INDUSTRIAL CLEANING EQUIPMENT

Parts Manual (EN)

Read the Operators Manual

before using the machine.

Read the Safety Messages

before servicing machine.

www.tomcatequip.com
1711 South Street
Racine, WI 53404 (USA)
(800) 634-4060 | (+001) 262-681-3583 VERSION 15.166
© 2015 RPS Corporation 34-P-EN
 TABLE OF CONTENTS
TOC
Upper Body Assembly ......................................................................4
Air System ........................................................................................6
Lower Body Assembly ......................................................................8
Side Broom Assembly ....................................................................10
Main Broom Assembly < 57285......................................................12
Main Broom Assembly > 57285......................................................14
Drive System ..................................................................................16
Power Supply .................................................................................18
Common Wear Parts ......................................................................20
Suggested Parts Inventory .............................................................21
4 Upper Body Assembly

25
5 21
29 22 24 27
6

FOR GRANITE USE PART # 4-105 17

FOR RED USE PART # 4-110

12 34
USE ON MACHINES WITH
SERIAL # 56353 AND HIGHER 8

20 13
32 30
26
30
36 23 14 9
7 1
19 11
CLUTCH LEVER ASSY 13 16
P/N 4-134 26 28
18 15
27
20
FOR GRANITE USE PART # 4-106 35
FOR RED USE PART # 4-111
3
4
23 4
4
NA
8

27 19 9
33 19
31 20
10 12
26
30
36
26 COMPLETE HANDLEBAR ASSY
P/N 4-121

2 35 4
HANDLEBAR MNTG BKT ASSY
P/N 4-122

4
 Upper Body Assembly
5

Item Part No. Description Comments Qty

1 4-101 SERIAL NUMBER PLATE 1
2 4-112 2" BLK STRIP BUMPER 12 FT SECTION 1
3 4-122A HANDLEBAR MTG BKT 4-122 INCL. 4-122A, 4-122B, & HARDWARE 2
4 4-122B BLACK PLASTIC CLAMP 4-122 INCL. 4-122A, 4-122B, & HARDWARE 3
5 4-124 LATCH COMPLETE 2 PC WITH RIVETS 1
6 4-126A HOOD CABLE 1
7 4-131 HINGE 23 3/4" SS 1
8 4-132 HANDLE BAR WELDMENT P/N 4-121 INCL. ITEMS 12,13,16,19,20,26,30, & 36 1
9 4-134A CLUTCH LEVER P/N 4-134 INCL. ITEMS 19,20,26,30,& 36 1
10 4-140 BUMPER INCLUDES HARDWARE (OPTIONAL) 1
11 4-170 RUBBER HOOD STOP 1
12 4-370 CLUTCH/BRAKE CABLE 1
13 4-371 CLUTCH CABLE RETURN SPRING 1
14 4-379 CLUTCH CABLE ADJ. NUT 1
15 4-387 TUBE PLUG 1
16 4-388 CLUTCH TENSION SPRING 1
17 4-4855 12 V BATTERY METER 1
18 H-1032HCN HCN #10-32 7
19 H-19901 FB CASHD 1/4"-20 X 1/2" 1
20 H-250HCN HCN 1/4"-20 50
21 H-28679 PPH #4-40 X 1/2" 1
22 H-37006 NYLOK #4-40 1
23 H-37015 NYLOK #10-32 2
24 H-37018 NYLOK 1/4"-20 1
25 H-70003 HCS 1/4"-20 X 3/4" SS 1
26 H-70005 HCS 1/4"- 20 X 1" SS 2
27 H-70710 HN 1/4"- 20 SS 3
28 H-70861 NYLOK 5/16" - 18 SS 1
29 H-71004 FW 1/8" X 5/16" SS 1
30 H-71017 FW 3/8 ID X 7/8 OD SS 1
31 H-71063 LW 1/4" SS 1
32 H-72515 PPH #10-32 X 1/2" S/S 1
33 H-72683 FHP #10-32 X 5/8" SS 1
34 H-74432 CB 5/16"- 18 X 1-1/2" SS 1
35 H-77015 HCS 1/4"- 20 X 3.0" SS 2

5
6 Air System

34
39
10

21
22 21

11

20
11 12

23

23 25 13
13
COMPLETE FILTER ELEMENT
25 P/N 4-500.

