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    Raw Material Needle Coke

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    Kevin e Jodi
    Needle coke is a specialized form of petroleum coke used to produce graphite electrodes for electric arc furnaces in steelmaking. It is produced through delayed coking of decant oil, a heavy byproduct from crude oil refining. The coking process is carefully controlled to create needle coke's unique properties of high thermal conductivity, low thermal expansion, and strength. These properties make it suitable for the demanding conditions of steel production.

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    Raw Material Needle Coke

    Uploaded by

    Kevin e Jodi
    30 views1 page
    Needle coke is a specialized form of petroleum coke used to produce graphite electrodes for electric arc furnaces in steelmaking. It is produced through delayed coking of decant oil, a heavy byproduct from crude oil refining. The coking process is carefully controlled to create needle coke's unique properties of high thermal conductivity, low thermal expansion, and strength. These properties make it suitable for the demanding conditions of steel production.

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    How is needle coke made from

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    Needle coke is a specialized form of petroleum coke used to produce graphite electrodes for electric arc furnaces in steelmaking. It is produced through delayed coking of decant oil, a heavy byproduct from crude oil refining. The coking process is carefully controlled to create needle coke's unique properties of high thermal conductivity, low thermal expansion, and strength. These properties make it suitable for the demanding conditions of steel production.

    Copyright:

    © All Rights Reserved
    Download as TXT, PDF, TXT or read online from Scribd
    Download as txt, pdf, or txt
    30 views1 page

    Raw Material Needle Coke

    Uploaded by

    Kevin e Jodi
    Needle coke is a specialized form of petroleum coke used to produce graphite electrodes for electric arc furnaces in steelmaking. It is produced through delayed coking of decant oil, a heavy byproduct from crude oil refining. The coking process is carefully controlled to create needle coke's unique properties of high thermal conductivity, low thermal expansion, and strength. These properties make it suitable for the demanding conditions of steel production.

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    Needle coke is a high-quality, specialized form of petroleum coke used in the

    production of graphite electrodes for electric arc furnaces in the steel industry.
    The primary raw material for needle coke is decant oil, a byproduct obtained during
    the process of refining crude oil. Specifically, it is derived from the heavy
    fractions of crude oil through a process called delayed coking.

    The production of needle coke involves carefully controlling the coking process to
    create a carbon material with unique properties, including high thermal
    conductivity, low coefficient of thermal expansion, and high strength. These
    characteristics make needle coke suitable for the demanding conditions of electric
    arc furnace electrodes and other applications where high-performance carbon
    materials are required.

    Feedstock Selection:

    Needle coke is typically produced from a specific type of feedstock known as decant
    oil. Decant oil is a heavy, aromatic oil derived from the vacuum distillation
    process in crude oil refining.
    Delayed Coking Process:

    The key step in needle coke production is the delayed coking process, which
    involves heating the decant oil in a series of furnaces or cokers at high
    temperatures (up to 900 degrees Celsius or more) under controlled conditions.
    The delayed coking process breaks down the heavy hydrocarbons in the feedstock into
    lighter fractions, leaving behind solid carbon material. This process involves
    thermal cracking and drives off volatile components.
    Formation of Anisotropic Structure:

    One distinctive feature of needle coke is its anisotropic structure, meaning it has
    preferential orientation of crystallites. This unique structure is crucial for
    imparting the desired physical and thermal properties to the final product.
    The anisotropic structure is achieved by carefully controlling the cooling rate
    during the coking process.
    Quality Control and Calcination:

    The produced coke is subjected to stringent quality control measures to ensure it


    meets the specific requirements for use in graphite electrodes.
    The next step involves calcination, where the coke is heated to even higher
    temperatures (up to 1400 degrees Celsius) in the absence of oxygen. This process
    further improves the material properties, removing impurities and increasing its
    density.
    Graphitization:

    The final step in the needle coke production involves graphitization, a process
    where the carbon structure is transformed into graphite. This enhances the
    material's electrical conductivity and other performance characteristics.
    Final Product - Needle Coke:

    The resulting material is needle coke, which is characterized by its needle-like


    crystalline structure, low thermal expansion, high thermal conductivity, and
    mechanical strength.
    Needle coke is a critical component in the manufacturing of graphite electrodes
    used in electric arc furnaces for steel production.
    The entire process requires careful control of temperature, pressure, and residence
    time to achieve the desired properties in the needle coke, making it a specialized
    and high-value material in various industrial applications, particularly in the
    steel industry.

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