Technical Manual

SPLIT SYSTEM AIR CONDITIONER

50 Hz

A i r C o n d i t i o n e r s
 CAL
CONTENTS
page
A. PREFACE P-1

1. CAL LINE GENERAL DESCRIPTION 1-1

1.1 Product Options 1-1
1.3 Technical data table 1-2
Specifications for CAL (CASSETTE) 50Hz Models 1-2
1.4 Standards Compliance and Agency License Listings 1-3
1.5 Bar-code system 1-6

2. WIRING & REFRIGERATION CYCLE DIAGRAMS, CAPACITY &

PRESSURE CHARTS2-1
2.1 Using CAL Model Air-Conditioner Cooling and Heating Capacity Curves 2-2
2.1.1 Cooling and Heating Capacity Curves CAL 18 2-2
2.1.2 Cooling and Heating Capacity Curves CAL 24 2-3
2.1.3 Cooling and Heating Capacity Curves CAL 36 2-4
2.1.4 Cooling and Heating Capacity Curves CAL 363 2-5
2.1.5 Cooling and Heating Capacity Curves CAL 483 2-6
2.1.6 System Performance Charts CAL 18 2-7
2.1.7 System Performance Charts CAL 24 2-8
2.1.8 System Performance Charts CAL 36 2-9
2.1.9 System Performance Charts CAL 363 2-10
2.1.10 System Performance Charts CAL 483 2-11

2.2 REFRIGERATION CYCLE 2-12

2.2.1 Refrigeration Cycle CAL 18 2-12
2.2.2 Refrigeration Cycle CAL 24 2-13
2.2.2.1Refrigeration Cycle CAL 24 (Effective from S/N1149052338) 2-14
2.2.3 Refrigeration Cycle CAL 36 2-15
2.2.3.1Refrigeration Cycle CAL 36 (Effective from S/N1149044026) 2-16
2.2.5 Refrigeration Cycle CAL 363 2-17
2.2.6 Refrigeration Cycle CAL 483 2-18

2.3 CASSETE - Low Profile In-Ceiling Unit 2-19

JULY 2000 5130-26135-86

Bill of Material 2-26

PCB Placement 2-27

2.4 Electrical & wiring Diagram 2-28

2.4.1 CAL 18 / CAL 24 / CAL 36 1PH 2-28
2.4.2 CAL 363 / CAL 483 3 PH 2-29

1--1 I
 CAL

A . Preface

INTRODUCTION
The Service Manual for CAL model split air-conditioners provides comprehensive technical
documentation for the equipment.

This manual contains information intended for a variety of uses and is intended for
application engineers, architects, designers and various level service and installation
personnel.

This manual includes information on the optional features offered by the CAL series. In
addition, it includes general information for service personnel on split air-conditioners,
electrical wiring diagrams, refrigeration cycle diagrams and cooling & heating capacity
curves for the various series models.

Created by:
JULY 2000 5130-26135-86

Alex LIBERMAN
Technical Support
International Marketing

AlexL@Tadiran-Appl.co.il

Tadiran reserves the right to change product specifications without prior notice.

1-0P-1
 CAL

1. CAL LINE GENERAL DESCRIPTION

1.1 Product Options

Line: CAL
Characteristics: Mini-Central

50Hz Models:

Options
50Hz Models C H
1 PHASE CAL 18 ✔ ✔
CAL 24 ✔ ✔
CAL 36 ✔ ✔
3 PHASE CAL 363 ✔ ✔
CAL 483 ✔ ✔

H - Heating and Cooling by heat pump. - Non Exist

C - Cooling only (No heat pump).
✔ - Exist
JULY 2000 5130-26135-86

1-11-1
 CAL

1.2 Nameplate Information

Technical information for a specific unit appears on the unit nameplate,
which is attached to the indoor and/or the outdoor units.
(See Figure 1-1: Typical Technical Data Nameplate for 50Hz models).

The 50Hz models Nameplate includes the following information:

MODEL Air-conditioner (A/C) model name.

CLIMATE CLASS Type of climate for which the unit was designated - classified by:
Class A (standard) or Class B (desert conditions < 52°C.)
VOLT/PHASE/Hz A/C power supply, for example: 230/1/50 = 230V/1ph/50Hz.
COS (ϕ) Power factor for the unit.
FUSE Required fuse size (Amp.)
CAPACITORS [ µ F] All capacitor values according to this sequence (Compressor
capacitor / Outdoor motor capacitor / Indoor motor capacitor).
REFRIGERANT R-22 [gr] Quantity of refrigerant charge (for 8 m piping length).
COMPRESSOR Type and Catalogue No. of compressor.
CAPACITY BTU/H Cooling and Heating capacity in Btu/h according to ISO 5151
standard (1000Btu/h=293W).
CAPACITY W Cooling and Heating capacity in Watts (1000W=3,413Btu/h).
INPUT POWER Power consumption in cooling and heating modes (Watts).
AMPER Current consumption in cooling and heating modes (Amp.).
SERIAL NO. Unit serial number (normally blank, since Bar Code system is
used).
JULY 2000 5130-26135-86

