01 - E82 Complete Vehicle - Web
01 - E82 Complete Vehicle - Web
01 - E82 Complete Vehicle - Web
Subject Page
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Exterior Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Interior Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Aerodynamics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Passive Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Bodyshell Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Undercar View of Strut/sill Concept . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Layout of Components in Luggage Compartment . . . . . . . . . . . . . . . . .12
Bumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Slide/tilt Moonroof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Door and Side Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Production: 3/2008
• Describe the similarities between the E82 and the E9X vehicles
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E82 Complete Vehicle
Introduction
Inspired by past 2002 models of the sixties and seventies BMW has designed a vehicle
combining rear-wheel-drive, excellent handling and powerful engines with the stiffest and
lightest bodyshell possible along with accommodations for four. The 1 Series Coupe is
sure to pick up where the 2002 left off.
For those of us that where lucky enough to
ever drive the legendary BMW 2002, the 1
Series inspires feelings of nostalgia. With the
innovations in automotive technology and
safety along with the experience gathered
over the many years of vehicle development,
one can only imagine the car that BMW
would build today in honor of such automo-
tive legacy.
Efficient Dynamic concepts come to life in
the 1 Series with the use of light but rigid
body construction and a sleek aerodynamic
BMW 2002
underbody. Dynamic Stability Control and
Dynamic Traction Control have been devel-
oped even further for this car to ensure that
advanced management systems deliver max-
imum power with exceptional handling.
There is no doubt that with this 1 Series,
BMW succeeded in recreating the look, feel
and performance of the sport sedan with a
race car soul, for new drivers to experience
and for enthusiasts to enjoy once again.
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E82 Complete Vehicle
The E82 is being launched in Spring of 2008. The models available are the 128i and
135i. The main difference between the E92 and E82 is in the area of the side sills or
rockers panels. The doors, roof and luggage compartment also differ from the E82, with
noticeable changes in the floor assembly and in the vehicle interior. The front and rear
bumpers have been newly designed for this vehicle.
The 128i will be powered by an N51 Sulev engine or the N52, 230 horsepower inline
6-cylinder 3.0-liter engine that generates 200 lb-ft of torque, the 128i Coupe will feature
Valvetronic, VANOS and aluminum/magnesium block construction.
The 135i Coupe features the N54 twin-turbocharged direct injection 3.0-liter inline six-
cylinder engine, that produces 300 horsepower and an incredible 300 lb-ft of torque from
as low as 1,400 rpm.
Conforming to BMW’s Efficient Dynamics, these vehicles will include the following:
• Light weight but rigid bodyshell.
• Aluminum front axle with lightweight components like hollow anti-roll bars.
• Run Flat Tires as standard equipment.
1427
TK07-0339
4360
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E82 Complete Vehicle
The E82 compared with the current E92:
Interior Dimensions
905
976
253
734
1357
1372
1398
1423
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E82 Complete Vehicle
Body
The E82 features an intelligent mix of components.
The front body work was inspired by the E9x design and re designed to complement the
E82 styling. The doors were adopted from the European 1 Series. The luggage com-
partment is somewhat shorter than that of the E92. The main differences are to be found
in the side view and silhouette of the vehicles.
All of the steel grades used in this vehicle were featured in the E90 with the aim on
achieving comparable crash results. In addition, the E82 body offers a high level of pas-
sive safety protection.
Aerodynamics
Aerodynamics in combination with 50/50 weight distribution and a rigid body construc-
tion, contributes to outstanding driving characteristics and effective dynamics. The aero-
dynamic styling is complemented by various design components. These include the
front spoiler edge, very smooth underbody pan with specially designed cooling ducts
molded into the bodywork.
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E82 Complete Vehicle
Additionally, the underbody allows a defined flow of air to be directed to components
subjected to greater thermal load with the use of spoiler edges and ram-air ducts.
E82 Front Brake Cooling
Passive Safety
The basics for the E82’s bodyshell passive safety are:
• High load-bearing carrier body reinforcements
• Optimum utilization of deformation zones
• Extremely rigid passenger compartment.
The protection of occupants even in the most severe of accidents places high demands
on the structure of the passenger compartment and on the deformation zones at the
front and rear sections of the vehicle.
