Synopsis of Changes BPVC Sec I Ed2023
Synopsis of Changes BPVC Sec I Ed2023
Synopsis of Changes BPVC Sec I Ed2023
Presenter Name –
Date
ASME Section I Edition 2023 Changes
General comment
1. A project was undertaken to improve the presentation of content for better clarity. As part of this ‘clarity
project’ many paragraphs or sections have been re written with renumbering of sub paragraphs, sub clauses or
conditions and presenting the content in a manner easily understood. Thus, there may not be any revision of
requirements, but we may find some of the sentences reworded for better presentation.
2. Units of measurements rationalized to denote load/force and mass .For example pound force and pound
mass at many places presented as ‘lbf’ and ‘lbm’
3. Consistent use of certain terms like ‘psi’ instead of pound per square inch
4. Following highlighters used to identify changes in this presentation
Significant changes
1. Information on interpretations and Code cases moved to Submittal of Technical Inquiries to the Boiler and
“Correspondence With the Committee” Pressure Vessel Standards Committees .
Reactor Facilities
Preamble
1. In last paragraph, last sentence added
A pressure vessel in which an organic fluid is vaporized by the application of heat resulting
from the combustion of fuel (solid, liquid, or gaseous) or from solar radiation shall be
constructed under the provisions of Section I. Vessels in which vapor is generated
incidental to the operation of a processing system, containing a number of pressure vessels
such as used in chemical and petroleum manufacture, are not covered by the rules of
Section I. Liquified petroleum gas vaporizers are not covered by the rules of
Section I.
Paragraphs within the ASME BPVC may include subparagraph breakdowns, i.e., nested lists. The following is a guide to
(e.g., PG-1, UIG-56.1, NCD-3223) do not include the alphanumerical designator of that paragraph. The crossreferences
to subparagraph breakdowns follow the hierarchy of the designators under which the breakdown appears. The
PG-1
1. Re written for clarity
PG-1 SCOPE
The requirements of Part PG apply to the following:
(a) power boiler
(b) high-pressure, high-temperature water boilers,
(c) liquid phase thermal fluid heaters,
(d) parts and appurtenances of the above.
These shall be used in conjunction with the specific requirements in the
applicable Parts of this Section that pertain to the methods of construction
used.
Table PG-4-1
1. Second and third columns revised
2. Notes added
Added
PG-5.1 Except as otherwise permitted in PG-8.2, PG-8.3, PG-10, and PG-11, material subject to stress due to
pressure shall conform to one of the specifications given in Section II and shall be limited to those that are
listed in the Tables of Section II, Part D. The Manufacturer shall ensure that the correct material has been
received and is properly identified before proceeding with construction (see A-302.4). Materials shall not be
used at temperatures above those for which stress values are limited, for Section I construction, in the
Tables of Section II, Part D. Specific additional requirements described in PG-5 through PG-14 shall be met
as applicable.
PG-11.5
1. Revised to include brazing
PG-11.5 A Manufacturer holding an ASME Certificate of Authorization may provide standard pressure parts in
accordance with PG-11.4. In lieu of the requirements of PG-11.4.4, such organizations may subcontract for
welding (including brazing) services to an individual or an organization that does not hold an ASME
Certificate of Authorization, provided the conditions of PG-11.5.1 through PG-11.5.10 are met.
PG-5.5
1. Reference to PMB-5.5 added
PG-5.5 The use of austenitic alloy steel is permitted for boiler pressure parts that are steam touched in
normal operation. Except as specifically provided in PG-9.1.1, PG-12, PEB-5.3, PMB-5.5, and PFE-4, the use
of such austenitic alloys for boiler pressure parts that are water wetted in normal service is prohibited.1
PG-11.5.2
1. Brazing added
PG-11.5.2 The Certificate Holder’s quality control system shall provide for the following activities associated
with subcontracting of welding (including brazing) operations, and these provisions shall be acceptable
to the Manufacturer’s Authorized Inspection Agency:
(a) the welding processes permitted by this Section that are permitted to be subcontracted
PG-11.5.8 The Certificate Holder shall be responsible for controlling the quality
and ensuring that all materials and parts that are welded (including brazed) by
subcontractors and submitted to the Authorized Inspector for acceptance
conform to all applicable requirements of this Section.
