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Weir Minerals Multiflo®

Vacuum Pump
MODEL 57
Assembly Supplement Manual

Assembly Supplement Manual

®
Copyright © 2015, Weir Minerals Australia Ltd trading as Weir Minerals Multiflo . All rights reserved.
MULTIFLO, VACTRONIC and HYDRAU-FLO are registered trademarks of Weir Minerals Australia Ltd. This
document contains information which is confidential to Weir Minerals Australia Ltd. It should not be disclosed
in whole or in part to parties other than the recipient without the express written permission of Weir Minerals
Australia Ltd authorized personnel.

Document Number: UNCONTROLLED DOCUMENT Issue Date: 8 July 2015


Revision: 0 Copyright © 2015, Weir Minerals Australia Ltd. All rights reserved.
Weir Minerals Multiflo®
Vacuum Pump
MODEL 57
Assembly Supplement Manual

Multiflo® Model 57 Vacuum Pumps are Limited


Only for Use on Multiflo® Pump Units.

Document Number: UNCONTROLLED DOCUMENT Issue Date: 8 July 2015


Revision: 0 Copyright © 2015, Weir Minerals Australia Ltd. All rights reserved.
Weir Minerals Multiflo®
Vacuum Pump
MODEL 57
Assembly Supplement Manual

Revision History
Revision Description Reviewed Authorised Date

Document Number: UNCONTROLLED DOCUMENT Issue Date: 8 July 2015


Revision: 0 Copyright © 2015, Weir Minerals Australia Ltd. All rights reserved.
Weir Minerals Multiflo®
Vacuum Pump
MODEL 57
Assembly Supplement Manual

Contact Details

Australia
Queensland (QLD):
Head Office Rockhampton
Weir Minerals Multiflo® Authorised Service Provider
15 Dacmar Road Weir Minerals Service Centre
Coolum Beach Qld 4573 80 McLaughlin Street
Ph: 07 5449 3032 North Rockhampton QLD 4701
Fax: 07 5446 4304 Ph: 07 4924 7700
Email: multifloparts@weirminerals.com Fax: 07 4924 7799
Email: australiansales@weirminerals.com

Western Australia (WA):


Kimberly, Pilbara, Mid-West, Local contact details: Kalgoorlie & Goldfields Perth Metro
Murchison Region South West Region Authorised Service Provider Authorised Service Provider
Weir Minerals Australia Ltd. Authorised Service Provider Weir Minerals Australia Ltd. Weir Minerals Australia Ltd.
WA Head Office Weir Minerals Australia Ltd. Kalgoorlie Service Centre Henderson Service Centre
41 Kewdale Road Bunbury Service Centre 30 Atbara Street 20 Stuart Drive
Kewdale, WA, 6105 1 Shanahan Road Kalgoorlie WA 6430 Henderson WA 6166
Ph: 08 9366 2700 Bunbury WA 6230 Ph: 08 9021 1454 Ph: 08 9419 7500
Fax: 08 9366 2766 Ph: 08 9726 2301 Fax: 08 9021 1468 Fax: 08 9410 7510
Fax: 08 9726 2303

New South Wales (NSW):


Hunter Valley
Authorised Service Provider
Weir Minerals Australia Ltd.
Beresfield Service Centre
9 Arunga Drive
Beresfield NSW 2322
Ph: 02 4032 9412
Fax: 02 4032 9497

Indonesia

PT Weir Minerals Multiflo® Tanjung Branch Office Sangatta Branch Office


Jl Mulawarman No 29A RT Jl.Ahmad Yani Km 7.5 RT.01 Maburai. Jl.Yos Sudarso iv rt.23 No.25
003 Batakan Kecil Kelurahan Manggar Kecamatan Murung Pudak, Tanjung - Desa Teluk Lingga, Kecamatan Sangatta
Balikpapan 76117 Tabalong, South Kalimanan Utara.
East Kalimantan Ph: +62 526 - 2712267 Kabupaten Kutai Timur, Sangatta – East
Indonesia Kalimantan.
Ph: 62 542 746098 Ph: +62 549 25584
Fax: 62 542 746099

Document Number: UNCONTROLLED DOCUMENT Issue Date: 8 July 2015


Revision: 0 Copyright © 2015, Weir Minerals Australia Ltd. All rights reserved.
MODEL 57 VACUUM PUMP

Table of Contents
Contact Details .................................................................................................................................................................. ii
Australia ............................................................................................................................................................................. ii
Indonesia ........................................................................................................................................................................... ii
Table of Contents.............................................................................................................................................................. v
List of Figures ................................................................................................................................................................. vii
List of Tables .................................................................................................................................................................. viii
1 Introduction ........................................................................................................................................................ 1-12
1.1 Scope of the Manual ...................................................................................................................................... 1-12
1.2 Intended Audience ......................................................................................................................................... 1-12
1.3 Disclaimer ...................................................................................................................................................... 1-12
1.4 Copyright ........................................................................................................................................................ 1-12
2 Safety .................................................................................................................................................................. 2-13
2.1 Safety Symbols .............................................................................................................................................. 2-14
2.2 Safety Symbols used on the Pump Unit ........................................................................................................ 2-15
3 Technical Data ................................................................................................................................................... 3-17
3.1 Vacuum Pump Technical Data ...................................................................................................................... 3-17
4 Transport and Storage ...................................................................................................................................... 4-18
4.1 Packing & Delivery ......................................................................................................................................... 4-18
4.1.1 Packing .................................................................................................................................................. 4-18
4.1.2 Loading and Unloading .......................................................................................................................... 4-18
4.1.3 Reporting Shipping Shortage ................................................................................................................. 4-18
4.1.4 Repacking .............................................................................................................................................. 4-18
4.2 Storage Procedures ....................................................................................................................................... 4-19
4.2.1 Long Term Storage (2 weeks or longer) ................................................................................................ 4-19
5 Assembly ............................................................................................................................................................ 5-20
5.1 Assembly Safety ............................................................................................................................................ 5-20
5.2 Pre-Installation and Assembly Checks .......................................................................................................... 5-20
5.3 Component List .............................................................................................................................................. 5-21
5.3.1 Vacuum Pump – Cylinder Block Group ................................................................................................. 5-21
5.3.2 Vacuum Pump – Crank Case Group ..................................................................................................... 5-22
5.3.3 Vacuum Pump – Cylinder Block Group ................................................................................................. 5-23
5.4 Vacuum Pump Assembly Procedure ............................................................................................................. 5-24
5.4.1 Assembly Procedure .............................................................................................................................. 5-24
6 Maintenance ....................................................................................................................................................... 6-38
6.1 Maintenance Safety ....................................................................................................................................... 6-38
6.2 Piston and Re-Ringing Instructions ............................................................................................................... 6-38
6.3 Assembly of 3-Piece Oil Ring ........................................................................................................................ 6-39
6.4 Leaks in Balance Tube .................................................................................................................................. 6-41
6.5 Vacuum Leaks in Crank Case ....................................................................................................................... 6-41
6.6 Worn Rings .................................................................................................................................................... 6-41

