NETA Handbook Series II - Safety Vol 1 PDF
NETA Handbook Series II - Safety Vol 1 PDF
NETA Handbook Series II - Safety Vol 1 PDF
2/6/14 11:08 AM
SAFETY
HANDBOOK
VOLUME I
Published by
InterNational Electrical Testing Association
TDE
TONY DEMARIA ELECTRIC
Tony Demaria Electric (TDE) is a leader in electrical industry improvements on safety and testing.
The safest way for you to perform switching and racking is remotely • Visit our website for ideas
In addition to being a full service testing company, TDE provides the following training:
NFPA 70E • Arc Flash Training • Safe Electric Practices • Customized Safety and Technical Training
Copyright © 2013 by InterNational Electrical Testing Association, all rights reserved. No part of this publication may
be reproduced in any form or by any means, electronic or mechanical, without permission in writing from the publisher.
SAFETY
HANDBOOK
VOLUME I
TABLE OF CONTENTS
Safety, Shock, and Arc-Flash Notes from the NETA Safety Committee ............................5
Tony Demaria, Tony Demaria Electric
Volt Meter Training Mandate: NFPA 70E ...................................................................6
Paul McKinley, Power Testing and Energization, Inc.
Arc-Flash Slide Rule Calculator
Safety and Reliability ..................................................................................................40
Tony Demaria, Tony Demaria Electric
Published by
In the future each quarterly issue of NETA World will have an WHEN IS THE LAST TIME YOUR COMPANY HAD
article on Electrical Safety. The focus will be topics regarding EXTENSIVE AND COMPREHENSIVE TRAINING ON
- -
-
only in the back. The attendees were an excellent cross-section of quences for good behavior and negative consequences for poor
behavior.
safety.
-
- -
behavior.
-
not all happening to the new and young. Many of the personnel
involved in the incidents were older and experienced.
6 Safety Handbook
PowerTest 2009
By Paul McKinley, POWER Testing and Energization, Inc.
for personnel.”
voltage by touching and tasting.
AMERICAN ELECTRICIANS’ HANDBOOK – page 38, –
Measuring, Testing and Instruments.
Section 90. Electricians often test for the presence of voltage
Section 91.
indicated that the negative pressure required inside the facility did
Safety Handbook 9
visible.
Summary:
tasks
should be used.
supervision should not be used to supervise electrical personnel in For the safety of those who work on High Electrical Energy
high electrical energy situations. Circuits:
two actions:
when working on high electrical energy circuits should be III. IDAHO NATIONAL ENGINEERING
“PHASING” MISAPPLICATION
The training should consist of:
In 1985
job tasks
not on
Rod Remsburg
indication
and risks that individuals needed to know in their every day job
that there were three basic issues that individuals had to be trained
explained the details and reason for the accident that occurred at
the WINCO facility.
levels
training sessions.
• Volt Meter Misapplication
5. Individuals were taught how to select the proper type and rating
NOTE:
are present.
how to know the difference between
to-neutral.
know and be able to explain
any voltage
three year cycle.
these are the ones who are careless and have the accidents.
Safety Handbook 15
EXAMPLE:
VOLT METER MISAPPLICATION
After the individual learned how the manufacturers limit for connection to ground. The probe was designed for electronic
EXAMPLE:
WARNING:
• 10 AMP RANGE IS UNFUSED.
• TO AVOID DAMAGE OR INJURY:
– USE ONLY IN PROTECTED CIRCUITS WHICH CAN
NOT EXCEED EITHER 20 AMPS OR
– 4000 VOLT AMPERES
absence of
(i.e. verify an energized or de-energized condition)
individuals
Safety Handbook 17
Electrical Circuit
electrostatic and
electromagnetic coupling pertaining to induced voltage
voltage
safely together
low voltage.
WARNING:
Special probes are available to detect higher voltages but are not
8. HIGH IMPEDANCE – POWER CLASS VOLT
METERS
has the following characteristics and has instructions for proper use
Safety Handbook 21
for voltage.
XII. IEC 61010-1 EUROPEAN / UL 61010-1
UNITED STATES - VOLT METER STANDARDS
fuses.
CATEGORY RATING
available test leads that are double insulated with an insert for
NOTE:
The “labeling”
• Second,
has generators involved while phasing pertains to existing
should be used.