PG-19.1 The cold-formed areas of pressure-retaining components manufactured of austenitic alloys shall be heat
treated for 20 min per inch of thickness or for 10 min, whichever is greater, at the temperatures given in Table PG-19
when both of the following conditions exist:
(a) the finishing-forming temperature is below the minimum heat-treating temperature given in Table PG-19
(b) the design metal temperature and the forming strains exceed the limits shown in Table PG-19.
GENERAL NOTE: The limits shown are for cylinders formed from plates, spherical or dished heads formed
from plate, and tube and pipe bends. When the forming strains cannot be calculated as shown in PG-19.2,
the forming strain limits shall be half those tabulated in this Table (see PG-19.3).
GENERAL NOTE: The limits shown are for cylinders formed from plates, spherical or dished heads formed
from plate, and tube and pipe bends. The forming strain limits tabulated in the table shall be divided by two
if PG-19.3 is applied. For any material formed at 1,300°F (705°C) or above, and for cold swages, flares, or
upsets, normalizing and tempering is required regardless of the amount of strain.
PG-42.1
1. Endnote 12 revised (see Endnotes)
• PG-42.2
1. Revised
Figure PG-53.2.2-1
1. Deleted Worked out Examples moved to Nonmandatory
A-76
Figure PG-58.2-2
1. Revised
• Figure PG-58.2-4
1. Revised
• Figure PG-58.2-5
1. Revised
• PG-76.1
1. Split into two sentences for clarity
(2) When boiler external piping within the scope of Section I is furnished by other than
the boiler Manufacturer, the boiler Manufacturer is not responsible for the Code
certification of such piping. The organizations that furnish and that install such external
piping by either welding or mechanical assembly shall furnish proper Code certification
(PG-104.2) for such piping including Manufacturers’ Data Report Form P-4A as required
by PG-112.2.5 and PG-112.3. The hydrostatic test of the completed boiler shall be
documented on Form P-4A.
PG-105.1 Authorization. Except as permitted in PG-105.5, no organization may assume responsibility for
Code construction without having first received from the ASME a Certificate of Authorization to use the
Certification Mark (see Figure PG-105.1) and Designators. The Designators used with the Certification Mark
are defined as follows:
PG-106.8.1
1. Revised to introduce designator and PRT I to identify
with Sec I
PG-106.8.1 When only apart of the boiler is supplied and the data are recorded on Form P-4,
Manufacturer’s Partial Data Report (see PG-112.2.4), the part shall be stamped with
When stamping with the Certification Mark with the "PRT I" Designator,
the word "part" may be eliminated from the stamping. Parts may be stamped with the
Certification Mark without being pressure tested prior to shipment (see PG-112 for requirements
for documentation and stamping of pressure parts that do not contain pressure-retaining welds).
Revised
• PW-26
1. Rewritten for clarity
PW-26 GENERAL
The rules in the following paragraphs apply to the
manufacture of boilers and boiler parts fabricated by
welding. They shall be used with the fabrication
requirements in Part PG and other Parts of this Section for
the specific boiler types under consideration.
PW-28– Edition 2023 (a) Single-welded butt joint design shall be considered an essential variable.
(b) No additional testing is required beyond that required by Section IX. Welding procedures may be simultaneously qualified by more than one organization as permitted in Section IX, QG-106.4, provided that each organization accepts full
PW-28
responsibility for any such qualification and complies with other requirements of Section IX for documentation of welding records. The Manufacturer’s or Assembler’s written quality control program shall include requirements for addressing the
requirements of Section IX, QG-106.4.
PW-28.3 The Manufacturer shall maintain qualification records of the welding procedures, welders, and welding operators employed in accordance with Section IX. These records shall be controlled in accordance with the Manufacturer’s Quality
Control System and be accessible to the Authorized Inspector. Continuity records for welders and welding operators need not be retained for more than 5 yr.
editorial corrections, deleting words PW-28.3.1 The Manufacturer shall establish a procedure, except as permitted in PW-28.3.2 and PW-28.3.3, that identifies the welders or welding operators who made each welded joint. One or more of the following methods acceptable to the
Authorized Inspector may be used:
(a) The welders or welding operators may stamp their identification mark on or adjacent to all welded joints made by them, or adjacent to a continuous weld or a series of similar joints they made at intervals of not greater than 3 ft (1 m).
which repeat the requirement of (b) In lieu of stamping, the Manufacturer may keep a record of welded joints and the welders or welding operators used in making the joints.
