Service Manual
Service Manual
Service Manual
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct.
1, 1998 to July 18, 1999— Electrical Circuit Diagrams
Model: 9200
Start Date: 10/01/1998 End Date: 07/18/1999
Model: 9400
Start Date: 10/01/1998 End Date: 07/18/1999
Model: 9900
Start Date: 10/01/1998 End Date: 07/18/1999
10/16/1998
s08184
Copyright © 10/16/1998 International Truck and Engine Corporation
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to i
July 18, 1999— Electrical Circuit Diagrams
Table of Contents
1. ELECTRICAL CIRCUIT DIAGRAMS — 9200, 9400 9900 SERIES PRO SLEEPER & SKY-RISE. . . . . . . . . . .1
1.1. INSTRUCTIONS AND CHARTS (CHAPTER 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Circuit Identification Chart, p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Circuit Identification Chart, p. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Circuit Diagram Instructions, p. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Circuit Diagram Instructions, p. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Schematic Symbols, p. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Relay Pinout, Function Data & Sealed Relay, p. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Lamp Bulb Chart, p. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
1.2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . .8
Start Feed, p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Accessory, p. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Battery, B1, p. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Battery, B2, p. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Battery, B2 (cont.), p. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
3+1 Battery System (Deep Cycle Battery – B2 Battery), p. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Ground Adapter Composite, p. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Ground Stud Composite, p. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Ground Stud Composite, p. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Ignition, p. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Panel Lights Adapter Composite, p. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
1.3. 12 VOLT CHARGING & CRANKING SYSTEM (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
W/Cummins M11 & N14 Engines, p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
W/Caterpillar C10, C12 & 3406E Engines, p. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
W/Detroit Diesel Series 60 Engines, p. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
W/Cummins AHD & ISM Engines, p. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
W/Start Motor Overcrank Protection (All Engines), p. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
1.4. ENGINES (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Caterpillar C10 & C12 & 3406E – Cruise Control, p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Caterpillar C10 & C12 & 3406E – Engine Brake, p. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Caterpillar C10 & C12 & 3406E – Engine Controls, p. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Cummins AHD & ISM – Cruise Control, p. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Cummins AHD & ISM – Engine Brake, p. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Cummins AHD & ISM – Engine Controls, p. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Cummins AHD & ISM – Engine Controls, p. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Detroit Series 60 – Cruise Control, p. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Detroit Series 60 – Engine Brake, p. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Detroit Series 60 – Engine Controls, p. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Detroit Series 60 – Engine Controls, p. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Cummins M11 and N14 CELECT — Cruise Control, p. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Cummins M11 and N14 CELECT — Engine Brake, p. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Cummins M11 and N14 CELECT — Engine Controls, p. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Cummins M11 and N14 CELECT — Engine Controls, p. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
1.5. FANS (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Horton and Kysor Engine Fan With Detroit Diesel Series 60, p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . .39
Horton and Kysor Engine Fan With Cummins M11, N14, p. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Horton and Kysor Engine Fan With Caterpillar C10, C12, 3406E, p. 3. . . . . . . . . . . . . . . . . . . . . .41
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ii 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
Horton and Kysor Engine Fan With Cummins AHD and ISM, p. 4. . . . . . . . . . . . . . . . . . . . . . . . . . .42
1.6. GAUGES AND SYSTEMS (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
4x2 Rear Axle Oil Temperature Gauge, p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
6x4 Axle Forward-Rear and Rear-RearTemperature Gauge, p. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Engine Oil Pressure Gauge, p. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Engine Oil Temperature Gauge, p. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Engine Water Temperature Gauge, p. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Fuel Level Gauge, p. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Pyrometer Gauge, p. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Speedometer Gauge — Tachometer Gauge, p. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Transmission Oil Temperature Gauge, p. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Voltmeter Gauge, p. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Ether Start, p. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
1.7. WARNING LIGHTS (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Air Suspension Release Warning Light, p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Engine Oil Pressure Warning Light, p. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Engine Water Temperature Warning Light, p. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Low Air Pressure Warning Light, p. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Low Fuel Level Warning Light, p. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Power Divider Lock (PDL) Warning Light and Buzzer, p. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Differential Lock Warn Light — 4x2, p. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Differential Lock Warn Light — 6x4, p. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
1.8. CAB ACCESSORIES (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Cigar Lighter (Cab), p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Clock (Cab), p. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Electric Window — Right, p. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Defroster Fan(s), p. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
Electric Windshield Wipers with Intermittent Wipe and Wash, p. 5. . . . . . . . . . . . . . . . . . . . . . . . .66
Horn, p. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
Mirror Lights and Heated Mirrors, p. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
Right Motorized Mirror, p. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
Dual Motorized Mirrors (Left and Right), p. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Dual Axis Motorized Mirrors, p. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Power Source (CB), p. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
Radio-CB Accommodation Package, p. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
Radio-Cab Speakers, p. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Owner/Operator Spare Switch, p. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
1.9. CHASSIS ACCESSORIES (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
Air Dryer, p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
ABS/ATC (Bendix), p. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
ABS/ATC (Bendix), p. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
ABS/ATC (Bendix), p. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
ABS/ATC (WABCO), p. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
ABS/ATC (WABCO), p. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
ABS/ATC (WABCO), p. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
Trailer Connection — Back of Sleeper Mounted, p. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
Trailer Connection — Frame Mounted, p. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
Two Speed Axle Wiring, p. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
1.10. SLEEPER LIGHTING AND ACCESSORIES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
Auxiliary Circulation Fan, p. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
Auxiliary Radio Controls, p. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
Bunk Fluorescent and Reading Lights, p. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
Bunk Speakers, p. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
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9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to iii
July 18, 1999— Electrical Circuit Diagrams
s08184
iv 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 1
July 18, 1999— Electrical Circuit Diagrams
5 41
1
RELEASE NO. DATE SHEET
CHAPTER 1
NAVISTAR CIRCUIT NUMBER IDENTIFICATION & COLOR
83 POWER WINDOW - LIGHT GREEN 97 CRUISE CONTROL AND ELECTRONIC ENGINE - VIOLET
* NOTE:
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 3
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 1
INSTRUCTIONS
12 AND/OR 12
30 86
SINGLE IN-LINE CONNECTORS
87 INDICATES DISPLAYED AS SHOWN WITHOUT
A 87 85 CASE GROUND CONNECTOR NUMBER.
RELAY-SUPPRESSED
CIRCUIT
WIRE GAUGE &
16PK
NUMBER
COLOR
13
BUSS IN FUSE
CIRCUIT BREAKER
PRINTED LOCATION IN
CONNECTOR
CIRCUIT
IN FUSE/CIRCUIT
INSTRUMENT BREAKER
CLUSTER CONNECTOR
A
F1
VOLTMETER B 20A
FUSE RATING
60 55A/60 55
16OR 16OR 16OR
55A
16OR
FLASHER
UP
INTERNAL
CONTACT 20A
16RD
78 75A
83-F 83-H PIG-TAIL
16LTGN 16LTGN 14LTGN
16LTGN
s08184
4 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 1
INSTRUCTIONS
A B C D E F G H J K
J6
STUD
OR BUS ADAPTER GROUND JUNCTION
ADAPTER
11-GA 97-GA
11-GB 97-GB
SUFFIX SUFFIX
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 5
July 18, 1999— Electrical Circuit Diagrams
Schematic Symbols, p. 5
CHAPTER 1
SCHEMATIC SYMBOL CHART
MALE TERMINAL
TYPE 1 TYPE 2 OR 3
A A
CIRCUIT BREAKER
MOTOR-ELECTRIC
B B
DIODE
CIGAR LIGHTER
LIGHT EMITTING DIODE (LED)
FUSIBLE LINK
RESISTOR
HORN
JUNCTION POINT
SPEAKER-SOUND SYSTEM
SPLICE
SWITCH-PUSH BUTTON
FLASHER-TURN SIGNAL,HAZARD
SWITCH-PRESSURE
30 86 LIGHT-DOUBLE FILAMENT
RELAY-SUPPRESSED
87
A 87 85
s08184
6 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 1
RELAY PINOUT AND FUNCTION DATA
SEALED MINIATURE RELAY DATA
87 86
87 85 30 87 NORMALLY OPEN
A CONTACT
3 4 2 COMMON
CONTACT 87A NORMALLY CLOSED
CONTACT
85
ENERGIZING COIL
30 86
ENERGIZING COMMON
COIL 30 86 CONTACT
87
NORMALLY OPEN A 87 85
COIL
85 87A 87 FUNCTION
NORMALLY CLOSED ENERGIZING
COIL COIL WHEN 12V IS APPLIED TO THE
RELAY COIL,THE SWITCH WIPER IS
PULLED FROM THE NORMALLY CLOSED
POSITION TO THE NORMALLY OPEN
POSITION.
TYPICAL RELAY (INSERTION END)
NOTE:
THE RELAY IS PRINTED WITH 30 86
86 30
THE NUMBERS 85,86,87,87A AND 30.
THE CONNECTOR BODY IS PRINTED
WITH 85,86,87,87A AND 30.
85 87A 87 87 87A 85
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 7
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 1
LAMP BULB CHART
HEADLIGHTS
9200/9400/9900 INCANDESCENT
HALOGEN (OPTIONAL)
INSTRUMENT CLUSTER
SLEEPER
s08184
8 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 2
12V POWER DISTRIBUTION - START FEED
12RD
15
B
KEY
A
SWITCH
S I
S I
S I
S
A
A
A
(40)
I
OFF
OFF
OFF
OFF
GND
FROM DRL 44
PARK BRAKE 18GY
44A
SWITCH 16GY
14PK
(CH 11,PG 7)
17
PUSH
BUTTON
START 17
14PK
SWITCH
(41) W/PUSH W/KEY
BUTTON SWITCH
START START
14PK
14PK
17A
17
START
FEED
ADAPTER
(509)
14PK
17B
2
16PK
17B
START MAGNETIC SWITCH
(CH 3,PG 1-5)
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 9
July 18, 1999— Electrical Circuit Diagrams
Accessory, p. 2
CHAPTER 2
12V POWER DISTRIBUTION - ACCESSORY
B
KEY SWITCH
A
(40)
S I
S I
S I
S
A
A
A
I
OFF
OFF
OFF
OFF
GND
I
10RD
14AJ
F5-B
15A
12LT BL
12
86 86 12M
TO RADIO 16LT GN 16LT GN 12LT BL
(CH 8,PG 13) 426
86E 86E 12F
TO CB RADIO 16LT GN 16LT GN 12LT BL
(CH 8,PG 12) 428
12LT BL
12A
14BJ 12AC
10RD 12LT BL
F6-C
30A 30 86 ACCESSORY A1
ADAPTER ACCESSORY
87
87 85
RELAY ADAPTER
A
(149) (499)
*
12LT BL
12F
10LT BL
12AD
16WH
12-GH
A3
ACCESSORY GROUND
12LT BL
12LT BL
12W
ADAPTER
12S
ADAPTER
(501) (453)
12LT BL
12LT BL
12P
12L
(CH 8,PG 5)
(CH 11,PG 8)
(CH 8,PG 7)
W/FUSE
RELAY
Figure 9 Accessory
s08184
10 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
Battery, B1, p. 3
STARTER COPPER
MAGNETIC BUS BAR
FUSIBLE LINKS SWITCH N/3+1 BAT
FROM 2 150A
B1 BAT B2 BAT
ALTERNATOR 04RD
MEGA FUSE STUD STUD
(CH 3,PG 1-5)
14 14A 14A
02RD 02RD 02RD
F10-A 30A
14CP 94AH
10RD 10GY TO TRAILER ABS RELAY
(CH 9,PG 8,9)
TYPE I ONLY
F4-D 15A
FROM STARTER A B
MAGNETIC
SWITCH 14AL
10RD
82K
16GY TO ELECTRIC WIPER
(CH 3,PG 1-5)
INTERMITTENT RELAY
(CH 8,PG 5)
F7-A 25A
14C 15
10RD 12RD TO KEY SWITCH
4RD
14A
(CH 2,PG 2)
F2-C 30A
14R 14S
10RD 12RD TO IGNITION RELAY
14K (CH 2,PG 10)
6RD F2-D 20A
55
12OR TO FLASHER
(CH 11,PG 14)
B1 BAT F7-D 30A
STUD 14F 70E
TO STOP LIGHT RELAY
10RD 10OR
(CH 11,PG 14)
F5-C 15A
14AM 85
16RD 16GY TO HORN RELAY
(CH 8,PG 6)
14J 88B
16RD 16LT GN TO RADIO BATTERY
FEED (CH 8,PG 13)
14L
14G
10RD
18RD TO SPEEDOMETER/
TACHOMETER MODULE
F7-C 15A (CH 6,PG 3,5,6,8,10
57H CH 7,PG 2-5
12OR TO RIGHT TURN RELAY CH 9,PG 10)
(CH 11,PG 14)
F7-B 15A
56H
12OR TO LEFT TURN RELAY
(CH 11,PG 14)
14AN
10RD TO ABS RELAY
(CH 9,PG 2)
14AJ
10RD TO A3 ACC ADAPTER RELAY
(CH 8,PG 2)
10RD
14V
14BL
14RD TO DRL FUSE (USA)
(CH 11,PG 7)
14AD
B1 BAT 16RD TO AIR DRYER FUSE
((CH 9, PG 1)
ADAPTER 14BD
(497) 12RD TO RIGHT ELECTRIC WINDOW FUSE
(CH 8,PG 3)
14BC
14RD TO CATERPILLAR RUN RELAY FUSE
(CH 4,PG 3)
3
RELEASE NO. DATE SHEET
Figure 10 Battery, B1
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 11
July 18, 1999— Electrical Circuit Diagrams
Battery, B2, p. 4
CHAPTER 2
12V POWER DISTRIBUTION - BATTERY
F10-A 30A *
14AR 14AS
10RD 10RD TO OWNER/OPERATOR SPARE
SWITCH W/FUSE (CH 8,PG 14)
97DL
14VT TO DATA LINK
F5-D 20A (CH 4,PG 3,6,10,14)
F6-B 10A
XXX TO OWNER/OPERATOR OPTION **
F2-A 15A
14T 65A
10RD 14OR TO WORK LIGHT
(CH 11,PG 15)
84
14LT GN TO CAB CIGAR LIGHTER
(CH 8,PG 1)
B2 F2-B 10A
63
BATTERY 18DK BL TO DOME & COURTESY LIGHTS
ADAPTER (CH 11,PG 5)
(498)
14N
12RD TO CLOCK FUSE
(CH 8,PG 2)
F1-D 15A
14H 14Y 63P
6RD 14RD 16DK BL TO SPOTLIGHT & READING
LIGHTS (CH 11,PG 5,13)
F1-A 30A
14X 75
10RD 10LT GN TO HIGH SPEED RELAY
(CH 12,PG 2)
F1-B 10A
14Z 77T
10RD 14LT GN TO A/C CONTROL RELAY
(CH 12,PG 1)
75A
14LT GN TO HEATER CONTROL RELAY
(CH 12,PG 2)
F1-C
20A
* FUSE LOCATIONS VARY -
** EXTRA FUSES PROVIDED CHECK INSIDE POWER
FOR OWNER/OPERATOR DISTRIBUTION CENTER
CONNECTION FOR ACTUAL LOCATION.
Figure 11 Battery, B2
s08184
12 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
Battery, B2 (cont.), p. 5
CHAPTER 2
12V POWER DISTRIBUTION - BATTERY
14AV
* F10-D 30A
14AX
10RD 10RD TO AUX CIRCULATION FAN
B2 (CH 10,PG 1)
BATTERY TO TV/VCR WIRING
(CH 10,PG 9)
STUD
14AK 14AW
* F10-C 20A
14AY
6RD 10RD 12RD TO SLEEPER POWER SOURCE
(CH 10,PG 7)
* F10-B 15A
75AX
14LT GN TO AUX BUNK BLOWER RELAY
(CH 12,PG 3)
14AU
* F10-A 30A
75AW
10RD 10LT GN TO SLEEPER BLOWER RELAYS
(CH 12,PG 3)
F8-D 20A
14AP 63AA
14RD 14DK BL TO SLEEPER LIGHTS/LUGGAGE
COMPARTMENT LIGHTS
(CH 10,PG 3,5)
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 13
July 18, 1999— Electrical Circuit Diagrams
POWER
DISTRIBUTION
CENTER
FROM
MEGA 14A
B1
2RD
FUSE
(CH 3,PG 1-5)
ALTERNATOR
G B
14A 14AB
6RD 6RD B2
16RD
7
6RD
14A
GND
16RD
7
STUD
10 RUST
14-FL
10WH
11-GG
16RD
7
7V
ISOLATED
BATTERY
MAGNETIC
8WH
SWITCH
11-G
1/0 RD
14WH
11H
GND STUD
RIGHT
1/0 BK
DASH
PANEL
TO BATTERY
CRANKING 1ST 2ND 3RD
MOTOR
SOLENOID - - - -
(CH 3,PG 1-5)
6
RELEASE NO. DATE SHEET
s08184
14 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
TO
ENG
GND L4
(CH 3,PG 1-4)
GROUND
ADAPTER
(506)
11-GR
11-GT
14WH DATA LINK 6-WAY
18WH (CH 4,PG 3,6,10,14)
6WH
11-GA
RIGHT
G1
GND DASH GROUND
STUD PANEL
ADAPTER
(453)
66-G
11-G 11-GA 14WH DRL RELAYS & MODULE
8WH 12WH (CH 11,PG 7)
12-GH
16WH ACCESSORY ADAPTER RELAY
G4 (CH 2,PG 2)
GROUND
ADAPTER
(456)
11-GX
11-GB 11-GC 18WH HEATED MIRRORS SWITCH
8WH 10WH
(CH 8,PG 7)
11-GAD
18WH RIGHT MOTORIZED MIRROR &
DUAL MOTORIZED MIRROR SWITCHES
(CH 8,PG 8,9)
G3
11-GAW
GND LEFT GROUND 14WH RIGHT WINDOW SWITCH & RELAY
STUD DASH ADAPTER 13-GAD
(CH 8,PG 3)
PANEL
(455) 18WH AIR DRYER RELAY
(CH 9,PG 1)
11-GD 11-GE 94-G
8WH 12WH 16WH ABS RELAYS
(CH 9,PG 2,5)
11-GAC
14WH FOG LIGHT RELAY & SWITCH
(CH 8,PG 8)
G2
GROUND 11-GBC
ADAPTER 12WH AUXILIARY BUNK BLOWER RELAY
(454) & SLEEPER OPTIONS
(CH 12,PG 3)
11-GI 11-GY 11-GAV
10WH 10WH 18WH CLOCK (CH 8,PG 2
CH 11,PG 11)
25-G
18WH PYROMETER CONTROL MODULE
(CH 6,PG 7)
13-GCP
14WH TRAILER ABS RELAY
(CH 9,PG 8,9)
7
RELEASE NO. DATE SHEET
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 15
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 2
GROUND STUD COMPOSITE
TO
ENG
GND
(CH 3,PG 1-5)
75-G
6WH
BLOWER MOTOR
11-GA
10WH
(CH 12,PG 2)
62-GP
16WH HEATER CONTROL PANEL LIGHT
GND RIGHT
DASH
(CH 11,PG 11)
STUD PANEL
57-G
18WH RIGHT TURN RELAY
(CH 11,PG 14)
56-G
11-G 18WH LEFT TURN RELAY
8WH (CH 11,PG 14)
70-G
18WH STOP LIGHT RELAY
(CH 11,PG 14)
58-G
18WH TRAILER TAIL RELAY
(CH 11,PG 2)
58-GA
18WH TRAILER MARKER RELAY
(CH 11,PG 2)
77-G
18WH AIR CONDITIONING RELAY
(CH 12,PG 1)
13-GT
18WH HEATER CONTROL RELAY
(CH 12,PG 2)
50-GB
18WH HEADLIGHT RELAY
(CH 11,PG 9)
75-GC
18WH MED SPEED RELAY
(CH 12,PG 2)
75-GB
18WH HIGH SPEED RELAY
(CH 12,PG 2)
13-GA
18WH IGNITION RELAY
(CH 2,PG 20)
57-GA
16WH RIGHT SIDE TURN LIGHT
(CH 11,PG 12)
11-GAB
11-GB
16WH DOME,READING,CLEARANCE & ID LIGHTS
8WH (CH 11,PG 3-6)
38-G
18WH AIR SUSPENSION RELEASE SWITCH
(CH 7,PG 1)
43-G
18WH PDL SWITCH
(CH 7,PG 6)
s08184
16 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 2
GROUND STUD COMPOSITE
GND LEFT
DASH
STUD PANEL
75-GD
10WH HEATER CONTROL
(CH 12,PG 2)
86-GK
14WH POWER SOURCE
(CH 8,PG 11)
11-GI
10WH 11-GN
TRAILER SOCKET
(CH 9,PG 9)
10WH
PRO-SLEEPER HEATER
(CH 12,PG 4,5)
84-G
16WH CIGAR LIGHTER
(CH 8,PG 1)
86-GA
18WH RADIO
(CH 8,PG 13)
11-GD 40-GA
8WH 16WH LOW AIR SWITCH 1
(CH 7,PG 4)
40-GB
16WH LOW AIR SWITCH 2
(CH 7,PG 4)
56-GA
16WH LEFT SIDE TURN LIGHT
(CH 11,PG 12)
11-GF 52-GF
10WH 12WH HEADLIGHTS
(CH 11,PG 9)
11-GJ
18WH RIGHT SIDE CLUSTER
(CH 6,PG 1,2,9)
87-G
16WH WASHER PUMP
(CH 8,PG 5)
82-GB
16WH WASH/WIPE INTERMITTENT
11-GQ
SWITCH (CH 8,PG 5)
16WH 82-GC
16WH WIPER MOTOR
(CH 8,PG 5)
12-GF
18WH WIPER INTERMITTENT RELAY
(CH 8,PG 5)
11-GM
18WH LEFT SIDE CLUSTER
(CH 6,PG 4)
11-GL
18WH SPEEDO/TACH MODULE
(CH 6,PG 3,5,6,8,10
CH 7,PG 2-5
CH 9,PG 10)
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 17
July 18, 1999— Electrical Circuit Diagrams
Ignition, p. 10
B1 BAT
STUD
IGNITION TO
F2-C RELAY BACK-UP
6RD
14K
30
87
A
(CH 11,PG 1)
14R 14S
10RD 12RD
14C 13H
10RD 12PK
F7-A
87
25A
86
12RD
15
18OR
85
71
B
18WH
13-GA
A
S I
S I
S I
F4-C
A
A
A
10A
OFF
OFF
OFF
OFF
GND
TO
S
HIGH SPEED
RELAY
12PK
KEY
13J
(462-R2)
SWITCH (CH 12,PG 2)
(40)
12PK
13
13B 13A
F4-A 12PK 12PK
10A 13AK
TO HEATER 12PK
12PK
CONTROL RELAY
13U
(CH 12,PG 2)
I1
12PK
16PK
13F
13V
13P IGNITION
12PK
ADAPTER
I2 (494)
IGNITION
ENGINE FAN
ADAPTER
(CH 5,PG 1)
(495)
18TN
18TN
18TN
13AH
13W
28B
14PK
18TN
18PK
12PK
14PK
13AB
14PK
14PK
14PK
28D
12PK
13AT
13BL
14TN
28A
28C
13X
13L
13Z
93
PDL BUZZER
PYROMETER FUSE
ECM/RUN RELAY
SPEEDO/TACH CLUSTER
(CH 6,PG 7)
(CH 7,PG 6)
(CH 9,PG 1)
(CH 6,PG 3,5,6,8,10
CH 11,PG 7)
CH 9,PG 2,5
CH 6,PG 4
CH 7,PG 2
CH 9,PG 10)
CH 7,PG 2-5
10
RELEASE NO. DATE SHEET
Figure 17 Ignition
s08184
18 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
62T
16DK BL CIGAR LIGHTER LIGHT
(CH 11,PG 11)
62AG
16DK BL WIPER SWITCH
(CH 8,PG 5)
62D
18DK BL SPEEDO/TACH MODULE
(CH 11,PG 11)
62C
18DK BL LEFT SIDE CLUSTER
(CH 11,PG 11)
62B
18DK BL RIGHT SIDE CLUSTER
(CH 11,PG 11)
62P
16DK BL HEATER CONTROL PANEL LIGHT
16DK BL
62AR
16DK BL TRAILER LIGHTS SWITCH
(CH 11,PG 2)
62AS
16DK BL HEADLIGHT SWITCH
(CH 11,PG 9)
16DK BL
62AP
62W
62AF
WASH/WIPE INTERMITTENT SW
62A
16DK BL
(CH 8,PG 5)
62AX
16DK BL HEATED MIRROR SWITCH
16DK BL
(CH 8,PG 7)
62M
62AB
16DK BL GAUGE PANEL LIGHT
(CH 11,PG 11)
62AN
16DK BL FOG LIGHT SWITCH
(CH 11,PG 8)
62AL
16DK BL RIGHT WINDOW SWITCH
(CH 8,PG 3)
L1
62AQ
PANEL CLOCK (CH 11,PG 11)
16DK BL
62AE
16DK BL
LTS FEED 62BP BUNK CONTROL PNL SWITCH
16DK BL
SEE ADAPTER (CH 10,PG 3,8,9)
CH 11, (503)
62M
16DK BL
ENGINE FAN OVERRIDE SWITCH
(CH 5,PG 3,4)
PG 11
62AW
16DK BL RT MOTO MIRRORS SW
(CH 8,PG 8)
62AY
16DK BL ETHER START SWITCH
(CH 6,PG 11)
62AZ
16DK BL DUAL MOTORIZED MIRRORS
L2 (CH 8,PG 9)
62AV
PANEL 16DK BL CRUISE/DIAGNOSTIC/ENG
LTS FEED BRAKE SWITCHES
16DK BL
16DK BL
62A
62U
(504) 16DK BL SPARE SWITCH W/FUSE
16DK BL
62H
16DK BL SPARE SWITCH N/FUSE
(CH 8,PG 14)
11-GAL
18WH SPARE SWITCH W/FUSE
(CH 8,PG 14)
L4 62-GH
PANEL 18WH SPARE SWITCH N/FUSE
(CH 8,PG 14)
62-GAB
PANEL D A LTS GND 18WH GAUGE PANEL LIGHT
LIGHT C ADAPTER (CH 11,PG 11)
SWITCH (506)
F B 62-GAY
(425) 18WH ETHER START SWITCH
(CH 6,PG 11)
11-GT
18WH CRUISE/DIAGNOSTIC/ENG
BRAKE SWITCHES
18WH
16WH
62-GW
11-GS
62-GAS
18WH HEADLIGHT SWITCH
(CH 11,PG 9)
62-GAR
16WH TRAILER LIGHTS SWITCH
(CH 11,PG 2)
62-GAF
11-GD 11-GK 18WH WASH/WIPE INTERMITTENT
8WH 16WH SWITCH (CH 8,PG 5)
LEFT 62-GAG
DASH 18WH WIPER SWITCH
PANEL (CH 8,PG 5)
62-GC
GND 18WH LEFT SIDE CLUSTER
(CH 11,PG 11)
STUD 62-GB
18WH RIGHT SIDE CLUSTER
(CH 11,PG 11)
11-GF 62-GD
10WH 18WH SPEEDO/TACH MODULE
(CH 11,PG 11)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
11
RELEASE NO. DATE SHEET
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 19
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 3
CHARGING AND CRANKING (12V) W/M11 AND N14 ENGINES
START
B1 FEED
BATTERY ADAPTER
STUD (509)
14PK
17B
02RD
14A
14
02RD
2 2
04RD 150A
ALTERNATOR MEGA
B FUSE
BATTERIES
16PK
17B
G
02RD
14A
-
+ -
01BK
06BK
06BK
06BK
04WH
2-G
FRAME 14
02RD STARTER
-
+ - GROUND MAGNETIC
SWITCH
ECM POWER
06BK
06BK
CONNECTOR
216
A C B 2
17C
08PK
04RD
-+ -
12WH
12VT
97C
97-G
ALTERNATOR OR
W/M11 (2) 12,
BL FUSIBLE LINKS.