All external loads acting on the vehicle are absorbed by specially designed load-bearing
reinforcements in the floor assembly, side frame, bulkhead, roof and on luggage compart-
ment partition.
The body structure of the E82 offers occupants maximum safety while optimizing vehicle
weight. The use of high tensile strength steel in large panels complemented by well cal-
culated reinforcements results in a light but rigid and strong bodyshell.
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E82 Complete Vehicle
In the event of a strong frontal collision, optimum dissipation of forces is achieved by
means of precisely calculated and tested load paths which absorb and distribute the
force of impact onto several of the body components.
The main focus is the development of an optimum balance between front-end deforma-
tion and passenger compartment rigidity, minimizing the forces to the vehicle occupants.
Ideally, in severe collisions this load distribution can channel forces towards the side
opposite the impact, protecting the bulkhead area and the footwell through dynamic
deformation zones at the front. The energy absorption characteristics form the basis for
maintaining the passenger compartment structure and the prerequisite for the successful
adaptation of restraint systems by means of a correspondingly low passenger compart-
ment deceleration.
In addition, an impact-optimized footrest is fitted. In the event of a frontal collision, the
footrest deforms in the area between the driver's foot and the bodyshell. This significantly
reduces how much force is transmitted to the driver's foot.
There are three additional design elements:
• Specially arranged floor components cause impact forces to be transmitted to the
side of the vehicle opposite the impact.
• The doors themselves, a reinforced B-pillar, the seats and the instrument panel
between the A-pillars provide the stability and side structure in combination with
the roof frame.
• The rear deformation zone is made up of two longitudinal sections, the luggage
compartment floor, rear trim panel, the quarter panels integrated in the side frame
and various reinforcements.
Here too, the primary objective is to maintain the protection of the passenger compart-
ment so that even in the event of an offset impacts the doors can still be opened
afterwards.
Even if the vehicle overturns, the passenger compartment safeguards the occupant
space thanks to the heavily reinforced pillars and cross members.
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E82 Complete Vehicle
Bodyshell Construction
5 HC380LAD
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E82 Complete Vehicle
Bodyshell Components
5 HC380LAD
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E82 Complete Vehicle
Bodyshell Components
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E82 Complete Vehicle
Undercar View of Strut/sill Concept
Index Explanation
1 1 Tension struts
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E82 Complete Vehicle
Bumpers
In contrast to the E90, the E82 has new bumper trims of different appearance.
Energy is dissipated through carriers with deforming elements.
• Fulfillment of Institute for Highway Safety (IIHS) low-speed frontal crash at
10 km/h (6 mph).
• Fulfillment of Institute for Highway Safety (IIHS) low-speed side crash at
5 km/h (3 mph) @ a 15% offset.
The 135i is equipped with a trim weight on the rear bumper. This component
contributes to an overall improvement in the overall weight distribution.
Slide/tilt Moonroof
The standard equipment slide/tilt moonroof is constructed in the same way as in the E90.
Only the glass panel is slightly different due to the new roof contour. Removal/installation
and adjustment are identical to the E90.
Seats
The rear bench seat accommodates two passengers with through-loading system.
The rear seat backs fold down flat to enhance cargo space and for easy loading of the
luggage compartment.
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E82 Complete Vehicle
Chassis Dynamics
Chassis Dynamic Driving Systems
The E82 has many features in common with the E9X as far as the chassis and dynamic
driving systems. The double pivot spring strut front axle design of the 3, 5, 7 and 8
Series vehicles will now be used on the 1 Series. With the exception of the 135i sport
tuned version the front and rear suspensions are inspired by the E90 design.
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E82 Complete Vehicle
Double pivot spring strut front axle components
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E82 Complete Vehicle
Rear Axle "HA 5"
The rear axle on the E82 is of the development designation "HA 5" and was used for the
first time on the E90. Currently all E9X vehicles are equipped with a version of this rear
axle assembly.
It is designed as a multi-link independent rear suspension axle with 5 different link arms.
The designation "HA 5" does not refer to the five links but represents the consecutive
development designation used at BMW.
