Connector, Weatherproofing & Jumper !

Technology Overview

contact@maser.com.au | 02 9452 6062

connecting the mobile world
 Connector Solutions!
Traditional vs. Compression!

Copyright JMA Wireless 2014, All Rights Reserved.! 2!

Connecting the mobile world!
 Traditional Connectors Fall Short
3 KEY AREAS!
Moisture Sealing!
• O-ring seal on outer conductor combined with butyl tape or heat shrink leaks causing diversity
alarms, outages, slow data rates and dropped calls!

Complexity/Craft Variability!

• Multiple preparation techniques and multi-piece designs result in installation variation, moisture
ingress, loose connections, increased PIM levels, open circuits, and RL degradation!

Mechanical Stability!
• Spring finger type contacts, torqued back nuts & poor strain relief are inadequate for optimal
stability which can lead to increased PIM levels, intermit contact and open circuit conditions!
 Traditional Connectors
Poor Strain Relief
Cable jacket is removed weakening the assembly and creating a
high stress concentration at the rear of the connection. Inadequate Moisture Sealing

Complex Installation
2 pc. Threaded Body
Susceptible to over/under-torqueing and
Non-active inner & outer
can loosen over time. conductor seizure.

Static Rear O-ring

May leak during varying temperatures or movement.

Manually Formed Outer Conductor

A single thickness of copper must be cut at the peak
and formed out during prep by hand.

Spring Finger Inner & Outer Conductor

Fatigue and fail under dynamic conditions creating PIM.

4!
 JMA Advantage
Universal Fit
One sku fits most common cables for simple selection,
installation and inventory management. Robust/Easy to Install Design

Redundant Sealing Unmatched Mechanical Stability

Prevents moisture from entering
connection in any conditions.
Redundant Moisture Sealing

Compression Seal
Radial compression seal prevents moisture from
entering connection while providing strain relief.

Outer Conductor Flared During Compression

2X thickness of copper is folded and then flared with automated gun
providing twice the strength.

360° Inner & Outer Conductor Seizure

Active seizure contact design ensures RF stability over
time. 100% PIM-optimized.

5!
 Weather Sealing

Traditional Tape & Butyl JMA Wireless WPS

• 10 Minute Installation – Complex tape • 1 Minute Installation – The WPS weatherproofing

installations require cutting, measuring, and special wrapping
techniques to properly install. system is installed in less than 1 minute.

• Not Reusable – Once the tape is applied it must be • Infinitely Reusable – The 100% silicone rubber
cut off and discarded upon service. Due to its sticky nature, used to make the WPS is UV stable and remains pliable for the
this process can take longer than 15 minutes and risks life of the installation, allowing for repeat uses.
damaging the cable.
• –40° to +85°C Operation – The WPS product can
• 0° to +85°C Operation – The materials used in be installed and serviced in virtually all temperature conditions.
the tape must be installed above freezing.
JMA Compression Technology
 !
!
4.3-10 Interface!
Explained!

Connecting the mobile world!

 4.3-10 Interface Features & Benefits

Industry Perspective
• New Mating Configuration – Less sensitive to under-torqueing due to separation of electrical & mechanical planes.
• Compactness – 40% smaller than 7-16 designs to support high density configurations (i.e. hex & octoport).
• Robust Design – N type sized package maintains DIN style strength.
• Low Weight – Up to a 60% reduction in mass as compared to larger RF interfaces.

JMA Perspective
• 4.3-10 is a improved interface that offers acceptable dynamic PIM performance while temporarily left un-torqued for testing.
• This interface eliminates the need for torqueing during the testing phase of site construction reducing overall test time.
• The 4.3-10 interface does not address any issues associated with cable attachment. Using the 4.3-10 interface paired with
JMA compression technology is the only way to ensure a stable, PIM free connection over time.
• JMA Wireless always recommends properly torqueing ALL interfaces regardless of type after site testing is complete. This
prevents PIM causing premature wear of the interfaces in dynamic environments (i.e. wind, temperature change, vibration,
etc.)

9 Copyright JMA Wireless 2015, All Rights Reserved.

Maximum performance of the 4.3-10 interface can only be achieved with compression
or laser technology.

Every connector has two parts:

1) interface
2) cable attachment.

Although both are important, most

failures are due to improper joining
Interface of the cable to the connector Cable Attachment
• IEC Standard ensures compatibility (cable attachment) • Where the cable is joined to the
amongst all equipment connector.
manufacturers Stable and robust connections • Both the center-conductor and
• Used to mate to equipment & other are required at both the outer-conductor must be joined
cables. (i.e. – jumper to antenna) interface and cable attachment using compression or laser
• Commercially available interfaces for a reliable, high performance
technology for the best possible
include 7-16 (DIN), N-type, 4.1-9.5 interconnect.
performance.
(DIN) & 4.3-10
10 Copyright JMA Wireless 2014, All Rights Reserved.
 Traditional interfaces perform poorly when not properly torqued.