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Revision: 0 Copyright © 2015, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 8 July 2015
MODEL 57 VACUUM PUMP
6.7 Torque Settings .............................................................................................................................................. 6-42
7 Decommissioning, Dismantling and Disposal ............................................................................................... 7-43
7.1 Decommissioning, Dismantling and Disposal Safety .................................................................................... 7-43
7.2 Decommissioning & Dismantling ................................................................................................................... 7-43
7.3 Disposal ......................................................................................................................................................... 7-44
8 Spare Parts List ................................................................................................................................................. 8-45
9 Appendices ........................................................................................................................................................ 9-46

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Revision: 0 Copyright © 2015, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 8 July 2015
MODEL 57 VACUUM PUMP

List of Figures
Figure 5-1: Vacuum Pump Cylinder Head Components ............................................................................................... 5-21
Figure 5-2: Vacuum Pump Crank Case Group Components ........................................................................................ 5-22
Figure 5-3: Vacuum Pump Cylinder Block Group Components .................................................................................... 5-23
Figure 5-4: Fitting the Oil Drain Plug to the Crank Case. .............................................................................................. 5-24
Figure 5-5: Fitting the Outer Bearing Brace to the Front Bearing Cover. ...................................................................... 5-24
Figure 5-6: Fitting the Oil Drain Plug to the Crank Case. .............................................................................................. 5-24
Figure 5-7: Fitting the Cover to the Crank Case Housing.............................................................................................. 5-25
Figure 5-8: Assembly of Rear Bearing Cover with Bearing Supporter and Outer Bearing Race. ................................. 5-25
Figure 5-9: Assembly of Rear Bearing Cover with Bearing Supporter and Outer Bearing Race. ................................. 5-25
Figure 5-10: Assembly of Outer Bearing Brace to the Rear Bearing Cover. ................................................................. 5-26
Figure 5-11: Assembly of Outer Bearing Brace to the Rear Bearing Cover. ................................................................. 5-26
Figure 5-12: Fitting the Bearings. .................................................................................................................................. 5-26
Figure 5-13: Preparing the Shaft Assembly for Installation into the Crank Case. ......................................................... 5-27
Figure 5-14: Installing the Crank Shaft into the Crank Case Housing. .......................................................................... 5-27
Figure 5-15: Installing the Grub Screw to the Rear Bearing Cover. .............................................................................. 5-27
Figure 5-16: Crank Shaft Adjustment. ........................................................................................................................... 5-28
Figure 5-17: Further Crank Shaft Adjustment. ............................................................................................................... 5-28
Figure 5-18: Further Crank Shaft Adjustment. ............................................................................................................... 5-28
Figure 5-19: Torqueing of Counter Weight Bolts. .......................................................................................................... 5-29
Figure 5-20: Piston Components ................................................................................................................................... 5-29
Figure 5-21: Piston Assembly ........................................................................................................................................ 5-29
Figure 5-22: Sequence of Installation of the Piston Rings............................................................................................. 5-30
Figure 5-23: Fitting the Piston Ring Expander. .............................................................................................................. 5-30
Figure 5-24: Fitting the Slipper Bearing Cap. ................................................................................................................ 5-30
Figure 5-25: Fitting the Piston into the Cylinder Block................................................................................................... 5-31
Figure 5-26: Fitting the Gasket to the Crank Case Assembly. ...................................................................................... 5-31
Figure 5-27: Fitting the Cylinder assembly to the Crank Case. ..................................................................................... 5-31
Figure 5-28: Fitting the End Caps. ................................................................................................................................. 5-31
Figure 5-29: Fitting the Cylinder Head. .......................................................................................................................... 5-32
Figure 5-30: Fitting the Block Nuts. ............................................................................................................................... 5-32
Figure 5-31: Fitting the Head Bolts and Blind Bolts. ...................................................................................................... 5-32
Figure 5-32: Fitting the Gasket Ring. ............................................................................................................................. 5-33
Figure 5-33: Fitting the Discharge Valve Assembly. ...................................................................................................... 5-33
Figure 5-34: Fitting the Discharge Valve Cage. ............................................................................................................. 5-33
Figure 5-35: Fitting the Discharge Triangle to the Head................................................................................................ 5-33
Figure 5-36: Tensioning the Securing Bolts of the Discharge Triangle. ........................................................................ 5-34
Figure 5-37: Fitting the Copper Gasket into the Recess on Discharge Triangle. .......................................................... 5-34
Figure 5-38: Fitting the Push Bolt to the Top of the Discharge Triangle. ...................................................................... 5-34
Figure 5-39: Fit the Cap Nut. ......................................................................................................................................... 5-35
Figure 5-40: Install Valve Assembly into the Cylinder Head.......................................................................................... 5-35
Figure 5-41: Install Valve Assembly into the Cylinder Head.......................................................................................... 5-35
Figure 5-42: Tension the Hold-Down Bolts. ................................................................................................................... 5-36
Figure 5-43: Inspection Plate Components. .................................................................................................................. 5-36
Figure 5-44: Fit Inspection Plate Securing Bolts and Fit the Dipstick. ........................................................................... 5-36
Figure 5-45: Fitting Vacuum Pump Balance Hose. ....................................................................................................... 5-37
Figure 6-1: Correct Replacement of Vacuum Pump Crank Seal ................................................................................... 6-41

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Revision: 0 Copyright © 2015, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 8 July 2015
MODEL 57 VACUUM PUMP

List of Tables
Table 2-1: Safety Colours .............................................................................................................................................. 2-14
Table 2-2: Safety Symbols ............................................................................................................................................. 2-15
Table 2-3: Pump Unit Safety Symbols ........................................................................................................................... 2-16
Table 3-1: Vacuum PumpTechnical Data ...................................................................................................................... 3-17
Table 5-1: Vacuum Pump Cylinder Head Group Component List ................................................................................. 5-21
Table 5-2: Vacuum Pump Crank Case Group Component List..................................................................................... 5-22
Table 5-3: Vacuum Pump Cylinder Block Component List............................................................................................ 5-23
Table 6-1: Assembly Procedure for 3-Piece Oil Ring .................................................................................................... 6-39
Table 6-2: Correct Fit of Position Ring ........................................................................................................................... 6-40
Table 6-3: Torque Settings for Vacuum Pump .............................................................................................................. 6-42