11
5
17
46
9 30

3 36
38
43 19
4 16
For machines built before 31
serial # 57610 28 37
use part Number 4-233
44 19
23
44 39 7 18
6
2 32
For machines built after 35
serial # 57610 29
use part Number 4-2331 8 42
27 40
15
14
33
24
41

26

45

6
 Air System
7
Item Part No. Description Comments Qty
1 4-111 MAIN BODY 1
2 4-125 MOTOR MOUNTING BRACKET 1
3 4-201 12V,TWIN SHAFT MOTOR 1
4 4-201B MOTOR CRADLE 1
5 4-210 TERMINAL CLIP 1
6 4-232 CIR. BREAKER - 12V/80A 1
7 4-233 RELAY, 12-V 1
8 4-2331 RELAY, 12V 1
9 4-301 MAIN DRIVE PULLEY 1
10 4-501 FILTER HOOD 1
11 4-502 FILTER ELEMENT P/N 4-502 INCL. P/N 4-502K, SEAL KIT 1
12 4-503A FILTER WEIGHT ROD P/N 4-503 INCL. SET OF 9 RODS 9
13 4-505 FILTER GRILL 1
14 4-506 FILTER BEATER BAR 1
15 4-507 BEATER BAR 1
16 4-509 BEATER BAR HANDLE 1
17 4-511 BLOWER HOUSING 1
18 4-512 BLOWER WHEEL 1
19 4-513 BLOWER DOOR 1
20 4-520A BLOWER HOSE 1
21 4-521A FILTER SEPARATOR P/N 4-521 INCL. SET OF 9 SEPARATORS 9
22 4-522 DOOR LATCH INCLUDES SET OF 2 1
23 H-002 1/2" DBL SIDED TAPE P/N 4-502K INCL. P/N H-002 & H-048 1
24 H-00287 .375 HEYCO COLLAR 1
25 H-048 3/16" PVC FOAM P/N 4-502K INCL. P/N H-002 & H-048 1
26 H-1032HCN HCN #10-32 15
27 H-10436-00107 FB #8-32 X 3/4" 1
28 H-19901 FB CASHD 1/4"-20 X 1/2" 1
29 H-250HCN HCN 1/4"-20 50
30 H-25328 SSS CP 1/4"-20 X 3/8" 1
31 H-312HCN HCN 5/16"-18 4
32 H-31810 HW #10 X 1/2 1
33 H-37012 NYLOK #8-32 1
34 H-37408 KN #10-32 1
35 H-70003 HCS 1/4"-20 X 3/4" SS 2
36 H-70053 HCS 5/16"- 18 X 3/4" SS 1
37 H-70103 HCS 3/8"-16 X 3/4" SS 1
38 H-70862 NYLOK 3/8"-16 SS 1
39 H-71009 FW #10 SS 2
40 H-71013 FW 1/4 ID X 5/8 OD SS 2
41 H-71017 FW 3/8 ID X 7/8 OD SS 1
42 H-71063 LW 1/4" SS 2
43 H-71065 LW 5/16" SS 1
44 H-72515 PPH #10-32 X 1/2" S/S 2
45 H-72536 PPH #10-32 X 1" S/S 1
46 H-K14320 3/16" X 1 1/4" KEY 2
7
8 Lower Body Assembly




 

  



 
    

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9
10 Side Broom Assembly

5
20
20 Side Broom Assy
5 38 9
7 9
34 38
8
29 27
34 29 7
6 8 5 27
RIGHT LIFT ARM ASSY
P/N 4-455
1

