FDR King 300

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AVIATION RECORDERS

COMPONENT MAINTENANCE MANU AL


FAIRCHILD MODEL F800

DIGITAL FLIGHT RECORDER (DFR)


MODEL NO. F800

RECORDER PART NOS.


17M303–( )
17M600–( )
17M603–( )
17M604–( )
17M700–( )
17M703–( )
17M800–( )
17M900–( )
17M903–( )

COMPONENT MAINTENANCE MANUAL


WITH
ILLUSTRATED PARTS LIST

P/N: 165E0049–00

IN ACCORDANCE WITH
FAA TSO–C51a AND
ARINC CHARACTERISTIC NOS. 542, 542A, AND 573/717

31–30–01
Rev 2
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANU AL
FAIRCHILD MODEL F800

F800 Data Flight Recorder (DFR)


P/N: 165E0049–00
Rev 2
31 January ’94

ECopyright 1994 by L–3 Communications


All rights reserved. No part of this manual may be
reproduced or utilized in any form or by any
means, electronic or mechanical, including photo-
copying, recording, or by information storage and
retrieval system, without permission in writing.

Inquiries should be addressed to:


L–3 Communications
Aviation Recorders Publications
P. O. Box 3041
Sarasota, Florida 34230
(941) 371–0811
FAX: (941) 377–5591

31–30–01
Rev 2
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

DFR SERVICE BULLETIN LIST

SERVICE
BULLETIN DATE INCORPORATES DESCRIPTION

DFR 01 11/15/83 17M600–XX Modification to Microphone Keyline


17M700–XX Sense Circuits
17M800–XX
In certain aircraft interwiring, the microphone keyline
17M900–XX
sense circuit deviates from the ARINC 542 Specifica-
tion. This may result in unrecorded microphone key-
ing.

This modification has been performed on all DFR’s


with Serial Number 131, July 1982, or higher. It is
mandatory for all DFR’s and should be performed at
the next scheduled maintenance shop visit.

Note: Mod Dot #1

DFR 02 11/30/83 17M600–XX Modification to Improve Reliability and Insure


17M700–XX Proper Interface to Non–ARINC 573 FDAU’s
17M800–XX Field experience indicated that the reliability of some
17M900–XX DFR’s was affected by a loose flywheel screw, capaci-
tor failure in Write Amplifier, failure to accept some
differential output voltages from older ARINC 573
FDAU’s, and computer fault identification failure.

This modification has been performed on all DFR’s


with Serial Number 181, March 1983, or higher. It is
mandatory for all DFR’s and should be performed at
the next scheduled maintenance shop visit.

Note: Mod Dot #2

DFR 03 12/30/83 17M600–XX Modification to Fault Light Circuitry to


17M700–XX Interface with Non–ARINC Installations
17M900–XX If an aircraft does not have DFR Fault Light wires, the
DFR Fault Light will be ON continuously even though
recording is normal. This mod corrects that situation.

This modification has been performed on all DFR’s


with Serial Number 181, March 1983, or higher. It is
mandatory for all DFR’s and should be performed at
the next scheduled maintenance shop visit. Mod 1
and 2 are prerequisites.

Note: Mod Dot #3

31–30–01
Rev 1 Service Bulletin 11
Aug 31/89
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

DFR SERVICE BULLETIN LIST (Continued)

SERVICE
BULLETIN DATE INCORPORATES DESCRIPTION

DFR 04 12/20/83 17M600–XX Modification to Simplify and Improve


17M700–XX Accuracy of Calibration
17M900–XX The Synchro–to–Digital Converter Card is sensitive to
400 Hz excitation, making calibration and adjustment
difficult.

This modification has been performed on all DFR’s


with Serial Number 186, March 1983, or higher. It is
not mandatory for DFR’s and can be accomplished at
the discretion of the operator. Mod 1 and 2 are pre-
requisites.

Note: Mod Dot #4

DFR 05 1/17/84 Part No. Serial No. Modification of Line Receiver to Eliminate Inadvertent
542–to–573 Mod Switching due to Noise
17M600–XX 1001 to 1023
17M700–XX 2001 to 2004 In some aircraft the 573/717 input line receiver tends
17M900–XX 101 to 291 to be overly sensitive when in the 542 Mod of opera-
tion, and the DFR will sometimes switch from 542 to
573/717 Mod causing the DFR Fault Lamp to light.

This modification is mandatory for all DFR’s and


should be performed at the next scheduled mainte-
nance shop visit. Mod 3 is a prerequisite.

Note: Mod Dot #5

DFR 06 4/15/84 Part No. Serial No. Modification to System Status Fault Relay to Assure
Interface with Boeing Master Caution Light System
17M600–XX 1001 to 1097
17M700–XX 2001 to 2007 When power is removed from the DFR, a spurious
2–ms pulse induced in a relay circuit may cause the
Master Caution Light to reset and extinguish, mistak-
enly indicating that the power loss to the DFR has
been corrected.

This modification is not mandatory and can be ac-


complished at the discretion of the operator.

Note: Mod Dot #6

31–30–01
Rev 1 Service Bulletin 22
Aug 31/89
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

DFR SERVICE BULLETIN LIST (Continued)

SERVICE
BULLETIN DATE INCORPORATES DESCRIPTION

DFR 07 4/20/84 Part No. Serial No. Modification to Install Additional Electromagnetic
Shielding
17M600–XX 101 to 1087
17M604–XX 101 to 1069 In some aircraft the DFR is mounted near to air-
17M700–XX 101 to 2008 borne equipment generating strong electromagnetic
17M800–XX 101 to 3015 fields. These may interfere with the operation of the
17M900–XX 101 to 347 DFR.

This modification is not mandatory and can be ac-


complished at the discretion of the operator.

Note: Mod Dot #7

DFR 08 4/15/86 Part No. Serial No. Modification of Interface I Circuit Card and Addition
of Wiring to Relay Harness
17M800–XX 111 to 3155
17M900–XX 101 to 527 In some aircraft, the DFR is susceptible to varia-
tions in output signals generated by FDAU’s made
by different manufacturers. This may trigger the
BITE of the DFR to illuminate the recorder OFF
Light if the input data becomes unrecognizable.

This modification ensures that undue loading of the


input signal will not occur within the confines of the
573/717 standard.

Note: Mod Dot #8

DFR 09 10/1/87 Part No. Serial No. Addition of Wiring to Relay Harness
17M60X–XXX 1200 to 4000 In certain cases, the DFR Fault Light relay inadver-
17M70X–XXX 2000 to 5000 tently switches, causing incorrect Fault Light an-
nunciation.

This modification is not mandatory and can be ac-


complished at the discretion of the operator.

Note: Mod Dot #9

31–30–01
Rev 1 Service Bulletin 33
Aug 31/89
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

DFR SERVICE BULLETIN LIST (Continued)

SERVICE
BULLETIN DATE INCORPORATES DESCRIPTION

DFR 010 1/15/88 All Part Nos. Replacement of Write Amplifier Board and Modifica-
tion of CPU Circuit Board Assembly
Due to manufacturer’s obsolescence of an IC chip, the
Write Amplifier Board was redesigned for a replace-
ment IC. The CPU Board has to be modified for this
new IC.

This modification is not mandatory and can be ac-


complished at the discretion of the operator. All DFR’s
manufactured after July 1987 have this modification.

Note: Mod Dot #10

DFR 011 2/1/88 All Part Nos. Modification of Write Amplifier Board Assembly
With the incorporation of Mod 10, under certain condi-
tions track memory could default to Track 1 during
power up. This modification ensures that this will not
happen.

This modification is mandatory for all DFR’s manufac-


tured before November, 1987, if it has not already
been incorporated. All DFR’s manufactured after this
date have had the modification.

Note: Mod Dot #12

DFR 012 2/15/88 All Part Nos. Removal of Decal on Forward Top Portion
of Dust Cover
The decal was inadvertently added to the drawing of
the DFR Dust Cover Assembly, but does not apply to
the DFR.

Removal of Decal, P/N 9300–449 from all DFR Dust


Cover Assemblies is mandatory. All DFR’s manufac-
tured after Feb, 1988, have had this decal removed.

Note: Identification of this mod is not required.

31–30–01
Rev 1 Service Bulletin 44
Aug 31/89
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

DFR SERVICE BULLETIN LIST (Continued)

SERVICE
BULLETIN DATE INCORPORATES DESCRIPTION

DFR 013 3/30/88 All Part Nos. Drive Motor Part Number Change
This modification ensures that current and future
drive–motor suppliers meet new specifications for im-
proved reliability under one standard part number.

Commencing with DFR’s manufactured after Novem-


ber, 1986, all DFR’s have drive motor P/N
9300–218–03 incorporated.

Note: Identification of this mod is not required.

DFR 014 4/1/88 All Part Nos. Incorrect Water Weight on Insulation Assemblies
Some insulation assemblies will not accept water dur-
ing refill to bring them up to the recommended
stamped weight on the assembly. Assemblies 10
years old or older should also be replaced.

Any such faulty assemblies under warranty will be re-


placed without charge. Insulation assemblies over 10
years old should be replaced.

Note: Identification of this mod is not required.

DFR 015 4/15/88 Prefix* Suffix* Modification of Synchro/Digital Input Mux Board
17M303 –00 Some new types of Air Data Computers with a high
17M600 –00A source impedance could cause some degree of re-
17M603 –01 corder error within the S/D Mux Board. Therefore, the
17M700 –02 S/D Mux Board has been modified to eliminate this
17M703 –251 possibility.
17M900 –261
17M903 –263 This modification is mandatory for all DFR’s. All
–266 DFR’s manufactured after April 18, 1988, have had
this modification incorporated.

Note: Mod Dot #14

*NOTE: Prefix and Suffix can be any combination.

31–30–01
Rev 1 Service Bulletin 55
Aug 31/89
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

DFR SERVICE BULLETIN LIST (Continued)

SERVICE
BULLETIN DATE INCORPORATES DESCRIPTION

DFR 016 11/30/88 Prefix* Suffix* Modification of “Total Air Temperature”


Input Wiring
17M303 –274
17M603 –275 This modification insures that the T.A.T. input wir-
17M703 –276 ing is in accordance with ARINC 542A character-
17M903 –277 istics and is mandatory for all expanded F800
–279 DFR’s. It should be performed at the next sched-
–281 uled maintenance shop visit or returned to Fair-
–282 child for factory rework.

All DFR’s manufactured after July 31, 1988, have


this modification incorporated.

Note: Mod. Dot #15

DFR 017 12/1/89 Prefix* Suffix* Modification to the F8 CPU Circuit Board
Assembly (PROM Replacement)
17M303 –00 –274
17M603 –01 –275 This modification will increase the longitudinal ac-
17M703 –02 –276 celeration sampling from one time per second to
17M903 –261 –277 four times per second and will eliminate the over–
–263 –279 stressed Frame Rate output pulse from the F8
–265 –281 PIO. The modification is mandatory for all 542
–266 –282 expanded DFR’s using the F8 CPU Circuit Board
Assembly and should be performed at the next
scheduled maintenance shop visit or returned to
Fairchild for factory rework.

Note: Mod. Dot #11

DFR 018 5/31/89 Part No. Serial No. Modification to the Write Amplifier Circuit Board
17M600–XX 163 to 1087 The value of capacitor C9 on the Write Amplifier
17M604–XX 1019 to 1068 Board was changed from 1.0 mf to 0.01 mf to pre-
17M700–XX 128 to 2004 vent faulty track changes.
17M800–XX 111 to 3008
17M900–XX 101 to 320 This modification is mandatory for all DFR’s and
should be performed at the next scheduled main-
tenance shop visit or returned to Fairchild for fac-
tory rework.

Note: Mod. Dot #13

*NOTE: Prefix and Suffix can be any combination.

31–30–01
Rev 1 Service Bulletin 66
Aug 31/89
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

DFR SERVICE BULLETIN LIST (Continued)

SERVICE
BULLETIN DATE INCORPORATES DESCRIPTION

DFR 019 6/1/89 Prefix* Suffix* Replacement of CPU Circuit Board Assembly
17M303 –00 –274 Due to the manufacturer’s obsolescence of the
17M600 –01 –275 F8 Microprocessor, the CPU Circuit Board As-
17M603 –02 –276 sembly was redesigned to incorporate a new mi-
17M604 –251 –277 croprocessor.
17M700 –253 –279
17M703 –261 –281 This modification is not a mandatory change and
17M800 –263 –282 can be accomplished at the discretion of the op-
17M900 –265 erator.
17M903 –266
Note: Mod. Dot #16

DFR 019 1/19/90 Prefix* Suffix* This Revision to the Base Bulletin Number 19
Rev 1 given above includes Paragraphs 4a and 4b and
17M303 –00 –274 furnishes redesignated pages 5 through 7
17M600 –01 –275 as change pages.
17M603 –02 –276
17M604 –251 –277 The changes are:
17M700 –253 –279
17M703 –261 –281 4a. Remove track memory chip from Write Am-
17M800 –263 –282 plifier Card 17A160–XX per following table:
17M900 –265
17M903 –266 Assembly P/N Memory Chip P/N
17A160 M1, FAR# 9391873
(Vendor #MN9102)
17A160–01 U1, FAR# 046–97–01231
17A160–02 U1, FAR# 046–97–01231

4b. On completion of Step 4a, reinstall the Write


Amplifier Card.

DFR 020 8/1/89 Prefix* Suffix* Modification to A/D Converter


Circuit Board Assembly
17M303 –00 –274
17M603 –01 –275 DFR’s operating in the Expanded parameter
17M703 –02 –276 mode with an AC Vertical Accelerometer may
17M903 –261 –277 occasionally record and incorrect vertical accel-
–262 –278 eration value.
–265 –279
–266 –281 This modification is mandatory for all DFR’s
–267 –282 manufactured before May 12, 1989, if it has not
–283 already been incorporated. All DFR’s manufac-
tured after this date have had the modification.

Note: Mod. Dot #18

*NOTE: Prefix and Suffix can be any combination.

31–30–01
Rev 2 Service Bulletin 77
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

DFR SERVICE BULLETIN LIST (Continued)

SERVICE
BULLETIN DATE INCORPORATES DESCRIPTION
DFR 021 8/15/89 Prefix*/Suffix* BS# Introduction of New Underwater Locating Device
17M600–274 01305 A new type of Underwater Acoustic Beacon is
17M603–274 02008 being installed in all Model F800 DFR’s to extend
17M604–00 04077 the life of the battery used in the Underwater Lo-
17M700–274 02108 cating Device (ULD). This new ULD replaces
17M703–274 05317 type ULD, Fairchild P/N 15957 (Dukane P/N
17M800–251 03754 N15F210B).
17M900–274 00741
17M903–274 06463 Beginning July, 1989, all newly manufactured
F800 DFR’s equipped with a ULD will have the
BS# – Beginning Serial Number new type installed.

Note: Mod. Dot #19


DFR 022 10/10/89 Prefix* Suffix* Replacement of Fairchild Digital Flight Recorder
P/N 17M800–251 with 17M800–261
17M800 –251 –261
The Fairchild Digital Flight Recorder (DFR) Model
F800, P/N 17M800–261 is introduced to satisfy
regulatory requirements of the United States
(FAA) and the United Kingdom (CAA).

NOTE: DFR P/N 17M800–261 is FAA and CAA


certified. P/N 17M800–261 can be used in all
installations where P/N 17M800–251 was re-
quired. The unit’s form, fit and function were not
changed.
DFR 023 2/6/91 Prefix* Suffix* New Interface I PWAs,
P/N 17A162–03 and P/N 17A162–04
All part numbers.
The track change circuitry has been removed from
the Interface I PWA and incorporated on the new
CPU PWA, P/N 17A153–21–XX (ref. FSB
DFR–019).

This modification is not a mandatory change and


may be accomplished at the discretion of the oper-
ator. The Interface I PWA types compatible with
the old CPU PWA (P/N 17A153–XX) and new CPU
PWA (P/N 17A153–21–XX) are listed below.

DFR Model # Interface I PWA CPU PWA Used


All F800 P/N’s P/N 17A162 Old CPU PWA
P/N 17A162–01 17A153–XX
P/N 17A162–02
P/N 17A162–03

All F800 P/N’s P/N 17A162–04 New CPU PWA


P/N 17A162–03 17A153–21–XX
*NOTE: Prefix and Suffix can be any combination.

31–30–01
Rev 2 Service Bulletin 88
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

DFR SERVICE BULLETIN LIST (Continued)


SERVICE
BULLETIN DATE INCORPORATES DESCRIPTION
DFR 024 6/30/91 Prefix*/Suffix* Introduction of New Power Supply
Regulator Board Assembly
17M303 –00, –275
17M603 –01, –276 A new Power Supply Regulator Board has been
17M703 –02, –277 introduced with an improved regulated +28 Vdc supply
17M903 –261, –278 and 10 ms reserve circuitry.
–262, –279
–265, –281 This modification, which is applicable only to expand-
–266, –282 ed parameter DFRs, is not mandatory and is to be
–267, –283 performed at the discretion of the operator. This modi-
–274 fication will not affect ARINC or TSO specifications.
*Part numbers affected will be any Note: Mod. Dot #13
combination of prefix and suffix
numbers listed (e.g., 17M303–281).

DFR 025 3/20/92 Prefix*/Suffix* Introduction of New Type Replacement PWAs


P/N 17D170628, 205–E0183–00,
17M3XX–XXX
205–E0194–00 and 205–E0194–01
17M6XX–XXX
17M7XX–XXX Redesigns of the PWAs listed below were required
17M9XX–XXX due to a manufacture’s discontinued production of
several type 54C IC components. The affected
PWAs are:
a. S/D Converter PWA – P/N 17A219 and
17A219–01
b. Interface II PWA – P/N 17A163, 17A163–01
and 17A163–02
c. A/D Converter PWA – P/N 17A161
d. A/D Converter PWA – P/N 17A288,
17A288–01 and 17288–02.

This modification is not mandatory and is to be per-


formed only when a PWA requires one of the dis-
continued components listed below.
1. P/N 9391844
2. P/N 9391872
3. P/N 9391888
4. P/N 9392110
5. P/N 0461600089
6. P/N 0461600090
7. P/N 0469701096

When one of the above 54C IC components fail on


any of the listed circuit boards, a complete set of
three circuit boards must be purchased and
installed to ensure proper operation.

Note: Mod. Dot #20

31–30–01
Rev 2 Service Bulletin 99
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

DFR SERVICE BULLETIN LIST (Continued)


SERVICE
BULLETIN DATE INCORPORATES DESCRIPTION

DFR 026 11/15/93 All Part Nos. Approval of Datasonics, Inc.


as an alternate supplier for the
Underwater Locator Beacon (ULB)
Currently, ULBs from both Dukane and Datasonics are
being installed on newly manufactured recorders. Both
carry the same part number (266–E0305–00).

Both ULB types contain a Lithium battery which has


an expected service life of 6–years.

Note: Dukane is discontinuing the supply of Mercury


service batteries for those DFRs with the old style
ULB, L3AR P/N 15957 or Dukane P/N N15F210B. For
a limited time, Datasonics will stock Mercury service
batteries for the old style ULB.

Note: Mod. Dot #19 if unit contains a Datasonics ULB


or no Mod. Dot if: 1) unit contains a Dukane P/N
N15F210B ULB or 2) unit contains no ULB.

DFR 027 11/09/93 Part # Serial # Modification to the Central Processing Unit
(CPU) PWA P/N 17A153–21–XX
17M303–XXX 04357 and above
17M600–XXX 01305 and above This modification is due to cases of erroneous track
17M603–XXX 02008 and above changes that were traced to a component on the CPU
17M604–XXX 04084 and above PWA. This component has experienced premature
17M700–XXX 02100 and above failure and may revert to an erroneous track number
17M703–XXX 05286 and above when power is applied to the DFR.
17M800–XXX 03682 and above
This modification requires the replacement of U10, the
17M900–XXX 00741 and above
non volatile track retention EEPROM, along with U12,
17M903–XXX 05455 and above the Software Program Memory EEPROM. Upon
XXX – Any Suffix completion, the premature failure problem will be elim-
inated and FAULT detection for this problem will be
incorporated.

Note: Mod. Dot #22

31–30–01
Rev 2 Service Bulletin 10
10
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

DFR SERVICE BULLETIN LIST (Continued)


SERVICE
BULLETIN DATE INCORPORATES DESCRIPTION
DFR 027 12/10/93 Part # Serial # This Revision to the Base Bulletin Number 27 given
Rev 1 above affects Sections I, III, IV and V.
17M303–XXX 04373 and above
17M600–XXX 04091 and above Section I – identifies the correct beginning serial num-
17M603–XXX 06646, 06651 ber for each part number of DFR (see listing at left).
and above
17M604–XXX 04091 and above Section III – corrects step 6 as follows:
17M700–XXX 02151 and above Remove U12, P/N 17A482 Rev.B or earlier, from the
17M703–XXX 02148, 05414, CPU card and discard old component.
05466, 05468,
05470 and above Section IV – corrects paragraphs 1 and 2 as follows:
17M800–XXX 05025, 05027– Para1 – Identification of this modification is accom-
05029, 05032, plished by marking with yellow paint, numeral R4 on
05034–05038, the recorders program revision plate.
05040–05042, Para 2 – Remark Printed Wiring Assembly revision
05044 and above level of the CPU PWA, P/N 17A153–21–XX, with the
17M900–XXX 00783 and above letter F using an indelible pen. Refer to Figure 1 for
17M903–XXX 04753–04755, details.
06637, 06651
and above Section V, Figure 1 (page 6) – corrects figure to indi-
cate the correct marking method to be used for this
XXX – Any Suffix Field Service Bulletin as follows: “Change to: Rev F”

31–30–01
Rev 2 Service Bulletin 11
11
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

THIS PAGE INTENTIONALLY LEFT BLANK

31–30–01
Rev 2 Service Bulletin 12
12
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

RECORD OF REVISIONS
ASSIGNED TO (JOB TITLE) LOCATION

REV INSERTION REV INSERTION REV INSERTION


NO. DATE BY NO. DATE BY NO DATE BY

1 Aug 31 ’89

2 Jan 31 ’94

RETAIN THIS RECORD IN THE FRONT OF THE MANUAL. ON RECEIPT OF REVISIONS, INSERT REVISED PAGES IN
THE MANUAL AND ENTER THE REVISION NUMBER, DATE INSERTED, AND INITIALS.

31–30–01
Record of Revisions
Rev 2 Page 1
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

THIS PAGE INTENTIONALLY LEFT BLANK

31–30–01
Record of Revisions
Rev 2 Page 2
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

LIST OF EFFECTIVE PAGES

Section Page Date Section Page Date

DFR Service Bulletin Rev 2 4 Jan 31/94


Rev 1 1 Aug 31/89 Rev 2 5 Jan 31/94
Rev 1 2 Aug 31/89 Rev 2 6 Jan 31/94
Rev 1 3 Aug 31/89 Rev 2 7 Jan 31/94
Rev 1 4 Aug 31/89 Rev 2 8 Jan 31/94
Rev 1 5 Aug 31/89
Rev 1 6 Aug 31/89 Description and Operation
Rev 2 7 Jan 31/94 Rev 1 1 Aug 31/89
Rev 2 8 Jan 31/94 Rev 1 2 Aug 31/89
Rev 2 9 Jan 31/94 3 Aug 1/88
Rev 2 10 Jan 31/94 4 Aug 1/88
Rev 2 11 Jan 31/94 5 Aug 1/88
Rev 2 12 Jan 31/94 Rev 1 6 Aug 31/89
7 Aug 1/88
Record of Revisions 8 Aug 1/88
Rev 2 1 Jan 31/94 9 Aug 1/88
Rev 2 2 Jan 31/94 10 Aug 1/88
Rev 1 11 Aug 31/89
List of Effective Pages Rev 1 12 Aug 31/89
Rev 2 1 Jan 31/94 13 Aug 1/88
Rev 2 2 Jan 31/94 14 Aug 1/88
Rev 2 3 Jan 31/94 15 Aug 1/88
Rev 2 4 Jan 31/94 16 Aug 1/88
Rev 2 5 Jan 31/94 17 Aug 1/88
Rev 2 6 Jan 31/94 18 Aug 1/88
Rev 2 7 Jan 31/94 Rev 2 19 Jan 31/94
Rev 2 8 Jan 31/94 20 Aug 1/88
Rev 2 9 Jan 31/94 Rev 2 21 Jan 31/94
Rev 2 10 Jan 31/94 22 Aug 1/88
Rev 2 23 Jan 31/94
Table of Contents Rev 2 24 Jan 31/94
Rev 2 1 Jan 31/94 Rev 2 25 Jan 31/94
Rev 2 2 Jan 31/94 Rev 2 26 Jan 31/94
Rev 2 3 Jan 31/94 Rev 2 27 Jan 31/94
Rev 2 4 Jan 31/94 Rev 2 28 Jan 31/94
Rev 2 5 Jan 31/94 29 Aug 1/88
Rev 2 6 Jan 31/94 Rev 1 30 Aug 31/89
Rev 2 7 Jan 31/94 Rev 1 31 Aug 31/89
Rev 2 8 Jan 31/94 Rev 1 32 Aug 31/89
Rev 1 33 Aug 31/89
List of Illustrations 34 Aug 1/88
Rev 2 1 Jan 31/94 35 Aug 1/88
Rev 2 2 Jan 31/94 Rev 1 36 Aug 31/89
Rev 2 3 Jan 31/94 37 Aug 1/88

31–30–01
Rev 2 List of Effective Pages 1
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Section Page Date Section Page Date

Description and Operation(Cont.) 82 Aug 1/88


Rev 1 38 Aug 31/89 Rev 2 83 Jan 31/94
Rev 1 39 Aug 31/89 84 Aug 1/88
Rev 1 40 Aug 31/89 Rev 1 85 Aug 31/89
Rev 1 41 Aug 31/89 Rev 2 86 Jan 31/94
Rev 1 42 Aug 31/89
Rev 1 43 Aug 31/89 Testing and Calibration of Model 800 Using
Rev 1 44 Aug 31/89 Apple–IIE Ground System
45 Aug 1/88 Rev 2 101 Jan 31/94
Rev 1 46 Aug 31/89 Rev 1 102 Aug 31/89
Rev 1 47 Aug 31/89 Rev 2 103 Jan 31/94
48 Aug 1/88 104 Aug 1/88
49 Aug 1/88 Rev 2 105 Jan 31/94
Rev 1 50 Aug 31/89 Rev 2 106 Jan 31/94
51 Aug 1/88 Rev 2 107 Jan 31/94
52 Aug 1/88 Rev 2 108 Jan 31/94
53 Aug 1/88 Rev 2 109 Jan 31/94
54 Aug 1/88 Rev 1 110 Aug 31/89
Rev 2 55 Jan 31/94 Rev 2 111 Jan 31/94
56 Aug 1/88 Rev 2 112 Jan 31/94
57 Aug 1/88 Rev 2 113 Jan 31/94
Rev 2 58 Jan 31/94 Rev 1 114 Aug 31/89
Rev 2 59 Jan 31/94 Rev 2 115 Jan 31/94
Rev 2 60 Jan 31/94 Rev 1 116 Aug 31/89
Rev 2 61 Jan 31/94 Rev 2 117 Jan 31/94
62 Aug 1/88 Rev 2 118 Jan 31/94
Rev 1 63 Aug 31/89 119 Aug 1/88
Rev 1 64 Aug 31/89 Rev 2 120 Jan 31/94
65 Aug 1/88 Rev 2 121 Jan 31/94
66 Aug 1/88 Rev 2 122 Jan 31/94
67 Aug 1/88 Rev 2 123 Jan 31/94
Rev 1 68 Aug 31/89 Rev 2 124 Jan 31/94
69 Aug 1/88 Rev 2 125 Jan 31/94
Rev 2 70 Jan 31/94 Rev 1 126 Aug 31/89
Rev 2 71 Jan 31/94 Rev 1 127 Aug 31/89
Rev 2 72 Jan 31/94 Rev 1 128 Aug 31/89
73 Aug 1/88 129 Aug 1/88
Rev 2 74 Jan 31/94 130 Aug 1/88
Rev 1 75 Aug 31/89 Rev 1 131 Aug 31/89
Rev 1 76 Aug 31/89 Rev 1 132 Aug 31/89
77 Aug 1/88 Rev 2 133 Jan 31/94
Rev 1 78 Aug 31/89 Rev 2 134 Jan 31/94
Rev 2 79 Jan 31/94 Rev 2 135 Jan 31/94
Rev 2 80 Jan 31/94 Rev 2 136 Jan 31/94
Rev 1 81 Aug 31/89 Rev 2 137 Jan 31/94

31–30–01
Rev 2 List of Effective Pages 2
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Section Page Date Section Page Date

Testing and Calibration of Model 800 Using Rev 2 209 Jan 31/94
Apple–IIE Ground System (Cont.) Rev 2 210 Jan 31/94
Rev 2 138 Jan 31/94 Rev 2 211 Jan 31/94
Rev 2 139 Jan 31/94 Rev 2 212 Jan 31/94
Rev 2 140 Jan 31/94 Rev 2 213 Jan 31/94
Rev 2 141 Jan 31/94 Rev 2 214 Jan 31/94
Rev 2 142 Jan 31/94 Rev 2 215 Jan 31/94
Rev 2 143 Jan 31/94 Rev 2 216 Jan 31/94
Rev 2 144 Jan 31/94 Rev 2 217 Jan 31/94
Rev 2 145 Jan 31/94 Rev 2 218 Jan 31/94
Rev 2 146 Jan 31/94 Rev 2 219 Jan 31/94
Rev 2 147 Jan 31/94 Rev 2 220 Jan 31/94
Rev 2 148 Jan 31/94 Rev 2 221 Jan 31/94
Rev 2 149 Jan 31/94 Rev 2 222 Jan 31/94
Rev 2 150 Jan 31/94 Rev 2 223 Jan 31/94
Rev 2 151 Jan 31/94 Rev 2 224 Jan 31/94
Rev 2 152 Jan 31/94 Rev 2 225 Jan 31/94
Rev 2 153 Jan 31/94 Rev 2 226 Jan 31/94
Rev 2 154 Jan 31/94 Rev 2 227 Jan 31/94
Rev 2 155 Jan 31/94 Rev 2 228 Jan 31/94
Rev 2 156 Jan 31/94 Rev 2 229 Jan 31/94
Rev 2 157 Jan 31/94 Rev 2 230 Jan 31/94
Rev 2 158 Jan 31/94 Rev 2 231 Jan 31/94
Rev 2 159 Jan 31/94 Rev 2 232 Jan 31/94
Rev 2 160 Jan 31/94 Rev 2 233 Jan 31/94
Rev 2 161 Jan 31/94 Rev 2 234 Jan 31/94
Rev 2 162 Jan 31/94 Rev 2 235 Jan 31/94
Rev 2 163 Jan 31/94 Rev 2 236 Jan 31/94
Rev 2 164 Jan 31/94 Rev 2 237 Jan 31/94
Rev 2 165 Jan 31/94 Rev 2 238 Jan 31/94
Rev 2 166 Jan 31/94 Rev 2 239 Jan 31/94
Rev 2 167 Jan 31/94 Rev 2 240 Jan 31/94
Rev 2 168 Jan 31/94 Rev 2 241 Jan 31/94
Rev 2 242 Jan 31/94
Testing and Calibration of Model 800 Using the Rev 2 243 Jan 31/94
Ground Station 2 (GS/2) Read-Out Center Rev 2 244 Jan 31/94
(ROC) Rev 2 245 Jan 31/94
Rev 2 201 Jan 31/94 Rev 2 246 Jan 31/94
Rev 2 202 Jan 31/94 Rev 2 247 Jan 31/94
Rev 2 203 Jan 31/94 Rev 2 248 Jan 31/94
Rev 2 204 Jan 31/94 Rev 2 249 Jan 31/94
Rev 2 205 Jan 31/94 Rev 2 250 Jan 31/94
Rev 2 206 Jan 31/94 Rev 2 251 Jan 31/94
Rev 2 207 Jan 31/94 Rev 2 252 Jan 31/94
Rev 2 208 Jan 31/94 Rev 2 253 Jan 31/94

31–30–01
Rev 2 List of Effective Pages 3
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Section Page Date Section Page Date

Testing and Calibration of Model 800 Using the Rev 2 503 Jan 31/94
Ground Station 2 (GS/2) Read-Out Center 504 Aug 1/88
(ROC) (Cont.)
Rev 2 254 Jan 31/94 Repair
Rev 2 255 Jan 31/94 Rev 2 601 Jan 31/94
Rev 2 256 Jan 31/94 602 Aug 1/88
Rev 2 257 Jan 31/94 Rev 2 603 Jan 31/94
Rev 2 258 Jan 31/94 Rev 2 604 Jan 31/94
Rev 2 259 Jan 31/94 Rev 2 605 Jan 31/94
Rev 2 260 Jan 31/94 606 Aug 1/88
Rev 2 261 Jan 31/94 607 Aug 1/88
Rev 2 262 Jan 31/94 Rev 2 608 Jan 31/94
Rev 2 263 Jan 31/94 609 Aug 1/88
Rev 2 264 Jan 31/94 Rev 2 610 Jan 31/94
Rev 2 265 Jan 31/94 Rev 2 611 Jan 31/94
Rev 2 266 Jan 31/94 612 Aug 1/88
Rev 2 267 Jan 31/94 613 Aug 1/88
Rev 2 268 Jan 31/94 Rev 2 614 Jan 31/94
Rev 2 269 Jan 31/94 615 Aug 1/88
Rev 2 270 Jan 31/94 616 Aug 1/88
Rev 2 271 Jan 31/94 617 Aug 1/88
Rev 2 272 Jan 31/94 Rev 2 618 Jan 31/94
Rev 2 273 Jan 31/94 Rev 2 619 Jan 31/94
Rev 2 274 Jan 31/94 Rev 2 620 Jan 31/94
Rev 2 275 Jan 31/94 Rev 2 621 Jan 31/94
Rev 2 276 Jan 31/94 Rev 2 622 Jan 31/94
Rev 2 277 Jan 31/94 Rev 2 623 Jan 31/94
Rev 2 278 Jan 31/94 Rev 2 624 Jan 31/94
Rev 2 625 Jan 31/94
Disassembly Rev 2 626 Jan 31/94
Rev 2 301 Jan 31/94 Rev 2 627 Jan 31/94
Rev 2 302 Jan 31/94 Rev 2 628 Jan 31/94
Rev 2 303 Jan 31/94
Rev 2 304 Jan 31/94 Assembly
Rev 2 305 Jan 31/94 Rev 2 701 Jan 31/94
Rev 2 306 Jan 31/94 702 Aug 1/88
Rev 2 307 Jan 31/94 Rev 2 703 Jan 31/94
Rev 2 308 Jan 31/94 Rev 2 704 Jan 31/94
Rev 1 705 Aug 31/89
Cleaning Rev 2 706 Jan 31/94
Rev 2 401 Jan 31/94 Rev 2 707 Jan 31/94
402 Aug 1/88 Rev 2 708 Jan 31/94
Rev 2 709 Jan 31/94
Check Rev 2 710 Jan 31/94
501 Aug 1/88 Rev 2 711 Jan 31/94
Rev 1 502 Aug 31/89 Rev 2 712 Jan 31/94

31–30–01
Rev 2 List of Effective Pages 4
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Section Page Date Section Page Date

Assembly (Con’t) Rev 2 1029 Jan 31/94


Rev 2 713 Jan 31/94 Rev 2 1030 Jan 31/94
Rev 2 714 Jan 31/94 Rev 2 1031 Jan 31/94
Fits and Clearances Rev 2 1032 Jan 31/94
801 Aug 1/88 Rev 2 1033 Jan 31/94
802 Aug 1/88 Rev 2 1034 Jan 31/94
Rev 2 1035 Jan 31/94
Special Tools, Fixtures, and Equipment
Rev 2 1036 Jan 31/94
Rev 2 901 Jan 31/94
Rev 2 1037 Jan 31/94
Rev 2 902 Jan 31/94
Rev 2 1038 Jan 31/94
Rev 2 903 Jan 31/94
Rev 2 904 Jan 31/94 Rev 2 1039 Jan 31/94
905 Aug 1/88 Rev 2 1040 Jan 31/94
906 Aug 1/88 Rev 2 1041 Jan 31/94
907 Aug 1/88 Rev 2 1042 Jan 31/94
908 Aug 1/88 Rev 2 1043 Jan 31/94
Rev 2 1044 Jan 31/94
Illustrated Parts List
Rev 2 1001 Jan 31/94 Rev 2 1045 Jan 31/94
Rev 2 1002 Jan 31/94 Rev 2 1046 Jan 31/94
Rev 2 1003 Jan 31/94 Rev 2 1047 Jan 31/94
Rev 2 1004 Jan 31/94 Rev 2 1048 Jan 31/94
Rev 2 1005 Jan 31/94 Rev 2 1049 Jan 31/94
Rev 2 1006 Jan 31/94 Rev 2 1050 Jan 31/94
Rev 2 1007 Jan 31/94 Rev 2 1051 Jan 31/94
Rev 2 1008 Jan 31/94 Rev 2 1052 Jan 31/94
Rev 2 1008.1 Jan 31/94 Rev 2 1053 Jan 31/94
Rev 2 1008.2 Jan 31/94
Rev 2 1054 Jan 31/94
Rev 2 1009 Jan 31/94
Rev 2 1055 Jan 31/94
Rev 2 1010 Jan 31/94
Rev 2 1011 Jan 31/94 Rev 2 1056 Jan 31/94
Rev 2 1012 Jan 31/94 Rev 2 1057 Jan 31/94
Rev 2 1013 Jan 31/94 Rev 2 1058 Jan 31/94
Rev 2 1014 Jan 31/94 Rev 2 1059 Jan 31/94
Rev 2 1015 Jan 31/94 Rev 2 1060 Jan 31/94
Rev 2 1016 Jan 31/94 Rev 2 1061 Jan 31/94
Rev 2 1017 Jan 31/94 Rev 2 1062 Jan 31/94
Rev 2 1018 Jan 31/94 Rev 2 1063 Jan 31/94
Rev 2 1019 Jan 31/94 Rev 2 1064 Jan 31/94
Rev 2 1020 Jan 31/94 Rev 2 1065 Jan 31/94
Rev 2 1021 Jan 31/94 Rev 2 1066 Jan 31/94
Rev 2 1022 Jan 31/94 Rev 2 1067 Jan 31/94
Rev 2 1023 Jan 31/94 Rev 2 1068 Jan 31/94
Rev 2 1024 Jan 31/94 Rev 2 1069 Jan 31/94
Rev 2 1025 Jan 31/94 Rev 2 1070 Jan 31/94
Rev 2 1026 Jan 31/94 Rev 2 1071 Jan 31/94
Rev 2 1027 Jan 31/94 Rev 2 1072 Jan 31/94
Rev 2 1028 Jan 31/94 Rev 2 1073 Jan 31/94

31–30–01
Rev 2 List of Effective Pages 5
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Section Page Date Section Page Date

Illustrated Parts List (Cont.) Rev 2 1117 Jan 31/94


Rev 2 1074 Jan 31/94 Rev 2 1118 Jan 31/94
Rev 2 1075 Jan 31/94 Rev 2 1119 Jan 31/94
Rev 2 1076 Jan 31/94 Rev 2 1120 Jan 31/94
Rev 2 1077 Jan 31/94 Rev 2 1121 Jan 31/94
Rev 2 1078 Jan 31/94 Rev 2 1122 Jan 31/94
Rev 2 1079 Jan 31/94 Rev 2 1123 Jan 31/94
Rev 2 1080 Jan 31/94 Rev 2 1124 Jan 31/94
Rev 2 1081 Jan 31/94 Rev 2 1125 Jan 31/94
Rev 2 1082 Jan 31/94 Rev 2 1126 Jan 31/94
Rev 2 1083 Jan 31/94 Rev 2 1127 Jan 31/94
Rev 2 1084 Jan 31/94 Rev 2 1128 Jan 31/94
Rev 2 1085 Jan 31/94 Rev 2 1129 Jan 31/94
Rev 2 1086 Jan 31/94 Rev 2 1130 Jan 31/94
Rev 2 1087 Jan 31/94 Rev 2 1131 Jan 31/94
Rev 2 1088 Jan 31/94 Rev 2 1132 Jan 31/94
Rev 2 1134 Jan 31/94
Rev 2 1089 Jan 31/94
Rev 2 1135 Jan 31/94
Rev 2 1090 Jan 31/94
Rev 2 1136 Jan 31/94
Rev 2 1091 Jan 31/94
Rev 2 1137 Jan 31/94
Rev 2 1092 Jan 31/94
Rev 2 1138 Jan 31/94
Rev 2 1093 Jan 31/94
Rev 2 1139 Jan 31/94
Rev 2 1094 Jan 31/94
Rev 2 1140 Jan 31/94
Rev 2 1095 Jan 31/94
Rev 2 1141 Jan 31/94
Rev 2 1096 Jan 31/94
Rev 2 1142 Jan 31/94
Rev 2 1097 Jan 31/94
Rev 2 1143 Jan 31/94
Rev 2 1098 Jan 31/94
Rev 2 1144 Jan 31/94
Rev 2 1099 Jan 31/94
Rev 2 1145 Jan 31/94
Rev 2 1100 Jan 31/94 Rev 2 1146 Jan 31/94
Rev 2 1101 Jan 31/94 Rev 2 1147 Jan 31/94
Rev 2 1102 Jan 31/94 Rev 2 1148 Jan 31/94
Rev 2 1103 Jan 31/94 Rev 2 1149 Jan 31/94
Rev 2 1104 Jan 31/94 Rev 2 1150 Jan 31/94
Rev 2 1105 Jan 31/94 Rev 2 1151 Jan 31/94
Rev 2 1106 Jan 31/94 Rev 2 1152 Jan 31/94
Rev 2 1107 Jan 31/94 Rev 2 1153 Jan 31/94
Rev 2 1108 Jan 31/94 Rev 2 1154 Jan 31/94
Rev 2 1109 Jan 31/94 Rev 2 1155 Jan 31/94
Rev 2 1110 Jan 31/94 Rev 2 1156 Jan 31/94
Rev 2 1111 Jan 31/94 Rev 2 1157 Jan 31/94
Rev 2 1112 Jan 31/94 Rev 2 1158 Jan 31/94
Rev 2 1113 Jan 31/94 Rev 2 1159 Jan 31/94
Rev 2 1114 Jan 31/94 Rev 2 1160 Jan 31/94
Rev 2 1115 Jan 31/94 Rev 2 1161 Jan 31/94
Rev 2 1116 Jan 31/94 Rev 2 1162 Jan 31/94

31–30–01
Rev 2 List of Effective Pages 6
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Section Page Date Section Page Date

Illustrated Parts List (Cont.) Rev 2 A–24 Jan 31/94


Rev 2 1163 Jan 31/94 Rev 2 A–25 Jan 31/94
Rev 2 1164 Jan 31/94 Rev 2 A–26 Jan 31/94
Rev 2 1165 Jan 31/94 Rev 2 A–27 Jan 31/94
Rev 2 1166 Jan 31/94 Rev 2 A–28 Jan 31/94
Rev 2 1167 Jan 31/94 Rev 2 A–29 Jan 31/94
Rev 2 1168 Jan 31/94 Rev 2 A–30 Jan 31/94
Rev 2 1169 Jan 31/94 Rev 2 A–31 Jan 31/94
Rev 2 1170 Jan 31/94 Rev 2 A–32 Jan 31/94
Rev 2 1171 Jan 31/94 Rev 2 A–33 Jan 31/94
Rev 2 1172 Jan 31/94 Rev 2 A–34 Jan 31/94
Rev 2 1173 Jan 31/94 Rev 2 A–35 Jan 31/94
Rev 2 1174 Jan 31/94 Rev 2 A–36 Jan 31/94
Rev 2 1175 Jan 31/94 Rev 2 A–37 Jan 31/94
Rev 2 1176 Jan 31/94 Rev 2 A–38 Jan 31/94
Rev 2 1177 Jan 31/94 Rev 2 A–39 Jan 31/94
Rev 2 1178 Jan 31/94 Rev 2 A–40 Jan 31/94
Rev 2 1179 Jan 31/94 Rev 2 A–41 Jan 31/94
Rev 2 1180 Jan 31/94 Rev 2 A–42 Jan 31/94
Rev 2 A–43 Jan 31/94
Appendix A Model F800 Schematics Rev 2 A–44 Jan 31/94
Rev 2 A–1 Jan 31/94 Rev 2 A–45 Jan 31/94
Rev 2 A–2 Jan 31/94 Rev 2 A–46 Jan 31/94
Rev 2 A–3 Jan 31/94 Rev 2 A–47 Jan 31/94
Rev 2 A–3 Jan 31/94 Rev 2 A–48 Jan 31/94
Rev 2 A–4 Jan 31/94 Rev 2 A–49 Jan 31/94
Rev 2 A–5 Jan 31/94 Rev 2 A–50 Jan 31/94
Rev 2 A–6 Jan 31/94 Rev 2 A–51 Jan 31/94
Rev 2 A–7 Jan 31/94 Rev 2 A–52 Jan 31/94
Rev 2 A–8 Jan 31/94 Rev 2 A–53 Jan 31/94
Rev 2 A–9 Jan 31/94 Rev 2 A–54 Jan 31/94
Rev 2 A–10 Jan 31/94 Rev 2 A–55 Jan 31/94
Rev 2 A–11 Jan 31/94 Rev 2 A–56 Jan 31/94
Rev 2 A–12 Jan 31/94 Rev 2 A–57 Jan 31/94
Rev 2 A–13 Jan 31/94 Rev 2 A–58 Jan 31/94
Rev 2 A–14 Jan 31/94 Rev 2 A–59 Jan 31/94
Rev 2 A–15 Jan 31/94 Rev 2 A–60 Jan 31/94
Rev 2 A–16 Jan 31/94 Rev 2 A–61 Jan 31/94
Rev 2 A–17 Jan 31/94 Rev 2 A–62 Jan 31/94
Rev 2 A–18 Jan 31/94 Rev 2 A–63 Jan 31/94
Rev 2 A–19 Jan 31/94 Rev 2 A–64 Jan 31/94
Rev 2 A–20 Jan 31/94 Rev 2 A–65 Jan 31/94
Rev 2 A–21 Jan 31/94 Rev 2 A–66 Jan 31/94
Rev 2 A–22 Jan 31/94 Rev 2 A–67 Jan 31/94
Rev 2 A–23 Jan 31/94 Rev 2 A–68 Jan 31/94

31–30–01
Rev 2 List of Effective Pages 7
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Section Page Date Section Page Date

Appendix A Model F800 Schematics (Cont.) Rev 2 A–113 Jan 31/94


Rev 2 A–69 Jan 31/94 Rev 2 A–114 Jan 31/94
Rev 2 A–70 Jan 31/94 Rev 2 A–115 Jan 31/94
Rev 2 A–71 Jan 31/94 Rev 2 A–116 Jan 31/94
Rev 2 A–72 Jan 31/94 Rev 2 A–117 Jan 31/94
Rev 2 A–73 Jan 31/94 Rev 2 A–118 Jan 31/94
Rev 2 A–74 Jan 31/94 Rev 2 A–119 Jan 31/94
Rev 2 A–75 Jan 31/94 Rev 2 A–120 Jan 31/94
Rev 2 A–76 Jan 31/94 Rev 2 A–121 Jan 31/94
Rev 2 A–77 Jan 31/94 Rev 2 A–122 Jan 31/94
Rev 2 A–78 Jan 31/94 Rev 2 A–123 Jan 31/94
Rev 2 A–79 Jan 31/94 Rev 2 A–124 Jan 31/94
Rev 2 A–80 Jan 31/94 Rev 2 A–125 Jan 31/94
Rev 2 A–81 Jan 31/94 Rev 2 A–126 Jan 31/94
Rev 2 A–82 Jan 31/94 Rev 2 A–127 Jan 31/94
Rev 2 A–83 Jan 31/94 Rev 2 A–128 Jan 31/94
Rev 2 A–84 Jan 31/94 Rev 2 A–129 Jan 31/94
Rev 2 A–85 Jan 31/94 Rev 2 A–130 Jan 31/94
Rev 2 A–86 Jan 31/94 Rev 2 A–131 Jan 31/94
Rev 2 A–87 Jan 31/94 Rev 2 A–132 Jan 31/94
Rev 2 A–88 Jan 31/94 Rev 2 A–133 Jan 31/94
Rev 2 A–89 Jan 31/94 Rev 2 A–134 Jan 31/94
Rev 2 A–90 Jan 31/94 Rev 2 A–135 Jan 31/94
Rev 2 A–91 Jan 31/94 Rev 2 A–136 Jan 31/94
Rev 2 A–92 Jan 31/94 Rev 2 A–137 Jan 31/94
Rev 2 A–93 Jan 31/94 Rev 2 A–138 Jan 31/94
Rev 2 A–94 Jan 31/94 Rev 2 A–139 Jan 31/94
Rev 2 A–95 Jan 31/94 Rev 2 A–140 Jan 31/94
Rev 2 A–96 Jan 31/94 Rev 2 A–141 Jan 31/94
Rev 2 A–97 Jan 31/94 Rev 2 A–142 Jan 31/94
Rev 2 A–98 Jan 31/94 Rev 2 A–143 Jan 31/94
Rev 2 A–99 Jan 31/94 Rev 2 A–144 Jan 31/94
Rev 2 A–100 Jan 31/94 Rev 2 A–145 Jan 31/94
Rev 2 A–101 Jan 31/94 Rev 2 A–146 Jan 31/94
Rev 2 A–102 Jan 31/94 Rev 2 A–147 Jan 31/94
Rev 2 A–103 Jan 31/94 Rev 2 A–148 Jan 31/94
Rev 2 A–104 Jan 31/94 Rev 2 A–149 Jan 31/94
Rev 2 A–105 Jan 31/94 Rev 2 A–150 Jan 31/94
Rev 2 A–106 Jan 31/94 Rev 2 A–151 Jan 31/94
Rev 2 A–107 Jan 31/94 Rev 2 A–152 Jan 31/94
Rev 2 A–108 Jan 31/94 Rev 2 A–153 Jan 31/94
Rev 2 A–109 Jan 31/94 Rev 2 A–154 Jan 31/94
Rev 2 A–110 Jan 31/94 Rev 2 A–155 Jan 31/94
Rev 2 A–111 Jan 31/94 Rev 2 A–156 Jan 31/94
Rev 2 A–112 Jan 31/94 Rev 2 A–157 Jan 31/94

31–30–01
Rev 2 List of Effective Pages 8
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Section Page Date Section Page Date

Appendix A Model F800 Schematics (Cont.) Rev 2 A–179 Jan 31/94


Rev 2 A–158 Jan 31/94 Rev 2 A–180 Jan 31/94
Rev 2 A–159 Jan 31/94 Rev 2 A–181 Jan 31/94
Rev 2 A–160 Jan 31/94 Rev 2 A–182 Jan 31/94
Rev 2 A–161 Jan 31/94 Rev 2 A–183 Jan 31/94
Rev 2 A–162 Jan 31/94 Rev 2 A–184 Jan 31/94
Rev 2 A–163 Jan 31/94 Rev 2 A–185 Jan 31/94
Rev 2 A–164 Jan 31/94 Rev 2 A–186 Jan 31/94
Rev 2 A–165 Jan 31/94 Rev 2 A–187 Jan 31/94
Rev 2 A–166 Jan 31/94 Rev 2 A–188 Jan 31/94
Rev 2 A–167 Jan 31/94 Rev 2 A–189 Jan 31/94
Rev 2 A–168 Jan 31/94 Rev 2 A–190 Jan 31/94
Rev 2 A–169 Jan 31/94 Rev 2 A–191 Jan 31/94
Rev 2 A–170 Jan 31/94 Rev 2 A–192 Jan 31/94
Rev 2 A–171 Jan 31/94 Rev 2 A–193 Jan 31/94
Rev 2 A–172 Jan 31/94 Rev 2 A–194 Jan 31/94
Rev 2 A–173 Jan 31/94 Rev 2 A–195 Jan 31/94
Rev 2 A–174 Jan 31/94 Rev 2 A–196 Jan 31/94
Rev 2 A–175 Jan 31/94 Rev 2 A–197 Jan 31/94
Rev 2 A–176 Jan 31/94 Rev 2 A–198 Jan 31/94
Rev 2 A–177 Jan 31/94 Rev 2 A–199 Jan 31/94
Rev 2 A–178 Jan 31/94 Rev 2 A–200 Jan 31/94

31–30–01
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AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

THIS PAGE INTENTIONALLY LEFT BLANK

31–30–01
Rev 2 List of Effective Pages 10
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

