GOVERNMENT OF INDIA

MINISTRY OF SKILL DEVELOPMENT & ENTREPRENEURSHIP

DIRECTORATE GENERAL OF TRAINING

COMPETENCY BASED CURRICULUM

INSTRUMENT MECHANIC
(Duration: Two Years)
Revised in July 2022

CRAFTSMEN TRAINING SCHEME (CTS)

NSQF LEVEL- 4

SECTOR – ELECTRONICS AND HARDWARE

INSTRUMENT MECHANIC
(Engineering Trade)

(Revised in July 2022)

Version: 2.0

CRAFTSMEN TRAINING SCHEME (CTS)

NSQF LEVEL- 4

Developed By

Ministry of Skill Development and Entrepreneurship

Directorate General of Training
CENTRAL STAFF TRAINING AND RESEARCH INSTITUTE
EN-81, Sector-V, Salt Lake City,
Kolkata – 700 091
www.cstaricalcutta.gov.in
 CONTENTS

S No. Topics Page No.

1. Course Information 1

2. Training System 3

3. Job Role 7

4. General Information 9

5. Learning Outcome 12

6. Assessment Criteria 15

7. Trade Syllabus 35

8. Annexure I(List of Trade Tools & Equipment) 78

Instrument Mechanic
1. COURSE INFORMATION

During the two-year duration of Instrument Mechanic trade, a candidate is trained on

professional skill, professional knowledge and Employability skill related to job role. In addition
to this a candidate is entrusted to undertake project work and extracurricular activities to build
up confidence. The broad components covered during the course are as below: -

FIRST YEAR: In this year the trainee learns about safety and environment, use of fire
extinguishers, artificial respiratory resuscitation to begin with. He gets the idea of trade tools &
its standardization, Familiarize with basics of electricity, construction of PMMC & MI
instruments. Overhauling and testing & calibration of ammeters, voltmeters, wattmeter and
ampere-hour meter of various types, meter sensitivity, accuracy, maximum power, capability
etc. Test the cable and measure the electrical parameter, experiments on transformer,
measuring current and voltage in primary and secondary windings filing practice, marking &
measuring with the help of Vernier Caliper, Vernier Height Gauge. Skilling practice on different
types & combination of cells for operation and maintenance of batteries being done. Identify
and test passive and active electronic components. Construct and test unregulated and
regulated power supplies. Practice soldering and de-soldering of various types of electrical and
electronic components on through hole PCBs and different type of switches, application like
buzzers, solenoid valves. The candidate will be able to construct and test different types of
diode, V-I characteristics, rectifiers, amplifier, op-amps, oscillator and wave shaping circuits.
Testing of power electronic components. Construct and test power control circuits. Identify and
test opto electronic devices. Able to achieve the skill on SMD Soldering and De-soldering of
discrete SMD components. Verifying the truth tables of various digital ICs by referring Data
book. Verification of truth tables of various logic gates, RS and JK flip flops, Counters, BCD to
decimal decoder, 7 segment display circuits, D/A and A/D circuit, RS485 to RS232 converter.
Practice circuit simulation software to simulate and test various circuits. Assemble a computer
system, install OS, Practice with MS office. Use the internet, browse, create mail IDs, download
desired data from internet using search engines. Familiarization with microprocessor trainer kit,
basic program on microprocessor. Measurement voltage, frequency using CRO, operating
storage oscilloscope.

SECOND YEAR: In this year the trainee will be able to study various types of instruments
constructions and identify various parts and section. Measuring speed and velocity using
various tachometers. Operating stroboscope. Practice on various pressure sensors and pressure
gauge. Testing and calibration of various type of pressure measuring instruments, dead weight
tester and comparator. Testing and installation of pressure switches. Perform practical on
pressure simulator or experimental setup. Operating and calibrating pressure transmitters.
Checking various types of flow restrictors and use, D.P. cell/transmitter. Fitting of tapered glass
tube checking and testing V- notches fitting, repairing various types of positive displacement

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Instrument Mechanic

flow meters, installation maintenance of flow instruments. Calibrating and installing turbine
flow meter, vertex flow meter. Measurement of level performing on level measurement i.e.
experimental setup for level measurement process simulator, calibration of level transmitters,
level instrument maintenance, repairing and control. Temperature measurement with different
sensors and temperature-controlled oil bath/furnace for low and high temperature,
temperature instrument maintenance and calibration. Primary calibration standards, primary
standard instruments, secondary standard instruments, instrument inspection, calibration and
test method. The trainee will work with experimental setup/temperature simulator for
temperature measurement controls. Thermocouple and RTD experiment on optical pyrometer
and radiation pyrometer. Measurement of humidity. Recorders and servicing of pneumatic,
electrical/ electronic recorders, study of paperless LCD/LED recorder. Study of control
valves/final control elements and its various components. Piping tubing and fitting. Study the
cut section of various type of control valves, operation on cascade, ratio, feed forward control
trainer. Experiment on PID controller trainer on various process parameters, programmable
logic controller trainer, programmes on timers and counters. Installing & operating HART
transmitters/devises (I/O). Calibration of HART devices. Work on various network lines, uses of
DCS & SCADA complete with communication system on process trainer. Working on Hydraulics
and Pneumatics trainer, air filter regulator. Practice on PH meter, conductivity meter, online
measurement of PH, conductivity and dissolved Oxygen.

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Instrument Mechanic
2. TRAINING SYSTEM

2.1 GENERAL

The Directorate General of Training (DGT) under Ministry of Skill Development &
Entrepreneurship offers a range of vocational training courses catering to the need of different
sectors of Labour market. The vocational training programmes are running under aegis of
Directorate General of Training (DGT). Craftsman Training Scheme (CTS) with variants and
Apprenticeship Training Scheme (ATS) are two pioneer programmes under DGT for
strengthening vocational training.

The Instrument Mechanic trade under CTS is one of the popular courses delivered
nationwide through a network of ITIs. The course is of two years duration. It mainly consists of
Domain area and Core area. The Domain area (Trade Theory & Practical) imparts professional
skills and knowledge, while Core area (Employability Skills) imparts requisite core skill &
knowledge and life skills. After passing out of the training programme, the trainee is awarded
National Trade Certificate (NTC) by DGT which is recognized worldwide.

Trainee broadly needs to demonstrate that they are able to:

 Read & interpret technical parameters/documentation, plan and organize work

processes, identify necessary materials and tools;
 Perform tasks with due consideration to safety rules, accident prevention regulations
and environmental protection stipulations;
 Apply professional knowledge, core skills & employability skills while performing the job,
and repair & maintenance work.
 Check the job with circuit diagrams/components as per drawing for functioning,
diagnose and rectify faults in the electronic components/module.
 Document the technical parameters in tabulation sheet related to the task undertaken.

2.2 PROGRESSION PATHWAYS:

 Can join industry as Technician and will progress further as Senior Technician, Supervisor
and can rise to the level of Manager.
 Can become Entrepreneur in the related field.
 Can appear in 10+2 examination through National Institute of Open Schooling (NIOS) for
acquiring higher secondary certificate and can go further for General/ Technical
education.

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Instrument Mechanic

 Can take admission in the diploma course in notified branches of Engineering by lateral
entry.
 Can join Apprenticeship programs in different types of industries leading to a National
Apprenticeship certificate (NAC).
 Can join Crafts Instructor Training Scheme (CITS) in the trade for becoming an instructor
in ITIs.
 Can join Advanced Diploma (Vocational) courses under DGT as applicable.

2.3 COURSE STRUCTURE:

Table below depicts the distribution of training hours across various course elements
during a period of two years: -

Notional Training Hours

S No. Course Element
1st Year 2nd Year
1 Professional Skill (Trade Practical) 840 840
2 Professional Knowledge (Trade Theory) 240 300
5 Employability Skills 120 60

Total 1200 1200

Every year 150 hours of mandatory OJT (On the Job Training) at nearby industry,
wherever not available then group project is mandatory.

4 On the Job Training (OJT)/ Group Project 150 150

Trainees of one-year or two-year trade can also opt for optional courses of up to 240
hours in each year for 10th/ 12th class certificate along with ITI certification, or, add on short
term courses.

2.4 ASSESSMENT & CERTIFICATION

The trainee will be tested for his skill, knowledge and attitude during the period of course
through formative assessment and at the end of the training programme through summative
assessment as notified by the DGT from time to time.

a) The Continuous Assessment (Internal) during the period of training will be done by
Formative Assessment Method by testing for assessment criteria listed against learning

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Instrument Mechanic

outcomes. The training institute has to maintain individual trainee portfolio as detailed in
assessment guideline. The marks of internal assessment will be as per the formative assessment
template provided on www.bharatskills.gov.in

b) The final assessment will be in the form of summative assessment. The All India Trade Test
for awarding NTC will be conducted by Controller of examinations, DGT as per the guidelines.
The pattern and marking structure are being notified by DGT from time to time. The learning
outcome and assessment criteria will be basis for setting question papers for final
assessment. The examiner during final examination will also check individual trainee’s profile
as detailed in assessment guideline before giving marks for practical examination.

2.4.1 PASS REGULATION

For the purposes of determining the overall result, weightage of 100% is applied for six months
and one-year duration courses and 50% weightage is applied to each examination for two years
courses. The minimum pass percent for Trade Practical and Formative assessment is 60% & for
all other subjects is 33%.

2.4.2 ASSESSMENT GUIDELINE

Appropriate arrangements should be made to ensure that there will be no artificial barriers to
assessment. The nature of special needs should be taken into account while undertaking
assessment. Due consideration should be given while assessing for teamwork,
avoidance/reduction of scrap/wastage and disposal of scrap/wastage as per procedure,
behavioral attitude, sensitivity to environment and regularity in training. The sensitivity towards
OSHE (Occupational Safety & Health Environment) and self-learning attitude are to be
considered while assessing competencies.

Assessment will be evidence based, comprising some of the following:

 Job carried out in labs/workshop

 Record book/ daily diary
 Answer sheet of assessment
 Viva-voce
 Progress chart
 Attendance and punctuality
 Assignment
 Project work
 Computer based multiple choice question examination
 Practical Examination

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Instrument Mechanic

Evidences and records of internal (Formative) assessments are to be preserved until

forthcoming examination for audit and verification by examination body. The following marking
pattern to be adopted for formative assessment:

Performance Level Evidence

(a) Mark in the range of 60%-75% to be allotted during assessment
For performance in this grade, the candidate  Demonstration of good skill in the use of
should produce work which demonstrates hand tools, machine tools and workshop
attainment of an acceptable standard of equipment.
craftsmanship with occasional guidance, and  60-70% accuracy achieved while
due regard for safety procedures and undertaking different work with those
practices demanded by the component/job.
 A fairly good level of neatness and
consistency in the finish.
 Occasional support in completing the
project/job.
(b) Mark in the range of 75%-90% to be allotted during assessment
For this grade, a candidate should produce  Good skill levels in the use of hand tools,
work which demonstrates attainment of a machine tools and workshop equipment.
reasonable standard of craftsmanship, with  70-80% accuracy achieved while
little guidance, and regard for safety undertaking different work with those
procedures and practices demanded by the component/job.
 A good level of neatness and consistency
in the finish.
 Little support in completing the
project/job.
(c) Mark in the range of more than 90% to be allotted during assessment
For performance in this grade, the candidate,  High skill levels in the use of hand tools,
with minimal or no support in organization machine tools and workshop equipment.
and execution and with due regard for safety  Above 80% accuracyachieved while
procedures and practices, has produced work undertaking different work with those
which demonstrates attainment of a high demanded by the component/job.
standard of craftsmanship.  A high level of neatness and consistency
in the finish.
 Minimal or no support in completing the
project.

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Instrument Mechanic
3. JOB ROLE

Mechanic Precision Instrument, General; tests, repairs, overhauls and assembles various
precision instruments and their parts for efficient performance. Examines instrument for
defects. Dismantles components and cleans them in appropriate fluid such as petrol, kerosene
etc. to find out extent of damage or wear and tear to parts. Removes minor defects of parts by
grinding, filing, drilling, etc. and replaces worn out and damaged parts. Adjusts position of
various parts using screwdriver, spanner etc. and assembles instrument to form complete unit.
Makes simple electrical connections, solders contact points and performs other tasks as
necessary. Tests performance either by visual observation or by conducting simple electrical
and mechanical tests and ensures that repaired or assembled instrument conforms to
prescribed efficiency. May make new components and assemble new instruments. May
specialize in any particular type of instrument like mechanical, hydraulic, pneumatic, electrical,
optical, orthopedic etc.

Technician Instrumentation; dismantles removes and replaces a range of instruments and

faulty peripheral components down to unit and component level, setting up test equipment,
troubleshooting components of instruments, calibrating them and also preparing service
reports and accurately documenting parts replacement and repair.

Mechanic Precision Instrument, Mechanical; makes, alters and adjusts mechanical instruments
or mechanical parts of electrical and optical instruments by accurate milling, filing, grinding,
lapping and other processes. Studies drawings or samples and examines precision instrument
like balance, meters, pressure gauges etc. for defects. Dismantles instrument, cleans metal
components in petrol, kerosene oil or otherwise and checks them to find out extent of damage
and further serviceability. Makes new parts on lathe milling or other machines, if necessary.
Sizes and fits metal parts by filing, scraping, grinding lapping etc. as necessary and ensures their
desired accuracy by checking with precision measuring instruments shadow graph and other
highly perfect devices. Assembles parts to form complete unit. Gets electrical components
repaired by Electrician. Fits electrical and optical parts to instrument and adjusts them as
required. Texts repaired or assembled instrument for clarity or vision sensitivity, correct meter
and scale readings etc. as required and ensures stipulated performance within prescribed limits.
Makes necessary adjustments and seals meters to avoid manipulations. May specialize in
particular type of instruments like balance, pressure gauges, meters, theodolites etc. May make
new instruments from blueprints.

Functional Tester; is responsible for checking functions of manufactured industrial equipment

such as UPS, inverter, energy meter, PLC, oscilloscope, control panel. The individual at work
tests specified functions of every product being assembled on the production line.

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Instrument Mechanic

Reference NCO-2015:
a) 7311.0100 – Mechanic Precision Instrument, General
b) 7311.0101 – Technician Instrumentation;
c) 7311.0400 – Mechanic Precision Instrument, Mechanical
d) 7543.0801 – Functional Tester
Reference NOS: --
a) CSC/N0304
b) ELE/N9410
c) ELE/N9411
d) ELE/N9412
e) ELE/N9413
f) PSS/N6001
g) ELE/N9413
h) ELE/N9402
i) PSS/N2406, PSS/N2407
j) ELE/N9414
k) ELE/N9415
l) ELE/N9404
m) ELE/N7202
n) ELE/N5102
o) ELE/N9407
p) ELE/N9405
q) ELE/N9416
r) ELE/N9417
s) ELE/N9418
t) CSC/N9401
u) CSC/N9402
v) ELE/N9408
w) ELE/N9419
x) ELE/N9420
y) ELE/N9421
z) ELE/N9422
aa) ELE/N9422
bb) ELE/N9423
cc) ELE/N9424
dd) ELE/N9425
ee) ELE/N9426
ff) ELE/N9427
gg) ELE/N9428

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Instrument Mechanic

hh) ELE/N9429
ii) ELE/N9430
jj) ELE/N9431
kk) ELE/N9432
ll) ELE/N9433
mm) ELE/N9434
nn) CSC/N9401
oo) CSC/N9402

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Instrument Mechanic

4. GENERAL INFORMATION

Name of the Trade INSTRUMENT MECHANIC

Trade Code DGT/1024

NCO – 2015 7311.0100, 7311.0101, 7311.0400, 7543.0801
NOS Covered CSC/N0304, ELE/N9410. ELE/N9411. ELE/N9412, ELE/N9413,
PSS/N6001, ELE/N9402, PSS/N2406, PSS/N2407, ELE/N9414,
ELE/N9415, ELE/N7202, ELE/N5102, ELE/N9407, ELE/N9405,
ELE/N9416, ELE/N9417, ELE/N9418 CSC/N9401, CSC/N9402,
ELE/N9408, ELE/N9419, ELE/N9420, ELE/N9421, ELE/N9422,
ELE/N9423, ELE/N9424, ELE/N9425, ELE/N9425, ELE/N9426,
ELE/N9427, ELE/N9428 ELE/N9429, ELE/N9430, ELE/N9431,
ELE/N9432, ELE/N9433 ELE/N9434,
NSQF Level Level-4
Duration of Craftsmen
Two Years (2400 hours + 300 hours OJT/Group Project)
Training
Entry Qualification Passed 10th class examination with Science and Mathematics
or with vocational subject in same sector or its equivalent.

Minimum Age 14 years as on first day of academic session.

Eligibility for PwD LD, LC, DW, AA, LV, DEAF, AUTISM
Unit Strength (No. Of
24 (There is no separate provision of supernumerary seats)
Students)
Space Norms 80 Sq. mtrs.
Power Norms 8.07 KW
Instructors Qualification for:
(i) Instrument Mechanic B.Voc/Degree in Instrumentation/ Instrumentation and Control
Trade Engineering from AICTE/UGC recognized Engg. College/
university with one-year experience in the relevant field.
OR
03 years Diploma in Instrumentation/Instrumentation and
Control Engineering from AICTE/ recognized board of technical
education or relevant Advanced Diploma (Vocational) from
DGT with two years’ experience in the relevant field
OR
NTC/NAC passed in the Trade of "Instrument Mechanic" With 3
years’ experience in the relevant field.

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Instrument Mechanic

Essential Qualification:
Relevant Regular / RPL variants of National Craft Instructor
Certificate (NCIC) under DGT.

Note: - Out of two Instructors required for the unit of 2(1+1),

one must have Degree/Diploma and other must have
NTC/NAC qualifications. However, both of them must possess
NCIC in any of its variants
(ii) Workshop Calculation & B.Voc/Degree in Engineering from AICTE/UGC recognized
Science Engineering College/ university with one-year experience in the
relevant field.
OR
03 years Diploma in Engineering from AICTE / recognized board
of technical education or relevant Advanced Diploma
(Vocational) from DGT with two years’ experience in the
relevant field.
OR
NTC/ NAC in any one of the engineering trades with three
years’ experience.

Essential Qualification:
Regular / RPL variants of National Craft Instructor Certificate
(NCIC) in relevant trade
OR
Regular / RPL variants NCIC in RoDA or any of its variants under
DGT
(iii) Engineering Drawing B.Voc/Degree in Engineering from AICTE/UGC recognized
Engineering College/ university with one-year experience in the
relevant field.
OR
03 years Diploma in Engineering from AICTE / recognized board
of technical education or relevant Advanced Diploma
(Vocational) from DGT with two years’ experience in the
relevant field.
OR
NTC/ NAC in any one of the Mechanical group (Gr-I) trades
categorized under Engg. Drawing’/ D’man Mechanical / D’man
Civil’ with three years’ experience.

Essential Qualification:
Regular / RPL variants of National Craft Instructor Certificate
(NCIC) in relevant trade
OR
Regular / RPL variants of NCIC in RoDA / D’man (Mech /civil) or

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Instrument Mechanic

any of its variants under DGT.

(iv) Employability Skill MBA/ BBA / Any Graduate/ Diploma in any discipline with Two
years’ experience with short term ToT Course in Employability
Skills.
(Must have studied English/ Communication Skills and Basic
Computer at 12th / Diploma level and above)

OR
Existing Social Studies Instructors in ITIs with short term ToT
Course in Employability Skills.
(v) Minimum Age for 21 Years
Instructor
List of Tools and Equipment As per Annexure – I

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Instrument Mechanic
5. LEARNING OUTCOME

Learning outcomes are a reflection of total competencies of a trainee and assessment

will be carried out as per the assessment criteria.