The history of phasing has been with what is called “glow sticks”
7) SECTIONALIZERS
8) NETWORK SECONDARIES
safety rule!
NOTE: There was an incident where an electric utility had just
9) THE INITIAL CONNECTION OF AN
walked the line physically and gave the okay to close the
Three phase uninterruptible power supplies that are connected to
loop. They closed the switch which should have had static and
voltage difference but exploded on two phases. One of the
distribution lines went behind a building and all three thought
10) ADDITIONAL ALTERNATE FEEDS FROM DIFFER-
ENT SOURCES of the three phases were rolled behind the building. None of
the three individuals walked the line behind the building or
TRANSFORMATION
Safety Handbook 27
to-phase voltage and phase current by an angle difference of thirty This phase-to-phase voltage indicates
Law of Cosines
http://hyperphysics.phy-astr.gsu.edu/Hbase/lcos.html
Safety Handbook 29
Loading
phase systems together is: voltage will produce the highest voltage while a fully loaded
circuit causes the voltage to decrease to lowest voltage under
together is that:
• The phase angle displacement
• The nominal voltage difference
and
• The location of the ground
systems together.
• The preferred and recommended method of phasing two
systems together is with an analog or digital volt meter, that
is, one that will provide a NUMBER for circuit evaluation.
SUBJECT:
2. City 3. ST 4. ZIP
VM4
VM5
VS1 Does the Volt Meter have a higher voltage rating than the Operating Voltage of
the System?
– stop the procedure and use a Volt Meter that has the
correct voltage rating.)
T System #1 System #2
E Phase to Ground Percent
S System Voltage Voltage Actual Actual
T Voltage Voltage Voltage Voltage
1. A Phase-to-ground
2. B Phase-to-ground
3. C Phase-to-ground
Test # 11 through # 13 determines that ground is in the same location on both systems.
The reading should be within 5 percent of all indications.
4. A Phase to B Phase
5. B Phase to C Phase
6. C Phase to A Phase
Tests # 14 through # 16 determine that the magnitude differences of the two systems are within
acceptable limits.
The reading should be within 5 percent of all indications.
7. Phase A1 to Phase A2
8. Phase B1 to Phase B2
9. Phase C1 to Phase C2
Tests # 17 through # 19 determine the phase displacement & voltage magnitude between the 2
systems.
A safe general rule for phasing is that the phase displacement should not be greater than 2.9 degrees
out of phase, i.e. not greater than an overall phase displacement of 5.8 degrees. Plus or minus 2.9
degrees phase displacement is also equal to 5 percent of normal operating voltage.
TECH #1 Date
TECH #2 Date
Safety Handbook 35
safety.
of the switching, isolating and procedure of the work to be
performed and the sequence in which it should be performed.
1978
by all parties involved.
able to interpret any voltage that will be indicated by the device • No electrical work is performed until:
What are
you doing?” it could have saved his life.
line physically and gave the okay to close the loop. They closed
the switch which should have had static and voltage difference but
exploded on two phases. One of the distribution lines went behind
behind the building. None of the three individuals walked the line
ASSUMED.
Therefore:
The equivalent energy release for TNT is 4680 joules/gram, so:
Now, let
me offer a typical scenario.
of fault incidents, I have knowledge of comparable electrical failures. I hope this information may prove illuminating to others
in discussing this latent but most vicious hazard.
Best Regards,
Scott Falke
Safety Handbook 39
instructions.
that has been tested to their standards and passed. Labeling would
Listing
instructions.
Tony Demaria Electric’s (TDE) commitment to produce quality work has ensured long
lasting relationships with many of our customers.
In addition to being a full service testing company, TDE provides the following training:
Electrical Safety for Qualified Workers • Electrical Safety Refresher for Qualified Electrical Workers
ARC-FLASH SLIDE RULE CALCULATOR As good as 70E is, it is difficult to understand and implement under the vast
number of variable site conditions we experience in the field. It is the task of
read to
are man
a large
each type of industry and each site to adopt the excellent provisions of 70E to
its electrical hazards. any sho
No one will question that zero injuries is the goal of safe electrical work The
PowerTest practices.
