Simba 1354

Safety

Original Instructions
2018-04-24 | No: 9852 1945 01f
 Safety

Safety
1. Foreword .................................................................................................................. 6
Rig documentation................................................................................................... 6
The Manual.............................................................................................................. 6

2. Contents.................................................................................................................... 7
Contents, target group and objective ....................................................................... 7

3. Environmental regulations ....................................................................................... 8

General .................................................................................................................... 8
During Use............................................................................................................... 8
Oils and grease.................................................................................................... 8
Fuel ..................................................................................................................... 8
Exhaust Gases ..................................................................................................... 9
Economy ............................................................................................................. 9
During maintenance................................................................................................. 9
Correct handling of spills and waste................................................................... 9
During disposal...................................................................................................... 10
End-user responsibility ..................................................................................... 10

4. Safety regulations................................................................................................... 11
General safety regulations ..................................................................................... 11
Guarantee............................................................................................................... 12
Warnings................................................................................................................ 12
Description........................................................................................................ 12
Heading............................................................................................................. 13

5. Risk areas of the rig................................................................................................ 14

Description ............................................................................................................ 14
Risk Areas ............................................................................................................. 14
Overview........................................................................................................... 14
Tramming.......................................................................................................... 14
Supported rig .................................................................................................... 15
Safe zones.............................................................................................................. 16
On the rig .......................................................................................................... 16
Around the rig................................................................................................... 16
Working in the risk areas of the rig ....................................................................... 16
Description........................................................................................................ 16
Specific expertise.............................................................................................. 16
Steps to take ...................................................................................................... 17
Special procedures ............................................................................................ 17
General risks with hydraulic systems .................................................................... 17

6. Warning signals ...................................................................................................... 19

Acoustic warning................................................................................................... 19
Signal Horn ....................................................................................................... 19

3
Safety

Backup alarm .................................................................................................... 19

Start warning..................................................................................................... 19
Visual warning....................................................................................................... 19
Warning beacon ................................................................................................ 19

7. Emergency stop ...................................................................................................... 21

Function ................................................................................................................. 21
Emergency stop location ....................................................................................... 21
Drill rig. ............................................................................................................ 21
Resetting emergency stop ...................................................................................... 21

8. Fire fighting............................................................................................................ 22
Fire fighting equipment ......................................................................................... 22
Fire extinguishers .................................................................................................. 22
Description........................................................................................................ 22
Location of fire extinguisher............................................................................. 23
Fire fighting systems ............................................................................................. 23
General.............................................................................................................. 23
Principal components........................................................................................ 23
Location of actuators ........................................................................................ 24
In case of fire ......................................................................................................... 24
Fire extinguishers.............................................................................................. 24
Hand-held fire extinguisher and fire fighting system. ...................................... 25

9. Operator's station.................................................................................................... 26
FOPS...................................................................................................................... 26
Description........................................................................................................ 26
Low cabin, only for seated operator ................................................................. 26
Damage ............................................................................................................. 26
Modifications .................................................................................................... 26
Data plate .......................................................................................................... 26
Grizzly bar ............................................................................................................. 27
Description........................................................................................................ 27
Raising and lowering the canopy...................................................................... 28

10. Signs ..................................................................................................................... 29

General................................................................................................................... 29
Prohibition signs .................................................................................................... 29
Warning signs ........................................................................................................ 29
General warning signs ...................................................................................... 29
Service work ..................................................................................................... 30
Stability ............................................................................................................. 30
Tipping risk ....................................................................................................... 31
Electrical system ............................................................................................... 31
Climate unit....................................................................................................... 32
Laser.................................................................................................................. 32
Auto .................................................................................................................. 33
Regulatory signs .................................................................................................... 34

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 Safety

General regulatory signs ................................................................................... 34

Alternator.......................................................................................................... 36
Rig with PLC cabinet........................................................................................ 36
Information signs................................................................................................... 37
Other signs............................................................................................................. 38

11. Rig stability .......................................................................................................... 39

Rig spirit level ....................................................................................................... 39
Maximum permissible inclination angles.............................................................. 39
Rig stability requirements...................................................................................... 39
Epiroc requirements................................................................................. 39
Requirements in accordance with EN791......................................................... 40
Stability norm ........................................................................................................ 41
Description........................................................................................................ 41
Rig on wheels with booms/drilling unit in transport position .......................... 41
Rig on jacks with booms/drilling unit in working position. ............................. 42

12. Noise and vibrations............................................................................................. 44

Noise and vibration declaration............................................................................. 44
Declared Values ..................................................................................................... 44
Risk assessment, noise........................................................................................... 45
Risk assessment, vibration..................................................................................... 46

5
Safety

1. Foreword

Rig documentation
The complete rig documentation comprises:

• a manual for the rig

• instructions for different components
• a spare parts catalogue for the rig
• spare parts lists for different components
• diagrams

The Manual
This manual is intended for the Epiroc Simba 1354. The

complete manual covers:

• Safety
• Operator's instructions
• Maintenance instructions
• Maintenance schedules

• The manual is part of the complete delivery of a drill rig and its peripheral equip-
ment
• The manual does not replace the necessary training for the drill rig or its periph-
eral equipment.