5.1 LEARNING OUTCOMES (TRADE SPECIFIC)

FIRST YEAR:

1. Plan and organize the work to make job as per specification applying different types of
basic fitting operation and Check dimensional accuracy using precision instruments
following safety precaution. [Basic fitting operation – marking, Hacksawing, Chiselling,
Filing, Drilling, Taping and Grinding etc. Accuracy: ± 0.5mm] CSC/N0304
2. Apply a range of skills to execute tube joints, dismantle and assembles tubes and fittings
of PI arc & ferrule and test for leakage. [range of skills- cutting, threading, flaring,
bending and joining] ELE/N9410
3. Identify, test the cable and measure the electrical parameters. ELE/N9411
4. Test various electrical passive and active components using proper measuring
instruments and compare the data using standard parameter. ELE/N9412
5. Identify, test and use of various types of switches, E.M. relays, Circuit breaker and
construct electrical circuits. ELE/N9413
6. Estimate, Assemble, install and test wiring system. PSS/N6001
7. Verify characteristics of resonance circuits. ELE/N9413
8. Plan, execute commissioning, testing and evaluate performance of AC & DC motors and
generators. ELE/N9402
9. Execute testing, evaluate performance and maintenance of transformer. PSS/N2406,
PSS/N2407
10. Plan, select, and carry out measurement, extension of range, overhauling, testing and
calibration of D’Arsonval meter, PMMC meter. ELE/N9414
11. Select, perform electrical/electronic measurement, earthing installation service and
calibrate MI instruments, electro dynamometer instruments, Induction type and
Special instruments- voltage tester, continuity tester, rotation tester, phase sequence
indicator, synchronising, synchroscope, frequency meter, thermocouple type ammeter.
ELE/N9415
12. Identify, Test various analog and power electronics components, Construct, test and
analyze the circuit functioning. ELE/N9404
13. Detect the faults and troubleshoot SMPS, UPS, inverter, converter and Thyristor family.
ELE/N7202

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Instrument Mechanic

14. Identify, place, solder and de-solder and test different SMD, discrete components with
due care and following safety norms using proper tools/setup. ELE/N5102
15. Construct and test different circuits using operational amplifiers circuits and execute the
result. ELE/N9407
16. Identify, test and verify all digital ICs. Assemble, test and troubleshoot various digital
circuits and digital instruments. ELE/N9405
17. Measure the various parameters by CRO and execute the result with standard one.
ELE/N9416
18. Install and setup operating system and related software in a computer & Practice with
MS office and application software related to instruments. ELE/N9417
19. Identify various functional blocks of a microprocessor system, identify various I/O Ports,
write and executive simple program and Interface a model application with the
microprocessor kit and run the application. ELE/N9418
20. Read and apply engineering drawing for different application in the field of work.
CSC/N9401
21. Demonstrate basic mathematical concept and principles to perform practical
operations. Understand and explain basic science in the field of study. CSC/N9402

SECOND YEAR:

22. Identify the parameters of measurement systems. Identify, select, test, wire & execute
the operation of different process sensors by selecting appropriate signal conditioning
for stress, strain, load displacement and Thickness. ELE/N9408
23. Select, Installs, services, and calibrate instruments for motion, speed, acceleration and
vibration. ELE/N9419
24. Identify different unit of pressure, terms and operation of basic instruments. Perform
maintenance, Servicing calibration and installation of field pressure gauges, switches,
electronic pressure indicators and transmitters for absolute, atmospheric, gauge,
vacuum and differential pressure measurement. ELE/N9420
25. Recognise the fundamental of fluid flow, terms, different unit of flow, read specification
of flow meters. And fluid pump. Perform the maintenance, Servicing and calibration and
installation of variable DP flow meters / head flow meters, variable area flow meters,
positive displacement meters, Electronic type flow meters and mass flow meters for
fluids flow measurement. ELE/N9421
26. Identify, operate, maintain, troubleshoot and calibrate the devices for solid flow
measuring system & verify the result within standard. ELE/N9422
27. Identify, select, wire & execute the operation of different types of level instruments use
for liquid level and solid level. Carry out maintenance, Servicing, calibration and
Installation. ELE/N9423

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Instrument Mechanic

28. List out different unit of temperature, terms and read specification of temperature
instruments. Perform measurement, maintenance, Servicing and calibration of
Bimetallic and filled system thermometers & thermo switches. ELE/N9424
29. Identify, select, Evaluate performance, install, service and calibrate temperature
Indicators, Transmitters(RTD’S, Thermistors and Thermocouples types); various type of
pyrometers. ELE/N9425
30. Identify, select, Operate, maintain, Service and calibrate different types of recorders.
ELE/N9426
31. Identify different types of Final control elements and role. Identify different valve
body, constructional feature, Dismantle, inspect parts, replace parts, recondition, check,
and resetting of control valves with actuators, convertors & positioners. Install and test
the performance. ELE/N9427
32. Identify fundamental of automatic control system and various functional elements in
control loop. Identify, select, Install, wire, configure, test the performance, maintain,
and service various types of ON-OFF and PID controllers (electronic and pneumatic).
ELE/N9428
33. Tune controller mode and evaluate performance of control loops as per specification
and system application. ELE/N9428
34. Identify modules of PLC, its function, Wire and connect the digital I/OS field devices to
the I/O Module of PLC, install Software, Hardware and configure plc for operation. Write
and execute simple logic and real application programs. ELE/N9429
35. Operate, maintain, service, configure, install, wire and test HART transmitters / devices
(I/O). And Net-working system for instrumentation. ELE/N9430
36. Identify the different modules of DCS, function, Wire and connect I/OS field devices to
the I/O Modules, install Software, Hardware and configure DCS for operation with
HMI. Write and execute DCS AND SCADA programs FOR real application. ELE/N9431
37. Identify, check constructional Feature and function of hydraulic pump and hydraulic
power system, accumulator, hydraulic hoses and fitting, Hydraulic components. Build
and test hydraulic control circuit. ELE/N9432
38. Lay out construction feature, operate, maintain of air compressor, air Distribution
system, pneumatic associate components, piping, tubing and fitting. Build and test
pneumatic control circuit. ELE/N9433
39. Identify constructional feature, operate, maintain, service and calibrate of analytical
instruments. ELE/N9434
40. Read and apply engineering drawing for different application in the field of work.
CSC/N9401
41. Demonstrate basic mathematical concept and principles to perform practical
operations. Understand and explain basic science in the field of study. CSC/N9401

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Instrument Mechanic

6. ASSESSMENT CRITERIA

LEARNING OUTCOME ASSESSMENT CRITERIA

FIRST YEAR
1. Plan and organize the work Plan & Identify tools, instruments and equipments for marking
to make job as per and make this available for use in a timely manner.
specification applying Select raw material and visually inspect for defects.
different types of basic Mark as per specification applying desired mathematical
fitting operation and Check calculation and observing standard procedure.
dimensional accuracy using Measure all dimensions in accordance with standard
precision instruments specifications and tolerances.
following safety precaution. Identify Hand Tools for different fitting operations and make
[Basic fitting operation – these available for use in a timely manner.
marking, Hacksawing, Prepare the job for Hacksawing, chiselling, filing, drilling,
Chiselling, Filing, Drilling, tapping, grinding.
Taping and Grinding etc. Perform basic fitting operations viz., Hacksawing, filing, drilling,
Accuracy: ± 0.5mm] tapping and grinding to close tolerance as per specification to
CSC/N0304 make the job.
Observe safety procedure during above operation as per
standard norms and company guidelines.
Use and care non precision instruments such as different types
of callipers, gauges, and making tools.
Mark the job as per blueprint.
Perform operation, maintenance, and use Precision Measuring
Instruments.
Quality check for dimensional accuracy as per standard
procedure.
Avoid waste, ascertain unused materials and components for
disposal, store these in an environmentally appropriate manner
and prepare for disposal.

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Instrument Mechanic

2. Apply a range of skills to Ascertain and select tools and materials for the job and make
execute tube joints, this available for use in a timely manner.
dismantle and assembles Plan to dismantle and assemble tube and ferrule fittings.
tubes and fittings of PI arc Dismantle PI arc, ferrule and fittings in tube applying range of
&ferrule and test for skills and check for defect as per standard procedure.
leakage. [range of skills- Demonstrate possible solution in case of defect and agree task
cutting, threading, flaring, within the team for repair or replacement.
bending and joining] PI arc, ferrule and various tubes fitting using range of skills and
ELE/N9410 observing standard procedure.
Test for leakage and appropriate functioning of PI arc, ferrule.
Avoid waste, ascertain unused materials and components for
disposal, store these in an environmentally appropriate manner
and prepare for disposal.

3. Identify, test the cable and Plan work in compliance with standard safety norms.
measure the electrical Identify the Phase, Neutral and Earth on power socket, use a
parameters. ELE/N9411 tester to monitor AC power
Construct a test lamp and use it to check mains healthiness.
Identify the different types of single range electrical meter for
measuring AC & DC parameters
Measure the voltage between phase and ground and rectify
Earthing.
Identify and test different AC mains cables.
Prepare terminations, skin the electrical wires /cables using
wire stripper and cutter,
Identify types of wires and verify their specification.
Measure the gauge of the wire using SWG and outside
micrometre. Refer table and find current carrying capacity of
wires.
Identify the type of single range meters and electronic
instruments for electrical measurement.
Measure the value of resistance, voltage and current using
Analog/ digital multimeter

4. Test various electrical Ascertain and select tools and materials for the job and make
passive and active this available for use in a timely manner.
components using proper Plan work in compliance with standard safety norms.
measuring instruments and Identify the different types of resistors.

17
Instrument Mechanic

compare the data using Measure the resistor values using colour code and verify the
standard parameter. reading by measuring in multi meter.
ELE/N9412 Identify the power rating using size.
Measure the resistance, Voltage, Current through series and
parallel connected networks using multi meter.
Identify different inductors and measure the values using LCR
meter.
Identify the different capacitors and measure capacitance of
various capacitors using LCR meter.
Ascertain and select tools and materials for the job and make
this available for use in.

5. Identify, test and use of Plan work in compliance with standard safety norms.
various types of switches, Identify different types of switches and test.
E.M. relays, Circuit breaker Identify the types of switches their rating and applications.
and construct electrical Identify the types of E.M. relays & Circuit breaker their rating
circuits. ELE/N9413 and applications.
Dismantle, identify parts, service and test the different parts of a
relay& Circuit breaker
Build electrical control circuit and test its working.
Wind a solenoid and determine the magnetic effect of electric
current
Solder the given components.
Avoid waste, ascertain unused material and components for
disposal, store these in an environmentally appropriate
manner and prepare for disposal.

6. Estimate, Assemble, install Comply with safety & IE rules when performing the wiring.
and test wiring system. Prepare and mount the energy meter board.
PSS/N6001 Draw and wire up the consumers main board with ICDP switch
and distribution fuse box.
Draw and wire up a bank/hostel/jail in PVC conduit.
Identify the types of fuses their ratings and applications.
Identify the parts of a relay, MCB & ELCB and check its
operation.
Estimate the cost of material for wiring in PVC channel for an
office room having 2 lamps, 1 Fan, one 6A socket outlet and
wire up.

18
Instrument Mechanic

Estimate the requirement for conduit wiring (3 phase) and wire

up.
Estimate the materials and wire up the lighting circuit for a
godown.
Estimate the materials and wire up a lighting circuit for a
corridor in conduit.
Test, locate the fault and repair a domestic wiring installation.

7. Verify characteristics of Verify the characteristics of series, parallel and its combination
resonance circuits. circuit.
ELE/N9413 Analyze the effect of the short and open in series and parallel
circuits.
Verify the relation of voltage components of RLC series circuit
in AC.
Determine the power factor by direct and indirect methods in
an AC single phase RLC parallel circuit.
Identify the phase sequence of a 3 ø supply using a phase-
sequence meter.
Prepare / connect a lamp load in star and delta and determine
relationship between line and phase values with precaution.
Connect balanced and unbalanced loads in 3 phase star system
and measure the power of 3 phase loads.
Make the solenoid and determine its polarity for the given
direction of current.
Group the given capacitors to get the required capacity and
voltage rating.

8. Plan, execute Plan work in compliance with standard safety norms related
commissioning, testing and with AC motors.
evaluate performance of AC Draw circuit diagram and connect forward & reverse a 3-phase
& DC motors and squirrel cage induction motor.
generators. ELE/N9402 Start, run and reverse an AC 3 phase squirrel cage induction
motor by different type of starters.
Measure the slip of 3 phase squirrel cage induction motor by
tachometer for different output. Draw slip / load characteristics
of the motor.
Determine the efficiency of 3 phase squirrel cage induction
motor by no load test/ blocked rotor test and brake test.

19
Instrument Mechanic

Plot the speed torque (Slip/Torque) characteristics of slip ring

induction motor.
Speed control of 3 phase induction motor.
Connect, start and run a 3-phase synchronous motor.
Connect start, run, control speed and reverse the DOR of
different type of single-phase motors.
Install a single-phase AC motor.
Plan work in compliance with standard safety norms related
with DC machines.
Determine the load performance of a different type of DC
generator on load.
Connect, start, run and reverse direction of rotation of different
types of DC motors.
Conduct the load performance tests on different type of DC
motor.
Control the speed of a DC motor by different method.

9. Execute testing, evaluate Plan work in compliance with standard safety norms related
performance and with transformer.
maintenance of transformer. Identify the types of transformers and their specifications.
PSS/N2406, PSS/N2407 Identify the terminals; verify the transformation ratio of a
single-phase transformer.
Connect and test a single-phase auto- transformer.
Determine the losses (iron loss and copper loss) and the
regulation of a single-phase transformer at different loads.
Measure the current and voltage using CT and PT.
Carry out winding for small transformer of 1KVA rating.
Connect the given two single phase transformers a) parallel b)
series (secondary only) and measure voltage.

10. Plan, select, and carry out Identify the types of electrical instruments, types of scale dials,
measurement, extension of symbols of the instruments with respect to functions.
range, overhauling, testing Dissemble electrical meters, Identify different parts and Familiar
and calibration of 'D’ with the internal Construction and operation of'D1 Arsonval
Arsonval meter, PMMC meter, PMMC meter for current and voltage measurement.
meter. ELE/N9414 Identify types of deflecting torque, controlling torque, &
damping torque arrangement in meter and adjustment for

20
Instrument Mechanic

correct functioning
Extend the range of voltmeter, ammeter. And ohm meters.
Determine the types of measurement errors and correction
procedure.
Overhaul, check, fault find, repair, calibrate of Electrical PMMC
instruments for current, voltage and resistance.

11. Select, perform Plan work in compliance with standard safety norms related
electrical/electronic with electrical instruments& earthing installation.
measurement, earthing Familiar with construction and operation of Megger, insulation
installation service and tester and earth-tester
calibrate MI instruments, Test open circuit / short circuit / continuity of cable using
electro dynamometer megger/ insulation tester.
instruments, Induction type Measure the insulation resistance between conductors of an
and Special instruments- armoured cable and insulation resistance between earth and
voltage tester, continuity conductors of an armoured cable.
tester, rotation tester, phase Prepare, Install the plate earthing/ pipe earthing and measure
sequence indicator, earth resistance by earth tester / megger.
synchronising, Service, calibrate and test Megger/insulation tester and earth-
synchronouscope, frequency tester.
meter, thermocouple type Identify and select MI type, electro dynamometer type,
ammeter. ELE/N9415 Induction type and Special instruments for ac / dc voltage,
current, frequency, power, power factors and energy etc.
Measurement.
Study with the construction and operation of MI type, electro
dynamometer type, Induction type and Special instruments
for the measurement of electrical variables
Connect MI type, electro dynamometer type, Induction type
and Special instruments to electrical circuit. Record the results,
Draw the response curve, identify deviation and error.
Dissemble, identify different parts, Overhaul, check and fault
find, test and calibrate MItype meters, electro- dynamometer
type instruments, Induction type meter,
Measure the power and energy in a single & three phase circuit
using wattmeter and energy meter.
Measure the power factor in poly-phase circuit and verify the
same with voltmeter, ammeter, watt-meter readings.
Measure the frequency by frequency meter.

21
Instrument Mechanic

Test single phase energy meter for its errors

Measure the power factor in poly-phase circuit and verify the
same with voltmeter, ammeter, watt-meter readings.
Identify Special instruments and practice electrical
measurements.

12. Identify, Test various analog Practice on soldering components on lug board with safety.
and power electronics Identify the passive /active components by visual appearance,
components, Construct, test Code number and test for their condition.
and analyze the circuit Identify the control and functional switches in CRO and
functioning. ELE/N9404 measure the D.C. & A.C. voltage, frequency and time period.
Construct and test a half, full wave and bridge rectifiers with
and without filter circuits.
Construct and test a Zener based voltage regulator circuit.
Ascertain and select tools and instruments for carrying out the
jobs.
Construct and test the transistor-based switching circuit
Construct and test CB, CE& CC amplifier circuit
Ascertain the performance of different oscillator circuits.
Construct and test Clipper, Clamper and Schmitt trigger circuit.
Construct and test of Transistor and JFET amplifiers, oscillators
and multi vibrators.
Construct and test a UJT as relaxation oscillator.
Construct and test lamp dimmer using TRIAC/DIAC with safety.
Construct and test MOSFET, IGBT test circuit and apply for
suitable operation with proper safety.
Construct and test the universal motor speed controller using
SCR with safety.
Construct and test switching circuits using optical devices.

13. Detect the faults and Identify the tools and equipments to perform the job with due
troubleshoot SMPS, UPS, care and safety.
inverter, converter and Dismantle the given stabilizer and find major sections/ ICs
Thyristor family. ELE/N7202 components.
Identify various input and output sockets/ connectors of the
given SMPS.
Identify major sections/ ICs/components of SMPS.
Identify and replace the faulty components and construct and

22
Instrument Mechanic

test IC Based DC-DC converter for different voltages.

Identify front panel control & indicators of UPS.
Identify various circuit boards in UPS and monitor voltages at
various test points.
Test UPS under Fault condition & rectify fault.

14. Identify, place, solder and Identify the various crimping tools for various IC packages.
desolder and test different Identify different types of soldering guns and choose the
SMD, discrete components suitable tip for the application.
with due care and following Practice the soldering and de-soldering the different active and
safety norms using proper passive components, IC base on GPCBs using solder, flux, pump
tools/setup. ELE/N5102 and wick.
Make the necessary setting on SMD soldering station to solder
and de-solder various IC’s of different packages by following
the safety norms.
Identify SMD components, de-solder and solder the SMD
components on the PCB.
Check the cold continuity, identify loose/dry solder and broken
track on printed wired assemblies and rectify the defects.
Avoid waste, ascertain unused materials and components for
safe disposal.

15. Construct and test different Demonstrate analog trainer kit with safety precautions.
circuits using operational Identify various ICs, differentiate by code No. and test for their
amplifiers circuits and condition.
execute the result. ELE/N9407 Construct and test various OPAMP circuits.
Construct and test R-2R ladder type digital to analog converter
circuit.

16. Identify, test and verify all Illustrate to practice the digital trainer kit with safety.
digital ICs. Assemble, test and Identify various digital ICs, test IC using digital IC tester and
troubleshoot various digital verify the truth table
circuits and digital Construct and verify the truth table of all gates using NOR and
instruments. ELE/N9405 NAND gates
Construct an adder cum subtractor circuits and verify the truth
table
Construct and verify the truth table of various flip flops,
counters and shift register circuits
Construct a decoder and encoder, multiplexer and de-

23
Instrument Mechanic

multiplexer circuits and verify the truth table

Identify LCD/LED Display module and its decoder/driver ICs and
display a word on a two-line LCD/LED.
Construct and test D/A and A/D circuits
Measure the current flowing through a resistor and display it.
Measure/current flowing through a sensor and display it on a
LCD/LED module (DPM).
Service and test digital instruments
Avoid waste and dispose the waste as per the procedures.

17. Measure the various Identify and demonstrate various control elements on front
parameters by CRO and panel of a CRO.
execute the result with Measure different parameters of electronic signals using CRO.
standard one. ELE/N9416 Store the waveform of a signal in CRO.
Connect CRO with a printer and take printout of signal
waveforms.

18. Install and setup operating Assemble computer and configuring the CMOS setup.
system and related software Install and configure windows OS and application software.
in a computer & Practice with Install the printer and other peripheral devices.
MS office and application Burn CD/DVD
software related to Troubleshoot the PC
instruments. ELE/N9417

19. Identify various functional Understand and interpret the procedure as per manual of
blocks of a microprocessor Microprocessor.
system, identify various I/O Identity various ICs & their functions on the given
Ports, write and executive Microprocessor Kit.
simple program and Interface Identify the address range of RAM & ROM.
a model application with the Write data into RAM & observe its volatility.
microprocessor kit and run Identify the port pins of the controller & configure the ports for
the application. ELE/N9418 Input & Output operation.
Demonstrate entering of simple programs, execute & monitor
the results.

20. Read and apply engineering Read & interpret the information on drawings and apply in
drawing for different executing practical work.
application in the field of Read &analyze the specification to ascertain the material

24
Instrument Mechanic

work. CSC/N9401 requirement, tools and assembly/maintenance parameters.

Encounter drawings with missing/unspecified key information
and make own calculations to fill in missing
dimension/parameters to carry out the work.

