Single Sided Tapes Maskin Academy

Download as pdf or txt
Download as pdf or txt
You are on page 1of 44

Masking Academy

Advanced Modular Training for


Specialized Single Sided Tapes
with Masking Focus

3M Industrial Tapes 2021


© 3M 2020. All Rights Reserved. 3M Confidential.
Masking Academy
Overview

• Interactive Training Session


for specialized single sided and masking tapes

• Target Group? Distributor und Converter (Sales, Application Engineering, Marketing)


• Location? at the customer
• Content? 3M tape overview
General and segment specific product trainings
Demos &hands on training
Applications and best practices
• Modules? Metalworking, Automotive, Aerospace, and appliance segments
• Trainer? Advanced 3M Application Engineer

© 3M 2020. All Rights Reserved. 3M Confidential. 2


Masking Academy
Overview

• Salesforce Campaign:
The SFDC campaign is ‘IATD-2003-EMEA-GLC-MUL-MaskingAcademy-A’
This campaign is a ‘child’ campaign of the Assembly Solution campaign.
In this Campaign all contacts and opportunities should be linked

© 3M 2020. All Rights Reserved. 3M Confidential. 3


Single Sided Tapes Academy
Content: Metalworking

• Basics Topics:
• Go-To Products and Alternatives • Anodization Masking
• Demo-Kit • Electroplate Masking
• Lead Applications • Powder Coat Masking
• Finding Opportunities • Liquid Paint Masking
• Value proposition vs. competition • Machining & Shop Handling
• Coil Tabbing, Splicing and Edge Protection &
Packaging
• Safety & Floor Marking Tapes

© 3M 2020. All Rights Reserved. 3M Confidential. 4


Where can you win with tapes and adhesives?

Metal Processing Metal Surface Treatment Bonding and Assembly


Processing raw or recycled metals Coating or treating the surface of the metal Building and joining of metal structures
Cast houses, rolling mills & splicing to provide a protective or decorative layer.
machines. Can be done at specialist coaters or at the USE 3M BONDING TAPES & ADHESIVES !
Securing metal parts in place to protect OEM:
materials and workers. Aerospace, Automotive, Appliance, General
Industry……..
• Panel to Frame bonding of metal to dissimilar
• Bundling • Electroplating
materials
• Coil Tabbing • Anodizing
• Small Joint bonding
• Temporary Holding • Powder Coating
• Painting
• Plasma Spray

©©3M 2020. All


3M Company Rights
2017. Reserved.
All Rights 3M3M
Reserved. Confidential.
Confidential. 5
Main Applications in Metal Surface Treatment

Metal Surface Treatment Anodizing


Coating or treating the surface
of the metal to provide a
protective or decorative layer
Electroplating
• Anodizing
• Electroplating
• Plasma Spray
• Powder Coating
• Liquid Paint Plasma Spray
• Shot blasting/Sand blast

Powder Coating

Liquid Paint

© 3M 2020. All Rights Reserved. 3M Confidential. 6


High Strength Tapes in
metalworking
• Bundling
• Coil Tabbing
• Splicing
• Roll starting
• Edge protection

© 3M 2020. All Rights Reserved. 3M Confidential. 7


Where do we have opportunity for Bundling?
Opportunity for wire, rebar, rode, pipe, ladder, tube, bar, structural shapes

©©3M
3M2020.
2020. All Rights Reserved.
Reserved. 3M
3MConfidential.
Confidential.
Core Starting
Holding the start of the metal coil to the core
Tape helps to keep the metal straight and secure to prevent
metal from buckling.
Prevents core from slipping and spinning.