PW-28.3.2 When making multiple load-carrying or nonload-carrying structural attachment welds on pressure parts, the Manufacturer need not identify the welder or welding operator that welded each individual joint, provided
section IX, reorganizing some (a) The Manufacturer’s Quality Control System includes a procedure whereby the identity of the welders or welding operators that made such welds on each pressure part will be maintained so that the Inspector can verify that the welders or
welding operators were all properly qualified.
(b) the welds are all the same type and configuration and are welded with the same welding procedure specification.
paragraphs. PW-28.3.3 For pressure-retaining or load-bearing attachment welds, tack welds that become part of the final weld are not required to be traceable to a welder or welding operator. The Quality Control System of the Manufacturer shall include a
procedure to permit the Inspector to verify that such tack welds were made by qualified welders or welding operators.
PW-28.4 Prior to the start of production welding, where stud welding is used to attach load-carrying studs, a production test weld of the procedure and welding operator shall be performed on a separate test plate or tube. This weld test shall
consist of five studs, welded and subjected to either the bend or torque stud weld testing described in Section IX.
PW-28.5 If tube butt welds are made using the flash welding process, production testing shall be performed in accordance with Section IX, QW-199.1.3 as follows:
(b) one sample shall be tested at the beginning, midpoint, and end of each work shift
(c) when production shifts are consecutive, a test at the end of the shift may serve as the test for the beginning of the next shift
(e) if any machine settings are changed When any production run weld fails to pass the required tests, the following actions shall be taken:
(1) Welding parameters shall be adjusted until two consecutive welds pass the bend test.
(2) All welds that were made after the previous successful test shall be either
(-b) cut out and tested in reverse sequence of welding until two successive welds pass the tests.
PW-35.1 Butt welds shall have complete joint penetration. Weld metal may be
added as reinforcement on each face of the weld to ensure that the weld grooves
are completely filled and that the surface of the weld metal at any point is not
below the surface of the adjoining base materials. The thickness of the weld
reinforcement on each face shall not exceed the following:
Table
(2) Post weld heat treatment may be omitted from the final
weld when the part that is not exempt is buttered and heat
treated in accordance with the rules of Section I.
(-a) The welding procedure specification shall be qualified in
accordance with Section IX, QW-283 for welds with buttering.
(-b) The weld consumable used for the buttering and the final
fill shall either
(-1) have a chemistry nominally matching the P Number that
is exempted from post weld heat treatment within the rules
of Tables PW-39-1 through PW-39-14, or
(-2) be an austenitic or nickel-based weld consumable.
(b) Post weld heat treatment is not mandatory for P-No. 1 Groups 2
and 3 materials under the following conditions:
(1) when the nominal thickness of a weld as defined in PW-39.3 is 3∕4
in. (19 mm) or less.
(2) when the nominal thickness of the weld as defined in PW-39.3
exceeds 3∕4 in. (19 mm) but does not exceed 1 in. (25 mm) and the
calculated CE of each of the base metals in the weld joint is less than
or equal to 0.45 using the formula in General Note (a)(2). For stays
welded in accordance with PW-19, the diameter of the stay is not
used to determine preheat requirements
Table PW-39-4
1. In General Note (a), (6)(d) re written for clarity
Deleted
GENERAL NOTES:
(a) Post weld heat treatment is not mandatory for electric resistance welds used to
attach extended heat-absorbing fins to pipe and tube materials, provided the following
requirements are met:
corrected
(1) a maximum pipe or tube size of NPS 4 (DN 100)
(2) a maximum specified carbon content (SA material specification carbon content, except when further
limited by the Purchaser to a value within the specification limits) of not more than 0.15%
(3) a maximum fin thickness of 1∕8 in. (3 mm)
(4) prior to using the welding procedure, the Manufacturer shall demonstrate that the heat-affected zone
does not encroach upon the required minimum wall thickness
PW-41.2.2 The welding of butt joints from one side (single‐welded butt joints)
requires complete penetration at the root of the weld.