21. Demonstrate basic Solve different mathematical problems

mathematical concept and
principles to perform
practical operations. Explain concept of basic science related to the field of study
Understand and explain basic
science in the field of study.
CSC/N9402
SECOND YEAR
22. Identify the parameters of Identify various types of instrument constructions, various
measurement systems. parts and section
Identify, select, test, wire & Identify units for Fundamental and Derived physical variable, in
Execute the operation of different system of measurements, multiplying factor.
different process sensors by Measure the voltage and current using analog/ digital standard
selecting appropriate signal voltmeter and ammeter.
conditioning for stress, strain, Check the repeatability, reproducibility, drift, dead band, back
load displacement and clash, hysteresis speed of response and lag etc. of analog and
Thickness. ELE/N9408 digital instruments.
Identify instrument specification and types of error.
Identify types of sensors and transducers used in process
industries for stress, strain, load, displacement and Thickness
based on resistive, capacitive, inductive and photoelectric etc.
such as strain gauge, load cells, LVDT and proximity
transducers.
Verify the characteristics of different types of resistive,
capacitive, inductive, strain gauge, load cells, LVDT, RVDT,
photoelectric, proximity Transducers.
Detect different objectives using capacitive, inductive and
photoelectric proximity sensors
Identify and study the instrument specification and the circuit
operation of analog/ digital instruments for stress, strain, load,
displacement and Thickness referring to instrument manual.
Measure stress, strain, load, displacement and Thickness
variable. Record the readings and verify the performances for

25
Instrument Mechanic

various factors by observing std condition referring to data

chart.
Carry out maintenance, Servicing and calibration 0f instruments
for stress, strain, load, displacement and Thickness
measurements.

23. Select, Installs, services, and Identify sensors used for motion, speed, and acceleration and
calibrate instruments for vibration measurement and verify the characteristics.
motion, speed, acceleration Identify different parts, its function, construction and operation
and vibration. ELE/N9419 of vibrometers and accelerometer.
Measure the acceleration and vibration and verify the
performances for various factors by observing std. condition
referring to data chart.
Identify different parts, its function and operation of
mechanical tachometer and study construction.
Measure the speed of motor using tachometers.
Identify different parts its function and operation of eddy
current type, AC and DC tachometer.
Carry out maintenance, Servicing and calibration 0f vibrometers,
accelerometer and speedometers
Identify different parts/section, its function, operation and use
of stroboscope and find motion of object.

24. Identify different unit of Select, operate and measure the atmospheric pressure using
pressure, terms and operation different types of barometers
of basic instruments. Perform Select, operate and measure the gauge, vacuum, & differential
maintenance, Servicing pressure using manometers.
calibration and installation of Maintenance, servicing and calibration of analog & digital
field pressure gauges, switches, barometers and manometers.
electronic pressure indicators Measure the line and vessel pressure and vacuum using
and transmitters for absolute, different types of pressure gauges. Record results and find
atmospheric, gauge, vacuum deviation.
and differential pressure Dismantle, Identify different parts, its function, construction
measurement. ELE/N9420 and operation of bourdon tube, diaphragms capsules and
bellows types pressure gauges and switches.
Service, Assemble and calibrate bourdon tube types,
diaphragms types, capsules types, and bellows types. Pressure
gauges and switches.

26
Instrument Mechanic

Study the construction, circuit operation of Different types

electronic pressure indicators and transmitters:
(potentiometricpr. transducers, Capacitivepr. transducers,
strain gauge pressure transducers, piezoelectric pressure
transducer types).
Wire and Measure the pressure using different indicating
transmitters and verify the performances for various factors
by observing std condition referring to data chart.
Familiar with construction, Operation of Standard pressure
Calibrator, Dead weight Tester and vacuum tester.
Study the construction, circuit operation adjustments for
correct functioning and test of indicators and transmitters for
line and vessel pressure.
Study construction, operation of different types of McLeod
gauge.
Study construction, operation and use of thermal conductivity
gauges pirani gauges, thermocouple gauges, slack diaphragm,
ionization gauge, and measure the vacuum.
Test and calibrate of pressure gauges, indicators, transmitters
with standard calibrator/dead weight tester.
Service and calibrate electronic vacuum gauges/ indicators and
transmitters
Identify pressure installation component, impulse line, safety
guideline and accessories and installation procedure of
pressure instruments as per guidelines.
Practice installation of gauges, transmitters and pressure switches
on the fluid line and vessel.
Identify and carry out preventive and breakdown maintenance of
pressure and vacuum gauges, transmitters, impulse line etc. As
per guidelines.

25. Recognise the fundamental of Identify nature of fluid flow and factor affecting flow rate.
fluid flow, terms, different unit Study operation of different types fluid pump.
of flow, read specification of Identify different types of flow metres with their function&
flow meters. And fluid pump. Read specifications of flow meters.
Perform the maintenance, Select and check constructional feature and use of various
Servicing and calibration and types of flow restrictors (orifice, venturi, flow nozzle, pitot
installation of variable DP flow tube) and tapings

27
Instrument Mechanic

meters / head flow meters, Installation and test of DP flow transmitter, primary flow
variable area flow meters, elements, pressure taps, piping and fitting valve, electrical
positive displacement meters, hook-up.
Electronic type flow meters Measure the flow rates using manometer and DP transmitters
and mass flow meters for Identify constructional feature of weirs, notches and flumes
fluids flow measurement. their shape and connections and measure the Open channel
ELE/N9421 flow rates using manometer and DP Transmitters
Dismantling, checking overhauling and calibration of D.P. cell/
transmitter. (pneumatic & electronic)
Study of construction of Rotameter and measure fluid flow rate
by Rota meters.
Dismantling, checking, overhauling and calibration of Rota
meters.
Read the specification of various types of positive displacement
meters and identify deferent parts, its function, and operation
of various type of positive displacement meters.
Practice the flow measurement using positive displacement
meters.
Dismantle, Repair, assemble and calibration of oscillating piston
type rotating vane meter, nutating disc meter. Lobed impeller
and oval flow meter.
Install and test of positive displacement flow meters for fluid
flow.
Identify the construction feature of flow meter body, study
circuit operation of turbine flow meter, vortex flow meters,
ultrasonic flow meters, electromagnetic flow meters, mass flow
meter, carioles mass flow meters and read the specification.
Measure fluid flow using electrical type flow meter and Mass
flow meters.
Service and calibrate electrical type and mass flow meters
Identify and carry out preventive maintenance of all types flow
meters.
Perform the installation of flow meters as per guidelines and
verify the performance

26. Identify, operate, maintain, Study Construction and operation volumetric solids flow meter
troubleshoot and calibrate and mass flow meter for solids, belt type solid meters, belt
the devices for solid flow speed sensing and signal conditioner and constant weight

28
Instrument Mechanic

measuring system & verify the feeders.

result within standard. Measure the solid flow rates.
ELE/N9422 Identify and carry out maintenance and preventive
maintenance of solid flow measuring system.
Service and calibrate solid flow meter.

27. Identify, select, wire & Construction and operation of various type sight glasses.
Execute the operation of Install, test and measure the performance of sight glasses for
different types of level liquid level.
instruments use for liquid Identify different parts, its function and operation of various
level and solid level. Carry out types of floats and displacers liquid level indicators,
maintenance, Servicing, transmitters and different types of level switches for liquid
calibration and Installation. vessel.
ELE/N9423 Construction and operation of various types of liquid level
traps, air purge, liquid purge, flash diaphragm, liquid level
gauges and differential pressure indicating and transmitters.
Install, wire, test and measure the liquid level by different types
of floats displacers and hydrostatics level indicators and
transmitters
. Study the constructional feature, identify different parts, its
function, and circuit operation of various types of electrical level
indicators and transmitters i,e. capacitance probes, ultrasonic,
microwave and nuclear types for liquid and solid level
measurements.
Install, wire, test and measure the liquid level/ solid level by
different types of electrical level indicators and transmitters
Service and calibrate electrical type’s level indicators and
transmitters.
Identify and carry out maintenance of level indicators and
transmitters and switches for liquid and solid level.

28. List out different unit of Identify different types of heating sources, transfer of heat and
temperature, terms and read change of physical state.
specification of temperature Identify different types of primary and secondary standards for
instruments. Perform calibration of temperature scales.
measurement, maintenance, Construction, operation and use of temperature-controlled oil
Servicing and calibration of bath/furnace for low and high temperature.
Bimetallic and filled system Identify different types of thermometers and thermo switches

29
Instrument Mechanic

thermometers & thermo for temperature with their function, Read its specifications
switches. ELE/N9424 and use.
Dismantle, identify different parts, its function, adjustment,
assemble and operation of bimetallic and liquid field system
thermometers and thermo switches.
Service and calibrate various types of thermometers and
switches.
Identify and carry out maintenance and preventive
maintenance of thermometers and switches.
Install and test various types of thermometers and switches as
per guidelines.

29. Identify, select, evaluate Identify and check different types of RTD’s, Thermistors,
performance, install, service Thermocouples, Ex-tension wires. and protecting wellsfor
and calibrate temperature temperature measurement.
Indicators, Transmitters Verify the characteristic of different types of RTD’s, Thermistors
(RTD’S, Thermistors and and Thermocouples sensors.
Thermocouples types); Study circuit operation of analog/ digital indicators and
various type of pyrometers. transmitters design for RTD’s, and Thermistors and
ELE/N9425 Thermocouples sensors.
Install, WIRE and test various types RTDS, Thermistor&
Thermocouples with Indicators/ Transmitters as per guidelines.
Measure the temperature using RTD’S, Thermistors
&Thermocouples base instruments and verify the performance
as per field requirements.
Maintain, service, trouble shoot and calibrate various types of
electronic indicators and transmitters (analog and digital
version)
Identify parts/ section and its function, circuit operation of
analog/ digital type Optical and Radiation pyrometer.
Install, WIRE and test Optical and Radiation pyrometer as per
guidelines.
Measure high temperature using optical and Radiation
pyrometer.
Identify and check different types of humidity sensors.
Measure the relative humidity using humidity sensors.
Install, wire, test, service, trouble shoots and calibratesvarious
types’ humidity sensors with Indicators/ Transmitters as per

30
Instrument Mechanic

guidelines.

30. Identify, select, Operate, Identify different types of recorders.

maintain, Service and Practice recording of variable signal.
calibrate different types of Construction, operation and use of circular chart recorder for
recorders. ELE/N9426 temperature and pressure.
Construction, operation and use strip chart pneumatic and
electronics recorders.
Study of paperless LCD/LED recorder.
Carry out maintenance and preventive maintenance, fault find,
repair, test and calibrate of various types of pneumatic,
electronics recorders.
Install and the check the performances of recorders as per
guides lines.

31. Identify different types of Identify final control element in process control loop and types
Final control elements and of electric and fluidic control signals for operation of final
role. Identify different valve control elements.525
body, constructional feature, Identify parts, its function, operation, service, and calibrate
Dismantle, inspect parts, various types of converters.
replace parts, recondition, Construction, operation and use of various types of pneumatic
check, and resetting of and electrical actuators.
control valves with actuators, Study, operation and use of various types of control valve
convertors & positioners. positioners.
Install and test the Dismantle, fault finding, repair and install actuators and
performance. ELE/N9427 positioners on valve body.
Examine, Operation and applications of various types of basic
control elements viz. Valves body globe, gate, weir, rotary plug,
split body, butterfly, louver etc.
Identify characteristics of control valve.
Dismantling, reconditioning, checking, replace parts and
resetting of control valve.
Examine operation and application of various types of electrical
final control elements.
Install, wire, test and verify the performance of various
electrical type final control elements respect to control signal
Maintain and service electrical type final control elements
Remove and install control valves with service line.

31
Instrument Mechanic

Carry out maintenance of final control elements.

Construction and operation of capacitive, inductive type valve,
proximity switch, IR switch, micro switch, limit switch.
Identify final control elements in system and manually control
feed water rate at desire value.
Construction and operation of sequential control and block
valves.
Operation of electromechanical and solid-state relay.
Design and test sequential logic operation using relay and
turbine control system operation.

32. Identify fundamental of Basic Process control system and identify various functional
automatic control system and elements.
various functional elements in Study construction and operation of thermostatic, pressure and
control loop. Identify, select, humidity switches.
Install, wire, configure, test Install, wire up and test the control operation using auto /smart
the performance, maintain, switches.
and service various types of Study construction and operation of ON-OFF electronic and
ON-OFF and PID controllers pneumatic controllers.
(electronic and pneumatic). Study construction and operation of PID electronic/ digital
ELE/N9428 controller.
Install, wire up, configure, test the control operation using ON-
OFF &PID electronic/digital controller
Verify the steady state and transient responses of PID
electronic/digital controllers in P, PI, PD, PID.
Study construction& operation of PID pneumatic Controllers.
Install, connect pneumatic signal, align and test the control
operation using PID pneumatic controller.

33. Tune controller mode and Familiar with feed forward, and feedback process control
evaluate performance of system, check loop and identify various functional elements.
control loops as per Familiar with cascade and ratio process control system.
specification and system Check loop and identify various functional elements.
application ELE/N9428 Perform the control operation in manual and automatic mode.
Set optimum setting for unit process in PID controller.
(Electronic and pneumatic).

34. Identify modules of PLC, its Identify each module in a rack and mount in the specified slot.

32
Instrument Mechanic

function, Wire and connect Wire and connect the digital I/OS field devices to the I/O
the digital I/OS field devices modules of PLC.
to the I/O Module of PLC, Install PLC Programming software and establish communication
install Software, Hardware with PC and PLC.
and configure plc for Hardware configuration and prepare the input output
operation. Write and execute addresses for each slot.
simple logic and real Prepare and download ladder programmes for various
application programs. switching gates.
ELE/N9429 Write and execute programme logic control operation,
sequence control using timers and counters.
Develop programme using arithmetic/data copy operation,
shift bit operation and execute.
Interface analog I/P module of PLC with sensor, O/P module of
PLC with actuator, relay.
Prepare programmes based on ON-delay and OFF-delay timers
making ON and OFF of a single LED taking one input and one
output.
Sequencer task using three LEDs as output and two input push
buttons one as input (No) for start and other for stop (No).
Development of the ladder logic for the running a traffic
control with the different display indicator.
Write and execute real application programs.

35. Operate, maintain, service, Familiar with facilities, functions, operation and use HART
configure, install, WIRE and communicators.
test HART transmitters Installing and operating HART transmitters and devises I/O.
/devices (I/O). And Net- Configure and calibration of HART devices.
working system for Identify the cable and network component.
instrumentation. ELE/N9430 Study various network lines.
Preparation of network cables and connectors. Testing network
cable.
Preparation of network cable serial (RS 232/485 standard or
equivalent) and Ethernet.
Connect network connectivity hardware and check for its
functioning.
Construct and design pulse code modulation and
demodulation.
Identify and adjust the frequency of the sampling pulse

33
Instrument Mechanic

generator and level of modulating signal to obtain the PWM

waveform on CRO.

36. Identify the different modules Familiar with different facilities and function of DCS system.
of DCS, function, Wire and Identify the different modules of DCS and different process
connect I/OS field devices to instruments in process plant.
the I/O Modules, install Install DCS programming software and establish
Software, Hardware and communication with PC and DCS.
configure DCS for operation DCS programming for sequence and safety operation.
with HMI. Write and execute Programming of DCS to measure and control the flow & level
DCS AND SCADA programs loop with PID.
FOR real application. Set the communication between DCS and SCADA system.
ELE/N9431 Create the alpha numeric display.
Setup and configure HMI with PLC.
Animate objects on an HMI screen to monitor motor starters.
Use security features to do tag logging and command
execution.

37. Identify, check constructional Familiar with hydraulic trainer and safety measure to handle
Feature and function of hydraulic system.
hydraulic pump, and Practice symbolic representation of hydraulic components.
hydraulic power system, Familiar with hydraulic hoses and fitting.
accumulator, hydraulic hoses Study Constructional Feature Function of hydraulic pump and
and fitting, Hydraulic hydraulic power system.
components. Build and test Study Features and function of hydraulic accumulator.
hydraulic control circuit Identify hydraulic component and check its function.
ELE/N9432 Service and test different types valves.
Build a hydraulic circuit for single acting, double acting cylinder
actuation, and hydraulic rotary actuation using pilot operated
check valve, pressure reducing valve, pressure relive and
pressure regulating valve, pressure sequencing circuit, pressure
compensated flow control etc.

38. Lay out construction feature, Study construction operation and use of air compressor.
operate, maintain of air Identify different device in air distribution system, air filters,
compressor, air Distribution regulators and lubricators.
system, pneumatic associate Practice and use of pneumatic piping, tubing and fitting.
(Metallic and non-metallic.)
components, piping, tubing
Setup a system to provide pneumatic (Air) supply of 20 psi

34
Instrument Mechanic

and fitting. Build and test output from the available compressor.
pneumatic control circuit. Draw Symbolic representation of different Pneumatic
ELE/N9433 components, various supply elements such as Compressors,
pressure regulating valve, service unit directional control valves
etc.
Build a pneumatic simple/sequential logic circuit to control
actuation of a single acting cylinder & double acting cylinder
Using various types of directional control valves
Maintain and service pneumatic system and associate
components.

39. Identify constructional Study the circuit operation of PH meter conductivity meter and
feature, operate, maintain, dissolved oxygen meter.
service and calibrate of Wire up PH meter electrode to PH meter.
Analytical instruments. Calibrate PH meter using buffer solution.
ELE/N9434 Determination of PH value of solution.
Wire up conductivity meter to electrode and find the
electrolytic conductivity of solution.
Maintain, Service and calibrate the conductivity meter &
dissolved oxygen meter.

40. Read and apply engineering Read & interpret the information on drawings and apply in
drawing for different executing practical work.
application in the field of Read &analyze the specification to ascertain the material
work. CSC/N9401 requirement, tools and assembly/maintenance parameters.
Encounter drawings with missing/unspecified key information
and make own calculations to fill in missing
dimension/parameters to carry out the work.

41. Demonstrate basic Solve different mathematical problems

mathematical concept and Explain concept of basic science related to the field of study
principles to perform practical
operations. Understand and
explain basic science in the
field of study. CSC/N9401

35
Instrument Mechanic

7. TRADE SYLLABUS

SYLLABUS FOR INSTRUMENT MECHANIC TRADE

FIRST YEAR
Professional Skills
Reference Learning Professional Knowledge
Duration (Trade Practical)
Outcome (Trade Theory)
With Indicative Hours
Professional Plan and organize 1. Importance of trade training, Organization of the Institute,
Skill 90 Hrs. the work to make List of tools & Machinery Departments various trades &
job as per used in the trade. (01 Hr.) functions. Types of work,
Professional specification 2. Safety attitude development responsibility to be
Knowledge applying different of the trainee by educating undertaken, incentives and
16 Hrs. types of basic fitting them to use Personal future planning of profession.
operation and Check Protective Equipment (PPE). Safely precautions to be
dimensional (05 Hrs.) observed in the trade both
accuracy using 3. First Aid Method and basic during 'theoretical Periods'
precision training. (03 Hrs.) and 'Practical hours/workshop
instruments 4. Safe disposal of waste hours' Elementary First Aid.
following safety materials like cotton waste, Safety and hazards. Sign boards
precaution. [Basic metal chips/burrs etc. (03 and types. Hazardous and non-
fitting operation – Hrs.) hazardous. Environmental
marking, 5. Safety signs for Danger, pollution related to the trade-
Hacksawing, Warning, caution & personal caused, consequences,
Chiseling, Filing, safety message. (03 Hrs.) mitigation and control.
Drilling, Taping and 6. Preventive measures for (06 Hrs.)
Grinding etc. electrical accidents & steps to
Accuracy: ± 0.5mm] be taken in such accidents.
CSC/N0304 (04 Hrs.)
7. Use of Fire extinguishers. (03
Hrs.)
8. Practice and understand
precautions to be followed

36
Instrument Mechanic

while working in fitting jobs.

(05 Hrs.)
9. Safe use of tools and
equipments used in the
trade. (05 Hrs.)
10. Demonstration and uses of Basic hand tools, types,
hand tools- screwdrivers, classification use & metal
pliers, spanners, tweezers, cutting fundamentals.
tester, wire stripper,
electrician knife, steel rule, Filing- Flat, square and Parallel
scriber, punches, hammer. to an accuracy of 0.5mm.
(06 Hrs.) Measurement & measuring
11. Visual inspection of raw instruments, Marking tools,
material for rusting, scaling, Fasteners & Fastening devices.
corrosion etc. (05 Hrs.) (05 Hrs.)
12. Filing- flat & square (Rough
finish). (05 Hrs.)
13. Filing practice, surface filing,
side and checking 900 by try
square. (05 Hrs.)
14. Marking out lines, filling and
saving use of vice to given
dimensions. (05 Hrs.)
15. Filing- Flat, square and
Parallel to an accuracy of
0.5mm. (05 Hrs.)
16. Measurement of Length,
Height & Diameter by Vernier
callipers and Micrometers.
(05 Hrs.)
26. Select drill bits, reamers and Precision Measuring
tapes. (02 Hrs.) Instruments, gauge blocks, sine
27. Drill through holes and blind bar, dial indicators, vernier
holes. (10 Hrs.) calipers, micrometers, bevel
28. Form external thread with protractor, thickness gauges.
dies to standard size. (10 Element & types of screw
Hrs.) threads used in instruments,
Calculation of drill size for
tapping. (05 Hrs.)