6
 Safety
2. Contents

2. Contents

Contents, target group and objective

The Safety document contains important information for the prevention of accidents.
The information should be read by everybody who will be working with the rig; oper-
ators and maintenance personnel.

Everybody who will be working with the rig should, in addition to reading the infor-
mation in this document, also have undergone a course in the safe operation of the rig
and its peripheral equipment.

The objective of the document is to prevent accidents by providing information on

the safety aspects concerning the rig and its peripheral equipment.

7
Safety
3. Environmental regulations

3. Environmental regulations

General
1250 0263 22

During Use
Oils and grease
Leaking hydraulic couplings and grease are hazardous to the environment. Check
daily that there are no leaks on the machine.

Use biodegradable hydraulic and lubricating oils if possible. Contact your nearest
Epiroc office for more information, see www.epiroc.com

Fuel
Fuel spill is a hazard to the environment and a fire hazard. Exercise caution when fill-
ing so that no fuel spills outside the tank.

8
 Safety
3. Environmental regulations

Exhaust Gases
Engine exhaust gases are toxic and hazardous to health and the environment. Good
ventilation is required when the diesel engine is running.

Correct maintenance of air filters helps to keep emission levels low.

Economy
The economical operation of the machine goes hand in hand with the amount of
exhaust gases released into the environment.

By training operators and maintenance personnel in economical operation, so-called

Eco Driving, it is possible to reduce the operating cost of the machine while reducing
the impact on the environment.

In order to reduce operating costs and environmental impact:

• Avoid idling.
• Keep the speed as close to the maximum torque as possible while tramming. This
optimises fuel consumption and helps reduce noise and exhaust emissions.
• Maintain the machine correctly.
• Use the proper quality and grade of fuel, coolant, hydraulic oil, lubricating oils,
and grease. This improves efficiency and extends the service life of the machine's
components.

During maintenance
Correct handling of spills and waste
Oil residue, oil spills, oil-content waste, fuel residue and fuel spills must be treated in
accordance with local regulations in force.

• Oil residue must not be burned, and absolutely not flushed into drains or water
systems.
• Oil-content waste such as filters and rags must be collected in a separate container.
• Coolant and brake fluids must not be mixed with oil spills but must be collected in
a separate container.

Batteries contain acids and heavy metals, and constitute a health and environmental
hazard. Expended batteries must be sent for destruction in accordance with local reg-
ulations.

Certain types of work lights contain mercury and must be handled in accordance with
local regulations in force.

9
Safety
3. Environmental regulations

During disposal
End-user responsibility
The machine's end-user is responsible for the machine's disposal. Always follow
local regulations for disposal and recycling.

A worn out machine must be handled and disposed of in such a way as to maximise
the proportion of the material that can be recycled. All negative impact on the envi-
ronment must be kept as low as possible. If the end user has inadequate knowledge
about disposal a locally authorised disposal company should be engaged.

The following should be considered during disposal:

• All steel structures as well as copper and aluminium in electrical cables can be
recycled.
• Drain all fluids and remove filters. Handle in accordance with local regulations in
force.
• Most plastic parts are recyclable. Each plastic part is marked with material type
and date, which provides information on whether or not the plastic part is recycla-
ble.
• Rubber parts are not considered hazardous waste and can be disposed of in
accordance with normal procedure. However, hydraulic hoses must be cleaned
before they are discarded.
• The windscreen and other cabin windows cannot be left to normal glass recycling,
but must be disposed of as waste.
• Electrical components such as batteries and circuit boards must be taken to an
approved electrical recycling facility
• Epiroc equipment must be left for disposal at an authorised recycling plant

10
 Safety
4. Safety regulations

4. Safety regulations

General safety regulations

• Read and comprehend the manual before the rig and its equipment is operated.
• The rig must only be used for the purposes described in these instructions, see
operator's instructions, Applications.
• Special attention must be paid to safety and all the warnings in the manual.
• It is essential that personnel observe general and local safety, health and traffic
regulations.
• Use the seat belt.
• Always use a helmet, hearing protection, protective safety glasses, protective
gloves and other necessary safety equipment when you are in the vicinity of the
rig. Observe local safety regulations.
• Pay attention to the rig's warning signals when you are in the vicinity of the rig,
see Safety, Warning signals .
• The drilling equipment must only be used, maintained and repaired by personnel
well conversant with the equipment and the dangers involved.
• Checks and adjustments that are necessary when the rig is in operation must be
carried out by at least two persons. One person must then be present at the operat-
ing station and have a good view of the work.
• Extra caution must be exercised when changing a drill bit or drill steel see opera-
tor's instructions, Drilling.
• All work on tyres and wheels must be carried out by specially trained maintenance
personnel as it is important to ensure that correct procedures are followed and that
the right tools are used.
• Before the rig is operated ensure that no one is in the rig's risk area, that the rig has
been maintained in accordance with the maintenance schedule in force, that all
controls, emergency stop and fire extinguishers are working satisfactorily, that
warning signs and safety labels are in the correct locations, are clean and fully leg-
ible. Report damage and deficiencies immediately. Do not operate the system
before all faults have been rectified. See also operator's instructions, Daily
inspection.
• During drilling, rock dust is created, which is harmful to health. The drill rig's
function to collect the dust - water flushing, water mist or dust collector - must
always be activated during drilling.
• Make sure brakes are applied and wheels blocked, or that the rig is on its jacks,
when parking and at the end of every shift. Inspect the emergency stop and safety
equipment as well.
• All work performed with the rig involves impact on the surrounding environment,
e.g. in the form of vibrations and landslide. Work must always be carried out with
great caution and in accordance with safety directives in force.