Product or process replaced (competition):


▪ Double coated tape
▪ Indirect solutions
HST Benefits and advantages to the customer:

Cost Saving Speed Strength Adhesion


Less waste No need Metals are Substrates
as there is a for heavy are often
reduced risk additional oily
of damaging tools or
the coil. operators

© 3M 2020. All Rights Reserved. 3M Confidential. 9


Coil tabbing
Holding the outer layer of the metal coil to close the coil and to
prevent it unraveling.
Tape is applied horizontally across the lap of a sheet metal coil
and vertically to keep the coil securely closed.
Product or process replaced (competition):
▪ Metal banding
▪ Plastic strapping
▪ Other filament tapes
HST Benefits and advantages to the customer:

Safety Cost Saving Speed Strength Adhesion


Safer to use the Less waste as No need for Metals are Substrates
tape than any there is a additional heavy are often
indirect reduced risk of tools or oily
competition damaging the operators
coil.

Nick and Scratch Impact Resistance


Resistance Coils experience
Metals are sharp shifting and stacking
© 3M 2020. All Rights Reserved. 3M Confidential. 10
Edge Protection & Packaging
Temporary edge protection of the coils or metal sheets
packaging increase confidence and security during shipment
Cut resistance and high shear strength required to protect
workers from sharp edges

Product or process replaced (competition):


▪ Other filament tapes
▪ Indirect competition

HST Benefits and advantages to the customer:

Safety Strength Cut Adhesion Impact Resistance


Safer to use Metals are Resistanc Substrates Coils experience
the tape than heavy e are often shifting and
indirect Metals are oily stacking
competition sharp

© 3M 2020. All Rights Reserved. 3M Confidential. 11


Splicing
Temporary, simple overlap & butt splices on the metal sheets.
High initial adhesion tack and shear strength are needed to
firmly hold the metal and to prevent potential splitting while
the machine runs at higher speed.

Product or process replaced (competition):


▪ Double coated tape
▪ Liquid adhesive
▪ Spot welding

HST Benefits and advantages to the customer:

Cost Saving Speed Strength Adhesion


Less waste as No need for Metals are Substrates
there is a additional heavy are often
reduced risk of tools or oily
damaging the operators
coil.
© 3M 2020. All Rights Reserved. 3M Confidential. 12
Other Metalworking Applications
Long Term Metal Protection

7070UV
Industrial Protective Film
Strong protection:
Outdoor/Indoor
UV – Rain -Heat
Abrasion - Impact
Decreases warranty claims Decreases warranty claims
Increases end-user satisfaction Increases end-user satisfaction
Decreases quality rejects Decreases quality rejects
Protects for additional profit for
• Potential Potential for additional profit for
• Metal
add-on finishes
option add-on option
• Paint
• Graphics
• Labels
• Decreases warranty claims
• Increases end-user satisfaction
• Decreases quality rejects
• Potential for additional profit for add-on option

© 3M 2020. All Rights Reserved. 3M Confidential.


IPF Kit
Other Metalworking Applications
Safety & Floor Marking Tapes

764, 766, 767 971, 471, 5702


Pipes Long Term Floors
Walls Stairs
Short Term Floors
Equipment

Anywhere you want clean removal


Best for curves
Economical Choice Superior abrasion resistance and durability

©©3M
3M2020.
2017. All Rights Reserved.
Reserved. 3M
3MConfidential.
Confidential.Internal use only.
Single Sided Tapes Academy
Content: Automotive

• Basics Topics:
• Go-To Products and Alternatives • Buzz, Squeak, & Rattle Reduction
• Demo-Kit • Heat Protection & Light Reflection
• Lead Applications • Paint Masking for Two-Tone Vehicles
• Finding Opportunities and Plastic Parts
• Value proposition vs. competition • Reinforcing
• In-process Protection
• Special Applications
• Floor & Safety Marking

© 3M 2020. All Rights Reserved. 3M Confidential. 15


Where can you win with tapes?

Noise & Vibration Heat Protection & Part reinforcement In-process Masking
Control Light Reflection and Protection
Unwanted noise in the instrument Parts of the car must be Despite careful design, some During painting, assembly and
panel, door panel, and headliner protected from heat and/ or parts are found to need addition transport, parts must be
is often caused by surfaces vibration during operation. In re-enforcement from heat, protected or temporary hold
rubbing together or shifting some cases, both heat protection puncture, or stress.
during driving. and light reflection are required.