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Revision: 0 Copyright © 2015, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 8 July 2015
MODEL 57 VACUUM PUMP Introduction

1 Introduction
The purpose of this Manual is to advise and instruct installers, operators and repairers of Weir Minerals Multiflo®
Vacuum Pump - Model 57 in the recommended assembly of this equipment. You have purchased a quality product
which has been manufactured with utmost care and the finest materials, reflecting many years of engineering
knowledge and design.
The following information will aid you in the installation, operation and maintenance of your new Weir Minerals Multiflo®
Vacuum Pump - Model 57. To ensure long life and trouble-free operation, you should read and understand these
instructions and provide regular, periodic maintenance.
The Weir Minerals Multiflo® Vacuum Pump - Model 57 is of a robust construction and is designed to be used as a mine
dewatering component in accordance with the pump performance data contained in this manual. When correctly
assembled as per the recommended instructions, this unit will give a long and trouble-free service with minimum
maintenance. To achieve the consistent high performance which Weir Minerals Multiflo® Vacuum Pump - Model 57 are
designed for, it is imperative that the instructions contained in these manuals are read, understood and carried out by
all users of this product.
®
Weir Minerals Multiflo Pumps
• Excellence Through Design
• Excellence Through Engineering
• Excellence Through Performance

1.1 Scope of the Manual


®
The manual must be used only as a reference in conjunction with Weir Minerals Multiflo product-specific training. For
®
further information contact Weir Minerals Multiflo .

1.2 Intended Audience


This manual is intended for:

®
Weir Minerals Multiflo service personnel.
• The personnel who have a relevant basic level of trade/professional competency.

CAUTION

PERSONNEL INJURY
The Vacuum Pump must be installed, operated and maintained only by personnel who are trained and
have sufficient knowledge about the hazards that may occur during operation.

1.3 Disclaimer
Despite of the care taken to compile all information and illustration in this document, neither the author nor the
publisher can be held liable for any consequential damages resulting from possible errors in this publication.

The English language was used to write the original manual. Any versions in other languages are a translation of the
original manual instructions. These translated versions may contain information that differs from the original due to
interpretation of the content and meaning of the original text. In the case of such discrepancies, the original English
language instructions will be considered the sole authentic source for the purpose of determining the content and
meaning of the text.
®
Weir Minerals Multiflo reserves the right to make changes to technical and design specifications at the any time
without prior notice.

1.4 Copyright
®
Weir Minerals Multiflo Pty Ltd 2015

This document is subject to copyright. Use or copying of this document in whole or part without the written permission
®
of Weir Minerals Multiflo constitutes an infringement of copyright.

Document Number: UNCONTROLLED DOCUMENT Page 12


Revision: 0 Copyright © 2015, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 8 July 2015
MODEL 57 VACUUM PUMP Safety

2 Safety
The Weir Minerals Multiflo® Vacuum Pump - Model 57 is designed to be used as a mine dewatering pump component
in accordance with the pump performance data contained in this manual. It is the user’s responsibility to be aware of
and comply with all federal and state occupational health and safety requirements.
The Vacuum Pump Model 57 is designed to be used only in conjunction with Weir Minerals Multiflo® Dewatering Pump
Units. Weir Minerals Multiflo® is not responsible for any damage that may occur if the Vacuum Pump Model 57 is used
with other systems and applications than mentioned above.
The Weir Minerals Multiflo® Vacuum Pump - Model 57 has been designed to provide a safe working environment for
operators, maintenance personnel and others. Improper operation, installation, maintenance or repair of this equipment
could result in injury or death.
Good, robust Health, Safety and Environmental Systems, Process and Practices are undoubtedly an important
aspect of operating safely.

• Do not operate or perform any operation, installation, maintenance or repair on this product, until you have
read and understood the operation, installation, and maintenance and repair information contained in the
supplied documentation.
• Personal Protective Equipment (PPE) must be used when installing, operating, servicing, maintaining and
repairing this equipment.
• It is the user’s responsibility to be aware of and comply with all federal and state occupational health and safety
requirements.
• Use trained competent people to assess all site OHSE risks involved with the installation of this equipment in
accordance with the Installation and Operations Manual supplied by Weir Minerals Multiflo®.
• Use correct, safe and appropriate equipment related to the site conditions.
SAFETY WARNINGS AND PRECAUTIONS ARE PROVIDED IN THE SUPPLIED DOCUMENTATIONS. FAILURE
TO HEED THESE WARNINGS AND PRECAUTIONS MAY RESULT IN PERSONAL INJURY AND/OR DEATH TO
YOURSELF AND/OR OTHERS AND ALSO RESULT IN EQUIPMENT AND ENVIRONMENTAL DAMAGE.
Living by our five key safety values and commitment to following safety procedures will enable us all to make the work
place a safer environment.
Our Five Key Safety Values are:-
• My colleagues and my own safety are paramount;
• No task is so important or urgent that it cannot be undertaken safely;
• I will only undertake tasks that I am trained, competent and properly prepared for;
• I will never cut corners, nor take shortcuts at the expense of safety;
• I will stop the job if I believe it is unsafe to continue.
Any aspect of the installation, which the Customer is unsure of, we advise the customer to discuss with a Weir
®
Minerals Multiflo representative.

Document Number: UNCONTROLLED DOCUMENT Page 13


Revision: 0 Copyright © 2015, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 8 July 2015
MODEL 57 VACUUM PUMP Safety

2.1 Safety Symbols


The safety colours incorporated in this manual are indicated in Table 2-1. These colours serve as a guide to the
associated risk with the given safety symbols.
Table 2-1: Safety Colours

Signal Warning Level Description

Indicates a hazard with high level of risk


DANGER Danger which, if not avoided, could result in death
or catastrophic equipment damage.

Indicates a hazard with a medium level of


risk which, if not avoided, could result in
WARNING Warning
serious or moderate injury, or serious
equipment damage.

Indicates a hazard with a low level of risk


which, if not avoided, could result in
CAUTION Caution
moderate or minor injury, or moderate
equipment damage.

Indicates important information for the


NOTICE Notice
user.

