SV660P Hardware Guide en
SV660P Hardware Guide en
SV660P Hardware Guide en
Hardware Guide
Preface
Overview
The SV660P series high‑performance AC servo drive covers a power range from 50 W
to 7.5 kW. It supports Modbus, CANopen and CANlink communication protocols and
carries necessary communication interfaces to work with the host controller for a
networked operation of multiple servo drives.
The SV660P series servo drive supports adaptive stiffness level setting, inertia
auto‑tuning, and vibration suppression to simplify the operation process. It allows a
quiet and stable operation and accurate positioning control together with an MS1high-
series hig response servo motor with small or medium inertia and a 23‑bit 23-bit
single‑turn or 23‑ multi‑turn absolute encoder.
The SV660P series servo drive serves to achieve quick and accurate position control,
speed control and torque control in automation equipment such as electronic
manufacturing devices, manipulators, packing devices, and machine tools.
This guide introduces installation and wiring of the servo drive, including
preparations before installation, unpacking inspection and transportation, wiring,
and routine maintenance.
More Documents
Name Data Code
SV660P Series Servo Drive Selection Guide 19011390
SV660P Series Servo Drive Commissioning Guide 19011392
SV660P Series Servo Drive Function Guide 19011393
Revision History
Date of Revision Version Revision
January 2021 A00 First release
Document Acquisition
The guide is not delivered along with the product. You can download the PDF version
from http://en.inovance.cn/support/download.html.
‑1‑
Table of Contents
Table of Contents
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Fundamental Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1 Product Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.1 Nameplate and Model Number of the Servo Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.2 Nameplate and Model Number of the Servo Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.3 Model Number of Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.4 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.4.1 Servo Drives in Size A (Rated Power: 200 W to 400 W) . . . . . . . . . . . . . . . . . . . . . . . . 15
1.4.2 Servo Drives in Size B (Rated Power: 750 W) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.4.3 Servo Drives in Size C and Size D (Rated Power: 1.0 kW to 3.0 kW). . . . . . . . . . . . . . 19
1.4.4 Servo Drives in Size E (Rated Power: 5.0 kW to 7.5 kW) . . . . . . . . . . . . . . . . . . . . . . . 23
1.4.5 Servo Motors in Flange Sizes 40/60/80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
1.4.6 Servo Motors in Flange Sizes 100/130/180. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.1 Installing the Servo Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.1.1 Unpacking Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.1.2 Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2.1.3 Installation Clearance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2.1.4 Installation Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2.1.5 Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2.1.6 Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2.2 Installing the Servo Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2.2.1 Unpacking Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2.2.2 Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
2.2.3 Installation Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
2.2.4 Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
2.3 Installing the Optional Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
2.3.1 Instructions for the Installing Fuse and Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . 51
2.3.2 Instructions for Installing the AC Input Reactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
2.3.3 Instructions for Installing the EMC Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
2.3.4 Instructions for Installing Magnetic Ring and Ferrite Clamp . . . . . . . . . . . . . . . . . . . 53
3 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
3.1 Wiring Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
3.2 System Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
3.3 Wiring Diagram for Different Control Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
3.3.1 Wiring Diagram for Position Control Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
3.3.2 Wiring Diagram for Torque Control Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
3.4 Terminal Layout of the Servo Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
‑2‑
Table of Contents
‑4‑
Fundamental Safety Instructions
Safety Precautions
1. This chapter presents essential safety instructions for a proper use of the
equipment. Before operating the equipment, read through the user guide and
comprehend all the safety instructions. Failure to comply with the safety
instructions may result in death, severe personal injuries, or equipment damage.
2. "CAUTION", "WARNING", and "DANGER" items in the user guide only indicate some
of the precautions that need to be followed; they just supplement the safety
precautions.
3. Use this equipment according to the designated environment requirements.
Damage caused by improper use is not covered by warranty.
4. Inovance shall take no responsibility for any personal injuries or property damage
caused by improper use.
Indicates that failure to comply with the notice will result in death
or severe personal injuries.
Indicates that failure to comply with the notice may result in death
or severe personal injuries.
Indicates that failure to comply with the notice may result in minor
or moderate personal injuries or equipment damage.
Unpacking
● Do not install the equipment if you find damage, rust, or signs of use on the equipment
or accessories upon unpacking.
● Do not install the equipment if you find water seepage or missing or damaged
‑5‑
Fundamental Safety Instructions
● Check whether the packing is intact and whether there is damage, water seepage,
dampness, and deformation before unpacking.
● Unpack the package by following the unpacking sequence. Do not strike the package
violently.
● Check whether there is damage, rust, or injuries on the surface of the equipment and
unpacking.
Storage and Transportation
cover and terminal blocks are secured firmly with screws. Loosely-connected
components may fall off and result in personal injuries or equipment damage.
● Never stand or stay below the equipment when the equipment is being hoisted by the
hoisting equipment.
● When hoisting the equipment with a steel rope, ensure the equipment is hoisted at a
constant speed without suffering from vibration or shock. Do not turn the equipment
over or let the equipment stay hanging in the air. Failure to comply may result in
personal injuries or equipment damage.
● Handle the equipment with care during transportation and mind your steps to prevent
personal injuries or equipment damage.
● When carrying the equipment with bare hands, hold the equipment casing firmly with
care to prevent parts from falling. Failure to comply may result in personal injuries.
● Store and transport the equipment based on the storage and transportation
direct sunlight, strong electric field, strong magnetic field, and strong vibration.
● Avoid storing the equipment for more than three months. Long-term storage requires
transportation.
● Never transport the equipment with other equipment or materials that may harm or
‑6‑
Fundamental Safety Instructions
● Read through the user guide and safety instructions before installation.
● Do not install this equipment in places with strong electric or magnetic fields.
● Before installation, check that the mechanical strength of the installation site can bear
the weight of the equipment. Failure to comply will result in mechanical hazards.
● Do not wear loose clothes or accessories during installation. Failure to comply may
use a cooling device (such as a fan or air conditioner) to cool the environment down to
the required temperature. Failure to comply may result in equipment over-temperature
or a fire.
● Do not retrofit the equipment.
● Do not fiddle with the bolts used to fix equipment components or the bolts marked in
red.
● When the equipment is installed in a cabinet or final assembly, a fireproof enclosure
providing both electrical and mechanical protections must be provided. The IP rating
must meet IEC standards and local laws and regulations.
● Before installing devices with strong electromagnetic interference, such as a
equipment away from combustible objects. Failure to comply will result in a fire.
● Cover the top of the equipment with a piece of cloth or paper during installation. This is
to prevent unwanted objects such as metal chippings, oil, and water from falling into the
equipment and causing faults. After installation, remove the cloth or paper on the top of
the equipment to prevent over-temperature caused by poor ventilation due to blocked
ventilation holes.
● Resonance may occur when the equipment operating at a constant speed executes
variable speed operations. In this case, install the vibration-proof rubber under the
motor frame or use the vibration suppression function to reduce resonance.
Wiring
time designated on the equipment warning label before further operations because
residual voltage still exists after power-off. After waiting for the designated time,
measure the DC voltage in the main circuit to ensure the DC voltage is within the safe
voltage range. Failure to comply will result in an electric shock.
● Do not perform wiring, remove the equipment cover, or touch the circuit board with
electric shock.
‑7‑
Fundamental Safety Instructions
● Do not connect the input power supply to the output end of the equipment. Failure to
comply will result in equipment damage or even a fire.
● When connecting a drive to the motor, check that the phase sequences of the drive and
tightening torque may overheat or damage the connecting part, resulting in a fire.
● After wiring is done, check that all cables are connected properly, with no screws,
washers, or exposed cables left inside the equipment. Failure to comply may result in an
electric shock or equipment damage.
● During wiring, follow the proper electrostatic discharge (ESD) procedure, and wear an
antistatic wrist strap. Failure to comply will damage the equipment or the internal
circuits of the equipment.
● Use shielded twisted pairs for the control circuit. Connect the shield to the grounding
terminal of the equipment for grounding purpose. Failure to comply will result in
equipment malfunction.
Power-on
● Before power-on, check that the equipment is installed properly with reliable wiring and
the motor can be restarted.
● Check that the power supply meets equipment requirements before power-on to
touch any terminal, or disassemble any unit or component of the equipment. Failure to
comply will result in an electric shock.
● Perform a trial run after wiring and parameter setting to ensure the equipment operates
safely. Failure to comply may result in personal injuries or equipment damage.
● Before power-on, check that the rated voltage of the equipment is consistent with that
● The equipment must be operated only by professionals. Failure to comply will result in
death or personal injuries.
● Do not touch any connecting terminals or disassemble any unit or component of the
‑8‑
Fundamental Safety Instructions
● Do not touch the equipment casing, fan, or resistor with bare hands to feel the
temperature. Failure to comply may result in personal injuries.
● Prevent metal or other objects from falling into the equipment during operation. Failure
electric shock.
● Before maintenance, cut off all the power supplies of the equipment and wait for at least
after power-off because the motor terminals will generate induced voltage during
rotation even after the equipment power supply is off. Failure to comply will result in an
electric shock.
● Perform routine and periodic inspection and maintenance on the equipment according
to maintenance requirements and keep a maintenance record.
Repair
shock.
● Before inspection and repair, cut off all the power supplies of the equipment and wait
● When the fuse is blown or the circuit breaker or earth leakage current breaker (ELCB)
trips, wait for at least the time designated on the equipment warning label before
power-on or further operations. Failure to comply may result in death, personal injuries,
or equipment damage.
● When the equipment is faulty or damaged, the troubleshooting and repair work must be
performed by professionals that follow the repair instructions, with repair records kept
properly.
● Replace quick-wear parts of the equipment according to the replacement instructions.
● Do not use damaged equipment. Failure to comply may result in death, personal
‑9‑
Fundamental Safety Instructions
Disposal
environmental pollution.
Safety Labels
For safe equipment operation and maintenance, comply with the safety labels on the
equipment. Do not damage or remove the safety labels. See the following table for
descriptions of the safety labels.
‑10‑
Product Information
1 Product Information
‑11‑
Product Information
‑12‑
Product Information
Note
SV660P series servo drives can work with the servo motor configured with a 23-bit single-
turn or multi-turn absolute encoder.
‑13‑
Product Information
‑14‑
Product Information
1.4 Components
‑15‑
Product Information
Note
The built-in regenerative resistor or jumper bar is not available in models S1R6 and S2R8. If
an external regenerative resistor is needed for these models, connect it between terminals
P⊕ and C.
