NC Studio Controller ATC Manual

上海维宏电子科技股份有限公司
Weihong Electronic Technology Co., Ltd.
Preface
Thank you for choosing our products.
Please read through the manual before using the products to ensure correct use.
Because of continuous updating, the products you bought may differ from the written in this
manual.
Company address, phone number and our website are listed here for your convenience. Any
questions, please feel free to contact us. We will always be here and welcome you.
Company Name: Weihong Electronic Technology Co., Ltd.

Headquarters Address: No. 29, 2338 Duhui Rd., Minhang, Shanghai
Zip Code: 201108
Tel: +86-21-33587550
Fax: +86-21-33587519
Website: http://en.weihong.com.cn
E-mail: sales@weihong.com.cn
Specialized, Concentrated, Focused i

Cautions
 Storage and Transportation
Attention
 The products should be transported properly in terms of the weight.
 An excess of specified quantity of stacking products is prohibited.
 Climbing, standing or placing heavy loads on the products is prohibited.
 Dragging or carrying the products via cables or devices connected to them is prohibited.
 Keep the products free from moisture during storage and transportation.
 After Opening the Package
Attention
 Please make sure whether the products are what you have ordered.
 Check if the products are damaged in transit.
 Check if the components and accessories are damaged or missing in terms of the detailed list.
 Please contact us promptly if product discrepancy, accessory missing or transit damage

occurs.
ii Specialized, Concentrated, Focused

 Installation Notices
Attention
 Only when this equipment installed in the qualified electricity cabinet can it be used. The
construction of the cabinet must reach IP54 grade of protection.
 Paste sealing strips on the joint of the cabinet to seal all the cracks.
 Cable entry should be sealed while easy-to-open on the spot.
 A fan or heat exchanger should be adopted for the heat dissipation and air convection of the
cabinet.
 If a fan is adopted, air strainer is a must in air inlet or air outlet.
 Dust or cutting fluids may have access to the CNC device via the tiny cracks and tuyere.
Therefore it is necessary to pay attention to the surroundings and air flow direction of the air
vent to make sure that the outflow gas is towards pollution source.
 100 mm space should be preserved between the back of the CNC device and the cabinet wall
for plugging cable connected with the device and the ventilation & heat dissipation in the
cabinet.
 Space between this device and other equipments should also be preserved according to the
requirements.
 The product should be installed firmly and without vibration. During installing, casting,
knocking, striking, or loading on the product is forbidden.
 To reduce electromagnetic interference, power-supply components used should be above AC

or DC 50V and the space between cable and CNC device should be preserved above 100mm.
 It will be better if the CNC device is installed at the position facilitating debugging and
maintenance.
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 Wiring Notices
Attention
 Only qualified people are allowed to participate in the wiring and checking.
 The CNC device should be grounded reliably and grounding resistance should be less than 4
ohm. Neutral line is absolutely not allowed to replace earth wire. Otherwise, the device may be
likely to work improperly due to the interference.
 Wiring should be firm and steady, or misoperation may occur.
 Voltage values and positive & negative polarity of any connection plug should be in
accordance with the manual, or such breakdowns as short circuit and device permanent
damage may occur.
 To guard against electric shock or CNC device damage, fingers should keep dry before
plugging or touching switch.
 The connecting wire should not be damaged and squeezed, or the leakage or short circuit
may occur.
 It is prohibited to plug or open the chassis of CNC device when power on.
 Running & Debugging Notices
Attention
 Parameters setting should be checked before running, since wrong setting may lead to
accidental movements.
 Modification to parameters should be within the allowable range, or such breakdowns as

unsteady running and machine damage will occur.
 Precautions in Use
Attention
 Before power-on, please make sure that the switch is on blackout to avoid occasional start-up.
 Please check the electromagnetic compatibility during electrical design in order to avoid or
reduce electromagnetic interference to the CNC device. A low pass filter should be employed
to reduce electromagnetic interference if there are other electrical devices nearby.
 It is not allowed to frequently power on and power off. It is recommended 1 minute interval at
least after power failure or blackout before power on.
iv Specialized, Concentrated, Focused

Contents
1 Overview .................................................................................................................................- 1 -
1.1 NC65A/B ........................................................................................................................- 1 -

1.2 PM85A/PM95A ..............................................................................................................- 1 -
2 Configuration and Dimension ..............................................................................................- 1 -
2.1 Dimensional Drawing of NC65A/B Host ........................................................................- 2 -

2.2 Structural Drawing of PM85A Communication Card .....................................................- 3 -
2.3 Structural Drawing of PM95A Communication Card .....................................................- 3 -
2.4 Dimensional Drawing of Lambda 4S/5S Series Controller ...........................................- 4 -
2.5 System Running Status Description ..............................................................................- 4 -
3 Wiring Method ........................................................................................................................- 5 -
3.1 Driver Interface ..............................................................................................................- 5 -

3.1.1 Servo Driver Interface Definition ............................................................................ - 6 -
3.2 MPG Interface ...............................................................................................................- 7 -
3.3 I/O Definition and Wiring ...............................................................................................- 9 -
3.3.1 Five Axes Engraving.............................................................................................. - 9 -
3.3.2 Four Axes Engraving ........................................................................................... - 10 -
3.3.3 Three Axes Engraving ......................................................................................... - 12 -
3.3.4 Four Axes Glass Cutting with Edge Finder Function............................................. - 14 -
3.3.5 Four Axes Glass Cutting without Edge Finder Function ........................................ - 16 -
3.3.6 Five Axes Waterjet Cutting (X, Y, Z, A, B) ............................................................. - 17 -
3.3.7 Four Axes Waterjet Cutting .................................................................................. - 19 -
3.3.8 Dual Z Axes......................................................................................................... - 22 -
3.4 Signal Types ................................................................................................................- 23 -
3.4.1 Binary Input Signal .............................................................................................. - 23 -
3.4.2 Relay Output Signal ............................................................................................ - 23 -
3.4.3 Differential Output Signal ..................................................................................... - 24 -
3.4.4 Analog Output Signal ........................................................................................... - 24 -
4 Steps to Install Communication Card................................................................................- 25 -
5 Machine Tool Debugging ....................................................................................................- 28 -
5.1 Debugging Steps .........................................................................................................- 28 -

5.2 Pulse Test ....................................................................................................................- 32 -
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6 Customize Setup Installation Package ..............................................................................- 32 -
7 Software Setup and Upgrade in NC65A/B.........................................................................- 33 -
7.1 Software Setup ............................................................................................................- 33 -

7.2 Upgrade .......................................................................................................................- 35 -
8 OS Backup and Restore in NC65A/B .................................................................................- 35 -
8.1 OS Backup and Restore..............................................................................................- 35 -

8.1.1 First-time OS Backup .......................................................................................... - 35 -
8.1.2 Other Backups .................................................................................................... - 36 -
8.1.3 OS Restore ......................................................................................................... - 37 -
8.2 OS Backup and Restore via USB Flash Driver ...........................................................- 37 -
8.2.1 Preparation ......................................................................................................... - 37 -
8.2.2 Setup .................................................................................................................. - 37 -
8.2.3 OS Backup and Restore ...................................................................................... - 39 -
9 Appendix ...............................................................................................................................- 40 -
9.1 Terminology Specification ............................................................................................- 40 -

9.1.1 Back to Machine Zero (Back to Reference Point) ................................................. - 40 -
9.2 Electronic Gear Ratio ..................................................................................................- 41 -
9.2.1 Electronic Gear ................................................................................................... - 41 -
9.2.2 Electronic Gear Functions ................................................................................... - 41 -
9.2.3 Computing Method of Electric Gear Ratio ............................................................ - 42 -
9.2.4 Samples of Electronic Gear Setting ..................................................................... - 42 -
9.3 Driver Parameters .......................................................................................................- 45 -
9.3.1 Parameter Setting of YASKAWA Σ–Ⅱ Servo Driver............................................. - 45 -
9.3.2 Parameter Setting of YASKAWA Σ–Ⅴ Servo Driver............................................. - 47 -
9.3.3 Parameter Setting of Panasonic MINAS A4 Servo Driver ..................................... - 48 -
9.3.4 Parameter Setting of Panasonic MINAS A5 Servo Driver ..................................... - 49 -
9.3.5 Parameter Setting of MITSUBISHI MR-E Servo Driver......................................... - 51 -
9.3.6 Parameter Setting of DELTA ASDA-A Servo Driver .............................................. - 52 -
9.3.7 Parameter Setting of DELTA ASDA-A2 Servo Driver ............................................ - 54 -
9.3.8 Parameter Setting of DELTA ASDA-B Servo Driver .............................................. - 56 -
9.3.9 Parameter Setting of DELTA ASDA-B2 Servo Driver ............................................ - 58 -
9.3.10 Parameter Setting of SANYO PY Servo Driver ................................................... - 60 -
9.3.11 Parameter Setting of SANYO R Servo Driver ..................................................... - 62 -
9.3.12 Parameter Setting of SANYO Q Servo Driver..................................................... - 63 -
9.3.13 Parameter Setting of KT270 Servo Driver .......................................................... - 64 -
9.3.14 Parameter Setting of FUJI FALDIC-β Servo Driver ............................................. - 66 -
9.3.15 Parameter Setting of Stone GS Servo Driver ..................................................... - 67 -
9.3.16 Parameter Setting of TECO TSDA Servo Driver ................................................. - 68 -
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9.4 Wiring Diagram of Servo Driver ..................................................................................- 69 -

9.4.1 Wiring Diagram of YASKAWA AC Servo Driver .................................................... - 69 -
9.4.2 Wiring Diagram of PANASONIC AC Servo Driver................................................. - 70 -
9.4.3 Wiring Diagram of MITSUBISHI MR-E Servo Driver............................................. - 71 -
9.4.4 Wiring Diagram of DELTA Servo Driver ................................................................ - 71 -
9.4.5 Wiring Diagram of FUJI Servo Driver ................................................................... - 73 -
9.4.6 Wiring Diagram of HITACHI Servo Driver ............................................................. - 74 -
9.4.7 Wiring Diagram of SANYO PY Servo Driver ......................................................... - 74 -
9.4.8 Wiring Diagram of SANYO R Servo Driver ........................................................... - 75 -
9.4.9 Wiring Diagram of KT270 Servo Driver ................................................................ - 75 -
9.4.10 Wiring Diagram of Stone GS Servo Driver.......................................................... - 76 -
9.4.11 Wiring Diagram of TECO TSDA Servo Driver ..................................................... - 76 -
9.4.12 Wiring Diagram of TECO ESDA Servo Driver..................................................... - 77 -
10 Software License Agreement ...........................................................................................- 78 -
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viii Specialized, Concentrated, Focused

1 Overview
1.1 NC65A/B
Independently developed and industrial-mainboard based, NC65A/B integrated CNC system
comprises Lambda 4S/5S series controller and NC65A/B host integrating CPU, 60G SSD, 1G RAM,
control card and NcStudio motion control software, having proven itself in glass edging, glass cutting,
engraving & milling, and other cutting industries.
Running on PC-based OS platform, NC65A/B, through strict EMC test, is with digital verification
function and thus anti-virus, featuring high reliability, high cost performance and compact design.
1.2 PM85A/PM95A
Independently developed by Weihong Electronic Technology Co., Ltd., PM85A/PM95A
communication card, when used with NcStudio motion control software, has proven itself on routers,
engraving and milling machines, drilling machines and cutting machines, available of
comprehensive functions and convenient to use.
2 Configuration and Dimension

Configuration as follows:
 One communication card (PM85A or PM95A) or one NC65A/B host;
 One Lambda 4S/5S series controller;
 One NcStudio motion control software CD (Not required if software customized);
 One DB9M/F cable (Cable length customizable);
 One handwheel (Optional, including NK-MPG-06, aviation plug handwheel NK-MPG-09 and
EHDW-DA5S-1M).
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2.1 Dimensional Drawing of NC65A/B Host
Fig. 2-1 Dimensional drawing of NC65A host
60 155.15
38 153.5
6 3.5
235
248
222
Fig. 2-2 Dimensional drawing of NC65B host

There are some external interfaces on the NC65A/B host:
NC65B主机外形尺寸图
 L, N and E: live wire, neutral wire and earth wire respectively, for external connection with 220V
power supply;
 USB: for external connection with USB device (e.g. USB flash drive);
 LAN: Ethernet port, 100Mbps;
 VGA: video output interface;
 端子板: for external connection with Lambda 4S/5S series controller;
 Fuse: replaceable, only available in NC65B host.
-2- Specialized, Concentrated, Focused

2.2 Structural Drawing of PM85A Communication Card

PM85A should be inserted into a PCI slot, and its dimension is 138.4mm * 59.7mm.
+3.3V_OK
D2
D1
SYS_OK
Fig. 2-3 Structural drawing of PM85A communication card
2.3 Structural Drawing of PM95A Communication Card

PM95A should be inserted into a PCI-E slot, and its dimension is 138mm * 60.5mm.
+3.3V_OK
D2
D1
SYS_OK
Fig. 2-4 Structural drawing of PM95A communication card
Note:
Both PM85A and PM95A have two indicator lamps—+3.3V_OK(D2) and SYS_OK (D1). The latter one is the
system indicator lamp, flashing when the software is being started, and off when the software is started
successfully. The former one is the power indicator lamp, on when the card is correctly inserted into the PC slot.

2.4 Dimensional Drawing of Lambda 4S/5S Series Controller

See Fig. 2-5 for the dimensional drawing of Lambda 5S series controller, whose dimension is
the same as that of Lambda 4S series controller.
Fig. 2-5 Dimensional drawing of Lambda 5S controller
2.5 System Running Status Description

The system indicator lamp of PM85A/95A is SYS_OK, while that of Lambda 4S/5S series is
SYSTEM. Their flash frequency is used to tell whether the system communication is normal, as
follows:
 When physical connection is interrupted, the system indicator lamp flashes by being on for 0.5s
and off for 0.5s sequentially.
 When physical connection is normal, but dada connection interrupted, for example, there is no
logical data or data upload is blocked, the system indicator lamp flashes slowly by being on for
1.5s and off for 1.5s sequentially.
 When physical connection and data connection are both normal, the system indicator lamp
flashes by being on for 0.25s and off for 0.25s sequentially.
 When system exception occurs, like CRC check error, pulses full, and hardware encryption
error, the system indicator lamp flashes by being on for 0.05s and off for 0.05s sequentially.
 When hardware exception occurs, such as under voltage, hardware damage, pseudo soldering,
and short circuit, the system indicator lamp is always on or off.
 For a Lambda 4S/5S series CNC system, when PC logical data or physical connection
interrupted, the IO ports on the controller and the extended terminal board maintain their
status.