Document Number: UNCONTROLLED DOCUMENT Page 14


Revision: 0 Copyright © 2015, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 8 July 2015
MODEL 57 VACUUM PUMP Safety

®
The documentation supplied with the Weir Minerals Multiflo Pump Unit utilises the following safety symbols listed in
Table 2-2 to highlight potential harmful situations to personnel, equipment and the environment as per ISO 9001:2008.
Table 2-2: Safety Symbols

Symbols Definitions Consequences

Fatal or crippling injuries likely to result from any


Imminent risk of fatal exposure.
or crippling injuries

Minor or slight injuries possible


Possibility of a
harmful situation

Mandatory Failure to follow may lead to fatality, injuries or


instructions damage to property and environment.

Possible damage to the product, equipment or


Prohibited activities property.

Fatal or crippling injuries likely to result from any


Warning of electrical exposure.
shock

Fatal or crippling injuries likely to result if the


correct PPE is not worn.
Mandatory Personal
Protective Equipment
(PPE)

Possibility of explosion if instructions not followed.

Explosion warning

Application hints and


other useful
information

User has to refer accompanying manuals or


Refer to external documents.
accompanying
documents

2.2 Safety Symbols used on the Pump Unit


®
The Weir Minerals Multiflo Pump Unit utilises the following safety symbols to highlight potentially harmful situations to
personnel, equipment and the environment as per ISO/CE/ANSI format. It is the user’s responsibility to be aware of
and comply with all federal and state occupational health and safety requirements.
Document Number: UNCONTROLLED DOCUMENT Page 15
Revision: 0 Copyright © 2015, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 8 July 2015
MODEL 57 VACUUM PUMP Safety

Table 2-3: Pump Unit Safety Symbols

Symbols Definitions Consequences

Fatal or crippling injuries likely to


Hot Surface. Do Not Touch.
result from any contact.

Pump Unit Operation stops if


Push for Emergency Stop
pressed.

Designated lifting points only to


Lifting Point
be used for lifting operations.

Possibility of a harmful
situation.
Fatal or crippling injuries likely to
Indicates Adjoining parts are result from any contact.
hot.
Fatal or crippling injuries likely to
Mandatory Personal result if not worn.
Protective Equipment to be
worn.

Read and Understand


Technical manual before Fatal or crippling injuries likely to
servicing or performing any result if proper procedures are not
operations. followed.

Tie down point


Do not lift or tow from this point
No Lifting Point. Fatal or crippling injuries likely to
result if not followed.
Possible damage to the Product if
used for lifting.

Mandatory Personal
Protective Equipment to be Damage to hearing likely to result
worn for protection against if not worn.
Noise.

Refer to the Operation User has to refer to the operation


Manual manual.

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Revision: 0 Copyright © 2015, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 8 July 2015
MODEL 57 VACUUM PUMP Technical Data

3 Technical Data
3.1 Vacuum Pump Technical Data
Table 3-1: Vacuum PumpTechnical Data

Vacuum Pump Make: Multiflo

Unit Model: Model 57

Net Weight:

Piston Displacement: 16.1 L/Sec

Free Air Delivery: 11.5 L/Sec

Speed: 800RPM

Maximum Pressure: -100 Kpa

No. of Cylinders: 2

Direction of Rotational Shaft: Clockwise

Document Number: UNCONTROLLED DOCUMENT Page 17


Revision: 0 Copyright © 2015, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 8 July 2015
MODEL 57 VACUUM PUMP Transport and Storage

4 Transport and Storage


4.1 Packing & Delivery
Each order or shipment is double checked before leaving the factory. All parts, pieces and components are listed item
by item on our packing list, which accompanies each order. The number and description of each item, package,
container, etc., is listed on the bill of lading.
IN SIGNING THE BILL OF LADING, THE CARRIER ASSUMES FULL RESPONSIBILITY FOR SAFE DELIVERY
OF ALL GOODS TO DESTINATION IN THE SAME ORDER A CARRIER AS TENDERED BY THE SHIPPER.
In the event of damage or shortage, have the transportation company note the same on the freight bill.
A packing list attached to all the shipment for the items contained. Check each item against the list. Check by
description, Item/Tag No., Document reference, quantity, etc. Should there be any discrepancies, notify Weir Minerals
Multiflo® immediately. Small parts and items such as bolts, washers, bushings and keys are just as important to an
installation as the larger parts. Make sure these are located and checked before disposing of any containers or
packing equipment. Weir Minerals Multiflo® is not responsible for the loss of items that are listed and included on our
packing list.

4.1.1 Packing
Each shipment is sent through approved transport companies. The Vacuum Pump is packed in a suitable wooden
crate and loaded onto truck or a container for local and overseas transport respectively. The Vacuum Pump is packed
in such a way so that the integrity of the components is not damaged during shipment. Suitable packing material such
as dunnage may be used in the crates. These crates can be left free standing or strapped to the vehicle floor as
required. The wooden crates are sealed using duct tape or nylon tape. The wood packing material heat treated.

4.1.2 Loading and Unloading


The wooden crate containing the VACUUM PUMP is loaded onto the truck/container using appropriate lifting
equipment. Consideration is given to the mass, dimensions of the unit while selecting the lifting equipment.
The Wooden crates are loaded using a fork lift. Dimensions and mass are again taken into consideration while
selecting a suitable fork lift.
The user must unload the components using appropriate lifting & unloading procedures and equipment. After
unloading, the duct tape and nylon tape on the crates can be removed using appropriate cutting equipment.

4.1.3 Reporting Shipping Shortage


If you did not receive all the goods that you ordered, do the following:
1. Check the number of items listed on the packing list. If the number of pieces listed is greater than the number
of shipping containers received, contact the carrier concerning the missing piece.
2. Check the packing list to see if the missing item is on back order.
3. Carefully check the packing material and container to ensure that you did not overlook the missing item.
4. If you cannot find the item, please notify Weir Minerals Multiflo® immediately.

4.1.4 Repacking
If the VACUUM PUMP has to be transported again, the user must repack the unit in a similar manner as it was
received.
Appropriate packing, loading, lifting and transport procedures should be followed so as to not damage the integrity of
the component.
Weir Minerals Multiflo® does not bear any responsibility for damage if the VACUUM PUMP is damaged during
repacking and transport.