35
39

32
22 36 40 24 23 30
12

45 26 13
3 4 41
21
31 28 2
34 37
33
15
18
33 14 19 39

16 44
17 18
4 18 43 26 3
42 42
4
17 11 18
16
10 17
16
DRIVE TUBE ASSY SIDE BROOM MOTOR ASSY
P/N 4-445 P/N 4-425

10
 Side Broom Assembly
11
Item Part No. Description Comments Qty
1 4-111 MAIN BODY 1
2 4-113 R. INNER SIDE PANEL 1
3 4-220 SIDE BROOM MOTOR P/N 4-425 INCL. ITEMS 3,15,16,17,18 & HARDWARE 1
4 4-223 BROOM SAFETY DRIVE CPLG 1
5 4-376 BROOM LIFT LEVER P/N 4-455 INCL. ITEMS 4,5,6,7,8,19 & HARDWARE 1
6 4-378 BROOM LIFT SHAFT 1
7 4-381 LIFT LEVER BASE, RT 1
8 4-385 LIFT LEVER COLLAR 1
9 4-386 LIFT LEVER SPRING 1
10 4-402 SIDE BROOM POLYPROPYLENE P/N 4-402 INCLUDES P/N 4-404 1
11 4-404 SIDE BROOM CLUTCH PLATE P/N 4-402 INCLUDES P/N 4-404 1
12 4-436 ADJ. BROOM LIFT 1
13 4-441 BROOM MOUNTING BLOCK 1
14 4-442 SIDE BROOM ARM 1
15 4-443 BROOM RETAINING PLATE 1
16 4-445A BROOM MOTOR MOUNT P/N 4-445 INCL. ITEMS 15,16,17,18 & HARDWARE 1
17 4-445B BROOM SHAFT 1
18 4-445C DRIVE TUBE BEARING 2
19 4-446 GROMMET-3/8 ID X 1-1/2 OD X .375 2
20 4-448 HANDLE GRIP 1
21 4-456 SIDE BROOM LONG LINK 1
22 4-457 ADJUSTMENT KNOB 1
23 4-515 RIGHT FLOOR SEAL 1
24 4-526 RH SEAL STRIP 1
25 H-00105 3/8" X 1 1/4" SPRING PIN 1
26 H-0156730 1/4" X 1 1/2" CLEVIS PIN 1
27 H-10436-0010 1/4" X 1 1/4" SPRING PIN 1
28 H-19901 FB CASHD 1/4"-20 X 1/2" 7
29 H-2250- 218 1/2" X 1" CLEVIS PIN 1
30 H-250HCN HCN 1/4"-20 50
31 H-25328 SSS CP 1/4"-20 X 3/8" 2
32 H-37015 NYLOK #10-32 4
33 H-37018 NYLOK 1/4"-20 8
34 H-45285 HITCH PIN CLIP 9 2
35 H-70001 HCS 1/4"-20 X 1/2 SS" 2
36 H-70711 HN 5/16"- 18 SS 1
37 H-70861 NYLOK 5/16" - 18 SS 2
38 H-71025 FW 5/8 ID X 1-1/2 OD SS 1
39 H-71063 LW 1/4" SS 4
40 H-72517 PPH #10-32 X 5/8" SS 4
41 H-72716 FHP 1/4"- 20 X 1-3/4" 4
42 H-72916 PPH SMS #8 X 3/4" SS 3
43 H-HAIR4 #4 HAIR PIN 1
44 H-M82550 HCS M6-1.0 X 14 SS 3
45 H-ZCP154 3/8" X 1 1/2" CLEVIS PIN 1

11
12 Main Broom Assembly < 57285


 
  


     

 

  


       
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 Main Broom Assembly
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13
14 Main Broom Assembly > 57285

32 53 30 45 53 15
47 50
47
33 55 12
5 53 45
10 39 51
17 45
52 12 31
16
15 14 37 29
34 11 BROOM LAT ARM 13 40 28 62 45
MAIN BROOM LIFT ASSY, P/N
ARM ASSY, P/N 4-449 349-4160A
25 46
14
25
24
37
26 23 7
IDLER ARM ASSY LIFT SUPT ASSY
P/N 4-435 P/N 4-423

41
2 53 62
4
49 57 53 10 39
51
33
11
64 56
48
63 58
64 44
61
36 60 9 36 5 59 21
20 19
39
43
6 34 53 35
3 23
8 24 53
22 47
1 25
34 26
49
18