37
Instrument Mechanic

Professional Apply a range of 29. Flaring of tube and tube Types of tubes used for
Skill 25 Hrs. skills to execute tube joints. (06 Hrs.) instrumentation. Tube cutter,
joints, dismantle and 30. Cutting and threading of tube Flaring tools, swedging tools,
Professional assembles tubes and length. (06 Hrs.) equipment's & fixture required
Knowledge fittings of PI arc 31. Fitting of tube and per sketch for pipe bending, straightening,
04 Hrs. &ferrule and test for observing conditions used for thread cutting, method of
leakage. [range of tube work. (06 Hrs.) installation.
skills- cutting, 32. Fit and assemble tubes, PI arc (04 Hrs.)
threading, flaring, and ferrule fittings. (07 Hrs.)
bending and joining]
ELE/N9410
Professional Identify, test the 33. Construct a test lamp and use Electrical components-
Skill 20 Hrs. cable and measure it to check mains healthiness. conductor, semiconductor &
the electrical (02 Hrs.) insulators. Standard wire gauge
Professional parameters. 34. Measure the voltage between (SWG). Introduction of
Knowledge ELE/N9411 phase and ground and rectify electricity- static electricity.
05 Hrs. earthing. (03 Hrs.) Current, voltage, P.D, E.M.F,
35. Prepare terminations, skin resistance. Electrical circuit -
the electrical wires /cables D.C & A.C circuit differences.
using wire stripper and Importance of grounding.
cutter. (03 Hrs.) (05 Hrs.)
36. Measure the gauge of the
wire using SWG and outside
micrometre. (03 Hrs.)
37. Refer table and find current
carrying capacity of wires. (03
Hrs.)
38. Measure AC and DC voltages
using multi meter. (03 Hrs.)
39. Use the multi meter to
measure the various
functions (AC V, DC V, DC I,
AC I, R). (03 Hrs.)
Professional Test various 40. Measure the resistor value by Uses of multimeter. Resistor,
Skill 20 Hrs. electrical passive and colour code and verify the Resistivity and colour code,
active components same by measuring with Types of resistors used in
Professional using proper multi-meter. (02 Hrs.) instrumentation. Definition
Knowledge measuring 41. Practice soldering on IC bases and purpose of soldering and
05 Hrs. instruments and and PCBs. (03 Hrs.) desoldering. Soft soldering.

38
Instrument Mechanic

compare the data 42. Practice de-soldering using Types of soldering irons. Solder
using standard pump and wick. (02 Hrs.) & flux. Care & precaution
parameter. 43. Join the broken PCB track and of soldering. De-soldering tools
ELE/N9412 test. (02 Hrs.) and method of use.
44. Practice on measurement of Ohm's law & Kirchhoff s laws.
parameters in combinational Series & parallel circuits.
electrical circuit by applying Primary & secondary cells and
Ohm’s Law for different batteries. {Liquid & dry).
resistor values and voltage Maintenance free batteries
sources. (03 Hrs.) construction-charging,
45. Measurement of current and efficiency-use, advantage.
voltage in electrical circuits to (05 Hrs.)
verify Kirchhoff’s Law. (02
Hrs.)
46. Verify laws of series and
parallel circuits with voltage
source in different
combinations. (02 Hrs.)
47. Measure the resistance,
Voltage, Current through
series and parallel connected
networks using multi meter.
(02 Hrs.)
48. Measure and test the
voltages of the given
cells/battery using
analog/digital multi-meter.
(02 Hrs.)
Professional Identify, test and use 49. Dismantle and identify the Switches and types. Magnet
Skill 20 Hrs. of various types of different parts of a relay. (04 and magnetism, magnetic
switches, E.M. Hrs.) properties. Magnetic campus
Professional relays, Circuit 50. Connect a timer relay in a and its uses. Explanation of
Knowledge breaker and circuit and test for its Electro-magnetism,
04 Hrs. construct electrical working. (04 Hrs.) Advantages, disadvantages-
circuits. ELE/N9413 51. Connect a contactor in a application-types E.M. relays.
circuit and test for its (04 Hrs.)
working. (04 Hrs.)
52. Construct and test series and
parallel resonance circuit. (04

39
Instrument Mechanic

Hrs.)
53. Make a panel board using
different types of switches for
a given application. (04 Hrs.)
Professional Estimate, Assemble, 54. Practice cutting, threading of Principles of alternating
Skill 20 Hrs. install and test different sizes & laying current, A.C & DC electricity,
wiring system. Installations. (05 Hrs.) types of wave forms, time
Professional PSS/N6001 55. Draw layouts and practice in period and frequency, peak to
Knowledge PVC Casing-capping, Conduit peak values, RMS values,
04 Hrs. wiring with minimum to a Average values.
greater number of points of (04 Hrs.)
minimum 15 mtrs. (05 Hrs.)
length. (05 Hrs.)
56. Wire up PVC conduit wiring
to control one lamp from two
different places. (05 Hrs.)
57. Draw layouts and practice
Wiring for instrument panel.
(05 Hrs.)
Professional Test various 58. Measure the inductor value Inductor and Inductance, types
Skill 20 Hrs. electrical passive and by written/colour code and of inductors, Factors affecting
active components verify the same by measuring the value of inductance, self-
Professional using proper with LCR meter. (10 Hrs.) inductance (L), Capacitance,
Knowledge measuring 59. Measure charge, energy store types of capacitor, unit of
04 Hrs. instruments and of capacitor in series and capacitance, factors affecting
compare the data parallel circuits with voltage the value of capacitors, charge,
using standard source in different energy stored in capacitors.
parameter. combination. (10 Hrs.) Capacitors in series and
ELE/N9412 parallel. Capacitors in DC
circuit. (04 Hrs.)

Professional Verify characteristics 60. Measure capacitive and A.C.-impedance, Inductive

Skill 20 Hrs. of resonance circuits. inductive reactance with reactance, capacitive
ELE/N9413 increase/decrease the input reactance. AC current through
Professional frequency of the circuit. (05 - R, L, C circuits. Resonance
Knowledge Hrs.) in RLC circuit. Importance - of
05 Hrs. 61. Measure current & voltage series and parallel resonance.
and determine the (05 Hrs.)
characteristics of RL, RC and

40
Instrument Mechanic

RLC in AC series circuits. (05

Hrs.)
62. Measure the resonance
frequency in AC series circuit
and determine its effect on
the circuit. (05 Hrs.)
63. Measure current & voltage
and determine the
characteristics of RL, RC and
RLC in AC parallel circuits. (05
Hrs.)
Professional Plan, execute 64. Start, run and reverse the Introduction of AC and DC
Skill 46 Hrs. commissioning, direction of rotation of single- generators working principles,
testing and evaluate phase AC motors. (07 Hrs.) construction.
Professional performance of AC & 65. Practice on speed control of Operation, field magnets,
Knowledge DC motors and single-phase AC motors. (06 armature windings,
10 Hrs. generators. Hrs.) commutator and brushes, EMF
ELE/N9402 66. Install, connect and equation. Faraday's Law,
determine performance of Lenz's Law, Fleming's left Hand
single-phase DC motors. (07 and right-hand rules. DC
Hrs.) motors working principles,
67. Start, run and reverse the construction, operation, types.
direction of rotation of single- Different speed controlling
phase DC motors. (06 Hrs.) techniques of DC motors. AC
68. Install an alternator, identify motors, induction motors,
parts and terminals of three phase motors, stepper
alternator. (07 Hrs.) motors.
69. Perform speed control of DC (10 Hrs.)
motors - field and armature
control method. (06 Hrs.)
70. Connect, start and run three
phase induction motors by
using DOL, star-delta and
auto-transformer starters. (07
Hrs.)
Professional Execute testing, 71. Perform OC and SC test to Transformer, types,
Skill 20 Hrs. evaluate determine and efficiency of transformation ratio. Open
performance and single-phase transformer. circuit test and short circuit
Professional maintenance of (05 Hrs.) test, regulation Auto

41
Instrument Mechanic

Knowledge transformer. 72. Determine voltage transformer. Current

05 Hrs. PSS/N2406, regulation of single-phase measurement. Instrument
PSS/N2407 transformer at different transformer. Potential
loads and power factors. transformer and current
(05 Hrs.) transformer.
73. Verify and measure voltage (05 Hrs.)
regulation of auto
transformer at different
loads. (05 Hrs.)
74. Perform series and parallel
operation of two single
phase transformers. (05
Hrs.)
Professional Plan, select, and 75. Overhaul, check, fault find,
Basics of electrical measuring
Skill 40 Hrs. carry out repair, test of voltmeter instruments-
measurement, and ammeter. (07 Hrs.) Types - absolute and secondary
Professional extension of range, 76. Study the construction instruments. Types of
Knowledge overhauling, testing circuit operation and
secondary instruments, DC
06 Hrs. and calibration of 'D’ adjustment for correct instruments - 'D1 Arsonval
Arsonval meter, functioning of zero errors meter, PMMC meter- working
PMMC meter. on voltmeter and ammeter. principle, method of working,
ELE/N9414 (06 Hrs.) moving coil operation. (FSD)
77. Find the minimum and full scale deflection reading,
maximum measurablemeasurement value, meter
range of the meter. (07 sensitivity, accuracy. Meter
Hrs.) resistance, maximum power,
78. Test the shunt and series capability etc.
resistance of various rangeMeter range extension-
of ammeter. (07 Hrs.) Converting galvanometer into
79. Practice multipliers for ammeter, voltmeter. Range
different range extension of
extension of voltmeter,
voltmeter and ammeter. ammeter.
(07 Hrs.) Shunt resistance and series
resistance value calculation.
Meter resistance, meter FSD
identification techniques.
(06 Hrs.)
Professional Select, perform 80. Prepare plate earthing and Ohm meters- measuring
Skill 60 Hrs. electrical/electronic measure earth resistance electrical resistance. Basic

42
Instrument Mechanic

measurement, by earth tester / megger. construction of Ohm meter,

Professional earthing installation (05 Hrs.) working method of ohmmeter.
Knowledge service and calibrate 81. Test earth leakage by ELCB Types of Ohm meter - series
10 Hrs. MI instruments, and relay. (05 Hrs.) and shunt type of ohm meters.
electro 82. Measure the power using Megger/insulation tester, earth
dynamometer wattmeter. (05 Hrs.) tester - construction working
instruments, 83. Test and calibrate advantages and disadvantages
Induction type and wattmeter. (05 Hrs.) of various types of ohm meter.
Special instruments- 84. Familiar with the AC instruments - types of AC
voltage tester, construction of energy measuring instruments -MI,
continuity tester, meter and ampere hour electro dynamometer type,
rotation tester, meter. (03 Hrs.) Working principle,
phase sequence 85. Overhaul, check and fault construction, advantages and
indicator, find of ampere hour meter. disadvantages of MI
synchronising, (05 Hrs.) instruments and electro
synchronouscope, 86. Test and calibrate ampere dynamometer instruments.
frequency meter, hour meter. (05 Hrs.) Various applications.
thermocouple type 87. Measure power in single
ammeter. and three phase circuit Induction type meters -
ELE/N9415 using voltmeter & working principle construction
ammeter. (05 Hrs.) and operation of induction
88. Overhaul and maintenance type instruments. Construction
of KWH meter and energy and Applications - single phase
meter. (05 Hrs.) and three phase energy meter,
89. Test and calibrate KWH watt meter. Walt hour meter,
meter and energy meter. Ampere Hour meter, power
(05 Hrs.) factor meter etc.
90. Measure power factor in Special instruments: voltage
three phase circuit by using tester, continuity tester,
power factor meter and rotation test, phase sequence
verify the same with indicator, synchronizing, the
voltmeter, ammeter and synchroscope, _ frequency
wattmeter readings. (05 meter. Thermocouple type
Hrs.) ammeters.
91. Practice of use voltage (10 hrs.)
tester to Test electrical
power in circuit, to test for
proper grounding, to
determine whether

43
Instrument Mechanic

adequate voltage is present

in a wire. (05 Hrs.)
92. Determines the phase
sequence of the three-
phase supply system using
Phase sequence indicator.
(02 Hrs.)
Professional Identify, Test various 93. Test the power diode, Zener Semiconductor, Covalent bond,
Skill 80 Hrs. analog and power diode, tunnel diode, photo Doping, Intrinsic and extrinsic
electronics diode using multi meter and semiconductor. PN junction
Professional components, determine forward to diode, Forward and Reverse
Knowledge Construct, test and reverse resistance ratio. (05 characteristics. Specification of
16 Hrs. analyze the circuit Hrs.) diodes (data sheets).
functioning. 94. Determine V-I Applications of diode. Special
ELE/N9404 characteristics of semiconductor diode-Zener
semiconductor diode. (05 diode, tunnel diode, Photo
Hrs.) diode.
95. Measure the voltage and Transistors. Defining
current through a diode in a transistors, NPN& PNP
circuit and verify its forward transistor, Symbol, operation,
characteristic. (05 Hrs.) Biasing of Transistor & mode of
96. Measure the voltage and Application. Transistor CB, CC,
current through a Zener CE Amplification, current gain,
diode in a circuit and verify voltage gain, and power gain.
its forward and reverse Introduction to FET,
characteristic. (05 Hrs.) MOSFET.
97. Construct and test fixed- Rectifiers: half wave rectifier,
bias, emitter-bias and full wave (bridge & center
voltage divider-bias tapped) rectifier. Voltage
transistor amplifier. (05 multipliers. Filters:
Hrs.) Introduction, purpose and use
98. Construct and Test a of ripple filter. Types of filters.
common emitter amplifier Capacitance filter, inductance
with and without bypass filters, RC filters, LC filters,
capacitors voltage dividers and bypass
99. Construct a single stage filters.
amplifier and measure Voltage regulators.
current gain, voltage gain & Introduction & purpose Zener
power gain. (05 Hrs.) regulators, shunt regulators,

44
Instrument Mechanic

100. Construct and test a FET series regulators, IC

Amplifier. (04 Hrs.) regulators, variable regulators.
101. Construct and test a half (16 hrs.)
wave, full wave and Bridge
rectifier circuit. (05 Hrs.)
102. Construct and test different
filter circuit used in rectifier
and measure output voltage
with load. (05 Hrs.)
103. Construct and test Zener
based voltage regulator
circuit. (03 Hrs.)
104. Construct and test Zener
and transistor-based series
regulator. (03 Hrs.)
105. Construct and test a +12V
fixed voltage regulator. (05
Hrs.)
106. Construct and test a fixed
+15ve and –15ve voltage
regulator using ICs. (05 Hrs.)
107. Construct and test a 1. (05
Hrs.)2V – 30V variable
output regulated power
supply using IC LM317T and
its characteristics. (05 Hrs.)
Professional Detect the faults and 179. List the defect and Power Supply units.
Skill 20 Hrs. troubleshoot SMPS, symptom in the faulty Introduction, purpose & use.
UPS, inverter, SMPS. (02 Hrs.) UPS and SMPS, inverters and
Professional converter and 180. Measure / Monitor major converters and their
Knowledge Thyristor family. test points of computer applications.
04 Hrs. ELE/N7202 SMPS. (02 Hrs.) (04 Hrs.)
181. Troubleshoot the fault in
the given SMPS unit. Rectify
the defect and verify the
output with load. Record
your procedure followed for
trouble shooting the
defects. (05 Hrs.)

45
Instrument Mechanic

182. Open top cover of a UPS;

identify its isolator
transformers, the UPS
transformer and various
circuit boards in UPS. (03
Hrs.)
183. Perform load test to
measure backup time. (03
Hrs.)
184. Install and test an inverter.
(02 Hrs.)
185. Troubleshoot the fault in
the given inverter unit.
Rectify the defects and
verify the output with load.
(03 Hrs.)
Professional Identify, place, 186. Measure and plot input and General characteristics of an
Skill 20 Hrs. solder and desolder output characteristics of a amplifier, Concept of
and test different CE amplifier. (05 Hrs.) amplification.
Professional SMD, discrete 187. Check for cold continuity of PCB basic construction,
Knowledge components with PCB. (03 Hrs.) applications. Lay outing circuit
04 Hrs. due care and 188. Solder the SMD on PCB.
following safety components from the given (04 Hrs.)
norms using proper PCB. (04 Hrs.)
tools/setup. 189. De-solder the SMD
ELE/N5102 components in the same
PCB. (04 Hrs.)
190. Repair solder mask and
damage pad. (04 Hrs.)
Professional Identify, Test various Oscillators Oscillator’s oscillations,
Skill 20 Hrs. analog and power 191. Demonstrate Colpitts oscillation frequency, basic
electronics oscillator, Hartley oscillator working principle and working
Professional components, circuits and compare the of Talk circuit, Crystal
Knowledge Construct, test and output frequency of the controlled oscillators, Phase
05 Hrs. analyze the circuit oscillator by CRO. (08 Hrs.) shift oscillators, RC phase shift
functioning. 192. Construct and test a RC oscillators, Colpitt, Clapp,
ELE/N9407 phase shift oscillator Hartley.
circuits. (06 Hrs.) (05 Hrs.)
193. Construct and test a crystal-

46
Instrument Mechanic

controlled oscillator circuit.

(06 Hrs.)
Professional Construct and test 194. Use analog IC tester to test Operational Amplifier.
Skill 44 Hrs. different circuits the various analog ICs. (07 Differential amplifier, ideal op-
using operational Hrs.) amp.
Professional amplifiers circuits 195. Construct and test various Op-amp with feedback,
Knowledge and execute the Op-Amp circuits Inverting, advantages of feedback.
10 Hrs. result. ELE/N9407 Non-inverting and Summing Inverting and Non inverting
Amplifiers. (05 Hrs.) and inverting amplifier, Op-
196. Construct and test amp as summer, differential
Differentiator and amplifier. V to I converter and
Integrator circuits. (05 Hrs.) I to V converter,
197. Construct and test a voltage Instrumentation amplifier
to current and current to Basics of op- amp applications
voltage converter circuit - integrator, differentiator,
using Op-amp. (05 Hrs.) Introduction of timers (555)
198. Construct and test and its applications.
Instrumentation amplifier. (10 Hrs.)
(04 Hrs.)
199. Construct and test Astable
timer circuit using IC 555.
(06 Hrs.)
200. Construct and test mono
stable timer circuit using IC
555. (06 Hrs.)
201. Construct and test 555
timers as pulse width
modulator. (06 Hrs.)
Professional Identify, test and 202. Verify the truth tables of all Number systems; binary,
Skill 125 Verify all digital ICs. Logic Gate ICs by octal, decimal and hexadecimal
Hrs. Assemble, test and connecting switches and number system. Conversion of
troubleshoot various LEDs. (05 Hrs.) number systems. Boolean
Professional digital circuits and 203. Construct and verify the algebra, binary addition,
Knowledge digital instruments. truth table of all the gates subtraction, multiplication and
20 Hrs. ELE/N9405 using NAND and NOR gates. division. 1's and 2's
(05 Hrs.) compliment, BCD code, ASCII
204. Use digital IC tester to test code, gray code. Logic Circuits.
the various digital ICs (TTL Basic gates-AND, OR and NOT
and CMOS). (05 Hrs.) gates. De-Morgan \s Theorem.