Tapes play a variety of roles in


Tapes play a variety of roles in Tapes play a variety of roles in Tapes play a variety of roles in
applications:
applications: applications: applications:
• Paint Masking
• Buzz • Heat protection • Reinforcement
• Transportation Protection
• Squeak • Light Reflection
• Assembly Protection
• Rattle

© 3M 2020. All Rights Reserved. 3M Confidential.


© 3M 2020. All Rights Reserved. 3M Confidential.
BSR – a Quick Illustration in One Application
Application Description: Reducing squeak and rattle noises caused by surface-to-surface
rubbing of hood hinge.

Key Application Requirements:


Abrasion and wear resistant ; anti-stick, low coefficient of friction properties ; must meet interior
automotive component specification

Benefits/Advantages To Customer
Noise reduction: these transparent Ultra High Molecular Polyethylene (UHMW-PE) tapes have a low
coefficient of friction and excellent abrasion resistance, making them effective solutions for many
noise and vibration problems
© 3M 2020. All Rights Reserved. 3M Confidential. 17
© 3M 2020. All Rights Reserved. 3M Confidential.
Example Heat Protection and Light Reflection Applications
Won by 3M™ Specialty Tape Solutions
Wire harness thermal and
abrasion protection
Vacuum tube thermal
protection

Valve cover heat shield


(particularly in turbo applications)

Light enhancement in
headlights

EGR tube thermal insulation


(increases efficiency) Brake line heat shield

© 3M 2020. All Rights Reserved. 3M Confidential. 18


© 3M 2020. All Rights Reserved. 3M Confidential.
Example Heat Protection and Light Reflection Applications
Won by 3M™ Specialty Tape Solutions
Wire harness thermal and
abrasion protection
Vacuum tube thermal
protection

Valve cover heat shield


(particularly in turbo applications)

Light enhancement in
headlights

EGR tube thermal insulation


(increases efficiency) Brake line heat shield

© 3M 2020. All Rights Reserved. 3M Confidential. 19


© 3M 2020. All Rights Reserved. 3M Confidential.
Example Reinforcing Applications
Won by 3M™ Specialty Tape Solutions

Dash trim plastic tab reinforcement to


prevent breakage during installation

Prevent disintegration of airbag


covers upon airbag deployment

© 3M 2020. All Rights Reserved. 3M Confidential. 20


© 3M 2020. All Rights Reserved. 3M Confidential.
Other Applications
Safety & Floor Marking Tapes

764, 766, 767 971, 471, 5702


Pipes Long Term Floors
Walls Stairs
Short Term Floors
Equipment

Anywhere you want clean removal


Best for curves
Economical Choice Superior abrasion resistance and durability

©©3M
3M2020.
2017. All Rights Reserved.
Reserved. 3M
3MConfidential.
Confidential.Internal use only.
Single Sided Tapes Academy
Content: Aerospace

• Basics Topics:
• Go-To Products and Alternatives • Electroplading
• Demo-Kit • Anodizing
• Lead Applications • Composite Bonding
• Finding Opportunities • Painting & Coating Masking
• Value proposition vs. competition • Tapes for Machining & Shop Handling
• Temporary Protection During Storage &
Transportation
• Heat Protection
• Floor & Safety Marking

© 3M 2020. All Rights Reserved. 3M Confidential. 22


Where can you win with tapes?