1-21-2
 CAL
1 . 3 Technical data table
Specifications for CAL (CASSETTE) 50Hz Models
Model 50Hz CAL-18H CAL-24H CAL-36H CAL-48H
Cooling Capacity Btu/h 20,000 26,000 34,000 45,000
Kcal/h 5,050 6,560 8,580 11,360
(Watt) (5,860) (7,620) (9,960) (13,190)
Heating Capacity Btu/h 21,000 27,000 34,000 45,500
Kcal/h 5,300 6,820 8,580 11,490
(Watt) (6,150) (7,910) (9,960) (13,330)
Power Consumption Cooling Watt 2,050 2,610 3,780 4,790
Power Consumption Heating Watt 2,120 2,640 3,110 4,440
Operating Current Amp. - 1ph 9.4 / 9.7 12.0 / 12.1 17.4 / 14.3
(Cooling/Heating) - 3ph 7.9,6.2,6.2/7.5,5.8,5.8 8.8,7.2,7.2/8.7,7.0,7.0
EER – Energy Efficiency Ratio Cool 9.8 10.0 9.0 9.0
COP– Coefficient Of Heat 2.9 3.0 3.2 3.0
Performance
Moisture Removal l/h 2.2 2.4 3.2 5.2
Power Supply (Volt/Hz/ph) 1Ph 220/240V 50Hz 1ph 220/240V, 50Hz, 1ph -
3Ph - 380/415V, 50Hz, 3ph 380/415V, 50Hz, 3ph
Power Factor j 0.92 0.95 0.95 (0.92 - 3Ph) 0.92
Refrigerant Lines f - Inch 1/4" - 1/2" 1/4" - 5/8" 3/8" - 3/4" 3/8" - 3/4"
Maximum Piping Length m (ft) 30 (98')
Maximum Height Difference m (ft) 15 (49')
Time Delay Fuse - 1ph Amp. 16 16 25 -
- 3ph - - 3 ¥ 10 3 ¥ 16
Control Mode I.R. Remote Control / Auto.
Temperature Control Microcomputer
A/C Options: C / H / HDE (drain pan available for all models)
Indoor Unit 50Hz CAL-I18H CAL-I24H CAL-I36H CAL-I48H
Front Panel Color White
Air Filter 1 Removable/Washable Filter 2 Removable/Washable Filters
Unit Dimensions (HxLxD) mm 575 ¥ 575 ¥ 295 1,175 ¥ 575 ¥ 295
in 22 5/8 ¥ 22 5/8 ¥ 11 5/8 46 1/4 ¥ 22 5/8 ¥ 11 5/8
Grill Dimensions (HxLxD) mm 720 ¥ 720 ¥ 30 1,320 ¥ 720 ¥ 30
in 28 11/32 ¥ 28 11/32 ¥ 1 3/16 51 31/32 ¥ 28 11/32 ¥ 1 3/16
Air Flow m3/h 790 / 700 / 620 970 / 725 / 650 1,630 / 1,325 / 1,180 1,830 / 1,480 / 1,070
(Turbo/High/Low) cfm 465 / 410 / 365 570 / 425 / 380 960 / 780 / 695 1,075 / 870 / 630
Noise Level dBA 43 / 39 / 35 49 / 42 / 39 46 / 40 / 34 53 / 46 / 39
Unit Net Weight Kg. (Lb.) 27 (59) 28 (62) 50 (110) 53 (117)
Grill Net Weight Kg. (Lb.) 3 (6.5) 3 (6.5) 6 (13) 6 (13)
Indoor Fan Motor: Watt
Speed (Turbo/High/Low) R.P.M. 885 / 790 / 700 1130 / 875 / 790 980 / 800 / 710 1190 / 970 / 705
Full Load Amperage Amp. 0.6 2 ¥ 0.6
Motor Capacitor mF/Volt 2mF / 370V 2.5mF / 370V 2mF / 370V 2.5mF / 370V
Electric Heater (original model) Watt 1,600 1,600 2 ¥ 1,200 2 ¥ 1,200
Blower Wheel Type
Outdoor Unit 50Hz CAL-O18H CAL-O24H CAL-O36H CAL-O48H
Casing Color White
Dimensions (HxLxD) mm 900 ¥ 640 ¥ 320 1100 ¥ 640 ¥ 320 1140 ¥ 640 ¥ 400
in 35 7/16 ¥ 21 1/4 ¥ 12 19/32 43 5/16 ¥ 21 1/4 44 7/8 ¥ 25 3/16
¥ 12 19/32 ¥ 15 3/4
Air Flow m3/h 4,080 / 3,485 / 2,550
(Turbo/High/Low) cfm 2,400 / 2,050 / 1,500
Noise Level dBA 53 / 50 / 46 53 / 50 / 46 54 / 51 / 47
Net Weight Kg (Lb.) 66 (145) 75 (165) 90 (198)
Fittings Type Flare
Compressor 1ph CR24K6PFZ-502 H29B32UABKA H28A423ABKA -
3ph H23A423DBEA H23A56QDBEA
Thermal Protector Internal Overload
Full Load Amperage - 1ph Amp. 10.4 12.4 16.8 -
- 3ph 3 ¥ 5.7 3 ¥ 7.5
Lock Rotor Amperage - 1ph Amp. 51.0 76.0 92.0 -
- 3ph 3 ¥ 39.0 3 ¥ 62.0
Compressor Capacitor mF/Volt 45mF / 400V 40mF / 400V 60mF / 400V -
Capillary 1ph 2 ¥ 0.059" ¥ 30" 2 ¥ 0.064" ¥ 32" 2 ¥ 0.070" ¥ 32" -
OCT. 2000 5130-26135-86

3ph - - 2 ¥ 0.070" ¥ 32" Expansion Valve

R-22 Freon Gas- 1ph gr. (Oz.) 2,050 (72.3) 2,120 (74.8) 2,500 (88.2)
- 3ph 2,500 (88.2) 3,600 (127.0)
Oil for Compressor Type 3GS or Compatible
Outdoor Fan Motor: HP 1/5
Motor Capacitor mF/Volt 5mF / 400V
Speed R.P.M. 900 / 700 / 500
Motor Full Load Amperage Amp. 1.3
Specifications and performance data are subject to change without notice.
For CAL-24, CAL-36 and CAL-363, use the tubing adapter that supplied inside the condenser.

1-31-3
 CAL

1 . 4 Standards Compliance and Agency License Listings

✔ - Approved
- - Not Applicable (N/A)

50 Hz
Model CE GS(TUV) EUROVENT
CAL 18 ✔ ✔ ✔
CAL 24 ✔ ✔ ✔
CAL 36 ✔ ✔ ✔
CAL 363 ✔ ✔ ✔
CAL 483 ✔ ✔ ✔

CE - Confirmation according to CE directives.

GS - Geprüfte Sicherheit (safety approved - German law)
ISO - International Standards Organization
EUROVENT - European Committee of air handling, air conditioning and
refrigerating equipment manufacturers.
JULY 2000 5130-26135-86

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1-41-4
 CAL
1.5 Bar-code system
Finished goods (packed evaporator or condenser) are labeled by Bar Code for easy
identification of product configuration and storage.
Each unit has Bar Code labels as shown below, one on each side of the packed unit
and small labels (with unit serial number only) are located on each unit (near the
nameplate on the evaporator, beneath the valves and in the connection box of the
condenser).
The structure of the Bar Code label:
A. Complete unit name, for example: GFL-2020C (GFL-2020 model without heat
pump).
B. Important components (up to 2 lines) about the specific unit, for example:
CARRIER MEXICO, NEW R.C, TAC-404.
C. Unit catalog number/order number, for example: CATALOG NO.
51382057712/880472 (prefix of 5138 for evaporator and 5139 for
condenser).
D. Unit serial number, for example: S/N 2248119059 = 22 - for factory use;
48 - 1998; 059185 - running (serial) number.
E. Tadiran order number, for example: 880472 = 88 - 1998; 0 group; 472 -
order running number.
F. Small S/N cables (X3).

An additional Bar Code label displays the PALLET NO. (see next page) and is used
for storage only.

