NESTLÉ PHILIPPINES, INC. - Group 4
NESTLÉ PHILIPPINES, INC. - Group 4
NESTLÉ PHILIPPINES, INC. - Group 4
Submitted by
Group 4
Atilano, Sandler G.
Cabe, JanMarc M.
Submitted to:
Cheyne L. Banogon
Date:
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TABLE OF CONTENTS
I. Introduction................................................................................................................................... 6
II. Vision and Mission.......................................................................................................................7
2.1 Vision statement............................................................................................................... 7
2.2 Mission Statement........................................................................................................... 7
2.3 Corporate Core Values......................................................................................................7
III. PRODUCTION AND OPERATIONS SYSTEMS..................................................................7
3.1 Type of production system followed................................................................................ 7
3.2 Management of Production System..................................................................................8
3.3 Utilisation of Resources....................................................................................................9
3.4 Customer Service System............................................................................................... 11
IV. PLANT LOCATION AND LAYOUT...................................................................................13
4. 1 Locational factors.......................................................................................................... 13
4.2 Strategy adopted for identifying the location................................................................. 14
4.3 Plant/Store layout with discussion and description........................................................ 14
V. MATERIALS HANDLING AND MANAGEMENT............................................................. 15
5.1 Material Requirement Plan for Procurements of Raw Materials...................................15
5.2 Purchase procedures adopted.........................................................................................15
5.3 The supplier or vendors selection.................................................................................. 15
5.4 Adaptation of Just In Time Manufacturing Technique.................................................. 15
VI. PRODUCTION PLANNING AND CONTROL................................................................... 16
6.1 Phases of production planning and production control.................................................. 16
6.2 Planning for the demand fluctuation.............................................................................. 17
6.3 Procedures to manufacture/deliver products.................................................................. 17
6.4 Scheduling the orders..................................................................................................... 18
VII. QUALITY CONTROL.......................................................................................................... 18
7.1 Quality control technique adopted.................................................................................18
7.2 Maintenance of quality.................................................................................................. 19
7.3 Quality control tools used..............................................................................................19
7.4 Types of errors in accepting or rejecting samples......................................................... 19
7.5 Total Quality Management Approach for continual improvement of quality............... 19
7.6 Quality Standard certification obtained, if any.............................................................. 20
VIII. MAINTENANCE AND WASTE MANAGEMENT.......................................................... 21
8.1 Method use of maintaining their machine or equipment................................................ 21
8.2 Methods of disposal of wastes, scrap and obsolete items..............................................21
IX. AUTOMATION........................................................................................................................22
9.1 Type of automation........................................................................................................ 22
9.2 How is the flow managed in automation........................................................................ 22
9.3 Automated storage system.............................................................................................23
REFERENCES............................................................................................................................... 23
APPENDICES.................................................................................................................................26
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I. Introduction
Nestle Philippines Company operates in a dynamic and competitive food and beverage
industry where effective operations management is needed for the company’s success. As
consumers become more demanding and the industry becomes more globalized, companies like
Nestle have to optimize their operations in order to remain competitive and meet customer
demand. Operations management is important for companies like Nestle that belong in the food
and beverage industry, for several reasons. First, it contributes to efficient production processes,
which are important in meeting the high demand for food and beverage products. This also helps
to maintain product quality and safety standards, which ensures consumer satisfaction. It also
aids in improving supply chain management, lowering costs, and increasing overall productivity.
By focusing on operations management, Nestle can enhance productivity, reduce costs, and
Nestle Philippines is one of the branches of Nestle SA, a global food and beverage
company established in 1866 by Henri Nestlé in Vevey, Switzerland. Nestlé has been around in
the Philippines since the late 1800s. They officially began doing business here in 1911 by
establishing a location to sell their products. Nestlé then formed a partnership with San Miguel
Corporation, a large Philippine company, in 1962. In 1990, Nestlé Philippines fully owned this
partnership, becoming the sole owner in the Philippines. They marked 95 years of service to the
country in 2006. Since then, Nestlé Philippines has expanded and produced a wide range of
foods and beverages, such as dairy products, coffee, milk, and more. They have almost 2,000
brands, including Nescafe, Milo, Nido, Bear Brand, KitKat, and more. Thus, Nestle Philippines
has established itself as a trusted and well-known brand in the country. The company currently
has five production plants in the Philippines, located in Laguna, Cagayan de Oro, Bulacan, as well
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Nestle Philippines' philosophy revolves around the principles of nutrition, health, and
wellness. The company strives to provide products that help consumers live a healthier and more
balanced lifestyle, as expressed in their corporate proposition, 'Good Food, Good Life'. Nestle
Philippines is also guided by a quality policy, which states that they will never compromise on the
safety, compliance, or quality of their products and services. The company's primary goal is to
maintain a zero-defect mindset for reliable products and services, to comply with laws and
participation and promotion of quality responsibilities. Its quality policy statement reflects its
dedication to providing excellence in every aspect of its operations, from production to distribution
“To be a leading, competitive, Nutrition, Health and Wellness Company delivering improved
shareholder value by being a preferred corporate citizen, preferred employer, preferred supplier
“The world’s leading nutrition, health, and wellness company. Our mission of “Good Food,
Good Life” is to provide consumers with the best tasting, most nutritious choices in a wide range
of food and beverage categories and eating occasions, from morning to night.”