3 Wiring Method
The wiring diagram of controller is as shown in Fig. 3-1.
Inputs
To connect extended
terminal board
To connect NC65A/B To connect X/Y/Z/A/the To connect
Outputs
PM85A/95A 5th axis driver MPG
Fig. 3-1 Wiring diagram of Lambda 5S controller
Note:
Both Lambda 4S and Lambda 5S series controller support connecting with a MPG, and can be connected with
an extended terminal board for adding inputs and outputs.
3.1 Driver Interface

Lambda series CNC system provides 5 pulse feed driver interfaces for X/Y/Z/the fourth/ the fifth
axis. The 5 interfaces are 15-pin D-type sockets, and the pins definition is as shown in Fig. 3-2.
15: GND 5: C+
10: ALM-RST
14: DIR- 4: B-
9: SON
13: DIR+ 3: B+
8: ALM
12: PUL- 2: A-
7: C-
11: PUL+ 1: A+
6: +24V
Fig. 3-2 Definition of driver interface

3.1.1 Servo Driver Interface Definition

Name Definition Input /Output Description
Feedback signal of Input, differential signal
A+, A-
encoder phase A transmission mode Receive the differential output from
Feedback signal of Input, differential signal encoder signal (phase A, B, C) of
B+, B-
encoder phase B transmission mode driver frequency divider (equaling to
Feedback signal of Input, differential signal RS422).
C+, C-
encoder phase C transmission mode
When breakdown occurs in driver,
ALM Driver alarm signal Input the output (transistor) will be closed
or disconnected.
This signal is used for opening
(power on) and closing (power off)
servo motor. When this signal is
SON Servo ON signal Output
connected to COM-, dynamic brake
will be released and thus the driver is
allowed to work (servo enabled).
The alarm state will be cleared when
Driver alarm clear
ALM-RST Output this signal keeps closing with COM-
signal
for above 120ms.
PUL+, Output, differential signal

Pulse output
PUL- transmission mode
DIR+, Output, differential signal

Direction output
DIR- transmission mode
+24V,
DC 24V power Output Connected to driver
GND
Note:
SON signal will be effective at 2 seconds after connecting of power supply. Don‘t try to drive the motor through
external servo ON or servo OFF drive signal at any time, since the system controls the power-up state of the
servo motor.
 Technical Specifications
Technical parameters Description
Max. pulse frequency 1M

Technical parameters Description
Encoder power +5V, 150mA
Encoder signal RS422 level
Differential signal output, both pulse and direction signals adopt

Signal output
differential signal transmission mode.
Pulse + direction, negative logic. The ―pulse + direction‖ output wave
form of Lambda 4S/5S series is as shown below:
Forward Rotation Reverse Rotation
PULS
Pulse format
DIR “H Level”
“L Level”
3.2 MPG Interface

Lambda CNC system has a MPG (or called handwheel) interface for connecting with a
handwheel up to 6 axes. You can buy MPGs from WEIHONG, or from other companies.
Our MPG interface is composed of dual-in line DB15 holes, and its pins definition is as shown in
Fig. 3-3.
+5V :1
9: HSU
HA :2
HB :3 10: NC
NC :4 11: GND
NC :5 12: NC
HX1 :6 13: HSZ
HX10 :7 14: HSY
HX100 :8 15: HSX
Fig. 3-3 Pins definition of MPG interface
Table 1 Definition of MPG interface
Pins No. Function Description
1 +5V DC 5V of MPG (handwheel)
2 HA Encoder phase A signal
3 HB Encoder phase B signal
4 NC
5 NC

Pins No. Function Description
6 X1 X1 override
7 X10 X10 override
8 X100 X100 override
9 HSU Selection of the fourth axis
10 NC
11 GND Digital ground
12 NC
13 HSZ Selection of Z-axis
14 HSY Selection of Y-axis
15 HSX Selection of X-axis

3.3 I/O Definition and Wiring

3.3.1 Five Axes Engraving
When used together with five axes engraving software, Lambda 5S controller should be wired
according to Fig. 3-4.
To connect
NC65A/NC65B/
PM85A/PM95A
To connect
X-axis driver
To connect
Y-axis driver
+24V Power
To connect
Z-axis driver Active High/Low
X Axis REF. Point
To connect +X Limit
A (4th) axis -X Limit
driver Y Axis REF. Point
+Y Limit
To connect -Y Limit
C (5th) axis Z Axis REF. Point
driver +Z Limit
-Z Limit
A (4th) Axis REF. Point
To connect +A (4th) Limit
MPG -A (4th) Limit
zz
Analog C (5th) Axis REF. Point

Output +C (5th) Limit
-C (5th) Limit
Common Cycle Start
Z-axis Brake Cycle Stop
Common Oil Level Detection
Spindle ON Tool Sensor Signal
Common Spindle Alarm
Coolant ESTOP
Common
Lube Oil
Illumination General Inputs
Common
Green
Red
Yellow Z-axis Brake
Terminals Y00/C00 and Y01/C01 on

Lambda 5S controller should only be
connected with load of voltage lower
than or equal to 24V, otherwise, they will
be damaged.
To connect extended terminal board EX27A3
Fig. 3-4 Connection in AC configuration
Note:
For AB and BC configuration, the definitions of inputs and outputs are the same as those in AC configuration,
except X09~X14 are defined as REF. point and ±limit of AB/BC axes respectively.

3.3.2 Four Axes Engraving

When used together with four axes engraving software, Lambda 4S controller should be wired
To connect
NC65A/NC65B/
PM85A/PM95A
To connect
X-axis driver
To connect
Y-axis driver
+24V Power
To connect
X Axis REF. Point
To connect +X Limit
A (4th) axis -X Limit
driver Y Axis REF. Point
+Y Limit
-Y Limit
Z Axis REF. Point
+Z Limit
-Z Limit
A (4th) Axis REF. Point
To connect +A (4th) Limit
MPG -A (4th) Limit
Analog General Input

Output General Input
General Input
Common Cycle Start
Common Oil Level Detection
Spindle ON Tool Sensor Signal
Coolant ESTOP
Common
Lube Oil
Illumination General Inputs
Common
Green
Red
Yellow Z-axis Brake

be damaged. To connect extended terminal board EX27A3
Fig. 3-5 Connection in four axes engraving
- 10 - Specialized, Concentrated, Focused

The extended terminal board EX27A3 (118mm*83mm*56.45mm) should be used in both four
axes and fives axes engraving software, when the IOs are not enough. The wiring diagram is as
shown below.
To connect Lambda 4S/5S series controller
Common C00 +24V

+24V Power
C0M
Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07

General Output Y00
General Output Y01 S00 Common
General Output Y02 X00 General Input
POWER
Common C01 X01 General Input
General Output Y03 X00 X02 General Input
X01
EX27A
X03
X04
Common C02 X05 X04 General Input
X06
Fig. 3-6 Wiring example of extended terminal board EX27A3 in engraving software
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3.3.3 Three Axes Engraving

When used together with three axes engraving software, Lambda 4S controller should be wired
To connect
NC65A/NC65B/
PM85A/PM95A
To connect
X-axis driver
To connect
Y-axis driver
+24V Power
To connect
Z-axis driver
Active High/Low
X Axis REF. Point
+X Limit
-X Limit
Y Axis REF. Point
+Y Limit
-Y Limit
Z Axis REF. Point
+Z Limit
-Z Limit
To connect Oil Pump Detection Alarm
General Input
MPG General Input
Analog Cycle Start

Output Cycle Stop
Oil Level Detection
Common Tool Sensor Signal
Z-axis Brake General Input
Spindle ON General Input
Common ESTOP
Illumination
Common
Red General
Green Inputs
Common
Spindle Cool
Lube Oil Z-axis Brake
Coolant General Input

be damaged. To connect extended terminal board EX27A3
Fig. 3-7 Connection in three axes engraving

The extended terminal board EX27A3 (118mm*83mm*56.45mm) should be used in three axes
engraving software, when the IOs are not enough. The wiring diagram is as shown below.
To connect Lambda 4S/5S series controller
Common C00 +24V

+24V Power
C0M
Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07

General Output Y00
POWER
X01
EX27A
X03
X04
X06
Fig. 3-8 Wiring example of extended terminal board EX27A3 in engraving software

3.3.4 Four Axes Glass Cutting with Edge Finder Function

When used together with four axes glass cutting software, Lambda 4S controller should be
wired according to Fig. 3-9.
To connect
PM85A/PM95A
To connect
X-axis driver
To connect
Y-axis driver
+24V Power
To connect
X Axis REF. Point
To connect +X Limit
-X Limit
A-axis driver
Y Axis REF. Point
+Y Limit
-Y Limit
Z Axis REF. Point
+Z Limit
-Z Limit
To connect A Axis REF. Point
+A Limit
MPG -A Limit

General Input
Common Cycle Start
Common Pause
Kerosene ESTOP
Common Manual Movement in +X
Analog Enable Manual Movement in -X
Common Manual Movement in +Y
Lube Oil Manual Movement in -Y
Green Manual Movement in +Z
Common Manual Movement in -Z
Red Oil Level Detection Alarm
Yellow Tool Bit Over-travel
Suction Z-axis Brake

be damaged.
Fig. 3-9 Connection in XYZA with edge finder function configuration
Note:
For XYA with edge finder function configuration, the definitions of inputs and outputs are the same as those in
XYZA with edge finder function configuration, except X06~X08 are defined as REF. point and ±limit of A axis,
and X09~X11, X27 and Y00 defined as general inputs and output.

The extended terminal board EX27A3 (118mm*83mm*56.45mm) is required in XYA/XYZA with

edge finder function configuration in glass cutting software. See Fig. 3-10 for the I/O definition and
wiring diagram.
To connect Lambda 4S series controller
Common C00 +24V

+24V Power
C0M
Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07

Blow Y00
Normal Conveyor Gear Y01 S00 Common
Decel. Conveyor Gear Y02 X00 Machine Unlocked
POWER
Common C01 X01 Feed+
Conveyor Cylinder Y03 X00 X02 Feed-
X01
EX27A
Conveyor CCW Y04 X02 X03 Loading Machine In-position
X03
Loading Machine ON Y05 S01 Common
X04
Common C02 X05 X04 Edge Finding Signal
X06
Positioning Block Y06 X07 X05 Stroke Positioning
Common C03 X06 Manual Loading
General Output Y07 X07 Glass Transmitted
Fig. 3-10 Wiring example of extended terminal board EX27A3 in glass cutting software

3.3.5 Four Axes Glass Cutting without Edge Finder Function

In XYZA without encoder finder function configuration, Lambda 4S controller should be wired
To connect
PM85A/PM95A
To connect
X-axis driver
To connect
Y-axis driver
+24V Power
To connect
X Axis REF. Point
To connect +X Limit
A-axis driver -X Limit
Y Axis REF. Point
+Y Limit
-Y Limit
Z Axis REF. Point
+Z Limit
-Z Limit
To connect A Axis REF. Point
+A Limit
MPG -A Limit

General Input
Common Cycle Start
Common Pause
Kerosene ESTOP
Common Manual Movement in +X
Analog Enable Manual Movement in -X
Common Manual Movement in +Y
Lube Oil Manual Movement in -Y
Green Manual Movement in +Z
Common Manual Movement in -Z
Red Oil Level Detection Alarm
Yellow Tool Bit Over-travel
Air Pump Z-axis Brake

be damaged.
Fig. 3-11 Connection in XYZA without edge finder function configuration
Note:
For XYA without edge finder function configuration, the definitions of inputs and outputs are the same as those
in XYZA without edge finder function configuration, except X06~X08 are defined as REF. point and ±limit of A
axis, and X09~X11 defined as general inputs, X27 machine unlocked, Y00 blow, Y06 positioning block and Y07
suction.
The extended terminal board EX27A3 is not required in XYA/XYZA without edge finder function configuration.

3.3.6 Five Axes Waterjet Cutting (X, Y, Z, A, B)

When used together with five axes waterjet cutting software (X, Y, Z, A, B), Lambda 5S
controller should be wired according to Fig. 3-12.
To connect
NC65A/NC65B/
PM85A/PM95A
To connect
X-axis driver
To connect
Y-axis driver
+24V Power
To connect
X Axis REF. Point
To connect +X Limit
A-axis driver -X Limit
Y1 Axis REF. Point
+Y1 Limit
To connect -Y1 Limit
B-axis driver Z Axis REF. Point (+Z Limit)
-Z Limit
A Axis REF. Point (+A Limit)
To connect
MPG -A Limit
Analog B Axis REF. Point (-B Limit)

Output +B Limit
Common Cycle Start

Common Pause
Water Valve ESTOP
Common Feed+
Water Pump Feed-
Common Set Z Workpiece Origin
Lube Oil Water Pump OFF
General Output Water Pump ON
Common Oil Pump OFF
Green Oil Pump ON
Red High Pressure OFF
Yellow Z-axis Brake

be damaged.
Fig. 3-12 Connection in five axes waterjet cutting (X, Y, Z, A, B)
Note:
The REF. point and positive limit of Z axis share the same port, so do the REF. point and positive limit of A axis,
while the REF. point and negative limit of B axis share the same port.
The wiring of Lambda 5S controller in single Y configuration and dual Y configuration are the same, while the
wiring of the first EX31A1 differs, see Fig. 3-13. The Y2 axis in dual Y configuration is controlled by pulses.

