Pioneer S-21w Rrv4060 Subwoofer
Pioneer S-21w Rrv4060 Subwoofer
Pioneer S-21w Rrv4060 Subwoofer
RRV4060
S-21W
POWERED SUBWOOFER
S-21W
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model Type Power Requirement Serial No. Remarks
SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
B This product may contain a chemical known to the State of California to cause cancer, or birth defects or other reproductive
harm.
Health & Safety Code Section 25249.6 - Proposition 65
C
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground 2. PRODUCT SAFETY NOTICE
(water pipe, conduit, etc.) by connecting a leakage Many electrical and mechanical parts in the appliance
current tester such as Simpson Model 229-2 or have special safety related characteristics. These are
equivalent between the earth ground and all exposed often not evident from visual inspection nor the protection
metal parts of the appliance (input/output terminals, afforded by them necessarily can be obtained by using
screwheads, metal overlays, control shaft, etc.). Plug replacement components rated for voltage, wattage, etc.
the AC line cord of the appliance directly into a 120V Replacement parts which have these special safety
AC 60 Hz outlet and turn the AC power switch on. Any characteristics are identified in this Service Manual.
current measured must not exceed 0.5 mA. Electrical components having such features are
identified by marking with a > on the schematics and on
D the parts list in this Service Manual.
Reading should The use of a substitute replacement component which
Leakage not be above does not have the same safety characteristics as the
Device current 0.5 mA
under tester PIONEER recommended replacement one, shown in the
test parts list in this Service Manual, may create shock, fire,
Test all or other hazards.
exposed metal
surfaces Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Also test with Manual. A subscription to, or additional copies of,
plug reversed Earth PIONEER Service Manual may be obtained at a nominal
E
(Using AC adapter ground
plug as required) charge from PIONEER.
AC Leakage Test
2 S-21W
1 2 3 4
5 6 7 8
A
[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
Please be sure that all screws are fastened, and that there are no loose screws.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
C
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
S-21W 3
5 6 7 8
1 2 3 4
CONTENTS
SAFETY INFORMATION ..........................................................................................................................................................2
1. SERVICE PRECAUTIONS ....................................................................................................................................................5
A 1.1 NOTES ON SOLDERING ...............................................................................................................................................5
1.2 SPEAKER TERMINAL ....................................................................................................................................................5
2. SPECIFICATIONS .................................................................................................................................................................5
2.1 SPECIFICATIONS...........................................................................................................................................................5
2.2 PANEL FACILITIES .........................................................................................................................................................6
3. BASIC ITEMS FOR SERVICE...............................................................................................................................................6
3.1 JIGS LIST........................................................................................................................................................................6
4. BLOCK DIAGRAM.................................................................................................................................................................7
4.1 OVERALL CONNECTION DIAGRAM .............................................................................................................................7
4.2 OVERALL BLOCK DIAGRAM .........................................................................................................................................8
5. DIAGNOSIS...........................................................................................................................................................................9
5.1 TROUBLESHOOTING ....................................................................................................................................................9
B 5.2 OPERATION SPECIFICATIONS OF THE PROTECTION CIRCUIT.............................................................................11
6. SERVICE MODE .................................................................................................................................................................11
6.1 TEST MODE .................................................................................................................................................................11
7. DISASSEMBLY....................................................................................................................................................................12
8. EACH SETTING AND ADJUSTMENT ................................................................................................................................13
9. EXPLODED VIEWS AND PARTS LIST ...............................................................................................................................14
9.1 PACKING SECTION......................................................................................................................................................14
9.2 EXTERIOR SECTION...................................................................................................................................................16
10. SCHEMATIC DIAGRAM ....................................................................................................................................................18
10.1 SUB WOOFER and LED ASSYS................................................................................................................................18
10.2 SMPS and AC INLET ASSYS .....................................................................................................................................20
10.3 VOLTAGES ..................................................................................................................................................................22
C
10.4 WAVEFORMS .............................................................................................................................................................23
11. PCB CONNECTION DIAGRAM ........................................................................................................................................24
11.1 SUB WOOFER and LED ASSYS................................................................................................................................24
11.2 SMPS and AC INLET ASSYS .....................................................................................................................................26
12. PCB PARTS LIST ..............................................................................................................................................................27
4 S-21W
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5 6 7 8
1. SERVICE PRECAUTIONS
1.1 NOTES ON SOLDERING
A
• For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit.
Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs
accompanied by reworking of soldering.
• Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 ºC.
Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 ºC in general, although
the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of
the soldering iron.
Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting B
temperatures (hard to melt/easy to harden).
C
1.2 SPEAKER TERMINAL
The SP output outputs a signal to the – side too, because an AMP circuit is BTL drive.
Do not connect to the GND of the circuit (short-circuit).
The + side does not also connect to the GND (short-circuit).
2. SPECIFICATIONS
2.1 SPECIFICATIONS
Power Amplifier Power Output (Peak)...................................................................................160 W
Power Amplifier Power Output (RMS)..........................................100 W (100 Hz, 4 Ω, THD 10 %)
E
Power Amplifier Power Output (FTC)................................ 80 W (35 Hz to 500 Hz, 4 Ω, THD 1 %)
Input (sensitivity at 100 Hz) LINE LEVEL (RCA jack).........................................................300 mV
Cabinet.........................................................................................................Bass-reflex, floor type
Speaker.................................................................................................................16 cm cone type
Speaker Frequency range.....................................................................................33 Hz to 700 Hz
Power Requirements
European model......................................................................AC 220 V to 240 V, 50 Hz/60 Hz
U.S., Canadian model......................................................................................AC 120 V, 60 Hz
Other model............................................................................AC 110 V to 240 V, 50 Hz/60 HZ
Power Consumption...............................................................................................................25 W
Power consumption in standby...................................................................................0.5 W or less
Outline Dimension..........................................................230 mm (W) x 408 mm (H) x 344 mm (D)
(9 1/16 in.(W) x 16 1/16 in.(H) x 13 17/32 in. in.(D))
Weight (without package)...................................................................................6.5 kg (14 lb 5 oz) F
S-21W 5
5 6 7 8
1 2 3 4
E
3. BASIC ITEMS FOR SERVICE
3.1 JIGS LIST
Lubricants and Glues List
6 S-21W
1 2 3 4
5 6 7 8
4. BLOCK DIAGRAM
4.1 OVERALL CONNECTION DIAGRAM
A
SPEAKER
2pin 300mm
A SUB WOOFER ASSY B
B LED ASSY
4pin 50mm
5pin 75mm
3pin 500mm
C SMPS ASSY
2pin 90mm
POWER SW
D AC INLET ASSY
E
AC INLET
2pin 80mm
S-21W 7
5 6 7 8
1 2 3 4
D
ERR-AMP
POWER CONTROL
ERR-AMP
E
8 S-21W
1 2 3 4
5 6 7 8
5. DIAGNOSIS
5.1 TROUBLESHOOTING
A
No
No
signal Check Check Voltage Level Check the connection
No Check Yes
Audio Output (SMPS) cable between the MAIN
"RCA INPUT Signal" Source Signal
CN241-4 pin: 5.0 V Assy and SMPS Assy.
Replace the defective
Yes Yes No
cable.
Check No Check
"IC202-1Pin Signal" IC202-8 Pin: 5 V C
Yes Yes
Yes Yes
Check
No Replace the L301 and
"Audio signal" of C325
C325.
Yes
Replace the
SPEAKER UNIT. E
No Yes
S-21W 9
5 6 7 8
1 2 3 4
A
Diagnosis of the AUTO POWER OFF function
If the AUTO POWER OFF function does not work properly, check the following operation flowchart for diagnosis.
Operation flowchart, shifting from with to Operation flowchart, shifting from without
without signals to with signals
POWER ON to STANDBY operation STANDBY to POWER ON operation
Check that the signal from Pin 13 of IC401 is Check that the signal from Pin 13 of IC401 is
high (the AUTO_STBY SW is ON). high (the AUTO_STBY SW is ON).
B
If the input signal level falls below the specified If the input signal level exceeds the specified
value, this will be detected by IC202 and a value, this will be detected by IC202 and a
signal detection circuit near it, the base voltage signal detection circuit near it, the base voltage
of Q203 will be decreased, then the unit will Note: of Q203 will be increased, then the unit will be
shut itself off. The specified input signal level judged turned ON.
by the signal detection circuit for
lowering the base voltage is
approx. 5 mVrms (100 Hz).