52 27 38 57
USE THIS PAGE FOR MACINES WITH A SERIAL NUMBER OF 57285 AND HIGHER

14
 Main Broom Assembly
15
Item Part No. Description Comments Qty
1 349-3020 MAIN BROOM BELT 1
2 349-3170 IDLER PULLEY 1
3 349-3200 BROOM DRIVE PULLEY 1
4 349-3600 REVERSE IDLER ARM 1
5 349-4160A MAIN BROOM LAT ARM W/BEARING 1
6 349-4200 BROOM DRIVER 1
7 4-111 MAIN BODY 1
8 4-113 R. INNER SIDE PANEL 1
9 4-316 BROOM DRIVE PULLEY 1
10 4-318 IDLER PULLEY 1
11 4-319 TENSION SPRING 1
12 4-376 BROOM LIFT LEVER 1
13 4-377 BROOM LIFT SHAFT 1
14 4-380 LIFT LEVER BASE, LT 1
15 4-382 ROTARY LINK BASE 1
16 4-385 LIFT LEVER COLLAR 1
17 4-386 LIFT LEVER SPRING 1
18 4-401US 26" MAIN BROOM 1
19 4-410 BROOM SUSP. ARM 1
20 4-410A 3/4" SHAFT COLLAR 1
21 4-421 SUPPORT BLOCK INCLUDES: KEY, SET SCREWS, AND ROLL PINS 1
22 4-4230 3/4" X 1" X 1/2" FLG BEARING 1
23 4-423B-L SUPPORT BRACKET TABS P/N 4-423 INCL. P/N 4-423B-L, 4-423B-R & 4-4230 1
24 4-423B-R SUPPORT BRACKET TABS P/N 4-423 INCL. P/N 4-423B-L, 4-423B-R & 4-4230 1
25 4-430 IDLER ARM P/N 4-423 INCL. P/N 4-423B-L, 4-423B-R & 4-4230 1
26 4-432 IDLER DRUM P/N 4-435 INCL. 4-430, 4-432, 4-432A, & HARDWARE 1
27 4-432A IDLER DRUM SPACER P/N 4-435 INCL. 4-430, 4-432, 4-432A, & HARDWARE 1
28 4-436 ADJ. BROOM LIFT P/N 4-435 INCL. 4-430, 4-432, 4-432A, & HARDWARE 1
29 4-437 BROOM LONG LINK P/N 4-449 INCL. ITEMS: 10,11,12,14,15,33,34,39,51,52 & HDWE 1
30 4-438 BROOM ROTARY LINK 1
31 4-439 BROOM CRANK LINK 1
32 4-448 HANDLE GRIP 1
33 H-00103 1/4" X 1 1/2" SPRING PIN 1
34 H-00105 3/8" X 1 1/4" SPRING PIN 2
35 H-0171004 JNYL 3/8- 24 SS 1
36 H-0953152 3/16" X 3/4" KEY 2
37 H-10436-0010 1/4" X 1 1/4" SPRING PIN 1
38 H-13211 HCS 1/2"-13 X 2" 1
39 H-19901 FB CASHD 1/4"-20 X 1/2" 12
40 H-2250- 218 1/2" X 1" CLEVIS PIN 1
41 H-250HCN HCN 1/4"-20 50
42* H-25283 SSS CP #10-32 X 1" 1
43 H-25328 SSS CP 1/4"-20 X 3/8" 1
44 H-37018 NYLOK 1/4"-20 3
45 H-4440024 FW 3/8" X 3/4" NYLON 4
46 H-45285 HITCH PIN CLIP 9 1
47 H-65035 3/32" X 7/8" COTTER PIN 3
48 H-70001 HCS 1/4"-20 X 1/2 SS" 2
49 H-70103 HCS 3/8"-16 X 3/4" SS 2
50 H-70107 HCS 3/8"- 16 X 1-1/4" SS 1
51 H-70860 NYLOK 1/4"- 20 SS 1
52 H-70864 NYLOK 1/2"-13 SS 1
53 H-71017 FW 3/8 ID X 7/8 OD SS 7
54* H-71021 FW 1/2 ID X 1-1/4 OD SS 1
55 H-71025 FW 5/8 ID X 1-1/2 OD SS 1
56 H-71063 LW 1/4" SS 2
57 H-71067 LW 3/8" SS 2
58 H-72710 FHP 1/4"- 20 X 1" SS 2
59 H-74421 CB 1/4"- 20 X 1-1/4" SS 1
60 H-81983 5/16" X 1/4" KURL SET SCREW 1
61 H-NJ04C JNYL 1/4" - 20 SS 1
62 H-NJ06C JNYL 3/8- 16 SS 2
63 M-5909K31 NEEDLE ROLLER THRUST BEARING 1
64 M-5909K44 NEEDLE ROLLER THRUST BEARING WASHER 2

15
16 Drive System


  
 