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Revision: 0 Copyright © 2015, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 8 July 2015
MODEL 57 VACUUM PUMP Transport and Storage

4.2 Storage Procedures


It is the responsibility of the purchaser to store the equipment of supplied items prior to use. The vacuum pump and any
associated equipment must be stored in a manner which will not interfere with the integrity of the equipment whether
through exposure to an unsuitable environment, undue rough handling and on-site transportation or the loss/damage of
equipment components.
Upon receipt of the vacuum pump, it should be stored (above -20°C) in a dry, vibration, shock and dust free
environment. Humidity should also be avoided.

CAUTION

Ensure that the enclosure of any electrical component physically prevents contact with live circuits.
Carry out regular checks to ensure that the product is in good condition.

THE PURCHASER ASSUMES FULL RESPONSIBILITY FOR THE VACUUM PUMP AND ANY ASSOCIATED
EQUIPMENT WHEN STORED, HANDLED AND TRANSPORTED ON-SITE.

4.2.1 Long Term Storage (2 weeks or longer)


Before placing a pump in long term storage, follow the procedure below:
1. Always cover both the intake and exhaust ports with caps to keep any dust or foreign materials from entering
the pump. Place pump in original container if available.

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Revision: 0 Copyright © 2015, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 8 July 2015
MODEL 57 VACUUM PUMP Assembly

5 Assembly
5.1 Assembly Safety

• Refer to site procedures for lifting, personnel and equipment requirements. Only use site
approved lifting equipment.
• Follow General Arrangement Drawings during Assembly and Installation.
IT IS THE USER'S RESPONSIBILTY TO ENSURE THAT NO COMPONENTS ARE DAMAGED
DURING ASSEMBLY AND INSTALLATION PROCEDURES.

NOTICE

The following graphical descriptions are intended as a guide only. Some of the instructions may
contain information & illustrations regarding the installation of items not specifically for use with
this and pump unit.
Pictures used to illustrate are only suggestive and not actual.
Make sure to use Anti-seize on all bolt threads before tightening the bolts.
When bolts holes are aligned, insert bolts and tension.
WARNING

PPE must be worn all the time while moving, installing, operating or overhauling the unit.

5.2 Pre-Installation and Assembly Checks


Before carrying out any assembly procedures, please check the following:
i. No damage has occurred to the Pump Unit or any of its components during transport of the unit or its handling.
ii. All the mechanical and electrical connections remain undamaged.
iii. Please contact Weir Minerals Multiflo® Customer services for any queries.

CAUTION

Vacuum Pump Model 57 must be used only in conjunction with the Weir Minerals Multiflo® Pump
Units.

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Revision: 0 Copyright © 2015, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 8 July 2015
MODEL 57 VACUUM PUMP Assembly

5.3 Component List


NOTICE

Refer to the main Installation, Operation and Maintenance manual of the Pump Unit for Spare
Parts list of the Vacuum Pump which includes a detail list of part numbers.

5.3.1 Vacuum Pump – Cylinder Block Group

Table 5-1: Vacuum Pump Cylinder Head Group Component List

Item Desciption Qty


9 Cylinder Block 1

10 Stud 2

11 Nut and Washer 6

12 Cylinder Head Gasket 1

44 Conrod 2

45 Slipper Bearing Set 2

46 Conrod Bolt 4

47 Oil Splasher 2

48 Small Ends Bush 2

49 Piston 2

50 Pin 2

51 Circlip 4

52 Ring Set 2

Figure 5-1: Vacuum Pump Cylinder Head


Components

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Revision: 0 Copyright © 2015, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 8 July 2015
MODEL 57 VACUUM PUMP Assembly

5.3.2 Vacuum Pump – Crank Case Group

Figure 5-2: Vacuum Pump Crank Case Group Components

Table 5-2: Vacuum Pump Crank Case Group Component List

Item Description Qty Item Description Qty


1 Crank Case 1 38 Bearing 2

2 Gasket Inspection 2 39 Crank Shaft 1


Plate
40 Balance Weight 2
3 Inspection Plate 1

4 Inspection Plate with 1 41 Lock Tab 2


Dipstick
42 Bolt 4
5 Bolt 12
43 Key 1
6 Dipstick 1
53 Front Bearing Cap 1
7 ‘O’ Ring 1
54 Oil Seal 1
8 Gasket 1
55 Washer 1
10 Stud 6
56 Bolt 1
32 Rear Bearing Cap 1
57 ‘O’ Ring 1
33 Gasket 2
58 Oil Drain Plug 1
34 Bearing Support 1
59 Plug 1
35 Screw 1
62 Reducing Bush 1
36 Cap Nut 1
63 Hose
37 Bolt 12
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MODEL 57 VACUUM PUMP Assembly

5.3.3 Vacuum Pump – Cylinder Block Group

Figure 5-3: Vacuum Pump Cylinder Block Group Components

Table 5-3: Vacuum Pump Cylinder Block Component List

Item Description Qty Item Description Qty


13 Head 1 24 Discharge 2
Triangle
14 Bolt 6
25 Gasket 2
15 Blind Nut 2
26 Discharge Cage 2
16 Gasket 4
27 Discharge Valve 2
17 Inlet Triangle 2 Assembly
18 ‘O’ Ring 2 28 Push Bolt 2
19 Inlet Valve 2 29 Gasket 2
Assembly
30 Cap Nut 2
20 Gasket 2
31 Bolt 12
21 Diamond 2
60 Gasket 1
22 Bolt 4
61 Exhaust Pipe 1
23 Plug 2
64 Cover Guard 1

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MODEL 57 VACUUM PUMP Assembly

5.4 Vacuum Pump Assembly Procedure

5.4.1 Assembly Procedure


1. Bolt the vacuum pump crank case to a secure work bench as shown. Fit the oil drain and plug (58) as shown.

Figure 5-4: Fitting the Oil Drain Plug to the Crank Case.

2. Fit the outer bearing brace (38) into the front bearing cover (53), using a Hydraulic Press or similar.

Figure 5-5: Fitting the Outer Bearing Brace to the Front Bearing Cover.

3. After fitting the outer bearing race, turn the end cover over and install the lip seal (54). Note: The lip of the seal
faces to the outside of the end cover. Use a press and drift to install the seal into the cover.

Figure 5-6: Fitting the Oil Drain Plug to the Crank Case.

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MODEL 57 VACUUM PUMP Assembly

4. Apply a thin layer of grease to gasket (33) and fit to the front bearing cover. Fit the cover onto the crank case
housing. Apply Loctite 567 or thread sealant to bolts. Install the bolts and tension to 25 ft lbs.

Figure 5-7: Fitting the Cover to the Crank Case Housing.