06BK
06BK
-
+ -
12VT
12VT
97A
97
4/0 BK
B S CRANKING
4/0 BK
MOTOR
M
SOLENOID
11-GA 11-GS
06WH 06BK
FROM SENSOR FRAME
11-GU
14WH GROUND SPLICE GROUND
(CH 3,PG 5
CH 5,PG 2
CH 6,PG 4,9)
CAB ENGINE TO
J4 GROUND GROUND 11-GK ECM CONN
12WH (CH 4,PG 15)
s08184
20 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 3
CHARGING AND CRANKING (12V) W/C10, C12 & 3406E
ENGINES
B1
BATTERY
START
STUD FEED
ADAPTER
(509)
02RD
14PK
14A
17B
2
150A
MEGA
14 FUSE
02RD
16PK
17B
2
04RD
02RD
14A
BATTERIES
14
02RD STARTER
MAGNETIC
-
+ - SWITCH
ECM (400)
06BK
06BK
52 53 65 67
14VT
14VT
-
+ - 97C
97B
14WH
14WH
97-GB
97-GJ
02RD
14
2
217 218
06BK
06BK
04RD
08 PK
17C
14VT
14VT
97A
97
-+ -
04RD
2
(2) 12, BL
FUSIBLE LINKS
4/0 BK B S
B CRANKING
M
MOTOR
SOLENOID
ALTERNATOR
G
4/0 BK CRANKING
MOTOR
2-G
04 WH 2/O
11-GA
06 WH
06 BK
11-GS
FROM SENSOR
GROUND SPLICE
11-GR (CH 3,PG 5 11-GC
12 WH CH 5,PG 3 14 WH
CH 6,PG 4,9)
RADIATOR J7 GROUND
GROUND CAB CAB ENGINE GROUND BY
J4 GROUND START MOTOR FRAME
GROUND
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 21
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 3
CHARGING AND CRANKING (12V) DETROIT DIESEL
SERIES 60
START
B1 FEED
BATTERY ADAPTER
STUD (509)
14PK
17B
02RD
14A
14
02RD
2
150A 2
04RD
MEGA
FUSE
BATTERIES
11-G TO ECM
POWER
16PK
17B
12WH
CONNECTOR
02RD
-
+ -
14A
(CH 4,PG 11)
01BK
TO ECM
06BK
06BK
POWER
CONNECTOR
(CH 4,PG 11) 14
FRAME 02RD STARTER
-
+ - GROUND MAGNETIC
SWITCH
02RD
14
2
06BK
06BK
12RD
12RD
04RD
14A
14B
(2) 12, BL
17C
08PK
-+ - FUSIBLE LINKS
04RD
2
4/0 BK B S CRANKING
B
MOTOR
M SOLENOID
ALTERNATOR
G
4/0 BK CRANKING
MOTOR
2-G
04WH
11-GU
06BK
FROM SENSOR
11-GS
14WH
GROUND SPLICE
(CH 3,PG 5 11-GA
2/0
s08184
22 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 3
CHARGING AND CRANKING (12V) W/AHD AND ISM ENGINES
START
B1 FEED
BATTERY ADAPTER
STUD (509)
14PK
17B
02RD
14A
14
02RD
2 2
04RD 150A
ALTERNATOR MEGA
B FUSE
BATTERIES
11-G
16PK
12WH
17B
G
02RD
14A
TO ECM -
+ -
POWER
CONN
01BK
06BK
06BK
POWER
CONN
(CH 4,PG 7)
04WH
2-G
FRAME 14
STARTER
12RD
12RD
14C
14D
02RD
-
+ - GROUND MAGNETIC
SWITCH
15A
15A
06BK
06BK
12RD
12RD
14B
14A
2
17C
08PK
04RD
-+ -
(2) 12GA, BL
FUSIBLE LINKS
06BK
06BK
-
+ -
4/0 BK
B S CRANKING
4/0 BK
MOTOR
M
SOLENOID
11-GA 11-GS
06WH 02BK
FROM SENSOR FRAME
11-GU
14WH GROUND SPLICE GROUND
(CH 3,PG 5
CH 6,PG 4,9)
CAB ENGINE
J4 GROUND GROUND
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 23
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 3
12 VOLT CRANKING SYSTEM W/OVERCRANK PROTECTION
START
B1 FEED
BATTERY ADAPTER
STUD (509)
14PK
17B
02RD
14A
2
150A
MEGA
FUSE
16PK
17B
14
02RD
TO ALTERNATOR
02RD
14A
14
02RD STARTER
MAGNETIC
2 SWITCH
04RD
12BL
FL
18PK
17D
B S
CRANKING
M
MOTOR
SOLENOID
CRANKING 275
MOTOR 17D
18PK
17-G
FOR REMAINDER OF 18WH
CRANK MOTOR SOLENOID
AND CRANK MOTOR WIRING
SEE CHARGING & CRANKING
SECTION.
18WH
17-G
11-GC
14 WH
14WH
11-GU
W/C10,C12
W/3406E
ENGINE
GROUND
s08184
24 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 4
CATERPILLAR C10, C12 & 3406E - CRUISE CONTROL
PANEL PANEL
LTS GND LTS FEED
ADAPTER THROTTLE
ADAPTER POSITION
(506) (504) SENSOR
16DK BL
62AV
WH
RD
BK 404
99A(8V)
18VT
CRUISE 99
ON/OFF 18VT
16DK BL
62J
(435) 97AE
18VT
18WH
11-GT
7 5 2
CLUTCH
SWITCH
6 4 1 3 (PEDAL IN
8 RELEASED
POSITION)
16DK BL
99-GA
62K
18VT
18WH
62-GJ
BRAKE
SWITCH
18BK
18BK
(141)
(PEDAL IN
RELEASED
97-GC
18VT
POSITION) 294
18WH
62-GK
97-GF
97AH
18VT
97AE
18VT
18VT
97-GH
99A(8V)
18VT
18VT
FROM VEHICLE
18VT
99
24-G
ENGINE SPEED
BRAKE
97-GA
SENSOR
18VT
18GY
97-GB
18VT
ON/OFF (409)
SWITCH
(CH 4,PG 2)
7 2 5
1 3 6 4
18VT
97AL
CRUISE
SET/
97AB
97AA
18VT
18VT
RESUME
(436)
F K I V R J A B 190
16WH
97-GA
97AA
16VT
16VT
97AB
97AL
16VT
99A(8V)
97AK
16VT
16VT
97AH
97AE
16VT
16VT
16VT
16VT
97AJ
99
16WH
97-G
45 44 35 5 22 59 66 4 33 32
ECM (400)
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 25
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 4
CATERPILLER C10, C12 & 3406E - ENGINE BRAKE
PANEL
LTS FEED
ADAPTER
(504)
16DK BL
62AV
62N
16DK BL
16GY
24A
(1098) (1097) SPLICE 4 6
(CH 4,PG 1) 8 SWITCH
C B A B C A (434)
24-G
18GY
62-GN
98SHD
98SHD
20GN
20GN
98GN(-)
98GN(-)
98YL(+)
98YL(+)
20YL
20YL
16WH
20
20
16GY
62L
24A
16DK BL
98SHD
16WT
TO ABS/ATC ENGINE
5 2 7
CONTROL MODULE BRAKE
(CH 9,PG 2,7)
4 6 1 3
SELECTOR
8 3,1,2
14WT
11-GC
SWITCH
(433)
62-GL
J1922 16WH
START CONNECTION
MOTOR (403)
GROUND
16GY
16GY
24AE
24AF
18WH
11-GT
CENTER
FRONT & REAR SOLENOID
SOLENIODS
98Z(+)
98Y(-)
16 BK
16 BK
190 M L
98SHD
16WH
16LT GN
98YL(+)
16YL
98GN(-)
GRAY
W/3406E PANEL
16TN
24AE
16TN
24AF
LTS GND
ADAPTER
ECM CONN (506)
34 42 50 1 14 40 23
(400)
W/ J1939 W/ J1922
DATA LINK DATA LINK
s08184
26 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 4
CATERPILLAR C10, C12 & 3406E - ENGINE CONTROLS
B1 BATTERY 97C
14BC
ADAPTER 14RD 16VT
(497) F6-D
20A
IGNITION
13Z
RUN 30 86
12PK ADAPTER
RELAY (494)
87
(201) A 87 85
TO SPEEDO/ *
13-GZ 11-GT
TACH MODULE 97L 16WH 18WH
(CH 6,PG 8, 14VT
CH 7,PG 2,3) PANEL
LIGHT
DATA LINK ADAPTER
(137) (506)
PWR
GND
NEG
POS
18GY
18GY
11-GR
47/48(+)
47/48(-)
14BK
14AA 14W
98A(+)
97DL
98C(-)
97AZ
18VT
97AT
18VT
DASH
Q S T N U CONN
(190)
97L
16GY
16GY
34-G
14VT
34
97AT
16VT
16BK
97AZ
16VT
16BK
98(+)
98B(-)
ECM 70 9 8 67 65 29 28 49 54
(400)
* RELAY LOCATIONS VARY- 97-GB
ENGINE BLOCK
CHECK INSIDE POWER 14WH
GROUND
97-GJ
DISTRIBUTION CENTER 14WH (CH 3,PG 2)
FOR ACTUAL LOCATION.
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 27
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 4
CUMMINS AHD AND ISM - CRUISE CONTROL
97-GB
TO 18VT
97-GC
SPLICE 18VT PANEL
(CH 4,PG 6) 97-GH
18VT
LTS FEED
ADAPTER
(504)
294
16DK BL
62AV
62J
16DK BL
18BK
2 5 7
3 1 4 6
8
16DK BL
62K
CRUISE 97-GB
ON/OFF 18VT
CLUTCH B SWITCH
SWITCH (435)
W/PEDAL 7 2 5 CRUISE
RELEASED A SET/
18WH
62-GJ
(294) 1 3 6 4 RESUME
8
SWITCH
(436)
18WH
62-GK
18BK
VEHICLE
294 SPEED
SENSOR
(1099)
18WH
11-GT
97AH
18VT
97AA
18VT
97AB
18VT
PANEL
97AE
18VT
LTS GND
ADAPTER
(506)
DASH
CONN R J K I
(190)
97AK
16VT
16VT
97AJ
97AE
97AA
18VT
18VT
97AB
18VT
97AH
18VT
ECM
CONN 2 23 24 14 (1093) 21 22
(1091)
s08184
28 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 4
CUMMINS AHD AND ISM - ENGINE BRAKE
PANEL
LTS FEED
ADAPTER
(504)
TO
SPLICE
16DK BL
62AV
(CH 4,PG 6)
62N
16DK BL
18GY
16DK BL
24-G
62L
24AD
18GY
ENGINE ENGINE
2 5 7 BRAKE 5 2 7
BRAKE
1 3 4 6
ON/OFF 4 6 1 3 SELECTOR
8 SWITCH 8 3,1,2
(434) SWITCH
(433)
18WH
62-GL
62-GN 11-GT
18WH 18WH
PANEL
LTS GND
ADAPTER
(506)
18GY
18GY
18GY
24AP
24AE
24AF
C B A C B A B C A
20GN
20GN
98GN(-)
98GN(-)
98GN(-)
98YL(+)
98YL(+)
98YL(+)
20YL
20YL
20YL
98SHD
98SHD
98SHD
20
20
20
98GN(-)
20GN
REAR
SOLENOID
98SHD
20
98YL(+)
20YL Q L M (190)
W/ AHD
20GN
98SHD
98GN(-)
98YL(+)
20YL
ENGINES
20
18GY
18GY
18GY
24AP
24AE
24AF
ONLY
ECM
37 36 46 32 31 22 CONN
(1091)
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 29
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 4
CUMMINS AHD AND ISM - ENGINE CONTROLS
BATTERY
FROM FUSE
ADAPTER 97-GB FROM
F4-A 18VT
(CH 2,PG 10)
(498) CRUISE
10RD
97-GC
14AH
18VT
FEED 12V
(CH 4,PG 4)
GROUND
FROM
16PK
13V
24-G ENGINE
DATA 18GY
BRAKE
14RD
14AA
LINK B A E C (CH 4,PG 5)
(137)
FROM
F5-D 99-GA THROTTLE
18TN
18TN
28A
18VT
28D
20A POSITION
11-GR
14WH
98A(+)
98C(-)
14BK
14BK
97DL
SENSOR
(CH 4,PG 7)
LEFT 14VT
423 GAUGE FROM
11-GT
CLUSTER 18WH
97-GH
18VT
CLUTCH
PANEL LTS SWITCH
STOP (CH 4,PG 4)
ENG GND ADAPTER
A
(506) BRAKE SWITCH
W/PEDAL
B
SERV/ WARN DATA LINK RELEASED
97-GF
CHECK POSITIVE
18VT
ENG C
ENG
97-GE
18VT
(514) (141)
97-GA
18VT
423
DIAGNOSTIC
ON/OFF (141)
16DKBL
62R
SWITCH
62AV (241)
16DKBL
97AL
2 5 7
18VT
DATA A
1 3 4 6
LINK B
8
NEG
PANEL (515) C
18WH
62-GR
LTS FEED
ADAPTER
(504)
11-GT
18WH
47/48(+)
18 GY
18 GY
47/48(-)
16BK
97AM
98(+)
97-GA
18VT
18VT
PANEL
97AP
97AZ
97AT
TO SPEEDO/
98B(-)
16BK
18VT
18VT
18VT
97AT
97AL
98(+)
98B(-)
18BK
18BK
18VT
18VT
18VT
18VT
16VT
ECM
CONN
(1091)
5 16 6 27 26 44 10 1
s08184
30 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
(675)
14C 14C 14C
12RD A 12BL 12RD
TO
14D 14D 14D
BATTERY
B (CH 3,PG 4)
12RD 12RD 12RD
11-GCH
18WH
18RD
11-GCK
18WH
14CF
18WH
11-GCG
11-GCJ
14CH
18RD
18WH
18WH
14CG
11-GCF
18RD
18RD
18RD
14CK
14CJ
ECM
CONN 18 28 17 8 7 29 30 50 40 39
(1091)
THROTTLE POSITION
SENSOR IGNITION
ADAPTER
(494)
12PK
13Z
IDLE THROTTLE
F6-D
5A
LOW COOLANT
LEVEL SWITCH
(249)
F D E A B C 267
20PK
13D
NO LIQUID
PRESENT
C A
18WH
99A(5V)
18VT
18VT
18VT
18VT
99-G
99C
99B
99-GA
99
18VT
B D
2-P LIQUID
PRESENT
DASH
E D C A B CONN
TO (190)
SPLICE
(CH 4,PG 6)
34B(5V)
16TN
16TN
16TN
16TN
99A(5V)
34-G
18VT
18PK
34A
13D
34
18VT
18VT
99-G
18VT
18VT
99C
99B
99
ECM
CONN 3 13 49 47 48 38 (1093) 7 19 5 6
(1091)
7
RELEASE NO. DATE SHEET
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 31
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 4
DETROIT SERIES 60 - CRUISE CONTROL
PANEL LIGHTS
FEED ADAPTER
TO SPLICE (504)
(CH 4,PG 11)
97-GB
18VT
16DK BL
62AV
97-GH
18VT
CRUISE
ON/OFF
(435)
62J
16DK BL
2 5 7
97-GF
18VT
3 1 4 6
97-GB
8 18VT
16DK BL
97-GC
18VT 62K
294
18BK
18BK
5 2 7 CRUISE
SET/
18WH
62-GJ
4 6 1 3
8
RESUME
(436)
VEHICLE
CLUTCH SPEED
SENSOR
97AE
18VT
SWITCH
(250)
97AA
18VT
97AB
18VT
18WH
62-GK
BRAKE
SWITCH
W/PEDAL
RELEASED
(141)
18WH
97AH
11-GT
18VT
18VT
97AL
PANEL
DASH LIGHTS
CONN F R J K I GROUND
(190) ADAPTER
(506)
(557) 97AK
(556) 97AJ
18VT
18VT
(544) 97AE
18VT
(541) 97AB
(545) 97AA
18VT
18VT
(531) 97AH
18VT
(543) 97AL
18VT
ECM
G2 J2 F2 G3 J1 E2 E3
CONN
(273)
s08184
32 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 4
DETROIT SERIES 60 - ENGINE BRAKE
PANEL LIGHTS
FEED APADTER
(504)
16DK BL
62AV
62X
16DK BL
16DK BL
62Z
24AD
18GY
ENGINE ENGINE
2 5 7 BRAKE 5 2 7 BRAKE
ON/OFF SELECTOR
1 3 4 6
8 SWITCH
4 6 1 3
8
3,1,2
(434) SWITCH
(433)
18GY
18WH
24-G
62-GZ
62-GX
18WH
18GY
18GY
24AE
24AF
TO SPLICE
(CH 4,PG 11)
18WH
11-GT
TO ABS/ATC PANEL
CONTROL MODULE LIGHTS
(CH 9,PG 3,7)
GROUND
ADAPTER
(506)
J1922
CONNECTION DASH
(403)
CONN M L
(190)
(800) 98Z(+)
(801) 98Y(-)
16 BK
16 BK
(583) 24AE
18GY
(979) 24AF
18GY
ECM
ECM COMMUNICATIONS CONN
A B CONNECTOR K2 K3 (273)
(406)
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 33
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 4
DETROIT SERIES 60 - ENGINE CONTROLS
B2 BAT STUD
PANEL
IGNITION LIGHTS
14W
6RD
ADAPTER
FEED 12V
GROUND
(504)
12PK
13Z
14RD
14AA
DATA LINK
F5-D (137)
F6-D
5A 20A
97DL
16DK BL
62AV
14VT
14WH
11-GR
14BK
14BK
98A(+)
98C(-)
FROM
FUSE
F4-A
(CH 2,PG 10) A
DATA LINK
16DK BL
A
62Q
B
NEGATIVE
B
(515) C
16PK
14WH
13V
11-GR
C
TO
20PK
13D
CH 7,PG 2,3,5)
POSITIVE (260)
LEFT (514)
GAUGE
423 CLUSTER
97-GD
18VT
STOP
ENG
TO
SPLICE
(CH 4,PG 11)
WARN
2-P ENG
18WH
62-GQ
14WH
11-GR
97AU
18VT
16BK
16BK
98B(-)
98(+)
423
97AP
97AT
18VT
18VT
DASH
U H S T O CONN
(190)
16PK
(439) 13D
18WH
11-GT
18BK
(528) 97AU
(509) 97AP
18BK
(419) 97AT
18VT
18VT
18VT
(900) 98(+)
(901) 98B(-)
ECM PANEL
B3 B1 B2 C1 C2 G1 CONN LIGHTS
(273) GROUND
ADAPTER
DDC REF NUMBERS (506)
ARE REFERED TO
IN THE REPAIR MANUAL.
s08184
34 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 4
DETROIT SERIES 60 - ENGINE CONTROLS
97-GE
18VT
THROTTLE POSITION SENSOR FROM
ENGINE
FROM BRAKE
97-GH 24-G
CLUTCH 18VT 18GY ON/OFF
SWITCH SWITCH
97-GE
18VT
FROM
97-GD
18VT ENGINE
OVERRIDE
SWITCH
97-GA
18VT
16WH
99-GA
DASH
CONN
267 E D A B C F
(190)
V
97AV
18VT
LOW COOLANT
99A(5V)
18VT
97-GA
18VT
18VT
16VT
18VT
99R
99B
99
PROBE
DASH (278)
CONN
(190)
34-G
P D C A B 16TN
DEDICATED
DDEC III
16TN
34
SWITCH GROUND
(916) 99A(5V)
18VT
(524) 97AV
18VT
18VT
18VT
(451) 99B
18VT
(952) 99R
(417) 99
(115)
16VT
(953) 97-G
ECM
H2 E1 C3 D2 A3 H3 CONN
(273)
16WH
97-G
11-GA
E
12WH
B 11-GB
ECM POWER 12WH
12WH
11-G
CONNECTOR D 11-GC
12WH
(676) 14D 14D
15A
14A
C
12RD 12RD 12RD
14C 14C 14B
A 12RD 12RD 12RD
15A
675
12RD
12WH
14A
11-G
BATTERY
+ -
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 35
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 4
CUMMINS M11 AND N14 CELECT - CRUISE CONTROL
97-GB
TO 18VT
97-GC
SPLICE 18VT PANEL
(CH 4,PG 14) 97-GH
18VT
LTS FEED
ADAPTER
(504)
294
16DK BL
62AV
62J
16DK BL
18BK
2 5 7
3 1 4 6
8
16DK BL
62K
CRUISE 97-GB
ON/OFF 18VT
CLUTCH B SWITCH
SWITCH (435)
W/PEDAL 7 2 5 CRUISE
RELEASED A SET/
18WH
62-GJ
(294) 1 3 6 4 RESUME
8
SWITCH
(436)
18WH
62-GK
18BK
VEHICLE
294 SPEED
SENSOR
(250)
18WH
11-GT
97AH
18VT
97AA
18VT
97AB
18VT
PANEL
97AE
18VT
LTS GND
ADAPTER
(506)
DASH
CONN R J K I
(190)
97AK
16VT
16VT
97AJ
97AE
97AA
18VT
18VT
97AB
18VT
97AH
18VT
ECM
4 2 22 12 3 7
CONN
(252)
s08184
36 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 4
CUMMINS M11 AND N14 CELECT - ENGINE BRAKE
PANEL
LTS FEED
ADAPTER
(504)
TO
SPLICE
16DK BL
62AV
(CH 4,PG 14)
62N
16DK BL
18GY
16DK BL
24-G
62L
24AD
18GY
ENGINE ENGINE
2 5 7 BRAKE 5 2 7
BRAKE
1 3 4 6
ON/OFF 4 6 1 3 SELECTOR
8 SWITCH 8 3,1,2
(434) SWITCH
(433)
18WH
62-GL
62-GN 11-GT
18WH 18WH
PANEL
LTS GND
ADAPTER
(506)
18GY
18GY
24AE
24AF
REAR
SOLENOID FRT & REAR
SOLENOID
TO ABS/ATC
CONTROL MODULE
(CH 9,PG 3,7)
J1922
CONNECTION L M (190)
(403)
98Z(+)
98Y(-)
18GY
18GY
24AE
18 BK
18 BK
24AF
J1922
CONNECTION
P N
(251)
28 5 (252)
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 37
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 4
CUMMINS M11 AND N14 CELECT - ENGINE CONTROLS
BATTERY
FROM FUSE
ADAPTER 97-GB FROM
F4-A 18VT
(CH 2,PG 10)
(498) CRUISE
10RD
97-GC
14AH
18VT
FEED 12V
(CH 4,PG 12)
GROUND
FROM
16PK
13V
24-G ENGINE
DATA 18GY
BRAKE
14RD
14AA
LINK B A E C
(CH 4,PG 13)
(137)
FROM
F5-D 99-GA THROTTLE
18TN
18TN
28A
18VT
28D
20A POSITION
11-GR
14WH
98A(+)
98C(-)
14BK
14BK
97DL
SENSOR
LEFT 14VT (CH 4,PG 15)
423 GAUGE FROM
11-GT
CLUSTER 18WH
97-GH
18VT
CLUTCH
PANEL LTS SWITCH
STOP
(CH 4,PG 12)
ENG GND ADAPTER
A
(506) BRAKE SWITCH
W/PEDAL
B
SERV/ WARN DATA LINK RELEASED
97-GF
CHECK POSITIVE
18VT
ENG C
ENG
97-GE
18VT
(514) (141)
99-GA
97-GD
18VT
18VT
423
DIAGNOSTIC IDLE/
ON/OFF DIAGNOSTIC (141)
16DKBL
16DKBL
62Q
62R
97AL
2 5 7 5 2 7
18VT
DATA A
1 3 4 6 4 6 1 3
LINK B
8 8
NEG
PANEL (515) C
18WH
18WH
62-GQ
62-GR
LTS FEED
ADAPTER
(504)
11-GT
18WH
47/48(+)
18 GY
18 GY
47/48(-)
16BK
97AM
97AU
97AV
98(+)
97-GA
18VT
18VT
18VT
18VT
PANEL
97AP
97AZ
97AT
TO SPEEDO/
98B(-)
16BK
18VT
18VT
18VT
18BK
97AM
97AU
97AP
97AV
97AZ
97AT
97AL
18VT
18VT
18VT
18VT
18VT
18VT
16VT
ECM (251) V
CONN
98W(-)
98X(+)
18BK
18BK
16VT
97-G
(252)
1 25 16 8 27 23 14 10 13
s08184
38 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 4
CUMMINS M11 AND N14 CELECT - ENGINE CONTROLS
ECM POWER
CONNECTOR*
(216) IGNITION
ADAPTER
12VT
12VT
97C
97B
(494)
(217) (218)
12PK
13Z
12WH
97-G
12VT
12VT
97A
97
F6-D
TO TO 5A TO
CRANKING ENGINE ENGINE
MOTOR GROUND GROUND
SOLENOID (CH 3,PG 1) (CH 3,PG 1)
(CH 3,PG 1)
THROTTLE POSITION
SENSOR
20PK
13D
IDLE THROTTLE
2-P
LOW COOLANT
LEVEL SWITCH
(249)
F D E A B C 267 NO LIQUID
PRESENT
C A
16PK
13D
18WH
99A(5V)
18VT
18VT
18VT
18VT
99-G
99C
99B
99-GA
99
18VT
B D
LIQUID
PRESENT
DASH
E D C A B CONN
TO (190)
SPLICE
(CH 4,PG 14)
34B(5V)
16TN
16TN
16TN
16TN
99A(5V)
34-G
18VT
34A
34
18VT
18VT
99-G
18VT
18VT
99C
99B
99
12WH
11-GK
21-WAY
ECM ECM
9 6 19 11 18 CONN CONN A J K L M G
(252) (251)
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 39
July 18, 1999— Electrical Circuit Diagrams
2-R
14TN
23
227
16RD
FAN
SOLENOID
N.O. HORTON
N.C. KYSOR
SOLENOID FAN
16BK
ON OFF
227
OFF ON
16TN
23D
ECM CONNECTOR A2 F1
(273)
16TN
23C
228
16BK
228
23-GB
16TN
97-G
16VT ECM POWER
CONNECTOR
1
RELEASE NO. DATE SHEET
Figure 39 Horton and Kysor Engine Fan With Detroit Diesel Series 60
s08184
40 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 5
HORTON AND KYSOR ENGINE FAN W/CUMMINS M11, N14
CELECT W/ & N/ A/C
ELECT
ENGINE ECM ECM
X HARN 10 (252) C (251)
(190)
97-GA 97-G
18VT 16VT
23-GB
16TN
228-B
W/N14
23
16TN
16TN
23D
16BK
A/C
14BK
PRESSURE
WITHOUT SWITCH
AIR OPEN 300 PSI
CONDITIONING CLOSE 210 PSI
16BK
228-A
227
16RD
16TN
23C
23-GA
B
16TN 16BK
FAN
SOLENOID
ECM N.O. HORTON
T (251) N.C. KYSOR
14WH
11-GU
ENGINE
GROUND
SOLENOID FAN
ON OFF
OFF ON
Figure 40 Horton and Kysor Engine Fan With Cummins M11, N14
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 41
July 18, 1999— Electrical Circuit Diagrams
Horton and Kysor Engine Fan With Caterpillar C10, C12, 3406E, p. 3
CHAPTER 5
HORTON AND KYSOR ENGINE FAN W/CAT C10, C12 & 3406E
W/ & N/ A/C, W/ & N/ MANUAL FAN OVERRIDE SWITCH
ECM
5 41 11
(400)
2-M
VIOLET 23A 23A
W/C10,C12
16WH
16TN 16TN
97-G
TO
WITHOUT MANUAL PANAL FEED
16TN
16TN
23C
23A
FAN OVERRIDE
SWITCH
ADAPTER
11-GC 23-GA
14WH 16WH (503)
(CH 2,PG 11)
16WH
23-G
START 23B
MOTOR 16TN
GROUND 2-N 62M
16DK BL
228 B A B A 227
BATT GRD
ENGINE FAN (7) (5) (1)
OVERRIDE
SWITCH OFF ON
(8) (4)
(659)
16BK
(6)
A/C
14BK
PRESSURE
SWITCH 23B
OPEN 300 PSI 16TN
CLOSE 210 PSI
16BK
16WH
11-GR
16WH
23-GY
WITHOUT 16BK
AIR
CONDITIONING CAB
GROUND
16RD
FAN
SOLENOID
N.O. HORTON
N.C. KYSOR
SOLENOID FAN
ON OFF
OFF ON
Figure 41 Horton and Kysor Engine Fan With Caterpillar C10, C12, 3406E
s08184
42 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
Horton and Kysor Engine Fan With Cummins AHD and ISM, p. 4
CHAPTER 5
HORTON AND KYSOR ENGINE FAN W/CUMMINS AHD & ISM
W/ & N/ A/C, W/ & N/ MANUAL FAN OVERRIDE SWITCH
ECM
(1093) 18 17 13 12
2-M
23A 23A
16TN 16TN
TO
PANAL FEED