Two pieces of extended terminal board EX31A1 (153mm*118mm*56.45mm) are required in

cascade connection in five axes waterjet cutting, with wirings as shown in Fig. 3-13 and Fig. 3-14
respectively.
+3.3V
SYSTEM
POWER
Common C00 +24V
High Pressure Y00 COM
+24V Power
Common
Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09
Oil Pump Y01 S00
Abrasive Valve Y02 X00 High Pressure ON
Common C01 X01 X+
Height Measurement Y03 X00 X02 X-
Auto Mode Y04 X01
X02 X03 Y+
General Output Y05 X03 Common
S01
Common X04 Y-
C02 X05 X04
X06 Z+
General Output Y06
EX31A X07 X05
Common C03 X08 X06 Z-
General Output Y07 X09
X07 Rapid Jog/ Jog
Common C04 S02 Common
General Output Y08 X08 Auto/Manual
General Output Y09 X09 Y2 Axis REF. Point
To cascade with next extended terminal board
Fig. 3-13 Wiring of the first EX31A1 in five axes waterjet cutting
Note:
In dual Y configuration, X09 on the first extended terminal board EX31A1 is defined as REF. point of Y2 axis,
while in single Y configuration, X09 is defined as general input.
To connect the first EX31A1

+3.3V
SYSTEM
POWER
Common C00 +24V

General Output +24V Power
Y00 COM
General Output Common
Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09
Y01 S00
General Output Y02 X00 Altimetric Cylinder Ejected
Common C01 X01 Altimetric Cylinder Withdrawn
General Output Y03 X00 X02 Height Measurement
X02 X03 General Input
S01 Common
Common C02
X04
X05 X04 General Input
EX31A
X07
X07
Fig. 3-14 Wiring of the second EX31A1 in five axes waterjet cutting

3.3.7 Four Axes Waterjet Cutting

When used together with four axes waterjet software, Lambda 4S controller should be wired
To connect
NC65A/NC65B/
PM85A/PM95A
To connect
X-axis driver
To connect
Y-axis driver
+24V Power
To connect
X Axis REF. Point
To connect +X Limit
C-axis driver -X Limit
Y1 Axis REF. Point
+Y1 Limit
-Y1 Limit
Z Axis REF. Point
+Z Limit
-Z Limit
To connect C Axis REF. Point
+C Limit
MPG -C Limit
Analog Y2 Axis REF. Point

Output +Y2 Limit
-Y2 Limit
Common Cycle Start
Common Pause
General Output ESTOP
Common Feed-
General Output Auto Reverse
Common Feed+
Lube Oil Set Z Workpiece Origin
General Output Oil Level Detection Alarm
Common High Pressure Detection Alarm
Green X+
Red X-
Yellow Z-axis Brake

be damaged.
Fig. 3-15 Connection in four axes waterjet cutting
Note:
The above connection is in dual Y configuration; in single Y configuration, X12~X14 are defined as general
inputs, while the other inputs and outputs are the same as those in dual Y configuration.
If an asynchronous motor is used on the Z axis, X06 and X27 are used as general inputs, and only one piece of
extended terminal board EX27A3 is required.

Two pieces of extended terminal board EX31A1 (153mm*118mm*56.45mm) are required in

cascade connection in four axes waterjet cutting, with wirings as shown in Fig. 3-16 and Fig. 3-17
respectively.
+3.3V
SYSTEM
POWER
Common C00 +24V
+24V Power
High Pressure Y00 COM
Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09
Water Pump Y01 S00 Common
Water Valve Y02 X00 Y+
Common C01 X01 Y-
Abrasive Valve Y03 X00 X02 Z+
Oil Pump Y04 X01 Z-
X02 X03
Height Measurement Y05 X03 Common
S01
Common X04
C02 X05 X04 Oil Pump OFF
X06
General Output Y06 X05 Oil Pump ON
Common
General Output
C03
Y07
EX31A X07
X08
X09
X06
X07
High Pressure OFF
High Pressure ON
General Output Y08 X08 Water Pump OFF
General Output Y09 X09 Water Pump ON
To cascade with next extended terminal board
Fig. 3-16 Wiring of the first EX31A1 in four axes waterjet cutting
To connect the first EX31A1
+3.3V
SYSTEM
POWER
Common C00 +24V

+24V Power
General Output Y00 COM
Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09

General Output Y02 X00 Altimetric Cylinder Ejected
Common C01 X01 Altimetric Cylinder Withdrawn
General Output Y03 X00 X02 Height Measurement
X02 X03
General Output X03
Y05 S01 Common
Common X04
C02 X05 X04 General Input
X06
EX31A
X07
General Output X09
Y07 X07 General Input
Fig. 3-17 Wiring of the second EX31A1 in four axes waterjet cutting
Note:
If height measurement function is not required in four axes waterjet cutting, only one piece of extended terminal
board EX31A1 is enough.

If an asynchronous motor is used on the Z axis in four axes waterjet cutting, only one piece of
extended terminal board EX27A3 (118mm*83mm*56.45mm) is enough. The wiring is as follows:
Common C00 +24V

+24V Power
Water Pump C0M
Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07

Y00
Water Valve Y01 S00 Common
Abrasive Valve Y02 X00 Y+
POWER
Common C01 X01 Y-
Oil Pump OFF Y03 X00 X02 Z+
X01
EX27A
Oil Pump ON Y04 X02 X03 Z-
X03
X04
X06
Z+ Y06 X07 X05 General Input
Z- Y07 X07 General Input
Fig. 3-18 Wiring of EX27A3 in four axes waterjet cutting

3.3.8 Dual Z Axes

When used together with dual Z axes software, Lambda 4S controller should be wired
To connect
NC65A/NC65B/
PM85A/PM95A
To connect
X-axis driver
To connect
Y-axis driver
+24V Power
To connect
Z1-axis driver Active High/Low
X Axis REF. Point
To connect +X Limit
-X Limit
Z2-axis driver
Y Axis REF. Point
+Y Limit
-Y Limit
Z1 Axis REF. Point
+Z1 Limit
-Z1 Limit
To connect Z2 Axis REF. Point
MPG +Z2 Limit
-Z2 Limit
Analog Cycle Start

Output Cycle Stop
Oil Level Detection
Common Z1 Axis Tool Sensor
Z1-axis Brake Z2 Axis Tool Sensor
Common Spindle 1 Alarm
Z2-axis Brake Spindle 2 Alarm
Common ESTOP
Work 1 Cool Ice Machine Fault Alarm
Common Spindle Pressure Low Alarm
Spindle 1 ON Oil Pump Detection Alarm
Spindle 2 ON Tool Meas. Over-travel Protection
Common General Input
Spindle 1 Cool General Input
Spindle 2 Cool Z1-axis Brake
Work 2 Cool Z2-axis Brake

be damaged.
Fig. 3-19 Connection in dual Z axes

Extended terminal board EX27A3 (118mm*83mm*56.45mm) is required in dual Z axes, with

wiring diagram as shown in Fig. 3-20.
Common C00 +24V

+24V Power
Illumination C0M
Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07

Y00
Red Y01 S00 Common
Green Y02 X00 General Input
POWER
Tool Meas. Blow Y03 X00 X02 General Input
X01
EX27A
X03
X04
X06
Lube Oil Y06 X07 X05 General Input
Draining Pump Y07 X07 General Input
Fig. 3-20 Wiring of EX27A3 in dual Z axes
3.4 Signal Types

3.4.1 Binary Input Signal
Binary input signals can be active low or active high. See Fig. 3-21. When S is connected to
COM, inputs are active high, when to +24V, active low.
Lambda 4S/5S Series Controller
COM +24V
+24V COM
IN
Fig. 3-21 Binary input connecting with mechanical switch
3.4.2 Relay Output Signal

The relay output contact points on the Lambda controller have load capacity: 10A/250VAC and
10A/30VDC, which can control 220V AC load of low power. If high power load is needed, a contactor
can be used. See Fig. 3-22.

Machine Tool (Example)

Lambda 4S/5S Series Controller
AC
C
Control
Output
OUT1
Control
Output
OUT2
Fig. 3-22 Connection of relay output with contactor
3.4.3 Differential Output Signal

Pulse command format to control driver motion is ―pulse + direction, negative logic‖. Its
maximum pulse frequency is 1MHZ and the pulse mode is as shown in Fig. 3-23.
Forward Rotation Reverse Rotation
1 2 3 1 2 3
PUL+
DIR+ ‘L’ ‘H’
Fig. 3-23 Output type of pulse command

The output form of differential signal is as shown in Fig. 3-24.
Lambda 4S/5S Series

VCC
P-
P+
Fig. 3-24 Output circuit of pulse command
3.4.4 Analog Output Signal

SVC port, externally connected with the inverter analog voltage frequency command input port,
can output voltage controlled from 0V to 10V. And it can control inverter frequency by voltage
change in order to master spindle speed.
Lambda 4S/5S Series
Analog +24V
+ 47Ω
SVC
-
Fig. 3-25 Analog output signal circuit

4 Steps to Install Communication Card
1) Insert the software CD into the CD driver of computer, and then double click in the
NcStudio software CD for installation of the software;
2) Power off the computer, open the computer chassis, insert the communication card into a PCI
slot (for PM85A) or PCI-E slot (for PM95A), fasten the screw of rail block, and cover the
computer chassis;
3) Power on the computer. The computer will find the new hardware-device and install its driver
automatically;
4) Double click the shortcut icon of NcStudio on the desktop; if it runs normally, installation is
completed (if the software fails, please check whether the communication card is well inserted
and whether gold fingers are clean).
If you install the software after installing the communication card, you need to update the driver
manually, following the below steps:
1) Right click ―My Computer‖, select ―Properties‖, and click ―Device Manager‖ under ―Hardware‖
tab in the ―System Properties‖ window. And then find ―CNC Adapters‖ in the pop-up ―Device
Manager‖ window, right click the option under ―CNC Adapters‖, and select ―Update Driver…‖ to
start updating the hardware driver. A new window appears, as shown in Fig. 4-1.
Fig. 4-1 Beginning of driver update
2) Select ―Install from a list or specific location (Advanced)‖ in the pop-up ―Found New Hardware
Wizard‖. And then click ―Next‖. See Fig. 4-2 for the new pop-up window.

Fig. 4-2 Installation Options
3) Select ―Don‘t search. I will choose the driver to install‖, and then click ―Next‖. See Fig. 4-3 for the
new pop-up window.
Fig. 4-3 Find driver location—1
4) Click ―Have Disk…‖, a new window to appear, as shown in Fig. 4-4.

5) Click the ―Browse‖ button in the pop-up dialog ―Install From Disk‖, and select the target .inf file
under ―C:\Program Files\Naiky\PCIMC-Lambda‖. NcadptPci(PCIMC-85A).inf is the driver file for
the PM85A communication card, while NcadptPci(PCIEMC-95A).inf the driver file for the PM95A
communication card. (Here takes PM85A as an example)
6) After selecting the corresponding driver file, click ―Open‖ to return to the previous page, showing
the file directory under ―Copy manufacturer‘s files from‖, as shown in Fig. 4-6.

7) Click ―OK‖ to go back, and then click ―Next‖ to start updating the hardware driver with the
progress bar displayed. See Fig. 4-7.
Fig. 4-7 Updating the driver
8) After updating completed, a new window, as shown in Fig. 4-8, appears. You just need to click
―Finish‖ to complete the update of the hardware driver, and then you can open the software
successfully.
Fig. 4-8 Update driver complete
5 Machine Tool Debugging
5.1 Debugging Steps

After finishing connecting the electrical circuit in accordance with the instructions
above-mentioned, start to debug the machine tool following the below steps:

1) Connect the Lambda controller to the communication card or NC65A/B host with a DB9M/F
cable, provide 24V power supply for the controller, check whether the power indicator on the
controller is on, and power on the machine signal system (proximity switch, etc). If the home
switches connected are normally closed, at this time, three LEDs of X0, Y0 and Z0 should be on.
Trigger a home switch through artificial imitation. (For a travel switch, artificial press can be
used to observe whether the signals can be received. For a photoelectrical switch, artificially
obstruct the light to see if the signals can be gotten. For a metal proximity switch, artificially
approach it with a metal block to see if the signals can be gotten.) If the corresponding LED is
out, it indicates the REF. point signals have been sent to the controller. If the home switches
connected are normally open, LEDs should be usually out, and by artificially touching a switch,
the LED should become light, which shows the REF. point signals have been sent to the
controller. The same method can be taken to test other input ports to ensure the correctness of
the wiring between the controller and the machine tool, to greatly shorten the debugging time.
2) Power on the computer, run NcStudio software, and then switch to ―DIAG‖ IOPort‖ window,
displaying input and output signals (in dual Z axes software, switch to ―IOPort‖). Solid dots
indicate input signals, while hollow dots output signals; dots in red indicate the signals are
invalid at the time (with no input or output), while dots in green indicate valid at the time. The
―IOPort‖ window is as shown in Fig. 5-1. (It is for reference only. Ports displayed in the ―IOPort‖
window vary with software version and hardware. The actual situation is in line with shipment).
Fig. 5-1 NcStudio I/O ports window
3) Alter the input port polarity of the software in terms of the home switches and E-STOP button
used: the polarity of NO input ports is N, while that of NC input ports is P. The way to alter the
polarity is as follows:
In V8 version: press Ctrl, Alt and Shift simultaneously, while right clicking the signal to be
modified its polarity, a menu to appear, and then choose ―Toggle Polarity‖. After changing the polarity
of all desired ports, close and restart NcStudio, polarity modification to become valid instantly.
In V9 and V10 versions: directly click the manipulation button [ConvtPol] under [IOPort] screen

of [DIAG] function section. After changing the polarity of all desired ports, close and restart NcStudio,
polarity modification to become valid instantly.
4) Electrify the electrical box. At this time, the dots in front of such input signals as REF. point
signals of the three axes, E-STOP signal, cycle start/stop signals and tool sensor signal should
be in red, indicating all these signals are invalid. Otherwise, it is necessary to check the
correctness of electrical circuitry and signals polarity. If electrical circuitry is correct, alter the
corresponding signal polarity to ensure the dots in front of the above-mentioned signals red.
5) Test whether the inputs and outputs on the controller work normally. For an input, the method is
as following: short circuit an input and COM on the controller: if the corresponding LED on the
controller turns on, but the corresponding input in the software does not have the signal, you
need to check the connection of the cable DB9M/F between the communication card (NC65A/B
host) and the controller. If the LED does not turn on, you need to check whether the controller
meets a fault (like power supply issue). For an output, the method is as following: click the
―TestOn‖ and ―TestOff‖ buttons in the software, and observe whether the corresponding LED on
the controller turns on or off accordingly. If so, the output works normally; if not, check the
connection of the cable DB9M/F between the communication card (NC65A/B host) and the
controller.
Note:
Switching power supply circuit is adopted for Lambda series controller circuit board, with overvoltage and
undervoltage protection. When input voltage is lower than the starting voltage (20V), the power is switched off.
The range of normal working voltage is 20V~26V, minimum current 2A and rated voltage 24V.
6) Set inverter parameters to make the inverter work under 0~10V analog voltage control mode.
Spindle ON/OFF adopts forward rotation terminal control mode. Press down the [Spindle Start]
button in the software, and observe in the IOPort window whether the color of signal dot in front
of ―Spindle‖ turns green, on the controller whether the green output indicator LED beside the
corresponding relay becomes brightening, and whether the spindle starts to rotate. If the spindle
does not rotate, please examine the connection of the inverter. Adjust the spindle speed in the
software and the actual spindle speed should be changed correspondingly; otherwise, examine
the connection and the parameters setting of the inverter. If the spindle rotates in a wrong
direction, you can change the settings of the relative inverter parameters, or change the
connection between the spindle and inverter: usually, there are three wires connected with the
spindle. Exchanging any two of them will alter the spindle rotation direction.
7) Set the relative parameters of servo driver. Refer to chapter 0 for the setting of driver
parameters.
8) Set pulse equivalent in the ―manufacturer parameters‖ of Ncstudio. The password of