‑16‑
Product Information
‑17‑
Product Information
‑18‑
Product Information
1.4.3 Servo Drives in Size C and Size D (Rated Power: 1.0 kW to 3.0 kW)
Figure 1-9 Components of servo drives in size C and size D (size C: SV660PS7R6I; size D:
SV660PS012I)
‑19‑
Product Information
Note
The main circuits of models S7R6 and S012 can be connected to a single-phase or a three-
phase power supply, depending on which one is available on site. No derating is required
when a single-phase power supply is used for models S7R6 and S012. The 220 V power
supply can be connected between any two phases among L1, L2, and L3.
‑20‑
Product Information
Figure 1-10 Components of servo drives in size C and size D (size C: SV660PT3R5I and
‑21‑
Product Information
‑22‑
Product Information
‑23‑
Product Information
Figure 1-12 Components of terminal-type motors (Left: motor with front cable outlet; Right:
‑24‑
Product Information
No. Name
1 Encoder socket
2 Power socket
3 Mounting flange face
4 Mounting screw through-hole
5 Shaft extension (with key)
No. Name
1 Power cable connector
2 Power cable
3 Mounting flange face
4 Output shaft
5 Encoder connector
6 Encoder cable
7 Encoder (detection part)
‑25‑
Product Information
No. Name
1 Encoder connector
2 Power cable connector
3 Mounting flange face
4 Mounting screw through-hole
5 Shaft extension (with key)
‑26‑
Installation
2 Installation
Read through the safety instructions in Chapter "Fundamental Safety Instructions". Failure
to comply may result in serious consequences.
● Observe the installation direction described in this chapter. Failure to comply may
result in equipment fault or damage.
● Do not install or operate damaged or defective equipment. Failure to comply will
result in personal injury.
● Do not install the equipment in environments exposed to water splashes or
corrosive gases. Failure to comply will result in equipment fault.
● Do not install the equipment near inflammable gases or combustible objects.
Failure to comply will result in a fire or electric shock.
● Install the equipment inside a fire-proof cabinet that provides electrical
protection. Failure to comply may result in a fire.
● Ensure the specified clearance is reserved among the servo drive, the interior
surface of the control cabinet, and other machines. Failure to comply will result in
a fire or equipment fault.
● Do not put heavy objects on the equipment. Failure to comply may result in
personal injury or equipment damage.
● Do not impose large impact on the equipment. Failure to comply may result in
equipment damage.
● Do not block the air inlet/outlet of the equipment or allow unwanted objects to
fall into the equipment. Failure to comply may result in a fire or equipment fault.
Items Description
Check whether the servo drive model and specifications
Check whether the
comply with your order.
delivered product is
See the dimensions of the packing box in “Table 2–1 ” on page
consistent with your
28. The deliverables include the product, cushion, carton box,
order.
and screw bag, as shown in “Figure 2–1 ” on page 28 .
Check whether the product delivered is in good condition. If
Check whether the
there is any part missing or damaged, contact Inovance or your
product is intact.
supplier immediately.
‑27‑
Installation
No. Name
1 Product
2 Terminal accessories (varying with product models)
‑28‑
Installation
No. Name
3 Cushion
4 Carton box
Item Requirement
Installation
Indoors
location
Grid
Overvoltage Category III (OVC III)
overvoltage
The maximum altitude is 5000 m.
● For altitudes not higher than 1000 m, derating is not required.
Altitude
● For altitudes above 1000 m, derate 1% for every additional 100 m.
● For altitudes above 2000 m, contact Inovance.
● Mounting/Operating temperature: 0℃ to 55℃
For temperatures between 0℃ to 45℃, derating is not required. For
temperatures above 45℃, derate 2% for every additional 1℃.
● Storage/Transportation temperature: -40℃ to +70℃
● To improve the reliability of the machine, use the servo drive in
environments without dramatic temperature change.
Temperature ● When installing the servo drive into an enclosed environment such
as a control cabinet, use a cooling fan or air conditioner to keep the
temperature of the inlet air below 45℃. Failure to comply will
result in over-temperature or a fire.
● Install the servo drive on the surface of an incombustible object
and leave sufficient surrounding space for heat dissipation.
● Take measures to prevent the servo drive from being frozen.
Ambient
Below 90% RH (without condensation)
humidity
Storage
Below 90%RH (without condensation)
humidity
Below 4.9 m/s2
● During transportation with packing box: compliant with EN 60721-
Vibration
3-2 Class 2M3
● During installation without packing box: compliant with ISTA 1H
Impact Below 19.6 m/s2
‑29‑
Installation
Item Requirement
IP rating IP20
Pollution Degree 2 and below
Install the servo drive in a place that meets the following requirements:
● Free from direct sunlight, dust, corrosive gas, explosive and
inflammable gas, oil mist, vapor, water drop, and salty element
● Insusceptible to vibration (away from equipment that may
Environment generate strong vibration, such as a punch press)
● Without the risk of intrusion of unwanted objects into the servo
drive, such as metal powder, oil, and water
● Free from radioactive substances, combustible materials, harmful
gases and liquids, and salt corrosion
● Away from combustible materials such as wood
‑30‑
Installation
≥
≥
≥
≥
Servo drives in size A and size B (rated power: 200 W to 750 W) support compact
installation, in which a clearance of at least 1 mm (0.04 in.) must be reserved between
every two servo drives. When adopting compact installation, derate the load rate to
75%.
≥
≥
≥ ≥
‑31‑
Installation
Servo drives in sizes C, D and E (rated power: 1.0 kW to 7.5 kW) support zero-clearance
installation between every two servo drives, without the need for derating.
≥ ≥
Servo drives in size A (rated power: 200 W to 400 W): SV660PS1R6I, SV660PS2R8I
‑32‑
Installation
Servo drives in size C (rated power: 1.0 kW to 1.5 kW): SV660PS7R6I, SV660PT3R5I,
and SV660PT5R4I
‑33‑
Installation
Servo drives in size D (rated power: 1.5 kW to 3.0 kW): SV660PS012I, SV660PT8R4I,
and SV660PT012I
Servo drives in size E (rated power: 5.0 kW to 7.5 kW): SV660PT017I, SV660PT021I,
and SV660PT026I
‑34‑
Installation
Item Description
●Install the servo drive vertically upward to facilitate heat
dissipation. For installation of multiple servo drives inside
the cabinet, install them side by side. For dual-row
installation, install an air guide plate.
●Make sure the servo drive is installed vertically to the wall.
Cool the servo drive down with natural convection or a
Installation Method cooling fan. Secure the servo drive to the mounting surface
through two to four mounting holes (the number of
mounting holes depends on the capacity of the servo drive).
●Install the servo drive vertically to the wall, with its front
(actual mounting face) facing the operator.
●The mounting bracket (if needed) must be made of
incombustible materials.
As shown in “2.1.3 Installation Clearance” on page 30, leave
sufficient space around the servo drive to allow proper heat
dissipation through the cooling fan or natural convection. Take
Cooling the heat dissipated by other devices inside the cabinet into
consideration. Install a cooling fan to the upper part of the servo
drive to avoid excessive temperature rise in a certain area,
keeping an even temperature inside the control cabinet.
Ground the grounding terminal properly. Failure to comply may
Grounding
result in an electric shock or malfunction due to interference.
‑35‑
Installation
Item Description
As shown in the figure below, route the servo drive cables
downwards to prevent liquids from flowing into the servo drive
along the cables.
Routing
Dust-proof cover
(included in the
standard
configuration)
Note:
● Dust-proof cover: Prevents unwanted objects, such as solids
or liquids, from falling into the servo drive and leading to
faults.
● Dust-proof covers are delivered along with the servo drive.
Keep the dust-proof covers in a proper place.
‑36‑
Installation
Note
Servo drives in sizes A, B, and C are secured by two screws, with one screw on the top and
the other one at the bottom. Servo drives in size D are secured by three screws, with two
screws on the top and another one at the bottom. Servo drives in size E are secured by four
screws, with two screws on the top and the other two at the bottom.
Items Description
Check whether the motor model and specifications comply
Check whether the with your order.
delivered product is Note:
consistent with your order. Check whether the packing box is intact. If the packing box
is damaged, contact your supplier immediately.
Check whether the product delivered is in good condition. If
Check whether the product
there is any part missing or damaged, contact Inovance or
is intact.
your supplier immediately.
‑37‑
Installation
Item Requirement
The maximum altitude is 5000 m.
Derating is not required for altitudes above 1000 m.
Altitude
For altitudes above 1000 m, derate 1% for every additional 100 m.
For altitudes above 2000 m, contact Inovance.
Ambient
0°C to 40℃ (non-freezing)
temperature
Storage
-20°C to +60°C (Peak temperature: 80°C for 72 hours)
temperature
Ambient
20%–80% RH (without condensation)
humidity
Storage humidity 20%–90% RH (without condensation)
Vibration Below 49 m/s2
Shock Below 490 m/s2
After wiring is done, the overall IP rating of the motor is as follows:
IP rating IP67 (shaft opening excluded, with power cables and encoder
connectors installed properly)
● Install the servo motor in a place free from corrosive and
inflammable gases and combustible materials, such as the
hydrogen sulfide, chlorine, ammonia, sulphur gas, chloridize gas,
acid, soda and salt.
● Use the servo motor with oil seal when the motor is to be used in
Installation
a place with grinding fluid, oil mist, iron powders or cuttings.
location
● Install the servo motor away from heating sources such as a
heating stove.
● Do not use the servo motor in an enclosed environment.
Running in an enclosed environment will lead to motor over-
temperature, which shortens its service life.
‑38‑
Installation
‑39‑
Installation
LC LL LR LA LZ LH LG LE LJ
Motor Model
Unit: mm (in.)