16WH
WITHOUT MANUAL
23-GB
23-GA
16TN
16TN
16TN
23C
23A
FAN OVERRIDE
SWITCH
ADAPTER
(503)
(CH 2,PG 11)
23B
16TN
2-N 62M
16DK BL
228 B A B A 227
BATT GRD
ENGINE FAN (7) (5) (1)
OVERRIDE
SWITCH OFF ON
(8) (4)
(659)
16BK
(6)
A/C
14BK
PRESSURE
SWITCH 23B
OPEN 300 PSI 16TN
CLOSE 210 PSI
16BK
16WH
11-GR
16WH
23-GY
WITHOUT 16BK
AIR
CONDITIONING CAB
GROUND
16RD
FAN
SOLENOID
N.O. HORTON
N.C. KYSOR
SOLENOID FAN
ON OFF
OFF ON
Figure 42 Horton and Kysor Engine Fan With Cummins AHD and ISM
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 43
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 6
4X2 REAR AXLE OIL TEMPERATURE GAUGE
FROM
FUSE
F4-A
(CH 2,PG 10)
16PK
13V
18TN
28C
420
REAR AXLE
TEMPERATURE GAUGE
I
G
420 420
18WH
11-GJ
18TN
32
3
16WH
11-GQ
J4
14RD
14BN
32-G
CAB
32
GND
(298)
10WH
11-GF
GROUND LEFT
14RD
14BN
DASH
STUD PANEL
REAR AXLE
TEMPERATURE
SENDER
GROUNDS TO
AXLE HOUSING
s08184
44 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 6
6X4 AXLE FORWARD-REAR AND REAR-REAR TEMPERATURE
GAUGE
FROM
FUSE
F4-A
(CH 2,PG 10)
16PK
13V
18TN
28C
I I
G G
S S
18TN
32A
18TN
32
3 3
16WH
11-GQ
J4
J4
14RD
32-GA
14BN
32A
CAB
14RD
14BN
32-G
CAB
32
GND
GND
(299)
(298)
10WH
11-GF
14RD
14BN
LEFT
GROUND
14RD
14BN
DASH
STUD PANEL
REAR-REAR
FORWARD-REAR AXLE
AXLE TEMPERATURE
TEMPERATURE SENDER
SENDER
GROUNDS TO
GROUNDS TO AXLE HOUSING
AXLE HOUSING
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 45
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 6
ENGINE OIL PRESSURE GAUGE
FROM FROM
(+) (+)
FUSE FUSE
F4-A F5-C
ENGINE OIL S C
(CH 2.PG 10) (CH 2,PG 3)
PRESSURE
GAUGE S C
(-) (-)
16RD
16PK
13V
14J
(424)
18RD
18TN
18TN
18TN
18TN
18TN
14G
35C(+)
35S(+)
28B
35C(-)
35S(-)
(422) (421)
SPEEDOMETER/
TACHOMETER
MODULE
(421) 421
18WH
11-GL
18GY
18GY
47/48(+)
47/48(-)
16WH
11-GQ
FROM ENGINE
CONTROLS
(CH 4,PG 3,6,10,14)
10WH
11-GF
GROUND LEFT
DASH
STUD PANEL
s08184
46 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 6
ENGINE OIL TEMPERATURE GAUGE
FROM
FUSE
F4-A
(CH 2,PG 10)
16PK
13V
18TN
28A
423
I
ENGINE OIL 423
11-GM 11-GQ
TEMPERATURE G 18WH 16WH
GAUGE
S
10WH
11-GF
LEFT
DASH
PANEL
423
GROUND
STUD
18TN
30
2 2 2
2
W/9900 W/9200,
16TN
9400 ENGINE
30
ENGINE
16TN
ENGINE OIL
16TN
ENGINE
30
16TN
OIL TEMP
30
OIL
30
TEMP OIL
TEMP TEMP SENDER
SENDER
16TN
229 (315)
30A
SENDER SENDER
16TN
229
30B
30-G
30-G 30-G 18WH
30-G 18WH 18WH 30-G
18WH 18WH
16WH
30-GA
30-GA
16WH
16WH
30-GB
16WH
30-G
16WH
30-G
14WH
11-GU
14WH
11-GC
14WH
14WH
11-GU
11-GU
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 47
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 6
ENGINE WATER TEMPERATURE GAUGE
FROM FROM
(+) (+)
FUSE FUSE
F4-A F5-C
ENGINE WATER S C
(CH 2,PG 10) (CH 2,PG 3)
TEMPERATURE
GAUGE S C
(-) (-)
16RD
16PK
13V
14J
(424)
18RD
18TN
18TN
18TN
18TN
18TN
29C(+)
14G
29S(+)
28B
29C(-)
29S(-)
(422) (421)
SPEEDOMETER/
TACHOMETER
MODULE
(421) 421
18WH
11-GL
18GY
18GY
47/48(+)
47/48(-)
16WH
11-GQ
FROM ENGINE
CONTROLS
(CH 4,PG 3,6,10,14)
10WH
11-GF
GROUND LEFT
DASH
STUD PANEL
s08184
48 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 6
FUEL LEVEL GAUGE
FROM FROM
(+) (+)
FUSE FUSE
FUEL S C
F4-A F5-C
LEVEL (CH 2,PG 10) (CH 2,PG 3)
GAUGE S C
(-) (-)
16RD
16PK
13V
14J
(420)
18RD
18TN
18TN
18TN
18TN
18TN
14G
36C(+)
36S(+)
28B
36C(-)
36S(-)
(422) (421)
SPEEDOMETER/
TACHOMETER
MODULE
421 421
18WH
18TN
11-GL
36
3
16WH
11-GQ
14RD
36
FUEL
LEVEL
10WH
11-GF
SENDER
(FULL 88.5 TO 94.5 OHMS)
(EMPTY 0 TO 1.5 OHMS)
GROUND LEFT
DASH
STUD PANEL
14BN
36-G
J4
CAB
GROUND
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 49
July 18, 1999— Electrical Circuit Diagrams
Pyrometer Gauge, p. 7
CHAPTER 6
PYROMETER GAUGE
PYROMETER
IGNITION
G
ADAPTER
(494)
13AB A D
14PK
*
F10-A
10A
(423)
18TN
18TN
25
18TN
25A
25B
(15)
18RD
18BN
18BL
18WH
25-GA
I A D
PYROMETER
CONTROL
MODULE G
18RD
18YL
18GN
(492) 15
18WH
16RD-ALUMEL
16YL-CHROMEL
25-G
GROUND
ADAPTER
(454)
(491)
20YL-CHROMEL
20RD-ALUMEL
EXHAUST
THERMO
COUPLE
* FUSE LOCATIONS VARY -
CHECK INSIDE POWER
DISTRIBUTION CENTER
FOR ACTUAL LOCATION.
s08184
50 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 6
SPEEDOMETER GAUGE - TACHOMETER GAUGE
FROM FROM
FUSE FUSE
F4-A F5-C
(CH 2,PG 10) (CH 2,PG 3)
16RD
16PK
13V
14J
WITH
DIGITAL
ODOMETER
18RD
ONLY
18TN
14G
28B
(421)
TACHOMETER SPEEDOMETER
GAUGE GAUGE
RPM MPH
(421)
18WH
11-GL
18GY
18GY
47/48(+)
47/48(-)
16WH
11-GQ
FROM
ENGINE
CONTROLS
(CH 4,PG 3,6,10,14)
10WH
11-GF
LEFT
DASH
PANEL
GROUND
STUD
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 51
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 6
TRANSMISSION OIL TEMPERATURE GAUGE
FROM
FUSE
F4-A
(CH 2,PG 10)
16PK
13V
18TN
28C
420
I
TRANSMISSION
G
OIL
TEMPERATURE
S GAUGE
420 420
18WH
18TN
11-GJ
31
2
16WH
11-GQ
16TN
31
(235)
31 TRANSMISSION
18TN
OIL
10WH
TEMPERATURE
11-GF
LEFT
DASH SENDER
31-G
PANEL 18WH (236)
GROUND
STUD
16WH
31-G
W/3406 W/M11,N14,
SERIES 60
11-GC 11-GU
14WH 14WH
CYLINDER ENGINE
HEAD GROUND
GROUND
s08184
52 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
Voltmeter Gauge, p. 10
CHAPTER 6
VOLTMETER GAUGE
FROM FROM
(+) (+)
FUSE FUSE
F4-A F5-C
VOLTMETER S C
(CH 2,PG 10) (CH 2,PG 3)
S C
(-) (-)
16RD
16PK
13V
14J
(424)
18RD
18TN
18TN
18TN
18TN
18TN
27C(+)
14G
27S(+)
28B
27C(-)
27S(-)
(422) (421)
SPEEDOMETER/
TACHOMETER
MODULE
421
18WH
11-GL
16WH
11-GQ
10WH
11-GF
GROUND LEFT
DASH
STUD PANEL
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 53
July 18, 1999— Electrical Circuit Diagrams
Ether Start, p. 11
CHAPTER 6
ETHER START
PANEL
IGNITION
LTS FEED
ADAPTER
ADAPTER
(494)
(504)
12PK
13L
* F10-A
16DK BL
62AY
10A
18TN
21H
ETHER 5 7
START
SWITCH 4 6
8
(600)
PANEL
62-GAY LTS GND
THERMO 21A
18WH
ADAPTER
18BN
SWITCH 14TN
(506)
OPEN 50ÎF
18TN
CLOSE 40ÎF
2-Q
21
Ï 5Î
18TN
21A
Q N (1)
16TN
16TN
21A
21
(72)
BK
BK
s08184
54 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 7
AIR SUSPENSION RELEASE WARNING LIGHT
FROM
FUSE
F4-A
(CH 2,PG 10)
16PK
13V
18TN
28C
420
AIR
SUSP
DUMP
420
18TN
38
AIR SUSPENSION
RELEASE VALVE
MECHANICAL
GROUNDING FUNCTION
SWITCH (SHOWN IN RUN POSITION)
SUSPENSION SUSPENSION
PRESSURIZED PRESSURE
EXHAUST
DASH PANEL
18WH
38-G
8WH
11-GB
RIGHT
GROUND DASH
STUD PANEL
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 55
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 7
ENGINE OIL PRESSURE WARNING LIGHT
FROM FROM
NOTE: AUDIBLE ALARM WILL SOUND FUSE FUSE
5 SHORT BEEPS WHEN LIGHT F4-A F5-C
TURNS ON. ALARM IS AN (CH 2,PG 10) (CH 2,PG 3)
INTERNAL FEATURE IN THE
SPEEDOMETER/TACHOMETER
MODULE.
LOW
16RD
16PK
13V
14J
OIL
PRESS 423
28A
18TN
423
18RD
18TN
14G
28B
18TN
35L
422 (421)
SPEEDOMETER/
TACHOMETER
MODULE
(421) 421
18WH
11-GL
18GY
18GY
47/48(+)
47/48(-)
16WH
11-GQ
FROM ENGINE
CONTROLS
(CH 4,PG 3,6,10,14)
10WH
11-GF
GROUND LEFT
DASH
STUD PANEL
s08184
56 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 7
ENGINE WATER TEMPERATURE WARNING LIGHT
FROM FROM
NOTE: AUDIBLE ALARM WILL SOUND FUSE FUSE
5 SHORT BEEPS WHEN LIGHT F4-A F5-C
TURNS ON. ALARM IS AN (CH 2,PG 10) (CH 2,PG 3)
INTERNAL FEATURE IN THE
SPEEDOMETER/TACHOMETER
MODULE.
HIGH
16RD
16PK
13V
14J
WATER
TEMP 423
28A
18TN
423
18RD
18TN
14G
28B
18TN
29L
422 (421)
SPEEDOMETER/
TACHOMETER
MODULE
(421) 421
18WH
11-GL
18GY
18GY
47/48(+)
47/48(-)
16WH
11-GQ
FROM ENGINE
CONTROLS
(CH 4,PG 3,6,10,14)
10WH
11-GF
GROUND LEFT
DASH
STUD PANEL
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 57
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 7
LOW AIR PRESSURE WARNING LIGHT
FROM FROM
NOTE: AUDIBLE ALARM WILL SOUND FUSE FUSE
5 SHORT BEEPS WHEN LIGHT F4-A F5-C
TURNS ON. ALARM IS AN (CH 2,PG 10) (CH 2,PG 3)
INTERNAL FEATURE IN THE
SPEEDOMETER/TACHOMETER
MODULE.
16RD
16PK
13V
14J
LOW
AIR 420
28C
18TN
420
18RD
18TN
14G
28B
18GY
40
40C
18GY
(421)
SPEEDOMETER/
TACHOMETER
16GY
16GY
40A
40B
MODULE
40-GB
16WH
11-GQ
10WH
11-GF
s08184
58 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 7
LOW FUEL LEVEL WARNING LIGHT
FROM FROM
NOTE: AUDIBLE ALARM WILL SOUND FUSE FUSE
5 SHORT BEEPS WHEN LIGHT F4-A F5-C
TURNS ON. ALARM IS AN (CH 2,PG 10) (CH 2,PG 3)
INTERNAL FEATURE IN THE
SPEEDOMETER/TACHOMETER
MODULE.
LOW
16RD
16PK
13V
14J
FUEL
LEVEL 420
28C
18TN
420
18RD
18TN
14G
28B
18TN
36L
421 (421)
SPEEDOMETER/
TACHOMETER
MODULE
421 421
18WH
18TN
11-GL
36
3
16WH
11-GQ
14RD
36
FUEL
LEVEL
10WH
11-GF
SENDER
(FULL 88.5 TO 94.5 OHMS)
(EMPTY 0 TO 1.5 OHMS)
GROUND LEFT
DASH
STUD PANEL
14BN
36-G
J4
CAB
GROUND
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 59
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 7
POWER DIVIDER LOCK (PDL) WARNING LIGHT & BUZZER
FROM IGNITION
FUSE ADAPTER
F4-A (494)
(CH 2,PG 10)
16PK
13V
18PK
13X
18TN
28C
420
POWER
+ DIVIDER
PDL
- LOCK
BUZZER
(562)
420
18GY
43
18GY
43B
N/BUZZER
18GY
43
W/BUZZER
18GY
43A
43B
18GY
POWER
DIVIDER
LOCK
SWITCH
18WH
43-G
s08184
60 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 7
DIFFERENTIAL LOCK WARN LIGHT - 4X2
KEY SWITCH
(40)
I OFF
B1 S
BATTERY
STUD F7-A F4-A
25A A 10A
B I
14K 14C 15 13 13B
06RD 10RD 12RD 12PK 12PK
OFF
I
S
16PK
13V
A
S
OFF
S I
A
GND
18TN
28C
OFF
S I
INDICATOR LIGHT
420
GN
2
GN
BK
DIFFERENTIAL LOCK
CARRIER SWITCH (NO)
YL BK
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 61
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 7
DIFFERENTIAL LOCK WARN LIGHT - 6X4
B1
BATTERY
STUD
KEY SWITCH
(40)
6RD
14K
I OFF
10RD
S
14C
F7-A F4-A
A
25A B I 10A
15 13 13B 13V
12RD 12PK 12PK 16PK
OFF
I
S
18TN
28C
A
S (420)
OFF
S I
A
GND
(420) (420)
18GY
18GY
49L
49K
DIFFERENTIAL LOCK
CARRIER SWITCH (NO)
(FWD FR-AXLE)
14BN
GROUND STUD
(RIGHT DASH PANEL)
DIFFERENTIAL LOCK
CARRIER SWITCH (NO)
(RR RR-AXLE)
s08184
62 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
B2 BAT
STUD
14W
6RD
10RD
14T
F2-B F2-A
10A 15A
TO DOME
AND 63 65A TO WORK
COURTESY 18DK BL 14OR
LIGHT
LIGHTS (CH 11,PG 15)
(CH 11,PG 5,6)
14LT GN
84
CIGAR
LIGHTER
16WH
84-G
8WH
11-GD
GROUND LEFT
DASH
STUD PANEL
1
RELEASE NO. DATE SHEET
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 63
July 18, 1999— Electrical Circuit Diagrams
Clock (Cab), p. 2
CHAPTER 8
CLOCK (CAB)
B2
BATTERY
ADAPTER
(498)
12RD
14N *
F10-A
10A
18LT GN
88F
B
ANALOG
CLOCK
(526)
G
18WH
88-GF
18WH
11-GAV
GROUND
ADAPTER
(454)
s08184
64 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 8
ELECTRIC WINDOW - RIGHT
B1
BATTERY
ADAPTER
(497)
A1
12RD
14BD
PANEL
ACCESSORY LTS FEED
ADAPTER ADAPTER
(499) (503)
F4-B
25A
16DK BL
12LT BL
62AL
12W
12LT GN
83
ELECTRIC
86
WINDOW
30 RELAY
87
(145)
A 87 85 * 83D
12LT GN
83C
12LT GN
12LT GN
14WH
12-GW
83A
5 2 7
DRIVER
DN
4 6 1 3
UP RIGHT
8 WINDOW
SWITCH
12LT GN
12LT GN
83D
83C
(439)
83-G 62-GAL
14WH 16WH
446 B A
16LT GN
16LT GN
83C
83D
11-GAW
14WH
73 A B
16RD
16YL
GROUND
ADAPTER
(455)
RIGHT
WINDOW
* RELAY LOCATIONS VARY -
MOTOR
CHECK INSIDE POWER
DISTRIBUTION CENTER
FOR ACTUAL LOCATION.
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 65
July 18, 1999— Electrical Circuit Diagrams
Defroster Fan(s), p. 4
CHAPTER 8
DEFROSTER FAN(S)
SINGLE DEFROSTER
SINGLE
DEFROSTER
FAN
RED
LO SPD
WINDING 313
BLACK
76F
HI SPD 16LT GN
WINDING FROM
M ORANGE SPLICE
(CH 8,PG 12)
HI OFF LO 76-G
16WH
GROUND
BLACK
DUAL DEFROSTER
RED
RED
LO SPD
WINDING 313
BLACK
76F
LEFT HI SPD 16LT GN
FROM
WINDING
DEFROSTER M ORANGE SPLICE
FAN (CH 8,PG 12)
HI OFF LO 76-G
16WH
GROUND
BLACK
LO SPD
WINDING
RIGHT
DEFROSTER
FAN HI SPD
WINDING
M ORANGE
GROUND
BLACK
s08184
66 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
FROM PANEL B1
LT SWITCH BATTERY
(CH 2,PG 11) STUD FROM KEY
12
SWITCH
6RD
12LT BL
14K
(CH 2,PG 2)
F4-D 15A
TYPE I ONLY
16DK BL
62A
FROM A/C
14AL CONTROL
16RD
RELAY
12LT BL
12F
A B (CH 12,PG 1)
82H
16GY
82K
16GY
62AG
16DK BL
WIPER
16DK BL
WIPER 30 86 86 30
62S
MOTOR
18WH
INTERMITTENT 77-GS RELAY
87 87
RELAY A 87 85 85 87 A (143)
(142)
82 82A
16GY 16GY
82J
16GY
82B
16GY
82-GA
16DK BL
62AF
18WH
16DK BL
62AG
WIPER/
A WASHER
D C SWITCH
(INTER- 5 2 7
18WH
MITTENT)
12-GF
(432) 4 6 1 3
8
E
87A
16GY
F
B
WIPER
WIND- MOTOR
16GY
16GY
SWITCH
16GY
16GY
82D
82C
SHIELD
82E
82F
WASHER (431)
16WH
82-GB
PUMP
(9) B F A C (430)
16WH
87-G
GN
RD
BK
BL
62-GAG
18WH
18WH
62-GAF
L H
16WH
11-GQ
LEFT S
DASH WIND-
P X
PANEL 11-GF SHIELD
GROUND 10WH
WIPER
STUD 11-GD MOTOR
8WH
16WH
11-GK
D
82-GC
BN
16WH
430
62-GAF 62-GAG
18WH 18WH
5
RELEASE NO. DATE SHEET
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 67
July 18, 1999— Electrical Circuit Diagrams
Horn, p. 6
CHAPTER 8
HORN
B1 BAT
STUD
6RD
14K
14AM
16RD
F5-C
15A
88B 14J
TO RADIO 16LT GN 16RD
BATTERY FEED
16GY
85
16GY
85C
1
16GY
85B
18BK
85B 76
16GY
STEERING
HORN WHEEL
(20) SLIP RING
85-G
16WH
PART OF ADJUSTABLE
18BK*
18YL
STEERING COLUMN
HORN
BUTTON
16WH
85-G
STEERING
COLUMN
16WH
J7
85-GB
Figure 67 Horn
s08184
68 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
A3 FROM
ACCESSORY CAB AND
ADAPTER FROM TRAILER
(501) PANEL TAIL
12LT BL
LIGHT LIGHTS
12L
SWITCH RELAY
(CH 2,PG 11) (CH 11,PG 2)
F5-A
15A
10BN
TO
68E
MOTORIZED 78C
MIRRORS 16LT GN
16DK BL
62AX
(CH 8,PG 8-10)
16LT GN
78
10BN
68D
5 2 7
HEATED
MIRROR 4 6 1 3
8
F8-C
SWITCH 15A
(438)
16BN
68C
78A
18LT GN
78-G
18WH
62-GAX
18WH
18LT GN
78B
58J
18BN
58L
18BN
18LT GN
18BN
18BN
78A
58B
78A
58B
(70) (70)
18GN
18GN
18YL
18YL
18WH
62-GAX
18WH
78-G
LEFT RIGHT
HEATED HEATED
MIRROR MIRROR
18WH LEFT RIGHT 18WH
MIRROR MIRROR
LIGHT LIGHT
18WH
18WH
70 70
GROUND
18WH
11-GY
ADAPTER
444
18WH
11-GY
(456) 11-GZ
18WH 443
11-GX 11-GAE
18WH 18WH
7
RELEASE NO. DATE SHEET
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 69
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 8
RIGHT MOTORIZED MIRROR
FROM
HEATED MIRROR ONE-WAY
SWITCH 78C 78C
(CH 8,PG 7) 16LT GN 16LT GN
RIGHT
MOTORIZED
MIRROR
SWITCH
L2 62AW
(437)
16DK BL
PANEL
LTS FEED 7 5 2
ADAPTER
(504) 4 6 1 3
8
62-GAV
18WH
18LT GN
18LT GN
78E
78F
18WH
(443) 78-GA
18LT GN
18WH
18LT GN
62-GAV
78E
78F
(70)
RD
BK
MOTOR
GROUND
ADAPTER
(456)
11-GAD 78-GA
18WH 18WH
s08184
70 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
FROM
78C
16LT GN HEATED MIRROR
ONE-WAY SWITCH
(CH 8,PG 7)
78M 78C
16LT GN 16LT GN
L2
PANEL
LTS FEED
LEFT ADAPTER RIGHT
(504)
16DK BL
MOTORIZED MOTORIZED
62AZ
MIRROR MIRROR
SWITCH SWITCH
(823) 62BZ 62AW (437)
18LT GN 16DK BL
2 5 7 7 5 2
3 1 6 4 4 6 1 3
8 8
62-GBZ 62-GAV
18WH 18WH 18LT GN
18LT GN
18LT GN
18LT GN
18WH
18WH
78-GAZ
78-GA
78N
78E
78P
78F
(444) (443)
18LT GN
18LT GN
18LT GN
18LT GN
18WH
18WH
62-GAV
62-GBZ
78E
78E
78F
78F
(70) (70)
RD
RD
BK
BK
MOTOR MOTOR
78-GAZ 78-GA
18WH 18WH
18WH
11-GAD
GROUND
ADAPTER
(456)
9
RELEASE NO. DATE SHEET
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 71
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 8
DUAL AXIS MOTORIZED MIRRORS
(70)
16GN
16WH
(70)
16YL
(70)
16WH
16YL
16GN
D 962F
78R 58B (70)
18LT GN 18BN
C
78P 78F
18LT GN 18LT GN
18LT GN
78F
18LT GN
B
18BN
58B
78E
78N 78E
18LT GN 18LT GN
(443F)
F
(444F)
78F
18LT GN
G
78E
18LT GN
E
78S 58B
18LT GN 18BN
963F
20LT BL/BK STRIPE
20WH
(1137)
20WH/BK STRIPE
20LT BL
20YL
20YL/BK STRIPE
U/D
DUAL AXIS
L/R MOTORIZED
MIRROR SWITCH
(1137)
BAT
18OR
18BK
GND
H A
(1137)
A4
78-GA
GND ADAPTER 18WH
(456)
FROM
78C
HEATED MIRROR 18LT GN
SWITCH
(CH 8,PG 7)
s08184
72 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
B2
BATTERY
STUD
14W
8RD
14RD
14AA
F5-D
20A
14LT GN
86K
GROUND LEFT
DASH
STUD PANEL
11
RELEASE NO. DATE SHEET
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 73
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 8
RADIO-CB ACCOMMODATION PACKAGE
FROM
FUSE
F5-B
(CH 2,PG 2)
16LT GN
428 86E
16LT GN
86E
76F
16LT GN
TO DEFROSTER
FAN(S)
(CH 8,PG 4)
76-G
16LT GN
86AE
16WH
86-GE
16WH
525
11-GAC
16WH
16WH
86-GF
16LT GN
86F
CB + - A G
14WH
11-GAB
RADIO
(PROVIDED
BY CUSTOMER)
16GN
16YL
429
14WH
11-GAB
20GN
20BK
CB
8WH
11-GB
SPEAKER
GROUND RIGHT
DASH
STUD PANEL
s08184
74 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
Radio-Cab Speakers, p. 13
B1
FROM F5-C 14AM
16RD
14K
6RD BATTERY
FUSE STUD
F5-B
(CH 2,PG 2) 15A
85 TO HORN
16GY RELAY
(CH 8,PG 6)
16RD
14J
TO SPEEDO/
16LT GN
14G
86
426
426
18RD
18YL
20GY/BK
20VT/BK
20WH
20GN
20VT
18BK
20GY
LEFT
DASH
PANEL
GROUND 426
STUD 427 428
11-GD 86-GA 86C
8WH 18WH 18LT GN
18LT GN
18LT GN
86P
86V
86D
18LT GN
86B
18LT GN
18LT GN
18LT GN
86W
86N
86A
18LT GN
TO
SLEEPER 86AR 86AT TO
18LT GN 18LT GN
SPEAKER SLEEPER
86AS 86AU
(CH 10,PG 4) 18LT GN 18LT GN SPEAKER
(CH 10,PG 4)
18LT GN
18LT GN
86D
18LT GN
86A
18LT GN
86S
86T
18LT GN
18LT GN
18LT GN
18LT GN
86R
86U
86C
86B
489
18LT GN
18LT GN
86S
86T
530 529
18LT GN
18LT GN
86R
86U
20GN
20GN
20BK
20BK
13
RELEASE NO. DATE SHEET
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 75
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 8
OWNER/OPERATOR SPARE SWITCH
W/FUSE
A1
B2 ACCESSORY
BATTERY ADAPTER
STUD (499)
10RD
14AR
*
12LT BL
F10-A
12S
30A
10RD
14AS
SPARE
30 86
ACCESSORY
RELAY
87
(167) A 87 85
18WH
*
12-GS
PANEL
LIGHTS PANEL
FEED LIGHTS
10RD
14AF
ADAPTER
11-GAL GROUND
18 WH
(504) ADAPTER
(506)
16DK BL
62U
SPARE 5 7
ACCESSORY
SWITCH 4 6
8
(517)
62-GU
18WH
14AQ
10RD
N/FUSE
OWNER/ PANEL
OPERATOR LIGHTS
CONNECTION FEED
ADAPTER
(504)
16DK BL
62H
SPARE 5 7
ACCESSORY
SWITCH 4 6
8
(517)
18WH
62-GH
PANEL
LIGHTS
* FUSE AND RELAY LOCATIONS GROUND
VARY- CHECK POWER ADAPTER
DISTRIBUTION CENTER FOR (506)
ACTUAL LOCATION.
