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SV660P Series Servo Drive

Hardware Guide

Data code 19011391 A00


Preface

Preface
Overview
The SV660P series high‑performance AC servo drive covers a power range from 50 W
to 7.5 kW. It supports Modbus, CANopen and CANlink communication protocols and
carries necessary communication interfaces to work with the host controller for a
networked operation of multiple servo drives.

The SV660P series servo drive supports adaptive stiffness level setting, inertia
auto‑tuning, and vibration suppression to simplify the operation process. It allows a
quiet and stable operation and accurate positioning control together with an MS1high-
series hig response servo motor with small or medium inertia and a 23‑bit 23-bit
single‑turn or 23‑ multi‑turn absolute encoder.

The SV660P series servo drive serves to achieve quick and accurate position control,
speed control and torque control in automation equipment such as electronic
manufacturing devices, manipulators, packing devices, and machine tools.
This guide introduces installation and wiring of the servo drive, including
preparations before installation, unpacking inspection and transportation, wiring,
and routine maintenance.

More Documents
Name Data Code
SV660P Series Servo Drive Selection Guide 19011390
SV660P Series Servo Drive Commissioning Guide 19011392
SV660P Series Servo Drive Function Guide 19011393

Revision History
Date of Revision Version Revision
January 2021 A00 First release

Document Acquisition
The guide is not delivered along with the product. You can download the PDF version
from http://en.inovance.cn/support/download.html.

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Table of Contents

Table of Contents

Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Fundamental Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1 Product Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.1 Nameplate and Model Number of the Servo Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.2 Nameplate and Model Number of the Servo Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.3 Model Number of Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.4 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.4.1 Servo Drives in Size A (Rated Power: 200 W to 400 W) . . . . . . . . . . . . . . . . . . . . . . . . 15
1.4.2 Servo Drives in Size B (Rated Power: 750 W) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.4.3 Servo Drives in Size C and Size D (Rated Power: 1.0 kW to 3.0 kW). . . . . . . . . . . . . . 19
1.4.4 Servo Drives in Size E (Rated Power: 5.0 kW to 7.5 kW) . . . . . . . . . . . . . . . . . . . . . . . 23
1.4.5 Servo Motors in Flange Sizes 40/60/80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
1.4.6 Servo Motors in Flange Sizes 100/130/180. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.1 Installing the Servo Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.1.1 Unpacking Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.1.2 Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2.1.3 Installation Clearance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2.1.4 Installation Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2.1.5 Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2.1.6 Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2.2 Installing the Servo Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2.2.1 Unpacking Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2.2.2 Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
2.2.3 Installation Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
2.2.4 Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
2.3 Installing the Optional Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
2.3.1 Instructions for the Installing Fuse and Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . 51
2.3.2 Instructions for Installing the AC Input Reactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
2.3.3 Instructions for Installing the EMC Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
2.3.4 Instructions for Installing Magnetic Ring and Ferrite Clamp . . . . . . . . . . . . . . . . . . . 53
3 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
3.1 Wiring Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
3.2 System Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
3.3 Wiring Diagram for Different Control Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
3.3.1 Wiring Diagram for Position Control Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
3.3.2 Wiring Diagram for Torque Control Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
3.4 Terminal Layout of the Servo Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

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Table of Contents

3.4.1 Main Circuit Terminal Pin Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72


3.4.2 Description of Encoder Terminal (CN2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
3.4.3 Description of the Control Terminal (CN1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
3.4.4 Description of Communication Terminals (CN3/CN4) . . . . . . . . . . . . . . . . . . . . . . . . 81
3.5 Connecting the Power supply (RST) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
3.5.1 Wiring Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
3.5.2 Main Circuit Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
3.5.3 Recommended Cable Specifications and Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
3.5.4 Wiring of the Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
3.5.5 Wiring of External EMC Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
3.5.6 Grounding and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
3.6 Connecting the Motor (UVW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
3.7 Connecting the Encoder (CN2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
3.7.1 Installing Absolute Encoder Battery Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
3.7.2 Absolute Encoder Cable Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
3.8 Connecting the Control Signal (CN1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
3.8.1 Wiring of I/O Signal Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
3.8.2 Position Reference Input Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
3.8.3 DI/DO Signals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
3.8.4 Encoder Frequency-Division Output Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
3.8.5 Wiring of the Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
3.9 Connecting the Communication Signals (CN3/CN4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
3.9.1 CAN Communication Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
3.9.2 Wiring of RS485 Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
3.9.3 Wiring of RS232 Communication with PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
3.10 Wiring and Setting of the Regenerative Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
4 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
4.1 Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
4.1.1 Routine Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
4.1.2 Routine Cleaning List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
4.2 Periodic Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
4.2.1 Periodic Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
4.2.2 Periodic Maintenance List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
4.3 Parts Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
4.3.1 Disassembling the Motor Flat Key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
4.3.2 Disassembling the Motor Oil Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
5 Appendix 1 Certifications and Standards Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
5.1 Compliance List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
5.2 CE Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
5.2.1 Requirement for Compliance with EMC Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
5.2.2 Requirements for Compliance with LVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Table of Contents

5.3 UL&cUL Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147


6 Appendix 2 Common EMC Problems and Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
6.1 Malfunction of the Residual Current Device (RCD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
6.2 Harmonic Suppression. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
6.3 Control Circuit Interference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
6.3.1 High-speed Pulse Interference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
6.3.2 I/O Signal Interference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
6.4 RS485&CAN Communication Interference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

‑4‑
Fundamental Safety Instructions

Fundamental Safety Instructions

Safety Precautions
1. This chapter presents essential safety instructions for a proper use of the
equipment. Before operating the equipment, read through the user guide and
comprehend all the safety instructions. Failure to comply with the safety
instructions may result in death, severe personal injuries, or equipment damage.
2. "CAUTION", "WARNING", and "DANGER" items in the user guide only indicate some
of the precautions that need to be followed; they just supplement the safety
precautions.
3. Use this equipment according to the designated environment requirements.
Damage caused by improper use is not covered by warranty.
4. Inovance shall take no responsibility for any personal injuries or property damage
caused by improper use.

Safety Levels and Definitions

Indicates that failure to comply with the notice will result in death
or severe personal injuries.

Indicates that failure to comply with the notice may result in death
or severe personal injuries.

Indicates that failure to comply with the notice may result in minor
or moderate personal injuries or equipment damage.

General Safety Instructions


● Drawings in the user guide are sometimes shown without covers or protective
guards. Remember to install the covers or protective guards as specified first, and
then perform operations in accordance with the instructions.
● The drawings in the user guide are shown for illustration only and may be different
from the product you purchased.

Unpacking

● Do not install the equipment if you find damage, rust, or signs of use on the equipment
or accessories upon unpacking.
● Do not install the equipment if you find water seepage or missing or damaged

components upon unpacking.


● Do not install the equipment if you find the packing list does not conform to the

equipment you received.

‑5‑
Fundamental Safety Instructions

● Check whether the packing is intact and whether there is damage, water seepage,
dampness, and deformation before unpacking.
● Unpack the package by following the unpacking sequence. Do not strike the package

violently.
● Check whether there is damage, rust, or injuries on the surface of the equipment and

equipment accessories before unpacking.


● Check whether the package contents are consistent with the packing list before

unpacking.
Storage and Transportation

● Large-scale or heavy equipment must be transported by qualified professionals using


specialized hoisting equipment. Failure to comply may result in personal injuries or
equipment damage.
● Before hoisting the equipment, ensure the equipment components such as the front

cover and terminal blocks are secured firmly with screws. Loosely-connected
components may fall off and result in personal injuries or equipment damage.
● Never stand or stay below the equipment when the equipment is being hoisted by the

hoisting equipment.
● When hoisting the equipment with a steel rope, ensure the equipment is hoisted at a

constant speed without suffering from vibration or shock. Do not turn the equipment
over or let the equipment stay hanging in the air. Failure to comply may result in
personal injuries or equipment damage.

● Handle the equipment with care during transportation and mind your steps to prevent
personal injuries or equipment damage.
● When carrying the equipment with bare hands, hold the equipment casing firmly with

care to prevent parts from falling. Failure to comply may result in personal injuries.
● Store and transport the equipment based on the storage and transportation

requirements. Failure to comply will result in equipment damage.


● Avoid storing or transporting the equipment in environments with water splash, rain,

direct sunlight, strong electric field, strong magnetic field, and strong vibration.
● Avoid storing the equipment for more than three months. Long-term storage requires

stricter protection and necessary inspections.


● Pack the equipment strictly before transportation. Use a sealed box for long-distance

transportation.
● Never transport the equipment with other equipment or materials that may harm or

have negative impacts on this equipment.


Installation

● The equipment must be operated only by professionals with electrical knowledge.

‑6‑
Fundamental Safety Instructions

● Read through the user guide and safety instructions before installation.
● Do not install this equipment in places with strong electric or magnetic fields.
● Before installation, check that the mechanical strength of the installation site can bear

the weight of the equipment. Failure to comply will result in mechanical hazards.
● Do not wear loose clothes or accessories during installation. Failure to comply may

result in an electric shock.


● When installing the equipment in a closed environment (such as a cabinet or casing),

use a cooling device (such as a fan or air conditioner) to cool the environment down to
the required temperature. Failure to comply may result in equipment over-temperature
or a fire.
● Do not retrofit the equipment.

● Do not fiddle with the bolts used to fix equipment components or the bolts marked in

red.
● When the equipment is installed in a cabinet or final assembly, a fireproof enclosure

providing both electrical and mechanical protections must be provided. The IP rating
must meet IEC standards and local laws and regulations.
● Before installing devices with strong electromagnetic interference, such as a

transformer, install a shielding device for the equipment to prevent malfunction.


● Install the equipment onto an incombustible object such as a metal. Keep the

equipment away from combustible objects. Failure to comply will result in a fire.

● Cover the top of the equipment with a piece of cloth or paper during installation. This is
to prevent unwanted objects such as metal chippings, oil, and water from falling into the
equipment and causing faults. After installation, remove the cloth or paper on the top of
the equipment to prevent over-temperature caused by poor ventilation due to blocked
ventilation holes.
● Resonance may occur when the equipment operating at a constant speed executes

variable speed operations. In this case, install the vibration-proof rubber under the
motor frame or use the vibration suppression function to reduce resonance.
Wiring

● Equipment installation, wiring, maintenance, inspection, or parts replacement must be


performed only by professionals.
● Before wiring, cut off all the power supplies of the equipment, and wait for at least the

time designated on the equipment warning label before further operations because
residual voltage still exists after power-off. After waiting for the designated time,
measure the DC voltage in the main circuit to ensure the DC voltage is within the safe
voltage range. Failure to comply will result in an electric shock.
● Do not perform wiring, remove the equipment cover, or touch the circuit board with

power ON. Failure to comply will result in an electric shock.


● Check that the equipment is grounded properly. Failure to comply will result in an

electric shock.

‑7‑
Fundamental Safety Instructions

● Do not connect the input power supply to the output end of the equipment. Failure to
comply will result in equipment damage or even a fire.
● When connecting a drive to the motor, check that the phase sequences of the drive and

motor terminals are consistent to prevent reverse motor rotation.


● Cables used for wiring must meet cross sectional area and shielding requirements. The

shield of the cable must be reliably grounded at one end.


● Fix the terminal screws with the tightening torque specified in the user guide. Improper

tightening torque may overheat or damage the connecting part, resulting in a fire.
● After wiring is done, check that all cables are connected properly, with no screws,

washers, or exposed cables left inside the equipment. Failure to comply may result in an
electric shock or equipment damage.

● During wiring, follow the proper electrostatic discharge (ESD) procedure, and wear an
antistatic wrist strap. Failure to comply will damage the equipment or the internal
circuits of the equipment.
● Use shielded twisted pairs for the control circuit. Connect the shield to the grounding

terminal of the equipment for grounding purpose. Failure to comply will result in
equipment malfunction.
Power-on

● Before power-on, check that the equipment is installed properly with reliable wiring and
the motor can be restarted.
● Check that the power supply meets equipment requirements before power-on to

prevent equipment damage or a fire.


● After power-on, do not open the cabinet door or protective cover of the equipment,

touch any terminal, or disassemble any unit or component of the equipment. Failure to
comply will result in an electric shock.

● Perform a trial run after wiring and parameter setting to ensure the equipment operates
safely. Failure to comply may result in personal injuries or equipment damage.
● Before power-on, check that the rated voltage of the equipment is consistent with that

of the power supply. Failure to comply may result in a fire.


● Before power-on, check that no one is near the equipment, motor, or machine. Failure

to comply may result in death or personal injuries.


Operation

● The equipment must be operated only by professionals. Failure to comply will result in
death or personal injuries.
● Do not touch any connecting terminals or disassemble any unit or component of the

equipment during operation. Failure to comply will result in an electric shock.

‑8‑
Fundamental Safety Instructions

● Do not touch the equipment casing, fan, or resistor with bare hands to feel the
temperature. Failure to comply may result in personal injuries.
● Prevent metal or other objects from falling into the equipment during operation. Failure

to comply may result in a fire or equipment damage.


Maintenance

● Equipment installation, wiring, maintenance, inspection, or parts replacement must be


performed only by professionals.
● Do not maintain the equipment with power ON. Failure to comply will result in an

electric shock.
● Before maintenance, cut off all the power supplies of the equipment and wait for at least

the time designated on the equipment warning label.


● In case of a permanent magnet motor, do not touch the motor terminals immediately

after power-off because the motor terminals will generate induced voltage during
rotation even after the equipment power supply is off. Failure to comply will result in an
electric shock.

● Perform routine and periodic inspection and maintenance on the equipment according
to maintenance requirements and keep a maintenance record.
Repair

● Equipment installation, wiring, maintenance, inspection, or parts replacement must be


performed only by professionals.
● Do not repair the equipment with power ON. Failure to comply will result in an electric

shock.
● Before inspection and repair, cut off all the power supplies of the equipment and wait

for at least the time designated on the equipment warning label.

● When the fuse is blown or the circuit breaker or earth leakage current breaker (ELCB)
trips, wait for at least the time designated on the equipment warning label before
power-on or further operations. Failure to comply may result in death, personal injuries,
or equipment damage.
● When the equipment is faulty or damaged, the troubleshooting and repair work must be

performed by professionals that follow the repair instructions, with repair records kept
properly.
● Replace quick-wear parts of the equipment according to the replacement instructions.

● Do not use damaged equipment. Failure to comply may result in death, personal

injuries, or severe equipment damage.


● After the equipment is replaced, check the wiring and set parameters again.

‑9‑
Fundamental Safety Instructions

Disposal

● Dispose of retired equipment in accordance with local regulations and standards.


Failure to comply may result in property damage, personal injuries, or even death.
● Recycle retired equipment by observing industry waste disposal standards to avoid

environmental pollution.

Safety Labels
For safe equipment operation and maintenance, comply with the safety labels on the
equipment. Do not damage or remove the safety labels. See the following table for
descriptions of the safety labels.

Safety Label Description


● Read through the safety instructions before operating the equipment.
Failure to comply may result in death, personal injuries, or equipment
damage.
● Do not touch the terminals or remove the cover with power ON or

within 10 min after power-off. Failure to comply will result in an


electric shock.

‑10‑
Product Information

1 Product Information

1.1 Nameplate and Model Number of the Servo Drive

Figure 1-1 Nameplate and model number of the servo drive

‑11‑
Product Information

Figure 1-2 Encryption of the production serial number

1.2 Nameplate and Model Number of the Servo Motor

‑12‑
Product Information

Figure 1-3 Nameplate and model number of the servo motor

Note
SV660P series servo drives can work with the servo motor configured with a 23-bit single-
turn or multi-turn absolute encoder.

1.3 Model Number of Cables

Figure 1-4 Model number of power cables

‑13‑
Product Information

Figure 1-5 Model number of encoder cables

Figure 1-6 Model number of communication cables

‑14‑
Product Information

1.4 Components

1.4.1 Servo Drives in Size A (Rated Power: 200 W to 400 W)

Figure 1-7 Components of servo drives in size A (SV660PS1R6I, SV660PS2R8I)

Table 1–1 Description of components (SV660PS1R6I, SV660PS2R8I)

No. Name Description


CN3, CN4
Connected to RS232 and RS485 host controllers in
1 (communication
parallel.
terminals)
Used to display the servo drive operating status and set
2 5-digit LED display
parameters.

‑15‑
Product Information

No. Name Description


MODE: Used to switch parameters in sequence.
△: Used to increase the value of the blinking bit.
▽: Used to decrease the value of the blinking bit.
◁: Used to shift the blinking bit leftwards.
3 Keys
(Hold down: Turning to the next page when the
displayed number exceeds five digits)
SET: Used to save modifications and enter the next
menu.
4 CN1 (control terminal) Used by reference input signals and other I/O signals.
CN2 (terminal for
5 connecting the Connected to the motor encoder terminal.
encoder)
Used to indicate the electric charge is present in the bus
capacitor. When this indicator lights up, it indicates the
electric charge may be still present in the internal
CHARGE (bus voltage
6 capacitor of the servo drive even though the main circuit
indicator)
power supply is switched off.
To prevent electric shock, do not touch the power supply
terminals when this indicator lights up.
L1, L2 (power input
See the nameplate for the rated voltage class.
terminals)
7
P⊕, NΘ (DC bus
Used by the common DC bus for multiple servo drives.
terminals)
P⊕, C (terminals for
If an external regenerative resistor is needed, connect it
8 connecting external
between terminals P⊕ and C.
regenerative resistor)
U, V, W (terminals for
9 connecting the servo Connected to U, V, and W phases of the servo motor.
motor)
Motor grounding Connected to the grounding terminal of the motor for
10
terminal grounding purpose.
11 Battery location Used to hold the battery box of the absolute encoder.
12 Servo drive grounding Connected to the grounding terminal of the power
terminal supply for grounding purpose.

Note
The built-in regenerative resistor or jumper bar is not available in models S1R6 and S2R8. If
an external regenerative resistor is needed for these models, connect it between terminals
P⊕ and C.

‑16‑
Product Information

1.4.2 Servo Drives in Size B (Rated Power: 750 W)

Figure 1-8 Description of servo drive components (SV660PS5R5I)

Table 1–2 Description of servo drive components (SV660PS5R5I)

No. Name Description


CN3, CN4
1 (communication Connected to RS232 and RS485 host controllers in parallel.
terminals)
Used to display the servo drive operating status and set
2 5-digit LED display
parameters.
MODE: Used to switch parameters in sequence.
△: Used to increase the value of the blinking bit.
▽: Used to decrease the value of the blinking bit.
3 Keys ◁: Used to shift the blinking bit leftwards.
(Hold down: Turning to the next page when the displayed
number exceeds five digits)
SET: Used to save modifications and enter the next menu.
CN1 (control
4 Used by reference input signals and other I/O signals.
terminal)
CN2 (terminal for
5 connecting the Connected to the motor encoder terminal.
encoder)

‑17‑
Product Information

No. Name Description


Used to indicate the electric charge is present in the bus
capacitor. When this indicator lights up, it indicates the
electric charge may be still present in the internal capacitor
CHARGE (bus
6 of the servo drive even though the main circuit power
voltage indicator)
supply is switched off.
To prevent electric shock, do not touch the power supply
terminals when this indicator lights up.
See the nameplate for the rated voltage class.
L1, L2, L3 (power Note: S5R5 (750 W) models support single-phase 220 V input
7
input terminals) only, with a 220 V power supply connected between
terminals L1 and L2.
P⊕, NΘ (DC bus
Used by the common DC bus for multiple servo drives.
terminals)
P⊕, D, C (terminals
8 for connecting Remove the jumper bar between terminals P⊕ and D before
external connecting an external regenerative resistor between
regenerative terminals P⊕ and C.
resistor)
U, V, W (terminals
9 for connecting the Connected to U, V, and W phases of the servo motor.
servo motor)
Motor grounding Connected to the grounding terminal of the motor for
10
terminal grounding purpose.
11 Battery location Used to hold the battery box of the absolute encoder.
Servo drive Connected to the grounding terminal of the power supply
12
grounding terminal for grounding purpose.