TABLE OF CONTENTS

DESCRIPTION AND OPERATION

SUBJECT/DESCRIPTION PAGE
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
A. Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
B. Leading Particulars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
C. Accuracy and Resolution (See Figure 7, below) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
D. Mechanical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
(1) Crash and Fire Protection Capsule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
(2) Drive Unit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
(3) Reel and Tape Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

2. Block Diagram Description of Recorder Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20


A.Data Formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
(1) ARINC 542 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
(2) ARINC 542A and Expanded Parameter Configuration . . . . . . . . . . . . . . . . . . . . . . . . . 20
(3) ARINC 573/717 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
B. CPU Software Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
(1) Software Operation for ARINC 573/717 (See Figure 16) . . . . . . . . . . . . . . . . . . . . . . . 29
(2) Software Operation for ARINC 542 (See Figure 17) . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
C. Hardware Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
(1) Interface I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
(2) Synchro/Multiplexer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
(3) Synchro/Digital Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
(4) Pneumatic Airspeed and Altitude Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
(5) Analog/Digital Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
(6) Interface II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
(7) Write Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
(8) Read Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
(9) Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
(10) Built–In Test Equipment (BITE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
D. BITE Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
(1) BITE Operation for ARINC 542/542A and Expanded Parameter Mode . . . . . . . . . . . 35
(2) BITE Operation for 573 Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

3. Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
A. Synchro/Multiplexer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
B. Synchro/Digital Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
(1) Block Diagram Description (See Figure 30) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
(2) Schematic Diagram Description (See Appendix A: Figures A5 and A6) . . . . . . . . . . 55
C. Analog/Digital Converter (542 Expanded) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
(1) Block Diagram Description (See Figure 34) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
(2) Schematic Diagram Description (See Appendix A: Figures A7 – A10) . . . . . . . . . . . 61
D. Pneumatic Altitude Transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

31–30–01
Rev 2 Table of Contents 1
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AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

DESCRIPTION AND OPERATION (Con’t)

SUBJECT/DESCRIPTION PAGE
E. Airspeed Transducer (See Appendix A: Figure A29) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
F. Interface I & BITE (See Figure 40 & Appendix A: Figures A11 – A15) . . . . . . . . . . . . . . . . . 70
(1) Overall Operation of Interface I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
(2) BITE Circuitry for Read/Write and Power Failures . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
(3) BITE Circuitry for Track–Change Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
G. Interface II – Without Frequency (See Block Diagram in Figure 41) . . . . . . . . . . . . . . . . . . 72
(1) CMOS/TTL Level–Shifter Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
(2) Analog–to–Digital (A/D) Converter Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
(3) S/D Converter Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
H. Interface II – With Frequency (See Block Diagram in Figure 42) . . . . . . . . . . . . . . . . . . . . . 74
(1) General Configuration of A/D, S/D, and CMOS/TTL Level–Shifter Interface. . . . . . . 74
(2) Frequency–to–Digital (F/D) Converter Interface with CPU . . . . . . . . . . . . . . . . . . . . . . 76
(3) Trip and Date Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
I. DFR Multi–chip Microprocessor Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
(1) F8 Microprocessing System (See Figure 45 & Appendix A: Figure A22) . . . . . . . . . 79
(2) Intel 80C31 Microprocessing System (See Figure 45 & Figure A22 ) . . . . . . . . . . . . 80
J. Write Amplifier (See Figure 47 & Appendix A: Figures A23 – A25) . . . . . . . . . . . . . . . . . . . 83
K. Read Amplifier (See Figure 48 & Figure A26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
L. Power Supply (See Figure 49 & Figures A1 & A2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

TESTING AND CALIBRATION OF MODEL F800


USING APPLE–IIE GROUND SYSTEM

1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
A. Test Equipment Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
B. Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
C. Mnemonics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

2. System Test and Calibration For DFR ARINC 542 (Non–Expanded) ––


Models 17M600, 17M604, 17M700, 17M900 –– PRE MOD DOT–20 . . . . . . . . . . . . . . . . . . . . . 102
A. Preliminary Test Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
B. ARINC 542–Calibration Preliminary Setup (For 17M600, 17M604, 17M700, & 17M900) . 105
C. Analog–to–Digital (A/D) Converter Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
D. BITE Power–Supply–Fault Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
E. Synchro–to–Digital Converter Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
F. CPU Reset (For CPU P/N 17A153–03, –04, –05, –06, –08, –09 Only) . . . . . . . . . . . . . . . . 108
G. Pneumatic IAS Calibration (DFR 17M700 & 17M900, Only) . . . . . . . . . . . . . . . . . . . . . . . . . 109
H. Pneumatic Altitude Calibration (DFR 17M700 and 17M900, Only) . . . . . . . . . . . . . . . . . . . . 111
I. Pneumatic Air Leak Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
J. Discrete Parameter Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
K. Track Change Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
L. BITE Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

31–30–01
Rev 2 Table of Contents 2
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

TESTING AND CALIBRATION OF MODEL F800


USING APPLE–IIE GROUND SYSTEM (Con’t)

SUBJECT/DESCRIPTION PAGE
M. DFR Performance Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

3. System Test for DFR (Expanded CAA & FAA) –– PRE MOD DOT–20
17M303, 17M603, 17M703 and 17M903 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
A. Preliminary Test Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
B. 542–Calibration Preliminary Setup (For 17M303, 17M603, 17M703, and 17M903) . . . . . 116
C. Analog–to–Digital (A/D) Converter Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
D. BITE Power–Supply–Fault Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
E. S/D MUX +6VDC Reference Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
F. Synchro–to–Digital Multiplexer and Converter Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
G. CPU Reset (For CPU P/N 17A153–03, –04, –05, –06, –08 and –09 Only) . . . . . . . . . . . . . 122
H. Pneumatic IAS Calibration (DFR 17M70X & 17M90X) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
I. Pneumatic Altitude Calibration (DFR 17M90X and 17M70X) . . . . . . . . . . . . . . . . . . . . . . . . . 123
J. Pneumatic Air Leak Test (DFR 17M703, 17M903) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
K. Discrete Parameter Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
L. Track Change Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
M. BITE Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
N. Setup for Expanded Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
O. DFR Performance Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

4. System Test for DFR (Non–Expanded)–Containing Mod Dot–20 . . . . . . . . . . . . . . . . . . . . . . . . . 133


A. Preliminary Test Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
B. 542–Calibration Preliminary Setup (For 17M900, 17M700, 17M600, & 17M604) . . . . . . . 133
C. Analog–to–Digital (A/D) Converter Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
D. BITE Power–Supply Fault Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
E. Synchro–to–Digital Converter Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
F. Pneumatic IAS Calibration (DFR 17M700 & 17M900, Only) . . . . . . . . . . . . . . . . . . . . . . . . . 138
G. Pneumatic Altitude Calibration (DFR 17M700 and 17M900, Only) . . . . . . . . . . . . . . . . . . . . 140
H. Pneumatic Air Leak Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
I. Discrete Parameter Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
J. Track Change Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
K. BITE Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
L. DFR Performance Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

5. System Test for DFR (Expanded CAA & FAA)–Containing Mod Dot–20 . . . . . . . . . . . . . . . . . . 147
A. Preliminary Test Setup (For 17M303, 17M603, 17M703 and 17M903) . . . . . . . . . . . . . . . . 147
B. 542A–Calibration Preliminary Setup (For 17M303, 17M603, 17M703, and 17M903) . . . . 149
C. Analog–to–Digital (A/D) Converter Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
D. BITE Power–Supply Fault Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
E. Synchro–To–Digital Converter Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

31–30–01
Rev 2 Table of Contents 3
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

TESTING AND CALIBRATION OF MODEL F800


USING APPLE–IIE GROUND SYSTEM (Con’t)

SUBJECT/DESCRIPTION PAGE
F. Pneumatic IAS Calibration (DFR 17M70X & 17M90X) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
G. Pneumatic Altitude Calibration (DFR 17M70X and 17M90X) . . . . . . . . . . . . . . . . . . . . . . . . . 158
H. Pneumatic Air Leak Test (DFR 17M703, 17M903) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
I. Discrete Parameter Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
J. Track Change Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
K. BITE Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
L. Setup for Expanded Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
M. DFR Performance Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

TESTING AND CALIBRATION OF MODEL F800


USING THE GROUND STATION 2 (GS/2)
READ–OUT CENTER (ROC)

1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201

2. DFR Functional Test Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201


A. Model F800 Configuration Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
B. Equipment List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
C. Test Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
D. ARINC 573/717 Functional Test (17M303–XXX, 17M800–XXX, 17M900–XXX and 17M903–XXX)
–– Pre MOD DOT–20 or Post MOD–DOT–20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
(1) ARINC 573/717 Test Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
(2) Power Consumption Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
(3) BITE Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
(4) Perform a Real–Time Autotest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
E. ARINC 542 Functional Test (Model’s: 17M600–XXX, 17M700–XXX, 17M900–XXX) . . . . 210
(1) ARINC 542 Test Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
(2) Power Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
(3) BITE Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
(4) ARINC 542 Auto Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
F. ARINC 542A Functional Test (Model’s: 17MX03–XXX) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
(1) ARINC 542A Test Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
(2) Power Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
(3) BITE Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
(4) ARINC 542A Auto Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220

3. ARINC 542 (Non–Expanded) DFR Calibration Procedures


Using GS/2 System –– PRE/POST MOD–20 MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
A. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
B. Preliminary Test Setup –– Both Pre & Post MOD DOT–20 Units . . . . . . . . . . . . . . . . . . . . . 227
C. ARINC 542 Calibration Preliminary Setup (For 17M600, 17M604, 17M700 & 17M900)
–– PRE MOD–DOT –20 Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
D. ARINC 542 Analog–to–Digital (A/D) Converter Test
–– PRE MOD DOT–20 Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231

31–30–01
Rev 2 Table of Contents 4
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

TESTING AND CALIBRATION OF MODEL F800


USING THE GROUND STATION 2 (GS/2)
READ–OUT CENTER (ROC) (Con’t)

SUBJECT/DESCRIPTION PAGE
E. 542A–Calibration Preliminary Setup (For 17M600, 17M604, 17M700 and 17M900)
–– POST MOD–DOT –20 Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
F. Analog–to–Digital (A/D) Converter Test –– POST MOD DOT–20 Only . . . . . . . . . . . . . . . . 233
G. External Pneumatic Altitude Check (Perform for both PRE/POST MOD DOT–20) . . . . . . 237
H. ARINC 542 Synchro–to–Digital Converter Calibration
–– (PRE MOD DOT–20 Units Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
I. CPU Reset (For CPU P/N 17A153–03, –04, –05, –06, –08, –09 only) . . . . . . . . . . . . . . . . 239
J. Pneumatic IAS Calibration (DFR 17M700 & 17M900 Only)
–– (PRE MOD DOT–20 Units Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
(1) Pneumatic IAS Calibration Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
(2) Pneumatic Airspeed Board (17A193) Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
K. Pneumatic Altitude Calibration (DFR 17M700 and 17M900)
–– (Perform for both PRE/POST MOD DOT–20 Units) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
(1) Pneumatic Altitude Calibration Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
(2) Pneumatic Altitude Board (17A192) Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
L. Pneumatic Air Leak Test (DFR 17M700 &17M900 Only)
–– (Perform for both PRE/POST MOD DOT–20 Units) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247

4. ARINC 542A (Expanded) DFR Calibration Procedures


Using GS/2 System –– PRE & POST MOD–20 MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
A. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
B. Preliminary Test Setup –– Both PRE & POST MOD DOT–20 . . . . . . . . . . . . . . . . . . . . . . . . 249
C. 542A–Calibration Preliminary Setup (For 17M303, 17M603, 17M703, and 17M903)
–– PRE MOD DOT–20 Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
D. Analog–to–Digital (A/D) Converter Test –– PRE MOD DOT–20 Only . . . . . . . . . . . . . . . . . 252
E. 542A–Calibration Preliminary Setup (For 17M303, 17M603, 17M703 and 17M903)
–– POST MOD–DOT –20 Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
F. Analog–to–Digital (A/D) Converter Test –– POST MOD DOT–20 Only . . . . . . . . . . . . . . . . 256
G. External Pneumatic Altitude Check (Perform for both PRE & POST MOD DOT–20) . . . . 259
H. Synchro–to–Digital Converter Calibration (PRE MOD DOT–20 Units Only) . . . . . . . . . . . . 261
I. S/D MUX +6VDC REFERENCE ADJUSTMENT
(Perform for both PRE & POST MOD DOT–20) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
J. CPU Reset (For CPU P/N 17A153–03, –04, –05, –06, –08, –09 only) . . . . . . . . . . . . . . . . 265
K. Pneumatic IAS Calibration (DFR 17M703 & 17M903 Only) ––
(Perform for both PRE & POST MOD DOT–20 Units) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
(1) Pneumatic IAS Calibration Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
(2) Pneumatic Airspeed Board (17A193) Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
L. Pneumatic Altitude Calibration (DFR 17M703 and 17M903) ––
(Perform for both PRE & POST MOD DOT–20 Units) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
(1) Pneumatic Altitude Calibration Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
(2) Pneumatic Altitude Board (17A192) Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
M. Pneumatic Air Leak Test (DFR 17M703, 17M903)
–– (Perform for both PRE & POST MOD DOT–20 Units) . . . . . . . . . . . . . . . . . . . . . . . . . . . 273

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AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

TESTING AND CALIBRATION OF MODEL F800


USING THE GROUND STATION 2 (GS/2)
READ–OUT CENTER (ROC) (Con’t)

SUBJECT/DESCRIPTION PAGE
N. Expanded Synchro Inputs Test ––
(Perform for both PRE & POST MOD DOT–20 Units) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274

DISASSEMBLY

1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301

2. Disassembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301


A. Underwater Locating Device (ULD) (See IPL Figure 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
(1) ULD Removal (All Types) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
(2) ULD Battery Removal (Dukane P/N: N15F210B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302
B. Main Chassis Disassembly (See IPL Figure 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302
C. Circuit–Board Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
D. Recorder Assembly and Chassis Disassembly (See IPL Figures 1, 2, and 3) . . . . . . . . . . 303
E. Recorder Transport Disassembly (See IPL Figure 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
F. Drive Unit Disassembly (See IPL Figure 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306
G. Precision Bridge Disassembly (See IPL Figure 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307
H. Front–Panel Disassembly (See IPL Figure 6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307

CLEANING

1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401

2. Materials Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401

3. Cleaning Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401


A. Printed Circuit Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
B. Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 402
C. Machined Metal Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 402
D. Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 402
E. Transport Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 402

CHECK

1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501

2. Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
A. Mechanical Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
B. Main Recorder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
C. Recorder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
D. Drive Unit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 502

31–30–01
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AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

CHECK (Con’t)

SUBJECT/DESCRIPTION PAGE
E. Reel Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 502
F. Chassis Wiring Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 502
G. Electrical Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 502

3. Overhaul Schedules and Parts Replacements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 502

REPAIR

1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 601
2. Repair Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 601
A. Replacement of Battery in Underwater Locator Beacon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 601
(1) ULD Removal (All Types) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 601
(2) ULD Battery Removal (Dukane P/N: N15F210B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 601
B. Circuit Card Assemblies (Refer to Illustrated Parts Breakdown (IPL) for Figures.) . . . . . . 604
C. Tape Splicing and Loop Measurement Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 605
D. Repair of Thermal Pack Insulation Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 608
E. Alternate Procedure for Weighing Thermal Pack Insulation Assembly . . . . . . . . . . . . . . . . 609
F. Head Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 610
G. Pressure Pad, Pinch Roller and Tape Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 610

3. DFR Belt Tension/Adjustment Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 614


A. Belt–Tension–Gauge Adjustment Procedure (See Figure 609) . . . . . . . . . . . . . . . . . . . . . . . 614
B. Mounting Belt–Tension Gauge on DFR (See Figure 610) . . . . . . . . . . . . . . . . . . . . . . . . . . . 616
C. Flywheel Belt–Tension Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 616
D. Motor Belt–Tension Adjustment (Ref. Figure 610) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 617
4. Tape Deck Alignmnent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 618
A. Cleaning and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 618
B. Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 618
C. Determination of Head Integrity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 618
D. Head Reconditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 619
E. Deck Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 619
F. Checks: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 622

ASSEMBLY

1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 701

2. Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 701


A. General Assembly Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 701
B. Front–Panel Assembly (See IPL Figure 6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 703
C. Precision Bridge Assembly (See IPL Figure 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 704
D. Drive Unit Assembly (See IPL Figure 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 707

31–30–01
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AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

ASSEMBLY (Con’t)

SUBJECT/DESCRIPTION PAGE
E. Recorder Transport Assembly (See IPL Figure 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 708
F. Recorder Chassis Assembly (See IPL Figure 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 710
G. Circuit Board Assemblies (See IPL Figures 7 through 16) . . . . . . . . . . . . . . . . . . . . . . . . . . 711
H. Final Chassis Assembly (See IPL Figure 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 712

3. Storage Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 714


A. Storage in Original Containers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 714
B. Storage Without Original Containers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 714
C. Storage of DFR Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 714

FITS AND CLEARANCES

SPECIAL TOOLS, FIXTURES, AND EQUIPMENT

1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 901
A. Read–out Center Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 902
B. Aircraft Simulator (ACS/5A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 903

ILLUSTRATED PARTS LIST

1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001

2. PURPOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
3. ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001

4. EQUIPMENT DESIGNATOR INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001


5. NUMERICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001

6. DETAIL PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001


7. MANUFACTURER’S CODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1003

8. CONFIGURATION MATRIX TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1006

APPENDIX A
MODEL F800 SCHEMATIC DIAGRAMS

1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–1

31–30–01
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AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

LIST OF ILLUSTRATIONS

DESCRIPTION AND OPERATION

FIGURE DESCRIPTION PAGE


Figure 1 Model F800 Digital Flight Recorder (DFR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Figure 2 Model F800 Configuration Number Breakdowns . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Figure 3 Model F800 Configuration Complements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Figure 4 Model F800 PWA and Schematic Drawing Numbers . . . . . . . . . . . . . . . . . . . . . . . 7
Figure 5 Model F800 Recorder Outline Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Figure 6 Leading Particulars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Figure 7 Accuracy and Resolution of Recorded Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Figure 8 DFR Crash and Fire Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Figure 9 DFR (Bottom View) – Drive Unit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Figure 10 DFR (Top View) – Reel and Tape Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Figure 11 DFR Tape Head Wiring Format and Relative Head Locations . . . . . . . . . . . . . . . . 19
Figure 12 ARINC 542 Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Figure 13 Harvard Bi–phase and NRZ Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Figure 14 Group Code Recording (GCR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Figure 15 ARINC 542A Format FAA Frame Organization
– 11 Parameters (Sheet 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Figure 15 ARINC 542A Format FAA Frame Organization
– 11 Parameters (With Freq.) (Sheet 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Figure 15 Expanded Parameter Format CAA Frame Organization
– 9 Parameters (Sheet 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Figure 15 Expanded Parameter Format CAA Frame Organization
– 9 Parameters (With Freq.) (Sheet 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Figure 15 FAA and CAA Frame Organization (Sheet 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Figure 16 17M900 Software Flowchart for ARINC 573/717 . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Figure 17 17M900 Software Flowchart for ARINC 542 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Figure 18 DFR 17M903 Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Figure 19 BITE Fault–Light Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Figure 20 DFR 17M303 Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Figure 21 DFR 17M600 Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Figure 22 DFR 17M603 Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Figure 23 DFR 17M700 Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Figure 24 DFR 17M703 Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Figure 25 DFR 17M800 Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Figure 26 DFR 17M900 Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Figure 27 DFR ATE (J16) Front Panel Connector Pin Designations . . . . . . . . . . . . . . . . . . . 45
Figure 28 Synchro/Multiplexer Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Figure 29 DC Signals into the Synchro/Multiplexer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Figure 30 Synchro/Digital Converter Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Figure 31 Synchro/Digital Converter Waveform Timing Diagram . . . . . . . . . . . . . . . . . . . . . . 52
Figure 32 Decimal to Degree for Synchro Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Figure 33 Heading Record Error Table
(All ARINC 542–Type Recorders) (Sheet 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Figure 33 Air–Speed Record Error Table
(All ARINC 542–Type Recorders) (Sheet 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

31–30–01
Rev 2 List of Illustrations 1
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

DESCRIPTION AND OPERATION (Con’t)

FIGURE DESCRIPTION PAGE


Figure 33 Altitude Record Error Table
(All ARINC 542–Type Recorders) (Sheet 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Figure 34 Analog/Digital Converter Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Figure 35 Tri–Axial DC Accelerometer Pin Connections (Sheet 1) . . . . . . . . . . . . . . . . . . . . . . 61
Figure 35 Dual–Axial DC Accelerometer Pin Connections (Sheet 2) . . . . . . . . . . . . . . . . . . . . 62
Figure 36 AC Accelerometer Pin Connections and Waveform Diagram . . . . . . . . . . . . . . . . . 63
Figure 36A AC Accelerometer Conversion from G’s to Decimal Count . . . . . . . . . . . . . . . . . . . 64
Figure 37 Magnetic Coupling of LVDT in Altitude Transducer . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Figure 38 Pneumatic Altitude Transducer Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Figure 39 Typical Shape Correction of Altitude Transducer Output . . . . . . . . . . . . . . . . . . . . 69
Figure 40 Interface I Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Figure 41 Interface II (Without Frequency) Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Figure 42 Interface II (With Frequency) Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Figure 43 Trip and Date Encoder Schematic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Figure 44 Trip and Date Waveform Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Figure 45 F8 CPU Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Figure 46 CPU I/O Ports and Pin Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Figure 47 Write Amplifier Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Figure 48 Read Amplifier Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Figure 49 Power Supply Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

TESTING AND CALIBRATION OF MODEL F800


USING APPLE–IIE GROUND SYSTEM
Figure 101 System Test Setup for Pre Mod Dot–20 DFR Configurations . . . . . . . . . . . . . . . . . 103
Figure 102 PWA, Airspeed Simulator (17E176) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Figure 103 PWA, Altitude Simulator (17E177) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Figure 104 Analog–To–Digital Converter 17A161
Calibration Adjustments for Non–Expanded DFR’s . . . . . . . . . . . . . . . . . . . . . . . . . 106
Figure 105 Circuit Card Assembly, Synchro/Digital Converter 17A219, –01 . . . . . . . . . . . . . 108
Figure 106 Hose Connections for Altitude and Airspeed Cards. . . . . . . . . . . . . . . . . . . . . . . . . 110
Figure 107 Airspeed and Altitude Board Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Figure 108 Analog–To–Digital Converter 17A288–XX
542A Expanded Parameter Calibration Adjustments . . . . . . . . . . . . . . . . . . . . . . . . 118
Figure 109 6V Adjustment Locations, Synchro/Digital Mux, 17A244, –01, –02 . . . . . . . . . . . . 121
Figure 110 DFR Power Setup for Expanded Parameter Tests . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Figure 111 Expanded Parameter Tests (CAA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Figure 112 Expanded Parameter Tests (FAA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Figure 113 Example Printout of Expanded Input Test
(EAPI: Heading; SYNCHRO SELECT: Heading; SYNCHRO 1: 90_) . . . . . . . . . . 131
Figure 114 System Test Setup for 542 Non–Expanded Mod Dot–20 Configurations . . . . . . . 134
Figure 115 PWA, Airspeed Simulator (17TE176) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Figure 116 PWA, Altitude Simulator (17TE177) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Figure 117 Circuit Card Assembly, Interface II – 205E0183–00 . . . . . . . . . . . . . . . . . . . . . . . . 137
Figure 118 Hose Connections for Altitude and Airspeed Cards. . . . . . . . . . . . . . . . . . . . . . . . . 139
Figure 119 Airspeed Board Assembly, P/N 17A193 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Figure 120 Altitude Board Assembly, P/N 17A192 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Figure 121 System Test Setup for 542A Expanded
(configurations containing Mod Dot–20) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

31–30–01
Rev 2 List of Illustrations 2
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

TESTING AND CALIBRATION OF MODEL F800


USING APPLE–IIE GROUND SYSTEM (Con’t)

FIGURE DESCRIPTION PAGE


Figure 122 PWA, Airspeed Simulator (17TE176) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Figure 123 PWA, Altitude Simulator (17TE177) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Figure 124 Circuit Card Assembly, Interface II – 205E0183–00 . . . . . . . . . . . . . . . . . . . . . . . . 151
Figure 125 Circuit Card Assembly, Analog–To–Digital Mux 205E0194–00, –01 . . . . . . . . . . . 152
Figure 126 Hose Connections for Altitude and Airspeed Cards. . . . . . . . . . . . . . . . . . . . . . . . . 156
Figure 127 Airspeed Board Assembly, P/N 17TE193 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Figure 128 Altitude Board Assembly, P/N 17A192 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Figure 129 Expanded Parameter Tests (CAA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Figure 130 Expanded Parameter Tests (FAA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Figure 131 Example Printout of Expanded Input Test
(EAPI: Heading; SYNCHRO SELECT: Heading; SYNCHRO 1: 90_) . . . . . . . . . . 166

TESTING AND CALIBRATION OF MODEL F800


USING THE GROUND STATION 2 (GS/2)
READ–OUT CENTER (ROC)
Figure 201 Model F800 Configuration Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Figure 202 Test Equipment Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Figure 203 System Test Setup for DFR using ROC and ACS/5A . . . . . . . . . . . . . . . . . . . . . . . 204
Figure 204 ARINC 542 Operating Mode Simulator Control Panel Settings . . . . . . . . . . . . . . . 211
Figure 205 DFR Autotest to DFR Model Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
Figure 206 ARINC 542A Operating Mode ACS Control Panel Settings . . . . . . . . . . . . . . . . . . 217
Figure 207 DFR Autotest to DFR Model Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Figure 208 ARINC 542A Operating Mode ACS Control Panel Settings for F/D Autotest . . . 222
Figure 209 Discrete Parameter Operating Mode Configuration . . . . . . . . . . . . . . . . . . . . . . . . . 223
Figure 210 DFR Calibration Set–up using ROC and ACS/5A . . . . . . . . . . . . . . . . . . . . . . . . . . 228
Figure 211 DFR Operating Mode SYNCHRO ON Configuration . . . . . . . . . . . . . . . . . . . . . . . . 229
Figure 212 Altitude and Airspeed Simulator Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
Figure 213 Analog–To–Digital Converter 17A161 Calibration Adjustments
for Non–Expanded DFR’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
Figure 214 Circuit Card Assembly, Interface II – 205E0183–00 . . . . . . . . . . . . . . . . . . . . . . . . 234
Figure 215 Circuit Card Assembly, Analog–To–Digital Mux 205E0194–00, –01 . . . . . . . . . . . 235
Figure 216 45 Degree Adjust, Synchro/Digital Converter 17A219–01 . . . . . . . . . . . . . . . . . . . 238
Figure 217 Circuit Card Assembly, Computer, 17A153–03,–04, –05, –06, –08, –09 . . . . . . . . 239
Figure 218 DFR Operating Mode PNEU ON Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
Figure 219 Hose Connections for Altitude and Airspeed Cards. . . . . . . . . . . . . . . . . . . . . . . . . 242
Figure 220 Airspeed and Altitude Board Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
Figure 221 DFR Operating Mode PNEU ON Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
Figure 222 DFR Operating Mode PNEU OFF Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
Figure 223 DFR Calibration Set–up using ROC and ACS/5A . . . . . . . . . . . . . . . . . . . . . . . . . . 250
Figure 224 DFR Operating Mode SYNCHRO ON Configuration . . . . . . . . . . . . . . . . . . . . . . . . 251
Figure 225 Altitude and Airspeed Simulator Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
Figure 226 Potentiometer Locations, Analog–To–Digital Converter 17A288, –01, –02 . . . . . 254
Figure 227 Circuit Card Assembly, Interface II – 205E0183–00 . . . . . . . . . . . . . . . . . . . . . . . . 257
Figure 228 Circuit Card Assembly, Analog–To–Digital Mux 205E0194–00, –01 . . . . . . . . . . . 258
Figure 229 45 Degree Adjust, Synchro/Digital Converter 17A219–01 . . . . . . . . . . . . . . . . . . . 262
Figure 230 6V Adjustment Locations, Synchro/Digital Mux, 17A244, –01, –02 . . . . . . . . . . . . 264

31–30–01
Rev 2 List of Illustrations 3
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

TESTING AND CALIBRATION OF MODEL F800


USING THE GROUND STATION 2 (GS/2)
READ–OUT CENTER (ROC) (Con’t)

FIGURE DESCRIPTION PAGE


Figure 231 Circuit Card Assembly, Computer, 17A153–03,–04, –05, –06, –08, –09 . . . . . . . 266
Figure 232 DFR Operating Mode PNEU ON Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
Figure 233 Hose Connections for Altitude and Airspeed Cards. . . . . . . . . . . . . . . . . . . . . . . . . 268
Figure 234 Airspeed Board 17A193 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
Figure 235 DFR Operating Mode PNEU ON Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
Figure 236 Altitude Board 17A192 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
Figure 237 DFR Operating Mode PNEU OFF Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
Figure 238 DFR Operating Mode Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
Figure 239 Expanded Parameter Tests (CAA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
Figure 240 Expanded Parameter Tests (FAA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277

DISASSEMBLY
Figure 301 ULD Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302

CLEANING
Figure 401 Cleaning Materials Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401

CHECK
Figure 501 DFR Overhaul Schedule and Parts Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 503

REPAIR
Figure 601 Repair Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 602
Figure 602 ULD Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 603
Figure 603 Tape Splicing Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 606
Figure 604 Track Change Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 606
Figure 605 Tape Loop Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 607
Figure 606 Pressure Pad and Tape Alignment Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 612
Figure 607 Setting Pressure Pad Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 613
Figure 608 Setting Pinch Roller Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 614
Figure 609 Belt–Tension Gauge (17TE236) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 615
Figure 610 Position of Belt–Tension Gauge Baseplate when Mounted on DFR . . . . . . . . . . . 617
Figure 611 Tape Deck Alignment Required Tools and Test Equipment . . . . . . . . . . . . . . . . . . 618
Figure 612 Tape Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 620
Figure 613 Reel Height Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 621
Figure 614 Tape Guide Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 623
Figure 615 Corner Roller Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 623
Figure 616 Guide Post Tape Alignment Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624
Figure 617 Write/Read Head Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624
Figure 618 ARINC Wavforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625
Figure 619 Pressure Pad Tension Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 626
Figure 620 Pinch Roller Tension Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627

31–30–01
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Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

ASSEMBLY

FIGURE DESCRIPTION PAGE


Figure 701 Assembly Materials (Sheet 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 702
Figure 702 Read and Write Head Gaps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 705
Figure 703 Tape Guide and Roller Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 706
Figure 704 Underwater Locating Device (ULD) Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 713

FITS AND CLEARANCES


Figure 801 Fits and Clearances ................................................... 801

SPECIAL TOOLS, FIXTURES, AND EQUIPMENT


Figure 901 Special Tools, Fixtures, and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 901
Figure 902 Read–Out Center Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 903
Figure 903 Aircraft Simulator (ACS/5A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 904
Figure 904 Extender Card Airspeed/Altitude (17TE170) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 905
Figure 905 Extender Card, Power Supply (17TE171) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 905
Figure 906 Extender Card S/D, A/D, S/D Mux (17TE172) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 906
Figure 907 Extender Card 1/2 CPU (17TE173) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 906
Figure 908 Extender Card, Read Amplifier (17TE174) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 907
Figure 909 Extender Card, Write Amplifier (17TE175) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 907
Figure 910 PWA, Altitude Simulator (17TE177) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 908
Figure 911 PWA, Airspeed Simulator (17TE175) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 908

ILLUSTRATED PARTS LIST


Figure 1 Digital Flight Recorder, Final Assembly, Model F800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1062
Figure 2 Chassis and Recorder Assembly, 17A189, –01; 17A190, –01;
17A191, –01, –03; 17A297; 17A380; 17A450; 17A476 . . . . . . . . . . . . . . . . . . . . . . . . . . 1073
Figure 3 Recorder Assembly, 17A137, –01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1080
Figure 4 Drive Unit Assembly, 17A135 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1089
Figure 5 Precision Bridge Assembly, 17A132 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1092
Figure 6 Front Panel Assembly, 17A140, 17A141 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1095
Figure 7 Power Supply Assembly, 17A157 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1098
Figure 7A Power Supply Assembly, 205E0148–00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1100
Figure 8 Circuit Card Assembly, Synchro/Digital Multiplexer, 17A156 . . . . . . . . . . . . . . . . . . . . . 1104
Figure 8A Circuit Card Assembly, Synchro/Digital Mux, 17A244, –01, –02 . . . . . . . . . . . . . . . . . . 1106
Figure 9 Circuit Card Assembly, Synchro/Digital Converter 17A219 . . . . . . . . . . . . . . . . . . . . . . . 1109
Figure 9A Circuit Card Assembly, Synchro/Digital Converter 17A219–01 . . . . . . . . . . . . . . . . . . . 1112
Figure 10 Circuit Card Assembly, Analog–To–Digital Converter 17A161 . . . . . . . . . . . . . . . . . . . . 1115
Figure 10A Circuit Card Assembly, Analog–To–Digital Converter 17A288 . . . . . . . . . . . . . . . . . . . . 1119
Figure 10B Circuit Card Assembly, Analog–To–Digital Converter 17A288–01, –02 . . . . . . . . . . . . 1124
Figure 10C Circuit Card Assembly, Analog–To–Digital Mux 205E0194–00, –01 . . . . . . . . . . . . . . . 1129
Figure 11 Circuit Card Assembly, Interface I – 17A162, –02, –03, –04 . . . . . . . . . . . . . . . . . . . . . 1133
Figure 11A Circuit Card Assembly, Interface I – 17A162–01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1139
Figure 12 Circuit Card Assembly, Interface II – 17A163 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1144
Figure 12A Circuit Card Assembly, Interface II – 17A163–01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1146
Figure 12B Circuit Card Assembly, Interface II – 17A163–02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1148
Figure 12C Circuit Card Assembly, Interface II – 205E0183–00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1152
Figure 13 Circuit Card Assembly, Computer, 17A153–03,–04, –05, –06, –08, –09 . . . . . . . . . . . . 1155

31–30–01
Rev 2 List of Illustrations 5
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

ILLUSTRATED PARTS LIST (Con’t)

FIGURE DESCRIPTION PAGE


Figure 13A Circuit Card Assembly, Computer, 17A153–14, –15, –16, –17, –18, –19, –20 . . . . . . . 1158
Figure 13B Circuit Card Assembly, Computer, 17A153–21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1161
Figure 14 Circuit Card Assembly, Write Amplifier – 17A160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1165
Figure 14A Circuit Card Assembly, Write Amplifier – 17A160–01, –02 . . . . . . . . . . . . . . . . . . . . . . . 1168
Figure 14B Circuit Card Assembly, Write Amplifier – 17A160–03 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1172
Figure 15 Circuit Card Assembly, Read Amplifier – 17A159 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1174
Figure 16 Circuit Card Assembly, Spike Suppressor – 205E0186–00 . . . . . . . . . . . . . . . . . . . . . . 1178

APPENDIX A
MODEL F800 SCHEMATIC DIAGRAMS
Figure A1 Power Supply, 17A157
Schematic 17SCD009
(Sheet 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–4
Figure A2 Power Supply, 205E0148–00
Schematic 905E0148–01
(Sheet 1 of 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–7
Figure A3 Syncro/Digital Mux, P/N: 17A156
Schematic Diagram, 17SCD008
(Sheet 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–14
Figure A4 Syncro/Digital Mux, P/N: 17A244, –01, –02
Schematic Diagram, 17SCD045
(Sheet 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–16
Figure A5 Syncro/Digital Converter, P/N: 17A219
Schematic Diagram, 17SCD042
(Sheet 1 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–19
Figure A6 Syncro/Digital Converter, P/N: 17A219–01
Schematic Diagram, 17SCD048
(Sheet 1 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–25
Figure A7 Analog/Digital Converter, P/N: 17A161
Schematic Diagram, 17SCD012
(Sheet 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–30
Figure A8 Analog/Digital Converter, P/N: 17A288
Schematic Diagram, 17SCD054
(Sheet 1 of 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–33
Figure A9 Analog/Digital Converter, P/N: 17A288–01, –02
Schematic Diagram, 17SCD068
(Sheet 1 of 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–43
Figure A10 Analog/Digital Converter, P/N: 205E0194–00, –01
Schematic Diagram, 905E0194–01
(Sheet 1 of 8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–52
Figure A11 Interface I, P/N: 17A162
Schematic Diagram, 17SCD013
(Sheet 1 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–63
Figure A12 Interface I, P/N: 17A162–02
Schematic Diagram, 17SCD067
(Sheet 1 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–69
Figure A13 Interface I, P/N: 17A162–03
Schematic Diagram, 17SCD068
(Sheet 1 of 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–74
Figure A14 Interface I, P/N: 17A162–04
Schematic Diagram, 17SCD087
(Sheet 1 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–83

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AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

APPENDIX A
MODEL F800 SCHEMATIC DIAGRAMS (Con’t)

FIGURE DESCRIPTION PAGE


Figure A15 Interface I, P/N: 17A162–01
Schematic Diagram, 17SCD058
(Sheet 1 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–87
Figure A16 Interface II, P/N: 17A163
Schematic Diagram, 17SCD014
(Sheet 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–92
Figure A17 Interface II, P/N: 17A163–01
Schematic Diagram, 17SCD070
(Sheet 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–96
Figure A18 Interface II, P/N: 17A163–02
Schematic Diagram, 17SCD075
(Sheet 1 of 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–100
Figure A19 Interface II, P/N: 205E0183–00
Schematic Diagram, 905E0183–01
(Sheet 1 of 8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–110
Figure A20 Computer Board, P/N: 17A153–03, –04, –05, –06, –07 –08, –09
Schematic Diagram, 17D23SC36
(Sheet 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–124
Figure A21 Computer Board, P/N: 17A153–14, –15, –16, –17, –18, –19, –20
Schematic Diagram, 17SCD069
(Sheet 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–126
Figure A22 Computer Board, P/N: 17A153–21
Schematic Diagram, 17SCD083
(Sheet 1 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–129
Figure A23 Write Amplifier Board, P/N: 17A160
Schematic Diagram, 17SCD011
(Sheet 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–135
Figure A24 Write Amplifier Board, P/N: 17A160–01, –02
Schematic Diagram, 17SCD066
(Sheet 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–139
Figure A25 Write Amplifier Board, P/N: 17A160–03
Schematic Diagram, 17SCD085
(Sheet 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–143
Figure A26 Read Amplifier Board, P/N: 17A159
Schematic Diagram, 17SCD010
(Sheet 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–147
Figure A27 Spike Suppressor Board, P/N: 205E0186–00
Schematic Diagram, 905E0186–01
Wiring Diagram, 905E0199–13
(Sheet 1 of 6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–150
Figure A28 Altitude Transducer Board, P/N: 17A192
Schematic Diagram, 17SCD018
(Sheet 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–156
Figure A29 Altitude Transducer Board, P/N: 17A193
Schematic Diagram, 17SCD019
(Sheet 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–158
Figure A30 Chassis Wiring Diagram, 17M600, 17M700, 17M900
Wiring Diagram, 17WD001
(Sheet 1 of 7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–161
Figure A31 Harness Assembly Diagram, 17M600, 17M700, 17M900
(573/542 Combo), 17A186
(Sheet 1 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–168
Figure A32 Chassis Wiring Diagram, 17M800
Wiring Diagram, 17WD008
(Sheet 1 of 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–175

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AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

APPENDIX A
MODEL F800 SCHEMATIC DIAGRAMS (Con’t)

FIGURE DESCRIPTION PAGE


Figure A33 Harness Assembly Diagram, 17M800
(573), 17A188
(Sheet 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–180
Figure A34 Chassis Wiring Diagram, 17M603, 17M703, 17M903
Wiring Diagram, 17WD018
(Sheet 1 of 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–185
Figure A35 Harness Assembly Diagram, 17M603, 17M703, 17M903
(542/573/717 W/FREQ), 17A448
(Sheet 1 of 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–193

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F800

DESCRIPTION AND OPERATION


1. General
The Model F800 (see Figure 1) Digital Flight Recorder (DFR) is designed for installation in those
types of aircraft which are wired to meet all current requirements for ARINC 573/717, ARINC 542,
ARINC 542A, and/or Expanded Parameters. It is an endless–loop, magnetic tape device that oper-
ates either alone, or in the case of ARINC 573/717 Configurations, as a portion of the Flight Data Ac-
quisition and Recording System (FDARS). Its crash and fire protection characteristics meet or ex-
ceed TSO–C51a requirements, withstanding 20,000 lbs crush per axis, impacts of 1,000 g’s for 5 ms,
and temperatures of 1100 O C for 1 hour.

Model F800 Digital Flight Recorder (DFR)


Figure 1
When installed on an aircraft, the DFR records aircraft operating information consecutively on six
tracks for a maximum of 25 hours. All data is read out 3 seconds after recording and fed to Built–In
Test Equipment (BITE) which continuously monitors such things as the incoming data and power,
internal operation of the DFR, faulty track changes, and other critical DFR operating parameters.
Displays in the aircraft’s Flight Data Entry Panel (FDEP) and/or warning indicator panels indicate the
operating status of the DFR as determined by the BITE. This test circuitry also checks to ensure that
the DFR is installed in the proper aircraft configuration.

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Through the use of a synchronous motor and two Kapton belt reduction drives, the DFR operates at
a continuous tape speed of only 0.361 ips, prolonging head life and increasing MTBF beyond industry
standards. Because of its endless–loop design, the DFR never stops, reverses, or changes speeds
from the time it is turned ON until it is turned OFF, continuously recording all data without interruption.

A Read Data Unit (RDU) is required for all data readouts.

A. Optional Equipment

In order to satisfy different installation requirements, the Model F800 Digital Flight Recorder is
available under several major configurations (see below and Figure 2).
Configuration No. Type of Installation
17M30X–( ) ARINC 542/542A or Expanded Parameters with electric only and
573/717.
17M60X–( ) ARINC 542/542A or Expanded Parameters with electric only data
inputs.
17M70X–( ) ARINC 542/542A or Expanded Parameters with electric and/or
pneumatic data inputs.
17M800–( ) ARINC 573/717
17M90X–( ) ARINC 542/542 or Expanded Parameters with electric and/or
pneumatic data and 573/717.
Figure 2 shows the Configuration Number breakdown as it describes a particular type of DFR.

Figure 3 shows the configurations and circuit boards for these models, and Figure 4 shows the
corresponding printed wiring assembly (PWA) and Schematic drawings. Figure 5 , Sheets 1 – 3,
are outline drawings for all the possible hardware variations.

B. Leading Particulars

Model F800 Specifications are listed in Figure 6 and the accuracy and resolution of recorded
data for the different configurations are given in Figure 7.

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PREVIOUS CONFIGURATION NUMBER


17M -
ARINC CHARACTERISTIC S MODIFICATION CODE
A - SIGNIFIES INSTALLATION
3 - 542 ELECTRIC ONLY & 573/717 OF MOD 6 & 7.
6 - 542 ELECTRIC ONLY
7 - 542 ELECTRIC & 542 PNEUMATIC
UNDERWATER LOCATOR
8 - 573/717 ONLY 0 - WITH BEACON & MOUNT
9 - COMBO 573/717 & 542 ELECTRIC & 1 - MOUNT ONLY
542 PNEUMATIC.
2 - NONE
RECORDER TYPE
0 - DIGITAL FLIGHT DATA DFR OPTIONS
0 - NONE
RECORDING INPUTS
(P) PARAMETERS
0 - 5P
3 - 5 TO 25P/32 WORDS
4 - DC INPUTS 5P

CURRENT CONFIGURATION NUMBER

17M -
ARINC CHARACTERISTIC S MODIFICATION CODE
3 - 542 ELECTRIC & 573/717 A - SIGNIFIES AN OPTIONAL
CONFIGURATION
6 - 542 ELECTRIC ONLY (SEE FIG. 3, SHEET 1)
7 - 542 ELECTRIC & 542 PNEUMATIC
8 - 573/717 ONLY RECORDING INPUTS
( P - PARAMETERS )
9 - COMBO 573/717 & 542 ELECTRIC &
542 PNEUMATIC. 0 - 5P OR 64 WORDS
3 - 5 TO 23P/32 WORDS
RECORDER TYPE
4 - DC INPUTS 5P
0 - DIGITAL FLIGHT DATA DFR

Model F800 Configuration Number Breakdowns


Figure 2

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AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

RECORDER
PART NO.
17M300- 17M303-
CONFIG-
URATION
00 01 02 00 01 02 265 266 267 281 282
542P Pneumatic
542E Electric X X X X X X X X X X X
573/717 X X X X X X X X
DC Reference
ULB and Mount X X X X
ULB Mount Only X X X X X
Expanded Param. X X X X X X X X
CIRCUIT BOARDS
Power Supply X X X X X X X X X X X
Interface I X X X X X X X X X X X
Interface II X X X X X X X X X X X
Read Amplifier X X X X X X X X X X X
Write Amplifier X X X X X X X X X X X
Altitude Transduc.
Airspeed Transduc.
A/D Converter X X X X X X X X X X X
S/D Converter X X X X X X X X X X X
S/D Multiplexer X X X X X X X X X X X
CPU Hardware X X X X X X X X X X X
CPU Software X X X X X X X X X X X
RECORDER
PART NO.
17M600- 17M603- 17M604-
CONFIG-
URATION
00 00A 01A 02A 274 00 01 02 261 262 263 274 277 00 01 02
542P Pneumatic
542E Electric X X X X X X X X X X X X X X X X
573/717
DC Reference X X X
ULB and Mount X X X X X X
ULB Mount Only X X X X X
Expanded Param. X X X X X X X X
CIRCUIT BOARDS
Power Supply X X X X X X X X X X X X X X X X
Interface I X X X X X X X X X X X X X X X X
Interface II X X X X X X X X X X X X X X X X
Read Amplifier X X X X X X X X X X X X X X X X
Write Amplifier X X X X X X X X X X X X X X X X
Altitude Transduc.
Airspeed Transduc.
A/D Converter X X X X X X X X X X X X X X X X
S/D Converter X X X X X X X X X X X X X X X X
S/D Multiplexer X X X X X X X X X X X X X X X X
CPU Hardware X X X X X X X X X X X X X X X X
CPU Software X X X X X X X X X X X X X X X X

Model F800 Configuration Complements


Figure 3 (Sheet 1)

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FAIRCHILD MODEL
F800

RECORDER
PART NO.
17M700- 17M703-
CONFIG-
URATION
00 00A 01A 02A 274 00 01 02 261 262 263 274 275 277
542P Pneumatic X X X X X X X X X X X X X X
542E Electric X X X X X X X X X X X X X X
573/717
542A Expanded X X X X X X X X X

ULB and Mount X X X X X X X


ULB Mount Only X X X X
CIRCUIT BOARDS
Power Supply X X X X X X X X X X X X X X
Interface I X X X X X X X X X X X X X X
Interface II X X X X X X X X X X X X X X
Read Amplifier X X X X X X X X X X X X X X
Write Amplifier X X X X X X X X X X X X X X
Altitude Transduc. X X X X X X X X X X X X X X
Airspeed Transduc. X X X X X X X X X X X X X X
A/D Converter X X X X X X X X X X X X X X
S/D Converter X X X X X X X X X X X X X X
S/D Multiplexer X X X X X X X X X X X X X X
CPU Hardware X X X X X X X X X X X X X X
CPU Software X X X X X X X X X X X X X X
RECORDER
PART NO.
17M800-
CONFIG-
URATION 00 00A 01A 02A 251 252 253 261 262 263
542P Pneumatic
542E Electric
573/717 X X X X X X X X X X
542A Expanded
ULB and Mount X X X X
ULB Mount Only X X X
CIRCUIT BOARDS
Power Supply X X X X X X X X X X
Interface I X X X X X X X X X X
Interface II
Read Amplifier X X X X X X X X X X
Write Amplifier X X X X X X X X X X
Altitude Transduc.
Airspeed Transduc.
A/D Converter
S/D Converter
S/D Multiplexer
CPU Hardware X X X X X X X X X X
CPU Software X X X X X X X X X X

Model F800 Configuration Complements


Figure 3 (Sheet 2)

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FAIRCHILD MODEL
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RECORDER
PART NO.
17M900- 17M903-
CONFIG-
URATION
00 00A 01A 02A 251 252 253 274 00 01 02
542P Pneumatic X X X X X X X X X X X
542E Electric X X X X X X X X X X X
573/717 X X X X X X X X X X X
542A Expanded X X X
ULB and Mount X X X X X
ULB Mount Only X X X
CIRCUIT BOARDS
Power Supply X X X X X X X X X X X
Interface I X X X X X X X X X X X
Interface II X X X X X X X X X X X
Read Amplifier X X X X X X X X X X X
Write Amplifier X X X X X X X X X X X
Altitude Transduc. X X X X X X X X X X X
Airspeed Transduc. X X X X X X X X X X X
A/D Converter X X X X X X X X X X X
S/D Converter X X X X X X X X X X X
S/D Multiplexer X X X X X X X X X X X
CPU Hardware X X X X X X X X X X X
CPU Software X X X X X X X X X X X

RECORDER
PART NO.
CONFIG- 17M903-
URATION
261 262 263 265 266 274 275 276 277 279 281 282
542P Pneumatic X X X X X X X X X X X X
542E Electric X X X X X X X X X X X X
573/717 X X X X X X X X X X X X
542A Expanded X X X X X X X X X X X X
ULB and Mount X X X X X
ULB Mount Only X X X X X X
CIRCUIT BOARDS
Power Supply X X X X X X X X X X X X
Interface I X X X X X X X X X X X X
Interface II X X X X X X X X X X X X
Read Amplifier X X X X X X X X X X X X
Write Amplifier X X X X X X X X X X X X
Altitude Transduc. X X X X X X X X X X X X
Airspeed Transduc. X X X X X X X X X X X X
A/D Converter X X X X X X X X X X X X
S/D Converter X X X X X X X X X X X X
S/D Multiplexer X X X X X X X X X X X X
CPU Hardware X X X X X X X X X X X X
CPU Software X X X X X X X X X X X X

Model F800 Configuration Complements


Figure 3 (Sheet 3)

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F800

PWA NO. DESCRIPTION SCHEMATIC NO.


Earlier Versions
17A155 S/D Converter (M600,700,900) 17SCD007
17A156 S/D Mux (M600,700,900) 17SCD008
17A160 Write Amp. (All Models) 17SCD011
17A162 Interface I (M600,604,700,800,900) 17SCD013
17A16202 Interface I (M600,604,700,800,900) 17SCD067
17D23A1533 CPU (M900) 17D23SC36
17D23A1534 CPU (M800) "
17D23A1535 CPU (M700) "
17D23A1536 CPU (M600 & M604) "
17D23A1538 CPU (M703 & M603) "
17D23A1539 CPU (M903) "
17A288 A/D Converter (M603,703,903) 17SCD054
Current Versions
17A15314 CPU (M900,300) 17SCD069
17A15315 CPU (M800) "
17A15316 CPU (M700) "
17A15317 CPU (M600,604) "
17A15318 CPU (Exp. Param., M603,703) "
17A15319 CPU (Exp. Param., M903) "
17A157 Power Supply (All Models) 17SCD009
17A159 Read Amplifier (All Models) 17SCD010
17A16001 Write Amplifier (All Models) 17SCD066
17A161 A/D Converter (M300,600,604, 17SCD012
700,900)
17A16201 Interface I (M303,603,703,800,803) 17SCD058
17A163 Interface II (All except M800) 17SCD014
17A16301 Interface II (All except M800) 17SCD070
17A16302 Interface II (M303,603,703,903) 17SCD075
17A192 Altitude Transducer (M70X,90X) 17SCD018
17A193 Airspeed Transducer (M70X,90X) 17SCD019
17A219 S/D Converter (M60X,70X,90X) 17SCD042
17A21901 S/D Converter (M60X,70X,90X) 17SCD048
17A244 S/D Mux (M30X,60X,70X,90X) 17SCD045
17A24401 S/D Mux (M30X,60X,70X,90X) 17SCD045
17A28801 A/D Converter (M30X,603,703,903) 17SCD068

Model F800 PWA and Schematic Drawing Numbers


Figure 4

31–30–01
Page 7
Aug 1/88
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
UNDERWATER WIGGINS
LOCATING STATIC CANNON CONNECTOR
BEACON MS 3122E20-41S STANDARD CANNON CONNECTOR
#VB100D6A DPX2MA-57P57P-34-0001
HALF ATR
WIGGINS LONG CASE
PITOT 2.25
NAMEPLATE 4.88
#VF100D4

7.81

.412
.387
HANDLE
.140
4.125 .44 4.125

5.00 .12

HOLD-DOWN HOOKS 1.88


19.62
ARINC SPEC. NO. 404
HOLD-DOWN HOLES
ARINC SPEC. NO. 404
Models 17M7XX- and 17M9XX- Outline Drawing

UNDERWATER WIGGINS
LOCATING STATIC CANNON CONNECTOR
BEACON MS 3122E20-41S STANDARD CANNON CONNECTOR
#VB100D6A DPX2MA-57P57P-34-0001
MOUNT ONLY HALF ATR
WIGGINS LONG CASE
2.25 NAMEPLATE 4.88
PITOT
#VF100D4

7.81

.412
.387
HANDLE
.140
4.125 .44 4.125

5.00 .12

1.88
19.62

HOLD-DOWN HOOKS HOLD-DOWN HOLES


ARINC SPEC. NO. 404 ARINC SPEC. NO. 404

Models 17M7XX- and 17M9XX- Outline Drawing


NOTES:
 Can include extensions 00, 00A, 251, 261, 265, 271, 274, 277, 279, & 281.
 Can include extensions 01, 01A, 252, 262, 266, 272, 275, & 282.
All dimensions are in inches.