s08184
76 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 9
AIR DRYER
B1 IGNITION
BATTERY ADAPTER
ADAPTER (494)
(497)
16RD
* F10-A 14AD
13AH
14PK
15A
16GY
39A
AIR DRYER 30 86
CONTROL
RELAY 87 GROUND
(146) A 87 85
ADAPTER
* (455)
13-GAD
16GY
39B
18WH
1
B.W. AD-4 BRAKEMASTER B.W. AD-9
AIR DRYER AIR DRYER AIR DRYER
1 1 1
16RD
39
16RD
14RD
39
BK
16BN
39-G
39-G
J7 J7 J7
CAB CAB CAB
GROUND GROUND GROUND
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 77
July 18, 1999— Electrical Circuit Diagrams
ABS/ATC (Bendix), p. 2
CHAPTER 9
ABS/ATC (BENDIX)
B1
BATTERY
STUD
6RD
14K
14AN 14AN
10RD 10RD
FROM 13V
10RD
14AE
FUSE 16PK
F4-A
(CH 2,PG 10)
18TN
28C
F10-A
16RD
TRAC
14P
30A 420
CNTL
* ANTI
IGNITION LOCK
ADAPTER F10-B
(494) 420 420 10A
*
10GY
13W
14PK
94
ABS
18GY
94E
18GY
94P
WARNING
30 86 94B
14GY
LIGHT
87 RELAY
87 30
A 85 ABS 85 (165)
IGNITION *
18GY
94BD
87
RELAY 86 87 A
16WH
94-GA
(152)
*
10GY
94K
94-GA
TRACTION
16WH
16WH
94-G
18GY
94BE
CONTROL
SWITCH
16GY
94H
(511)
282
16GY
16GY
16GY
94KC
94KA
94KB
5 6
GROUND
471 282 ADAPTER
16OR
A B C
(455)
16BK
16LT GN
16GY
16BN
16TN
B1 K2 K3 E3 C2 F2
WARNING
BATTERY
BATTERY
BATTERY
ATC LIGHT
ATC DISABLE
ABS
CONTROL
MODULE
s08184
78 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
ABS/ATC (Bendix), p. 3
CHAPTER 9
ABS/ATC (BENDIX)
W/ J1939
DATA LINK
W/ J1922
J1939 TERM J1939 XMSN J1939 ENGINE DATA LINK
RESISTOR CONN CAP DATA LINK
(1110) (1112) (1097) LEFT FRONT
WHEEL LEFT FRONT
FROM ECM SPEED
C B A C B A C B A (CH 4,PG 2,9,13) MODULATOR
SENSOR VALVE
(290)
20GN
20GN
20GN
SHD
SHD
SHD
(403)
20YL
20YL
20YL
GN(-)
GN(-)
GN(-)
YL(+)
YL(+)
YL(+)
20
20
20
B A
GN(-)
20GN C
18BK
SHD
18BK
20
A
YL(+)
16PK/WH
16TN/WH
20YL B
289
2 1
20YL
SHD
20GN
YL(+)
GN(-)
20
16GY/WH
16OR/WH
16BN/WH
16RD/WH
16BK/WH
D3 D2 C3 B3 B2 J2 J1 H1 F1 G1
HOLD
EXHAUST
OUTPUT
SINK
INPUT
ABS
ATC GROUND
ATC SOURCE
J1922(+)
J1939(SHD)
J1939(+)
J1922(-)
J1939(-)
CONTROL
EXHAUST
OUTPUT
MODULE
INPUT
HOLD
SINK
D3 D2 E1 D1 F1 F2 F3
16LT GN/WH
16OR/WH
16GY/WH
16VT/WH
16LT BL/WH
16BN
16BL
REAR
CHASSIS 690 6 5 10 12 11 2 1
CONNECTOR
16OR/WH
16GY/WH
16RD/WH
16BN/WH
16BK/WH
16YL
16BL
A 2 1
351
TRACTION
CONTROL C LEFT
18BK
18BK
SOLENOID 1
REAR
(360) WHEEL
2
SPEED
LEFT REAR SENSOR
MODULATOR
VALVE
(353)
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 79
July 18, 1999— Electrical Circuit Diagrams
ABS/ATC (Bendix), p. 4
CHAPTER 9
ABS/ATC (BENDIX)
16BK
94J(+)
94K(-)
18BK
18BK
A
292 B
282 2 1
2 1
ECM
GND
16LT GN/WH
16DK BL/WH
16LT BL/WH
16VT/WH
16DK BL
16RD
16WH
16WH
16WH
16YL/WH
WH1
WH2
WH3
G3 G2 H3 H2 C1 E1 D1 A1 A2 A3
HOLD
EXHAUST
OUTPUT
SINK
GROUND
GROUND
GROUND
INPUT
J1587(+)
J1587(-)
EXHAUST
OUTPUT
INPUT
HOLD
SINK
16YL/WH
16RD/WH
16DK BL/WH
16BK/WH
16BN/WH
REAR
CHASSIS 690 7 9 8 4 3
CONNECTOR
16DK BL/WH
16LT GN/WH
16YL/WH
16LT BL/WH
16VT/WH
A 2 1
352
C
18BK
18BK
RIGHT
RIGHT REAR REAR
MODULATOR WHEEL
VALVE SPEED
(354) SENSOR
s08184
80 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
ABS/ATC (WABCO), p. 5
CHAPTER 9
ABS/ATC (WABCO)
16DK BL
FROM
62AJ
ABS POWER (420) 15 14
RELAY
(CH 9,PG 6)
11-GR
18GY
16WH
13AX
14PK
94E
MUD/SNOW
ABS SWITCH
WARNING 30 7 5 (753)
18GY
94BD
86
LIGHT 87 4 6
(166) 85 87 A 8 LEFT
* FRONT
94N WHEEL LEFT
16GY 94-GB
18WH SPEED FRONT
SENSOR MODULATOR
16WH
94-G
VALVE
(768)
16GY
94BE
16WH
11-GR
3 282
18WH
94-GC
94H 2
16GY 282 6
16GY
BLINK CODE
94H
18BK
18BK
SWITCH 3
(511) G3 G1 (767) 1
GROUND GROUND
ADAPTER ADAPTER
16GY
94BE
16BN
16BK
16BN
16BL
RELAY
(CH 9,PG 6)
(766)
10 3 7 8 9 4 3
COMMON
OUT
OUTPUT
IN
INPUT
ABS LIGHT
ATC LIGHT
ABS
CONTROL
MODULE
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 81
July 18, 1999— Electrical Circuit Diagrams
ABS/ATC (WABCO), p. 6
CHAPTER 9
ABS/ATC (WABCO)
14AN
B1
14AN 14K
10RD 10RD 6RD BATTERY
STUD
I1
13AX 13W IGNITION
14PK 14PK
ADAPTER
(494)
30
85 ABS
87
POWER RELAY
FROM A 87 86 (152)
ABS WARNING * FROM
LT RELAY ABS WARNING
94A 94-GC
*(CH 9,PG 5)
10RD 18WH LIGHT RELAY
(CH 9,PG 5)
94K
16BK
16BK
98J(+)
98K(-)
2
ABS
18BK
18BK
POWER A B
(755) 3 J7
CAB
(282) 2 1 (770) 1
GND
16WH
16WH
94-GA
94-GB
16GN/YL
16BN
16BK
16BL
16BN
16BK
16BK
98J(+)
14GY
14GY
98K(-)
94K
94K1
2 1 9 4 5 6 11 2 10 12 11
COMMON
GROUND
GROUND
OUTPUT
OUT
INPUT
IN
IGNITION
IGNITION
J1587(+)
J1587(-)
(662)
s08184
82 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
ABS/ATC (WABCO), p. 7
CHAPTER 9
ABS/ATC (WABCO)
W/ J1939 W/ J1922
DATA LINK DATA LINK
C B A C B A C B A
16BK
16BK
98Z(+)
98Y(-)
20GN
20GN
20GN
SHD
SHD
SHD
20YL
20YL
20YL
GN(-)
GN(-)
GN(-)
YL(+)
YL(+)
YL(+)
20
20
20
GN(-) (403)
20GN
SHD
20
16PK/WH
16TN/WH
YL(+)
20YL
20YL
SHD
20GN
YL(+)
GN(-)
20
6 8 7 6 7
J1939(SHD)
J1939(+)
JI922(+)
J1939(-)
JI922(-)
ATC VALVE
ATC VALVE
ABS
COMMON
COMMON
OUTPUT
OUTPUT
CONTROL
INPUT
INPUT
OUT
OUT
MODULE
IN
IN
1 2 10 12 11 5 6 3 4 7 9 8
16LT GN/WH
16RD/WH
16OR/WH
16BK/WH
16BN/WH
16LT BL/WH
16DK BL/WH
16VT/WH
16GY/WH
16YL/WH
16BN
16BL
(690) 1 2 10 12 11 5 6 3 4 7 9 8
16BN
16BK
16BN
16GN/YL
16GN/YL
16BK
16BN
16BN
16BN
1
16BL
16BL
1
16BL
(774) 3
(777) 3
2 2
18BK
18BK
18BK
18BK
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 83
July 18, 1999— Electrical Circuit Diagrams
B1
* FUSE AND RELAY BAT STUD
LOCATIONS VARY -
CHECK INSIDE POWER
DISTRIBUTION CENTER G2
FOR ACTUAL LOCATION. GND ADAPTER
10RD
14CP
(454)
* F10-A
30A
13-GCP
14WH
10GY
94AH
86 30 ABS
TRAILER
I2 87 RELAY
87 A
IGN ADAPTER
85 (470)
(495) *
13CP
14PK
FROM
TRAILER
FROM TAIL
TURN LIGHTS
LIGHT RELAY
RELAYS (CH 11,PG 2)
(CH 11,PG 14)
FROM FROM
TRAILER STOP
MARKER LIGHT
LIGHTS RELAY
(CH 11,PG 14)
RELAY
12OR
12OR
10OR
(CH 11,PG 2)
10GY
12BN
10BN
94AF
56C
57C
70C
58S
68B
LEFT
DASH
PANEL
GROUND
STUD (923) (922)
12OR
12OR
10OR
10GY
10BN
12BN
94AF
57C
56C
68B
70C
58S
(942)
10WH
(926) (925)
11-GI
11-GAN
10WH
11-GAN
10WH
12OR
12OR
10OR
10GY
12BN
10BN
94AF
56D
57D
70C
58A
68A
TRAILER
TRAILER SLEEPER TRAILER SOCKET
SOCKET GROUND SOCKET (112)
GROUND GROUND
(INSIDE CAB) (INSIDE SLEEPER)
8
RELEASE NO. DATE SHEET
s08184
84 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
B1
* FUSE AND RELAY
LOCATIONS VARY -
BAT STUD CHECK INSIDE POWER
G2 DISTRIBUTION CENTER
GND ADAPTER FOR ACTUAL LOCATION.
10RD
14CP
(454)
* F10-A
30A
13-GCP
14WH
10GY
94AH
ABS
TRAILER
86 30 RELAY
(470)
I2 87 *
85 87 A FROM
IGN ADAPTER TRAILER
(495) TAIL
LIGHTS
13CP
14PK RELAY
(CH 11,PG 2) FROM TRAILER
MARKER LIGHTS
RELAY
(CH 11,PG 2)
120R
10OR
56C
58S
57C
10BN
10GY
68B
94AF
922 923
TO TRAILER
SOCKET
GROUND
12OR
12BN
120R
10OR
56C
57C
58S
10BN
70C
10GY
68B
94AF
(INSIDE SLEEPER)
(CH 9,PG 8)
925 926
8WH
10RD
10BL
12GN
12BN
12BK
12YL
318 316
8WH
12GN
10RD
10BL
12BN
12BK
12YL
FOUR WHEEL
TRAILER
S A T C L R JUNCTION
BLOCK
(113)
FOUR WHEEL
8WH
12OR
12OR
10OR
11-GN
10GY
12BN
12BN
94AF
TRAILER
58R
56C
57C
68B
70C
JUNCTION
BLOCK
GROUND TRAILER
SOCKET
(112)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
9
RELEASE NO. DATE SHEET
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 85
July 18, 1999— Electrical Circuit Diagrams
I2
IGNITION
ADAPTER FROM FROM
(495) FUSE FUSE
F4-A F5-C
14TN
93
(CH 2,PG 10) (CH 2,PG 3)
TWO
SPEED
AXLE
SWITCH
16RD
16PK
13V
14J
(417)
16TN
93A
18RD
18TN
14G
28B
18TN
93B
(421)
421
18WH
11-GL
16WH
11-GQ
10WH
11-GF
GROUND LEFT
DASH
STUD PANEL
10
RELEASE NO. DATE SHEET
s08184
86 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
B2
BATTERY
STUD
14AK
6RD
10RD
14AV
* F10-D
30A
10RD
14AX
942
10RD
14AX
582-A 582-B
10A
16LT GN
76L
16LT GN
76K
AUXILIARY
642 CIRCULATION
W/LOW ROOF FAN
ONLY
18BK
BK
76K
606 611
76K LO RD
18BK
76-GK
OFF M
HI OR
18WH
323
18WH
76-GK
BK
W/SKYRISE
ONLY
GROUND
14WH
11-GAC
ADAPTER
642 (454)
906
11-GAD 11-GAD 11-GBD 11-GBD
14WH 14WH 12WH 12WH
* FUSE LOCATIONS VARY-
CHECK INSIDE POWER
DISTRIBUTION CENTER
FOR ACTUAL LOCATION
CHK DATE CHANGE REV REFERENCE DRAWN NAME
1
RELEASE NO. DATE SHEET
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 87
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 10
AUXILIARY RADIO CONTROLS
20RD/WH
20BN/WH
20RD
20VT
20BN
483 474
18LT GN
18LT GN
18LT GN
18LT GN
18LT GN
86M
86H
86K
86L
86J
906
18LT GN
18LT GN
18LT GN
18LT GN
18LT GN
86M
86H
86K
86L
86J
577 576
18
18
18
18
18
2
18
18
NO C
1 3
AM/FM
BAND
STATION SELECT
SEEK SWITCH
UP-DOWN
SWITCH
s08184
88 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 10
BUNK FLUORESCENT AND READING LIGHTS
B2
63AA 14AP 14AK BATTERY
14DK BL 14RD 6RD
906 STUD
F8-D
20A
14DK BL
63AA
322
603 (W/SKYRISE)
643 643
63AP 63AP 63U 63T 63U
18OR 16DK BL 18DK BL 18LT GN 18DK BL
18OR
610
18DK BL
BUNK
63U
63AR
18DK BL
FLUORESCENT 18DK BL
63W
18BK
LIGHT 643
18WH 604
UPPER
18DK BL
720
63AR
LOWER BUNK
18RD
18WH
BUNK READING
18RD
READING LIGHT
605 LIGHT
UNDER
CABINET
18RD
LIGHT
18WH
18WH
FROM
FROM
18WH
HEATER
18BK
HEATER (610) CONTROL 18WH
18BK
18WH
18WH
18BK
18WH
63-GU
(603) W/SKY-RISE
N/SKY-
906 322 RISE
16DK BL
62BP
18WH
63-GK
18BK
63-GJ
18WH
63-GU
16DK BL
605
62BP
63-GW
18WH
321
906 (W/SKYRISE)
18WH
18WH
63-GU
63-GR
READING 220
18WH
63-GX
LIGHT GND
18WH
63-GK
18BK
63-GJ
16DK BL
SWITCH
62BP
SLEEPER
DOME
18DK BL
62Z
LIGHT
(643) SWITCH 63-GA 11-GAB
(502) 16WH 14WH
11-GAD
14WH
5B 2B
16WH
16WH
7
63-GK
63-GJ
8
429
18DK BL
10 4 6 1 3
62Z
9 642
16WH
11-GAB
18WH
62-GE
11-GAD
14WH
7 5 2 BUNK
DOME
18WH
16DK BL
16DK BL
62-GE
63-GE
63-GF
4 6 1 3 LIGHT
8
SWITCH
(594)
8WH
11-GB
11-GBD
12WH
RIGHT
DASH
(429)
16WH
16WH
11-GBC
14WH
63-GE
63-GF
(906) PANEL
GROUND 906
18WH
62-GZ
63-GF
16DK BL STUD
11-GBD
12WH
63-GE
16DK BL
GROUND
11-GAF 11-GBC ADAPTER
10WH 14WH
(454)
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 89
July 18, 1999— Electrical Circuit Diagrams
Bunk Speakers, p. 4
CHAPTER 10
BUNK SPEAKERS
18BK
18GN
18GN
18GN
18GN
18RD
18RD
18BN
18YL
18RD
RESISTOR
18YL
120 OHMS
.5 WATTS
18BK
18BK
-TYP-
CAPACITOR
10MFD - -
25V 18BK 18BK
-TYP-
HEADSET
JACK
18GN
18GN
18BK 18BK
18YL 18RD
18LT GN
18LT GN
18LT GN
86AW
86AY
86AZ
86AX
18LT GN
18LT GN
18LT GN
86AW
86AY
86AZ
86AX
(574) (575)
20GN
20GN
20BK
20BK
LEFT RIGHT
- -
BUNK BUNK
+ +
SPEAKER SPEAKER
s08184
90 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
B2
63AA 14AP 14AK
14DK BL 14RD 6RD BATTERY
906 STUD
F8-D
20A
14DK BL
63AA
14DK BL
63AB
583 587
18BK
18BK
LEFT RIGHT
MERCURY MERCURY
SWITCH SWITCH
18WH
18WH
583 587
18WH
18WH
63AK
63AE
18DK BL
18DK BL
63AH
63AL
LEFT RIGHT
LUGGAGE LUGGAGE
COMPARTMENT COMPARTMENT
LIGHT LIGHT
(589) (588)
18WH
18WH
63-GAK
63-GD
11-GAF 11-GAG
10WH 12WH
11-GBC
14WH
GROUND
ADAPTER
(454)
11-GBC 11-GBD 11-GBD
12WH 12WH 12WH
906
5
RELEASE NO. DATE SHEET
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 91
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 10
POWER SALEM VENT
B2
BATTERY
14AK STUD
6RD
10RD
14AV
*
F10-B
30A
10RD
14AX
5
10RD
14AX
582-A 582-B
10A
16LT GN
76K
18LT GN
76M
10 OHMS
595
LO POWER
OFF SALEM
HI VENT
18WH
76-GM
GROUND
ADAPTER
10WH
11-GAF
(454)
906
11-GBC 11-GBD 11-GBD 11-GBC
14WH 14WH 14WH 14WH
s08184
92 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
Power Source, p. 7
CHAPTER 10
POWER SOURCE
B2
BATTERY
STUD
14AK
6RD
14AW
10RD
*
F10-C
20A
12RD
14AY
942
14RD
14AY
789
790 W/57 INCH BUNK
14BK
RIGHT
AUXILIARY
POWER
SOURCE
(789)
14WH
GROUND
ADAPTER
11-GBC
14WH
(454)
906
11-GBD 11-GBD 11-GBC
12WH 12WH 12WH
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 93
July 18, 1999— Electrical Circuit Diagrams
Refrigerator Wiring, p. 8
CHAPTER 10
REFRIGERATOR WIRING
B2
BATTERY
STUD
14AK
6RD
FROM
10RD
14AV
HEATER
* CONTROL
F10-D PANEL
30A LIGHT
(CH 11,PG 11)
10RD
14AX
16DK BL
62BP
942
906
10RD
14AX
582-B
16DK BL
62BP
582-A 582-C
5A
REFRIGERATOR
POWER
18LT GN
86AV
SOURCE
18DK BL
62X
(791)
5 2 7
REFRIGERATOR 4 6 1 3
ON/OFF 8
SWITCH
(613)
86AG 62-GX
14BK 14BK 18LT GN 18WH
18WH
14WH 14WH
86-GK
612
10WH
11-GAF
18WH
86-GR
GROUND
ADAPTER
11-GBC
14WH
(454)
906
11-GBD 11-GBD 11-GBC
14WH 14WH 14WH
* FUSE LOCATIONS VARY-
CHECK INSIDE POWER
DISTRIBUTION CENTER
FOR ACTUAL LOCATION
s08184
94 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
TV/VCR Wiring, p. 9
CHAPTER 10
TV/VCR WIRING
B2
BATTERY
STUD
14AK
6RD
FROM
HEATER
10RD
14AV
PANEL
LIGHT
* (CH 11,PG 11)
F10-D
30A 16DK BL
62BP
10RD
14AX
942
906
10RD
14AX
16DK BL
62BP
582-A
20A
18DK BL
62Y
14LT GN
86X
TV
POWER TV/VCR 5 7
SOURCE ON/OFF
SWITCH 4 6
8
(590)
62-GY
14LT GN
18WH
86Y
643
W/118" PRO-SLEEPER
HIGH ROOF
UPPER BUNK
14LT GN
86AR
86AR
10WH
11-GAF
607 608
11-GAC
14WH
11-GBC
14WH
GROUND
ADAPTER
11-GAD
14WH
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 95
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 11
BACK-UP LIGHTS
FROM
FUSE
F4-C
(CH 2,PG 10)
18OR
71
2
16OR
71
94
WHITE
16WH
BACK-UP
LIGHT
SWITCH
(230)
(SWITCH CLOSED
IN REVERSE ONLY)
BLACK
16BK
94
16OR
71A
2
16OR
71A
3
14BL
71A
W/FOUR
WHEEL
TRAILER
854
14BL
71A
127
LEFT 71A
14BL
RIGHT
BACK-UP 11-GV BACK-UP
LIGHT 14WH LIGHT
127A 128
127
14WH
11-GV
FRAME
GROUND
s08184
96 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
FROM GROUND
B2 PANEL 62A STUD
BATTERY LIGHT 16DK BL LEFT
STUD SWITCH DASH
(CH 2,PG 11) PANEL
16DK BL
62S
8WH
11-GD
14W
6RD
FROM
HEADLIGHT
SWITCH
(CH 11,PG 9)
16WH
11-GK
10RD
10RD
14E
14B
16DK BL
62AR
18BN
18BN
58AA
58E
16WH
62-GAR
(466)
12BN
10BN
58D
68
58C 58P
18BN 18BN
68
10BN
CAB AND
TRAILER 30 86 30 86 TRAILER
MARKER TAIL
LIGHTS 87 87 LIGHTS
RELAY A 87 85 A 87 85 RELAY
(463-R8) FROM (464-R9)
77-G A/C TO
18WH STOP
10BN
RELAY 58-G
68E
18WH
12BN
LIGHT
58R
58-GA
18WH
(CH 12,PG 1)
TO 58S RELAY
TRAILER 12BN TO (CH 11,PG 14)
68B
SOCKET TRAILER 10BN
(CH 9,PG 8)
43 SOCKET
(CH 9,PG 8,9)
10BN
68D
8WH
11-G
F8-C
15A
58H TO PARK
RIGHT
DASH
GROUND 16BN
LIGHTS
STUD
16BN
TO TO PANEL
MIRROR 58L 62 LIGHTS
18BN 16DK BL
LIGHTS 58J SWITCH
(CH 8,PG 7) 18BN (CH 11,PG 11)
16BN
68A
OPTION TO CAB
(ONLY ONE USED) 58A
CLEARANCE
3 16BN
2 5 7 & ID LTS
CAB AND (CH 11,PG 3,4)
14BN
TRAILER
68A
1 3 4 6
8 LIGHTS
SWITCH
(466) TO TAIL
LIGHTS
(CH 11,PG 14)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
2
RELEASE NO. DATE SHEET
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 97
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 11
CAB CLEARANCE AND IDENTIFICATION LIGHTS
N/SKY-RISE
FROM
CAB AND
TRAILER 68E
TAIL 10BN
LIGHTS
RELAY
10BN
68D
(CH 11,PG 2)
F8-C
15A
16BN
68C
CAB
16BN
58A
CLEARANCE
AND CAB
IDENTIFICATION 428 CLEARANCE
LIGHTS AND
IDENTIFICATION
520
16BN
LIGHTS
58A
58B
18BK
18BN
521 523
58C 58E
18BK 18BK
18BN 18BN
522 524
58D 58F
18BK 18BK
18BN 18BN
58-GD 58-GF
18WH 18WH 18WH 18WH
522 524
58-GC 58-GE
18WH 18WH 18WH 18WH
521 523
58-GB
18WH 18WH
520
11-GAC
16WH
14WH
11-GAB
429
16WH
11-GAB
8WH
11-GB
GROUND RIGHT
DASH
STUD PANEL
s08184
98 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 11
CAB CLEARANCE AND IDENTIFICATION LIGHTS
W/SKY-RISE
FROM
GROUND RIGHT CAB AND
DASH
STUD PANEL TRAILER
TAIL
LIGHTS
RELAY
8WH
11-GB
(CH 11,PG 2)
10BN
68E
(995)
WH1 BK1
18WH 18WH
16WH
11-GAB
10BN
68D
429
F8-C
15A
14WH
11-GAB
16BN
68C
(996)
WH2 BK2
18WH 18WH
11-GAC
16WH
16BN
58A
18BN 428
18WH
11-GAA
58A
(997)
WH3 BK3 345
345 18WH 18WH
11-GAA 58A
18WH 18BK
WH4 BK4
18WH 18WH
(998)
WH5 BK5
18WH 18WH
(999)
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 99
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 11
CAB DOME, READING AND COURTESY LIGHTS
N/SKY-RISE
B2
14H 14Y 63P 63P
BATTERY 6RD 14RD 16DK BL 16DK BL
STUD F1-D 428
15A
18DK BL
18DK BL
63R
63T
FROM
PANEL
14W
6RD
16DK BL
62AP
63M
18BK
LEFT 16DK BL
DOME
10RD
14T
63N
LIGHT 18BK
18RD
18RD
16DK BL
428
RIGHT
63S
LEFT READING
F2-B RIGHT 18BK 16DK BL READING LIGHT
16DK BL
62AP
10A DOME LIGHT
16DK BL
63Y
63
(115)
16DK BL
18DK BL
63N
63
63Z 63
18DK BL 16DK BL
16DK BL
63Y
18BK
18BK
62F
16DK BL
63A
(429) 16DK BL
DOME
18WH
18WH
18DK BL
18DK BL
18DK BL
18DK BL
5B
63H
2B 7
63V
63X
63Y
8
LIGHT
10 4 6 1 3 SWITCH
9
(442)
(450) (451)
312 311
16DK BL
18WH
62-GF
63B
18DK BL
18DK BL
18DK BL
18DK BL
18WH
18WH
63-GR
63-GT
63H
63H
63V
63V
16WH
63-GD
429
(100) (100)
18DK BL
63B
14WH
11-GAB
18BK
18BK
18BK
18BK
63C
18DK BL
429
18DK BL
18DK BL
LEFT RIGHT
63C
63C
16WH
11-GAB
COURTESY COURTESY
LIGHT LIGHT
LEFT RIGHT
DOOR DOOR
SWITCH SWITCH
8WH
11-GB
GROUND
LEFT RIGHT STUD
DOOR DOOR
RIGHT
FRAME FRAME DASH
GROUND GROUND PANEL
s08184
100 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
B2
14H 14Y 63P 63P
BATTERY 6RD 14RD 16DK BL 16DK BL
STUD F1-D 428
15A
18DK BL
18DK BL
63R
63T
FROM
14W
PANEL
6RD
16DK BL
18DK BL
18DK BL
62AP
63R
63T
63M
18BK
LEFT 16DK BL
DOME
10RD
14T
63N
LIGHT 18BK 16DK BL
428 312 311
RIGHT
LEFT READING
18RD
18RD
63S
F2-B RIGHT 18BK 16DK BL READING LIGHT
16DK BL
10A DOME 62AP LIGHT
16DK BL
63Y
63
(115)
16DK BL
18DK BL
63N
63
63Z 63
18DK BL 16DK BL
16DK BL
63Y
18WH
18WH
18BK
18BK
62F
16DK BL
63A
(429) 16DK BL 312 311
DOME
18DK BL
18DK BL
18DK BL
18DK BL
5B
63H
2B 7
63V
63X
63Y
8
LIGHT
SWITCH
18WH
18WH
6
63-GR
4 1 3
63-GT
10
9
(442)
(450) (451)
325 320
16DK BL
63B
18DK BL
18DK BL
18DK BL
18DK BL
18WH
18WH
63-GR
63-GT
63H
63H
63V
63V
18WH
62-GF
429
(100) (100)
16WH
63-GD
18DK BL
11-GAC
16WH
63B
18BK
18BK
18BK
18BK
63C
18DK BL
14WH
11-GAB
18DK BL
18DK BL
63C
COURTESY COURTESY
LIGHT LIGHT
16WH
11-GAB
LEFT RIGHT
DOOR DOOR
SWITCH SWITCH
8WH
11-GB
GROUND
LEFT RIGHT STUD
DOOR DOOR
RIGHT
FRAME FRAME DASH
GROUND GROUND PANEL
6
RELEASE NO. DATE SHEET
Figure 100 Cab Dome, Reading and Courtesy Lights With Sky-Rise
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 101
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 11
DAYTIME RUNNING LIGHTS (DRL) - USA
I2
IGNITION B1
ADAPTER BATTERY
(495) ADAPTER
FROM (497)
FUSE
F4-A
(CH 2,PG 10)
14RD
14PK
13BL
14BL
16PK
13V
* *
FROM F10-A F10-B
HIGH
18TN
10A 15A
28C
BEAM
SPLICE
(CH 11,PG 9)
420 DRL
FROM PARK
DIMMER PARK
BRAKE BRAKE
SWITCH SWITCH
(CH 11,PG 9)
420 (468)
TO FOG NORMALLY CLOSED
LIGHT PARK BRAKE APPLIED
16GY
14YL
14YL
SWITCH
66D
66A
44B
18GY
44
(CH 11,PG 8)
44A
16GY
14YL
64C
TO KEY
14YL
14YL
64D
16YL
66F
66E
SWITCH
(CH 2,PG 1)
16WH
44-GB
DRL
MODULE A B C D E G H
(513)
14WH
66-GA
44-GB
16WH
14WH
66-G
GROUND
ADAPTER
(453)
* FUSE LOCATIONS VARY-
CHECK INSIDE POWER
DISTRIBUTION CENTER FOR
ACTUAL LOCATION.