‑18‑
Product Information

1.4.3 Servo Drives in Size C and Size D (Rated Power: 1.0 kW to 3.0 kW)

Figure 1-9 Components of servo drives in size C and size D (size C: SV660PS7R6I; size D:

SV660PS012I)

Table 1–3 Description of components (Size C: SV660PS7R6I; size D: SV660PS012I)

No. Name Description


CN3, CN4
1 (communication Connected to RS232 and RS485 host controllers in parallel.
terminals)
Used to display the servo drive operating status and set
2 5-digit LED display
parameters.
MODE: Used to switch parameters in sequence.
△: Used to increase the value of the blinking bit.
▽: Used to decrease the value of the blinking bit.
3 Keys ◁: Used to shift the blinking bit leftwards.
(Hold down: Turning to the next page when the displayed
number exceeds five digits)
SET: Used to save modifications and enter the next menu.
Used to indicate the electric charge is present in the bus
capacitor. When this indicator lights up, it indicates the
electric charge may be still present in the internal
CHARGE (bus
4 capacitor of the servo drive even though the main circuit
voltage indicator)
power supply is switched off.
To prevent electric shock, do not touch the power supply
terminals when this indicator lights up.

‑19‑
Product Information

No. Name Description


L1C, L2C (control
5 circuit power input See the nameplate for the rated voltage class.
terminals)
L1, L2, L3 (main
Used as the power input terminals for a three-phase 220 V
6 circuit power input
servo drive. See the nameplate for the rated voltage class.
terminals)
P⊕, D, C (terminals
for connecting Remove the jumper bar between terminals P⊕ and D
external before connecting an external regenerative resistor
7 regenerative between terminals P⊕ and C.
resistor)
sP⊕, NΘ (DC bus
Used by the common DC bus for multiple servo drives.
terminals)
U, V, W (terminals
8 for connecting the Connected to U, V, and W phases of the servo motor.
servo motor)
Motor grounding Connected to the grounding terminal of the motor for
9
terminal grounding purpose.
10 Battery location Used to hold the battery box of the absolute encoder.
CN1 (control
11 Used by reference input signals and other I/O signals.
terminal)
CN2 (terminal for
12 connecting the Connected to the motor encoder terminal.
encoder)
Servo drive Connected to the grounding terminal of the power supply
13
grounding terminals for grounding purpose.

Note
The main circuits of models S7R6 and S012 can be connected to a single-phase or a three-
phase power supply, depending on which one is available on site. No derating is required
when a single-phase power supply is used for models S7R6 and S012. The 220 V power
supply can be connected between any two phases among L1, L2, and L3.

‑20‑
Product Information

Figure 1-10 Components of servo drives in size C and size D (size C: SV660PT3R5I and

SV660PT5R4I; size D: SV660PT8R4I and SV660PT012I)

Table 1–4 Description of components (Size C: SV660PT3R5I and SV660PT5R4I; size D:


SV660PT8R4I and SV660PT012I)

No. Name Description


CN3, CN4
Connected to RS232 and RS485 communication command
1 (communication
devices in parallel.
terminals)
Used to display the servo drive operating status and set
2 5-digit LED display
parameters.
MODE: Used to switch parameters in sequence.
△: Used to increase the value of the blinking bit.
▽: Used to decrease the value of the blinking bit.
3 Keys ◁: Used to shift the blinking bit leftwards.
(Hold down: Turning to the next page when the displayed
number exceeds five digits)
SET: Used to save modifications and enter the next menu.
Used to indicate the electric charge is present in the bus
capacitor. When this indicator lights up, it indicates the
electric charge may be still present in the internal
CHARGE (bus
4 capacitor of the servo drive even though the main circuit
voltage indicator)
power supply is switched off.
To prevent electric shock, do not touch the power supply
terminals when this indicator lights up.

‑21‑
Product Information

No. Name Description


L1C, L2C (control
5 circuit power input See the nameplate for the rated voltage class.
terminals)
R, S, T (main circuit
Used as the power input terminals for a three-phase 380 V
6 power input
servo drive. See the nameplate for the rated voltage class.
terminals)
P⊕, D, C (terminals
for connecting Remove the jumper bar between terminals P⊕ and D
external before connecting an external regenerative resistor
7 regenerative between terminals P⊕ and C.
resistor)
P⊕, NΘ (DC bus
Used by the common DC bus for multiple servo drives.
terminals)
U, V, W (terminals
8 for connecting the Connected to U, V, and W phases of the servo motor.
servo motor)
Motor grounding Connected to the grounding terminal of the motor for
9
terminal grounding purpose.
10 Battery location Used to hold the battery box of the absolute encoder.
CN1 (control
11 Used by reference input signals and other I/O signals.
terminal)
CN2 (terminal for
12 connecting the Connected to the motor encoder terminal.
encoder)
Servo drive Connected to the grounding terminal of the power supply
13
grounding terminal for grounding purpose.

‑22‑
Product Information

1.4.4 Servo Drives in Size E (Rated Power: 5.0 kW to 7.5 kW)

Figure 1-11 Components of servo drives in size E (SV660PT017I, SV660PT021I, SV660PT026I)

Table 1–5 Description of components (SV660PT017I, SV660PT021I, SV660PT026I)

No. Name Description


CN3, CN4
Connected to RS232 and RS485 host controllers in
1 (communication
parallel.
terminals)
Used to display the servo drive operating status and set
2 5-digit LED display
parameters.
MODE: Used to switch parameters in sequence.
△: Used to increase the value of the blinking bit.
▽: Used to decrease the value of the blinking bit.
◁: Used to shift the blinking bit leftwards.
3 Keys
(Hold down: Turning to the next page when the
displayed number exceeds five digits)
SET: Used to save modifications and enter the next
menu.
Used to indicate the electric charge is present in the
bus capacitor. When this indicator lights up, it indicates
the electric charge may be still present in the internal
CHARGE (bus voltage
4 capacitor of the servo drive even though the main
indicator)
circuit power supply is switched off.
To prevent electric shock, do not touch the power
supply terminals when this indicator lights up.

‑23‑
Product Information

No. Name Description


L1C, L2C (control
5 circuit power input See the nameplate for the rated voltage class.
terminals)
Used as the power input terminals for a three-phase
R, S, T (main circuit
6 380 V servo drive. See the nameplate for the rated
power input terminals)
voltage class.
U, V, W (terminals for
7 connecting the servo Connected to U, V, and W phases of the servo motor.
motor)
Terminals N1 and N2 are jumpered by default. To
N2, N1 (terminals for
suppress harmonics in the power supply, remove the
8 connecting external
jumper between terminals N1 and N2 first and connect
reactor)
an external DC reactor between terminals N1 and N2.
P⊕, D, C (terminals for Remove the jumper bar between terminals P⊕ and D
9 connecting external before connecting an external regenerative resistor
regenerative resistor) between terminals P⊕ and C.
10 Battery location Used to hold the battery box of the absolute encoder.
11 CN1 (control terminal) Used by reference input signals and other I/O signals.
CN2 (terminal for
12 connecting the Connected to the motor encoder terminal.
encoder)
Connected to the grounding terminals of the power
13 PE terminal
supply and the motor for grounding purpose.

1.4.5 Servo Motors in Flange Sizes 40/60/80

Figure 1-12 Components of terminal-type motors (Left: motor with front cable outlet; Right:

motor with rear cable outlet)

‑24‑
Product Information

Table 1–6 Components of terminal-type motors

No. Name
1 Encoder socket
2 Power socket
3 Mounting flange face
4 Mounting screw through-hole
5 Shaft extension (with key)

Figure 1-13 Components of lead wire-type motors

Table 1–7 Components of lead wire-type motors

No. Name
1 Power cable connector
2 Power cable
3 Mounting flange face
4 Output shaft
5 Encoder connector
6 Encoder cable
7 Encoder (detection part)

‑25‑
Product Information

1.4.6 Servo Motors in Flange Sizes 100/130/180

Figure 1-14 Components of servo drives in flange sizes 100/130/180

Table 1–8 Components of servo drives in flange sizes 100/130/180

No. Name
1 Encoder connector
2 Power cable connector
3 Mounting flange face
4 Mounting screw through-hole
5 Shaft extension (with key)

‑26‑
Installation

2 Installation
Read through the safety instructions in Chapter "Fundamental Safety Instructions". Failure
to comply may result in serious consequences.

● Observe the installation direction described in this chapter. Failure to comply may
result in equipment fault or damage.
● Do not install or operate damaged or defective equipment. Failure to comply will
result in personal injury.
● Do not install the equipment in environments exposed to water splashes or
corrosive gases. Failure to comply will result in equipment fault.
● Do not install the equipment near inflammable gases or combustible objects.
Failure to comply will result in a fire or electric shock.
● Install the equipment inside a fire-proof cabinet that provides electrical
protection. Failure to comply may result in a fire.
● Ensure the specified clearance is reserved among the servo drive, the interior
surface of the control cabinet, and other machines. Failure to comply will result in
a fire or equipment fault.
● Do not put heavy objects on the equipment. Failure to comply may result in
personal injury or equipment damage.
● Do not impose large impact on the equipment. Failure to comply may result in
equipment damage.
● Do not block the air inlet/outlet of the equipment or allow unwanted objects to
fall into the equipment. Failure to comply may result in a fire or equipment fault.

2.1 Installing the Servo Drive

2.1.1 Unpacking Inspection


Check the following items upon unpacking.

Items Description
Check whether the servo drive model and specifications
Check whether the
comply with your order.
delivered product is
See the dimensions of the packing box in “Table 2–1 ” on page
consistent with your
28. The deliverables include the product, cushion, carton box,
order.
and screw bag, as shown in “Figure 2–1 ” on page 28 .
Check whether the product delivered is in good condition. If
Check whether the
there is any part missing or damaged, contact Inovance or your
product is intact.
supplier immediately.

‑27‑
Installation

Table 2–1 Dimensions of the outer packing box

Outer Width Outer Height Outer Depth


Specifications
(mm) (mm) (mm)
Size A
250.0 90.0 195
(SV660PS1R6I, SV660PS2R8I)
Size B
225.0 90 205.0
(SV660PS5R5I)
Size C
(SV660PS7R6I, SV660PT3R5I, 235.0 105.0 215.0
T5R4I)
Size D
235.0 130.0 225.0
(SV660PS012I, SV660PT8R4I, T012I)
Size E
320.0 150.0 280.0
(SV660PT017I, SV660PT021I, T026I)

Figure 2-1 Contents inside the packing box

No. Name
1 Product
2 Terminal accessories (varying with product models)

‑28‑
Installation

No. Name
3 Cushion
4 Carton box

2.1.2 Installation Environment

Table 2–2 Environment requirement

Item Requirement
Installation
Indoors
location
Grid
Overvoltage Category III (OVC III)
overvoltage
The maximum altitude is 5000 m.
● For altitudes not higher than 1000 m, derating is not required.
Altitude
● For altitudes above 1000 m, derate 1% for every additional 100 m.
● For altitudes above 2000 m, contact Inovance.
● Mounting/Operating temperature: 0℃ to 55℃
For temperatures between 0℃ to 45℃, derating is not required. For
temperatures above 45℃, derate 2% for every additional 1℃.
● Storage/Transportation temperature: -40℃ to +70℃
● To improve the reliability of the machine, use the servo drive in
environments without dramatic temperature change.
Temperature ● When installing the servo drive into an enclosed environment such
as a control cabinet, use a cooling fan or air conditioner to keep the
temperature of the inlet air below 45℃. Failure to comply will
result in over-temperature or a fire.
● Install the servo drive on the surface of an incombustible object
and leave sufficient surrounding space for heat dissipation.
● Take measures to prevent the servo drive from being frozen.
Ambient
Below 90% RH (without condensation)
humidity
Storage
Below 90%RH (without condensation)
humidity
Below 4.9 m/s2
● During transportation with packing box: compliant with EN 60721-
Vibration
3-2 Class 2M3
● During installation without packing box: compliant with ISTA 1H
Impact Below 19.6 m/s2

‑29‑
Installation

Item Requirement
IP rating IP20
Pollution Degree 2 and below
Install the servo drive in a place that meets the following requirements:
● Free from direct sunlight, dust, corrosive gas, explosive and
inflammable gas, oil mist, vapor, water drop, and salty element
● Insusceptible to vibration (away from equipment that may
Environment generate strong vibration, such as a punch press)
● Without the risk of intrusion of unwanted objects into the servo
drive, such as metal powder, oil, and water
● Free from radioactive substances, combustible materials, harmful
gases and liquids, and salt corrosion
● Away from combustible materials such as wood

Figure 2-2 Environment requirements

2.1.3 Installation Clearance


Servo drives in different power ratings require different installation clearances. When
installing multiple servo drives side by side, it is recommended to reserve a clearance
of at least 10 mm (0.39 in.) between every two servo drives and a clearance of at least
50 mm (1.97 in.) above and below each servo drive for heat dissipation.

‑30‑
Installation



Figure 2-3 Clearance for side-by-side installation

Servo drives in size A and size B (rated power: 200 W to 750 W) support compact
installation, in which a clearance of at least 1 mm (0.04 in.) must be reserved between
every two servo drives. When adopting compact installation, derate the load rate to
75%.


≥ ≥

Figure 2-4 Clearance for compact installation

‑31‑
Installation

Servo drives in sizes C, D and E (rated power: 1.0 kW to 7.5 kW) support zero-clearance
installation between every two servo drives, without the need for derating.

≥ ≥

Figure 2-5 Zero-clearance installation

2.1.4 Installation Dimensions

Servo drives in size A (rated power: 200 W to 400 W): SV660PS1R6I, SV660PS2R8I

Figure 2-6 Dimension drawing of servo drives in size A

‑32‑
Installation

Servo drives in size B (rated power: 750 W): SV660PS5R5I

Figure 2-7 Dimension drawing of servo drives in size B

Servo drives in size C (rated power: 1.0 kW to 1.5 kW): SV660PS7R6I, SV660PT3R5I,
and SV660PT5R4I

Figure 2-8 Dimension drawing of servo drives in size C

‑33‑
Installation

Servo drives in size D (rated power: 1.5 kW to 3.0 kW): SV660PS012I, SV660PT8R4I,
and SV660PT012I

Figure 2-9 Dimension drawing of servo drives in size D

Servo drives in size E (rated power: 5.0 kW to 7.5 kW): SV660PT017I, SV660PT021I,
and SV660PT026I

Figure 2-10 Dimension drawing of servo drives in size E

‑34‑
Installation

2.1.5 Installation Precautions

Table 2–3 Installation precautions

Item Description
●Install the servo drive vertically upward to facilitate heat
dissipation. For installation of multiple servo drives inside
the cabinet, install them side by side. For dual-row
installation, install an air guide plate.
●Make sure the servo drive is installed vertically to the wall.
Cool the servo drive down with natural convection or a
Installation Method cooling fan. Secure the servo drive to the mounting surface
through two to four mounting holes (the number of
mounting holes depends on the capacity of the servo drive).
●Install the servo drive vertically to the wall, with its front
(actual mounting face) facing the operator.
●The mounting bracket (if needed) must be made of
incombustible materials.
As shown in “2.1.3 Installation Clearance” on page 30, leave
sufficient space around the servo drive to allow proper heat
dissipation through the cooling fan or natural convection. Take
Cooling the heat dissipated by other devices inside the cabinet into
consideration. Install a cooling fan to the upper part of the servo
drive to avoid excessive temperature rise in a certain area,
keeping an even temperature inside the control cabinet.
Ground the grounding terminal properly. Failure to comply may
Grounding
result in an electric shock or malfunction due to interference.

‑35‑
Installation

Item Description
As shown in the figure below, route the servo drive cables
downwards to prevent liquids from flowing into the servo drive
along the cables.

Routing

Insert the dust-proof cover into the communication port (CN3/


CN4) not in use. This is to prevent unwanted objects, such as
solids or liquids, from falling into the servo drive and resulting in
faults.
Each servo drive is delivered with two dust-proof covers. You can
also place an order for more dust-proof covers as needed (model:
NEX-02-N2B; manufacturer: PINGOOD).

Dust-proof cover
(included in the
standard
configuration)

Note:
● Dust-proof cover: Prevents unwanted objects, such as solids
or liquids, from falling into the servo drive and leading to
faults.
● Dust-proof covers are delivered along with the servo drive.
Keep the dust-proof covers in a proper place.

2.1.6 Installation Instructions


The servo drive supports backplate mounting only.

‑36‑
Installation

Figure 2-11 Backplate mounting

Note
Servo drives in sizes A, B, and C are secured by two screws, with one screw on the top and
the other one at the bottom. Servo drives in size D are secured by three screws, with two
screws on the top and another one at the bottom. Servo drives in size E are secured by four
screws, with two screws on the top and the other two at the bottom.

2.2 Installing the Servo Motor

2.2.1 Unpacking Inspection


Check the following items upon unpacking.

Items Description
Check whether the motor model and specifications comply
Check whether the with your order.
delivered product is Note:
consistent with your order. Check whether the packing box is intact. If the packing box
is damaged, contact your supplier immediately.
Check whether the product delivered is in good condition. If
Check whether the product
there is any part missing or damaged, contact Inovance or
is intact.
your supplier immediately.

‑37‑
Installation

2.2.2 Installation Environment

Item Requirement
The maximum altitude is 5000 m.
Derating is not required for altitudes above 1000 m.
Altitude
For altitudes above 1000 m, derate 1% for every additional 100 m.
For altitudes above 2000 m, contact Inovance.
Ambient
0°C to 40℃ (non-freezing)
temperature
Storage
-20°C to +60°C (Peak temperature: 80°C for 72 hours)
temperature
Ambient
20%–80% RH (without condensation)
humidity
Storage humidity 20%–90% RH (without condensation)
Vibration Below 49 m/s2
Shock Below 490 m/s2
After wiring is done, the overall IP rating of the motor is as follows:
IP rating IP67 (shaft opening excluded, with power cables and encoder
connectors installed properly)
● Install the servo motor in a place free from corrosive and
inflammable gases and combustible materials, such as the
hydrogen sulfide, chlorine, ammonia, sulphur gas, chloridize gas,
acid, soda and salt.
● Use the servo motor with oil seal when the motor is to be used in
Installation
a place with grinding fluid, oil mist, iron powders or cuttings.
location
● Install the servo motor away from heating sources such as a
heating stove.
● Do not use the servo motor in an enclosed environment.
Running in an enclosed environment will lead to motor over-
temperature, which shortens its service life.