Model F800 Recorder Outline Drawings


Figure 5 (Sheet 1)

31–30–01
Page 8
Aug 1/88
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

WIGGINS WIGGINS CANNON CONNECTOR


PITOT STATIC MS 3122E20-41S
#VF100D4 #VB100D6A STANDARD CANNON CONNECTOR
HALF ATR DPX2MA-57P57P-34-0001
LONG CASE
HOLE 2.25 4.88
PLUGS NAMEPLATE

7.81

.412
.387
HANDLE

.140
4.125 .44 4.125

5.00 .12

1.88
19.62

HOLD-DOWN HOOKS HOLD-DOWN HOLES


ARINC SPEC. NO. 404 ARINC SPEC. NO. 404
Models 17M7XX- and 17M9XX- Outline Drawing

UNDERWATER CANNON CONNECTOR


LOCATING MS 3122E20-41S STANDARD CANNON CONNECTOR
BEACON HALF ATR DPX2MA-57P57P-34-0001
LONG CASE
NAMEPLATE 4.88

7.81

.412
.387
HANDLE
.140
4.125 .44 4.125

5.00 .12

1.88
19.62

HOLD-DOWN HOOKS HOLD-DOWN HOLES


ARINC SPEC. NO. 404 ARINC SPEC. NO. 404

Models 17M3XX-, 17M6XX- and 17M8XX- Outline Drawing


NOTES:
 Can include extensions 00, 00A, 251, 261, 265, 271, 274, 277, 279, & 281.
 Can include extensions 02, 02A, 253, 263, 267, 273 & 276.
All dimensions are in inches.

Model F800 Recorder Outline Drawings


Figure 5 (Sheet 2)

31–30–01
Page 9
Aug 1/88
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNDERWATER
LOCATING CANNON CONNECTOR
BEACON MS 3122E20-41S STANDARD CANNON CONNECTOR
MOUNT ONLY HALF ATR DPX2MA-57P57P-34-0001
LONG CASE
NAMEPLATE 4.88

7.81

.412
.387
HANDLE
.140
4.125 .44 4.125

5.00 .12

1.88
19.62

HOLD-DOWN HOOKS HOLD-DOWN HOLES


ARINC SPEC. NO. 404 ARINC SPEC. NO. 404
Models 17M3XX-, 17M6XX- and 17M8XX- Outline Drawing

CANNON CONNECTOR
MS 3122E20-41S
STANDARD CANNON CONNECTOR
HALF ATR DPX2MA-57P57P-34-0001
LONG CASE
HOLE 4.88
PLUGS NAMEPLATE

7.81

.412
.387
HANDLE

.140
4.125 .44 4.125

5.00 .12

1.88
19.62

HOLD-DOWN HOOKS HOLD-DOWN HOLES


ARINC SPEC. NO. 404 ARINC SPEC. NO. 404

Models 17M3XX-, 17M6XX- and 17M8XX- Outline Drawing


NOTES:
 Can include extensions 01, 01A, 252, 262, 266, 272, 275, & 282.
 Can include extensions 02, 02A, 253, 263, 267, 273, & 276.
All dimensions are in inches.

Model F800 Recorder Outline Drawings


Figure 5 (Sheet 3)

31–30–01
Page 10
Aug 1/88
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Physical Characteristics
Size Height: 7.81 inches
Width: 5.00 inches
Depth: 19.62 inches (behind front panel)
21.5 inches (including front–panel handle)
Weight: 29 pounds maximum (17M90X)
24.75 pounds minimum (17M800)
Case: Stainless steel, international orange, reflective
stripping, English/French markings
Vibration Mounting: P/N 17A–194 per ARINC 404 with Connector
DPX2 57S57S–33–0001
Connectors
Main Connector: P/N DPX2 MA–57P57P–34–0001
ATE Front Connector Test
& Readout: P/N MS3 122E20–41S
Pitot (Pneumatic only) 1/4” Quick Disconnect
Static (Pneumatic only) 3/8” Quick Disconnect
Electrical Characteristics
Power: 115 Vac, 400 Hz, single phase,
26 Watts (17M60,70,90), 18 Watts (17M800)
Power Factor: PF = 0.82
Recording Characteristics
Transport Type: Belt drive (without clutches)
Recording Method: 6–track continuous loop
Heads: Two 6–track (Write and Read)
Tape Type: 1/4–inch Mylar base, back lubricated.
Tape Length: 450 feet
Tape Speed: 0.361 inches per second (ips)
Tape Capacity: 69 Megabits
Input Data Rate: 768 bps (573/717);384 bps (542 Expanded);
120 bps (542 P/E);
Tape Format: Harvard Bi–phase or NRZ–M (GCR);
6 tracks recorded sequentially
Packing Density: 2127.4 bits per inch maximum (573/717);
1063.7 bits per inch maximum (542A)
Capacity: 25 hours
Environmental Characteristics
Altitude: –1000 to +55,000 feet
Temperature: –55C to +70C
Humidity: 0% to 95% relative at approx. 32C
Storage Temperature: 32C
Crash & Fire Survivability: TSO–C51a

Leading Particulars
Figure 6

31–30–01
Rev 1 Page 11
Aug 31/89
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

C. Accuracy and Resolution (See Figure 7, below)

ARINC 542 Pneumatic Mode


(P/N 17M700 and 17M900)

Eng. Unit Accuracy Accuracy Bits Resolution


Parameter Value Required (Typical) Used LSB

Time 0 – 11.375 hrs 1% 0.01% 12 10 sec

Altitude –2000 ft  ±50 ft 10 30 ft


(Pneumatic) –1000 ft ±100 ft ±50 ft 10 30 ft
0 ft ±100 ft ±50 ft 10 30 ft
1,000 ft ±100 ft ±50 ft 10 30 ft
10,000 ft ±150 ft ±70 ft 10 40 ft
20,000 ft ±300 ft ±100 ft 10 60 ft
50,000 ft ±700 ft ±200 ft 10 180 ft
60,000 ft  ±400 ft 10 300 ft
70,000 ft  ±1,000 ft 10 600 ft

Airspeed 50 – 100 kn  10 – 5 kn 10 10 kn
(Pneumatic) 100 kn ±10 kn ±5 kn 10 1 kn
200 kn ±10 kn ±3 kn 10 0.6 kn
450 kn ±10 kn ±2 kn 10 0.2 kn
470 kn ±10 kn ±2 kn 10 0.2 kn

Vertical 7/word
Acceler. –4.3 to +6.3 g ±0.2 g ±0.1 g +1 sign 0.04 g

ARINC 542 Electric Mode


(P/N 17M300, 17M600, 17M604, 17M700, and 17M900)

Time 0 to 11.375 hr 1% 0.01% 12 10 sec

Altitude
(Electric) 0 – 50k ft ±100–700 ft  12/word 1.2 ft
50k – 100k ft  ±10 ft in 2 words 1.2 ft
Airspeed 0 – 540 kn ±10 kn ±0.5 kn 12 .152 kn

Heading 0 – 360 ±2 ±0.3 12 0.087

Vertical 7/word
Acceler. –4.3 to +6.3 g ±0.2 g ±0.1 g +1 sign 0.04 g

NOTE:  Not defined in current FAA requirements

Accuracy and Resolution of Recorded Data


Figure 7 (Sheet 1)

31–30–01
Rev 1 Page 12
Aug 31/89
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Expanded Parameter & ARINC 542A Pneumatic Mode


(P/N 17M703 and 17M903)

Eng. Unit Accuracy Accuracy Bits Resolution


Parameter Range Required (Typical) Used LSB

Time 0 – 11.375 hr 1% 0.01% 12 1 sec


(10 sec incr.)

Altitude –2000 ft.  ±50 ft 12 7.5 ft


(Pneumatic) –1000 ft. ±100 ft ±50 ft 12 7.5 ft
0 ft ±100 ft ±50 ft 12 7.5 ft
1,000 ft ±100 ft ±50 ft 12 7.5 ft
10,000 ft ±150 ft ±70 ft 12 10 ft
20,000 ft ±300 ft ±100 ft 12 15 ft
50,000 ft ±700 ft ±200 ft 12 45 ft
60,000 ft  ±400 ft 12 75 ft
70,000 ft  ±1,000 ft 12 150 ft

Airspeed 50 – 100 kn  ±10–5 kn 12 2.5 kn


(Pneumatic) 100 kn ±10 kn ±5 kn 12 0.25 kn
200 kn ±10 kn ±3 kn 12 0.15 kn
450 kn ±10 kn ±2 kn 12 0.05 kn
470 kn ±10 kn ±2 kn 12 0.05 kn

Heading 0 – 360 ±2 ±0.3 12 0.087

Vertical
Acceler. –3.3 to +6.8 g ±0.2 g ±0.1 g 12 0.003 g

Pitch
Attitude 0 – 360 ±2 ±0.3 12 0.087

Roll
Attitude 0 – 360 ±2 ±0.3 12 0.087

Longitudinal ±1.0g ±0.05g  ±0.02g 12 ±0.0005 g


Acceleration ±10% 

Control Column
or Pitch Control Full Range ±2 ±0.3 12 0.087

Thrust of Each Full Range ±2% ±0.1% 12 0.02 %


Engine (EPR) (Forward)

NOTE: –Not defined in current FAA requirements. –Stabilized. –Transient.


Accuracy and Resolution of Recorded Data
Figure 7 (Sheet 2)

31–30–01
Page 13
Aug 1/88
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Expanded Parameter & ARINC 542A Electric Mode


(P/N 17M303, 17M603, 17M703, and 17M903)

Eng. Unit Accuracy Accuracy Bits Resolution


Parameter Range Required (Typical) Used LSB

Time 0 – 11.375 hr 1% 0.01% 12 1 sec


(10 sec incr.)

Altitude –2500 ft.  ±10 ft 24 (2words) 1.2 ft


(Electric) –1000 ft. ±100 ft ±10 ft 24 (2words) 1.2 ft
0 ft ±100 ft ±10 ft 24 (2words) 1.2 ft
1,000 ft ±100 ft ±10 ft 24 (2words) 1.2 ft
10,000 ft ±150 ft ±10 ft 24 (2words) 1.2 ft
20,000 ft ±300 ft ±10 ft 24 (2words) 1.2 ft
50,000 ft ±700 ft ±10 ft 24 (2words) 1.2 ft
99,999 ft  ±10 ft 24 (2words) 1.2 ft

Airspeed 0 – 540 kn ±10 kn ±0.5 kn 12 0.087 to


(Electric) 0.152 kn

Heading 0 – 360 ±2 ±0.3 12 0.087

Vertical
Acceler. –3.3 to +6.8 g ±0.2 g ±0.1 g 12 0.003 g

Pitch
Attitude 0 – 360 ±2 ±0.3 12 0.087

Roll
Attitude 0 – 360 ±2 ±0.3 12 0.087

Longitudinal ±1.0g ±0.05g  ±0.02g 12 ±0.0005 g


Acceleration ±10% 

Control Column
or Pitch Control Full Range ±2 ±0.3 12 0.087

Thrust of Each Full Range ±2% ±0.1% 12 0.02 %


Engine (EPR) (Forward)

NOTE:  Not defined in current FAA requirements.


 Stabilized
 Transient

Accuracy and Resolution of Recorded Data


Figure 7 (Sheet 3)

31–30–01
Page 14
Aug 1/88
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

ARINC 573/717 Mode


(P/N 17M300, 17M303, 17M800, 17M900, and 17M903)

Data Data Acc. Error Rate Bits Resolution


Received Recorded Req. Min Typical Used LSB

Harvard Bi–phase Group Code NA 1 in 1 in 12/word NA


Data Stream Recording in  20,000 1,100,000 64 words/
(768 Bps) NRZ–M bits bits frame
(960 Bps) 1 frame/sec

NOTE:  Accuracy is determined by analog–to–digital process performed by the Flight Data


Acquisition Unit (FDAU). Though digital recorder (573/717) accuracy is not applicable,
the bit error rate is measured. Error rates indicated are those obtained while recording
and playing back data in the F800 DFR.
Accuracy and Resolution of Recorded Data
Figure 7 (Sheet 4)

D. Mechanical Description

(1) Crash and Fire Protection Capsule

As shown in Figure 8, the tape transport capsule is triple protected by an inner aluminum
casing, an iso–thermal protection shield, a stainless steel crash casing cover, and the exte-
rior stainless steel dust cover. The crash casing and dust cover enable the DFR to meet a
test of 20,000 lbs crush per axis, instead of the 5,000 lbs called out in TSO–C51a, and
provides impact protection for 1,000 g’s for 5 ms.

The iso–thermal insulation shield maintains the inner chamber at a safe temperature when
subjected to an external temperature of 1100C for 1 hour, rather than the 1/2 hour speci-
fied for Type I testing.

(2) Drive Unit Assembly

The Drive Unit assembly consists of a two–phase 115–V, 400–Hz induction motor, drawing
approximately 5 watts, which drives two Kapton belts, one for each of the speed reduction
stages. The two driven pulleys also act as flywheels (Figure 9) with the last coupled direct-
ly to the single capstan drive.

31–30–01
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Aug 1/88
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

ISO-THERMAL
FIRE PROTECTION
BOTTOM

INNER ALUMINUM
HOUSING

ISO-THERMAL
FIRE PROTEC-
TION TOP

STAINLESS STEEL
CRASH CASING
COVER

STAINLESS STEEL
CRASH CASING
BOTTOM

STAINLESS STEEL
EXTERIOR DUST
COVER

DFR Crash and Fire Protection


Figure 8

31–30–01
Page 16
Aug 1/88
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

* FLYWHEEL
PULLEY
KAPTON
DRIVE
BELTS

*
BOTTOM
END OF
CAPSTAN

* MOTOR SHAFT * INTERMEDIATE PULLEY

*NOTE: These are precision ball–bearing rotating assemblies.

DFR (Bottom View) – Drive Unit Assembly


Figure 9
(3) Reel and Tape Assembly

The Reel and Tape Assembly (see Figure 10) consists of a precision bridge assembly con-
taining the record (Write) and reproduce (Read) heads; the capstan and pinch roller as-
sembly, which controls the rate of movement of the tape; and the tape path and channel
assembly, which guides the tape into the tape hub and reel.

(a) Tape Configuration

The tape is an endless loop of 1/4–inch, back–lubricated Mylar. It is approximately


0.0012–inch thick and is drawn out of the hub and returned to the supply reel at the
outer periphery of the bundle after having passed over the Write and Read heads.
With a total length of 458 ± 2 feet and a tape speed of 0.361 ips, the looped tape re-
peats itself every 4 hours and 13.7 ± 1.1 min. A 1/8– to 1/4–inch–long window on
the tape allows a light signal from a Light Emitting Diode (LED) to pass to the optical
track–change sensor to switch the recording from one track to the next. Sequencing
through all six tracks will therefore result in a minimum of 25 hours of unrepeated
recording.

31–30–01
Page 17
Aug 1/88
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

*CAPSTAN CHANNEL TAPE COVER

*PINCH
ROLLER ASSY.

VERTICAL GUIDE
POST

READ HEAD

ROLLERS

READ/WRITE PRECISION
BRIDGE ASSEMBLY

PRESSURE PAD
SPRINGS

WRITE HEADS

TRACK CHANGE
SENSOR
* TAPE HUB
DIRECTION AND REEL
OF TAPE
TRAVEL

TAPE PULL OUT


*CORNER GUIDE
ROLLER AND
RETAINER *ANGLE GUIDE
ROLLER
RETAINER
SPRING
*NOTE: PRECISION BALL BEARING
ROTATING ASSEMBLIES

DFR (Top View) – Reel and Tape Assembly


Figure 10
(b) Magnetic Heads

The DFR uses two, six–track heads (see Figure 11 for tape–head wiring): the Write
head which puts the data onto the tape, and the Read head which is used for self–
monitoring as well as data reproduction by a Read Data Unit (RDU).

Since the actual recording on tape is in the Non–Return–to–Zero (NRZ–M) or Bf-M


saturation mode, the Write head automatically erases any 25–hour–old data as it re-
cords new incoming information, eliminating the need for separate erase heads.

Both heads are permanently precision mounted at the factory and only need align-
ment when tape or heads are replaced.

(c) Transport Tape Path Assembly

Referring to Figure 10, the molded acetal hub on which the tape is wound is actually
cone shaped in order to lead the tape out of the bundle at the exact

31–30–01
Page 18
Aug 1/88
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

BACK OF HEAD VIEWING


OXIDE SIDE OF TAPE

5- 6-
TK6
5+ 6+
TK5 0.022
3- 4-
DFR TAPE 6 TRK TK4
0.242 3+ 4+
0.248
1-
TK3
2-

2+
TK2
1+ 0.052
TK1

PHYSICAL HEAD LOCATION OPTICAL


END-OF-TAPE
READ HEAD WRITE HEAD
SENSOR

APPROX. 50 OHMS APPROX. 18 OHMS

1.098 0.792

WIRE COLOR CODING


FOR TAPE HEADS
1- Brown 1+ Black 2- Orange 2+ Red

3- Green 3+ Yellow 4- Purple 4+ Blue

5- White 5+ Grey 6- Brown 6+ Black

DFR Tape Head Wiring Format and Relative Head Locations


Figure 11

exit angle required. It is protected by an acetal cover which assures the integrity of
the tape bundle and its proper functioning regardless of the aircraft’s attitude. As
shown, it contains radial rollers which support the tape for minimum friction and wear.
In addition, the tape rides on fixed needle pins embedded radially on the reel, reduc-
ing the amount of friction and wear on the tape.

31–30–01
Rev 2 Page 19
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

An angled roller helps clear the tape from the central bundle and feeds it to a corner
guide roller for passage over the Read/Write precision bridge assembly. Two pres-
sure pads are factory adjusted to assure close contact with the heads without caus-
ing undue drag or wear. A vertical guide post feeds the tape into the capstan and
pinch roller, and with the corner guide, forms a second anchor point for the tape
across the heads.

The stainless steel capstan is mounted between two ball bearings in a housing which
contains a built–in stripper edge to prevent the tape from sticking to and wrapping
itself around the capstan. A silicone–rubber pinch roller is mounted on a pivot arm
and spring–loaded against the capstan to provide the necessary friction to drive the
tape.

The final guide channel makes sure that the tape does not “accordion” before enter-
ing the tape cover and the periphery of the bundle.

2. Block Diagram Description of Recorder Operation

A. Data Formats

The Model F800 DFR is designed to record in a mode which will result in the lowest flux densi-
ties on the tape, greatly reducing the bit errors and giving the highest unit reliability possible.
The recording format therefore depends on the type of configuration (i.e., Expanded Parameter,
ARINC 542A or ARINC 573/717) used in the aircraft in which the DFR is installed.

(1) ARINC 542 Configuration

ARINC 542 parameters such as pressure, synchro angles, vertical acceleration, etc., are
converted into Harvard Bi–phase (Bi-Phase–M) digital codes as shown in Figure 12 &
Figure 13. After conversion, each frame of data is recorded at a rate of 1 frame/sec and
contains a sync word, 8 parameter words recorded in Harvard Bi–phase code, and one
blank word for a total of 10 words/frame. This results in a rate of 120 bits/sec (i.e., 10
words/frame X 1 frame/sec X 12 bits/word), or 240 transitions/sec since Harvard Bi–phase
has two flux–reversals/bit as shown in the Figures.

(2) ARINC 542A and Expanded Parameter Configuration

The ARINC 542A and Expanded Parameter configuration expands the 6 parameters of the
basic ARINC 542 to 20 analog, 4 discrete, and one internally generated time parameter.
These analog signals are sampled and converted to 12–bit Harvard Bi–phase words, 32 of
which make up a frame such as the ones shown in Figure 15. These frames are recorded
at a rate of 1 frame or 384 bits per second (768 transitions/sec).

(3) ARINC 573/717 Configuration

In this mode the DFR receives a conditioned digital data stream from an external Flight
Data Acquisition Unit (FDAU). These conditioning units produce 12–bit Harvard Bi–phase
words at a rate of 64 words/sec for each frame, resulting in a bit rate of 768 bits/sec.

31–30–01
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AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

ONE FRAME
(ONE SECOND)

WORD
10 9 8 7 6 5 4 3 2 1 NUMBER

BLANK V.ACC. HEADING TIME BINARY V. ACC. AIR ALT. ALT. SYNC
SPEED FINE COARSE

NOTES:
1. RECORDING IN HARVARD BIPHASE.
2. LSB FIRST; MSB JUSTIFIED.
3. NOT-USED LSB'S ARE 0.
4. VERTICAL ACCELERATION WORD 5
IS THE LARGEST + OR - G VALUE (FROM
1 G) FROM THE LAST HALF OF THE
PREVIOUS FRAME.
5. VERTICAL ACCELERATION WORD 9
IS THE LARGEST + OR - G VALUE (FROM
1 G) FROM THE FIRST HALF OF THE 1 0 1 0 0 1 0 1 1 0 1 0 BIT VALUE
PRESENT FRAME.
6. EACH VERTICAL ACCELERATION WORD
IS SAMPLED EVERY 100 MS OF THE
PREVIOUS 1/2 SEC.

11 10 9 8 7 6 5 4 3 2 1 0 BIT NO.
MSB LSB

WORD PARAM/MODE BITS USED * VALUE

1 SYNC 12 A5A (HEX)


2 ALT COARSE 542E 12 X
ALT 542P 10 X
3 ALT FINE 542E 12 X
ALT 542P 10 X
4 IND. AIR SPEED 542E 12 X
IND. AIR SPEED 542P 10 X
5 VERT. ACC. HIGHEST OF SAMPLES 1-5 8 (4 BIT IS SIGN)
6 BIT NO.
B 0 BINARY 1 (COM 1)/MRK. BON. 1 0 = ON
D 1 TRIP/DATE & EVENT 1 1 = EVENT
M 2 MICROPHONE/BINARY 2 1 0 = ON
3 V. ACC. SIGN SAMPLE 6 1 1 = NEGATIVE G
F 4 FAULT INDICATION 1 1 = FAULT
5 DISCRETE SPARE 1 0=
T 6 TEST STATUS 1 1 = ON
P 7 TEST PHASE 1 0 or 1 = PHASE 0 or 1
S 8 STATUS CPU 1 1 = FAULT
E 9 MODE 542 P/E 1 1 = 542E
0 = 542P
7 TIME 12 10 SECOND INCR.
8 HEADING 12
9 VERT. ACC. HIGHEST OF SAMPLES 6-10 8 (4 BIT IS SIGN)
10 BLANK 0 NO FLUX REV.

*NOT USED BITS MAY CONTAIN INTERNAL INFORMATION.

ARINC 542 Data Format


Figure 12

31–30–01
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AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

1 1 1 0 1 1 0 0 1 1 0 1

NRZ-MARK (NRZM)
1 - Rep by a change in level
0 - Rep by no change in level

HARVARD BI-PHASE or
BI-PHASE MARK;
A transition occurs at the beĆ
ginning of every bit period,
regardless of previous level;
in addition:
1 - Rep by mid-bit transition.
0 - Rep by no mid-bit tran-
sition.

Harvard Bi–phase and NRZ Codes


Figure 13
The RDU has a REFORMATTER option which will convert the GCR playback data to
ARINC 573/717 format based on the incoming data format selected from the front panel.
Fairchild processing computers recognize the GCR code directly, so a REFORMATTER is
not necessary. If the customer is not using a Fairchild processing computer, software and
hardware can be added to the customer’s processing system to recognize the GCR format
directly.

In all Fairchild Model M903, M800, and M30X configured flight recorders, ARINC 573/717
incoming data formats are converted from Harvard Bi–phase format to a Group Code Re-
cording (GCR) format (see Figure 14) for data storage on the DFR tape. This format is
more suitable for magnetic recording than the Harvard Bi–phase format entering the DFR.
The 12–bit Harvard Bi–phase incoming data stream format is converted to the 15–bit
NRZ–M format before it is stored on the tape. This conversion reduces the data bit rate to
tape, resulting in lower packing densities and providing greater data storage reliability
through higher signal–to–noise ratios. On playback, the output data stream may need to
be converted to ARINC 573/717 format if the processing computer cannot handle the GCR
format.

31–30–01
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AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

INPUT NIBBLE RECORDED VALUE


DEC-VAL 4-BIT DATA 5-BIT GCR DATA DEC-VAL

0 0000 11001 25
1 0001 11011 27
2 0010 10010 18
3 0011 10011 19

4 0100 11101 29
5 0101 10101 21
6 0110 10110 22
7 0111 CONVERTS 10111 23
TO
8 1000 11010 26
9 1001 01001 9
10 1010 01010 10
11 1011 01011 11

12 1100 11110 30
13 1101 01101 13
14 1110 01110 14
15 1111 01111 15

HAMILTON STANDARD GCR SYNC


SUB- SYNC WORD WORD
FRAME ARINC 573
A B C HEX DEC OCTAL A B C HEX
1 1110 0010 0100 = E24 = 3620 = 7044 01110 10010 11101 = 3A5D
2 0001 1101 1010 = 1DA = 0474 = 0732 11011 01101 01010 = 6DAA
3 1110 0010 0101 = E25 = 3621 = 7045 01110 10010 10101 = 3A55
4 0001 1101 1011 = 1DB = 0475 = 0733 11011 01101 01011 = 6DAB
LSB LSB

ARINC 717 GCR SYNC


SUB- SYNC WORD WORD
FRAME ARINC 717
A B C HEX DEC OCTAL A B C HEX
1 0010 0100 0111 = 247 = 0583 = 1107 10010 11101 10111 = 4BB7
2 0101 1011 1000 = 5B8 = 1464 = 2670 10101 01011 11010 = 557A
3 1010 0100 0111 = A47 = 2631 = 5107 01010 11101 10111 = 2BB7
4 1101 1011 1000 = DB8 = 3512 = 6670 01101 01011 11010 = 357A
FRAME LSB LSB
COUNT

Group Code Recording (GCR)


Figure 14

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AVIATION RECORDERS
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FAIRCHILD MODEL
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WORD 1 2 3 4 5 6 7 8
Vertical Pitch Altitude Vertical Longitud.
NAME Sync Heading Spare
Accel. Attitude Pneumatic Accel. Accel.

SIGNAL See Format LLDC SYNCHRO SYNCHRO LLDC* LLDC LLDC SYNCHRO
Below **
INPUT INTERNAL DC2 S1-6 S1-2 DC4 DC2 DC0 S2-3
ADDRESS 0010 0110 0010 0100 0010 0000 1011

WORD 9 10 11 12 13 14 15 16
Pitch Control Vertical Eng. #1 Altitude Vertical Longitud. Discretes
NAME Or Control Accel. and Spare Coarse Accel. Accel. (4) & DFR
Column Eng. #3 Status
SIGNAL SYNCHRO LLDC SYNCHRO LLDC SYNCHRO* LLDC LLDC DISCRETE
** ***** *** **** ****
INPUT S2-6 DC2 S2-7/S2-5 DC1 S1-4 DC2 DC0 D1-12
ADDRESS 1110 0010 1111/1101 0001 0100 0010 0000

WORD 17 18 19 20 21 22 23 24
Elapsed Vertical Airspeed Roll Airspeed Vertical Longitud.
NAME Time Spare
Accel. Electric Attitude Pneumatic Accel. Accel.
Internal
SIGNAL DIGITAL LLDC SYNCHRO* SYNCHRO LLDC* LLDC LLDC LLDC
***
INPUT INTERNAL DC2 S1-7 S1-3 DC3 DC2 DC0 DC5
ADDRESS 0010 0111 0011 0011 0010 0000 0101

WORD 25 26 27 28 29 30 31 32
Pitch Control Vertical Eng. #2 Spare Altitude Vertical Longitud.
NAME Or Control and TAT
Accel. (Lat. Accel.) Fine Accel. Accel.
Column Eng. #4
SIGNAL SYNCHRO LLDC SYNCHRO LLDC SYNCHRO* LLDC LLDC LLDC
** *****
INPUT S2-6 DC2 S2-4/S2-2 DC7 S1-5 DC2 DC0 DC6
ADDRESS 1110 0010 1100/1010 0111 0101 0010 0000 0110
Note: WORD 1" of each frame is the SYNC word. Decimal, Octal and Hex euivaltent values are:
FR# DECIMAL OCTAL HEX
1 0583 1107 247
2 1464 2670 5B8
3 2631 5107 A47
4 3512 6670 DB8
* Configuration dependent.
** Alternate locations if signal is SYNCHRO: WD8 & WD9/WD25
*** Alternate location if signal is LLDC : WD12, WD24 & WD28 (Lat. Accel.)
**** Refer to the WD 16 (Discretes & DFR Status) listing given on Sheet 5 of this figure.
***** ENG #1 - Valid subframes 1 & 3, word 11
ENG #3 - Valid subframes 2 & 4, word 11
ENG #2 - Valid subframes 1 & 3, word 27
ENG #4 - Valid subframes 2 & 4, word 27
Note: All ENG parameters occur once every other second.
All Synchro's are 3-wire LLDC compatible. Synchro's S1Ć7 and S2-7 are also 2-wire LLDC compatible.
ARINC 542A Format
FAA Frame Organization – 11 Parameters
Figure 15 (Sheet 1)

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WORD 1 2 3 4 5 6 7 8
Vertical Pitch Altitude Vertical Longitud.
NAME Sync Heading Spare
Accel. Attitude Pneumatic Accel. Accel.

SIGNAL See Format LLDC SYNCHRO SYNCHRO LLDC* LLDC LLDC SYNCHRO
Below **
INPUT INTERNAL DC2 S1-6 S1-2 DC4 DC2 DC0 S2-3
ADDRESS 0010 0110 0010 0100 0010 0000 1011

WORD 9 10 11 12 13 14 15 16
Pitch Control Vertical Eng. #1 Altitude Vertical Longitud. Discretes
NAME Or Control Accel. and Spare Coarse Accel. Accel. (4) & DFR
Column Eng. #3 Status

SIGNAL SYNCHRO LLDC FREQUENCY LLDC SYNCHRO* LLDC LLDC DISCRETE


** ***** *** **** ****
INPUT S2-6 DC2 FA/FB DC1 S1-4 DC2 DC0 D1-12
ADDRESS 1110 0010 0001 0100 0010 0000

WORD 17 18 19 20 21 22 23 24
Elapsed Vertical Airspeed Roll Airspeed Vertical Longitud.
NAME Time Spare
Accel. Electric Attitude Pneumatic Accel. Accel.
Internal
SIGNAL DIGITAL LLDC SYNCHRO* SYNCHRO LLDC* LLDC LLDC LLDC
***
INPUT INTERNAL DC2 S1-7 S1-3 DC3 DC2 DC0 DC5
ADDRESS 0010 0111 0011 0011 0010 0000 0101

WORD 25 26 27 28 29 30 31 32
Pitch Control Vertical Eng. #2 Spare Altitude Longitud.
NAME Vertical TAT
Or Control Accel. and (Lat. Accel.) Fine Accel.
Accel.
Column Eng. #4
SIGNAL SYNCHRO LLDC FREQUENCY LLDC SYNCHRO* LLDC LLDC LLDC
** *****
INPUT S2-6 DC2 FC/FD DC7 S1-5 DC2 DC0 DC6
ADDRESS 1110 0010 0111 0101 0010 0000 0110
Note: WORD 1" of each frame is the SYNC word. Decimal, Octal and Hex euivaltent values are:
FR# DECIMAL OCTAL HEX
1 0583 1107 247
2 1464 2670 5B8
3 2631 5107 A47
* Configuration dependent. 4 3512 6670 DB8
** Alternate locations if signal is SYNCHRO: WD8 and WD9/WD25
*** Alternate location if signal is LLDC : WD12 & WD24 & WD28 (Lat. Accel.)
**** Refer to the WD 16 (Discretes & DFR Status) listing given on Sheet 5 of this figure.
***** ENG #1 - Valid subframes 1 & 3, word 11
ENG #3 - Valid subframes 2 & 4, word 11
ENG #2 - Valid subframes 1 & 3, word 27
ENG #4 - Valid subframes 2 & 4, word 27
Note: All ENG parameters occur once every other second.
All Synchro's are 3-wire LLDC compatible. Synchro's S1Ć7 and S2-7 are also 2-wire LLDC compatible.
ARINC 542A Format
FAA Frame Organization – 11 Parameters (With Freq.)
Figure 15 (Sheet 2)

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WORD 1 2 3 4 5 6 7 8
Vertical Pitch Altitude Vertical Roll
NAME Sync Heading Spare
Accel. Attitude Pneumatic Accel. Attitude

SIGNAL See Format LLDC SYNCHRO SYNCHRO LLDC* LLDC SYNCHRO SYNCHRO
Below
**
INPUT INTERNAL DC2 S1-6 S1-2 DC4 DC2 S1-3 S2-3
ADDRESS 0010 0110 0010 0100 0010 0011 1011

WORD 9 10 11 12 13 14 15 16
Vertical Eng. #1 Pitch Altitude Vertical Longitud. Discretes
NAME Flaps Accel. and Attitude Coarse Accel. Accel. (4) & DFR
Eng. #3 Status
SYNCHRO LLDC SYNCHRO SYNCHRO SYNCHRO LLDC LLDC DISCRETE
SIGNAL
** ***** **** ****
INPUT S2-6 DC2 S2-7/S2-5 S1-2 S1-4 DC2 DC0 D1-12
ADDRESS 1110 0010 1111/1101 0010 0100 0010 0000

WORD 17 18 19 20 21 22 23 24
Elapsed Vertical Airspeed Pitch Airspeed Vertical Roll
NAME Time Spare
Accel. Electric Attitude Pneumatic Accel. Attitude
Internal
SIGNAL DIGITAL LLDC SYNCHRO* SYNCHRO LLDC* LLDC SYNCHRO LLDC
***
INPUT INTERNAL DC2 S1-7 S1-2 DC3 DC2 S1-3 DC5
ADDRESS 0010 0111 0010 0011 0010 0011 0101

WORD 25 26 27 28 29 30 31 32
Vertical Eng. #2 Pitch Altitude Vertical Spare
NAME Flaps and TAT
Accel. Attitude Fine Accel. (Lat. Acc.)
Eng. #4
SIGNAL SYNCHRO LLDC SYNCHRO SYNCHRO SYNCHRO* LLDC LLDC LLDC
** ***** ***
INPUT S2-6 DC2 S2-4/S2-2 S1-2 S1-5 DC2 DC7 DC6
ADDRESS 1110 0010 1100/1010 0010 0101 0010 0111 0110
Note: WORD 1" of each frame is the SYNC word. Decimal, Octal and Hex euivaltent values are:
FR# DECIMAL OCTAL HEX
1 0583 1107 247
2 1464 2670 5B8
3 2631 5107 A47
* Configuration dependent. 4 3512 6670 DB8
** Alternate locations if signal is SYNCHRO: WD8 and WD9/WD25
*** Alternate location if signal is LLDC :
**** Refer to the WD 16 (Discretes & DFR Status) listing given on Sheet 5 of this figure.
***** ENG #1 - Valid subframes 1 & 3, word 11
ENG #3 - Valid subframes 2 & 4, word 11
ENG #2 - Valid subframes 1 & 3, word 27
ENG #4 - Valid subframes 2 & 4, word 27
Note: All ENG parameters occur once every other second.
All Synchro's are 3-wire LLDC compatible. Synchro's S1Ć7 and S2-7 are also 2-wire LLDC compatible.
Expanded Parameter Format
CAA Frame Organization – 9 Parameters
Figure 15 (Sheet 3)

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1 2 3 4 5 6 7 8
WORD
Vertical Pitch Altitude Vertical Roll
NAME Sync Heading Attitude Spare
Accel. Pneumatic Accel. Attitude

SIGNAL See Format LLDC SYNCHRO SYNCHRO LLDC* LLDC SYNCHRO SYNCHRO
Below
**
INPUT INTERNAL DC2 S1-6 S1-2 DC4 DC2 S1-3 S2-3

ADDRESS 0010 0110 0010 0100 0010 0011 1011


9 10 11 12 13 14 15 16
WORD
Vertical Eng. #1 Pitch Altitude Vertical Longitud. Discretes
NAME Flaps Accel. and Attitude Coarse Accel. Accel. (4) & DFR
Eng. #3 Status
SIGNAL SYNCHRO LLDC FREQUENCY SYNCHRO SYNCHRO* LLDC LLDC DISCRETE
** ****
INPUT S2-6 DC2 S1-2 S1-4 DC2 DC0 D1-12
ADDRESS 1110 0010 FA/FB 0010 0100 0010 0000
17 18 19 20 21 22 23 24
WORD
Elapsed Vertical Airspeed Pitch Airspeed Vertical Roll
NAME Time Spare
Accel. Electric Attitude Pneumatic Accel. Attitude
Internal
SIGNAL DIGITAL LLDC SYNCHRO* SYNCHRO LLDC* LLDC SYNCHRO LLDC
***
INTERNAL DC2 S1-7 S1-2 DC3 DC2 S1-3 DC5
INPUT
ADDRESS 0010 0111 0010 0011 0010 0011 0101
25 26 27 28 29 30 31 32
WORD
Vertical Eng. #2 Pitch Altitude Vertical Spare
NAME Flaps and TAT
Accel. Attitude Fine Accel. (Lat. Acc.)
Eng. #4
SIGNAL SYNCHRO LLDC FREQUENCY SYNCHRO SYNCHRO* LLDC LLDC LLDC
** ***
S2-6 DC2 S1-2 S1-5 DC2 DC7 DC6
INPUT
ADDRESS 1110 0010 FC/FD 0010 0101 0010 0111 0110
Note: WORD 1" of each frame is the SYNC word. Decimal, Octal and Hex euivaltent values are:
FR# DECIMAL OCTAL HEX
1 0583 1107 247
2 1464 2670 5B8
3 2631 5107 A47
* Configuration dependent. 4 3512 6670 DB8
** Alternate locations if signal is SYNCHRO: WD8 and WD9/WD25
*** Alternate location if signal is LLDC : WD31 (Lat. Accel.) & WD24
**** Refer to the WD 16 (Discretes & DFR Status) listing given on Sheet 5 of this figure.
***** ENG #1 - Valid subframes 1 & 3, word 11
ENG #3 - Valid subframes 2 & 4, word 11
ENG #2 - Valid subframes 1 & 3, word 27
ENG #4 - Valid subframes 2 & 4, word 27
Note: All ENG parameters occur once every other second.
All Synchro's are 3-wire LLDC compatible. Synchro's S1Ć7 and S2-7 are also 2-wire LLDC compatible.
Expanded Parameter Format
CAA Frame Organization – 9 Parameters (With Freq.)
Figure 15 (Sheet 4)

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NOTE: **** WD #13 (For FAA ARINC 542A w/FREQ & CAA ARINC 542A w/FFREQ)
BIT NO. DIS VALUE

1 (LSB) BIN A 0 = FREQ

NOTE: **** WD #16 (DISCRETES & DFR STATUS)


BIT NO. DIS VALUE

1 (LSB) BIN 1/MARKER 0 = ACTIVE


2 TRIP & DATE 1 = ACTIVE
3 BIN 2 0 = ACTIVE
4 A/D FAULT 1 = A/D FAULT
5 S/D FAULT 1 = S/D FAULT
6 RECORDER FAULT (RECORDER OFF LIGHT) 1 = FAULT; 0 = OK
7 MODE BIT (0 = PNE, 1 = ELE) 1 = ELE
8 TRACK CHANGE TEST STATUS 1 = TRK CHANGE
9 TRK ADDRESS LSB 1 or 0
10 TRK ADDRESS 2nd MSB 1 or 0
11 TRK ADDRESS MSB 1 or 0
12 (MSB) TRK PHASE 1 or 0

FAA and CAA Frame Organization


Figure 15 (Sheet 5)

B. CPU Software Operation 1.

Control of the Model F800 DFR resides in the Central Processing Unit (CPU) and its operating
software. The software program resides in a Programmable Read Only Memory (PROM). Each
of the configured DFR’s have different operating requirements, and therefore, must have differ-
ent, though similar, software. The Software Flowchart for the 17M900 DFR is representative of
the entire line of recorders (as shown in Figure 16 and Figure 17) and will be used in the follow-
ing discussion.

Upon startup, a hardware reset circuit initializes the program and causes the mode–checking
software to be executed. The (hardware) output from the Interface I card is examined to see if a
573/717 data stream is present. If it is, the program is latched in the 573/717 mode; if not, it de-
faults to the ARINC 542 operation.

In either case, housekeeping functions are performed and a search for input data stream transi-
tions begins. From this point on, the operation of the two ARINC modes are different and will be
discussed separately. However, since both ARINC 542 modes (i.e., pneumatic and electric) use
the same software flow–diagram logic, only a typical 542 mode will be described.

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(1) Software Operation for ARINC 573/717 (See Figure 16)

As transitions are found, the input data stream is reconstructed and a CHECK SYNC
Mode is entered to find sync patterns. If transitions are not found within a 100–ms period,
a flux change is written on tape, creating a Marker Pulse to indicate data absence. When
this marker is read 3 seconds later by the BITE system, it prevents the system from issu-
ing erroneous recorder–malfunction indications. However, if a total of 64 seconds passes
without a data transition, the program issues a fault signal of 4 seconds duration to the
BITE, which causes hardware to issue a “NO DATA INPUT” signal to an external indicator
(DFR OFF Light).

As the CHECK SYNC Mode continues, the DFR microprocessor converts the input data to
the Fairchild GCR format (Figure 14) and writes it on tape. As soon as a sync pattern
match occurs, the program immediately advances to the LOCK Mode, and all input frames
of Harvard Bi–phase data are converted to the GCR format and recorded on tape in 5–bit
nibbles within 250 ms. If no sync pattern is detected for 64 frames (i.e., 64 seconds),
another fault signal of 8–seconds duration is passed on by the BITE, indicating that while
input is present, no recognizable sync pattern can be found.

When the LOCK Mode is established, subsequent sync patterns must appear in this pre-
cisely defined sync window or the program will revert back to the CHECK SYNC Mode.

(2) Software Operation for ARINC 542 (See Figure 17)

When the ARINC 542 mode is entered, the initial 542 housekeeping functions are followed
by a second, lower–level check to determine whether 542 Electric or 542 Pneumatic data
is being received. This is accomplished by the Synchro/Mux card which is used to detect
the presence of a Coarse Altitude excitation signal. When this signal is present, a Mode
Detection circuit in the Synchro/Mux card will send an active–low “542 Electric–Mode Pres-
ent” signal to the CPU.

Following additional housekeeping, the data frame is synchronized with an internal CPU
clock, and a 120–bps Bi–phase data stream under interrupt control is written onto tape.
While data is being recorded, other data parameters are acquired, formatted if necessary,
and placed in interim registers within the CPU. When it is time for a sampled parameter to
be placed in the data format, it is moved to an output shift register and serialized onto the
tape by the interrupt write routine.

A hardware–detected track fault is output immediately and can be reset only by a Power
DOWN/UP sequence. For other faults, the Fault Status Bit is examined to determine if
any have occurred during the frame. Failure to synchronize to the 1–Hz clock, or improp-
erly performed synchro or analog–to–digital data conversions during timed intervals will
cause the Fault Status Bit in the binary word to be set. An accumulation of 32 successive
faults of this type will cause an external fault indication.

31–30–01
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B
START

HOUSE
KEEPING INITIALIZE

SEARCH 573 573


FOR MODE
INPUT ?
DATA

HOUSE
KEEPING
NONE IN 100 MS TRANSI- NONE IN 64 SEC
TIONS
?

542E MODE 542E


C ? C
EVALUATE
WRITE DATA BIT SET FAULT
TO FOR
TAPE WRITE TO 4 SEC
TAPE

SYNC ESTABLISH
NO PATTERN YES SYNC
COMPARE WINDOW
?

64 NO
FRAMES
? ENCODE TO
GROUP
CODE
YES FOR OUTPUT

SET FAULT
FOR SAMPLE &
8 SEC EVALUATE NO FRAME
INPUT END
INPUT BIT ?
NO
GROUP
IN YES
?
YES
YES INPUT NO
GROUP PATTERN
ENCODE TO IN COMPARE
GROUP ? ?
A CODE
FOR OUTPUT NO YES

17M900 Software Flowchart for ARINC 573/717


Figure 16

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D
C 542 (TYPICAL)

ENTRY
FROM
INTERRUPT
HOUSE
KEEPING
GENERATE BLANK
INTERVAL AT
3RD VACC
SAMPLE

NO SYNC
(1 Hz)
? SAMPLE ALT. FINE TYPICAL
OUTPUT TIME 100 MS
5TH VERTICAL ACC. INTERVAL
YES SAMPLE

542 TYPICAL SAMPLE HEADING


100 MS OUTPUT FRAME SYNC
INTERVAL 4TH VERTICAL ACC. FMT 5 SAMPLE VACC
SAMPLE OUTPUT HEADING "
1ST VERTICAL ACC.
SAMPLE

542A TYPICAL SAMPLE AIRSPEED


31.2 MS OUTPUT ALT. COARSE
INTERVAL 5TH VERTICAL ACC. UPDATE TIME
SAMPLE OUTPUT 2ND FIVE
SAMPLE VERT. ACC. "
1ST VERTICAL ACC.
SAMPLE
FMT 5 SAMPLE VACC
" OUTPUT ALT. FINE
2ND VERTICAL ACC.
SAMPLE
NO FAULT YES
DURING
FRAME
?
OUTPUT 1ST FIVE
" SAMPLE VERT. ACC.
3RD VERTICAL ACC. NO 32-SEC
SAMPLE FAULTS
?

YES
SAMPLE ALT. COARSE
" OUTPUT BINARY
4TH VERTICAL ACC.
SAMPLE SET FAULT
(CPU DFR)

573 MODE 573 B


?

17M900 Software Flowchart for ARINC 542


Figure 17 (Sheet 1)

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START

573 MODE 573


?

WRITE WRITE
DATA BIT DATA BIT

RETURN
NO END OF
WORD
?

YES

LAST
INTERRUPT WORD NO
WRITE OUT
?
ROUTINE
YES GET
NEXT
WORD
YES 542A

NO RETURN
RETURN

542E MODE 542E


?

SET SET
542 ELECTRIC 542 PNEUMATIC

17M900 Software Flowchart for ARINC 542


Figure 17 (Sheet 2)

C. Hardware Block Diagram

Since it can handle either type of ARINC Configuration, the 17M903 configuration will be used
as the representative for all the various DFR types, and Figure 18 will be used as the Block Dia-
gram hardware reference in the following discussions.

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ÉÉÉÉ
SYS. STATUS
MAINT. FLAG
573/717 DATA IN
INTERFACE I
&
ÉÉÉÉ MULTICHANNEL
DATA

ARINC 573/717 BITE 573/717


DATA OUT
ÉÉÉ
ÉÉÉÉÉÉÉ
DATA

ÉÉÉ
TRIP & DATE 8

ÉÉÉÉÉÉÉ
ÉÉ
ÉÉ
É ÉÉÉ
MIKE KEY 542A DATA
*ENG 1-4 FREQ.
INTERFACE II
MARKER BEACON
ÉÉ
ÉÉ
É
É
ALT. COARSE
MICRO- BITE

É
ALT. FINE
HEADING 8 PROCESSOR
SYNCHRO

É
AIRSPEED
PITCH ATT. MUX

É
ROLL ATT.

ENG 1
ENG 2
ENG 3
É
É
8

É
SYNCHRO  READ
ENG 4 MUX 

É ÉÉ ÉÉÉ
**(SEE NOTE) EOT WRITE
SPARE
TO ATE
É ÉÉÉÉ ÉÉÉ
ÉÉÉ
WRITE 3 READ
AMPLIFIER AMPLIFIER
S/D
ÉÉÉ
É ÉÉÉÉ ÉÉÉ
ÉÉÉ & TRACK & TRACK

ÉÉÉ
É ÉÉ ÉÉ
MEMORY SELECT
CONVERTER 542A TRACK 6-CHANNEL

É ÉÉ ÉÉ
DATA ADD OUTPUT
BUS
LONG. ACCEL.
ÉÉÉ
É ÉÉ
ÉÉ
ÉÉ EOT 6 6
VERT. ACCEL. A/D
ÉÉÉ TRACK
ÉÉ
ÉÉÉ ÉÉ
CONVERTER CHANGE
ANALOG SPARES SENSOR
WRITE READ
HEAD HEAD PINCH
ROLLER
AIR ALTITUDE
TRANS-
DUCER LED CAPSTAN
PITOT-STATIC
SYSTEM
AIRSPEED
TRANS-
AIR DUCER 1/4 INCH
MAG TAPE
(25-HOUR
+5 Vdc STORAGE)
115 VAC +
-12 Vdc
400 Hz POWER
SUPPLY +20 Vdc
10 & 30 Vac

NOTES: *OPTIONAL
**PITCH CONTROL OR CONTROL COLUMN

DFR 17M903 Block Diagram


Figure 18

31–30–01
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(1) Interface I

ARINC 573/717 Data is applied through rear–panel connector J1A to Interface I. When
the interface detects the presence of ARINC 573/717 data, it sends an active–low
“573/717 Present” signal to the CPU. After conditioning the input data to the proper signal
levels, the Interface I card sends it to the CPU where it is converted from Harvard Bi–
phase to GCR. This signal is amplified by the Write Amplifier Card to a current sufficient to
drive the Write Heads of the Tape Transport.

(2) Synchro/Multiplexer

In ARINC 542 Configurations up to 6 analog synchro signals can be input to a single Syn-
chro/Multiplexer card with one or two boards being used depending on the number of in-
puts. These synchro signals are sequentially selected and resolved into their Sine and
Cosine components. In addition to these functions, the S/D Mux board detects the pres-
ence of the Coarse Altitude excitation signal and generates the active–low “542E Mode
Present” signal used by the CPU software to trigger for ARINC 542, 542A, or Expanded
Parameter electric processing.

(3) Synchro/Digital Converter

The resulting Sine and Cosine analog signals output from the S/D Mux(s) are then routed
to the Synchro/Digital Converter where they are sampled and digitized into 12–bit binary
words. In the conversion process, the synchro angle required to produce the relative dif-
ferences between the absolute Sine and Cosine amplitudes is determined. The quadrant
of this angle is determined by comparing the phase angles of the two functions with the
synchro reference signal. The resultant digitized signal is then input to the Interface II
board.

(4) Pneumatic Airspeed and Altitude Transducers

Pneumatic airspeed and altitude pressures signals (ARINC 542/542A Pneumatic Mode or
Expanded Parameter) are input to the airspeed transducer and the altitude transducer, re-
spectively, for conversion to analog electric signals. The resultant signals are applied to
the Analog/Digital Converter board along with the vertical acceleration signal, which is ap-
plied to the board directly from the accelerometer. All of these signals are digitized and
placed on the 542 Data Bus for transmission to the Interface II board.

(5) Analog/Digital Converter

The Analog/Digital Converter assembly accepts various aircraft parameters in analog form,
and under the program control of the CPU, selects each input in the proper order and con-
verts it into a 12–bit binary form for recording (see Figure 7 for different ARINC specifica-
tions).

(6) Interface II

The Interface II board provides interface compatibility between the CPU and the data ac-
quisition system by performing level shifting, parameter decode/control, and data bus mul-
tiplexing and control. This board also accepts the Microphone, Marker Beacon, Trip and
Date, Vertical Acceleration Sign, the External Fault Indicator, and the frequency–mode bit
inputs.

31–30–01
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(7) Write Amplifier

The Write Amplifier is used to: 1) store track addresses in a non–volatile random–access
memory, 2) detect the End–Of–Tape (EOT) signal transmitted by the optical sensor on the
tape assembly, and 3) convert the incoming Logic 1’s and 0’s from the CPU board to a bi–
directional current so that the record heads will write the correct flux pattern on tape.

