

A. CHANGING TRANSMISSION FLUID

CAUTION
To avoid personal injury:
• Allow engine to cool down sufficiently, oil can be
hot and can burn.

1. To drain the used oil, remove the drain plug at the

bottom of the transmission case and drain the oil
completely into the oil pan.
2. After draining reinstall the drain plug.
3. Fill with the new KIOTI TF65 fluid up to the upper
line of the gauge.
265W140A
(See “LUBRICANTS” in Maintenance Section)
4. After running the engine for a few minutes, stop it (1) Gauge (2) Oil Filling Plug
and check the oil level again; add oil to prescribed
(A) Oil Level is Acceptable Within this Range
level.

Item Specified
Oil capacity 26
(6.86 U.S.gal.)

IMPORTANT
• Do not operate the tractor immediately after
changing the transmission fluid.
Run the engine at medium speed for a few min-
utes to prevent damage to the transmission.

265W141A

(1) Drain Plugs

B. REPLACING FUEL FILTER ELEMENT

(See “Cleaning fuel filter” in every 100 hours
maintenance.)

1-30 S265-WOO Feb. 2005

 GENERAL

C. CHANGING FRONTAXLE CASE OIL

1. To drain the used oil, remove the right and left drain
pugs and filling plug at the front axle case and drain
the oil completely into the oil pan.
2. After draining reinstall the drain plugs.
3. Remove the oil level check plug.
4. Fill with the new oil up to the check plug port.
(See “LUBRCANTS” in Maintenance Section)
5. After filling reinstall the filling plug and check plug.

Item Specified
Oil capacity 6.0
(1.58 U.S.gal.) 265W142A

(1) Check Plug (3) Drain Plug

(2) Filling Plug

9.6 EVERY 600 HOURS

A. ADJUSTING FRONTAXLE PIVOT

If the front axle pivot pin adjustment is not correct, front
wheel vibration can occur causing vibration in the steer-
ing wheel.

B. ADJUSTING PROCEDURE
Loosen the lock nut, tighten the adjusting screw all the
way, and then loosen the screw by 1/6 turn. Retighten
the lock nut.

265W143A

(1) Adjusting Screw

(2) Lock Nut

9.7 EVERY 800 HOURS

A. ADJUSTING ENGINE VALVE CLEARANCE

Consult your local KIOTI Dealer for this service.

S265-WOO Feb. 2005 1-31

CHAPTER 1 LK3054XS

9.8 EVERY 1 YEAR

A. REPLACING AIR CLEANER ELEMENT

(See “Cleaning Air Cleaner Element” in every 100 hours
maintenance.)

9.9 EVERY 2 YEARS

A. FLUSH COOLING SYSTEM AND CHANGING

COOLANT

IMPORTANT
• Do not start engine without coolant.
• Use clean, fresh water and anti-freeze to fill the
radiator and recovery tank.
• When the anti-freeze is mixed with water, the anti-
freeze mixing ratio must be less than 50 %.
• Securely tighten radiator cap. If the cap is loose
or improperly fitted, water may leak out and the
engine could overheat. 265W144A

(1) Drain Plug

CAUTION
To avoid personal injury:
• Do not remove the radiator cap when the engine
is hot. Loosen cap slightly to the stop. Relieve
any excess pressure before removing cap
completely.

1. Stop the engine and let cool down.

2. To drain the coolant, open the radiator drain plug
and remove radiator cap. The radiator cap must be
removed to completely drain the coolant.
3. After all coolant is drained, close the drain plug.
4. Fill with clean water and cooling system cleaner.
5. Follow directions of the cleaner instruction.
265W145A
6. After flushing, fill with clean water and anti-freeze
until the coolant level is just below the port. (1) Radiator Cap (2) Recovery Tank
7. Fill with coolant up to the “FULL” mark on the recov-
ery tank.
8. Start and operate the engine for few minutes.
9. Stop the engine and let cool.
10. Check the coolant level of recovery tank and add
coolant if necessary.

Item Specified
Coolant capacity 7.2
(1.90 U.S.gal.)