manufacturer parameters is ―ncstudio‖. The smaller the pulse equivalent is, the higher the
resolution will be. The value of pulse equivalent will affect the maximum feed speed. Generally
speaking, regarding the pulse equivalent of a mold machine, 0.001mm/p (the corresponding

maximum feed rate is 9600mm/min) or 0.0005mm/p (the corresponding maximum feed rate is
4800mm/min) can be taken into consideration; for users who are not very critical of the accuracy,
the pulse equivalent can be set a litter larger, such as 0.002mm/p (the corresponding maximum
feed rate is 19200mm/min) or 0.005mm/p (the corresponding max. feed rate is 48000mm/min).
When pulse equivalent is confirmed, calculate the electronic gear ratio of servo driver in terms
of value of pulse equivalent. Refer to chapter 9.2 for the calculation of electronic gear ratio.
9) Move the machine tool manually to make sure the correctness of moving direction of each axis.
Note that NcStudio adopts ―right hand‖ coordinate system. For X-axis, right movement is the
positive direction; for Z-axis, upward movement the positive direction; while the positive
direction of Y-axis is to move away from the operator (if the movement of Y-axis is the
movement of worktable, its positive direction is the worktable moving towards the operator). If
the direction is not correct, alter the axis direction in the system parameters or the relative
parameters of servo driver. If Z-axis has brake, check the relative wiring of brake and the
relative parameters of servo driver before Z-axis starts to move for the first time. After
confirmation, move Z-axis in jog mode at a slow speed, and observe the response of Z-axis,
making sure the brake can be opened normally.
10) Examine whether the value of electronic gear matches with that of pulse equivalent. Make a
mark on any axis of the machine tool and set this marked point as the workpiece zero. Drive this
marked axis to move a fixed distance by direct command input, jog or handwheel, and so on.
Measure the actual moving distance with a vernier caliper and check whether the result is equal
to the distance showed in the software.
11) Set the worktable stroke in the manufacturer parameters according to the actual size of the
machine tool to enable software limit function.
12) Set ―Back to Machine Zero‖ parameter in manufacturer parameters according to the installation
position of home switches of the three axes. After correct setting, perform the ―Back to Machine
Zero‖ function under menu ―Operate‖. At first, home a single axis. Home the other two axes on
condition that the moving direction of the first axis is correct; otherwise, stop homing and revise
―The Direction of Backing to Machine Zero‖ parameter in the manufacturer parameters until all
axes can return to the machine zero.
13) Axial acceleration: it is used to describe the acceleration / deceleration ability of a single axis, in
mm/s2. The value is determined by the physical characteristic of the machine tool, such as
quality of movement part, torque, resistance, cutting load of feed-motor, and so on. The larger
the value is, the less time spent in the process of acceleration / deceleration will be, and the
higher the efficiency will be. Generally, for a servo motor system, the value is between 400 and
1200. Set the value smaller at the beginning; make the machine tool perform various typical
movements for a period of time, and carefully observe it; when there is no abnormal situation,
increase the value gradually; otherwise, decrease the value and reserve 50% ~ 100% insurance
allowance.
14) Turning acceleration: it is used to describe the acceleration/deceleration ability in synchronized

motion of multi-axis, in mm/s2. The value limits the maximum speed of the machine tool in
circular movement. The larger this value is, the higher the maximum allowable speed on circular
movement of the machine tool will be. Generally, for a servo motor system, the value is between
1000 and 5000; for a heavy machine tool, the value should be smaller. Set the value smaller at
the beginning; make the machine tool perform various typical movements for a period of time,
and carefully observe it; when there is no abnormal situation, increase the value gradually;
otherwise, decrease the value and reserve 50% ~ 100% insurance allowance.
Usually, given the drive ability of servo motor, frication of machine assembly, and endurance
capacity of mechanical components, limit the maximum speed of the three axes in actual using by
modifying the max. speed of each axis in the manufacturer parameters.
15) Set the parameter of auto lubrication (set a value smaller, such as once every 5 seconds).
Observe if auto lubrication is executed correctly. If so, set it according to the actual need.
In case of any problem in the running of the machine tool, check every part carefully according
to the steps above.
5.2 Pulse Test

If you suspect there is pulse loss, you can confirm it by either of the two following methods.
Direct method: mark a little dot on the surface of a workpiece blank with a dagger; set this point as
the workpiece zero; lift up Z-axis; set the coordinate of Z-axis as 0; repeatedly move the machine
tool, for example, run a typical procedure with no tools (including synchronized movement of the
three axes is much better), and pause or stop during machining is permitted; and then back to the
workpiece zero; descend Z-axis slowly; observe whether the knifepoint matches with the marked dot.
For servo system, there is a more precise method: set servo driver mode as ― input pulse count
mode ― in the ―surveillance mode― (for example, the parameter of YASKAWA servo is UN00C );
regulate it to display the lower 4 bits (with ―L ‖ before the count value ) in count value (hexadecimal
system); set workpiece zero and then write down the pulse count value at this time, then repeatedly
run the procedure with no tools on the machine tool, then back to the workpiece zero and see
whether the pulse count value at this time is the same with the original value. For YASKAWA servo,
as long as the value difference of pulse count value is no more than 4 (the frequency of host
controller is 1/4 times the frequency of pulse sent by servo drive), indicating that the main controller
sends the pulse within the tolerance of 1 pulse, the control system runs normally; otherwise, please
check the pulse signal type of servo driver, and make the pulse type received by servo in accord
with the pulse type sent by the system.
6 Customize Setup Installation Package

A tool, named NcHelper.exe under the installation directory, helps customize setup installation

package. For example, when you want to change the settings of some parameters and set them to
default value in the process of using NcStudio, to achieve the best performance of a machine tool,
you can change the settings, find this tool, double click it, select a default configuration, and
generate a new software package with the parameter settings changed.
7 Software Setup and Upgrade in NC65A/B

Before leaving factory, the NC65A/B integrated CNC system has already been installed with
software. In case of software failure, you can re-install the software by using ―FirstRun‖ or by
entering the desktop.
7.1 Software Setup

1) Insert the USB flash drive with the software to be installed, and then power on the system, the
dialog of FirstRun Utilities to appear, as shown in Fig. 7-1.
Fig. 7-1 Dialog of ―FirstRun Utilities‖

Select the desired software, and then press ―Enter‖ to start software setup.
2) The first pop-up dialog is the setup language. See Fig. 7-2. Selecting ―ENGLISH‖ will run the
software in English. Likewise, if ―选择中文界面‖ is selected, NcStudio will run in Chinese.
Fig. 7-2 Language selection

3) If there is an old version of NcStudio in the system, the installation package will delete the old
files and give a prompt, as shown in Fig. 7-3. If ―OK‖ is selected, the setup will continue.
Otherwise, the setup will exit.
Fig. 7-3 Prompt to save parameters
4) Click ―OK‖ to continue installation, the progress bar displayed, as shown in Fig. 7-4.
Fig. 7-4 Software setup progress
5) After setup completed, the system installs the drivers automatically. See Fig. 7-5.

Fig. 7-5 Driver installation
6) After driver installation completed, the following dialog appears. At this time, clicking ―OK‖ will
reboot the system. After reboot completed, NcStudio will be opened automatically.
Fig. 7-6 Driver installation completed
7.2 Upgrade
When you want to upgrade the software, you need to perform manual operations after entering
the desktop. The detailed steps are as following:
1) After the operating system is opened, press ―Ctrl+Alt+Delete‖ simultaneously to eject a task
manager dialog.
2) Select ―New Task (Run…)‖ under ―File‖ menu. Then a new dialog will pop up.
3) Input ―explorer‖ into the new pop-up dialog, and then select ―OK‖ to enter the desktop.
4) Enter ―My Computer‖ on the desktop, and then double click the newer software in the removable
disk to start upgrade setup, whose steps are the same as those above-mentioned.
8 OS Backup and Restore in NC65A/B
8.1 OS Backup and Restore

The OS can be backed up and restored in NC65A/B, and the concrete steps are as following.
8.1.1 First-time OS Backup

1) Press F7 repeatedly at boot until entering the interface shown in Fig. 8-1.

操作系统一键还原
1 分区备份
2 手动 Ghost
MS-DOS 重启（R）
Fig. 8-1 First-time backup interface
2) Select ―1 分区备份‖ (means Partition Backup) to start OS backup.
3) After backup completed, the OS before backup will be rebooted automatically.
8.1.2 Other Backups

操作系统一键还原 *还原确认*
将还原系统到【2014-05-15】的状态。
还原（R）取消（C）
Fig. 8-2 System restore
2) Select ―取消(C)‖ (means Cancel) to enter the interface shown in Fig. 8-3.
操作系统一键还原
1 分区还原
2 重新备份
3 手动 Ghost
MS-DOS 重启（R）
Fig. 8-3 Backup interface under other conditions
3) Select ―2 重新备份‖ (means Re-backup) by Up and Down keys to start OS backup.
4) After backup completed, the OS before backup will be rebooted automatically.

8.1.3 OS Restore
2) Select ―还原(R)‖ (means Restore) to start OS restore.
3) After restore completed, the fresh restored OS will be booted automatically.
Note:
Selecting ―1 分区还原‖ (means Partition Restore) in Fig. 8-2 will also execute OS restore.
8.2 OS Backup and Restore via USB Flash Driver

If OS failed and cannot be backed up or restored following the above steps, you can execute
OS backup and restore by creating an USB startup disk.
8.2.1 Preparation
1) An USB flash drive (above 1G)
2) The backup and restore kit
8.2.2 Setup
 Creating USB Startup Disk
Double click ―hpUpgsh\hpUpgsh.exe‖ under the designated file folder. As shown in Fig. 8-4, a
dialog pops up. Select the drive letter, file system, format options and the path of boot files
(H:\hpUpgsh\boot) in this dialog, and then select ―Start‖ to begin formatting. Keep selecting ―Yes‖
until the making of USB startup disk finishes.

Fig. 8-4 The interface to make a USB startup disk
 Tool Kit Installation
After creating the USB startup disk successfully, double click the installation package file
―WEIHONG-NC65A/B-XP-V*.exe‖. Select ―浏览(W)…‖ (means Browse), and define ―目标文件夹‖
(means Destination Folder) as the root directory of the USB flash drive. And then click ―安装‖ (means
Install) to start extracting, as shown in Fig. 8-5.
Fig. 8-5 Setup

After extraction finishes successfully, the setup of backup and restore kit is completed.

8.2.3 OS Backup and Restore

 Setting BIOS Booting from USB Flash Drive and the Sequence of System Disk and Data
Disk
Insert the startup disk with the OS backup file into the NC65A/B host, and then reboot the
NC65A/B, while pressing the ―Delete‖ key to enter BIOS. Select ―Advanced Bios Features –>Hard
Disk Boot Priority‖ to set the disk sequence: U 盘设备(means USB flash drive)/Cho M/Cho S/; (note:
for start-up the OS, the sequence must be Cho M/ Cho S). Otherwise, OS restore and backup may
aim at the data disk.
 One-key Restore
After entering the one-key restore DOS environment by booting from the USB flash drive, there
are two options. Continuously pressing ―1‖ twice will make the tool kit restore the OS automatically.
After restoring, remember to reset BIOS ―Hard Disk Boot Priority‖ before removing the USB flash
drive. Then the OS can be rebooted.
Note: after restore, it is required to reboot the system in a normal way before installing the software, because
write-protect is not opened after the OS is installed for the first time. After rebooting, write-protect is opened.
 One-key Backup
Select ―2‖ to return to DOS environment after entering environment selection by booting from
the USB flash drive. Input ―back‖, and then press ―Enter‖ to enter backup selection environment.
Selecting ―2‖ will enter into backup state automatically. If there is already the image file
―diskback.gho‖ in the USB flash drive, remember to rename it or cut it before one-key backup.
Otherwise, the tool kit will exit from backup environment automatically if the image file has already
existed in the USB flash drive.
 Note:
If abnormal conditions occur during system restore and backup, the most possible causes are
as following:
1) The boot sequence of BIOS hard disk is wrong.
2) The OS has already been broken before backup.
3) The USB space is not enough.
4) The image file has already existed in the USB in the process of backup.
5) Sometimes, if backup or restore exits abnormally, it is possible that there are bad sectors in the

system CF card. The way to solve it is to repair the hard disk of CF card.
6) On account of the above issues, it is suggested to check and repair the system disk before OS
restore and backup, or system performance may be affected, so is the data disk.
9 Appendix
9.1 Terminology Specification

9.1.1 Back to Machine Zero (Back to Reference Point)
Machine Zero (also called machine origin, home) is the datum mark of MCS (machine
coordinate system). The process of returning to machine zero, varying with different machine
structures & control software versions, is achieved via the execution of a block of G codes.
―Back to Reference Point‖ is a process to synchronize local coordinate system with actual
external coordinate system via control system. In other words, since the system does not know the
concrete position of each axis after start-up, it will control the motion of each axis and detect the
switch signal pre-installed on each axis during the motion (the control system has already known the
installation position of these switches). Thus, once these switch signals are found, the system will
acquire the machine tool has reached the predetermined position and then set the coordinates of
this position as current coordinates, namely, the local coordinate system is synchronous with the
actual one.
Generally, these switches are installed at the position of machine zero, i.e. ―Back to Machine
Zero‖ equals to the term ―Back to Reference Point‖ in our system. Absolutely, the switch of reference
point is allowed to be at other locations rather than machine zero.
The process of ―Back to Machine Zero‖ can be divided into two steps, ―Coarse Positioning‖ and
―Fine Positioning‖.
The former one is used to drive X/Y/Z axis around the machine zero. And the following switches
can be adopted for home switches in coarse positioning, involving proximity switch, mechanical
switch, photoelectric switch, etc. Due to the limit of these switches on precision and repetition in
positioning, the X/Y/Z axis is unable to return to machine zero exactly in coarse positioning, thus,
fine positioning is compulsory.
Note: Too low velocity in coarse positioning will keep you wait for a long time.
―Back to Machine Zero‖ can be subdivided into two modes, ―single axis back‖ and ―Z-axis back firstly, followed
by X/Y-axis simultaneously‖. In order to avoid damage to the workpiece surface during ―Back to Machine Zero‖,
please select ―Z-axis firstly, then X/Y-axis successively‖ even under ―single axis back‖ mode.
Fine positioning, with various methods, is used to make each axis return to machine zero

exactly by regarding encoder origin as fine positioning switch, i.e. the axis is locating for machine
zero in the motion via detecting encoder origin. Due to one origin signal sent per revolution of
encoder, the fine positioning signal is periodic.
9.2 Electronic Gear Ratio