(8) Read Amplifier

The Read Board accepts low–level analog inputs from the tape and provides the high–level
outputs necessary for playback. All of the six outputs from the Read Head are applied to a
multiplexer where a signal from the Write Amplifier selects the currently recorded track for
playback–monitoring by the BITE. This data is also output to the ATE connector for exter-
nal use by Ground Support Equipment (GSE) and for simultaneous copying, if desired.

By using the 2–times speed enhancement mode and outputting all six tracks simultaneous-
ly, the entire 25 hours can be accessed in just a little over 2 hours.

(9) Power Supply

Aircraft power is applied to the DFR through connector J1A on the rear panel. The Power
Supply board converts the input 115V (400 Hz) to regulated 12 V, +5V and +20 Vdc (un-
regulated) supplies. Built–In Test Equipment (BITE) located on the Interface I board moni-
tors the power and causes the RECORDER FAULT light to illuminate in the event of a
power supply failure.

(10) Built–In Test Equipment (BITE)

The BITE circuitry also detects configuration incompatibility and indicates such conditions
as data absence, faulty tracks or faulty track changes, no sync, unrecognizable data, A/D
or S/D conversion faults, Write or Read data faults, and clock faults. The following para-
graphs further explain the operation of the BITE system.

D. BITE Operation

Figure 19 shows the DFR BITE fault–light sequence.

(1) BITE Operation for ARINC 542/542A and Expanded Parameter Mode

(a) With all flight parameters active and RECORDER POWER OFF, the RECORDER
FAULT Light illuminates. When power is applied, the RECORDER FAULT Lamp ex-
tinguishes within 5 seconds.

(b) When the recorder senses the presence of altitude synchro excitation, it automatical-
ly upgrades its operating mode from Pneumatic to Electric. This causes the 542E
Lamp to illuminate and the 542P Lamp to extinguish on the ACS/3A.

(c) If the synchro excitation is disabled while operating in the Electric mode, the DFR
remains in the Electric mode until power is reset. The RECORDER OFF Light
comes on in 32 seconds after loss of synchro excitation.

31–30–01
Page 35
Aug 1/88
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

FAULT CONDITIONS DFR-OFF" LIGHT REMARKS


(Approx. Time)
1. No power. On in 0 sec. Remains on until
(115 Vac, 400 Hz) power is applied.

2. DFR Power supply(s) fault. On in 0 sec. Remains on until


(+5 Vdc, ±12 Vdc) power supply(s) corĆ
rected.
3. Write data fault or read On in 8 sec. Remains on until
data fault. problem(s) cleared.

4. Faulty track, at track On in 16 sec. Latches until power


change. is recycled.
5. A/D or S/D conversion On in 32 sec. (542 or 542A Remains on until
fault and/or no synchro only). problem(s) cleared.
excitation.
6. In 573/717 Mode, no On in 64 sec.: stays on for 4 Records 100-msec
data input. sec then repeats (F8 CPU); pulses to identify
or - this condition.
On in 60 sec. and stays on
(80C31 CPU).
7. In 573/717 Mode, unrecĆ On in 64 sec.; stays on for 8 Records data as
ognizable data input. sec then repeats (F8 CPU); received.
(No Sync Word) or-
On in 120 sec. and stays on
(80C31 CPU).
8. Combination fault. On in 16 to 120 sec. Combination of above
fault conditions.

BITE Fault–Light Sequence


Figure 19

31–30–01
Rev 1 Page 36
Aug 31/89
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

(2) BITE Operation for 573 Mode

(a) In the ARINC 573 Mode, the three indicator lamps used are as follows:

 RECORDER FAULT – Aircraft warning indicator panel.

 DFR STATUS – FDEP panel.

 FDAU STATUS – FDEP panel.

(b) The RECORDER FAULT Lamp indicates a system (DFR & FDAU) problem.

(c) The FDAU STATUS Lamp lights when a fault is detected inside the FDAU.

(d) The DFDR STATUS Lamp lights when a fault signal is detected inside the DFR.

(e) Two bi–directional lines serve as output from the CPU to indicate automatic mode
selection (542E & 573). These lines are also inputs to sense external stimuli. Exter-
nal test equipment should pull these lines high (2 mA max).

NOTE: To see the Block Diagrams for options 17M30X, 17M60X, 17M70X, 17M80X,
17M90X, see Figure 20 through Figure 26, following.

31–30–01
Page 37
Aug 1/88
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

SYS. STATUS
ÉÉÉÉ MULTICHANNEL
MAINT. FLAG
573/717 DATA IN
ARINC 573/717
INTERFACE I
&
BITE
ÉÉÉÉ DATA

DATA OUT
573/717

ÉÉÉÉÉÉÉ
DATA
*ENG 1-4 FREQ.
ÉÉÉ
8
TRIP & DATE
ÉÉÉÉÉÉÉ
ÉÉ
INTERFACE IIÉÉ
É ÉÉÉ 542A DATA

ÉÉ
ÉÉ
É
MIKE KEY
MARKER BEACON
ALT. COARSE
ÉÉÉ MICRO-
É PROCESSOR BITE
ALT. FINE

É
HEADING 8
AIRSPEED SYNCHRO

É
PITCH ATT. MUX
ROLL ATT.

ENG 1
ENG 2 É
É
8

É
ENG 3
SYNCHRO  WRITE READ


É
ENG 4
MUX
**(SEE NOTE) EOT

É ÉÉ
ÉÉÉ ÉÉÉÉ
ÉÉ
SPARE
WRITE READ TO ATE
3

É
ÉÉÉ ÉÉ
ÉÉÉ ÉÉÉÉ
ÉÉ AMPLIFIER AMPLIFIER

É
& TRACK
ÉÉ
& TRACK
S/D
ÉÉÉ MEMORY SELECT
6-CHANNEL

É ÉÉ ÉÉÉ
CONVERTER 542A TRACK
DATA ADD OUTPUT

ÉÉÉ
É ÉÉ BUS
ÉÉ
ÉÉÉ
ÉÉÉ
É ÉÉ ÉÉ
EOT 6 6
LONG. ACCEL.

ÉÉÉ
ÉÉ ÉÉ
VERT. ACCEL. A/D TRACK
CONVERTER CHANGE
ANALOG SPARES
ÉÉÉ ÉÉ
SENSOR
WRITE
HEAD
READ
HEAD PINCH
ROLLER

LED CAPSTAN

+5 Vdc
115 VAC +
-12 Vdc
400 Hz POWER
SUPPLY +20 Vdc
10 & 30 Vac 1/4 INCH
MAG TAPE
(25-HOUR
STORAGE)
NOTES: *OPTIONAL
**PITCH CONTROL OR CONTROL COLUMN

DFR 17M303 Block Diagram


Figure 20

31–30–01
Rev 1 Page 38
Aug 31/89
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

SYS. STATUS
ÉÉÉÉ MULTICHANNEL
MAINT. FLAG INTERFACE I
&
BITE
ÉÉÉÉ DATA

ÉÉÉÉÉÉÉ
ÉÉÉ
8

ÉÉÉÉÉÉÉ
ÉÉ ÉÉÉ MICRO-
TRIP & DATE
542 DATA

ÉÉ
ÉÉ
É
MIKE KEY INTERFACE II
MARKER BEACON

ÉÉÉ PROCESSOR
É
BITE
ALT. COARSE 8 8

É
ALT. FINE
SYNCHRO

É
HEADING
MUX

É
AIRSPEED

S/D
É
ÉÉÉ
É
 READ


ÉÉÉ
É
CONVERTER WRITE
542 EOT

É
ÉÉÉ ÉÉÉÉ
DATA
BUS ÉÉÉ
ÉÉÉ WRITE 3 READ TO ATE

VERT. ACCEL.
A/D É ÉÉ ÉÉÉÉ ÉÉ ÉÉÉ
ÉÉÉAMPLIFIER
& TRACK
MEMORY
TRACK
AMPLIFIER
& TRACK
SELECT
6-CHANNEL

ÉÉ ÉÉ
ANALOG SPARES CONVERTER
ADD OUTPUT

ÉÉ
ÉÉ
ÉÉ
ÉÉ
EOT 6 6

ÉÉÉ
ÉÉ ÉÉ
TRACK
CHANGE

ÉÉÉ SENSOR
ÉÉ WRITE
HEAD
READ
HEAD
PINCH
ROLLER

LED CAPSTAN

+5 Vdc
115 VAC +
-12 Vdc
400 Hz POWER 1/4 INCH
SUPPLY +20 Vdc MAG TAPE
10 & 30 Vac (25-HOUR
STORAGE)

DFR 17M600 Block Diagram


Figure 21

31–30–01
Rev 1 Page 39
Aug 31/89
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

SYS. STATUS
ÉÉÉÉ MULTICHANNEL
MAINT. FLAG INTERFACE I
&
BITE
ÉÉÉÉ DATA

*ENG 1-4 FREQ.


ÉÉÉÉÉÉÉ
ÉÉÉ
8
TRIP & DATE
INTERFACE IIÉÉÉÉÉÉÉ
ÉÉ
ÉÉ
É ÉÉÉ 542A DATA

ÉÉ
ÉÉ
É
MIKE KEY
MARKER BEACON
ALT. COARSE
ÉÉÉ MICRO-
É
ALT. FINE
BITE
PROCESSOR
É
HEADING 8
AIRSPEED SYNCHRO

É
PITCH ATT. MUX

É
ROLL ATT.
ENG 1

É
8
ENG 2

É
ENG 3
ENG 4 SYNCHRO  READ

É
**(SEE NOTE)
MUX 
EOT WRITE

É ÉÉÉÉ ÉÉÉ
ÉÉÉ
SPARE
WRITE READ TO ATE
3

É
ÉÉÉ ÉÉÉÉ ÉÉÉ
ÉÉÉ AMPLIFIER AMPLIFIER

É ÉÉ ÉÉ
& TRACK & TRACK
S/D MEMORY SELECT
6-CHANNEL

É ÉÉ ÉÉ
CONVERTER 542A TRACK
DATA ADD OUTPUT

ÉÉÉ
É ÉÉ BUS
ÉÉ
LONG. ACCEL.
A/D
ÉÉÉ
É ÉÉ
ÉÉÉ
ÉÉ ÉÉ EOT 6 6

ÉÉ
VERT. ACCEL. TRACK
CONVERTER
CHANGE

ÉÉÉ ÉÉ
ANALOG SPARES
SENSOR
WRITE READ
HEAD HEAD PINCH
ROLLER

LED CAPSTAN

+5 Vdc
115 VAC +
-12 Vdc
400 Hz POWER 1/4 INCH
SUPPLY +20 Vdc
10 & 30 Vac MAG TAPE
(25-HOUR
STORAGE)
NOTES: *OPTIONAL
**PITCH CONTROL OR CONTROL COLUMN

DFR 17M603 Block Diagram


Figure 22

31–30–01
Rev 1 Page 40
Aug 31/89
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

SYS. STATUS
ÉÉÉÉ MULTICHANNEL
MAINT. FLAG INTERFACE I
&
BITE
ÉÉÉÉ DATA

ÉÉÉÉÉÉÉ
8
ÉÉÉ
ÉÉÉÉÉÉÉ
ÉÉ ÉÉÉ
TRIP & DATE
542 DATA

ÉÉ
ÉÉ
É
MIKE KEY INTERFACE II
MARKER BEACON

ÉÉÉ MICRO-

É
BITE
PROCESSOR
ALT. COARSE 8 8

É
ALT. FINE
SYNCHRO

É
HEADING MUX

É
AIRSPEED

S/D
É
ÉÉÉ
É  READ


ÉÉÉ
É
CONVERTER
542 EOT WRITE

É
ÉÉÉ ÉÉÉÉ
DATA
ÉÉÉ
ÉÉÉWRITE 3 READ TO ATE

É
BUS
VERT. ACCEL.
A/D
ÉÉ ÉÉÉÉ ÉÉ ÉÉÉ
ÉÉÉ
AMPLIFIER
& TRACK
MEMORY
TRACK
AMPLIFIER
& TRACK
SELECT
6-CHANNEL

ÉÉ ÉÉ
ANALOG SPARES CONVERTER
ADD OUTPUT

ÉÉ
ÉÉ
ÉÉ
ÉÉ
EOT 6 6

ÉÉÉ
ÉÉ ÉÉ
AIR ALTITUDE TRACK
TRANS- CHANGE

PITOT-STATIC
SYSTEM
DUCER
ÉÉÉSENSOR
ÉÉ WRITE
HEAD
READ
HEAD
PINCH
ROLLER
AIRSPEED
TRANS-
AIR DUCER CAPSTAN
LED

+5 Vdc
115 VAC +
-12 Vdc
400 Hz POWER
SUPPLY +20 Vdc
10 & 30 Vac 1/4 INCH
MAG TAPE
(25-HOUR
STORAGE)

DFR 17M700 Block Diagram


Figure 23

31–30–01
Rev 1 Page 41
Aug 31/89
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

ÉÉÉÉ
SYS. STATUS
MAINT. FLAG INTERFACE I
&
ÉÉÉÉ MULTICHANNEL
DATA

BITE

ÉÉÉ
ÉÉÉÉÉÉÉ
8
ÉÉÉ
*ENG 1-4 FREQ.

ÉÉÉÉÉÉÉ
ÉÉ
ÉÉ
É ÉÉÉ
TRIP & DATE 542A DATA
MIKE KEY INTERFACE II

ÉÉ
ÉÉ
É
MARKER BEACON

É
ALT. COARSE
MICRO- BITE

É
ALT. FINE
HEADING 8 PROCESSOR
SYNCHRO

É
AIRSPEED
PITCH ATT. MUX
ROLL ATT.
É
ENG 1
ENG 2
ENG 3
É
É
8


É
SYNCHRO READ
ENG 4 MUX 
WRITE

É ÉÉ ÉÉÉ
**(SEE NOTE) EOT
SPARE

É ÉÉÉÉ ÉÉÉ
TO ATE

ÉÉÉ ÉÉÉ WRITE


AMPLIFIER
3 READ
AMPLIFIER
S/D
É
ÉÉÉ ÉÉÉÉ ÉÉÉ
ÉÉÉ & TRACK & TRACK

É ÉÉ ÉÉ
MEMORY SELECT
CONVERTER 542A TRACK 6-CHANNEL

É ÉÉ ÉÉ
DATA ADD OUTPUT
BUS

ÉÉÉ
É ÉÉ
ÉÉ
ÉÉ EOT 6 6

ÉÉÉ ÉÉ
VERT. ACCEL.
A/D TRACK
ANALOG SPARES CONVERTER
ÉÉÉ CHANGE
SENSOR
ÉÉ WRITE READ
HEAD HEAD PINCH
ROLLER
AIR ALTITUDE
TRANS-
DUCER LED CAPSTAN
PITOT-STATIC
SYSTEM
AIRSPEED
TRANS-
AIR DUCER 1/4 INCH
MAG TAPE
+5 Vdc (25-HOUR
+ STORAGE)
115 VAC -12 Vdc
400 Hz POWER
SUPPLY +20 Vdc
10 & 30 Vac

NOTES: *OPTIONAL
**PITCH CONTROL OR CONTROL COLUMN

DFR 17M703 Block Diagram


Figure 24

31–30–01
Rev 1 Page 42
Aug 31/89
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

ÉÉÉÉ
ÉÉÉÉ
SYS. STATUS MULTICHANNEL
MAINT. FLAG INTERFACE I DATA
573/717 DATA IN &
ARINC 573/717 BITE
573/717
DATA OUT DATA

BITE
MICRO-
PROCESSOR

 READ

EOT
ÉÉ
WRITE

ÉÉ
ÉÉÉ ÉÉÉÉ
ÉÉ
TO ATE
WRITE 3 READ

ÉÉ
ÉÉÉ
AMPLIFIER

ÉÉ ÉÉÉÉ
ÉÉ AMPLIFIER

ÉÉÉÉÉÉ
& TRACK & TRACK
MEMORY SELECT 6-CHANNEL

ÉÉ ÉÉÉ
TRACK OUTPUT
ADD

ÉÉ
ÉÉ ÉÉÉ
É
EOT

ÉÉÉ
ÉÉ
6
É 6
TRACK
CHANGE
SENSOR
ÉÉÉ É
É
WRITE READ PINCH
HEAD HEAD ROLLER

LED CAPSTAN

+5 Vdc
115 VAC +
-12 Vdc
400 Hz POWER
SUPPLY +20 Vdc 1/4 INCH
10 & 30 Vac MAG TAPE
(25-HOUR
STORAGE)

DFR 17M800 Block Diagram


Figure 25

31–30–01
Rev 1 Page 43
Aug 31/89
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

ÉÉÉÉÉ
SYS. STATUS
MAINT. FLAG
573/717 DATA IN
INTERFACE I
&
ÉÉÉÉÉ MULTICHANNEL
DATA

BITE
ARINC 573/717 573/717
DATA OUT
ÉÉ DATA
TRIP & DATE
ÉÉÉÉÉÉÉ
8
ÉÉ
ÉÉÉÉ
É ÉÉ MICRO-
MIKE KEY
542 DATA
INTERFACE II

ÉÉÉ
ÉÉ
MARKER BEACON

ÉÉ PROCESSOR
BITE
ALT. COARSE 8 8
ALT. FINE
SYNCHRO ÉÉ
HEADING
AIRSPEED
MUX
ÉÉ
ÉÉ
S/D
ÉÉ
ÉÉÉ
ÉÉ  READ

CONVERTER
ÉÉÉ
ÉÉ 542

ÉÉ ÉÉ ÉÉ
DATA EOT WRITE
BUS TO ATE

ÉÉÉ
ÉÉ ÉÉÉÉ ÉÉÉÉ
ÉÉ
WRITE 3 READ
VERT. ACCEL. AMPLIFIER AMPLIFIER
ANALOG SPARES
A/D
CONVERTER

É ÉÉ ÉÉ ÉÉ & TRACK
MEMORY
TRACK
ADD
& TRACK
SELECT
6-CHANNEL
OUTPUT

É ÉÉ
ALTITUDE
É ÉÉ EOT 6 6

É
ÉÉÉ ÉÉ
AIR
TRANSDUCER TRACK
CHANGE
PITOT-STATIC
SYSTEM ÉÉÉ SENSOR
ÉÉ WRITE
HEAD
READ
HEAD PINCH
AIRSPEED ROLLER
TRANSDUCER
AIR
LED CAPSTAN

+5 Vdc
115 VAC +
-12 Vdc
400 Hz POWER 1/4 INCH
SUPPLY +20 Vdc
10 & 30 Vac MAG TAPE
(25-HOUR
STORAGE)

DFR 17M900 Block Diagram


Figure 26

31–30–01
Rev 1 Page 44
Aug 31/89
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

ATE Connector J16 (DFR Front Panel)


ARINC 542, 542A, 573, & 717 and Expanded Parameters
Pin Number Nomenclature

A Power Ground
B X2 Dump RET
C +12 Vdc, X2 Dump Relay
D Read Track 2 HI
E Read Track 2 LO
F Read Track 4 HI
G Read Track 4 LO
H Read Track 6 HI
J Read Track 6 LO
K /Write Disable
L /Data Disable
M Phase B
N Write Data
P 115 Vac 400 Hz Shield
R 115 Vac 400 Hz High
S 115 Vac 400 Hz Common
T Power Gnd
U 115 Vac 800 Hz High
V 115 Vac 800 Hz Com
W X2 EXT CAP
X Not Used
Y Read Data
Z Read Track 3 HI
a Read Track 3 LO
b Read Track 5 HI
c Read Track 5 LO
d /Auto/MNL EOT (END OF TRACK)
e Track 1 B
f Playback HI
g Track 0 B
h Write Output Enable B
i 115 Vac 800 Hz Shield
j 2X Dump Cap Shield
k /Test Start
m Read Track 1 HI
n Read Track 1 LO
p Read Track Shield
q Playback LO
r +5 Vdc from DFR
s Not Used
t Track 2 B

DFR ATE (J16) Front Panel Connector Pin Designations


Figure 27 (Sheet 1)

31–30–01
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AVIATION RECORDERS
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FAIRCHILD MODEL
F800

Connector J1 (DFR Rear Panel, Lower Plug)


ARINC 542, 542A or ARINC 542A or ARINC 573/717
Exp. Param. & 573/717 Exp. Param. Only
Pin No. (J1A) (J1B) (J1A)

1 115 Vac, 400 Hz, H 26 Vac, C, Pitch Excit. 115 Vac, 400 Hz, H
2 115 Vac, 400 Hz, C 26 Vac, H, Pitch Excit. 115 Vac, 400 Hz, C
3 Common Ground Pitch Signal X Common Ground
4 Pitch Signal Y
5 Pitch Signal Z
6 Common Ground Common Ground Common Ground
7 Digital Input, HI +5 Vdc Output Digital Input, HI
8 Digital Input, LO +12 Vdc Output Digital Input, LO
9 Digital Output, HI T.A.T. 5–ma Sink Digital Output, HI
10 Digital Output, LO Roll Signal X Digital Output, LO
11 26 Vac, C, Alt. Excit.  Roll Signal Y
12 26 Vac, H, Alt. Excit.  Roll Signal Z
13 Synchro, Alt. Coarse X 26 Vac, C, Roll Excit.
14 Synchro, Alt. Coarse Y 26 Vac, H, Roll Excit.
15 Synchro, Alt. Coarse Z Spare Sync (1/sec) Sig. X
16 Synchro, Alt. Fine X Spare Sync (1/sec) Sig. Y
17 Synchro, Alt. Fine Y Spare Sync (1/sec) Sig. Z
18 Synchro, Alt. Fine Z 26 Vac, C, Sync Excit.
19 Reserved 26 Vac, H, Sync Excit.
20 Reserved Eng. #1 Signal X
21 Monitor Wire “A” Eng. #1 Signal Y Sys. Status Output 
22 Monitor Wire “B” Eng. #1 Signal Z Maint. Flag Output 
23 +27.5 Vdc  26 Vac, C, Eng. #1 Excit. +27.5 Vdc 
24 Reserved 26 Vac, H, Eng. #1 Excit.
25 Accel. Sensor A DC0(+) Long. Accel.
26 DC0(–) Long. Accel.
27 Accel. Sensor C DC2(+) Vert. Accel.
28 26 Vac, H, Accel. Excit. DC2(–) Vert. Accel.
29 26 Vac, C, Accel. Excit. Eng. #2 Signal X
30 Synchro, Heading X Eng. #2 Signal Y
31 Synchro, Heading Y Eng. #2 Signal Z
32 Synchro, Heading Z 26 Vac, C, Eng. #2 Excit.
33 26 Vac, H, Heading Excit. 26 Vac, H, Eng. #2 Excit.
34 26 Vac, C, Heading Excit. DC5(–) Pitch Control
or Control Column
35 115 Vac, H, Trip & Date DC5(+) Pitch Control 115 Vac, H, Out
or Control Column (Trip & Date)
36 115 Vac, C, Trip & Date DC7(+)  115 Vac, C, Out
37 Bin. Code from Trip & Date DC7(–)  (Trip & Date)

DFR (J1) Rear Panel Connector Pin Designations


Figure 27 (Sheet 2)

31–30–01
Rev 1 Page 46
Aug 31/89
AVIATION RECORDERS
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FAIRCHILD MODEL
F800

Connector J1 (DFR Rear Panel)


ARINC 542, 542A, ARINC 542A ARINC 573/717
& 573/717
Pin No. (J1A) (J1B) (J1A)

38 28 Vdc, Gnd, Trip & Date DC7(+) Ref.


39 Eng. #3 Signal X
40 28 Vdc, H, Trip & Date Eng. #3 Signal Y
41 Binary A (Freq. Mode) Eng. #3 Signal Z
42 Marker Beacon, 3 Vac 26 Vac, C, Eng. #3 Excit.
43 Marker Beacon, 3 Vac 26 Vac, H, Eng. #3 Excit.
44 DC6(–) T.A.T. (H)
45 Binary 1 (Com 1) DC6(+) T.A.T. (C)
46 Binary 2, Mic., (Com 2) DC1(–)
47 DC1(+)
48 Eng. #4 Signal X
49 Eng. #4 Signal Y
50 Eng. #4 Signal Z
51 (Fairchild) /573 Mode 26 Vac, C, Eng. #4 Excit. (Fairchild) /573 Mode
52 26 Vac, C, Airspeed Excit. 26 Vac, H, Eng. #4 Excit.
53 26 Vac, H, Airspeed Excit. Spare Sync Sig (2/sec) X
54 Synchro, Airspeed Sig. X Spare Sync Sig (2/sec) Y
55 Synchro, Airspeed Sig. Y Spare Sync Sig (2/sec) Z
56 Synchro, Airspeed Sig. Z 26 Vac, C, Sync Excit.
57 (Fairchild) /542 Mode 26 Vac, H, Sync Excit.

NOTES:
 Certain DFR configurations use presence of voltage (26 Vac) to determine recording configuration of
pneumatic or electric for Altitude or Indicated Airspeed.
 Failure Indicator circuitry in the aircraft.
 +27.5 Vdc is not required by the Fairchild DFR.
 If lateral acceleration is not used, DC7 can be used with an external reference of 5 Vdc or 12 Vdc.
The input signal is 5 Vdc or 12 Vdc, max., respectively.
Binaries of J1A–45 & –46 are shunt type inputs (short to ground is active).
All DFR dc inputs (DC0 through DC7) are LLDC, 0 to 5 Vdc (if input is open, output is zero). All DFR
Synchro Inputs are designated for 3–leg, 11.8 Vrms signals, but can accommodate a ”DC Synchro” or
a ”DC Signal with DC Reference and Common” (up to approx. 18 Vdc).
Two–wire or three–wire dc volt Synchro Input requirements are as follows: (1) ”X” is Gnd., ”Z” is Ref-
erence, ”Y” is Signal; (2) 26 Vac, 400 Hz (C) & (H) must be supplied from a Synchro or J1A–28 &
–29. If a 2–wire dc synchro input is used (i.e., no “Z” ref., pin must remain open), an internal 6 Vdc is
used. This can only be done to four input channels (i.e., IAS, ALTC, ENG 1, & ENG 2).

DFR (J1) Rear Panel Connector Pin Designations


Figure 27 (Sheet 3)

31–30–01
Rev 1 Page 47
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3. Theory of Operation
±An analysis of the primary circuits in the DFR is given in the following paragraphs.

A. Synchro/Multiplexer

The signals which are required for each Synchro input are shown in the Block Diagram in
Figure 28 (or shown in Schematic Diagram A3 or A4) as the X, Y, and Z Synchro signals (each
120 apart) and the Cold (C) and Hot (H) components of the differential Excitation signal.
Since there are six possible synchro inputs, there are six X, Y, and Z Synchro signals and six C
and H Excitation signals that are input to each of five bus–controlled multiplexers (U1 – U5) on
the board. When a specific address is issued by the CPU, one of the six input signal sets (i.e.,
one X, Y, Z, C, and H combination) is allowed to pass to the resolving circuitry and eventually
output from the board.

Once one of the Synchro signal sets passes through the multiplexers, it must be resolved into its
sine and cosine components, and the Excitation signal transformed into a Reference signal. The
latter is accomplished by applying the C and H Excitation signals through Differential Amplifier,
U7D, eliminating common mode and producing a single–ended Reference signal, (C–H)/4.

In the case of the Synchro signals, the resolver circuitry is based on the following fundamental
synchro equations:

(1) X–Y = A Sin t Sin 


(2) Y–Z = A Sin t Sin ( + 120)

where “A Sin t” is the amplitude of the excitation signal, and “” is the angle of the Synchro
Transducer’s rotor. Assuming that “A Sin t” will be normalized, scaling the X, Y signals by
–1/2 at U6A and U6B and subtracting them at U6C will produce an output of (X–Y)/2, which is
directly proportional to the Sine of the Synchro–Rotor angle.

Combining Equations 1 & 2, above, and solving for Cos :

(3) Cos  = [(X+Y)/2–Z]  1.154,

To produce this result, the Z signal is subtracted from the scaled sum of the X & Y signals to
produce [(X+Y/2)–Z]. The multiplication factor is obtained by the two 115.4k feedback resistors
of Op Amp U6D. The resultant signal is directly proportional to the Cosine of the Synchro–Rotor
angle.

The Reference, Sine, and Cosine signals are input to three multiplexers, U9, U8A, and U8B, al-
lowing the CPU to select between this resolved synchro signal set or another such set from a
second Synchro/Multiplexer board. The selected set is then routed to the Synchro/Digital Con-
verter.

In addition to these functions, the Synchro/Multiplexer board also detects the presence of the
Altitude Coarse Excitation signal with a Level Test circuit and outputs a /542E MODE signal to
the CPU. This causes the CPU to select the ARINC 542 Electric software for processing (i.e.,
the Electric 542 Configuration software described in paragraph 2.B.(2), above).

31–30–01
Page 48
Aug 1/88
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

FROM
ENG 4/ PITCH ATT. 2 MUX 2
PITCH CONT./ROLL ATT. 3 U7B 1
-C/4 1
C ENG 2/ALT COARSE
ENG 3/ALT FINE
4
5 U4  EXT
REF
SPARE/HEADING 6 -1/4
ENG 1/AIR SPEED 7

U7D
- U9 REF
+ 
C-H
4

U7C
-H/4 1 1 ADDR. MSB
H 6 U5  MUX 1 = 1,
MUX 2 = 0.
-1/4

Z
HEIGHT OF EQUILATERAL
ADDR. TRIANGLE OF SIDE 1 IS
COS 0.866 (SIN 60 )o
ALT.
COARSE X Y 0.866 x 1.154 1
EXCITATION LEVEL 542E SIN
 TEST MODE
FROM
MUX 2
ENG 4/ PITCH ATT. 2
PITCH CONT./ROLL ATT. 3 U6A
-X/2 1 1
ENG 2/ALT COARSE 4 EXT EXT
X ENG 3/ALT FINE 5 U1   COS REF
SPARE/HEADING 6 -1/2
ENG 1/AIR SPEED 7

U6C
- U8A SIN
+ 
X-Y
2

U6B
-Y/2 1 1 ADDR. MSB
Y 6 U2   MUX 1 = 1,
MUX 2 = 0.
-1/2  
2 1.154

2 U6D COS
- U8B
+ 

( X+Y - Z) 1.154
U7A 2 2
-Z/2
Z 6 U3 1

1.154
ADDR. MSB
MUX 1 = 1,
-1/2
MUX 2 = 0.

ADDR.

Synchro/Multiplexer Block Diagram


Figure 28

31–30–01
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AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

1023
ÍÍÍ
1000
ÍÍÍ
ÍÍÍ
ÍÍÍ
ÍÍÍ
ÍÍÍÍÍÍ
ÍÍÍ
ÍÍÍÍÍÍÍÍÍ
800

ÍÍÍ
ÍÍÍÍ
600
649
ÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
OUTPUT
BITS

ÍÍÍÍ
ÍÍÍÍ
400
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍ
200 ÍÍÍÍ
ÍÍÍ
ÍÍÍÍ OUTPUT =
2406
+ 0.5

ÍÍÍ
0.845 + 2.309(REF/INPUT)

ÍÍÍ
ÍÍÍ
0
0 1 X REF 2 X REF
INPUT
DC Signals into the Synchro/Multiplexer
Figure 29
B. Synchro/Digital Converter
(1) Block Diagram Description (See Figure 30)

Before proceeding with a circuit description of the Synchro/Digital Converter, it is important


to note that it is customary to make the resultant digital word represent an angle between
0 and 360 in the following way:
MSB 2SB
0 0 = 0 – 90
1 1 = 90 – 180
1 0 = 180 – 270
0 1 = 270 – 360
where MSB is the Most Significant Bit and 2SB is the 2nd Most Significant Bit. This
means that the first two Significant Bits determine the quadrant the Synchro rotor is turned
to: 0,0 represents the first quadrant (i.e., the angle would be less than 90); 1,1 repre-
sents the second quadrant; 1,0 represents the third; and 0,1 represents the fourth. (Note:
this method of representing quadrants is NOT the same as the polarities of the sine/cosine
functions, as shown in the tables in Figure 30.)

31–30–01
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AVIATION RECORDERS
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FAIRCHILD MODEL
F800

START FOUR CYCLE GATE


CONVERSION
TIMING
/START SAR
400 HZ REF 
S/D
LEVELS OK COMPLETE

CHECK CLOCK MSB


LEVELS POLARITIES CONVERT
AT NEG AT NEG POLARITY
PK OF  PK OF TO 2SB
REF. /90  REF. QUADRANT
REF



SAR
SAR * END

PRECISION MULTIPLY-
COS  RECTIFIER ING
DAC

10 MSB

2SB
 OUTPUT 12
LATCH

MULTIPLY-
SIN  PRECISION
10 ING 
RECTIFIER DAC 10
10

* SUCCESSIVE APPROXIMATION REGISTER

METHODS OF
QUADRANT DETERMINATION

POLARITY DIGITAL WORD


(SIN,COS) (MSB,2SB)

0,1 0,0 0,1 0,0


1,1 1,0 1,0 1,1

Synchro/Digital Converter Block Diagram


Figure 30
In the case of the Fairchild Model F800, the first two digits (i.e., MSB and 2SB) of the out-
put 12–bit digital word are determined prior to the actual synchro/digital conversion by con-
verting the polarities of the sine/cosine functions to their MSB/2SB equivalents. As shown
in Figure 30, this is done by clocking in and comparing the polarities at the negative peak

31–30–01
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AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

of the Reference signal, converting them to their digital quadrant equivalents, and output-
ting the resultant MSB and 2SB into the two Most Significant Bits of the 12–bit Output
Latch.

The remaining 10 bits (i.e., 0 – 90 for that quadrant) are determined in a Successive
Approximation Register (SAR) in conjunction with Multiplying DAC’s for both the sine and
cosine functions. (This operation is explained in more detail in the Schematic Diagram
discussion, below.) The 400–Hz Reference signal is used to initiate sampling of the sine
and cosine functions when their amplitudes are maximum. As shown in the waveform dia-
gram, Figure 31, triggering occurs at the zero crossing of the negative–going /REF, 45
REF, and /90 REF.

15 ms MAX
2.5ms 10 ms
MIN

 


ÉÉÉÉÉÉ START CON

ÉÉÉÉÉÉ /REF

45 REF

/90 REF

BEGIN (TP-1)

/START SAR
(TP 2)

LEVELS OK

FOUR CYCLE
GATE

SAR
CONVERSION

S/D
COMPLETE
(TP 7)
1.25 ms

Synchro/Digital Converter Waveform Timing Diagram


Figure 31
(A table of the conversion of decimals to degrees for all 542 and 542 Expanded Synchro
Inputs is given in Figure 32.)

31–30–01
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FAIRCHILD MODEL
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DECIMAL 0 1 2 3 4 5 6 7 8 9

0 0.0 0.1 0.2 0.2 0.3 0.3 0.4 0.4 0.5 0.6
10 0.6 0.7 0.7 0.8 0.8 0.9 1.0 1.0 1.1 1.1
20 1.2 1.3 1.3 1.4 1.4 1.5 1.5 1.6 1.7 1.7
30 1.8 1.8 1.9 2.0 2.0 2.1 2.1 2.2 2.3 2.3
40 2.4 2.4 2.5 2.6 2.6 2.7 2.7 2.8 2.9 2.9
50 3.0 3.1 3.1 3.2 3.2 3.3 3.4 3.4 3.5 3.6
60 3.6 3.7 3.7 3.8 3.9 3.9 4.0 4.1 4.1 4.2
70 4.3 4.3 4.4 4.4 4.5 4.6 4.6 4.7 4.8 4.8
80 4.9 5.0 5.0 5.1 5.2 5.2 5.3 5.4 5.4 5.5
90 5.6 5.6 5.7 5.8 5.8 5.9 6.0 6.0 6.1 6.2
100 6.2 6.3 6.4 6.4 6.5 6.6 6.6 6.7 6.8 6.9
110 6.9 7.0 7.1 7.1 7.2 7.3 7.3 7.4 7.5 7.5
120 7.6 7.7 7.8 7.8 7.9 8.0 8.0 8.1 8.2 8.3
130 8.3 8.4 8.5 8.5 8.6 8.7 8.8 8.8 8.9 9.0
140 9.1 9.1 9.2 9.3 9.4 9.4 9.5 9.6 9.7 9.7
150 9.8 9.9 9.9 10.0 10.1 10.2 10.3 10.3 10.4 10.5
160 10.6 10.6 10.7 10.8 10.9 10.9 11.0 11.1 11.2 11.2
170 11.3 11.4 11.5 11.6 11.6 11.7 11.8 11.9 11.9 12.0
180 12.1 12.2 12.3 12.3 12.4 12.5 12.6 12.7 12.7 12.8
190 12.9 13.0 13.1 13.1 13.2 13.3 13.4 13.5 13.5 13.6
200 13.7 13.8 13.9 14.0 14.0 14.1 14.2 14.3 14.4 14.5
210 14.5 14.6 14.7 14.8 14.9 15.0 15.0 15.1 15.2 15.3
220 15.4 15.5 15.5 15.6 15.7 15.8 15.9 16.0 16.1 16.1
230 16.2 16.3 16.4 16.5 16.6 16.7 16.7 16.8 16.9 17.0
240 17.1 17.2 17.3 17.4 17.4 17.5 17.6 17.7 17.8 17.9
250 18.0 18.1 18.1 18.2 18.3 18.4 18.5 18.6 18.7 18.8
260 18.9 19.0 19.0 19.1 19.2 19.3 19.4 19.5 19.6 19.7
270 19.8 19.9 20.0 20.1 20.1 20.2 20.3 20.4 20.5 20.6
280 20.7 20.8 20.9 21.0 21.1 21.2 21.3 21.4 21.4 21.5
290 21.6 21.7 21.8 21.9 22.0 22.1 22.2 22.3 22.4 22.5
300 22.6 22.7 22.8 22.9 23.0 23.1 23.2 23.3 23.4 23.5
310 23.5 23.6 23.7 23.8 23.9 24.0 24.1 24.2 24.3 24.4
320 24.5 24.6 24.7 24.8 24.9 25.0 25.1 25.2 25.3 25.4
330 25.5 25.6 25.7 25.8 25.9 26.0 26.1 26.2 26.3 26.4
340 26.5 26.6 26.7 26.8 26.9 27.0 27.1 27.2 27.3 27.4
350 27.5 27.6 27.7 27.8 27.9 28.0 28.1 28.2 28.3 28.4
360 28.6 28.7 28.8 28.9 29.0 29.1 29.2 29.3 29.4 29.5
370 29.6 29.7 29.8 29.9 30.0 30.1 30.2 30.3 30.4 30.5
380 30.6 30.7 30.8 30.9 31.1 31.2 31.3 31.4 31.5 31.6
390 31.7 31.8 31.9 32.0 32.1 32.2 32.3 32.4 32.5 32.6
400 32.8 32.9 33.0 33.1 33.2 33.3 33.4 33.5 33.6 33.7
410 33.8 33.9 34.0 34.1 34.3 34.4 34.5 34.6 34.7 34.8
420 34.9 35.0 35.1 35.2 35.3 35.5 35.6 35.7 35.8 35.9

Decimal to Degree for Synchro Inputs


Figure 32 (Sheet 1)

31–30–01
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COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

DECIMAL 0 1 2 3 4 5 6 7 8 9
430 36.0 36.1 36.2 36.3 36.4 36.5 36.7 36.8 36.9 37.0
440 37.1 37.2 37.3 37.4 37.5 37.6 37.8 37.9 38.0 38.1
450 38.2 38.3 38.4 38.5 38.6 38.7 38.9 39.0 39.1 39.2
460 39.3 39.4 39.5 39.6 39.7 39.9 40.0 40.1 40.2 40.3
470 40.4 40.5 40.6 40.7 40.9 41.0 41.1 41.2 41.3 41.4
480 41.5 41.6 41.7 41.9 42.0 42.1 42.2 42.3 42.4 42.5
490 42.6 42.8 42.9 43.0 43.1 43.2 43.3 43.4 43.5 43.7
500 43.8 43.9 44.0 44.1 44.2 44.3 44.4 44.5 44.7 44.8
510 44.9 45.0 45.1 45.2 45.3 45.4 45.6 45.7 45.8 45.9
520 46.0 46.1 46.2 46.3 46.4 46.6 46.7 46.8 46.9 47.0
530 47.1 47.2 47.3 47.5 47.6 47.7 47.8 47.9 48.0 48.1
540 48.2 48.4 48.5 48.6 48.7 48.8 48.9 49.0 49.1 49.2
550 49.4 49.5 49.6 49.7 49.8 49.9 50.0 50.1 50.2 50.4
560 50.5 50.6 50.7 50.8 50.9 51.0 51.1 51.2 51.4 51.5
570 51.6 51.7 51.8 51.9 52.0 52.1 52.2 52.3 52.5 52.6
580 52.7 52.8 52.9 53.0 53.1 53.2 53.3 53.4 53.6 53.7
590 53.8 53.9 54.0 54.1 54.2 54.3 54.4 54.5 54.6 54.8
600 54.9 55.0 55.1 55.2 55.3 55.4 55.5 55.6 55.7 55.8
610 56.0 56.1 56.2 56.3 56.4 56.5 56.6 56.7 56.8 56.9
620 57.0 57.1 57.2 57.3 57.5 57.6 57.7 57.8 57.9 58.0
630 58.1 58.2 58.3 58.4 58.5 58.6 58.7 58.8 58.9 59.0
640 59.2 59.3 59.4 59.5 59.6 59.7 59.8 59.9 60.0 60.1
650 60.2 60.3 60.4 60.5 60.6 60.7 60.8 60.9 61.0 61.1
660 61.2 61.3 61.4 61.5 61.7 61.8 61.9 62.0 62.1 62.2
670 62.3 62.4 62.5 62.6 62.7 62.8 62.9 63.0 63.1 63.2
680 63.3 63.4 63.5 63.6 63.7 63.8 63.9 64.0 64.1 64.2
690 64.3 64.4 64.5 64.6 64.7 64.8 64.9 65.0 65.1 65.2
700 65.3 65.4 65.5 65.6 65.7 65.8 65.9 66.0 66.1 66.2
710 66.3 66.4 66.5 66.6 66.6 66.7 66.8 66.9 67.0 67.1
720 67.2 67.3 67.4 67.5 67.6 67.7 67.8 67.9 68.0 68.1
730 68.2 68.3 68.4 68.5 68.6 68.7 68.7 68.8 68.9 69.0
740 69.1 69.2 69.3 69.4 69.5 69.6 69.7 69.8 69.9 70.0
750 70.0 70.1 70.2 70.3 70.4 70.5 70.6 70.7 70.8 70.9
760 71.0 71.1 71.1 71.2 71.3 71.4 71.5 71.6 71.7 71.8
770 71.9 72.0 72.0 72.1 72.2 72.3 72.4 72.5 72.6 72.7
780 72.7 72.8 72.9 73.0 73.1 73.2 73.3 73.4 73.4 73.5
790 73.6 73.7 73.8 73.9 74.0 74.0 74.1 74.2 74.3 74.4
800 74.5 74.6 74.6 74.7 74.8 74.9 75.0 75.1 75.1 75.2
810 75.3 75.4 75.5 75.6 75.6 75.7 75.8 75.9 76.0 76.1
820 76.1 76.2 76.3 76.4 76.5 76.6 76.6 76.7 76.8 76.9
830 77.0 77.0 77.1 77.2 77.3 77.4 77.4 77.5 77.6 77.7
840 77.8 77.8 77.9 78.0 78.1 78.2 78.2 78.3 78.4 78.5
850 78.5 78.6 78.7 78.8 78.9 78.9 79.0 79.1 79.2 79.2
860 79.3 79.4 79.5 79.5 79.6 79.7 79.8 79.8 79.9 80.0
870 80.1 80.2 80.2 80.3 80.4 80.4 80.5 80.6 80.7 80.7

Decimal to Degree for Synchro Inputs


Figure 32 (Sheet 2)

31–30–01
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AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

DECIMAL 0 1 2 3 4 5 6 7 8 9

880 80.8 80.9 81.0 81.0 81.1 81.2 81.3 81.3 81.4 81.5
890 81.6 81.6 81.7 81.8 81.8 81.9 82.0 82.1 82.1 82.2
900 82.3 82.3 82.4 82.5 82.6 82.6 82.7 82.8 82.8 82.9
910 83.0 83.0 83.1 83.2 83.2 83.3 83.4 83.5 83.5 83.6
920 83.7 83.7 83.8 83.9 83.9 84.0 84.1 84.1 84.2 84.3
930 84.3 84.4 84.5 84.5 84.6 84.7 84.7 84.8 84.9 84.9
940 85.0 85.1 85.1 85.2 85.3 85.3 85.4 85.5 85.5 85.6
950 85.7 85.7 85.8 85.8 85.9 86.0 86.0 86.1 86.2 86.2
960 86.3 86.4 86.4 86.5 86.5 86.6 86.7 86.7 86.8 86.9
970 86.9 87.0 87.0 87.1 87.2 87.2 87.3 87.4 87.4 87.5
980 87.5 87.6 87.7 87.7 87.8 87.8 87.9 88.0 88.0 88.1
990 88.1 88.2 88.3 88.3 88.4 88.4 88.5 88.6 88.6 88.7
1000 88.7 88.8 88.8 88.9 89.0 89.0 89.1 89.1 89.2 89.3
1010 89.3 89.4 89.4 89.5 89.5 89.6 89.7 89.7 89.8 89.8
1020 89.9 89.9 90.0 90.0 90.0 90.1 90.1 90.2 90.2 90.3
Decimal to Degree for Synchro Inputs
Figure 32 (Sheet 3)

The leading edge of the /REF square wave is used to trigger a BEGIN and a FOUR–
CYCLE GATE signal when a START CONVERSION signal is received from the CPU.
Then for each of the four cycles, both the leading edge and the trailing edge of the 45
REF signal continually triggers a /START SAR signal to start the conversion at the Succes-
sive Approximation Register (SAR). This results in eight conversions for each four–cycle
period of /REF.

The /90 REF signal is used to trigger the level check and the polarity–to–digital conver-
sion of the Sine/Cosine functions. This places the MSB and 2SB bits in the first two most
significant bit locations in the register which holds the eight Most Significant Bits of the
12–bit output word.

When the SAR completes its conversion (in about 0.6 msec) during the four–cycle period,
it sends an S/D COMPLETE signal through the Interface II card to the CPU. The two
three–state output latches will then output their portion of the 12–bit digital signal when
they are strobed by the CPU (see Record Error Tables, Figure 33).

(2) Schematic Diagram Description (See Appendix A: Figures A5 and A6)

The entire Synchro–to–Digital conversion cannot commence until the S/D START CON-
VERSION signal is received from the CPU through Interface II. In addition, the 400–Hz
Reference signal must be received from the Synchro/Multiplexer and applied to Op Amps
U1A, B, and C. U1A produces the /REF square–wave signal which clocks flip–flops U2B,
U3A, and U4A. RC network R1, C1 delays the Reference signal by 45, producing the 45
REF output at U1B; R2, C2 delays it another 45, and U1C inverts it to produce the /90
REF output.

31–30–01
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AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Std. Recorded Recorded Allowable


Heading Heading Error Error Comments
(Deg) (Deg) (Deg) (Deg)
0 ±2
15
30
45
60
75
90
105
120
135
150
165
180
195
210
225
240
255
270
285
300
315
330
345 ±2

Heading Record Error Table (All ARINC 542–Type Recorders)


Figure 33 (Sheet 1)
Recorded
Std. Synchro Recorded Allowable Error
Error
Air Speed Speed Air Speed (Knots) Rm. Temp Low Temp Comments
(Knots) (Deg) (Knots) (Knots) (Knots)
100 0.0 10 12
150 36.0
200 72.0
250 108.0
300 144.0
350 180.0
400 216.0
450 252.0
400 216.0
350 180.0
300 144.0
250 108.0
200 72.0
150 36.0
100 0.0 10 12

Air–Speed Record Error Table (All ARINC 542–Type Recorders)


Figure 33 (Sheet 2)

31–30–01
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AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Std. ALT. C ALT. F Rec. Rec. Allowable Error


Alt. Aux. Synchro Alt. Error Room Low Comments
(Ft) Synchro #1 (Ft) (Ft) Temp. (Ft) Temp. (Ft)
–1,000 357.33 288 ±100 ±150
– 500 358.67 324 100
0 0.0 0 100 150
500 1.33 36 100
1,000 2.67 72 100
1,500 4.0 108 100
2,000 5.33 144 100
3,000 8.0 216 125
4,000 10.67 288 150 210
6,000 16.0 72 150 250
8,000 21.33 216 150
10,000 26.67 0 150
12,000 32.0 144 180 350
14,000 37.33 288 210
16,000 42.67 72 240
18,000 48.0 216 270 450
20,000 53.33 0 300
22,000 58.67 144 335
25,000 66.67 0 375 560
30,000 80.0 0 450 600
35,000 93.33 0 525 730
40,000 106.67 0 600 800
50,000 133.0 0 700
40,000 106.67 0 600 800
35,000 93.33 0 525 730
30,000 80.0 0 450 600
25,000 66.67 0 375 560
22,000 58.67 144 335
20,000 53.33 0 300
18,000 48.0 216 270 450
16,000 42.67 72 240
14,000 37.33 288 210
12,000 32.0 144 180 350
10,000 26.67 0 150
8,000 21.33 216 150
6,000 16.0 72 150 250
4,000 10.67 288 150 210
3,000 8.0 216 125
2,000 5.33 144 100
1,500 4.0 108 100
1,000 2.67 72 100
500 1.33 36 100
0 0.0 0 100 150
– 500 358.67 324 100
–1,000 357.33 288 100 150

Altitude Record Error Table (All ARINC 542–Type Recorders)


Figure 33 (Sheet 3)

31–30–01
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AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

When the REF signal is received after S/D START, /REF clocks U2B, producing a high Q
output at U2B–13. However, U3A cannot pass this logic–high BEGIN signal to U3B until
the second downward zero crossing of the 400–Hz REF. The latter therefore produces a
BEGIN signal a minimum of one reference cycle after S/D START goes high.

Multivibrator U8 produces a clocking signal of approximately 16 kHz which clocks out the
BEGIN signal at U3B–13. This sets the Four–Cycle Counter Flip–Flops U4A, U4B, and
U5A, causing U5A–1 to go high, and resets Delay–Circuit Flip–Flops U2A, U2B, and U3A.
The next clocking edge of the 16–kHz signal clocks the BEGIN signal low, producing the
leading edge of the FOUR–CYCLE GATE signal.

Each /REF pulse after the BEGIN signal returns to low will clock the Counting Flip–Flops,
which hold U5A–1 high until four counts (i.e., four REF cycles) have passed. The resulting
FOUR–CYCLE GATE is applied to AND Gate U6A along with a LEVELS OK signal.

U1D, U6B & C, U11A & B, U16 and their associated circuitry comprise the Level Checking
circuit designed to determine that REF is greater than 5 V pk and that COS and SIN are
greater than 3 V pk. Flip–Flop U5B passes the resultant LEVELS OK signal to AND Gate
U6A. When both signals are present, U7A/U7B is set. Then when U7A receives the SAR
END signal from the SAR, U7A/U7B issues an S/D COMPLETE signal to the CPU through
Interface II. If either the LEVELS OK or the FOUR–CYCLE GATE signal are not present,
the CPU will not receive an S/D COMPLETE signal and the S/D Converter latches will not
be strobed for their outputs.

U11C and U11D combined with Exclusive OR Gate U10B form the conversion circuitry for
changing the Sine/Cosine polarity to the equivalent digital–word quadrant as shown in
Figure 30. The polarity of the Sine and Cosine functions are stored in dual flip–flops U12A
and B until the latter are clocked by the /90  REF signal to pass them to U10B and the
MSB/2SB outputs.

In the first quadrant when /SIN and /COS are both low, MSB and 2SB are low. However,
in the third quadrant when /SIN and /COS are both high, Exclusive OR U10B will prevent
2SB from going high, resulting in 1,0 for MSB,2SB. In the second quadrant when /SIN is
high and /COS is low, U10B will pass the high to 2SB resulting in 1,1 for MSB,2SB. This is
done to allow a smooth increase and/or decrease at the quadrant decision points, ex-
plained in the paragraphs below.

Figure A5, Sheet 3 shows the multiplying DAC’s U14 and U18 and the Successive Approx-
imation Register (SAR) U19 (or in Figure A6, the dual SAR’s U25 and U26). Rectifiers
U13A, U13B, U13C, and U13D convert the polarities of the Sine/Cosine functions to the
first quadrant, so that the inputs to the Multiplying DAC’s U14 and U18 are always –SIN
and –COS, respectively.