‑38‑
Installation

2.2.3 Installation Dimensions

Dimension drawings of MS1H1 series motors

Figure 2-12 Dimension drawing of terminal-type motors

Figure 2-13 Dimension drawing of lead wire-type motors

‑39‑
Installation

LC LL LR LA LZ LH LG LE LJ
Motor Model
Unit: mm (in.)
MS1H1-05B30CB- 65
A330Z(-S) 40 (2.56) 25±0.5 46 2-φ4.5 34 5 2.5±0.5 0.5±0.35
MS1H1-05B30CB- (1.57) 96.00 (0.98±0.02) (1.81) (0.08-φ0.18) (1.34) (0.20) (0.10±0.02) (0.02±0.01)
A332Z(-S) (3.78)
MS1H1-10B30CB- 77.5
A330Z(-S) 40 (3.05) 25±0.5 46 2-φ4.5 34 5 2.5±0.5 0.5±0.35
MS1H1-10B30CB- (1.57) 109 (0.98±0.02) (1.81) (0.08-φ0.18) (1.34) (0.20) (0.10±0.02) (0.02±0.01)
A332Z(-S) (4.29)
MS1H1-20B30CB- 72.5
A331Z(-S) 60 (2.85) 30±0.5 70 4-φ5.5 44 7.5 3±0.5 0.5±0.35
MS1H1-20B30CB- (2.36) 100 (1.18±0.02) (2.76) (0.16-φ0.18) (1.73) (0.30) (0.12±0.02) (0.02±0.01)
A334Z(-S) (3.94)
MS1H1-40B30CB- 91
A331Z(-S) 60 (3.58) 30±0.5 70 4-φ5.5 44 7.5 3±0.5 0.5±0.35
MS1H1-40B30CB- (2.36) 119 (1.18±0.02) (2.76) (0.16-φ0.18) (1.73) (0.30) (0.12±0.02) (0.02±0.01)
A334Z(-S) (4.69)
MS1H1-55B30CB- 80 96.2 35±0.5 90 4-φ7 54 7.7 3±0.5 0.5±0.35
A331Z(-S) (3.15) (3.79) (1.38±0.02) (3.54) (0.16-φ0.28) (2.13) (0.30) (0.12±0.02) (0.02±0.01)
MS1H1-75B30CB- 107
A331Z(-S) 80 (4.21) 35±0.5 90 4-φ7 54 7.7 3±0.5 0.5±0.35
MS1H1-75B30CB- (3.15) 140 (1.38±0.02) (3.54) (0.16-φ0.28) (2.13) (0.30) (0.12±0.02) (0.02±0.01)
A334Z(-S) (5.51)
MS1H1-10C30CB- 80 118.2 35±0.5 90 4-φ7 54 7.7 3±0.5 0.5±0.35
A331Z(-S) (3.15) (4.65) (1.38±0.02) (3.54) (0.16-φ0.28) (2.13) (0.30) (0.12±0.02) (0.02±0.01)

Motor Model S LB TP LK KH KW W T Weight


Unit: kg
Unit: mm (in.)
(lb.)
MS1H1-05B30CB- 0.39
A330Z(-S) 8 30 M3x6 15.5 6.2 3 3 3 (0.86)
MS1H1-05B30CB- (0.31) (1.18) (M3x0.24) (0.61) (0.24) (0.12) (0.12) (0.12) 0.5
A332Z(-S) (1.10)
MS1H1-10B30CB- 0.45
A330Z(-S) 8 30 M3x6 15.5 6.2 3 3.00 3 (0.99)
MS1H1-10B30CB- (0.31) (1.18) (M3x0.24) (0.61) (0.24) (0.12) (0.12) (0.12) 0.64
A332Z(-S) (1.41)
MS1H1-20B30CB- 0.78
A331Z(-S) 14 50 M5x8 16.5 11 5 5 5 (1.72)
MS1H1-20B30CB- (0.55) (1.97) (M3x0.31) (0.65) (0.43) (0.20) (0.20) (0.20) 1.16
A334Z(-S) (2.56)
MS1H1-40B30CB- 1.11
A331Z(-S) 14 50 M5x8 16.5 11 5 5 5 (2.45)
MS1H1-40B30CB- (0.55) (1.97) (M3x0.31) (0.65) (0.43) (0.20) (0.20) (0.20) 1.48
A334Z(-S) (3.26)
MS1H1-55B30CB- 19 70 M6x20 25 15.5 6 6 6 1.85
A331Z(-S) (0.75) (2.76) (M3x0.79) (0.98) (0.61) (0.24) (0.24) (0.24) (4.08)
MS1H1-75B30CB- 2.18
A331Z(-S) 19 70 M6x20 25 15.5 6 6 6 (4.81)
MS1H1-75B30CB- (0.75) (2.76) (M3x0.79) (0.98) (0.61) (0.24) (0.24) (0.24) 2.82
A334Z(-S) (6.22)
MS1H1-10C30CB- 19 70 M6x20 25 15.5 6 6 6 2.55
A331Z(-S) (0.75) (2.76) (M3x0.79) (0.98) (0.61) (0.24) (0.24) (0.24) (5.62)

‑40‑
Installation

Note
● Values inside the parentheses "()" are in British units.
● The tightening tension for terminal screws must be between 0.19 N·m to 0.21
N·m, exceeding of which may damage the terminal.
● For dimension drawings of motor models ending with "-S", contact Inovance
technical support.

Dimension drawings of MS1H2 series motors

Figure 2-14 Dimension drawing of MS1H2 series motors

Motor LC LL LR LA LZ KA1 KB1 KA2 KB2 LG LE LJ LB


Model Unit: mm (in.)
MS1H2-
164 94.5 143.5
10C30CB(
(6.46) 45±1 4-φ7 (3.72) (5.65) 5±0.3
D)-A331Z 100 115 88 74 10 2.5±0.75 95
(1.77±0 (0.16- (0.20±
MS1H2- (3.94) (4.53) (3.46) (2.91) (0.39) (0.10±0.03) (3.74)
213.5 .04) φ0.28) 101 192.5 0.01)
10C30CB(
(8.41) (3.98) (5.65)
D)-A334Z
MS1H2-
189 119.5 168.5
15C30CB(
(7.44) 45±1 4-φ7 (4.70) (6.63) 5±0.3
D)-A331Z 100 115 88 74 10 2.5±0.75 95
(1.77±0 (0.16- (0.20±
MS1H2- (3.94) (4.53) (3.46) (2.91) (0.39) (0.10±0.03) (3.74)
239 .04) φ0.28) 128 219.50 0.01)
15C30CB(
(9.41) (5.04) (8.64)
D)-A334Z
MS1H2-
214 144.5 193.5
20C30CD-
(8.43) 45±1 4-φ7 (5.69) (7.62) 5±0.3
A331Z 100 115 88 74 10 2.5±0.75 95
(1.77±0 (0.16- (0.20±
MS1H2- (3.94) (4.53) (3.46) (2.91) (0.39) (0.10±0.03) (3.74)
265 .04) φ0.28) 153 244 0.01)
20C30CD-
(10.43) (6.02) (9.61)
A334Z(-S4)

‑41‑
Installation

Motor LC LL LR LA LZ KA1 KB1 KA2 KB2 LG LE LJ LB


Model Unit: mm (in.)
MS1H2-
240.5 169.5 218.5
25C30CD-
(9.47) 45±1 4-φ7 (6.67) (8.60) 5±0.3
A331Z 100 115 88 74 10 2.5±0.75 95
(1.77±0 (0.16- (0.20±
MS1H2- (3.94) (4.53) (3.46) (2.91) (0.39) (0.10±0.03) (3.74)
290 .04) φ0.28) 178 269 0.01)
25C30CD-
(11.42) (7.01) (10.59)
A334Z(-S4)
MS1H2-
209.5 136 188.5
30C30CD-
(8.25) 63±1 4-φ9 (5.35) (7.42) 6±0.3
A331Z 130 145 103 74 14 0.5±0.75 110
(2.48±0 (0.16- (0.24±
MS1H2- (5.12) (5.71) (4.06) (2.91) (0.55) (0.10±0.03) (4.33)
265.5 .04) φ0.35) 139 244.5 0.01)
30C30CD-
(10.45) (5.47) (9.63)
A334Z(-S4)
MS1H2-
252 178.5 231
40C30CD-
(9.92) 63±1 4-φ9 (7.03) (9.09) 6±0.3
A331Z 130.00 145.00 103 74 14 0.5±0.75 110
(2.48±0 (0.16- (0.24±
MS1H2- (5.12) (5.71) (4.06) (2.91) (0.55) (0.10±0.03) (4.33)
308 .04) φ0.35) 181.5 287 0.01)
40C30CD-
(12.13) (7.15) (11.30)
A334Z(-S4)
MS1H2-
294.5 221 273.5
50C30CD-
(11.59) 63±1 4-φ9 (8.70) (10.77) 6±0.3
A331Z 130 145 103 74 14.00 0.5±0.75 110
(2.48±0 (0.16- (0.24±
MS1H2- (5.12) (5.71) (4.06) (2.91) (0.55) (0.10±0.03) (4.33)
350.5 .04) φ0.35) 224 329.5 0.01)
50C30CD-
(13.80) (8.82) (12.97)
A334Z(-S4)

‑42‑
Installation

Motor Power
S TP LK KH KW W T Weight
Model Side
Connec (Power Encoder
Brake
Unit: mm (in.) Unit: kg (lb.) tor Model Side
Side
Included)
MS1H2-
5.11
10C30CB(
(11.27)
D)-A331Z 24 M8x16 36 200 -0.2 8 8 7
MS1H2- (0.94) (M8x0.63) (1.42) (0.780 -0.01 ) (0.31) (0.31) (0.28)
6.41
10C30CB(
(14.13)
D)-A334Z
MS1H2-
6.22
15C30CB(
0 (13.71)
D)-A331Z 24 M8x16 36 20 -0.2 8 8 7
MS1H2- (0.94) (M8x0.63) (1.42) (0.780 -0.01 ) (0.31) (0.31) (0.28) MI-DTL- MI-DTL-
7.52
15C30CB(
(16.58) Aviation 5015 5015
D)-A334Z
connec series series
MS1H2-
7.39 tor 3102E20- 3102E20-
20C30CD-
0 (16.29) 18P 29P
A331Z 24 M8x16 36 20 -0.2 8 8 7
MS1H2- (0.94) (M8x0.63) (1.42) (0.780 -0.01 ) (0.31) (0.31) (0.28)
8.7
20C30CD-
(19.18)
A334Z(-S4)
MS1H2-
8.55
25C30CD-
0 (18.85)
A331Z 24 M8x16 36 20 -0.2 8 8 7
MS1H2- (0.94) (M8x0.63) (1.42) (0.780 -0.01 ) (0.31) (0.31) (0.28)
9.80
25C30CD-
(21.61)
A334Z(-S4)
MS1H2-
10.73
30C30CD-
0 (23.66)
A331Z 28 M8x20 54 24 -0.2 8 8 7
MS1H2- (1.10) (M8x0.79) (2.13) (0.940 -0.01 ) (0.31) (0.31) (0.28)
13.2
30C30CD-
(29.10)
A334Z(-S4)
MS1H2-
15.43 MI-DTL- MI-DTL-
40C30CD-
(34.02) Aviation 5015 5015
A331Z 28 M8x20 54 240 -0.2 8 8 7
0 connec series series
MS1H2- (1.10) (M8x0.79) (2.13) (0.94 -0.01 ) (0.31) (0.31) (0.28)
17.9 tor 3102E20- 3102E20-
40C30CD-
(39.46) 18P 29P
A334Z(-S4)
MS1H2-
16.2
50C30CD-
(35.71)
A331Z 28 M8x20 54 240 -0.2 8 8 7
MS1H2- (1.10) (M8x0.79) (2.13) (0.940 -0.01 ) (0.31) (0.31) (0.28)
18.7
50C30CD-
(41.23)
A334Z(-S4)

‑43‑
Installation

Note
● Values inside the parentheses "()" are in British units.
● The tightening tension for terminal screws must be between 0.19 N·m to 0.21
N·m, exceeding of which may damage the terminal.
● Motor models ending with "-S4" represents the duty type S4, indicating the motor
works in S4 duty, with the motor load rate not exceeding 70%.

Dimension drawings of MS1H3 series motors

Figure 2-15 Dimension drawing of MS1H3 series motors

Motor LC LL LR LA LZ KA1 KB1 KA2 KB2 LG LE LJ LB


Model Unit: mm (in.)
MS1H3-
146 125
85B15CB(
(5.75) 55±1 4-Φ9 (4.92)
D)-A331Z 130 145 103 72.5 74 14 4 0.5±0.75 110
(2.17±0 (0.16-
MS1H3- (5.12) (5.71) (4.06) (2.85) (2.91) (0.55) (0.16) (0.02±0.03) (4.33)
182 .04) Φ0.35) 161
85B15CB(
(7.17) (6.34)
D)-A334Z
MS1H3-
163 142
13C15CB(
(6.42) 55±1 4-Φ9 (5.59)
D)-A331Z 130 145.00 103 89.5 74 14 4 0.5±0.75 110
(2.17±0 (0.16-
MS1H3- (5.12) (5.71) (4.06) (3.52) (2.91) (0.55) (0.16) (0.02±0.03) (4.33)
199 .04) Φ0.35) 178
13C15CB(
(7.83) (7.01)
D)-A334Z

‑44‑
Installation

Motor LC LL LR LA LZ KA1 KB1 KA2 KB2 LG LE LJ LB


Model Unit: mm (in.)
MS1H3-
181 160
18C15CD-
(7.13) 55±1 4-Φ9 (6.30)
A331Z 130 145 103 107.5 74 14 4 0.5±0.75 110
(2.17±0 (0.16-
MS1H3- (5.12) (5.71) (4.06) (4.23) (2.91) (0.55) (0.16) (0.02±0.03) (4.33)
217 .04) Φ0.35) 196
18C15CD-
(8.54) (7.72)
A334Z
MS1H3-
197 136 177
29C15CD- 3.2±0.
(7.76) 79±1 4-φ13.5 (5.35) (6.97)
A331Z 180 200 138 74 18 3 0.3±0.75 114.3
(3.11±0 (0.16-
MS1H3- (7.09) (7.87) (5.43) (2.91) (0.71) (0.13± (0.01±0.03) (4.50)
273 .04) Φ0.53) 134 253
29C15CD- 0.01)
(10.75) (5.28) (9.96)
A334Z
MS1H3-
230 169 210
44C15CD- 3.2±0.
(9.06) 79±1 4-φ13.5 (6.65) (8.27)
A331Z 180 200 138 74 18 3 0.3±0.75 114.3
(3.11±0 (0.16-
MS1H3- (7.09) (7.87) (5.43) (2.91) (0.71) (0.13± (0.01±0.03) (4.50)
307 .04) Φ0.53) 167 286
44C15CD- 0.01)
(12.09) (6.57) (11.26)
A334Z
MS1H3-
274 213 254
55C15CD- 3.2±0.
(10.79) 113±1 4-φ13.5 (8.39) (10.00)
A331Z 180 200 138 74 18 3 0.3±0.75 114.3
(4.45±0 (0.16-
MS1H3- (7.09) (7.87) (5.43) (2.91) (0.71) (0.13± (0.01±0.03) (4.50)
350 .04) Φ0.53) 211 330
55C15CD- 0.01)
(13.78) (8.31) (12.99)
A334Z
MS1H3-
330 269 310
75C15CD- 3.2±0.
(12.99) 113±1 4-φ13.5 (10.59) (12.20)
A331Z 180 200 138 74 18 3 0.3±0.75 114.3
(4.45±0 (0.16-
MS1H3- (7.09) (7.87) (5.43) (2.91) (0.71) (0.13± (0.01±0.03) (4.50)
407 .04) Φ0.53) 267 386
75C15CD- 0.01)
(16.02) (10.51) (15.20)
A334Z

‑45‑
Installation

S TP LK KH KW W T Weight Power
Side
Motor Connector (Power Encoder
Unit: kg
Model Unit: mm (in.) Model Brake Side
(lb.)
Side
Included)
MS1H3-
7
85B15CB(
(15.43)
D)-A331Z 22 M6x20 36 180 -0.2 8 8 7
MS1H3- (0.87) (M6x0.79) (1.42) (0.710 -0.01 ) (0.31) (0.31) (0.28)
8
85B15CB(
(17.64)
D)-A334Z
MS1H3-
8
13C15CB(
0 (17.64)
D)-A331Z 22 M6x20 36 18 -0.2 8 8 7
MS1H3- (0.87) (M6x0.79) (1.42) (0.710 -0.01 ) (0.31) (0.31) (0.28) MI-DTL- MI-DTL-
9.50
13C15CB( 5015 5015
(20.94) Aviation
D)-A334Z series series
MS1H3- connector
9.5 3102E20- 3102E20-
18C15CD-
0 (20.94) 18P 29P
A331Z 22 M6x20 36 18 -0.2 8 8 7
MS1H3- (0.87) (M6x0.79) (1.42) (0.710 -0.01 ) (0.31) (0.31) (0.28)
11
18C15CD-
(24.25)
A334Z
MS1H3-
15
29C15CD-
(33.07)
A331Z 35 M12x25 65 300 -0.2 10 10 8
MS1H3- (1.38) (M12x0.98) (2.56) (1.180 -0.01 ) (0.39) (0.39) (0.31)
25.00
29C15CD-
(55.12)
A334Z
MS1H3-
19.5
44C15CD-
0 (42.99)
A331Z 35 M12x25 65 30 -0.2 10 10 8
MS1H3- (1.38) (M12x0.98) (2.56) (1.180 -0.01 ) (0.39) (0.39) (0.31)
30
44C15CD-
(66.14)
A334Z
MS1H3-
28 MI-DTL- MI-DTL-
55C15CD-
(61.73) 5015 5015
A331Z 42 M16x32 96 370 -0.2 12 12 8 Aviation
0 series series
MS1H3- (1.65) (M16x1.26) (3.78) (1.46 -0.01 ) (0.47) (0.47) (0.31) connector
38 3102E20- 3102E20-
55C15CD-
(83.78) 22P 29P
A334Z
MS1H3-
32.00
75C15CD-
(70.55)
A331Z 42 M16x32 96 370 -0.2 12 12 8
MS1H3- (1.65) (M16x1.26) (3.78) (1.460 -0.01 ) (0.47) (0.47) (0.31)
42
75C15CD-
(92.59)
A334Z

‑46‑
Installation

Note
● Values inside the parentheses "()" are in British units.
● The tightening tension for terminal screws must be between 0.19 N·m to 0.21
N·m, exceeding of which may damage the terminal.