MS1H1-05B30CB- 65
A330Z(-S) 40 (2.56) 25±0.5 46 2-φ4.5 34 5 2.5±0.5 0.5±0.35
MS1H1-05B30CB- (1.57) 96.00 (0.98±0.02) (1.81) (0.08-φ0.18) (1.34) (0.20) (0.10±0.02) (0.02±0.01)
A332Z(-S) (3.78)
MS1H1-10B30CB- 77.5
A330Z(-S) 40 (3.05) 25±0.5 46 2-φ4.5 34 5 2.5±0.5 0.5±0.35
MS1H1-10B30CB- (1.57) 109 (0.98±0.02) (1.81) (0.08-φ0.18) (1.34) (0.20) (0.10±0.02) (0.02±0.01)
A332Z(-S) (4.29)
MS1H1-20B30CB- 72.5
A331Z(-S) 60 (2.85) 30±0.5 70 4-φ5.5 44 7.5 3±0.5 0.5±0.35
MS1H1-20B30CB- (2.36) 100 (1.18±0.02) (2.76) (0.16-φ0.18) (1.73) (0.30) (0.12±0.02) (0.02±0.01)
A334Z(-S) (3.94)
MS1H1-40B30CB- 91
A331Z(-S) 60 (3.58) 30±0.5 70 4-φ5.5 44 7.5 3±0.5 0.5±0.35
MS1H1-40B30CB- (2.36) 119 (1.18±0.02) (2.76) (0.16-φ0.18) (1.73) (0.30) (0.12±0.02) (0.02±0.01)
A334Z(-S) (4.69)
MS1H1-55B30CB- 80 96.2 35±0.5 90 4-φ7 54 7.7 3±0.5 0.5±0.35
A331Z(-S) (3.15) (3.79) (1.38±0.02) (3.54) (0.16-φ0.28) (2.13) (0.30) (0.12±0.02) (0.02±0.01)
MS1H1-75B30CB- 107
A331Z(-S) 80 (4.21) 35±0.5 90 4-φ7 54 7.7 3±0.5 0.5±0.35
MS1H1-75B30CB- (3.15) 140 (1.38±0.02) (3.54) (0.16-φ0.28) (2.13) (0.30) (0.12±0.02) (0.02±0.01)
A334Z(-S) (5.51)
MS1H1-10C30CB- 80 118.2 35±0.5 90 4-φ7 54 7.7 3±0.5 0.5±0.35
A331Z(-S) (3.15) (4.65) (1.38±0.02) (3.54) (0.16-φ0.28) (2.13) (0.30) (0.12±0.02) (0.02±0.01)
‑40‑
Installation
Note
● Values inside the parentheses "()" are in British units.
● The tightening tension for terminal screws must be between 0.19 N·m to 0.21
N·m, exceeding of which may damage the terminal.
● For dimension drawings of motor models ending with "-S", contact Inovance
technical support.
‑41‑
Installation
‑42‑
Installation
Motor Power
S TP LK KH KW W T Weight
Model Side
Connec (Power Encoder
Brake
Unit: mm (in.) Unit: kg (lb.) tor Model Side
Side
Included)
MS1H2-
5.11
10C30CB(
(11.27)
D)-A331Z 24 M8x16 36 200 -0.2 8 8 7
MS1H2- (0.94) (M8x0.63) (1.42) (0.780 -0.01 ) (0.31) (0.31) (0.28)
6.41
10C30CB(
(14.13)
D)-A334Z
MS1H2-
6.22
15C30CB(
0 (13.71)
D)-A331Z 24 M8x16 36 20 -0.2 8 8 7
MS1H2- (0.94) (M8x0.63) (1.42) (0.780 -0.01 ) (0.31) (0.31) (0.28) MI-DTL- MI-DTL-
7.52
15C30CB(
(16.58) Aviation 5015 5015
D)-A334Z
connec series series
MS1H2-
7.39 tor 3102E20- 3102E20-
20C30CD-
0 (16.29) 18P 29P
A331Z 24 M8x16 36 20 -0.2 8 8 7
MS1H2- (0.94) (M8x0.63) (1.42) (0.780 -0.01 ) (0.31) (0.31) (0.28)
8.7
20C30CD-
(19.18)
A334Z(-S4)
MS1H2-
8.55
25C30CD-
0 (18.85)
A331Z 24 M8x16 36 20 -0.2 8 8 7
MS1H2- (0.94) (M8x0.63) (1.42) (0.780 -0.01 ) (0.31) (0.31) (0.28)
9.80
25C30CD-
(21.61)
A334Z(-S4)
MS1H2-
10.73
30C30CD-
0 (23.66)
A331Z 28 M8x20 54 24 -0.2 8 8 7
MS1H2- (1.10) (M8x0.79) (2.13) (0.940 -0.01 ) (0.31) (0.31) (0.28)
13.2
30C30CD-
(29.10)
A334Z(-S4)
MS1H2-
15.43 MI-DTL- MI-DTL-
40C30CD-
(34.02) Aviation 5015 5015
A331Z 28 M8x20 54 240 -0.2 8 8 7
0 connec series series
MS1H2- (1.10) (M8x0.79) (2.13) (0.94 -0.01 ) (0.31) (0.31) (0.28)
17.9 tor 3102E20- 3102E20-
40C30CD-
(39.46) 18P 29P
A334Z(-S4)
MS1H2-
16.2
50C30CD-
(35.71)
A331Z 28 M8x20 54 240 -0.2 8 8 7
MS1H2- (1.10) (M8x0.79) (2.13) (0.940 -0.01 ) (0.31) (0.31) (0.28)
18.7
50C30CD-
(41.23)
A334Z(-S4)
‑43‑
Installation
Note
● Values inside the parentheses "()" are in British units.
● The tightening tension for terminal screws must be between 0.19 N·m to 0.21
N·m, exceeding of which may damage the terminal.
● Motor models ending with "-S4" represents the duty type S4, indicating the motor
works in S4 duty, with the motor load rate not exceeding 70%.
‑44‑
Installation
‑45‑
Installation
S TP LK KH KW W T Weight Power
Side
Motor Connector (Power Encoder
Unit: kg
Model Unit: mm (in.) Model Brake Side
(lb.)
Side
Included)
MS1H3-
7
85B15CB(
(15.43)
D)-A331Z 22 M6x20 36 180 -0.2 8 8 7
MS1H3- (0.87) (M6x0.79) (1.42) (0.710 -0.01 ) (0.31) (0.31) (0.28)
8
85B15CB(
(17.64)
D)-A334Z
MS1H3-
8
13C15CB(
0 (17.64)
D)-A331Z 22 M6x20 36 18 -0.2 8 8 7
MS1H3- (0.87) (M6x0.79) (1.42) (0.710 -0.01 ) (0.31) (0.31) (0.28) MI-DTL- MI-DTL-
9.50
13C15CB( 5015 5015
(20.94) Aviation
D)-A334Z series series
MS1H3- connector
9.5 3102E20- 3102E20-
18C15CD-
0 (20.94) 18P 29P
A331Z 22 M6x20 36 18 -0.2 8 8 7
MS1H3- (0.87) (M6x0.79) (1.42) (0.710 -0.01 ) (0.31) (0.31) (0.28)
11
18C15CD-
(24.25)
A334Z
MS1H3-
15
29C15CD-
(33.07)
A331Z 35 M12x25 65 300 -0.2 10 10 8
MS1H3- (1.38) (M12x0.98) (2.56) (1.180 -0.01 ) (0.39) (0.39) (0.31)
25.00
29C15CD-
(55.12)
A334Z
MS1H3-
19.5
44C15CD-
0 (42.99)
A331Z 35 M12x25 65 30 -0.2 10 10 8
MS1H3- (1.38) (M12x0.98) (2.56) (1.180 -0.01 ) (0.39) (0.39) (0.31)
30
44C15CD-
(66.14)
A334Z
MS1H3-
28 MI-DTL- MI-DTL-
55C15CD-
(61.73) 5015 5015
A331Z 42 M16x32 96 370 -0.2 12 12 8 Aviation
0 series series
MS1H3- (1.65) (M16x1.26) (3.78) (1.46 -0.01 ) (0.47) (0.47) (0.31) connector
38 3102E20- 3102E20-
55C15CD-
(83.78) 22P 29P
A334Z
MS1H3-
32.00
75C15CD-
(70.55)
A331Z 42 M16x32 96 370 -0.2 12 12 8
MS1H3- (1.65) (M16x1.26) (3.78) (1.460 -0.01 ) (0.47) (0.47) (0.31)
42
75C15CD-
(92.59)
A334Z
‑46‑
Installation
Note
● Values inside the parentheses "()" are in British units.
● The tightening tension for terminal screws must be between 0.19 N·m to 0.21
N·m, exceeding of which may damage the terminal.
‑47‑
Installation
LC LL LR LA LZ LH LG LE LJ
Motor Model
Unit: mm (in.)
MS1H4-
105
40B30CB-
(4.13)
A331Z(-S) 60 30±0.5 70 4-Φ5.5 44 7.5 3±0.5 0.5±0.35
MS1H4- (2.36) (1.18±0.02) (2.76) (0.16-Φ0.22) (1.73) (0.3) (0.12±0.02) (0.02±0.01)
128
40B30CB-
(5.04)
A334Z(-S)
MS1H4-
117.5
75B30CB-
(4.63)
A331Z(-S) 80 35±0.5 90 4-Φ7 54 7.7 3±0.5 0.5±0.35
MS1H4- (3.15) (1.38±0.02) (3.54) (0.16-Φ0.28) (2.13) (0.3) (0.12±0.02) (0.02±0.01)
147.5
75B30CB-
(5.81)
A334Z(-S)
LB S TP LK KH KW W T Weight
Motor Model
Unit: mm (in.) Unit: kg (lb.)
MS1H4-
1.27
40B30CB-
(2.8)
A331Z(-S) 50 14 M5x8 16.5 11 5 5 5
MS1H4- (1.97) (0.55) (M5x0.31) (0.65) (0.43) (0.20) (0.20) (0.20)
1.62
40B30CB-
(3.57)
A334Z(-S)
MS1H4-
2.4
75B30CB-
(5.29)
A331Z(-S) 70 19 M6x20 25 15.5 6 6 6
MS1H4- (2.76) (0.75) (M6x0.79) (0.98) (0.61) (0.24) (0.24) (0.24)
3.04
75B30CB-
(6.7)
A334Z(-S)
Note
● Values inside the parentheses "()" are in British units.
● The tightening tension for terminal screws must be between 0.19 N·m to 0.21
N·m, exceeding of which may damage the terminal.
● For dimension drawings of motor models ending with "-S", contact Inovance
technical support.
‑48‑
Installation
Item Description
Rust-proof Wipe up the anti-rust agent applied at the motor shaft extension before
treatment installing the servo motor, and then take rust-proof measures.
● Do not strike the shaft extension during installation. Failure to
comply will damage the encoder.
● Use the screw hole at the shaft end when mounting a pulley to the
servo motor shaft with a keyway. To fit the pulley, insert a double-
end screw into the screw hole of the shaft, put a washer on the
coupling end, and then use a nut to push the pulley in.
● For the motor shaft with a keyway, use the screw hole at the shaft
Encoder
end for installation. For the motor shaft without a keyway, use
friction coupling or similar methods.
● When removing the pulley, use a pulley remover to protect the
shaft from suffering severe impact from load.
● To ensure safety, install a protective cover or similar device on the
rotary area such as the pulley mounted on the shaft.