C
JULY 2000 5130-26135-86

D E

Figure 1-4: Typical Evaporator/Condenser Unit Bar Code Identification Label

1-51-5
 CAL

Figure 1-5: Typical Pallet Bar Code Label

JULY 2000 5130-26135-86

1-61-6
 CAL

2. WIRING & REFRIGERATION CYCLE DIAGRAMS, CAPACITY &

PRESSURE CHARTS

2.1 Using CAL Model Air-Conditioner Cooling and Heating

Capacity Curves
Using the Cooling and Heating Capacity Curves.
The Cooling and Heating Characteristics curves are mainly intented for use by air
conditioning engineers as an aid in designing systems and in determining the
capacity and number of units required at a given site.

The air conditioner capacities were determined in accordance with ISO 5151 standard
operating conditions:
Design parameters for a given site are often different than the standard
conditions. Therefore, the design engineer should use the capacity charts which
follow to calculate the capacity of the air conditioners under the intended
working conditions, in order to optimize the selection of air conditioner units for
use at a particular site.
JULY 2000 5130-26135-86

1-72-1
 CAL

2.1.1 Cooling and Heating Capacity Curves CAL 18

COOLING CAPACITY
OUTDOOR TEMP. [°F]
75.2 82.4 89.6 96.8 104 111.2
21000

20500

20000

19500
CAPACITY [Btu/H]

19000

18500

18000

17500

17000

16500

16000
24 28 32 36 40 44
OUTDOOR TEMP. [°C]
[Btu/H]

HEATING CAPACITY
OUTDOOR TEMP [°F]

5 14 23 32 41 50 59
30000

25000
CAPACITY [Btu/H]

20000

15000

10000

5000
JULY 2000 5130-26135-86

0
-15 -10 -5 0 5 10 15
OUTDOOR TEMP [°C]
[Btu/H]

COOLING HEATING
* OUTDOOR R.H. = 40% * OUTDOOR R.H. = 77%
INDOOR R.H. = 47% INDOOR TEMP. = 20 °C
INDOOR TEMP. = 27 °C AIR SPEED: TURBO
MAX. AIR SPEED: TURBO

1-82-2
 CAL

2.1.2 Cooling and Heating Capacity Curves CAL 24

COOLING CAPACITY
OUTDOOR TEMP. [°F]
75.2 82.4 89.6 96.8 104 111.2
29000

28000

27000
CAPACITY [Btu/H]

26000

25000

24000

23000

22000

21000

20000
24 28 32 36 40 44
OUTDOOR TEMP. [°C]
[Btu/H]

HEATING CAPACITY
OUTDOOR TEMP [°F]
14 23 32 41 50 59
35000

30000
CAPACITY [Btu/H]

25000

20000

15000

10000

5000
JULY 2000 5130-26135-86

-15 -10 -5 0 5 10 15
OUTDOOR TEMP [°C]
[Btu/H]

COOLING HEATING
* OUTDOOR R.H. = 40% * OUTDOOR R.H. = 77%
INDOOR R.H. = 47% INDOOR TEMP. = 20 °C
INDOOR TEMP. = 27 °C AIR SPEED: TURBO
MAX. AIR SPEED: TURBO

1-92-3
 CAL

2.1.3 Cooling and Heating Capacity Curves CAL 36

COOLING CAPACITY
OUTDOOR TEMP. [°F]
75.2 82.4 89.6 96.8 104 111.2
45000

40000

35000

30000
CAPACITY [Btu/H]

25000

20000

15000

10000

5000

0
24 28 32 36 40 44
OUTDOOR TEMP. [°C]
[Btu/H]

HEATING CAPACITY
OUTDOOR TEMP [°F]
14 23 32 41 50 59
45000

40000

35000

30000
CAPACITY [Btu/H]

25000

20000

15000

10000

5000

0
JULY 2000 5130-26135-86

-15 -10 -5 0 5 10 15
OUTDOOR TEMP [°C]
[Btu/H]

COOLING HEATING
* OUTDOOR R.H. = 40% * OUTDOOR R.H. = 77%
INDOOR R.H. = 47% INDOOR TEMP. = 20 °C
INDOOR TEMP. = 27 °C AIR SPEED: TURBO
MAX. AIR SPEED: TURBO

1-102-4
 CAL

2.1.4 Cooling and Heating Capacity Curves CAL 363

COOLING CAPACITY
OUTDOOR TEMP. [°F]
75.2 82.4 89.6 96.8 104 111.2
45000

40000

35000

30000
CAPACITY [Btu/H]

25000

20000

15000

10000

5000

0
24 28 32 36 40 44
OUTDOOR TEMP. [°C]
[Btu/H]

HEATING CAPACITY
OUTDOOR TEMP [°F]
14 23 32 41 50 59
45000

40000

35000

30000
CAPACITY [Btu/H]

25000

20000

15000

10000

5000

0
JULY 2000 5130-26135-86

-15 -10 -5 0 5 10 15
OUTDOOR TEMP [°C]
[Btu/H]

COOLING HEATING
* OUTDOOR R.H. = 40% * OUTDOOR R.H. = 77%
INDOOR R.H. = 47% INDOOR TEMP. = 20 °C
INDOOR TEMP. = 27 °C AIR SPEED: TURBO
MAX. AIR SPEED: TURBO

1-112-5
 CAL

2.1.5 Cooling and Heating Capacity Curves CAL 483

COOLING CAPACITY
OUTDOOR TEMP. [°F]
75.2 82.4 89.6 96.8 104 111.2
47000

46000

45000
CAPACITY [Btu/H]

44000

43000

42000

41000

40000
24 28 32 36 40 44
OUTDOOR TEMP. [°C]
[Btu/H]

HEATING CAPACITY
OUTDOOR TEMP [°F]
14 23 32 41 50 59
60000

50000
CAPACITY [Btu/H]

40000

30000

20000

10000
JULY 2000 5130-26135-86

0
-15 -10 -5 0 5 10 15
OUTDOOR TEMP [°C]
[Btu/H]

COOLING HEATING
* OUTDOOR R.H. = 40% * OUTDOOR R.H. = 77%
INDOOR R.H. = 47% INDOOR TEMP. = 20 °C
INDOOR TEMP. = 27 °C AIR SPEED: TURBO
MAX. AIR SPEED: TURBO

1-122-6
 CAL

2.1.6 System Performance Charts CAL 18

COOLING DISCHARGE PRESSURE HEATING DISCHARGE PRESSURE

350
400
300
350

PRESSURE [psi]
PRESSURE [psi]

250 300
200 250
200
150
150
100 100

50 50
0
0 -10 -5 0 5 10 15
24 28 32 36 40 44
OUTDOOR TEMP. [°C]
OUTDOOR TEMP. [°C]