Dimension drawings of MS1H4 series motors

Figure 2-16 Dimension drawing of terminal-type motors

Figure 2-17 Dimension drawing of lead wire-type motors

‑47‑
Installation

LC LL LR LA LZ LH LG LE LJ
Motor Model
Unit: mm (in.)
MS1H4-
105
40B30CB-
(4.13)
A331Z(-S) 60 30±0.5 70 4-Φ5.5 44 7.5 3±0.5 0.5±0.35
MS1H4- (2.36) (1.18±0.02) (2.76) (0.16-Φ0.22) (1.73) (0.3) (0.12±0.02) (0.02±0.01)
128
40B30CB-
(5.04)
A334Z(-S)
MS1H4-
117.5
75B30CB-
(4.63)
A331Z(-S) 80 35±0.5 90 4-Φ7 54 7.7 3±0.5 0.5±0.35
MS1H4- (3.15) (1.38±0.02) (3.54) (0.16-Φ0.28) (2.13) (0.3) (0.12±0.02) (0.02±0.01)
147.5
75B30CB-
(5.81)
A334Z(-S)
LB S TP LK KH KW W T Weight
Motor Model
Unit: mm (in.) Unit: kg (lb.)
MS1H4-
1.27
40B30CB-
(2.8)
A331Z(-S) 50 14 M5x8 16.5 11 5 5 5
MS1H4- (1.97) (0.55) (M5x0.31) (0.65) (0.43) (0.20) (0.20) (0.20)
1.62
40B30CB-
(3.57)
A334Z(-S)
MS1H4-
2.4
75B30CB-
(5.29)
A331Z(-S) 70 19 M6x20 25 15.5 6 6 6
MS1H4- (2.76) (0.75) (M6x0.79) (0.98) (0.61) (0.24) (0.24) (0.24)
3.04
75B30CB-
(6.7)
A334Z(-S)

Note
● Values inside the parentheses "()" are in British units.
● The tightening tension for terminal screws must be between 0.19 N·m to 0.21
N·m, exceeding of which may damage the terminal.
● For dimension drawings of motor models ending with "-S", contact Inovance
technical support.

‑48‑
Installation

2.2.4 Installation Precautions

Item Description
Rust-proof Wipe up the anti-rust agent applied at the motor shaft extension before
treatment installing the servo motor, and then take rust-proof measures.
● Do not strike the shaft extension during installation. Failure to
comply will damage the encoder.

● Use the screw hole at the shaft end when mounting a pulley to the
servo motor shaft with a keyway. To fit the pulley, insert a double-
end screw into the screw hole of the shaft, put a washer on the
coupling end, and then use a nut to push the pulley in.
● For the motor shaft with a keyway, use the screw hole at the shaft
Encoder
end for installation. For the motor shaft without a keyway, use
friction coupling or similar methods.
● When removing the pulley, use a pulley remover to protect the
shaft from suffering severe impact from load.
● To ensure safety, install a protective cover or similar device on the
rotary area such as the pulley mounted on the shaft.

When connecting the servo motor to a machine, use a coupling and keep
the motor shaft center and the machine shaft center in the same line.
When installing the servo motor, make sure the alignment accuracy
requirement shown in the following figure is fulfilled. Failure to comply
will result in vibration that may damage the bearing and encoder.

Alignment

‑49‑
Installation

Item Description
Installation
The servo motor can be installed horizontally or vertically.
direction
● Do not submerge the motor/cable in water or oil.
● Confirm the IP rating of the servo motor when the motor is to be
used in a place with water drops (excluding the shaft opening).

● Install the motor with its connecting terminals facing downwards


(as shown in the following figure) when the motor is to be used in a
place with liquid. This is to prevent the liquid from flowing into the
Measures motor along the cable.
against oil and
liquid

● In environments where the shaft opening is exposed to oil drops,


use a servo motor with an oil seal.
● Observe the following requirements when using the servo motor
with an oil seal:
● Make sure the oil level is lower than the oil seal lip during use.
● Prevent oil accumulation on the oil seal lip when the motor is
installed vertically upward.

‑50‑
Installation

Item Description
Stress of Do not bend or pull the cable with excessive force, especially the signal
cables wires whose conductors are only 0.2 mm or 0.3 mm in thickness.
Pay attention to the following precautions
● Ensure there are no unwanted objects such as waste or sheet metal
inside the connector.
● Connect the connector to the main circuit cable side of the servo
motor first, and make sure the grounding cable of the main circuit
cable is connected reliably. If the connector is firstly connected to
the encoder cable side, the encoder may become faulty due to the
potential difference between PEs.Make sure the pins are correctly
Connectors
arranged during wiring.
● The connector is made of resin. Do not strike the connector to
prevent damage to the connector.
● When transporting the servo motor with motor cables connected,
hold the servo motor by its body instead of cables. Failure to
comply may damage the connector and the cable.
● If flexible cables are used, do not apply stress to the connector
during wiring. Failure to comply may damage the connector.

2.3 Installing the Optional Parts

2.3.1 Instructions for the Installing Fuse and Circuit Breaker

To prevent electric shocks, when the fuse is blown or the circuit breaker trips, wait for at
least the time designated on the warning label before powering on the drive or operating
peripheral devices. Failure to comply will result in death, severe personal injury, or equip-
ment damage.

To comply with EN 61800-5-1 and UL 61800-5-1, install a fuse/circuit breaker on the


input side of the servo drive to prevent accidents caused by short circuit in the
internal circuit.

‑51‑
Installation

2.3.2 Instructions for Installing the AC Input Reactor

Figure 2-18 Installing the AC input reactor

2.3.3 Instructions for Installing the EMC Filter

Figure 2-19 Installing the EMC filter

‑52‑
Installation

2.3.4 Instructions for Installing Magnetic Ring and Ferrite Clamp

Figure 2-20 Installing the magnetic ring

‑53‑
Installation

Figure 2-21 Installing the ferrite clamp

‑54‑
Wiring

3 Wiring

3.1 Wiring Precautions

Read through the safety instructions in Chapter "Fundamental Safety Instructions". Failure
to comply may result in serious consequences.

● Do not use the power from IT system for the drive. Use the power from TN/TT
system for the drive. Failure to comply may result in an electric shock.
● Connect an electromagnetic contactor between the input power supply and the
main circuit power supply of the drive (L1, L2 for single-phase; L1, L2, L3/R, S, T for
three-phase) to form a structure allowing independent power cutoff on the power
supply side of the drive. This is to prevent fire accident caused by continuous high
current generated upon fault.
● Check that the input power supply of the drive is within the specified voltage
range. Failure to comply may result in faults.
● Do not connect the output terminals U, V, and W of the drive to a three-phase
power supply. Failure to comply may result in physical injury or a fire.
● Do not connect the motor terminals U, V, and W to a mains power supply. Failure
to comply may result in physical injury or a fire.
● Use the ALM (fault) signal to cut off the main circuit power supply. A faulty braking
transistor may overheat the regenerative resistor and lead to a fire.
● Connect the PE terminal of the drive to the PE terminal of the control cabinet.
Failure to comply may result in an electric shock.
● Ground the entire system properly. Failure to comply may result in equipment
malfunction.
● After the power supply is cut off, residual voltage is still present in the internal
capacitor of the drive, wait for at least 15 min before further operations. Failure to
comply may result in an electric shock.

‑55‑
Wiring

● The specification and installation of external cables must comply with applicable
local regulations.
● Observe the following requirements when the servo drive is used on a vertical axis.
— Set the safety device properly to prevent the workpiece from falling upon
warning or overtravel.
— Ensure the positive/negative polarity of the 24 V power supply is correct.
Otherwise, the axis may fall and cause personal injury or equipment damage.
● Observe the following requirements during wiring of the power supply and main
circuit:
— When the main circuit terminal is a connector, remove the connector from the
servo drive before wiring.
— Insert one cable into one cable terminal of the connector. Do not insert
multiple cables into one cable terminal.
— When inserting cables, take enough care to prevent the cable conductor burrs
from being short circuited to the neighboring cable.
— Insulate the connecting part of the power supply terminals to prevent electric
shock.
— Do not connect a 220 V servo drive to a 380 V power supply directly.
— Install safety devices such as a circuit breaker to prevent short circuit in
external circuits. Failure to comply may result in a fire.
— Cut off the main circuit power supply and switch off the S-ON signal after an
alarm signal is detected.
● Connect the servo drive to the motor directly. Do not use an electromagnetic
contactor during wiring. Failure to comply may result in equipment fault.
● Do not put heavy objects onto cables or pull cables with excessive force. Failure to
comply may result in cable damage, leading to an electric shock.
● When connecting DO terminals to relays, ensure the polarity of the flywheel diode
is correct. Wrong polarity will result in equipment damage or signal output failure.
● Keep a distance of at least 30 cm between main circuit cables and I/O signal
cables/encoder cables. Failure to comply may result in equipment malfunction.
● Use twisted pairs or multi-conductor shielded twisted pairs as the I/O signal cable
or encoder cable. Failure to comply may result in equipment malfunction.
● The maximum wiring lengths of the I/O signal cable and the encoder cable are 3 m
and 20 m respectively.
● Use a power supply filter to reduce the electromagnetic interference on electronic
devices surrounding the servo drive.
● Take proper shielding measures in the following locations to prevent equipment
damage:
— Locations with interference caused by static electricity

‑56‑
Wiring

— Locations with strong electric field or magnetic field


— Locations with radioactive rays

3.2 System Wiring Diagram

Figure 3-1 Wiring example of a single-phase 220 V system


● The servo drive is directly connected to an industrial power supply, with no
isolation such as a transformer. A fuse or circuit breaker therefore must be
connected to the input power supply to prevent electric shock in the servo system.

‑57‑
Wiring

For the sake of safety, install a residual current device (RCD) to provide protections
against overload and short circuit or a specialized RCD to protect the grounding
cable.
● Do not start or stop the motor by using the electromagnetic contactor. As a high-
inductance device, the motor may generate high voltages instantaneously, which
may break down the contactor.
● When connecting an external power supply to the control circuit or a 24 VDC
power supply, pay attention to the power capacity as insufficient power capacity
will lead to insufficient supply current, resulting in failure of the servo drive or the
brake. This is especially true when the power supply is used to power up multiple
servo drives or brakes. The brake must be powered up by a 24 VDC power supply
that matches the motor model and meets the brake power requirements.

Note
[1] CN3 and CN4 are identical communication interfaces with the same pin assignment, and
either can be used.

Observe the following precautions when connecting the external regenerative resistor:
● Remove the jumper between P⊕ and D before using the external regenerative
resistor. Failure to comply will result in overcurrent and damage the braking
transistor.
● Do not connect the external regenerative resistor to the positive or negative pole
of the bus directly. Failure to comply will damage the servo drive or cause a fire.
● Select a resistor with resistance higher than the minimum permissible value.
Failure to comply will result in Er.201 (Overcurrent) or damage the servo drive.
● Make sure parameters H02-25 (Regenerative resistor setting), H02-26 (Power of
external regenerative resistor) and H02-27 (Resistance of external regenerative
resistor) are set properly before operating the servo drive.
● Install the external regenerative resistor on an incombustible object such as a
metal.

‑58‑
Wiring

Figure 3-2 Wiring example of a three-phase 220 V system


● The servo drive is directly connected to an industrial power supply, with no
isolation such as a transformer. A fuse or circuit breaker therefore must be
connected to the input power supply to prevent electric shock in the servo system.
For the sake of safety, install a residual current device (RCD) to provide protections
against overload and short circuit or a specialized RCD to protect the grounding
cable.
● Do not start or stop the motor by using the electromagnetic contactor. As a high-
inductance device, the motor may generate high voltages instantaneously, which
may break down the contactor.

‑59‑
Wiring

● When connecting an external power supply to the control circuit or a 24 VDC


power supply, pay attention to the power capacity as insufficient power capacity
will lead to insufficient supply current, resulting in failure of the servo drive or the
brake. This is especially true when the power supply is used to power up multiple
servo drives or brakes. The brake must be powered up by a 24 VDC power supply
that matches the motor model and meets the brake power requirements.

Note
[1] CN3 and CN4 are identical communication interfaces with the same pin assignment, and
either can be used.

Observe the following precautions when connecting the external regenerative resistor:
● Remove the jumper between P⊕ and D before using the external regenerative
resistor. Failure to comply will result in overcurrent and damage the braking
transistor.
● Do not connect the external regenerative resistor to the positive or negative pole
of the bus directly. Failure to comply will damage the servo drive or cause a fire.
● Select a resistor with resistance higher than the minimum permissible value.
Failure to comply will result in Er.201 (Overcurrent) or damage the servo drive.
● Make sure parameters H02-25 (Regenerative resistor setting), H02-26 (Power of
external regenerative resistor) and H02-27 (Resistance of external regenerative
resistor) are set properly before operating the servo drive.
● Install the external regenerative resistor on an incombustible object such as a
metal.

‑60‑
Wiring

Figure 3-3 Wiring example of a three-phase 380 V system


● The servo drive is directly connected to an industrial power supply, with no
isolation such as a transformer. A fuse or circuit breaker therefore must be
connected to the input power supply to prevent electric shock in the servo system.
For the sake of safety, install a residual current device (RCD) to provide protections
against overload and short circuit or a specialized RCD to protect the grounding
cable.
● Do not start or stop the motor by using the electromagnetic contactor. As a high-
inductance device, the motor may generate high voltages instantaneously, which
may break down the contactor.
● When connecting an external power supply to the control circuit or a 24 VDC
power supply, pay attention to the power capacity as insufficient power capacity

‑61‑
Wiring

will lead to insufficient supply current, resulting in failure of the servo drive or the
brake. This is especially true when the power supply is used to power up multiple
servo drives or brakes. The brake must be powered up by a 24 VDC power supply
that matches the motor model and meets the brake power requirements.

Note
[1] CN3 and CN4 are identical communication interfaces with the same pin assignment, and
either can be used.

Observe the following precautions when connecting the external regenerative resistor:
● Remove the jumper between P⊕ and D before using the external regenerative
resistor. Failure to comply will result in overcurrent and damage the braking
transistor.
● Do not connect the external regenerative resistor to the positive or negative pole
of the bus directly. Failure to comply will damage the servo drive or cause a fire.
● Select a resistor with resistance higher than the minimum permissible value.
Failure to comply will result in Er.201 (Overcurrent) or damage the servo drive.
● Make sure parameters H02-25 (Regenerative resistor setting), H02-26 (Power of
external regenerative resistor) and H02-27 (Resistance of external regenerative
resistor) are set properly before operating the servo drive.
● Install the external regenerative resistor on an incombustible object such as a
metal.

‑62‑
Wiring

3.3 Wiring Diagram for Different Control Modes

3.3.1 Wiring Diagram for Position Control Mode

Figure 3-4 Wiring in the position control mode

‑63‑
Wiring

Note
● [1] The range of the internal +24 V power supply is 20 V to 28 V, with maximum
operating current being 200 mA.
● [2] DI8 and DI9 are high-speed DIs that must be used according to their functions
assigned.
● [3] Use the shielded twisted pairs for pulse terminals, with both ends of the shield
connected to PE. Connect GND and signal GND of the host controller properly.
● [4] The DO power supply (voltage range: 5 V to 24 V) needs to be prepared by
users. The DO terminals support a maximum voltage of 30 VDC and a maximum
current of 50 mA.
● [5] Use the shielded twisted pair cable as the encoder frequency-division cable,
with both ends of the shield connected to PE. Connect GND and signal GND of the
host controller properly.

‑64‑
Wiring

3.3.2 Wiring Diagram for Torque Control Mode

Figure 3-5 Wiring in the torque control mode

‑65‑
Wiring

Note
● [1] The range of the internal +24 V power supply is 20 V to 28 V, with maximum
operating current being 200 mA.
● [2] DI8 and DI9 are high-speed DIs that must be used according to their functions
assigned.
● [3] The DO power supply (voltage range: 5 V to 24 V) needs to be prepared by
users. The DO terminals support a maximum voltage of 30 VDC and a maximum
current of 50 mA.
● [4] Use shielded twisted pair cable as the encoder frequency-division cable, with
both ends of the shield connected to PE. Connect GND and signal GND of the host
controller properly.
● [5] The internal +5 V power supply supports a maximum current of 200 mA.

‑66‑
Wiring

3.4 Terminal Layout of the Servo Drive

Servo drives in size A (rated power: 200 W to 400 W): SV660PS1R6I and
SV660PS2R8I

Figure 3-6 Terminal pin layout of servo drives in size A

‑67‑
Wiring

Servo drives in size B (rated power: 750 W): SV660PS5R5I

Figure 3-7 Terminal pin layout of servo drives in size B

‑68‑
Wiring

Servo drives in size C and size D (rated power: 1.0 kW to 1.5 kW): size C:
SV660PS7R6I; size D: SV660PS012I

Figure 3-8 Terminal pin layout of servo drives in size C (SV660PS7R6I) and size D

(SV660PS012I)

‑69‑
Wiring

Servo drives in size C and size D (rated power: 1.0 kW to 3.0 kW): size C:
SV660PT3R5I and SV660PT5R4I; size D: SV660PT8R4I and SV660PT012I

Figure 3-9 Terminal pin layout of servo drives in size C (SV660PT3R5I, SV660PT5R4I) and size

D (SV660PT8R4I, SV660PT012I)

‑70‑
Wiring

Servo drives in size E (rated power: 5.0 kW to 7.5 kW): SV660PT017I, SV660PT021I,
and SV660PT026I

Figure 3-10 Terminal pin layout of servo drives in size E

‑71‑
Wiring

3.4.1 Main Circuit Terminal Pin Layout

Servo drives in size A (rated power: 200 W to 400 W): SV660PS1R6I and
SV660PS2R8I

L1
L2

P
C
N

U
V
W
PE

Figure 3-11 Main circuit terminal pin layout of servo drives in size A

Table 3–1 Description of main circuit terminal pins of servo drives in size A

No. Name Description


L1, L2
1 (power input See the nameplate for the rated voltage class.
terminals)
P⊕, NΘ
Used by the common DC bus for multiple servo drives.
(DC bus terminals)
P⊕ and C
(terminals for
2
connecting If an external regenerative resistor is needed, connect it
external between terminals P⊕ and C.
regenerative
resistor)
U, V, W
(terminals for
3 Connected to U, V, and W phases of the servo motor.
connecting the
servo motor)
Motor grounding Connected to the grounding terminal of the motor for
4
terminal grounding purpose.

‑72‑
Wiring

Servo drives in size B (rated power: 750 W): SV660PS5R5I

Figure 3-12 Main circuit terminal pin layout of servo drives in size B

Table 3–2 Description of main circuit terminal pins of servo drives in size B

No. Name Description


See the nameplate for the rated voltage class.
L1, L2, L3
Note: S5R5 (750 W) models support single-phase 220 V
1 (power input
input only, with a 220 V power supply connected
terminals)
between terminals L1 and L2.
P⊕, NΘ
Used by the common DC bus for multiple servo drives.
(DC bus terminals)
P⊕, D, C
If an external regenerative resistor is needed, connect it
2 (terminals for
between terminals P⊕ and C. Servo drives in size B are
connecting external
equipped with the built-in regenerative resistor, with
regenerative
terminals P⊕ and D jumpered by default.
resistor)
U, V, W
(terminals for
3 Connected to U, V, and W phases of the servo motor.
connecting the
servo motor)
Motor grounding Connected to the grounding terminal of the motor for
4
terminal grounding purpose.

‑73‑
Wiring

Servo drives in size C and size D (rated power: 1.0 kW to 1.5 kW): SV660PS7R6I and
SV660PS012I

Figure 3-13 Main circuit terminal pin layout of servo drives in size C (SV660PS7R6I) and size

D (SV660PS012I)

Table 3–3 Description of main circuit terminal pins of servo drives in size C (SV660PS7R6I)
and size D (SV660PS012I)

No. Name Description


L1C, L2C
(control circuit
1 See the nameplate for the rated voltage class.
power input
terminals)
L1, L2, L3
2 (main circuit power See the nameplate for the rated voltage class.
input terminals)
P⊕, NΘ
Used by the common DC bus for multiple servo drives.
(DC bus terminals)
P⊕, D, C
(terminals for If an external regenerative resistor is needed, connect it
3
connecting between terminals P⊕ and C. Servo drives in size C and
external size D are equipped with the built-in regenerative
regenerative resistor, with terminals P⊕ and D jumpered by default.
resistor)

‑74‑
Wiring

No. Name Description


U, V, W
(terminals for
4 Connected to U, V, and W phases of the servo motor.
connecting the
servo motor)
Motor grounding Connected to the grounding terminal of the motor for
5
terminal grounding purpose.

