719pro Cmeng0000
719pro Cmeng0000
719pro Cmeng0000
Pressure Calibrator
Calibration Manual
November 2014
© 2014 Fluke Corporation. All rights reserved. Specifications are subject to change without notice.
All product names are trademarks of their respective companies.
LIMITED WARRANTY AND LIMITATION OF LIABILITY
Each Fluke product is warranted to be free from defects in material and workmanship under normal use and
service. The warranty period is three years and begins on the date of shipment. Parts, product repairs, and
services are warranted for 90 days. This warranty extends only to the original buyer or end-user customer of
a Fluke authorized reseller, and does not apply to fuses, disposable batteries, or to any product which, in
Fluke's opinion, has been misused, altered, neglected, contaminated, or damaged by accident or abnormal
conditions of operation or handling. Fluke warrants that software will operate substantially in accordance
with its functional specifications for 90 days and that it has been properly recorded on non-defective media.
Fluke does not warrant that software will be error free or operate without interruption.
Fluke authorized resellers shall extend this warranty on new and unused products to end-user customers
only but have no authority to extend a greater or different warranty on behalf of Fluke. Warranty support is
available only if product is purchased through a Fluke authorized sales outlet or Buyer has paid the
applicable international price. Fluke reserves the right to invoice Buyer for importation costs of
repair/replacement parts when product purchased in one country is submitted for repair in another country.
Fluke's warranty obligation is limited, at Fluke's option, to refund of the purchase price, free of charge repair,
or replacement of a defective product which is returned to a Fluke authorized service center within the
warranty period.
To obtain warranty service, contact your nearest Fluke authorized service center to obtain return
authorization information, then send the product to that service center, with a description of the difficulty,
postage and insurance prepaid (FOB Destination). Fluke assumes no risk for damage in transit. Following
warranty repair, the product will be returned to Buyer, transportation prepaid (FOB Destination). If Fluke
determines that failure was caused by neglect, misuse, contamination, alteration, accident, or abnormal
condition of operation or handling, including overvoltage failures caused by use outside the product’s
specified rating, or normal wear and tear of mechanical components, Fluke will provide an estimate of repair
costs and obtain authorization before commencing the work. Following repair, the product will be returned to
the Buyer transportation prepaid and the Buyer will be billed for the repair and return transportation charges
(FOB Shipping Point).
THIS WARRANTY IS BUYER'S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY
OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. FLUKE SHALL NOT BE LIABLE
FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES,
INCLUDING LOSS OF DATA, ARISING FROM ANY CAUSE OR THEORY.
Since some countries or states do not allow limitation of the term of an implied warranty, or exclusion or
limitation of incidental or consequential damages, the limitations and exclusions of this warranty may not
apply to every buyer. If any provision of this Warranty is held invalid or unenforceable by a court or other
decision-maker of competent jurisdiction, such holding will not affect the validity or enforceability of any other
provision.
Fluke Corporation Fluke Europe B.V.
P.O. Box 9090 P.O. Box 1186
Everett, WA 98206-9090 5602 BD Eindhoven
U.S.A. The Netherlands
11/99
Table of Contents
Title Page
Introduction ............................................................................................ 1
Contact Fluke ........................................................................................ 1
Safety Information ................................................................................. 2
Symbols ................................................................................................. 3
Specifications ........................................................................................ 4
Maintenance .......................................................................................... 6
Replace the Batteries ........................................................................ 6
Clean the Product .............................................................................. 7
Clean the Valve Assembly................................................................. 7
Required Equipment .............................................................................. 8
Verification Procedure ........................................................................... 9
Pressure Verification ......................................................................... 9
DC Voltage Measure Verification ...................................................... 11
DC Current Measure Verification....................................................... 11
RTD Measure Verification ................................................................. 11
720RTD Probe Verification ................................................................ 12
mA Loop Performance Check ........................................................... 13
Calibration Adjustment .......................................................................... 13
Initiate Communication ...................................................................... 13
Adjust Voltage Input .......................................................................... 14
Adjust mA Input ................................................................................. 15
Calibrate mA Source ......................................................................... 15
Adjust RTD ........................................................................................ 16
Adjust Pressure ................................................................................. 17
User-Replaceable Parts and Accessories ............................................. 18
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719Pro
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ii
List of Tables
1. Symbols..................................................................................................... 3
2. Required Equipment for Verification and Calibration ................................ 8
3. Pressure Verification Tests ....................................................................... 10
4. DC Voltage Measure Verification Tests .................................................... 11
5. DC Current Measure Verification Tests ..................................................... 11
6. RTD Measure Verification Tests ............................................................... 12
7. 720RTD Probe Verification Tests .............................................................. 12
8. List of Test Equipment to Calibrate Voltage Input ..................................... 14
9. List of Test Equipment to Calibrate mA Input ............................................ 15
10. List of Test Equipment to Calibrate RTD ................................................... 16
11. List of Test Equipment to Calibrate Pressure Input ................................... 17
12. User-Replaceable Parts and Accessories ................................................. 18
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iv
List of Figures
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vi
Introduction
The 719PRO Pressure Calibrator (the Product) is a simple to use and versatile
pressure calibrator. Its internal pressure sensor and innovative electrically-
powered pump reach higher pressures (maximum 300 psi) and let the Product
calibrate virtually any pressure device. The Product features inputs for mA,
voltage, switch contacts, and an RTD probe. An external-pressure module option
gives a wider range of pressure calibration options that include absolute and
differential.