When connecting the servo motor to a machine, use a coupling and keep
the motor shaft center and the machine shaft center in the same line.
When installing the servo motor, make sure the alignment accuracy
requirement shown in the following figure is fulfilled. Failure to comply
will result in vibration that may damage the bearing and encoder.
Alignment
‑49‑
Installation
Item Description
Installation
The servo motor can be installed horizontally or vertically.
direction
● Do not submerge the motor/cable in water or oil.
● Confirm the IP rating of the servo motor when the motor is to be
used in a place with water drops (excluding the shaft opening).
‑50‑
Installation
Item Description
Stress of Do not bend or pull the cable with excessive force, especially the signal
cables wires whose conductors are only 0.2 mm or 0.3 mm in thickness.
Pay attention to the following precautions
● Ensure there are no unwanted objects such as waste or sheet metal
inside the connector.
● Connect the connector to the main circuit cable side of the servo
motor first, and make sure the grounding cable of the main circuit
cable is connected reliably. If the connector is firstly connected to
the encoder cable side, the encoder may become faulty due to the
potential difference between PEs.Make sure the pins are correctly
Connectors
arranged during wiring.
● The connector is made of resin. Do not strike the connector to
prevent damage to the connector.
● When transporting the servo motor with motor cables connected,
hold the servo motor by its body instead of cables. Failure to
comply may damage the connector and the cable.
● If flexible cables are used, do not apply stress to the connector
during wiring. Failure to comply may damage the connector.
To prevent electric shocks, when the fuse is blown or the circuit breaker trips, wait for at
least the time designated on the warning label before powering on the drive or operating
peripheral devices. Failure to comply will result in death, severe personal injury, or equip-
ment damage.
‑51‑
Installation
‑52‑
Installation
‑53‑
Installation
‑54‑
Wiring
3 Wiring
Read through the safety instructions in Chapter "Fundamental Safety Instructions". Failure
to comply may result in serious consequences.
● Do not use the power from IT system for the drive. Use the power from TN/TT
system for the drive. Failure to comply may result in an electric shock.
● Connect an electromagnetic contactor between the input power supply and the
main circuit power supply of the drive (L1, L2 for single-phase; L1, L2, L3/R, S, T for
three-phase) to form a structure allowing independent power cutoff on the power
supply side of the drive. This is to prevent fire accident caused by continuous high
current generated upon fault.
● Check that the input power supply of the drive is within the specified voltage
range. Failure to comply may result in faults.
● Do not connect the output terminals U, V, and W of the drive to a three-phase
power supply. Failure to comply may result in physical injury or a fire.
● Do not connect the motor terminals U, V, and W to a mains power supply. Failure
to comply may result in physical injury or a fire.
● Use the ALM (fault) signal to cut off the main circuit power supply. A faulty braking
transistor may overheat the regenerative resistor and lead to a fire.
● Connect the PE terminal of the drive to the PE terminal of the control cabinet.
Failure to comply may result in an electric shock.
● Ground the entire system properly. Failure to comply may result in equipment
malfunction.
● After the power supply is cut off, residual voltage is still present in the internal
capacitor of the drive, wait for at least 15 min before further operations. Failure to
comply may result in an electric shock.
‑55‑
Wiring
● The specification and installation of external cables must comply with applicable
local regulations.
● Observe the following requirements when the servo drive is used on a vertical axis.
— Set the safety device properly to prevent the workpiece from falling upon
warning or overtravel.
— Ensure the positive/negative polarity of the 24 V power supply is correct.
Otherwise, the axis may fall and cause personal injury or equipment damage.
● Observe the following requirements during wiring of the power supply and main
circuit:
— When the main circuit terminal is a connector, remove the connector from the
servo drive before wiring.
— Insert one cable into one cable terminal of the connector. Do not insert
multiple cables into one cable terminal.
— When inserting cables, take enough care to prevent the cable conductor burrs
from being short circuited to the neighboring cable.
— Insulate the connecting part of the power supply terminals to prevent electric
shock.
— Do not connect a 220 V servo drive to a 380 V power supply directly.
— Install safety devices such as a circuit breaker to prevent short circuit in
external circuits. Failure to comply may result in a fire.
— Cut off the main circuit power supply and switch off the S-ON signal after an
alarm signal is detected.
● Connect the servo drive to the motor directly. Do not use an electromagnetic
contactor during wiring. Failure to comply may result in equipment fault.
● Do not put heavy objects onto cables or pull cables with excessive force. Failure to
comply may result in cable damage, leading to an electric shock.
● When connecting DO terminals to relays, ensure the polarity of the flywheel diode
is correct. Wrong polarity will result in equipment damage or signal output failure.
● Keep a distance of at least 30 cm between main circuit cables and I/O signal
cables/encoder cables. Failure to comply may result in equipment malfunction.
● Use twisted pairs or multi-conductor shielded twisted pairs as the I/O signal cable
or encoder cable. Failure to comply may result in equipment malfunction.
● The maximum wiring lengths of the I/O signal cable and the encoder cable are 3 m
and 20 m respectively.
● Use a power supply filter to reduce the electromagnetic interference on electronic
devices surrounding the servo drive.
● Take proper shielding measures in the following locations to prevent equipment
damage:
— Locations with interference caused by static electricity
‑56‑
Wiring
‑57‑
Wiring
For the sake of safety, install a residual current device (RCD) to provide protections
against overload and short circuit or a specialized RCD to protect the grounding
cable.
● Do not start or stop the motor by using the electromagnetic contactor. As a high-
inductance device, the motor may generate high voltages instantaneously, which
may break down the contactor.
● When connecting an external power supply to the control circuit or a 24 VDC
power supply, pay attention to the power capacity as insufficient power capacity
will lead to insufficient supply current, resulting in failure of the servo drive or the
brake. This is especially true when the power supply is used to power up multiple
servo drives or brakes. The brake must be powered up by a 24 VDC power supply
that matches the motor model and meets the brake power requirements.
Note
[1] CN3 and CN4 are identical communication interfaces with the same pin assignment, and
either can be used.
Observe the following precautions when connecting the external regenerative resistor:
● Remove the jumper between P⊕ and D before using the external regenerative
resistor. Failure to comply will result in overcurrent and damage the braking
transistor.
● Do not connect the external regenerative resistor to the positive or negative pole
of the bus directly. Failure to comply will damage the servo drive or cause a fire.
● Select a resistor with resistance higher than the minimum permissible value.
Failure to comply will result in Er.201 (Overcurrent) or damage the servo drive.
● Make sure parameters H02-25 (Regenerative resistor setting), H02-26 (Power of
external regenerative resistor) and H02-27 (Resistance of external regenerative
resistor) are set properly before operating the servo drive.
● Install the external regenerative resistor on an incombustible object such as a
metal.
‑58‑
Wiring
‑59‑
Wiring
Note
[1] CN3 and CN4 are identical communication interfaces with the same pin assignment, and
either can be used.
Observe the following precautions when connecting the external regenerative resistor:
● Remove the jumper between P⊕ and D before using the external regenerative
resistor. Failure to comply will result in overcurrent and damage the braking
transistor.
● Do not connect the external regenerative resistor to the positive or negative pole
of the bus directly. Failure to comply will damage the servo drive or cause a fire.
● Select a resistor with resistance higher than the minimum permissible value.
Failure to comply will result in Er.201 (Overcurrent) or damage the servo drive.
● Make sure parameters H02-25 (Regenerative resistor setting), H02-26 (Power of
external regenerative resistor) and H02-27 (Resistance of external regenerative
resistor) are set properly before operating the servo drive.
● Install the external regenerative resistor on an incombustible object such as a
metal.
‑60‑
Wiring
‑61‑
Wiring
will lead to insufficient supply current, resulting in failure of the servo drive or the
brake. This is especially true when the power supply is used to power up multiple
servo drives or brakes. The brake must be powered up by a 24 VDC power supply
that matches the motor model and meets the brake power requirements.
Note
[1] CN3 and CN4 are identical communication interfaces with the same pin assignment, and
either can be used.
Observe the following precautions when connecting the external regenerative resistor:
● Remove the jumper between P⊕ and D before using the external regenerative
resistor. Failure to comply will result in overcurrent and damage the braking
transistor.
● Do not connect the external regenerative resistor to the positive or negative pole
of the bus directly. Failure to comply will damage the servo drive or cause a fire.
● Select a resistor with resistance higher than the minimum permissible value.
Failure to comply will result in Er.201 (Overcurrent) or damage the servo drive.
● Make sure parameters H02-25 (Regenerative resistor setting), H02-26 (Power of
external regenerative resistor) and H02-27 (Resistance of external regenerative
resistor) are set properly before operating the servo drive.
● Install the external regenerative resistor on an incombustible object such as a
metal.
‑62‑
Wiring
‑63‑
Wiring
Note
● [1] The range of the internal +24 V power supply is 20 V to 28 V, with maximum
operating current being 200 mA.
● [2] DI8 and DI9 are high-speed DIs that must be used according to their functions
assigned.
● [3] Use the shielded twisted pairs for pulse terminals, with both ends of the shield
connected to PE. Connect GND and signal GND of the host controller properly.
● [4] The DO power supply (voltage range: 5 V to 24 V) needs to be prepared by
users. The DO terminals support a maximum voltage of 30 VDC and a maximum
current of 50 mA.
● [5] Use the shielded twisted pair cable as the encoder frequency-division cable,
with both ends of the shield connected to PE. Connect GND and signal GND of the
host controller properly.
‑64‑
Wiring
‑65‑
Wiring
Note
● [1] The range of the internal +24 V power supply is 20 V to 28 V, with maximum
operating current being 200 mA.
● [2] DI8 and DI9 are high-speed DIs that must be used according to their functions
assigned.
● [3] The DO power supply (voltage range: 5 V to 24 V) needs to be prepared by
users. The DO terminals support a maximum voltage of 30 VDC and a maximum
current of 50 mA.
● [4] Use shielded twisted pair cable as the encoder frequency-division cable, with
both ends of the shield connected to PE. Connect GND and signal GND of the host
controller properly.
● [5] The internal +5 V power supply supports a maximum current of 200 mA.