1-32 S265-WOO Feb. 2005

 GENERAL

B. ANTI-FREEZE C. REPLACING RADIATOR HOSE

If cooling water freezes, it can damage the cylinders (WATER PIPES)
and radiator. It is necessary, if the ambient tempera- Replace the hoses and clamps.
ture falls below 0°C (32°F), to remove cooling water
(See “Checking Radiator Hose and Clamp” in every
after operating or to add anti-freeze to it.
200 hours maintenance.)
1. There are tow types of anti-freeze available; use the
permanent type (PT) for this engine.
2. Before adding anti-freeze for the first time, clean D. REPLACING POWER STEERING HOSE
the radiator interior by flushing with fresh water a Replace the hoses and clamps.
few times. (See “Checking power steering line” in every 200 hours
3. The procedure for mixing of water and anti-freeze maintenance.)
differs according to the make of the anti-freeze and
the ambient temperature. Basically it should be re-
ferred to SAE J1034 standard, more specifically also E. REPLACING HST OIL LINE (HST TYPE)
to SAE J814c. Replace the hoses and clamps.
4. Mix the anti-freeze with water, and then fill the radia- (See “Checking HST oil line” in every 200 hours
tor with the mixture. maintenance.)

Vol % Freezing Point Boiling Point*

F. REPLACING FUEL HOSE
Anti-freeze °C °F °C °F
Replace the hoses and clamps.
40 -24 -12 106 222
(See “Checking Fuel line” in every 100 hours
50 -37 -34 108 226 maintenance.)

* At 760 mmHg pressure (atmospheric). A higher boil-

ing point is obtained by using a radiator pressure
cap which permits the development of pressure
within the cooling system.

NOTE:
• SAE J1034 and SAE J814c are industry standards
that necessitate a minimum glycol content in the
concentrated anti-freeze.
• When the cooling water level drops due to
evaporation, add water only. In case of leakage,
add anti-freeze and water in the specified mixing
ratio.
• Anti-freeze absorbs moisture. Keep unused anti-
freeze in a tightly sealed container.
• Do not use radiator cleaning agents when anti-
freeze has been added to the cooling water. (Anti-
freeze contains an anti-corrosive agent, that will
react with the radiator cleaning agent forming
sludge which will affect the engine parts.)

S265-WOO Feb. 2005 1-33

CHAPTER 1 LK3054XS

9.10 SERVICE AS REQUIRED

A. BLEEDING FUEL SYSTEM

Air must be removed:
1. When the fuel filter or lines are removed.
2. When tank is completely empty.
3. After the tractor has not been used for a long period
of time.

Bleeding procedure is as follows:

1. Fill the fuel tank with fuel, and rotate the fuel cock to
the air position.
2. Start the engine and run for about 25 seconds, and
then stop the engine.
3. Rotate the fule cock to open position. 265W146A

(1) Fuel Cock

(A) Close (B) Open (C) Air

B. DRAINING CLUTCH HOUSING WATER

The tractor is equipped with a plug under the clutch
housing.
After operating in rain or snow, or if the tractor has
been washed, water may get into the clutch housing.
If water enters into the clutch housing, remove the plug
and drain the water, then install the plug again.

265W147A

(1) Split Pin Plugs

C. REPLACING LIGHT BULB

1. Head lights and rear combination lights:
Take the bulb out of the light body and replace with
a new one.
2. Other lights:
Detach the lens and replace the bulb.

Light Capacity
1 Head lights 35 W / 35 W
2 Stop lights 21 W
3 Turn signal lights 21 W
4 Work light 21 W
5 Instrument panel light 3.4 W
6 Tail lights 5W

1-34 S265-WOO Feb. 2005

 GENERAL

D. REPLACING FUSE
The tractor electrical system is protected from poten-
tial damage by fuses.
A blown fuse indicates that there is an overload or short
somewhere in the electrical system.
If any of the fuses should blow, replace with a new one
of the same capacity.

IMPORTANT
• Before replacing a blown fuse, determine why the
fuse blew and make any necessary repairs. Fail-
ure to follow this procedure may result in serious
damage to the tractor electrical system. Refer to
the troubleshooting section of this manual or your
local KIOTI Dealer for specific information deal-
ing with electrical problems.

