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    1426 Ec2262

    Uploaded by

    Deepak Hole
    This document provides a material test certificate for a forging batch of 350 blanking cap forgings. Key details include the material being AISI 1040 steel from heat number 8832, which underwent normalizing heat treatment. Mechanical test results on test pieces met specification requirements for properties like ultimate tensile strength, yield strength and elongation. Chemical composition and hardness tests were also performed and found to be within specified limits, and dimensional checks on a sample met requirements.

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    © All Rights Reserved
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    1426 Ec2262

    Uploaded by

    Deepak Hole
    56 views3 pages
    This document provides a material test certificate for a forging batch of 350 blanking cap forgings. Key details include the material being AISI 1040 steel from heat number 8832, which underwent normalizing heat treatment. Mechanical test results on test pieces met specification requirements for properties like ultimate tensile strength, yield strength and elongation. Chemical composition and hardness tests were also performed and found to be within specified limits, and dimensional checks on a sample met requirements.

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    1426-EC2262

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    This document provides a material test certificate for a forging batch of 350 blanking cap forgings. Key details include the material being AISI 1040 steel from heat number 8832, which underwent normalizing heat treatment. Mechanical test results on test pieces met specification requirements for properties like ultimate tensile strength, yield strength and elongation. Chemical composition and hardness tests were also performed and found to be within specified limits, and dimensional checks on a sample met requirements.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    56 views3 pages

    1426 Ec2262

    Uploaded by

    Deepak Hole
    This document provides a material test certificate for a forging batch of 350 blanking cap forgings. Key details include the material being AISI 1040 steel from heat number 8832, which underwent normalizing heat treatment. Mechanical test results on test pieces met specification requirements for properties like ultimate tensile strength, yield strength and elongation. Chemical composition and hardness tests were also performed and found to be within specified limits, and dimensional checks on a sample met requirements.

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    MATERIAL TEST CERTIFICATE

    AS PER STD EN 10204 TYPE 3.1

    Customer : TechnipFMC TC No. : EC2262 Date : 23.01.2024


    Invoice No.:WIF/EX/23-24/ Date :
    P.O. No.: 4500802487 Line Item: 00010 PO Date : 06.10.2023 Spec. Ref.: M15030 Rev. : A
    P.O.Ver.: 5
    Die No. Description Part No. Condition Forging Qty Material Melting Practice
    Drg. No. PSL Level Ratio Sr.No. Mill
    1426 BLANKING CAP FORGING 3253785 Rev G Forged 53.81 : 1 350 Nos. AISI 1040 EAF-LRF-VD-CCM
    UNION 4 FIG 207 Normalized
    & Shot - Aarti Steels Limited
    Heat Code: MJR DU500002210 Rev B Blasted

    CHEMICAL COMPOSITION ( % )
    Heat No :- C Mn Si S P Grain Size
    8832 0.43 0.79 0.24 0.003 0.013 6.5
    Specn. Min. 0.37 0.60 0.15 - - 6
    Max. 0.44 0.90 0.35 0.050 0.040 -
    HEAT TREATMENT
    Procedure :- Q00025 Rev S

    Heat Treatment Furnace :- Continous Type Furnace (CHTF) Temperature Monitoring Method:- Side Thermocouples in the Working Zone ( Method A)

    HT Batch No. of N :- CZ-166 Qty :- 350 Nos.


    Test Piece Heat Treatment :- Along with job QTC Type:- Sacrificial Forging QTC Size- Actual Part
    Hot Working Normalising Time
    Ratio Temp. Hrs.
    QTC 53.81 : 1 910⁰C 2 Hrs 40 Min
    Forging 53.81 : 1 910⁰C 2 Hrs 40 Min
    Specn. Min. --
    Max. --
    MECHANICAL PROPERTIES
    QTC Test Specimen QTC Test UTS YS Elg RA Charpy Impact
    Specimen Orientation Hardness Temp. 0.2 % Offset Test ( Charpy ) J
    Location after H.T. ⁰C KSI KSI % % Temp. Requirement 1 2 3 Average

    midwall of
    thickest L 192, 197 Ambient 100.13 47.46 30.56 54.49 No impact specified in specification M15030 Rev A
    section

    235 HBW Max Spec. Min. 75.00 45.00 20.00 35.00

    Max. - - - -
    Test Piece Orientation:- Longitudinal NABL Lab Report No. :- J-24-188-P & J-24-189-P
    Test Piece Size :- 6.25 mm Dia, 25 mm Gauge Length
    Remarks : All the jobs have been visually examined and are free from bursts, laps, seams, cracks, porosity.
    All the jobs have been 100% checked for MPI test and found satisfactory.