47
Instrument Mechanic

205. Construct and verify the Universal gates - NAND and

truth table of all the gates NOR gates.
using DTL circuit. (05 Hrs.) Special gates - Ex-OR, Ex -NOR
206. Construct Half Adder circuit gates and Buffer and its
using ICs and verify the applications. Basic digital ICs,
truth table. (05 Hrs.) function, digital application,
207. Construct Full adder with logic symbols.
two Half adder circuit using Adders - Half adder, full adder
ICs and verify the truth Subtractor - Half subtractor,
table. (05 Hrs.) full subtractor.
208. Construct Half subtractor Flip flops - RS flip flop, clocked
and full subtractor circuit RS flip flop, JK flip flop,
using ICs and verify the Basics of Counters and
truth table. (05 Hrs.) registers. Multiplexer and de--
209. Construct the adder cum multiplexer.
subtractor circuit and verify Digital meters: displays: LED,
the result. (05 Hrs.) 7 segment display, LCD, CRT,
210. Construct and test R-S flip- electro- luminescent displays,
flop using IC7400 with clock electro-phoretic image display,
and without clock pulse. (06 liquid vapor display, dot matrix
Hrs.) display.
211. Verify the truth tables of JK (10 Hrs.)
Flip-Flop using ICs by
connecting switches and
LEDs. (06 Hrs.)
212. Construct and test 7493 as a
modulus-12 counter. (06
Hrs.)
213. Construct and test seven
segment LED display
decoder with IC 7447. (06
Hrs.)
214. Measure current flowing
through a resistor and
display it on LED Module.
(06 Hrs.)
215. Construct and test Digital to A/D and D/A converters,
Analog (D/A) Binary Introduction, weighted register
Weighted resistor converter D / A converter, binary(R-2R)

48
Instrument Mechanic

by using op-amps. (06 Hrs.) ladder D / A converter,

216. Construct and test Digital to specification for D / A
Analog (D/A) converter converter, Ramp or counter
using R-2R ladder network type A/D converter, GPIB
circuit. (06 Hrs.) (general purpose interface bus)
217. Perform the interfacing of IEEE - 488, RS 232.
IEEE 488.2 standard with a (06 Hrs.)
single controller can control
up to 15 different
instrument connected star
topology. (06 Hrs.)
218. Perform the interfacing of
RS232 to the PC. (06 Hrs.)
219. Convert RS-485 signals to
RS-232 signals using RS-485
to RS-232 converter. (06
Hrs.)
220. Display a word on a two-line Digital meters: frequency
LED. (05 Hrs.) meter, phase measuring meter,
221. Measure/current flowing and time measuring
through a sensor and instruments. Digital
display it on a LED module capacitance meter.
(DPM). (05 Hrs.) (04 Hrs.)
222. Practice on measuring
instruments in single and
three phase circuits e.g. (05
Hrs.) Phase sequence meter
and Frequency meter etc.
(05 Hrs.)
223. Practice on time measuring
instrument to measure the
time in different electrical
control circuit. (05 Hrs.)
Professional Measure the various 224. Measure the Amplitude, CRO: introduction and
Skill 20 Hrs. parameters by CRO Frequency and time period applications of CRO, functional
and execute the of typical electronic signals block diagram of CRO, CRT
Professional result with standard using CRO. (10 Hrs.) power supply. Various types of
Knowledge one. ELE/N9416 225. Take a print of a signal probes. Applications of various
05 Hrs. from DSO by connecting it types of CROs like dual beam

49
Instrument Mechanic

to a printer and tally with CRO, Dual trace CRO, storage

applied signal. (10 Hrs.) oscilloscope. (05 Hrs.)
Professional Install and setup 226. Practice on windows Introduction to Computer,
Skill 70 Hrs. operating system interface and navigating Block diagram of PC, software
and related software windows. (07 Hrs.) familiarization of Multimedia
Professional in a computer 227. Customize the desktop System consisting of CD ROMS,
Knowledge &Practice with MS settings and manage user DVD ROMS, Sound Cards.
10 Hrs. office and accounts. (07 Hrs.) (05 Hrs.)
application software 228. View system properties
related to and control panel details.
instruments. (07 Hrs.)
ELE/N9417 229. Install necessary
application software for
windows i.e. office package
and media player. (07 Hrs.)
230. Burn data, video and audio
files on CD/DVD using
application software. (07
Hrs.)
231. Dismantle and assemble Computer Hardware,
the desktop computer Computer systems, computer
system. (07 Hrs.) hardware, CPU, CPU
232. Replace RAM and ROM operations, ROMs and RAMs,
from CPU. (07 Hrs.) I/P and O/P and peripheral
233. Identify different parts, its equipments, terminals,
function and operation of printers, MODEMS, Data
modem. (07 Hrs.) interface, ADC and DAC.
234. Install a modem to the (05 Hrs.)
computer to send and
receive data over a
telephone line or a cable or
satellite connection. (07
Hrs.)
235. Construct and test DAC and
ADC using computer
network circuit. (07 Hrs.)
Professional Identify various 236. Measure the crystal Introduction to microprocessor
Skill 40 Hrs. functional blocks of a frequency, connect it to microcomputers, Memories
microprocessor the processor. (10 Hrs.) Intel 8085. Architecture

50
Instrument Mechanic

Professional system, identify 237. Use 8085 microprocessor, Instruction set of 8085,
Knowledge various I/O Ports, connect 8 LED to the port, Microprocessor.
10 Hrs. write and executive blink the LED with a switch. 1. Data transfer group.
simple program and (10 Hrs.) 2. Arithmetic group.
Interface a model 3. Logic group. (05 Hrs.)
application with the 238. Perform addition and Basic Programming of 8085
microprocessor kit subtraction of two 8-bit such as adding, subtraction of
and run the numbers using 8085 two 8-bit numbers, etc. Block
application. microprocessors. (10 Hrs.) diagram and pin' diagram 8255
ELE/N9418 239. Demonstrate entering of and its operation.
simple programs, execute Microprocessor applications.
&monitor the results. (10 (05 Hrs.)
Hrs.)
Engineering Drawing: 40 hrs.
Professional Read and apply ENGINEERING DRAWING:
Knowledge engineering drawing Introduction to Engineering Drawing and Drawing Instrument –
for different  Conventions
ED-40 Hrs. application in the  Sizes and layout of drawing sheets
field of work.  Title Block, its position and content
CSC/N9401  Drawing Instrument
Free hand drawing of –
 Geometrical figures and blocks with dimension
 Transferring measurement from the given object to the free
hand sketches.
 Free hand drawing of hand tools.
Drawing of Geometrical figures:
 Angle, Triangle, Circle, Rectangle, Square, Parallelogram.
 Lettering & Numbering – Single Stroke
Symbolic representation –
 Different Electronic symbols used in the related trades
Reading of Electronic Circuit Diagram.
Reading of Electronic Layout drawing.
Workshop Calculation & Science: 38 hrs.
Professional Demonstrate basic WORKSHOP CALCULATION & SCIENCE:
Knowledge mathematical Unit, Fractions
concept and Classification of unit system Fundamental and Derived units F.P.S,
WCS-38 Hrs. principles to perform C.G.S, M.K.S and SI units Measurement units and conversion.
practical operations. Factors, HCF, LCM and problems. Fractions - Addition, substraction,

51
Instrument Mechanic

Understand and multiplication & division. Decimal fractions - Addition, subtraction,

explain basic science multiplication & division. Solving problems by using calculator.
in the field of study. Square root, Ratio and Proportions, Percentage
CSC/N9402 Square and suare root. Simple problems using calculator.
Applications of pythagoras theorem and related problems. Ratio
and proportion.
Ratio and proportion - Direct and indirect proportions Percentage
Percentage - Changing percentage to decimal and fraction.
Material Science
Types metals, types of ferrous and non ferrous metals. Introduction
of iron and cast iron.
Mass, Weight, Volume and Density
Mass, volume, density, weight and specific gravity
Related problems for mass, volume, density, weight and specific
gravity
Speed and Velocity, Work, Power and Energy
Speed and velocity - Rest, motion, speed, velocity, difference
between speed and velocity, acceleration and retardation
Speed and velocity - Related problems on speed & velocity
Work, power, energy, HP, IHP, BHP and efficiency
Heat & Temperature and Pressure
Concept of heat and temperature, effects of heat, difference
between heat and temperature, boiling point & melting point of
different metals and non-metals
Scales of temperature, celsius, fahrenheit, kelvin and conversion
between scales of temperature
Heat &Temperature - Temperature measuring instruments, types
of thermometer, pyrometer and transmission of heat - Conduction,
convection and radiation
Concept of pressure - Units of pressure, atmospheric pressure,
absolute pressure, gauge pressure and gauges used for measuring
pressure
Basic Electricity
Introduction and uses of electricity, molecule, atom, how electricity
is produced, electric current AC,DC their comparison, voltage,
resistance and their units Conductor, insulator, types of
connections - series and parallel. Ohm's law, relation between V.I.R
& related problems. Electrical power, energy and their units,
calculation with assignments. Magnetic induction, self and mutual

52
Instrument Mechanic

inductance and EMF generation Electrical power, HP, energy and

units of electrical energy
Trigonometry
Measurement of angles Trigonometrical ratios
Project Work/Industrial Visit (optional)
Broad Areas:
a) Regulated & Unregulated Power Supply
b) Battery Monitor & Charger
c) Emergency Light
d) Electronic Fan Regulator
e) SCR, Using UJT Trigger Circuit.
f) Dimmer circuit using Triac and Diac.
g) Dancing LEDs
h) Digital Clock
i) Event Counter
j) A to D Convertor.

53
Instrument Mechanic

SYLLABUS FOR INSTRUMENT MECHANIC TRADE

SECOND YEAR
Professional Skills
Reference Learning Professional Knowledge
Duration (Trade Practical)
Outcome (Trade Theory)
With Indicative Hours
Professional Identify the 240. Finding the range, span and Scope and necessity of
Skill 68 Hrs. parameters of accuracy of instrument instrumentation.
measurement (example- ammeter, Fundamentals of
Professional systems. Identify, voltmeter etc. (04 Hrs.) measurement systems-
Knowledge select, test, wire & 241. Test the voltmeter/ functional block diagram of
18 Hrs. Execute the ammeter using std. voltage/ measurement system.
operation of current source for total Calibration and calibration
different process range. Check the dead zone, standards– basic standards,
sensors by selecting repeatability, secondary standards, working
appropriate signal reproducibility, drift, Dead standards. Fundamental units -
conditioning for band, backlash, hysteresis. The metric system, Base&
stress, strain, load (05 Hrs.) supplementary units, Derived
displacement and 242. Identify the strain gauge Units, Multiplying factors and
Thickness. type, cantilever or load cell standards of length, mass,
ELE/N9408 specification. (04 Hrs.) time & frequency.
243. Check the strain gauge using Temperature & electrical units.
ohm meter / multimeter. Instrument characteristics
(03 Hrs.) Static characteristics–
244. Measure the load using accuracy, precision, sensitivity,
strain gauge instrument. resolution dead zone,
[using half (two), repeatability, reproducibility,
quarter(one), full (four) drift, Dead band, backlash,
strain gauges on bridge]. (06 hysteresis. Dynamic
Hrs.) characteristics– speed
245. Determine the sensitivity, response, fidelity, lag. Error,

54
Instrument Mechanic

liner range of strain gauge deviation, true value, data.

measurement. (06 Hrs.) Types of errors- systematic,
246. Make null balance and gain random& illegitimate error.
adjustment. Calibrate strain Certainty/uncertainty, validity
gauge instrument by Of result. Measuring system
adjusting zero and span. (05 Response. Introduction,
Hrs.) amplitude responses, Phase
247. Identifying the various parts response, Delay, rise time
of LVDT. Study the &slew rate. Damping & its
specification of LVDT like importance.
range, exiting frequency, Statistical analysis – arithmetic
voltage, sensitivity etc. (05 mean, deviation from the
Hrs.) mean average deviation,
248. Identifying the coils in LVDT. standard deviation.
Verifying the connection of Stress &Strain Measurement.
secondary coils. Testing the Introduction to Strain gauges,
LVDT coils using multimeter. types of strain gauges and
(05 Hrs.) differences. Applications of
249. Verify the LVDT strain gauges, load cells.
characteristics by changing LVDT, RVDT, advantages and
the displacement. (05 Hrs.) limitations.
250. Determine the liner range (18 hrs.)
and sensitivity, resolution of
LVDT. (05 Hrs.)
251. Measure the phase
difference of LVDT
secondary coils on CRO. (05
Hrs.)
252. Calibrate the LVDT by
adjusting zero and span. (05
Hrs.)
253. Test and calibrate
displacement meter,
accelerometer and
thickness instruments. (05
Hrs.)
Professional Select, Installs, 254. Measure the vibration of Measurement of motion,
Skill 36 Hrs. services and motor/ machine. (06 Hrs.) velocity / vibrometers and
calibrate 255. Servicing and maintenance acceleration. Difference

55
Instrument Mechanic

Professional instruments for vibrometers & between tachometer and

Knowledge motion, speed, accelerometer. (06 Hrs.) speedometers.
10 Hrs. position, 256. Measure the speed of Types of tachometers-Eddy
acceleration, motor. (06 Hrs.) current type, AC and DC
vibration & record 257. Identify different parts, its tachometer. Stroboscope and
the data. ELE/N9419 function &Operation of its applications. seismic
eddy current, type AC and instrument.
DC tachometer. (06 Hrs.) (10 Hrs.)
258. Servicing and maintenance
of mechanical and electrical
tachometer. (06 Hrs.)
259. Identify different
parts/section, its function
&Operation and use
Stroboscope and find
motion of object. (06 Hrs.)
Professional Identify different 260. Measure the atmospheric Principle of Pressure in
Skill 120 Hrs. unit of pressure, pressure using barometer. Liquids & Gases. Properties of
terms and operation (03 Hrs.) matter Principles of liquid
Professional of basic 261. Identify specification and pressure, units of pressure
Knowledge instruments. construction of each Liquids pressure and volume,
35 Hrs. Perform manometer and find their density and specific gravity.
maintenance, range, scale type, Factors affecting liquid pres-
Servicing calibration resolution, type of liquid sure. Pressure relation with
and installation of using, tube material, volume, temperature and
field pressure isolation valve types, fitting flow. Units of pressure and
gauges, switches, types and sizes, zero unit conversions.
electronic pressure adjustment and spirit Types of pressure: absolute,
indicators and bubbler etc. (05 Hrs.) gauge, atmospheric and
transmitters for 262. Measure the differential vacuum pressures and their
absolute, pressure, gauge pressure relationships.
atmospheric, gauge, and vacuum pressure using Barometers, manometers
vacuum and U tube manometer. (05 types and applications.
differential pressure Hrs.) (07 Hrs.)
measurement. 263. Dismantle and assemble the
ELE/N9420 manometer. Cleaning the
glass tube, aligning the
gravity balances etc. (05
Hrs.)

56
Instrument Mechanic

264. Dismantle and assemble the Types of pressure sensing

pressure gauge (bourdon elements-bourdon tube,
tube, diaphragm type), diaphragms, capsules, and
Identify the various parts bellows. Eachontypes, shapes,
like sensing element, link, material used for various
liver, pinion gear, hair applications, ranges
spring, pointer size shape advantages and limitations.
material, sensor material Pressure switches types and
etc. (06 Hrs.) applications.
265. Measurement of gauge (07 Hrs.)
pressure and vacuum
pressure using bourdon
tube / diaphragm gauge.
(04 Hrs.)
266. Measurement of differential
pressure using diaphragm/
capsule gauge. (04 Hrs.)
267. Identify specifications of
pressure switch – range,
differential pressure span,
contact types, contacts
current rating, number of
contacts etc. (05 Hrs.)
268. Dismantle and assemble the
pressure switch – identify
the various parts- sensing
elements, control spring,
pressure and differential
pressure adjustment
screws, shaft arrangement
pivoting, contacts relay
operation and change of
contacts. Type of material
using for various parts etc.
(05 Hrs.)
269. Connect and operate the
pressure switch with load at
various pressure and
differential pressure

57
Instrument Mechanic

settings. Make adjust the

errors screws. (05 Hrs.)
270. Identify the basic Electrical pressure transducers.
specifications of pressure Method of conversion, primary
indictor/ transmitter and secondary pressure
(electronic) like range, transducers. Potentiometric pr.
resolution, size of display, Transducers, Capacitive pr.
type of sensor (symbol), transducers, reluctance-servo
sealed type, number scales, pressure transducers, strain
connection type, tap gauge pressure transducers,
threading size and type- piezo electric pressure
(male, female NPT/SAE), transducer. Differentials
body material, mounting pressure transducers.
type (back or bottom) etc. (07 Hrs.)
(05 Hrs.)
271. Test and operating the
pressure transmitter with
supply, milli ammeter,
pressure source
(pneumatic/hydraulic).
Finding the resolution,
accuracy etc. (05 Hrs.)
272. Familiar with pressure
calibrator controls and
settings. (03 Hrs.)
273. Calibrating the pressure
gauge using standard
meter/ pressure calibrator.
(05 Hrs.)
274. Measuring gauge, vacuum
and differential pressure
using DP transmitter. (05
Hrs.)
275. Calibrating the DP
transmitter using standard
meter / pressure calibrator.
(05 Hrs.)
276. Measuring low pressure/ Low Pressure Measurement.
vacuum using McLeod Vacuum, gauges, thermal

58
Instrument Mechanic

gauge. (05 Hrs.) conductivity gauges, pirani

277. Test & calibrate of Pressure gauges, thermocouple gauges,
gauges, indicators, slack diaphragm. Ionization
transmitters with Dead gauge, McLeod gauge,
weight Tester. (05 Hrs.) capacitance manometers.
278. Test & calibrate of Pressure Method of pressure
gauges, indicators, instrument calibration. Dead
transmitters with weight tester and
comparator Tester. (05 Hrs.) comparators/manifolds. (07
Hrs.)
279. Installation of pressure Pressure Instrument
gauge in pipeline with Installation and Servicing.
safety valve and pig tail Elements of pressure
/siphon etc. measuring transmitters, Installation
pressure in flow line. (05 components, pressure taps,
Hrs.) Isolation valve, instrument
280. Installation and testing of piping, connections and fittings
pressure switch and blow down valve, instrument
pressure relief valve with valve, pulsation damper,
compressor. (05 Hrs.) diaphragm seal, pressure
281. Installation and testing of transmitter, Installation,
pressure switch with procedure, locating and
solenoid and alarm in mounting, piping, electrical
process line. (05 Hrs.) wiring placing into service,
282. Fault finding in pressure guidelines for periodic
gauge. (05 Hrs.) maintenance, troubles
283. Simple fault finding in shooting and repair,
pressure transmitter. (05 instrument shop safety.
Hrs.) (07 Hrs.)
284. Fault finding in pressure
process line. (05 Hrs.)
Professional Recognize the 285. Measurement of pressure in Properties of Fluid Flow.
Skill 88 Hrs. fundamental of fluid flow line with different flow Basic properties of fluids, fluids
flow, terms, rates. (04 Hrs.) in motion, getting fluids to
Professional different unit of 286. Measurement of flow rate flow, units of flow rate and
Knowledge flow, read using fixed volume tank. (04 quantity flow, factors affecting
27 Hrs. specification of flow Hrs.) flow rate, Reynolds number,
meters. And fluid 287. Operating fluid pump and relation between flow rate
pump. Perform the observing the pressure at and pressure, area, quantity.