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Nestlé follows a decentralized approach, which means each country is responsible for its
own operational decisions based on local market conditions and consumer preferences. This
allows them to be flexible and responsive to changes in the market. When it comes to production,
Nestlé uses a mix of batch production and continuous production systems, depending on the
specific product and its demand. Continuous production is used for high-demand products like
Nescafé coffee or KitKat chocolate bars, while batch production is used for smaller quantities or
specialty items. Nestlé has a comprehensive approach. They have a Quality Management
System that is designed to provide products that are safe, are of high quality, and comply with
relevant laws and regulations. This system is based on several principles, including customer
decision making, and relationship management. Nestlé also has a program called "Nestlé
Nestle Philippines, as part of the global Nestle brand, employs a comprehensive and
efficient production system. This system is a blend of cutting-edge technology, a highly skilled
workforce, and strategic planning to ensure seamless operations. Here's a closer look at how they
1. Process Design: Nestle Philippines designs its processes to be efficient and effective,
ensuring that resources are used optimally. This includes everything from the layout of the
2. Quality Management: Quality is a top priority for Nestle. They have strict quality control
measures in place at every stage of the production process. This includes regular
inspections and audits to ensure that all products meet their high standards.
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systems to ensure they have the right amount of raw materials and finished products. This
4. Supply Chain Management: Nestle Philippines works closely with its suppliers to ensure
a steady supply of high-quality raw materials. They also manage their distribution
5. Capacity Planning: Nestle Philippines uses forecasting tools to predict demand and plan
underproduction.
They regularly review and update their operations to increase efficiency and reduce waste.
7. Employee Training and Development: Nestle invests heavily in training its employees.
This ensures that they have the skills and knowledge needed to manage the production
system effectively.
Nestle Philippines optimizes its resources, including manpower, capacity, and materials, to
ensure efficient and effective operations. Here's how they utilize each resource:
1. Manpower: Nestle Philippines recognizes that its employees are a valuable asset. They
the skills and knowledge of its workforce. This ensures that employees are equipped to
● Workforce Planning: Nestle Philippines carefully plans its workforce to align with
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This allows employees to leverage their diverse skills and expertise, leading to improved
2. Capacity: Nestle Philippines optimizes its production capacity to meet market demand while
predict market demand accurately. This helps them plan their production capacity
● Production Planning: Nestle carefully plans its production schedules to optimize capacity
utilization. They consider factors such as production lead times, equipment availability, and
● Supplier Collaboration: Nestle works closely with its suppliers to ensure a steady supply of
sourcing practices.
● Waste Reduction: Nestle Philippines implements waste reduction initiatives throughout its
production processes. They prioritize recycling and reuse, minimizing material waste and
environmental impact.
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optimize material utilization. They carefully monitor stock levels, minimize excess
preferences of their customers. This system can be defined as a holistic approach that
encompasses various strategies and processes to ensure customer satisfaction. Here are some
1. Customer Relationship Management (CRM): Nestle Philippines utilizes CRM tools and
techniques to understand their customers better. They collect and analyze customer data
to gain insights into their preferences, buying behavior, and feedback. This information
helps them tailor their products and services to meet customer expectations.
2. Market Research and Analysis: Nestle Philippines conducts market research to identify
customer needs, market trends, and emerging opportunities. They analyze market data to
develop new products, improve existing ones, and align their offerings with customer
preferences.
product development and innovation to cater to evolving customer demands. They invest
in research and development to create new and improved products that align with
marketing strategies to engage with customers on a more individual level. They utilize
targeted advertising, social media, and other communication channels to deliver relevant
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5. Customer Service and Support: Nestle Philippines places great emphasis on providing
excellent customer service and support. They have dedicated customer service teams that
promptly address customer inquiries, concerns, and feedback. This ensures a positive
satisfaction metrics, and implement necessary changes to enhance the overall customer
experience.