COOLING SUCTION PRESSURE

88 HEATING SUCTION PRESSURE
86 90
84 80
70
82
60
PRESSURE [psi]

PRESSURE [psi]

80 50
78 40
76 30
74 20
10
72
0
70
-10 -5 0 5 10 15
68
OUTDOOR TEMP. [°C]
24 28 32 36 40 44
OUTDOOR TEMP. [°C]

COOLING INDOOR AIR dT* HEATING INDOOR AIR dT

18
35
17 30
25
16
20
dT [°C]

dT [°C]

15
15
14 10
5
13
0
JULY 2000 5130-26135-86

12 -10 -5 0 5 10 15
24 28 32 36 40 44
OUTDOOR TEMP. [°C] OUTDOOR TEMP. [°C]

* OUTDOOR R.H. = 40% * OUTDOOR R.H. = 70%

INDOOR R.H. = 51% INDOOR TEMP. = 70 °F
INDOOR TEMP. = 80 °F AIR SPEED: TURBO
MAX. AIR SPEED: TURBO

1-132-7
 CAL

2.1.7 System Performance Charts CAL 24

COOLING DISCHARGE PRESSURE HEATING DISCHARGE PRESSURE

400 350
350 300
PRESSURE [psi]

PRESSURE [psi]
300 250
250
200
200
150
150
100
100
50
50
0
0 -10 -5 0 5 10 15
24 28 32 36 40 44
OUTDOOR TEMP. [°C] OUTDOOR TEMP. [°C]

COOLING SUCTION PRESSURE HEATING SUCTION PRESSURE

90 90
80
85 70
PRESSURE [psi]

60
PRESSURE [psi]

80
50
40
75
30
20
70
10
0
65
-10 -5 0 5 10 15
24 28 32 36 40 44
OUTDOOR TEMP. [°C] OUTDOOR TEMP. [°C]

COOLING INDOOR AIR dT* HEATING INDOOR AIR dT

25 35
30
20
25
dT [°C]

dT [°C]

15 20

10 15
10
5
5
JULY 2000 5130-26135-86

0 0
24 28 32 36 40 44 -10 -5 0 5 10 15
OUTDOOR TEMP. [°C] OUTDOOR TEMP. [°C]

* OUTDOOR R.H. = 40% * OUTDOOR R.H. = 70%

INDOOR R.H. = 51% INDOOR TEMP. = 70 °F
INDOOR TEMP. = 80 °F AIR SPEED: TURBO
MAX. AIR SPEED: TURBO

1-142-8
 CAL

2.1.8 System Performance Charts CAL 36

COOLING DISCHARGE PRESSURE HEATING DISCHARGE PRESSURE

400 300
350

PRESSURE [psi]
PRESSURE [psi]

250
300
200
250
200 150
150 100
100 50
50
0
0 -10 -5 0 5 10 15
24 28 32 36 40 44

OUTDOOR TEMP. [°C]

OUTDOOR TEMP. [°C]

COOLING SUCTION PRESSURE

HEATING SUCTION PRESSURE
90 80
88 70
86 60
84
PRESSURE [psi]

50
PRESSURE [psi]

82 40
80
30
78
20
76
10
74
0
72
-10 -5 0 5 10 15
24 28 32 36 40 44
OUTDOOR TEMP. [°C]
OUTDOOR TEMP. [°C]

COOLING INDOOR AIR dT* HEATING INDOOR AIR dT

16 25
15.5
20
15
14.5 15
dT [°C]

dT [°C]

14
13.5 10
13
5
12.5
12 0
24 28 32 36 40 44
JULY 2000 5130-26135-86

-10 -5 0 5 10 15

OUTDOOR TEMP. [°C] OUTDOOR TEMP. [°C]

* OUTDOOR R.H. = 40% * OUTDOOR R.H. = 70%

INDOOR R.H. = 51% INDOOR TEMP. = 70 °F
INDOOR TEMP. = 80 °F AIR SPEED: TURBO
MAX. AIR SPEED: TURBO

1-152-9
 CAL

2.1.9 System Performance Charts CAL 363

COOLING DISCHARGE PRESSURE HEATING DISCHARGE PRESSURE

400 300
350

PRESSURE [psi]
PRESSURE [psi]

250
300
200
250
200 150
150 100
100 50
50
0
0 -10 -5 0 5 10 15
24 28 32 36 40 44

OUTDOOR TEMP. [°C]

OUTDOOR TEMP. [°C]

COOLING SUCTION PRESSURE

HEATING SUCTION PRESSURE
90 80
88 70
86 60
84
PRESSURE [psi]

50
PRESSURE [psi]

82 40
80
30
78
20
76
10
74
0
72
-10 -5 0 5 10 15
24 28 32 36 40 44
OUTDOOR TEMP. [°C]
OUTDOOR TEMP. [°C]

COOLING INDOOR AIR dT* HEATING INDOOR AIR dT

16 25
15.5
20
15
14.5 15
dT [°C]

dT [°C]

14
13.5 10
13
5
12.5
12 0
JULY 2000 5130-26135-86

24 28 32 36 40 44 -10 -5 0 5 10 15

OUTDOOR TEMP. [°C] OUTDOOR TEMP. [°C]

* OUTDOOR R.H. = 40% * OUTDOOR R.H. = 70%

INDOOR R.H. = 51% INDOOR TEMP. = 70 °F
INDOOR TEMP. = 80 °F AIR SPEED: TURBO
MAX. AIR SPEED: TURBO

1-16
2-10
 CAL

2.1.10 System Performance Charts CAL 483

COOLING DISCHARGE PRESSURE HEATING DISCHARGE PRESSURE

400 350
350
300

PRESSURE [psi]
PRESSURE [psi]

300
250
250
200
200
150
150
100
100
50
50
0
0
-10 -5 0 5 10 15
24 28 32 36 40 44 OUTDOOR TEMP. [°C]
OUTDOOR TEMP. [°C]

COOLING SUCTION PRESSURE HEATING SUCTION PRESSURE

84 80
82 70
80 60
PRESSURE [psi]

78 50
PRESSURE [psi]

76
40
74
30
72
20
70
10
68
0
66
-10 -5 0 5 10 15
24 28 32 36 40 44
OUTDOOR TEMP. [°C] OUTDOOR TEMP. [°C]

COOLING INDOOR AIR dT* HEATING INDOOR AIR dT

20.5 35
20 30
19.5
25
19
20
dT [°C]

dT [°C]

18.5
18 15
17.5
10
17
16.5 5
JULY 2000 5130-26135-86

16 0
24 28 32 36 40 44 -10 -5 0 5 10 15
OUTDOOR TEMP. [°C] OUTDOOR TEMP. [°C]