11
Safety
4. Safety regulations

• Engine exhaust fumes are poisonous. Good ventilation is essential when the diesel
engine is running.
• During service work, stay only within areas indicated on the rig's engine cover. Do
not step onto opened service covers.
• When maintenance work is carried out under a raised cabin, the cabin must be
secured in the raised position.
• When performing maintenance and renovation work on the rock drill, always
mount the rock drill on a folding plate. See Rock drill, Tool list.
• Ensure that there is no pressure in the hydraulic, pneumatic and water systems and
that the electrical system is turned off before removing the rock drill from the rig.
• Use approved lifting devices when handling the rock drill. Avoid lifting heavy
weights by hand.

Guarantee
• Use only Epiroc original parts. Any damage or operational interruptions caused
by using spare parts of other manufacture than Epiroc will not be covered by
warranty or product liability.
• Epiroc renounces any responsibility for damage caused by unauthorised
modification to the rig and its equipment.
• Overloading the rig can result in damage to machinery which is not noticed during
normal usage. Such damage is not covered by the guarantee.
• The manufacturer is not liable for damage caused by inappropriate use.
• Damage that occurs as a result of substandard repairs, as well as injury to person-
nel or damage to equipment that is attributable to older unrepaired damage, is not
covered by the guarantee.

Warnings

Description
The manuals contain warnings. The warnings are framed and contain a safety text
preceded by a warning symbol and a heading (danger, warning and caution).

DANGER
• (Safety text)

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 Safety
4. Safety regulations

WARNING
• (Safety text)

CAUTION
• (Safety text)

Heading
• The Danger heading indicates an imminent risk of serious or lethal injury if the
warning is not heeded.
• The Warning heading indicates a risk or dangerous course of action that can lead
to serious or lethal injury if the warning is not heeded.
• The Caution heading indicates a risk or dangerous course of action that can lead
to personal injury or damage to property if the warning is not heeded.

13
Safety
5. Risk areas of the rig

5. Risk areas of the rig

Description
The risk areas of the rig are zones within or around the rig where a person is exposed
to risk of injury and health hazards.

The following points must be observed for the risk areas of the factory delivered rig
to apply:

• good ventilation must be provided while the diesel engine is running.

• hearing protection, protective safety glasses and helmet must be used in the vicin-
ity of the rig when the rig is operating.

Risk Areas

Overview
1250 0255 90

Figure: Risk areas on the rig

All risk areas on the rig are marked with warning signs. For the meaning of the signs
see Signs chapter .

Tramming
Observe the following when tramming the rig:

14
 Safety
5. Risk areas of the rig

• Make sure that no one is in the rig's direction of travel.

• Make sure that no one remains in the rig's risk area.

2m
2m

2m
2m
1250 0160 00

Figure: Risk area during tramming

Supported rig
The grey area (A) in the figure below is deemed to be a risk area when drilling.

Safety distance for remote control (B) is 3 metres from the feeder.

B=3m

1250 0087 34

Figure: Risk area while drilling

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Safety
5. Risk areas of the rig

Safe zones

On the rig
Regardless of whether the rig is equipped with a cabin or canopy, the operator's sta-
tion is the only safe zone on the rig.

Around the rig

The area outside the rig's risk area is considered as a safe zone, see section Risk
Areas .

Working in the risk areas of the rig

Description
Fault finding or working in the rig's risk area involves risk. Accordingly, always
carry out the fault finding or the work with great care and accuracy. For further safety
regulations, see Safety, Safety regulations.

Note
Pay attention to the rig's warning signals when you are in the vicinity of the rig, see
Safety, Warning signals.

Specific expertise
Specific expertise is required for:

• the electrical system

- Diagnosis of and work on the electrical system must only be performed by
appropriately authorised electricians.
• Hydraulic system
- Diagnosis of and work on the hydraulic system must only be performed of spe-
cially trained maintenance personnel.
• tyres and wheels
- All work on tyres and wheels must be carried out by specially trained mainte-
nance personnel as it is important to ensure that correct procedures are fol-
lowed and that the right tools are used.
• climate unit refrigerant system
- Diagnosis of and work on the climate unit refrigerant system must only be per-
formed of specially trained maintenance personnel.

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 Safety
5. Risk areas of the rig

Steps to take
All work in the rig's risk area requires certain precautions:

• The electric motors and diesel engine must be switched off during fault finding
and work within the rig's risk area. For exceptions, see section Special procedures.
• Hydraulic, pneumatic and water systems must be depressurised with diagnosis and
work in the rig's risk area. For exceptions, see section, Special procedures.
• The rig's power supply must be disconnected and locked during fault finding and
work within the rig's risk area (unplugged and socket locked with a padlock). For
exceptions, see section Special procedures.
• When diagnosis or work in the rig's risk area is to be performed, all components
which can be moved or continue moving must be secured, by supports or strap-
ping before the diagnosis or work is started.