59
Instrument Mechanic

maintenance, input and output. verifying Typesof flow meters –head

Servicing and flow variation by adjusting type, variable area type,
calibration and bypass line. (04 Hrs.) quantitative flow meters.
installation of 288. Measurement of DP of Mass flow meters.
variable DP flow venturi and orifice using Head type of flow meters:
meters / head flow manometer. (04 Hrs.) working principle, types-
meters, variable 289. Measurement of DP using venturi tube, orifice plates and
area flow meters, DP gauge. (04 Hrs.) its shapes. Pitot tube, flow
positive 290. Adjusting the valves of nozzles, constructions, tapings,
displacement manifold and observing the advantages, limitations,
meters, Electronic changes in DP gauge. (04 applications, materials used for
type flow meters Hrs.) various flows. Types of
and mass flow 291. Calibrating the pneumatic secondary devices used to
meters for fluids DP transmitter for flow rate measure for flow rates.
flow measurement. measurement. (04 Hrs.) Open channel flow meters-
ELE/N9421 292. Calibration electronic DP principle of open channel flow,
transmitter for flow rate. weirs, notches and flumes.
Verifying the square root Various shapes and their
relation and linear relation applications, maintenance,
of DP. (04 Hrs.) Variable area type flow meter-
293. Installing a head type flow Rota meter, constructions,
meter with venturi or working principle, applications.
orifice, manifold and DP, Various shapes of float, type of
milli ammeter or indicator, materials used for body and
supply. Measuring flow rate float. Factors affecting
in line. (04 Hrs.) rotameter performance,
294. Calibrating head type flow measuring gas and liquid flow.
meter with standard Positive Displacement.
volumetric tank. (04 Hrs.) Meters.
295. Dismantling, checking, Advantages and disadvantages
overhauling and calibration of positive displacement
of D. (04 Hrs.)P. cell/ meters, piston meter,
transmitter. (Pneumatic & oscillating piston meter,
electronic). (04 Hrs.) rotating vane meter, notating
296. Identify and carry out disk meter, lobed impeller and
preventive maintenance. oval flow meter, calibrating
(04 Hrs.) positive displacement meters.
297. Study of construction of Target flow meters, turbine
weirs, notches and flumes flow meter, magnetic flow

60
Instrument Mechanic

their shape and connections meters, vertex flow meter.

and use. (04 Hrs.) Construction, working
298. Install and testing of Rota principle, advantages and
meters in flow line. Vertical disadvantage, applications.
alignment. (04 Hrs.) Carioles mass flow meter,
299. Measurement of flow rate thermal flow meters and
and calibrating rotameter. summary basics of ultrasonic
(04 Hrs.) flow meters. The Doppler hit
300. Dismantle, identify different method. The beam deflection
parts, its function, AND method, frequency difference
operation of various types method.
of positive displacement (27 hrs.)
meters. (04 Hrs.)
301. Installation, testing and
calibrating quantitative flow
meter. (04 Hrs.)
302. Dismantle and assemble
quantitative flow meters
like Oscillating piston type,
Rotating vane meter, Lobed
impeller and oval flow
meter. (04 Hrs.)
303. Identify and carry out
preventive maintenance of
positive displacement flow
meters. (04 Hrs.)
304. Installation, testing and
calibration of turbine flow
meter. (04 Hrs.)
305. Installation, testing and
calibration of vortex flow
meter. (04 Hrs.)
306. Installation, testing and
calibration of ultrasonic
flow meter. (04 Hrs.)
Professional Identify, operate, 307. Installation, testing and Metering the flow of solid
Skill 29 Hrs. maintain, calibration of mass flow particles. Measuring
troubleshoot and meter. (05 Hrs.) volumetric and mass flow rate
Professional calibrate the devices 308. Measuring semi solid liquid of solids, volumetric solids flow

61
Instrument Mechanic

Knowledge for solid flow flow rate using flow meter. meter, mass flow meter for
09 Hrs. measuring system & (06 Hrs.) solids, belt type solid meters
verify the result 309. Calibrating and adjustment belt type solid meters belt
within standard. of flow meter for solid flow. speed sensing and signal
ELE/N9422 (06 Hrs.) processing, slurries, constant
310. Identify and carry out weight feeders.
maintenance& preventive (09 Hrs.)
maintenance of solid flow
measuring system. (06 Hrs.)
311. Service and calibrate solid
flow meter. (06 Hrs.)
Professional Identify, select, wire 312. Measurement of liquid level Principles of level
Skill 68 Hrs. & Execute the using stick gauge and measurement. Types of level
operation of converting liquid level into measurements-solid and
Professional different types of volume and mass (using liquid, volume and mass,
Knowledge level instruments specific gravity). (04 Hrs.) mechanical and electrical
20 Hrs. use for liquid level 313. Study the construction and type. Surface sensing gauges,
and solid level. Carry operation of various types storage tank gauges, sight
out maintenance, of sight glasses. (04 Hrs.) glasses, magnetic gauges,
Servicing, calibration 314. Installation, testing and buoyancy, displacement
and Installation. calibration of liquid level gauges. Factors need to
ELE/N9423 indicator. (04 Hrs.) consider for open and closed
315. Cleaning the glass tube and channel level measurements
operating the isolation level switches, mercury level
valves, calibrating zero switches in high pressure
adjustments. (04 Hrs.) tank, level detectors, magnetic
316. Calibrating and Measuring reed switches.
the liquid level using float Pressure head instruments.
type, displacer type level Hydrostatic pressure, specific
systems. (04 Hrs.) gravity, pressurized fluids,
317. Measuring the liquid level pressure head
of open and close tank instrumentation, air bellows,
using pressure / DP gauge. U- tube manometers, air
Converting liquid height purge systems, liquid purge
into pressure using liquid systems, force balance
density. (04 Hrs.) diaphragm system.
318. Calibrating DP transmitter Electrical method conductivity
for liquid level and capacitance method for.
measurement. Adjusting measuring the liquid level,

62
Instrument Mechanic

square root to linear scale capacitance probes, zero and

display. (04 Hrs.) span adjustments, sonic level
319. Installation, testing detectors, point level
measurement of liquid level detection.
using air purge level Solid level measurement
measurement. (04 Hrs.) Using weight to determine
320. Service and calibrate level, sonic solid level
different types level measurement with
indicators and transmitters. microwaves, using capacitance
(04 Hrs.) probes to measure solid level,
321. Identify and carry out diaphragm switches, nuclear
maintenance& preventive gauges, microwave solid level
maintenance of above level detectors.
indicators and transmitters. (20 hrs.)
(04 Hrs.)
322. Construct and operate
conductivity probe Level
indicator. (04 Hrs.)
323. Construction and operation
of capacitance probes
indicating transmitters and
sonic level detector. (04
Hrs.)
324. Install and test capacitance
probes indicating
transmitters and sonic level
detector. (04 Hrs.)
325. Service and calibrate
capacitance probes
indicating transmitters and
sonic level detector. (04
Hrs.)
326. Study the construction,
operation and use of load
cell technique to determine
solid level in vessel. (04
Hrs.)
327. Study the construction,
operation and use of

63
Instrument Mechanic

different types of solid level

switches. (02 Hrs.)
328. Study the construction, and
operation of capacitance
probes transmitters,
microwave level detector /
gauges. (02 Hrs.)
329. Install and test various
types of solid level
indicating transmitters and
sonic level detector. (04
Hrs.)
330. Service and calibrate
various types of solid level
indicating transmitters and
sonic level detector. (04
Hrs.)
Professional List out different 331. Study the construction, Temperature measurement.
Skill 29 Hrs. unit of temperature, operation and use of Temperature, heat, specific
terms and read temperature-controlled oil heat, changing physical state
Professional specification of bath/furnace for low and Fahrenheit and Celsius
Knowledge temperature high temperature. (03 Hrs.) temperature scales Rankin and
09 Hrs. instruments. 332. Dismantling identify Kelvin scales, calibration of
Perform different parts, its function, temperature scales primary
measurement, adjustment, assemble and and secondary standards.
maintenance, operation of Bimetallic and Industrial application of
Servicing and fluid filled (liquid, gas and temperature measuring
calibration of vapour) system instruments with
Bimetallic and filled thermometers & thermo compensating link &
system switches. (10 Hrs.) precautions to be taken.
thermometers 333. Install and test various Bimetallic and fluid filled
&thermo switches. types of thermometers temperature instruments.
ELE/N9424 and switches. (08 Hrs.) Bimetallic thermometers,
334. Service and calibrate liquid-in-glass thermometers,
various types of filled system thermometers,
thermometers and thermometer bulbs, capillary
switches. (08 Hrs.) & bourdon tube, temperature
transmitters for filled system,
advantages & disadvantages of

64
Instrument Mechanic

filled systems. (09 Hrs.)

Professional Identify, select, 335. Verify the characteristics of Electrical temperature
Skill 29 Hrs. evaluate different types of RTD’s, instrument.
performance, install, and Thermistors. (02 Hrs.) Resistance thermometer, how
Professional service and calibrate 336. Study circuit operation of it works, RTD bridge circuits,
Knowledge temperature signal conditioner for lead wire error, RTD elements.
09 Hrs. Indicators, RTD’s, and Thermistors. (02 (03 Hrs.)
Transmitters (RTD’S, Hrs.)
Thermistors and 337. Install and test various
Thermocouples types of two and three wire
types) various type RTD transmitters. (03 Hrs.)
of pyrometers and 338. Service and calibrate
instruments for various types of RTD
humidity. transmitters using
ELE/N9425 temperature calibrator or
resistors. (03 Hrs.)
339. Verify the characteristics of protecting wells for RTD,
different types of advantages and disadvantages
Thermocouples. (02 Hrs.) of RTDs, thermistors,
340. Study circuit operation of thermocouples, Ex-tension
signal conditioner for wires, compensating for
Thermocouples based changes in reference junction
indicator and transmitters. temperature, construction of
(02 Hrs.) thermocouple junction, types
341. Install and test various of thermocouple, advantages
types of Thermocouples and disadvantages of
based indicator and thermocouples.
transmitters. (03 Hrs.) (03 Hrs.)
342. Service and calibrate
various types of
Thermocouples based
indicator and transmitters
using temperature
calibrator or milli volt
source. (03 Hrs.)
343. Measure high temperature Pyrometry. Molecular activity
using Optical and Radiation and electromagnetic radiation,
pyrometer. (03 Hrs.) defining pyrometry, effects of
344. Measure the relative emittance, effects of

65
Instrument Mechanic

humidity using humidity temperature, wavelength and

sensors. (03 Hrs.) radiated energy, pyrometers
345. Measure the various points and wavelengths, using of
like motor, drilling point, hill optical and radiation
person temperature etc. pyrometer, Measurement of
using thermal imager. (03 humidity. Thermal imagers.
Hrs.) (03 Hrs.)
Professional Identify, select, 346. Practice recording of Recorders. Introduction to
Skill 29 Hrs. Operate, maintain, variable signal. (05 Hrs.) recorders, Construction,
Service and calibrate 347. Study the construction, working principle, various
Professional different types of operation and use of parts installation and use of
Knowledge recorders. circular chart recorder for pneumatic and electronic
09 Hrs. ELE/N9426 temperature or pressure or recorders. Strip-chart, circular
mV or mA. (03 Hrs.) chart.
348. Study the construction, (09 Hrs.)
operation and use strip
chart recorder- pneumatic
and electronic recorders.
(03 Hrs.)
349. Calibrating electronic
recorder. (04 Hrs.)
350. Calibrating pneumatic
recorder. (04 Hrs.)
351. Overhaul, check, fault find,
repair, test of pneumatic,
electronic recorders. (single
point &multipoint). (06 Hrs)
352. Study of paperless LCD/LED
recorder. (04 Hrs.)
Professional Identify different 353. Installation and testing Final control elements in
Skill 29 Hrs. types of Final valve actuator (pneumatic) process loops. Final control
control elements with control valve. (02 Hrs.) elements, actuators, load set
Professional and role. Identify 354. Calibrating valve positioner Point compensation, feedback
Knowledge different valve body, with control valve. (01 Hr.) loops, control variables, effects
09 Hrs. constructional 355. Calibrating current to of disturbances on
feature, Dismantle, pressure converter. (01 Hr.) performance, parts of final
inspect parts, 356. Calibrating voltage to control sub-system, control
replace parts, current converter. (01 Hr.) signal, electric control signals,
recondition, check, 357. Installation and testing fluidic control signals,

66
Instrument Mechanic

and resetting of electro pneumatic Pneumatic and Hydraulic

control valves with positioner with control Actuators. Pneumatic
actuators, valve. (02 Hrs.) principles, effects of changing
convertors & 358. Calibrating electro pressure, pressure /volume/
positioners. Install pneumatic positioners with temperature relationship,
and test the control valve. (01 Hr.) effects of changing temp.
performance. 359. Dismantle, fault finding, Pneumatic actuators,
ELE/N9427 repair, clean, reassemble diaphragm actuator, spring
and test of actuators and and springless actuators, direct
positioners. (02 Hrs.) and reverse acting
actuator, piston actuator,
positioner, Electrical actuators
and their advantages. (03 Hrs.)
360. Record specification of Control valves. Control valves
linear, equal, percentage functions and components,
quick opening control types‘ of control valves, based
valves. (01 Hr.) on valve flow characteristics-
361. Record the characteristic of liner, equal percentage, quick
control valves. (01 Hr.) opening valves, globe valves,
362. Remove and install control cage valves, butterfly valves,
valves with service line. (01 ball valves, sliding gate valves,
Hr.) diaphragm valves, split body
363. Dismantling, reconditioning, valves, capacitive, inductive
checking, replacing parts type valve, proximity switch, IR
and resetting of control switch, micro switch, limit
valves. (02 Hrs.) switch, other control valves,
364. Carry out maintenance of control valve mechanical
control valves. (01 Hr.) considerations, selecting
365. Identifying the proximity control valves, valve
switch and study the positioner.
specifications, (03 Hrs.)
constructions, No. of
contacts etc. (01 Hr.)
366. Installation and testing
micro and limit switches
with the load. Verifying its
function. (01 Hr.)
367. Installation and testing
capacitance or inductive

67
Instrument Mechanic

proxy with the load (buzzer/

indicator etc). testing its
function. (01 Hr.)
368. Installation and testing,
adjusting the range of IR or
ultrasonic proxy with load.
(01 Hr.)
369. Installation of proxy with
relay and operating high
current load (like motor or
AC lamp etc. (01 Hr.)
370. Operate of, sequential. (01 Control elements applications.
Hr.) Control and block Feed water control system
valves. (02 Hrs.) works, sequential. valve
371. Operate of control, control and block
electromechanical and valves, applying relays in final
solid-state relay. (02 Hrs.) control elements, relay logic in
372. Service & test and use operation, automatic valve
electromechanical and control, controllers and
solid-state relay. (02 Hrs.) activators, turbine control
373. Design and test sequential. System, throttle and governor
Logic operation using relay. valves and activators.
(01 Hr.) Introduction of internal parts
of different types of control
valves. (03 Hrs.)
Professional Identify 374. Install, wire up and test the Introduction to controllers.
Skill 29 Hrs. fundamental of control operation. (03 Hrs.) Basic block diagram of control
automatic control 375. Study construction & systems. Advantages Process
Professional system and various operation of ON-OFF variable and set point, analog
Knowledge functional elements Electronic and pneumatic controllers, digital controllers,
09 Hrs. in control loop. Controllers. (02 Hrs.) control angles and limits,
Identify, select, 376. Service and maintenance of control loop measuring Pv,
Install, wire, ON-OFF Electronic and amplifying signals final control
configure, test the pneumatic Controllers. (03 elements, current
performance, Hrs.) proportioning. Hunting & its
maintain, and 377. Install, wire up, test and effect on the product.
service various types monitor the performance of Types of controller and their
of ON-OFF and PID control operation using ON- operation. Types of controller,
controllers OFF Electronic and range limit of controllers.

68
Instrument Mechanic

(electronic and pneumatic Controllers. (03 (05 Hrs.)

pneumatic). Hrs.)
ELE/N9428 378. Practical on PID controller
trainer on various process
parameters. (03 Hrs.)
379. Study construction & ON/OFF controllers, direct and
operation of PID Electronic reverse acting controllers
/ DIGITAL Controllers. (02 proportional controllers,
Hrs.) automatic/manual split
380. Service and maintenance of control, pneumatic control.
PID Electronic/ DIGITAL Adaptive, limiting and batch
Controllers. (03 Hrs.) control, ratio control system,
381. Install, wire up, Configure, feed forward, feedback control
test the control operation systems and cascade control
using PID Electronic / system. Comparison between
DIGITAL Controllers. (03 pneumatic and electronic
Hrs.) control systems. Basic
382. Verify the steady state and knowledge on communication
transient responses of PID protocol.
Electronic / DIGITAL (04 Hrs.)
Controllers in P, PI, PD, PID.
(02 Hrs.)
383. Install, connect pneumatic
signal, align and test the
control operation using PID
pneumatic Controllers. (03
Hrs.)
384. Verify the steady state and
transient responses of PID
pneumatic Controllers in P,
PI, PD, PID. (02 Hrs.)
Professional Tune controller 385. Perform the control Controller models and tuning.
Skill 29 Hrs. mode and evaluate operation in manual and Controller tuning, setting,
performance of automatic mode. (15 Hrs.) controller modes, proportional
Professional control loops as per 386. Set “optimum setting for mode, off-set, integral mode,
Knowledge specification and unit process in PID reset mode, derivative
09 Hrs. system application Controller (Electronic and mode(rate),single, mode
ELE/N9428 pneumatic). (14 Hrs.) controller, two mode
controller, three mode

69
Instrument Mechanic

controllers, tuning the control

loop, step-change- response
method. (09 Hrs.)
Professional Identify modules of 387. Wire and connect the digital Introduction to programmable
Skill 58 Hrs. PLC, its function, I/OS field devices to the I/O controllers. History of
Wire and connect Module of PLC. (04 Hrs.) programmable controllers,
Professional the digital I/OS field 388. Install PLC Programming general characteristics of
Knowledge devices to the I/O software and establish programmable controllers,
14 Hrs. Module of PLC, communication with PC and some limitation of PLCs,
install Software, PLC. (04 Hrs.) method of developing PLC
Hardware and 389. Hardware configuration and programming.
configure plc for Prepare the input and (04 Hrs.)
operation. Write output addresses for each
and execute simple slot. (04 Hrs.)
logic and real 390. Prepare and download
application ladder programs for various
programs. switching Gates. (04 Hrs.)
ELE/N9429 391. Write and execute program Input/output devices.
logic control operation. (04 Definition of input /output
Hrs.) devices, I/O interface, input
392. Develop programs using modules, output modules,
arithmetic, / data copy input devices encoders, output
operation and execute. (04 devices, the opto-isolators,
Hrs.) safety.
393. Write and execute program (04 Hrs.)
on sequence control using
timers and counters. (04
Hrs.)
394. Develop programs using
shift bit operation. (04 Hrs.)
395. Interface analog o/p
module of plc with
actuator, relay. (04 Hrs.)
396. Prepare programs based on Processing and programming
on-delay and off-delay functions. The processor unit,
timers making on and off of the memory, memory
a single LED taking one organization, ladder diagrams,
input and one output. (04 data logger, most used
Hrs.) programming symbols, start,

70
Instrument Mechanic

397. Two LEDs on and off using stop, station example, other
pushbutton as an input. programming symbol timers
first LED on for 3 sec and off and counters, data
for 2 sec, and second Led manipulation instructions,
on for 2 sec and off for 3 alternate PLC symbols.
sec for continuous cycle till (06 Hrs.)
stop is pressed. (04 Hrs.)
398. Sequencer task using three
LEDs as output and two
input pushbuttons one as
input (NO) for start and
other for stop (NO). (04
Hrs.)
399. Configuring the project
using analog input and
output instructions and
implement a on off closed
loop control for the given
process. (05 Hrs.)
400. Development of ladder logic
for various tasks related to
timers and counter based
industrial applications. (05
Hrs.)
Professional Operate, maintain, 401. Installing & Operating Digital control systems: need
Skill 58 Hrs. service, configure, HART transmitters/devices of smart devices, HART
install, WIRE and (I/O). (10 Hrs.) transmitters futures,
Professional test HART 402. Creating tag, measuring the advantages, applications.
Knowledge transmitters parameter, configuring the Working method of HART
14 Hrs. /devices (I/O). And parameter values in Hart devices, HART protocol. HART
Net-working system transmitter using communicators and PC based
for instrumentation. communicator. (10 Hrs.) HART device configuration.
ELE/N9430 Steps in calibration of HART
devices. Communication. (04
Hrs.)
403. Preparation network Networking: types of
cables and connectors. networks used in digital
Testing network cables. (07 instrument systems. LAN,
Hrs.) WAN, Ethernet. Point to point

71
Instrument Mechanic

404. Preparation of network and multi networking. Ring,

cables - serial (RS232/485 delta, star connections.
standards or equivalent) Redundant Net. TCP/IP
and Ethernet. (07 Hrs.) addresses and descriptions.
405. Connect network Types of Cable categories
connectivity hardware and (CAT), and their descriptions.
check for its functioning. Various types of Cable
(07 Hrs.) connectors. Advantages and
406. Dismantle and assemble the disadvantages of co-axial cable
desktop computer system. and fiber optic cables. Various
(07 Hrs.) tools used in networking-
407. Study the operation of wire cutter, crimp tool,
Pulse Code Modulation and memory blade holder, memory
Demodulation. (03 Hrs.) blade cartridge, cable strip tool
408. Connect any one data with blade cassettes.
output of the decade Terminators and extra
counter to the Data Inputs connectors, taps, calibration
of the FSK Modulator and tool etc. fundamentals:
measure output waveform. modulation and demodulation,
(07 Hrs.) signal to noise ratio, digital
communication basics-PWM,
PCM, FSK. (10 Hrs.)
Professional Identify the 409. Wire and connect the I/O Fundamentals of SCADA and
Skill 58 Hrs. different modules of Module of DCS to field DCS. History of DCS
DCS, function, Wire signals. (06 Hrs.) development.
Professional and connect I/OS 410. Install DCS Programming Basic architecture, description
Knowledge field devices to the software and establish advantages and disadvantages,
14 Hrs. I/O Modules, install communication with PC and applications.
Software, Hardware DCS. (06 Hrs.) Terminology- RTU (remote
and configure DCS 411. Set the communication transmitting unit, central
for operation with between DCS and SCADA monitoring station, types of
HMI. Write and System. (06 Hrs.) communications, field
execute DCS AND 412. Concept of Tag/Points instruments and types.
SCADA programs Generation. (06 Hrs.) (04 Hrs.)
FOR real application. 413. Attaching points to the
ELE/N9431 display Element. (06 Hrs.)
414. Practice HMI, operator Field bus: futures, advantages,
panel and touch panel architecture, basic block
operation and related diagram, working. Work