Protected circuit

No. Capacity Contact circuit

1 10A Panel lamp
2 20A Head light / Tail light
3 *20A Stop lamp / Working lamp
4 10A Hazard / Horn
Spare fuse

Item Capacity (A)

Slow Blow Fuse 60 A
265W148A

265W149A

(1) Slow Blow Fuse

S265-WOO Feb. 2005 1-35

CHAPTER 1 LK3054XS

10. TIRES

CAUTION IMPORTANT
To avoid personal injury: • Do not use tires larger than specified.
• Do not attempt to mount a tire. This should be • When you intend to mound different size of tires
done by a qualified person with the proper from equipped ones, consult your dealer about
equipment. front drive gear ratio for details. Excessive wear
• Always maintain the correct tire pressure. of tires may occur due to improper gear ratio.
Do not inflate tires above the recommended pres-
sure shown in the operator’s manual.

10.1 INFLATION PRESSURE

Though the tire pressure is factory-set to the prescribed

level, it naturally drops slowly in the course of time.
Thus, check it everyday and inflate as necessary.

NOTE:
• Maintain the maximum pressure in front tires, if
using a front loader or when equipped with a full
load of front weights.

265W150A

(A) Insufficient (C) Excessive

(B) Standard

Tire sizes Inflation Pressure

Farm 11.2 ~ 24 / 6 PR 179 kPa (1.8 kgf/cm2, 26 psi)

13.6 ~ 16 / 4 PR 97 kPa (1.0 kgf/cm2, 14 psi)

Rear Turf
41 x 14.0 ~ 20 / 4 PR 172 kPa (1.8 kgf/cm2, 25 psi)

IND 15 ~ 19.5 / 6 PR 207 kPa (2.1 kgf/cm2, 30 psi)

Farm 7 ~ 14 / 6 PR 248 kPa (2.5 kgf/cm2, 36 psi)

25 x 8.50 ~ 14 / 4 PR 152 kPa (1.5 kgf/cm2, 22 psi)

Front Turf
25 x 8.50 ~ 15 / 4 PR 207 kPa (2.1 kgf/cm2, 30 psi)

IND 25 x 8.50 ~ 14 / 6 PR 345 kPa (3.5 kgf/cm2, 50 psi)

* IND… for Industrial

1-36 S265-WOO Feb. 2005

 GENERAL

10.2 TREAD

A. FRONT WHEELS
Front tread can not be adjusted.

IMPORTANT
• Do not turn front discs to obtain wider tread.

Tire Tread
7 - 14 1,115 mm
Farm (43.9 in.)
27 x 8.50 - 15 1,161 mm
Turf (45.7 in.)
25 x 8.50 - 14 1,180 mm
265W151A
IND (46.5 in.)
* IND… for Industrial (A) Tread

S265-WOO Feb. 2005 1-37

CHAPTER 1 LK3054XS

B. REAR WHEELS
Rear tread width can be adjusted as shown with the standard equipped tires.
To change the tread width
1. Remove the wheel rim and / or disk mounting bolts.
2. Change the position of the rim and / or disk (right and left) to the desired position, and then tighten the bolts.

Model

1,020 mm 1,060 mm 1,134 mm 1,150 mm 1,268 mm

11.2 - 24 Farm
(40.2 in.) (41.7 in.) (44.7 in.) (45.3 in.) (49.9 in.)

(A) Tread

Model

13.6 - 16 Turf 1,145 mm (45.1 in.)

41 x 14.0 - 20 Turf 1,174 mm (46.2 in.)

15 - 19.5 IND 1,202 mm (47.3 in.)

(A) Tread

IMPORTANT
Always attach tires as shown in the drawings.
• If not attached as illustrated, transmission parts
may be damaged.
• When re-fitting or adjusting a wheel, tighten the
bolts to the following torques then recheck after
driving the tractor 200 m (2219 yards) and there-
after according to service interval.
(See “MAINTENANCE” section)

265W152A

(1) Bolt, Nuts (216 N·m, 22 kgf·m, 159 lbf·ft)

1-38 S265-WOO Feb. 2005

 GENERAL

10.3 BALLAST

A. FRONT BALLAST

CAUTION
To avoid personal injury:
• Additional ballast will be needed for transporting
heavy implements. When the implement is raised,
drive slowly over rough ground, regardless of how
much ballast is used.
• Do not fill the front wheel with liquid to maintain
steering control.

a . Front End Weights

The front end weights can be attached to the bumper.
See your implement operator’s manual for required 265W153A

number of weights or consult your local KIOTI Dealer

to use. (1) Front End Weights
(2) Rear Wheel Weights

IMPORTANT
• Do not overload tires.
• Add no more weight than indicated in chart.