* OUTDOOR R.H. = 40% * OUTDOOR R.H. = 70%

INDOOR R.H. = 51% INDOOR TEMP. = 70 °F
INDOOR TEMP. = 80 °F AIR SPEED: TURBO
MAX. AIR SPEED: TURBO

1-17
2-11
 CAL

2.2 REFRIGERATION CYCLE

2.2.1 Refrigeration Cycle CAL 18

1/2"

V
C
D
V' S
RV E
MUFFLER

COPELAND COMP. V
CR24K V

20,100 BTU/h
5,075 Kcal/h
1,860 WATTS
10.8 EER MOTOR
V'
78 Watt
V
700/790/
885 RPM

AIR AIR
IN OUT
WASHABLE
AIR AIR AIR
FILTER
IN OUT
MOTOR AIR AIR
1/5 HP
900/700/500 RPM IN OUT
PROPELLER
PLASTIC
6 BLADES
500 mm D. BLOWERS
QTY: 1
DIAM. : 282 mm
L' WIDTH : 148 mm
BLADES : 13

CAPILLARY
L L

2 X 0.059" X 30" 1/4"

JULY 2000 5130-26135-86

OUTDOOR COIL INDOOR COIL

2 ROWS 2 ROWS
4 CIRCUITS 2 CIRCUITS
13 F.P.I. 14 F.P.I.
48 PLAIN TUBES 18 GROOVED TUBES

1-18
2-12
 CAL

2.2.2 Refrigeration Cycle CAL 24

5/8"

V
C
D
V' S
RV E
MUFFLER

BRISTOL COMP. V
H25B303 V

26,500 BTU/h
6,690 Kcal/h
2,430 WATTS
10.9 EER MOTOR
V'
101 Watt
V
790/875/
1130 RPM

AIR AIR
IN OUT
WASHABLE
AIR AIR AIR
FILTER
IN OUT
MOTOR AIR AIR
1/5 HP
900/700/500 RPM IN OUT
PROPELLER
PLASTIC
6 BLADES
500 mm D. BLOWERS
QTY: 1
DIAM. : 282 mm
L' WIDTH : 148 mm
BLADES : 13

CAPILLARY
L L

3/8" 1/4"
2 X 0.064" X 32"
JULY 2000 5130-26135-86

OUTDOOR COIL INDOOR COIL

2 ROWS 3 ROWS
4 CIRCUITS 3 CIRCUITS
12 F.P.I. 14 F.P.I.
48 PLAIN TUBES 27 GROOVED TUBES

1-19
2-13
 CAL

2.2.2.1 Refrigeration Cycle CAL 24 (Effective from S/N1149052338)

5/8"

V
C
D
V' S
RV E
MUFFLER

BRISTOL COMP. V
H29B32U V

27,500 BTU/h
6,940 Kcal/h
2,570 WATTS
10.7 EER MOTOR
V'
101 Watt
V
790/875/
1130 RPM

AIR AIR
IN OUT
WASHABLE
AIR AIR AIR
FILTER
IN OUT
MOTOR AIR AIR
1/5 HP
900/700/500 RPM IN OUT
PROPELLER
PLASTIC
6 BLADES
500 mm D. BLOWERS
QTY: 1
DIAM. : 282 mm
L' WIDTH : 148 mm
BLADES : 13

CAPILLARY
L L

3/8" 1/4"
2 X 0.064" X 32"
JULY 2000 5130-26135-86

OUTDOOR COIL INDOOR COIL

2 ROWS 3 ROWS
4 CIRCUITS 3 CIRCUITS
13 F.P.I. 14 F.P.I.
48 PLAIN TUBES 27 GROOVED TUBES

1-20
2-14
 CAL

2.2.3 Refrigeration Cycle CAL 36

5/8" 3/4"

V
C
D
V' S
RV E
MUFFLER

COPELAND COMP. V
CR42K6 V

35,200 BTU/h
8,890 Kcal/h
3,240 WATTS
10.9 EER
V'
V

AIR MOTOR
87 Watt
IN 710/800/
980 RPM
AIR AIR 2
WASHABLE AIR
IN OUT AIR
FILTERS OUT
MOTOR AIR
1/5 HP
900/700/500 RPM IN
PROPELLER
PLASTIC BLOWERS
6 BLADES QTY: 2
500 mm D. DIAM. : 282 mm
WIDTH : 148 mm
L' BLADES : 13

CAPILLARY
L L

3/8"
2 X 0.070" X 32"
19995130-26135-86

OUTDOOR COIL INDOOR COIL

2 ROWS 2 ROWS
4 CIRCUITS 4 CIRCUITS
16 F.P.I. 2X18 GROOVED TUBES
48 PLAIN TUBES
AUG.2000
JULY

1-21
2-15
 CAL

2.2.3.1 Refrigeration Cycle CAL 36 (Effective from S/N1149044026)

5/8" 3/4"

V
C
D
V' S
RV E
MUFFLER

BRISTOL COMP. V
H28A423 V

37,000 BTU/h
9,340 Kcal/h
3,410 WATTS
V'
10.9 EER
V

AIR MOTOR
87 Watt
IN 710/800/
2 980 RPM
AIR AIR WASHABLE
AIR
AIR
IN OUT FILTERS OUT
MOTOR AIR
1/5 HP
900/700/500 RPM IN
PROPELLER
PLASTIC BLOWERS
6 BLADES QTY: 2
500 mm D. DIAM. : 282 mm
WIDTH : 148 mm
L' BLADES : 13

CAPILLARY
L L

3/8"
JULY 2000 5130-26135-86

2 X 0.070" X 32"
OUTDOOR COIL INDOOR COIL

2 ROWS 2 ROWS
4 CIRCUITS 4 CIRCUITS
16 F.P.I. 14 F.P.I.
48 PLAIN TUBES 2X18 GROOVED TUBES

1-22
2-16
 CAL

2.2.4 Refrigeration Cycle CAL 363

5/8" 3/4"

V
C
D
V' S
RV E
MUFFLER

BRISTOL COMP. V
H23A423 V

35,200 BTU/h
8,890 Kcal/h
3,400 WATTS
10.4 EER
V'
V

AIR MOTOR
87 Watt
IN 710/800/
2 980 RPM
AIR AIR WASHABLE AIR
AIR
IN OUT FILTERS OUT
MOTOR AIR
1/5 HP
900/700/500 RPM IN
PROPELLER
PLASTIC BLOWERS
6 BLADES QTY: 2
500 mm D. DIAM. : 282 mm
WIDTH : 148 mm
L' BLADES : 13