5. Assemble the rear bearing cover (32) with bearing supporter (34) and outer bearing race (38).

Figure 5-8: Assembly of Rear Bearing Cover with Bearing Supporter and Outer Bearing Race.

6. Bearing supported (34) is a loose fit into the bearing cap. NOTE: Install the bearing supporter with the concave
center facing into the bearing cover.

Figure 5-9: Assembly of Rear Bearing Cover with Bearing Supporter and Outer Bearing Race.

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MODEL 57 VACUUM PUMP Assembly

7. Now install the outer bearing bace into the rear bearing cover using a hydraulic press or similar. The bearing
race should fit below the level of the spigot and tight against the bearing supporter. The narrow edge of the race
taper faces to the inside of the crank case.

Figure 5-10: Assembly of Outer Bearing Brace to the Rear Bearing Cover.

8. Crankshaft (39) assembly is next. Both bearings (38) are the same size. The narrow edge of the taper faces to
the ends of the shaft.

Figure 5-11: Assembly of Outer Bearing Brace to the Rear Bearing Cover.

9. Use a hydraulic press or similar device to fit the bearings. A sleeve made to suit the inner diameter of the
bearing should be used to ease the bearings onto the shaft. The bearings must fit hard on the shoulders of the
crankshaft.

Figure 5-12: Fitting the Bearings.

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MODEL 57 VACUUM PUMP Assembly

10. Apply a thin layer of grease to gasket (33) and ready the shaft assembly for installation into the vacuum pump
crank case.

Figure 5-13: Preparing the Shaft Assembly for Installation into the Crank Case.

11. Apply oil to the lip of the seal (54) in the front bearing end cap and carefully install the shaft. Hold the shaft in
place and fit the end cover onto the crank case housing. Apply Loctite 567 or thread sealant to bolts (37).
Install the bolts and tension to 25 ft lbs.

Figure 5-14: Installing the Crank Shaft into the Crank Case Housing.

12. Install the grub screw (35) into the back of the rear bearing cover.

Figure 5-15: Installing the Grub Screw to the Rear Bearing Cover.

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MODEL 57 VACUUM PUMP Assembly

13. The crank shaft will be loose in the bearing. To adjust the crank shaft end float, tighten the adjusting screw until
all end float is removed, then back off the grub screw (35) a 1/4 to 1/2 a turn.

Figure 5-16: Crank Shaft Adjustment.

14. Tap the crankshaft with a rubber/soft hammer. One sharp hit is all that is required. The shaft should now rotate
easily. If the rotation is restricted, gradually increase the adjustment by up to a 1/4 turn of the grub screw and
hit the shaft again. Don’t let the shaft go loose in the bearings. Once the end float is correct, lock the grub
screw with the locking cap (36)

Figure 5-17: Further Crank Shaft Adjustment.

15. Attach the two balance weights. NOTE: The green arrows on the photograph indicate the position in which the
balance weights are attached to the crank shaft. Use bolts (42) and lock tab (41) to secure the balance weights
to the crank shaft.

Figure 5-18: Further Crank Shaft Adjustment.

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MODEL 57 VACUUM PUMP Assembly

16. Once the balance weight is attached to the crank shaft, tighten the counter weight bolts to 25 ft lbs and bend
the corner of the lock tabs across the flat of the bolt head as shown here.

Figure 5-19: Torqueing of Counter Weight Bolts.

17. Piston (49), piston rings (52), conrod (44), gudgeon pin (50) and circlips (51) are displayed. The piston is fitted
to the conrod first.

Figure 5-20: Piston Components

18. The gudgeon pin is a clearance fit into the little end bearing. NOTE: First, fit a circlip into the recess provided.
Ensure that the clip is correctly located. Slide the gudgeon pin through the piston and conrod little end. Secure
the pin with the second circlip as shown.

Figure 5-21: Piston Assembly

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MODEL 57 VACUUM PUMP Assembly

19. Using “soft jaws”, the conrod should be gently held in a vice so that the piston rings may be installed easily. The
rings must be installed in the sequence shown.

Figure 5-22: Sequence of Installation of the Piston Rings.

20. Use a piston ring expander to correctly fit the piston rings into the piston ring grooves. Set the piston ring gaps
at intervals of 120 degrees

Figure 5-23: Fitting the Piston Ring Expander.

21. Undo the big end cap bolts and fit the slipper bearings (45) as shown. The big end slipper bearings have
bearing locator lugs as per conventional conrods. A. The conrod slipper bearing has an oil groove in the centre
of the inside of the bearing. B. The cap slipper bearing has no groove.

Figure 5-24: Fitting the Slipper Bearing Cap.

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MODEL 57 VACUUM PUMP Assembly

22. Using “soft jaws”, clamp the cylinder block (9) into a vice. Fit a piston ring compressor around the piston and
compress the rings. Prior to installation, the big end bolts (46) should be fitted to the conrod. Guide and
support the conrod big end into the bore of the cylinder block (9). Use a non-metallic device to push the piston
into the bore of the cylinder and out of the ring compressor.

Figure 5-25: Fitting the Piston into the Cylinder Block.

23. Fit gasket (8) to the crank case assembly. Apply liberal amounts of oil to the conrod journals on the crank shaft.

Figure 5-26: Fitting the Gasket to the Crank Case Assembly.

24. Lift the pre-assembled cylinder into position over the crank case. Carefully lower the assembly so that the
conrod big end rests on the crank shaft journals. Align the cylinder with the crank case studs. When the
cylinder is sitting in position, push the pistons down so that the big ends are hard onto the crank shaft journals.
Check this visually through the inspection port.

Figure 5-27: Fitting the Cylinder assembly to the Crank Case.

25. Fit the big end caps (44) and tension the bolts to 25 ft lbs.

Figure 5-28: Fitting the End Caps.

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MODEL 57 VACUUM PUMP Assembly

26. Apply a thin layer of grease to the cylinder head gasket (12). Fit the cylinder head (13).

Figure 5-29: Fitting the Cylinder Head.

27. Tension the block nuts (11) to approximately 20 ft lbs. (Access with a conventional tension wrench is not
possible on these nuts).

Figure 5-30: Fitting the Block Nuts.

28. Install head bolts (14) and blind bolts (15) into the head (13). Tension these to 25 ft lbs in the tensioning
sequence shown in the figure below.

Figure 5-31: Fitting the Head Bolts and Blind Bolts.

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MODEL 57 VACUUM PUMP Assembly

29. Fit gasket ring (16) to the two inlet and two exhaust ports as shown here. These rings locate into stepped
recesses in the head.