Contact Fluke
To contact Fluke, call one of the following telephone numbers:
x Technical Support USA: 1-800-44-FLUKE (1-800-443-5853)
x Calibration/Repair USA: 1-888-99-FLUKE (1-888-993-5853)
x Canada: 1-800-36-FLUKE (1-800-363-5853)
x Europe: +31 402-675-200
x Japan: +81-3-6714-3114
x Singapore: +65-6799-5566
x Anywhere in the world: +1-425-446-5500
Or, visit Fluke's website at www.fluke.com.
To register your product, visit http://register.fluke.com.
To download manuals, or to view, print, or download the latest manual
supplement, visit http://us.fluke.com/usen/support/manuals.
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Calibration Manual
Safety Information
A Warning identifies conditions and procedures that are dangerous to the user.
A Caution identifies conditions and procedures that can cause damage to the
Product or the equipment under test.
Warning
To prevent possible electrical shock, fire, or personal injury:
x Only assemble and operate high-pressure systems if you know the
correct safety procedures. High-pressure liquids and gases are
hazardous and the energy from them can be released without
warning.
x Read all safety information before you use the Product.
x Carefully read all instructions.
x Do not use the Product around explosive gas or vapor.
x Use the correct terminals, function, and range for measurements.
x Do not apply more than the rated voltage, between the terminals or
between each terminal and earth ground.
x Do not touch voltages >30 V ac rms, 42 V ac peak, or 60 V dc.
x Remove all probes, test leads, and accessories before the battery
door is opened.
x Do not exceed the Measurement Category (CAT) rating of the lowest
rated individual component of a Product, probe, or accessory.
x Do not use and disable the Product if it is damaged.
x Remove the input signals before you clean the Product.
x Use only specified replacement parts.
x Have an approved technician repair the Product.
x Use the Product only as specified, or the protection supplied by the
Product can be compromised.
x Pressure sensors can be damaged and/or personnel injury can
occur due to improper application of pressure. Vacuum should not
be applied to any gauge pressure sensor. The Product display
shows “OL” when an inappropriate pressure is applied. If “OL” is
shown on any pressure display, the pressure should be reduced or
vented immediately to prevent Product damage or possible
personnel injury. “OL” is shown when the pressure exceeds 110 %
of the nominal range of the sensor or when a vacuum in excess of 2
PSI is applied on gauge range sensors.
x Push the ZERO button to zero the pressure sensor when vented to
atmospheric pressure.
x Remove the batteries if the Product is not used for an extended
period of time, or if stored in temperatures that exceed the battery
manufacturer’s specification. If the batteries are not removed,
battery leakage can damage the Product.
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Pressure Calibrator
Symbols
Symbols
Symbols used on the Product or in this manual are shown in Table 1.