The analog output of U18 at TP8 is the product of a 10–bit number, “X,” and the –COS
analog input. Since the multiplier inverts, the output is X Cos . This 10–bit number from
the SAR is also applied through inverters to U14, the DAC for multiplying –Sin . The in-
version causes the 1023’s complement of X to be multiplied by the Sine, resulting in
(1023–X)Sin  as the output at TP9. U17B compares the outputs at TP8 and TP9 and
applies the difference to the D input of the SAR U25/U26. Through successive approxima-
tions the SAR adjusts X so that (1023–X) Sin  = X Cos  after 10 clock cycles of the 16
kHz signal.

31–30–01
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F800

The algorithm shown in A6, can then be used by the Fairchild–Weston ground equipment
to determine the original angle of the Synchro from X, the 12–bit digital word output. This
is done by taking the Arc Tangent of the ratio, X/(1023–X).

As  goes from 0 up to 90, the 12–bit output digital word goes from 000000000000 to
001111111111. It might be expected that the next higher word would be 010000000000.
However, this abrupt change is avoided by converting the 10 LSB digits to their comple-
ments when passing from the first to the second quadrant and from the third to the fourth
(i.e., whenever 2SB is a Logic 1). This is done by inputting the 2SB and each of the 10
LSB bits into Exclusive OR Gates U20A – D, U21A – D, and U22A & B. Thus, the first
word at 90  will be 011111111111, the next will be 011111111110, etc.

This results in a smooth increase to 90, followed by a smooth decrease to 180, another
increase to 270, and a final decrease to 360. Therefore, there are no abrupt changes
between quadrants.

The resulting 12–bit output is clocked into Output Latches U23 and U24 by the S/D COM-
PLETE signal from U7B (see A5 (Sheet 3) or A6). Since the CPU Microprocessor will only
accept an 8–bit parallel word, the S/D Output Bus has only 8 lines. The first eight MSB’s of
the 12–bit word is held by Latch 23, whose output is tied to all eight lines of the S/D Bus.
Latch U24 holds the first 4 LSB’s of the 12–bit word, and as shown in the figure, its output
is also tied to the first 4 lines of the S/D Bus.

In order to output the entire12–bit S/D word, therefore, the CPU first enables Latch U23
through pin P for the upper 8 MSB’s, and then enables U24 through pin U for the remain-
ing 4 LSB’s. The S/D Bus routes both segments of the S/D Word in sequence to Interface
II for transmission to the CPU.

C. Analog/Digital Converter (542 Expanded)

(1) Block Diagram Description (See Figure 34)

As shown in Figure 34, up to eight analog signals can be input to the A/D Multiplexer for
selection by the CPU for conversion. Altitude inputs are factory adjusted for full–scale
(50,000 ft.) and zero (sea level) at the Op Amps reserved for these inputs. The A/D will
also differentiate between external ac or dc Accelerometers and will convert their analog
positive and negative G forces into the appropriate digital words.

The A/D supplies a precise 5.000 mA current sink source for an external Total Air Temper-
ature (TAT) transducer. The resultant TAT output is also converted to a digital word suit-
able for recording.

The actual conversion is initiated by the CPU with the START CONVERSION input which
is also synchronized with the 400–Hz reference and an internal 18–kHz clock. The latter
clocks a Successive Approximation Register (SAR) through its 12 bits in less than 1 ms.
When conversion is complete, the SAR issues an A/D COMPLETE to the CPU and a
STROBE to two CPU–controlled latches in the Interface II board. The CPU can then
strobe the 12–bit signal held in the latch into the Write Amplifier at the appropriate time.

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DC 7 ZERO
SIGNAL 7
GAIN DIGITAL
TAT 6 OUT
DC6 A/D
CONVERTER 12
DC 5 5
SIGNAL A/D
ZERO COMPLETE
ALT 4 SIGNAL 
DC4 MULTI-
GAIN PLEXER
IAS 3
DC3 (Vert.Accel.
2 Signal)
DC 1 1
SIGNAL

L. ACC. 0
DC0

A/D START CONVERSION START
CONVERSION
ADDR. 
E9
DC 7 E10
REF
7
ADJ E11 STROBE
5V  6 STROBE
REF GENERATOR
 5
ALT +5 V REF REF.
4
MULTI-
IAS +5 V REF 3 PLEXER
18 kHZ
DC (Vert.Accel. CLOCK
VERT. MUX  MUX 2 Ref.)
ACCEL.    
DC2  1
 TAT
 0
5 mA
HOWLAND SINK
MISSING   CURRENT
DC VERT. SINK
ACCEL.
DETECTOR
AC 
VERT.  AMP.
ACCEL. MUX FILTER
DC2


5 VDC
 REF
SYNCHRO-
NOUS
DETECTOR
ENABLE
REF

45 PHASE
SHIFT 
LIMITER

GAIN ZERO
26 V
REF  RECTIFIER
FILTER  

Analog/Digital Converter Block Diagram


Figure 34

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(2) Schematic Diagram Description (See Appendix A: Figures A7 – A10)

NOTE: The ARINC 542A and Expanded Parameter version of the A/D Converter is
shown in A9; the ARINC 542 version is shown in A7/A8. The newest A/D
Converter which replaces all others, is shown in A10.

If a Dual– or Tri–Axial DC Accelerometer is used in the aircraft, it’s Vertical Acceleration


output is connected to Connector J7, pins 18 & 19, as shown in A9, Sheet 2 (see also
Figure 35, Sheets 1 & 2, for the internal pin connections for the Tri–Axial & Dual–Axial DC
Accelerometers, respectively). The DFR defaults to this input since the Select SA and SB
inputs for Triple 2–Channel Multiplexer, U6, is initially pulled low by U3A. If a DC Accel-
erometer is being used, differential amplifier U1A will produce an output from 0.2 to 5 Vdc,
which is lower than the +8 Vdc reference of detector U3A, keeping SA and SB of U6 low
and the inputs connected to Y0A and Y0B.

However, if an AC Accelerometer is used, it will be connected to Connector J7, Pins K and


21 (Pins 28 and 25 of J1A), leaving Pins 19 and 18 open. R53 and R54 will pull these
lines to +12 Vdc and –12 Vdc, respectively. The output of U1A will then be considerably
larger than the +8 Vdc reference and will cause U3A to produce a high output. This
causes U6 to switch to the AC Accelerometer input at Y1A and Y1B.

The signal output of the AC Vertical Accelerometer is either in phase or out of phase with
the Excitation signal, depending on the mode of the G forces applied. For a G force of –3
G, the peak amplitude of the signal, which is in phase with the Excitation signal, is –3.771
V. For a +6 G force, the peak amplitude of the signal is +4.714 V, and the signal is out of
phase with the Excitation signal (see Figure 36).

Up/Down

Amplifier
Network
+Excitation A
-Excitation B
+Vertical Up C
-Vertical Down D 
Regulator 
Right/Left
+Lateral Right E Network
Amplifier
  Network
-Lateral Left F 
+Longitudinal
Forward G

-Longitudinal
Aft H 

Case Ground J
Fwd/Aft
Spare K Amplifier
Network

Tri–Axial DC Accelerometer Pin Connections


Figure 35 (Sheet 1)

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Up/Down

Amplifier
Network
+Excitation D
-Excitation E
+Vertical A
-Signal Gnd. B 
Regulator 
Network


+Longitude C
Spare F
Spare G
Fwd/Aft
Spare H Amplifier
Network

Dual–Axial DC Accelerometer Pin Connections


Figure 35 (Sheet 2)
The Excitation signal of the Vertical AC Accelerometer is applied to pin J7–21. The nega-
tive cycle of the Excitation signal is applied through CR1 to the negative input of Op Amp
U1C, which has a gain of about 1/2. The resultant positive output is essentially a dc signal
used as the Vertical Acceleration Reference for the AC Accelerometer and passed from
the Y1A input of U6 to the ZA output.

The Vertical AC Accelerometer Signal is applied through pin J7–K to the positive input of
Op Amp U5B and the Y1C input of Mux U6. As shown in Figure 36, the Accelerometer
signal output voltage will be positive (i.e., out of phase with the Excitation signal) for posi-
tive G’s (above 1 G) and negative for negative G’s (below 1 G). However, the actual out-
put of the Accelerometer deviates from this ideal picture since there is a phase lag or lead
between the Excitation and the output signal. It is therefore important to sample the output
ac signal during the proper portion of the Excitation signal cycle. On this board, this sam-
pling occurs during the negative cycle of the Excitation signal, but only after the output be-
gins a new cycle.

This sequence is accomplished through the action of a Trigger Circuit composed of Op


Amp U5B, Exclusive OR Gate U2A, and Flip–Flop U10B. During the positive cycle of the
Excitation signal, U1B will produce the START CONVERSION CLOCK signal (delayed 45
from the Excitation signal) and trigger U10B so that the D input will be passed to the Q out-
put. This causes the output of U5B to appear at both inputs to Exclusive OR Gate U2A,
which in turn outputs a Low signal to SC of U6 and connects ZC to the ground at Y0C.
U3C and its associated circuitry constitute a two–pole, low–pass filter with gain and level–
shifting which supplies a detected (DC) Vertical Accelerometer Signal at input

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PEAK RMS
VOLTAGE VOLTAGE
4.714 +6G
3.333

1.886 +3G 1.333

0 +1G 0
-0.943 0G 0.667
-1.886 1.333
-1G

-3.771 2.667
-3G
DFR A/D
ACCELEROMETER (J1A-) (J7-)
S
A 25 K I
G


B 26

C 27
A/D
(J7-)
26 Vac
R
D 28 21 E
HOT F

E 29 

-36.770 26

AC Accelerometer Pin Connections and Waveform Diagram


Figure 36

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Decimal Count
5000

4500

4000
ÍÍÍ ÍÍÍ
ÍÍÍ ÍÍÍ
3500
ÍÍÍ ÍÍÍ
3000 Í
ÍÍÍ ÍÍ
ÍÍÍ
ÍÍÍ
ÍÍÍ
ÍÍÍ
2500 ÍÍÍ
ÍÍÍÍ ÍÍ ÍÍÍ
ÍÍÍÍ
ÍÍÍ
ÍÍÍ ÍÍÍÍ
ÍÍÍ ÍÍÍÍ
2000

ÍÍÍÍ ÍÍ ÍÍÍÍ
ÍÍÍ
ÍÍÍ ÍÍÍ
1500

1000 ÍÍÍ
ÍÍÍÍ ÍÍ ÍÍÍ
ÍÍÍ
ÍÍÍ
ÍÍÍÍÍÍ
ÍÍÍÍÍÍ
500

0
-4 -2
ÍÍÍÍÍÍ 0 2 4 6

AC Vacc
(g's)
AC Vacc (g's) Decimal Count
-4 3847
-3 3079
-2 3211
-1 1543
0 775
1 15
2 791
3 1559
4 2327
5 3095
6 3863

AC Accelerometer Conversion from G’s to Decimal Count


Figure 36A

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Y1B of U6. This signal has the same range and similar offset to the signal that would be
applied to Y0B of U6 if a DC Accelerometer were used.

During the negative cycle of the Excitation signal, the Accelerometer Signal changes polar-
ity (i.e., starts a new cycle), and the output of U5B changes logic states, resulting in two
different signals at inputs 1 and 2 at U2A. As a result, a high signal is applied to SC. This
connects the Signal input at Y1C of U6 to the U3C circuit. Thus, the output signal from
the Accelerometer is conditioned by the U3C circuit and input to the conversion circuitry
only during the proper proportion of its cycle regardless of its phase lag or lead relative to
the Excitation signal.

The gain of U3C is such that maximum positive G’s will produce a positive output at TP4
matching the Reference signal at TP2, which can be adjusted at R1. At maximum nega-
tive G’s, U3C will produce a negative voltage which will pull TP4 down to a small positive
voltage determined by the adjustment of R7. Allowable error from a Standard Acceleration
of +6 g’s to –3 g’s is ±0.2 g’s.

The Total Air Temperature (TAT) transducer is external to the DFR, but requires a constant
5 mA current of high accuracy. Such a source (actually a current sink) is provided by a
“Howland Current Sink,” U3B, shown at the bottom of A9, Sheet 2. A 5% Zener Diode,
CR9, provides a regulated dc input to Voltage Follower U1D which is adjusted at R18 to
produce a 5.000 Vdc source voltage for the Howland Sink. Since the current sinking capa-
bility of U3B is inadequate for the circuit, its output is buffered through the use of Transistor
Q2. CR10 and CR11 clamp the output voltage range between –12 Vdc and ground.

In this Current Sink circuit, the constant current through the load is maintained by monitor-
ing the input voltage at U3B– pin 6 and appropriately adjusting the collector voltage of Q2.
Under these circumstances, the current sink through R22 is always equal to the current
through R21 plus the constant 5 ma load current.

On Sheet 3 of A9, U4A – U4D are four differential amplifiers used to condition three input
signals and one reference signal for DC7. Both branches of each differential input pass
through a 100k ohm, 1000 pF low pass filter and are clamped to +12 Vdc and –12 Vdc lim-
its by diodes CR12 and CR13. If inputs are open (i.e., not used), the output count for the
appropriate word will be zero.

Since no output should be greater than 10 Vdc maximum for proper operation of the con-
version circuitry, provision has been made to limit the gain for the DC7 inputs. Thus, if an
analog signal with a maximum voltage greater than 10 V is to be recorded, both it and its
Reference should be input at the DC7 and DC7 REF inputs with shunts E1–E2, E3–E4,
E5–E6, and E7–E8 connected to short out half of the feedback resistance and reduce the
gain to 1/2.

The TAT is shown on this Sheet as coming into connector J7 pins 23 and AA from a loca-
tion external to the DFR. It can be seen that the resistance of the TAT varies from 301
ohms at –100C to 785 ohms at +150C. Since 5.000 mA is constantly flowing through it
from the Howland Current Sink, the voltage across the TAT will vary from –1.550 Vdc to
–3.925 Vdc over this 250C temperature range and be output at DC6.

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Two more differential–amplifier input circuits are shown on Sheet 4 of A9. The circuit using
Op Amp U5C is reserved for the DC Longitudinal Accelerometer input; the circuit using Op
Amp U5A is unassigned.

The Indicated Air Speed (IAS) Signal is input directly at pin J7–S and its Reference at pin
J7–17; and the Altimeter Signal is input at pin J7–J with its Reference at pin J7–8. The
Altimeter Signal is input through bridge amplifier U3D equipped with Zero and Gain offset
for adjustment at the factory.

All eight Signals to be converted, plus their Reference voltage, are input to Mux’s U7 and
U8, respectively. The signal to be converted is selected by the CPU through the 3–bit Mux
Address inputs, A0, A1, and A2.

The final Sheet (No. 5) of A9 shows the heart of the A/D Converter: the 12–bit Succes-
sive Approximation Register, U14, and the 12–bit Multiplying D/A Converter, U12. The
operation of this circuit is initiated first by the CPU with an A/D START CONVERSION sig-
nal input to flip–flop U9A which clocks its Q output Low. Then a START CONVERSION
CLOCK signal derived from the AC Vertical Accelerometer Excitation signal clocks the Q
output of U9B Low. This, in turn, causes the Q output of U10A to be clocked Low by the
18–kHz clock output from oscillator U15A/U15B. This sets back U9A & U9B to their origi-
nal state and causes a Low to be applied to the Start Input (/S) of U14. On the next rising
edge of the 18–kHz clock, this input goes High again, allowing the conversion to start.

When the pulse is applied to the Start input of U14, the MSB at Q11 is set Low and the
remaining 11 outputs are set High. This is converted by U12 to an analog signal which is
exactly 1/2 the amplitude of the input Reference signal from U11A and U11D. The signal
selected at U8 (Sheet 4) is input to Voltage Comparator U13 which compares it with the
output of the D/A Converter.

The output of Comparator U13 will then set the MSB High if the input signal is greater than
1/2 the Reference minus 1 LSB, or it will leave it Low if it is less. The next pulse from the
18–kHz clock will keep the MSB at this value and set Q10 Low and Q9 – Q0 High. Then
this signal is converted by D/A U12 and compared to the input signal at U13. Assuming
that the input signal is not equal to half the Reference (i.e., that MSB is “0”), this next com-
parison determines if the input is greater or less than 1/4 the Reference; that is, it decides
whether MSB–1 should be “1” or “0.”

This successive approximation will continue until all 12 bits have been properly converted
to the value of the input analog signal. When the last bit at Q0 has been determined, U14
will issue a pulse output at /CC which triggers an A/D COMPLETE to the CPU, indicating
that the conversion is completed. It also causes flip–flops U16A & B to issue a STROBE
to the three–state latch on Interface II to latch in the completed digital word.

D. Pneumatic Altitude Transducer


The Altitude Transducer assembly provides a linear relationship between the input aircraft atmo-
spheric pressure (altitude) and an output electrical analog voltage suitable for conversion to digi-
tal form by the A/D Converter, as shown in the Block Diagram (Figure 38).

The static pressure (aircraft altitude) causes a displacement in a diaphragm rigidly connected to
a magnetically permeable core, as shown in Figure 37. The difference between the two second-

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ary voltages produced is linearly proportional to the diaphragm displacement. The excitation
signal for the Linear Variable Differential Transformer (LVDT) primary winding is supplied by
an on–board oscillator at approximately 5 kHz.

AC INPUT
PRIMARY COIL

ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉ
É ÉÉÉÉÉÉÉ
É ÉÉÉÉÉÉÉ
ÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
ÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇÇÇÇ MOVABLE CORE
ÇÇÇÇÇÇÇÇÇÇÇÇÇ DIAPHRAGM

ÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
DISPLACEMENT

ÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
SECONDARY COIL #1 SECONDARY COIL #2
OUTPUT OUTPUT

Magnetic Coupling of LVDT in Altitude Transducer


Figure 37
Although the LVDT produces an output which is in one–to–one correspondence with the dia-
phragm displacement, the displacement itself is not linear, as shown in Figure 39. This can be
corrected electronically with the proper feedback circuit.

The correction is accomplished by feeding back a correction voltage in the excitation signal
which supplies the primary winding of the LVDT and produces the LVDT output, E. In this case,
a feedback circuit is used which multiplies the Signal Processor output by the shape correction
factor, (1/2 + K), as shown in Figure 38. The resultant signal is fed back to the Oscillator Gain
Control along with the E2 component of the LVDT and the +5.000 Vdc Reference.

If we combine all these signals at this point, we obtain:

E(1 – y + y + 2Ky) – Eref = 0

where “E” is the total LVDT output, “K” is the correction factor, “y” is the core deflection, and
“Eref” is the Reference voltage.

Solving for E;

E = Eref/(1 + 2Ky)

The feedback circuit therefore creates a non–linear, hyperbolic correction of 1/(1 + 2Ky) whose
magnitude can be adjusted to fit an ideal curve by the proper selection of K. This factor is se-
lected at the factory for each Pressure Transducer by selecting individual trimming resistors (la-
beled “TAT” Figure A28) and adjusting pots R145, R147, R150, R113. The resultant transducer
assembly output is extremely linear as a function of altitude or pressure.

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PS STATIC PRESSURE
NISPAN C DIAPHRAGM WELDED
TO NISPAN C PLATE
HIGH VACUUM

LEGEND
A = PRESSURE OR ALTITUDE
OFFSET
E Cos  t DEMOD B = SLOPE (GAIN) 1E
1 PEAK  = CORE DEFLECTION 1PRESSURE
E Cos  t DETECTORS OR ALTITUDE
2

A Cos  t
E1 = E + E E2 = E - E

MAGNETICALLY
PERMEABLE CORE
E - E2 = 2  E AMPLIFIER TRANSDUCER
1 WITH
SIGNAL OUTPUT
PROCESSOR OFFSET AND E0 = A + B 
GAIN CONTROL
0 – 5 Vdc

E1 - E2 = 2 E
E2 = E - E

2 E(1/2 + K)
OSCILLATOR
GAIN GAIN CONTROL SHAPE
OSCILLATOR WITH MULTIPLIER
(12 KHZ) CONTROL -E REF (1/2 + K)
SHAPE TRIM

PRECISION (+) REFERENCE TO


REFERENCE A/D CONVERTER

Pneumatic Altitude Transducer Block Diagram


Figure 38

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UNCORRECTED
OUTPUT

E 1- E 2 LINEARIZED OUTPUT
WITH POSITIVE K
CORRECTION

ALTITUDE PRESSURE

Typical Shape Correction of Altitude Transducer Output


Figure 39
In addition, in order to keep the output accurate and linear over the temperature range, the tem-
perature correction circuit RT1, RT2, CR105–1, CR105–2, and U106–1 shown in Figure A28 is
used to trim the gain and offset.

The total error of the pressure transducer is only 0.3% over the full temperature range. Be-
cause of the extensive Test and Trimming procedure performed at the factory, no further cus-
tomer trimming of gain and offset is required. The specified military temperature range is very
wide and the total error encompasses all effects caused by thermal variations in this range (see
Altitude Record Error Table in Figure 33, Sheet 3, for allowable error).

E. Airspeed Transducer (See Appendix A: Figure A29)

The Airspeed Transducer Assembly is similar in design to the Altitude Transducer, and the func-
tional operation description in paragraph D, above, applies here as well. However, this transduc-
er is a differential–pressure device with the total pressure (static pressure plus the pressure
components due to airspeed) connected to one side of the sensor, while the static pressure,
alone, is connected to the other. Thus, the printed circuit card edge connector is offset slightly
with respect to the Altitude board to prevent the inadvertent interchange of the two boards.

The Airspeed Transducer Assembly is designed to output an electrical analog voltage ranging
from 0 Vdc to +5 Vdc for input differential pressures of 0 to 6 PSID (see Air Speed Record Error
Table in Figure 33, Sheet 2, for allowable error),

The Airspeed and Altitude Assemblies are supplied from the factory as matched pairs, and their
respective oscillators are synchronized to reduce system noise. If it becomes necessary to re-
place one or the other, both must be replaced with a matched set obtained from the factory.

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F. Interface I & BITE (See Figure 40 & Appendix A: Figures A11 – A15)

(1) Overall Operation of Interface I

Interface I accepts data input from the Flight Data Acquisition Unit (FDAU) during ARINC
573/717 operation. It also has the Built–In Test Equipment (BITE) to verify proper opera-
tion prior to and during flight. When a fault is detected by the sensing circuits, fault indica-
tors on the aircraft Flight Data Entry Panel (FDEP) are illuminated.

In the ARINC 573/717 Configuration, data from the FDAU is input to Differential Line Re-
ceiver U7A and output at pin 3. In order to trigger the CPU to receive the data in the
573/717 mode, the initial data is delayed for 250 ms by the action of R38/C47 (see Figure
A15 (Sheet 2) and then detected by Mode Detector U12. When the data is detected, U12
sends an active–low 573/717 MODE signal to the CPU which then executes the 573/717
Mode software (Section 2.B, page Page 28).

573/717
INPUT TO CPU
TEST
SIGNAL INHIBIT ECHO
USED BY
FDAU
573/717
ECHO
CPU FAULT (16/32/64 SEC)
CPU FAULT
SIGNAL
FAULT
POWER CIRCUIT
P/S FAIL
TO
SUPPLIES (0 SEC) AIRCRAFT
WRITE DATA LOST RELAYS FAULT
WRITE DATA PRESENCE INDICATOR
(FROM CPU) DET. PANEL
(8 SEC)

PRESENCE
READ DATA
DET.
(FROM TAPE) HEAD DATA LOST
(8 SEC)

TEST
PATTERN TRK OK
TO CPU
PHASE DET.

Interface I Block Diagram


Figure 40
In the event of a temporary power outage, it is important for the CPU to know which Mode
it was in so that data is recorded in the proper format as soon as power comes back up.
For this reason, R34/C51 is attached to the plus terminal of U12 with approximately the
same value as R38/C47. This allows both to decay at the same rate when power is lost,
keeping their relationship intact for as long as 20 seconds. If power comes back up in that
period, the output of U12 will be the same as it was when power was lost, and the CPU
resume operation in the correct mode.

U12 also controls the operation of Relay K4 through transistor Q9. When the DFR is in
the 573/717 Mode, the base of Q9 is pulled low, shutting off current through K4.

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Therefore, in its de–energized condition, K4 indicates 573/717 operation, and in its ener-
gized condition, it indicates 542 Mode.

The rest of the action which takes place in Interface I is related to the BITE circuitry and is
described in the following paragraphs.

(2) BITE Circuitry for Read/Write and Power Failures

During 573/717 operation, a fault signal (/FAULT) received from the CPU will suppress the
573/717 data echo through the action of NAND Gate U5B. This will prohibit the BI–Phase
data from passing NAND Gate U5C, preventing the echo or ”Handshake” from passing on
to Differential Line Driver U8A. The absence of the echo is used to indicate to the Flight
Data Acquisition Unit (FDAU) that a fault condition is present.

Read and Write Data is received from the CPU at pins 13 and 55 (Figure A15, Sheet 2)
and fed to NAND Gates U2B and U2C, respectively. When positive pulses occur at these
inputs, the outputs of the NAND Gates will go Low, causing a Low input to appear at the
dual Trigger inputs to Dual Timer U3. These Low NAND outputs will also turn ON Transis-
tors Q7 and Q6, pulling the dual Threshold inputs Low and discharging capacitors C17 and
C18.

As long as the Threshold inputs are continually pulsed, the outputs, Q1 and Q2, of U3 will
be High. If the Read or Write signals are absent for more than 8 seconds, however, C17
and C18 will change to the threshold voltage and the output of Q1 or Q2 will go Low. If
both of these outputs are High and the fault signal /FAULT is not received from the CPU,
all of the inputs to NAND Gate U5B will be High, producing a Low output indicating a no–
fault condition.

When any one of the inputs to U5B goes low (i.e., because of a /FAULT signal, or an 8–se-
cond absence of the WRITE or READ data), a fault condition will occur causing a High out-
put FAULT at U5B and a Low output /FAULT at Inverter U10E. In addition, Q4 is supplied
with enough base current through R28 to cause it to saturate, cutting off Q5. This causes
Relay K3 to be de–energized and allows Q8 to saturate, energizing Relay K1.

If there is a failure in the +5V, +12V, or –12V power, the Q1, Q2, Q3 circuit will again re-
move the base current from Q5, affecting relays K1 and K3 in exactly the same way. This
causes the RECORDER OFF light to turn on.

(3) BITE Circuitry for Track–Change Logic

The DFR has 6 tracks which are recorded in sequence. In order to make sure that the
DFR has switched to a new track at the end of the entire loop of tape and is recording
properly, a unique pattern of 100 ms or 300 ms blanks is recorded every half second on
each track. For example, if the signal on Track 1 is interrupted for 100 ms every 1/2 sec,
then it will be interrupted on Track 2 for 300 ms every 1/2 sec, and will continue alternating
patterns this way through all 6 tracks. The patterns will then be interchanged after all 6
tracks have been recorded once, so that the signal is interrupted for 300 ms on Track 1,
100 ms on Track 2, and so on.

The hardware detection circuitry shown in the Monostable Multivibrator U14 circuit in Fig-
ure A15, Sheet 3, is designed to detect these pulses and determine two things:

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(1) are the blanks occurring less than a second apart, and, (2) are they less than or greater
than 200 ms (i.e., are they short pulses or long ones).

The first is accomplished by U14 which generates a Logic High output as long as it is trig-
gered within 823 ms. When a blank longer than 25 ms is detected by U1, it generates a
positive–going signal which triggers U14 and clocks Flip–Flops U4A and U9A. If retrigger-
ing occurs within the 823–ms time period, the High output of U14 will be clocked into U4A,
which will pass it to AND Gate U2A, indicating that a blank has occurred within 1 second
(actually less than 823 ms).

At End of Data plus 25 ms (which is shown as EOD+T1 in Figure A15) U1 will also trans-
mit a Logic Low to the trigger input of U11A. This Multivibrator will maintain a High output
for 200 ms and then output a Low signal if it isn’t triggered again within that period. This
will occur in the case of either the 100–ms or 300–ms blank pattern, causing Inverter U10F
to clock U4B. In the case of a 100–ms blank pattern, U11A will clock U4B after U1–12 (TP
2) has gone Low, causing U4B–5 to go Low (U4B–6 to go High). In the case of a 300–ms
blank pattern, U11A will clock U4B while U1–12 is still high, causing U4B–5 to go High.

The CPU transmits a Logic High PHASE B signal to pin 37 when it is writing short blanks
and a Low PHASE B signal when it is writing long ones. If the CPU is writing long blanks,
it will transmit a Low PHASE B signal (i.e., a /PHASE B) which is inverted by U10C and
applied to U6–4. If short blanks are being written, the CPU will provide a High PHASE B
signal at U6–3. Therefore, only detection of the correct pattern will cause U6–6 to go Low,
causing U9A–14 (TRACK OK) to go High when it is clocked by U1–12 on the next occur-
rence of a blank.

If a fault condition is detected by this BITE circuitry and a Low TRACK OK signal (i.e.,
TRACK is NOT OK) is transmitted to the CPU, a fault signal will be generated by the CPU
only after 16 or more seconds has elapsed after the track change. When the CPU verifies
that a fault has occurred, a Low FAULT signal is transmitted to AND Gate U5B (Figure
A15, Sheet 2), which will cause the echo signal to be disabled and the operational state of
Relays 1 and 3 to change (see Section (2), above), making the fault light turn ON.

The recorder will now go into a search mode to find a good portion of the tape. When it
does, it will again commence recording, but will leave the fault light ON so that the cockpit
crew will be aware that the DFR contains a fault. This fault can be cleared by cycling the
DFR power OFF and ON.

G. Interface II – Without Frequency (See Block Diagram in Figure 41)


NOTE: The 542A (expanded) version of Interface II is shown in Schematic A17; the 542
(non–expanded) version of Interface II is shown in Schematic A16. The Frequen-
cy input versions are shown in Figure A18. However the newest versions of all
these boards are replacec with A19.
Interface II is a multi–function board which provides a compatible data/control interface between
the CPU and the other DFR boards. The functions include level shifting, parameter decode/con-
trol, and data word manipulation to handle the input 12–bit words on the 8–bit data bus to the
CPU (see Figure 41).

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START CONVERSION
TO
S/D
LATCH MUX
 U2 4 ADDRESS
U1 AIRCRAFT PARAMETER
A0-A3
S/D,A/D  MULTIPLEXER
ADRESSES
LATCH ADDRESS

TTL:CMOS U3 4 TO
CPU A/D
OUTPUT LEVEL
SIGNALS START CONVERSION CONVERTER
SHIFTERS

U9 LSB
TO S/D CONVERTER
BUS DECODER
A-D LATCH CONTROL
U11 MSB

A/D A/D
LSB MSB

MICROPHONE
TRIP AND DATE
BIN 1 & BEACON LSB LATCH D0-D7
LATCH U10 8
FAULT INDICATOR 8
BINARY A U8
A/D OUTPUT
4

D2 – D7 6 2 D0 & D1
A/D STROBE 
CPU
INPUT
MSB SIGNALS
A/D OUTPUT 8 LATCH  CMOS:TTL
8
U7 LEVEL
SHIFTERS
S/D OUTPUT
D0 – D7  U6
8 6

A/D COMPLETE 2 U5  A/D RDY


S/D COMPLETE 4 2 S/D RDY
2

Interface II (Without Frequency) Block Diagram


Figure 41

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(1) CMOS/TTL Level–Shifter Interface

One of the main functions of the Interface II board is to provide a compatible interface be-
tween CMOS integrated circuits operating at +12 Vdc and the CPU Input/ Output (I/O) in-
terface circuitry operating at TTL levels of +5 Vdc. Level shifters U1, U5, U6, and U9 are
used to perform this function.

(2) Analog–to–Digital (A/D) Converter Inputs

The Microprocessor I/O consists of bi–directional ports through which 8–bit parallel data
can be transmitted to and from the board. Therefore, in order to handle the 12–bit parallel
word output of the A/D Converter, the Interface II board receives it at two Octal Latches,
U7 and U8. U7 receives the top 8 Most Significant Bits (MSB), and U8 receives the re-
maining 4 Least Significant Bits (LSB).

When the CPU receives the A/D RDY signal, it strobes both U7 and U8 latches and sets
Bus A input High and Bus B input Low (see Figure A17). These signals are converted to
CMOS levels at U9 and are decoded by Demultiplexer U11. The resultant MSB BYTE sig-
nal causes U7 to release its output to CMOS/TTL Converters U5 and U6 and the output
Octal Inverting Latch U10. The data stored in the latch is placed on the bus when the CPU
sets the ENABLE BUS signal Low. This signal is set High after the data has been re-
ceived.

Once it has received the 8 MSB bits, the CPU sets the Bus A input Low and the Bus B and
ENABLE BUS inputs Low. As a result, the output of U7 is disabled and U8 releases its
data to the CPU. This completes the transmission of the entire 12–bit A/D word along with
the other four discrete bit inputs.

(3) S/D Converter Inputs

When it is time to access the S/D Word, the S/D RDY line will go high to trigger the output
latches on the S/D board. However, in this case selection of the MSB and LSB portions of
the 12–bit word is performed on the S/D board, itself (at Latches U23 and U24 shown in
Figure A5, Sheet 3). The enabling MSB BYTE and LSB BYTE signals are again gener-
ated over Buses A and B and transmitted to the S/D board (see Figure A5). The resultant
sequential 8–bit and 4–bit portions of the S/D Word are converted to TTL logic levels by
U5 and U6 and output through U10 to the CPU.

H. Interface II – With Frequency (See Block Diagram in Figure 42)


NOTE: The 542A (expanded with frequency) version of Interface II is shown in Schemat-
ic Figure A18. However, the newest Interface II boards are all replaced by Figure
A19.
(1) General Configuration of A/D, S/D, and CMOS/TTL Level–Shifter Interface.

These functions of the 542A (expanded with frequency) version of Interface II are identical
to those of 542A (expanded) version described in G., above.

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AIRCRAFT
TO S/D MUX
A0–A3 LATCH U23 PARAM.
S/D,A/D U22 LATCH U24 TO A/D MUX MUX
CPU OUTPUT ADDRESSES

FREQ F/D CONVERTER INTERFACE LSB


INPUT U1 LATCH
F1–F4 U8 8
FREQ. 1 MSB
LATCH 
U9 8
Table 1 - Frequency Range MUX
U2  LSB
for 10-Bit Resolution
LATCH 
 8
Divide Freq. Connect FREQ. 2
U15
By Range Termin. MSB
LATCH 
2 62 Ċ 7812 E1-E2  U16 8
4 30.5Ċ3906 E3-E4
8 15.3Ċ1953 E5-E6 DECODER
16 7.7Ċ976 E7-E8 U28
32 >4Ċ488 E9-E10

LSB
BUS U26 TO S/D CONVERTER
DECODER MSB
A-D  LATCH CONTROL
U27
CPU OUTPUT
A/D A/D
LSB MSB

MICROPHONE
TRIP AND DATE
BIN 1 & BEACON
LSB LATCH
FAULT INDICATOR D0-D7
LATCH U21 8
BINARY A U18 8
A/D OUTPUT
4

 6
A/D STROBE  8 2
D2 – D7 D0 & D1
SIGNALS
TO
MSB CPU
A/D OUTPUT LATCH 
8 8 CMOS:TTL INPUT
U17
LEVEL
SHIFTERS
S/D OUTPUT
D0 – D7  U20
8 6

A/D COMPLETE 2 U19  A/D RDY


S/D COMPLETE 4 2 S/D RDY
2

Interface II (With Frequency) Block Diagram


Figure 42

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(2) Frequency–to–Digital (F/D) Converter Interface with CPU

Figure 42 is an abbreviated version of the block diagram for this Interface, showing a high-
lighted area for the portion which converts the frequencies to digital form for further proces-
sing by the DFR. Table 1, given in Figure 42, lists which terminals to strap (see Figure
A18, Sheet 3) for the five different frequency ranges.

Two each of the available frequency inputs are multiplexed into two 16–bit counters, Freq.
1 and Freq. 2. The 16–bit count is transformed to a 12–bit, floating binary point format by
the CPU by a method which will be described below.

Each counter begins measuring the period of the next four cycles of the input frequency
multiplexed to it as soon as the CPU ends the period when the counter’s high byte is en-
abled to drive the bus. This provides a more accurate determination of when the

frequency/period was measured, but means that the CPU must set the multiplexer to the
next frequency just before it takes the data from the present one. It also means that the
high byte must be taken last.

Two decoders control the output enables of eight registers and control the states of two
flip–flops that control the frequency multiplexers. The decoders are connected to form a
16–bit decoder where addresses 0 – 7 gate lows to output enables and addresses 8 – 11
gate highs to set and reset the multiplex flip–flops.

The decoder address lines are operated by CPU lines A and B and address decodes /04 –
/07. Bus A and B are addresses A & B; addresses C and D are set by /07 & /05 and
cleared by /04 & /06. Bus A is the least significant bit.

Addresses:
0 OE LO S/D 6 OE LO FREQ 1
1 OE HI A/D 7 OE HI FREQ1
2 OE HI S/D 8 SET INPUT 1 TO FREQ #1 Selected
3 OE LO A/D 9 SET INPUT 2 TO FREQ #1 though
4 OE LO FREQ 2 10 SET INPUT 3 TO FREQ #2 multiplex
5 OE HI FREQ 2 11 SET INPUT 4 TO FREQ #2 flip–flops

For the 16– to 12–bit conversion, the upper three bits locate the MSB and the next nine
bits are the Next Most Significant Bits. If the MSB is found in bit 15, it is replaced with 111
and bits 14 – 6 are attached to make the 12–bit word. This continues until finally the MSB
in bit 9 is replaced with 001 and bits 8 – 0 attached. However, if the MSB is below bit 9,
000 is used and bits 8 – 0 attached. Thus, a 10–bit result is sent over seven octaves.

(3) Trip and Date Inputs

Along with the Microphone, Binary A, and Binary 1/Marker Beacon inputs, Octal Latch U8
also receives the Trip and Date Inputs.

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S6 S1
 0 9  0 9

1 8 1 8

2 7 2 7

3
A 3
6 6
4 5 4 5

9 8
7 B
C
6

S5 1 0 
4 2

3
3 S8
2 4
1  S2
 0
5

7
8 9
9 8
7

1 0
5
2
S4
4 3

3 4
S3
2
5
 0 1 "EVENT"
RED
S7 6

7
 8 9
M1
SPARE H
+28 Vdc F   White
SPARE G R1
Energize
to Open Red
METER E
GND Amber
(28 Vdc) D
Light
PULSE C S9 K1 C1 TIMING
CODE OUT
115 Vac  MOTOR
B
RET Black
115 Vac A "REPEAT"
400 Cycle BLACK
 Green

Trip and Date Encoder Schematic Diagram


Figure 43

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(a) General Operation of the Trip and Date Encoder

The Trip and Date Encoder is a self–contained, remotely mounted unit which sup-
plies the Interface II board with binary signals representing a four–digit trip number
from 0000 to 9999 and a two–digit date number from 01 to 39. The switches are
manually set from left to right with the first four devoted to the trip number and the
fifth and sixth to the date. They may be set before or after recorder power is on.

The complete encoding cycle takes approx. 15 minutes (slow code). A single pulse
code of approximately 30 seconds ON marks the start and finish of each cycle. Each
digital or counting pulse is 4.5 seconds ON and 9 seconds OFF.

When the flight recorder power is turned on, a red light on the unit will come ON indi-
cating the power–on condition. By pressing the REPEAT button for four or five se-
conds, an amber light will come ON and remain on while the 15–minute encoding
cycle is in process. If recorder power is interrupted during this 15–minute cycle, the
encoder will continue from this stopped position when power is restored. The red
and amber lights will turn OFF, then ON when power is restored.

A new cycle can be started only after a prior cycle has been completed and the am-
ber light extinguishes. After that, a new encoding cycle will take place when the RE-
PEAT button is again depressed for the required four or five seconds.

(b) Detailed Description of Encoder

As shown in Figure 43, the ”0” position of each of the six switches, S1 through S6, is
in constant contact with the sliding arm contact of the switch and is hardwired to

FINISH PATTERN START PATTERN


(15 PULSES+BLANK) TIME INCREASE (15 PULSES+BLANK)

EXAMPLE A

9 3 9 9 9 9

DATE 39 TRIP NO. 9999

TIME INCREASE
FINISH EXAMPLE B START

5 2 8 0 2 3

DATE 25 TRIP NO. 3208

Trip and Date Waveform Examples


Figure 44

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the PULSE CODE OUT pin of the output connector. The central ring, C, of the com-
mutator switch S8 is hardwired to the +28 Vdc supply. When the REPEAT button is
depressed, relay K1 de–energizes allowing the Timing Motor to operate. In four or
five seconds, contact ”B” will move off the connection to relay K1 allowing the relay to
close and the Timing Motor to operate for a full 15–minute cycle until it again makes
contact with the connection to K1. As the wiper arm makes its full 360 rotation, it
makes contact with each of the 9 connections of each switch. If the switch’s dial has
been turned to so that a connector is in contact with the sliding contact of the switch,
a single pulse code of approximately 4.5 seconds will result. There will be 9 seconds
between these pulse codes. If the switch’s sliding contact is not in contact with a
connector, no pulse code will result, as shown in Figure 44, Example B. When con-
tact ”B” again makes contact with the connection to Relay K1, this will cause the
relay to energize and open contact, stopping the operation of the Timing Motor.

I. DFR Multi–chip Microprocessor Systems

The DFR has been upgraded to reflect the most recent advances in microprocessor systems.
The F8 microprocessor previously used in the DFR is no longer available and has been re-
placed with an Intel type 80C31 microprocessor. The upgrade is a direct replaceable and can be
retrofitted to all existing DFR configurations. Functionally, the microprocessor has been up-
graded with no impact on the DFR. Both the F8 and the Intel 80C31 microprocessor are ex-
plained as follows.

(1) F8 Microprocessing System (See Figure 45 & Appendix A: Figure A22)

Prior DFR models use a Fairchild F8 Multi–chip Microprocessor System, which consists of
the following functional sections:
1. 3850 Central Processing Unit
2. 3871 Peripheral Input/Output
3. 3853 Static Memory Interface
4. Three 2k x 8 PROM’s
In the F8 System, a small amount of RAM is implemented within the CPU as scratchpad
memory. However, the major portion of the memory for the System resides in the three
PROM’s. The I/O ports are implemented in the CPU, the 3871 Peripheral Input/Output
(PIO), and the 3853 Static Memory Interface (SMI). The components of the F8 System
are interconnected by means of eight Data Bus lines (DB0 – DB7), five Control lines
(ROMC0 – ROMC4), two Clock Lines (o/, WRITE), and four Interrupt lines (PRI IN, PRI
OUT, INT REQ, EXT INT).

(a) 3850 Central Processing Unit (CPU)

This chip uses a 2–MHz clock, as shown in Figure A22 and the operating software
residing in the Programmable Read–Only Memory devices (PROM’s). The CPU pro-
vides data and control signals to other devices through the 8–bit Data Bus and the
5–bit Control Bus, respectively. Communication with DFR circuitry external to the F8
System is provided through the two 8–bit bi–directional I/O Ports (Ports 0 and 1).
See Figure 45 for Port and Pin identifications.

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(b) 3871 Peripheral I/O (PIO)

This unit provides expanded interfacing with DFR circuitry through two 8–bit bi–direc-
tional ports (Ports 4 and 5). See Figure 46 for Port and Pin identifications. The PIO
uses an internal timer to generate interrupts to the 3850 CPU which are used to syn-
chronize the CPU with the input data stream while in the 573/717 mode. The PIO
also controls the data–to–tape write process in all modes of operation.

(c) 3853 Static Memory Interface (SMI)

The SMI provides the necessary functions for accessing the programs residing in the
PROM’s. It uses 16 bits to address up to 6k Bytes of data stored in the PROM’s,
which then put the accessed data on the data bus for use by the CPU. The SMI also
contains a timer/interrupt capability, used by the operating program during the data–
to–tape write process.

(d) Programmable Read–Only Memories (PROM’s)

The PROM’s consist of three 2716 2kx8 chips. The entire software program is resi-
dent within two of these devices (U4 & U6) and uses less than 4k Bytes.

(2) Intel 80C31 Microprocessing System (See Figure 45A & Figure A22 )

Present releases of DFR models use the Intel 80C31 Multi–chip Microprocessor System,
which consists of the following functional sections:
1. 80C31 Central Processing Unit (CPU)
2. 32Kx8 EPROM Program Memory
3. 8Kx8 SRAM Data Memory
4. 2Kx8 EEPROM Track Memory
5. Data Memory Mapped I/O Ports
(a) CPU Clock Frequencies and System Timing

11.0592 MHz is generated by the Crystal Controlled Time Base and divided by the
Clock Divider to obtain the clock rates for 573/717, 542A, and 542 formats. This sig-
nal, WR CLK (172800 Hz), is supplied to the TO input of the microprocessor. Other
inputs of the Clock Divider are the F/D Clock (2.76 MHz), the WD CLK (42.19 Hz),
and 2.7 kHz for time–base monitoring.

(b) Watch–Dog and Power–up Reset

The DFR incorporates a “watch–dog ” circuit which monitors the operation of the mi-
croprocessor through TIC and TOC inputs. The Watch Dog circuit resets the micro-
processor if timing constraints are not met. TIC and TOC must be pulsed alternately
such that the time between the rising edges of both signals is no less than 0.0472s
and no greater than 0.0944s.

If this timing is not met, the RST line is activated to reset the microprocessor.
Through the monitoring of the 2.7–kHz clock–divider output, the processor is also
reset if it enters the “power down” mode.

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RESET
at
4.3 Vdc

-01
PROM
16 U4
2 MHZ 2K X 8
X TAL
A
CPU D
D SMI
3850 A D -02
U1 8
T
8 3853 R 16
PROM
U5
A U3 E 2K X 8
PORT 0 8 S
S
5
-03
16 PROM
U6
2K X 8
PORT 1 8

C
INT RQ O
N
T
R
O
L

PORT 4 8 8
PIO
3871
U2
PORT 5 8 5

INT RQ

F8 CPU Block Diagram


Figure 45

This circuit determines timing from the WD CLK input. Power–up reset is accom-
plished by monitoring the +5V. If the +5V goes below 4.65V, then the RST line is acti-
vated for a period of at least 0.01 seconds after voltage on this line is above 4.7V.
The tolerance for the upper threshold is 4.75V to 4.59V with the lower threshold
0.05V lower.

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Port Pin Description Source(S)/Destination(D)


No.* No.*

00 69 S/D RDY Interface II (S)


01 73 A/D RDY Interface II (S)
02 75 /FAULT Interface I (S)
03 81 TRACK OK Interface I (S)
04 67 /EOT (End–of–Tape) Write Amplifier (S)
05 61 /WRITE ENABLE Write Amplifier (D)
06 59 /TEST START Interface I (D)
07 53 Serial Biphase–M Data Interface I (S)
10 80 Data/Address (D0 or A0) Interface II (S/D)**
11 71 Data/Address (D1 or A1) Interface II (S/D)
12 77 Data/Address (D2 or A2) Interface II (S/D)
13 79 Data/Address (D3 or A3) Interface II (S/D)
14 65 Data (D4) Interface II (S)**
15 63 Data (D5) Interface II (S)
16 57 Data (D6) Interface II (S)
17 55 Data (D7) Interface II (S)
40 49 TRACK 0 (1st bit, Track Addr) Write Amplifier (D)
41 52 TRACK 1 (2nd bit, Track Addr) Write Amplifier (D)
42 37 TRACK 2 (3rd bit, Track Addr) Write Amplifier (D)
43 27 Phase Write Amplifier (D)
44 25 /SAVE Write Amplifier (D)
45 15 TA OUT ENABLE Write Amplifier (D)
46 13 BITE FAULT (from CPU) Interface I (D)
47 41 /573/717 Mode Interface I (S)
50 47 WRITE DATA Interface I (D) &
Write Amplifier (D)
51 50 S/D (Start Conversion) Interface II (D)
52 35 A/D (Start Conversion) Interface II (D)
53 29 Bus B (LSB Byte Selection) Interface II (D)
54 23 Bus A (MSB Byte Selection) Interface II (D)
55 17 /ENABLE BUS Interface II (D)
56 54 /READ DATA Interface I (S)
57 39 /542E MODE (Pin also used S/D Mux (S)
in 573 and 542 Expanded as F/S.)

* Port Nos. are used by the CPU to identify I/O channels; Pin Nos. are actual pin desig-
nations on the CPU–board edge connector.

** Ports 10 through 13 are bi–directional Data/Address Ports; Ports 14 through 17 are


input–only Data Ports.

CPU I/O PORTS AND PIN CONNECTIONS


Figure 46

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(c) Interrupt Inputs

INT0 is driven by the BI–PHASE to the NRZL + CLK converter. This produces an
interrupt for every decoded bit of BIW. S/D ready is the source of INT1 interrupts.

(d) Miscellaneous Signal Lines

/573 MD FR is a combination of two signal lines from STATUS PORT #1 and OC


DRIVER’s 542 FRATE output. This signal is only used as an input since the DFR
exhibits a design defect when this line is driven.

Inputs WR DIS and READ DATA require no support from this card. These lines are
connected to individual inputs on STATUS PORT # 2. Output /SAVE is supported
with a 4.7K ohm pull–up resistor to +5V.

J. Write Amplifier (See Figure 47 & Appendix A: Figures A23 – A25)


The Write Amplifier conditions the data signal for the recording heads, controls the track number
and phase, and generates the EOT signal when it senses End–of–Tape. The Block Diagram for
the Write Amplifier is shown below in Figure 47.

Head Drive circuitry receives the CPU’s serial bit stream and applies current to the appropriate
magnetic Write Head. The current passes through the heads in one direction for a Logic High
and in the opposite direction for a Logic Low. This is accomplished by the actions of the two
BCD–to–Decimal Decoders U3 and U4 (see Figure A24).

In order to see how this is done, consider first the Non–Volatile RAM (NVRAM) chip U1. When
the CPU selects a track for recording, it transmits the proper track address BCD code on
TRACK 0, 1, 2 according to the table shown in Figure A24. Once it has been confirmed that
recording is taking place properly, the CPU sends a Low SAVE (/SAVE) signal to the Low
STORE (/STORE) input of the NVRAM. This causes the track address to be permanently saved
in U1 until the next /STORE input. This address will be permanently saved until the CPU sends
another /SAVE signal.

During Power Down, U1–10’s /ARRAY RECALL will be Low which will inhibit a /STORE opera-
tion, preserving the last track address saved in NVRAM. On Power Up, the reset circuit U9A &
B resets the CPU and the CPU then initializes the Track Address port. Since /SAVE is kept High
and /ARRAY RECALL is kept Low, the last Track address saved will be readied for output from
the NVRAM..

The Track Address Output Enable signal (T.A. OUTPUT ENABLE) from the CPU will cause U1
to output the Track address to the BCD–to–Decimal Decoders U3 and U4.

The data to be recorded is input on the WRITE DATA line to NAND Gate array U6A, B, & C.
When the output of either U6B or U6C is High, it causes all the outputs of either U3 or U4, re-
spectively, to go High. Assuming that no disabling signals are input to the NAND array (i.e.,
/DATA DISABLE and /WRITE DISABLE are High), when WRITE DATA is High, the output of
U6B is High and all of its outputs will pull up to +5 V. On the other hand, U6C goes Low when
U6B is High, allowing U4 to pull Low (to ground) the output selected by the Track address from
U1. This will cause positive current to flow from U3 to U4 through the selected Track’s Write
head. No current will flow in the other Track heads since all the other outputs of U4 remain
High.

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TRACK
AND
PHASE 4

SAVE NVM
SAVE CIRCUIT (MEMORY)
4 4
CPU TRACK
OUTPUT AND
ENABLE PHASE
3

WRITE
DATA A0 – A3
1 OF 10
DECODE 6
WRITE
+

DATA
A0 – A3 6 PUSH/PULL
DISABLE
TAPE HEADS
1 OF 10
ATE WRITE DECODE 6
DISABLE

RESET

TRK
ADVANCE

EOT FROM F/F CPU


STORAGE CLK EOT FF
TAPE SENSOR

1 HZ
OSC 1 HZ

Write Amplifier Block Diagram


Figure 47
The reverse condition occurs when the WRITE DATA line goes L, causing a positive current to
flow from U4 to U3 through the same Track Write head.

When the CPU is writing Track identification patterns for BITE testing (see circuit description of
Interface I), it transmits a /DATA DISABLE signal to the Write Amplifier for either 100 ms or 300
ms blanks, depending on the Phase pattern for that Track. This forces Low the output of U6B,
causing the Track Write head to write a blank on tape for the duration of /DATA DISABLE.