2009 It is the journey to this goal that provides the challenge. The arc-flash fault cu
calculator presented here can be part of that journey. It is designed to give you, formers
by Tony Demaria, Tony Demaria Electric, Inc. algebra
the worker, a tool that can be used at the job site to assist in determining what
PPE is needed. This is in addition to your daily Job Hazard Analysis ( JHA) and unders
NETA Safety Committee which i
Energized Work Permit (EWP) and to be used in conjunction with them. It
to rem
slide ru
A Preview of a Presentation Scheduled for the PowerTest 480V Transformer Fault Calculator accurat
The
conside
it usua
stories. Our electrical industry has seen a substantial decline in conser
As you
maxim
the pro
this po
this sim
Turn
Figure 1 (front side of calculator) real wo
next st
INSTRUCTIONS:
1. FIND THE TRANSFORMER kVA RATING ON THE “TRANSFORMER kVA” LINE. this fau
2. SLIDE THE SLIDER UNTIL THE TRANSFORMER LINE-TO-LINE VOLTAGE CORRESPONDS TO THE TRANS- reliable
FORMER kVA. what is
3. SLIDE THE CLEAR SLIDER LINE OVER THE TRANSFORMER (IMPEDANCE LINE) AT THE PERCENT OF MO- upstrea
TOR LOADING ON THE TRANSFORMER.
of 70E
4. READ THE TRANSFORMER SHORT-CIRCUIT CURRENT ON THE SHORT-CIRCUIT CURRENT SCALE.
www.netaworld.org Winter 2
current contribution to any short-circuit fault conditions. will be used for the following calculations.
Tony Demaria worked for the Los Angeles Department of Water and
Power in substation maintenance prior to starting his own company.
He has owned and operated Tony Demaria Electric for over 25 years,
specializing in maintenance and testing of switchgear and large motors
for industrial facilities. Tony Demaria Electric is a NETA Accredited
Company, and Tony serves as Chair of the NETA Safety Committee.
42 Safety Handbook
approach boundary.
role.
2. Analyze Job Hazards
routine tasks.
3. Get Creative
ABSTRACT -
observer perspective.
I. Introduction
I. INTRODUCTION
Figure 1
B. Failure Point
Figure 2
Safety Handbook 45
top of the bushings for the breaker. The bushings overheated and
exploded sending porcelain pieces across the substation yard.
Figure 3
Figure 5
The observer heard a loud hissing noise and he saw the arcing
Figure 4
procedures listed.
V. CONCLUSIONS
VII. VITA
Joe Rachford is the Process Manager High Voltage Systems and
Facilities Maintenance, Gallatin Steel Company located in Ghent,
Kentucky.
Joe Rachford has been in his current position since 2001. Mr.
Rachford is responsible for all power distribution systems from the
incoming 345 kV lines down to the 480-volt distribution breakers.
In addition, he has recently taken over the Facilities Maintenance
group, which handles all of the general maintenance of the plant.
He has been working in an electrical engineering maintenance
position in the steel industry for 43 years.
He holds a BSEE from the University of Cincinnati and a MS
Management degree from Purdue University. He is a member of
IEEE, International Electrical Testing Association (NETA), and a
Life Member of American Iron and Steel Technology (AIST). He
holds one patent and has presented several technical papers to
IEEE, NETA and AIST.
TDE
TONY DEMARIA ELECTRIC
– Tony Demaria
• Our human resources, energy and ingenuity determine the true wealth of our company’s capabilities •
In addition to being a full service testing company, TDE provides the following training:
NFPA 70E • Electrical Testing • Customized Safety and Technical Training
Safety V1 Cover.indd 1
Safety Handbook 47
HAZARDS OF ESTABLISHING AN
ELECTRICALLY SAFE WORK CONDITION
NETA World, Spring 2011 Issue
By Tony Demaria & Dean Naylor, Tony Demaria Electric, Mose Ramieh, III, Power Generation & Testing
DISTANCE
applying grounds to assure an electrically safe work condition.
COMMON SENSE
that attach onto the front of the switchgear and will operate switches
required to wear.