Table 1. Symbols
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719Pro
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Specifications
Pressure Measurement Range Resolution Accuracy Comment
-12 to 30 PSI/-0.8 0.001 PSI
719Pro-30G
to 2 bar 0.0001 bar r0.025 % of full
-12 to 150 PSI/-0.8 0.01 PSI scale, 6 months Dry air and non-
719Pro-150G
to 10 bar 0.001 bar r0.035 % of full corrosive gas only
-12 to 300 PSI/-0.8 0.01 PSI scale, 1 year
719Pro-300G
to 20 bar 0.001 bar
Add r0.002 % of full
No effect on accuracy
Temperature effect scale for temps
on all functions from
(all ranges) outside of 15 qC to
15 qC to 35 qC
35 qC
Function Range Resolution Accuracy (1 year) Comment
1000 : maximum
mA dc load in mA source,
0 mA dc to
(simulation and 0.001 mA 26 V dc maximum
24 mA dc
measurement) r0.015 % of reading voltage in mA
r2 counts simulate
No ac voltage
Volts dc
30 V dc 0.001 V measurement, do not
(measurement only)
exceed 30 V dc
r0.25 qC (r0.45 qF)
Temperature combined uncertainty
-50 qC to 150 qC 0.01 qC Temperature r0.1 qC
(measurement only, when using 720 RTD
Pt100 RTD) (-58 qF to 302 qF) 0.01 qF (0.2 qF)
probe (optional
accessory)
Loop power supply 24 V dc N/A 24 mA at 24 V
Add r0.002 % full
No effect on accuracy
Temperature Effect scale/qC for
on all functions from
(all functions) temperatures outside
15 qC to 35 qC
of 15 qC to 35 qC
4
Pressure Calibrator
Specifications
Temperature Range
Operating .................................................. -10 qC to +50 qC (14 qF to +122 qF)
Storage
With Batteries ........................................... Per battery manufacturer’s specification, not to exceed storage specification
without batteries.
Without Batteries ...................................... -20 qC to +60 qC (-4 qF to +140 qF)
Altitude .......................................................... 2000 m
Power
Batteries.................................................... 8 AA batteries (alkaline)
Battery Life ................................................ 300 pump cycles to 150 PSI minimum; 1000 pump cycles to 30 PSI; 100
pump cycles to 300 PSI minimum
Physical
Dimensions with holster ........................... (H x W x D) (24.13 x 11.18 x 7) cm, (9.5 x 4.4 x 2.8) in
Weight with holster .................................. 1.2 kg (2.5 lb)
Ingress Protection .................................... IP40
Connectors/Ports
Pressure .................................................. One (1), 1/8 in NPT
Electrical ................................................... Standard banana jacks
RTD Probe ................................................ 4-pin miniature circular
External Module ........................................ 6-pin miniature circular
Engineering Units .................................... psi, bar, mbar, kPa, kgcm2, cmH2O @ 4 qC, cmH2O @ 20 qC, mH2O @ 4 qC,
mH2O @ 20 qC, inH2O @ 4 qC, inH2O @ 20 qC, inH2O @ 60 qF, mmHg @
0 qC, inHg @ 0 qC, ftH2O @ 4 qC, ftH2O @ 20 qC, ftH2O @ 60 qF
Electromagnetic Compatibility (EMC)
IEC 61326-1 .............................................. Electromagnetic Environment: Portable
Korea (KCC) ............................................. Class A Equipment (Industrial Broadcasting & Communication Equipment)
This product meets requirements for industrial (Class A) electromagnetic
wave equipment and the seller or user should take notice of it. This
equipment is intended for use in business environments and is not to be used
in homes.
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Maintenance
Replace the Batteries
If the batteries discharge too far, the Product automatically shuts down to prevent
battery leakage.
Note
Use only AA size alkaline, Lithium batteries,or rechargeable NiMh
cells.
Warning
To prevent possible electrical shock, fire, or personal injury:
x Remove the batteries if the Product is not used for an extended
period of time, or if stored in temperatures that exceed the battery
manufacturer’s specification. If the batteries are not removed,
battery leakage can damage the Product.
x Replace the batteries when the low battery indicator shows to
prevent incorrect measurements.
x Be sure that the battery polarity is correct to prevent battery
leakage.
x Repair the Product before use if the battery leaks.
x The battery door must be closed and locked before you operate
the Product.
To change the batteries, see Figure 1:
1. Turn off the Product.
2. Turn the Product over so that the display is face down.
3. With a flat-head screwdriver, remove the battery door screw.
4. Lift out and disconnect the battery holder.
5. Replace the eight AA batteries with new batteries. Make sure that the polarity
on the batteries is correct.
6. Reconnect the battery holder.
7. Reinsert the battery holder into the battery compartment.
8. Replace the battery door.
9. Tighten the battery door screw.
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Pressure Calibrator
Maintenance
hix061.eps
Figure 1. Battery Replacement
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719Pro
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7. Inspect the springs for wear or loss of tension. They should be approximately
8.6 mm long in the relaxed state. If shorter, they may not provide sufficient
seal tension. Replace if necessary.