Servo drives in size C and size D (rated power: 1.0 kW to 3.0 kW): SV660PT3R5I,
SV660PT5R4I, SV660PT8R4I, and SV660PT012I

Figure 3-14 Main circuit terminal pin layout of servo drives in size C (SV660PT3R5I,

SV660PT5R4I) and size D (SV660PT8R4I, SV660PT012I)

Table 3–4 Description of main circuit terminal pins of servo drives in size C (SV660PT3R5I,
SV660PT5R4I) and size D (SV660PT8R4I, SV660PT012I)

No. Name Description


L1C, L2C
(control circuit
1 See the nameplate for the rated voltage class.
power input
terminals)
R, S, T
2 (main circuit power See the nameplate for the rated voltage class.
input terminals)

‑75‑
Wiring

No. Name Description


P⊕, NΘ
Used by the common DC bus for multiple servo drives.
(DC bus terminals)
P⊕, D, C
(terminals for If an external regenerative resistor is needed, connect it
3
connecting between terminals P⊕ and C. Servo drives in size C and
external size D are equipped with the built-in regenerative
regenerative resistor, with terminals P⊕ and D jumpered by default.
resistor)
U, V, W
(terminals for
4 Connected to U, V, and W phases of the servo motor.
connecting the
servo motor)
Motor grounding Connected to the grounding terminal of the motor for
5
terminal grounding purpose.

Servo drives in size E (rated power: 5.0 kW to 7.5 kW): SV660PT017I, SV660PT021I,
and SV660PT026I

Figure 3-15 Main circuit terminal pin layout of servo drives in size E

‑76‑
Wiring

Table 3–5 Description of main circuit terminal pins of servo drives in size E

No. Name Description


L1C, L2C
(control circuit
1 See the nameplate for the rated voltage class.
power input
terminals)
R, S, T
2 (main circuit power See the nameplate for the rated voltage class.
input terminals)
U, V, W
(terminals for
3 Connected to U, V, and W phases of the servo motor.
connecting the
servo motor)
N2, N1 Terminals N1 and N2 are jumpered by default. To
Terminals for suppress harmonics in the power supply, remove the
4
connecting jumper between terminals N1 and N2 first and connect
external reactor an external DC reactor between terminals N1 and N2.
P⊕, D, C
(terminals for If an external regenerative resistor is needed, connect it
connecting between terminals P⊕ and C. Servo drives in size E are
5
external equipped with the built-in regenerative resistor, with
regenerative terminals P⊕ and D jumpered by default.
resistor)

3.4.2 Description of Encoder Terminal (CN2)

Figure 3-16 Encoder terminal pin layout

Table 3–6 Description of encoder terminal pins

No. Name Description


1 +5V 5 V power supply
2 0V -
3 Reserved -
4 Reserved -

‑77‑
Wiring

No. Name Description


5 PS+
Encoder signal
6 PS-
Enclosure PE Shield

3.4.3 Description of the Control Terminal (CN1)

15
30
44 14
29
43 13
28
42 12

27
41 11

26
40 10
25
39 9
24
38 8
23
37 7
22
36 6
21
35 5
20
34 4
19
33 3
18
32 2
17
31 1
16

Figure 3-17 Control terminal pin layout of servo drives in sizes A and B

‑78‑
Wiring

Figure 3-18 Control terminal pin layout of servo drives in sizes C, D, and E

Note
● CN1: Plastic housing of plug on cable side: DB25P (manufacturer: SZTDK), black
housing Core: HDB44P male solder (manufacturer: SZTDK)
● It is recommended to use cables of 24AWG to 26AWG.
● Use shielded cables as signal cables, with both ends of the shielded cable
grounded.

‑79‑
Wiring

Table 3–7 Description of position reference input signals

Signal Name Pin No. Function


PULSE+ 41 Low-speed pulse Pulse input form:
PULSE- 43 reference input mode: ● Direction+Pulse
SIGN+ 37 ● Differential drive ● Quadrature pulse of
input phases A and B
Position SIGN- 39 ● Open-collector ● CW/CCW pulse
reference
HPULSE+ 38
High-speed input pulse reference
HPULSE- 36
HSIGN+ 42
High-speed position reference sign
HSIGN- 40

Table 3–8 Description of DI/DO signals

Default
Signal Name Pin No. Function
Function
DI1 P-OT 9 Positive limit switch
DI2 N-OT 10 Negative limit switch
DI3 INHIBIT 34 Pulse inhibit
DI4 ALM-RST 8 Alarm reset (edge-triggered)
DI5 S-ON 33 Servo ON
DI8 HomeSwitch 30 Home switch
DI9 Reserved 12 -
+24V 17 Internal 24 V power supply,
voltage range: 20 V to 28 V,
COM- 14 maximum output current: 200
mA
General Common terminal of DI
COM+ 11
terminals
DO1+ S-RDY+ 7
Servo ready
DO1- S-RDY- 6
DO2+ COIN+ 5
Positioning completed
DO2- COIN- 4
DO3+ ZERO+ 3
Zero speed
DO3- ZERO- 2
DO4+ ALM+ 1
Fault output
DO4- ALM- 26
DO5+ HomeAttain+ 28
Homing completed
DO5- HomeAttain- 27

‑80‑
Wiring

Table 3–9 Specifications of encoder frequency-division output signals

Signal Default
Pin No. Function
Name Function
PAO+ 21 Phase A frequency-
division output Quadrature
PAO- 22 signal frequency-division
pulse output
PBO+ 25 Phase B frequency-
signals of phases A
division output
PBO- 23 and B
signal
PZO+ 13 Phase Z frequency-
Home pulse output
division output
PZO- 24 signal
General signal
Phase Z frequency- Home pulse open-
PZ-OUT 44 division output collector output
signal signal
Home pulse open-collector output
GND 29
signal ground
+5V 15 Internal 5 V power supply, maximum
GND 16 output current: 200 mA
PE Enclosure -

3.4.4 Description of Communication Terminals (CN3/CN4)

1
2
3
4
5
6
7
8

Table 3–10 Description of communication terminal pins

Pin No. Assignment Description


1 CANH
CAN communication port
2 CANL
3 CGND CAN communication GND

‑81‑
Wiring

Pin No. Assignment Description


4 RS485+
RS485 communication port
5 RS485-
RS232 transmitting end, connected to the
6 RS232-TXD
receiving end of the host controller
RS232 receiving end, connected to the
7 RS232-RXD
transmitting end of the host controller
8 GND Ground
Enclosure PE Shield

3.5 Connecting the Power supply (RST)

3.5.1 Wiring Precautions

● Do not connect the input power supply cables to the output terminals U, V, and W.
Failure to comply will damage the servo drive.
● When cables are bundled in a duct, the cooling effect will be deteriorated. In this
case, take the permissible current reduction ratio into account.
● When the temperature inside the cabinet exceeds the temperature limit of the
cable, it is recommended to replace with Teflon cables featuring a higher
temperature limit. As the surface of regular cables may be easily hardened and
cracked under a low temperature, take thermal insulation measures for cables laid
in a low-temperature environment.
● The bending radius of a cable must be 10 times more than its outer diameter to
prevent the internal conductor from breaking due to long-time bending.
● Do not bundle power cables and signal cables together or route them through the
same duct. Power cables and signal cables must be separated by at least 30 cm to
prevent interference.
● High voltage may be still present in the servo drive after the power supply is
switched off. Do not touch the power supply terminals within 15 minutes after
power-off.
● Do not switch on/off the power supply frequently. If the power supply is switched
on or off frequently within 1s, Er.740/Er.136/Er.430 may occur (see Chapter
"Troubleshooting" in SV660P Series Servo Drive Commissioning Guide for details).
In this case, power on the servo drive again after waiting for the specified ON/OFF
interval. If frequent ON/OFF control is needed, keep an ON/OFF interval of at least
1 min.
The servo drive carries a capacitor in the power supply part, and this capacitor will
be charged with a high current for 0.2s upon power-on. Turning on/off the power
supply frequently degrades the performance of main circuit components inside
the servo drive.

‑82‑
Wiring

● Use a grounding cable of the same cross-sectional area as the main circuit cable. If
the cross-sectional area of the main circuit cable is less than 1.6 mm2, use a
grounding cable with a cross-sectional area of 2.0 mm2.
● Do not power on the servo drive if terminal screws or cables are loose. Failure to
comply may lead to a fire.

3.5.2 Main Circuit Wiring Requirements


Servo drive power input cables and motor cables may generate strong
electromagnetic interference. To prevent the electromagnetic interference incurred
by long-distance parallel routing and coupling between disturbing cables and control
cables, keep a clearance of at least 30 cm between main circuit cables and signal
cables. Main circuit cables include the RST cable, UVW cable, DC bus, and braking
cable. Signal cables include the I/O signal cable, communication cable, and encoder
cable.
Cable ducts must be connected and grounded properly. Aluminum cable ducts can be
used to ensure equipotentiality of the device. The filter, servo drive, and motor must
be properly connected to systems (machines or devices), with spraying protection
applied at the installation part and the conductive metal kept in full contact.

Figure 3-19 Cable layout

Wiring requirements
The wiring mode compliant with the Low Voltage Directive is supported.
● Terminals P⊕, C, and NΘ are used to connect optional parts. Do not connect these
terminals to an AC power supply.
● To protect the main circuit, separate and cover the surface that may come into
contact with the main circuit.
● Do not allow unwanted objects to enter the wiring part of the terminal block.
● Do not solder the twisted conductors.
● The tightening torque may vary with terminals. Tighten terminal screws with the
specified tightening torque. You can use a torque screwdriver, torque ratchet, or
torque wrench to tighten terminal screws.

‑83‑
Wiring

● When using an electric screwdriver to tighten terminal screws, set the electric
screwdriver to low speed to prevent damage to the terminal screws.
● Tighten the terminal screws with an angle not higher than 5°. Failure to comply
may damage the terminal screws.

3.5.3 Recommended Cable Specifications and Models

Table 3–11 Input/Output current specifications of the servo drive

Rated Input Rated Output Maximum Output


Servo Drive Model****I
Current (A) Current (A) Current (A)
Single-phase 220 V
S1R6 2.3 1.6 5.8
Size A
S2R8 4 2.8 10.1
Size B S5R5 7.9 5.5 16.9
Size C S7R6 9.6 7.6 23
Size D S012 12.8 11.6 32
Three-phase 220 V
Size C S7R6 5.1 7.6 23
Size D S012 8 11.6 32
Three-phase 380 V
T3R5 2.4 3.5 11
Size C
T5R4 3.6 5.4 14
T8R4 5.6 8.4 20
Size D
T012 8 11.9 29.75
T017 12 16.5 41.25
Size E T021 16 20.8 52.12
T026 21 25.7 64.25

Table 3–12 Recommended main circuit terminal cables and tightening torque

Rated Recommended PVC Cable Model (at 40℃)


Servo Drive Servo Drive Input L1, L2/L1, Tightening
R, S, T Cable Lug
Series Model Current L2, L3 Torque
(mm2) (mm2)
(A) (mm2) (N·m)
Single-phase 220 V
SV660PS1
2.3 0.75 - - -
R6I
Size A
SV660PS2
4 0.75 - - -
R8I
SV660PS5
Size B 7.9 0.75 - - -
R5I

‑84‑
Wiring

Rated Recommended PVC Cable Model (at 40℃)


Servo Drive Servo Drive Input L1, L2/L1, Tightening
R, S, T Cable Lug
Series Model Current L2, L3 Torque
2
(mm2) (mm2)
(A) (mm ) (N·m)
SV660PS7
Size C 9.6 1 - - -
R6I
SV660P
Size D 12.8 1.5 - - -
S012I
Three-phase 220 V
SV660PS7
Size C 5.1 0.75 - - -
R6I
SV660P
Size D 8 0.75 - - -
S012I
Three-phase 380 V
SV660PT3
2.4 - 0.75 - -
R5I
Size C
SV660PT5
3.6 - 0.75 - -
R4I
SV660PT8
5.6 - 0.75 - -
R4I
Size D
SV660P
8 - 0.75 - -
T012I
SV660P
12 - 1.5 1.5 1.36
T017I
SV660P
Size E 16 - 2.5 2.5 1.36
T021I
SV660P
21 - 4 4 1.36
T026I

Table 3–13 Specifications of motor output cables

MS1H1/H4 05B–10C (Applicable to Motors with Rated Output of 50 W to 1 kW)


Oil-resistant shielded
Cable type Regular cable Flexible cable
flexible cable
Cable model S6-L-M/B***-X.X S6-L-M/B***-X.X-T S6-L-M/B***-X.X-TS
UL2517 (rated UL2517 (rated UL2517 (rated
temperature: 105℃) temperature: 105℃) temperature: 105℃)
4Ex20AWG+2Cx24AWG 4Ex20AWG+2Cx24AWG 4Ex20AWG+2Cx24AWG
Power cable: 20AWG Power cable: 20AWG Power cable: 20AWG
Cable
(0.52 mm2) Insulation (0.52 mm2) Insulation (0.52 mm2) Insulation
specifications
diameter: 1.7 mm diameter: 1.7 mm diameter: 1.7 mm
Brake cable: 24AWG Brake cable: 24AWG Brake cable: 24AWG
(0.205 mm2) Insulation (0.205 mm2) Insulation (0.205 mm2) Insulation
diameter: 1.1 mm diameter: 1.1 mm diameter: 1.1 mm
Sheath diameter 6.5±0.2 mm

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Wiring

MS1H1/H4 05B–10C (Applicable to Motors with Rated Output of 50 W to 1 kW)

Internal
structure and
conductor
colors

Fill in "X.X" in the model number with designated cable length.

Table 3–14 Specifications of motor output cables

MS1H2 10C–50C (Applicable to Motors with Rated Output of 1 kW to 5 kW)/MS1H3


85B–18C (Applicable to Motors with Rated Output of 850 W to 1.8 kW)
Oil-resistant shielded
Cable type Regular cable Flexible cable
flexible cable
Cable model S6-L-M/B***-X.X S6-L-M/B***-X.X-T S6-L-M/B***-X.X-TS
UL2586 (rated UL2586 (rated UL2586 (rated
temperature: 105℃) temperature: 105℃) temperature: 105℃)
4Ex16AWG, 2Cx18AWG 4Ex16AWG, 2Cx18AWG 4Ex16AWG, 2Cx18AWG

Cable Power cable: 16AWG Power cable: 16AWG Power cable: 16AWG
specifications (1.31 mm2) Insulation (1.31 mm2) Insulation (1.31 mm2) Insulation
diameter: 3.1 mm diameter: 3.25 mm diameter: 3.25 mm
Brake cable: 18AWG Brake cable: 18AWG Brake cable: 18AWG
(0.823 mm2) Insulation (0.823 mm2) Insulation (0.823 mm2) Insulation
diameter: 2.0 mm diameter: 2.15 mm diameter: 2.15 mm
9.5±0.3 mm (main 10.0±0.3 mm (main 10.5±0.3 mm (main
Sheath diameter
circuit) circuit) circuit)

Internal
structure and
conductor
colors

Fill in "X.X" in the model number with designated cable length.

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Wiring

Table 3–15 Specifications of motor output cables

MS1H3 29C–75C (Applicable to Motors with Rated Output of 2.9 kW to 7.5 kW)
Oil-resistant shielded
Cable type Regular cable Flexible cable
flexible cable
Cable model S6-L-M/B***-X.X S6-L-M/B***-X.X-T S6-L-M/B***-X.X-TS
UL2586 (rated UL2586 (rated UL2586 (rated
temperature: 105℃) temperature: 105℃) temperature: 105℃)
4Ex12AWG, 2Cx18AWG 4Ex12AWG, 2Cx18AWG 4Ex12AWG, 2Cx18AWG

Cable Power cable: 12AWG Power cable: 12AWG Power cable: 12AWG
specifications (3.31 mm2) Insulation (3.31 mm2) Insulation (3.31 mm2) Insulation
diameter: 4.1 mm diameter: 4.2 mm diameter: 4.2 mm
Brake cable: 18AWG Brake cable: 18AWG Brake cable: 18AWG
(0.823 mm2) Insulation (0.823 mm2) Insulation (0.823 mm2) Insulation
diameter: 2.0 mm diameter: 2.15 mm diameter: 2.15 mm
12.2±0.4 mm (main 12.5±0.4 mm (main 13.2±0.4 mm (main
Sheath diameter
circuit) circuit) circuit)

Internal
structure and
conductor
colors

Fill in "X.X" in the model number with designated cable length.

Cable selection
To comply with the EMC standards, use shielded cables. Shielded cables are divided
into three-conductor shielded cables and four-conductor shielded cables, as shown in
the following figure.
If the conductivity of the three-conductor cable shield is insufficient, add an extra PE
cable or use a four-conductor shielded cable, with one conductor of which being PE
cable. The cable shield must be made of co-axial copper braids with a weaving
density larger than 90% to enhance the shielding and conductivity performance and
suppress radio frequency interference.

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Wiring

Figure 3-20 Recommended power cables

Observe national or regional regulations when selecting cable dimensions. The IEC
cable must meet the following requirements:
● Complying with standards EN 60204-1 and IEC 60364-5-52
● PVC cable with copper conductors
● Allowing the cable surface temperature to be lower than or equal to 70℃ under an
ambient temperature of 40℃ (When the ambient temperature exceeds 40℃,
contact Inovance.)
Requirements for UL cable selection are described in “ Cable requirements” on page
148.

Note
If the recommended cable specifications for peripheral devices or optional parts exceed the
applicable cable specification range, contact Inovance.

3.5.4 Wiring of the Power Supply

● Single-phase 220 V models: SV660PS1R6I, SV660PS2R8I, SV660PS5R5I,


SV660PS7R6I, and SV660PS012

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Wiring

Figure 3-21 Main circuit wiring of single-phase 220 V models

Note
● 1KM: Electromagnetic contactor; 1Ry: Relay; 1D: Flywheel diode
● The DO is set as alarm output (ALM+/-). When the servo drive alarms, the power
supply is cut off automatically. The built-in regenerative resistor is not available in
models SV660PS1R6 and SV660PS2R8. For these models, you can connect an
external regenerative resistor between terminals P⊕ and C as needed.

● Three-phase 220 V models: SV660PS7R6I, SV660PS012I

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Wiring

Figure 3-22 Main circuit wiring of three-phase 220 V models

Note
● 1KM: Electromagnetic contactor; 1Ry: Relay; 1D: Flywheel diode
● The DO is set as alarm output (ALM+/-). When the servo drive alarms, the power
supply is cut off automatically and the alarm indicator lights up.

● Three-phase 380 V models: SV660PT3R5I, SV660PT5R4I, SV660PT8R4I,


SV660PT012I, SV660PT021I, SV660PT026I

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Wiring

Figure 3-23 Main circuit wiring of three-phase 380 V models

Note
● 1KM: Electromagnetic contactor; 1Ry: Relay; 1D: Flywheel diode
● The DO is set as alarm output (ALM+/-). When the servo drive alarms, the power
supply is cut off automatically and the alarm indicator lights up.