(a) Complete penetration at the root of the weld shall be demonstrated by the
qualification of the procedure being used to make the weld and shall be qualified
per PW-28.1.4.
(b) When complete penetration at the root of the weld cannot be demonstrated,
the welding procedure shall include a backing ring or equivalent.
(c) The depth of weld measured shall not be less than the thinner of the two parts
being joined.
(d) Welds performed without a backing ring shall have a maximum concavity
depth equal to the lesser of 3∕32 in. (2.5 mm) or 20% of the minimum required
thickness (based on the thinner pipe or tube being joined).
(e) The contour of the concavity shall be smooth and the resulting thickness of
the weld, including reinforcement, shall be at least equal to the minimum
required thickness of the thinner pipe or tube. The depth of the weld concavity
allowed under the rules of this paragraph shall be reduced by an amount equal to
any net thickness replacement used, as permitted in PW-41.2.3.
PW-52
1. PW-51.4 clarified that code required document is
the RT review form
2. Retention of radiography records etc. mentioned
under new PW-51.5
3. PW-52.2 to clarify UT records and retention.
•Change
• PL-17
PL-17 GENERAL
The rules in PL-18 through PL-49 apply specifically to
the design of steam locomotive boilers and parts
thereof. These rules shall be used in conjunction with
the general requirements for design in Part PG and
with the specific requirements for design in the
applicable Parts of this Section that apply to the
method of fabrication used.
PFT-29.1 Flexible-type stay bolts having a cover cap welded under the provisions of PW-15 to the outer
sheet may be used in the construction of locomotive type boilers, provided the bolts are hollow-drilled from
the threaded end into and partly through the ball head to allow for proper inspection, and so that any
breakage is disclosed by leakage at the inner end. These welded joints need not be post weld heat treated or
volumetrically examined.
PMB-5.1 Unless specifically permitted elsewhere in this Section, materials used in the construction of
pressure parts for miniature boilers shall conform to one of the specifications in Section II and shall be
limited to those permitted by PG-6, PG-7, PG-8, and PG-9 for which allowable stress values are given
in Section II, Part D, Subpart 1, Tables 1A and 1B. Miscellaneous pressure parts shall conform to the
requirements of PG-11.
PMB-5.5 Miniature electric boilers of the immersion heater element type may be fabricated
of austenitic stainless steel types 304, 304L, 316, 316L, and 347 from the material
specifications listed in PG-6 and PG-9, provided that a precautionary statement indicating
that the boiler shall be operated using only deionized water, having a maximum
conductance of 1 micro Siemen per cm (1 μS/cm) [minimum specific resistivity of 1 megohm
per cm (1 MΩ/cm)], is clearly marked on the boiler in a visible location.
PMB-5.6 Due to the small size of parts of miniature boilers, the requirements of Identification, PG-77.1,
need not be met, provided the Manufacturer certifies on the Data Report accompanying the boiler that the
material is in accordance with the requirements of this Section. Provisions shall be made by Manufacturers
whereby they shall be able to supply complete information regarding the material and details of
construction of any boiler built under the provisions of this Code.
PEB-5.3 Electric boilers of the immersion heater element type may be fabricated of austenitic
stainless steel type 304, 304L, 316, 316L, and 347 from the material specifications listed in PG-6 and PG-9,
provided that a precautionary statement indicating that the boiler shall be operated using only deionized
water, having a maximum conductance of 1 micro Siemen per cm (1 μS/cm) [minimum specific resistivity of
1 megohm per cm (1 MΩ/cm)], is clearly marked on the boiler in a visible location.
PVG-12.1
1. First sentence revised for clarity
PVG-12.1 Pressure relief valves shall be of a totally enclosed type so designed that vapors escaping beyond
the valve seat shall not discharge into the atmosphere except through a discharge pipe that will
carry such vapors to a safe point of discharge. Discharge piping from the relief valve should be
designed and installed in accordance with the vaporizer manufacturer's and the fluid manufacturer's
recommendations and should consider any applicable safety concerns and any other applicable codes and
standards. A suitable condenser that will condense all the vapors discharged from the pressure relief valve
or other safe catchment may be used. Any discharge piping should not affect the performance or capacity of
the relief valve. The pressure relief valve shall not have a lifting lever. In addition to the marking
requirements of PG-110, the letters "PVG" shall be marked on the pressure relief valve or its nameplate. The
vaporizer shall be designed in accordance with the rules in this Code for a working pressure of at least 40 psi
(280 kPa) above the operating pressure at which it will be used. Valve body drains are not mandatory.