CAPILLARY
L L

3/8"
2 X 0.070" X 28"
JULY 2000 5130-26135-86

OUTDOOR COIL INDOOR COIL

3 ROWS 2 ROWS
4 CIRCUITS 4 CIRCUITS
13 F.P.I. 14 F.P.I.
72 PLAIN TUBES 2X18 GROOVED TUBES

1-23
2-17
 CAL

2.2.5 Refrigeration Cycle CAL 483

3/4"

V
C
D
V' S
RV E CAPILLARY
BY PASS
MUFFLER

BRISTOL COMP. V
H23A56 V

47,500 BTU/h
1,200 Kcal/h
4,560 WATTS
10.4 EER
V'
V

AIR MOTOR
87 Watt
IN 710/800/
2 980 RPM
AIR AIR WASHABLE
EXTERNAL EQUALIZER

AIR
AIR
IN OUT FILTERS OUT
MOTOR AIR
1/5 HP
900/700/500 RPM IN
PROPELLER
PLASTIC BLOWERS
6 BLADES QTY: 2
500 mm D. DIAM. : 282 mm
WIDTH : 148 mm
L' BLADES : 13

L L

3/8"
JULY 2000 5130-26135-86

THERMAL
OUTDOOR COIL EXPANSION INDOOR COIL
VALVE
3 ROWS 2 ROWS
6 CIRCUITS 4 CIRCUITS
16 F.P.I. 14 F.P.I.
72 PLAIN TUBES 2X18 GROOVED TUBES

1-24
2-18
 CAL

2.3 Cassette – Low Profile In-Ceiling Unit

The Cassette unit designed to be installed between the drop (false ceiling) and the main ceiling.
The Cassette unit allows delivering high capacities without using metal or flexible ducts.

Cassette Advantages:

One. Improved air distribution (better than high wall or floor unit).

Two. Does not occupy wall or floor area.

Three. Option for fresh air (built in).

Four. Option for conditioned air supply to adjacent room (built in).

Five. The indoor unit designed to the size of (one or two) standard false ceiling panels.

Installation:

1. The Cassette evaporator must be installed in a level position.

2. Electrical connections are similar to the ANL-S connections, excluding the TH-1 & TH-2
sensors that are connected inside the evaporator on the blower orifice and the coil. Connect
the TH-1 & TH-2 sensors to the electrical box.

3. Piping connections: the valves are fixed to the indoor unit allowing manipulation of the
valves using a single wrench.

4. Evaporator adjustment: four, three or two air outlets available, according to the installation
needs.

Tubing Adapters:
CAL-24:
CAL-24:
The indoor
The indoorfittings
fittingsare
are1/4"
1/4"(discharge)
(discharge)and 5/8¢(suction),
and 5/8” (suction),while
whilethe
theoutdoor
outdoorfittings
fittingsare
are3/8"
3/8"
(discharge)
(discharge) and 5/8¢
5/8” (suction). With each outdoor unit, we supply inside the outdoor
Inside each CAL-24 outdoor unit, an additional fitting adapteradditional
Fitting
1/4" adapter
to 3/8” 1/4" to 3/8
is supplied ¢ (Cat.
(Cat. No. 51305815790
No. 51305815790 – supplied
– supplied with with
eacheach condenser,
condenser, no need
no need to
to order).
order).
This Thisadapter
fitting Fitting must
Adapter must be installed
be installed on the condenser
on the evaporator 1/4" discharge
1/4" discharge Fitting.
fitting. The The
interconnecting
interconnecting
refrigerant tubesrefrigerant
should be tubes are to
only 3/8” be only 1/4
(discharge) ¢ (discharge)
and and 5/8¢ (suction).
5/8” (suction).
AUG. 2000 5130-26135-86

CAL-36:
CAL-36:
The
The indoor
indoorfittings
fittingsare
are3/8"
3/8"(discharge)
(discharge)and 3/4¢(suction),
and 3/4” (suction),while
whilethe
theoutdoor
outdoorfittings
fittingsare
are3/8"
3/8"
(discharge)
(discharge) and 5/8 5/8Ӣ (suction).
(suction). Inside eachoutdoor
With each CAL-36unit,
outdoor unit, additional
we supply inside thefitting
outdooradapter
additional
3/4" to 5/8”is
Fitting adaptersupplied (Cat.
3/4" to 5/8 No. 51305815780
¢ (Cat. No. 51305815780– supplied with with
– supplied eacheach
condenser, no need
condenser, to order).
no need to
This fitting adapter must be installed on the evaporator 3/4" suction fitting.
order). This Fitting Adapter must be installed on the condenser 3/4" suction Fitting. The The interconnecting
refrigerant
interconnectingtubesrefrigerant
should be tubes
only 3/8” (discharge)
are to and
be only 3/8 5/8” (suction).
¢ (discharge) and 3/4¢ (suction).

1-25
2-19
 CAL

Replacing the TH-1 (return/intake air) sensor

During TH-1 replacement, removal of the intake grill is required (turn the plastic screws 90°).
Then, totally remove the front cover by unscrewing the screws on the intake grill corners and also
remove the drain pan.

Replacing the TH-2 (indoor coil temperature) sensor

Begin with the procedures as in the replacement of TH-1 sensor. Remove the drain pan by
unscrewing the (4 or 6) screws that connect the drain pan to the evaporator body.

Replacing Indoor Fan Motor Capacitor

Begin with the procedures as in the replacement of TH-1 sensor. Remove the orifice (intake
assembly) from the drain pan by unscrewing 2 screws. Remove the blower wheel by unscrewing
its central (holding) screw. Now the capacitor can easily be replaced.

Replacing Indoor Fan Motor

Begin with the procedures as in the replacement of indoor fan motor capacitor. Disconnect the
motor electrical harness. Replace the fan motor.

Replacing Drain Pump

Begin with the procedures as in the replacement of TH-2 sensor. Remove the blower wheel.
Unscrew 2 screws that attaches the drain pump.

Replacing Safety Level Switch

Begin with the procedures as in the replacement of TH-2 sensor and unscrew the screws that
attach the safety level switch. Finally, disconnect the safety level switch electrical harness.

Replacing Indoor Coil

Begin with the procedures as in the replacement of the drain pump. Remove both coil supports
(2 screws) and unscrew the single screw that attaches the coil to the evaporator back. In addition,
the following components must be removed before removing the indoor coil: fittings
JULY 2000 5130-26135-86

(6 screws), drain pump, safety level switch and TH-2 sensor.

Cassette Drain Pump Water Elevation

Water elevation is 300 mm from false ceiling.

The drain pipe cannot go higher than 300 mm because of the risk of water return from the pipe,
when the unit stops (back flow) which could overflow the drain pan!