Nestle Philippines utilizes a customer feedback system as part of their customer-centric approach
to cater to their customers. This system allows customers to provide their feedback, opinions, and
suggestions regarding Nestle's products, services, and overall customer experience. The
feedback system serves as a valuable tool for Nestle to gather insights and make improvements
The customer feedback system employed by Nestle Philippines typically includes the following
elements:
1. Feedback Channels: Nestle provides various channels through which customers can
share their feedback. These may include online feedback forms, customer service
hotlines, email communication, social media platforms, and dedicated feedback portals on
their website.
feedback on product preferences, quality, packaging, pricing, and other aspects of their
offerings. These surveys help Nestle understand customer perceptions and make
data-driven decisions.
3. Customer Service Interaction: Nestle's customer service team actively engages with
customers to address their concerns, inquiries, and feedback. This interaction provides an
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opportunity for customers to share their experiences and provide feedback directly to
Nestle.
4. Online Reviews and Ratings: Nestle monitors online platforms, review websites, and
social media channels to track customer reviews and ratings. This allows them to gain
5. Product Testing and Sampling: Nestle occasionally provides customers with the
customers to provide feedback on the taste, quality, and overall experience of the
products.
4. 1 Locational factors
The Nestle Company is a Swiss multinational food and drink processing conglomerate
corporation headquartered in Vevey, Vaud, Switzerland. They started Nestle Philippines in 1911
although Nestlé products were already available in the Philippines as far back as 1895. In Picking
a location there are factors to consider. There are types of locational factors, general locational
Supply of Raw Material - Getting the fresh supplies for their company is a must. The
company’s second biggest selling brand is nescafe and about a third of raw materials for the
brand comes from Vietnam and Indonesia , the 70% will be sourced from the local farmers (2011).
Nestlé Philippines announced that in crop year 2020-2021, its local coffee buying had increased
to higher yields because of intensified classroom and hands-on training for Robusta coffee
farmers, and greater availability of credit for farming, aspects of coffee production in which the
NESCAFÉ Plan is actively involved. Nestlé Philippines aims to continue increasing direct buying
from individual farmers and farmer groups as a component of the NESCAFÉ Plan.
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Location of Competitors - The Nestle Philippines has many competitors in the country,
the leading package food company is San Miguel Corp. and it is followed by Nestle Philippines.
Although Nestle Philippines is the second largest packaged food company ( in 2022 , according to
market share) they still have to look out for their competitors because they can't predict what the
market will be in the future. The current top 2 food companies are in terms of market share San
and they distribute their products using distributor companies like MSCS PrimeGoods, Inc.
(MSCS), is a distributor and sub-distributor of imported and local food, and other consumer goods
in the Philippines. MSCS was established in May 2015 as a family-owned company. MSCS
PrimeGoods . INC covers the Greater Manila Area (GMA) they distribute to food restaurants and
others alike, they also supply to the consumers / stores in Cebu and the Visayas . In places like
Rizal, Pasig and Marikina Area Right Moves Inc. (RMI) is an exclusive distributor of Nestle
Phils., Inc. These are some of the distributors that Nestle Philippines provides for their customers.
Transportation Facilities - Companies like Nestle Philippines use third party transport
service providers for their raw materials transportation . If the raw materials are from overseas
they use air and water transportation. For local raw materials they use roads , water , and airlines.
These are some partners of Nestle Philippines for transportation AP Cargo , MCC Philippines ,
etc.
Labour and Wages - The Nestle Philippines have 3,900 employees working within their
function worldwide – from scientists and engineers to regulatory experts and culinary chefs . The
average Nestlé monthly salary ranges from approximately Php 8,000 per month for Intern to Php
76,126 per month for Marketing Manager. The average Nestlé daily wage ranges from
approximately Php 500 per day for Office Clerk to Php 700 per day for Office Worker.
primarily governed by Republic Act No. 10611, known as the Food Safety Act of 2013 (FSA),
Agriculture-Department of Health Joint Administrative Order No. 2015-0007 (FSA IRR). Under the
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FSA, the term "food" encompasses any substance or product intended for human consumption,
including drinks, chewing gum, water, and substances intentionally incorporated during
manufacturing, preparation, and treatment. The Food and Drug Administration (FDA) plays a key
role, prescribing control measures, standards, and regulations to ensure the safety of processed
and prepackaged foods. The FDA oversees various aspects, including inspection, licensing,
registration, post-market monitoring, and laboratory analysis, pertaining to both locally produced
and imported processed food products, along with food supplements and dietary supplements.
These are some factors that need to be considered when finding locations for business .