9.2.1 Electronic Gear
Electronic Gear: assume that the system sends 5000 pulses per revolution of servo motor.
When doubling revolutions of servo motor driven by the same amount of pulses is needed, there are
two methods available, ―set servo parameters‖ and ―addition of mechanical gear between motor
spindle and load-spindle‖. Using circuit to realize the functions of mechanical gear is called
electronic gear, viz. pulse frequency multiplication function.
9.2.2 Electronic Gear Functions

Regarding ―Electronic Gear‖, it refers to a proportional control factor of output displacement to
motor when a certain amount of pulses is input. For the ―senior device‖ issuing pulses, it can be
regardless of encoder pulse No. and mechanical deceleration ratio in controlling.
Functions of electronic gear: it can set the command unit freely (the displacement of screw
corresponding to one pulse sent by the system). Frequency reduplication can be used to amplify the
frequency of pulse issued by the system.
Electronic gear ratio= encoder resolution × command unit × mechanical deceleration ratio /
screw pitch
Please see the servo motor label plate and then refer to the corresponding driver manual to
confirm its encoder resolution. Fig. 9-1 is a label plate of YASKAWA SGMSH motor, and the 4th
character of the motor type is the serial encoder specification, so the resolution of this motor is 217,
i.e. 131072.
Motor Type：
TYPE SGMSH-1 0 A C A 2 1
(The 4th character)
The 4th character:
serial encoder spec.
Sign Spec. Remark
2 17-bit absolute Standard
C 17-bit incremental Standard
Fig. 9-1 Name plate of servo motor-encoder resolution

For instance: (an example of YASKAWA servo) screw pitch of a certain type of machine is 5mm,

with 17 bit encoder resolution, ―0.001mm/p‖ pulse equivalent and ―1:1‖ deceleration ratio.
PN 202 217 131072 16384

1 1
Electronic gear ratio PN 203 = 5 / 0.001 = 5 / 0.001 = 625
The conversion of electronic gear ratio is as shown below.
With Electronic Gear
Worktable
Without Electronic Gear
Command unit: 1μm
Worktable
Ball screw pitch:

Encoder pulses: 2048
6mm
Encoder pulses: 2048 Ball screw Mechanical conditions and

pitch: 6mm command unit should be
To move workpiece 10mm specified in advance.
Traveling distance per revolution is 6mm,
10÷6=1.6666 revolutions To move workpiece 10mm,
One revolution needs 2048×4 pulses since command unit is 1μm,
1.6666×2048×4=13653 pulses 10mm÷1μ=10000 pulses
Input 13653 command pulses.
This conversion should be done at the senior device.
Fig. 9-2 Schematic conversion of electric gear ratio
9.2.3 Computing Method of Electric Gear Ratio

The setting of electronic gear ratio should be in accordance with the specification of equipment.
SGDM Servo Unit

SGDM□H
Input Command Pulses
Servo Unit
Electronic
gear ratio: M
B/A
Fig. 9-3 Schematic map of electronic gear ratio function
B Pn202 Encoder Pulses  4 m

Electronic Gear Ratio   
A Pn203 Amount of movement per revolution of bearing axle n
m
is mechanical deceleration ratio.
n
9.2.4 Samples of Electronic Gear Setting

 Sample One
As screw pitch= 6mm (the screw travels 6mm per revolution of bearing axle), ―2048‖ (213/22)
pulses will be generated per revolution of servo motor with 13-bit incremental encoder.
Command unit= 0.001mm (the screw moves 0.001mm per pulse generated by the system)
Amount of movement per revolution of bearing axle= 6mm/0.001mm=6000

Ball Screw
Worktable or Tool Rest Servo Motor

Encoder
Screw
Bearing Axle
Coupling reduction ratio 1:1
Fig. 9-4 Servo motor and screw sharing same axle (without reduction gearbox)
Servo motor and screw are sharing the same axle (without reduction gearbox), and one
revolution of motor will lead to one rotation of screw.
B 2048  4 1 8192 Pn202
ElectronicGear Ratio    
A 6000 1 6000 Pn203
(Note: for YASKAWA servo, ―4‖ should be multiplied by the numerator.)
Table 2 Parameters setting value

Parameter PN202 PN203
Setting Value 8192 6000
 Sample Two
Round Table
Command unit: 0.1°
Deceleration ratio
3:1
Bearing axle
13-bit incremental encoder
Fig. 9-5 Sample of round table

Pulses generated per revolution of motor=213/22=2048
Angle of rotation per revolution=360°
Command unit=0.1°
Amount of movement per revolution of bearing axle= 360°/ 0.1°=3600
B 2048  4 3 Pn202
ElectronicGear Ratio   
A 3600 1 Pn203


 Sample Three
Belt + Pulley
Command unit: 0.02mm
Bearing axle
Deceleration ratio
2:1
Pulley dia. 100mm
16-bit absolute encoder
Fig. 9-6 Sample of belt and pulley

Pulses generated per revolution of motor=216/22=16384
Pulley diameter=100mm
Command unit=0.02mm
Amount of movement per revolution of bearing axle= 3.14×100mm/ 0.02mm=15700
B 16384  4 2 Pn202
Electronic Gear Ratio   
A 15700 1 Pn203
Note: if the calculation result is out of setting range, both the numerator and denominator should be divided by
their common divisor.


9.3 Driver Parameters

Driver parameters listed in the following chapters can only ensure normal working of a machine
tool, without ensuring machining results. To get a better machining result, you need to set those
parameters according to actual situations.
9.3.1 Parameter Setting of YASKAWA Σ–Ⅱ Servo Driver

Para.
Function Value Description
No.
Set [0000]:
Set password (to modification to user parameters [PnXXX] and part of
prevent arbitrary auxiliary function parameters [FnXXX] permitted;
Fn010 0000
modification to Set [0001]:
parameters) modification to user parameters [PnXXX] and part of
auxiliary function parameters [FnXXX] prohibited.
Monitor if the number of sent and received pulse is
LXXXX correct by setting this parameter. In Weihong control
Surveillance
Un00C (Hexadecimal system, the correct quantity of pulse sent by control
mode
system) card is detected by pulse inspection in order to
determine whether there is electrical interference.
Bit 0: Set 0, ―CCW‖ is forward rotation (viewed from
Direction
the load end of screw ball); Set 1, the rotation
selection
Pn000 0010 direction of the motor is reversed.
Control mode
Bit 1: Set 1, position control mode (calculate pulse
selection
instruction all the time).
Bit 0: Set 5, select the instruction input mode as
Select pulse
Pn200 0005 ―pulse + direction‖, negative logic.
instruction mode
Bit 3: Set 0, input differential signal into filter.
Bit 1: Set 0, Servo ON /S-ON, input from 40th pin;
Set 7, Servo ON all the time.
Pn50A Selection function 8100
Bit 3: Set 8, positive rotation not used and signal
input (P-OT) prohibited.
Bit 0: Set 8, reverse rotation not used and signal
Pn50B Selection function 6548
input (N-OT) prohibited.
Set it when servo motor with brakes.
Pn50F Selection function 0300 Bit 2: Set 3, brake interlock signal ―/BK‖ is output
from CN1-29, CN1-30 to control 24V relay for brake.
To avoid of CN1-29 and CN1-30 being used for
Pn50E Selection function 0211
other function and leading to brake ineffective, ―3‖ is
not allowed to appear in the 4 digits.
Servo off, time Set it when motor with brakes.
Pn506 Depended
delay of brake Default setting is ―0‖, setting unit is 10ms.

Para.
No.
when motor stops

Encoder Encoder Pulse No. per Motor
Type
cycle-divided Circle (pulse/ revolution)
ratio A 13bit 2048
Gain
Pn201 (Pulses output Right-side B 16bit 16384
Encoder
per motor cycle
by encoder after C 17bit 32768
cycle-divided)
Pn202 = pulse No. of each encoder circle × 4 ×
Electronic gear Need mechanical deceleration ratio.
Pn202
ratio (numerator) Calculation Pn203 = (screw pitch/ pulse equivalent).
Typical value: pitch 5mm, encoder 17-bit,
deceleration ratio 1:1, pulse equivalent 0.001mm,
Electronic gear Pn202＝16384; Pn203＝625.
Need
Pn203 ratio Pitch 5mm, encoder 17-bit, deceleration ratio 1:1,
Calculation
(denominator) pulse equivalent 0.0005mm, Pn202＝8192; Pn203
＝625.

9.3.2 Parameter Setting of YASKAWA Σ–Ⅴ Servo Driver

Para.
No.
Set [0000]:
modification to user parameters [PnXXX] and part of
Parameter input
auxiliary function parameters [FnXXX] permitted;
Fn010 prohibition 0000
Set [0001]:
setting
modification to user parameters [PnXXX] and part of
auxiliary function parameters [FnXXX] prohibited.
Function Bit 0: Set 0, positive rotation at positive rotation
Pn000 selection basic 0010 command. Bit 1: Set 1, position control mode (pulse
switch 0 sequence command).
Format selection Bit 0: Set 5, select the instruction mode as ―pulse +
Pn200 switch of position 0005 direction‖, negative logic.
control command Bit3: Set 0, input differential signal into filter.
Bit 1: Set 0, Servo ON /S-ON, input from the 40th pin;
Input signal
Pn50A 8100 Set 7, Servo ON all the time. Bit 3: Set 8, positive
selection 1
rotation not used and signal input (P-OT) prohibited.
Input signal Bit 0: Set 8, negative rotation not used and signal input
Pn50B 6548
selection 2 (N-OT) prohibited.
Output signal
Pn50F 0300 Bit 2: Set 3, brake interlock signal ―/BK‖ is output from
selection 2
CN1-29, CN1-30 to control 24V relay used for brake.
Set it when servo motor with brakes
Output signal To avoid of CN1-29 and CN1-30 being used for other
Pn50E 0211
selection 1 function and leading to brake ineffective, 3 is not
allowed to appear in the 4 digits.
Brake
instruction- servo Set it when motor with brakes.
Pn506 Depended
OFF and time Default setting is ―0‖, setting unit is ms.
delay
Pn20E Encoder resolution  Pulse equivalent  Deceleration ratio

Electronic gear Need Pn210 Screw pitch
Pn20E
ratio (numerator) Calculation For example, screw pitch 5mm, 20-bit encoder,
deceleration ratio 1:1, pulse equivalent 0.001mm,
Pn20E 220  0.001 1048576 131072
  
Pn210 5 5000 625
Pn20 E 1048576 65536
Electronic gear When screw pitch is 10mm,  
Pn210 10000 625
Need
Pn210 ratio For a rotary axis with 13-bit encoder and deceleration
Calculation
(denominator) ratio as 60,
Pn20 E 213  0.001 60 8192 512
  
Pn210 360 6000 375

9.3.3 Parameter Setting of Panasonic MINAS A4 Servo Driver

Para.
No.
Monitor if the number of sent and received

pulse is correct by setting this parameter. In
Weihong control system, the correct quantity
Pr01 LED initial status 12
of pulse sent by control card is detected by
pulse inspection in order to determine
whether there is electrical interference.
0: position mode
Pr02 Select control mode 0 1: velocity mode
2: torque mode
Selection of command
Pr40 1 1: input by differential exclusive circuit
pulse input
Select command Set command pulse input mode: command
Pr42 3
pulse input mode pulse + command direction, negative logic
1st numerator of Typical value: pitch 5 mm, encoder resolution
Need calculation
command pulse 10000, deceleration 1:1, pulse equivalent
Pr48 Range:
frequency 0.001mm:
1~10000
multiplication
Pr48＝10000
Denominator of
Need calculation Pr4B ＝ pitch 5mm / pulse equivalent
command pulse
Pr4B Range: 0.001mm＝5000
frequency
1~10000 Pr48/Pr4B=10000/5000=2/1
multiplication

9.3.4 Parameter Setting of Panasonic MINAS A5 Servo Driver

Para.
No.
Monitor if the number of sent and received pulse is

correct by setting this parameter. In Weihong control
LED initial
Pr5.28 6 system, the correct quantity of pulse sent by control card
status
is detected by pulse inspection in order to determine
whether there is electrical interference.
0: position mode
Select control
Pr0.01 0 1: velocity mode
mode
2: torque mode
0: Photo-coupler input (PULS1, PULS2, SIGN1, SIGN2)
Selection of
1: Exclusive input for line driver (PULSH1, PULSH2,
Pr0.05 command XX
SIGNH1,SIGNH2)
pulse input
Note: generally, ―1‖ is selected for this parameter.
Command
Set command pulse input mode: command pulse +
Pr0.07 pulse input 3
command direction, negative logic.
mode setup
Command
When it is set as ―0‖, parameters Pr0.09 and Pr0.10 are
Pr0.08 pulse No. per 0
valid.
motor circle
1st numerator
Need
of command
calculation
Pr0.09 pulse
Range: Typical value: pitch 5 mm, encoder resolution 10000,
frequency 30
0~2 deceleration ratio 1:1, pulse equivalent 0.001 mm:
multiplication
Pr0.09＝10000
Denominator of
Need Pr0.10＝pitch 5mm/ pulse equivalent 0.001mm＝5000
command
calculation Pr0.09/Pr0.10=10000/5000=2/1
Pr0.10 pulse
Range:
frequency
0~230
multiplication
When the value of Pr0.08 is not ―0‖, it can be calculated in terms of the following formula:
Screw pitch 5mm
Command pulse No. per motor circle    5000
Pulse equivalent  Mechanical deceleration ratio 0.001mm / p
When screw pitch is 5mm and pulse equivalent 0.001, the value of Pr0.08 is ―5000‖.
 Attached List: relationship among parameters Pr0.08, Pr0.09 and Pr0.10
Pr0.08 Pr0.09 Pr0.10 Description
Command
Position
— — Pulse Input Encoder Resolution Command
0~220 (no (no [Setting Value of Pr0.08]
influence) influence)
As shown above, the process is undergone in terms of the setting

Pr0.08 Pr0.09 Pr0.10 Description
value of Pr0.08, not affected by the settings of Pr0.09 and Pr0.10.

Command
Position
Pulse Input Encoder Resolution Command
[Setting Value of Pr0.10]
0 0~230
When the values of Pr0.08 and Pr0.09 are both set as ―0‖, as
shown above, the process is undergone in terms of the setting
value of Pr0.10.
0
Command
Position
Pulse Input [Setting Value of Pr0.09] Command
[Setting Value of Pr0.10]
0~230 0~230
When the value of Pr0.08 is ―0‖, but the value of Pr0.09 is not ―0‖,
as shown above, the process is underdone in terms of the setting
values of Pr0.09 and Pr0.10.

9.3.5 Parameter Setting of MITSUBISHI MR-E Servo Driver

Para.
Code Function Value Description
No.
Bit 0: set 0: select position control mode.