1-26
2-20
 CAL
Specification for the Water (Drain) Pump Control

Water (Drain) Pump specifications

Operation Life: 15 years or 15,000 hours.

Power Supply: 230V±10% - 1ph - 50Hz.
Motor Type: Single phase 2 poles.
Operating temperature: 0 - 40∞C.
Operating humidity: Maximum 95%.
Working fluid: Water condensation at 5∞C min.
Height difference: See the installation instructions of the unit.

The Water Pump control is designed to control the water pump in the Cassette (CAL) type air
conditioners.
The Water Pump control operates the water pump with the TAC-404 Electronic Control Family.
The Water Pump control is connected between the Main (TAC-444) and the Display Assy (TAC-460)
in series.
The main task of the water pump is to prevent a water flood whenever the air conditioner unit is in
Cool mode or when switching to Off mode after Cool mode.
The basic algorithm is that the water pump will work whenever the air conditioner is in cool mode
and for the next 5 min. after the compressor is turned to Off in Cool Mode.

Mechanical design:
The water pump is designed to fit into the electric control box of the Cassette air conditioner.
The PCB is attached to the electronic control box by four “snaps”. The “snaps” are placed on the
four PCB corners (4mm hole).
The Control is connected to the Main Board (TAC-444) and the Display Assy (TAC-460) via
an RJ11 connector.
The Control is connected to the Safety Level Switch (flood sensor) via two 6.3mm terminals.
The Control is connected to the water pump via two 4.7mm terminals.
The control is connected to 230Vac power supply via a two terminal block.

Electrical design:
JULY 2000 5130-26135-86

The pump control is powered by the TAC-444 main unit with a 10-18Vdc unregulated power supply.
The pump control “reads” the communication line using the Current loop method.

1-27
2-21
 CAL

Inputs:

Item Description Operation Designation

1. Main – Control Connects between the Main control unit Con1.
communication (TAC-444) and the Pump Control.
2. Control – Display Connects between the Pump control and Con2.
Communication the Display (TAC-460).
3. Safety Level Switch Signals the unit in case the drain has Con3.
(flood sensor) overflowed.
4. Power 15V Unregulated DC 50mA. Via Con1.
5. Communication 20mA Current loop method. Via Con1.

Output:

Item Description Operation Designation

1. Pump Control 220Vac 1A N/O Control Con.4

Performance:
The Pump Control uses the 20mA current loop method or the Open Collector method to monitor
the communication between the TAC-444 – Main Unit & the TAC-460 Display.

Normal operation:
The Pump Control drives the Water Pump in the following conditions:
∑ When the A/C is in Cool mode (Reverse Valve off) and the compressor is activated.
∑ The Water Pump works continuously, as long as the compressor works, in cooling mode.
∑ The Water Pump will work for additional 5min. after any compressor stops (in Cool mode).
∑ Immediately when the safety level switch (flood sensor) indicates overflow.
When the floating sensor indicates overflow and turns the compressor off (temporary or total
system halt) the Water Pump will work for additional 5min.
JULY 2000 5130-26135-86

∑ After entering the Rest Loop (thermostat stop), the Water Pump will work for additional 5min.
∑ After a system operation halt (failure), the Water Pump will work for additional 5min.
∑ When switching from Cool to Heat mode, the Water Pump will work for additional 5min.
∑ In Heat mode, the water pump is always switched off.

1-28
2-22
 CAL
Recovery from power failures:
The Pump-Control will activate the water pump for 5 min. each time after power recovery if the
previous mode was Cool mode.

Emergency operation:
When the Pump Control detects a water overflow, by the safety level switch, it stops the
communication between the TAC-444 - Main unit and the TAC-460 – Display. As mentioned
above, the Pump-Control is connected in series between the TAC-444 and the TAC-460. The
Pump-Control stops all commination simply by disconnecting the Display from the Main. This will
cause the POWER indication light to flash (as in “normal” communication failure).
During that time the Pump Control will activate the Water Pump as long as needed. The Pump
Control will reactivate the communication when the overflow sensor is switched off. In case the
overflow situation is repeated 3 times during a period of 30min., the Pump-Control will disable the
operation of the A/C (total system halt), by disconnecting the communication, until a power reset.
Otherwise, the Pump Control will begin the counting again. Recovery from the total system halt is
done by sending Off to the system and then re-entry to On by mean of the 3-position slide switch
(on the Display Assy).
In case the safety level switch continuously signals fault (for a long time period), the Pump Control
will disconnect the communication, until the water level drops to normal.
JULY 2000 5130-26135-86

1-29
2-23
 CAL

Water (Drain) Pump Troubleshooting Chart

Warning: Always unplug the A/C before performing cleaning or maintenance activities.

Symptom Probable Cause Corrective Action

1 Constant overflow. 1. Faulty Safety Level Switch. 1. Replace Safety Level Switch.

2. Stuck Safety Level Switch. 2. Remove obstruction or replace

Safety Level Switch.

3. Safety Level Switch is 3. Connect the Safety Level Switch.

disconnected.

4. Disconnected Water Pump 4. Connect the Water Pump.

communication cable.

5. Totally clogged drainage. 5. Remove obstruction and clean

the drain pan.
2 Cyclic overflow (three Partial blockages near the water Remove obstruction and clean the
times during 30 min.) pump that cause low handling drain pan. Clean also the area near
capacity of the water pump. the water pump and the water pump
filter.
3 Temporary overflow. Any reason from the above See all the above mentioned.
mentioned. This can also be a
normal situation due to very high
humidity levels that can cause
high water flow.

Note: flashing of the POWER indication light will indicate all types of overflow failures!

Generally, water leaks can be caused due to ice formation at the bottom of the evaporator coil, due
to lack of refrigerant (for example). When the evaporator enters the De-Ice procedure, the melted
ice leaks from the drain pan.

Important Note: remember that the condensed humidity must be pumped out of the drain pan
after the unit is switched off. You must not turn the unit off by cutting out the main power supply.
If the unit will be switched off via the power supply, the water pump will not operate for additional
5min. as required to remove the accumulated water, so a water leak can occur!

Air Distribution:

Circulating the room air significantly reduces the temperature differences in the conditioned room.
Circulation of the air is achieved by central air suction and the four directional louvers. The louvers
are controlled (only) manually. If necessary, up to two louvers can be in a closed position,
JULY 2000 5130-26135-86

preventing air outlet to the specific direction that the closed louvers are facing.

In Cassette models, there is high significance to the louver position in Cool and Heat modes. In
Heat mode, it is strongly recommended that one or two louvers be closed to increase the air speed
and the airflow downwards, especially in very high ceiling installations.
Note: maximum of two louvers allowed to be closed for all units (see also: “Minimum clearances”
at the Installation instructions).