The signal from Pin 18 of IC401 (SIG DET) The signal from Pin 18 of IC401 (SIG DET)
(This value is for reference, because
becomes high. becomes low.
it varies, depending on the circuit.)
C The signals from Pin 14 (SMPS DW) and The signals from Pin 14 (SMPS DW) and
Pin 17 (PCM DW) of IC401 become low Pin 17 (PCM DW) of IC401 become high.
10 minutes after. (The IC201 on the SMPS (The IC201 on the SMPS Assy (31 V) is set to
Assy (31 V) is set to OFF.) ON.)
The signal from Pin 23 (LED RED) of IC401 is The signal from Pin 23 of IC401 (LED RED) is
set to high to light the red LED. In addition, the set to low to extinguish the red LED. In addition,
signal from Pin 22 (LED BLUE) is set to low to the signal from Pin 22 (LED BLUE)is set to high
extinguish the blue LED, then the unit enters to light the blue LED, then the unit enters
STANDBY mode. Normal Operation mode.
10 S-21W
1 2 3 4
5 6 7 8
AMP IC excess Protection against 1 Extremely high-load Threshold for Detection and protect-
Automatic restoration excess current
current detection audio-output excess audio playback Audio output is muted. after excess current ion processes are
(AMP IC internal current from the 2 Short-circuiting of the from the AMP performed inside the B
has been removed IC output:
circuit) AMP IC SP terminals AMP IC.
6A (min 4A)
6. SERVICE MODE
6.1 TEST MODE
This Test mode enables operation verification in 10 seconds of the Auto Standby function of the main unit, which usually
makes the unit enter Standby mode after judgment of 10 minutes of no signal status.
Note: If any signal is input during TEST mode, the signal detection circuit will be activated and the unit
will enter Power ON mode. However, as TEST mode continues, 10 sec after the signal is interrupted,
the unit will return to STANDBY mode.
S-21W 11
5 6 7 8
1 2 3 4
7. DISASSEMBLY
A Note:
(1) Even if the unit shown in the photos and illustrations in this manual may differ from your product, the
procedures described here are common.
• Bottom view
1
D
LED Assy
Adhesive
E
(2) Push only on the head of the LED from the
front, taking care not to push the LED holder
(black).
LED
LED Holder
F
12 S-21W
1 2 3 4
5 6 7 8
A
(3) The LED Assy will be pushed out to the inside
LED Assy LED
of the cabinet.
(4) Replace the LED with a new one.
3
Note:
After replacement, seal the gap around the hole
for the LED to make the speaker airtight.
Use GYL1007 (DIABOND [black] DB-1600B)
as adhesive.
LED
E
Ridge line of
the LED holder
- For the applying amount of lubricants or glue, follow the instructions in this manual.
or
or or
14 S-21W
1 2 3 4
5 6 7 8
B
10 Poly-Bag (Set) 8952S21W05180-IL
11 Snow Cushion Top 8952S21W05190-IL
12 Snow Cushion Bottom 8952S21W05200-IL
13 Box Gift See Contrast table (2)
S-21W 15
5 6 7 8
1 2 3 4
Silicon bond
(GYA1011)
Heat Sink
IC301
C319 L301
Silicon grease
B
(GEM1057)
Silicon bond
(GYA1011)
A
C D
B
D
16 S-21W
1 2 3 4
5 6 7 8
B
11 Foot Assy 8952S21W05310-IL
NSP 12 Case Amp Sw 8952S21W05430-IL
NSP 13 Panel Back Sw 8952S21W05440-IL
NSP 14 Felt Case Amp A 8952S21W05150-IL
NSP 15 Felt Case Amp B 8952S21W05160-IL
21 • • • •
22 • • • • •
23 Screw 8952SB3001110-IL
24 Screw 8952S21W05140-IL
25 Screw (Bind Head 7.2) 8952S21W05370-IL
S-21W 17
5 6 7 8
1 2 3 4
D
4 A
B
D 7
B LED ASSY
- Wh
F - Th
Th
-
A B
18 S-21W
1 2 3 4
5 6 7 8
E
1
C
B
D 2
A
B
E
C
10
C
CN241
8 9
C E
CN241
11
- When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
- The > mark found on some component parts indicates the importance of the safety factor of the part. F
Therefore, when replacing, be sure to use parts of identical designation.