Select control
Bit 1, select motor series: 0: HC-KFE; 1:HC-SFE;
mode and
0 *STY X0X0 Bit 3, select regenerative apparatus, set 0: not
regenerative
use.
fittings
Bit 4, select motor power.
Bit 0: input signal filter. If external input signal
causes chattering due to noises, etc., input filter is
Function used to suppress it.
1 MBR 001X
selection 1 Bit 1: CN1-12 function selection, set ―1‖:
electromagnetic brake interlock (MBR); set ―0‖:
zero speed detection signal.
CMX/CDV=command unit × servo motor
Electronic gear Need resolution × mechanical deceleration ratio / screw
3 CMX
numerator calculation
pitch.
E.G., pitch 5 mm, encoder resolution 10000,
deceleration ratio 1:1, pulse equivalent 0.001 mm,
Electronic gear Need CMX/CDV=10000×0.001/5 = 2/1;
4 CDV
denominator calculation When pulse equivalent = 0.0005mm, CMX/CDV =
1/1.
Electronic gear ratio range: 1/50 ~ 500
3: cumulative command pulses E: load inertia
When the parameter is set [3], monitor if the
number of sent and received pulse is correct by
Status display
18 *DMD 00XX setting this parameter. In Weihong control system,
selection
the correct quantity of pulse sent by control card
is detected by pulse inspection to determine if
there is electrical interference.
Function
selection 3
Set pulse command input form: pulse train+ sign,
21 *OP3 (command 0001
negative logic
pulse format
selection)
Bit 0: Servo-ON selection. [0]: servo on by
Signal input external input;
SON-ON, [1]: servo on all the time inside.
LSP-ON and Bit 1: last signal of positive rotation range (LSP):
41 *DIA 0110
LSN-ON [1]: auto servo on inside, without external wiring.
automatically Bit 3: last signal of negative rotation range (LSN):
selection [1]: auto servo on inside and no need of external
wiring.

9.3.6 Parameter Setting of DELTA ASDA-A Servo Driver

Para. Format
No. & Range

Driver status Weihong control system, the correct
P0-02 02
display quantity of pulse sent by control card is
detected by pulse inspection to determine if
External pulse X=2: pulse + direction;
P1-00 ZYX 102
input type Z=1: negative logic
Z=0: during control mode switching, DIO is
maintaining the set value. Since switching
control mode is not used, Z=0
Control mode
P1-01 ZYX1X0 0000 Y=0: forward rotation (CCW) (in terms of
setup
load);
Y=1: the rotation direction is reversed.
X1X0=00: position control mode.
Y=0: when there is no servo enabled, motor
Motor stop mode dynamic brake occurs; Y=1: motor is free.
P1-32 YX 00
selection X=0: motor stops instantly, X=1: motor stops
with deceleration.
Electronic Gear N1/M= encoder pulses× 4× pulse
Need
P1-44 Ratio 1~32767 equivalent× mechanical deceleration ratio/
calculation
(Numerator)(N1) pitch
Representative value: encoder
pulses=2500, pitch=5mm, pulse
Electronic Gear
equivalent=0.001, deceleration ratio=1,
Ratio Need
P1-45 1~32767 calculation as below:
(Denominator) calculation
N1/M= 2500×4×0.001/5 = 2 / 1, N1=2, M=1;
(M)
When the multi-electronic gear ratio is not
used, P2-60~ P2-62 are not required.
X1X0=01: digital input (DI1=SON)
Digital input pin corresponds to 9th pin of CN1.
P2-10 X2X1X0 101
DI1 X2 = 1: set DI1 input as NO (normally open)
a-contact point.
Digital input pin Default factory setting of DI6 and DI7 are
P2-15 X2X1X0 100
DI6 NC (normally closed) limit signal input pins;
driver can‘t run without being connected to
pin 32 and pin 31 of CN1.
Digital input pin
P2-16 X2X1X0 100 X2=1: set DI6 and DI7 inputs as NO
DI7
(normally open) a-contact points; X1X0=00,
limit signal input of the driver is not used.

Para. Format
No. & Range
Function setting
P2-17 for digital input X2X1X0 100 External EMG stop input is not used.
pin DI8
DO4 corresponds to pin 1 & pin 26, used as
clamping-position brake signal of Z-axis;
Function setting X2=1: set DO4 output as NO (normally
P2-21 for digital output X2X1X0 108 open) a-contact point; X2=0: set DO4 output
pin DO4 as NC (normally closed) b-contact point;
X1X0=08: set pin 1 and pin 26 as BK+ and
BK- respectively.
DO5 corresponds to pin 28 & pin 27, used
as servo alarm signal.
Function setting
X2=0: set DO5 output as NC (normally
P2-22 for digital output X2X1X0 007
closed) b-contact point.
pin DO5
X1X0=07: set pin 28 and pin 27 as ALRM+
and ALRM- respectively.
0: Servo ON must be triggered by numerical
input signal.
Servo ON (SON)
P2-51 0 1: when servo is powered, if there is no
setup
alarm signal, servo will be automatically on.
Set 1 when there is no SON signal wire.

9.3.7 Parameter Setting of DELTA ASDA-A2 Servo Driver

Para. Format &
No. Range

Weihong control system, the correct
Driver status
P0-02 02 quantity of pulse sent by control card is
display
detected by pulse inspection in order to
determine whether there is electrical
interference.
P1-00 ZYX 102
train input type Z=1: negative logic
control mode is not used, Z=0;
P1-01 Set control mode ZYX1X0 0000 Y=0: forward rotation (CCW) (from the view
of load);
X1X0=00: position control mode
Electronic Gear P1  44
Need 
p1  45
P1-44 Ratio 1~32767
calculation Encoder resolution  Pulse equivalent  Decelerati on ratio
(Numerator)(N1) Screw pitch
When encoder resolution is 1280000,
screw pitch 5mm, pulse equivalent 0.001,
Electronic Gear and deceleration ratio 1:1,
Need
P1-45 Ratio 1~32767 P1  44 1280000  0.001 256
calculation  
(Denominator)(M) P1  45 5 1
used, P2-60 ~P2-62 are not required.
X1X0=01: digital input (DI1 = SON)
Function setting
corresponds to 9th pin of CN1.
P2-10 for digital input pin X2X1X0 101
X2=1: set DI1 input as NO (normally open)
DI1
a-contact point.
Default factory setting of DI6 and DI7 is NC
(normally closed) limit signal input; driver
Function setting can‘t run without being connected to pin 32
P2-15 for digital input pin X2X1X0 100 and pin 31 of CN1.
DI6 X2=1: set DI6 and DI7 inputs as NO
a-contact point.
X1X0=00, limit input of driver is not used.

Para. Format &

No. Range
Function setting
DI7
Function setting
P2-17 for digital input pin X2X1X0 100 External EMG stop input is not used.
DI8

X2=1: set DO4 output as NO (normally
Function setting
open) a-contact point; X2=0: set DO4
output as NC (normally closed) b-contact
pin DO4
point;
X1X0=08: set pin 1 and pin 26 as BK+ and
BK- respectively.
Function setting
X2=0: set DO5 output as NC b-contact
point.
pin DO5

9.3.8 Parameter Setting of DELTA ASDA-B Servo Driver

Para. Format &
No. Range
Monitor if the number of sent and

received pulse is correct by setting this
parameter. In Weihong control system,
Driver status
P0-02 02 the correct quantity of pulse sent by
display
control card is detected by pulse
inspection in order to determine whether
P1-00 ZYX 102
Y=0: forward rotation (CCW) (from the
view of load);
P1-01 Set control mode YX1X0 000
Y=0: when there is no servo enabled,
motor dynamic brake occurs; Y=1: motor
P1-32 Motor stop mode YX 00 is free.
X=0: motor stops instantly,
X=1: motor stops with deceleration.
Electronic Gear N1/M= mechanical deceleration ratio × 4
Need
P1-44 Ratio 1~32767 × encoder pulses× pulse equivalent /
calculation
(Numerator)(N1) pitch.
Representative value: encoder
pulses=2500, pitch =5mm, pulse
equivalent=0.001 mm/p, deceleration
Electronic Gear
Need ratio = 1, calculation as below:
P1-45 Ratio 1~32767
calculation N1 / M = 2500×4×0.001/5 = 2/1, N1=2,
(Denominator)(M)
M=1;
Function setting
corresponds to 17th pin of CN1.
X2=1: set DI1 input as NO (normally
1 (DI1)
open) a-contact point.
Default factory setting of DI6 is NC
Function setting can‘t run without being connected to pin
P2-15 for digital input pin X2X1X0 100 32 and pin 31 of CN1.
DI6 X2=1: set DI6 input as NO a-contact
point. X1X0=00, limit input of the driver is
not used.

Para. Format &

No. Range
DO1 corresponds to 16th pin, as

Function setting X2=1: set DO1 output as NO a-contact
P2-18 for digital output X2X1X0 108 point;
pin DO1 X2=0: set DO1 output as NC b-contact
point;
X1X0=08: set 16th pin as BK+.
DO3 corresponds to pin 1, used as servo
Function setting alarm signal.
P2-20 for digital output X2X1X0 007 X2=0: set DO3 output as NC b-contact
pin DO3 point.
X1X0=07: set pin 1 as ALRM+.

9.3.9 Parameter Setting of DELTA ASDA-B2 Servo Driver

Para. Format &
No. Range

Weihong control system, the correct
Driver status
P0-02 02 quantity of pulse sent by control card is
display
detected by pulse inspection in order to
determine whether there is electrical
interference.
P1-00 ZYX 102
control mode is not used, Z=0;
Set control
P1-01 ZYX1X0 0000 Y=0: forward rotation (CCW) (from the view
mode
of load);
Electronic Gear N1/M= mechanical deceleration ratio × 4 ×
Need
P1-44 Ratio 1~32767 encoder pulses× pulse equivalent / pitch.
calculation
(Numerator)(N1) Representative value: encoder
pulses=40000, pitch =5mm, pulse
equivalent=0.001, deceleration ratio = 1,
Electronic Gear
calculation as below:
Ratio Need
P1-45 1~32767 N1 / M = 40000×4×0.001/5 = 32/1, N1=32,
(Denominator) calculation
M=1;
(M)
Digital Input Pin corresponds to 9th pin of CN1.
P2-10 X2X1X0 101
DI1 X2=1: set DI1 input as NO (normally open)
a-contact point.
Default factory setting of DI6 and DI7 is NC
Function setting can‘t run without being connected to pin 32
P2-15 for digital input X2X1X0 100 and pin 31 of CN1.
pin DI6 X2=1: set DI6 and DI7 inputs as NO
a-contact point.
X1X0=00, limit input of driver is not used.

Para. Format &

No. Range
Function setting
P2-16 for digital input X2X1X0 100
pin DI7
Function setting
P2-17 for digital input X2X1X0 100 External EMG stop input is not used.
pin DI8

X2=1: set DO1 output as NO (normally
Function setting
open) a-contact point; X2=0: set DO1
output as NC (normally closed) b-contact
pin DO1
point;
X1X0=08: set pin 6 and pin 7 as BK- and
BK+ respectively.
Function setting
X2=0: set DO5 output as NC b-contact
point.
pin DO5

9.3.10 Parameter Setting of SANYO PY Servo Driver

Para. Standard Setting
Abbr. Name Unit Remark
No. Value Range
Depend on the specific

encoder resolution. The
formula of electronic gear ratio
of servo driver is as below:
Electronic gear ratio numerator
=mechanical deceleration ratio
× 4× pulse No. per encoder
circle;
Electronic gear ratio
1/32767 denominator = (screw pitch /
Electronic
1-2 EGER 4/1 to pulse equivalent)
gear ratio
32767/1 E.G. In Weihong system, the
default pulse equivalent is
0.001mm/p, screw pitch is
5mm, pulse number per
encoder circle is 2000 and
deceleration ratio is 1:1; so the
numerator of the electronic
gear ratio is 8, and the
denominator is 5. (Select an
incremental type encoder)
Pulse amount of the
motor encoder
1. Set the pulse amount of
the motor encoder;
2. Standard configuration 500
1-16 MENP of the encoder pulse No. to P/R
is as below. 65535
Incremental encoder
omitting wiring: --2000P/R
Absolute
encoder:--2048P/R
Pulse format of position command:
2-0 PMOD Our system uses: direction + pulse format, the parameters are shown as
following:

Para. Standard Setting

Abbr. Name Unit Remark
No. Value Range
PMOD 7 6 5 4 3 2 1 0
When bit 7=0
Command Pulse Input Digital Filter

Bit 1 Bit 0
Min. Pulse Width
0 0 0.8µs
0 1 0.2µs
1 0 0.4µs
1 1 1.6µs
When bit 7=1
Command Pulse Input Digital Filter

Bit 1 Bit 0
Min. Pulse Width
0 0 3.2µs
0 1 0.8µs
1 0 1.6µs
1 1 6.4µs
Bit6 Bit5 Command Pulse Format
1 0 Direction + Pulse
Switch of Digital Filter
0 High Speed
1 Low Speed (1/4)
Control mode:
*Select one control mode from position, velocity,
and torque modes.
Selection Item Content
Position Position control mode
Velocity Velocity control mode
Torque Torque control mode Our system

Velo Torq Velocity Torque switch mode selects
4-3 TYPE 6 types
Posi Torq Position Torque switch mode position
Posi Velo Position Velocity switch mode control mode.
Referring to the switch type, the requisite control
mode can be selected from pin 36 or 35 of the CN1.
Func3, set Bit7 as 0: pin 36 is enabled.
set Bit7 as 1:pin 35 is enabled.
＄＄＄: standard value varies with the reset setup
(leave factory setting).

9.3.11 Parameter Setting of SANYO R Servo Driver

Para. Set
Parameter Name Remarks
No. Value
Group 0, parameter setting of tuning mode

Setting of the tuning
00 00 Set as auto tuning mode
mode
Group 8, setting of the control parameters
00 Polarity of position input 00 Position command mode: positive rotation effective
11 Input command mode 02 Pulse + negative logic
It depends on the resolution of the specific encoder.

E.G.: incremental encoder 2000, the motor needs
2000 ×4=8000 pulses per circle. When pulse
Setting of electronic
15 8/5 equivalent of Weihong CNC system is 0.001mm/p, it
gear
needs 1000 pulses to move 1mm along line; in other
words, if the screw pitch is 5, so, to move 5mm along
line needs 5000 pulses, so F=8000/5000=8/5.
Group 9, setting of function effective
05 Servo ON selection 02 Select servo ON state.
02 Servo alarm elimination 10 Make the function of servo alarm effective.
Setting of the system parameters

Standard incremental encoder. The parameter
02 Encoder selection 00 depends on the specific situation, what we list is only
the representative one.
03 Encoder resolution 2000 500－65535, set the encoder resolution manually.
08 Control mode selection 02 Select position control mode.