A /WRITE DISABLE signal from the CPU forces the outputs of both U6B and U6C High, shutting
OFF all current flow through the Write heads.

The 1–Hz clock is crystal–controlled and only used by the CPU for data–frame synchronization
in the ARINC 542 Non–Expanded Mode.

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K. Read Amplifier (See Figure 48 & Figure A26)

Preamplifiers U11A & B through U61A & B amplify the low–level analog signals from the Read
heads on each of the six recorded Tracks. The resultant amplified signals are routed to front–
panel connector J16. The circuits composed of diode CR 72 through CR 93 and resistors R 85
through R 93 protect the board from external high voltage transients.

A Track Address received from the Write Amplifier NVRAM (U1) causes the Analog Multiplexer
U71 to pass the output from the Track selected to the Dual Operational Amplifier U72A/B.
Comparator U73 produces a typical 5 Vp–p output suitable for driving both the BITE in Interface
I and TTL circuitry connected to the Front–Panel connector J16.

All 6 Tracks can be output simultaneously to ATE ground equipment, so that by using the X2
speed enhancement mode, the entire 25 hours can be accessed in 2.08 hours.

TRACK
ADDRESS TP#2
FROM CPU
MUX LIM “READ DATA”
AMP TO FAULT SENSE
SWITCH CIRCUITS

6–TRK (with hysteresis)


READ EXT. READOUT
HEAD TO ATE OR RDU

 TO ATE

Read Amplifier Block Diagram


Figure 48

L. Power Supply (See Figure 49 & Figures A1 and A2)

Aircraft power is connected to the primary of two transformers, T1 and T2, which output 31 Vac
and 10 Vac, respectively. The full–wave rectified output of CR 2 and CR3 is applied to Regula-
tors U1, U2, and U3 to produce the outputs shown in the schematic diagram.

+20 VDC
TRIP & DATE
STEP DOWN GND
TRANSFORMER
T1 +12 VDC
AIRCRAFT RECTIFIER GND
115 VAC AND
400 HZ –12 VDC
FILTER
STEP DOWN REGULATOR
GND
TRANSFORMER
T2 +5 VDC
GND

Power Supply Block Diagram


Figure 49

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TESTING AND CALIBRATION OF MODEL F800


USING APPLE–IIE GROUND SYSTEM
1. General
This section provides the system test and calibration procedures necessary to maintain the Model
F800 Digital Flight Recorder (DFR). Component Layout diagrams are also included for the Airspeed
Transducer (A11) and Altitude Transducer (A10) boards.

Since all configurations of the Model F800 DFR are covered within this CMM, the following list is
provided as a guide for the technician to match which procedure to perform for a specific model of
DFR.

SECTION 100:

Para. 2: System Test and Calibration for DFR (Non–Expanded) –– Pre Mod Dot–20

Para. 3: System Test and Calibration for DFR (Expanded CAA & FAA) –– Premod Dot–20

Para. 4: System Test and Calibration for DFR (Non–Expanded) –– Post Mod Dot–20

Para. 5: System Test and Calibration for DFR (Expanded CAA & FAA) –– Post Mod Dot–20

Technicians intending to use the Ground Station/2 (GS/2) Read–Out Center (ROC) for testing and
calibration of the DFR, refer to Section 200 of this manual. The GS/2 is an advanced personal
computer–based system which includes a Read–Out Center composed of an IBM compatible
personal computer, a newly designed Aircraft Simulator (ACS/5A), an Air Data Source, the existing
RDU/3A, and the GS/2 System Software. The test and calibration procedures in Section 200 are
arranged according to Model number as follows:

SECTION 200:

Para. 2: DFR Funtional Test Procedures : ARINC573/717, ARINC 542 (Non–Exp) and
ARINC 542A (Expanded) –– Pre & Post Mod Dot–20

Para. 3: DFR Calibration Procedures ARINC 542 (Non–Exp) –– Pre & Post Mod Dot–20

Para. 4: DFR Calibration Procedures ARINC 542A (EXP) –– Pre & Post Mod Dot–20

A. Test Equipment Required

Test equipment part numbers, manufacturers, and addresses are provided in Figure 901, pages
901 and 902. Equivalent test equipment may be substituted if it has an accuracy equal to or
greater than the originally specified equipment. Software should be current. Please contact
Fairchild for latest revision.
Note: When testing 17M604 units an ACS/2A pn: 17TE116–01 is required.
B. Power Requirements
Power required: 115 Vac, 400 Hz, 2 amperes

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C. Mnemonics
The following mnemonics are used throughout the Testing and Fault Isolation section:
ACS – Aircraft Simulator
RDU – Read Data Unit
DFR – Digital Flight Recorder
BITE – Built–In Test Equipment
FDAU – Flight Data Acquisition Unit
IAS – Indicated Air Speed
PWR – Power
ALT – Altitude
A/D – Analog–to–Digital
S/D – Synchro–to–Digital
CPU – Central Processing Unit
IC – Integrated Circuit
FDEP – Flight Data Entry Panel
GS/2 – Ground Station 2
ROC – Read–Out Center

2. System Test and Calibration For DFR ARINC 542 (Non–Expanded) ––


Models 17M600, 17M604, 17M700, 17M900 –– PRE MOD DOT–20
The System Test procedure contains all the adjustments needed to maintain the DFR Recorder
(Non–Expanded version) at maximum efficiency. It should be performed at major maintenance
periods.

A. Preliminary Test Setup


(1) With the dust cover off, remove both printed circuit card brackets.
(2) Set up the DFR as shown in Figure 101.
(3) Insert floppy disk #17TE430 into the Apple computer disk drive and boot up the
“Alignment” Program.
(4) Set the Variac for 115 Vac 5 Vac.
(5) With the system cables hooked up, set the front–panel switches on the RDU/3A as follows:
(a) POWER SELECT: BENCH
(b) POWER: ON
(c) TRACK SELECT: A
(d) FORMAT SELECT: 542D
(e) DUMP SPEED SELECT: X1
(6) Set the front–panel switches on the ACS/2A as follows:
(a) ACS/2A POWER: OFF
(b) DFR POWER: ON
(c) Use ACS/2A–to–DFR cable #17A287

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POWER INPUT
115 Vac, 400 Hz 070-98-00038
VACC
POWER
INPUT (DC & AC)
17A474 17A237

ACS-2A
VARIAC

TRIP AND DATE 17A218


ENCODER
INPUT

AIR SOURCE ACS CABLE


TO DFR
ALTITUDE 17A473

024-98-00107

AIRSPEED
RDU/3A

DFR
UNDER TEST 17A216

COMPUTER
CABLE
024-98-00113

APPLE
COMPUTER IEEE-488
CONTROL CABLE

TO PRINTER
TO PLOTTER
(IF USED)

System Test Setup for Pre Mod Dot–20 DFR Configurations


Figure 101

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TP3 TP2 TP1

S1

U1
C2 C1 R4 R3 R2 R1

20 11 P1

PWA, Airspeed Simulator (17E176)


Figure 102

TP4 TP3 TP2 TP1

S2 S1

R6 R5
U1
C2 C1 R4 R3 R2 R1
C4 C3

R9 R8 R7

20 11 P1

PWA, Altitude Simulator (17E177)


Figure 103

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(d) AIRCRAFT CONFIGURATION switches:


542E: AUTO (Down); 573: AUTO (Down)
(e) Set 573 FDAU SIMULATOR switches in the following way, going from left to right:
OFF (Down); FIXED (Up); TELEDYNE (Down); NORMAL (Up)
(f) SYNCHRO 1 (Large dial): 45.6
(g) SYNCHRO 1 SELECT: HEADING.
(h) VERTICAL ACCELERATION (VACC): +3G.
(i) MODE SELECT: MANUAL.
(j) EXTERNAL ANGLE POSITION INDICATOR: HEADING.
B. ARINC 542–Calibration Preliminary Setup (For 17M600, 17M604, 17M700, &
17M900)
In the case of ARINC 542 versions of the DFR, the following preparations should be made:
(1) Remove the Airspeed Transducer board (A11) from slot #J13 if installed and insert
Airspeed Simulator board (17TE176). Refer to Figure 102.
(2) Remove the Altitude Transducer board (A10) from slot #J12 if installed and insert Altitude
Simulator board (17TE177). Refer to Figure 103.
(3) Turn the DFR and system ON by switching the ACS/2A PWR to ON. Put the DFR in
record by pushing the DFR RECORD MODE button on the RDU/3A.

C. Analog–to–Digital (A/D) Converter Calibration


NOTE: To calibrate the A/D Converter cards in the 17M600 or 17M604 model recorders,
skip steps (3) – (12) (Airspeed & Altitude d adjust) and proceed with step (13)
(Accelerometer adjust) of the following procedure.
(1) Perform the preliminary setup procedures as listed in Paragraph B. above.
(2) Answer the questions which appear on the Computer Monitor.

NOTE: Data must be displayed in raw decimal format and engineering units.

(3) At slot #J13, set toggle switch S1 on the Airspeed Simulator board to ZERO (see
Figure 102 and marking on Airspeed Simulator board).
(4) On the A/D Converter card in slot #J7, adjust A/D ZERO pot R27 (A/D Converter p/n
17A161) for 60/64 in the Indicated Airspeed (IAS) column on the Computer Monitor.
Refer to Figure 104.
(5) Set S1 on the Airspeed Simulator board to FULL.
(6) Adjust A/D GAIN pot R23 (A/D Converter p/n 17A161) for 4032/4036 in the IAS column on
the Computer Monitor.
(7) Set S1 on the Airspeed Simulator board to MID. In the IAS column on the Computer
Monitor, the decimal value should be 2052 20 (350 5 knots).

NOTE: Repeat both the ZERO and GAIN settings until readings remain within
specifications.
(8) At slot #J12, set S1 on the Altitude Simulator board to ZERO (see Figure 103 and marking
on the Altitude Simulator board).

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R25 C10
R24

A/D GAIN U6
ADJ.
C12
R23
A/D ZERO R22
ADJ. C13 U4
C11
R29
ALT. ZERO R27 R30
ADJ. R28
R18
R16 R13
ALT. GAIN R17
ADJ. C23 C20 C17
R21 R15
R20 R14
R19
U1
C8
R8 R12
R9 CR3
C7
R11
R10
R37
C18
U7

R7
90
CR4
Q1 R6
R5
C19
R4

VERT. ACC.
REF
ADJ.

R3

A/D Converter Board


P/N: 17A161

Note: for MOD DOT-20 configurations : this board is OBSOLETE and replaced by A/D Converter p/n: 205E0194-01

Analog–To–Digital Converter 17A161


Calibration Adjustments for Non–Expanded DFR’s
Figure 104

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(9) Adjust ALT ZERO pot R16 (A/D Converter p/n 17A161) for 60/64 in the ALT. column on the
Computer Monitor.
(10) Set S1 on the Altitude Simulator board to FULL.
(11) Adjust ALT GAIN pot R20 (A/D Converter p/n 17A161) for 4032/4036 in the ALT. column
on the Computer Monitor.
(12) Set S1 on the Altitude Simulator board to MID. In the ALT. column on the Computer
Monitor, the decimal value should be 2052  20 (15,838  700 ft.). (Repeat both ALT
ZERO and ALT GAIN settings if necessary).
(13) On the ACS/2A, set VERTICAL ACCELERATION (VACC) to +6G.
(14) Adjust Accelerometer Reference pot R3 (A/D Converter p/n 17A161) for 3856 100 (+6 
0.2G) in the VACC column on the Computer Monitor.
(15) On the ACS/2A, set VACC to EXT.
(16) Connect Accelerometer to #J9 on the rear panel of the ACS/2A and verify that the
Computer Monitor varies with accelerometer movement:
(a) With the Accelerometer held with its flat end face down on a table, it should read
1.0G  0.2G.
(b) Turning it upside down should make it read –1.0G  0.2G.
(c) Held horizontally with its flat end perpendicular to the table, it should read 0.0G 
0.2G.
(17) On the ACS/2A set VACC to 3G.

D. BITE Power–Supply–Fault Test

To test the  12 Vdc power supply fault (BITE) after completing A/D Converter Calibration
above, momentarily push Supply Switch S2 on the Altitude Simulator board in slot #J12 to both
sides. The RECORDER FAULT light on the ACS/2A will illuminate each time S2 is pushed and
will extinguish upon release of the switch.

E. Synchro–to–Digital Converter Test


(1) Return to computer Main Menu.
(2) Select the “542 Engineering Units” program (Selection “F”). Answer questions as needed.
(3) Connect an External Angle Position Indicator to the rear panel of the ACS/2A. While
observing the display on the Angle Position Indicator, turn the Synchro #1 dial on the
ACS/2A for a display of 45.6.
(4) The Computer Monitor readings under the Heading column should read 45.6 + 2. If
the reading is out of tolerance, adjust R19 (45 adjust) on the S/D Converter board
located in slot #J4 to read 45.6 + 2 on the Computer Monitor. Refer to Figure 105 for
the location of R19 on the S/D Converter board.
(5) With SYNCHRO #1 on the ACS/2A, repeat Step (3) for 135, 225, and 315 (with
tolerance of 2).
(6) Turn DFR POWER OFF at the ACS/2A front panel.

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TP7 TP6 TP3


 R18 C4 +
C9
C6
U10 U8 C5
TP1
+ C3
TP10
U7 U12 U4

TP2 U9 U5 U3

U22 U24 U2

U23

U20 U21
R6
R3 R R RR R
CR1 C7
U1 2 1 1 1 9
C1
R5 4 0
R4 C2
C6
R17
R7
U19 CR2 R13 U11
U6 R12
45 DEG R16
ADJ. R8
R11 C10
R15 C11

R19 TP5
TP9
TP8 U16 U18 CR3 R23
R20
R21
CR4 C15 C12

U17 U15 U14 U13 R22


C14
TP4
C13

Circuit Card Assembly, Synchro/Digital Converter 17A219, –01


Figure 105

F. CPU Reset (For CPU P/N 17A153–03, –04, –05, –06, –08, –09 Only)
NOTE: This adjustment only applies to obsolete CPU boards with part numbers
17A153–03, –04, –05, –06, –08, –09. These boards were replaced by 17A153–14
through –20 by FSB 010.
(1) Turn DFR POWER OFF.
CAUTION: MAKE SURE DFR POWER IS OFF WHEN REMOVING OR REPLACING
DFR CARDS IN SLOTS OR DAMAGE MAY RESULT. STATIC DAMAGE
MAY RESULT IF NOT PROPERLY GROUNDED.
(2) Remove the CPU card (slot #J9), insert an extender card (#17TE173) into slot #J9, and
reinsert the CPU into the extender card.

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(3) Turn DFR POWER ON.


(4) Put DFR in Record by pushing RECORD MODE button on the RDU/3A. Data should
again be displayed.
(5) With an Oscilloscope, monitor Pin 47 at the card edge (Refer to IPL Figure 13) for CPU
Write Data (TTL level) and verify that a squarewave pattern exists.
(6) With a Digital Voltmeter, monitor the (+) side of C8 for +5 Vdc.
(7) Turn the Variac down until the voltmeter is reading 4.3 V +_0.1 V, and adjust Power Reset
(R6) until CPU Write Data just starts to appear.
(8) Return Variac to 115 Vac 5 Vac.
(9) Turn DFR POWER OFF at the ACS/2A front panel.
CAUTION: MAKE SURE DFR POWER IS OFF WHEN REMOVING OR REPLACING
DFR CARDS IN SLOTS OR DAMAGE MAY RESULT.
(10) Remove the CPU Extender card and replace the CPU back in the original slot (#J9).

G. Pneumatic IAS Calibration (DFR 17M700 & 17M900, Only)


(1) Be sure that DFR POWER is OFF.
CAUTION: MAKE SURE DFR POWER IS OFF WHEN REMOVING OR REPLACING
DFR CARDS IN SLOTS OR DAMAGE MAY RESULT.
(2) Remove both Airspeed (p/n: 17A193 ) and Altitude (p/n:17A192) Simulator cards from
slots #J13 and #J12.
(3) Put both the Airspeed (17A193) and Altitude (17A192) boards on extenders (p/n: 17E170).
If only one extender is available, begin with the Airspeed card.
(4) Connect hoses in the following manner:
(a) Red hose goes on the back of the Airspeed Transducer (marked red).
(b) White hose has a ”Y” connector. One end goes on the Altitude card transducer and
the other end goes on the Airspeed card transducer.
NOTE: Hoses should be coming from the deck, as shown in Figure 106.
(5) Connect the DFR to the Air Data Source and turn the DFR Power ON.
(6) Select the “Alignment” program from the main menu. Answer the questions as needed.
(7) Set the Air Data Source to 91.99 knots.
(8) Adjust the ZERO trim pot R150 of the Airspeed board Assembly in slot #J13 (see
Figure 107) to read 91.99 10 knots in the IAS column on the Computer Monitor.
(9) Set the Air Data Source to 456.09 knots.
(10) Adjust SHAPE trim pot R147 on the Airspeed board to read 456.09 10 knots in the IAS
column on the Computer Monitor.
(11) Repeat Steps (7) through (10) to assure accurate and repeatable readings.
(12) Set the Air Data Source to 0 knots.
(13) Turn DFR POWER OFF at the ACS/2A front panel.
CAUTION: MAKE SURE DFR POWER IS OFF WHEN REMOVING OR REPLACING
DFR CARDS IN SLOTS OR DAMAGE MAY RESULT.
(14) Remove the extender card (#17TE170) and replace Airspeed board into its original slot
#J13 .

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Hoses connect here to


deck, with red hose on
top and white hose on
bottom.
Tape Deck
Thread hoses through
base plate to opposite
side of DFR, between
IAS and Altitude cards,
and connect as shown.

White hose, only,


connects to
Altitude card
(mount card on
extender for
tests).

Both white and red


hoses connect to IAS
Airspeed card (mount card
on extender for tests).

Hose Connections for Altitude


and Airspeed Cards.
Figure 106

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SHAPE ZERO SHAPE


ADJ. ADJ. ADJ. ZERO
ADJ.

AIRSPEED BOARD ALTITUDE BOARD


17A193 17A192
SLOT #J13 SLOT #J12

Airspeed and Altitude Board Assemblies


Figure 107
H. Pneumatic Altitude Calibration (DFR 17M700 and 17M900, Only)
(1) Check that DFR POWER is OFF.
CAUTION: MAKE SURE DFR POWER IS OFF WHEN REMOVING OR REPLACING
DFR CARDS IN SLOTS OR DAMAGE MAY RESULT.
(2) Remove the Altitude board from slot #J12, insert extender card #17TE170 into slot #J12,
and reinsert Altitude board back into the extender card.
(3) Turn the DFR POWER ON.
(4) Put the DFR in record by pushing RECORD MODE button on the RDU/3A. Data should
again be displayed.
(5) Set the Air Data Source to 15,891 ft.
(6) Adjust the ZERO trim pot R150 in the Altitude Card (see Figure 107) to read 15,891 240
ft. in the Altitude column on the Computer Monitor.

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(7) Set the Air Data Source to –1479 ft.


(8) Adjust the SHAPE trim pot R147 on the Altitude Card to read –1479 100 ft. in the
Altitude column on the Computer Monitor.
(9) Repeat Steps (5) through (9) to assure repeatable readings.
(10) Turn DFR Power OFF at the ACS/2A front panel.
(11) With the DFR Power OFF, remove the extender card from #J12.
(12) Plug the Altitude card back into #J12.

I. Pneumatic Air Leak Test


(1) Turn the DFR Power ON.
(2) Set the Air Data Source to 30,000 ft.
(3) While using a second hand on a clock, switch the Air Data Source to MEASURE. The
Altitude reading on the Air Data Source should not drop more than 50 ft. per minute.
(4) Set the Air Data Source to 200 knots.
(5) While using a second hand on a clock, switch the Air Data Source to MEASURE. The
Airspeed data on the Air Data Source should not drop more than 4 knots per minute.
(6) Return the Air Data Source to 0 knots and 0 ft. altitude.

J. Discrete Parameter Test


With the system up and running, set the VACC on the ACS/2A to +3G and set the FORMAT
SELECT to 542–D on the RDU/3A. Then proceed as follows:
(1) Press and hold down the BIN 1 button on the ACS/2A and note on the Computer Monitor
that bit ”B” changes states.
(2) Press and hold down the TRIP AND DATE button on the ACS/2A and note on the
Computer Monitor that bit ”D” changes states.
(3) Press and hold down the BIN 2 button on the ACS/2A and note on the Computer Monitor
that bit ”M” changes states.
(4) While monitoring a second hand on a clock, momentarily switch motor speed to X 8 on the
RDU/3A and verify that the Fault Light comes ON in 8 2 sec.
(5) Note on the Computer Monitor that bit “F” changes states.
(6) Switch to X 1. Note RECORDER FAULT light goes OFF.
(7) While monitoring a second hand on a clock, press and hold Heading Excitation OFF button
on the ACS/2A and verify on the Computer Monitor that bit “S” changes states.
(8) Note that RECORDER FAULT light comes ON in 32 4 sec after OFF button is first
pressed. Note that bit “F” changes states on the Computer Monitor after the RECORDER
FAULT light comes ON.
(9) Release button. Note that the RECORDER FAULT light goes OFF.
(10) Momentarily press TRACK ADVANCE on the RDU/3A and note that Bit “P” changes states
except for the Track–6– to–Track–1 transition.
(11) With 6G selected at the ACS/2A (Marker Beacon), note on Computer Monitor that bit “B”
change states.

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(12) Set VACC to 3G on the ACS/2A.


(13) Set AIRCRAFT CONFIGURATION MODE to 542E on the ACS/2A and note on the
Computer Monitor that bit “E” changes states.

K. Track Change Test


(1) Track Advance Test
(a) With the system up and running, momentarily press the TRACK ADVANCE button on
the RDU/3A.
(b) Note Track Display Increments. Wait 15 sec. between each track change and repeat
for all six tracks.
(2) Track Change Fault
(a) With DFR in Reproduce Mode, note track number.
(b) Change tracks by pushing the TRACK ADVANCE button on the RDU/3A. You
should note a fault in 5 to 20 sec.
(c) DFR is now in Search. When no track is found after looking at all 6 tracks, the DFR
will stop its Search Mode and will attempt to write on the next track.
(3) Track Retention
(a) Place the DFR to the RECORD Mode on the RDU/3A.
(b) Press Track Change on the RDU/3A to advance to the next track. Allow
approximately 8 seconds for the track change to complete its BITE. Note track
number.
(c) Check track memory retention by turning DFR power ON and OFF a number of
times
(d) Note that Track Number does not change.
(e) Repeat Steps (b) through (d) until Tracks 1 through 6 have been tested.

L. BITE Tests
CAUTION: WAIT 15 SECONDS BEFORE PERFORMING THE BITE TEST.
NOTE: Perform the following tests with the Fairchild DFR connected to the ATE outlet
and running the 542P program. Put the DFR in Record Mode.
(1) Power Supply Fault
(a) Momentarily depress the POWER SUPPLY FAULT button on the RDU/3A. You
should note an immediate fault.
(b) Release button. Fault should go OFF.
(2) Read Data Fault
(a) Stop motor by selecting X8 speed on the RDU/3A. You should note a fault in 3 to 10
sec .
(b) Select X1 speed. Fault should go OFF.
(3) Write Data Fault
(a) Hold the TAPE MARK button down on the RDU/3A. You should note a fault in 5 to
15 sec.
(b) Release button. Fault should go OFF within 5 sec.

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(4) 542E Mode Retention and Fault (Not Used for 17M800)
(a) With 542 Excitation ON, 542E light should be ON.
(b) Switch MODE SELECT on ACS/2A to AUTO. The 542 light should go OFF in 5 to
10 sec.
(c) Fault Light should go ON in 30 to 35 sec.
(d) Turn DFR POWER to OFF, then back to ON to clear the FAULT.
(5) 573 Mode Retention and Fault (Not Used for 17M60X & 17M70X)
(a) With 573 Data ON, 573 run light should be ON.
(b) Stop 573 Data by turning 573 Data switch OFF.
(c) DFR Status ALARM should go ON in 1 to 3 sec.
(d) Fault Light should go ON in 60 to 64 sec for a period of 4 sec; the cycle then repeats.
(F8 CPU cards ) or on in 60 sec. and stays on (80 C31 CPU cards.)
(e) Turn 573 Data ON.
M. DFR Performance Tests
(1) 542 Pneumatic Auto Test (Not Used for 17M60X and 17M800)
(a) With 17TE430 disk, return to main menu.
(b) Select “DFR Auto Test” from Menu and then select “Pneumatic Auto Test”
(c) Set ACS/2A and RDU/3A to INSTRUCTIONS IN PROGRAM.
(d) Run test to confirm a PASS or FAIL condition of the DFR.
(2) 542 Electric Auto Test (Not Used for 17M800)
(a) For DFR Models 17M600, 17M700 and 17M900 use 17TE430 disk, for DFR Model
17M604 use disk 17TE0435 with ASC/2A, P/N: 17TE116–01 and continue.
(b) Select “DFR Auto Test” from Menu and then select “Electric Auto Test”.
(c) Set ACS/2A and RDU/3A to INSTRUCTIONS IN PROGRAM.
(d) Run test to confirm a PASS or FAIL condition of the DFR.
(3) 573/717 Test (Not Used for 17M600 & 17M700)
(a) With 17TE430 disk, return to main menu.
(b) Select “ DFR Auto Test” and then select “ARINC 717 Teledyne Test”.
(c) Set ACS/2A as follows:

ACS/2A POWER – ON
DFR POWER – ON
MODE SELECT – Manual
AIRCRAFT CONFIGURATION – 573
FDAU SIMULATOR – ON
FIXED/VARYING – Fixed
HAMILTON/TELEDYNE – Teledyne
NORMAL/ALIGN – Normal

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(d) Momentarily push SYSTEM RESET.


(e) Set RDU/3A to INSTRUCTIONS IN PROGRAM.
(f) Run Test on all six tracks to confirm a PASS or FAIL condition of the DFR.
NOTE: Four (4) errors or less for every 104 frames constitutes a PASS. (See
minimum error required in Figure 7, Sheet 4).
(4) Power Consumption

(a) Measure power consumption.


(b) Power measurement should be less than 26 watts for DFR’s except 17M800 which
should be less than 18 watts.
(5) Twice Speed (X2) Test

(a) Place RDU/3A in Reproduce Mode and place Dump Speed at X1.
(b) Identify type of data pre–recorded on DFR (Ex–542 or 573).
(c) Load Computer with the disk necessary to read data on tape.
(d) Start a DATA DISPLAY at X1.
(e) Change Dump Speed switch on RDU/3A to X2.
(f) Data should be displayed on Monitor at X2 speed.
(6) Testing is now complete for the 542 (Non–Expaned) PRE MOD–DOT–20 DFR
Configurations.

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3. System Test for DFR (Expanded CAA & FAA) –– PRE MOD DOT–20
17M303, 17M603, 17M703 and 17M903
The System Test procedure contains all the adjustments needed to maintain the DFR Recorder
(Expanded version) at maximum efficiency. It should be performed at major maintenance periods.

A. Preliminary Test Setup


(1) With the dust cover off, remove both printed circuit card brackets.
(2) Set up the DFR and GSE as shown in Figure 101 (ACS/2A must have MOD#1 & #2
installed) using 17A287 for the ACS/2A–to–DFR cable.
(3) Boot floppy disk #17TE439 for FAA or #17TE438 for CAA in the Apple. After the Menu
has been displayed, select the “Alignment”. Answer the questions as needed.
(4) Set the Variac for 115 Vac 5 Vac.
(5) With the system cables hooked up, set the RDU/3A front–panel switches as follows:
(a) POWER SELECT: BENCH
(b) POWER: ON
(c) TRACK SELECT: A
(d) FORMAT SELECT: EXP–D
(e) DUMP SPEED SELECT: X1
(6) Set the front–panel switches on the ACS/2A as follows:
(a) ACS/2A POWER: OFF
(b) DFR POWER: ON
(c) AIRCRAFT CONFIGURATION switches:
542E: AUTO (Down); 573: AUTO (Down)
(d) Set 573 FDAU SIMULATOR switches in the following way, going from left to right:
OFF (Down); FIXED (Up); TELEDYNE (Down); NORMAL (Up)
(e) SYNCHRO 1 (Large dial): 45.6
(f) SYNCHRO 1 SELECT: HEADING.
(g) VERTICAL ACCELERATION (VACC): +3G.
NOTE: MOD#1 must be installed on ACS/2A for Steps (h), (i), and (j).

(h) VACC – AC/DC switch to AC.


(i) SOURCE – LLDC/TRIAX switch to LLDC.
(j) FREQ – LO/HI switch to LO.
(k) MODE SELECT: MANUAL.
(l) EXTERNAL ANGLE POSITION INDICATOR: Set to Heading.
B. 542–Calibration Preliminary Setup (For 17M303, 17M603, 17M703, and
17M903)
(7) Remove the Airspeed Transducer board from slot J13 if installed. Insert Airspeed
Simulator board (17TE176).

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(8) Remove the Altitude Transducer board from slot J12 if installed. Insert Altitude Simulator
board (17TE177).
(9) Turn the DFR and system ON by switching the ACS/2A PWR to ON. Put the DFR in
record by pushing the DFR RECORD MODE button on the RDU/3A.
(10) System should be up and running with data displayed on the Computer Monitor.

C. Analog–to–Digital (A/D) Converter Calibration


NOTE: System must be set up according to procedure outlined in paragraphs A. and B.,
above, before proceeding with the following tests.
NOTE: Data must be displayed in raw decimal format and engineering units.
NOTE: To calibrate the A/D Converter cards in the 17M303 or 17M603 model recorders,
skip steps (1) – (13) (Airspeed & Altitude d adjust) and proceed with step (14)
(Accelerometer adjust) of the following procedure.
(1) At slot #J13, set toggle switch S1 on the Airspeed Simulator board to ZERO (see marking
on Airspeed Simulator board in Figure 102).
(2) Make sure jumper is installed on A/D Converter card (slot #J7) from E–10 to E–11. Refer
to Figure 108.
(3) On the A/D Converter card in slot #J7, adjust R47 (A/D ZERO) for 59/60 in the Indicated
Airspeed (IAS) column on the Computer Monitor.
(4) Set S1 on the Airspeed Simulator board to FULL.
(5) Adjust R45 (A/D GAIN) on A/D Converter card for 3840/3841 in the IAS column on the
Computer Monitor.
(6) Repeat Steps (3) through (5) and, if necessary, re–adjust pots.
(7) Set S1 on the Airspeed Simulator board to MID. In the IAS column on the Computer
Monitor, the decimal value should be 1950 10.
NOTE: Repeat both the ZERO and GAIN settings until readings remain within
specifications.
(8) At slot #J12, set S1 on the Altitude Simulator board to ZERO (see Figure 103).
(9) Adjust R34 (ALT ZERO) on the A/D Converter board for 59/60 in the ALT. column on the
Computer Monitor.
(10) Set S1 on the Altitude Simulator board to FULL.
(11) Adjust R39 (ALT GAIN) on the A/D Converter board for 3840/3841 in the ALT. column on
the Computer Monitor.
(12) Repeat Steps (7) through (11) and, if necessary, re–adjust pots.
(13) Set S1 on the Altitude Simulator board to MID. In the ALT. column on the Computer
Monitor, the decimal value should be 1950  10.
NOTE: Repeat both the ZERO and GAIN settings until readings remain within
specifications.
(14) On the A/D Converter board, measure 5.000 V (10 mv) REF between TP5 (REF) and
TP1 (GND) with a Digital Volt Meter. Adjust R18.

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R52
C
27 R R U16 U15
50 49

U13 R51
U10 C37 C28
U7

U8
U9
Jumper

A/D GAIN U12 U14 E11


E10
ADJ.
R48
A/D ZERO C15
R45 C36 C14
ADJ.
U4 C19
R47
R46 C22 C16
C26 C
20
C25 CR14
R44
R43

C17 C23
ALT. GAIN U11
ADJ.
R40 R30

R39 C24
ALT. ZERO
ADJ. R35 U6
R33 R32

R34 C12
CR9
TP5 C35
R16 TP2 R28
5VDC

TVA R17 R19 TVA R


R R 54 TP5
5VDC CR13
REF
ADJ. R18

R1 CR CR R R CR R R R R
CR CR 16 17 R CR 135
7 15 53 1 3 15 8 13 14 38 37
R2
TP1 C4 C41
GND
C3 U1 U2
R12
VERT. ACC. TP1 C40 C31
C32
30 C33
REF C TP4 TP3
ADJ. Q1 6
CR C1
R8 CRCR 5 C2 R CR R9 R R R4 R5 R6 CR
3 6 11 4 10 55 2
R7 C
5

A/D Converter Board


P/N: 17A288, -01, -02

Note: for MOD DOT-20 configurations : this board is OBSOLETE and replaced by A/D Converter p/n: 205E0194-00

Analog–To–Digital Converter 17A288–XX


542A Expanded Parameter Calibration Adjustments
Figure 108

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(15) On the ACS/2A, set VERTICAL ACCELERATION (VACC) to +1G.


(16) Adjust R7 on the A/D Converter board for 1817/1818  10 (+1  0.2G) in the VACC
column on the Computer Monitor.
(17) On the ACS/2A, set VERTICAL ACCELERATION (VACC) to +6G.
(18) Adjust R1 on the A/D Converter board for 3902/3903  100 (+6  0.2G) in the VACC
column on the Computer Monitor.
(19) For systems with an external G sensor on the ACS/2A, set VACC to EXT.
(20) Connect Accelerometer to #J9 on the rear panel of the ACS/2A and verify that the
Computer Monitor varies with accelerometer movement:
(a) With the Accelerometer held with its flat end face down on a table, it should read
1.0G  0.2G.
(b) Turning it upside down should make it read –1.0G  0.2G.
(c) Held horizontally with its flat end perpendicular to the table, it should read 0.0G 
0.2G.
(21) On the ACS/2A, set VACC to 3G.
(22) Set VACC–AC/DC switch to DC.
(23) Set SOURCE–LLDC/TRIAX switch to TRIAX.
(24) Connect the TRIAXIAL ACC (PN 17A471–03) to the rear connector of ACS/2A marked
TRIAX Accelerometer using cable 17–A474.
(25) With the Accelerometer positioned with the (+6G UP) label pointing straight up, verify the
following readings on the Apple Monitor:
(a) VERT ACC = +1G 0.2G
(b) LAT ACC = 0G 0.2G
(c) LONG ACC = 0G 0.2G
(26) Rotate the Accelerometer so that the (+6G UP) label points straight down and verify the
following reading on the Apple Monitor:
VERT ACC = –1G 0.2G
(27) Position the Accelerometer so that the (RHT +1G) label points straight up and verify the
following readings on the Apple Monitor:
(a) VERT ACC = 0G 0.2G
(b) LAT ACC = +1G 0.2G
(28) Position the Accelerometer so that the (RHT +1G) label points straight down and verify the
following reading:
(a) LAT ACC = –1G 0.2G
(29) Position the Accelerometer so that the (FWD +1G) label points straight up and verify the
following reading:
LONG ACC = +1G 0.2G
(30) Position the Accelerometer so that the (FWD +1G) label points straight down and verify
the following reading:

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LONG ACC = –1G +0.2G


(31) Set the SOURCE–LLDC/TRIAX switch to the LLDC (Low–Level Direct Current) position
and verify the following readings:
(a) VERT ACC = +4.1G 0.2G
(b) LAT ACC = +0.53G 0.2G
(c) LONG ACC = –0.62G 0.2G
(32) Set the VACC–AC/DC switch to AC.

D. BITE Power–Supply–Fault Test


To test the +12 Vdc power supply fault (BITE) after completing A/D Converter Test, above,
momentarily push Supply Switch S2 on the Altitude Simulator board to both sides. The
RECORDER FAULT light on the ACS/2A will illuminate each time S2 is pushed and will
extinguish upon release of the switch.
NOTE: The FAULT light may blink in earlier versions at the frame rate (1 sec) when in
Pneumatic. Cycle DFR power to clear all FAULTS.
E. S/D MUX +6VDC Reference Adjustment
(1) Ensure DFR POWER is turned OFF .
CAUTION: MAKE SURE DFR POWER IS OFF WHEN REMOVING OR REPLACING
DFR CARDS IN SLOTS OR DAMAGE MAY RESULT. STATIC DAMAGE
MAY RESULT IF NOT PROPERLY GROUNDED.
(2) Power down the DFR recorder.
(3) Remove the S/D Mux board (17A224–02) from DFR slot #J3 and insert extender board
17TE172 into its slot.
(4) Reinstall S/D Mux board into extender board in slot #J3.
(5) Connect DMV leads between the top of R25 (+6V) and TP2 (GND) on the S/D Mux board
(see Figure 109).
(6) Apply power to the DFR Recorder.
(7) While measuring from the top–side of R25, adjust R27 for 6V "0.005V on S/D Mux board
located in DFR card slot #J3.
(8) Remove power from DFR recorder.
(9) Remove extender board and replace S/D MUX board into slot #J3.
(10) Remove S/D Mux board from DFR slot #J5 and install extender board 17TE172 into its
slot.
(11) Install S/D Mux board into extender board in slot #J5.
(12) Connect DMV leads between the top of R25 (+6V) and TP2 (GND) on the S/D Mux board
(see Figure 109).
(13) Apply power to the DFR Recorder.
(14) While measuring from the top–side of R25, adjust R27 for 6V "0.005V on S/D Mux board
located in DFR card slot #J5.
(15) Remove 115Vac/400Hz power input and extender from DFR, replace S/D MUX board into
DFR slot #J5.

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C33 C35
C38
TP5 C32
R21 C34
U7
R22
R15
R14 U10
C31 R20
U9 C37
+ R18
R9 R13 R17
R11 CR5
C36

U8 R19 R16
U6 R10 R12

TP4
GROUND TP3

TP2 C26
C20
C28 Measue Here for 6V
U5 C27
CR CR
4 10 R8 C22 R4
C21
C3 C39
C16
C9
C10
U4 C15
CR CR C4 R25 E1
3 9 R7 R3
C29
C30 R24
C24
C23
C6
C17
U3 CR CR C12
2 8 R6 C11 R2
C18
C5
C39
C40
R27
6V U2 R25
ADJ R24
C2
R27 C13
R23 C8
CR CR R5 C7 R1
TP1 1 7 C14
U1 C1
C25
CR6 C19

6V Adjustment Locations, Synchro/Digital Mux, 17A244, –01, –02


Figure 109

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(16) Reinstall ACS/2A signal cable to DFR rear input connector J1A/B and turn ACS/2A power
ON.

F. Synchro–to–Digital Multiplexer and Converter Calibration


(1) Connect an External Angle Position Indicator (API) to the rear panel of the ACS/2A. While
observing the display on the API, turn SYNCHRO #1 dial on the ACS/2A for a display of
45.6 .
(2) The Computer Monitor readings under the Heading column should read 45.6 +2. If
reading is out of tolerance, adjust R19 ( 45 ADJUST) at slot J4 to read 45.6 + 2 on
the Computer Monitor. (See Figure 105).
(3) With SYNCHRO #1 on the ACS/2A, repeat Step (3) for 135, 225, and 315 (with
tolerance of 2).
(4) Turn DFR POWER OFF at the ACS/2A front panel and return SYNCHRO #1 to 45.6.

G. CPU Reset (For CPU P/N 17A153–03, –04, –05, –06, –08 and –09 Only)

NOTE: See Illustrated Parts List (IPL) Figure 13 for parts locations on the CPU board.
(1) Turn DFR POWER OFF.
CAUTION: MAKE SURE DFR POWER IS OFF WHEN REMOVING OR REPLACING
DFR CARDS IN SLOTS OR DAMAGE MAY RESULT. STATIC DAMAGE
MAY RESULT IF NOT PROPERLY GROUNDED.
(2) Remove the CPU card from slot #J9, insert an extender card (#17TE173) into the slot, and
reinsert the CPU into the extender card.
(3) Turn DFR POWER ON.
(4) Put DFR in Record by pushing RECORD MODE button on the RDU/3A. Data should
again be displayed.
(5) With an Oscilloscope, monitor Pin 47 of the card edge (IPL Figure 13) for CPU Write Data
(TTL level) and verify that a squarewave pattern exists.
(6) With a Digital Voltmeter, monitor the (+) side of C8 for +5 Vdc.
(7) Turn the Variac down until the voltmeter is reading 4.3 V 0.1 V, and adjust Power Reset
(R6) until CPU Write Data just starts to appear (approximately 2.0 Vp–p). Test the Reset
circuit by adjusting the Variac (up and down) through this range for proper operation.
(8) Return Variac to 115 Vac 5 Vac.
(9) Turn DFR POWER OFF at the ACS/2A front panel.

CAUTION: MAKE SURE DFR POWER IS OFF WHEN REMOVING OR REPLACING


DFR CARDS IN SLOTS OR DAMAGE MAY RESULT.
(10) Remove the CPU Extender card and replace the CPU back in the original slot (#J9).

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H. Pneumatic IAS Calibration (DFR 17M70X & 17M90X)


(1) Be sure that DFR POWER is OFF.

CAUTION: MAKE SURE DFR POWER IS OFF WHEN REMOVING OR REPLACING


DFR CARDS IN SLOTS OR DAMAGE MAY RESULT.
(2) Remove both Airspeed and Altitude Simulator cards from slots #J13 and #J12.
(3) Put both the Airspeed (17A193) and Altitude (17A192) boards on extender boards
(17E170). If only one extender board is available, begin with the Airspeed card.
(4) Connect hoses in the following manner:

(a) Red hose goes on the back of the Airspeed Transducer (marked red).
(b) White hose has a ”Y” connector. One end goes on the Altitude card transducer and
the other end goes on the Airspeed card transducer.
NOTE: Hoses should be coming from the DFR Deck as shown in Figure 106.
(5) Turn DFR POWER ON.
(6) Put DFR in record by pushing RECORD MODE button on RDU/3A. Data should again be
displayed.
(7) With the Air Data Source plugged into both ports of the DFR, set the altitude to 0 ft.
(8) Set the Air Data Source to 92 knots.
(9) Adjust the ZERO trim pot R150 (IAS goes down when R150 is turned clockwise) of the
Airspeed board Assembly in slot #J13 (see Figure 107) to read 91.8/93.2 10 knots (92
knots nominal) in the IAS column on the Computer Monitor.
(10) Repeat Steps (7) through (9) to assure accurate and repeatable readings.
(11) Set the Air Data Source to 456 knots.
(12) Adjust the SHAPE trim pot, R147, at slot #J13 to read 455.8/456.2 10 knots (456
nominal) in the IAS column on the Computer Monitor.
(13) Return the Air Data Source to 0 knots.
(14) Turn DFR POWER OFF at the ACS/2A front panel.

CAUTION: MAKE SURE DFR POWER IS OFF WHEN REMOVING OR REPLACING


DFR CARDS IN SLOTS OR DAMAGE MAY RESULT.
(15) Remove the extender card (#17TE170) and replace Airspeed board into its original slot
#J13 .

I. Pneumatic Altitude Calibration (DFR 17M90X and 17M70X)


(1) Check that DFR POWER is OFF.

CAUTION: MAKE SURE DFR POWER IS OFF WHEN REMOVING OR REPLACING


DFR CARDS IN SLOTS OR DAMAGE MAY RESULT.
(2) Remove the Altitude board from slot #J12, insert it into extender card #17TE170, and
reinsert the connected boards back into the slot #J12.
(3) Turn the DFR POWER ON.

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(4) Put the DFR in record by pushing RECORD MODE button on the RDU/3A. Data should
again be displayed.
(5) Be sure that Air Data Source is set to 0 knots. Set altitude to 15,891 ft.
(6) Adjust ZERO trim pot, R150, on the Altitude card at slot #12 to read 15,838/15,934 240
feet (nominal 15,891 ft.) in the Altitude column on the Computer Monitor.
(7) Set the Air Data source to –1479 feet.
(8) Adjust the SHAPE trim pot, R147, on the Altitude Card at slot #J12 to read –1460/–1488
(nominal –1479 ft. 100 ft.) in the Altitude column on the Computer Monitor.
(9) epeat Steps (5) through (8) to assure repeatable readings.
(10) Turn DFR POWER OFF at the ACS/2A front panel.
CAUTION: MAKE SURE DFR POWER IS OFF WHEN REMOVING OR REPLACING
DFR CARDS IN SLOTS OR DAMAGE MAY RESULT.
(11) With DFR POWER OFF, remove the extender card from slot J12.
(12) Plug the Altitude card back into slot #J12.

J. Pneumatic Air Leak Test (DFR 17M703, 17M903)


(1) Turn DFR POWER ON and put the DFR in record by pushing RECORD MODE button on
the RDU/3A. Data should again be displayed.
(2) Plug Air Data Source into both Altitude and Airspeed cards and set for 30,000 ft.
(3) While using a second hand on a clock, switch the Air Data Source to MEASURE. The
Altitude reading on the Air Data Source should not drop more than 50 ft./minute.
(4) Set the Air Data Source to 200 knots.
(5) While using a second hand on a clock, switch the Air Data Source to MEASURE. The Air
Speed reading on the Air Data Source should not drop more than 4 knots per minute.
(6) Return the Air Data Source to 0 knots and relative altitude.

K. Discrete Parameter Test


With the system up and running, set the VACC on the ACS/2A to +3G and set the FORMAT
SELECT to EXP–D on the RDU/3A. Proceed as follows:
(1) Press and hold down the BIN 1 button on the ACS/2A and note on the Computer Monitor
that bit ”B” changes states.
(2) Press and hold down the TRIP AND DATE button on the ACS/2A and note on the
Computer Monitor that bit ”D” changes states.
(3) Press and hold down the BIN 2 button on the ACS/2A and note on the Computer Monitor
that bit ”M” changes states.
(4) While monitoring a second hand on a clock, momentarily switch motor speed to X 8 on the
RDU/3A and verify that the Fault Light comes ON in 3 to 10 sec.
(5) Switch to X 1. Note RECORDER FAULT light goes OFF.
(6) While monitoring a second hand on a clock, press and hold Heading Excitation OFF (HDG.
EX. OFF) button on the ACS/2A and verify on the Computer Monitor that bit “S” changes
states.

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(7) Note that RECORDER FAULT light comes ON in 32 4 sec after OFF button is first
pressed. Note that bit “F” changes states on the Computer Monitor after the RECORDER
FAULT light comes ON.
(8) Release button. Note that RECORDER FAULT light goes OFF.
(9) Momentarily press TRACK ADVANCE on the RDU/3A and note that Bit “P” changes states
except between the Track–6– and–Track–1 transition. Note that TR (track number) on the
computer corresponds to the track number on the RDU/3A.
(10) With 6G selected at the ACS/2A (Marker Beacon), note on Computer Monitor that bit “B”
change states.
(11) Reset VACC to 3G on the ACS/2A.
(12) Set AIRCRAFT CONFIGURATION MODE to 542E on the ACS/2A and note on the
Computer Monitor that bit E" changes states.
(13) The “FR” bit should be “0” (no frequency) with ACS/2A–to–DFR cable #17A287. If
frequency is used, “FR” bit should be “1” (Frequency Mode) with ACS/2A–to–DFR cable
#17A473. After this test, replace the 17A473 cable with the 17A287 cable and continue.

L. Track Change Test


(1) Track Advance Test

(a) (b) With the system up and running, momentarily press the TRACK ADVANCE
button on the RDU/3A.
(c) (d) Note Track Display increments. Wait 15 sec. between each track change and
repeat for all six tracks.
(2) Track Change Fault

(a) With DFR in Reproduce Mode, note track number.


(b) Change tracks by pushing the TRACK ADVANCE button on the RDU/3A. You
should note a fault in 5 to 20 sec.
(c) DFR is now in Search. When no track is found after looking at all 6 tracks, the DFR
will stop its Search Mode and will attempt to write on the first track that was
displayed in the previous step.
(3) Track Retention

(a) Place DFR in RECORD Mode, on the RDU/3A.


(b) Press Track Change on the RDU/3A to advance to the next track. Allow
approximately 8 seconds for the track change to complete its BITE. Note track
number.
(c) Check track memory retention by turning DFR power ON and OFF a number of
times.
(d) Note that Track Number does not change.
(e) Repeat Steps (a), (b), and (c) until Tracks 1 through 6 have been tested.

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M. BITE Tests
(1) Power Supply Fault
(a) Momentarily depress the POWER SUPPLY FAULT button on the RDU/3A. You
should note an immediate fault.
(b) Release button. Fault should go OFF.
(2) Read Data Fault
(a) Stop motor by selecting X8 speed on the RDU/3A. You should note a fault in 3 to 10
sec .
(b) Select X1 speed. Fault should go OFF.
(3) Write Data Fault (Recorder must be in record)

(a) Hold the TAPE MARK button down on the RDU/3A. You should note a fault in 5 to
15 sec.
(b) Release button. Fault should go OFF within 5 sec.
(4) 542E Mode Retention and Fault (Not Used for 17M800)
(a) With 542 Excitation ON, 542E light should be ON.
(b) Switch MODE SELECT on the ACS/2A to AUTO. The 542 light should go OFF in 5
to 10 sec. Return the MODE SELECT switch to MANUAL.
(5) 573 Mode Retention and Fault (Not for 17M603 or 17M703)

NOTE: Set AIRCRAFT CONFIGURATION MODE switch 542E to AUTO and 573 to
573.

(a) With 573 FDAU SIMULATOR turned ON, 573 MODE light should be ON.
(b) Stop 573 Data by turning 573 Data switch OFF.
(c) DFR Status ALARM should go ON in 1 to 3 sec.
(d) For units having F8 CPU cards, the Fault Light should go ON in 60 to 64 sec for a
period of 4 sec; the cycle then repeats.
(e) For units having 80C31 CPU cards, the Fault Light goes ON in 60 sec and then stays
ON .
(f) Turn 573 Data ON.

N. Setup for Expanded Inputs


(1) Set the front–panel switches on the RDU/3A as follows:

(a) POWER SELECT: DFR


(b) POWER: ON
(c) REC/REP: RECORD
(d) TRACK SELECT: A
(e) FORMAT SELECT: EXP
(f) DUMP SPEED SELECT: X1

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(2) Set the front–panel switches on the ACS/2A as follows:

NOTE: ACS/2A–to–DFR cable #17A287 must be used at this time.

(a) ACS/2A POWER: OFF


(b) DFR POWER: ON
(c) AIRCRAFT CONFIGURATION switches:
542E: MODE (Up); 573: AUTO (Down)
(d) Set 573 FDAU SIMULATOR switches as follows, going from left to right:
OFF (Down); FIXED (Up); TELEDYNE (Down); NORMAL (Up)
(e) SYNCHRO 1 (Large dial): 90
(f) SYNCHRO 1 SELECT: HEADING.
(g) VERTICAL ACCELERATION (VACC): +3G.
(h) VACC–AC/DC switch to AC.
(i) SOURCE–LLDC/TRIAX switch to LLDC.
(j) FREQ–LO/HI switch to LO.
(k) MODE SELECT: MANUAL.
(l) EXTERNAL ANGLE POSITION INDICATOR: HEADING.
CAUTION: In order to supply the proper voltages to the DFR inputs in the following
tests, the power supply shown in Figure 110 must be connected to the DFR
rear connector, J1B, before proceeding. This power supply is supplied from
Fairchild as MOD#2 (P/N 17TE 184) for the ACS/2A.
(3) Apply proper power to DFR.
(4) Load Software disk 17TE0439 for FAA or 17TE0438 for CAA and from the main MENU
selection, “Decimal Display Readout,” make the following selections:

(a) HARDCOPY “ON”


(b) AUTO Control “OFF”
(c) 4 Frames
(5) This sets up the Expanded Parameter Tests listed in Figure 111 and Figure 112. As shown
in the example in Figure 113, the values that are displayed in the printout should be within
the 25 counts. The following parameters remain the same for each of the ACS/2A
settings of the Expanded Parameter Tests:

CAA VERSION (17TE0438)


Parameter Word # Value 25
Long. Accel. (DC0) 15 780
Spare (DC5) 24 2340
Total Air Temp. (DC6) 32 1950
Lat. Accel. (DC7) 31 3120

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FAA VERSION (17TE0439)


Parameter Word # Value 25
Long. Accel. (DC0) 7,15, 23, 31 780
Spare (DC5) 24 2340
Total Air Temp. (DC6) 32 1950
Lat. Accel. (DC7) 28 3120

(6) After 4 frames have been printed, press ”ESC” to return to the beginning of the program.
Repeat Steps (4) and (5) for each ACS/2A setting of the EAPI (External Angle Position
Indicator), SYNCHRO SELECT, and SYNCHRO 1 shown in Figure 111 for CAA and
Figure 112 for FAA.