‑66‑
Wiring
Servo drives in size A (rated power: 200 W to 400 W): SV660PS1R6I and
SV660PS2R8I
‑67‑
Wiring
‑68‑
Wiring
Servo drives in size C and size D (rated power: 1.0 kW to 1.5 kW): size C:
SV660PS7R6I; size D: SV660PS012I
Figure 3-8 Terminal pin layout of servo drives in size C (SV660PS7R6I) and size D
(SV660PS012I)
‑69‑
Wiring
Servo drives in size C and size D (rated power: 1.0 kW to 3.0 kW): size C:
SV660PT3R5I and SV660PT5R4I; size D: SV660PT8R4I and SV660PT012I
Figure 3-9 Terminal pin layout of servo drives in size C (SV660PT3R5I, SV660PT5R4I) and size
D (SV660PT8R4I, SV660PT012I)
‑70‑
Wiring
Servo drives in size E (rated power: 5.0 kW to 7.5 kW): SV660PT017I, SV660PT021I,
and SV660PT026I
‑71‑
Wiring
Servo drives in size A (rated power: 200 W to 400 W): SV660PS1R6I and
SV660PS2R8I
L1
L2
P
C
N
U
V
W
PE
Figure 3-11 Main circuit terminal pin layout of servo drives in size A
Table 3–1 Description of main circuit terminal pins of servo drives in size A
‑72‑
Wiring
Figure 3-12 Main circuit terminal pin layout of servo drives in size B
Table 3–2 Description of main circuit terminal pins of servo drives in size B
‑73‑
Wiring
Servo drives in size C and size D (rated power: 1.0 kW to 1.5 kW): SV660PS7R6I and
SV660PS012I
Figure 3-13 Main circuit terminal pin layout of servo drives in size C (SV660PS7R6I) and size
D (SV660PS012I)
Table 3–3 Description of main circuit terminal pins of servo drives in size C (SV660PS7R6I)
and size D (SV660PS012I)
‑74‑
Wiring
Servo drives in size C and size D (rated power: 1.0 kW to 3.0 kW): SV660PT3R5I,
SV660PT5R4I, SV660PT8R4I, and SV660PT012I
Figure 3-14 Main circuit terminal pin layout of servo drives in size C (SV660PT3R5I,
Table 3–4 Description of main circuit terminal pins of servo drives in size C (SV660PT3R5I,
SV660PT5R4I) and size D (SV660PT8R4I, SV660PT012I)
‑75‑
Wiring
Servo drives in size E (rated power: 5.0 kW to 7.5 kW): SV660PT017I, SV660PT021I,
and SV660PT026I
Figure 3-15 Main circuit terminal pin layout of servo drives in size E
‑76‑
Wiring
Table 3–5 Description of main circuit terminal pins of servo drives in size E
‑77‑
Wiring
15
30
44 14
29
43 13
28
42 12
27
41 11
26
40 10
25
39 9
24
38 8
23
37 7
22
36 6
21
35 5
20
34 4
19
33 3
18
32 2
17
31 1
16
Figure 3-17 Control terminal pin layout of servo drives in sizes A and B
‑78‑
Wiring
Figure 3-18 Control terminal pin layout of servo drives in sizes C, D, and E
Note
● CN1: Plastic housing of plug on cable side: DB25P (manufacturer: SZTDK), black
housing Core: HDB44P male solder (manufacturer: SZTDK)
● It is recommended to use cables of 24AWG to 26AWG.
● Use shielded cables as signal cables, with both ends of the shielded cable
grounded.
‑79‑
Wiring
Default
Signal Name Pin No. Function
Function
DI1 P-OT 9 Positive limit switch
DI2 N-OT 10 Negative limit switch
DI3 INHIBIT 34 Pulse inhibit
DI4 ALM-RST 8 Alarm reset (edge-triggered)
DI5 S-ON 33 Servo ON
DI8 HomeSwitch 30 Home switch
DI9 Reserved 12 -
+24V 17 Internal 24 V power supply,
voltage range: 20 V to 28 V,
COM- 14 maximum output current: 200
mA
General Common terminal of DI
COM+ 11
terminals
DO1+ S-RDY+ 7
Servo ready
DO1- S-RDY- 6
DO2+ COIN+ 5
Positioning completed
DO2- COIN- 4
DO3+ ZERO+ 3
Zero speed
DO3- ZERO- 2
DO4+ ALM+ 1
Fault output
DO4- ALM- 26
DO5+ HomeAttain+ 28
Homing completed
DO5- HomeAttain- 27
‑80‑
Wiring
Signal Default
Pin No. Function
Name Function
PAO+ 21 Phase A frequency-
division output Quadrature
PAO- 22 signal frequency-division
pulse output
PBO+ 25 Phase B frequency-
signals of phases A
division output
PBO- 23 and B
signal
PZO+ 13 Phase Z frequency-
Home pulse output
division output
PZO- 24 signal
General signal
Phase Z frequency- Home pulse open-
PZ-OUT 44 division output collector output
signal signal
Home pulse open-collector output
GND 29
signal ground
+5V 15 Internal 5 V power supply, maximum
GND 16 output current: 200 mA
PE Enclosure -
1
2
3
4
5
6
7
8
‑81‑
Wiring
● Do not connect the input power supply cables to the output terminals U, V, and W.
Failure to comply will damage the servo drive.
● When cables are bundled in a duct, the cooling effect will be deteriorated. In this
case, take the permissible current reduction ratio into account.
● When the temperature inside the cabinet exceeds the temperature limit of the
cable, it is recommended to replace with Teflon cables featuring a higher
temperature limit. As the surface of regular cables may be easily hardened and
cracked under a low temperature, take thermal insulation measures for cables laid
in a low-temperature environment.
● The bending radius of a cable must be 10 times more than its outer diameter to
prevent the internal conductor from breaking due to long-time bending.
● Do not bundle power cables and signal cables together or route them through the
same duct. Power cables and signal cables must be separated by at least 30 cm to
prevent interference.
● High voltage may be still present in the servo drive after the power supply is
switched off. Do not touch the power supply terminals within 15 minutes after
power-off.
● Do not switch on/off the power supply frequently. If the power supply is switched
on or off frequently within 1s, Er.740/Er.136/Er.430 may occur (see Chapter
"Troubleshooting" in SV660P Series Servo Drive Commissioning Guide for details).
In this case, power on the servo drive again after waiting for the specified ON/OFF
interval. If frequent ON/OFF control is needed, keep an ON/OFF interval of at least
1 min.
The servo drive carries a capacitor in the power supply part, and this capacitor will
be charged with a high current for 0.2s upon power-on. Turning on/off the power
supply frequently degrades the performance of main circuit components inside
the servo drive.
‑82‑
Wiring
● Use a grounding cable of the same cross-sectional area as the main circuit cable. If
the cross-sectional area of the main circuit cable is less than 1.6 mm2, use a
grounding cable with a cross-sectional area of 2.0 mm2.
● Do not power on the servo drive if terminal screws or cables are loose. Failure to
comply may lead to a fire.
Wiring requirements
The wiring mode compliant with the Low Voltage Directive is supported.
● Terminals P⊕, C, and NΘ are used to connect optional parts. Do not connect these
terminals to an AC power supply.
● To protect the main circuit, separate and cover the surface that may come into
contact with the main circuit.
● Do not allow unwanted objects to enter the wiring part of the terminal block.
● Do not solder the twisted conductors.
● The tightening torque may vary with terminals. Tighten terminal screws with the
specified tightening torque. You can use a torque screwdriver, torque ratchet, or
torque wrench to tighten terminal screws.
‑83‑
Wiring
● When using an electric screwdriver to tighten terminal screws, set the electric
screwdriver to low speed to prevent damage to the terminal screws.
● Tighten the terminal screws with an angle not higher than 5°. Failure to comply
may damage the terminal screws.
Table 3–12 Recommended main circuit terminal cables and tightening torque
‑84‑
Wiring
‑85‑
Wiring
Internal
structure and
conductor
colors
Cable Power cable: 16AWG Power cable: 16AWG Power cable: 16AWG
specifications (1.31 mm2) Insulation (1.31 mm2) Insulation (1.31 mm2) Insulation
diameter: 3.1 mm diameter: 3.25 mm diameter: 3.25 mm
Brake cable: 18AWG Brake cable: 18AWG Brake cable: 18AWG
(0.823 mm2) Insulation (0.823 mm2) Insulation (0.823 mm2) Insulation
diameter: 2.0 mm diameter: 2.15 mm diameter: 2.15 mm
9.5±0.3 mm (main 10.0±0.3 mm (main 10.5±0.3 mm (main
Sheath diameter
circuit) circuit) circuit)
Internal
structure and
conductor
colors
‑86‑
Wiring
MS1H3 29C–75C (Applicable to Motors with Rated Output of 2.9 kW to 7.5 kW)
Oil-resistant shielded
Cable type Regular cable Flexible cable
flexible cable
Cable model S6-L-M/B***-X.X S6-L-M/B***-X.X-T S6-L-M/B***-X.X-TS
UL2586 (rated UL2586 (rated UL2586 (rated
temperature: 105℃) temperature: 105℃) temperature: 105℃)
4Ex12AWG, 2Cx18AWG 4Ex12AWG, 2Cx18AWG 4Ex12AWG, 2Cx18AWG
Cable Power cable: 12AWG Power cable: 12AWG Power cable: 12AWG
specifications (3.31 mm2) Insulation (3.31 mm2) Insulation (3.31 mm2) Insulation
diameter: 4.1 mm diameter: 4.2 mm diameter: 4.2 mm
Brake cable: 18AWG Brake cable: 18AWG Brake cable: 18AWG
(0.823 mm2) Insulation (0.823 mm2) Insulation (0.823 mm2) Insulation
diameter: 2.0 mm diameter: 2.15 mm diameter: 2.15 mm
12.2±0.4 mm (main 12.5±0.4 mm (main 13.2±0.4 mm (main
Sheath diameter
circuit) circuit) circuit)
Internal
structure and
conductor
colors
Cable selection
To comply with the EMC standards, use shielded cables. Shielded cables are divided
into three-conductor shielded cables and four-conductor shielded cables, as shown in
the following figure.
If the conductivity of the three-conductor cable shield is insufficient, add an extra PE
cable or use a four-conductor shielded cable, with one conductor of which being PE
cable. The cable shield must be made of co-axial copper braids with a weaving
density larger than 90% to enhance the shielding and conductivity performance and
suppress radio frequency interference.
‑87‑
Wiring
Observe national or regional regulations when selecting cable dimensions. The IEC
cable must meet the following requirements:
● Complying with standards EN 60204-1 and IEC 60364-5-52
● PVC cable with copper conductors
● Allowing the cable surface temperature to be lower than or equal to 70℃ under an
ambient temperature of 40℃ (When the ambient temperature exceeds 40℃,
contact Inovance.)
Requirements for UL cable selection are described in “ Cable requirements” on page
148.