72
Instrument Mechanic

software. (10 Hrs.) station, Human Machine

415. Set up and configure HMI Interface (HMI). Controller
with PLC. (06 Hrs.) (with basic types), filed bus
416. Animate objects on a HMI interfacing modules, gateway,
screen to monitor motor network manager, I/O
status. (06 Hrs.) modules, field bus
417. Use security features to do devices (I/0), remote
tag logging and command transmission panel (RTP),
execution. (06 Hrs.) Ethernet. Electronic device
description language (EDDL)
and device description (DD).
Field bus power supply and its
function.
Introduction of digital and
multi drop communication
protocol Vendors.
Futures- library, call up,
various visualized futures,
Reports (alarms, events),
history, trading etc. (10 Hrs.)
Professional Identify, check 418. Practice symbolic Basic Hydraulics: Principles of
Skill 29 Hrs. constructional representation of Hydraulic Hydraulics. Fluid power and
Feature and components. (02 Hrs.) hydraulics, force, weight and
Professional function of hydraulic 419. Familiar with hydraulic mass, pressure, work, power,
Knowledge pump, and hydraulic hoses and fitting. (02 Hrs.) energy, incompressibility and
09 Hrs. power system, 420. Feature and function of non-diffusion, hydrostatic
accumulator, hydraulic pump and pressure, Pascal'slaw,
hydraulic hoses and hydraulic power system. (02 transmission of fluid power,
fitting, Hydraulic Hrs.) fluid flow in pipes, Bernoulli's
components. Build 421. Feature and function of principle, the effect of heat on
AND test hydraulic hydraulic accumulator. (02 liquids. A typical hydraulic
control circuit. Hrs.) power system.
ELE/N9432 422. Service and test different Hydraulic Fluids. Functions of
types of valves. (03 Hrs.) Hydraulic fluids, physical
properties, viscosity, viscosity
index, viscosity and
pressure, power point, fluid
selection, component
protections, chemical

73
Instrument Mechanic

properties, system
contamination, water, dissolve
air, foaming, corrosion and
rusting, types of hydraulic
fluids. (05 Hrs.)
423. Design hydraulic circuit for Directional control valves.
double acting cylinder Directional control valve
actuation. (03 Hrs.) classification, review of two
424. Design hydraulic circuit way valves, 'globe, gauge,
using Pilot operated check plug, needle, ball, automatic
valve. (03 Hrs.) two way valves, check valves,
425. Design hydraulic circuit pilot operated check valves,
using Pressure reducing spool valves, three ways pool
Valve. (03 Hrs.) valves, controlling hydraulic
426. Design hydraulic circuit motors, NO and NC valves,
Using Pressure relief & holding valves, four and five
Pressure regulating valve. way valves, rotary spool
(03 Hrs.) valves, schematic symbols,
427. Design hydraulic Pressure flow ratings, accessories.
sequencing circuit. (03 Hrs.) (04 Hrs.)
428. Design hydraulic circuit
using Pressure
compensated flow control.
(03 Hrs.)
Professional Lay out construction 429. Study construction Pneumatic principles, mass,
Skill 29 Hrs. feature, operate, operation and use of air pressure, work and energy,
maintain of air compressor. (02 Hrs.) compressibility, law of
Professional compressor, air 430. Operation and use of air pneumatics, transmission of
Knowledge Distribution system, filters, regulators and pneumatic fluid power,
09 Hrs. pneumatic associate lubricator. (02 Hrs.) pneumatic leverage, air
components, piping, 431. Practice and use of properties, airflow in pipelines,
tubing and fitting. Pneumatic Piping, tubing viscosity of air pressure,
Build and test and fitting. (Metallic and Bernoulli's law, components of
pneumatic control non-metallic). (02 Hrs.) pneumatic power system.
circuit. ELE/N9433 Primary air treatment. Air
treatment, preliminary
filtering, relative. Humidity,
effects of moisture, water
removal, dew point, moisture

74
Instrument Mechanic

separators, oil scrubbers, air

dryers, (deliquescent and
absorption type) air receivers.
Secondary air treatment.
Methods of treatment,
Contaminate separation,
contaminate filtration and
filter classification and rating,
types of media surface filters,
depth filters, absorption filters,
Lubricating theair. (06 Hrs.)
432. Set up a system to provide Piping houses and fittings.
Pneumatic (air) supply of 20 Requirement of piping, airflow,
psi output from the piping dimensions and safety
available compressor. (02 factors, piping connections,
Hrs.) compressed air piping
433. Build a pneumatic circuit of applications, metallic tubing,
a single acting cylinder tubing bending and tube
being controlled by 3 way 2 fitting, tube installation,
position directional control nonmetallic tube houses, hose
valves. (03 Hrs.) fittings and coupling, hose
434. Build a pneumatic circuit of installation.
a double acting cylinder (03 Hrs.)
being controlled by 5 way 2
position directional control
valves. (03 Hrs.)
435. Build a pneumatic AND, OR
circuit by 3 way 2 position
directional control valves to
operate double acting
cylinder. (03 Hrs.)
436. Build a pneumatic circuit of
a pilot controlled double
acting cylinder of being
controlled by 3 way 2
position directional control
valves and 5 way 2 positions
valve. (02 Hrs.)
437. Build a pneumatic circuit to

75
Instrument Mechanic

test logical latch circuit by

5 way 2 position, 3 way 2
valve direction control
valves. (02 Hrs.)
438. Build a pneumatic circuit to
control oscillation of piston
by pilot operated 5 way 2
position, 3 way 2 direction
control valves. (02 Hrs.)
439. Cutting the metallic tube as
per dimensions using tube
cutter. (02 Hrs.)
440. Bending the tube in to
900and 450 using pipe
bending tools. (02 Hrs.)
441. Installation of simple piping
diagram. (02 Hrs.)
Professional Identify 442. Operation of pH meter Analytical instruments.
Skill 25 Hrs. constructional conductivity meter and Exposure to basic analytical
feature, operate, dissolved oxygen Meter. (04 instruments. Types of
Professional maintain, service Hrs.) electrodes used for PH
Knowledge and calibrate of 443. Wire up pH meter electrode measurements. Relation of PH
09 Hrs. Analytical to pH meter. (04 Hrs.) and mV. PH indicator and
instruments. 444. Calibrate pH meter using controllers. Conductivity
ELE/N9434 buffer solution. (04 Hrs.) meters. Dissolved oxygen
445. Determination of pH (by pH meter.
meter). (04 Hrs.) (09 Hrs.)
446. Wire up conductivity meter
to electrode and find the
electrolytic conductivity of
solution. (04 Hrs.)
447. Service and maintenance of
conductivity meter &
Dissolved oxygen meter. (05
Hrs.)
Engineering Drawing: 40 hrs.
Professional Read and apply ENGINEERING DRAWING
Knowledge engineering drawing  Reading of Electronics Sign and Symbols.
for different  Sketches of Electronics components.

76
Instrument Mechanic

ED-40 Hrs. application in the  Reading of Electronics wiring diagram and Layout diagram.
field of work.  Drawing of Electronics circuit diagram.
CSC/N9401 Drawing of Block diagram of Instruments & equipment of trades.

Workshop Calculation & Science: 18 Hrs.

Professional Demonstrate basic WORKSHOP CALCULATION & SCIENCE:
Knowledge mathematical Friction
WCS-18 Hrs. concept and Friction - Advantages and disadvantages, Laws of friction, co-
efficient of friction, angle of friction, simple problems related to
principles to
friction
perform practical Friction – Lubrication
operations. Friction - Co- efficient of friction, application and effects of friction
Understand and in workshop practice
explain basic science Algebra,
in the field of study. Addition, Subtraction, Multiplication & Divisions.
CSC/N9402 Algebra – Theory of indices, Algebraic formula, related problems.
Estimation and Costing
Simple estimation of the requirement of material etc., as applicable
to the trade.
Problems on estimation and costing.
Project Work/Industrial Visit
Broad areas:
a) Automatic water level controller.
b) On- Off temperature controller.
c) Speed controller.
d) Stepper motor control.
e) Safety alarm system.
f) Automatic door system.
g) Event control.
h) Humidity control.
i) Built a pneumatic control for double acting cylinder.
j) Regulated & Unregulated Power Supply
k) Battery Monitor & Charger
l) Emergency Light
m) Electronic Fan Regulator
n) SCR Using UJT Trigger Circuit.
o) Dimmer circuit using Triac and Diac.
p) Dancing LEDs
q) Digital Clock
r) Event Counter
s) A to D Convertor.

77
Instrument Mechanic

SYLLABUS FOR CORE SKILLS

1. Employability Skills (Common for all CTS trades) (120Hrs. + 60 Hrs.)

Learning outcomes, assessment criteria, syllabus and Tool List of Core Skills subjects which is
common for a group of trades, provided separately in www.bharatskills.gov.in/dgt.gov.in

78
Instrument Mechanic

ANNEXURE-I

List of Tools & Equipment

INSTRUMENT MECHANIC (For batch of 24 Candidates)

Name of the Tools

S No. Specification Quantity
and Equipment
A. TRAINEES TOOLKIT
1. Steel Rule 150mm(metric and English 25(24+1)Nos.
Marking)
2. Plier flat Nose 100mm 25(24+1)Nos.
3. Hammer ball peen 250gms.Withhandle 25(24+1)Nos.
4. Screwdriver setof5pieces 25(24+1)Nos.
5. Adjustable spanner Different sizes 25(24+1)Nos.
B. SHOP TOOLS, INSTRUMENTS–For2(1+1) units no additional items are required
Lists of Tools:
6. Neon (phase) tester 230 volt 05Nos.
7. Electric soldering iron 15/25watt pencil tip 05Nos.
8. Tube cutter 01No.
9. Allen keyset(metric) Set of six 02Set.
10. Allen keyset(English Set of six 02Set.
11. Soldering station(temp. controlled) Withstandandchangeable5 02Nos.
with necessary accessories bits
12. Screwdriver 200mm 04Nos.
13. Philips screwdriver 200mm 02Nos.
14. Round nose pliers 150mm 05Nos.
16. Fire extinguishers Arrange all proper NOCs and equipments from
Municipal/Competent authorities.
C. MECHANICAL PRECISION INSTRUMENTS
18. Wire type strain gauge (load 05Nos.
cell/cantilever beam)
19. Load cells of various ranges 02Nos.

79
Instrument Mechanic

D. ROTATIONAL/VELOCITY INSTRUMENTS
20. Digital type tachometer 0-10000 Counts 01No.
E. PRECISION INSTRUMENTS
21. Digital panel meters Voltage & 3½ digit LED display
Current
Voltmeter 0-10V 03Nos
Current 4-20mA 03Nos

22. Digital line frequency indicator 3½DigitLEDdisplay 02nos.

23. D.C. regulated power supply DC Output : 0-30V/ 0-5A
Ripple <1mVrms / 4mVp-p 01No.
High Resolution 1mV & 1mA
Load Regulation : 0.01% + 5mV
TFT Display

0-30V,0-2A, dual power 01No.

Supply with digital display
Ripple < 1mVrms
Line / Load Regulation : 0.05% +
10mV
24. Digital insulation tester 01No.
25. Digital Multimeter 33/4 Digit Handheld DMM 02Nos.
Measurement Functions: DC
51/2 Digit Bench Top Digital
&AC Voltage, DC&AC Current,
Multimeter
2-wire & 4-wire Resistance,
Cap, Diode, Connectivity,
Frequency, Period, supports
sensor such as Thermocouple,
DC Voltage, DC Current,
Resistance ,PC Interface USB
Host, USB Device,
Measurement Speed 120
readings/sec
26. Digital L.C.R. bridge Instrument capable to
measuring inductance, L,
capacitance, C, and resistance, 01No.
R. Quality factor Q
27. DSO 4 Channel, 70MHz Real Time
Sampling 1G Samples/Sec,

80
Instrument Mechanic

more than 20 Mpts Memory

with PC Interface USB, LAN 01No.
and math function includes
+,-,FFT, differential, integral,
abs, log and advanced
Triggering & decoding I2C, SPI,
UART etc.
28. Decade resistance boxes 01No.
29. Decade capacitance boxes 01No.
30. Decade inductance boxes 01No.
F. GENERAL EQUIPMENT TRAINERS FOR INSTRUMENTATION
31. Operational Amplifier Trainer Instrument capable to Study 01No.
Op-amp as a Inverting
Amplifier ,Non - inverting
Amplifier ,Buffer,
Comparator, Adder,
Substractor, Square Wave
Generator ,Differentiator
and its working as High Pass
Filter ,Integrator and its
working as Low Pass Filter,
Logarithmic Amplifier ,I-V
Converter, V-I Converter

Fixed DC Power Supply :

+12V, Regulated -12V,
Regulated +5V, Regulated -
5V, Regulated

Built-in Function Generator

with Sine , Square WAVE ,
Triangular Output.
Teaching
Simulation Software
32. Trainer on basic digital electronics Breadboard for Circuit 01No.
i.e. logic gates Boolean Expression design with necessary
adder, sub tractor, flip flop, DC Power Supply,
counter register, converter etc. Graphical
LCD for displaying virtual

81
Instrument Mechanic

Digital Circuits to be
interfaced with real time
I/O’s.
Clock Frequency 4 different
steps, Data Switches: 8 Nos,
LED Display: 8 Nos. (TTL),
Seven Segment Display,
Teaching
Simulation Software
33. Trainers on power supplier's half IC based DC 01 No. each
wave rectifier, full wave rectifier Reg.:+12V/500mA (fixed and
with facility to vary from
0to+12V).
Power Supplies: - 12 V / 500
mA (fixed and with facility
to vary from 0 to -12 V). +
5V /500 mA (fixed).
AC Supplies: 9-0-9VAC/
500mA. resistor, capacitor,
diode, IC7805, IC7905, IC7812,
IC7912, IC317.

Power Supply Trainer to study

Transformers working, Two
diode Full Wave Rectifier, Full
Wave Bridge Rectifier,
Demonstration Bridge, Ripple
Factor, LC filter, Bleeder Resistor,
Zener Diode as Regulator
,Positive Voltage Regulated
Supply, Negative Voltage
Regulated Supply, Adjustable
Regulated Supply ,Line
Regulation
, Load Regulation
Zener diodes : 10V, 5.6V
Regulators : +12V regulated -12V
regulated 1.8 to 17V adjustable
34. SCR driven/controlled power Study of basic firing circuit. 01No.

82
Instrument Mechanic

supply trainer Phase control, controlled

power supply,. Effect of
resistive load and Effect of
inductive load.
35. Discrete component trainer with Onboard DC power supply: 01No.
following Seven Basic Modules +5V/1A (fixed), ±15V/1A (fixed),
 Diode Characteristics (Si, ±15V/200mA (variable) On
Zener, LED) Rectifier Circuit board AC supply: 9v-0-9v;
 Diode as Clipper Circuit
resistor, capacitor, inductor,
 Diode as Clamping Circuit
relay, diode.
 Zener as voltage regulator.
 Transistor Type NPN & PNP
and CE Characteristics Bread board for Circuit design
 Transistor as a switch DC power supply: +5V,1A
(Fixed); +12V, 500mA (Fixed);
±12V, 500mA (Variable) AC
power Supply: 9V-0V-9V,
500mA Function Generator:
Sine, Square, Triangle (1Hz to
100KHz) Modulating Signal
Generator: Sine, Square,
Triangle (1Hz to 10KHz).
Voltage, current and frequency
on board LCD display. PC
Interface – Acquisition from
two analog input channel
Simulation Software
36. Trainer on RS485 to RS232 Trainer with software for test 01 No. each
Converter. communication with
computer, Signal Conversion
RS485-RS232, Power supply
230VAC/50Hz, Working mode
2-wire half-duplex
Transmission distance: RS232:
RS485, Maximum Baud Rate:
100 Kbit/sto10Mbit/s,
"Receive" and
"Transmit" modes LED
indicators.
G. ELECTRICAL INSTRUMENTS

83
Instrument Mechanic

37. Potentiometer/thermocouple test Precision Potentiometer for 1no.

set resistance feeding For RTD
transmitter with digital
display.
Milli volt source for voltage
feeding to thermocouple
transmitter.
Measurement of milli volt
and resistance of sensors.
Heating source with
temperature change and
display like muffle furnace or
dry block type up to
temperature range 600 deg
or above.
Two types (each)
of thermocouple
and RTD
Sensors for testing.
38. Autotransformer1Øand3Ø 0to120%orabove,5Aor 1no.each
Above current rating
39. Calibration test bench for AC Complete test bench with self- 1no.
and DC voltmeter, AC and DC powered which produces and
Ammeter, Ohmmeter measures of Voltages, current,
and resistances with built-in
4½ AC/DC Multi-Function Site
Calibrator
Input Power:230 V AC,50 Hz
DC Voltage Ranges: 200mV,
2V, 20V, 200V, 1000V
AC Voltage Ranges: 200mV,
2V, 20V, 200V, 1000V
DC Current Ranges: 2mA,
20mA, 200mA, 2A, 50A
AC Current Ranges:
2mA,20mA,200mA,2A, 50A
Frequency: 45Hz to 1 kHz
Fixed Resistance: 1 Ω,10 Ω,
100 Ω, 1k Ω, 10k Ω, 100k Ω,
1M Ω, 10 MΩ,100 MΩ.
H. PRESSURE INSTRUMENTS

84
Instrument Mechanic

40. "U" tube manometers Glass tube type with protecting 1no.
case, safety over
wall mounting , scale120-0-120
,
41. Well type manometer 1no.
42. Inclined limb manometers Glass tube type 500 mm with 1no.
protecting case, safety over
flow wells, scale adjustment
facility
43. Bourdon tube type gauges of 0-10kg/Cm²4“dial 6nos.
Various ranges
44. Capsule type pressure gauges 0-10kg/Cm²4“dial 3nos.
45. Dead weight tester & comparator Range of 0.5–30kg/cm2, Step 1each.
Size of 0.1kg/cm2, Accuracy of
0.2to0.1%, to study the
calibration of pressure gauge.
Comparator
Having standard gauge.
46. Pressure regulators with filter and ¼“or1/8”connectionwithairfilt 1no.
input & output gauges erregulatorand63mm dial
pressure gauges
47. Differential pressure Differential pressure 1no.
transmitter transmitter Max. Air Supply:30
psi, Output: 0.2 -
1.0Kg/cm2, S.S. Orifice plate
assembly, PID controller,
control valve, actuator, valve
positioner, rotameter, air
regulator.
To study the working principal
of pneumatic DP Transmitter
and functioning of it with
working. Controller for
controlling valves
48. Differential pressure transmitter Differential pressure 1no.
(electronic-HART/field bus type) transmitter with HART/RS485
facility, S.S. Orifice plate
assembly, S.S. tank, S.S. body
pump, control valve, actuator,
valve positioner, rotameter, air

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Instrument Mechanic

regulator.
To study the working principal
of DP Transmitter and
functioning of it with HART/
fieldbus/ RS485 on suitable
Frame structure.
49. Sensor Trainer Kit containing IoT enabled Android based 7” 2nos.
following sensors Graphical touch LCD with in
built processor & DAQ for
RTD,NTC Thermistor,LM35 , acquiring analog data and
Thermocouple j ,k type and AD590 software for viewing the output
Photovoltaic, Photoconductive , waveforms with USB storage
phototransistor and photodiode and HDMI output. Ethernet
Air humidity and Temperature port to connect real world.
Inverting, Non – Inverting,
Power, Current,
Instrumentation and
Differential Amplifier, F to V, V
to F, I to V, V to I Converter,
High Pass and Low Pass Filter,
Buffer, LED, Buzzer
50. Diaphragm type pressure gauges of Glycerin filled Various Type 2nos.
various ranges having dial size 4”or above,
any four ranges,connection½”
or3/8”
51. Pressure transducers training kits All transducers having range 1no.each
Potentiometer such that change in output of
Capacitive Reluctive strain gauge each can be identify. With
LVDT Small compressor.
Load cell Servo type
Piezo resistive
52. Experimental setup for pressure Pressure transmitter 0-1 bar or 1no.
measurement consisting of air above. Auto-Manual PID
compressor pressure vessel controller with digital display
pressure transmitter controller for PV, set point (with three
recorder and final control element, term facility), PC
computer communication facility.
i.e. closed loop system or full scope Pneumatic control valve, I/P
system i.e. pressure converter with regulator and
instrumentation process control gauges, pressure vessel,
trainer/simulator software with necessary fitting

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Instrument Mechanic

To run the setup.