    Enclosures: 1) Steel Mill TC 2) Hardness report 3) Dimensional Report


    Note :- We hereby guarantee that no weld repairs have been performed.
    . We hereby certify that the above figures are accurate and are contained in the records of the company.
    The above material meets the requirements of ASTM A788/A788M-23.
    Forging Method- Closed Die Forging

    Ajay Joshi (GM, MQC & HT)


    Authorised Signatory

    F-MQC-10 / Rev. 00 / 01-Apr-2016

    Works & Registered Office Tel : +91-02137-679819


    Gat No. 163, Hissa No.1, Pune-Nagar Road, Fax : +91-02137-679820
    Sanaswadi, Tal. Shirur, Pune- 412208 (INDIA) customerservice@westernindiaforgings.com
    www.westernindiaforgings.com CIN : U28910PN1981PTC024155
    HARDNESS TEST REPORT

    Customer:- TechnipFMC TC No: EC2262


    P.O. No.:- 4500802487 Line Item: 00010 PO Date : 06.10.2023 Date : 23.01.2024
    BLANKING CAP FORGING UNION 4 FIG
    Item : Material : AISI 1040
    207
    Part No.: 3253785 Rev G Heat No. : 8832
    Drawing No.: DU500002210 Rev B Ambient Temp : 25°C
    Die No.: 1426 Hardness Range:- 235 HBW Max
    Qty.: 350 Nos. Test Method : Brinell Hardness Test
    Vendor Sr.No.: - Equipment Used: Brinell Hardness Tester
    HT Load No.: N: CZ-166 Sr No. 19/05/007
    Reference Standard: ASTM E10 Machine Make: FSA
    Load Applied: 3000 Kgs Calibration Agency: MM Engineers

    Type of Penetrator: Dia 10 mm Carbide Ball Certificate No.:MME/CAL/337/23-24

    Std Block Details: SH-0167/23 (Hardness value -186.0 HBW) Calibrated On: 07.08.2023
    Entity Performing Test: WIF Sanaswadi Calibration Due On: 06.02.2024
    Hardness
    Q03006 Rev. AC / Q03009 Rev. X Date of Test :- 30.12.2023
    Procedure :-
    Precise Measuring Method of HBW Impression : Type B : Hand-Held Microscope with fixed measuring lines.

    Qty. Hardness in HBW


    350 Nos. 179 - 197 HBW

    Note : Hardness Checked on 10% of batch qty.

    Test Performed By Reviewed By Approved By :


    Atul Jedhe Satish Gadgil (Sr.Manager HT) Ajay Joshi (GM, MQC & HT)
    F-HT-10 / Rev. 00 / 01-Apr-2016
    CERTIFICATE OF COMPLIANCE

    Customer : TechnipFMC TC No.: EC2262


    Date: 23.01.2024
    Die No. : 1426 Heat Code : MJR
    PO No : 4500802487 Line Item No : 00010
    Offer Qty. : 350 Nos.
    Part No/ Rev : 3253785 Rev G Drg No / Rev : DU500002210 Rev B
    Part Name : BLANKING CAP FORGING UNION 4 Serial No. : -
    FIG 207

    I. Material
    A. Material Type : AISI 1040
    B. Material Spec/ Rev. : As per Spec no : M15030 Rev No. A
    C. Material Test Report No : Mill Heat No : 8832

    II. Dimensional
    A. AQL : AS PER QUALITY PLAN B. Sample Size : 8 Nos

    III. Secondary Process : Heat Treatment


    A. Process Name : Normalised
    Heat Lot No. : CZ-166 Process Spec : Q00025 Rev S

    B. Process Name : QT
    Heat Lot No. : NA Process Spec : NA

    IV. NDE
    A. Process Name : MPI

    Certificate No : NA Process Spec : NA

    A. Process Name : UT

    Certificate No : NA Process Spec : NA

    This is certified that subjected material is manufactured from material mentioned above &
    verified by us as per written sample size & found conforming to requirements.
    The above material meets the requirements of ASTM A788/A788M-23.
    Sign with Stamp

    Ajay Joshi (GM, MQC & HT)

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