Note
If the recommended cable specifications for peripheral devices or optional parts exceed the
applicable cable specification range, contact Inovance.
‑88‑
Wiring
Note
● 1KM: Electromagnetic contactor; 1Ry: Relay; 1D: Flywheel diode
● The DO is set as alarm output (ALM+/-). When the servo drive alarms, the power
supply is cut off automatically. The built-in regenerative resistor is not available in
models SV660PS1R6 and SV660PS2R8. For these models, you can connect an
external regenerative resistor between terminals P⊕ and C as needed.
‑89‑
Wiring
Note
● 1KM: Electromagnetic contactor; 1Ry: Relay; 1D: Flywheel diode
● The DO is set as alarm output (ALM+/-). When the servo drive alarms, the power
supply is cut off automatically and the alarm indicator lights up.
‑90‑
Wiring
Note
● 1KM: Electromagnetic contactor; 1Ry: Relay; 1D: Flywheel diode
● The DO is set as alarm output (ALM+/-). When the servo drive alarms, the power
supply is cut off automatically and the alarm indicator lights up.
‑91‑
Wiring
Keep the lead wire of the motor cable shield as short as possible, with its width (b in
the following figure) not shorter than 1/5 of its length (a in the following figure).
‑92‑
Wiring
● For use of multiple drives, observe all the grounding instructions for the drive.
Improper grounding of the device will lead to malfunction of the drive and the
device.
● Do not share the same grounding cable with other devices (such as welding
machines or high-current electrical devices). Improper grounding of the device will
lead to drive or device faults caused by electrical interference.
● For use of multiple drives, observe all the grounding instructions for the drive.
Improper grounding of the device will lead to malfunction of the drive and the
device.
● For drives equipped with optional VDR grounding screws, remove the grounding
screw before voltage resistance test. Failure to comply may cause the drive to fail
the test.
Grounding requirements
Observe the following requirements to ensure a proper grounding of the drive.
● The protective grounding conductor must be a yellow/green copper conductor. Do
not connect the protective grounding conductor to a switching device (such as a
circuit breaker) in serial.
● Ground the grounding terminal properly. Improper grounding will lead to
equipment malfunction or damage.
● Do not connect the grounding terminal to the N terminal of the neutral wire of the
power supply.
‑93‑
Wiring
Single-drive grounding
Installation of an individual drive:
R S T
No. Description
① Do not ground the DC bus terminal or the regenerative resistor terminal.
Connect the PE cable on the input power supply end to the input PE terminal
②
of the servo drive.
Connect the output PE terminal of the servo drive to the motor output cable
③
shield.
Input protection (fuse or circuit breaker)
④
Connect the lower end of the fuse to the filter.
⑤ Input power supply
⑥ Three-phase motor
‑94‑
Wiring
No. Description
⑦ Ground the motor enclosure.
Note: The main circuit terminal layout varies with different models and is subject to the
physical product.
Multi-drive grounding
Side-by-side installation of multiple drives:
No. Description
Connect the main circuit input PE terminal to the grounding copper busbar of
①
the control cabinet through the protective grounding conductor.
Connect the PE cable on the input power supply end to the grounding copper
②
busbar of the control cabinet.
Connect the grounding copper busbar of the control cabinet to the metal
③
enclosure of the control cabinet through the protective grounding conductor.
④ Connect the motor output cable shield to the output PE terminal of the drive.
‑95‑
Wiring
the disturbance source, and install devices into corresponding areas based on the
requirements listed in the following table.
‑96‑
Wiring
Table 3–19 Recommended grounding cable lug for the main circuit
The following table lists the data for recommended cable lugs (manufacturer: Suzhou
Yuanli Metal Enterprise Co., Ltd) for your reference.
‑97‑
Wiring
Figure 3-27 Wiring between the servo drive and terminal-type motor
Table 3–21 Description of the power cable connector (motor side)
Note
● [1] The flange size refers to the width of the mounting flange.
● Power cable colors are subject to the actual product. All cable colors mentioned in
this guide refer to Inovance cable colors.
● The wiring diagram for a lead wire-type motor is shown in the following figure.
‑98‑
Wiring
Figure 3-28 Wiring between the servo drive and lead wire-type motor
Table 3–22 Description of the power cable connector (motor side)
Note
● [1] The flange size refers to the width of the mounting flange.
● Power cable colors are subject to the actual product. All cable colors mentioned in
this guide refer to Inovance cable colors.
● The following table describes the connector for high-power motor power cables.
‑99‑
Wiring
Note
● [1] The flange size refers to the width of the mounting flange.
● Power cable colors are subject to the actual product. All cable colors mentioned in
this guide refer to Inovance cable colors.
‑100‑
Wiring
‑101‑
Wiring
Improper use of the battery may result in liquid leakage which corrodes the
components or leads to battery explosion. Observe the following precautions during
use:
‑102‑
Wiring
Rated Values
Battery
Item Minimum Typical Maximum Condition
Specifications
Value Value Value
External battery
3.2 3.6 5 In standby state[2]
voltage (V)
Circuit fault
- 2.6 - In standby state
voltage (V)
Battery alarm
Output: 3.6 V, 2.85 3 3.15 -
voltage (V)
2500 mAh
Recommended In normal
- 2 -
manufacturer operation[1]
and model: Current
In standby state,
Shenzhen consumed by the - 10 -
shaft at standstill
Jieshun, circuit (uA)
In standby state,
LS14500 - 80 -
shaft rotating
Ambient
0 40
temperature (℃) Same as the
Storage motor
-20 60
temperature (℃)
Note
● [1] During normal operation, the absolute encoder supports one-turn or multi-turn
data counting and transceiving. Power on the servo drive after connecting the
absolute encoder properly. The encoder starts data transceiving after a short
delay of about 5s upon power-on. The motor speed must be lower than or equal
to 10 RPM during transition from the standby state to the nomral operation state
(upon power-on). Otherwise, Er.740 (Encoder fault) may occur. In this case, you
need to power off and on the servo drive again.
● [2] The "standby state" means the encoder counts the multi-turn data by using the
power from the external battery when the servo drive power supply is not
switched on. In this case, data transceiving stops.
‑103‑
Wiring
SUNCHU
SC-06
C
2-
1-
‑104‑
Wiring
Note
● [1] The preceding figure shows the wiring diagram of the absolute encoder cable,
which is similar to that of the incremental encoder (without a battery box). The
cable for the incremental encoder needs to be purchased separately.
● The encoder cable color is subject to the color of the actual product. Cable colors
mentioned in this guide all refer to Inovance cables.
Figure 3-32 Description of the lead wire color of the battery box
‑105‑
Wiring
Note
● Store the battery in environments compliant with the required temperature range
and ensure reliable contact and sufficient battery power. Failure to comply may
result in encoder data loss.
● Model of the battery box (battery included): S6-C4
1 +5V Red
Twisted pair
2 GND Orange
5 PS+ Blue
Twisted pair
6 PS- Purple
Servo
drive side
Enclosure PE - -
Terminal-type
6-pin male (The joint face is on
motor:
the right side.)
40
1 PS+ Blue
60 Twisted pair
80 2 PS- Purple
3 DC+ Brown
Twisted pair
Motor 4 DC- Black
7 PE - -
7-pin connector
Note
[1] The flange size refers to the width of the mounting flange.
‑106‑
Wiring
Table 3–28 Lead wire-type motor encoder cable connector (9-pin connector)
Note
[1] The flange size refers to the width of the mounting flange.
‑107‑
Wiring
Table 3–29 Absolute encoder cable connector (MIL-DTL-5015 series 3108E20-29S aviation
connector)
Enclosure PE - -
6-pin male (The joint face
100
is on the right side.)
130
180 A PS+ Yellow
Twisted
Yellow-
B PS- pair
black
E Battery (+) Blue
Motor Side -
F Battery (-) Blue-black
G +5V Red
H GND Black -
J Shield -
Note
[1] The flange size refers to the width of the mounting flange.
‑108‑
Wiring
Table 3–30 Relation between pulse input frequency and pulse width
Note
● You can either use high-speed pulses or low-speed pulses, but not both of them
together.
● If the output pulse width of the host controller is smaller than the minimum pulse
width, a pulse receiving error will occur on the drive.
‑109‑
Wiring
● Open-collector mode
① For use of the internal 24 V power supply of the servo drive:
‑110‑
Wiring
Wrong: Pin 14 (COM-) is not connected and a closed-loop circuit cannot be formed.
‑111‑
Wiring
‑112‑
Wiring
‑113‑
Wiring
■ Wrong wiring 2: Multiple terminals share the same current limiting resistor,
resulting in pulse receiving error.
■ Wrong wiring 3: The SIGN port is not connected, preventing these two ports
from receiving pulses.
‑114‑
Wiring
Figure 3-34
■ Wrong wiring 5: Multiple terminals share the same current limiting resistor,
resulting in pulse receiving error.
‑115‑
Wiring
‑116‑
Wiring
The differential input must be 5 V. Otherwise, unstable pulse input will occur on the servo
drive, resulting in the following situations:
DI circuit
The circuits for DI1 to DI9 are the same. The following description takes DI1 circuit as
an example.
● The host controller provides relay output.
■ For use of an internal 24 V power supply of the servo drive
‑117‑
Wiring
‑118‑
Wiring
Note
PNP and NPN input cannot be applied in the same circuit.
DO circuit
The circuits for DO1 to DO5 are the same. The following description takes DO1 circuit
as an example.
● The host controller provides relay input.
‑119‑
Wiring
Note
When the host controller provides relay input, a flywheel diode must be installed. Other-
wise, the DO terminals may be damaged.
‑120‑
Wiring
Note
The maximum permissible voltage and current capacity of the optocoupler output circuit
inside the servo drive are as follows:
‑121‑
Wiring
‑122‑
Wiring
To reduce noise interference, use shielded twisted pairs to connect the 5V GND of the host
controller to the GND of the servo drive.
The maximum permissible voltage and current capacity of the optocoupler output
circuit inside the servo drive are as follows:
● Maximum voltage: 30 VDC
● Maximum current: DC 50 mA
‑123‑
Wiring
● Use the built-in brake for position-lock purpose only. Do not use this brake for any
other purposes (such as braking) other than position-lock in the stop state.
● The brake coil has no polarity.
● Switch off the S-ON signal after the servo motor stops.
● When the servo motor with brake runs, the brake may generate a click sound,
which does not affect its function.
● When brake coils are energized (the brake is released), magnetic flux leakage may
occur on the shaft end. Pay special attention when using magnetic sensors around
the servo motor.