s08184
102 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
PANEL A3
LTS FEED ACCESSORY
ADAPTER ADAPTER
FROM (501)
DRL (503)
MODULE
(USA)
14YL
64D
(CH 11,PG 7)
FOG
12LT BL
16DK BL
12P
62AN
LIGHT
14YL
SWITCH
64C
(440) *
F10-A
5 2 7
20A
4 6 1 3
8
14YL
64
*
FOG
64A
LIGHT
86
14YL 30 RELAY
(148)
87
85 87 A
(1)
64B 64B
14YL 14BN
18WH
16WH
62-GAN
64-G
18WH
64-GA
14BN
14BN
64C
64D
LEFT
65 FOG
64-GB
18WH 14BK
14WH
14BK
14WH
11-GAC
14WH
66 RIGHT
FOG
14WH
14WH
64-GB
64-GA
GROUND
ADAPTER
(455)
12WH
64-GC
J7
CAB
GROUND
8
RELEASE NO. DATE SHEET
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 103
July 18, 1999— Electrical Circuit Diagrams
B2 FROM PANEL
BATTERY 14W LIGHT SWITCH
6RD (CH 2,PG 11)
STUD
14D
10RD
14B
10RD
F8-A 10A
TYPE I ONLY
16DK BL
62A
A A
F8-B 25A
TYPE I ONLY
B B
F3-D
10A
16DK BL
62S
14YL
51
18YL
50A
18YL
50
TO CAB
AND 58AA
18BN
2 5 7 62AS
16DK BL
TRAILER
LIGHTS 1 3 4 6
8 HEADLIGHT
SWITCH
(CH 11,PG 2) SWITCH
(465)
58E
18BN
18WH
62-GAS
LEFT
86 50B DASH
HEADLIGHT 30 18YL PANEL FROM DRL
RELAY
16WH
GROUND MODULE
11-GK
87
(462-R4) A 87 85 STUD (USA)
(CH 11,PG 7)
11-GD
8WH
14YL
64C
FROM MED
75-GC SPEED RELAY DIMMER
18WH
(462-R3) SWITCH
(CH 12,PG 2)
51A (42)
14RD
14YL
TO DRL HI LO
MODULE 66F
14YL
52B
14YL 14BN 14BL
(USA)
52F 53B
18WH
(CH 11,PG 7)
50-GB
12YL 14YL
18YL
52J
421 HI-
14WH
52-GE
12YL
14YL
52F
53B
BEAM
INDI-
CATOR
421 (1) ONE-WAY
18WH
12WH
62-GD
52-GF
12WH
12YL
52-GE
12YL
52F
53B
8WH
11-G
52-GF
12WH
10WH
11-GF
RIGHT LEFT
DASH DASH
PANEL PANEL
GROUND GROUND TO HEADLIGHTS
STUD STUD (CH 11,PG 10,12)
9
RELEASE NO. DATE SHEET
s08184
104 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
Headlights, p. 10
CHAPTER 11
HEADLIGHTS
FROM TO
DIMMER GROUND
SWITCH STUD
(CH 11,PG 9) (CH 11,PG 9)
14WH
52-GE
14YL
53B
12YL
52F
FRONT
END
CONN
(1)
12YL
53B
12YL
52F
J7
CAB
GROUND
53C
12YL
12WH
64-GC
52E
12YL
12WH
52-GE
12YL
53D
12YL
52D
12YL
12YL
53C
52E
12WH
52-GA
LEFT RIGHT
HEADLIGHT HEADLIGHT
CONN CONN
(296) (211)
WHITE 1
WHITE 1
12
12
WHITE 3
18WH WHITE 3
18WH
YELLOW 1
YELLOW 1
12
YELLOW 2
TO
12
YELLOW 2
LT PARK/TURN TO
12
RT PARK/TURN
WHITE 2
12
12
LEFT RIGHT
HEADLIGHT HEADLIGHT
(77) (71)
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 105
July 18, 1999— Electrical Circuit Diagrams
Panel Lights, p. 11
CHAPTER 11
PANEL LIGHTS
TO
FROM BUNK
CAB AND CONTROL
TRAILER PNL SW
(CH 10,PG 3,8,9)
TAIL
LIGHTS
RELAY
(CH 11,PG 2)
PANEL
LIGHTS
10BN
68E
FEED
ADAPTER
62BP
(503) ANALOG
16DK BL
CLOCK
62M 62AQ
10BN
68D
16DK BL 16DK BL
F8-C
62-GAQ
16WH
16DK BL
15A
62S
62D
421
18DK BL
62C
423
16BN
68C
18DK BL
62B
420
18WH
11-GAV
18DK BL
RIGHT LEFT SPEEDO/
16DK BL
62AB
GAUGE GAUGE TACH
CLUSTER CLUSTER MODULE
16DK BL
62T
16DK BL
62W
62A
GROUND
16DK BL
62
62S
ADAPTER
CIGAR (454)
BK
LIGHTER
PANEL F A
LIGHT C AIR
SWITCH RESTRICTION
D B GAUGE
16DK BL
(425)
62P
(560)
18WH
62-GAB
62-GW
18WH
16WH
11-GS
421
HEATER
16WH
62-GP
CONTROL
(105)
PANEL
16WH
11-GK
LIGHTS
GROUND
18WH
8WH
62-GD
11-G
ADAPTER
(506)
420 423
8WH
11-GD
18WH
18WH
62-GC
62-GB
GROUND RIGHT
DASH
STUD PANEL
11-GF
10WH
s08184
106 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
FROM
CAB AND
TRAILER
TAIL
LIGHTS
TO RELAY
GROUND (CH 11,PG 2)
STUD
(CH 11,PG 9)
10BN
68E
LEFT RIGHT
SIDE SIDE
TURN TURN
LIGHT LIGHT
10BN
68D
12WH
52-GE
F8-C
15A
18WH
18WH
18OR
18OR
16BN
68C
170 171
56-GA 57-GA
16WH 16WH
12OR
12OR
57D
56D
12OR
12OR
16BN
58H
57
56
8WH
8WH
11-GD
11-GB
LEFT FROM (1) FROM RIGHT
DASH TURN TURN DASH
PANEL PANEL
GROUND SIGNAL SIGNAL GROUND
12WH
52-GE
14OR
14OR
14BN
SWITCH SWITCH
58H
57
56
LEFT RIGHT
PARK/ A
16OR 16OR
A PARK/
TURN/ B 14BN 14BN B TURN/
MARKER C C MARKER
LIGHT 16WH3 16WH3
LIGHT
(180) (180)
12WH1
12WH1
B E D D E B
(296) (211)
52-GA
12WH
14OR
14BN
58U
57
64-GC
12WH
58T J7
14BN CAB
GROUND
12
RELEASE NO. DATE SHEET
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 107
July 18, 1999— Electrical Circuit Diagrams
Spotlight, p. 13
CHAPTER 11
SPOTLIGHT
B2
BATTERY
STUD
6RD
14H
14RD
14Y
F1-D
15A
16DK BL
63P
428
16DK BL
63P
16YL
64E
14BN
14BN
64H
64F
18BK
18BK
LEFT RIGHT
SPOTLIGHT SPOTLIGHT
AND SWITCH AND SWITCH
ASSEMBLY ASSEMBLY
s08184
108 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 11
STOP, TAIL, TURN & HAZARD SIGNAL LIGHTS W/FLASHER
B2 B1
BATTERY * FLASHER: BATTERY
STUD STD: DUALTEC - CONN 480 STUD
OPT: DIETZ OMNI - W/RD & BK WIRES
14W
6RD
6RD
14K
F3-B 14R
14F 10RD
20A 10RD F2-D
14E
10RD
F7-D 14L 20A
30A F7-B F7-C
10RD
15A 15A
12OR
55
STOP 57H
LIGHT 12OR
12OR
480
70
14RD
70E
1 SWITCH *FLASHER
70 4 4
12OR 70A 55A
12OR
57H
16RD 16BK 14BK
14OR 12OR
1 480
70A
12OR
12OR
RIGHT
56H
70D
TURN
HAZARD
14OR
RELAY
(464-R12)
TURN
TURN
STOP LEFT
R
L
86 30
LIGHT 86 30 TURN
RELAY RELAY 87
16OR
16GN
(464-
16YL
16BL
87 (464-R11) 85 87 A
87 A
R10) 85
14OR
57E
30 86
18WH
56-G
16OR
87
57A
A 87 56E
85 14OR
TO
TO
12OR
12OR
RIGHT
12OR
12OR
56B
57B
56D
57D
LEFT SIDE
18WH
18WH
58-G
SIDE
70-G
16OR
TURN
56A
18OR
18WH
57R
TURN
57-G
3 LIGHT
18WH
LIGHT
56-G
70-G
FROM
18OR
56R
14YL
14GN
12OR
56B
TRAILER
57C
57B
TAIL 421
RELAY
(CH 11,PG 2) 422 RIGHT
12OR
56C
TURN
18WH
56-G
62-GD
18WH INDI-
W/FOUR CATOR
421 WHEEL
TRAILER
LEFT TO
68A 68A
TURN 14BN 14BN CONN
18WH
62-GD
INDI- 854 3
10WH
11-GF
(CH 11,PG 2)
CATOR INSIDE
127 LEFT
TURN
128 GROUND
LAMP STUD
57B LEFT
14GN 68A DASH
10WH
11-GF
14BN PANEL
11-GN
14WH
GROUND 127 127A
LEFT REAR 11-GV 11-GW
RIGHT REAR
STUD 14WH 14WH STOP,TAIL &
LEFT STOP,TAIL &
DASH TURN LIGHT FRAME TURN LIGHT
PANEL GROUND 56C TO
RIGHT 12OR TRAILER
DASH 70C
PANEL 10OR SOCKET
GROUND (CH 9,PG 8,9)
11-G 57-G
STUD 8WH 18WH
Figure 108 Stop, Tail, Turn and Hazard Signal Lights With Flasher
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 109
July 18, 1999— Electrical Circuit Diagrams
Work Light, p. 15
CHAPTER 11
WORK LIGHT
FROM B2
FUSE BATTERY
F4-A STUD
(CH 2,PG 10)
16PK
13V
14W
6RD
18TN
28A
10RD
14T
423
WORK
LIGHT F2-A
INDICATOR 15A
LIGHT WORK TO
423 LIGHT 84
CIGAR
14LT GN
SWITCH LIGHTER
(441)
14OR
65A
65-GC 65B (CH 8,PG 1)
18OR
65C
16WH 16OR
935 2 5 935
1 3 4 6
16OR
16OR
65C
65A
65C 65A
16OR 16OR
16OR
65B
16WH
65-GC
578
18OR LEFT
11-GBC 11-GAF 65-GF WORK
18WH
14WH 10WH 16WH LIGHT
16OR
65F
16WH
12WH
11-GBD
65-GB
18OR RIGHT
WORK
906 18WH
LIGHT
579
12WH
11-GBD
GROUND
ADAPTER
(454)
s08184
110 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 12
AIR CONDITIONER - CAB
F1-B
10A
B2 BAT 14H 14Z 77T
STUD 6RD 10RD 14LT GN
77K
16LT GN
86
FREEZE SWITCH 30
A/C
F1-C
OPEN 28Î-32ÎF 20A 87 CONTROL
CLOSE 34Î-38ÎF A 87 85 RELAY
(IN HEATER BOX) (144)
16LT GN
162
77M
18LT GN
77S
77B 77H
18WH
77-GS
2
14LT GN 14LT GN
TO WIPER
MOTOR
18LT GN
77C
1 RELAY
(CH 8,PG 5)
FROM
SLEEPER
A/C SWITCH
(CH 12,PG 5)
18LT GN
18LT GN
14LT GN
77E
77N
77F
214 221
162
LOW HI
PRESSURE PRESSURE
SAFETY SAFETY
14LT GN
SWITCH SWITCH
77F
RELAY 87
18LT GN
A
77P
(463-R6) 87 85
77J
18LT GN
A/C
77R
162 SWITCH
18LT GN ON/OFF
14LT GN
77C
77-G TO TRAILER
18
18
2
18
18WH
77-GK
18LT GN
18LT GN
77S
77
BK
LEFT 11-GB
CAB 8WH
GROUND
FREON (429)
COMPRESSOR
CLUTCH
FROM
HEATER
CLUTCH CONTROL
HOUSING SWITCH
(CH 11,PG 2)
GROUND
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 111
July 18, 1999— Electrical Circuit Diagrams
Heater — Cab, p. 2
CHAPTER 12
HEATER - CAB
B2 BAT 14H
FROM FUSE
F4-C 13J 13H
STUD 6RD
(CH 2,PG 10) 12PK 12PK
FROM
75A IGN
13AK
12PK
14LT GN
RELAY
10RD
10RD
14X
14Z
(CH 2,PG 10)
86
30 MAIN
CONTROL
87
F1-A F1-B F1-C A 87 85
RELAY
30A 10A 20A (463-R5)
18WH
13-GT
TO A/C
14LT GN
75B
RELAY
10LT GN
75
(CH 12,PG 1)
TO A/C C HEATER
SWITCH 77 CONTROL
(CH 12,PG 1) 18LT GN SWITCH
E A/C
H
(11)
M L OFF
HIGH SPEED B D A
RELAY
(462-R2) 75H
14LT GN
12WH
75-GD
14LT GN
14LT GN
86
75N
75D
30
ONE-WAY
87 921
A 87 85
10WH
75-GD
30 86
MED SPEED
14LT GN
75C
RELAY 87
(462-R3) A 87 85
18WH
13-GA
75-GB
18WH
10LT GN
75F
LEFT CAB
18WH
75-GC
14LT GN
GROUND
75M
14LT GN
FROM
75T
14LT GN
TO
75F
75M
BLOWER 161
MOTOR RESISTOR &
75T
THERMO FUSE
14LT GN
3 1 ASSEMBLY
(27)
(IN HEATER BOX)
209 161
75-G 75-G 11-G
8WH
GROUND
10WH 10WH
STUD
RIGHT
75-GL DASH PANEL
18WH (FROM FLAT PACK - PIN 7)
(CH 12,PG 4,5)
s08184
112 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 12
HEATER - BUNK AUXILIARY BLOWER
I2
* FUSE & RELAY LOCATIONS VARY - IGNITION
CHECK INSIDE POWER ADAPTER
DISTRIBUTION CENTER FOR (495)
ACTUAL LOCATION.
14PK
13AT
14AK 14AU
* F10-B 75AX
6RD 10RD 15A 14LT GN
11-GBC
12WH
10LT GN
75AW
18WH
13-GAT
14LT GN
GROUND
75AS
ADAPTER TO
(454) BUNK
SLEEPER HEATER
CAB/SLPR
HIGH SPEED CAB/SLPR CAB/SLPR CONN SWITCH
CONN #2
RELAY (942)
CONN #1
(906)
(906) 75AS
14LT GN
(CH 12,PG 4,5)
(584)
75AH
(HI)
16LT GN
30 86 (MED) FROM
11-GBD
12WH
BUNK
10LT GN
18WH
75AW
13-GAT
87 (LOW) HEATER
A 87
16LT GN
85 SWITCH
75AN
86
75AF
SLEEPER 30
MED SPEED
18WH
75-GH
87
RELAY A 87 85
14LT GN
75AC
(585)
11-GBD
12WH
48
10LT GN
75AM
14LT GN
75AT
10LT GN
75AF
48 906
18WH
75-GN
75AD
10LT GN RESISTOR &
10LT GN
75AM
THERMO FUSE
1053 ASSEMBLY
(196)
11-GBD
2 12WH
14LT GN
75AC
SLEEPER
BLOWER
MOTOR 48
75AT
3 1
14LT GN
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 113
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 12
HEATER - BUNK W/STANDARD TEMPERATURE CONTROL
SLEEPER
TEMPERATURE
CONTROL
FROM
75AS
14LT GN AUX BUNK
BUNK BLOWER
HEATER RELAY
BLOWER (CH 12,PG 3)
SWITCH
(593)
E
18WH
18WH
18WH
B
C
D
A B C
(592)
H
OFF
L M
18LT GN
18LT GN
B A C
75AL
75K
14LT GN
16LT GN
16LT GN
75AC
75AN
75AH
18WH
75-GS
18LT GN
77L
TO
SLEEPER
HI & MED SLEEPER
SPEED GROUND
RELAYS STUD
(CH 12,PG 3) 77-GL
18WH
11-GAN
10WH
18LT GN
GROUND TERMINAL 75K
(LOCATED AT
B A C
TO B-PILLAR) 942
A/C SWITCH GND 11-GN 11-GAN
(905) STUD 8WH 10WH
(CH 2,PG 9)
HEATER BOX
77M
(CH 12,PG 3)
A B
CONN #2
(162)
CAB/SLPR
CONN
18LT GN
18LT GN
75K
75L
(906) 75-GL
18WH TO
COLD AIR (CH 12,PG 2)
16LT GN
77M
10 8 7
FLAT PACK
TO A/C (LOCATED IN HEATER BOX)
HOT AIR
RELAY
(CH 12,PG 1)
s08184
114 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 12
HEATER - BUNK W/THERMOSTAT TEMPERATURE CONTROL
AUTO TEMPERATURE
CONTROL MODULE
W/CODE 016WDL
77L CONTROL
C 18LT GN
D
H
OFF
L M
18
18
18
B A C
A C B (592)
14LT GN
16LT GN
16LT GN
75AC
75AN
75AH
18LT GN
18LT GN
75AL
75K
TO
SLEEPER
HI & MED
18WH
75-GS
SPEED (905) A C
SLEEPER
RELAYS GROUND
(CH 12,PG 3)
18
18
STUD
SLEEPER 77-GL
18WH
A/C SWITCH
ON/OFF
10WH
11-GAN
GROUND TERMINAL
(LOCATED AT
TO B-PILLAR)
18
GND 942
18 STUD 11-GN 11-GAN
(CH 2,PG 9) 8WH 10WH
HEATER BOX
77M
(CH 12,PG 3)
CONN #2
A B
(162)
CAB/SLPR
18LT GN
18LT GN
CONN 75-GL
75K
75L
(906) 18WH TO
COLD AIR (CH 12,PG 2)
16LT GN
77M
10 8 7
FLAT PACK
TO A/C
HOT AIR (LOCATED IN HEATER BOX)
RELAY
(CH 12,PG 1)
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 115
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
LEFT GAuGE CLUSTER (CONNECTOR 423)
ILL ILL
HIGH
WATER
TEMP
(+) (+)
C S COOL
A LEVEL D
C S
(-) (-)
WORK
LIGHT
LOW
(+) (+) OIL D G
C PRESS
S
B E
C S
WARN A
(-) (-) ENG
STOP
ENG
ILL ILL
SERV/
CHECK
ENG
(+) (+) I G
C S
C FRONT F
AXLE
C S
(-) (-) S
ILL ILL
1 9
2 10
3 11
4 12
13
14
5 15
6 16
7 17
8 18
s08184
116 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
LEFT GAUGE CLUSTER (CONNECTOR 424)
ILL ILL
HIGH
WATER
TEMP
(+) (+)
C S COOL
A LEVEL D
C S
(-) (-)
WORK
LIGHT
LOW
(+) (+) OIL D G
C PRESS
S
B E
C S
WARN A
(-) (-) ENG
STOP
ENG
ILL ILL
SERV/
CHECK
ENG
(+) (+)
I G
C S
C FRONT F
AXLE
C S
(-) (-) S
1 6
ILL ILL
2 7
3 8
10
4 11
5 12
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 117
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
LEFT GAUGE CLUSTER - GAUGE INFORMATION
GAUGES
A. ENGINE WATER TEMPERATURE
B. ENGINE OIL PRESSURE
C. VOLTMETER
D. AIR APPLICATION - OPTIONAL
E. PYROMETER - OPTIONAL
F. ENGINE OIL TEMPERATURE
NOTES
1. VIEWED FROM REAR OF HOUSING.
2. NUMBERS IN BOXES CORRESPOND TO CAVITY NUMBERS IN CLUSTER.
s08184
118 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
LEFT GAUGE CLUSTER - TERMINAL INFORMATION
8 18 CONNECTOR 423
7 17 CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.
6 16
5 1 62C 10 97AT
15
14 2 62-GC 11 97AP
13 3 28A 12 28D
12 4 11-GM 13 97AZ
4
3 11 5 29L 14 ---
2 10 6 34B 15 25A
1 9 7 65C 16 25B
8 --- 17 25-GA
(423)
(SEE NOTE 1) 9 35L 18 30
TERMINALS
1. INSTRUMENT LAMP POWER (+)
2. INSTRUMENT LAMP GROUND (-)
3. IGNITION (+)
4. GROUND (-)
5. HIGH WATER TEMPERATURE WARNING LIGHT (GROUND ACTIVE)
6. LOW COOLANT LEVEL WARNING LIGHT (GROUND ACTIVE) *
7. WORK LIGHT (GROUND ACTIVE) *
8. MESSAGE WAIT (GROUND ACTIVE) *
9. LOW OIL PRESSURE WARNING LIGHT (GROUND ACTIVE)
10. WARN ENGINE WARNING LIGHT W/ELECTRONIC ENGINES
11. STOP ENGINE WARNING LIGHT W/ELECTRONIC ENGINES
12. WARN & STOP ENGINE WARNING LIGHT (COMMON) W/ELECTRONIC ENGINES
13. CHECK ENGINE WARNING LIGHT (GROUND ACTIVE) W/ELECTRONIC ENGINES
14. FRONT AXLE ENGAGED WARNING LIGHT (GROUND ACTIVE) *
15. PYROMETER AMPLIFIER (POWER) *
16. PYROMETER AMPLIFIER (GAUGE SIGNAL) *
17. PYROMETER AMPLIFIER (GROUND) *
18. ENGINE OIL TEMPERATURE SENDER (INPUT SIGNAL) *
* OPTIONAL
NOTES
1. VIEW OF CLUSTER CONNECTOR VIEWED FROM MATING (TERMINAL) END.
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 119
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
LEFT GAUGE CLUSTER - TERMINAL INFORMATION
CONNECTOR 424
5 12 CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.