PFE-3.1
1. Cross-reference to Section VIII corrected
PFE-3.1
The economizer shall be provided with pressure relief valves in accordance with
PG-67.2.1.6. Economizers constructed to Section VIII, Division 1 shall be provided
with overpressure protection in accordance with the requirements of Section VIII,
Division 1, UG-150 through UG-156.
Figure PHRSG-4
1. Editorial correction in the figure
Acceptable alternate methods include etching (laser, plasma, or chemical), peening, and engraving. The
following requirements apply:
(a) The applied ASME Certification Mark shall be permanent, clearly legible, and identical in size and
configuration to the ASME-issued stamp.
(b) The process controls for the method of marking shall be described in the Quality Control System and
(c) The external surface condition where the marking is to be applied shall be clean, uncoated, and
unpainted.
(d) Additional provisions for alternative methods in applying the ASME Certification Mark
shall be in accordance with ASME CA-1.
Table A-44
1. In column heads below U.S. Customary Units, "pounds” revised to
“pound mass”
A 54-in. I.D. drum has multiple rows of openings. The pitch between holes in the condition used to set MAWP In this example, the area under consideration consists of 6 ligaments with a center-to-center distance of 26.5
is 4.5 in in. between the first hole and last. The ligament efficiencyis established as follows:
A second row of holes is drilled in the pattern shown in Figure A-76-1 introducing a 4-in. space.
0.434(0.80) = 0.347
Note Added
METHODS FOR MAGNETIC PARTICLE A-260.3 Evaluation of Indications. Indications are revealed by the retention of magnetic particles. All such indications
are not necessarily imperfections. Excessive surface roughness, magnetic permeability variations (such as at the edge of
EXAMINATION (MT) heat-affected zones), etc., may produce similar indications that are not imperfections.
While the indication of an imperfection may be larger than the imperfection, the size of the indication is the basis for
NOTE: The satisfactory application of this examination method requires special skills in technique application and results acceptance evaluation. Any questionable or doubtful indications shall be reexamined to determine if they are relevant.
interpretation. The examinations addressed in this Appendix shall be performed by suitably experienced personnel.
A-260.4 Definitions. For use with A-260, the following definitions apply:
A-260
linear indication: an indication having a length greater than 3 times the width.
A-260.1 Scope. The requirements of this Appendix shall be followed whenever magnetic particle examination is required
by PG-93. The detailed examination method of Section V, Article 7 shall be used with the acceptance criteria specified in relevant indication: indication with any dimension greater than 1∕16 in. (1.5 mm).
this Appendix.
rounded indication: an indication of circular or elliptical shape with a length equal to or less than 3 times its width.
Magnetic particle examination shall be performed in accordance with a written procedure that has been demonstrated to
the satisfaction of the Inspector, and certified by the Manufacturer to be in accordance with the requirements of Section A-260.5 Acceptance Standards. All surfaces to be examined shall be free of the following:
V, Subsection A, Article 1, T-150(a) or T-150(b).
(a) relevant linear indications
A-260.2 Certification of Personnel. The Manufacturer shall certify that each magnetic particle examiner meets the
following requirements: (b) relevant rounded indications greater than 3∕16
(a) The examiner has vision, corrected as necessary, to enable reading a Jaeger Type No. 2 Standard Chart at a distance of in. (5 mm)
not less than 12 in. (300 mm). The examiner shall be capable of distinguishing and differentiating contrast between the
colors used for the examinations. These capabilities shall be checked annually. (c) four or more relevant rounded indications in a line
(b) The examiner is competent in the magnetic particle examination method for which they are certified, including separated by 1∕16 in. (1.5 mm) or less, edge to edge
performing the examination and interpreting and evaluating the results. Where the examination method consists of more
than one operation, they may be certified as being qualified only for one or more of these operations.
METHODS FOR LIQUID PENETRANT EXAMINATION (PT) A-270.3 Evaluation of Indications. While the indication of an imperfection may be larger than the
imperfection, the size of the indication is the basis for acceptance evaluation.