Special procedures
Observe special care and precision when fault finding or carrying out work while one
or more of the following points applies:

• the electric motors are started

• the diesel engine is started
• the hydraulic pumps are running
• the rig's power supply is connected (plugged in)
• the hydraulic system is pressurised
• the pneumatic system is pressurised
• the water system is pressurised

If one or more of the above criteria must be fulfilled in order to carry out fault finding
or certain work then special steps must be taken:

• The work must be carried out by at least two people, one of which must be at the
operating station and have a good view of the work.

General risks with hydraulic systems

A rock drill/drill rig has many components and implementations that are controlled
by a hydraulic system, either directly or indirectly. Before working with, or inspect-
ing, any part it is important that the individual has good knowledge of how compo-
nents move and are controlled by the hydraulic system components including the
related control circuits.

Before working on, or inspecting, any component it must be physically prevented

from moving in a way that could cause injury to the mechanic, injury to individuals
in the vicinity or damage to property. The mechanic must ensure that no part of his/

17
Safety
5. Risk areas of the rig

her body is in a position where component movement could cause injury if the com-
ponent is not physically prevented from moving in the event that the hydraulic sys-
tem should fail, be disengaged or receive a control signal that results in movement.

Attention must also be drawn to the possibility of situations where component or

vehicle movement could react to the release of potential energy. Wherever appropri-
ate there must be confirmation that all measures have been taken to ensure that all
sources of potential energy have been relieved and/or that movement has been physi-
cally prevented.

It is also the responsibility of those involved to ensure that all applicable safety regu-
lations have been, and are being observed both before and during any work or inspec-
tion is carried out.

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 Safety
6. Warning signals

6. Warning signals

Acoustic warning

Signal Horn
The rig is equipped with a horn (1) located on the driving panel.

1
1250 0112 61

Figure: Horn (1)

Backup alarm
The rig can be equipped with a reversing alarm (option) which sounds loudly when
reverse gear is engaged. This is to ensure the attention of bystanders that the rig is
reversing.

Start warning
On rigs equipped with start warning, a warning alarm sounds in order to warn those
in the surrounding area that the machine is starting and may be moved. The diesel
engine starts four seconds after the ignition key is in the start position.

Visual warning

Warning beacon
The rig is equipped with a warning beacon (option) that illuminates when the ignition
has been turned on. This is to ensure the attention of bystanders that the rig is about to
be moved.

19
Safety
6. Warning signals

1250 0169 88

Figure: Warning beacon

20
 Safety
7. Emergency stop

7. Emergency stop

Function
Emergency stops stop all electric motors.

Emergency stop location

Drill rig.
1250 0176 57

Figure: Emergency stop locations

Emergency stops are located on both sides of the rig.

Resetting emergency stop

1. Pull out the emergency stop that has been activated.

2. Switch on the electric cabinet by turning the main switch to position 0 and then to
1.

3. Check that the indicator lamps on the electric cabinet work by pressing the lamp
test button.

21
Safety
8. Fire fighting

8. Fire fighting

Fire fighting equipment

There are two types of fire fighting equipment:

• Fire extinguisher (standard equipment)

• Fire fighting system (option)

Fire extinguishers

Description
The rig is equipped with handheld fire extinguishers for fires of class ABC.

Note
If the fire extinguisher has been used then it must be replaced with a new one immedi-
ately.
Check regularly that the needle on the gauge is within the green zone and make sure
that the fire extinguisher is replaced as soon as the needle approaches the red zone.
OK
OK

0
0

1250 0098 88

Figure: Fire extinguisher gauge

22
 Safety
8. Fire fighting

Location of fire extinguisher

1250 0176 56

Figure: Location of fire extinguisher

Fire fighting systems

General
Several different manual and automatic fire fighting systems are available as an
option. These systems use powder, liquid or gas (e.g. carbon dioxide). They are used
to extinguish any engine fires and in certain cases fires in electrical cabinets.

The fire fighting systems are not designed to extinguish all types of fire, especially
large collections of flammable materials with ample supplies of oxygen. It is there-
fore necessary to provide additional means of extinguishing residual fires should the
fire fighting system not succeed in extinguishing it completely.

For further information on the fire fighting system, see maintenance instructions,
Fire fighting equipment.

For further information on fire fighting system of Presto or Fogmaker type, see
enclosed instruction book from the supplier.

Principal components
Both fire fighting systems comprise the following main components:

• activators
• start gas cartridge
• drive gas cartridge
• container for extinguishing medium

23
Safety
8. Fire fighting

• extinguishing nozzles, located around the diesel engine and battery

Location of actuators
1250 0176 60

Releasing devices are located on both sides of the rig.

In case of fire

Fire extinguishers
Note
Above all, follow local regulations, stipulations and legislation in case of fire.

1. Activate the emergency stop by depressing the button. This is the quickest method
of stopping the rig.

2. Use the handheld fire extinguisher to extinguish the fire, follow the manufacturer's
instructions.

3. Carry out the following steps if it is possible and without danger:

a. Turn off the rig's battery isolation switch.

b. Turn off the rig's fuel supply.