4 11 1 29S(+) 7 35C(+)
10 2 29S(-) 8 35C(-)
9 3 29C(+) 9 27S(+)
3 8 4 29C(-) 10 27S(-)
2 7 5 35S(+) 11 27C(+)
1 6
6 35S(-) 12 27C(-)
(424)
(SEE NOTE 1)
TERMINALS
1. ENGINE WATER TEMPERATURE GAUGE (SINE +)
2. ENGINE WATER TEMPERATURE GAUGE (SINE -)
3. ENGINE WATER TEMPERATURE GAUGE (COS +)
4. ENGINE WATER TEMPERATURE GAUGE (COS -)
5. ENGINE OIL PRESSURE GAUGE (SINE +)
6. ENGINE OIL PRESSURE GAUGE (SINE -)
7. ENGINE OIL PRESSURE GAUGE (COS +)
8. ENGINE OIL PRESSURE GAUGE (COS -)
9. VOLTMETER GAUGE (SINE +)
10. VOLTMETER GAUGE (SINE -)
11. VOLTMETER GAUGE (COS +)
12. VOLTMETER GAUGE (COS -)
* OPTIONAL
NOTES
1. VIEW OF CLUSTER CONNECTOR VIEWED FROM MATING (TERMINAL) END.
s08184
120 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
RIGHT GAUGE CLUSTER (CONNECTOR 420)
ILL ILL
PARK
BRAKE
G I
AIR
A SUSP D
DUMP
S
DIFF
LOCK
ILL ILL
PDL
G I
B E
LOW
AIR
S
TRAC
CNTL
ILL ILL
ABS
(+) (+)
G I
C S
C F
LOW C S
S FUEL (-) (-)
LEVEL
DO
ILL NOT ILL
SHIFT
20 9
19 8
18 7
17 6
16
15
14 5
13 4
12 3
11 2
10 1
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 121
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
RIGHT GAUGE CLUSTER - GAUGE INFORMATION
GAUGES
A. FORWARD REAR AXLE TEMPERATURE - OPTIONAL
B. REAR REAR AXLE TEMPERATURE - OPTIONAL
C. TRANSMISSION OIL TEMPERATURE - OPTIONAL
D. AIR PRESSURE (PRIMARY), COUPLER REQUIRED
E. AIR PRESSURE (SECONDARY), COUPLER REQUIRED
F. FUEL LEVEL
NOTES
1. VIEWED FROM REAR OF HOUSING.
2. NUMBERS IN BOXES CORRESPOND TO CAVITY NUMBERS IN CLUSTER.
s08184
122 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
RIGHT GAUGE CLUSTER - TERMINAL INFORMATION
CONNECTOR 420
9 20
8 19 CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.
7 18 1 62B 11 ---
6
17 2 62-GB 12 43
16 3 28C 13 40A
15
14 4 11-GJ 14 94BD
5 13 5 36S(+) 15 94E
4
3 12 6 36S(-) 16 36L
2 11 7 36C(+) 17 ---
1 10 8 36C(-) 18 31
9 44 19 32A
(420) 10 38 20 32
(SEE NOTE 1)
TERMINALS
1. INSTRUMENT LAMP POWER (+)
2. INSTRUMENT LAMP GROUND (-)
3. IGNITION (+)
4. GROUND (-)
5. FUEL LEVEL GAUGE (SINE +)
6. FUEL LEVEL GAUGE (SINE -)
7. FUEL LEVEL GAUGE (COS +)
8. FUEL LEVEL GAUGE (COS -)
9. PARK BRAKE WARNING LIGHT (GROUND ACTIVE) *
10. AIR SUSPENSION DUMP WARNING LIGHT (GROUND ACTIVE) *
11. DIFFERENTIAL LOCK WARNING LIGHT (GROUND ACTIVE) *
12. PDL WARNING LIGHT (GROUND ACTIVE) *
13. LOW AIR PRESSURE WARNING LIGHT (GROUND ACTIVE)
14. TRACTION CONTROL WARNING LIGHT (GROUND ACTIVE) *
15. ANTILOCK BRAKES WARNING LIGHT (GROUND ACTIVE) *
16. LOW FUEL LEVEL WARNING LIGHT (GROUND ACTIVE)
17. ALLISON WT WARNING LIGHT (GROUND ACTIVE) *
18. TRANSMISSION OIL TEMPERATURE SENDER (INPUT SIGNAL) *
19. REAR REAR AXLE TEMPERATURE SENDER (INPUT SIGNAL) *
20. FORWARD REAR AXLE TEMPERATURE SENDER (INPUT SIGNALS) *
* OPTIONAL
NOTES
1. VIEW OF CLUSTER CONNECTOR VIEWED FROM MATING (TERMINAL) END.
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 123
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
SPEEDOMETER/TACHOMETER MODULE - TERMINAL
INFORMATION
CONNECTOR 421
9 20
CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.
8 19
7 18 1 62D 11 35-G
6 2 62-GD 12 35A
17
16 3 28B 13 48A
15
14 4 11-GL 14 48B
5 13 5 47/48(+) 15 36
4
3 12 6 47/48(-) 16 29
2 11 7 47A 17 93B
1 10 8 47B 18 40C
9 14G 19 36L
(421) 10 35 20 52J
(SEE NOTE 1)
TERMINALS
1. INSTRUMENT LAMP POWER (+)
2. INSTRUMENT LAMP GROUND (-)
3. IGNITION (+)
4. GROUND (-)
5. J1708 DATA LINK (+) W/ELECTRONIC ENGINES
6. J1708 DATA LINK (-) W/ELECTRONIC ENGINES
7. SPEEDOMETER SENSOR-HIGH (INPUT SIGNAL) W/MECHANICAL ENGINES
8. SPEEDOMETER SENSOR-LOW (INPUT SIGNAL) W/MECHANICAL ENGINES
9. BATTERY (+)
10. OIL PRESSURE SENDER (INPUT SIGNAL) W/MECHANICAL ENGINES
11. OIL PRESSURE SENDER (GROUND SIGNAL) W/MECHANICAL ENGINES
12. OIL PRESSURE SENDER (+5V SUPPLY) W/MECHANICAL ENGINES
13. TACHOMETER SENSOR-HIGH (INPUT SIGANL) W/MECHANICAL ENGINES
14. TACHOMETER SENSOR-LOW (INPUT SIGNAL) W/MECHANICAL ENGINES
15. FUEL SENDER (INPUT SIGNAL)
16. WATER TEMPERATURE SENDER (INPUT SIGNAL) W/MECHANICAL ENGINES
17. TWO SPEED AXLE (OUTPUT SIGNAL) *
18. LOW AIR SWITCH (GROUND ACTIVE)
19. LOW FUEL LEVEL WARNING LIGHT (OUTPUT SIGNAL)
20. HIGH BEAM INDICATOR (INPUT SIGNAL)
* OPTIONAL
NOTES
1. VIEW OF CLUSTER CONNECTOR VIEWED FROM MATING (TERMINAL) END.
s08184
124 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
SPEEDOMETER/TACHOMETER MODULE - TERMINAL
INFORMATION
CONNECTOR 422
9 20
8 19 CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.
7 18 1 57R 11 35C(+)
6
17 2 56R 12 35C(-)
16 3 29L 13 27S(+)
15
14 4 35L 14 27S(-)
5 13 5 29S(+) 15 27C(+)
4
3 12 6 29S(-) 16 27C(-)
2 11 7 29C(+) 17 36S(+)
1 10 8 29C(-) 18 36S(-)
9 35S(+) 19 36C(+)
(422) 10 35S(-) 20 36C(-)
(SEE NOTE 1)
TERMINALS
1. RIGHT TURN SIGNAL (INPUT SIGNAL)
2. LEFT TURN SIGNAL (INPUT SIGNAL)
3. HIGH WATER TEMPERATURE WARNING LIGHT (OUTPUT SIGNAL)
4. LOW OIL PRESSURE WARNING LIGHT (OUTPUT SIGNAL)
5. ENGINE WATER TEMPERATURE GAUGE (SINE +)
6. ENGINE WATER TEMPERATURE GAUGE (SINE -)
7. ENGINE WATER TEMPERATURE GAUGE (COS +)
8. ENGINE WATER TEMPERATURE GAUGE (COS -)
9. ENGINE OIL PRESSURE GAUGE (SINE +)
10. ENGINE OIL PRESSURE GAUGE (SINE -)
11. ENGINE OIL PRESSURE GAUGE (COS +)
12. ENGINE OIL PRESSURE GAUGE (COS -)
13. VOLTMETER GAUGE (SINE +)
14. VOLTMETER GAUGE (SINE -)
15. VOLTMETER GAUGE (COS +)
16. VOLTMETER GAUGE (COS -)
17. FUEL LEVEL GAUGE (SINE +)
18. FUEL LEVEL GAUGE (SINE -)
19. FUEL LEVEL GAUGE (COS +)
20. FUEL LEVEL GAUGE (COS -)
* OPTIONAL
NOTES
1. VIEW OF CLUSTER CONNECTOR VIEWED FROM MATING (TERMINAL) END.
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 125
July 18, 1999— Electrical Circuit Diagrams
J I H --- --- S 57 57
CONNECTOR-589332C1
L K H G CONN LOCK(2 REC'D)-589333C1 70A 70A
M F I T 85B 85B
TERMINAL(14,16AWG)-587577C1
T U TERMINAL(18,20AWG)-587578C1
E J 70 70 U --- ---
S V
CAVITY PLUG-587579C1
O D CABLE SEAL(16,20AWG)-1652325C1
CABLE SEAL(14 AWG)-589391C1 K 58H 58H V --- ---
P Q B C
A *W/AD-9 AIR DRYER **W/ETHER START
A B A B A B A B
11
RELEASE NO. DATE SHEET
s08184
126 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
CONNECTOR COMPOSITES
RD BK
55A 87-G
70A
70D
87A
57D
56D 57E
56E
BL
OR
56B 57B GN YL
CONNECTOR-872291R1
CONNECTOR-258058C1 CONNECTOR-258059C2 TERMINAL-333733C1
TERMINAL(12AWG) TERMINAL-239807R1
-333734C1
TERMINAL(12+12,12+14AWG)
-1677840C1
25B BL
77 25A
75B BN
75N
GN RD
25
25-G
CONNECTOR-463156C1
TERMINAL(14AWG)-0333733C1
TERMINAL(18AWG)-0333732C1 CONNECTOR-255058C1 CONNECTOR-255057C1
TERMINAL-333733C1 TERMINAL-239807R1
CAVITY CIRCUIT
C B A 75M
85B 85-G B 75T
A C 75C
CONNECTER-0266516
TERMINAL(10T,10AWG)-
CONNECTOR-1614329C1 1660025C1
TERMINAL-1651943C1
Figure 126 Connector Composites (4), (9), (11), (15), (20), (27)
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 127
July 18, 1999— Electrical Circuit Diagrams
13
W/KEY 17
17 17A
SWITCH
START 17 W/PUSH
12 BUTTON
START
12M
CONNECTOR-188396R1
TERMINAL-899166R1
CONNECTOR-293347C1
TERMINAL(14AWG)-188396R1
TERMINAL(12AWG)-1660577C1
TERMINAL(12+12AWG)-1677840C1
51A RED
58S 58S
58R
53B 52B
64C 52F BROWN BLUE
CONNECTOR-266516C1
TERMINAL(14AWG)-333733C1 CONNECTOR-266515C1
TERMINAL(12+14,14+14AWG)- TERMINAL-239807R1
333735C1
CONNECTOR-872291R1 CONNECTOR-872290R1
TERMINAL(12+12AWG)- TERMINAL-239807R1
1677840C1
75AF A 75AF A
75AM B 75AM B
75AT C 75AT C
75-GA D 75-GA D
CONNECTOR-1661204C1 CONNECTOR-1661205C1
TERMINAL(10AWG)-1661227C1 TERMINAL(10AWG)-1661233C1
TERMINAL(14AWG)-1661226C1 TERMINAL(14AWG)-1661231C1
13
RELEASE NO. DATE SHEET
s08184
128 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
CONNECTOR COMPOSTIES
64-GB 64-GA
WH WH
BK BK
64D 64C
** GREEN *
11-GY WHITE *
**
78A RED
**
*
78F 78E
*
58B * BLACK
YELLOW
**
**
YELLOW1 21 BLACK
WHITE2
83C
CONNECTOR- CONNECTOR-
"CM" SLEEVE "CM" SLEEVE
CONNECTOR-261702C1 AM-89000 AM-89000 CONNECTOR-1670098C1
TERMINAL-2034741C1 TERMINAL-1670099C1
Figure 128 Connector Composites (65), (66), (70), (71), (72), (73)
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 129
July 18, 1999— Electrical Circuit Diagrams
Connector Composites (76), (77), (94), (100), (105), (112), (113), (115)
B A
YELLOW2 WHITE2
85-G
CONNECTOR-261702C1
CONNECTOR-587567C91 CONNECTOR-587568C91 TERMINAL-2034741C1
TERMINAL-587577C1 TERMINAL-587575C1
CABLE SEAL-1652325C1 CABLE SEAL-1652325C1 DOOR COURTESY LIGHT
(INSIDE DOOR)
BACK-UP LIGHT SWITCH (100)
DOOR HARNESS LIGHT PIGTAIL
(94) ASSEMBLY
BLACK
63V
71 B BLK A
BLACK
71A A WH B
CONNECTOR-587568C91 CONNECTOR-587567C91
TERMINAL-587575C1 TERMINAL-587577C1
CABLE SEAL-589391C1 CABLE SEAL-589391C1
57C
62P 70C
62-GP 94AF 56C
62-BP
CONNECTOR(PLASTIC HOUSING)-3520417C1
CONNECTOR(DIE CAST HOUSING)-2009934C1
CONNECTOR-435267C1 RUBBER BOOT-481849C1 GASKET-1666090C1
TERMINAL-435266C1 **
TERMINAL(16+16AWG)-2010368C1 11-GN W/TRAILER CONN ON FRAME
11-GAL W/TRAILER CONN ON CAB/SLEEPER
FOUR WHEEL TRAILER
JUNCTION BLOCK
(REAR CROSS MEMBER)
56C (113) 70C RIGHT CAB DOME LIGHT (115)
57C (RIGHT ROOF AREA)
58R
ROOF HARNESS LIGHT PIGTAIL
BLACK
WH BK YL RD GN BN BL
94AF 63S
63Y BLACK
STOP
ABS
68B
TAIL CONNECTOR-587568C91 CONNECTOR-587567C91
CLEARANCE TERMINAL-587575C1 TERMINAL-587577C1
CABLE SEAL-589391C1 CABLE SEAL-589391C1
ASSEMBLY-407860C91
CHK DATE CHANGE REV REFERENCE DRAWN NAME
15
RELEASE NO. DATE SHEET
Figure 129 Connector Composites (76), (77), (94), (100), (105), (112), (113), (115)
s08184
130 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
CONNECTOR COMPOSITES
BLACK
63M
63N BLACK
CONNECTOR-587568C91 CONNECTOR-587567C91
TERMINAL-587575C1 TERMINAL-587577C1
CABLE SEAL-589391C1 CABLE SEAL-589391C1
GREEN
CONNECTOR-266516C1 CONNECTOR-266516C1
TERMINAL(14AWG)-333733C1 CONNECTOR-266515C1 TERMINAL(14AWG)-333733C1 CONNECTOR-266515C1
TERMINAL(14+14AWG)-333735C1 TERMINAL-239807C1 TERMINAL(14+14AWG)-333735C1 TERMINAL-239807C1
GREEN
CONNECTOR-1661375C2
CONNECTOR LOCK-1661376C1
CONNECTOR-1661375C2 CABLE SEAL-589391C1
CONNECTOR-1661375C2 CONNECTOR LOCK-1661376C1 TERMINAL-1661377C1
CONNECTOR LOCK-1661376C1 CABLE SEAL-589391C1 CAVITY PLUG-587579C1
CABLE SEAL-589391C1 TERMINAL-1661377C1
TERMINAL-1661377C1 CAVITY PLUG-587579C1
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 131
July 18, 1999— Electrical Circuit Diagrams
Connector Composites (137), (141), (142), (143), (144), (145), (146), (147), (148)
CHAPTER 13
CONNECTOR COMPOSITES
CAVITY CIRCUIT #
D
A 98A(+)
F B B 98C(-)
A B
A C 97DL C
E C D ---
D
E 11-GR
F --- CAVITY CIRCUIT
CONN-1661777C1
LOCK-1661873C1
TERM-1661261C1 C 97AL
SEAL-1661872C1
D 97-GF
SEALING CAP-2024574C1 LOCATED IN LEFT
CONNECTOR---2024573C1 SIDE OF INSTRUMENT
TERMINAL----0500397C1 PANEL
CONNECTOR-0593385C1 CONNECTOR-0593385C1
TERMINAL(14+16AWG)-1661709C1 CONNECTOR-0593385C1 TERMINAL(14+16AWG)-1661709C1
TERMINAL(18AWG)-1659673C1 TERMINAL(14AWG)-1661709C1
TERMINAL(12AWG)-1661710C1
CONNECTOR-0593385C1 CONNECTOR-0593385C1
TERMINAL(10,12AWG)-1661710C1 TERMINAL(14AWG)-1661709C1
TERMINAL(18AWG)-1659673C1 TERMINAL(18AWG)-1659673C1
Figure 131 Connector Composites (137), (141), (142), (143), (144), (145), (146), (147), (148)
s08184
132 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
CONNECTOR COMPOSITES
CAVITY CIRCUIT
1 1 94E
94B *
2
5 3 2 94B/94C **
LEFT BLANK INTENTIONALLY 4 3 94-G/94-GA
4 ---
5 94H
CONNECTOR-0593385C1
TERMINAL(18AWG)-1659673C1
TERMINAL(14AWG,16AWG)-1661709C1
TERMINAL(16+16,14+14AWG)-1661710C1
HEATER CONNECTION #1
(161)
HEATER BOX CAB HARNESS
75F A 75F A
75M B 75M B
75T C 75T C
75-G D 75-G D
75-GL
CONNECTOR-1661204C1 CONNECTOR-1661205C1
TERMINAL(10AWG)-1661227C1 TERMINAL(10AWG)-1661233C1
TERMINAL(14AWG)-1661226C1 TERMINAL(14AWG)-1661231C1
HEATER CONNECTION #2
(162)
HEATER BOX CAB HARNESS
CONNECTOR-1661200C1 CONNECTOR-1661201C1
TERMINAL(14AWG)- TERMINAL(16,14AWG)-
1661209C1 1661213C1
TERMINAL(18AWG)- TERMINAL(18AWG)-
1661208C1 1661212C1
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 133
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
CONNECTOR COMPOSITES
CONNECTOR-0593385C1 CONNECTOR-0593385C1
TERMINAL(14+14AWG)-1661710C1 TERMINAL(10,12AWG)-1661710C1
TERMINAL(14,16AWG)-1661709C1 TERMINAL(18AWG)-1659673C1
TURN SIGNAL LIGHT TURN SIGNAL LIGHT FRONT LEFT & RIGHT
LEFT SIDE RIGHT SIDE TURN LIGHTS
(BEHIND INST PANEL LEFT SIDE) (BEHIND INST PANEL RIGHT SIDE) (BEHIND TURN LIGHT ASSY)
(170) (171) (180)
TURN LIGHT
CABLE ASSY
CONNECTOR-481140C1 CONNECTOR-481140C1
TERMINAL-239807R1 TERMINAL-239807R1 CAVITY CIRCUIT
A ORANGE
B BROWN
G WHITE
WH OR
OR
WH
LIGHT HARNESS
LIGHT HARNESS
MAIN CAB
B
MAIN CAB
G
56-GA 56D
56
A
57
57-GA 57D
CONNECTOR-1664227C1
GASKET-1664228C1
CONNECTOR-969541R1 CONNECTOR-969541R1 CONNECTOR LOCK-1664229C1
TERMINAL(16AWG)-333733C1 TERMINAL(16AWG)-333733C1 TERMINAL-1664231C1
TERMINAL(12+12AWG)-1677840C1 TERMINAL(12+12AWG)-1677840C1 CABLE SEAL-1664232C1
s08184
134 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
CONNECTOR COMPOSITES
CAB OVERLAY
HARNESS ENGINE HARNESS
M N O
O N M
L T S P
P S T L
J K Q R
R Q K J
I H B A
A B H I
G U V C
C V U G
F E D
D E F
N14 & M11 CELECT C10,C12 & 3406E DETROIT SER 60 CUMMINS AHD, ISM
CAVITY CIRCUIT NO. CAVITY CIRCUIT NO. CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.
A 99 A 99 A 99 A 99
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 135
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
CONNECTOR COMPOSITES
CAVITY CIRCUIT
C B CAVITY
A
CIRCUIT
75AM 1
1 97C
2 13-GZ
B 75AT
5 3 2 3 ---
A C 75AC
4 97L
4 5 13Z
CONNECTOR-0266516C1
TERMINAL(10T,10AWG)- CONNECTOR-0593385C1
1660025C1 TERMINAL(14+16AWG)-1661710C1
TERMINAL(16AWG)-1661709C1
FRONT END
HARNESS HEADLIGHT
CAVITY CIRCUIT
CONN-1673751C1
A 52E TERM-1673748C1(12AWG)
B 52-GA 587577C1(14AWG)
C 53C SEAL- 589390C1(12AWG)
A D 57
589391C1(14AWG)
CAVITY CIRCUIT E 58U
A 75F
B B 75-G
A A
D D
B B
C C
E E
CONNECTOR-1669972C1
TERMINAL(20,18AWG)-1661208C1
TERMINAL(16,14,20P+16P,18P+16P, CAVITY CIRCUIT
18P+18PAWG)- A YELLOW1
TERMINAL(12,10,16+16,14+18)- CONN-1673752C1
B WHITE1
1661211C1 TERM-1673747C1(12AWG)
TEMINAL(18,20AWG)- 587575C1(14AWG) C YELLOW2
12077953 SEAL- 589390C1(12AWG) D ORANGE
589391C1(14AWG) E BROWN
97C
Figure 135 Connector Composites (196), (201), (209), (211), (214), (216)
s08184
136 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
CONNECTOR COMPOSITES
FUSE 1 FUSE 2
(217) (218)
B B
A A
COVER COVER
(INLINE AUTOFUSE) (INLINE AUTOFUSE)
CONNECTER-1687784C1 CONNECTER-1687784C1
CAVITY CIRCUIT
A 63-GX
B 63-GU CAVITY CIRCUIT
A 77N
B 77J
CONNECTOR-1661259C1
TERMINAL(16P,18,20AWG)-
1661261C1 CONNECTOR-2002712C1
TERMINAL(18,20AWG)-
1651943C1
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 137
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
CONNECTOR COMPOSITES
FAN SOLENOID
(LOCATED ON ENGINE)
(227)
B B
CAT C10,C12 & 3406E CUMMINS AHD,ISM
CAVITY CIRCUIT CAVITY CIRCUIT
A 23A A 23B
B 23-GA B 23-GA
CONNECTOR-587568C91 CONNECTOR-587567C91
TERMINAL- 587575C1 TERMINAL- 587577C1
CABLE SEAL-1652325C1 CABLE SEAL- 589391C1
CAVITY CIRCUIT
A BLACK
B BLACK
CONNECTOR-587567C91 CONNECTOR-587568C91
TERMINAL- 587577C1 TERMINAL- 587575C1 ASSEMBLY-
CABLE SEAL- 589391C1 CABLE SEAL-1652325C1 1684603C91
ENGINE SENDER
HARNESS JUMPER
CUMMINS N14 DETROIT SERIES CAVITY CIRCUIT
CAVITY CIRCUIT CAVITY CIRCUIT A 30
A 30 A 30 B 30-G
B 30-G B 30-G
B B
CAT C10,C12 & 3406E A A
CAVITY CIRCUIT
A 30
B 30-GA
s08184
138 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
CONNECTOR COMPOSITES
BLACK
A A
BLACK
WHITE
B B
C
WHITE
CONNECTOR 1661778C1
TERMINAL 1661875C1 CONNECTOR (CB SLEEVE)-
SEAL 1661872C1 AM-89000 #7
LOCK 1661874C1 TERMINAL-0425058C1
29 B
31-G
CONNECTOR-1675752C1
TERMINAL-1651943C1 CONNECTOR-587568C91 CONNECTOR-587567C91
CABLE SEAL-1661872C1 TERMINAL- 587576C1 TERMINAL- 587577C1
CABLE SEAL-1652325C1 CABLE SEAL-1652325C1
2
7 1 3
31
31-G
8 4 6
5 CAVITY CIRCUIT
1 ---
CONNECTOR-2009385C1 2 ---
CAVITIES 1-6 3 ---
TERMINAL(18+18AWG)- 4 ---
1661226C1
TERMINAL(12AWG)- 5 97-GE
1661227C1 6 97AM
CONNECTOR-1675752C1 CAVITIES 7-8 7 62R
TERMINAL-1651943C1 TERMINAL(16AWG)-
1661209C1 8 62-GR
CABLE SEAL-1661872C1
TERMINAL(18AWG)-
1661208C1
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 139
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
CONNECTOR COMPOSITES
L V E PLUG
12 97AB
C A F F PLUG
13 97AL
M U 11-GK
14 97AV
D E G
----
N T H PLUG
15
97AP
P R S J 34B(5V) 20 1 16
17 ----
K 34-G
18 99A(5V)
L 34A
19 99-G
M 34 10 20 ----
N 98Y(-)
21 ----
P 98Z(+)
22 97AA
R PLUG
23 97AU
S PLUG
24 ----
T 23C
25 97AT
U PLUG CONNECTOR-2041336C91
STRAPLOCK(4 REQ'D)- 289862C1 26 ----
V 97AM CONNECTOR COVER-1654798C1
TERMINAL-1654799C1 27 98X(+)
W PLUG
CAVITY PLUG-1654800C1 24AE
28
X PLUG
CONNECTOR-1651966C1
TERMINAL-1680205C1
-0500398C1
s08184
140 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
CONNECTOR COMPOSITES
CAB OVERLAY
2
7 1 3 IDLE
VALIDATION
THROTTLE
POSITION
SWITCH F E D C B A SENSOR
8 4 6
5
CAVITY CIRCUIT
1 --- CONNECTOR-587574C91
TERMINAL- 587575C1
2 --- CABLE SEAL-1652325C1
3 ---
CONNECTOR-2009385C1
CAVITIES 1-6 4 ---
TERMINAL(18+18AWG)- 5 97AU
1661226C1 6 97-GD
TERMINAL(12AWG)- W/CUMMINES ENGINES
1661227C1 7 62Q
M11,N14,AHD,ISM W/DETRIOT SERIES 60
CAVITIES 7-8 8 62-GQ
TERMINAL(16AWG)- CAVITY CIRCUIT CAVITY CIRCUIT
1661209C1 A 99-G A 99R
TERMINAL(18AWG)- B 99 B 99
1661208C1
C 99A(5V) C 99A(5V)
D 99C D ---
E 99B E 99B
F 99-GA F 99-GA
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 141
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
CONNECTOR COMPOSITES
A1 --- F1 23C
A2 23D F2 97AE
A3 99A(5V) F3 ---
B1 97AT G1 97AU
A B C D E F G H J K
B2 97AP G2 97AL
B3 13D G3 97AA
3
C1 98B(-) H1 ---
2 C2 98(+) H2 97AV
1 C3 99-R H3 34
D1 --- J1 97AB
D2 99 J2 97AH
D3 --- J3 ---
CONNECTOR-1687787C1
TERMINAL-1651943C1 E1 99B K1 ---
PLUG-1687788C1
E2 97AJ K2 24AE
E3 97AK K3 24AF
A
17D
97AV
34-G
B
17-G
CONNECTOR-1671610C1
CONNECTOR-"CAE"SLEEVE CONNECTOR LOCK-1671608C1
AM 89000#27 CONNECTOR-1614329C1
TERMINAL-1651943C1 TERMINAL-1661377C1
TERMINAL- 1675832C1 CABLE SEAL-1652325C1
1 6 6 1 1 6 6 1
2 5 5 2 2 5 5 2 GY/WH 1
3 4 4 3 3 4 4 3
OR/WH 2
CONNECTOR-2005241C1
CONNECTOR-2005241C1
CONNECTOR LOCK-2005243C1
TERMINAL-1680206C1 CONNECTOR LOCK-2005243C1
TERMINAL-1680206C1
CHASSIS CAB CHASSIS CAB
CAVITY BENDIX CAVITY CIRCUIT CAVITY BENDIX CAVITY CIRCUIT CONNECTOR-1684261C1
1 98J(+) 1 98J(+) 1 RED 1 98J(+) CONNECTOR LOCK-1684263C1
2 98K(-) 2 98K(-) 2 DK BL 2 98K(-) TERMINAL-1651969C1
3 94H 3 94N 3 GREY 3 94H
4 --- 4 --- 4 YELLOW 4 94J
5 --- 5 --- 5 ORANGE 5 94BD
6 94BE 6 94BE 6 BLACK 6 94BE
Figure 141 Connector Composites (268), (273), (275), (278), (282), (289)
s08184
142 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
CONNECTOR COMPOSITES
DKBL/WH A
YL/WH B
BK/WH BN/WH VT/WH LTBL/WH
RD/WH LTGN/WH
CLUTCH SWITCH
(LOCATED BY CLUTCH)
(294) CUMMINS M11,N14,AHD,ISM DETROIT SERIES
CAVITY CIRCUIT CAVITY CIRCUIT
SWITCH A 97AH A 97AH
PIGTAIL CAB OVERLAY B 97-GH B 97-GH
CONNECTOR-1661196C1 CONNECTOR-1661197C1
TERMINAL-1661208C1 TERMINAL-1661213C1
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 143
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
CONNECTOR COMPOSITES
TEMPERATURE SWITCH
(298) 6X4 REAR REAR AXLE
TEMPERATURE SWITCH
(299)
4X2 REAR AXLE 6X4 FRONT REAR AXLE
A A A A A A
B B B B B B
32 32 32A
ROOF LIGHT
HARNESS PIGTAIL ROOF LIGHT
HARNESS PIGTAIL
63-GT WHITE
63-GR WHITE
A B
A B
63T RED
63R RED
FAN ROOF
ASSEMBLY HARNESS
30
BLACK 76-G A
BLACK 76 B
30-G
Figure 143 Connector Composites (298), (299), (311), (312), (313), (315)
s08184
144 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CAB WIRING TO
CHASSIS WIRING
INLINE
BN YL
A B B
D C A
BK GN
D C CAV CIR
A RD
A B B BL
BN YL
CONNECTOR-2031522C1
CHASSIS CABLE TERMINAL(10AWG)-2031531C1
ASSEMBLY CABLE SEAL-2025426C1
CONN LOCK-2033927C1
CONNECTOR- CONNECTOR-
1661497C91 1661496C91
TERMINAL- TERMINAL-
587575C1 587577C1
A A
A A B B
C C
B B
LEFT BUNK JUMPER CONNECTOR (322) RIGHT BUNK JUMPER CONNECTOR (323)
SLEEPER LEFT SIDE SLEEPER SLEEPER RIGHT SIDE SLEEPER
HARNESS ROOF JUMPER HARNESS HARNESS ROOF JUMPER HARNESS
DC CD DC CD
AB B A AB B A
30
RELEASE NO. DATE SHEET
Figure 144 Connector Composites (316), (318), (320), (321), (322), (323)
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 145
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
CONNECTOR COMPOSITES
CONNECTOR-1686834C1 CONNECTOR-1686834C1
CONNECTOR LOCK-1664408C1 CONNECTOR LOCK-1664408C1
TERMINAL-2033819C11 TERMINAL-2033819C1
CABLE SEAL-1652325C1 CABLE SEAL-1652325C1
VT/WH LT BL/WH
BK/WH BN/WH
LT GN/WH
RD/WH
Figure 145 Connector Composites (325), (345), (350), (351), (352), (353), (354)
s08184
146 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
YL 1
BL 2
FRONT ABS/ATC
CHASSIS HARNESS CONNECTOR
CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.