NOTE: The satisfactory application of this examination method requires special skills in technique
application and results interpretation. The examinations addressed in this Appendix shall be performed by
suitably experienced personnel. Any questionable or doubtful indications shall be reexamined to determine whether or not they are
relevant.
A-270
A-260.4 Definitions. For use with A-260, the following definitions apply:
A-270.1 Scope. The requirements of this Appendix shall be followed whenever liquid penetrant examination
is required by PG-93. The detailed examination method of Section V, Article 6 shall be used with the
acceptance criteria specified in this Appendix. linear indication: an indication having a length greater than 3 times the width.
Liquid penetrant examination shall be performed in accordance with a written procedure that has been relevant indication: indication with any dimension greater than 1∕16 in. (1.5 mm).
demonstrated to the satisfaction of the Inspector and certified by the Manufacturer to be in accordance with
the requirements of Section V, Subsection A, Article 1, T-150(a) or T-150(b). rounded indication: an indication of circular or elliptical shape with a length equal to or less than 3 times its
A-270.2 Certification of Personnel. The Manufacturer shall certify that each liquid penetrant examiner width.
meets the following requirements:
A-270.5 Acceptance Standards. All surfaces to be examined shall be free of the following:
(a) The examiner has vision, corrected as necessary, to enable reading a Jaeger Type No. 2 Standard Chart at
a distance of not less than 12 in. (300 mm). The examiner shall be capable of distinguishing and (a) relevant linear indications
differentiating contrast between the colors used for the examinations. These capabilities shall be checked
annually.
(b) relevant rounded indications greater than 3∕16 in. (5 mm)
(b) The examiner is competent in the techniques of the liquid penetrant examination method for which they
are certified, including performing the examination and interpreting and evaluating the results. Where
examination method consists of more than one operation, they may be certified as being qualified only for
one or more of these operations.
A-311
1. Deleted
A-317.1
1. Cross-references corrected
A-317.1 General. The requirements of this Appendix may be used in place of the requirements of PG-27 to
determine the minimum required thickness or the maximum allowable working pressure of piping, tubes,
drums, shells, and headers for temperatures not exceeding those given for the various materials listed in
Section II, Part D, Subpart 1, Tables 1A and 1B. The calculated and ordered thickness of material must
include the requirements of PG-16.3, PG-16.4, and PG-16.5. Design calculations must include the loadings as
defined in PG-22. When required by the provisions of this Code, allowance must be provided in material
thickness for threading and minimum structural stability (see PWT-9.2 and A-317.3, Notes 3 and 5).
Form P-4
1. Revised by adding a section to document BEP
(a) Use NPS or DN designation (including the “NPS” or “DN” prefix) for pipe.
(b) For all other product forms, use either inside or outside dimensions and suffix “OUT.” or “INS.” as
applicable.
(35) Identify each section of piping (e.g., main steam, blow-off, boiler feed), including the section’s
identification number, if assigned.
(36) Show the maximum design pressure and temperature of the section of pipe (see ASME B31.1).
(37) Describe each section of piping, size, thickness, schedule, etc. Show the complete ASME Material
Specification No. and Grade as listed in the maximum allowable stress tables from Section II, Part D (e.g.,
“SA-106-B”).
EXCEPTION: A specification number for a material not identical to an ASME Specification maybe shown only
if such material meets thecriteria in the Foreword of this Section. When material is accepted through a Code
Case, the applicable Case number shall be shown.
Table A-354.1
1. Item (15) revised to accommodate mechanically
assembled piping
(15) Describe sections of piping to be joined and indicate for each section of
piping if the piping is welded mechanically assembled, design of welded joint,
procedure to be followed, number passes, preheat, post heat, etc. (see ASME
B31.1).
(1) Name and address of boiler Manufacturer, i.e., maker of all components not covered by supporting Data
Reports or Engineering-Contractor who has assumed the Manufacturer’s Code responsibility for the
Design Specifications of the complete boiler unit.
(19) Show both capacities in units of lbm/hr (kg/h) and gpm (lpm) water; see PG-110.
Table A-357
1. Revised to indicate P-4A instead of P-4B
Tables A-400 and A-401 (Tables A-400M and A-401M) show capacity correction factors of pressure relief
valves.
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