3.5.5 Wiring of External EMC Filter


Install the filter near the input terminals of the drive. The cable between the filter and
the drive must be shorter than 30 cm. Connect the grounding terminal of the filter
together with the grounding terminal of the drive. Ensure the filter and the drive are
installed onto the same conductive mounting surface that is connected to the main
grounding of the control cabinet.

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Wiring

Figure 3-24 Installing the filter

Keep the lead wire of the motor cable shield as short as possible, with its width (b in
the following figure) not shorter than 1/5 of its length (a in the following figure).

Figure 3-25 Lead-out of the motor cable shield

3.5.6 Grounding and Wiring


Observe the following requirements to ensure a proper grounding of the servo drive.

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Wiring

● To prevent electric shocks, ground the grounding terminal properly. Observe


related national or regional regulations during wiring.
● To prevent electric shocks, ensure the protective grounding conductor complies
with technical specifications and local safety standards. Keep the length of the
grounding cable as short as possible. As the leakage current of the equipment may
exceed 3.5 mA, use a copper protective grounding conductor with a cross-
sectional area of at least 10 mm2 according to standard EN 61800-5-1, or use two
protective grounding conductors with the same specification.
● Use a grounding cable that complies with electrical device technical standards
and keep the length of the grounding cable as short as possible. Failure to comply
will lead to unstable potential in the grounding terminals away from the
grounding point due to leakage current, resulting in an electric shock.

● For use of multiple drives, observe all the grounding instructions for the drive.
Improper grounding of the device will lead to malfunction of the drive and the
device.
● Do not share the same grounding cable with other devices (such as welding
machines or high-current electrical devices). Improper grounding of the device will
lead to drive or device faults caused by electrical interference.
● For use of multiple drives, observe all the grounding instructions for the drive.
Improper grounding of the device will lead to malfunction of the drive and the
device.
● For drives equipped with optional VDR grounding screws, remove the grounding
screw before voltage resistance test. Failure to comply may cause the drive to fail
the test.

Grounding requirements
Observe the following requirements to ensure a proper grounding of the drive.
● The protective grounding conductor must be a yellow/green copper conductor. Do
not connect the protective grounding conductor to a switching device (such as a
circuit breaker) in serial.
● Ground the grounding terminal properly. Improper grounding will lead to
equipment malfunction or damage.
● Do not connect the grounding terminal to the N terminal of the neutral wire of the
power supply.

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Wiring

● It is recommended to install the drive to a conductive metal surface. Ensure the


whole conductive bottom of the drive is connected properly to the mounting face.
● Tighten the grounding screw with specified tightening torque to prevent the
protective grounding conductor from being secured improperly.

Single-drive grounding
Installation of an individual drive:

R S T

Table 3–16 Single-drive grounding

No. Description
① Do not ground the DC bus terminal or the regenerative resistor terminal.
Connect the PE cable on the input power supply end to the input PE terminal

of the servo drive.
Connect the output PE terminal of the servo drive to the motor output cable

shield.
Input protection (fuse or circuit breaker)

Connect the lower end of the fuse to the filter.
⑤ Input power supply
⑥ Three-phase motor

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Wiring

No. Description
⑦ Ground the motor enclosure.
Note: The main circuit terminal layout varies with different models and is subject to the
physical product.

Multi-drive grounding
Side-by-side installation of multiple drives:

Table 3–17 Multi-drive grounding

No. Description
Connect the main circuit input PE terminal to the grounding copper busbar of

the control cabinet through the protective grounding conductor.
Connect the PE cable on the input power supply end to the grounding copper

busbar of the control cabinet.
Connect the grounding copper busbar of the control cabinet to the metal

enclosure of the control cabinet through the protective grounding conductor.
④ Connect the motor output cable shield to the output PE terminal of the drive.

Cabinet system grounding


The most effective measure to suppress disturbance inside the cabinet is to isolate
the disturbance source from the disturbed devices during installation. Divide the
control cabinet into several EMC areas or several cabinets based on the intensity of

‑95‑
Wiring

the disturbance source, and install devices into corresponding areas based on the
requirements listed in the following table.

Table 3–18 Wiring requirements

No. Wiring requirements


1 Install the control devices and drive devices into two separate cabinets.
For installation involving multiple cabinets, use the grounding cable with a
2 cross-sectional area of at least 16 mm2 to connect the cabinets. This is to
ensure equipotentiality between the cabinets.
For installation involving only one cabinet, install different devices into
3
different areas inside the cabinet according to the signal intensity.
4 Apply equipotential bonding to devices in different areas inside the cabinet.
Shield all the communication (such as RS485) cables and signal cables routed
5
out from the control cabinet.
Install the power input filter inside the cabinet to a place near the input
6
interface of the cabinet.
7 Apply spray coating to all the grounding points in the cabinet.

Figure 3-26 Recommended wiring of the cabinet system

‑96‑
Wiring

Recommended grounding cable lug for the main circuit

Table 3–19 Recommended grounding cable lug for the main circuit

Servo Drive Model SV660P****I PE


SV660PS1R6I TVR 2-4
Size A
SV660PS2R8I TVR 2-4
Size B SV660PS5R5I TVR 2-4
SV660PS7R6I TVR 2-4
Size C SV660PT3R5I TVR 2-4
SV660PT5R4I TVR 2-4
SV660PS012I TVR 2-4
Size D SV660PT8R4I TVR 2-4
SV660PT012I TVR 2-4
SV660PT017I TVR 2-4
Size E SV660PT021I TVR 2-4
SV660PT026I TVR 2-4

The following table lists the data for recommended cable lugs (manufacturer: Suzhou
Yuanli Metal Enterprise Co., Ltd) for your reference.

Table 3–20 Dimension drawing of the grounding cable lug

Model D (mm) d2 (mm) B (mm) Dimension Drawing

TVR 2-4 4.5 4.3 8.5

3.6 Connecting the Motor (UVW)


● The following figure shows the wiring diagram for a terminal-type motor.

‑97‑
Wiring

Figure 3-27 Wiring between the servo drive and terminal-type motor
Table 3–21 Description of the power cable connector (motor side)

Applicable Terminal Pin Layout


Outline Drawing of the
Motor Flange
Connector Pin No. Signal Name Color
Size[1]
Yellow/
1 PE
Terminal- Green
type motor: 2 W Red
40 (Z series) 3 V Black
60 (Z series) 4 U White
80 (Z series) 5 Brake (polarity Brown
Black 6-pin connector 6 insensitive) Blue

Note
● [1] The flange size refers to the width of the mounting flange.
● Power cable colors are subject to the actual product. All cable colors mentioned in
this guide refer to Inovance cable colors.

● The wiring diagram for a lead wire-type motor is shown in the following figure.

‑98‑
Wiring

Figure 3-28 Wiring between the servo drive and lead wire-type motor
Table 3–22 Description of the power cable connector (motor side)

Applicable Terminal Pin Layout


Outline Drawing of the
Motor Flange
Connector Pin No. Signal Name Color
Size[1]
1 U White
2 V Black
3 W Red
Lead wire-
PE Yellow/
type motor 4
Green
40 (Z-S series)
60 (Z-S series) 5 Brown
80 (Z-S series) Black 6-pin connector Brake (polarity
Recommendation: Plastic 6 insensitive) Blue
housing: MOLEX-50361736
Terminal: MOLEX-39000061

Note
● [1] The flange size refers to the width of the mounting flange.
● Power cable colors are subject to the actual product. All cable colors mentioned in
this guide refer to Inovance cable colors.

● The following table describes the connector for high-power motor power cables.

‑99‑
Wiring

Table 3–23 Description of the power cable connector (motor side)

Applicable Terminal Pin Layout


Outline Drawing of the
Motor Flange
Connector Pin No. Signal Name Color
Size[1]
B U Blue
I V Black
F W Red
100
G PE Yellow/Green
130
C Brake Red
MIL-DTL-5015 series 3108E20- (polarity
18S aviation connector E insensitive) Black

Table 3–24 Description of the power cable connector (motor side)

Applicable Terminal Pin Layout


Outline Drawing of the
Motor Flange
Connector Pin No. Signal Name Color
Size[1]
A U Blue
C V Black
E W Red
180 F PE Yellow/Green
B Brake Red
MIL-DTL-5015 series 3108E20- (polarity
22S aviation connector D insensitive) Black

Note
● [1] The flange size refers to the width of the mounting flange.
● Power cable colors are subject to the actual product. All cable colors mentioned in
this guide refer to Inovance cable colors.

3.7 Connecting the Encoder (CN2)

3.7.1 Installing Absolute Encoder Battery Box


The optional S6-C4 battery box contains the following items:
● One plastic body
● One battery (3.6 V, 2600 mAh)
● Terminal block and crimping terminal

‑100‑
Wiring

Installing the battery box

Figure 3-29 Installing the battery box (bottom view)

Removing the battery box


The battery may generate leakage liquid after long-term use. Replace it every two
years. Remove the battery box in steps shown in the preceding figure, but in the
reverse order.
When closing the battery box cover, prevent the connector cable from being pinched.

‑101‑
Wiring

Improper use of the battery may result in liquid leakage which corrodes the
components or leads to battery explosion. Observe the following precautions during
use:

● Insert the battery with polarity (+/-) placed correctly.


● Leaving an idled or retired battery inside the device may lead to electrolyte
leakage. The electrolyte inside the battery is highly corrosive, not only corroding
surrounding components but also incurring the risk of short circuit. Replace the
battery periodically (recommended interval: Every 2 years).
● Do not disassemble the battery because the internal electrolyte may spread out
and result in personal injury.
● Do not throw a battery into the fire. Failure to comply may result in an explosion.
● Do not short-circuit the battery or strip off the battery tube. Prevent terminals (+)
and (-) of the battery from coming into contact with the metal. Contact with the
metal will result in a large current, not only weakening the battery power, but also
incurring the risk of explosion due to severe heating.
● This battery is not rechargeable.
● Dispose of the retired battery according to local regulations.

Selecting the battery model


Select an appropriate battery according to the following table.

‑102‑
Wiring

Table 3–25 Description of the absolute encoder battery

Rated Values
Battery
Item Minimum Typical Maximum Condition
Specifications
Value Value Value
External battery
3.2 3.6 5 In standby state[2]
voltage (V)
Circuit fault
- 2.6 - In standby state
voltage (V)
Battery alarm
Output: 3.6 V, 2.85 3 3.15 -
voltage (V)
2500 mAh
Recommended In normal
- 2 -
manufacturer operation[1]
and model: Current
In standby state,
Shenzhen consumed by the - 10 -
shaft at standstill
Jieshun, circuit (uA)
In standby state,
LS14500 - 80 -
shaft rotating
Ambient
0 40
temperature (℃) Same as the
Storage motor
-20 60
temperature (℃)

The preceding values are obtained under an ambient temperature of 20℃.

Note
● [1] During normal operation, the absolute encoder supports one-turn or multi-turn
data counting and transceiving. Power on the servo drive after connecting the
absolute encoder properly. The encoder starts data transceiving after a short
delay of about 5s upon power-on. The motor speed must be lower than or equal
to 10 RPM during transition from the standby state to the nomral operation state
(upon power-on). Otherwise, Er.740 (Encoder fault) may occur. In this case, you
need to power off and on the servo drive again.
● [2] The "standby state" means the encoder counts the multi-turn data by using the
power from the external battery when the servo drive power supply is not
switched on. In this case, data transceiving stops.

Design life of the battery


The following calculation only covers the current consumed by the encoder.
Assume that the drive works normally for T1 in a day, the motor rotates for T2 after
the drive is powered off, and the motor stops rotating for T3 after power-off [unit:
hour (H)].
For instance:

‑103‑
Wiring

Table 3–26 Design life of the absolute encoder battery

Item Schedule 1 Schedule 2


Working Days in Different
Operating Conditions in 1 313 52
Year
T1 (h) 8 0
T2 (h) 0.1 0
T3 (h) 15.9 24

Capacity consumed in 1 year = (8 h x 2 uA + 0.1 h x 80 uA + 15.9 h x 10 uA) x 313 + (0 h x


2 uA + 0 h x 80 uA +24 h x 10 uA) x 52 ≈ 70 mAH
Design life = Battery capacity/Capacity consumed in 1 year = 2600 mAH/70 mAH = 37.1
years

3.7.2 Absolute Encoder Cable Connection

SUNCHU
SC-06
C
2-
1-

Figure 3-30 Wiring example of absolute encoder signals [1]

‑104‑
Wiring

Figure 3-31 Wiring example of absolute encoder signals [1]

Note
● [1] The preceding figure shows the wiring diagram of the absolute encoder cable,
which is similar to that of the incremental encoder (without a battery box). The
cable for the incremental encoder needs to be purchased separately.
● The encoder cable color is subject to the color of the actual product. Cable colors
mentioned in this guide all refer to Inovance cables.

Lead wires of the battery box:

Figure 3-32 Description of the lead wire color of the battery box

‑105‑
Wiring

Note
● Store the battery in environments compliant with the required temperature range
and ensure reliable contact and sufficient battery power. Failure to comply may
result in encoder data loss.
● Model of the battery box (battery included): S6-C4

Table 3–27 Terminal-type motor encoder cable connector

Applicable Motor Terminal Pin Layout


Outline Drawing of the Connector
Flange Size [1] Pin No. Signal Name Color Type

1 +5V Red
Twisted pair
2 GND Orange

5 PS+ Blue
Twisted pair
6 PS- Purple
Servo
drive side

Enclosure PE - -
Terminal-type
6-pin male (The joint face is on
motor:
the right side.)
40
1 PS+ Blue
60 Twisted pair
80 2 PS- Purple

3 DC+ Brown
Twisted pair
Motor 4 DC- Black

side 5 +5V Red


Twisted pair
6 GND Orange

7 PE - -
7-pin connector

Note
[1] The flange size refers to the width of the mounting flange.

‑106‑
Wiring

Table 3–28 Lead wire-type motor encoder cable connector (9-pin connector)

Terminal Pin Layout


Applicable Motor
[1] Outline Drawing of the Connector Signal
Flange Size Pin No. Color Type
Name
1 +5V Red Twisted
2 GND Orange pair

5 PS+ Blue Twisted


Servo 6 PS- Purple pair
drive
side
Enclo
PE - -
sure
6-pin male (The joint face is
Lead wire-type
on the right side.)
motor
40 Battery
1 Blue
60 (+)
80 Battery Blue-
4 Twisted
(-) black
pair
Motor 3 PS+ Yellow
Side 9-pin connector Yellow-
6 PS-
Recommendation: Plastic black
housing: AMP 172161-1; 9 +5V Red
Terminal: AMP 770835-1 8 GND Black -
7 Shield -

Note
[1] The flange size refers to the width of the mounting flange.

‑107‑
Wiring

Table 3–29 Absolute encoder cable connector (MIL-DTL-5015 series 3108E20-29S aviation
connector)

Applicable Terminal Pin Layout


Motor
Outline Drawing of the Connector Signal
Flange Size Pin No. Color Type
[1] Name

1 +5V Red Twisted


2 GND Orange pair

5 PS+ Blue Twisted


6 PS- Purple pair
Servo drive
side

Enclosure PE - -
6-pin male (The joint face
100
is on the right side.)
130
180 A PS+ Yellow
Twisted
Yellow-
B PS- pair
black
E Battery (+) Blue
Motor Side -
F Battery (-) Blue-black

G +5V Red
H GND Black -
J Shield -

Note
[1] The flange size refers to the width of the mounting flange.

3.8 Connecting the Control Signal (CN1)


Observe the requirements in standard EN 60204-1 during connecting control circuit
cables.

3.8.1 Wiring of I/O Signal Cables

I/O signal cable selection


It is recommended to use shielded signal cables to prevent I/O signal circuit from
being disturbed by external noise. Use separate shielded cables for different analog
signals. It is recommended to use shielded twisted pairs for digital signals.

‑108‑
Wiring

Figure 3-33 Diagram of shielded twisted pairs

I/O signal layout


I/O signals include DI/DO signals and relay output signals.
Observe the following requirement during control circuit wiring:
Route the control circuit cables and main circuit cables or other power cables through
different routes with a distance of at least 30 cm. Failure to comply may result in
disturbed I/O signals.

3.8.2 Position Reference Input Signals


For descriptions of position reference input signals, see “Table 3–7 ” on page 80.
The reference pulses and signs on the host controller side can be outputted through
the differential drive or open-collector. The following table lists the maximum input
frequency and minimum pulse width.

Table 3–30 Relation between pulse input frequency and pulse width

Maximum Frequency Minimum Pulse


Pulse Mode
(pps) Width (us)
Differential 200 k 2.5
Low-speed
Open-collector 200 k 2.5
High-speed differential 4M 0.125

Note
● You can either use high-speed pulses or low-speed pulses, but not both of them
together.
● If the output pulse width of the host controller is smaller than the minimum pulse
width, a pulse receiving error will occur on the drive.

● The symbol represents shielded twisted pairs.

Low-speed pulse reference input


● Differential mode

‑109‑
Wiring

● Open-collector mode
① For use of the internal 24 V power supply of the servo drive:

‑110‑
Wiring

Wrong: Pin 14 (COM-) is not connected and a closed-loop circuit cannot be formed.

② For use of an external power supply:


■ Scheme 1: Using the built-in resistor (recommended)

‑111‑
Wiring

■ Scheme 2: Using the external resistor

‑112‑
Wiring

Select resistor R1 based on the following formula.

Table 3–31 Recommended resistance of R1


V CC Voltage Resistance of R1 Power of R1
24 V 2.4 kΩ 0.5 W
12 V 1.5 kΩ 0.5 W

‑113‑
Wiring

■ The following figures show examples of improper wiring.


■ Improper wiring 1: The current limiting resistor is not connected, resulting in
terminal burnout.

■ Wrong wiring 2: Multiple terminals share the same current limiting resistor,
resulting in pulse receiving error.

■ Wrong wiring 3: The SIGN port is not connected, preventing these two ports
from receiving pulses.

‑114‑
Wiring

Figure 3-34

■ Wrong wiring 4: Terminals are connected incorrectly, resulting in terminal


burnout.

■ Wrong wiring 5: Multiple terminals share the same current limiting resistor,
resulting in pulse receiving error.

‑115‑
Wiring

High-speed pulse reference input


High-speed reference pulses and signs on the host controller side can be outputted to
the servo drive through the differential drive only.

‑116‑
Wiring

The differential input must be 5 V. Otherwise, unstable pulse input will occur on the servo
drive, resulting in the following situations:

● Pulse loss during pulse input


● Reference inverted during reference direction input
Connect 5V GND of the host controller to the GND of the servo drive to reduce noise
interference.

3.8.3 DI/DO Signals


For description of DI/DO signals, see “Table 3–8 ” on page 80.

DI circuit
The circuits for DI1 to DI9 are the same. The following description takes DI1 circuit as
an example.
● The host controller provides relay output.
■ For use of an internal 24 V power supply of the servo drive

■ For use of an external power supply

‑117‑
Wiring

● The host controller provides open-collector output.


■ For use of an internal 24 V power supply of the servo drive

‑118‑
Wiring

■ For use of an external power supply

Note
PNP and NPN input cannot be applied in the same circuit.