53. HART device communicator and Microprocessor base HART 1No.
calibrator Communicator calibrator with
Full multi-bus communicator
for HART, LCD display, for
calibration of various HART
transmitters.
54. Pneumatic calibrator For calibration of vacuum 1no.
gauges, pressure gauges,
pressure switches, pressure
transmitters, etc.
Alpha Numeric LCD/LED
Display, Switch Test Facility,
Zero setting, Units Selectable,
up to 25 mA Measurement &
Voltage Measurements and
Pneumatic hand pump for
Pressure & Vacuum.
-0.85 to 10 Bar Range,
Rechargeable Battery.
55. Pressure switches of various ranges O to 10 Bar 4nos.
56. P to I and I to P converters Training P/I converter: 1no.each.
Platform Input:0–15 PSI or above
Output: 4–20mA
Span and zero adjustment
facility.
With Air filter regulator: 0-
2Kg/cm2 range with pressure
indicator
Digital Ammeter:0–20m Arange
(for output read out)
I/Pconverter:
output : 3 – 15 PSI input put: 4–
20mA
Span and zero adjustment
facility.
Air supply: 25 PSI
Air filter regulator : 0- 2Kg/cm 2
range with pressure indicator

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Instrument Mechanic

Digital Ammeter: 0–20 m

Arange or above
Variable Current source: 4-
20mA
Pressure gauge: 2kg/cm2,
Having dial 150 mm dia.
Or above
57. Vacuum tester with pump Two stage vacuum pump 1no.each.
50LPM & Ultimate Vacuum
0.05 mm of Hg, MS Vacuum
Chamber mounted on stand.
58. Vacuum gauge Vacuum gauge with dial 6 inch 1no.
or above. Sensor SS made.
Precision high accuracy.
I. FLOWMETERS/ INSTRUMENTS
59. Simple tank type quantity meter SS tank with sight glass tube 1no.
level indicator and scale for
level measurement in quantity
With necessary fitting.
60. Impeller type flow meter Impeller Flow meter type of 1no.
Suitable range for Water or
Viscous fluid with Pulse or 4-
20mA DC or DC Voltage
Output with S.S. measuring
and sump tank, SS pump fitted
on stand
For working of flow meter. with
10 bit controller device with
analog & digital IOs, USB, PC
software for data monitoring,
logging and control with current
and historical data.
61. Helical and turbine flow meter Helical & Turbine type Flow 1no.
with Suitable range for Water
or Viscous fluid with Pulse or4-
20mADCorDCVoltage
Output with SS measuring and
sump tank, SS body pump
fitted on stand for working of

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Instrument Mechanic

flow meter, mounted on

Suitable frame structure with
10 bit controller device with
analog & digital IOs, USB, PC
software for data monitoring,
logging and control with current
and historical data.
62. Orifice type flow meter Rota meter, Orifice plate 1no.
Venturitube flow meter Rota meter assembly of SS & brass venture
all suitable for 1” pipe line, SS
sump tank, SS measuring tank,
SS body pump, manometer
with scale with required all
fittings accessories and
mounted on stand to
understand working of all
three flow meters.
63. Magnetic flow meter Magnetic flow meter with 1no.
HART/RS-485 communication
facility &4-20 mA output along
with SS sump tank, SS
measuring tank, SS body pump
and with required all fittings
accessories and mounted on
stand.
64. Vortex flow meter Magnetic flow meter with 1no.
HART/RS-485 communication
facility &4-20 mA output along
with SS sump tank, SS
measuring tank, SS body pump
and with required all fittings
accessories and mounted on
stand.
65. Flow control loop set with flow DP transmitter with 1no.
controller recorder, HART/RS485, Orifice meter
D.P. transmitter, Auto-Manual PID controller
receiver, unit control (with three term facility)
Valve and impulse line, computer and communication facility,
control
66. Complete experimental set-up for Valve with built-in I/P 1no.

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Instrument Mechanic

flow measurement converter, S.S. sump tank,

rotameter, PC software with
necessary fitting to run the
setup. with 10 bit controller
device with analog & digital
IOs, USB, PC software for data
monitoring, logging and
control with current and
historical data.
67. Experimental closed loop set up for Solid flow sensor, Hopper, 1no.
solid flow measurement and collection tray, control
Control with storage vessel, valve/FCE, PID controller,
hopper, solid flow sensor, electronic circuit chart
controller, recorder, current meter, and
seamless data transfer unit.
Complete working set up
mounted on suitable frame
structure. with 10 bit controller
device with analog & digital IOs,
USB, PC software for data
monitoring, logging and control
with current and historical data.
68. Coriolis mass flow meter Coriolis mass flow meter 1no.
withHART/RS485communicati
onfacility,output4-
20mAalongwithsumpTank,Mea
suringTank,Pump,andaccessori
eswithstand,mountedonsuitab
leframestructure.
69. Flow nozzle SS Flow nozzle flange Type 1no.
mounting with mani fold
assembly, sump tank,
measuring tank, pump, DPT
mounted on suitable frame
structure.
J. LEVEL INSTRUMENTS
70. Static pressure and air purge Static pressure and air purge 1no.
type level indicator Level Indicator with glass tube,
SS purge pipe.

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Instrument Mechanic

Fixed on tank having minimum

height of 1000 mm height.
Static Pressure gauge air purge
gauge with 6 inch dial and
isolation valves.
FR unit for air supply and
reference bubble column used
for air purge.
71. Level transmitter To study the Interface 1no.each
(interface)(HART/Field bus/profi between two Different
bus compatible/RS485 ) Immiscible Medium. Min.
measuring range 1100 mm, SS
sump tank, suitable measuring
tank, S.S. body pump, with
hardware and fitting to
understand level Interface
Measurement.
72. Level control set up with level Level transmitter, Auto- 1no.
transmitters Controller & control Manual PID controller(with
valve complete Experimental setup three term
or level simulator facility),
communication facility, control
valve with I/P converter, S.S.
sump tank, measuring tank of
suitable height with sight glass,
pump, PC software with
necessary fitting to run the
setup, mounted on suitable
frame structure. with 10 bit
controller device with analog
& digital IOs, USB, PC software
for data monitoring, logging
and control with current and
historical data.
73. Level measurement equipment for Ultrasonic level detector, 1no.each
solid, sonic solid level, microwave, Microwave level detector
capacitance probes, point level Vibrating fork type level
detector, Vibrating for k type switch, Capacitance probe
level detector, Point type level

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Instrument Mechanic

Detector, All transmitters and

sensors with individual
Container as measuring tank
suitable to transmitters and
mounted common stand such
as experimental kit, with
switches and indicators.
74. Mercury in glass thermometer 0-1000C , 0-1500C,0-2500C 1no.each
(various ranges) Degree Centigrade
K. TEMPERATURE INSTRUMENTS
75. Alcohol or other liquid in glass Range:0-110Deg.C 2 nos.
thermometers (consumable item) (consumable
item)
76. Stem and dial type bimetallic Range:0to100,0-150and0- 2nos.
thermometer(various ranges) 200Deg.C
77. Mercury in steel remote indicating Range: 0to100, 0-150 and 0- 2nos.
Thermometers (various ranges) 200Deg.C
78. Thermocouple type pyrometer Pyrometer (Digital 1no.
with milli voltmeter (with different Indicator) Range :as
types of thermocouples) available
Sensor type: thermocouple
with display and milli
voltmeter.
Temperature source (Water
bath, heater, PID, temperature
indicator, thyristor drive,
agitator, different
thermocouples like J, K,E,N
pyrometer.) for measurement.
79. Optical pyrometer with Digital /Analog display, 800°C 1no.
all accessories to 1500°C or above
Measurement Range with
accessories
80. Radiation Pyrometer with 250 to 900Deg.C or above 1no.
all accessories Temp. range.
81. Vapour pressure thermometer 2nos.
82. Temperature transmitter, pneumatic Scale for Set Point & Process, 1no.
output 0.2 to 1.0Kg/cm 2 and
Input 0 to 100 Deg. C,

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Instrument Mechanic

Selectable Control Mode &

Control Action, control valve
works on 3 to 15psi, steam
generator, rotameter, S.S.
sump tank & S.S. jacketed
measuring tank, pump,
stand with hardware
Fittings & electrical
accessories, mounted on
suitable frame structure.
83. Temperature transmitter electronic Type: Thermocouple j&K type, 1no.
(input RTD,TC) RTDPt-100/Pt-1000, 3wire.
Output: 4 to 20mA, with mA
indicator. Mounting: Head
Mounting.
84. Experimental set up for measuring Temperature transmitter, 1no.
and controlling of temperature- Auto-Manual PID controller
Consisting of (with three term facility),
measuring, communication facility, control
controlling, indicating, and final valve with I/P converter,
controlling elements, complete rotameter, S.S. body pump,
closed loop system with simulator S.S. sump tank, water supply
tanks, PC software with
necessary fitting to run the set
Up and 10 bit controller device
with analog & digital IOs, USB,
PC software for data
monitoring, logging and
control with current and
historical data.
85. Digital temperature DC mV Source & Sink 0 1no.
calibrator, mV/mA to199.99mV Range, 0.01mV
injector and measuring unit Resolution
±0.1% Of F.S Accuracy DC mA
Source & Sink 0 to 25 mA
Range,0.01mA Resolution,
±0.25% Of F. S Accuracy, RTD
and thermocouple output
measurement to calibration of
Temperature transducers.

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Instrument Mechanic

L. RECORDERS
86. Paperless LCD/LED recorder setup Min. 4 channels, universal 1no.
Input, with alarm Relay, with
storage memory, RS232
through RS485 Converter
Communication facility,
heating and stirring for water
bath, PID, 4 nos. of
thermocouples, necessary
wiring and fittings.
87. Pneumatic both single and multi- Digital current source, air 1no.
point regulator, pressure gauge and
temperature transducers,
Single Point & multipoint 0-
100 % range, input 3-15 psi,
Electrical chart drive, zero
adjustment, wall mounted,
Single Point & multipoint 0-
100% range, anyone fix input
for each channel RTD,
Thermocouple or 4-20mA,
All fitted on panel and stand,
with electrical accessories
M. CONTROLLERS
88. Real PID controller training kit Set up should have Industrial 1no.
PID Controller for RTD
(PT100), K type Thermocouple
input & performs 3 actions
PID & ON/OFF, Forward for
cooling and reverse for
heating relay action.

Set should be comprises of

Sump Tank, Measuring Tank,
Temperature Sensor,
Thermocouple Sensor,
Solenoid Valve, Level
Transmitter, Data Acquisition
System.
89. Programmable logic PLC with at least 12 digital 1no.

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Instrument Mechanic

controller(micro inputs, 8 digital outputs, 4

PLC)station analog inputs and 2 analog
outputs and PLC with 8 digital
input , 6 digital output , 2
analog input and 1 analog
output , 7” Human Machine
Interface (HMI) display,
Toggle switches, push to ON
switch, proximity sensor,
selector switch, visual
indicator, audio indicator, DC
motor, relay card, contactor
and voltage display for PC
based ladder and HMI
programming and having
facility to connect PLC to
cloud using Ethernet and Wifi
, Real time interface of web
SCADA with PLC
Detailed teaching and
learning digital content with
animation.
90. HART/Field devices (pressure All Transmitters pressure , 1no.each.
–flow - level) level , flow should be with
HART / Field Bus /
RS485compatible andhaving4-
20mAoutputandmAindicatora
ndnecessaryPowersupplytoop
erate
91. Multifunction process control True distributed control 1no
System consisting of level, flow, System having dedicated
Temperature, pressure with redundant function controller,
remote set point control, ratio, power supply, communication
cascade and feed forward with modules, and integrated
feedback loops with computer software modules, algorithms
interface and software for complex process control.
With Level transmitter,
pressure transmitter, flow
transmitter,
temperatur
e transmitter, Control valve,
I/P converter, to study the all

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Instrument Mechanic

type of controls, suitable pipes

and fittings, seamless data
transfer
unit, PC Based control and
monitoring software , with 10
bit controller device with
analog & digital IOs, USB, PC
software for data monitoring,
logging and control with
current and historical data.
with intuitional practical set up
N. FINAL CONTROLLING ELEMENTS
92. Hydraulic actuators Travel: 50 mm, Type: Hydraulic 1no.
Cylinder, Action: Double
Acting, Power Pack, Complete
arrangement to be fitted on
MS fabricated powder coated
Table with necessary piping
And wiring.
93. Different type of control valves Control valves such as gate 1no.each.
such as gate valves, globe valves, valves, globe valves, Ball
Ball valves, diaphragm valves, valves, diaphragm valves,
butterfly valves etc. eclectically butterfly valves. Each valve is
actuated, pneumatic actuated and actuated with any one type of
hydraulic actuated eclectically
actuated/pneumatic actuated/
hydraulic actuated (3 types of
actuations should available
with any one type of valve)
with working condition and
mounted on MS fabricated
Stand. With suitable
Source and fittings.
94. Valve positioners booster relays, Pneumatic and electro 1no.each.
gland pickings etc. pneumatic valve positioners
and booster relays, packing
95. HART/ field bus/ RS485 final HART/Field bus Valve 1no.each
control elements (two different positioned with two different
type) characteristics control valve.

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Instrument Mechanic

Operated with mA source.

Electro pneumatic positioned
having facility of auto tuning,
suitable with both fail safe
modes and auto and manual
mode facility. S.S. measuring
tank, S.S. sump tank, pump to
full flange operation mounted
on suitable frame structure.
O. EQUIPMENT FOR MICROPROCESSORS
96. Data acquisition system (DAS) Multifunction Process 1no.
Workbench
should have following
• Temperature, Flow, Level,
and Pressure Measurement
• Should use Industrial
Process Control elements
like Capacitive Level
Transmitter, Temperature
Transmitter, Flow
Transmitter , Pressure
Transmitter, RTD and K
Type ,Thermocouple
Sensor, Rotameter and PID
Controller ,Solenoid Valve
• M.S Powder Coated
Electrical Control Panel
contain Start , Stop , Pump,
Solenoid Valve , Stirrer
button ,Indicators for
Pump, Heater, Stirrer,
Solenoid Valve, Audio
Indicator, Visual Indicator ,
Ammeter
• Real-time Ethernet based
DAQ interface with ADC &
Digital input/output

To perform RTD
,Thermocouple ,Temperature
Transmitter ,Level
Transmitter, Flow
Transmitter, characteristics

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Instrument Mechanic

,Industrial PID Controller to

ON/Off , P , PI , PID for
Temperature
97. ADC to DAC cards Analog to Digital Converter 4 2nos.
channel study card and Digital
to Analog Converter study card
with necessary attachment to
complete experiment.
12 bit, 4 channel Dual ADC and
conversion of 2 ADC Input
Channels. 2 Channel Analog
output, 1 Channel ADC can be
configured as 4-20mA input, 1
Channel DAC can be
configured as 4-20mA O/P.
Relevant software
98. Digital I/O cards Power supply 24VDC, 16 2nos.
Inputs source or sink type,
with transistorized or relay
based 16 outputs. Operated
with human machine interface
and Minimum 5 experimental
modules.
Havin
g communication facility of RS-
485 or RS-232.
Detailed teaching and learning
digital content with animation.
99. Microcontroller Development Core 8051, ready to run 2nos.
Platform programmer for AT89C51/52
&55, programming modes Key
Pad and PC circuits.
Detailed learning content
through simulation Software
with following application
modules
1. Input Interface :
4x4 Matrix
Keypad, ASCII Key
PAD, Four Input

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Instrument Mechanic

Switch
2. Display Module
16X2 LCD, Seven
Segment, LED Bar
Graph
3. ADC/DAC Module
with most popular
DC/DAC0808
4. Motor Drive: DC,
Servo, Stepper
5. DAQ: Data Acquisition to
Sense different sensors
signals
6. Differential Input
Pressure Transducer
Temperature Sensor
interface
P. COMPUTERAND SOFTWARE
100. Laptop (for convenient to field bus 02Nos.
system/control system)
101. Licensed operating system (latest 02Nos.
version)
102. Latest Office(licensed version) 01No.
103. LCD multimedia projector 01No.
104. Broadband internet connection 01No.
105. Printer(Scan/copy) 01No.
106. Networking toolkit 02No.
Q. EQUIPMENT ON HYDRAULICS AND PNEUMATICS
107. Hydraulic trainer Hydraulic Trainer with 1no.
Equipment trays -2nos.,
Pressure gauges, Hydraulic
Motor, 4/2 & 4/3 (with
Different mid position) way
hand lever valve – 3 nos each,
Pressure sequence valves &
pressure reducing valve–2 nos
each, pressurere life valves,
flow control valves & Non-
return valves-2 Nos Each (one

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Instrument Mechanic

each sub plate type), Shut-off

valves, Diaphragm
accumulator, Weight up to 10
kg-1no., 2/2 way plunger/stem
actuated–2nos., Standard
hoses with quick connectors,
Flow dividing valve
– 1 no., 5-way distributor with
pressure gauge-1no.s All
components should be
mounted on Aluminum profile
plate on working condition.
108. Pneumatic trainer Pneumatic trainer consists 1no.
with Pressure Gauge,
Pneumatic Motor, Single
Acting Cylinder, Double Acting
Cylinder, Air Filter Regulator
Lubricator with Pressure
Gauge Hand Lever Operated
Valves: 2 Nos, 5/2 way & 3/2-
way, Solenoid Valve: 2 Nos,
5/2 way& 3/2 way, Pilot
Operated Valve: 5/3 Spring
Centered, 5/2 Spring
Returned,3/2Pilot Operated.
Palm Operated Valve: 3/2-way
Valve, Roller Lever Valve: 5/2
way, 3/2-way Valve, Shuttle
Valve: OR Valve, AND Valve:
Dual Pressure Valve, Flow
Control Valve, Non-
Return
Valve, Block Manifold: 6ways,
Plastic Tubing as per require,
Quick Push-Pull connectors, Air
Compressor. All components
should be mounted on
Aluminum profile plate on
working condition.

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Instrument Mechanic

R. ANALYTICAL EQUIPMENTS
109. Conductivity meter &TDS meter Conductivity meter 1no.
Microprocessor based, auto
ranging, Automatic End point
function, LCD display, Accuracy
±1%F.S., up to 3-point
calibration, reset function,
conductivity buffer option,
Hold and Auto off function,
temperature compensation.
T.D.S. Analyzer:
Microprocessor based, Auto
ranging, Automatic Endpoint
function, LCD display, Accuracy
±1% F.S., TDS factor 0.1 to 1.0,
selectable TDS conversion
factor and temp. units, Reset
function, Hold and Auto off
function, temperature
compensation.
110. pH meter (Digital) portable Digital, with PH range of 0 – 1no.
14pH, Milli volt Range of 0-
+1999 mV, Temp.
Compensation Auto/ Manual
with auto calibration facility
and electrodes.
111. Experimental setup for Conductivity meter with4-20m 1no.
conductivity measurement A output, Conductivity sensor,
SS Reactor tank, SS feed tanks,
variable speed pump, stirrer,
hardware and electrical
accessories mounted on good
quality framework with
software.
112. Experimental setup for pH PH meter with 4-20 mA 1no
measurement output, PH electrode, SS
Reactor tank, SS feed tanks,
variable speed pump , stirrer,

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Instrument Mechanic

hardware and electrical

accessories on stand with
software.
113. Experimental set up for SS Measuring Tank, Dissolved 1no.
dissolved oxygen measurement oxygen Meter, dissolved
oxygen sensor, mini air
compressor, hardware and
electrical accessories on stand
S. WORKSHOP FURNITURE:
114. Instrument test bench with The overall dimensions of 1no.
cupboards Workbench should be not less
than W = 1500 mm; D =
900mm; H = 1500 mm, 3 nos. –
MS drawers with handle &
separate lock on each drawer
should be provided. Leveling
screws on the base of the legs
should be provided.
Instrument Workbench with 30
MHz Oscilloscope, Function
Generator with Frequency
Range of Sine wave 1mHz-
10MHz, Dual DC Power
Supply,0-32 V, 0-2 Amp with
color LCD for Voltage and
Current read out., 4½ Digit LCD
Large display Digital
Multimeter, 1KHz LCR Meter
with LCD Display, It op
Convertor with air regulator
and gauge, Temperature
controlled Soldering and De
soldering Station with SMD
Iron, Components bin–Bin with
various general components
like Resistor, Capacitor,
Inductor, Pot etc., Variac-Single
Phase with 5Amp current

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Instrument Mechanic

rating in separate housing.,

Tool Kit–Should comprise with
a set of general purpose tools
like Mains Tester, Screw
Driver, Tweezer,
and Plier.
115. Steel cup boards with eight lockers 2 no.
for trainees
116. Steel cup boards with eight lockers (100x1200x450mm) 4 no.
for trainees
117. Steel cup boards with eight lockers 1800x1200x450(with five 2 no.
for trainees shelves)
118. Steel cup boards with eight lockers (1800x1200x450mm) 2 no.
for trainees
Note:
1.Internet facility is desired to be provided in the classroom.

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Instrument Mechanic

ABBREVIATIONS
CTS Craftsmen Training Scheme
ATS Apprenticeship Training Scheme
CITS Craft Instructor Training Scheme
DGT Directorate General of Training
MSDE Ministry of Skill Development and Entrepreneurship
NTC National Trade Certificate
NAC National Apprentice Certificate
NCIC National Craft Instructor Certificate
LD Locomotor Disability
CP Cerebral Palsy
MD Multiple Disabilities
LV Low Vision
HH Hard of Hearing
ID Intellectual Disabilities
LC Leprosy Cured
SLD Specific Learning Disabilities
DW Dwarfism
MI Mental Illness
AA Acid Attack
PwD Person with disabilities

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Instrument Mechanic

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