CONNECTOR-1684261C1
CONNECTOR LOCK-1684263C1
A1 WH1 F1 BK/WH TERMINAL-1680205C1
A2 WH2 F2 BK
A3 WH3 F3 ----
1 B1 TN G1 BN/WH
2 B2 PK G2 RD
3 B3 LT BL G3 DK BL AD-9 AIR DRYER
C1 LTGN/WH H1 RD/WH (363)
K J HGF EDCBA C2 OR H2 DKBL/WH
C3 ---- H3 YL/WH
BROWN
D1 LTBL/WH J1 GY/WH
D2 ---- J2 OR/WH
CONNECTOR-1687787C1 D3 ---- J3 ---- B
TERMINAL-1651943C1 E1 VT/WH K1 YL
SEALING PLUG-1687788C1
E2 ---- K2 LT GN
E3 GY K3 BN A
RED
CONNECTOR-1673790C91
CONNECTOR LOCK-1673791C1
TERMINAL-1661377C1
SEAL-589391C1
ECM CONNECTOR
(400)
32
RELEASE NO. DATE SHEET
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 147
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
CONNECTOR COMPOSITES
LOW COOLANT
LEVEL
(402)
B
A
CONNECTOR
CAVITY CIRCUIT NO.
1 34
2 34-G
CONNECTOR-1671610C1
CONNECTOR LOCK-1671608C1
TERMINAL(16AWG)-2033819C1
D A 98Z(+) 97AK
CONNECTOR-1684261C1
B 98Y(-)
C C PLUG
CONNECTOR LOCK-1684263C1
TERMINAL-1680205C1
B D PLUG B A
A E PLUG
F PLUG 97AJ
CONNECTOR-1687790C1
TERMINAL-1651943C1
PLUG-1687788C1
s08184
148 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
C
CAVITY CIRCUIT
B A 93
A B ---
LEFT BLANK INTENTIONALLY
C 93A
9 20
CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.
8 19
7 18 1 62B 11 ---
6
17 2 62-GB 12 43
16 3 28C 13 40A
15 4 11-GJ 14 94BD
14
5 13 5 36S(+) 15 94E
4 6 36S(-) 16 36L
3 12
2 11 7 36C(+) 17 ---
1 10 8 36C(-) 18 31
9 44 19 32A
GRAY CONNECTOR-2024509C1 10 38 20 32
TERMINAL(18AWG)-2018639C1
SPEEDOMETER/TACHOMETER MODULE
(421)
WHITE CONNECTOR-2018588C1
TERMINAL(18AWG)-2018639C1
34
RELEASE NO. DATE SHEET
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 149
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
CONNECTOR COMPOSITES
SPEEDOMETER/TACHOMETER MODULE
(422)
CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.
9 20 1 57R 11 35C(+)
8 19
2 56R 12 35C(-)
7 18
6 3 29L 13 27S(+)
17
4 35L 14 27S(-)
16
15 5 29S(+) 15 27C(+)
14 6 29S(-) 16 27C(-)
5 13
4 7 29C(+) 17 36S(+)
3 12 8 29C(-) 18 36S(-)
2 11
9 35S(+) 19 36C(+)
1 10
10 35S(-) 20 36C(-)
YELLOW CONNECTOR-2018591C1
TERMINAL(18AWG)-2018639C1
s08184
150 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
CONNECTOR COMPOSITES
RADIO CONNECTOR #2
(427)
RADIO PIGTAIL CAB HARNESS
F A BK 86-GA A F
CONNECTOR-1661200C1 CONNECTOR-1661201C1
TERMINAL(18,20AWG)-1661208C1 TERMINAL(18AWG)-1661212C1
A 86A A 86A
B 86B B 86B
C 86C A H H A C 86C
D 86D B G G B D 86D
E 86E C F F C E 86E
F 58A
D E E D
F
G
58A
62AP
G 62AP
H 63P H 63P
CONNECTOR-2005835C1 CONNECTOR-2005836C1
CONNECTOR LOCK-2006503C1 CONNECTOR LOCK-2006504C1
TERMINAL(16AWG)-1661209C1 TERMINAL(16AWG)-1661213C1
TERMINAL(18AWG)-1661208C1 TERMINAL(18AWG)-1661212C1
ROOF CONNECTOR #1
(429)
ROOF PIGTAIL CAB HARNESS
CONNECTOR-1661200C1 CONNECTOR-1661201C1
TERMINAL(16,14AWG)-1661209C1 TERMINAL(14,16,18+18AWG)-1661213C1
TERMINAL(16+16AWG)-1661211C1 TERMINAL(18AWG)-1661212C1
82-GC D C 82D RD C D BN
E B 82C BK B E
82F F A 82E GN A F BL
CONNECTOR-1661200C1 CONNECTOR-1661201C1
TERMINAL(16AWG)-1661209C1 TERMINAL(16AWG)-1661213C1
TERMINAL(18AWG)-1661208C1 TERMINAL(18AWG)-1661212C1
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 151
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
CONNECTOR COMPOSITES
ENGINE BRAKE 2
7 1 3 CONNECTOR-2009385C1
SELECTOR CAVITIES 1-6
TERMINAL(16AWG)-1661226C1
SWITCH (433) 8 6
CAVITIES 7-8
4 TERMINAL(16AWG)-1661209C1
5 TERMINAL(18AWG)-1661208C1
CUMMINS AHD,ISM DETROIT SERIES 60 CUMMINS M11,N14 CAT C10,C12 & 3406E
CAVITY CIRCUIT CAVITY CIRCUIT CAVITY CIRCUIT CAVITY CIRCUIT
1 --- 1 --- 1 --- 1 ---
2 24AD 2 24AD 2 24AD 2 24A
3 24AE 3 24AF 3 24AE 3 24AF
4 --- 4 --- 4 --- 4 ---
5 --- 5 --- 5 --- 5 ---
6 24AF/24AP 6 24AE 6 24AF 6 24AE
7 62L 7 62Z 7 62L 7 62L
8 62-GL 8 62-GZ 8 62-GL 8 62-GL
CONNECTOR-2009385C1
2 CAVITIES 1-6
7 1 3
ENGINE BRAKE TERMINAL (16AWG)-1661226C1
TERMINAL (18AWG)-1661224C1
ON/OFF CAVITIES 7-8
8 4 6
SWITCH (434) 5 TERMINAL (16AWG)-1661209C1
TERMINAL (18AWG)-1661208C1
CONNECTOR-2009385C1
2 CAVITIES 1-6
CRUISE ON/OFF 7 1 3 TERMINAL(16AWG)-1661226C1
TERMINAL(18AWG)-1661224C1
SWITCH (435) CAVITIES 7-8
8 4 6 TERMINAL(16AWG)-1661209C1
5 TERMINAL(18AWG)-1661208C1
s08184
152 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
CONNECTOR COMPOSITES
CRUISE SET/RESUME
SWITCH (436)
2
7 1 3
2 2
1 3 7 1 3 CAVITY CIRCUIT
7 CAVITY CIRCUIT 1 78-G
1 78E 2 ---
8 8 4 6
4 6 2 78-GA
5 5 3 ---
3 --- 4 ---
4 78F CONNECTOR-2009385C1 5 78
5 78C CAVITIES 1-6
CONNECTOR-2009385C1 6 78B
6 --- TERMINAL(16AWG)-
CAVITIES 1-6 7 62AX
1661226C1
TERMINAL(16AWG)-1661226C1 7 62AW TERMINAL(18AWG)-1661224C1 8 62-GAX
TERMINAL(18AWG)-1661224C1
8 62-GAV CAVITIES 7-8
CAVITIES 7-8
TERMINAL(16AWG)-1661209C1
TERMINAL(16AWG)-1661209C1
TERMINAL(18AWG)-1661208C1
TERMINAL(18AWG)-1661209C1
8 10
CAVITY CIRCUIT CAVITY CIRCUIT
1 65C 6 3
1 63B
6 2 65-GC 5B 2B 2 63A/63N
3 --- 3 63-GD
4 65A 4 1 4 ---
5 65B
2 5 6 ---
7 9 5
6
---
---
7 62F
CONNECTOR-1661256C1 CONNECTOR-3520850c1 8 ---
1 4 TERMINAL(16AWG)-1661226C1 CAVITIES 1,3,7
TERMINAL(16AWG)-1661226C1
9 62-GF
10 ---
CAVITY 2B
TERMINAL(16AWG)-1661227C1
CAVITY 9
TERMINAL(18AWG)-1661224C1
Figure 152 Connector Composites (436), (437), (438), (439), (440), (441), (442)
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 153
July 18, 1999— Electrical Circuit Diagrams
RIGHT HEATED/MOTOR
MIRROR (443)
CAB HARNESS
DOOR HARNESS
CONNECTOR-1667305C1 CONNECTOR-1667529C1
CONNECTOR LOCK-1661263C1 CONNECTOR LOCK-1667530C1
TERMINAL(18AWG)-1661261C1 TERMINAL(18AWG)-1661262C1
83D
78A 78E 78N 78B
DC CD 83D
A A
AB B A B
78F 11-GY 11-GZ 78P
83C
B
83C
63V
A A 63V
63V
A 63X
A
63H B B 63H
63H B B 63Y
C C C
58B 58J
58B C 58L
39
RELEASE NO. DATE SHEET
Figure 153 Connector Composites (443), (444), (446), (450), (451), (453), (454)
s08184
154 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
CONNECTOR COMPOSITES
J C
D
---
---
H E 94-G
F ---
G G 11-GAW
H ---
LEFT BLANK F J 11-GAC
INTENTIONALLY E K ---
D CONNECTOR-2007315C1
CONNECTOR BODY LOCK-
C 2007316C1
BUS TERMINAL-2007317C1
CONNECTOR COVER-
B 2010558C1
TERMINAL(12AWG)-
1661211C1
A TERMINAL(14,16AWG)-
1661209C1
TERMINAL(18AWG)-
1661208C1
CAVITY CIRCUIT
A
B
11-GC
11-GX
C
G C ---
F D
E
---
--- 40-GA
E F ---
D
G ---
B
C CONNECTOR-2006789C1
40A
7 5 3 1 7 5 3 1 7 5 3 1
8 6 4 2 8 6 4 2 8 6 4 2
CONNECTOR-0592951C1
CONNECTOR-0592951C1 CONNECTOR-0592951C1 TERMINAL(10,12AWG)-
TERMINAL(10AWG)-0557375C1 TERMINAL(12,14+14AWG)-0557375C1 0557375C1
TERMINAL(16,14AWG)-0557374C1 TERMINAL(14AWG)-0557374C1 TERMINAL(10AWG MULTI-FEED)-
TERMINAL(10AWG MULTI-FEED)- 0557378C1
0557378C1 TERMINAL(18AWG)-1666118C1
TERMINAL (18AWG)-1666118C1
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 155
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
CONNECTOR COMPOSITES
7 5 3 1 7 5 3 1
8 6 4 2 8 6 4 2 CONNECTOR-
1 2018917C91
TERMINAL-(12AWG)-
1661710C1
CAVITY CIRCUIT CAVITY CIRCUIT
5 3 2 TERMINAL(14AWG)-
1 13V 1 78/78C 1661709C1
TERMINAL(18AWG)-
2 13B 2 12L 4 1659673C1
3 83 3 86/86E
4 14BD 4 12M
5 71 5 85/14J
6 13J/13H 6 14AM
7 82K 7 86K/97DL
8 14AL 8 14AA CAVITY CIRCUIT
1 14S
CONNECTOR-0592951C1 2 13-GA
TERMINAL(12,14+14AWG)- 3 ---
0557375C1 CONNECTOR-0592951C1
TERMINAL(16AWG)- TERMINAL(12,16+16AWG)-0557375C1 4 13H
0557374C1 TERMINAL(14,16AWG)-0557374C1 5 13A
TERMINAL(18AWG)-1666118C1
4 CONNECTOR- 4 CONNECTOR-
2018917C91 2018917C91
TERMINAL-(10AWG)- TERMINAL-(10AWG)-
1661710C1 1661710C1
TERMINAL(18+18,14AWG)- TERMINAL(18+18,14AWG)-
1661709C1 1661709C1
F6 FUSEBLOCK (463)
HEADLIGHT RELAY - R4 (462)
CAVITY CIRCUIT
1 ---
CAVITY CIRCUIT 2 14M
1 51
1 2
3 ---
2 50-GB/75-GC 4 (14M)
1 3 --- 3 4 5 14BJ
4 51A 6 14AT
5 3 2 5 50B 5 6 7 13D
8 13Z
4 CONNECTOR-
2018917C91 7 8
TERMINAL-(14,18+18AWG)- CONNECTOR-0592951C1
1661709C1 TERMINAL(10AWG MULTI-FEED)-
0557378C1
TERMINAL 14AWG,MULTI-FEED
0557377C1
s08184
156 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
CONNECTOR COMPOSITES
F9 FUSEBLOCK (463)
DETROIT SERIES 60
W/HORTON/KYSOR ENG FAN
CAVITY CIRCUIT
1 23
2 13U
3 ---
4 ---
1 2 5 ---
CONNECTOR- 6 ---
0592951C1 7 ---
TERMINAL(14,18AWG)- 3 4
8 ---
0577374C1
TERMINAL(20AWG)-
1666118C1 5 6
TERMINAL(14AWG MULTI-FEED)-
0557377C1
TERMINAL(14AWG,MULTI-FEED)- 7 8
0557380C1 CAT 3406E,C10 & C12
W/HORTON/KYSOR ENG FAN
CAVITY CIRCUIT
1 23
2 13U
3 ---
4 ---
5 ---
6 ---
7 ---
8 ---
4 CONNECTOR- 4
2018917C91 CONNECTOR-
TERMINAL-(12,14+14AWG)- 2018917C91
1661710C1 TERMINAL(18+18,14AWG)-
TERMINAL(18AWG)- 1661709C1
1659673C1 TERMINAL(18AWG)-
1659673C1
4 CONNECTOR- 4 CONNECTOR-
0593385C1 0593385C1
TERMINAL(16AWG)- TERMINAL-(12AWG)-
1661709C1 1661710C1
TERMINAL-(16+16AWG)- TERMINAL(18AWG)-
1661710C1 1659673C1
TERMINAL(18+18AWG)
1661709C1
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 157
July 18, 1999— Electrical Circuit Diagrams
CONNECTOR-0592951C1
TERMINAL(10,12AWG)-
0557375C1
* FUSE LOCATIONS VARY -
1 2 TERMINAL(14,16AWG)- CHECK INSIDE POWER
0577374C1
TERMINAL(18AWG)-1666118C1
DISTRIBUTION CENTER
3 4 FOR ACTUAL LOCATION.
5 6
43
RELEASE NO. DATE SHEET
s08184
158 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
CONNECTOR COMPOSITES
LEFT TURN RELAY - R11 (464) RIGHT TURN RELAY - R12 (464)
4 4
CONNECTOR- CONNECTOR-
0593385C1 0593385C1
TERMINAL-(12,12+16AWG)- TERMINAL-(12,12+16AWG)-
1661710C1 1661710C1
TERMINAL(14,18+18AWG)- TERMINAL(14,18+18AWG)-
1661709C1 1661709C1
8 4 6 8 6
5 4
CAVITY CIRCUIT
5 CAVITY CIRCUIT
1 --- 1 ---
2 50/58AA 2 58AA
CONNECTOR-2009385C1 3 58E 3 58C
CAVITIES 1-6 4 --- 4 ---
TERMINAL(18+18AWG)- CONNECTOR-2009385C1
1661226C1 5 50A CAVITIES 1-6 5 58E
TERMINAL(18AWG)-1661224C1 6 50B TERMINAL(18AWG)-1661224C1 6 58P
CAVITIES 7-8 7 62AS CAVITIES 7-8 7 62AP
TERMINAL(16AWG)-1661209C1 TERMINAL(16AWG)-1661209C1
TERMINAL(18AWG)-1661208C1 8 62-GAS 8 62-GAR
CAVITY CIRCUIT
44B 1 94AH
1 2 13CP
3 ---
44-GB
5 3 2 4 94AF
5 13-GCP
4
CONNECTOR-
0593385C1
CONNECTOR-"CAE"SLEEVE TERMINAL-(12,12+16AWG)-
AM 89000#27 1661710C1
TERMINAL(14AWG)-592952C1 TERMINAL(14,18+18AWG)-
1661709C1
BENDIX
ABS WARNING LIGHT
(471)
CHASSIS CAB
B A A B CAVITY *BENDIX CAVITY CIRCUIT
C C A TAN A 98KA
B LT GREEN B 98KB
CONNECTOR-1655703C1 CONNECTOR-1655702C1 C BROWN C 98KC
CONNECTOR LOCK-1655705C1 CONNECTOR LOCK-1655704C1
TERMINAL-1680206C1 TERMINAL-1680205C1
Figure 158 Connector Composites (464), (465), (466), (468), (470), (471)
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 159
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
CONNECTOR COMPOSITES
A 5 3 2
A
B B 4
RADIO-REMOTE SEEK/SELECT
W/PRO SLEEPER
(483)
CAB
RADIO PIGTAIL HARNESS
CAVITY CIRCUIT
A A CAVITY CIRCUIT
A RD A 86H
B VT B B B 86J
C RD/WH C C C 86K
CONNECTOR-1661889C1 CONNECTOR-1661891C1
CONNECTOR LOCK-1661890C1 CONNECTOR LOCK-1661892C1
TERMINAL(20AWG)-1661261C1 TERMINAL(18AWG)-1661262C1
ROOF CONNECTION #3
(489)
CAB
ROOF
HARNESS
HARNESS
CONNECTOR-1667305C1 CONNECTOR-1667529C1
CONNECTOR LOCK- CONNECTOR LOCK-
1661263C1 1667530C1
TERMINAL(18AWG)- TERMINAL(18AWG)-
1661261C1 1661262C1
s08184
160 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
Connector Composites (491), (492), (494), (495), (497), (498), (499), (501)
B1 BATTERY ADAPTER
I1 IGNITION ADAPTER I2 IGNITION ADAPTER
(497)
(494) (495)
K CAVITY CIRCUIT
CAVITY CIRCUIT CAVITY CIRCUIT A 14V
K A 13F K A 13P J B 14BC
J B
C
13AH
---
J B
C
13AT
13BL H
C
D
---
---
H D *** H D 13S
G E ---
E --- E --- F 14BL
G F 13Z G F --- F G 14BD
G 13AF G --- H 14AD
F H 13AB F H --- E J ---
E J
K
13W
13L
E J
K
13CP
--- D
K ---
D *** - D C
13X - PDL BUZZER
C 13S - KYSOR SHUTDOWN C CONNECTOR-2007315C1 B
CONNECTOR-2007315C1
CONNECTOR BODY LOCK-
CONNECTOR-2007315C1 2007316C1
B CONNECTOR BODY LOCK- B CONNECTOR BODY LOCK-
2007316C1 BUS TERMINAL-2007317C1
2007316C1
BUS TERMINAL-2007317C1
BUS TERMINAL-2007317C1
CONNECTOR COVER-
A CONNECTOR COVER-
2010558C1
A CONNECTOR COVER-
2010558C1 A 2010558C1 TERMINAL(10,12AWG)-
1661211C1
TERMINAL(14AWG)-
TERMINAL(14,16AWG)- 1661209C1 TERMINAL(16AWG)-
1661209C1 1661209C1
TERMINAL(18AWG)-
1661208C1
H
C ---
H C 12AC G A
B
12AD
12P
D 14N D 12E
G E ---
G E 12B F C 12L
F 14BK D 12R
F G --- F
F
G
---
---
E E ---
H ---
E
H 12W D F ---
E J --- J --- G ---
K ---
D K --- C
D
B
C C CONNECTOR-2006789C1
CONNECTOR-2007315C1 CONNECTOR BODY LOCK-
B CONNECTOR BODY LOCK- B CONNECTOR-2007315C1
CONNECTOR BODY LOCK-
A 2006792C1
2007316C1 2007316C1 BUS TERMINAL-2006791C1
BUS TERMINAL-2007317C1 BUS TERMINAL-2007317C1 CONNECTOR COVER-2006790C1
A CONNECTOR COVER-
2010558C1
A CONNECTOR COVER-
2010558C1
TERMINAL(12AWG)-
1661211C1
TERMINAL(10,12AWG)- TERMINAL(12AWG)- TERMINAL(14AWG)-
1661211C1 1661211C1 1661209C1
TERMINAL(16,14AWG)-
1661209C1
46
RELEASE NO. DATE SHEET
Figure 160 Connector Composites (491), (492), (494), (495), (497), (498), (499), (501)
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 161
July 18, 1999— Electrical Circuit Diagrams
4 1
6 --- E J
K
62M
62AQ
7 62Z
7 9 8 --- D CONNECTOR-2007315C1
9 62-GE
10 --- C CONNECTOR BODY LOCK-
2007316C1
B BUS TERMINAL-2007317C1
CONNECTOR COVER-
CONNECTOR-3520850c1 2010558C1
CAVITIES 1,3,7 TERMINAL(16AWG)-
TERMINAL(16AWG)-1661226C1 A 1661209C1
CAVITY 2B
TERMINAL(16AWG)-1661227C1
CAVITY 9
TERMINAL(18AWG)-1661224C1
A
A CONNECTOR-2007315C1
CONNECTOR-2007315C1 CONNECTOR BODY LOCK-
CONNECTOR BODY LOCK- 2007316C1
2007316C1 BUS TERMINAL-2007317C1
BUS TERMINAL-2007317C1 CONNECTOR COVER-
CONNECTOR COVER- 2010558C1
2010558C1 TERMINAL(16AWG)-
TERMINAL(16AWG)- 1661209C1
1661209C1 TERMINAL(12AWG)-
1661211C1
47
RELEASE NO. DATE SHEET
s08184
162 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
CONNECTOR COMPOSITES
2
CAVITY CIRCUIT 1
G A 17B
B 17A
F C 19B
4 6
E D --- 5
LEFT BLANK E 17
INTENTIONALLY D F ---
G ---
C CAVITY BENDIX WABCO
1 --- ---
B CONNECTOR- 2 --- ---
2006789C1 3 --- ---
CONNECTOR BODY LOCK- 4 94BE 94H
A 2006792C1
BUS TERMINAL-2006791C1 5 94P 94N
CONNECTOR COVER- 6 --- ---
2006790C1
TERMINAL(14AWG)-
1661209C1 CONNECTOR-
1661256C1
TERMINAL(18AWG)-
1661224C1
C CAVITY CIRCUIT
CAVITY CIRCUIT A 64D
A
B
40B
---
A H B
C
66B
66F
C 40-GB B G D
E
66-GA
66E
B C F F ---
D E G
H
66D
66A
CONNECTOR (CAE SLEEVE)-
AN-89000 #27 CONNECTOR-
TERMINAL(16AWG)- 2005835C1
592952C1 TERMINAL(16,14AWG)-
A 1661209C1
D D
C CONNECTOR-
C CONNECTOR-
B 2006789C1
CONNECTOR BODY LOCK- B 2006789C1
CONNECTOR BODY LOCK-
2006792C1 2006792C1
BUS TERMINAL-2006791C1 BUS TERMINAL-2006791C1
CONNECTOR COVER- CONNECTOR COVER-
A 2006790C1 A 2006790C1
TERMINAL(16,14AWG)- TERMINAL(16,14AWG)-
1661209C1 1661209C1
TERMINAL(18AWG)- TERMINAL(18AWG)-
1661208C1 1661208C1
Figure 162 Connector Composites (509), (511), (512), (513), (514), (515)
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 163
July 18, 1999— Electrical Circuit Diagrams
Connector Composites (517), (520), (521), (522), (523), (524), (525), (526)
CHAPTER 13
CONNECTOR COMPOSITES
CAVITY CIRCUIT
CONNECTOR-2009385C1 CONNECTOR-
1 --- 1661254C1 CONNECTOR-
CAVITIES 1-6 1661260C1
TERMINAL(10AWG)-1661227C1 2 --- CONNECTOR LOCK-
1661263C1 CONNECTOR LOCK-
CAVITIES 7-8 3 --- 1661264C1
TERMINAL(18AWG)-
TERMINAL(16AWG)-1661209C1 4 --- TERMINAL(18AWG)-
1661261C1
TERMINAL(18AWG)-1661208C1 1661262C1
5 ---
6 ---
7 62H
8 62-GH
A 58-GC B WHITE
A 58-GD B WHITE
CONNECTOR- CONNECTOR-
1661254C1 CONNECTOR- 1661254C1 CONNECTOR-
CONNECTOR LOCK- 1661260C1 CONNECTOR LOCK- 1661260C1
1661263C1 CONNECTOR LOCK- 1661263C1 CONNECTOR LOCK-
TERMINAL(18AWG)- 1661264C1 TERMINAL(18AWG)- 1661264C1
1661261C1 TERMINAL(18AWG)- 1661261C1 TERMINAL(18AWG)-
1661262C1 1661262C1
A 58-GE B WHITE
A 58-GF B WHITE
CONNECTOR- CONNECTOR-
1661254C1 CONNECTOR- 1661254C1 CONNECTOR-
CONNECTOR LOCK- 1661260C1 CONNECTOR LOCK- 1661260C1
1661263C1 CONNECTOR LOCK- 1661263C1 CONNECTOR LOCK-
TERMINAL(18AWG)- 1661264C1 TERMINAL(18AWG)- 1661264C1
1661261C1 TERMINAL(18AWG)- 1661261C1 TERMINAL(18AWG)-
1661262C1 1661262C1
B 88F
86-GE
B A 86AE
A B 86-GE
A 88-GF
CONNECTOR- CONNECTOR-
969541R1 481140C1
TERMINAL(16AWG)- TERMINAL(16AWG)- CONNECTOR-872291R1
333733C1 239807R1 TERMINAL(18AWG)-333732C1
Figure 163 Connector Composites (517), (520), (521), (522), (523), (524), (525), (526)
s08184
164 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
CONNECTOR COMPOSITES
86T 86C
GREEN A A GREEN A A
BLACK B B 86U
BLACK B B 86D
86A 86R
GREEN A A GREEN A A
BLACK B B 86B
BLACK B B 86S
4
CONNECTOR-161998R1 CONNECTOR-593385C1
CAVITY A-TERMINAL(16AWG)-186203R2 TERMINAL(18AWG)-1659673C1
CAVITY B-TERMINAL(18AWG)-161997R1
86AX