9.3.12 Parameter Setting of SANYO Q Servo Driver

Para. Parameter Set
Remarks
No. Name Value
Group 1
Set electronic gear ratio for position command pulse.
E.G., incremental encoder 2000, the motor needs 2000
×4=8000 pulses per circle. When pulse equivalent of
Electronic gear
GER1 1/1 Weihong CNC system is 0.001mm/p, it needs 1000
ratio 1
pulses to move 1mm along line, in other words, if the
screw pitch is 5, to move 5mm along line needs 5000
pulses, so F=8000/5000=8/5.
Electronic gear This setting is the same as that of electronic gear ratio 1
GER2 1/1
ratio 2 and activated during electronic gear switching.
Group 4
Command
PA400 00H Set position command pulse as ―pulse + direction‖.
pulse selection
Group 8
S-ON Servo ON 02H Select servo ON state.
AL-RST Alarm reset 10H Make the function of servo alarm effective.
Setting of the system parameters

Standard incremental encoder. The parameter depends
Encoder
01 00 on the specific situation, what we list is only the
selection
representative one.
Incremental
03 encoder 2000 500－65535, set the encoder resolution manually.
resolution
Control mode
08 02 Select position control mode.
selection

9.3.13 Parameter Setting of KT270 Servo Driver

Para.
Parameter Name Value Description
No.
The control mode of the driver can be set through this

Control mode parameter:
PA4 0
selection 0: position control mode; 1: speed control mode;
2: trial run control mode; 3: JOG control mode.
Set the ratio of the position command pulse (electronic
gear).
Under position control mode, with the setting of the PA12
and PA13, it is convenient to match with pulse source of
each type, which can reach users‘ perfect control resolution
(that is angle/pulse).
Expression: P  G  N  C  4
P: pulse amount of the input command;
G: electronic gear ratio, G=ratio numerator / ratio
Numerator of denominator.
PA12 position command 2 N: circle number that the motor rotates;
pulse ratio C: each circle line number of photo electricity encoder,
C of our system =2500.
E.G.: input command pulse with number of 6000 to make
the servo motor rotate one circle,
N  C  4 1  2500  4 5
G  
P 6000 3
So set PA12 as 5 and PA13 as 3.
We recommend the range of electronic gear ratio as:
1
 G  50
50
Denominator of the
PA13 position command 1 Refer to parameter PA12.
pulse ratio
Set the input mode of the position command pulse; there
are following three modes which can be selected by setting
Input mode of the
the parameter:
PA14 position command 0
0: pulse + symbol;
pulse
1: positive rotation pulse / negative rotation pulse;
2: two orthogonal pulses inputs

Para.
Parameter Name Value Description
No.
0: Valid stroke end of LSP, LSN positive rotation, negative

rotation.
When switch LSP is connected, driving of the positive
rotation is allowed; When switch LSP is disconnected,
driving of the positive rotation is prohibited (torque of the
positive direction is 0). LSN is the same as LSP. If LSP and
LSN are both disconnected, the abnormal alarming of
driving prohibited will occur (NO.7).
1: Invalid stroke end of LSP, LSN positive rotation, negative

rotation.
No matter which state of the switch LSP and LSN is in,
driving of positive rotation and negative rotation are both
allowed. Simultaneously, even if LSP and LSN are both
disconnected, abnormal alarming of driving prohibited will
Invalid input on the not occur (NO.7).
PA20 1
end of the stroke
2: Invalid stroke end of LSP, LSN positive rotation, negative
rotation, and SON is forced to be effective. (Note: SON
forcedly effective is only used for motor debugging. In
normal use, we suggest controlling the state of SON by
input port.)
3: Valid stroke end of LSP, LSN positive rotation, negative

rotation.
When switch LSP is connected, driving of the positive
rotation is allowed; When switch LSP is disconnected,
driving of the positive rotation is prohibited (the speed of
positive direction is 0, but the torque is not 0). LSN is the
same as LSP. When LSP and LSN are both disconnected,
abnormal alarming of driving prohibited will not occur
(NO.7).

9.3.14 Parameter Setting of FUJI FALDIC-β Servo Driver

Para.
Name Value Description
No.
Need Command pulse numerator and denominator are

Command pulse
01 calculation also equal to those of the electronic gear ratio.
numerator α
1~32767 α / β=encoder resolution× pulse equivalent×
mechanical deceleration ratio / screw pitch.
Typical value: encoder resolution 65536, pitch
Need
Command pulse 5mm, pulse equivalent 0.001, mechanical
02 calculation
denominator β deceleration ratio 1,
1~32767
α / β=65536×0.001 / 5=8192 / 625,
So α=8192, β=625.
Pulse string input Set the input mode of pulse string as: instruction
03 0
form + symbol, that is ‗pulse + direction‘.
Direction of rotation Set 0: Positive direction: Forward rotation (CCW);
04 0 or 1
switch Set 1: Positive direction: Reverse rotation (CW).
CONT1 is distributed as RUN (i.e. SON); if not
CONT1 signal
10 1 distributed, CONT1 will be auto ON if there is no
distribution
alarming when powered.
CONT2 is distributed as RST (i.e. servo alarming
clearance CLR).
CONT2 signal
11 2 When 12, 13, 14 are 0, that is CONT3, CONT4
distribution
and CONT5 can‘t be distributed as OT over-travel
or EMG (external emergency stop).
Set 1, OUT1 is distributed as a-contact point of
OUT1 signal alarming output;
15 1
distribution Set 2, OUT1 is distributed as b-contact point of
alarming detection.
Parameter Set 0, write-enable.
27 0 or 1
write-protection Set 1, write-protected.
Its initial value is 0, and it is set ―1‖ here to enable
74 CONT Always ON 1 1
servo (RUN).

9.3.15 Parameter Setting of Stone GS Servo Driver

Para.
Para. Name Value Description
No.
Electronic gear Electronic gear ratio of position mode: 4× pulse frequency fed
F0f 2
ratio numerator back by servo encoder = command pulse frequency× F0f /
Electronic gear F10; value of F0f / F10 must be within 1/100~100. (calculation
F10 1
ratio denominator with pitch as 10mm)
0: External speed running mode; make sure the value and
direction of motor speed according to the external analog
-10V ~ +10V signal of CN2-16, 17;
1: Internal speed running mode; make sure the value and
direction of motor speed according to the setting of parameter
F33, F35, F37, F39 and the port status of CN2-9, CN2-25;
2: Position pulse running mode; accept the input of external
position pulse and direction level signal;
3: Jog mode; make sure the motor speed in terms of
parameter setting of F3b, and control the rotation direction by
the direction keystroke ▼ and ▲;
Control mode 4: Torque mode; make sure the value and direction of motor
F00 2 torque according to the external analog -10V ~ +10V signal of
selection
CN2-43, 1;
5~10: Mixed mode; select mode according to the port input
status of CN2-24:
CN2-24 Interface Status
F00
Value
OFF (Mode One) ON (Mode Two)
5 Position Pulse Mode External Speed Running Mode
6 Position Pulse Mode Internal Speed Running Mode
7 Position Pulse Mode Torque Mode
8 Internal Speed Running Mode External Speed Running Mode
9 Internal Speed Running Mode Torque Mode
10 External Speed Running Mode Torque Mode
Command pulse string mode selection of position mode:

Pulse 12 27
1 – Single pulse train
positive logic Direction 13 28
Pulse 12 27
2 – Single pulse train
negative logic Direction 13 28
CCW 12 27
Pulse input mode 3 – Double pulse train
F2e 2 positive logic CW 13 28
selection 4 – Double pulse train CCW 12 27
negative logic
CW 13 28
Phase A 12 27
5 – Orthogonal pulse
positive logic Phase B 13 28
6 – Orthogonal pulse Phase A 12 27

negative logic
Phase B 13 28

9.3.16 Parameter Setting of TECO TSDA Servo Driver

Para.
No.
Control mode
Value CN1 Pin12 open CN1 Pin12 closed
circuit circuit
0 Speed control Speed control
Pn010-1 Set control mode 1 1 Position control Position control
2 Torque control Torque control
3 Speed control Speed control
4 Position control Position control
5 Torque control Torque control
Set the pulse Value The format of pulse input
input format under 0 Pulse + direction
Pn010-2 0
position control 1 Dipulse
mode 2 A/B phase difference
Value Function
Motor rotates CCW with input of positive
Set rotation 0
Pn010-3 1 order.
direction of motor
Motor rotates CW with input of positive
1
order.
Electronic gear The input pulse amount will be multiplied by this
Pn021
ratio numerator Need number before output. Ratio range of parameter 21
Electronic gear Calculation to 22:
Pn022
ratio denominator 1/127＜parameter 21/ parameter 22＜127
Value Function
Set the function of
Pn011-4 1 0 Output of ―0‖ speed signal
Pin20 of CN1
1 Output of brake signal
Set the max.
pulse frequency It can correct the phenomenon of unauthorized
received by the over-travel. Received frequency is divided into 8
Pn013-1 7
driver under segments from 500Kpps to 200Kpps. ―0‖ indicates
position control 500Kpps while ―7‖ 200Kpps.
mode
Note:
For the parameter setting of driver of various brands, refer to the specific driver manual.

9.4 Wiring Diagram of Servo Driver

Wiring diagrams in this part are the wiring diagrams of control system-axes control-driver
motion. When users want to use one axis of the control system to control the motion of two drivers,
the wiring diagram is as shown in Figure 2 in chapter 9.4.1 and Figure 4 in chapter 9.4.4 (take
YASKAWA driver and DELTA driver as an example; for YASKAWA server, its alarm signal wiring is
NC type, while for DELTA server, its alarm signal wiring is NO type).
9.4.1 Wiring Diagram of YASKAWA AC Servo Driver

Weihong DB15 Driver Interface SGDM Servo CN1 50P HD Plug
Signal Pin Pin Signal

A+ 1 33 PA0
A- 2 34 *PA0
B+ 3 35 PB0
B- 4 36 *PB0
C+ 5 19 PC0
C- 7 20 *PC0
PLU+ 11 7 PLUS
PLU- 12 8 *PULS
DIR+ 13 11 SIGN
DIR- 14 12 *SIGN
+24V 6 47 +24V
ALM 8 31 ALM+
SON 9 40 /S-ON
CLR 10 44 /ALM-RST
GND 15 32 ALM-
1 SG
Red
29 SRDY+/BK+
Z-axis Brake Line
30 SRDY-/BK-
Black
Figure 1

SGDM Servo CN1 50P HD Plug Weihong DB15 Driver Interface SGDM Servo CN1 50P HD Plug
Signal Pin Signal Pin Pin Signal

PA0 33 A+ 1 33 PA0
*PA0 34 A- 2 34 *PA0
PB0 35 B+ 3 35 PB0
*PB0 36 B- 4 36 *PB0
PC0 19 C+ 5 19 PC0
*PC0 20 C- 7 20 *PC0
PLUS 7 PLU+ 11 7 PLUS

*PULS 8 PLU- 12 8 *PULS
SIGN 11 DIR+ 13 11 SIGN
*SIGN 12 DIR- 14 12 *SIGN
+24V 47 +24V 6 47 +24V

ALM+ 31 ALM 8 31 ALM+
/S-ON 40 SON 9 40 /S-ON
/ALM-RST 44 CLR 10 44 /ALM-RST
ALM- 32 GND 15 32 ALM-
SG 1 1 SG
Black Red
SRDY+/BK+ 29 29 SRDY+/BK+
SRDY-/BK- 30 Z-axis Brake Line
30 SRDY-/BK-
Red Black
Z-axis Brake Line
Figure 2
9.4.2 Wiring Diagram of PANASONIC AC Servo Driver

Weihong DB15 Driver Interface Panasonic MINAS-A4 Servo 50P HD Plug

A+ 1 21 0A+
A- 2 22 0A-
B+ 3 48 0B+
B- 4 49 0B-
Z+ 5 23 0Z+
Z- 7 24 0Z-
PLU+ 11 44 PULSH1
PLU- 12 45 PULSH2
DIR+ 13 46 SIGNH1
DIR- 14 47 SIGNH2
+24V 6 7 COM+
ALM 8 37 ALM+
SON 9 29 /SRV-ON
CLR 10 31 A-CLR
GND 15 41 COM-
36 ALM-
Red
11 BRKOFF+
Z-axis Brake Line
10 BRKOFF-
Black
50 FG

9.4.3 Wiring Diagram of MITSUBISHI MR-E Servo Driver
Weihong DB15 Driver Interface Mitsubishi MR-E-A 26P HD Plug
Pin Signal
Signal Pin 2 OPC
+24V 6 1 VIN
ALM 8 9 ALM
SON 9 4 SON
CLR 10 3 RES
GND 15 13 SG
8 EMG
A+ 1 15 LA
A- 2 16 LAR
B+ 3 17 LB
B- 4 18 LBR
C+ 5 19 LZ
C- 7 20 LZR
PLU+ 11 23 PP
PLU- 12 22 PG
DIR+ 13 25 NP
DIR- 14 24 NG
Red
12 MBR
Z-axis Brake Line 13 SG
Black
9.4.4 Wiring Diagram of DELTA Servo Driver

DELTA ASDA-A, ASDA-A2 and ASDA-AB use the same cable. Among them, the wiring pins of
ASDA-A2 and ASDA-AB are totally the same. As for ASDA-A, with PULSE as 41 and /PULSE as 43,
its pulse signal pins are opposite to those of ASDA-A2 and ASDA-AB, but the other wiring pins are
totally the same. For the detailed parameters settings, see chapter 9.3.6 and chapter 9.3.7.