Metal Surface Treatment Composite Bonding Temporary Protection


Coating or treating the surface of the Tapes play a variety of roles in Protecting parts and assemblies during
metal to provide a protective or composite bonding applications: movement within a facility or
decorative layer. transporting them domestically or
globally. Temporary protection during
• Protect tools and molds
short or extended periods of storage.
• Electroplating • Hold/attach bagging materials and wires
• Anodizing • Mask bond lines and remove flash during
• Powder Coating the autoclave cycle • Storage Protection

• Painting • Transportation Protection

© 3M 2020. All Rights Reserved. 3M Confidential. 23


© 3M 2020. All Rights Reserved. 3M Confidential.
Powder Coating – the Basics
What is Powder Coating?
A dry powder sprayed onto an electrostatically charged metal part.
The part is then cured at temperature 180-200C or greater for a typical bake cycle of 5-30 minutes.
Areas on the part that aren’t intended to receive coating are masked off, usually with a tape or silicone plug.

How Does it Work?


Powder coatings are based on polymer resin systems, combined with curatives, pigments, leveling agents, flow modifiers, and other
additives. These ingredients are melt mixed, cooled, and ground into a uniform powder similar to baking flour.
A process called electrostatic spray deposition (ESD) is typically used to achieve the application of the powder coating to a metal substrate. This
application method uses a spray gun, which applies an electrostatic charge to the powder particles, which are then attracted to the grounded
part.
After application of the powder coating, the parts enter a curing oven where, with the addition of heat, the coating chemically reacts to produce
long molecular chains, resulting in high cross-link density. These molecular chains are very resistant to breakdown. This type of application is the
most common method of applying powders. No matter which application process is utilized, powder coatings are easy to use, environmentally
friendly, cost effective, and tough!* *Source: Powder Coating Institute

Clean/Pre- Mask Powder Curing


treat Part Coat Oven

© 3M 2020. All Rights Reserved. 3M Confidential.


© 3M 2020. All Rights Reserved. 3M Confidential. *
Where is it Used? ELECTRICAL GARDEN ARCHITECTURAL AUTOMOTIVE &
TRANSPORTATION
GENERAL METAL •Primers
•Wheels
•Bumpers
•Window trims
•Door handles
•Windshield wipers
•Steering wheels
•Radiators
•Suspension systems
•Oil/air filters
•Shock absorbers
Powder Coated parts are used in virtually every industry – applied either at the OEM or a Specialist Coater•Valve covers
HVAC •Brake assemblies
APPLIANCE •Luggage racks
•Mirror brackets
•Ashtrays
•Truck seat frames
FUNCTIONAL •Battery trays
•Chassis

© 3M 2020. All Rights Reserved. 3M Confidential.


© 3M 2020. All Rights Reserved. 3M Confidential.
Composite Process
High performance tapes must securely hold a variety of
materials, and withstand elevated temperatures and
pressures. Clean removal from tools and parts is critical.

Tool/Mold Lay-up Process Bagging Autoclave De-Bagging


Preparation Process Process Process
➢ Mask parameter ➢ Use 3M ➢ Use 3M ➢ Up to 24 hour ➢ 3M Polyester
with 3M Polyester tape Polyester cure cycles at tape 875/876
Masking tape 875/876 to hold 875/876 tape to 177°C removes easily
➢ Hold the release down corners tape down and cleanly with
film with 3M ➢ Use 3M material outside no residue post
Polyester Tape Polyester tape of bag processing
875/876 875/876 to hold
film down where
air couples get
attached
➢ Use 3M
Polyester
875/876 to hold
down wires
© 3M 2020. All Rights Reserved. 3M Confidential. 26
26
© 3M 2020. All Rights Reserved. 3M Confidential.
3M Products for Both Contact & Non-Contact Use

Contact Use: Approved for use in direct Non-Contact Use: Approved for use as aids to
contact with the part lay-up (delivered process but shall not contact the deliverable materials
materials) inside the trim line prior to inside the trim line prior to cure. Non-contact use
completion of cure processing aid materials may contact cured
deliverable materials.