DO circuit
The circuits for DO1 to DO5 are the same. The following description takes DO1 circuit
as an example.
● The host controller provides relay input.

‑119‑
Wiring

Note
When the host controller provides relay input, a flywheel diode must be installed. Other-
wise, the DO terminals may be damaged.

● The host controller provides optocoupler input.

‑120‑
Wiring

Note
The maximum permissible voltage and current capacity of the optocoupler output circuit
inside the servo drive are as follows:

● Maximum voltage: 30 VDC


● Maximum current: DC 50 mA

3.8.4 Encoder Frequency-Division Output Signals


For details on encoder frequency-division output signals, see “Table 3–9 ” on page 81
The encoder frequency-division output circuit outputs differential signals through the
differential drive. Generally, this circuit serves to provide feedback signals to the host
controller in a position control system. Use a differential or optocoupler receiving
circuit on the host controller side to receive feedback signals. The maximum output
current is 20 mA.

‑121‑
Wiring

The encoder phase Z frequency-division output circuit supports open-collector signal


output. Generally, this circuit serves to provide feedback signals to the host controller
in a position control system. Use an optocoupler circuit, relay circuit, or bus receiver
circuit on the host controller side to receive feedback signals.

‑122‑
Wiring

To reduce noise interference, use shielded twisted pairs to connect the 5V GND of the host
controller to the GND of the servo drive.

The maximum permissible voltage and current capacity of the optocoupler output
circuit inside the servo drive are as follows:
● Maximum voltage: 30 VDC
● Maximum current: DC 50 mA

3.8.5 Wiring of the Brake


The brake is used to prevent the motor shaft from moving and keep the motor and
the motion part in locked positions when the servo drive is in the non-operating
status.

Figure 3-35 Application of the brake

‑123‑
Wiring

● Use the built-in brake for position-lock purpose only. Do not use this brake for any
other purposes (such as braking) other than position-lock in the stop state.
● The brake coil has no polarity.
● Switch off the S-ON signal after the servo motor stops.
● When the servo motor with brake runs, the brake may generate a click sound,
which does not affect its function.
● When brake coils are energized (the brake is released), magnetic flux leakage may
occur on the shaft end. Pay special attention when using magnetic sensors around
the servo motor.

The connection of the brake input signal is polarity-insensitive. Users need to prepare
a 24 V power supply. The following figure shows the standard wiring of the brake
signal (BK) and the brake power supply.

Figure 3-36 Wiring of the brake

Pay attention to the following precautions during wiring:


When deciding the length of the motor brake cable, take the voltage drop caused by
cable resistance into consideration. The input voltage must be at least 21.6 V to
enable the brake to work properly. The following table lists brake specifications of
Inovance MS1 series servo motors.

‑124‑
Wiring

Table 3–32 Brake specifications

Supply
Holding Exciting
Voltage Coil Resistance Release Time Apply Time Backlash
Motor Model Torque Current
(VDC) (Ω)±7% (ms) (ms) (°)
(N·m) (A)
±10%
MS1H1-05B/10B 0.32 94.4 0.25 ≤ 20 ≤ 40 ≤ 1.5
MS1H1-20B/40B
1.5 75.79 0.32 ≤ 20 ≤ 60 ≤ 1.5
MS1H4-40B
MS1H1-75B/
3.2 57.6 0.42 ≤ 40 ≤ 60 ≤1
MS1H4-75B
MS1H2-10C/15C/
8 25 0.96 ≤ 30 ≤ 85 ≤ 0.5
20C/25C 24
MS1H2-30C/40C/
16 21.3 1.13 ≤ 60 ≤ 100 ≤ 0.5
50C
MS1H3-85B/13C/
12 29.7 0.81 ≤ 60 ≤ 120 ≤ 0.5
18C
MS1H3-29C/44C/
50 14.4 1.67 ≤ 100 ≤ 200 ≤ 0.5
55C/75C

Note
● The brake cannot share the same power supply with other electrical devices. This
is to prevent malfunction of the brake due to voltage or current drop caused by
other working devices.
● It is recommended to use cables with a cross-sectional area of 0.5 mm2 and above.

‑125‑
Wiring

3.9 Connecting the Communication Signals (CN3/CN4)

C
N
1

C
N
2

CHARGE

L1

L2

PE

Figure 3-37 Wiring of communication signals

CN3 and CN4 are identical communication signal terminals connected in parallel
internally.
CN3 and CN4 on the servo drive are used for communication between the servo drive
and the PC, PLC, and other servo drives. For pin assignment of CN3/CN4, see “3.4.4
Description of Communication Terminals (CN3/CN4)” on page 81.

3.9.1 CAN Communication Connection

CAN communication with PLC


The following figure shows the cable connecting the servo drive and PLC during CAN
communication.

Figure 3-38 Outline drawing of cable used for CAN communication between the servo drive

and PLC

Use a three-conductor shielded cable to connect the CAN bus, with the three
conductors connected to CANH, CANL, and CGND (CGND represents isolated RS485

‑126‑
Wiring

circuit) respectively. Connect CANH and CANL with two conductors twisted together.
Connect CGND to the CAN reference ground. Connect the shield to the device ground.
Connect a 120 Ω termination resistor on each end of the bus to prevent CAN signal
reflection.

Table 3–33 Pin connection relation of the cable used for CAN communication between the
servo drive and PLC
RJ45 on the Servo Drive Side (A) PLC Side (B)
Communication Signal Communication
Pin No. Signal Name Pin No.
Type Name Type
CANH 1 CANH 1
CAN CANL 2 CAN CANL 2
CGND 3 CGND 3
- PE (shield) Enclosure - PE (shield) Enclosure

Multi-drive CAN communication


The following figure shows the cable used for parallel connection of multiple servo
drives during CAN communication.

Figure 3-39 Outline drawing of multi-drive communication cable

Table 3–34 Pin connection relation of multi-drive communication cable (pins in CAN group
used only)

RJ45 on the Servo Drive Side (A) RJ45 on the Servo Drive Side (B)
Communication Signal Communication
Pin No. Signal Name Pin No.
Type Name Type
CANH 1 CANH 1
CAN CANL 2 CAN CANL 2
CGND 3 CGND 3
- PE (shield) Enclosure - PE (shield) Enclosure

The following figure shows the CAN bus connection in daisy chain mode. It is
recommended to use shielded twisted pairs for CAN bus connection. Connect CANH
and CANL with twisted pairs. Connect a 120 Ω termination resistor on each end of the
bus to prevent signal reflection. Connect the reference grounds of CAN signals of all
the nodes together. A maximum of 64 nodes can be connected.

‑127‑
Wiring

Figure 3-40 CAN bus topology

Do not connect the CGND terminal of the host controller to the GND terminal of the servo
drive. Failure to comply will damage the machine.

The transmission distance of the CAN bus is directly related to the baud rate and
communication cables. The following table describes the relationship between the
maximum bus length and the baud rate.

Transmission Number of Cross-sectional


No. Baud Rate
Distance Nodes Area
1 25 m 1 Mbps 64 0.205 mm2
2 95 m 500 kbps 64 0.34 mm2
3 560 m 100 kbps 64 0.5 mm2
4 1100 m 50 kbps 64 0.75 mm2

3.9.2 Wiring of RS485 Communication

RS485 communication with PLC


The following figure shows the cable used for RS485 communication between the
servo drive and PLC.

Figure 3-41 Outline drawing of the cable used for RS485 communication between the servo

drive and PLC

‑128‑
Wiring

Use a three-conductor shielded cable to connect the RS485 bus, with the three
conductors connected to 485+, 485-, and GND (GND represents non-isolated RS485
circuit) respectively. Connect 485+ and 485- with two conductors twisted together
and connect the remaining conductor to RS485 reference ground. Connect the shield
to the device ground PE. Connect a 120 Ω termination resistor on each end of the bus
to prevent RS485 signal reflection.

Table 3–35 Pin connection relation of the cable used for RS485 communication between
the servo drive and PLC
RJ45 on the Servo Drive Side (A) PLC Side (B)
Communica Communica
Signal Name Pin No. Signal Name Pin No.
tion Type tion Type
485+ 4 485+ 4
RS485 485- 5 RS485 485- 5
GND 8 GND 8
- PE (shield) Enclosure - PE (shield) Enclosure

Wiring of multi-drive RS485 communication


The following figure shows the cable used for multi-drive RS485 communication.

Figure 3-42 Outline drawing of the cable used for multi-drive RS485 communication

Table 3–36 Pin connection relation of the cable used for multi-drive RS485 communication
(pins in 485 group used only)

RJ45 on the Servo Drive Side (A) RJ45 on the Servo Drive Side (B)
Communica Communica
Signal Name Pin No. Signal Name Pin No.
tion Type tion Type
485+ 4 485+ 4
RS485 485- 5 RS485 485- 5
GND 8 GND 8
- PE (shield) Enclosure - PE (shield) Enclosure

In case of a large number of nodes, connect the RS485 bus with the daisy chain mode.
Connect the reference grounds of RS485 signals of all the nodes (up to 128 nodes)
together.

‑129‑
Wiring

Figure 3-43 RS485 bus topology

Do not connect the GND terminal ( ) of the host controller to the CGND terminal of the
servo drive. Failure to comply will damage the machine.

Figure 3-44 Daisy chain mode

The following table lists the maximum number of nodes and transmission distances
supported by the standard RS485 circuit at different baud rates.

Table 3–37 Transmission distance and number of nodes

Transmission Number of Cable


No. Baud Rate
Distance Nodes Specifications
1 115.2 kbps 100 m 128 AWG26
2 19.2 kbps 1000 m 128 AWG26

‑130‑
Wiring

3.9.3 Wiring of RS232 Communication with PC


You can connect the servo drive and the PC using the PC communication cable during
RS232 communication. It is recommended to use RS232 communication interface.
The outline drawing of the PC communication cable is shown in the following figure.

Figure 3-45 Outline drawing of the PC communication cable

Table 3–38 Pin connection relation between the servo drive and PC communication cable
RJ45 on the Servo Drive Side (A) DB9 on the PC Side (B)
Signal Name Pin No. Signal Name Pin No.
RS232-TXD 6 PC-RXD 2
RS232-RXD 7 PC-TXD 3
GND 8 GND 5
PE (shield) Enclosure PE (shield) Enclosure

Pin assignment of DB9 terminal on the PC side is shown in the following table.

Table 3–39 Pin assignment of DB9 terminal on the PC side ("B" in the preceding figure)

Pin No. Assignment Description Terminal Pin Layout


2 PC-RXD PC receiving end
PC transmitting
3 PC-TXD
end
5 GND Ground

Enclosure PE Shield

If the host controller supports USB interface only, use the serial-to-USB cable.

‑131‑
Wiring

Figure 3-46 Outline drawing of the PC communication cable

Recommendations: Manufacture: Z-TEK Model: ZE551A, equipped with a 0.8 m USB


extension cable Chip model: FT232

3.10 Wiring and Setting of the Regenerative Resistor

Connecting the regenerative resistor

Figure 3-47 Wiring of external regenerative resistor

For cables used for terminals P⊕ and C, see “3.5.3 Recommended Cable
Specifications and Models” on page 84.

‑132‑
Wiring

Observe the following precautions when connecting the external regenerative resistor:

● Remove the jumper between terminals P⊕ and D before using the external
regenerative resistor. Failure to comply will result in overcurrent and damage the
braking transistor.
● Do not connect the external regenerative resistor to the positive or negative pole
of the bus directly. Failure to comply will damage the servo drive and result in a
fire.
● Select a resistor with resistance higher than or equal to the minimum permissible
value. Failure to comply will result in Er.201 (Overcurrent) or damage the servo
drive.
● Make sure parameters H02-25 (Regenerative resistor setting), H02-26 (Power of
external regenerative resistor) and H02-27 (Resistance of external regenerative
resistor) are set properly before operating the servo drive.
● Install the external regenerative resistor on an incombustible object such as a
metal.

‑133‑
Wiring

Selecting the regenerative resistor

Figure 3-48 Flowchart for selecting the regenerative resistor

‑134‑
Wiring

Note
● Take the process in which motor decelerates from 3000 RPM to 0 RPM as an
example, suppose the load inertia is N times the motor inertia, then the braking
energy is (N+1) x E O when the motor decelerates from 3000 RPM to 0 RPM, and the
energy consumed by the regenerative resistor is (N+1) x E O - E C (E C represents the
energy absorbed by the capacitor). Suppose the reciprocating cycle is T, then the
power of the regenerative resistor needed is 2 x [(N + 1) x E O - E C ]/T. For values of
E O and E C , see section "Parameter Settings" in SV660P Series Servo Drive
Commissioning Guide.
● Determine whether to use the regenerative resistor according to the preceding
figure and select a built-in or an external one as needed. Then, set H02-25
accordingly.
● The resistor with aluminum casing is recommended.

☆Related parameters
Setting Effective
Para. No. Name Value Range Description Default
Condition Time
0: Built-in
Defines the
1: External, natural cooling
regenerative resistor
2: External, forced air
Regenerative type and the mode of
H02-25 cooling At stop Immediately 0
resistor type absorbing and
3: No resistor needed,
releasing the braking
braking energy absorbed by
energy.
the capacitor only

Take the H1 series 750 W model as an example. Suppose the reciprocating cycle (T) is
2s, the maximum speed is 3000 RPM, and the load inertia is 4 times the motor inertia,
the required power of the regenerative resistor is as follows:

The calculated result is smaller than the processing capacity (P a = 25 W) of the built-in
regenerative resistor, so a built-in regenerative resistor is sufficient.
If the inertia ratio in the preceding example is changed to 10 times the motor inertia,
and other conditions remain the same, the required regenerative resistor power will
be as follows:

The calculated value is larger than the capacity (Pa = 25 W) of the built-in regenerative
resistor, so an external regenerative resistor is required. The recommended power of
the external regenerative resistor is P b /(1–70%) = 148 W.

‑135‑
Wiring

Setting the regenerative resistor


● Using an external regenerative resistor
When P b > P a , an external regenerative resistor is needed. Set H02-25 to 1 or 2
based on the cooling mode of the regenerative resistor.

Use the external regenerative resistor with 70% derated, that is, P r = P b /(1 – 70%),
and ensure the resistance of the regenerative resistor is higher than the minimum
permissible resistance of the servo drive. Remove the jumper bar between
terminals P⊕ and D, and connect the external regenerative resistor between
terminals P⊕ and C.

For the wiring diagram and lead wire specifications of the external regenerative
resistor, see “ Connecting the regenerative resistor” on page 132. Set H02-25 to 1 or
2 based on the cooling mode of the regenerative resistor, and set the following
parameters properly.

☆Related parameter

Para. Value Setting


Name Unit Description Effective Time Default
No. Range Condition
Minimum
Defines the minimum
permissible
Model permissible resistance of the Model
H02-21 resistance of - At display -
dependent external regenerative dependent
regenerative
resistor.
resistor
Defines the power of the
external regenerative
Power of resistor used.
external Note: Model
H02-26 1–65535 W At stop Immediately
regenerative The power of the external dependent
resistor regenerative resistor cannot
be lower than the calculated
result.
Defines the resistance of the
external regenerative
resistor used.
Note:
The resistance of the
Resistance of
external regenerative
external Model
H02-27 1–1000 Ω resistor (H02-27) cannot be At stop Immediately
regenerative dependent
lower than the permissible
resistor
minimum resistance defined
by H02-21. Otherwise, Er.922
(Resistance of the
regenerative resistor too
small) will occur.

‑136‑
Wiring

● Set the power and resistance of the external regenerative resistor in H02-26 and
H02-27.
● Ensure the resistance of the external regenerative resistor is higher than or equal
to the permissible minimum resistance.
● When the regenerative resistor is used at its rated power rather than the
processing power (average value) in environments within the specified
temperature range, the temperature of the resistor will rise to above 120°C under
continuous braking. To ensure safety, lower down the resistor temperature with
forced air cooling, or use a resistor equipped with a thermal switch. For the load
characteristics of the regenerative resistor, consult with the manufacturer.

Set the heat dissipation coefficient based on the heat dissipation condition of the
external regenerative resistor.

☆Related parameter

Para. Value Setting Effective


Name Unit Description Default
No. Range Condition Time
When an external regenerative
resistor is used, set H02-24 to
Resistor heat
a value not higher than 30% in
H02-24 dissipation 10–100 % At stop Immediately 30
case of natural cooling or not
coefficient
higher than 50% in case of
forced air cooling.

Note
Higher resistor heat dissipation coefficient indicates higher braking efficiency.

● Using the built-in regenerative resistor


When P b < P a and E 1 > E C , use the built-in regenerative resistor. In this case, set
H02-25 to 0.

When using the built-in regenerative resistor, connect terminals P⊕ and D with a
jumper bar.

● Regenerative resistor not needed


When E 1 < E C , the regenerative resistor is not needed because the braking energy
can be absorbed by the bus capacitor. In this case, set H02-25 to 3.

● External load torque applied, motor in generating state

‑137‑
Wiring

When the motor direction of rotation is the same with the shaft direction of
rotation, the motor outputs energy to the outside. In some applications where the
motor direction of rotation is opposite to the shaft direction of rotation, the motor
is in the generating state and feeds the electric energy back to the servo drive.

When the load is in the generating state continuously, it is recommended to adopt


the common DC bus mode.

Figure 3-49 Example of the curve with external load torque

Take H1 series 750 W motors (rated torque: 2.39 N·m) as an example. When the
external load torque is 60% of the rated torque and the motor speed reaches
1500 RPM, the power fed back to the servo drive is (60% x 2.39) x (1500 x 2 π/60) =
225 W. As the regenerative resistor needs to be derated by 70%, the power of the
external regenerative resistor is: 225/(1 – 70%) = 750 W, with resistance being 50 Ω.

‑138‑
Maintenance

4 Maintenance

4.1 Routine Maintenance


Standard operating conditions:
Average annual ambient temperature: 30℃ Average load rate: < 80% Daily operating
time: < 20 h

4.1.1 Routine Checklist


Check the following items during routine inspection.

Table 4–1 Routine checklist


No. Item Checked
The ambient temperature and humidity are normal.
1 □
There is no dust or unwanted objects in the servo drive.
2 There is no abnormal vibration or noise. □
3 The voltage of the power supply is normal. □
4 There is no strange smell. □
5 There are no fibers adhered to the air inlet. □
There is no intrusion of unwanted object on the load
6 □
end.

4.1.2 Routine Cleaning List


Check the following items during routine cleaning.

Table 4–2 Routine cleaning list

No. Item Checked


Clean the dust on the equipment surface, especially
1 □
the metallic dust.
Keep the front end of the servo drive and the
2 □
connectors clean.

Note
● Cut off the power supply before cleaning. Clean the equipment with an air gun or a
piece of dry cloth.
● Do not use the gasoline, diluent, alcohol, acidic or alkaline detergent during
cleaning to prevent enclosure discoloration or damage.

‑139‑
Maintenance

4.2 Periodic Maintenance

4.2.1 Periodic Checklist

Table 4–3 Periodic checklist


No. Item Checked
The screws used to fix the couplings between devices
1 □
are in place.
2 There is no sign of overheating. □
Terminal blocks are in good condition without any sign
3 □
of damage.
4 The clamping units of terminal blocks are in place. □

4.2.2 Periodic Maintenance List


The electrical and electronic parts inside the servo drive may be mechanically worn
out and degraded. To keep the servo drive and servo motor in good condition,
perform parts replacement based on the replacement cycles listed in the following
table. Contact Inovance or Inovance agent before replacement to double check
whether the part needs to be replaced.