4. Do not restart the rig until the cause of the fire has been established and any faults
rectified.

5. After extinguishing, replace the hand-held fire extinguisher with a new, approved
hand-held fire extinguisher.

24
 Safety
8. Fire fighting

Hand-held fire extinguisher and fire fighting system.

Note
Above all, follow local regulations, stipulations and legislation in case of fire.

1. Activate the fire fighting system by pulling out the spring clip (1) and pressing
down the releasing device (2).

1250 0100 30

Figure: In case of fire

When the fire fighting system is deployed the rig's emergency stops are activated,
the diesel engine is switched off, the parking brake is activated and the 24 V sys-
tem is switched off. If the rig is connected to the mains power supply then the rig's
main switch is also switched off.

2. Carry out the following steps if it is possible and without danger:

a. Take a hand-held fire extinguisher.

b. Turn off the rig's battery isolation switch.

c. Turn off the rig's fuel supply.

d. Have a fire extinguisher handy to put out any re-ignited fires.

Note
Use the fire extinguisher according to the manufacturer's instructions.

3. Do not restart the rig until the cause of the fire has been established and any faults
rectified.

4. After extinguishing:

a. replace used hand-held fire extinguishers with new, approved hand-held fire
extinguishers.

b. inspect the fire fighting system. See maintenance instructions, Fire fighting
equipment .

25
Safety
9. Operator's station

9. Operator's station

FOPS

Description
The rig is equipped with FOPS = Falling Object Protective Structure. FOPS protects
the driver from falling objects.

Low cabin, only for seated operator

Rigs equipped with “Low cabin, only for seated operator” are only FOPS-approved
for seated operator. This cabin is not FOPS-approved for a standing operator.

Damage
If the FOPS structure is damaged, contact Epiroc's local customer centre before
starting any repair attempts.

Modifications
Do not change the structure of the FOPS!

Changes such as welding, borehole cutting or mounting of tools in the FOPS struc-
ture may weaken the structure and render the FOPS certification invalid, and reduce
the protection.

Data plate
A data plate shows that the rig is equipped with FOPS. It is located on the carrier unit
of the operator's seat.

26
 Safety
9. Operator's station

Epiroc (Nanjing) Construction

and Mining Equipment Ltd.

FOPS APPROVED UNIT

Machine type

Performance criteria met: ISO 3449:2005 level II

Any alteration or modification on this structure voids the certification.

Made in China 20 5 726 5009 42

Figure: Data plate FOPS

Grizzly bar

Description

1
1250 0271 52

Figure: Grizzly bar

1 Grizzly bar

Rigs equipped with a Grizzly bar protect the operator in the event of any landslides in
front.

27
Safety
9. Operator's station

Raising and lowering the canopy

N.B.
Risk of crushing. Observe caution when raising, lowering the canopy and grizzly
bar!

1. When lowering the canopy, fold the driver's seat forward.

2
3

Figure: Raising and lowering the canopy with Grizzly bar

2. Raising and lowering the Grizzly bar; raise the canopy carefully until the Grizzly
Bar is in a vertical position (2) against the stop (3). Lower the canopy until the
Grizzly Bar is in a horizontal position (1).

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 Safety
10. Signs

10. Signs

General
It is essential that all the rig signs are in the correct locations, are clean and are fully
legible.

Prohibition signs
Table: Prohibition signs
Symbol Description Symbol Description
Prohibition sign Prohibition sign
• No admittance. • Don't step here.
• No admittance to
unauthorised
personnel.
• Violation can cause
personal injury.
1250 0098 91 1250 0098 97

Warning signs

General warning signs

Table: General warning signs

Symbol Description Symbol Description
Warning sign Warning sign
• High noise level. • Slip risk
• Can cause
permanent hearing
impairment.
• Use approved ear
defenders.
1250 0099 81 1250 0101 89

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Safety
10. Signs

Symbol Description Symbol Description

Warning sign Warning sign
• Danger of scalding • Danger of air
and pressure. pressure.
• Can cause serious • Can cause serious
injuries. injuries.
• The pressure must • The pressure must
be released before be released before
1250 0100 13 the cap can be 1250 0100 14 the cap is removed.
removed.
Warning sign Warning sign
• Danger of moving • Danger of swinging
and rotating parts. and crushing parts.
• Could cause severe • Could cause severe
injuries. injuries.
• Keep out of the • Keep out of the
machine's working hazardous area
1250 0099 79 area when it is in 1250 0098 98 during operation.
operation.

Service work

Table: Warning sign, service work

Symbol Description
Warning sign
• In the event of a breakdown or during service
work the boom falls diagonally.
• Injuries and damage to machinery could occur.
• During service work the boom must be secured
in place with straps or supports.

1250 0099 85

Stability

Table: Warning sign, stability

Symbol Description
Warning sign
• Stability.
See section Rig stability.

Max.

Max.

1250 0099 00

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 Safety
10. Signs

Tipping risk

Table: Warning signs, tipping risk

Symbol Description Symbol Description
Warning sign Warning sign
• Danger of tipping when • Tipping risk during
tramming rig. drilling.
• Injuries and damage to • Injuries and damage
machinery could occur. to machinery could
Max.
• When tramming the rig, the occur.
booms and / or other • During rig operation
1250 0099 83 positioning units must be 1250 0099 84 the jacks must be
positioned straight forward fully extended, be in
without being swung out. contact with the
• During operation of the rig ground and fully
with booms and / or other relieve the weight on
positioning units swung out the wheels.
within the rig's swing radius,
the rig must only be moved
at max. 1 km/h.

