Echo Gt220es
Echo Gt220es
Echo Gt220es
SERVICE DATA
TRIMMER/BRUSHCUTTER
GT-220ES
SRM-220ES
(Serial nember : 36000001 and after)
STAGE MODEL
(Serial nember : 37000001 and after)
INTRODUCTION CONTENTS
page
We are constantly working on technical im- 1 SERVICE INFORMATION .............................. 2
provement of our products. For this reason, 1-1 Specification ............................................... 2
technical data, equipment and design are 1-2 Technical data ............................................. 3
subject to change without notice. All speci- 1-3 Torque limits................................................ 4
fications, illustrations and directions in this 1-4 Special repairing materials ......................... 4
SERVICE DATA are based on the latest 1-5 Service limits............................................... 5
1-6 Special tools ............................................... 6
products information available at the time of
publication. 2 CARBURETTOR ADJUSTMENT PROCEDURE ...7
2-1 General adjusting rules ............................... 7
2-2 Initial Idle adjust screw, Idle mixture needle
and Hi speed mixture needle settings ................... 7
2-3 Adjusting carburettor................................... 8
INDEX
GT-220ES
2 SERVICE INFORMATION SRM-220ES
1 SERVICE INFORMATION
1-1 Specifications
Model GT-220ES SRM-220ES (L) SRM-220ES (U)
Dimensions Length* mm(in) 1460 (57.4) 1760 (69.3)
Width mm(in) 320 (12.6) 345 (13.5) 655 (25.7)
Height mm(in) 575 (22.6) 320 (12.6) 420 (16.5)
Dry weight* kg(lb) 4.4 (9.7) 5.0 (11.1) 5.1 (11.2)
Engine Type KIORITZ, air-cooled, two-stroke, single cylinder
Rotation Anticlockwise as viewed from the output end
3 3
Displacement cm (in ) 21.2 (1.294)
Bore mm(in) 32.2 (1.268)
Stroke mm(in) 26.0 (1.024)
Compression ratio 5.9
Carburettor Type Rotary valve type: Diaphragm, horizontal-draught, with primer
Model ZAMA RB-K93
Venturi size-Throttle bore mm(in) 9.0 - 10.5 (0.35 - 0.41)
Ignition Type CDI (Capacitor discharge ignition) system
Variable Slope Timing (VST) : Slope advance ignition
system combined with electronic speed governor
Spark plug BPMR8Y
Exhaust Muffler type 36 series : Spark arrestor muffler
37 series : Spark arrestor muffler with catalyst
Starter Type ES (effortless-start)
Rope diameter x length mm(in) 3.0 x 820 (0.12 x 32.2)
Fuel Type Premixed two-stroke fuel
Mixture ratio 50 : 1 (2 %)
Petrol Minimum 89 octane petrol (RON)
Two-stroke air cooled engine oil ISO-L-EGD (ISO/CD13738), JASO FC/FD
Tank capacity L (U.S.fl.oz.) 0.4 (13.5)
Clutch Type Centrifugal, 2 - shoe slide
Handle Type Front D-loop U-handle with
Rear Integrated control grip with cushion integrated control grip
A B C D
E F G H
K L
4
5
5K171 5K071A 6
0 7
5 8
10 9
10
Description 11
mm (in)
A Cylinder bore When plating is worn and aluminium can be seen
B Piston outer diameter Min. 32.10 (1.264)
C Piston pin bore Max. 8.030 (0.3161)
D Piston ring groove Max. 1.6 (0.063)
E Piston ring side clearance Max. 0.1 (0.004)
F Piston pin outer diameter Min. 7.970 (0.3138)
G Piston ring width Min. 1.45 (0.057)
H Piston ring end gap Max. 0.5 (0.02)
K Crankshaft runout Max. 0.03 (0.001)
L Clutch drum bore Max. 51.5 (2.03)
GT-220ES
6 SERVICE INFORMATION SRM-220ES
5 6 7 8
9 10 11 12
13 14 15 16 17 50
18
0.4
0.8
0
0
1.2
e
00 m ug
91 5m a
MP
3 G
1.
a
P = ap
4 G
EC
01 ir
4
#. A
HO
/N .
n
tio
ni
Ig
Key Part Number Description Used for:
1 897801-33330 Tachometer PET-1000 Measuring engine speed
2 363018-00310 Washer Installing crankcase oil seal of starter side
3 895610-79920 L-hex wrench (4 mm) Removing and installing hex. socket bolts (M5)
4 897603-23030 PTO shaft puller Removing driven (PTO) shaft
5 897701-06030 Bearing wedge Removing ball bearings on crankshaft
6 897701-14732 Bearing tool Removing and installing crankcase ball bearings
7 897702-30131 Piston pin tool Removing and installing piston pin (Use 8 mm dia. adapter.)
8 897705-11520 Bearing tool Removing and installing con-rod small end needle bearing
9 897712-04630 2-pin wrench Removing and installing pawl carrier
10 897726-09130 Oil seal tool Installing crankcase oil seals
11 897800-79931 Spark tester Checking ignition system
12 897803-30131 Pressure tester Checking carburettor and crankcase leakages
13 897835-16131 Pressure connector Checking crankcase and cylinder leakages
14 433019-12330 Flange nut Removing magneto rotor (flywheel)
15 900100-08008 Bolt Removing magneto rotor (flywheel)
16 91020 Limiter plug tool Removing and installing plug
17 91037 Compression gauge Measuring cylinder compression
18 91004 Module air gap gauge Adjusting pole shoe air gaps
GT-220ES
SRM-220ES SERVICE INFORMATION 7
2 CARBURETTOR ADJUSTMENT PROCEDURE
2-2 Initial Idle adjust screw, Idle mixture needle and Hi speed mixture needle settings
Parts Required : (2) limiter plug P/N P005-001270
(A) (A)
1. Remove plugs from Idle mixture needle hole (A)
and Hi speed mixture needle hole (B) using limiter
plug tool (C) as follows.
1) Put limiter plug tool (C) on limiter plug in mixture
needle hole.
3. Turn Idle adjust screw (E) anticlockwise until screw tip just touches throttle plate (F). Then turn it in
clockwise 1 1/2 (GT-220ES), 2 1/2 (SRM-220ES) turns.
NOTE : Initial carburettor setting (Idle adjust screw, Idle and Hi speed mixture needles) shown here is to
start the engine after restoration or carburettor change. Idle adjust screw, Idle and Hi speed mixture nee-
dles turn for designated engine revolution through procedures indicated here may vary. As long as idle
and WOT engine speed is set in given range, the variance would be ignorable.
GT-220ES
8 SERVICE INFORMATION SRM-220ES