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E82 Complete Vehicle
The use of five links enables free selection of the pivot axle for the design layout. This
means that the movement of the wheel interacting with the suspension can be optimized
without compromise under braking, acceleration and lateral forces. This mostly deter-
mines all important variables such as toe, camber, brake support (anti-dive) angle, roll
center and roll center change rate.
HA 5 Rear Axle
(inner side of wheel view)
× Front of
Vehicle
The large rear axle carrier is connected directly to the rigid frame side member, allowing it
to transmit impact forces more favorably. The semi-trailing arm is a crash collapsible com-
ponent (in the semi-trailing arm of the HA 5 rear axle) to ensure the fuel tank is not dam-
aged.
The braking support (anti-dive characteristic) on the E82 and on E9X vehicles represents
an optimum compromise between comfort, safety and driving dynamics requirements.
The placement of the axle carrier mounting points considerably lower stress and strain on
the body with the use of relatively soft rear axle bearing mounts. Together with the double
flexible mounting, this provides outstanding insulation against road noise and tire rolling
noise.
Index Explanation
1 Toe Adjusting Screw
Minor differences exist between the HA 5 versions being used on the E9X and E82 vari-
ants. The rear axle of the E82 is fitted with modified wheel hubs. As a result, the rear track
width of the E82 has been widened by 20mm in comparison to the E9X. The extended
rear wheel arches, combined with the wider rear track width emphasizes this vehicle's
rear-wheel drive characteristics.
Index Explanation
1 Drive shaft
2 Wheel bearing
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E82 Complete Vehicle
The springs and dampers differ from those in the E90 in that they have been adapted to
the E82’s vehicle weight. The front axle of the E82 is fitted with a hollow-type anti-roll bar
for weight reduction and a sport tuned suspension is available as an option on the 128i
(standard equipment on 135i).
The following steering systems are fitted in E82 vehicles:
• Conventional rack-and-pinion steering with Servotronic assist hydraulic pump
(vane cell pump) as standard equipment for all 128i and 135i vehicles.
• Active Steering with hydraulic pump and ECO valve is available as an option.
Active Steering in the E82 features the following optimization measures carried over
from the E70 or E6x LCI:
• Modified planetary gearing
• New control module
• Absence of the cumulative steering-angle sensor on the rack.
Note: The new procedure for initializing the Active Steering (as in the E70) now
also applies to the E82 (because of the absence of the cumulative steer-
ing-angle sensor).
Note: There is no electrical steering lock (ELV) for E82 US vehicles, regardless
of the transmission type.
Note: Vehicles with Active Steering; the operation of the DSC sensor is moni-
tored by both the DSC control unit and the Active Steering control unit.
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E82 Complete Vehicle
New DSC Function
At present only the BMW M models are equipped with a mechanical locking differential
lock for obtaining optimum traction in extreme driving conditions.
BMW
Some experienced drivers occasionally switch the DSC or DTC off, to obtain maximum
power and maintain vehicle speed while maneuvering through tight corners. They can
complain that without a differential lock too much power is lost through the inner driving
wheel which is carrying the smallest part of the load. If it loses grip, the DSC reacts by
applying the brakes to regain traction and/or limiting engine torque by shutting off injec-
tors. This results in a loss of power in mid-corner.
In order to satisfy that demand from performance-oriented drivers, as of March 2008
vehicle production the 135i will be fitted with the new DSC function program that simu-
lates the action of a mechanical limited slip differential. The system uses the typical
BMW open type differential, but uses of an electronic intervention program inside the
DSC module.
When the vehicle is in tight bend, DSC applies the brakes on the spinning (inside) driving
wheel. The torque is then transmitted to the outside wheel which is carrying most of the
load, optimizing power and maintaining vehicle speed through the corner. The new func-
tion implemented in the DSC control module “simulates” DTC without modulation of
engine output. The DSC and DTC functions are unaffected by it.
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E82 Complete Vehicle
The advantages of the new DSC program function over a mechanical limited
slip differential are:
• It is cost effective.
• It does not add to the vehicle weight.
• Improved fuel economy.
• It activates only when required and if the DSC/DTC is switched off.
• Does not affect handling stability in DSC or DTC mode.