8. Once all parts have been cleaned and inspected, reinstall the O-ring and
spring assembly into the valve body.
9. Reinstall the retention caps and gently tighten each cap.
10. Seal the output port and operate the pump to at least 50 % of capacity.
11. Release the pressure and repeat several times to ensure that the rings seat
properly.
Required Equipment
The equipment listed in Table 2 is necessary to do the performance verification
tests and calibration adjustment.
0 V to 30 V
Accuracy: 0.003 % + 0.5 mV
0 to 30 Volts
DMM Fluke 8846A
Accuracy: 0.5 V
-30 qC to 140 °C
Metrology Well Fluke 9170
0.06 °C
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Pressure Calibrator
Verification Procedure
Verification Procedure
Warning
To prevent possible electrical shock, fire, or personal injury, do
not perform the performance test or verification test procedures
unless the Product is fully assembled.
The performance tests verify the complete operation of the Product and measure
the accuracy of each function against Product specifications. If the Product fails a
part of the test, calibration adjustment or repair is necessary. See “Calibration
Adjustment Procedure”.
The performance verification tests check the accuracy of each Product function
against its specifications. If the Product fails any of these tests, calibration
adjustment or repair is necessary.
Pressure Verification
1. Carefully attach the pressure fitting of the Pressure Controller/Calibrator or
Piston Gauge, called pressure source for the remainder of this procedure, to
the first pressure port of the Product.
Note
Use a sufficient amount of PTFE tape when attaching pressure
fitting.
The display should read 0.00 PSI with the deadweight tester opened up to
ambient air. If not, push until both displays read 0.00 PSI.
2. Set up the deadweight tester for the sequence of PSI inputs from Table 3 to
be injected into the pressure port of the Product.
3. Ensure the pressure has stabilized at each input before the display reading is
verified.
4. Carefully vent all pressure and disconnect the first pressure port.
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719Pro
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719PRO-30G
719PRO-150G
719PRO-300G
5. Carefully vent all pressure and disconnect the second pressure port.
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Pressure Calibrator
Verification Procedure
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719Pro
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12
Pressure Calibrator
Calibration Adjustment
Calibration Adjustment
The Product has an electronic calibration process. There are no mechanical
adjustments and the calibration is done with the case closed. A serial
communications port is used for the calibration process to send commands and
receive readings. The normal RS232 interface is used. Calibration can be done
with a terminal program or an automated-calibration program can be written with
programs like MetCal. In this manual, only the serial terminal mode is described.
Table 2 lists the required equipment.
Initiate Communication
Terminal communications can be set up with terminal communication software
on a PC such as HyperTerminal or Ucon. Connect the RS232 cable to the 5-pin
Lemo on the side of the Product. The other end of the cable connects to the
terminal/PC serial port.
Terminal Settings:
• Bits per second: 9600
• Data bits: 8
• Parity: None
• Stop bits: 1
• Flow control: none
• Local echo: on
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719Pro
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All calibration commands are performed on the functions selected on the lower
display. Use this command sequence to turn off all but the lower display:
DISPLAY UPPER, OFF DISPLAY MIDDLE, OFF DISPLAY LOWER, ON
As long as the Product has been at a stable temperature, within the range of
20 qC to 26 qC for an hour or more, the Product only needs 5 minutes to warm
up. If temperature conditions were previously <10 qC or >40 qC, then the Product
must be allowed to stabilize for a minimum of 3 hours prior to calibration.
Adjust Voltage Input
The test equipment to adjust the voltage input is listed in Table 8.
Low-thermal EMF
2948-36-2 (red)
1 Pomona banana to banana
2948-36-0 (black)
leads
1. Use the test lead set to attach the voltage output of the 5522A to the input of
the product.
2. Send this command to put the Product into Voltage mode:
FUNC LOWER,DCV
3. Use the 5522A to input 0 V.
4. When the reading is stable, send the command:
CAL_POINT[0][0]
5. Use the 5520A to input 15 V.
6. When the reading is stable, send the command:
CAL_POINT[0][1]
7. Use the 5520A to input 30 V.
8. When the reading is stable, send the command:
CAL_POINT[0][2]
The voltage range is now calibrated.
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Pressure Calibrator
Calibration Adjustment
Adjust mA Input
The test equipment to adjust the mA input is listed in Table 9.
Low-thermal EMF
2948-36-2 (red)
1 Pomona banana to banana
2948-36-0 (black)
leads
1. Use the test lead set to attach the voltage output of the 5522A to the input of
the Product.