Mold Release Flashbreaker Holding -Inside Bag Holding - Outside Bag


Contact Use Contact Use Non-Contact Use Non-Contact Use

Lining entire mold or Control excess flash or Securely hold/position Securely hold/position
covering cracks, crevasses, material squeezed out laminate plys, release liners, bagging materials and
or imperfections on mold around edges at butt bagging materials and thermocouple wires
surface allowing parts to splices and at ends of thermocouple wires
remove cleanly from mold assembly
© 3M 2020. All Rights Reserved. 3M Confidential. 27
© 3M 2020. All Rights Reserved. 3M Confidential.
Temporary Protection of Surfaces
Temporary protection of parts and assemblies during movement within a facility or transporting them
domestically or globally
Temporary protection during short or extended periods of storage

Type V: Storage Protection


Class 1: Indoor Heated (49°C Maximum)
Class 2: Indoor Heated or Outdoor Covered
Class 3: Outdoor uncovered

Type VI: Transportation Protection:


Class 1: Transportation within one plant
Class 2: Transportation up to 120 km
Class 3: Transportation over 120 km

Broad range of solutions including good UV & Temperature performance with Clean removal for
extended periods of time
© 3M 2020. All Rights Reserved. 3M Confidential. 28
28
© 3M 2020. All Rights Reserved. 3M Confidential.
9

Heat Protection– 3M Solutions

3M™ High Temperature


Aluminum Foil/Glass Cloth Tape
363
Temperature
-54°C to +316°C
Resistance

Conformability

Silicone
Adhesive
Adheres to may surfaces
including silicone
Aluminum Foil / Glass Cloth

Backing High Tensile Strength –


Puncture, Fracture and Tear
Resistance

Flame Retardant - F.A.R


Specifications
25.853(a)

Ideal for heat protection of


Best Use
delicate parts

© 3M 2020. All Rights Reserved. 3M Confidential.


© 3M 2020. All Rights Reserved. 3M Confidential.
0

Heat Protection– 3M Solutions

3M™ High Temperature


Aluminum Foil/Glass Cloth Tape
363
Temperature
-54°C to +316°C
Resistance

Conformability

Silicone
Adhesive
Adheres to may surfaces
including silicone
Aluminum Foil / Glass Cloth

Backing High Tensile Strength –


Puncture, Fracture and Tear
Resistance

Flame Retardant - F.A.R


Specifications
25.853(a)

Ideal for heat protection of


Best Use
delicate parts

© 3M 2020. All Rights Reserved. 3M Confidential.


© 3M 2020. All Rights Reserved. 3M Confidential.
Other Applications
Safety & Floor Marking Tapes

764, 766, 767 971, 471, 5702


Pipes Long Term Floors
Walls Stairs
Short Term Floors
Equipment

Anywhere you want clean removal


Best for curves
Economical Choice Superior abrasion resistance and durability

© 3M 2020. All Rights Reserved. 3M Confidential.


© 3M 2020. All Rights Reserved. 3M Confidential.
Single Sided Tapes Academy
Content: Appliance

• Basics Topics:
• Go-To Products and Alternatives • Energy Effiziency
• Demo-Kit • Heat Protection
• Lead Applications • Foaming/ Insulation Processing
• Finding Opportunities • Squeak/ Friction Reduction
• Value proposition vs. competition • Vibration Sound Damping
• Holding
• Permanent Surface Protection
• Foor & Safety Marking

© 3M 2020. All Rights Reserved. 3M Confidential. 32


What makes up the market?
We focus on “White Goods.”
Larger products such as washing machines, dish washers, clothes dryers, refrigerators, microwave ovens and
stoves

© 3M 2020. All Rights Reserved. 3M Confidential. 33


Energy Efficiency– the basics

D A
D Evaporator Compressor
“Cold production” Pressure
C Liquid > Gas 10 ATM ~ 41°C

Our tapes can be used to


attach the condenser coils
or evaporator coils
B
C
Capillary Tube B
A Decreased Condenser
pressure and
temperature Gas > Liquid
1,6 ATM ~ -19°C
• high pressure (high temperature) = red part
• low pressure (low temperature) = blue part
© 3M 2020. All Rights Reserved. 3M Confidential.
Appliance - Coil Attachment
Model designs of
refrigerators and freezers
will vary.