The connection of the brake input signal is polarity-insensitive. Users need to prepare
a 24 V power supply. The following figure shows the standard wiring of the brake
signal (BK) and the brake power supply.
‑124‑
Wiring
Supply
Holding Exciting
Voltage Coil Resistance Release Time Apply Time Backlash
Motor Model Torque Current
(VDC) (Ω)±7% (ms) (ms) (°)
(N·m) (A)
±10%
MS1H1-05B/10B 0.32 94.4 0.25 ≤ 20 ≤ 40 ≤ 1.5
MS1H1-20B/40B
1.5 75.79 0.32 ≤ 20 ≤ 60 ≤ 1.5
MS1H4-40B
MS1H1-75B/
3.2 57.6 0.42 ≤ 40 ≤ 60 ≤1
MS1H4-75B
MS1H2-10C/15C/
8 25 0.96 ≤ 30 ≤ 85 ≤ 0.5
20C/25C 24
MS1H2-30C/40C/
16 21.3 1.13 ≤ 60 ≤ 100 ≤ 0.5
50C
MS1H3-85B/13C/
12 29.7 0.81 ≤ 60 ≤ 120 ≤ 0.5
18C
MS1H3-29C/44C/
50 14.4 1.67 ≤ 100 ≤ 200 ≤ 0.5
55C/75C
Note
● The brake cannot share the same power supply with other electrical devices. This
is to prevent malfunction of the brake due to voltage or current drop caused by
other working devices.
● It is recommended to use cables with a cross-sectional area of 0.5 mm2 and above.
‑125‑
Wiring
C
N
1
C
N
2
CHARGE
L1
L2
PE
CN3 and CN4 are identical communication signal terminals connected in parallel
internally.
CN3 and CN4 on the servo drive are used for communication between the servo drive
and the PC, PLC, and other servo drives. For pin assignment of CN3/CN4, see “3.4.4
Description of Communication Terminals (CN3/CN4)” on page 81.
Figure 3-38 Outline drawing of cable used for CAN communication between the servo drive
and PLC
Use a three-conductor shielded cable to connect the CAN bus, with the three
conductors connected to CANH, CANL, and CGND (CGND represents isolated RS485
‑126‑
Wiring
circuit) respectively. Connect CANH and CANL with two conductors twisted together.
Connect CGND to the CAN reference ground. Connect the shield to the device ground.
Connect a 120 Ω termination resistor on each end of the bus to prevent CAN signal
reflection.
Table 3–33 Pin connection relation of the cable used for CAN communication between the
servo drive and PLC
RJ45 on the Servo Drive Side (A) PLC Side (B)
Communication Signal Communication
Pin No. Signal Name Pin No.
Type Name Type
CANH 1 CANH 1
CAN CANL 2 CAN CANL 2
CGND 3 CGND 3
- PE (shield) Enclosure - PE (shield) Enclosure
Table 3–34 Pin connection relation of multi-drive communication cable (pins in CAN group
used only)
RJ45 on the Servo Drive Side (A) RJ45 on the Servo Drive Side (B)
Communication Signal Communication
Pin No. Signal Name Pin No.
Type Name Type
CANH 1 CANH 1
CAN CANL 2 CAN CANL 2
CGND 3 CGND 3
- PE (shield) Enclosure - PE (shield) Enclosure
The following figure shows the CAN bus connection in daisy chain mode. It is
recommended to use shielded twisted pairs for CAN bus connection. Connect CANH
and CANL with twisted pairs. Connect a 120 Ω termination resistor on each end of the
bus to prevent signal reflection. Connect the reference grounds of CAN signals of all
the nodes together. A maximum of 64 nodes can be connected.
‑127‑
Wiring
Do not connect the CGND terminal of the host controller to the GND terminal of the servo
drive. Failure to comply will damage the machine.
The transmission distance of the CAN bus is directly related to the baud rate and
communication cables. The following table describes the relationship between the
maximum bus length and the baud rate.
Figure 3-41 Outline drawing of the cable used for RS485 communication between the servo
‑128‑
Wiring
Use a three-conductor shielded cable to connect the RS485 bus, with the three
conductors connected to 485+, 485-, and GND (GND represents non-isolated RS485
circuit) respectively. Connect 485+ and 485- with two conductors twisted together
and connect the remaining conductor to RS485 reference ground. Connect the shield
to the device ground PE. Connect a 120 Ω termination resistor on each end of the bus
to prevent RS485 signal reflection.
Table 3–35 Pin connection relation of the cable used for RS485 communication between
the servo drive and PLC
RJ45 on the Servo Drive Side (A) PLC Side (B)
Communica Communica
Signal Name Pin No. Signal Name Pin No.
tion Type tion Type
485+ 4 485+ 4
RS485 485- 5 RS485 485- 5
GND 8 GND 8
- PE (shield) Enclosure - PE (shield) Enclosure
Figure 3-42 Outline drawing of the cable used for multi-drive RS485 communication
Table 3–36 Pin connection relation of the cable used for multi-drive RS485 communication
(pins in 485 group used only)
RJ45 on the Servo Drive Side (A) RJ45 on the Servo Drive Side (B)
Communica Communica
Signal Name Pin No. Signal Name Pin No.
tion Type tion Type
485+ 4 485+ 4
RS485 485- 5 RS485 485- 5
GND 8 GND 8
- PE (shield) Enclosure - PE (shield) Enclosure
In case of a large number of nodes, connect the RS485 bus with the daisy chain mode.
Connect the reference grounds of RS485 signals of all the nodes (up to 128 nodes)
together.
‑129‑
Wiring
Do not connect the GND terminal ( ) of the host controller to the CGND terminal of the
servo drive. Failure to comply will damage the machine.
The following table lists the maximum number of nodes and transmission distances
supported by the standard RS485 circuit at different baud rates.
‑130‑
Wiring
Table 3–38 Pin connection relation between the servo drive and PC communication cable
RJ45 on the Servo Drive Side (A) DB9 on the PC Side (B)
Signal Name Pin No. Signal Name Pin No.
RS232-TXD 6 PC-RXD 2
RS232-RXD 7 PC-TXD 3
GND 8 GND 5
PE (shield) Enclosure PE (shield) Enclosure
Pin assignment of DB9 terminal on the PC side is shown in the following table.
Table 3–39 Pin assignment of DB9 terminal on the PC side ("B" in the preceding figure)
Enclosure PE Shield
If the host controller supports USB interface only, use the serial-to-USB cable.
‑131‑
Wiring
For cables used for terminals P⊕ and C, see “3.5.3 Recommended Cable
Specifications and Models” on page 84.
‑132‑
Wiring
Observe the following precautions when connecting the external regenerative resistor:
● Remove the jumper between terminals P⊕ and D before using the external
regenerative resistor. Failure to comply will result in overcurrent and damage the
braking transistor.
● Do not connect the external regenerative resistor to the positive or negative pole
of the bus directly. Failure to comply will damage the servo drive and result in a
fire.
● Select a resistor with resistance higher than or equal to the minimum permissible
value. Failure to comply will result in Er.201 (Overcurrent) or damage the servo
drive.
● Make sure parameters H02-25 (Regenerative resistor setting), H02-26 (Power of
external regenerative resistor) and H02-27 (Resistance of external regenerative
resistor) are set properly before operating the servo drive.
● Install the external regenerative resistor on an incombustible object such as a
metal.
‑133‑
Wiring
‑134‑
Wiring
Note
● Take the process in which motor decelerates from 3000 RPM to 0 RPM as an
example, suppose the load inertia is N times the motor inertia, then the braking
energy is (N+1) x E O when the motor decelerates from 3000 RPM to 0 RPM, and the
energy consumed by the regenerative resistor is (N+1) x E O - E C (E C represents the
energy absorbed by the capacitor). Suppose the reciprocating cycle is T, then the
power of the regenerative resistor needed is 2 x [(N + 1) x E O - E C ]/T. For values of
E O and E C , see section "Parameter Settings" in SV660P Series Servo Drive
Commissioning Guide.
● Determine whether to use the regenerative resistor according to the preceding
figure and select a built-in or an external one as needed. Then, set H02-25
accordingly.
● The resistor with aluminum casing is recommended.
☆Related parameters
Setting Effective
Para. No. Name Value Range Description Default
Condition Time
0: Built-in
Defines the
1: External, natural cooling
regenerative resistor
2: External, forced air
Regenerative type and the mode of
H02-25 cooling At stop Immediately 0
resistor type absorbing and
3: No resistor needed,
releasing the braking
braking energy absorbed by
energy.
the capacitor only
Take the H1 series 750 W model as an example. Suppose the reciprocating cycle (T) is
2s, the maximum speed is 3000 RPM, and the load inertia is 4 times the motor inertia,
the required power of the regenerative resistor is as follows:
The calculated result is smaller than the processing capacity (P a = 25 W) of the built-in
regenerative resistor, so a built-in regenerative resistor is sufficient.
If the inertia ratio in the preceding example is changed to 10 times the motor inertia,
and other conditions remain the same, the required regenerative resistor power will
be as follows:
The calculated value is larger than the capacity (Pa = 25 W) of the built-in regenerative
resistor, so an external regenerative resistor is required. The recommended power of
the external regenerative resistor is P b /(1–70%) = 148 W.
‑135‑
Wiring
Use the external regenerative resistor with 70% derated, that is, P r = P b /(1 – 70%),
and ensure the resistance of the regenerative resistor is higher than the minimum
permissible resistance of the servo drive. Remove the jumper bar between
terminals P⊕ and D, and connect the external regenerative resistor between
terminals P⊕ and C.
For the wiring diagram and lead wire specifications of the external regenerative
resistor, see “ Connecting the regenerative resistor” on page 132. Set H02-25 to 1 or
2 based on the cooling mode of the regenerative resistor, and set the following
parameters properly.
☆Related parameter
‑136‑
Wiring
● Set the power and resistance of the external regenerative resistor in H02-26 and
H02-27.
● Ensure the resistance of the external regenerative resistor is higher than or equal
to the permissible minimum resistance.
● When the regenerative resistor is used at its rated power rather than the
processing power (average value) in environments within the specified
temperature range, the temperature of the resistor will rise to above 120°C under
continuous braking. To ensure safety, lower down the resistor temperature with
forced air cooling, or use a resistor equipped with a thermal switch. For the load
characteristics of the regenerative resistor, consult with the manufacturer.
Set the heat dissipation coefficient based on the heat dissipation condition of the
external regenerative resistor.
☆Related parameter
Note
Higher resistor heat dissipation coefficient indicates higher braking efficiency.
When using the built-in regenerative resistor, connect terminals P⊕ and D with a
jumper bar.