Safety
substation typically does. and Medium Voltage Starters.
together.
protective gloves. When wearing a face shield and balaclava
can reach. A hard hat and electrical face shield should also be
used to prevent contact in tight areas.
few feet can drastically reduce the incident energy exposure. As an
These distances should apply when the covers are off and
blast. Keep the door between yourself and the exposed conductors
until the cover has been fully opened with no incident. When
Safety Handbook 49
longest practical lengths and position your body so that you are not
SUMMARY
test. Always extend the hot stick to the fullest length that is practical. condition has been established. Now that this has been done safely
Always test all three phases. Start with the voltage range setting for
will see there are ways we can help assure that the full scope of
party articles and books to further advance understanding of how these lessons are applied to electrical safety. Electrical accidents
How
effectively have we applied these lessons to maintenance of critical
electrical equipment and electrical safety in the workplace? This receive extensive scrutiny can be applied to electrical safety. It is
critical that those of us involved in electrical safety understand
the workplace.
and consequences of electrical accidents. The key learning or
The area was rich in oil and natural gas resources and the school
52 Safety Handbook
A key learning:
and the disaster response team at the port did not understand the
hazard and its potential for catastrophe.
1972 – EASTERN FLIGHT 401 A key learning: Nearby residents, political authorities, and
A key learning:
persons can and will make mistakes that put themselves and others
at high risk.
populated area.
Safety Handbook 53
A key learning: Lack of coordination of multiple maintenance publication of ISO 14001, Environmental Management Systems. In
activities compromised emergency safety systems
OHSAS 18001, Occupational Safety and Health Management
1999 – INSTITUTE OF MEDICINE REPORT Standard. ILO Guidelines for Occupational
This is not a singular incident as are the other disasters noted Safety and Health Management Systems was published by the
ANSI
Z10 Occupational Health and Safety Management Systems, and
titled To Err is Human CSA Z1000, Occupational Health and Safety Management were
54 Safety Handbook
LINKING NFP A 70E 2009 AN D CSA Z462-2008 TO H. Landis “Lanny” Floyd II received
SAFETY MANA GEMENT SYSTEMS his BSEE from Virginia Tech and joined
DuPont in 1973. For the past 25 years,
his responsibilities have largely focused
on electrical systems reliability and
electrical safety in the construction,
operation, and maintenance of DuPont
facilities worldwide. He is currently
Principal Consultant, Electrical Safety
& Technology. He has published or
presented more than 100 technical papers, magazine articles,
tutorials and workshop presentations on electrical safety and
electrical technology. He is an IEEE Fellow, a professional member
of American Society of Safety Engineers, a member of NFPA NEC
panel 1 and 70E Task Group on Maintenance Requirements, a
member of CSA Z462 Technical Committee, a board director of
the workplace each year that are reported. That works out to nearly
face today.
Whether you are in the electrical industry or you are the
electrical injuries but are a result of the exposure.
exists and you are exposed. Many electricians expect to get
macho.
Most of these shocks happen while the electrician is
to play with the children. An unnecessary burden is now put on the
let pressure or poor work practices get you hurt. If you are
WORKING IN EXTREME
SUMMER AND WINTER WEATHER
NETA World, Fall 2011 Issue
By Lynn Hamrick, Shermco Industries
– Worker risk
is a dangerous situation
that can bring on
as outdoor workers
and those who work in
an area that is poorly
insulated or without
RECOMMENDATIONS FOR WORKERS heat. Excessive exposure
to cold is referred to as
cold stress. In an effort
to better describe cold
RECOMMENDATIONS FOR EMPLOYERS • Monitor your physical condition and that of your coworkers
– Worker risk
CELL LOCKS
Tasks often require an electrical technician to open the shutters
Locking out the cell is replacing locking out the circuit breaker
due to the increased safety. Locking out the cell assures that a spare
work practice requires that the stabs be checked for voltage prior
loads. A cell lock allows full access to the breaker out of the cell on
to be effective.
SHUTTER LOCKS
NETA has been connecting engineers, architects, facility managers, and users of electrical power equipment and systems
with NETA Accredited Companies since1972.
42 Electrical Testing, Inc. 49 Electrical Maintenance & Testing Inc. 57 Tidal Power Services, LLC
2671 Cedartown Hwy. 12342 Hancock St. 8184 Hwy. 44, Suite 105
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Sulphur, LA 70663
(770) 667-1875 Fax: (770) 667-6578 (317) 322-2055 Fax: (317) 322-2056
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Shermco Industries
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2100 Dixon St., Suite C
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Las Vegas, NV 89115 94 M&L Power Systems, Inc. 101 American Electrical Testing Co., Inc.