1-30
2-24
 CAL

Conditioned Air Supply to an Adjacent Room:

Option for delivering conditioned air to adjacent room via additional ducts is available in all models.
One knockout exists in CALI-28-24 models or two knockouts in CALI-36-48 models. The knockouts
are on one side only. Take this into consideration before positioning the indoor (evaporator) unit!
Insulation of this duct is unnecessary only if it is routed via conditioned space (no humidity).

Important Note: the maximal length of the duct should not exceed 3 meters. Beyond 3 meters, the
airflow to the adjacent room will be insufficient.

Also note:

∑ A return air path must be provided in case the conditioned air to the adjacent room option is being
used.
The return air path can be simply leaving the door open, installing a grill at the bottom of the door
or an undercut at the bottom of the door. In the last option, consideration should be taken for the
heat load in the space between the two conditioned rooms.

∑ Close the louver facing the adjacent room, to improve the airflow in the duct.

∑ Before connecting the ducts to the adjacent room (or rooms), verify that the unit capacity fits the
heat load to be accepted from the adjacent room (or rooms).

When the Cassette unit is installed over false ceiling, there is the possibility using one large unit
(CALI 36 or CALI-48) for two rooms. In this case, locate the unit half in each room. It is possible
only if the common wall thickness does not exceed 10 cm. In this case, no return air from the next
room is needed.

See also “Conditioned air supply to an adjacent room” in the Installation Procedure.

Fresh Air Renewal:

Connection to a 4” fresh air inlet duct option is available in all Cassette models. The fresh air intake
knockout is located near the conditioned air to the adjacent room duct knockout. For all models,
option for only one duct is available. This duct does not require any insulation.
Fresh air create positive pressure in the room, preventing external air entrance via any openings in
the room and by that improves the air quality in the room.

Important Note: in simple installations, the fresh air supply should not exceed 10% of the total
airflow to prevent excessive heat load on the unit. Otherwise, a primary air treatment system with
separate deflectors is recommended.
JULY 2000 5130-26135-86

Note: the fresh air knockout panel is located beside the blower intake. For fresh air ducts up to
2 meters, the air suction is performed by the unit’s blower suction power. Whenever the duct is
longer than 2 meters, a supplementary fan motor should be added. Do not connect the
supplementary fan motor to the Electronic Control supply. The supplementary fan motor should be
powered only by a separate power supply in order to stop the fresh air supply in case of high
outdoor temperature, and so on.

See also “Fresh air renewal” in the Installation Procedure.

1-31
2-25
 JULY 2000 5130-26135-86

Bill Of Material (BOM) – Water Pump for CAL (Cassette)

CAL

No. Item Specification Package Qty. Manufacturer Reference

1. CAPACITOR 47mF 16V SSL 5X11 1 PHILIPS/SAMSUNG C1
2. CAPACITOR 470mF 25V SSL 10X16 1 PHILIPS/SAMSUNG C2
3. CAPACITOR 0.1mF Ceramic Capacitor 2 PHILIPS/SAMSUNG C3, C8
COG RD16
4. CAPACITOR 130 pF Ceramic Capacitor 1 PHILIPS/SAMSUNG C4
COG RD16
5. CAPACITOR 1mF 16V SSL 5X11 1 PHILIPS/SAMSUNG C5
6. CAPACITOR 33pF Ceramic Capacitor 2 PHILIPS/SAMSUNG C6, C7
COG RD16
7. CAPACITOR 100 pF Ceramic Capacitor 2 PHILIPS/SAMSUNG C9, C10
COG RD16
8. DIODE 1N4004 1 PHILIPS/SAMSUNG D4
9. DIODE 1N4148 SOD-27 (DO-35) 2 PHILIPS/SAMSUNG D5
10. LED SLR-34MG [GREEN] 3mm 1 ROHM/LITEON D3
11. CONNECTOR RJ11 AR-623PT-4 * 2 JST/ARIN J1, J3
12. CONNECTOR MOLEX 5566-4A 39-29- * 1 MOLEX J2
0043
13. CONNECTOR MOLEX 5566-2A 39-29- * 1 MOLEX J4

1-32
0023

2-26
14. RELAY JQAP-12V 1 MATSUSHITA K1
15. TRANSISTOR 2N2222A TO-92 3 PHILIPS/MOTOROLA Q2, Q3, Q4
16. RESISTOR 1.5K CR-25 3 PHILIPS/SAMSUNG R1, R4, R16
17. RESISTOR 3.6K CR-25 1 PHILIPS/SAMSUNG R10
18. RESISTOR 22K CR-25 1 PHILIPS/SAMSUNG R17
19. RESISTOR 270Om CR-25 1 PHILIPS/SAMSUNG R5
20. RESISTOR 5.1K 5% CR-25 3 PHILIPS/SAMSUNG R6 ,R8 ,R11
21. RESISTOR 24K CR-25 1 PHILIPS/SAMSUNG R7
22. RESISTOR 4.3K CR-25 1 PHILIPS/SAMSUNG R9
23. RESISTOR 10K CR-25 2 PHILIPS/SAMSUNG R13, R12
24. RESISTOR 4.7M CR-25 1 PHILIPS/SAMSUNG R14
25. IC OPTOCOUPLER SFH615A DIP-4 1 SIEMENS ISO1
26. IC OPTOCOUPLER SFH6156-3 SMD 1 SIEMENS ISO1 (Option)
27. IC LM7805CT TO-220 1 PHILIPS/SAMSUNG U1
28. IC AT90S2313 PDIP-20 1 ATMEL U2
29. CRYSTAL HC-49/U 1.8432MHz * 1 MEC/MURATA Y1
CRYSTAL HC-49/T 1.8432MHz * 1 MEC/MURATA Y1
CRYSTAL HC-49/E 1.8432MHz * 1 MEC/MURATA Y1
30. FERRITE BC3533 2 SAMSUNG Fer1, Fer2
FERRITE BC3550 2 SAMSUNG Fer1, Fer2
 CAL
PCB Placement - Water Pump for CAL (Cassette)
JULY 2000 5130-26135-86

1-33
2-27
 CAL
2 . 4 ELECTRICAL & WIRING DIAGRAM
2.4.1 CAL 18 / CAL 24 / CAL 36, 1 PH
JULY 2000 5130-26135-86

Important Note: Always refer to specific electrical diagram on the unit.

2-28
 CAL
2.4.2 CAL 363 / CAL 483, 3 PH
JULY 2000 5130-26135-86

Important Note: Always refer to specific electrical diagram on the unit.

2-29