Electrical system

Table: Warning signs, electrical system

Symbol Description
Warning sign
• High tension
• Incorrect handling can be fatal.
• All work on the electrical system must be
carried out by electricians accredited for the
purpose.

1250 0099 80

31
Safety
10. Signs

Climate unit

Table: Air conditioning warning sign

Symbol Description
Warning sign
• Refrigerants under pressure.
• Danger of serious personal injury.
• Risk of compressor breaking down.
• Service of refrigerant system must be carried
out by authorised personnel.
• Do not use the air conditioning unit if refrigerant
deficiency, leakage or other faults are present.

R134a
Max 32 bar

1250 0099 86

Laser

Table: Warning signs, laser

Symbol Description Symbol Description
Warning sign Warning sign
• Laser beam. • Laser beam.
• Danger of injury to
the eyes.
• Do not look into the
beam.

LASER RADIATION

DO NOT STARE
CLASS 1
INTO BEAM
LASER PRODUCT
CLASS 2

LASER PRODUCT

1250 0100 07 1250 0100 04

32
 Safety
10. Signs

Symbol Description Symbol Description

Warning sign Warning sign
• Laser beam. • Laser beam.
• Danger of injury to • Risk of personal
the eyes. injury.
• Do not look into the • Avoid exposure to
beam. radiation.
• Do not put optical
instruments in the
way of the beam.

LASER RADIATION LASER RADIATION

DO NOT STARE INTO
AVOID EXPOSURE
BEAM OR VIEW
DIRECTLY WITH TO BEAM
OPTICAL INSTRUMENTS
CLASS 3B
CLASS 3A
LASER PRODUCT LASER PRODUCT

1250 0100 05 1250 0100 06

Auto

Table: Warning signs, automatic

Symbol Description
Warning sign
• The rig's operating cycles are pre-programmed
and can start automatically without the presence
of an operator.
• May cause severe personal injury.
• Keep out of the machine's working area.

1250 0099 82

33
Safety
10. Signs

Regulatory signs

General regulatory signs

Table: General regulatory signs

Symbol Description Symbol Description
Regulatory sign Regulatory sign
• Read the • Read the
instructions. instructions.
• Incorrect use of the • This rig is equipped
machine may cause with a battery
personal injury and isolation switch.
damage to
machinery.
1250 0099 89
• Observe the
indications given by
the warning signs
and follow given
instructions in order
to avoid serious
injuries. 1250 0099 92

Regulatory sign Regulatory sign

• Read the • Read the
instructions. instructions.
• The carrier's battery • The hydraulic system
supplies the hydraulic must be filled with
oil level switch with hydraulic oil.
current.
• The battery isolation
switch must be
turned on when
drilling is in progress.
• Switch off the battery
isolation switch when
the rig is not in
1250 0100 09
operation. If this is 1250 0099 91

not done the battery

will be discharged.

34
 Safety
10. Signs

Symbol Description Symbol Description

Regulatory sign Regulatory sign
• Read the • Read the
instructions. instructions.
• Fill with engine oil. • Fill with brake fluid.

1250 0099 93 1250 0100 11

Regulatory sign Regulatory sign

• Read the • Read the
instructions. instructions.
• Fill with lubricating • Emergency stop.
oil.

1250 0100 10 1250 0101 41

Regulatory sign
• Use safety belt.

1250 0131 63

35
Safety
10. Signs

Alternator

Table: Regulatory sign, alternator

Symbol Description
Regulatory sign
• Read the instructions.
• This rig is equipped with an alternator.
• Disconnect the battery cables before removing
the alternator or regulator and when giving the
battery a booster charge.
• When performing electrical welding of the rig or
fitted equipment, detach the charging regulator
cables as well.

1250 0099 90

Rig with PLC cabinet

Table: Regulatory sign for rig with PLC cabinet

Symbol Description
Regulatory sign
• Read the instructions.
• This rig is equipped with data boxes.
• Isolate or remove data boxes when giving the
battery a booster charge or carrying out welding
on the rig.

PLC

1250 0100 08

36
 Safety
10. Signs

Information signs
Table: Information signs
Symbol Description Symbol Description
Information sign Information sign
Fire extinguishers. Actuator for fire fighting
system.

1250 0099 88 1250 0099 87

Information sign Information sign

Emergency exit. Lifting eye.

1250 0098 92

1250 0098 93

Information sign Information sign

Water inlet. Air intake.

1250 0098 94 1250 0098 95

Information sign Information sign

Fuel. Fuel cock.

1250 0098 96 1250 0100 15

Information sign Information sign

Battery isolation switch. Draining.

1250 0100 28 1250 0100 29

37
Safety
10. Signs

Symbol Description Symbol Description

Information sign
Washer fluid

Other signs
• Data plates
- Rig data plate, see operator's instructions Technical data rig.