- : The power supply is shown with the marked box.
A
S-21W 19
5 6 7 8
1 2 3 4
1
C815 C821 R821
1
+ 150uF C826 103K 68K
400V 473K 630V 3W
2
(105') 630V (PE) (RF)
2
D811 D812 (PE) 1
1N5399 1N5399
B822
1
C822 3550
330pF
1KV
2
D813
1N5399
R822
100 D822
(3216) UF4004
B D814
C813 C814 1N5399
SD102M SD102M C823
1
AC250V AC250V 103Z
(2012) B821
3550
2
IC821 R823
SG6859 47
(2012) Q821
1 6 700V/8A
GND OUT
D831
1N4007 HSQ821
C812 MH6716-
0.22uF 2 5
AC275V FB VCC R825
1K
C824 (2012)
103Z 3 4
RI I_SENSE
(2012)
2
L811
15mH
Q871
A1298
B871
R876 3550
3
10K DC_LINK 1 2
+3.3V (2012)
1
R871
1
R811 C871 68K
1.5M 103K 1W
2
1W (SURGE) R275 R877 630V (RF)
2
330 47K
(2012) (2012)
C811
1
D 0.22uF C873
1
AC275V 100pF
PC832 + C877 1KV
2
1 2 LTV817 47uF R872
PC-17K1 50V D872 10
RV811
2
2
10D13 R832 R831 R873
270K 270K +3.3V
D873 47
1/4W 1/4W UF4004 (3216)
1
2
C874 +
R271 R274 47uF
1
R272
P/S
2
2
1
12K
2
GND
VCC
N.C
DRAIN
E PC831 (2012)
LTV817 2 2 Q272
CN811 CN812 PC-17K1 MMBT2222A
LWP1143-02 YW396-32V IC871
C271 Q271 ICE3B0365
1
105Z MMBT2222A
DRAIN
(2012)
POWER SW
CS
BA
FB
1
CN813
CHP1143P-02
AC INLET
1 (90mm)
PCB
AC FR-1(135*136mm)
2
1
F
D AC INLET ASSY
(8952S21W00080-IL: SYXCN8, FLXCN)
C D (8952S21W00460-IL: CMXCNSM)
20 S-21W
1 2 3 4
5 6 7 8
T821
EI3329(V-14P) A
1 13 HSD242
MH3820-30
L241
1
(PE) (RF) 3
1 2 2
2
R241 D241 + C242 + C243 C244
B822 33 200V/10A 470uF 470uF 104Z
1
1
330pF UF4007 (105') (105')
1
1KV C241
2
102K
3 11 1KV
2
04
R251 B
10 1K
(2012)
1
6 M_VDD
B821
3550
R252 R253
2
9 1K 27KF
(2012) (2012)
Q821
700V/8A 7
1
HSQ821 8 PC821 R254
MH6716-30 LTV817 30KF
PC-17K1 (2012)
25
3
2
C829
12) SD102M
3
AC250V C251
104Z R255
R826 1 (2012) 5KF
0.2 (2012)
C
3W IC251
2
TL431
FAN431
T871
EE1916(V-10P) +6.5V
2 IL1117-5.0
CN241
D261 12 5267-9A
1
R872 1 2 3 1 13
10 ADJ
+ C261 + C262
+3.3V 2
(3216) B872 2200uF IC261 33uF
(2012) 10V S1117-33Q 50V
7
A
2
(105') IL1117-3.3 3
R873 B873
47 (2012) CN402
(3216) +5V 4
1
4 6
P/D 5
R281 +6.5V
470
(2012) 6
5 8
5
7
DRAIN
A
4
PC871 R283 E
LTV817 3.3K
PC-17K1 (2012) +31V 8 CN403
3
2
DRAIN
9
3
C281
105Z 14
4
C
S-21W 21
5 6 7 8
1 2 3 4
10.3 VOLTAGES
A
SUB WOOFER
ASSY
B
1 IC301_VDD: +3.3 V
2 IC301_VDDA: +3.3 V
3 IC301_VD: +3.3 V
10 P-Sens: +3.3 V 11 VCC: +31.0 V
14 CN241-pin 8
31 V Output
22 S-21W
1 2 3 4
5 6 7 8
10.4 WAVEFORMS
D R306: BCK
V: 1 V/div. H: 100 nS/div.