CONNECT IN914 CONNECT


TO TO
J1B J1B
12 Vdc 8  LM317T     38 5.00 Vdc

1K
.1uF IN914  36 4.00 Vdc
243
499 W 1K 37 Gnd
W
  1uF
500  35 3.00 Vdc
W  34 Gnd
 1K
5 ma 9    47 2.00 Vdc
1K  46 Gnd
DC(6)
(-) 44
1K 1K  25 1.00 Vdc
DC(6)
(+) 45    1K  26 Gnd
Ground 6  
Ext.
Gnd.

J1B Pin # Description Temporary Test


Connections To J1B

5 DC7 REF+ 5 Vdc REF 50 mV


6 GND GND
9 5 ma Current Source Short to Pin 44
25 DC0 (+) 1 Vdc 50 mV
26 DC0 (–) GND
34 DC5 (–) GND
35 DC5 (+) 3 Vdc 50 mV
36 DC7 (+) 4 Vdc 50 mV
37 DC7 (–) GND
44 DC6 (+) GND
45 DC6 (–) 500 Ohms to Pin 45
47 DC1 (+) 2 Vdc 50 mV

DFR Power Setup for Expanded Parameter Tests


Figure 110

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EAPI Synchro Synchro 1 Parameter Word # Value 25


Select (Large Dial)

Heading Heading 90 Heading 3 1023


Eng #1 11 1023
Pitch Attitude 4,12,20,28 1023
180 Heading 3 2050
Eng #1 11 2050
Pitch Attitude 4,12,20,28 2050
359.9 Heading 3 4088
Eng #1 11 4088
Pitch Attitude 4,12,20,28 4088
Airspeed Airspeed 90 Airspeed 19 1023
Eng #2 27 1023
Roll Attitude 7,23 1023
180 Airspeed 19 2050
Eng #2 27 2050
Roll Attitude 7,23 2050
359.9 Airspeed 19 4088
Eng #2 27 4088
Roll Attitude 7,23 4088
Altitude Altitude 90 Alt. Coarse 13 1023
Coarse Coarse Eng #3 11 1023
Flaps Trailing 9,25 1023
180 Alt. Coarse 13 2050
Eng #3 11 2050
Flaps Trailing 9,25 2050
359.9 Alt. Coarse 13 4088
Eng #3 11 4088
Flaps Trailing 9,25 4088
Altitude Altitude 90 Alt. Fine 29 1023
Fine Fine Eng #4 27 1023
Pitch Trim 8 1023
180 Alt. Fine 29 2050
Eng #4 27 2050
Pitch Trim 8 2050
359.9 Alt. Fine 29 4088
Eng #4 27 4088
Pitch Trim 8 4088

NOTE:  Only appears in frames 1 & 3, when the Sync word (Word #1) is 583 & 2631.
NOTE:  Only appears in frames 2 & 4, when the Sync word (Word #1) is 1464 & 3512.
Expanded Parameter Tests (CAA)
Figure 111

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EAPI Synchro Synchro 1 Parameter Word # Value 25


Select (Large Dial)

Heading Heading 90 Heading 3 1023


Eng #1 11 1023
Pitch Attitude 4 1023
180 Heading 3 2050
Eng #1 11 2050
Pitch Attitude 4 2050
359.9 Heading 3 4088
Eng #1 11 4088
Pitch Attitude 4 4088
Airspeed Airspeed 90 Airspeed 19 1023
Eng #2 27 1023
Roll Attitude 20 1023
180 Airspeed 19 2050
Eng #2 27 2050
Roll Attitude 20 2050
359.9 Airspeed 19 4088
Eng #2 27 4088
Roll Attitude 20 4088
Altitude Altitude 90 Alt. Coarse 13 1023
Coarse Coarse Eng #3 11 1023
Control Col. 9,25 1023
180 Alt. Coarse 13 2050
Eng #3 11 2050
Control Col. 9,25 2050
359.9 Alt. Coarse 13 4088
Eng #3 11 4088
Control Col. 9,25 4088
Altitude Altitude 90 Alt. Fine 29 1023
Fine Fine Eng #4 27 1023
Spare 8 1023
180 Alt. Fine 29 2050
Eng #4 27 2050
Spare 8 2050
359.9 Alt. Fine 29 4088
Eng #4 27 4088
Spare 8 4088

NOTE:  Only appears in frames 1 & 3, when the Sync word (Word #1) is 583 & 2631.
NOTE:  Only appears in frames 2 & 4, when the Sync word (Word #1) is 1464 & 3512.
Expanded Parameter Tests (FAA)
Figure 112

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NRZL 12–BIT EXPANDED PARAMETERS FAIRCHILD DFR

=================================NRZL 12–BIT==================================


WORD ––––––– NRZL 12–BIT ––––––––––– DECIMAL ––––––– 542 32–WD EXP. –––––––––
1 583 3903 1009 1016 3647 3903 1023 2559 2559 3903
11 1031 1016 1023 3967 772 580 53 3903 1008 1016
21 0 3903 1023 2322 2559 3967 2559 1016 1023 3903
31 3106 1943
WORD ––––––– NRZL 12–BIT ––––––––––– DECIMAL ––––––– 542 32–WD EXP. –––––––––
1 1464 3903 1023 1016 3647 3903 1023 2559 2816 3903
11 2559 1016 1023 3903 773 580 53 3903 1008 1016
21 0 3903 1023 2322 2559 3903 2559 1016 1023 3903
31 3106 1944
WORD ––––––– NRZL 12–BIT ––––––––––– DECIMAL ––––––– 542 32–WD EXP. –––––––––
1 2631 3903 1016 1016 3647 3903 1023 2559 2559 3903
11 1031 1016 1023 3903 773 580 53 3903 1008 1016
21 0 3903 1023 2322 2559 3903 2559 1016 1023 3903
31 3105 1943
WORD ––––––– NRZL 12–BIT ––––––––––– DECIMAL ––––––– 542 32–WD EXP. –––––––––
1 3512 3903 1008 1016 3648 3903 1023 2559 2559 3903
11 2559 1016 1023 3903 772 580 54 3903 1008 1016
21 0 3967 1023 2321 2559 3903 2559 1016 1023 3903
31 3106 1943

NOTE:  “WORD” shows the number of the first word in a row. All of the subsequent words in the
rows are numbered in sequence from left to right.
Example Printout of Expanded Input Test
(EAPI: Heading; SYNCHRO SELECT: Heading; SYNCHRO 1: 90)
Figure 113

O. DFR Performance Tests


(1) 542 Expanded Pneumatic Auto Test (Not Used for 17M30X or 17M60X)

NOTE: DFR must be set up in the Pneumatic MODE.

(a) Load Disk 17TE439 for FAA or 438 for CAA into the Computer.
(b) Select “DFR Auto Test” from Menu.
(c) Select “Pneumatic FAA Auto Test” (or CAA).
(d) Set ACS/2A and RDU/3A to INSTRUCTIONS IN PROGRAM.
(e) Run test to confirm a PASS or FAIL condition of the DFR.
(2) 542 Expanded Electric Auto Test

(a) Load Disk 17TE439 for FAA or 438 for CAA into the Computer.
(b) (c) Select “DFR Auto Test” from Menu (Selection “F”).

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(d) (e)\ Select “Electric FAA Auto Test” (or CAA).


(f) (g) Set ACS/2A and RDU/3A to INSTRUCTIONS IN PROGRAM.
(h) (i) Run test to confirm a PASS or FAIL condition of the DFR.
(3) 573/717 Test (Not Used for 17M60X or 17M70X)
(a) Load Disk 17TE439 or 17TE438 into the Computer.
(b) elect “DFR Auto Test” from menu.
(c) Select “ARINC 717 Teledyne Test” from Menu.
(d) Set ACS/2A as follows:

ACS/2A POWER – ON
DFR POWER – ON
MODE SELECT – Manual
AIRCRAFT CONFIGURATION – 573
FDAU SIMULATOR – ON
FIXED/VARYING – Fixed
HAMILTON/TELEDYNE – Teledyne
NORMAL/ALIGN – Normal
(e) Momentarily push SYSTEM RESET.
(f) Set RDU/3A to INSTRUCTIONS IN PROGRAM.
(g) Run Test on all six tracks to confirm a PASS or FAIL condition of the DFR.
NOTE: Four (4) errors or less for every 104 frames constitutes a PASS. (See
minimum error required in Figure 7, Sheet 4).
(4) Power Consumption
(a) Measure power consumption.
(b) Power measurement should be less than 26 watts for Expanded DFR’s.
(5) Twice Speed (X2) Test
(a) Place RDU/3A in Reproduce Mode and place Dump Speed at X1.
(b) Identify type of data pre–recorded on DFR (542, 542EXP, or 573).
(c) Load Computer with the disk necessary to read data on tape.
(d) Start a DATA DISPLAY at X1.
(e) Change Dump Speed switch on RDU/3A to X2.
(f) Data should be displayed on Monitor at X2 speed.
(6) This completes the Testing for PRE MOD DOT–20 DFR Recorder configurations.

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4. System Test for DFR (Non–Expanded)–Containing Mod Dot–20


The Test and Calibration procedures contain in this section include the cirucuit card assemblies
contined in DFR FSB–25. The new components included in FSB–25 make up the DFR Mod Dot–20
configuration of the recorder. All the information contained in this section is considered Revision
Level 2 material, thus change bars are not included within this section.
This System Test procedure contains all the adjustments needed to maintain the DFR Recorder
(Non–Expanded version) at maximum efficiency. It should be performed at major maintenance
periods.

A. Preliminary Test Setup


(1) With the dust cover off, remove both printed circuit card brackets.
(2) Set up the DFR as shown in Figure 114.
(3) Insert floppy disk #17TE430 in Apple IIe/IIgs and press the CONTROL + APPLE + RESET
keys to boot up the Main Menu. Select “Alignment” Program from the Menu.
Note: If testing P/N: 17M604–XX DFR’s, then software P/N: 17TE0435 Rev 2.3 or
higher must be used.
(4) Set the Variac for 115 Vac 5 Vac.
(5) With the system cables hooked up, set the front–panel switches on the RDU//3A as
follows:
(a) POWER SELECT: BENCH
(b) POWER: ON
(c) TRACK SELECT: A
(d) FORMAT SELECT: 542D
(e) DUMP SPEED SELECT: X1
(6) Set the front–panel switches on the ACS/2A as follows:
(a) ACS/2A POWER: OFF
(b) DFR POWER: ON
(c) Use ACS/2A–to–DFR cable #17A473
(d) AIRCRAFT CONFIGURATION switches:
542E: AUTO (Down); 573: AUTO (Down)
(e) Set 573 FDAU SIMULATOR switches in the following way, going from left to right:
OFF (Down); FIXED (Up); TELEDYNE (Down); NORMAL (Up)
(f) SYNCHRO 1 (Large dial): 45.6
(g) SYNCHRO 1 SELECT: HEADING.
(h) VERTICAL ACCELERATION (VACC): +3G.
(i) MODE SELECT: MANUAL.
(j) EXTERNAL ANGLE POSITION INDICATOR: HEADING.
B. 542–Calibration Preliminary Setup (For 17M900, 17M700, 17M600, & 17M604)
In the case of ARINC 542 versions of the DFR, the following preparations should be made:
CAUTION: MAKE SURE DFR POWER IS OFF WHEN REMOVING OR REPLACING
DFR CARDS IN SLOTS OR DAMAGE MAY RESULT.
(1) Remove the Airspeed Transducer board (A11) from slot #J13 if installed and insert
Airspeed Simulator board (17TE176).

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VACC*
Cable P/N's:
(DC = 17A474) to 9-Pin DSUB
115 Vac POWER INPUT (AC = 17A237) to J9
POWER 070-98-00038
INPUT
400Hz
To
115 Vac
400 Hz
ACS-2A
VARIAC

To
TRIP AND DATE 17A218 IEEE-488
ENCODER
INPUT

AIR SOURCE
ACS CABLE TO DFR J1A/J1B
17A473
ALTITUDE

024-98-00107

AIRSPEED
RDU/3A

17A216
DFR
UNDER TEST

COMPUTER
CABLE
024-98-00113

APPLE
COMPUTER IEEE-488
CONTROL CABLE

TO PRINTER
TO PLOTTER
(IF USED)

* Note: VACC cables will either be


DC or AC, never both.

System Test Setup for 542 Non–Expanded


Mod Dot–20 Configurations
Figure 114

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(2) Remove the Altitude Transducer board (A10) from slot #J12 if installed and insert Altitude
Simulator board (17TE177).

(3) Turn the DFR and system ON by switching the ACS/2A PWR to ON. Put the DFR in
record by pushing the DFR RECORD MODE button on the RDU/3A.

C. Analog–to–Digital (A/D) Converter Test


NOTE: To calibrate the A/D Converter cards in the 17M600 or 17M604 model recorders,
skip steps (2) – (11) (Airspeed & Altitude d adjust) and proceed with step (12)
(Accelerometer adjust) of the following procedure.
(1) Answer the questions which appear on the Computer Monitor as follows:
(a) Hardcopy: OFF (Unless you desire to have a printed copy of the results)
(b) Auto Control Tape: OFF
(c) Number of Subframes: 4
(d) Self Test: OFF
(2) At slot #J13, set toggle switch S1 on the Airspeed Simulator board to ZERO (see
Figure 115 and marking on Airspeed Simulator board).

(3) On the Interface 2 card (P/N 205E0183–00) in slot #J6, adjust R7 (CONVERTER
OFFSET) for 64 4 in the Indicated Airspeed (IAS) column on the Computer Monitor (see
Figure 117 for location of adjustment potentiometers).

(4) Set S1 on the Airspeed Simulator board to FULL.

(5) Adjust R3 (CONVERTER GAIN) on Interface 2 card (P/N 205E0183–00) for 4032/4036 in
the IAS column on the Computer Monitor.

(6) Set S1 on the Airspeed Simulator board to MID. In the IAS column on the Computer
Monitor, the decimal value should be 2052 20 (350 5 knots).

(7) At slot #J12, set S1 on the Altitude Simulator board to ZERO (see Figure 116 and marking
on the Altitude Simulator board).

(8) In the ALT column on the Computer Monitor, the decimal value should be 64 8.

(9) Set S1 on the Altitude Simulator board to FULL.

(10) In the ALT column on the Computer Monitor, the decimal value should be 4028 to 4040.

(11) Set S1 on the Altitude Simulator board to MID. In the ALT column on the Computer
Monitor, the decimal value should be 2052  20 (15,838  700 ft.).

NOTE: Repeat both the OFFSET and GAIN settings until readings remain within
specifications.
(12) On the ACS/2A, set VERTICAL ACCELERATION (VACC) to +6G.
(13) In the VACC column on the Computer Monitor, the decimal value should be 3856  100
(+6  0.2G).
(14) On the ACS/2A, set VERTICAL ACCELERATION (VACC) to EXT.

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MID
TP3 TP2 TP1

FULL ZERO

S1

U1
C2 C1 R4 R3 R2 R1

20 11 P1

PWA, Airspeed Simulator (17TE176)


Figure 115

MID
TP4 TP3 TP2 TP1

-12 V +12 V
FULL ZERO

S2 S1

R6 R5
U1
C2 C1 R4 R3 R2 R1
C4 C3

R9 R8 R7

20 11 P1

PWA, Altitude Simulator (17TE177)


Figure 116

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R7

R7 CR2
R6
OFFSET R18 C32
ADJUST C20
TP20
C C
11 19
TP19 U11
R5 CR
5 C46 C47 C48
TP18
C C
10 18
TP17
R15 C31
C17
TP16 R41

R17 C
R3
45
R3 C15 C16
C9 U10
GAIN C
TP15
ADJUST C 49
8
TP14 U4
U5 C C
43 44
TP13 T1

C7 R14
C6 C14
TP12 C42
U8
TP11 C
13
U3 C30 U9
C
TP10 5

R13
TP9 CR
1
C R16
R2
4
TP8 C3
C29
CR
4 R19
TP7 U7
U2 U6
C28
TP6

R12
TP5
C2
C27
R1 C37 R24
TP4
C26
C36 C41
C12 C25
TP3 U1 CR
R11 C24 C35 C40
3
R10
TP2 C23 C34 C39
R9
C22
R8
C21 C33 C38
TP1 C1
R20 R21 R22 R23

Circuit Card Assembly, Interface II – 205E0183–00


Figure 117

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(15) Connect AC Accelerometer to #J9 on the rear panel of the ACS/2A and verify that the
Computer Monitor varies with accelerometer movement:
(a) With the Accelerometer held with its flat end face down on a table, it should read
1.0G  0.2G.
(b) Turning it upside down should make it read –1.0G  0.2G.
(c) Held horizontally with its flat end perpendicular to the table, it should read 0.0G 
0.2G.
(16) On the ACS/2A set VERTICAL ACCELERATION VACC to 3G.

D. BITE Power–Supply Fault Test

To test the  12 Vdc power supply fault (BITE) after completing A/D Converter Test, above,
momentarily push Supply Switch S2 on the Altitude Simulator board (see Figure 116) to both
sides. The RECORDER FAULT light on the ACS/2A will illuminate each time S2 is placed in the
+12 V or –12 V position and will extinguish upon release of the switch.

E. Synchro–to–Digital Converter Test

(1) Select “Q” to quit the “Alignment” program and return to computer Main Menu.

(2) Select the “542 Engineering Units” from the menu. Select default values as presented on
the screen unless a hardcopy of the report is desired.

(3) Connect an External Angle Position Indicator to the rear panel of the ACS/2A. While
observing the display on the Angle Position Indicator, turn the Synchro #1 dial on the
ACS/2A for a display of 45.6.

(4) The Computer Monitor readings under the Heading column should read 45.6  2.

(5) With SYNCHRO #1 on the ACS/2A, repeat Step (3) for 135, 225, and 315 (with
tolerance of 2).

(6) Turn DFR POWER OFF at the ACS/2A front panel.

F. Pneumatic IAS Calibration (DFR 17M700 & 17M900, Only)

(1) Be sure that DFR POWER is OFF.


CAUTION: MAKE SURE DFR POWER IS OFF WHEN REMOVING OR REPLACING
DFR CARDS IN SLOTS OR DAMAGE MAY RESULT.
(2) Remove both Airspeed and Altitude Simulator cards from slots #J13 and #J12.

(3) Put both the Airspeed (17A193) and Altitude (17A192) boards on extenders (17TE170). If
only one extender is available, begin with the Airspeed card.

(4) Refer to Figure 118 and connect hoses in the following manner:
(a) Red hose goes on the back of the Airspeed Transducer (marked red).
(b) White hose has a “Y” connector. One end goes on the Altitude card transducer and
the other end goes on the Airspeed card transducer.

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Hoses connect here to


deck, with red hose on
top and white hose on
bottom.
Tape Deck
Thread hoses through
base plate to opposite
side of DFR, between
IAS and Altitude cards,
and connect as shown.

White hose, only,


connects to
Altitude card
(mount card on
extender for
tests).

Both white and red


hoses connect to IAS
Airspeed card (mount card
on extender for tests).

Hose Connections for Altitude


and Airspeed Cards.
Figure 118

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(5) Connect the DFR to the Air Data Source and turn the DFR Power ON.

(6) Quit the “542 Engineering Units” program and select the “Alignment” program from the
main menu. Select default values as presented on the screen unless a hardcopy of the
report is desired.

(7) Set the Air Data Source to 92 knots.

(8) Adjust the ZERO trim pot R150 of the Airspeed board Assembly in slot #J13 (see
Figure 119) to read 92 10 knots in the IAS column on the Computer Monitor.

(9) Set the Air Data Source to 345 knots.

(10) Adjust the GAIN (SPAN) trim pot R145 (see Figure 119) to read 345  10 knots in the IAS
column on the Computer Monitor.

(11) Repeat Steps (7) through (10) to ensure accurate readings.

(12) Set the Air Data Source to 456 knots.

(13) Adjust SHAPE trim pot R147 on the Airspeed board (see Figure 119)) to read 456 10
knots in the IAS column on the Computer Monitor.

(14) Repeat Steps (12) through (13) to ensure accurate and repeatable readings.

(15) Set the Air Data Source to 0 knots.

(16) Turn DFR POWER OFF at the ACS/2A front panel.


CAUTION: MAKE SURE DFR POWER IS OFF WHEN REMOVING OR REPLACING
DFR CARDS IN SLOTS OR DAMAGE MAY RESULT.
(17) Remove the extender card (#17TE170) and replace Airspeed board into its original slot
#J13.

G. Pneumatic Altitude Calibration (DFR 17M700 and 17M900, Only)

(1) Check that DFR POWER is OFF.


CAUTION: MAKE SURE DFR POWER IS OFF WHEN REMOVING OR REPLACING
DFR CARDS IN SLOTS OR DAMAGE MAY RESULT.
(2) Remove the Altitude board from slot #J12, insert extender card #17TE170 into slot #J12,
and reinsert Altitude board back into the extender card.

(3) Turn the DFR POWER ON.

(4) Put the DFR in record by pushing RECORD MODE button on the RDU/3A. Data should
again be displayed.

(5) Set the Air Data Source to 15,891 ft.

(6) Adjust the ZERO trim pot R150 on the Altitude Card (see Figure 120) to read 15,891
240 ft. in the Altitude column on the Computer Monitor.

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R147
IAS SHAPE
ADJUST

R145 R150
IAS GAIN IAS ZERO
ADJUST ADJUST

Airspeed Board Assembly P/N 17A193


Figure 119

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R147 R150
ALT SHAPE ALT ZERO
ADJUST ADJUST

R145
ALT GAIN
ADJUST

Altitude Board Assembly, P/N 17A192


Figure 120

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(7) Set the Air Data Source to 10,000 feet.

(8) Adjust the GAIN (SPAN) trim pot R145 on the Altitude card (see Figure 120) to read
10,000  150 feet in the Altitude column on the Computer Monitor.

(9) Set the Air Data source to –1479 feet.

(10) Adjust the SHAPE trim pot, R147, on the Altitude Card at slot #J12 (see Figure 120) to
read –1479 ft. 100 ft. in the Altitude column on the Computer Monitor.

(11) Repeat Steps (5) through (10) to ensure repeatable readings.

(12) Turn DFR POWER OFF at the ACS/2A front panel.


CAUTION: MAKE SURE DFR POWER IS OFF WHEN REMOVING OR REPLACING
DFR CARDS IN SLOTS OR DAMAGE MAY RESULT.
(13) With DFR POWER OFF, remove the extender card from slot #J12.

(14) Plug the Altitude card back into slot #J12.

H. Pneumatic Air Leak Test


(1) Turn DFR POWER ON, and put the DFR in record by pushing RECORD MODE button on
the RDU/3A. Data should again be displayed.

(2) Plug Air Data Source into both Altitude and Airspeed cards and set for 30,000 ft.

(3) While using a second hand on a clock, switch the Air Data Source to DUAL MON. The
Altitude reading on the Air Data Source should not drop more than 50 ft./minute.

(4) Set the Air Data Source to 200 knots.

(5) While using a second hand on a clock, switch the Air Data Source to DUAL MON. The Air
Speed reading on the Air Data Source should not drop more than 4 knots per minute.

(6) Return the Air Data Source to 0 knots and local altitude.

I. Discrete Parameter Test


With the system up and running, set the VACC on the ACS/2A to +3G and set the FORMAT
SELECT to 542–D on the RDU/3A. Proceed as follows:

(1) Press and hold down the BINARY 1 button on the ACS/2A and note on the Computer
Monitor that bit “B” changes from a binary 1 to a 0. Release the button, and verify the “B”
bit changes from a binary 0 to a 1.

(2) Press and hold down the TRIP AND DATE button on the ACS/2A and note on the
Computer Monitor that bit “D” changes from a binary 0 to a 1. Release the button, and
verify the “D” bit changes from a binary 1 to a 0.

(3) Press and hold down the BINARY 2 button on the ACS/2A and note on the Computer
Monitor that bit “M” changes from a binary 1 to a 0. Release the button, and verify the “M”
bit changes from a binary 0 to a 1.

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(4) While monitoring a second hand on a clock, momentarily switch motor speed to X8 on the
RDU/3A and verify that the Fault Light comes ON in 8 2 sec. Verify that the “F” bit
changes from a binary 0 to a 1 on the computer monitor.

(5) Switch to X1. Note RECORDER FAULT light goes OFF, and the “F” bit changes from a
binary 1 to a 0 on the computer monitor.

(6) While monitoring a second hand on a clock, press and hold HEADING EXCITATION OFF
(HDG. EX. OFF) button on the ACS/2A, and verify on the Computer Monitor that bit “S”
changes from a binary 0 to a 1. Also, note that RECORDER FAULT light comes ON in 32
4 sec after HEADING EXITATION OFF button is first pressed. Note that bit “F” changes
from a binary 0 to a 1 on the Computer Monitor after the RECORDER FAULT light comes
ON.

(7) Release button. Note that RECORDER FAULT light goes OFF and the “S” bit changes
from a binary 1 to a 0. Also, verify that the “F” bit changes from a binary 1 to a 0.

(8) Momentarily press TRACK ADVANCE on the RDU/3A and note that Bit “P” changes states
except between the Track–6–to–Track–1 transition.

(9) Select VERTICAL ACCELERATION (VACC) of 6G’s at the ACS/2A (Marker Beacon), note
on Computer Monitor that bit “B” changes from a binary 1 to a 0.

(10) Reset VACC to 3G on the ACS/2A, and note on the Computer Monitor that bit “B” changes
from a binary 0 to a 1.

(11) Set AIRCRAFT CONFIGURATION MODE to 542E on the ACS/2A and note on the
Computer Monitor that bit “E” changes from a binary 0 to a 1.

J. Track Change Test


(1) Track Advance Test
(a) With the system up and running, momentarily press the TRACK ADVANCE button on
the RDU/3A.
(b) Note Track Display increments. Wait 15 sec. between each track change and repeat
for all six tracks.
(2) Track Change Fault
(a) Place DFR in Reproduce Mode on the RDU/3A, note track number.
(b) Change tracks by pushing the TRACK ADVANCE button on the RDU/3A. You
should note a fault in 5 to 20 sec.
(c) DFR is now in the Search mode. When in Search Mode, the unit will cycle through
all 6 tracks. After the Search Cycle is completed, the RDU/3A will increment 1 track
higher than the track selected in Step (a).
(3) Track Retention
(a) Return the DFR to the RECORD Mode on the RDU/3A.
(b) Select TRACK ADVANCE and note that the Track # increments by 1.
(c) Check track memory retention by turning DFR power ON and OFF a number of
times at the ACS/2A. (This will clear the fault on the ACS/2A).
(d) Note that Track Number does not change.
(e) Repeat Steps (b) and (d) until Tracks 1 through 6 have been tested.

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K. BITE Tests

CAUTION: WAIT 15 SECONDS BEFORE PERFORMING THE BITE TEST.

(1) Select “Q” on the Computer to return to the Main Menu and select the “542 Engineering
Units” program.

(2) Select the defaults provided on the computer, unless a hardcopy report is desired.

(3) Place DFR in the RECORD mode from the RDU/3A.

CAUTION: DEPRESSING AND HOLDING THE POWER SUPPLY FAULT BUTTON ON THE
RDU/3A WILL CAUSE THE POWER SUPPLY TO BE DAMAGED. WHEN
TESTING, RELEASE IMMEDIATELY UPON SEEING THE FAULT LIGHT ON.

(4) Power Supply Fault


(a) Momentarily depress the POWER SUPPLY FAULT button on the RDU/3A. You
should note an immediate fault.
(b) Release button immediately. Fault should go OFF.
(5) Read Data Fault
(a) Stop motor by selecting X8 speed on the RDU/3A. You should note a fault in 3 to 10
sec.
(b) Select X1 speed. Fault should go OFF.
(6) Write Data Fault
(a) Hold the TAPE MARK button down on the RDU/3A. You should note a fault in 5 to
15 sec.
(b) Release button. Fault should go OFF within 5 sec.
(7) 542E Mode Retention and Fault (Not Used for 17M800)
(a) With the Aircraft Configuration Mode switch 542E in the up position, the 542E light
should be ON.
(b) Switch MODE SELECT on the ACS/2A to AUTO. The 542E light should go OFF in 5
to 10 sec. and the 542P light should be ON.
(c) The Fault Light should go ON in 30 to 35 sec.
(d) Return the MODE SELECT switch to MANUAL position.
(8) 573 Mode Retention and Fault (Not for 17M60X or 17M70X)

NOTE: Set AIRCRAFT CONFIGURATION MODE switch 542E to AUTO (down) and
573 to 573 (up).
(a) Set 573 FDAU SIMULATOR ON, 573 MODE light should be ON and Run Light
should be ON.
(b) Stop 573 Data by turning 573 Data switch OFF.
(c) FDAU and DFR Status ALARMS should go ON in 1 to 3 sec.
(d) Fault Light should go ON in 60 to 64 sec.
(e) Turn 573 Data ON and Fault Light should go OFF.
(f) Turn DFR Power OFF.

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L. DFR Performance Tests


NOTE: The printer must be connected and on–line for the following Auto Tests to
be successful.

(1) Set the Aircraft Configuration Mode switch 542E in the up position and the 573 to “AUTO”
(down).

(2) Turn OFF 573 data switch.

(3) Turn ON the DFR Power switch.

(4) 542 Pneumatic Auto Test (Not Used for 17M600 and 17M800)
(a) Using the17TE430 disk, quit the “542 Engineering Units” program and return to main
menu.
(b) Select “DFR Auto Test” from Menu and then select “Pneumatic Auto Test”
(c) Set ACS/2A and RDU/3A to INSTRUCTIONS IN PROGRAM.
(d) Run test to confirm a PASS or FAIL condition of the DFR.
(5) 542 Electric Auto Test (Not Used for 17M800)
(a) With 17TE430 disk, return to main menu.
(b) Select “DFR Auto Test” from Menu and then select “Electric Auto Test”.
(c) Set ACS/2A and RDU/3A to INSTRUCTIONS IN PROGRAM.
(d) Run test to confirm a PASS or FAIL condition of the DFR.
(6) 573/717 Test (Not Used for 17M600 & 17M700)
(a) With 17TE430 disk, return to main menu.
(b) Select “ DFR Auto Test” and then select “ARINC 573/717 Auto Test”.
(c) Set ACS/2A as follows:
ACS/2A POWER – ON
DFR POWER – ON
MODE SELECT – Manual
AIRCRAFT CONFIGURATION: 542E – AUTO (down); 573 – ON (up)
FDAU SIMULATOR – ON
FIXED/VARYING – Fixed
HAMILTON/TELEDYNE – Teledyne
NORMAL/ALIGN – Normal
(d) Momentarily push SYSTEM RESET.
(e) Set RDU/3A as follows:
Power Select: BENCH
Power: ON
REC/REP: RECORD
Track Select: A
Format Select: 573
Dump Speed Select: X1
(f) Run Test on all six tracks to confirm a PASS or FAIL condition of the DFR.
NOTE: Four (4) errors or less for every 104 frames constitutes a PASS.
(7) Power Consumption
(a) Measure power consumption.

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(b) Power measurement should be less than 26 watts for DFR’s except 17M800 which
should be less than 18 watts.
(8) Twice Speed (X2) Test
(a) Place RDU/3A in Reproduce Mode and place Dump Speed at X1.
(b) Identify type of data pre–recorded on DFR (Ex–542 or 573).
(c) Load Computer with the disk necessary to read data on tape.
(d) Start a DATA DISPLAY at X1.
(e) Change Dump Speed switch on RDU/3A to X2.
(f) Data should be displayed on Monitor at X2 speed.
(9) Testing is now complete.

5. System Test for DFR (Expanded CAA & FAA)–Containing Mod Dot–20
The System Test procedure included in this section contains all the adjustments needed to maintain
the DFR Recorder (Expanded version) at maximum efficiency. It should be performed at major
maintenance periods for those units containing Mod Dot–20 circuit cards. Mod Dot–20 configuration
changes were documented in DFR FSB–25. The procedures contained herein are all considered at
Rev Level 2, thus, no change bars are provided throughout this section.

A. Preliminary Test Setup (For 17M303, 17M603, 17M703 and 17M903)

(1) With the dust cover off, remove both printed circuit card brackets.

(2) Set up the DFR and GSE as shown in Figure 121 using 17A473 for the ACS/2A–to–DFR
cable (ACS/2A must have MOD#1, #2 and #3 installed).

(3) Boot floppy disk #17TE0439 for FAA or #17TE0438 for CAA in the Apple. After the Menu
has been displayed, select the “Alignment”. Select the default settings provided unless a
hardcopy of the test reports is desired.

(4) Set the Variac for 115 Vac 5 Vac.

(5) With the system cables hooked up, set the RDU/3A front–panel switches as follows:
(a) POWER SELECT: BENCH
(b) POWER: ON
(c) TRACK SELECT: A
(d) FORMAT SELECT: EXP–D
(e) DUMP SPEED SELECT: X1
(6) Set the front–panel switches on the ACS/2A as follows:
(a) ACS/2A POWER: OFF
(b) DFR POWER: ON
(c) AIRCRAFT CONFIGURATION switches:
542E: AUTO (Down); 573: AUTO (Down)
(d) Set 573 FDAU SIMULATOR switches in the following way, going from left to right:
OFF (Down); FIXED (Up); TELEDYNE (Down); NORMAL (Up)
(e) SYNCHRO 1 (Large dial): 45.6
(f) SYNCHRO 1 SELECT: HEADING.
(g) VERTICAL ACCELERATION (VACC): +3G.

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VACC*
Cable P/N's:
(DC = 17A474) to 9-Pin DSUB
115 Vac POWER INPUT
POWER 070-98-00038 (AC = 17A237) to J9
INPUT
400Hz
To
115 Vac
400 Hz
ACS-2A
VARIAC

To
TRIP AND DATE 17A218 IEEE-488
ENCODER
INPUT

AIR SOURCE
ACS CABLE TO DFR J1A/J1B
17A473
ALTITUDE

024-98-00107

AIRSPEED
RDU/3A

17A216
DFR
UNDER TEST

COMPUTER
CABLE
024-98-00113

APPLE
COMPUTER IEEE-488
CONTROL CABLE

TO PRINTER
TO PLOTTER
(IF USED)

* Note: VACC cables will either be


DC or AC, never both.

System Test Setup for 542A Expanded configurations


containing Mod Dot–20
Figure 121

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NOTE: MOD#2 (3 or 4 switch addition) must be installed on ACS/2A for Steps


(h), (i), (j), and (k). If the ASC only has the 3 switch addition, then
ignore FREQ ON/OFF setting (j).
(h) VACC – AC/DC switch to AC.
(i) SOURCE – LLDC/TRIAX switch to LLDC.
(j) FREQ ON/OFF – switch to OFF.
(k) FREQ – LO/HI switch to LO.
(l) MODE SELECT: MANUAL.
(m) EXTERNAL ANGLE POSITION INDICATOR: Set to Heading.
B. 542A–Calibration Preliminary Setup (For 17M303, 17M603, 17M703, and
17M903)
CAUTION: MAKE SURE DFR POWER IS OFF WHEN REMOVING OR REPLACING
DFR CARDS IN SLOTS OR DAMAGE MAY RESULT.
(1) Remove the Airspeed Transducer board from slot J13 if installed. Insert Airspeed
Simulator board (17TE176).

(2) Remove the Altitude Transducer board from slot J12 if installed. Insert Altitude Simulator
board (17TE177).

(3) Remove the A/D Mux board (P/N 205E0194–00) from slot #J7 if installed and insert
Extender Card (P/N 17TE172). Replace A/D Mux board into Extender Card.

(4) Turn the DFR and system ON by switching the ACS/2A PWR to ON. Put the DFR in
record by pushing the DFR RECORD MODE button on the RDU/3A.

(5) System should be up and running with data displayed on the Computer Monitor.

C. Analog–to–Digital (A/D) Converter Test


NOTE: System must be set up according to procedures previously outlined in
paragraphs A. and B. before proceeding with the following tests.Data will be
displayed in raw decimal format and engineering units.
NOTE: To calibrate the A/D Converter cards in the 17M303 or 17M603 model recorders,
skip steps (3) – (10) (Airspeed & Altitude d adjust) and proceed with step (11)
(TAT and Accelerometer adjustments) of the following procedure.

(1) At slot #J13, set toggle switch S1 on the Airspeed Simulator board (P/N 17TE176) to
ZERO (see Figure 122).

(2) On the Interface 2 card (P/N 205E0183–00) in slot #J6, adjust R7 (CONVERTER
OFFSET) for 59/60 in the Indicated Airspeed (IAS) column on the Computer Monitor (see
Figure 124 for location of adjustment potentiometers).

(3) Set S1 on the Airspeed Simulator board to FULL.

(4) Adjust R3 (CONVERTER GAIN) on Interface 2 card (P/N 205E0183–00) for 3840/3841 in
the IAS column on the Computer Monitor.

(5) Set S1 on the Airspeed Simulator board to MID. In the IAS column on the Computer
Monitor, the decimal value should be 1950 10.

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(6) At slot #J12, set S1 on the Altitude Simulator board (P/N 17TE177) to ZERO (see
Figure 123).

MID
TP3 TP2 TP1

FULL ZERO

S1

U1
C2 C1 R4 R3 R2 R1

20 11 P1

PWA, Airspeed Simulator (17TE176)


Figure 122

MID
TP4 TP3 TP2 TP1

-12 V +12 V
FULL ZERO

S2 S1

R6 R5
U1
C2 C1 R4 R3 R2 R1
C4 C3

R9 R8 R7

20 11 P1

PWA, Altitude Simulator (17TE177)


Figure 123

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R7

R7 CR2
R6
OFFSET R18 C32
ADJUST C20
TP20
C C
11 19
TP19 U11
R5 CR
5 C46 C47 C48
TP18
C C
10 18
TP17
R15 C31
C17
TP16 R41

R17 C
R3
45
R3 C15 C16
C9 U10
GAIN C
TP15
ADJUST C 49
8
TP14 U4
U5 C C
43 44
TP13 T1

C7 R14
C6 C14
TP12 C42
U8
TP11 C
13
U3 C30 U9
C
TP10 5

R13
TP9 CR
1
C R16
R2
4
TP8 C3
C29
CR
4 R19
TP7 U7
U2 U6
C28
TP6

R12
TP5
C2
C27
R1 C37 R24
TP4
C26
C36 C41
C12 C25
TP3 U1 CR
R11 C24 C35 C40
3
R10
TP2 C23 C34 C39
R9
C22
R8
C21 C33 C38
TP1 C1
R20 R21 R22 R23

Circuit Card Assembly, Interface II – 205E0183–00


Figure 124

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R26 C
58

E7 E6 C C
C 8 C C C C C C
TP2 51 43 7 13 4 18 19 48
FOR -00 CONFIG JUMPER R11
IS OMITTED
FOR -01 CONFIG JUMPER U3 U5 R7
IS INSTALLED
E1 - E2 & E6 - E7
C C C C C R38
C
59 41 24 22 53 23
E1 E2 CR5 CR4
R10 C C
R10 39 2
5V REF
ADJUST
U1 CR2 R1

R9 R8 R40 C C1 R27
49

C
C R21 11
Measure R14 40
adjustment Here (+2.50 CR6 R6 R37 R4 R5
Vdc +/- 2 mVdc) CR1
U2 R2
C
5
R16
R18 C3
C
50
TP1

C C C R19 R36 C
C
52 R17 10 9 54 R20 R3 6 R23

U4 U6 R22
R15
R14
R25
GAIN R35 C C C C C
ADJUST C 15 17 14 44
42 12
R14
R29 C
R34 C C C C C C
46 26 29 35 30
47 37

U9 U8 R28

CR7
C C C C C
38 56 16 20 C R33
57
32
C C
C C
28 36 R24
55 34 R32
R13 R12 R30

U7 CR3 R31

C C C C C
31 33 45 27 25

Circuit Card Assembly, Analog–To–Digital Mux 205E0194–00, –01


Figure 125

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(7) In the ALT column on the Computer Monitor, the decimal value should be 59/60.

(8) Set S1 on the Altitude Simulator board to FULL.

(9) In the ALT column on the Computer Monitor, the decimal value should be 3840/3841.

(10) Set S1 on the Altitude Simulator board to MID. In the ALT column on the Computer
Monitor, the decimal value should be 1950  10.

NOTE: Repeat both the OFFSET and GAIN adjustments until readings remain
within specifications.

(11) Ensure that the A/D Mux board (P/N 205E0194–00) in slot #J7 is on its Extender Card
(P/N 17TE172).
CAUTION: BE CAREFUL THAT THE A/D MUX BOARD EXTENDER DOES NOT
COME INTO CONTACT WITH THE TEST POINTS ON THE INTERFACE
2 CARD IN SLOT #J6 OR DAMAGE TO BOTH BOARDS MAY OCCUR.
(12) On the A/D Mux board (P/N 205E0194–00) adjust R14 TAT Gain for +2.50 Vdc  2 mVdc
as measured at the right–hand side of R21 and reference ground at TP1 (see Figure 125
for location of R14 and R21).

(13) Adjust R10 (5V REF) on A/D Mux board for a decimal value of 1950  10 in the TAT
column of the Computer Monitor (see Figure 125 for R10 location).

(14) Turn DFR Power OFF and remove the A/D Mux from its extender and replace in slot #J7.

(15) Turn DFR Power ON.

(16) On the ACS/2A, set VERTICAL ACCELERATION (VACC) to +1G.

(17) In the VACC column on the Computer Monitor, the decimal value should be1818  100.

(18) On the ACS/2A, set VERTICAL ACCELERATION (VACC) to +6G.

(19) In the VACC column on the Computer Monitor, the decimal value should be 3902  100.

(20) For systems with external G sensor on the ACS/2A, set VACC to EXT.

(21) Connect Accelerometer (P/N 5690–1) using cable assembly 17A237 to #J9 on the rear
panel of the ACS/2A and verify that the Computer Monitor varies with accelerometer
movement as follows:
(a) With the Accelerometer held with its flat end face down on a table, it should read
1.0G 0.2G.
(b) Turning it upside down should make it read –1.0G 0.2G.
(c) Held horizontally with its flat end perpendicular to the table, it should read 0.0G
0.2G.
(22) On the ACS/2A, set VACC to 3G.

(23) Set VACC–AC/DC switch to DC.

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(24) Set the SOURCE–LLDC/TRIAX switch to the TRIAX position.

(25) Connect the TRIAXIAL ACC (P/N 17A471–03) to the 9–pin DSUB rear connector of the
ACS/2A marked TRIAX Accelerometer using cable 17A474.

(26) With the Accelerometer positioned so that the (+6G UP) label points straight up, verify the
following readings on the Computer Monitor:
(a) VERT ACC = +1G 0.2G
(b) LAT ACC = +0G 0.2G
(c) LONG ACC = –0G 0.2G
(27) Rotate the Accelerometer so that the (+6G UP) label points straight down, verify the
following reading on the Computer Monitor:
VERT ACC = –1G 0.2G
(28) Position the Accelerometer so that the (RHT +1G) label points straight up, verify the
following readings on the Computer Monitor:
(a) VERT ACC = +0G 0.2G
(b) LAT ACC = +1G 0.2G
(29) Position the Accelerometer so that the (RHT +1G) label points straight down, verify the
following reading on the Computer Monitor:
LAT ACC = –1G 0.2G
(30) Position the Accelerometer so that the (FWD +1G) label points straight up, verify the
following reading on the Computer Monitor:
LONG ACC = +1G 0.2G
(31) Position the Accelerometer so that the (FWD +1G) label points straight down, verify the
following reading on the Computer Monitor:
LONG ACC = –1G 0.2G
(32) Set the SOURCE–LLDC/TRIAX switch to the LLDC (Low–Level Direct Current) position
and verify the following readings:
(a) VERT ACC = +4.1G 0.2G
(b) LAT ACC = +0.53G 0.2G
(c) LONG ACC = –0.62G 0.2G
(33) Set the VACC–AC/DC switch to AC.

(34) For units with the FREQUENCY option, perform Steps (a) through (c). If the unit does not
have the FREQUENCY option, proceed with Step D.
(a) Turn the FREQUENCY ON/OFF switch to ON. Verify that the FREQUENCY bit
displays a “1”.
(b) Set the HI/LO switch to LO. Verify that the ENGINE data reads “9.9”.
(c) Set the HI/LO switch to HI. Verify that the ENGINE data reads “158”.

(35) Return ON/OFF switch to OFF. Veriffyt that FREQUENCY bit displays a “0”. Then, return
HI/LO to LO, and the AC/DC switch to the AC position.

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D. BITE Power–Supply Fault Test


To test the  12 Vdc power supply fault (BITE) after completing A/D Converter Test, above,
momentarily push Supply Switch S2 on the Altitude Simulator board to both sides. The
RECORDER FAULT light on the ACS/2A will illuminate each time S2 is pushed and will
extinguish upon release of the switch.

E. Synchro–To–Digital Converter Test


(1) Connect an external Angle Position Indicator (API) to the rear panel of the ACS/2A. While
observing the display on the API, turn SYNCHRO #1 dial on the ACS/2A for a display of
45.6.

(2) The Computer Monitor readings under the heading column should read 45.6  2.

(3) With SYNCHRO #1 on the ACS/2A, repeat Step (2) for 135, 225, and 315 (with a
tolerance of  2).

(4) Turn DFR POWER OFF at the ACS/2A front panel and return SYNCHRO #1 to 45.6.

F. Pneumatic IAS Calibration (DFR 17M70X & 17M90X)


(1) Be sure that DFR POWER is OFF.
CAUTION: MAKE SURE DFR POWER IS OFF WHEN REMOVING OR REPLACING
DFR CARDS IN SLOTS OR DAMAGE MAY RESULT.
(2) Remove both Airspeed and Altitude Simulator cards from slots #J13 and #J12.

(3) Put both the Airspeed (17A193) and Altitude (17A192) boards on extenders (17E170). If
only one extender is available, begin with the Airspeed card.

(4) Refer to Figure 126 and connect hoses in the following manner:
(a) Red hose goes on the back of the Airspeed Transducer (marked red).
(b) White hose has a “Y” connector. One end goes on the Altitude card transducer and
the other end goes on the Airspeed card transducer.
(5) Turn DFR POWER ON.

(6) Put DFR in record by pushing RECORD MODE button on RDU/3A. Data should again be
displayed.

(7) With the Air Data Source plugged into both ports of the DFR, set the altitude to 0 ft.

(8) Set the Air Data Source to 92 knots.

(9) Adjust the ZERO trim pot R150 (IAS goes down when R150 is turned clockwise) of the
Airspeed board in slot #J13 (see Figure 127) to read 92 10 knots in the IAS column on
the Computer Monitor.

(10) Set the Air Data Source to 345 knots.

(11) Adjust the GAIN trim pot, R145, on the Airspeed board (see Figure 127) to read 345 10
knots in the IAS column on the Computer Monitor.

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Hoses connect here to


deck, with red hose on
top and white hose on
bottom.
Tape Deck
Thread hoses through
base plate to opposite
side of DFR, between
IAS and Altitude cards,
and connect as shown.

White hose, only,


connects to
Altitude card
(mount card on
extender for
tests).

Both white and red


hoses connect to IAS
Airspeed card (mount card
on extender for tests).

Hose Connections for Altitude


and Airspeed Cards.
Figure 126

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R147
IAS SHAPE
ADJUST

R145 R150
IAS GAIN IAS ZERO
ADJUST ADJUST

Airspeed Board Assembly, P/N 17TE193


Figure 127

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(12) Repeat Steps (7) through (11) to assure accurate and repeatable readings.

(13) Set the Air Data Source to 456 knots.

(14) Adjust the SHAPE trim pot, R147, on the Airspeed board (see Figure 127) to read 456
10 knots in the IAS column on the Computer Monitor.

(15) Return the Air Data Source to 0 knots.

(16) Turn DFR POWER OFF at the ACS/2A front panel.


CAUTION: MAKE SURE DFR POWER IS OFF WHEN REMOVING OR REPLACING
DFR CARDS IN SLOTS OR DAMAGE MAY RESULT.
(17) Remove the extender card (#17TE170) and replace Airspeed board into its original slot
#J13 .

G. Pneumatic Altitude Calibration (DFR 17M70X and 17M90X)

(1) Check that DFR POWER is OFF.


CAUTION: MAKE SURE DFR POWER IS OFF WHEN REMOVING OR REPLACING
DFR CARDS IN SLOTS OR DAMAGE MAY RESULT.
(2) Remove the Altitude board from slot #J12, insert it into extender card #17TE170, and
reinsert the connected boards back into the slot #J12.

(3) Turn the DFR POWER ON.

(4) Put the DFR in record by pushing RECORD MODE button on the RDU/3A. Data should
again be displayed.

(5) Be sure that Air Data Source is set to 0 knots. Set altitude to 15,891 ft.

(6) Adjust ZERO trim pot, R150, on the Altitude card at slot #12 (see Figure 128) to read
15,838/15,934 240 feet (nominal 15,891 ft.) in the Altitude column on the Computer
Monitor.

(7) Set the Air Data source to 10,000 feet.

(8) Adjust the GAIN trim pot, R145, on the Altitude card at slot #J12 (see Figure 128) to read
9,980/10,020 (nominal 10,000 ft. 100 ft.) in the Altitude column on the Computer Monitor.

(9) Set the Air Data source to –1479 feet.

(10) Adjust the SHAPE trim pot, R147, on the Altitude Card at slot #J12 (see Figure 128) to
read –1460/–1488 (nominal –1479 ft. 100 ft.) in the Altitude column on the Computer
Monitor.

(11) Repeat Steps (5) through (10) to assure repeatable readings.

(12) Turn DFR POWER OFF at the ACS/2A front panel.

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R147 R150
ALT SHAPE ALT ZERO
ADJUST ADJUST

R145
ALT GAIN
ADJUST

Altitude Board Assembly, P/N 17TE192


Figure 128

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CAUTION: MAKE SURE DFR POWER IS OFF WHEN REMOVING OR REPLACING


DFR CARDS IN SLOTS OR DAMAGE MAY RESULT.
(13) With DFR POWER OFF, remove the extender card from slot #J12.

(14) Plug the Altitude card back into slot #J12.

H. Pneumatic Air Leak Test (DFR 17M703, 17M903)


(1) Turn DFR POWER ON and put the DFR in record by pushing RECORD MODE button on
the RDU/3A. Data should again be displayed.

(2) Plug Air Data Source into both Altitude and Airspeed cards and set for 30,000 ft.

(3) While using a second hand on a clock, switch the Air Data Source to DUAL MON. The
Altitude reading on the Air Data Source should not drop more than 50 ft./minute.

(4) Set the Air Data Source to 200 knots.

(5) While using a second hand on a clock, switch the Air Data Source to DUAL MON. The Air
Speed reading on the Air Data Source should not drop more than 4 knots per minute.

(6) Return the Air Data Source to 0 knots and local altitude.

I. Discrete Parameter Test


With the system up and running, set the VACC on the ACS/2A to +3G and set the FORMAT
SELECT to 542–D on the RDU/3A. Proceed as follows:

(1) Press and hold down the BINARY 1 button on the ACS/2A and note on the Computer
Monitor that bit “B” changes from a binary 1 to a 0. Release the button, and verify the “B”
bit changes from a binary 0 to a 1.

(2) Press and hold down the TRIP AND DATE button on the ACS/2A and note on the
Computer Monitor that bit “D” changes from a binary 0 to a 1. Release the button, and
verify the “D” bit changes from a binary 1 to a 0.

(3) Press and hold down the BINARY 2 button on the ACS/2A and note on the Computer
Monitor that bit “M” changes from a binary 1 to a 0. Release the button, and verify the “M”
bit changes from a binary 0 to a 1.

(4) While monitoring a second hand on a clock, momentarily switch motor speed to X8 on the
RDU/3A and verify that the Fault Light comes ON in 8 2 sec. Verify that the “F” bit
changes from a binary 0 to a 1 on the computer monitor.

(5) Switch to X1. Note RECORDER FAULT light goes OFF, and the “F” bit changes from a
binary 1 to a 0 on the computer monitor.

(6) While monitoring a second hand on a clock, press and hold HEADING EXCITATION OFF
(HDG. EX. OFF) button on the ACS/2A, and verify on the Computer Monitor that bit “S”
changes from a binary 0 to a 1. Also, note that RECORDER FAULT light comes ON in 32
4 sec after HEADING EXITATION OFF button is first pressed. Note that bit “F” changes
from a binary 0 to a 1 on the Computer Monitor after the RECORDER FAULT light comes
ON.

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(7) Release button. Note that RECORDER FAULT light goes OFF and the “S” bit changes
from a binary 1 to a 0. Also, verify that the “F” bit changes from a binary 1 to a 0.