CONNECTOR-
GREEN
A A CONNECTOR-
1661196C1 1661197C1
TERMINAL(20AWG)- TERMINAL(18AWG)-
1661208C1
BLACK B B 1661212C1
86AW
Figure 164 Connector Composites (528), (529), (530), (531), (560), (562), (574)
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 165
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
CONNECTOR COMPOSITES
86AZ 86K C
GREEN
A A 86M B
86J B
86L A 86H A
BLACK B B
86AY
CONNECTOR-1661260C1 CONNECTOR-1661891C1
CONNECTOR- CONNECTOR- CONNECTOR LOCK- CONNECTOR LOCK-
1661196C1 1661197C1 1661264C1 1661892C1
TERMINAL(20AWG)- TERMINAL(18AWG)- TERMINAL(18AWG)- TERMINAL(18AWG)-
1661208C1 1661212C1 1661262C1 1661262C1
ORANGE ORANGE
1 2
CAVITY CIRCUIT
1 86X
3 4 2 14AX
3 76L CONNECTOR-0592951C1
4 (14AX) TERMINAL(10AWG MULTI-FEED)-0557381C1
5 6 TERMINAL(16AWG)-0557374C1
5 86AV TERMINAL(18AWG)-1666118C1
6 (14AX)
7 8
7 ---
8 ---
Figure 165 Connector Composites (575), (576), (577), (578), (579), (582)
s08184
166 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
CONNECTOR COMPOSITES
1 1
CAVITY CIRCUIT CAVITY CIRCUIT
5 3 2 1 75AF 5 3 2 1 75AB
2 75-GH/13-GAT 2 75-GN/75_GH
4 3 75AT 4 3 ---
4 75AD 4 75AM
5 75AH 5 75AN
CONNECTOR-0593385C1 CONNECTOR-0593385C1
TERMINAL(10AWG)-2022374C1 TERMINAL(10AWG)-2022374C1
TERMINAL(18,16AWG)-2018946C1 TERMINAL(18,16AWG)-2018946C1
CONNECTOR - CONNECTOR -
1661259C1 WHT(-) 1661260C1
LOCK-1661263C1
63AD
A
B LOCK-1661264C1
TERMINAL(18AWG)- TERMINAL(18AWG)-
1661261C1 B A BLK(+)
1661262C1
63AE
A A
CAVITY CIRCUIT
B CAVITY CIRCUIT
B
A 63AH A 63AL
B 63-GD B 63-GAK
CONNECTOR-
500276C1 CONNECTOR-
CAV/A TERMINAL(18AWG)- 500276C1
486461C1 CAV/A TERMINAL(18AWG)-
CAV/B TERMINAL(18AWG)- 486461C1
161997R1 CAV/B TERMINAL(18AWG)-
161997R1
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 167
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
CONNECTOR COMPOSITES
4 1 5 86X C C 75-GS
6 86Y
7 62Y CAVITY CIRCUIT
8 62-GY A 75AL
5 2 CONNECTOR-
B
C
75K
75-GS
2009385C1
CAV 1-6
TERMINAL(14,16AWG)- CONNECTOR-1661889C1
1661226C1 CONNECTOR-1661891C1
6 3 CAV 7-8
CONNECTOR LOCK-1661890C1
TERMINAL(18AWG)-1661261C1 CONNECTOR LOCK-1661892C1
TERMINAL(18AWG)-1661262C1
TERMINAL(18AWG)-
1661208C1
8 7 CAVITY CIRCUIT
B
D C CAVITY CIRCUIT
1 63-GF
A 75AN
2
3
63-GK
---
A
A B 75AC
4 1 4 63-GE
C 75AH
5 63-GJ
E B D 77L
6 ---
CAVITY CIRCUIT
E 75AR A 76M
7 62Z
5 2 8 62-GZ
B 76-GM
CONNECTOR-
2009385C1
CAV 1-6
6 3 TERMINAL(16AWG)- CONNECTOR-1661260C1
CONNECTOR-1664511C1 1661226C1 CONNECTOR LOCK-1661264C1
TERMINAL(18,16,14AWG)-239805R1 CAV 7-8 TERMINAL(18AWG)-1661262C1
TERMINAL(18AWG)-
1661208C1
2
7 1 3
8 4 6
5
CAVITY CIRCUIT
1 ---
2 ---
3 --- LEFT BLANK INTENTIONALLY
4 ---
5 21H
6 21
7 62AY
8 62-GAY
CONNECTOR-2009385C1
CAVITIES 1-6
TERMINAL(18AWG)-1661224C1
CAVITIES 7-8
TERMINAL(16AWG)-1661209C1
TERMINAL(18AWG)-1661208C1
Figure 167 Connector Composites (590), (592), (592F), (593), (594), (595), (600)
s08184
168 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
Connector Composites (603), (604), (605), (606), (607), (608), (610), (611)
CHAPTER 13
CONNECTOR COMPOSITES
TV CONNECTOR TV CONNECTOR
W/PRO SLEEPER (IN-LINE) W/PRO SLEEPER (IN-LINE)
(607) W/72" HIGH ROOF & UPPER BUNK
W/118" PRO SLEEPER ONLY
ROOF SOCKET (608)
CAVITY CIRCUIT SLEEPER JUMPER
WH *
B A
86-GP
BK * B CAVITY
A
CIRCUIT
WH
CAVITY
A
CIRCUIT
86-GP B
B
A 86AR B BK B 86AR
A A
CONNECTOR-872291R1 CONNECTOR- CONNECTOR-
TERMINAL(14AWG)-188396R1 872291R1 872290R1
TERMINAL(14AWG)- TERMINAL(14AWG)-
* W/118" SLEEPER 188396R1 239807R1
A A
B B
CAVITY CIRCUIT
C C A B A 76K
B 76-GK
CONNECTOR- CONNECTOR-
1661198C1 1661199C1
TERMINAL(18AWG)- TERMINAL(18AWG)-
1661208C1 1661212C1
Figure 168 Connector Composites (603), (604), (605), (606), (607), (608), (610), (611)
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 169
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
CONNECTOR COMPOSITES
REFRIGERATOR IN-LINE
W/PRO SLEEPER REFRIGERATOR SWITCH
(612) (613)
CAVITY CIRCUIT
SLEEPER JUMPER 8 7 1 86-GK/62-GX
2 ---
B CAVITY
A
CIRCUIT
86-GR
CAVITY
A
CIRCUIT
WH B 3
4
---
---
A
B 86AG B BK
4 1 5 86AV
A 6
7
86AG
62X
8 62-GX
5 2
CONNECTOR- CONNECTOR-
872291R1 872290R1 CONNECTOR-2009385C1
TERMINAL(18AWG)- TERMINAL(14AWG)- CAVITIES 1-6
1879630R1 239807R1 6 3 TERMINAL(18AWG)-
1661224C1
TERMINAL(18+18AWG)-
1661226C1
CAVITY 7-8
TERMINAL(18AWG)-
1661208C1
ENGINE FAN
OVERRIDE SWITCH
SLEEPER TO ROOF CONNECTION (643) (659)
W/PRO-SLEEPER
CAVITY CIRCUIT 4
1 CAVITY
D C
CIRCUIT NO.
A 63-GJ
B 63-GK C D 1 23-GY
E B C 63AP
B E 2 5 2 ---
D 63AR
3 ---
F A E 63U
F 86Y A F 3 6 4 23B
5 23A
6 ---
7 62M
CONNECTOR-1661200C1 CONNECTOR-1661201C1 8 11-GR
TERMINAL(16AWG)- TERMINAL(14AWG,16AWG)-
1661209C1 1661213C1 CONNECTOR-2009385C1
TERMINAL(18AWG)- TERMINAL(18AWG)- CAVITIES 1-6
1661208C1 1661212C1 TERMINAL(16AWG)-1661226C1
CAVITIES 7-8
TERMINAL(16AWG)-1661209C1
Figure 169 Connector Composites (612), (613), (640), (642), (643), (659)
s08184
170 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
CONNECTOR COMPOSITES
1 BK
CONNECTOR-1671610C1
2 BN CONNECTOR LOCK-
3 BK 1671608C1
TERMINAL(12AWG)-
4 BN A D
1687847C1
5 BL CABLE SEAL(12AWG)-
B
0587579C1
6 BN 12 1 C E
7 BL
8 GN/YL A
9 BN
10 BL B
11 BN/YL CONNECTOR-2011673C1
12 BN CONNECTOR LOCK-
CONNECTOR-1671611C1 2011675C1
CONNECTOR LOCK- TERMINAL(12AWG)-
1671608C1 1687847C1
TERMINAL(12AWG)- CABLE SEAL(12AWG)-
CONNECTOR-3519423C1 1687848C1 0587579C1
CONNECTOR LOCK-1689428C1 CABLE SEAL(12AWG)-
TERMINAL(16AWG)-1680205C1 0587579C1
CAVITY CIRCUIT NO. REAR CHASSIS HARNESS (WABCO) CAVITY CIRCUIT NO.
(RT SIDE FRONT OF CROSS MEMBER BY RR AXLE)
1 BK 1 GY/WH
2 BN
(690) 2 OR/WH
WB CHASSIS REAR CHASSIS
3 BK 3 YL/WH
4 BN 4 DKBL/WH
5 BL
6 7 5 BN
6 BN
7 6 6 BL
7 BL 7 BN/WH
8 GN/YL 8 RD/WH
9 BN 9 BK/WH
10 BL 10 LTBL/WH
11 BN/YL 11 LTGN/WH
12 BN 12 VT/WH
CONNECTOR-3519423C1 12 1 CONNECTOR-3519462C1
CONNECTOR LOCK-1689428C1 1 12 CONNECTOR LOCK-1689501C1
TERMINAL(16AWG)-1680206C1
TERMINAL(16AWG)-1680205C1
CAVITY CIRCUIT NO. REAR CHASSIS HARNESS (BENDIX) CAVITY CIRCUIT NO.
(RT SIDE FRONT OF CROSS MEMBER BY RR AXLE)
1 GY/WH 1 GY/WH
2 OR/WH WB CHASSIS
(690) REAR CHASSIS 2 OR/WH
3 YL/WH 3 DKBL/WH
4 DKBL/WH 6 7 4 YL/WH
5 BN 7 6 5 YL
6 BL 6 BL
7 BN/WH 7 LTBL/WH
8 RD/WH 8 LTGN/WH
9 BK/WH 9 VT/WH
10 LTBL/WH 10 BN/WH
11 LTGN/WH 11 RD/WH
12 VT/WH 12 BK/WH
12 1
CONNECTOR-3519423C1
CONNECTOR LOCK-1689428C1
1 12 CONNECTOR-3519462C1
CONNECTOR LOCK-1689501C1
TERMINAL(16AWG)-1680205C1 TERMINAL(16AWG)-1680206C1
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 171
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
CONNECTOR COMPOSITES
CONNECTOR-
A 63W 1661259C1
CONNECTOR LOCK-
63-GW B 1661263C1
TERMINAL(18AWG)-
1661261C1
8 7
CAVITY CIRCUIT
1 ---
2 --- CONNECTOR-2009385C1
3 --- 4 1 CAVITIES 1-6
TERMINAL-1661226C1
4 --- CAVITIES 7-8
5 11-GR/94-GB TERMINAL-1661209C1
6 94BD/94BE
7 62AJ 5 2
8 94-GB
6 3
BLACK A B BROWN
BLUE BROWN
CONNECTOR-PURCHASED
TERMINAL-PURCHASED
CONNECTOR-PURCHASED
TERMINAL-PURCHASED
Figure 171 Connector Composites (720), (753), (755), (766), (767), (768)
s08184
172 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
CONNECTOR COMPOSITES
BLACK A B BROWN
BLUE BROWN
CONNECTOR-PURCHASED
CONNECTOR-PURCHASED TERMINAL-PURCHASED
TERMINAL-PURCHASED
7 6 CAV
1
CIR
94K
CAV
1
CIR
94K
2 94K1 2 94K1
3 94BE 3 94BE
CONNECTOR-1689499C1
CONN LOCK-1689501C1 4 98J(+) 4 98J(+)
TERMINAL(14AWG)- 5 ---- 5 ----
2034787C1 6 98Y(-) 6 GN(-)
TERMINAL(16,18AWG)-
1680205C1 7 98Z(+) 7 YL(+)
8 ---- 8 SHD
9 98K(-) 9 98K(-)
10 94H 10 94H
11 94-GB 11 94-GB
12 1 12 94-GA 12 94-GA
GN/YL
BLACK A B BROWN
BLUE BROWN
CONNECTOR-PURCHASED CONNECTOR-PURCHASED
TERMINAL-PURCHASED TERMINAL-PURCHASED
BLUE BROWN
BLACK A B BROWN
CONNECTOR-PURCHASED
TERMINAL-PURCHASED
CONNECTOR-PURCHASED
TERMINAL-PURCHASED
Figure 172 Connector Composites (769), (770), (771), (774), (775), (776), (777)
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 173
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
CONNECTOR COMPOSITES
CONNECTOR-PURCHASED
TERMINAL-PURCHASED CONNECTOR-872291R1
TERMINAL(14AWG)-188396R1
C B
D A
2
7 1 3
CAVITY CIRCUIT
1 78P
8 4 6 2 78-GAZ REAR CONNECTOR FRONT CHASSIS
5 3 --- CAV CIR CAV CIR
4 78N A 71A A 71A
5 78M
B 56F B 56B
CONNECTOR-2009385C1 6 ---
C 57F C 57B
CAVITIES 1-6 7 62BZ
TERMINAL(16AWG)-1661226C1 D 68A D 68A
8 62-GBZ
TERMINAL(18AWG)-1661224C1
CAVITIES 7-8
TERMINAL(16AWG)-1661209C1 CONNECTOR-1661496C1
TERMINAL(18AWG)-1661209C1 TERMINAL(14AWG)-0587577C1
CABLE SEAL-0589391C1
Figure 173 Connector Composites (778), (789), (790), (791), (823), (854)
s08184
174 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
CONNECTOR COMPOSITES
(POWER) LT GN
A A 77 (COMMON) BK
A A 77L
(GROUND) LT GN
C C 77-GK (LAMP GND) BK
C C 77-GL
77AB
A CONNECTOR-1661889C1
LOCK-1661890C1
77M B TERMINAL(18AWG)-
1661261C1
75-GBA
C
Y B
A B A B L K
X C A 86AR 86AR N 86H 86H M J
N H
W D B 86AS 86AS P 86J 86J
P G
V E C 86AT 86AT R 86K 86K
R F
U D ---- ---- S 86L 86L S
T E ---- ---- T 86M 86M
T
S F ---- ---- U ---- ----
U
R F G ---- ---- V 63AA 63AA V E
P G H 62BP 62BP W 63-GE 63-GE W D
N H J 86AU 86AU X 63-GF 63-GF X C
M J K 77M 77M Y 13-GAT 13-GAT Y B
L K L 75AS 75AS Z 11-GBD 11-GBD Z A
M 75K 75K
CONNECTOR-3513471C1 CONNECTOR-3513472C1
CONN BODY LOCK- 3513477C1 CONN BODY LOCK- 3513477C1
3513478C1 (2) REQUIRED 3513478C1 (2) REQUIRED
TERMINAL(12,14AWG)-3513473C1 TERMINAL(12,14AWG)-3513475C1
TERMINAL(16,18AWG)-3513474C1 TERMINAL(16,18AWG)-3513476C1
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 175
July 18, 1999— Electrical Circuit Diagrams
70C
A 70C
A
68B B B
68B
C C
94AF 94AF
CONNECTOR-1667733C1 CONNECTOR-1667732C1
CONN LOCK-1667734C1 CONN LOCK-1667734C1
TERMINAL(10AWG)-1667737C1 TERMINAL(10AWG)-2025425C1
CABLE SEAL(10AWG)-1667739C1 CABLE SEAL(10AWG)-1667739C1
58S
A 58S
A
56C B B
56C
C C
57C 57C
CONNECTOR-1667733C1 CONNECTOR-1667732C1
CONN LOCK-1667734C1 CONN LOCK-1667734C1
TERMINAL(12AWG)-1667737C1 TERMINAL(12AWG)-2025424C1
CABLE SEAL(12AWG)-1667735C1 CABLE SEAL(12AWG)-1667735C1
70C
A
CAV CIR* CIR**
A
A 70C RD
B B B 68A BK
68B
C 94AF BL
C C
94AF * W/SLEEPER MOUNTED SOCKET
** W/FRAME MOUNTED SOCKET
CONNECTOR-1667733C1 CONNECTOR-1667732C1
CONN LOCK-1667734C1 CONN LOCK-1667734C1
TERMINAL(10AWG)-1667737C1 TERMINAL(10AWG)-2025425C1
CABLE SEAL(10AWG)-1667739C1 TERMINAL(12AWG)-2025424C1
CABLE SEAL(10AWG)-1667739C1
CABLE SEAL(12AWG)-1667735C1
61
RELEASE NO. DATE SHEET
s08184
176 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CONNECTOR-1667733C1 CONNECTOR-1667732C1
CONN LOCK-1667734C1 CONN LOCK-1667734C1
TERMINAL(12AWG)-1667737C1 TERMINAL(12AWG)-2025424C1
CABLE SEAL(12AWG)-1667735C1 CABLE SEAL(12AWG)-1667735C1
65A
ORANGE
A A
ORANGE B B
65C
CONNECTOR- CONNECTOR-
1661196C1 1661197C1
TERMINAL(16AWG)- TERMINAL(18AWG)-
1661209C1 1661212C1
TERMINAL(14AWG)-
1661213C1
75AW A 75AW A
14AY B 14AY B
14AX C 14AX C
11-GAN D 11-GAN D
CONNECTOR-1661204C1 CONNECTOR-1661205C1
TERMINAL(10AWG)-1661227C1 TERMINAL(10AWG)-1661233C1
TERMINAL(14AWG)-1661226C1 TERMINAL(14AWG)-1661231C1
62
RELEASE NO. DATE SHEET
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9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 177
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
CONNECTOR COMPOSITES
C C
CAVITY CIRCUIT CAVITY CIRCUIT NO.
B A 63V B A 63X
A
B
C
63H
78R
A B 63Y
C 78S
CONNECTOR-1661891c1
TERMINAL(18AWG)-1661262c1
CONNECTOR-1661891C1
CONN LOCK-1661892C1
TERMINAL(18AWG)-1661262C1
PURCHASED ASSEMBLY
A
CAVITY CIRCUIT
18BK A 75AF
B B 75-GA
18WH CONNECTOR-1669972C1
TERMINAL(20,18AWG)-1661208C1
TERMINAL(16,14,20P+16P,18P+16P,
18P+18PAWG)-
3515781C91 TERMINAL(12,10,16+16,14+18)-
1661211C1
TEMINAL(18,20AWG)-
12077953
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178 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
CONNECTOR COMPOSITES
CAV CIR
31 PIN INTERFACE ECM POWER
1 PLUG
W/CUMMINS AHD & ISM (1094)
(1093)
2 PLUG
3 PLUG
4 PLUG A
5 34A
6 34 B CAVITY CIRCUIT NO.
7 34B(5V)
A 14C
8 PLUG C
B 14D
9 PLUG
C 11-G
10 PLUG
11 PLUG 31 20
30 8 21
12 23A 19 9
18 2 10
13 23-GA 29 7 3 22 CONNECTOR-1667732C1
17 1 11 CONN LOCK-1667734C1
14 PLUG 28 6 4 23 CABLE SEAL-1671603C1
15 PLUG 16 5 12 TERMINAL(12AWG)-2025424C1
15 13
16 PLUG 27 14 24
26 25
17 23C
18 23-GB J1939 DIAGNOSTIC
19 34-G (1095)
20 PLUG
21 97AJ
22 97AK
23 PLUG
24 PLUG
25 PLUG
B A CAVITY CIRCUIT NO.
A 98YL(+)
26
27
PLUG
PLUG CONNECTOR-2005484C1
C B 98SHD
TERMINAL-1680205C1
C 98GN(-)
28 PLUG SEAL PLUG-0453133C1
29 PLUG
30 PLUG
31 PLUG CONNECTOR-1655702C1
TERMINAL(20AWG)-1651969C1
A
B C
CAVITY CIRCUIT NO.
C B A 98YL(+)
A B 98SHD
C 98GN(-)
CONNECTOR-1667740C1 CONNECTOR-1667740C1
CONNECTOR LOCK-1667771C1 CONNECTOR LOCK-1667771C1
TERMINAL(20AWG)-1667742C1 TERMINAL(20AWG)-1661875C1
CABLE SEAL-1661872C1 CABLE SEAL-1661872C1
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 179
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 13
CONNECTOR COMPOSTIES
JUNCTION POINTS
C
B CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.
A 97AJ B A YL(+)
A B 97AK A B SHD
C GN(-)
CONNECTOR-2036583C1 CONNECTOR-1667741C1
TERMINAL(16AWG)-2036586C1 CONNECTOR LOCK-1667771C1
TERMINAL(20AWG)-1661875C1
CABLE SEAL-1661872C1
C
CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.
B A YL(+) A A YL(+)
A B SHD
B B SHD
C GN(-) C GN(-)
C
CONNECTOR-1667741C1 CONNECTOR-1667740C1
CONNECTOR LOCK-1667771C1 CONNECTOR LOCK-1667771C1
TERMINAL(20AWG)-1661875C1 TERMINAL(20AWG)-1667742C1
CABLE SEAL-1661872C1 CABLE SEAL-1661872C1
CONNECTOR-3515763C1
CONN LOCK-3515765C1
TERMINAL(18AWG)-1661262C1
Figure 179 Connector Composites (1099), (1110), (1112), (1113), (1137), Junction Points
s08184
180 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 14
POWER DISTRIBUTION CENTER
FUSE & CIRCUIT BREAKER LOCATION
R17 R18 R19 R20 R21 R22 R23 R24 R25 R26 R27
IGNI- HI HI
WIPER HEAD HEATER AIR TRAILER TRAILER TRAILER LEFT RIGHT
TION SPEED SPEED HORN
INTER- RELAY FAN #1 FAN #2 LIGHT CONTROL COND R7 MARKER TAIL STOP TURN TURN
MITTANT R1 R2 R3 R4 R5 R6 R8 R9 R10 R11 R12
R13
Figure 180 Power Distribution Center, Fuse and Circuit Breaker Location
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 181
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 14
FUSE & CIRCUIT BREAKER LOCATION (CONTINUED)
F7-A 25A KEY SWITCH CIRCUIT & RELATED RELAYS FOR IGN & ACC
F7-B 15A TRAILER LEFT TURN LIGHTS & INDICATOR BULB
F7-C 15A TRAILER RIGHT TURN LIGHTS & INDICATOR BULB
F7-D 30A TRAILER STOP LIGHTS
THE FOLLOWING FUSE AND CIRCUIT BREAKERS (LOCATIONS F9-A THRU F13-D)
ARE OPTIONAL. LOCATIONS ARE CHOSEN BY COMPUTER SOFTWARE PROGRAM
ACCORDING TO CUSTOMER ORDER. SEE POWER DISTRIBUTION CENTER
FOR ACTUAL LOCATIONS.
F9-A 10A FAN DRIVE
F9-B 20A FUEL SOLENOID W/3406C MECH
F9-B 20A KYSOR SHUTDOWN W/3406C MECH
F9-C 5A** ENGINE DATA LINK W/3406C MECH
F9-D 15A ENGINE BRAKE W/3406C MECH
F10-A 15A TRAILER AUXILIARY SWITCH
F10-B 30A TRAILER ABS FEED
F10-C 15A AIR DRYER
F10-D 15A BUNK AUXILIARY BLOWER
F11-A 10A IGN - DAYTIME RUNNING LIGHTS - USA
F11-B 15A BAT - DAYTIME RUNNING LIGHTS - USA
F11-C 10A EXHAUST PYROMETER
F11-D 10A ETHER START
F12-A 20A FOG LIGHTS
F12-B 30A BENDIX ABS IGNITION
F12-C 10A BENDIX ABS TRACTION CONTROL
F12-D 10A WABCO ABS IGNITION
F13-A 10A IGN - WABCO ABS
F13-B 10A ANALOG CLOCK
F13-C 30A SPARE SWITCH FEED
F13-D 15A KYSOR LOW COOLANT
Figure 181 Power Distribution Center, Fuse and Circuit Breaker Location (Cont.)
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182 9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to
July 18, 1999— Electrical Circuit Diagrams
Relay Location, p. 3
CHAPTER 14
RELAY LOCATION
LOCATION DESCRIPTION
R1 IGNITION
R2 HIGH SPEED FAN
R3 MEDIUM SPEED FAN
R4 HEADLIGHT
R5 HEATER CONTROL
R6 AIR CONDITIONER
R7 HORN
R8 TRAILER MARKER
R9 CAB & TRAILER TAIL
R10 TRAILER STOP
R11 LEFT TURN
R12 RIGHT TURN
R13 ELECT WIPER/INTERMITTANT
R14 ELECT WIPER MOTOR
R15 A/C CONTROL RELAY
R16 ACCESSORY FEED RELAY
THE FOLLOWING RELAYS (LOCATIONS R17 THRU R30) ARE OPTIONAL. LOCATIONS
ARE CHOSEN BY COMPUTER SOFTWARE PROGRAM ACCORDING TO CUSTOMER
ORDER. SEE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATIONS.
s08184
9200, 9400 and 9900 Chassis — Only With Pro Sleeper Cab — Built Oct. 1, 1998 to 183
July 18, 1999— Electrical Circuit Diagrams
CHAPTER 14
PRO-SLEEPER FUSE INDEX
MEDIUM SEED
HIGH SPEED
582
C
D
LEFT BLANK
INTENTIONALLY
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