In identifying location there are some factors to consider. One key factor to be considered
is the potential and growth of the market . The Philippines has a strong market and has lots of
Philippines priorities the sourcing raw materials especially the coffee because the coffee market in
the Philippines is very strong and Nestle sees exciting opportunities for expanding their coffee
space , time and lessen cost. It is an essential part of their plan to generate maximum profit.
Nestle is using a plant layout which is functional in nature or called process layout. Layout that
can handle varied processing requirements. Here all machines performing similar types of
operations are grouped together at one location. Thus, facilities are grouped together according to
their functions.
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Nestle forecasts and manages raw material requirements of its products using a
sophisticated MRP. The system takes into account demand forecasts, inventory levels, and
In accordance with their procurement policy, Nestle obtains its supplies either directly from
the farmers or through their organization. Substantial raw materials will go through competitive
bidding, and they will either choose to acquire from their preferred provider or get quotations from
at least three other suppliers before making a substantial purchase decision. Justification must be
Nestle takes great care while choosing its suppliers. After compiling a limited list of
competent vendors, they will only review the proposals from those providers. After that, they will
be examined to see if they meet Nestle's requirements. The prospective suppliers will undergo
additional evaluation to determine their capacity to maintain the quality of the materials and
production costs. They incorporated values at manufacturing, and the result is a program known
as TIMWOOD, which consists of cost-cutting measures. Another lean manufacturing strategy they
employ is just-in-time. They stack water with it. They won't stack water bottles needlessly until the
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1. Planning Phase
The planning phase is when the project plans are documented, the project deliverables and
requirements are defined, and the project schedule is created. It involves creating a set of
plans to help guide your team through the implementation and closure phases of the project
(Watt, A. (2014),. The planning phase is the first stage of production planning and control at
Nestle Philippines. During this phase, the production team establishes production goals and
objectives based on market demand and company’s objectives. They also estimate the
amount of manpower, raw materials, and equipment needed to meet production targets. In
addition, a production schedule is created to specify the order and timing of production
activities. The planning phase is essential because it lays the groundwork for the entire
production process, ensuring that all of the necessary components are in place before moving
2. Action Phase
The action phase of Nestle Philippines' production planning and control involves carrying out
the production plan developed during the planning phase. During this stage, the production
team allocates resources, coordinates activities, and begins the production process. The
required raw materials and equipment are collected and the production schedule is followed to
ensure that each step of the process is completed efficiently. Effective communication and
must occur during the action phase to ensure smooth operations and timely production.
3. Control phase
Nestle Philippines' production planning and control process relies heavily on the control
phase. In this phase, the production team monitors and evaluates production activities to
ensure that they are in accordance with the plan developed during the planning stage. Key
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performance indicators (KPIs) and quality standards are used to evaluate the manufacturing
process's efficiency, productivity, and quality. If there are some changes or issues, corrective
actions are made to address them and maintain the desired level of performance. Continuous
monitoring and evaluation during the control phase help to ensure that production goals are
met and that any necessary adjustments are made to optimize the production process.
One of the forecasting techniques used by Nestle Philippines when facing the demand
fluctuations is time series analysis, this involves studying previous sales data to identify the
demand patterns and trends. This helps in forecasting future demand based on previous
behavior. Nestle also uses the market research technique, which involves comprehensive
research to determine consumer preferences, buying behaviors, and market trends. This
information helps the company to make informed forecasts about future demand. Additionally,
Nestle uses various capacity plans in order to deal with the fluctuations of demand. They use
short term capacity plans where when demand is high they hire extra staff and when the demand
is lower the company tends to produce more products keeping in mind the shelf-life and quality of
products. They also organize additional product promotions and discounts to stimulate purchases
in off-the-season time.
The company first sourced raw materials from their trusted suppliers and these raw
materials are then carefully inspected and tested to meet the company's quality standards.
Approved materials go through advanced processing methods, and the finished products are
thoroughly tested and evaluated to determine whether they reflect Nestle's commitment to
continuous improvement and innovation in the manufacturing process. Nestle Philippines carefully
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checks products after they are manufactured to ensure they meet high standards. After that, the
products are carefully packaged and labeled for easy identification. The products are then
transported to selected distribution centers throughout the Philippines. They are then distributed
nationwide to retailers, wholesalers, and distributors. Nestle Philippines manages a truck fleet and
a network of logistics partners to ensure timely and reliable delivery. In addition, the company
uses advanced technology and tracking systems to monitor the movement of goods and provide
real-time updates.