S-21W 23
5 6 7 8
1 2 3 4
SIDE A
B
SIDE B
P.C.Board Chip Part
Q401
IC401
Q203 IC202
IC201
C
CN241
CN402
C
IC301
D
CN241
CN403
Q301
Q303
C
Q302
B LED ASSY
CN401 PN301
PN403
SPEAKER
F
A B
24 S-21W
1 2 3 4
5 6 7 8
SIDE B SIDE B
A
VR401
CN402
C
CN403
B LED ASSY
PN301 CN401
PN403
A B
S-21W 25
5 6 7 8
1 2 3 4
C SMPS ASSY
D AC INLET ASSY
AC INLET
B
POWER
SW
CN403
CN812
CN403
A
CN813
CN402
CN811
A
C
IC871
Q821
C D
26 S-21W
1 2 3 4
5 6 7 8
Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47 k ohm (tolerance is shown by J = 5%,
and K = 10%).
560 Ω → 56 × 101 → 561 ................................................................... RD1/4PU 5 6 1 J
47 kΩ → 47 × 103 → 473 ................................................................... RD1/4PU 4 7 3 J
0.5 Ω → R50 ................................................................................................. RN2H R 5 0 K
1Ω → 1R0 ................................................................................................. RS1P 1 R 0 K
Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).
5.62 kΩ → 562 × 101 → 5621 ................................................................. RN1/4PC 5 6 2 1 F
- Meaning of the figures and others in the parentheses in the parts list.
B
Example) IC 301 is on the point (face A, 91 of x-axis, and 111 of y-axis) of the corresponding PC board.
IC 301 (A, 91, 111) IC NJM2068V
Mark No. Description Part No. Mark No. Description Part No.
SW401 SWITCH 8952S21W00130-IL
LIST OF ASSEMBLIES X 201 OSCILLATOR (12.288 MHz) 8952S21W00280-IL
1..PWB (PCB) ASSY (MAIN) 8952S21W00100-IL CN 401 CONNECTOR 8952SB3003370-IL
2..PWB (PCB) ASSY (LED) 8952S21W00140-IL
CN 402 WIRE, FLAT 8952S21W00200-IL
> 1..PCB ASSY (AC INLET)(SYXCN8, FLXCN) 8952S21W00080-IL
CN 9301 (PN301) CONNECTOR 8952SB3003400-IL
> 1..PCB ASSY (AC INLET)(CMXCNSM) 8952S21W00460-IL
> 1..PCB ASSY (SMPS) 8952S21W00090-IL
CN 9401 (PN401) CONNECTOR WAFER 8952S21W00190-IL
0 PWB (PCB) ASSEMBLY 8952S21W00140-IL
D
CAPACITORS
C 319 8952SB3003470-IL
Q
203,303
301,302
8952S21W00220-IL
8952S21W00230-IL
C PCB ASSY (SMPS)
There is no service parts.
E
Q 401 8952S21W00430-IL
Q 403 8952SB3003520-IL
Q 404 8952SB3000840-IL
D 202,204,301
D 9201 (ZD201)
8952S21W00290-IL
8952SB3001970-IL
D PCB ASSY (AC INLET)
There is no service parts.
MISCELLANEOUS
L 301 COIL 8952SB3003360-IL
L 9203,9204,9301 (FB203, FB204, FB301) 8952SB3001930-IL
FILTER (CIRC) EMC
L 9302 (FB302) FILTER (CIRC) EMC 8952SB3001930-IL F
JA 201 JACK RCA 8952S21W00110-IL
VR 401 VR ROTARY (WITH NUT) 8952S21W00120-IL
S-21W 27
5 6 7 8