Properly Torqued Traditional Interface Un-torqued (1/2 turn)

Shared mechanical & electrical
1 plane between male & female 1

PIM performance is reliant on

2 adequate pressure between 2
interfaces (nut torque).
3 3
Proper sealing is dependent on

PIM
nut torque as well.

O OD PIM POO
R
G
1) Proper nut torque required to create axial 1) Lack of nut torque reduces/eliminates axial
force between outer-conductors. *JMA Wireless always force between outer-conductors
2) Center-conductors are engaged. recommends properly 2) Center-conductors become dis-engaged
3) Interface seal engaged/moisture-proof torqueing ALL interfaces 3) Interface seal dis-engaged allowing
while torqued. regardless of type after site moisture to penetrate
testing is complete.
11 Copyright JMA Wireless 2014, All Rights Reserved.
 4.3-10 has improved performance independent of torque

Properly Torqued 4.3-10 Interface Un-torqued (1/2 turn)

Separate mechanical &
electrical planes 1
1
Acceptable PIM can be
2 achieved when not fully
2
torqued

3 Interface remains sealed when 3

not fully torqued
D PIM OD PIM
GO O GO
1) Contact basket provides radial contact, as 1) Contact basket maintains radial contact
opposed to axial. *JMA Wireless always even when nut is loosened
2) Center-conductors are engaged recommends properly 2) Center-conductors remain engaged
3) Interface seal engaged radially/moisture- torqueing ALL interfaces 3) Interface seal remains engaged when nut is
proof regardless of type after site loosened, no moisture penetration
testing is complete.
12 Copyright JMA Wireless 2014, All Rights Reserved.
 4.3-10: Required Tools

Torque Wrench Insert for ½” Frameset

JMA P/N:
TQ-F8-78 JMA P/N:
(same as Mini DIN) HCG-INSERTC-1/2

13 Copyright JMA Wireless 2015, All Rights Reserved.

 Interfaces Compared

“N” Type 4.1-9.5 DIN (mini) 4.3-10 (NEW) 7-16 DIN Type

“N” Type 4.1-9.5 DIN 4.3-10 7-16 DIN

(2.5 ft.lb Torque) (8 ft.lb Torque) (8 ft.lb Torque) (18 ft.lb Torque)
• Small size fits in congested • Small size fits in congested • Small size fits in congested • Large size doesn’t fit in
spaces spaces spaces congested spaces
• Outer conductor wall is too thin • Outer conductor wall is about • Electrical contact is made • Outer conductor wall is thick
(weak) to allow adequate torque as thick as 7-16 DIN from radial forces and robust
• Sensitive to buckling during • 5X stronger than “N” • Mechanical stop separate • 8X stronger than “N”
torque • Will not buckle when torque from electrical contact • Will not buckle when torque
• Loosens under vibration or applied • Will not buckle when torque applied
movement applied
14 Copyright JMA Wireless 2015, All Rights Reserved.
 !
!
Jumper Solutions!
Solder vs. Laser Welded!

Connecting the mobile world!

 Traditional Jumpers Fall Short
3 KEY AREAS!
Moisture Sealing!
• Heat shrink tubing & over-molded seals are not a robust or consistent sealing solution
for the back of the connector leading to moisture migration.!

Production Variability!
• Blind soldering is a variable process due to the inability to inspect the joint after
heating, this can also lead to the unwanted melting of dielectric causing poor PIM &
RL performance.!

Mechanical Stability!
• Soldered junctions are susceptible to cracked or cold joints, porosity and/or
contamination due to out-gassing during manufacture, this can lead to failures over
time.!
 Traditional Solder
Typical failure modes of solder • Blind soldering of dis-similar metals!
• Inconsistent solder coverage results in failure!
• Temperatures required to melt solder actually
Cold
burn the coax dielectric!
Joints * Solder melts at about 350° - 420° C, yet the foam dielectric
melts at only 200° - 260° C
!
Porosity

Contamination
 JMA Laser Welded Jumper

• Vision system used for accurate and consistent fusion of

the outer conductor!
• Same 2X fold & flare technology used in UXP!
• Welding permanently joins copper ring with copper outer
conductor making one piece!
• Laser uses a very focused beam to eliminate any chance
of melting the dielectric due to excessive heat!
• Passes ALL Enhanced Testing including: Moisture,
Vibration, Thermal Shock and Dynamic PIM!
• Available with JMA Weather Protection System!
 Thank You

jmawireless.com
@jmawireless connecting the mobile world