‑137‑
Wiring
When the motor direction of rotation is the same with the shaft direction of
rotation, the motor outputs energy to the outside. In some applications where the
motor direction of rotation is opposite to the shaft direction of rotation, the motor
is in the generating state and feeds the electric energy back to the servo drive.
Take H1 series 750 W motors (rated torque: 2.39 N·m) as an example. When the
external load torque is 60% of the rated torque and the motor speed reaches
1500 RPM, the power fed back to the servo drive is (60% x 2.39) x (1500 x 2 π/60) =
225 W. As the regenerative resistor needs to be derated by 70%, the power of the
external regenerative resistor is: 225/(1 – 70%) = 750 W, with resistance being 50 Ω.
‑138‑
Maintenance
4 Maintenance
Note
● Cut off the power supply before cleaning. Clean the equipment with an air gun or a
piece of dry cloth.
● Do not use the gasoline, diluent, alcohol, acidic or alkaline detergent during
cleaning to prevent enclosure discoloration or damage.
‑139‑
Maintenance
‑140‑
Maintenance
Standard Replacement
Equipment Components Remarks
Interval
Bus filter capacitor About five years
2 to 3 years (10000 h to
Cooling fan
30000 h)
Aluminum electrolytic
About five years
capacitor on the PCB
Servo drive 100,000 operations
Pre-charge relay (depending on the
operating conditions) The standard
20,000 operations replacement interval is
Pre-charge resistor (depending on the for reference only.
operating conditions) If any device/
component works
3 to 5 years (20,000 h
Bearing improperly within the
to 30,000 h)
replacement interval,
Oil seal 5000 h replace it immediately.
3 to 5 years (20,000 h
Encoder
to 30,000 h)
Motor
Depends on the
operating condition.
Absolute encoder See the operation
battery instructions for the
encoder battery for
details.
● Observe all the requirements presented in this chapter. Failure to comply may
result in equipment fault or damage.
● Violent disassembly is not allowed. Take enough care during disassembly to
prevent personal injury.
Standard MS1 series motors in flange sizes 60, 80, and 130 adopt C-type flat key that
carries the disassembly hole. To disassemble the flat key, select a proper disassembly
bolt (inner hexagon bolt recommended) based on the following table.
‑141‑
Maintenance
● Tools needed: a pair of needle-nose pliers, a pair of slip-proof gloves, and a piece
of cotton cloth
● Procedure:
1. Put the cotton cloth onto the supporting point B to avoid the end cover from
being scratched during disassembly.
2. Secure the motor and use the needle-nose pliers to hold point A of the oil seal
lip.
3. Pry the oil seal out gradually against the supporting point B.
‑142‑
Maintenance
‑143‑
Appendix 1 Certifications and Standards Compliance
Note
The drive complies with the latest version of directives and standards for CE and UL/cUL
certifications.
5.2 CE Certification
‑144‑
Appendix 1 Certifications and Standards Compliance
● When applied in the first environment, the drive may generate radio interference.
In addition to the CE compliance requirements described in this chapter, take
additional measures to prevent radio interference if necessary.
● The manufacturer of the system integrated with this drive is responsible for
ensuring compliance with EMC directives and EN IEC 61800-3 based on the
application environment of the system.
‑145‑
Appendix 1 Certifications and Standards Compliance
● Category C2 drive: PDS with rated voltage less than 1000 V, which is neither a plug-
in device nor a movable device and, when used in the first environment, is
intended to be installed and commissioned only by professionals
● Category C3 drive: PDS with rated voltage less than 1000 V, intended for use in the
second environment and not intended for use in the first environment
● Category C4 drive: PDS with rated voltage equal to or above 1000 V, or rated
current equal to or above 400 A, or intended for use in complex systems in the
second environment
Installation location
Install the drive in a place with overvoltage category III and pollution degree 1 or 2 as
specified by IEC 60664-1.
Installation environment
For requirements of the installation environment, see “2.1.2 Installation Environment”
on page 29.
Requirements of IP rating
The drive must be installed in a fireproof cabinet with doors that provide effective
electrical and mechanical protection. The installation must conform to local and
regional laws and regulations and relevant IEC standards.
Drives (IP20) intended to be installed inside the cabinet must be installed in a
structure that prevents intrusion of unwanted objects from the top and the front.
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Appendix 1 Certifications and Standards Compliance
The UL/cUL mark is commonly applied to products sold in United States and Canada.
It indicates that UL has performed product tests and evaluation, and determined that
their stringent standards have been met. For a product to receive UL/cUL
certification, the main components inside the product must also be UL certificated.
The drive has been tested in accordance with UL 61800–5–1 and CSA C22.2 No. 274-17
to determine compliance with UL/cUL standards. Observe the following requirements
to enable machines and devices integrated with this drive to comply with UL/cUL
standards.
Installation location
Install the drive in a place with overvoltage category III and pollution degree 1 or 2 as
specified by UL61800–5–1.
Ambient temperature
Keep the ambient temperature within the following range based on the IP rating:
Ambient temperature for open-type drives: 0°C to 50°C
Installation requirements
Installation requirements for open-type drives:
SV660P series servo drives are open-type drives that must be installed in a fireproof
cabinet with the housing that provides effective electrical and mechanical protection.
The installation must conform to local laws and regulations and related NEC
requirements.
On-site installation of output terminals (such as P⊕, C, and NΘ) is not allowed.
‑147‑
Appendix 1 Certifications and Standards Compliance
● Terminals P⊕, C, and NΘ are used to connect optional parts. Do not connect these
terminals to an AC power supply.
● To protect the main circuit, phase power separate and cover the surface that may
come into contact with the main circuit.
● Do not allow unwanted objects from entering the wiring part of the terminal block.
● Do not solder the twisted conductors.
● The tightening torque may vary with terminals. Tighten terminal screws with the
specified tightening torque. You can use a torque screwdriver, torque ratchet, or
torque wrench to tighten terminal screws.
● When using an electric screwdriver to tighten terminal screws, set the electric
screwdriver to low speed to prevent damage to the terminal screws.
● Tighten the terminal screws with an angle not higher than 5°. Failure to comply
may damage the terminal screws.
Cable requirements
Cable dimensions must be compliant with requirements in NEC (National Electric
Code) and CEC (Canadian Electrical Code) Part I and local regulations.
● Use cables with copper conductors.
● It is recommended to use indoor PVC cables with a voltage class of 600 V and a
maximum temperature of 75°C in continuous operation under the following
conditions:
■ Ambient temperature: < 40°C
■ Working normally at rated values
Cable selection
To comply with UL61800-5-1 and CSA C22.2 No. 274-17, power cables used for SV660P
series servo drives must meet the following requirements:
● Compliant with NEC and Table 310-16 of NFPA70
● Comprised of copper conductors with a rated temperature not lower than 75°C
(167°F)
● 14 AWG or higher
● With a rated voltage not lower than the rated voltage of the servo drive
It is recommended to use cables compliant with UL758 Style 2517 and Style 2586 as
motor main circuit cables.
‑148‑
Appendix 1 Certifications and Standards Compliance
Note
The following tables list recommendations for different types of fuses and circuit breakers.
‑149‑
Appendix 1 Certifications and Standards Compliance
‑150‑
Appendix 2 Common EMC Problems and Solutions
‑151‑
Appendix 2 Common EMC Problems and Solutions
No. Measure
Used shielded twisted pair cables with both ends of the cable grounded (see
1
“3.8.1 Wiring of I/O Signal Cables” on page 108).
2 Connect the motor enclosure to the PE terminal of the drive.
‑152‑
Appendix 2 Common EMC Problems and Solutions
No. Measure
Connect the PE terminal of the drive to the PE terminal of the mains power
3
supply.
Add an equipotential bonding grounding cable between the host controller and
4
drive (see “Figure 3–26 ” on page 96 ).
5 Separate signal cables from power cables with a distance of at least 30 cm.
Install the ferrite clamp or wind the magnetic ring on the signal cable by one or
6 two turns. (see “2.3.4 Instructions for Installing Magnetic Ring and Ferrite
Clamp” on page 53).
Install the magnetic ring on the output side (UVW) of the drive by two to four
7 turns (see “2.3.4 Instructions for Installing Magnetic Ring and Ferrite Clamp” on
page 53).
8 Use shielded power cables and ground the shield properly.
No. Measure
Use shielded I/O signal cables with the shield connected to the PE terminal. For
1
details, see “3.8.1 Wiring of I/O Signal Cables” on page 108.
Connect the PE terminal of the motor to the PE terminal of the drive, and connect
2
the PE terminal of the drive to the PE terminal of the mains power supply.
Add an equipotential bonding grounding cable between the host controller and
3
drive (see “ Cabinet system grounding” on page 95).
Install the magnetic ring on the output side (UVW) of the drive by two to four turns
4
(see “2.3.4 Instructions for Installing Magnetic Ring and Ferrite Clamp” on page 53).
Increase the capacitance of the capacitor for low-speed DIs. A capacitance up to
5 0.1 uF is recommended, as shown in “Figure 6–2 I/O signal cables with capacitance
increased” on page 154.
Increase the capacitance of the capacitor between AI and GND. A capacitance up to
6
0.22 uF is recommended.
Install a ferrite clamp or wind a magnetic ring on the signal cable by one or two
7 turns. (see “2.3.4 Instructions for Installing Magnetic Ring and Ferrite Clamp” on
page 53).
8 Use shielded power cables and ground the shield properly.
‑153‑
Appendix 2 Common EMC Problems and Solutions
No. Measure
1 Install a 120 Ω termination resistor on each end of the bus.
Replace with multi-conductor shielded twisted pair cables and ground both ends
2
of the shield.
Separate communication cables from power cables with a distance of at least 30
3
cm.
4 Adopt daisy chain mode for multi-node communication layout.
Add an equipotential bonding grounding cable between nodes during multi-node
5
communication (see “ Cabinet system grounding” on page 95).
Install ferrite clamps on both sides of the communication cable or wind the
6
magnetic ring by one or two turns (see “Figure 2–21 ” on page 54 ).
Install the magnetic ring on the output side (UVW) of the servo drive by two to four
7
turns (see “Figure 2–20 ” on page 53 ).
8 Use shielded power cables and ground the shield properly.
‑154‑
Shenzhen Inovance Technology Co., Ltd.
Add.: Building E, Hongwei Industry Park, Liuxian Road,
Baocheng No. 70 Zone, Bao'an District, Shenzhen
Tel: +86-755-2979 9595
Fax: +86-755-2961 9897
http://www.inovance.com