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Roger Cates (732) 679-1800 Fax: (732) 679-9326 (631) 617-5330 Fax: (631) 630-2292
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NEW HAMPSHIRE www.mlpower.com www.99aetco.com
Milind Bagle Michael Schacker
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915 Holt Ave., Unit 9 95 Scott Testing Inc. 102 Elemco Services, Inc.
Manchester, NH 03109 1698 5th St. 228 Merrick Rd.
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www.eps-international.com (609) 882-2400 Fax: (609) 882-5660 (631) 589-6343 Fax: (631) 589-6670
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Courtney O’Brien
American Electrical Testing Co., Inc.
89
Trace Electrical Services 103 High Voltage Maintenance Corp.
50 Intervale Rd., Suite 1 96
Boonton, NJ 07005 & Testing, LLC 1250 Broadway, Suite 2300
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jsomol@aetco.us Hamilton, NJ 08619 (718) 239-0359
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Jeff Somol jvasta@tracetesting.com
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90
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ralph.patterson@powerproducts.biz 300 Cedar Ave.
670 Lakeview Plaza Blvd.
www.powerproducts.biz Croydon, PA 19021-6051
Columbus, OH 43085
Ralph Patterson (215) 826-9400 x221
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OHIO www.powersolutionsgroup.com
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1357 N. 108th E. Ave.
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129
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4213 Kropf Ave.
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Canton, OH 44706 (484) 731-0200 Fax: (484) 713-0209
Jim Harrison
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Gary Swank OREGON Katie Bleiler
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131 Longo Electrical-Mechanical, Inc. 138 Power & Generation Testing, Inc. 146 Saber Power Systems
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Bensalem, PA 19020 Nashville, TN 37210 Rosharon, TX 77583
(215) 638-1333 Fax: (215) 638-1366 (615) 882-9455 Fax: (615) 882-9591 (713) 222-9102
jmlongo@elongo.com mose@pgti.net info@saberpower.com
www.elongo.com www.pgti.net www.saberpower.com
Joe Longo Mose Ramieh Ron Taylor
VIRGINIA 162 Taurus Power & Controls, Inc. 168 Energis High Voltage
6617 S. 193rd Pl., Suite P104 Resources, Inc.
154 ABM Electrical Power Solutions Kent, WA 98032 1361 Glory Rd.
814 Greenbrier Cir., Suite E (425) 656-4170 Fax: (425) 656-4172 Green Bay, WI 54304
Chesapeake, VA 23320 jiml@tauruspower.com (920) 632-7929 Fax: (920) 632-7928
(757) 548-5690 Fax: (757) 548-5417 www.tauruspower.com info@energisinc.com
www.abm.com Jim Lightner www.energisinc.com
Mark Anthony Gaughan, III Mick Petzold
163 Western Electrical Services, Inc.
155 Electric Power Systems, Inc. 14311 29th St. East 169 High Voltage Maintenance Corp.
827 Union St. Sumner, WA 98390 3000 S. Calhoun Rd.
Salem, VA 24153 (253) 891-1995 Fax: (253) 891-1511 New Berlin, WI 53151
(540) 375-0084 Fax: (540) 375-0094 dhook@westernelectricalservices.com (262) 784-3660 Fax: (262) 784-5124
www.eps-international.com www.westernelectricalservices.com www.hvmcorp.com
156 Potomac Testing, Inc. Dan Hook
11179 Hopson Rd., Suite 5
Ashland, VA 23005 164 Western Electrical Services, Inc.
(804) 798-7334 Fax: (804) 798-7456 4510 NE 68th Dr., Suite 122
www.potomactesting.com Vancouver, WA 98661
(888) 395-2021 Fax: (253) 891-1511
157 Reuter & Hanney, Inc. tasciutto@westernelectricalservices.com
4270-I Henninger Ct. www.westernelectricalservices.com
Chantilly, VA 20151 Tony Asciutto
(703) 263-7163 Fax: (703) 263-1478
www.reuterhanney.com WISCONSIN
WASHINGTON 165 CE Power Solutions of
Wisconsin, LLC
158 Electrical Reliability Services 3100 East Enterprise Ave.
2222 West Valley Hwy. N., Suite 160 Appleton, WI 54913
Auburn, WA 98001 (920) 968-0281 Fax: (920) 968-0282
(253) 736-6010 Fax: (253) 736-6015 rob.fulton@cepower.net
www.electricalreliability.com Rob Fulton
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