Figure 5-32: Fitting the Gasket Ring.

30. Insert the discharge valve assembly (27) as shown in this illustration. The valve seats in the same recess as the
gasket ring (16). Make sure that the valve assembly sits square in the recess.

Figure 5-33: Fitting the Discharge Valve Assembly.

31. Install the discharge valve cage (26). The valve cage fits into the shoulder on the back of the discharge valve
assembly (27). Check the parts diagram in figure 5-3 for reference.

Figure 5-34: Fitting the Discharge Valve Cage.

32. Gasket (25) fits into a recess under discharge triangle (24) which creates a seal between the discharge triangle
and the head.

Figure 5-35: Fitting the Discharge Triangle to the Head.


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MODEL 57 VACUUM PUMP Assembly

33. After installing both discharge triangles, tension the securing bolts (31) to 25 ft lbs. Do not over tension, as the
triangle may crack.

Figure 5-36: Tensioning the Securing Bolts of the Discharge Triangle.

34. Copper gasket (29) fits into a recess on top of the discharge triangle (24).

Figure 5-37: Fitting the Copper Gasket into the Recess on Discharge Triangle.

35. Push bolt (28) screws into the top of the discharge triangle. The push bolt is tensioned to positively lock the
valve down.

Figure 5-38: Fitting the Push Bolt to the Top of the Discharge Triangle.

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MODEL 57 VACUUM PUMP Assembly

36. Install cap nut (30) and tighten firmly.

Figure 5-39: Fit the Cap Nut.

37. Install the inlet valve assembly (19) into the cylinder head in the same manner as shown here. Again, the valve
seats on the same recess as the gasket ring.

Figure 5-40: Install Valve Assembly into the Cylinder Head.

38. Fit ‘O’ ring (18) to the inlet triangle (17) and fit into the cylinder head. The assembly fits into a recess in the back
of the inlet valve assembly.

Figure 5-41: Install Valve Assembly into the Cylinder Head.

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MODEL 57 VACUUM PUMP Assembly

39. Tension the hold down bolts (31) to 25 ft lbs. Do not over tension as the triangle may crack.

Figure 5-42: Tension the Hold-Down Bolts.

40. The illustration here shows the inspection plate (4), inspection gasket (2) and the oil level dip stick (6).

Figure 5-43: Inspection Plate Components.

41. Apply a thin layer of grease to gasket (2) to hold it in place on the crank case flange. Fit the inspection plate (4)
and tension the bolts (5). Fit the dipstick (6) into the port provided. The opposite side inspection plate (3) and
gasket (2) are fitted in the same manner, however, the plate has no dipstick. During rebuild operations, only
one inspection plate needs to be removed unless the situation requires that the plate be removed.

Figure 5-44: Fit Inspection Plate Securing Bolts and Fit the Dipstick.

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MODEL 57 VACUUM PUMP Assembly

42. Install the vacuum pump balance hose (63) and reducing bush (62) to the vacuum pump as shown here.

Figure 5-45: Fitting Vacuum Pump Balance Hose.

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MODEL 57 VACUUM PUMP Maintenance

6 Maintenance
6.1 Maintenance Safety

CAUTION
Pump unit to be locked and tagged before any maintenance or service is performed.
Appropriate lifting techniques and lifting equipment to be used.
Oil level must be checked before operating the vacuum pump. Running the vacuum pump
without oil will cause damage.

WARNING

Personal Protective Equipment must be worn when operating or servicing the VACUUM PUMP.

6.2 Piston and Re-Ringing Instructions


It is advisable that the ridge be removed from the top of worn cylinders prior to removing the piston. Failure to do so
may result in cracked or broken piston ring lands.
The ring sets are designed to bed in on both new bores and worn bores. Honing is not essential but it is recommended
to give the optimum result. However, it is essential if one of the following conditions is present:
• Excessive wear
• Bore distortion
• Polishing or Glazing
• Scuffing
• Scratching

NOTICE

• When boring to oversize, allow sufficient honing allowance to completely remove boring
marks (0.06 is usually needed).

o o
Aim for a high cross hatch angle (30 – 60 included) and an even cut in both directions.
• Machine hone if possible as hand honing is harder to achieve the desired result.
• Always replace scuffed, cracked, worn or otherwise damaged pistons.
• Always check the gap clearance of new rings in the lower unworn portion. The gap should not
be less than 0.003mm per mm of cylinder diameter.
• Maximum gap condition is not especially critical but should not exceed 0.01mm per mm for
compression rings while gap on oil ring rails may be up to 1.75mm regardless of bore size.
• Poor cleaning after honing accounts for most of today’s worn out / oil consumption problems.
Petrol and kerosene are not suitable. Soap and hot water with a nylon scrubbing brush are
best. Check with a clean white cloth which should not come out grey. Finally, swab with light
engine oil to prevent corrosion.
• Ensure piston rings and pins are thoroughly clean and then lubricate rings, skirt, pin bores
and bearings with engine oil. Use a good quality ring compressor held firm against the engine
block at the time of entry of the rings into the cylinder.

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MODEL 57 VACUUM PUMP Maintenance

6.3 Assembly of 3-Piece Oil Ring


Table 6-1: Assembly Procedure for 3-Piece Oil Ring

Three Piece Oil Ring Assembly.


1. Wind on Expander

2. Hold the expander end in place with


thumb. Wind on lower rail then wind on
upper rail.

Upper and Lower Rail of


Expander

3. Both ends of the expander should be


visible and not over lapped.

Upper Rail Gap

4. Align all gaps as per the picture (gaps


must not be lined up). Check the
assembly can rotate in the groove

Lower Rail Gap


5. When fitting the compression rings, make
sure they are fitted the correct way up as
per the diagram below.

Fitting Compression Rings


6. To avoid breakage, do not wind on the
compression rings.

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MODEL 57 VACUUM PUMP Maintenance

Fitting Compression Rings


7. Use a ring expander or expand with the
thumbs before placing in piston grooves.

Correct Ring Back Clearance


8. All rings must have clearance between
the back of the ring and the back of the
groove. To check this, push the rings
against the bottom of the groove on the
thrust side of the piston, and then place a
straight edge against the skirt of the
piston. The minimum clearance between
rings and edge should be 0.3mm for
compression rings and 0.15mm fir oil
rings.