Weihong DB15 Driver Interface Delta ASDA-A Servo 50P

Weihong DB15 Driver Interface Delta ASDA-B DB25 (Two-line
Pinholes)

A+ 1 21 OA
A- 2 22 /OA
+24V 6 4 COM+
B+ 3 25 OB
SON 9 17 DI1 SON
B- 4 23 /OB
ALM 8 1 DO3+ ALM
C+ 5 50 OZ
CLR 10 18 DI2 ARST
C- 7 24 /OZ
GND 15 13 COM-
PLU+ 11 41 PLUSE
PLU+ 11 22 PLUSE
PLU- 12 43 /PULSE
PLU- 12 21 /PULSE
DIR+ 13 37 SIGN
DIR+ 13 20 SIGN
DIR- 14 36 /SIGN
DIR- 14 19 /SIGN
+24V 6 11 COM+
A+ 1 10 OA
ALM 8 28 DO5+ ALRM
A- 2 23 /OA
SON 9 9 DI1 SON
B+ 3 12 OB
CLR 10 33 DI5 ARST
B- 4 11 /OB
GND 15 45 COM-
C+ 5 24 OZ
30 DI8 EMGS
C- 7 25 /OZ
27 DO5-
47 COM- Red
16 DO1+
Red Z-axis Brake Line
1 DO4+ 13 COM-
Z-axis Brake Line Black
26 DO4-
Black
Figure 1 Figure 2
Weihong DB15 Driver Interface Delta ASDA-B2 DB25 (Two-line

Pinholes)

+24V 6 11 COM+
SON 9 9 DI1 SON
ALM 8 28 DO5+ ALRM+
CLR 10 33 DI5 ARST
GND 15 14 COM-
27 DO5- ALRM-
PLU+ 11 41 PLUSE
PLU- 12 43 /PULSE
DIR+ 13 37 SIGN
DIR- 14 39 /SIGN
A+ 1 21 OA
A- 2 22 /OA
B+ 3 25 OB
B- 4 23 /OB
C+ 5 13 OZ
C- 7 24 /OZ
Bk+ (Brown)
7 DO1+
Z-axis Brake Line
6 COM-
BK- (Black)
Note: twisted pair cable used for

differential signals
Figure 3

Delta ASDA-B DB25 (Two-line Weihong DB15 Driver Interface Delta ASDA-B DB25 (Two-line
Pinholes) Pinholes)
Signal Pin Signal Pin Pin Signal

COM+ 4 +24V 6 4 COM+
DI1 SON 17 SON 9 17 DI1 SON
DO3+ ALM 1 ALM 8 1 DO3+ ALM
DI2 ARST 18 CLR 10 18 DI2 ARST
COM- 13 GND 15 13 COM-
PLUSE 22 PLU+ 11 22 PLUSE

/PULSE 21 PLU- 12 21 /PULSE
SIGN 20 DIR+ 13 20 SIGN
/SIGN 19 DIR- 14 19 /SIGN
OA 10 A+ 1 10 OA
/OA 23 A- 2 23 /OA
OB 12 B+ 3 12 OB
/OB 11 B- 4 11 /OB
OZ 24 C+ 5 24 OZ
/OZ 25 C- 7 25 /OZ
Red Red
DO1+ 16 16 DO1+
Z-axis Brake Line
COM- 13 13 COM-
Black Black
Z-axis Brake Line
Figure 4
9.4.5 Wiring Diagram of FUJI Servo Driver
Weihong DB15 Driver Interface Fuji FALDIC-β 26P HD Plug

+24V 6 1 P24
ALM 8 15 OUT1
SON 9 2 CONT1 RUN
CLR 10 3 CONT2 RST
GND 15 14 M24
A+ 1 9 FFA
A- 2 10 *FFA
B+ 3 11 FFB
B- 4 12 *FFB
C+ 5 23 FFZ
C- 7 24 *FFZ
PLU+ 11 7 CA
PLU- 12 8 *CA
DIR+ 13 20 CB
DIR- 14 21 *CB
Note: twisted pair cable adopted for differential

signal transmission. Brake unavailable.

9.4.6 Wiring Diagram of HITACHI Servo Driver

Weihong DB15 Driver Interface Hitachi ADA Servo Driver

+24V 6 2 PLC
ALM 8 11 ALM
SON 9 26 SON
CLR 10 27 RS
GND 15 30 CM1
34 CM2
33 PEN
PLU+ 11 15 PLSP
PLU- 12 16 PLSN
DIR+ 13 40 SIGP
DIR- 14 41 SIGN
A+ 1 21 OAP
A- 2 22 OAN
B+ 3 46 OBP
B- 4 47 OBN
C+ 5 23 OZP
C- 7 24 OZN
Z-axis Brake Line 13 BRK
9.4.7 Wiring Diagram of SANYO PY Servo Driver

Weihong DB15 Driver Interface Sanyo PY DB50 HD Plug

A+ 1 3 OA
A- 2 4 /OA
B+ 3 5 OB
B- 4 6 /OB
C+ 5 7 OC
C- 7 8 /OC
PLU+ 11 28 NPC
PLU- 12 29 /NPC
DIR+ 13 26 PPC
DIR- 14 27 /PPC
+24V 6 23 COM+
49 COM+
ALM 8 43 ALM
SON 9 37 SON
CLR 10 30 RST
GND 15 24 COM
48 SG
47 SG
25 COM
12 SG
Z-axis Brake Line 42 HBON

9.4.8 Wiring Diagram of SANYO R Servo Driver

Weihong DB15 Driver Interface Sanyo R Series 50P HD Plug

A+ 1 3 OA
A- 2 4 /OA
B+ 3 5 OB
B- 4 6 /OB
C+ 5 7 OC
C- 7 8 /OC
PLU+ 11 28 PPC
PLU- 12 29 /PPC
DIR+ 13 26 NPC
DIR- 14 27 /NPC
+24V 6 50 COM+
49 COM+
ALM 8 46 OUT
SON 9 37 SON
CLR 10 15 RST
GND 15 24 COM
48 SG
47 SG
25 SG
Z-axis Brake Line 42 HBON
9.4.9 Wiring Diagram of KT270 Servo Driver
Weihong DB15 Driver Interface KT 270 Series Servo

+24V 6 1 COM0
ALM 8 12 ALM
CN4
SON 9 2 SON
CLR 10 3 RES
GND 15 6 COM1
PLU+ 11 3 PP
PLU- 12 8 PG
CN3
DIR+ 13 4 NP
DIR- 14 9 NG
A+ 1 3 LA
A- 2 8 LAR
B+ 3 4 LB
CN6
B- 4 9 LBR
C+ 5 2 LZ
C- 7 7 LZR

9.4.10 Wiring Diagram of Stone GS Servo Driver

Weihong DB15 Driver Interface Stone GS Series Servo (3-line DB44 Pins )

+24V 6 7 Input signal anode common port
ALM 8 22 Fault signal output+
SON 9 23 Servo enable input
CLR 10 8 Alarm clear signal input
GND 15 6 Fault signal output-
PLU+ 11 12 Pulse command signal input+

PLU- 12 27 Pulse command signal input-
DIR+ 13 13 Direction/pulse command input +
DIR- 14 28 Direction/pulse command input-
A+ 1 33 Signal differential output +

A- 2 34 Signal differential output -
B+ 3 35 Signal differential output +
B- 4 36 Signal differential output -
C+ 5 31 Signal differential output +
C- 7 32 Signal differential output -
Red 21 BRAKE+
Z-axis Brake Line 5 BRAKE-
Black
9.4.11 Wiring Diagram of TECO TSDA Servo Driver

Weihong DB15 Driver Interface TECO TSDA Series Servo (50P)

+24V 6 45 IN-COM
ALM 8 19 ALM
SON 9 1 /SON
CLR 10 2 /AL-RS
GND 15 46 DG
47 DG
48 DG
49 DG
4 FSTP
5 RSTP
P+ 11 14 PP
P- 12 15 PN
D+ 13 16 DP
D- 14 17 DN
A+ 1 35 PA
A- 2 36 /PA
B+ 3 37 PB
B- 4 38 /PB
C+ 5 39 PZ
C- 7 40 /PZ
BK+
20 BI
BK-
47 DG
50 FG
With a towline

9.4.12 Wiring Diagram of TECO ESDA Servo Driver

Weihong DB15 Driver Interface TECO ESDA Series Servo

+24V 6 10 +24V
ALM 8 14 ALM
SON 9 1 SON
CLR 10 2 CLR
GND 15 22 N24
P+ 11 4 PP
P- 12 5 /PN
D+ 13 6 DP
D- 14 7 /DN
A+ 1 16 PA
A- 2 17 /PA
B+ 3 18 PB
B- 4 19 /PB
C+ 5 20 PZ
C- 7 21 /PZ
25 FG
Without brake treatment

10 Software License Agreement
Important—Read Carefully before Using This Product:

The term ―Software Product‖ includes all copies of the licensed software and its documentation.
This license agreement is a legal agreement between You (either an individual, a legal entity or any
affiliated companies or other entities) and Weihong Electronic Technology Co., Ltd. (hereinafter
referred to as Weihong Company). By installing, copying, or otherwise using the Software Product,
you agree to be bound by the terms and conditions of this license. Unless otherwise stated in this
agreement, you shall not use, copy, revise, rent, or transfer the Software product or any part of the
Software Product for any other purposes.
Description of Further Rights and Restrictions:
1. You may install for use one copy of the Software Product on a single machine;
2. You may make a copy of the Software Product for archive or backup purposes and the
copy is to be used on this machine only;
3. You may transfer the Software Product and the license agreement to a third party, provided
that the third party accepts the terms and conditions stated in this agreement, with prior
express permission from Weihong Company;
4. When transfer confirmed, you shall transfer all the copies of the original documents and the
supplementary documents to the third party or destroy all the copies un-transferred.
5. You can use the Software Product on a network server or intranet server only if it is
stipulated in explicit terms that you are allowed to use the Software Product on a network
server or intranet server, or you have purchased license for each node and terminal using
the Software Product;
6. You may NOT sublicense, assign or transfer the license agreement;
7. You may NOT or direct any third party to reverse engineer, decompile or disassemble the
Software Product;
8. You may NOT copy or transfer the Software Product or any part of the Software Product
unless otherwise expressly stated in this agreement;
9. The license agreement shall be terminated automatically upon you transfer the Software
Product or copies of all or part of the Software Product to a third party.
Intellectual Property Rights Notice:
The Software Product and all intellectual property rights therein (including but not limited to any
all copyrights, patents, trademarks, and publicity rights) are owned by Weihong Company. The
Software Product is protected for Weihong Company on the basis of copyright law and international

treaty provisions as well as on the basis of other laws and agreements regarding intellectual
property. You are not allowed to remove the copyright statement made in the Software Product, and
guarantee that you shall copy the copyright statement in all copies of the Software Product or of any
part of the Software Product. You are obliged to stop any form of illegal copying of the Software
Product and accompanying materials.
After-sales Guarantee:
Weihong Company guarantees that for 90 days from the date of shipment the software carrier
will be free from defects in materials and workmanship. When such a defect has been confirmed,
our only responsibility is to replace the software carrier. This remedy is your exclusive remedy. This
after-sales guarantee is invalid for any carrier defect caused by accidents, abuses or maloperation.
The replaced software carrier enjoys the remaining guarantee time of the original software carrier or
of a 30-day guarantee time, whichever is longer.
Except as the after-sales guarantee made above, the Software Product does not enjoy any
other form of after-sale guarantee.
Limitation of Liability:
The above guarantee, whether made explicitly or by implication, constitutes the entire contents
of the guarantee, including guarantee for the commerciality and applicability of special application
aim. Whether you follow other terms in this agreement or not, Weihong Company, as well as its
agents and sales staff, will not be responsible for any profits loss, availability loss, business break-off
or any forms of indirect, special, accidental or inevitable damage or claim made by any third party,
generated from the using of the Software Product, even if Weihong Company has been informed of
the possible occurrence of such events in advance.
Termination:
This license may be terminated by Weihong Company at any time once you violate any terms or
conditions made in this agreement. Once the license is terminated, you are obliged to destroy all the
copies of the Software Product or return them to Weihong Company.
Applicable Law:
Copyright Law, Regulations for the Protection of Computer Software, Patent Law and other
relevant laws and regulations.
Now, we affirm that you have already read through this agreement and understood it thoroughly
and agreed to comply with all of the terms and conditions of this agreement strictly.

NC Studio Controller ATC Manual

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上海维宏电子科技股份有限公司

Weihong Electronic Technology Co., Ltd.

Company Name: Weihong Electronic Technology Co., Ltd.

Specialized, Concentrated, Focused i

 The products should be transported properly in terms of the weight.

 An excess of specified quantity of stacking products is prohibited.

 Climbing, standing or placing heavy loads on the products is prohibited.

 After Opening the Package

 Check if the products are damaged in transit.

 Please contact us promptly if product discrepancy, accessory missing or transit damage

ii Specialized, Concentrated, Focused

 Cable entry should be sealed while easy-to-open on the spot.

 If a fan is adopted, air strainer is a must in air inlet or air outlet.

 To reduce electromagnetic interference, power-supply components used should be above AC

Specialized, Concentrated, Focused iii

 Wiring should be firm and steady, or misoperation may occur.

 Running & Debugging Notices

 Modification to parameters should be within the allowable range, or such breakdowns as

iv Specialized, Concentrated, Focused

1.1 NC65A/B ........................................................................................................................- 1 -

2 Configuration and Dimension ..............................................................................................- 1 -

2.1 Dimensional Drawing of NC65A/B Host ........................................................................- 2 -

3 Wiring Method ........................................................................................................................- 5 -

3.1 Driver Interface ..............................................................................................................- 5 -

4 Steps to Install Communication Card................................................................................- 25 -

5 Machine Tool Debugging ....................................................................................................- 28 -

5.1 Debugging Steps .........................................................................................................- 28 -

Specialized, Concentrated, Focused v

6 Customize Setup Installation Package ..............................................................................- 32 -

7 Software Setup and Upgrade in NC65A/B.........................................................................- 33 -

7.1 Software Setup ............................................................................................................- 33 -

8 OS Backup and Restore in NC65A/B .................................................................................- 35 -

8.1 OS Backup and Restore..............................................................................................- 35 -

9.1 Terminology Specification ............................................................................................- 40 -

vi Specialized, Concentrated, Focused

9.4 Wiring Diagram of Servo Driver ..................................................................................- 69 -

10 Software License Agreement ...........................................................................................- 78 -

Specialized, Concentrated, Focused vii

viii Specialized, Concentrated, Focused

2 Configuration and Dimension

 One communication card (PM85A or PM95A) or one NC65A/B host;

 One Lambda 4S/5S series controller;

 One NcStudio motion control software CD (Not required if software customized);

 One DB9M/F cable (Cable length customizable);

Specialized, Concentrated, Focused -1-

2.1 Dimensional Drawing of NC65A/B Host

Fig. 2-1 Dimensional drawing of NC65A host

Fig. 2-2 Dimensional drawing of NC65B host

 LAN: Ethernet port, 100Mbps;

 VGA: video output interface;

 端子板: for external connection with Lambda 4S/5S series controller;

 Fuse: replaceable, only available in NC65B host.

-2- Specialized, Concentrated, Focused

2.2 Structural Drawing of PM85A Communication Card

Fig. 2-3 Structural drawing of PM85A communication card

2.3 Structural Drawing of PM95A Communication Card

Fig. 2-4 Structural drawing of PM95A communication card

Specialized, Concentrated, Focused -3-

2.4 Dimensional Drawing of Lambda 4S/5S Series Controller

The extended terminal board EX27A3 (118mm83mm56.45mm) is required in XYA/XYZA with