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17
18 Power Supply

253-2110 TROJAN 12V 175 AH

4-271 CROWN 12V 185 AH

28
4

6
28
5
33
33
31 29
37 26
38 1
24 10
23
11 3
36
23 8
34 9
30
34 24
35
7

14

25
12

2
27

24
27 13

18
 Power Supply
19

Item Part No. Description Comments Qty

1 4-0000 34/3300 BATTERY TRAY 1
2 4-111 MAIN BODY 1
3 4-125 MOTOR MOUNTING BRACKET 1
4 4-201 12V,TWIN SHAFT MOTOR 1
5 4-201B MOTOR CRADLE 1
6 4-210 TERMINAL CLIP 1
7 4-227 LOW BATTERY LIGHT 1
8 4-229 3 POS ROCKER SWITCH 1
9 4-231 SAFETY SHUT OFF SWITCH 1
10 4-232 CIR. BREAKER - 12V/80A 1
11 4-233 RELAY, 12-V 1
12 4-235 CIR. BREAKER - 12V/6A 1
13 4-240 HOUR METER 1
14 4-244 BATTERY CHARGER 1
15 4-251 SUB-LEAD, BATTERY TO GREY 50 CONN. NOT SHOWN 1
16 4-251N SUB-LEAD, BATTERY TO GREY 50 CONN. NOT SHOWN 1
17 4-252 SUB-HARNESS, GREY 50 TO 80 AMP BREAKER NOT SHOWN 1
18 4-253 SUB-HARNESS, 80 AMP BREAKER TO SOLENOID NOT SHOWN 1
19 4-254 SUB-LEAD, SOLENOID TO MAIN MOTOR NOT SHOWN 1
20 4-255 SUB-HARNESS, MAIN WIRING HARNESS NOT SHOWN 1
21 4-256 GREY 50 CONNECTOR WITH CONTACTS NOT SHOWN 2
22 4-260 CONNECTOR, GREY 50 NOT SHOWN 2
23 H-1032HCN HCN #10-32 11
24 H-19901 FB CASHD 1/4"-20 X 1/2" 12
25 H-250HCN HCN 1/4"-20 50
26 H-312HCN HCN 5/16"-18 4
27 H-37015 NYLOK #10-32 4
28 H-70053 HCS 5/16"- 18 X 3/4" SS 5
29 H-70710 HN 1/4"- 20 SS 4
30 H-71009 FW #10 SS 2
31 H-71015 FW 5/16 ID X 3/4 OD SS 4
32 H-71063 LW 1/4" SS 3
33 H-71065 LW 5/16" SS 6
34 H-72515 PPH #10-32 X 1/2" S/S 6
35 H-72517 PPH #10-32 X 5/8" SS 2
36 H-NJ06C JNYL 3/8- 16 SS 1
37 HHCS - SS HCS 5/16"- 18 X 1/2" 2

19
20 Common Wear Parts

CYLINDRICAL BROOMS:

BROOM TYPE PART #'S

Poly 4-401
Nylon 4-401N
Carpet Broom 4-401NN
Poly & Steel 4-401S
Union 4-401U
Union & Steel 4-401US

SIDE BROOMS:

SIDE BROOM TYPE PART#'S

Poly 4-402
Poly & Steel 4-402S

FILTER KITS:

FILTER TYPE PART#'S

Standard Filter Assembly 4-500
(Includes Tape Seal Kit, Grill, and Filter)

Standard Filter Kit 4-502D

(Includes Tape Seal Kit and Filter)

1 Micron Filter 4-502

0.2 Micron Filter 4-502F
Nomex Filter 4-502N
Filter Tape Seal Kit 4-502K

SEAL KITS:

SEAL KIT PART#'S

Neoprene Seal Set 4-550

20
Suggested Parts Inventory
21
34 Suggested Parts Inventory
Quantity Part # Description
1 7-130B Front Caster
2 4-358 Rear HD Wheel
2 4-353 Rear Wheel
1 4-124 Hood Latch
1 4-150D Sticker Set
2 4-2006 GT Sticker
1 4-227 Low Battery Light
1 4-500 Filter Replacement
1 4-550 Seal Replacement
1 4-244 Charger
1 4-302 Belt
1 4-311 Belt
1 4-229 Red Rocker Switch
1 4-402 Side Broom Polypropylene

21
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INDUSTRIAL CLEANING EQUIPMENT

1711 South Street

Racine, WI 53404
www.tomcatequip.com
Tel. US: 800-634-4060
Tel. Int: (001) 262-681-3583
© RPS Corporation 2015