Item Specified
Maximum weight 17 kg x 4 Pieces
(150 lbs.)

B. REAR BALLAST
Add weight to rear wheels if needed to improve traction
or for stability. The amount of rear ballast should be
matched to job and the ballast should be removed when
it is not needed.
The weight should be added to the tractor in the form of
liquid ballast, rear wheel weights or a combination of
both.

a . Rear Wheel Weights (Option)

The rear wheel weights can be attached to the rear
wheel.
See your implement operator’s manual for required
number of weights or consult your local KIOTI Dealer
to use.

IMPORTANT
• Do not overload tires.
• Add no more weight than indicated in chart.

Item Specified
Maximum weight per 25 kg x 6 Pieces
wheel (331 lbs.)

S265-WOO Feb. 2005 1-39

CHAPTER 1 LK3054XS

10.4 TRAVELING SPEED

* At rated engine rpm with standard tires.

km/h (mile/h) km/h (mile/h)
Shuttle Hi-Lo Main LK3054XS Shuttle Hi-Lo Main LK3054XS
1 1.36 (0.84) 1 1.24 (0.77)
2 1.89 (1.17) 2 1.72 (1.06)
Low Low
3 2.68 (1.66) 3 2.44 (1.51)

Reverse
Forward

4 4.34 (2.69) 4 3.96 (2.46)

1 6.34 (3.93) 1 5.78 (3.59)
2 8.79 (5.46) 2 8.02 (4.98)
High High
3 12.49 (7.76) 3 11.39 (7.07)
4 19.50 (12.11) 4 17.78 (11.04)

1-40 S265-WOO Feb. 2005

 GENERAL

11. IMPLEMENT LIMITATIONS

The KIOTI tractor has been thoroughly tested for proper performance with implements sold or approved by KIOTI.
Use with implements which are not sold or approved by KIOTI and which exceed the maximum specifications
listed below, or which are otherwise unfit for use with the KIOTI tractor may result in malfunctions or failures of the
tractor, damage to other property and injury to the operator or others. [Any malfunctions or failures of the tractor
resulting from use with improper implements are not covered by the warranty.]

Item Tread (max. width) Lifting capacity max.

loading weight
Model Front Rear (24 in. aft of hitch)

LK3054XS 1,115 mm (43.9 in.) 1,268 mm (49.9 in.) 975 kg (2,149 lbs.)

Item Actual figures Trailer loading weight

W3
Model Implement weight W1 and / or size Max. Drawbar Load W2 Max. capacity

LK3054XS As in the following list 500 kg (1,102 lbs.) 1,500 kg (3,300 lbs.)

Lifting capacity max. loading weight ......... The max. allowable load which can be put on the 24 in. aft of hitch : W0
Implement weight ....................................... The implement’s weight which can be put on the lower link : W 1
Max. drawbar load ....................................... W2
Trailer loading weight ................................ The max. loading weight for trailer (without trailer’s weight) : W 3

265W154A

NOTE:
Implement size may very depending on soil operating conditions.

Implement Remarks LK3054XS Remarks

Loader Max. Bucket width mm (in.) 1,524 (60)
Do not use 3 point
Backhoe with sub frame Max. Diging depth mm (ft, in.) 2,280 (7.5, 89.8) and below
hitch backhoe
Rear Mower Max. Cutting width mm (in.) 1,524 (60) and below
Tiller Max. Cutting width mm (in.) 1,397 (55) and below
Rear Blade Max. Cutting width mm (in.) 1,829 (72) and below
Rotary Cutter Max. Cutting width mm (in.) 1,829 (72) and below
Aerator Max. Width mm (in.) 1,524 (60) and below
Landscape Rakes Max. Width mm (in.) 2,134 (84) and below

S265-WOO Feb. 2005 1-41