Nestle Philippines uses Master Production Scheduling (MPS) as a scheduling method for
their products/orders, it means they follow a detailed production planning process to manage their
production activities and meet customer demand. Master Production Schedule (MPS) is a series
of time phased quantities for each item that a company produces, indicating how many are to be
Nestlé Philippines adopts the Statistical Process Control (SPC) technique, which means
they utilize statistical methods to monitor and control their production processes. SPC is a quality
control technique that involves Data Collection, Data Analysis, and Continuous Improvement. This
process is used to make data based decisions and to maintain consistent quality. SPC helps
Nestlé Philippines identify potential issues or deviations from quality standards early on and take
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Nestle ensures the quality of their products and food safety by implementing the
internationally recognized Good Manufacturing Practices (GMP) and HACCP (Hazard Analysis
and Critical Control Point). GMP covers all aspects of manufacturing, including standard operating
materials. while the HACCP identifies, evaluates, and controls hazards that are significant for
food safety. It covers the entire food production process from raw materials to distribution and
consumption.
Nestle Philippines uses a variety of tools and techniques, such as the fishbone diagram, a
cause-and-effect diagram that helps Nestle identify factors that can affect product quality or cause
problems during the manufacturing process. Using this tool, Nestle Philippines can effectively
identify the root cause of quality issues and implement appropriate corrective measures. In the
fishbone diagram, each rib represents a type of cause that contributes to the problem. These
categories include the five most common contributors to safety and accident analysis: equipment,
environment, personnel, materials, and methods. Nestle Philippines uses the fishbone diagram to
systematically analyze these categories and identify specific factors that may be contributing to
Nestle Philippines follows the Total Quality Management (TQM) approach to continually improve
the quality of their products and services. As per Feigebaum, “Total Quality Management is an
effective system of integrating the quality development, quality maintenance and quality
production and service at the most economical levels which allow for full customer satisfaction”.
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meeting customer needs and expectations. They actively gather customer feedback and
processes, products, and services. They use quality performance indicators and
● Supplier Collaboration: Nestle Philippines works closely with its suppliers to ensure the
quality of raw materials and ingredients used in their products. They have established
strong supplier evaluation and selection processes to ensure consistent quality standards
are met.
programs to equip employees with the necessary skills and knowledge to deliver
Nestle Philippines has obtained several quality standard certifications to ensure the high quality of
● ISO 9001: This certification shows that Nestle Philippines has implemented effective
quality management systems and processes to consistently provide products that meet
● FSSC 22000: This certification represents the highest standards of food safety
management and indicates that Nestle Philippines has implemented rigorous food safety
● Halal Certification: Nestle Philippines has obtained Halal certification for certain products,
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Nestlé Philippines has established maintenance procedures and strategies to ensure their
machines and equipment are well-maintained to minimize breakdowns and improve efficiency.
● Regular Inspections: Nestlé Philippines regularly conducts visual inspections to check for
early signs of wear and tear or any damage on their machines and equipment. This helps
identify potential issues before they cause significant downtime or failure of equipment.
● Lubrication: Proper lubrication is key to machine health, and Nestlé Philippines uses
● Training and Skill Development: Nestlé Philippines invests in the training and skill
development of their technicians and engineers to ensure that they stay up-to-date with
● Monitoring and Analytics: Nestlé Philippines uses advanced monitoring and analytics tools
to track the performance of their machines, optimize operational efficiency, and diagnose
Nestlé Philippines has been implementing various methods for the disposal of wastes, scrap, and
● Recycling: Nestlé Philippines has been actively promoting the recycling of plastic waste.
They aim to lead the shift from virgin plastics to food-grade recycled plastics and invest in
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materials and innovative packaging solutions that are more sustainable and
environmentally friendly. This includes exploring options for packaging materials that are
● Waste Recovery: Nestlé Philippines strives to recover and reuse as much waste as
possible. They work on the recovery and recycling of plastic waste, aiming to reduce the
● Proper Disposal: Nestlé Philippines emphasizes the importance of proper waste disposal
community workshops and educate consumers on the best practices for waste disposal.
IX. AUTOMATION
According to an Analytics Insight research, Nestle has used innovative technologies such
reality, and others to improve company prospects and give a better consumer experience. Nestle
has invested in AI and data analytics to create data-driven business strategies. According to
studies, Nestle has an effective structure that makes data accessible, interrelated, and liberalized.
Nestle built a centralized data warehouse using Microsoft Power BI and Azure to provide a
dependable data analytics and business intelligence platform based on high-quality, scalable
data. Nestle has also used artificial intelligence to improve consumer experiences and business
intelligence.
job description. This includes maintenance, monitoring and overseeing of automated systems
although it was not specified how many workers were part of managing.
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