‑140‑
Maintenance

Standard Replacement
Equipment Components Remarks
Interval
Bus filter capacitor About five years
2 to 3 years (10000 h to
Cooling fan
30000 h)
Aluminum electrolytic
About five years
capacitor on the PCB
Servo drive 100,000 operations
Pre-charge relay (depending on the
operating conditions) The standard
20,000 operations replacement interval is
Pre-charge resistor (depending on the for reference only.
operating conditions) If any device/
component works
3 to 5 years (20,000 h
Bearing improperly within the
to 30,000 h)
replacement interval,
Oil seal 5000 h replace it immediately.
3 to 5 years (20,000 h
Encoder
to 30,000 h)
Motor
Depends on the
operating condition.
Absolute encoder See the operation
battery instructions for the
encoder battery for
details.

4.3 Parts Replacement

4.3.1 Disassembling the Motor Flat Key

● Observe all the requirements presented in this chapter. Failure to comply may
result in equipment fault or damage.
● Violent disassembly is not allowed. Take enough care during disassembly to
prevent personal injury.

Standard MS1 series motors in flange sizes 60, 80, and 130 adopt C-type flat key that
carries the disassembly hole. To disassemble the flat key, select a proper disassembly
bolt (inner hexagon bolt recommended) based on the following table.

‑141‑
Maintenance

Specifications and Dimensions


Dimensions of the Flat Specifications of the Disassembly
Motor Flange Size
Key Bolt (Inner Hexagon Bolt)
Type-A flat
Flange size 40 No disassembly hole
key—A3x3x14
Type-C flat
Flange size 60 M3x10 and above
key—C5x5x16.5
Type-C flat
Flange size 80 M3x15 and above
key—C6x6x25
Type-C flat
Flange size 100 M3x20 and above
key—C8x7x35
Type-C flat
Flange size 130 M3x20 and above
key—C8x7x35
Type-C flat
Flange size 180 M3x20 and above
key—C10x8x64

● Tool needed: an Allen wrench


● Disassembly procedure:

1. Select a proper disassembly bolt (inner hexagon bolt recommended) based on


the motor model.
2. Use an Allen wrench to screw down the bolt clockwise until A-A end of the flat
key is completely detached from the keyway, as shown below.

4.3.2 Disassembling the Motor Oil Seal

● Tools needed: a pair of needle-nose pliers, a pair of slip-proof gloves, and a piece
of cotton cloth
● Procedure:

1. Put the cotton cloth onto the supporting point B to avoid the end cover from
being scratched during disassembly.
2. Secure the motor and use the needle-nose pliers to hold point A of the oil seal
lip.
3. Pry the oil seal out gradually against the supporting point B.

‑142‑
Maintenance

‑143‑
Appendix 1 Certifications and Standards Compliance

5 Appendix 1 Certifications and Standards Compliance

5.1 Compliance List

Table 5–1 Compliance list

Certifications Directives Standards


EMC 2014/30/EU EN IEC 61800-3
EN 61800-5-1
CE LVD 2014/35/EU
EN 60034
RoHS 2011/65/EU EN 50581
UL61800-5-1
UL/cUL C22.2 No.274-17
-
certification UL 1004-6
CSA C22.2 No. 100-14

Note
The drive complies with the latest version of directives and standards for CE and UL/cUL
certifications.

5.2 CE Certification

Figure 5-1 CE mark


● The CE mark indicates compliance with the Low Voltage Directive (LVD),
Electromagnetic Compatibility (EMC), and Restriction of Hazardous Substances
(RoHS) directives.
● The CE mark is required for engaging in commercial business (production,
importation, and distribution) in Europe.
● The servo drive complies with LVD, EMC, and RoHS directives and carries the CE
mark.
● Machines and devices integrated with this drive must also comply with CE
requirements for distribution in Europe.
● The integrator who integrates this drive into other products and attaches CE mark
to the final assembly has the responsibility of ensuring compliance with CE
certification.

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Appendix 1 Certifications and Standards Compliance

5.2.1 Requirement for Compliance with EMC Directive


The SV660P series servo drive, which is applicable to the first environment and
second environment, complies with EMC Directive 2014/30/EU and standard EN IEC
61800-3.
As required by EMC Directive 2014/30/EU and standard EN IEC 61800-3, install an EMC
filter on the input side of the drive and use shielded cables on the output side. Ensure
the filter is grounded properly and the shield of the output cable is grounded 360
degrees.

● When applied in the first environment, the drive may generate radio interference.
In addition to the CE compliance requirements described in this chapter, take
additional measures to prevent radio interference if necessary.
● The manufacturer of the system integrated with this drive is responsible for
ensuring compliance with EMC directives and EN IEC 61800-3 based on the
application environment of the system.

Introduction to EMC standards


Electromagnetic compatibility (EMC) describes the ability of electrical and electronic
devices to work properly in the electromagnetic environment without introducing
electromagnetic interferences that disturb the operation of other local devices or
systems. In other words, EMC includes two aspects: 1) The electromagnetic
interference generated by a device during normal operation cannot exceed a certain
limit. 2) The device must have sufficient immunity to the electromagnetic interference
in the environment.
EN IEC 61800-3 defines the following two types of environments.
● First environment: Environment that includes domestic premises, and
establishments directly connected without intermediate transformers to a low-
voltage power supply network which supplies buildings used for domestic
purposes
● Second environment: Environment that includes all establishments other than
those directly connected to a low-voltage power supply network which supplies
buildings used for domestic purposes
Drives are divided into the following four categories based on the intended
application environment.
● Category C1 drive: Power drive system (PDS) with rated voltage less than 1000 V,
intended for use in the first environment

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Appendix 1 Certifications and Standards Compliance

● Category C2 drive: PDS with rated voltage less than 1000 V, which is neither a plug-
in device nor a movable device and, when used in the first environment, is
intended to be installed and commissioned only by professionals
● Category C3 drive: PDS with rated voltage less than 1000 V, intended for use in the
second environment and not intended for use in the first environment
● Category C4 drive: PDS with rated voltage equal to or above 1000 V, or rated
current equal to or above 400 A, or intended for use in complex systems in the
second environment

5.2.2 Requirements for Compliance with LVD


The drive has been tested in accordance with EN61800-5-1 to determine compliance
with LVD. Observe the following requirements to enable machines and devices
integrated with this drive to comply with LVD.

Installation location
Install the drive in a place with overvoltage category III and pollution degree 1 or 2 as
specified by IEC 60664-1.

Installation environment
For requirements of the installation environment, see “2.1.2 Installation Environment”
on page 29.

Requirements of IP rating
The drive must be installed in a fireproof cabinet with doors that provide effective
electrical and mechanical protection. The installation must conform to local and
regional laws and regulations and relevant IEC standards.
Drives (IP20) intended to be installed inside the cabinet must be installed in a
structure that prevents intrusion of unwanted objects from the top and the front.

Main circuit wiring requirements


For wiring requirements of main circuit terminals, see “3.5.2 Main Circuit Wiring
Requirements” on page 83.

Protective device requirements


To comply with EN 61800-5-1, install a fuse/circuit breaker on the input side of the
drive to prevent accidents caused by short circuit in the internal circuit.
For recommended fuse/circuit breaker models, see Chapter "Optional Parts" in
"SV660P Series Servo Drive Selection Guide".

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Appendix 1 Certifications and Standards Compliance

5.3 UL&cUL Certification

Figure 5-2 UL/cUL mark

The UL/cUL mark is commonly applied to products sold in United States and Canada.
It indicates that UL has performed product tests and evaluation, and determined that
their stringent standards have been met. For a product to receive UL/cUL
certification, the main components inside the product must also be UL certificated.
The drive has been tested in accordance with UL 61800–5–1 and CSA C22.2 No. 274-17
to determine compliance with UL/cUL standards. Observe the following requirements
to enable machines and devices integrated with this drive to comply with UL/cUL
standards.

Installation location
Install the drive in a place with overvoltage category III and pollution degree 1 or 2 as
specified by UL61800–5–1.

Ambient temperature
Keep the ambient temperature within the following range based on the IP rating:
Ambient temperature for open-type drives: 0°C to 50°C

Installation requirements
Installation requirements for open-type drives:
SV660P series servo drives are open-type drives that must be installed in a fireproof
cabinet with the housing that provides effective electrical and mechanical protection.
The installation must conform to local laws and regulations and related NEC
requirements.

Main circuit wiring requirements

On-site installation of output terminals (such as P⊕, C, and NΘ) is not allowed.

‑147‑
Appendix 1 Certifications and Standards Compliance

● Terminals P⊕, C, and NΘ are used to connect optional parts. Do not connect these
terminals to an AC power supply.
● To protect the main circuit, phase power separate and cover the surface that may
come into contact with the main circuit.
● Do not allow unwanted objects from entering the wiring part of the terminal block.
● Do not solder the twisted conductors.
● The tightening torque may vary with terminals. Tighten terminal screws with the
specified tightening torque. You can use a torque screwdriver, torque ratchet, or
torque wrench to tighten terminal screws.
● When using an electric screwdriver to tighten terminal screws, set the electric
screwdriver to low speed to prevent damage to the terminal screws.
● Tighten the terminal screws with an angle not higher than 5°. Failure to comply
may damage the terminal screws.

Control circuit wiring requirements


Observe the requirements in standard UL 508 during wiring.

Cable requirements
Cable dimensions must be compliant with requirements in NEC (National Electric
Code) and CEC (Canadian Electrical Code) Part I and local regulations.
● Use cables with copper conductors.
● It is recommended to use indoor PVC cables with a voltage class of 600 V and a
maximum temperature of 75°C in continuous operation under the following
conditions:
■ Ambient temperature: < 40°C
■ Working normally at rated values

If the recommended cable specifications for peripheral devices or optional parts


exceed the applicable cable specification range, contact Inovance.

Cable selection
To comply with UL61800-5-1 and CSA C22.2 No. 274-17, power cables used for SV660P
series servo drives must meet the following requirements:
● Compliant with NEC and Table 310-16 of NFPA70
● Comprised of copper conductors with a rated temperature not lower than 75°C
(167°F)
● 14 AWG or higher
● With a rated voltage not lower than the rated voltage of the servo drive
It is recommended to use cables compliant with UL758 Style 2517 and Style 2586 as
motor main circuit cables.

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Appendix 1 Certifications and Standards Compliance

Protective device requirements


To comply with UL 61800-5-1, install a fuse/circuit breaker on the input side of the
drive to prevent accidents caused by short circuit in the internal circuit.
Install sufficient protective devices against short circuit in branch circuits according to
applicable regulations and this guide. The drive is applicable to circuits with a rated
breaking capacity lower than 5000 A and a maximum voltage of 480 VAC (400 V class).

Note
The following tables list recommendations for different types of fuses and circuit breakers.

Fuse type: Semiconductor Fuse


Recommended Fuse
Rated
Servo Drive Servo Drive (UL-compliant FWH Series Fuse)
Input
Size Model Rated Rated
Current Manufacturer Model
Voltage Current
Three-phase 380 V
SV660P
12 A FWH-50B 500 V 50 A
T017I
SV660P COOPER
Size E 16 A FWH-70B 500 V 70 A
T021I BUSSMANN LLC
SV660P
21 A FWH-125B 500 V 125 A
T026I

Circuit Breaker Type: Inverse Time Circuit Breaker


Recommended Fuse
Rated
Servo Drive Servo Drive (UL-compliant 3VA6 Series Fuse)
Input
Size Model Rated Rated
Current Manufacturer Model
Voltage Current
Single-phase 220 V
SV660PS1 3VA6140-
2.3 A 480 V 40 A
R6I 6HL31
Size A
SV660PS2 3VA6140-
4.0 A 480 V 40 A
R8I 6HL31
SV660PS5 3VA6140-
Size B 7.9 A SIEMENS AG 480 V 40 A
R5I 6HL31
SV660PS7 3VA6210-
Size C 9.6 A 480 V 100 A
R6I 6HL31
SV660P 3VA6210-
Size D 12.8 A 480 V 100 A
S012I 6HL31
Three-phase 220 V

‑149‑
Appendix 1 Certifications and Standards Compliance

Circuit Breaker Type: Inverse Time Circuit Breaker


Recommended Fuse
Rated
Servo Drive Servo Drive (UL-compliant 3VA6 Series Fuse)
Input
Size Model Rated Rated
Current Manufacturer Model
Voltage Current
SV660PS7 3VA6210-
Size C 5.1 A 480 V 100 A
R6I 6HL31
SIEMENS AG
SV660P 3VA6210-
Size D 8.0 A 480 V 100 A
S012I 6HL31
Three-phase 380 V
SV660PT3 3VA6210-
2.4 A 480 V 100 A
R5I 6HL31
Size C
SV660PT5 3VA6210-
3.6 A 480 V 100 A
R4I 6HL31
SIEMENS AG
SV660PT8 3VA6210-
5.6 A 480 V 100 A
R4I 6HL31
Size D
SV660P 3VA6210-
8.0 A 480 V 100 A
T012I 6HL31

‑150‑
Appendix 2 Common EMC Problems and Solutions

6 Appendix 2 Common EMC Problems and Solutions

6.1 Malfunction of the Residual Current Device (RCD)


If an RCD is needed, select the RCD according to the following requirements:
● The drive may generate DC leakage current in the protective conductor, a B-type
RCD therefore must be used.
● The drive may generate high-frequency leakage current during operation. To
prevent malfunction of the RCD, install an RCD with tripping current not lower
than 100 mA for each servo drive.
● When multiple drives connected in parallel share one RCD, select an RCD with
tripping current not lower than 300 mA.
● Recommended RCD manufacturers are Siemens and Schneider.
When malfunction occurs on the RCD, take the following measures.

Table 6–1 Measures against leakage current

Symptom Possible Cause Measure


The anti-interference
performance of the RCD
is weak.
The tripping current of ● It is recommended to use Siemens or
the RCD is too low. Schneider RCDs.
The RCD trips at
the moment of
An unbalanced load is ● It is recommended to use an RCD with
power-on.
connected to the rear a higher tripping current.
end of the RCD. ● Move the unbalanced load to the front
The capacitance of the end of the RCD.
front end of the servo
drive against the ground
is too high.
The anti-interference ● It is recommended to use Siemens or
performance of the RCD Schneider RCDs.
is weak. ● It is recommended to use an RCD with
The tripping current of a higher tripping current.
the RCD is too low. ● Install a simple filter on the input side
An unbalanced load is of the servo drive and wind magnetic
The RCD trips
connected to the rear rings on the LN and RST cables near
during operation.
end of the RCD. the RCD, as shown in “Figure 6–1
Magnetic ring on the input side” on
The distributed page 152.
capacitance of the motor ● Reduce the carrier frequency without
cable or motor against compromising the performance.
the ground is too high. ● Reduce the length of motor cables.

‑151‑
Appendix 2 Common EMC Problems and Solutions

Figure 6-1 Magnetic ring on the input side

6.2 Harmonic Suppression


To suppress harmonics and improve the power factor to allow the drive to fulfill the
standards, install an AC input reactor on the input side of the drive. For the reactor
model and installation mode, see “2.3.2 Instructions for Installing the AC Input
Reactor” on page 52.

6.3 Control Circuit Interference

6.3.1 High-speed Pulse Interference


Take the measures listed in the following table to suppress interference.

No. Measure
Used shielded twisted pair cables with both ends of the cable grounded (see
1
“3.8.1 Wiring of I/O Signal Cables” on page 108).
2 Connect the motor enclosure to the PE terminal of the drive.

‑152‑
Appendix 2 Common EMC Problems and Solutions

No. Measure
Connect the PE terminal of the drive to the PE terminal of the mains power
3
supply.
Add an equipotential bonding grounding cable between the host controller and
4
drive (see “Figure 3–26 ” on page 96 ).
5 Separate signal cables from power cables with a distance of at least 30 cm.
Install the ferrite clamp or wind the magnetic ring on the signal cable by one or
6 two turns. (see “2.3.4 Instructions for Installing Magnetic Ring and Ferrite
Clamp” on page 53).
Install the magnetic ring on the output side (UVW) of the drive by two to four
7 turns (see “2.3.4 Instructions for Installing Magnetic Ring and Ferrite Clamp” on
page 53).
8 Use shielded power cables and ground the shield properly.

6.3.2 I/O Signal Interference


The drive generates strong interference during operation. Although EMC measures are
taken, interference may still exist due to improper wiring or grounding during use.
When the drive disturbs or is disturbed by other devices, adopt the following
measures.

No. Measure
Use shielded I/O signal cables with the shield connected to the PE terminal. For
1
details, see “3.8.1 Wiring of I/O Signal Cables” on page 108.
Connect the PE terminal of the motor to the PE terminal of the drive, and connect
2
the PE terminal of the drive to the PE terminal of the mains power supply.
Add an equipotential bonding grounding cable between the host controller and
3
drive (see “ Cabinet system grounding” on page 95).
Install the magnetic ring on the output side (UVW) of the drive by two to four turns
4
(see “2.3.4 Instructions for Installing Magnetic Ring and Ferrite Clamp” on page 53).
Increase the capacitance of the capacitor for low-speed DIs. A capacitance up to
5 0.1 uF is recommended, as shown in “Figure 6–2 I/O signal cables with capacitance
increased” on page 154.
Increase the capacitance of the capacitor between AI and GND. A capacitance up to
6
0.22 uF is recommended.
Install a ferrite clamp or wind a magnetic ring on the signal cable by one or two
7 turns. (see “2.3.4 Instructions for Installing Magnetic Ring and Ferrite Clamp” on
page 53).
8 Use shielded power cables and ground the shield properly.

‑153‑
Appendix 2 Common EMC Problems and Solutions

Figure 6-2 I/O signal cables with capacitance increased

6.4 RS485&CAN Communication Interference


Take the measures listed in the following table to suppress interference.

No. Measure
1 Install a 120 Ω termination resistor on each end of the bus.
Replace with multi-conductor shielded twisted pair cables and ground both ends
2
of the shield.
Separate communication cables from power cables with a distance of at least 30
3
cm.
4 Adopt daisy chain mode for multi-node communication layout.
Add an equipotential bonding grounding cable between nodes during multi-node
5
communication (see “ Cabinet system grounding” on page 95).
Install ferrite clamps on both sides of the communication cable or wind the
6
magnetic ring by one or two turns (see “Figure 2–21 ” on page 54 ).
Install the magnetic ring on the output side (UVW) of the servo drive by two to four
7
turns (see “Figure 2–20 ” on page 53 ).
8 Use shielded power cables and ground the shield properly.

‑154‑
Shenzhen Inovance Technology Co., Ltd.
Add.: Building E, Hongwei Industry Park, Liuxian Road,
Baocheng No. 70 Zone, Bao'an District, Shenzhen
Tel: +86-755-2979 9595
Fax: +86-755-2961 9897
http://www.inovance.com

Suzhou Inovance Technology Co., Ltd.


Add.: No. 16 Youxiang Road, Yuexi Town, Wuzhong
District, Suzhou 215104, P.R. China
Tel: +86-755-2979 6666
Fax: +86-755-2961 6720
http://www.inovance.com
Copyright©Shenzhen Inovance Technology Co., Ltd.

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