2. Send this command to put the Product into Current mode:
FUNC LOWER,DCI
3. Use the 5522A to input 0 mA.
4. When the reading is stable, send the command:
CAL_POINT[0][0]
5. Use the 5520A to input 12 mA.
6. When the reading is stable, send the command:
CAL_POINT[0][1]
7. Use the 5520A to input 24 mA.
8. When the reading is stable, send the command:
CAL_POINT[0][2]
9. The milliamp measure range is now calibrated. Use the 5522A to verify the
calibration.
Calibrate mA Source
1. Place a short from V/mA to the COM input of the Product.
2. Send this command to put the Product into Current Source mode:
FUNC LOWER,DCI
IO_STATE SOURCE
3. Once the Product is in the Current Source mode, send the command:
CAL_MA_SRC
4. The Product will then internally calibrate mA source based on the 5522A mA
read calibration.
The milliamp source range is now calibrated.
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719Pro
Calibration Manual
Adjust RTD
The test equipment to adjust RTD is listed in Table 10.
Low-thermal EMF
2948-36-2 (red)
4 Pomona banana to banana
2948-36-0 (black)
leads
Resistance Standard
1 Fluke 5522A
(w/ a 4:1 TUR)
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Pressure Calibrator
Calibration Adjustment
Adjust Pressure
The test equipment to adjust RTD is listed in Table 11.
Note
The Product uses a 1/8" NPT female connection in the pressure
input port. Various adapters may be needed to connect to the
pressure standard. Always make sure the hose, tubing, and fittings
have a rated working pressure at or above the pressure of the
Product. Also it is important that there be no leaks. To achieve
accurate calibration, use PTFE tape where appropriate.
1. Once connected, send this command to put the unit in pressure mode:
FUNC LOWER,P1
2. Send the command:
OFFSET_ADJ?
3. Note the value returned.
4. Use the pressure standard to input a value equal or close to the noted value.
5. When the pressure is stable, send the command:
OFFSET_ADJ n
where n is the entered pressure.
6. Send the command:
GAIN_ADJ? command.
7. Note the value returned.
8. Use the pressure standard to input a value equal or close to the noted value.
9. When the pressure is stable send the command:
GAIN_ADJ n
where n is the applied pressure.
Pressure has now been adjusted.
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719Pro
Calibration Manual
Holster 4497314
Keypad 4364770
Lens, 30 PSIG 4365524
Lens, 150 PSIG 4365536
Lens, 300 PSIG 4365549
Fluke-7XX-2020 Display Module 4399149
Selector Knob 4380627
719Pro Vernier Adjustment Knob 664190
Port Label, 30 PSI, 2 BAR 4110698
Port Label, 150 PSI, 10 BAR 4374295
Port Label, 300 PSI, 20 BAR 4110710
TPAK80-4-2002 Magnet Strip 669952
TPAK80-4-8001 Strap, 9 in. 669960
Safety Sheet 4354604
Quick Reference Guide 4354567
User Manuals CD 4354598
AA, Alkaline Batteries 376756
Bottom Plug, PRO 30, 150PSIG 4365560
Fluke-719Pro, Battery Door 4364820
Fluke-719Pro, Beltline Gasket, Black 4364835
Fluke-719Pro, 30P,REPLACEMENT CASE TOP ASSEMBLY 4443706
FLUKE 719PRO, 150P,REPLACEMENT CASE TOP ASSEMBLY 4443714
FLUKE 719PRO, 300P,REPLACEMENT CASE TOP ASSEMBLY 4443723
71X-TRAP, Liquid Dirt Trap 4380747
RTD Probe 4366669
Fluke-719Pro, Decal, Battery Door 4364762
Not Shown Fluke-719Pro, Case Bottom Pro 300 Psig 4443691
Not Shown Fluke-719Pro, Case Bottom Pro 30, 150 Psig 4443678
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Pressure Calibrator
User-Replaceable Parts and Accessories
Not Shown URTDA, Universal RTD Adapter (RTD Breakout Box) for 719Pro and
4382695
721.
Not Shown FLK719PRO 30 150PR, Pump Rebuild Kit, 719PRO-30 AND 150G 4401179
[1] See www.fluke.com for more information about the test leads and alligator clips available for your
region.
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719Pro
Calibration Manual
hix063.eps
Figure 2. User-Replaceable Parts and Accessories
20