Table 6-2: Correct Fit of Position Ring

NOTICE

• Correct running in of rings is essential, especially on un-honed bores. Firstly, avoid


prolonged idling and vary the engine speed and load. The load provides the build-up of
pressure behind the compression rings and helps them to bed in.
• Sticking valves, inlet and exhaust, or both are visually evident by a popping noise emitted
from the vacuum pump exhaust, or uneven exhaust pulses or no emission from exhaust
pipe.
• Remove inlet and exhaust caps from top of cylinder head. Remove valves.
• Clean valves in solvent and check for broken springs, worn valve plates and faces. Replace
faulty components where necessary.

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MODEL 57 VACUUM PUMP Maintenance

6.4 Leaks in Balance Tube


The balance tube maintains a balance of vacuum between the crankcase and cylinder head to reduce oil consumption.
A leaking balance tube will cause excessive oil consumption. Check tube and fittings for damage and/or tightness.

6.5 Vacuum Leaks in Crank Case


• Damaged crankcase seal.
• Damaged seal on dipstick.
Vacuum leaks in the crankcase will be indicated by loss of vacuum and excessive oil consumption. Inspect and repair
as necessary.

NOTICE

• To test valves, place upside down and fill with kerosene (diesel) for one (1) minute. Okay if
fluid does not disappear.
• When replacing a crankcase seal, it is to be inserted as per the diagram here.

Figure 6-1: Correct Replacement of Vacuum Pump Crank Seal

6.6 Worn Rings


For conventional rings, the gap should be 0.1mm when assembled. Where one groove of segmental is being used with
one groove of a conventional oil ring, the latter is in the lowest groove. The segments in the centre groove and the
compression in the upper segmental rings, when fitted should be paired.

Gaps should be fitted initially over the end of the gudgeon pin alternating sides, but they will tend to move around
during operation.

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MODEL 57 VACUUM PUMP Maintenance

6.7 Torque Settings


Table 6-3: Torque Settings for Vacuum Pump

Cylinder Head 35 Nm + 3 25 ft lb + 2
Cylinder to Crankcase 30 Nm + 3 20 ft lb + 2
Bearing Cap 35 Nm + 3 25 ft lb + 2
Conrod Big Cap 35 Nm + 3 25 ft lb + 2
Valve Retainer Cap 35 Nm + 3 25 ft lb + 2

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MODEL 57 VACUUM PUMP Decommissioning, Dismantling and Disposal

7 Decommissioning, Dismantling and Disposal


7.1 Decommissioning, Dismantling and Disposal Safety

CAUTION
• It is the User’s responsibility to understand/identify all the inherent risks and consequences
involved during dismantling/ disposal procedures and take necessary precautions against
such risks.
• All disposal procedures MUST be carried out in accordance with the local laws. Only site
approved procedures MUST be used.
• Use only designated Lifting Points for Lifting Operations. Mass of the components must be
taken into consideration while selecting appropriate lifting equipment.
• The user must identify appropriate tools/equipment required to perform the dismantling
procedures.
• After Dismantling the components, ensure that proper storage measures are undertaken.
• Ensure that there is at least One (1) Metre free space around the unit before performing any
maintenance procedures.
• It is the User’s responsibility to provide the necessary training required to perform any
dismantling and disposal procedures on the Pump Unit.
• Only approved recyclers/vendors to be used for disposal of components.
• All procedures to be carried out by Skilled Personnel only

WARNING

Personal Protective Equipment must be worn when operating or servicing the VACUUM PUMP.

7.2 Decommissioning & Dismantling


• Switch “OFF” all power supplies. Disconnect any power source to the Weir Minerals Multiflo® Pump Unit.
Ensure that there is no Power supplied to the pump unit or any individual components.
• The Vacuum Pump Decommissioning should be done in conjunction to the decommissioning of the entire Weir
Minerals Multiflo® Pump Unit.
• Disassemble Pipelines and Accessories.
• Disassemble the Vacuum Pump form the drive system.
• Disassemble the Vacuum Pump from Mounting Plate.
• Disassemble all the Vacuum Pump components.
• Once all items are dismantled, sort out the components according to the material and the nature of disposal.
For example all steel components to be recycled can be gathered together and stored in appropriate
containers.
• All Non – Metallic components can be gathered together for disposal. E.g. Hydraulic Hose, Shrink wrap from
wiring, etc.
• After dismantling all the components, pack them in appropriate storage containers and now they can be sent
off for disposal.
• For any queries on how to dismantle any components please contact Weir Minerals Multiflo® customer
services.
• All dismantling procedures must be undertaken after analysing all risks.
• The user must keep ready all safety and lifting equipment’s required for dismantling procedures.
• The user must not try to dismantle the unit without fully understanding the procedures and training required for
such procedures.
• If any individual component is still in a working condition then the user can decide what to do with such a
component. But it is recommended that such individual components should be used only after understanding
the intended operation, usage, range of application and necessary conditions pertaining to the component.

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MODEL 57 VACUUM PUMP Decommissioning, Dismantling and Disposal

7.3 Disposal
• Proper disposal of the Vacuum Pump Model 57 components becomes crucial after dismantling.
• All materials set aside for disposal must be disposed according to laws set forth by the local authorities. Proper
disposal becomes obligatory as toxic wastes can cause ill effect on the environment and life systems. For
example toxic wastes can seep into the ground contaminating water supplies and may cause diseases.
• Non – Toxic wastes causes pollution and has a negative impact on the Eco system. It is the user’s
responsibility to fully understand the laws set forth by the local authorities.
• Waste management methods might vary specific to different geographies and territories and the user MUST
understand these regulations.
• Domestic waste collection services are often provided by local government authorities, or by private companies
in the industry. The user must find out a list of approved vendors/recyclers and the components must be sent
only to such agents for disposal/recycling.
• Protective equipment such as Gloves and goggles should be used while handling chemical of toxic nature. It is
preferred that at least two persons should be present at all time while working with chemicals.
• Waste products and disposals must be discharged with proper neutralization. If the material to be disposed is
extremely toxic or poisonous, the material should be kept in closed container and sent to appropriate agency
for proper disposal.
• Steel must be sent to approved recyclers, steel to steel merchants, Al, Carbon steel, plastics, electrical wiring,
stainless steel, electric and electronic components, galvanized steel must be sent to approve recyclers for
disposal.
• Any waste oil present must be collected in approved seal containers and must be disposed via approved waste
management companies.

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Product Name Spare Parts List

8 Spare Parts List


NOTICE

Refer to the main Installation, Operation and Maintenance manual of the Pump Unit for Spare
Parts list of the Vacuum Pump which includes a detail list of part numbers.

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Product Name Appendices

9 Appendices

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