Where we see much of


this coil design is in
commercial types of
freezers.

© 3M 2020. All Rights Reserved. 3M Confidential.


Appliance– Lighting Efficiency

Foil tapes reflect light very well.


They can be used to maximize efficiency, essentially
“brightening” the light source while also protecting any
plastic housing from heat.
Go-to tapes for this application are 425 which has UL
ratings. For extra heat protection from it’s thick
backing, 425 is a good choice.
For an economical option, you
can try 431 and 1436
which are thinner.

© 3M 2020. All Rights Reserved. 3M Confidential.


Appliance Hot Spots
Appliances have a variety of areas where heat can become an issue

Ovens Dishwashers Water Heaters

© 3M 2020. All Rights Reserved. 3M Confidential. 37


Foaming/Insulation – 3M Solutions

3M™ Vent Tape 394 3M™ Vent Tape 3294

Adhesive Acrylic Strip Coated Acrylic

Initial Adhesion

Backing Non-Woven Fibre Rayon

Allows Gas to escape


while preventing foam
escaping

Hole Plugging in Hole Plugging in


Refrigeration Foaming Refrigeration Foaming
Best Use
where higher adhesion is where higher outgassing is
needed required

© 3M 2020. All Rights Reserved. 3M Confidential.


Appliance Friction/Squeak Reduction
Drawer

Surfaces can rub together causing


excessive wear, noise or poor
functionality

Drawer slides in refrigerators and


freezers is a common application.
The drawers sit directly on the inner skin
of the fridge.
The surfaces are not designed for
smooth sliding.
Applying 3M 5421 UHMW Tape
reduces the friction between the
surfaces improving the drawer
functionality.

© 3M 2020. All Rights Reserved. 3M Confidential. 39


Appliance Friction/Squeak Reduction
Lids and Doors

Reducing the friction between the door and


the housing by applying 5421 helped reduce
the noise when opening and closing the door

© 3M 2020. All Rights Reserved. 3M Confidential. 40


Appliance Vibration Sound
Damping
Drum, oven hood

Vibration noise, is usually found in


areas with large sections of metal.
A common application is in the drum
area of a clothes dryer or in the oven
hood assembly.
The metal drum spins and clothing
inside hits the inner walls. Applying
our 2552 tape to the drum helps to
reduce the noise and makes the
appliance operate more quietly.

© 3M 2020. All Rights Reserved. 3M Confidential.


Appliance Temporary Holding
It’s necessary to hold appliance parts in place during shipping from factory to end-user to avoid damage. This includes:
▪ Securing racks, shelves, drawers and doors
▪ Holding power cords, packaging materials, spacers and corner boards
▪ Bundling loose parts

© 3M 2020. All Rights Reserved. 3M Confidential. 42


Other Applications
Long Term Metal Protection

7070UV
Industrial Protective Film
Strong protection:
Outdoor/Indoor
UV – Rain -Heat
Abrasion - Impact
Decreases warranty claims Decreases warranty claims
Increases end-user satisfaction Increases end-user satisfaction
Decreases quality rejects Decreases quality rejects
Protects for additional profit for
• Potential Potential for additional profit for
• Metal
add-on finishes
option add-on option
• Paint
• Graphics
• Labels
• Decreases warranty claims
• Increases end-user satisfaction
• Decreases quality rejects
• Potential for additional profit for add-on option

© 3M 2020. All Rights Reserved. 3M Confidential.


IPF Kit
© 3M 2020. All Rights Reserved. 3M Confidential.
Other Applications
Safety & Floor Marking Tapes

764, 766, 767 971, 471, 5702


Pipes Long Term Floors
Walls Stairs
Short Term Floors
Equipment

Anywhere you want clean removal


Best for curves
Economical Choice Superior abrasion resistance and durability

© 3M 2020. All Rights Reserved. 3M Confidential. 44


© 3M 2020. All Rights Reserved. 3M Confidential.

You might also like