1250 0101 43

Figure: Example of rig data plate

- Part component data plate (e.g. for a boom)
• Decal signs
• Identity plates
All electrical components have their own sign with an identifying name.
1250 0112 71

X15
Figure: Example of identity plate

38
 Safety
11. Rig stability

11. Rig stability

Rig spirit level1250 0176 59

Figure: Rig spirit level

Maximum permissible inclination angles

Table: Warning sign, stability
Symbol Description
Warning sign
• Permitted inclination angles, see Rig stability requirements, Epiroc
requirements.

Max.

Max.

1250 0099 00

Rig stability requirements

Epiroc requirements
Epiroc's requirements for underground rigs are as follows:

To cope with an inclination of +/- 14° in the direction of movement with a camber of
+/- 5° during transport.

To cope with an inclination of +/- 14° in the direction of movement with a camber of
+/- 0° during operation at inching speed, parking and work functions.

39
Safety
11. Rig stability

Epiroc's underground rigs must fulfil safety requirements in accordance with

EN791:1996

Definitions

• Transport
No speed limit imposed by Epiroc.
During transport, the booms and feeder and/or other positioning units must be
max. retracted and be in straight alignment with the rig's line of symmetry .
• Operating at inching speed
The rig must only be moved at max. 1 km/h.
When operating at inching speed, the booms and feeder and/or other positioning
units must be max. retracted and may be swung out within the rig's swing radius.
• Parked
During parking, the booms and feeder and/or other positioning units must be max.
retracted and may then be swung out max. when the rig is stationary.
• Drilling
During work functions, the rig must stand on jacks, and booms and/or other posi-
tioning units may then be used for their intended purpose.
1250 0163 27

14°
0 / 5°
Figure: Epiroc requirements

Requirements in accordance with EN791

The rigs must be designed to be adequately stable during the designated operator sit-
uation, e.g. during transportation, tramming, parking and while drilling, and that
there is no risk that the rigs can overturn.

In compliance with EN791:1996 requirements, all equipment must be secure from

dynamic effects such as acceleration, retardation, uneven surfaces and forces gener-
ated by the rig during transport, tramming, parking and when in operation.

40
 Safety
11. Rig stability

Stability norm

Description
Below is a summary of the stability standard in accordance with CEN (Comité
Européen de Normalisation).

Rig on wheels with booms/drilling unit in transport position

“The rig safety angle (α) must be at least 10 degrees in all directions when tramming
and at least 5 degrees when parking.”

The angle of stability is added to the maximum permitted angle of inclination (β)
according to the rig specification.

The fall line of the inclination is parallel with a line through the centres of the wheel
axles. Applicable to both rigid and articulated carriers.

Permitted tipping angle over the wheel axle must not be less than α+β.

1250 0062 30

Figure: Tipping line perpendicular to fall line

α The rig's stability angle
β Max. permitted angle of inclination
A Tipping line
B Fall line

The rig's tipping angle is calculated during operation with the booms directly forward
and within sweeping radius as well as parked in the severest position (max. boom
swing). The tipping angle is calculated for longitudinal and lateral pitching.

The permitted tipping angle over the wheels on one side must not be less than α. Spe-
cial case: The lateral angle of inclination is added if specified.

41
Safety
11. Rig stability

Rig on jacks with booms/drilling unit in working position.

"The angle of stability (α) of the rig must be at least 5 degrees in all directions when
supported on jacks."

The angle of stability is added to the maximum permitted angle of inclination (β)
according to the rig specification.

The fall line of the inclination is parallel with a line through the centres of the wheel
axles. Applicable to both rigid and articulated carriers.

The rig's tipping angle is calculated with the booms directly forward and max. swing.
The tipping angle is calculated for longitudinal and lateral pitching respectively.

Permitted tipping angle over the jacks must not be less than α+β.

1250 0062 31

Figure: Tipping line perpendicular to fall line.

α The rig's stability angle
β Max. permitted angle of inclination
A Tipping line
B Fall line

Permitted tipping angle over the jacks must not be less than α. Special case: The lat-
eral angle of inclination is added if specified.

42
 Safety
11. Rig stability

1250 0062 32

Figure: Tipping line parallel to fall line.

α Rig tipping angle over jacks
β Lateral angle of inclination
A Tipping line
B Fall line

43
Safety
12. Noise and vibrations

12. Noise and vibrations

Noise and vibration declaration

Drilling , free
DECLARED NOISE EMISSION VALUES field
A-weighted sound power, L WAd (reference 1 pW) in decibels 128
(declaration for single values)
A-weighted emission sound pressure level L pA (reference 20 μPa),
measured in decibels at the workstation. Canopy 104 ± 6
(dual-number declaration)
A-weighted emission sound pressure level L pA (reference 20 μPa), measured in 104 ± 6
decibels at 1 metre distance.
(dual-number declaration)
Weighted whole-body vibration value [m/s2 ], seated 0.1 ± 0.15
(dual-number declaration)
Weighted whole-body vibration value [m/s2 ], standing 0.1 ± 0.15
(dual-number declaration)
The values were determined in accordance with the sound test code in EN 791 based on the basic standards ISO 3744, ISO 11201
and ISO 11203 (at 1 metre distance, free field, remote control, service) and ISO 2631-1.

Dual-number
The declared noise emission values are, when they are combined, the sum of measured values and uncertainty. They represent an
upper limit of the range, in which measured values are likely to be included.