• Avoids the familiar understeer tendency often found with mechanical
limited slip differential.
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E82 Complete Vehicle
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ASP
2x JB
RAD2
SMC KOMBI CON CCC SZL EWP
2x
FS
DSC
SMFA SMBF CDC
Bus System Overview
IBS
TPMS TPM-SEN TOP-HIFI LWS
4x
G
SBX
MW-SEN SINE OC3 SDARS DSC-SEN
4x HIGH
DME
F-CAN
DSC-Sen DSC Sensor SINE Emergency current siren w/ tilt alarm sensor
EKP Electric fuel pump control unit SMC Stepper motor controller
TCU Telematics control unit TAGE Electric outer door handle module
JB Junction box
Electrical System
The electrical/electronics system of the E82 is identical to that of the E9X.
They are identical in function and have been adopted from all previous models.
• The IHKA is derived from the E9X vehicles and shares its concepts
with some differences.
• CAS3 and SBX High are used.
• As stated on the bus chart D-CAN is used as on all current BMW vehicles.
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E82 Complete Vehicle
Interface Box (SBX) High
US version will receive a high variant of the interface box, (SBX High) containing
the following functions:
• Pairing of customer mobile phone to the vehicle via Bluetooth interface
• Voice-activated control of the telephone or expanded voice-activated
control in connection with the Assist/Bluetooth option
• Connection of USB/audio interface for USB storage media.
USB mass storage media that support one of the following standards:
• USB Mass Storage Class
• Apple iPod as of 4th generation.
"USB/Audio interface" consists of the following components:
• Interface Box (SBX) High
• USB hub
• Audio socket with USB interface
• Application software on the head unit.
The USB interface is located on the center console (under the driver’s arm rest)
and is protected by a slider mechanism.
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E82 Complete Vehicle
USB/Audio Interface
It is possible to use USB audio players in the E82 as on, other current BMWs. Connect
the USB cable of any device using the USB mass storage protocol thumb drivers and
USB mass storage devices that support the "USB Mass Storage Class" standard can be
connected. That includes mass storage devices for playback of compressed audio files
with a USB interface such as MP3 players, USB memory sticks, etc. The system also
supports Apple iPods of the 4th generation or later, iPod nano and iPod mini if connected
using the iPod adapter cable (special accessory).
When a USB mass storage device is connected, the contents of the device are read and
the folder structure processed for display on the CID. In addition, a plausibility check is
performed as to whether the tracks can be played by the vehicle's sound system.
Only those tracks that can be played are displayed.
The WAV file (Waveform) format is also supported. USB mass storage devices must be
formatted using the FAT (File Allocation Table) file system. If more than one partition (logi-
cal drive) has been set up on the device, only the first partition is supported.
The USB mass storage device cannot be accessed if the files are password-protected or
are subject to Digital Rights Management (DRM). DRM is a method of protecting copy-
right and marketing rights relating to intellectual property in digital form. If music tracks
acquired from Apple iTunes are to be played, the iPod must be connected by means of
an adapter cable that simultaneously uses the jack socket and the USB. The adapter
cable comes with the vehicle and is also available from BMW Parts Sales.
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E82 Complete Vehicle
Special Features
Special Features of the 135i
The top model of the E82, the 135i, has the following special features pertaining to
chassis and dynamic driving systems:
• Xenon Adaptive Headlights with auto-leveling, and Cornering Lights are
standard equipment.
• Sports suspension is standard equipment.
• 18" mixed tires available as an option. These tires provide superb grip on dry as
well as wet road surfaces. This results in outstanding handling characteristics that
underline the sporty nature of this model. (17’’ tires are standard equipment)
• The high-performance brake system of the 135i has 338mm front brake discs and
324mm rear discs. Six piston, fixed type aluminum calipers are used on the front
while two pistons are used on the rear. These contrast with the standard cast-iron,
floating-type calipers fitted to128i models.
• New DSC program function where brake intervention at either drive wheel has
the effect of improving the dynamic acceleration out of corners, even with DSC
switched off. The accelerator pedal has a quicker response rate and electronic
rear brake management is used to simulate a mechanical limited slip differential
for enhanced acceleration out of turns.
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E82 Complete Vehicle