Single values
The sum of a measured value and of the associated uncertainty represents an upper limit of the range, in which measured values
are likely to be included.

Declared Values
Hand and arm vibration is less than 2.5 m/s2 during the intended use.

These declared values were obtained by testing in accordance with the stated stand-
ards and are suitable for comparison with the declared values of other machines
tested in accordance with the same standards. These declared values are not adequate
for use in risk assessments and values measured in individual work places may be
higher. The actual exposure values and risk of harm experienced by an individual
user are unique and depend upon the way the user works, reflections from walls, road
conditions, as well upon the exposure time and the physical condition of the user.

44
 Safety
12. Noise and vibrations

Epiroc cannot be held liable for the consequences of using the declared values,
instead of values reflecting the actual exposure, in an individual risk assessment in a
work place situation over which Epiroc has no control.

This machine can affect health adversely due to whole-body vibration and noise if its
use is not handled correctly. An EU Guide on the management of vibration is availa-
ble in ISO/TR 25398 and hearing protectors in EN 458.

Epiroc recommend a programme of health surveillance to detect early symp-toms

which may relate to vibration and noise exposure, so that management proce-dures
can be modified to help prevent future impairment.

Risk assessment, noise

Factors that could reduce the risk from the noise levels:

• Use a machine with cabin.

• Maintenance of door and cabin seals, insulation and mufflers.
• Working with the cabin door and windows closed.
• Select correct ear protectors or plugs see EN 458.
• Carry out maintenance on the ear protectors regularly (half yearly replacement of
seals)
• Goggles and spectacles will reduce effect of the ear protectors use helmet goggles
or ear plugs instead.
• Insert the ear plugs properly (wrong size or incorrect insertion can reduce the
damping effect).
• Take into account the higher noise level due to acoustic reflections from walls and
roof in the calculation. This can be between 1 to 12 dB higher, depending on:
- if the machine has cabin or canopy
- the size (height and width) of the mine drift/tunnel
- The characteristics of the noise source
- the rock's acoustic absorption factor in the mine/tunnel
- low-frequency noise levels during the tramming of machines with canopy
underground
• Working hours.
• Breaks and quiet areas

Higher levels of noise than stated in this manual are likely to occur:

• when working underground

• if the cabin door or windows are open
• during drilling in harder rock compared to the test site.
• during the removal of drill steel or drill bit by means of percussion drilling.
• during the use of compressed air to clean rock surfaces etc.

45
Safety
12. Noise and vibrations

Noise can result in:

• permanent hearing loss

• tinnitus
• fatigue and stress
• balance problems
• poor attention
• impaired ability to communicate
• impaired ability to perceive acoustic signals

Notes on the combination of noise and other factors:

• Vibration and noise in combination can cause higher health risks.

• Exposure outside working hours could increase the risk of noise injury.
• Sensitive (e.g. pregnant) people and those already with impaired hearing may
need protection at lower levels.
• Exposure to ototoxic substances and noise may increase the risk of hearing dam-
age (even under 80 dB). For example; styrene, toluene and xylene, and certain sol-
vent mixtures are ototoxic. Certain fuels such as kerosene and certain metals such
as mercury and lead, have also been proven to be potentially ototoxic.

Risk assessment, vibration

One should take whole body vibration into consideration if travel stretches are driven
for long periods of a working day. Indicated values in the manual apply when drill-
ing. Many factors affect whole body vibration, including speed, work cycle and
ground. If the correct seat type in accordance with ISO 7096 class EM 3 (drill rigs
with rubber tyres) is used, the vibration will probably be less. But the driver affects
these factors most because the driver controls speed, the work cycle, road selection
etc.

For more information about how to combat the vibration levels at your worksite, see
ISO/TR 25398.

Guideline for reducing vibration levels during tramming:

• Use the proper type, size of machine with optional equipment and attachment/
tools for the task.
• Drill rigs are not intended for the transport of personnel, use appropriate vehicles
for this purpose.
• Keep the ground in good condition:
- Remove larger stones and obstacles.
- Fill holes and ditches.
- Provide machines and schedules time in order to maintaining the condition of
the terrain.

46
 Safety
12. Noise and vibrations

• Adjust speed and operation, and chose suitable routes to minimise vibration lev-
els.
- Reduce speed in rough terrain.
- Drive around obstacles and uneven ground.
- If work is performed in rough terrain an option could be to use the machine
with remote control.
• Perform these operations smoothly:
- steering
- braking
- acceleration
- shifting gears
• Make sure that the seat is maintained and correctly adjusted.
- Adjust the set and its suspension for the operator weight and height.
- Do not overload the seat (see specification).
- Inspect and maintain suspension and adjustment mechanism.
- Use the seat belt.
• Minimise vibration during long work cycles or long periods of tramming.
- Use the option boom suspension if available.
- Reduce speed to avoid bouncing.
- Transport the machine between worksites if possible.
• Other risk factors may also be cause back pain. They can be reduced by;
- Adjust seat and controls to achieve good posture.
- Adjust mirrors to minimise twisted posture.
- Provide breaks to reduce long periods of sitting.
- Avoid jumping from down from the machine.
- Minimise repeated handling and lifting of heavy objects.

47