(8) Momentarily press TRACK ADVANCE on the RDU/3A and note that Bit “P” changes states
except between the Track–6–to–Track–1 transition.

(9) Select VERTICAL ACCELERATION (VACC) of 6G’s at the ACS/2A (Marker Beacon), note
on Computer Monitor that bit “B” changes from a binary 1 to a 0.

(10) Reset VACC to 3G on the ACS/2A, and note on the Computer Monitor that bit “B” changes
from a binary 0 to a 1.

(11) Set AIRCRAFT CONFIGURATION MODE to 542E on the ACS/2A and note on the
Computer Monitor that bit “E” changes from a binary 0 to a 1.

(12) If the DFR being tested is a unit without the FREQUENCY option, verify that the
FREQUENCY (FR) bit is a “0” on the computer monitor. However, if the unit does have the
FREQUENCY option, set the FREQUENCY ON/OFF switch to the ON position and verify
that the FREQUECNY (FR) bit is a “1” on the computer monitor.

J. Track Change Test

(1) Track Advance Test


(a) With the system up and running, momentarily press the TRACK ADVANCE button on
the RDU/3A.
(b) Note Track Display increments. Wait 15 sec. between each track change and repeat
for all six tracks.
(2) Track Change Fault
(a) With DFR in Reproduce Mode, note track number.
(b) Change tracks by pushing the TRACK ADVANCE button on the RDU/3A. You
should note a fault in 5 to 20 sec.
(c) DFR is now in the Search mode. When in Search Mode, the unit will cycle through
all 6 tracks. After the Search Cycle is completed, the RDU/3A will increment 1 track
higher than the track selected in Step (a).
(3) Track Retention
(a) Return DFR to the RECORD mode on the RDU/3A.
(b) Select TRACK CHANGE on the RDU/3A to ADVANCE to the next track.
(c) Check track memory retention by turning DFR power ON and OFF a number of
times. (This will clear the fault on the ACS/2A).
(d) Note that Track Number does not change.
(e) Repeat Steps (b) and (d) until Tracks 1 through 6 have been tested.

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K. BITE Tests

CAUTION: DEPRESSING AND HOLDING THE POWER SUPPLY FAULT BUTTON ON THE
RDU/3A WILL CAUSE THE POWER SUPPLY TO BE DAMAGED. WHEN
TESTING, RELEASE IMMEDIATELY UPON SEEING THE FAULT LIGHT ON.

(1) Power Supply Fault


(a) Momentarily depress the POWER SUPPLY FAULT button on the RDU/3A. You
should note an immediate fault.
(b) Release button. Fault should go OFF.
(2) Read Data Fault
(a) Stop motor by selecting X8 speed on the RDU/3A. You should note a fault in 3 to 10
sec .
(b) Select X1 speed. Fault should go OFF.
(3) Write Data Fault (Recorder must be in RECORD)
(a) Hold the TAPE MARK button down on the RDU/3A. You should note a fault in 5 to
15 sec.
(b) Release button. Fault should go OFF within 5 sec.
(4) 542E Mode Retention and Fault (Not Used for 17M800)
(a) Place the Aircraft Configuration Mode switch 542E in the up position, the 542E light
should be ON.
(b) Switch MODE SELECT on the ACS/2A to AUTO. The 542 light should go OFF in 5
to 10 sec. and the 542P light should be ON. Return the MODE SELECT switch to
MANUAL.
(5) 573 Mode Retention and Fault (Not for 17M603 or 17M703)

NOTE: Set AIRCRAFT CONFIGURATION MODE switch 542E to AUTO (down) and
573 to 573 (up).
(a) Turn 573 FDAU SIMULATOR ON, 573 MODE light should be ON.
(b) Stop 573 Data by turning 573 Data switch OFF.
(c) FDAU and DFR Status ALARMS should go ON in 1 to 3 sec.
(d) Fault Light should go ON in 60 to 64 sec.
(e) Turn 573 Data ON.
L. Setup for Expanded Inputs

(1) Set the front–panel switches on the RDU/3A as follows:


(a) POWER SELECT: BENCH
(b) POWER: ON
(c) REC/REP: RECORD
(d) TRACK SELECT: A
(e) FORMAT SELECT: EXP–D
(f) DUMP SPEED SELECT: X1
(2) Set the front–panel switches on the ACS/2A as follows:

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(a) ACS/2A POWER: OFF


(b) DFR POWER: ON
(c) AIRCRAFT CONFIGURATION switches:
542E: MODE (Up); 573: AUTO (Down)
(d) Set 573 FDAU SIMULATOR switches as follows, going from left to right:
OFF (Down); FIXED (Up); TELEDYNE (Down); NORMAL (Up)
(e) SYNCHRO 1 (Large dial): 90
(f) SYNCHRO 1 SELECT: HEADING.
(g) VERTICAL ACCELERATION (VACC): +3G.
(h) VACC–AC/DC switch to AC.
(i) SOURCE–LLDC/TRIAX switch to LLDC.
(j) FREQ–LO/HI switch to LO.
(k) FREQ ON/OFF switch to OFF.
(l) MODE SELECT: MANUAL.
(m) EXTERNAL ANGLE POSITION INDICATOR: HEADING.

(3) Apply proper power to DFR.

(4) Select “Q” to quit “Alignment” program and select “Data Display 542 Expanded” from the
menu.

(5) Make the following selections:


(a) HARDCOPY “YES”
(b) Do you want Octal/Decimal Data “NO”
(c) 4 Frames
(d) AUTO Control “NO”

(6) This sets up the Expanded Parameter Tests listed in Figure 129 and Figure 130.
(7) As shown in the example in Figure 129, the values that are displayed in the printout
should be within the 25 counts. The following parameters remain the same for each of
the ACS/2A settings of the Expanded Parameter Tests:

CAA VERSION (17TE0438)


Parameter Word # Value 25
Long. Accel. (DC0) 15 780
Spare (DC5) 24 2340
Total Air Temp. (DC6) 32 1950
Lat. Accel. (DC7) 31 3120

FAA VERSION (17TE0439)


Parameter Word # Value 25
Long. Accel. (DC0) 7,15, 23, 31 780
Spare (DC5) 24 2340
Total Air Temp. (DC6) 32 1950
Lat. Accel. (DC7) 28 3120

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EAPI Synchro Synchro 1 Parameter Word # Value 25


Select (Large Dial)

Heading Heading 90 Heading 3 1023


Eng #1 11 1023
Pitch Attitude 4,12,20,28 1023
180 Heading 3 2050
Eng #1 11 2050
Pitch Attitude 4,12,20,28 2050
359.9 Heading 3 4088
Eng #1 11 4088
Pitch Attitude 4,12,20,28 4088
Airspeed Airspeed 90 Airspeed 19 1023
Eng #2 27 1023
Roll Attitude 7,23 1023
180 Airspeed 19 2050
Eng #2 27 2050
Roll Attitude 7,23 2050
359.9 Airspeed 19 4088
Eng #2 27 4088
Roll Attitude 7,23 4088
Altitude Altitude 90 Alt. Coarse 13 1023
Coarse Coarse Eng #3 11 1023
Flaps Trailing 9,25 1023
180 Alt. Coarse 13 2050
Eng #3 11 2050
Flaps Trailing 9,25 2050
359.9 Alt. Coarse 13 4088
Eng #3 11 4088
Flaps Trailing 9,25 4088
Altitude Altitude 90 Alt. Fine 29 1023
Fine Fine Eng #4 27 1023
Pitch Trim 8 1023
180 Alt. Fine 29 2050
Eng #4 27 2050
Pitch Trim 8 2050
359.9 Alt. Fine 29 4088
Eng #4 27 4088
Pitch Trim 8 4088

NOTE:  Only appears in frames 1 & 3, when the Sync word (Word #1) is 583 & 2631.
NOTE:  Only appears in frames 2 & 4, when the Sync word (Word #1) is 1464 & 3512.
Expanded Parameter Tests (CAA)
Figure 129

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EAPI Synchro Synchro 1 Parameter Word # Value 25


Select (Large Dial)

Heading Heading 90 Heading 3 1023


Eng #1 11 1023
Pitch Attitude 4 1023
180 Heading 3 2050
Eng #1 11 2050
Pitch Attitude 4 2050
359.9 Heading 3 4088
Eng #1 11 4088
Pitch Attitude 4 4088
Airspeed Airspeed 90 Airspeed 19 1023
Eng #2 27 1023
Roll Attitude 20 1023
180 Airspeed 19 2050
Eng #2 27 2050
Roll Attitude 20 2050
359.9 Airspeed 19 4088
Eng #2 27 4088
Roll Attitude 20 4088
Altitude Altitude 90 Alt. Coarse 13 1023
Coarse Coarse Eng #3 11 1023
Control Col. 9,25 1023
180 Alt. Coarse 13 2050
Eng #3 11 2050
Control Col. 9,25 2050
359.9 Alt. Coarse 13 4088
Eng #3 11 4088
Control Col. 9,25 4088
Altitude Altitude 90 Alt. Fine 29 1023
Fine Fine Eng #4 27 1023
Spare 8 1023
180 Alt. Fine 29 2050
Eng #4 27 2050
Spare 8 2050
359.9 Alt. Fine 29 4088
Eng #4 27 4088
Spare 8 4088

NOTE:  Only appears in frames 1 & 3, when the Sync word (Word #1) is 583 & 2631.
NOTE:  Only appears in frames 2 & 4, when the Sync word (Word #1) is 1464 & 3512.
Expanded Parameter Tests (FAA)
Figure 130

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(8) After 4 frames have been printed, press “Q” to return to the beginning of the program.
Repeat Steps (4) and (5) for each ACS/2A setting of the EAPI (External Angle Position
Indicator), SYNCHRO SELECT, and SYNCHRO 1 shown in Figure 129 for CAA and
Figure 130 for FAA.

NRZL 12–BIT EXPANDED PARAMETERS FAIRCHILD DFR

=================================== NRZL12–BIT ===============================



WORD ––––––– NRZL 12–BIT –––––––––––– DECIMAL ––––––– 542 32–WD EXP.
–––––––––
1 583 3903 1009 1016 3647 3903 1023 2559 2559 3903
11 1031 1016 1023 3967 772 580 53 3903 1008 1016
21 0 3903 1023 2322 2559 3967 2559 1016 1023 3903
31 3106 1943
WORD ––––––– NRZL 12–BIT –––––––––––– DECIMAL ––––––– 542 32–WD EXP.–––––––––
1 1464 3903 1023 1016 3647 3903 1023 2559 2816 3903
11 2559 1016 1023 3903 773 580 53 3903 1008 1016
21 0 3903 1023 2322 2559 3903 2559 1016 1023 3903
31 3106 1944
WORD ––––––– NRZL 12–BIT –––––––––––– DECIMAL ––––––– 542 32–WD EXP.–––––––––
1 2631 3903 1016 1016 3647 3903 1023 2559 2559 3903
11 1031 1016 1023 3903 773 580 53 3903 1008 1016
21 0 3903 1023 2322 2559 3903 2559 1016 1023 3903
31 3105 1943
WORD ––––––– NRZL 12–BIT –––––––––––– DECIMAL ––––––– 542 32–WD EXP.–––––––––
1 3512 3903 1008 1016 3648 3903 1023 2559 2559 3903
11 2559 1016 1023 3903 772 580 54 3903 1008 1016
21 0 3967 1023 2321 2559 3903 2559 1016 1023 3903
31 3106 1943

NOTE:  “WORD” shows the number of the first word in a row. All of the subsequent words in the
rows are numbered in sequence from left to right.

Example Printout of Expanded Input Test


(EAPI: Heading; SYNCHRO SELECT: Heading; SYNCHRO 1: 90)
Figure 131

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M. DFR Performance Tests

NOTE: The following tests require the printer to be connected and on–line,
otherwise the test will not pass.

(1) 542 Expanded Pneumatic Auto Test (Not Used for 17M30X or 17M60X)

NOTE: DFR must be set up in the Pneumatic MODE


(a) Load Disk 17TE439 for FAA or 438 for CAA into the Computer.
(b) Select “DFR Auto Test” from Menu.
(c) Select “Pneumatic FAA Auto Test” (or CAA).
(d) Set ACS/2A and RDU/3A to INSTRUCTIONS IN PROGRAM.
(e) Run test to confirm a PASS or FAIL condition of the DFR.
(2) 542 Expanded Electric Auto Test
(a) Load Disk 17TE439 for FAA or 438 for CAA into the Computer.
(b) Select “DFR Auto Test” from Menu (Selection “F”).
(c)\ Select “Electric FAA Auto Test” (or CAA).
(d) Set ACS/2A and RDU/3A to INSTRUCTIONS IN PROGRAM.
(e) Run test to confirm a PASS or FAIL condition of the DFR.
(3) Frequency to Digital Autotest (If Applicable)
(a) Set the ACS/2A switches as follows:
FREQ ON/OFF: ON
FREQ: LO
SOURCE: LLDC
VACC: DC
(b) On the computer select DFR AUTO TEST.
(c) Select FREQUENCY TEST ONLY.
(d) Input required information as promted by the computer and run test.
(e) Verify that all parameters passed.
(4) 573/717 Test (Not Used for 17M60X or 17M70X)
(a) Load Disk 17TE439 or 17TE438 into the Computer.
(b) Select “DFR Auto Test” from menu.
(c) Select “ARINC 717 Teledyne Test” from Menu.
(d) Set ACS/2A as follows:

ACS/2A POWER – ON
DFR POWER – ON
MODE SELECT – Manual
AIRCRAFT CONFIGURATION – 573
FDAU SIMULATOR – ON
FIXED/VARYING – Fixed
HAMILTON/TELEDYNE – Teledyne
NORMAL/ALIGN – Normal
(e) Momentarily push SYSTEM RESET.

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(f) Set up RDU/3A as follows:


Power Select: BENCH
Power: ON
REC/REP: RECORD
Track Select: A
Format Select: 573
Dump Speed Select: X1
(g) Run Test on all six tracks to confirm a PASS or FAIL condition of the DFR.
NOTE: Four (4) errors or less for every 104 frames constitutes a PASS.
(5) Power Consumption
(a) Measure power consumption.
(b) Power measurement should be less than 26 watts for Expanded DFR’s.
(6) Twice Speed (X2) Test
(a) Place RDU/3A in Reproduce Mode and place Dump Speed at X1.
(b) Identify type of data pre–recorded on DFR (542, 542EXP, or 573).
(c) Load Computer with the disk necessary to read data on tape.
(d) Start a DATA DISPLAY at X1.
(e) Change Dump Speed switch on RDU/3A to X2.
(f) Data should be displayed on Monitor at X2 speed.
(7) Testing is complete for the 542A Expanded Parameter, Mod Dot–20 DFR
Configurations.

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TESTING AND CALIBRATION OF MODEL F800


USING THE GROUND STATION 2 (GS/2)
READ–OUT CENTER (ROC)

1. General

This section normally contains the Automatic Test Equipment (ATE) information for a unit. However,
since the Model F800 has no ATE associated with the unit, this section provides the functional test
and calibration procedures for the Fairchild Model F800 Digital Flight Recorder using the second
generation Ground–Station (GS/2) Read–Out Center (ROC). The information contained within this
section is at the Rev 2. level, thus no revision bar indicators are used.

All configurations of the DFR can be tested using the ROC. The procedures included in this section
are divided into the three basic categories listed below:

Para. 2: DFR Funtional Test Procedures ARINC 573/717, ARINC 542 (Non–Expanded),
ARINC 542A (Expanded) –– Both Pre/Post Mod Dot–20

Para. 3: DFR Calibration Procedures ARINC 542–– Both Pre/Post Mod Dot–20

Para. 4: DFR Calibration Procedures ARINC 542A –– Both Pre/Post Mod Dot–20

If testing and calibrating the DFR recorder using the standard Apple system, refer to the Testing and
Calibration procedures contained in Section 100.

2. DFR Functional Test Procedures


NOTE: The procedures contained in this paragraph are used for both PRE MOD DOT–20 and
POST MOD DOT–20 DFR configurations.

The functional test procedures for the Model F800 provide automated tests designed to check the
mission readiness of ARINC 542A and ARINC 573/717 Digital Flight Recorders. Calibration
procedures follow the functional test procedures.

The GS/2 system provides automated testing of ARINC 542/542A (CAA & FAA) and ARINC 573/717
configurations. Refer to Figure 201 for a Configuration Matrix for the Model F800.

For ARINC 573/717 Model DFR’s, perform only the ARINC 573 Functional Test Procedures
contained in Paragraph D.

For ARINC 542 (Non–Expanded) configurations, perform the ARINC 542 functional test procedures
in Paragraph E.

For ARINC 542A (Expanded Parameter) Model DFR’s, perform the ARINC 542A functional tests and
automatic test procedures contained in Paragraph F.

For DFR Models compatible with both ARINC 573 and ARINC 542/542A, (i.e. 17M900 and 17M903
models) begin with the ARINC 573 Functional Test followed by the either ARINC 542 (17M903),
Para. E. or 542A (17M900), Para. F. testing.

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AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

INPUT CUSTOMER
NO. WORDS
DATA FORMAT TYPE TYPE

PART
NUMBER EFF

 17M303ć266 A      
17M303ć281. B      
17M303ć282 C      
 17M600ć00 D    
 17M600ć00A E    
17M600ć274 F    
 17M603ć00 G   
 17M603ć261 H   
17M603ć274 J   
17M603ć277 K   
17M604ć00 L    
 17M700ć00 M    
 17M700ć00A N    
17M700ć274 P    
 17M703ć00 Q   
 17M703ć01 R   
 17M703ć261 S   
17M703ć274 T   
17M703ć275 U   
17M703ć277 V   
17M800ć00 W   
 17M800ć00A X   
 17M800ć01A Y   
 17M800ć251 Z   
17M800ć252 AA   
17M800ć253 AB   
17M800ć258 AC   
17M800ć261 AD   
17M800ć262 AE   
 17M900ć00 AF      
 17M900ć00A AG      
17M900ć251 AH      
17M900ć274 AJ      
 17M903ć00 AK     
 17M903ć01 AL     
 17M903ć02 AM     
 17M903ć261 AN     
 17M903ć263 AP     
 17M903ć266 AQ      
17M903ć274 AR     
17M903ć275 AS     
17M903ć276 AT     
17M903ć277 AU     
17M903ć278 AV     
17M903ć279 AW       = UNITS
17M903ć281 AX       ARE NO LONGER
17M903ć282 AY       MANUFACTURED

Model F800 Configuration Matrix


Figure 201

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FAIRCHILD MODEL
F800

A. Model F800 Configuration Matrix


The Model F800 Digital Flight Recorder has several configurations depending on signal input data
format type, the number of words to be recorded, and customer requirements. Figure 201 provides a
cross–reference matrix chart to determine the specific model of recorder with the recording
parameter requirements. As stated above, the test and calibration procedures differ for each general
type of configuration, as such, the user must identify the correct configuration of recorder prior to
performing the procedures contained in this section.

B. Equipment List

Quantity Equipment Description Mfg. & Model No.


1 Read–Out Center LDS
1 ACS/5A LDS
1 Air Data Source (ADS) Kollsman, Sperry or
Ruska / *Penny & Giels
1 RDU/3A 17–TE240–03
1 Variac General Radio W5MT3W
1 Digital Volt Meter
1 Oscilloscope
* Future European Support

Test Equipment Required


Figure 202
C. Test Conditions
(1) Temperature: room ambient (25_C + 5_C)
(2) Altitude: sea level
(3) Vibration: none
(4) Humidity: N/A
(5) Line Voltage (ROC): 115/220 Vac 50/60Hz
(6) Line Voltage (monitor): 115 Vac 60Hz
(7) Line Voltage (ACS/5A): 115 Vac 400Hz

D. ARINC 573/717 Functional Test (17M303–XXX, 17M800–XXX, 17M900–XXX


and 17M903–XXX) –– Pre MOD DOT–20 or Post MOD–DOT–20
Perform the following tests to verify the mission readiness of Fairchild Model F800, ARINC
573/717, Digital Flight Recorders. These tests consist of BITE Fault Tests as well as automated
Bit Error Rate Tests (BERT).
NOTE: There are no electrical alignment or calibration requirements for ARINC 573/717
Fairchild DFRs.
(1) ARINC 573/717 Test Setup
Refer to Figure 203 for the ARINC 573/717 test set–up.

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115 Vac
POWER
INPUT AC
POWER INPUT P/N 024E0327ć00 ACCELEROMETER

VARIAC

P/N 17Ać474

P/N 024E0328ć00 DC
ACCELEROMETER

AIRCRAFT & CONTROL


DATA CABLE J4/P4 Connected for
024E0330ć00 542A Procedures
TRIP AND DATE ACS-5/A Not connected for 573
ENCODER
Procedures
P3A P4
& J4
P3B
ALTITUDE
AIR
DATA SOURCE

RDU 3/A

AIRSPEED
RDU ć DFR Cable DFR
P/N 17A216 UNDER TEST

IEEEć488
Interconnect
024ć98ć00107

RDU ć ROC Parallel


Interface Cable
024E0416ć00
ROC
COMPUTER

System Test Setup for DFR using ROC and ACS/5A


Figure 203

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(a) RDU/3A Front Panel Set–up:

1) TRACK SELECT to A.

2) FORMAT SELECT to 573.

3) DUMP SPEED SELECT to X1.

4) POWER SELECT to BENCH.

5) POWER to ON.

6) RECORD on (press red RECORD button).

(b) Printer: turn ON and place on–line.

(c) GS/2 System Set–up

1) Power–up the GS/2 computer. Allow the GS/2 to completely boot prior to
turning power to the ACS/5A.

2) Turn power on at the ACS/5A.


NOTE: Allow at least 30 seconds for the ACS/5A to boot before performing next
step.
3) From the GS/2 COMMAND menu use the SELECT AIRCRAFT
CONFIGURATION, and highlight one of the following aircraft configurations
and press Enter:

a) Std Cfg: Model F800 ATR 72 (A13) 17M800–XXX

b) Std Cfg: Model F800 (573) 17M–303–0X, 17M–800, 17M–90X

c) Std Cfg: Model F800 (717) 17M–303–0X, 17M–800, 17M–90X

4) At the GS/2 COMMAND menu, select the TEST FLIGHT RECORDER OR


DRU option. Press Enter.

5) At the TEST FLIGHT RECORDER OR DRU menu, select the ACTIVATE


SIMULATOR CONTROL PANEL. Press Enter.
NOTE: There may be several pop–up menus which state that the operating mode
does not agree with the selected aircraft configuration. Ignore these pop–up
menus and press Enter until the pop–up menus stop appearing.
6) At the SIMULATOR CONTROL PANEL, change the OPERATING MODE to
573/717 option and press Enter..

7) Use the tab key to increment to the FDAU Input section and turn the FDAU
DATA to ON by using the up/down arrow or spacebar keys. Press the F8 key
until it selects the FDAU DATA TYPE. Select the 3622 DATA option. Press
Enter.

8) Press the F10 key. Press Enter. Press Enter again to return to the ACS/5A
Control panel.

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NOTE: To change data in a particular data category; i.e., “FDR Operating Mode,” it
is necessary to use the up and down arrow cursor keys. Once the desired
data is presented, to activate, press Enter. The backlighted cursor will then
move to the next field of data within the data category. Or, use the Tab key
to move the backlighted cursor to the next data field, or use the Shift + Tab
keys to move the cursor to the previous field.
Once the data category is configured as desired, use the F8 (NEXT) key to
access the next data category or use the F7 (PREV) key to go back to the
previous panel from any other menu. To save changes to the Simulator
Control Panel, use the F10 (DONE) key.
Use the Esc key to go to the previous menu. To get back to the Simulator
Control Panel from any other menu, press the Esc key (depending on the
level of menu access, it may take multiple Esc key strokes to return to the
Simulator Control Panel.
To deactivate the Simulator Control Panel, press the F10 (DONE) key twice;
(once to save changes and again to quit the Simulator Control Panel and
return to the Test Flight Recorder menu).
(2) Power Consumption Test

(a) Observe and record the wattage as indicated on the Variac. This is the power usage
of the ACS/5A.

(b) At the Read–Out Center (ROC), turn the recorder power on by pressing the F12 key.

(c) Record the wattage indicated at the Variac. Subtract the measurement in the
previous step from the last reading. The result is the power usage of the DFR.

(d) Refer to the nameplate on the front panel of the DFR for the maximum DFR power
consumption for the recorder model under test.

(3) BITE Tests

These tests verify the operation of the Built–In–Tests of the DFR.

(a) Power Fault Test


CAUTION: The recorder can be damaged by depressing the POWER FAULT for
to long a period. Release the POWER FAULT button as soon as the
FDR FAULT indicator lights.
1) At the RDU, momentarily hold the POWER FAULT button and verify the FDR
FAULT light located on the Read–Out Center at the bottom right corner of the
Simulator Control Panel lights in approximately 3 to 5 seconds..

2) Once the POWER FAULT button is released, the FDR FAULT light should
extinguish.

(b) Read Data Fault Test

1) At the ROC, press the Esc key once. The GS/2 COMMAND menu will appear.
At the GS/2 COMMAND menu, select the STOP MONITORING FLIGHT
DATA option. Press Enter.

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2) At the GS/2 COMMAND menu, select the MONITOR FLIGHT DATA option.
Press Enter.

3) At the MONITOR FLIGHT DATA menu, select RAW DECIMAL. Press Enter.

4) Select None for the “Report to print?” prompt. Press Enter.

5) Select No for the “Save the flight data in a disk file?” prompt.

6) At this point, the raw data will appear on the monitor, with the ARINC 717 sync
word as word # 1 and 3622 as the data stream. Note that the sync word is a
repeating pattern of the following:

Subframe 1: 0583
Subframe 2: 1464
Subframe 3: 2631
Subframe 4: 3512
NOTE: The ACS/5A dose not generate ARINC 573 sync words, thus the ARINC
717 sync words must be used to test the ARINC 573 configurations..
7) At the RDU, place the DUMP SPEED SELECT Switch to X8.

8) At the monitor, the rate of the displayed data will slow significantly, and the data
will continue at this rate until the buffers of the computer are exhausted
(empty).
NOTE: A “beeping” sound will begin sounding from the ROC. Ignore this sound, as
it is the ROC alerting that there is a problem with the recorder.
9) Once the buffers are emptied, the data will be back–lighted yellow; the data will
turn to all “0”s, and the sync words will no longer be locked.
NOTE: Quickly perform the next two steps in order to observe the sequence of the
fault lights.
10) At the keyboard of the ROC, press the Esc key. The GS/2 COMMAND menu
will appear. At the GS/2 COMMAND menu, select the STOP MONITORING
FLIGHT DATA option. Press Esc.

11) The SIMULATOR CONTROL PANEL will appear.


NOTE: Ignore any pop–up menus that appear by pressing Enter each time one
appears.
12) At the lower–right hand corner of the SIMULATOR CONTROL PANEL,
observe that the FDR FAULT LIGHT, the NO FRAME SYNC, and the NO
FDAU DATA FROM THE FDR is lighted.

13) At the RDU, and while observing the fault lights in the lower right–hand portion
of the CONTROL PANEL, place the RDU DUMP SPEED SELECT switch
back to the X1 position.

14) A “beeping” sound will begin sounding from the ROC. Ignore this sound, as it is
the ROC alerting that there is a problem with the recorder. Note that within 5 to
20 seconds all fault lights extinguish.

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15) This test is complete.

(c) Write Data Fault Test

1) Connect channel 1 of the oscilloscope to the READ SIGNAL test point on the
RDU–3/A. Set channel 1 volts–per–division to .2 and the time base at 2 ms.
The 573/717 data should be displayed on the oscilloscope.

2) At the RDU, hold the TAPE MARK button down. After a few seconds, there will
be a loss of data as displayed on the oscilloscope.

3) Once the loss of data has occurred, within 15 seconds the NO FRAME SYNC,
and the FDR FAULT, and the NO FDAU DATA FROM FDR indicators on the
ACS/5A control panel should light.

4) Release the TAPE MARK button. After a few seconds, the data should be
displayed on the oscilloscope and the FDR FAULT light on the ACS/5A should
extinguish within 3 to 10 seconds.

(d) 573 Mode Retention and Fault Test

1) At the ACS/5A Simulator Control Panel, use the tab key to increment to the
FDAU Input section and turn the FDAU off. Press Enter.

2) The NO FDAU DATA TO DFR, NO FDAU DATA FROM DFR, fault indicators
should come on immediately, and the NO FRAME SYNC lights within 5 to 20
seconds. The FDR FAULT light should light within approximately 60 seconds.

3) At the ACS/5A, turn the FDAU INPUT back on. The NO FDAU DATA TO DFR,
NO FDAU DATA FROM DFR, and FDR FAULT indicators will extinguish.

4) The NO FRAME SYNC indicator will extinguish in 3 to 10 seconds.

(e) Track Change Fault Test

This test is performed to simulate what might happen to a DFR if one of the six
tracks is contaminated, or open ( simulating a bad head or tape failure).

1) At the RDU, note the track number on the RDU display.

2) Press the REPRODUCE button and then press the TRACK ADVANCE button.
The FDR FAULT indicator will light on the ACS/5A Simulator Control Panel in
approximately 5 to 20 seconds. The NO FDAU DATA FROM DFR indicator will
also light.
NOTE: The DFR is now in the search mode. The DFR will switch through all tracks
searching for a good track to write on (this process will take a few minutes
to complete). For example, if the RDU was displaying track 1 when the
REPRODUCE and TRACK ADVANCE buttons were pressed, the RDU
track display will switch through tracks 2 thru 1 and stop on track 2.
3) At the RDU, press the RECORD button.

4) Press F12 twice to turn power off to the recorder.

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NOTE: The NO FRAME SYNC and the FDR FAULT indicator will extinguish once
the power is reset to the recorder.
5) Press F12 to turn power on to the recorder.

6) Note that all fault indicators extinguish.

7) The Track Change Fault test is complete.

(f) Track Retention Test


NOTE: For this test, ignore the indicators on the GS/2 Readout Center Aircraft
Simulator Control Panel.
1) Put the RDU in the RECORD mode.

2) At the RDU, using the track advance, place the displayed DFR track on
track 1 (Note: wait for the RDU/3A to sync on the next track).

3) At the ROC, using the F12 key, cycle power on and off several times. The
displayed track number should not change once power is reapplied to the
recorder. (While power is removed, the track number will read zero).

4) Press the POWER FAULT button. The displayed track number should not
change.
CAUTION: The recorder can be damaged by depressing the POWER FAULT for
to long a period. Release the POWER FAULT button as soon as the
FDR FAULT indicator lights.
5) Switch DUMP SPEED SELECT switch between X1 and X8. The displayed
track number should not change. Place the speed select switch back on X1.

6) Repeat steps 2) through 5) for all tracks.

NOTE: The modification procedures contained in DFR–FSB027 should be completed to


ensure that the Model F800 track retention features of the unit are operating
properly. Units with this modification can expect to see a DFR Fault Light
indication should track retention malfunction.

7) Press F10 to return to the GS/2 COMMAND menu. Select Stop Monitoring
Flight Data and press Enter.

8) This completes the 573 Track Retention test.

(4) Perform a Real–Time Autotest

NOTE: Press the Esc key to abort an Autotest.

(a) At the Aircraft Simulator Control Panel, press F10.

(b) Select the TEST FLIGHT RECORDER OR DRU option. Press Enter.

(c) At the TEST FLIGHT RECORDER menu, select the PERFORM REALTIME AUTO–
TEST PROCEDURE option. Press Enter.

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(d) A pop–up menu will appear. Select ARINC 573/717 ERROR TEST (APPLE
VERSION) and press Enter:

(e) The autotest report will be applied to the monitor and to the printer. Several software
prompts will appear, respond accordingly.

(f) After each track is tested the operator will be prompted to change DFR tracks.

NOTE: To avoid “timing out” between tracks, respond quickly to the operator prompt.

(g) Once all tracks have been tested the autotest will flag the test as passed or failed.
The Bit Error Rate Test is considered successful if there are 5 or less errors per 104
frames of data. In the event of a failed autotest, refer to the Testing and Fault
Isolation section of this manual for fault isolation procedures.

(h) At the ROC, press F12 twice to power down the recorder.

E. ARINC 542 Functional Test (Model’s: 17M600–XXX, 17M700–XXX,


17M900–XXX)
The ARINC 542 functional tests verify the mission readiness of ARINC 542 (Non–Expanded)
Loral Fairchild Model F800 Digital Flight Recorders with the following model numbers:
17M600–XXX, 17M700–XXX and 17M900–XXX.

(1) ARINC 542 Test Setup

Refer to Figure 206 for the ARINC 542 test set–up.

(a) RDU/3A Front Panel Set–up:

1) TRACK SELECT to A.

2) FORMAT SELECT to 542

3) DUMP SPEED SELECT to X1.

4) POWER SELECT to BENCH.

5) POWER switch to ON.

6) RECORD switch ON.

(b) GS/2 System Set–up

1) Power–up the GS/2 computer. Allow the GS/2 to completely boot prior to
turning power to the ACS/5A.

2) Turn power on at the ACS/5A.


NOTE: Allow at least 30 seconds for the ACS/5A to boot before performing next
step.
3) From the GS/2 COMMAND menu highlight SELECT AIRCRAFT
CONFIGURATION option and press Enter. For ARINC 542, 5 parameter

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units, select the Std Cfg: Model F800 P/N 17M–600, 604, 700, 900 aircraft
configuration.

4) At GS/2 COMMAND menu, select TEST FLIGHT RECORDER OR DRU and


press Enter.

5) At the TEST FLIGHT RECORDER OR DRU menu, select ACTIVATE


AIRCRAFT SIMULATOR CONTROL PANEL. Press Enter.

6) At the AIRCRAFT SIMULATOR CONTROL PANEL, set the operating mode


characteristics as illustrated in Figure 204.
NOTE: There may be several pop–up menus which state that the operating mode
does not agree with the selected aircraft configuration. Ignore these pop–up
menus and press Enter until the pop–up menus stop appearing.

Select the Operating Mode for the FDR


ćććććććććććććććććććććć FDR INPUTS ćććććććććććććććććććććć
DELAYED FDR
OPERATING ć ACCEL ć SHUTDOWN OUTPUT
MODE FREQ AC DC SYNCHRO PNEU LLDC DISC FDAU A B FORMAT
Automatic Off On On Synchro Off On On Off Off Off Decimal

ARINC 542 Operating Mode Simulator Control Panel Settings


Figure 204
7) Press F10. (System should return to the GS/2 Command menu).

(2) Power Consumption

(a) Observe and record the wattage as indicated on the Variac. This is the power usage
of the ACS/5A.

(b) At the Read–Out Center (ROC), turn the recorder power on by pressing the F12 key.

(c) Record the wattage indicated at the Variac. Subtract the measurement in the
previous step from the last reading. The resultant is the power usage of the DFR.

(d) The DFR power usage should be less than or equal to 26 watts.

(3) BITE Tests

(a) Power Fault Test

1) Select TEST FLIGHT RECORDER OR DRU from the COMMAND menu and
press Enter.

2) At the TEST FLIGHT RECORDER OR DRU menu, select ACTIVATE


AIRCRAFT SIMULATOR CONTROL PANEL. Press Enter.
CAUTION: The recorder can be damaged by depressing the POWER FAULT for
to long a period. Release the POWER FAULT button as soon as the
FDR FAULT indicator lights.

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3) At the RDU, momentarily hold the POWER FAULT button and verify the FDR
FAULT light located on the Read–Out Center in the lower right–hand corner of
the ACS/5A Simulator Control Panel lights.

4) Once the POWER FAULT button is released, the FDR FAULT light should
extinguish.

(b) Read Data Fault Test

1) At the RDU, stop the DFR motor by placing the SPEED SWITCH to the X8
speed position and verify that the NO FRAME SYNC indicator lights and the
FDR FAULT light on the Simulator Control Panel comes on within 3 to 15
seconds.

2) Place the RDU SPEED SWITCH back in the X1 speed and verify that the NO
FRAME SYNC and FDR FAULT lights extinguish.

(c) Write Data Fault Test

1) Connect channel 1 of the oscilloscope to the READ SIGNAL test point on the
RDU/3A. Set channel 1 volts–per–division to .2 and the time base at 2 ms. The
542A data should be displayed on the oscilloscope.

2) At the RDU, hold the TAPE MARK button down. After a few seconds, there will
be a loss of data as displayed on the oscilloscope.

3) After approximately 5 to 15 seconds, the FDR FAULT indicator on the ACS/5A


Simulator Control Panel should illuminate.

4) Release the TAPE MARK button. After a few seconds, the data should be
displayed on the oscilloscope and the FDR FAULT light on the ACS/5A
Simulator Control Panel should extinguish within 3 to 10 seconds.

(d) 542 Electric Mode Retention

This procedure tests the recorder’s ability to automatically recognize the input of
either an electric synchro or a pneumatic input.
NOTE: If an Air Data Source is not connected to the GS/2, ignore the ADS NOT
READY indicator on the Aircraft Simulator Control Panel.
1) At the ACS/5A Aircraft Simulator Control Panel, verify that the ELECTRIC
MODE is present in the recorder status section (lower right–hand corner) of the
Simulator Control Panel.

2) Press the Enter key to move to the PNEUMATIC INPUTS box and select
PNEUMATIC INPUTS On. Press Enter.

3) The FDR S/D FAULT indicator will temporarily light and then go out.

4) Within 5 to 10 seconds, the ELECTRIC MODE will extinguish and the


AUTO/PNEUMATIC MODE will be displayed. Press Enter.

5) Press the Shift–Tab keys (simultaneously) to move to the PNEUMATIC


INPUTS box and select PNEUMATIC INPUTS Off. Press Enter.

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6) Within 5 to 10 seconds, the AUTO/PNEUMATIC MODE will extinguish and the


ELECTRIC MODE will be displayed.

(e) Track Change Fault Test

This test is performed to simulate what might happen to a DFR if one of the six
tracks is contaminated, or open (simulating a bad head or tape failure).

1) At the RDU, note the track number on the RDU display.

2) On the RDU, press the REPRODUCE button and then press the TRACK
ADVANCE button. The FDR FAULT indicator will light on the ACS/5A
Simulator Control Panel in approximately 5 to 20 seconds.
NOTE: The DFR is now in the search mode. The DFR will switch through all tracks
searching for a good track to write on. For example, if the RDU was
displaying track 1 when the REPRODUCE and TRACK ADVANCE buttons
were pressed, the RDU track display will switch through tracks 2 thru 1 and
stop on track 2.
3) At the RDU/3A, press the RECORD button.

4) Press F12 twice to turn power OFF to the DFR recorder.


NOTE: The the FDR FAULT indicator will extinguish once the power is reset to the
recorder.
5) Press F12 to turn power on to the recorder.

6) Note that all fault indicators extinguish (except for ADS NOT READY, if on).

7) The Track Change Fault test is complete.

(f) Track Retention Test


NOTE: For this test, ignore the indicators on the GS/2 Readout Center ACS/5A
Aircraft Simulator Control Panel.
1) Put the RDU/3A in the RECORD mode.

2) At the RDU/3A, using the track advance, place the displayed DFR track on
track 1 (Note: wait for the RDU/3A to sync on the next track)..

3) At the ROC, using the F12 key, cycle power on and off several times. The
displayed track number should not change.

4) Press the POWER FAULT button. The displayed track number should not
change.
CAUTION: The recorder can be damaged by depressing the POWER FAULT for
to long a period. Release the POWER FAULT button as soon as the
FDR FAULT indicator lights.
5) Switch DUMP SPEED SELECT switch between X1 and X8. The displayed
track number should not change. Place the speed select switch back on X1.

6) Repeat steps 2) through 5) for all tracks.

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NOTE: The modification procedures contained in DFR–FSB027 should be completed to


ensure that the Model F800 track retention features of the unit are operating
properly. Units with this modification can expect to see a DFR Fault Light
indication should track retention malfunction.

7) Press F10 to return to the GS/2 COMMAND menu.

8) This completes the 542 Track Retention test.

(4) ARINC 542 Auto Tests

NOTE: If performing this test without performing the prior BITE Test, set up the test
equipment and unit under test as described in Para. F.(1).

NOTE: The printer needs to be powered up and on–line to perform the following autotests
with the ROC.

Because the Loral Fairchild Digital Flight Recorder complies with various aircraft
configurations for ARINC 542 (Non–Expanded), specific autotests have been developed to
test specific DFR models. Refer to Figure 205 and select the autotest which pertains to the
type of unit under test.

ARINC AUTOTEST
DFR MODEL CONFIGURATION REQUIRED
17Mć600ćXXX Electric Only Electric FAA/CAA Autotest

17Mć604ćXXX Electric/DC Airspeed Electric FAA/CAA Autotest

17Mć700ćXXX Electric/Pneumatic Electric FAA/CAA Autotest

17Mć900ćXXX Electric/Pneumatic Electric FAA/CAA Autotest

DFR Autotest to DFR Model Matrix


Figure 205
(a) ARINC 542 Electric Auto Test (DFR Models 17M–600–XXX, 17M–604–XXX,
17M–700–XXX, 17M–900–XXX)

This automatic test verifies all electric parameters of the Loral Fairchild ARINC 542
Digital Flight Recorders.

1) At the GS/2 COMMAND menu, select the TEST FLIGHT RECORDER OR


DRU option. Press Enter.

2) At the TEST FLIGHT RECORDER OR DRU menu, select the PERFORM


REAL–TIME AUTOTEST option. Press Enter.

3) At the PERFORM REAL–TIME AUTOTEST menu, select the 542 Electric


FAA/CAA Autotest. Press Enter.

4) The software will prompt the user for unit under test serial number and name.
Respond accordingly and press Enter.

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5) After the test concludes print data by pressing Enter and inspect the data
record and ensure that there are no failures. (Failures will be flagged with an
underline in the report).

6) The system should be at the GS/2 COMMAND menu.

7) The ARINC–542 Electric Auto Test is complete.

(b) ARINC 542 Pneumatic Auto Test (DFR Models 17M700–xxx and 17M900–XXX)

This automatic test verifies all pneumatic parameters of the Loral Fairchild ARINC
542 pneumatic Digital Flight Recorders.

1) At the GS/2 COMMAND menu, select the TEST FLIGHT RECORDER OR


DRU option. Press Enter.
2) At the TEST FLIGHT RECORDER OR DRU menu, select the ACTIVATE
AIRCRAFT SIMULATOR CONTROL PANEL. Press Enter.
3) At the ACTIVATE AIRCRAFT SIMULATOR CONTROL PANEL, set the
operating mode to AUTOMATIC, Press F10. The GS/2 COMMAND menu will
appear.
NOTE: There may be several pop–up menus which state that the operating mode
does not agree with the selected aircraft configuration. Ignore these pop–up
menus and press Enter until the pop–up menus stop appearing.
4) At the GS/2 COMMAND menu, select the TEST FLIGHT RECORDER OR
DRU option. Press Enter.
5) At the TEST FLIGHT RECORDER OR DRU menu, select the PERFORM
REAL–TIME AUTOTEST option. Press Enter.
6) At the PERFORM REAL–TIME AUTOTEST menu, select the 542 Pneumatic
Autotest option. Press Enter.
7) The software will prompt the user for unit under test serial number and a name.
Respond accordingly and press Enter.
8) After the test concludes print data by pressing Enter and inspect the data
record and ensure that there are no failures. (Failures will be flagged with an
underline in the report).
9) The system should be at the GS/2 COMMAND menu.
10) The ARINC–542 Pneumatic Auto Test is complete.

(c) Discrete Parameters Autotest


This test verifies the ARINC–542 discrete bits of the discrete word to include Binary
1/Marker Beacon, Trip/Date and Event, and Microphone/Binary2.
1) At the GS/2 COMMAND menu, select the TEST FLIGHT RECORDER OR
DRU option. Press Enter.
2) At the TEST FLIGHT RECORDER OR DRU menu, select the PERFORM
REAL–TIME AUTOTEST option. Press Enter.
3) At the PERFORM REAL–TIME AUTOTEST menu, select the 542 Discrete
FAA/CAA Autotest. Press Enter.

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4) The software will prompt the user for unit under test serial number and name.
Respond accordingly and press Enter.
5) After the test concludes print data by pressing Enter and inspect the data
record and ensure that there are no failures. (Failures will be flagged with an
underline in the report).
6) The system should be at the GS/2 COMMAND menu.
7) The ARINC–542 Discrete Auto Test is complete.

F. ARINC 542A Functional Test (Model’s: 17MX03–XXX)

The ARINC 542A functional tests verify the mission readiness of ARINC 542A Loral Fairchild
Model F800 Digital Flight Recorders with the following model numbers: 17M303–XXX,
17M603–XXX, 17M703–XXX and 17M903–XXX.

Electrical calibration procedures follow the functional tests.

(1) ARINC 542A Test Setup

Refer to Figure 206 for the ARINC 542 test set–up.

(a) RDU Front Panel Set–up:

1) TRACK SELECT to A.

2) FORMAT SELECT to EXP–D.

3) DUMP SPEED SELECT to X1.

4) POWER SELECT to BENCH.

5) POWER switch to ON.

6) RECORD switch ON.

(b) GS/2 System Set–up

1) Power–up the GS/2 computer. Allow the GS/2 to completely boot prior to
turning power to the ACS/5A.

2) Turn power on at the ACS/5A.


NOTE: Allow at least 30 seconds for the ACS/5A to boot before performing next
step.
3) From the GS/2 COMMAND menu highlight SELECT AIRCRAFT
CONFIGURATION option and press Enter. For FAA units, select the Std Cfg:
Model F800 P/N 17M–X03–0X, 265, 266, 274, 275, 28X aircraft
configuration. For CAA units, select Std Cfg: Model F800 P/N 17M–X03–261,
262, 277, 279. Press Enter.
NOTE: If unsure of recorder type, refer to the DFR configuration matrix in
Figure 201.

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4) At GS/2 COMMAND menu, select TEST FLIGHT RECORDER OR DRU and


press Enter.

5) At the TEST FLIGHT RECORDER OR DRU menu, select ACTIVATE


AIRCRAFT SIMULATOR CONTROL PANEL. Press Enter.

6) At the AIRCRAFT SIMULATOR CONTROL PANEL, set the operating mode


characteristics as illustrated in Figure 206.
NOTE: There may be several pop–up menus which state that the operating mode
does not agree with the selected aircraft configuration. Ignore these pop–up
menus and press Enter until the pop–up menus stop appearing.

Select the Operating Mode for the FDR


ćććććććććććććććććććććć FDR INPUTS ćććććććććććććććććććććć
DELAYED FDR
OPERATING ć ACCEL ć SHUTDOWN OUTPUT
MODE FREQ AC DC SYNCHRO PNEU LLDC DISC FDAU A B FORMAT
Automatic *On On On Synchro Off On On Off Off Off Decimal

* for ć266, 281, 282 configurations only.

ARINC 542A Operating Mode ACS Control Panel Settings


Figure 206
7) Press F10. (System should return to the GS/2 Command menu).

(2) Power Consumption

(a) Observe and record the wattage as indicated on the Variac. This is the power usage
of the ACS.

(b) At the Read–Out Center (ROC), turn the DFR recorder power ON by pressing the
F12 key.

(c) Record the wattage indicated at the Variac. Subtract the measurement in the
previous step from the last reading. The resultant is the power usage of the DFR.

(d) The DFR power usage should be less than or equal to 26 watts.

(3) BITE Tests

(a) Power Fault Test

1) Select TEST FLIGHT RECORDER OR DRU from the COMMAND menu and
press Enter.

2) At the TEST FLIGHT RECORDER OR DRU menu, select ACTIVATE


AIRCRAFT SIMULATOR CONTROL PANEL. Press Enter.
CAUTION: The recorder can be damaged by depressing the POWER FAULT for
to long a period. Release the POWER FAULT button as soon as the
FDR FAULT indicator lights.
3) At the RDU, momentarily hold the POWER FAULT button and verify the FDR
FAULT light located on the Read–Out Center in the lower right–hand corner of
the ACS/5A Simulator Control Panel lights.

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4) Once the POWER FAULT button is released, the FDR FAULT light should
extinguish.

(b) Read Data Fault Test

1) At the RDU, stop the DFR motor by placing the SPEED SWITCH to the X8
speed position and verify that the NO FRAME SYNC indicator lights and the
FDR FAULT light on the Simulator Control Panel comes on within 3 to 15
seconds.

2) Place the RDU SPEED SWITCH back in the X1 speed and verify that the NO
FRAME SYNC and FDR FAULT lights extinguish.

(c) Write Data Fault Test

1) Connect channel 1 of the oscilloscope to the READ SIGNAL test point on the
RDU. Set channel 1 volts–per–division to .2 and the time base at 2 ms. The
542A data should be displayed on the oscilloscope.

2) At the RDU, hold the TAPE MARK button down. After a few seconds, there will
be a loss of data as displayed on the oscilloscope.

3) Once the loss of data has occurred, within 5 to15 seconds, the FDR FAULT
indicator on the ACS/5A Simulator Control Panel should illuminate.

4) Release the TAPE MARK button. After a few seconds, the data should be
displayed on the oscilloscope and the FDR FAULT light on the ACS/5A
Simulator Control Panel should extinguish within 3 to 10 seconds.

(d) 542A Electric Mode Retention

This procedure tests the recorder’s ability to automatically recognize the input of
either an electric synchro or a pneumatic input.
NOTE: If an Air Data Source is not connected to the GS/2, ignore the ADS NOT
READY indicator on the ROC Aircraft Simulator Control Panel.
1) At the Aircraft Simulator Control Panel, verify that the ELECTRIC MODE is
present in the recorder status section (lower right–hand corner) of the Simulator
Control Panel.

2) Press the Enter key to move to the PNEUMATIC INPUTS box and select
PNEUMATIC INPUTS ON. Press Enter.

3) The FDR S/D FAULT indicator will temporarily light and then go out.

4) Within 5 to 10 seconds, the ELECTRIC MODE will extinguish and the


AUTO/PNEUMATIC MODE will be displayed. Press Enter.

5) Press the Shift–Tab keys (simultaneously) to move to the PNEUMATIC


INPUTS box and select PNEUMATIC INPUTS Off. Press Enter.

6) Within 5 to 10 seconds, the AUTO/PNEUMATIC MODE will extinguish and the


ELECTRIC MODE will be displayed.

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(e) Track Change Fault Test

This test is performed to simulate what might happen to a DFR if one of the six
tracks is contaminated, or open ( simulating a bad head or tape failure).

1) At the RDU/3A, note the track number on the RDU/3A display.

2) On the RDU/3A, press the REPRODUCE button and then press the TRACK
ADVANCE button. The FDR FAULT indicator will light on the ROC Aircraft
Simulator Control Panel in approximately 5 to 20 seconds.
NOTE: The DFR is now in the search mode. The DFR will switch through all tracks
searching for a good track to write on. For example, if the RDU was
displaying track 1 when the REPRODUCE and TRACK ADVANCE buttons
were pressed, the RDU track display will switch through tracks 2 thru 1 and
stop on track 2.
3) At the RDU, press the RECORD button.

4) Press F12 twice to turn power off to the recorder.


NOTE: The the FDR FAULT indicator will extinguish once the power is reset to the
recorder.
5) Press F12 to turn power on to the recorder.

6) Note that all fault indicators extinguish (except for ADS NOT READY, if on).

7) This completes the 542A Track Change Fault test.

(f) Track Retention Test


NOTE: For this test, ignore the indicators on the GS/2 Readout Center Aircraft
Simulator Control Panel.
1) Put the RDU/3A in the RECORD mode.

2) At the RDU, using the track advance, place the DFR on track 1. (Note: wait for
the RDU/3A to sync on the next track)..

3) At the ROC, using the F12 key, cycle power on and off several times. The
displayed track number should not change once power is reapplied. (While
power is off, the track number displayed is zero).
CAUTION: The recorder can be damaged by depressing the POWER FAULT for
to long a period. Release the POWER FAULT button as soon as the
FDR FAULT indicator lights.
4) Press the POWER FAULT button. The displayed track number should not
change once the button is released.

5) Switch DUMP SPEED SELECT switch between X1 and X8. The displayed
track number should not change. Place the speed select switch back on X1.

6) Repeat steps 2) through 5) for all tracks.

NOTE: The modification procedures contained in DFR–FSB027 should be completed to


ensure that the Model F800 track retention features of the unit are operating
properly. Units with this modification can expect to see a DFR Fault Light
indication should track retention malfunction.

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7) Press F10 to return to the GS/2 COMMAND menu.

8) This completes the 542A Track Retention test.

(4) ARINC 542A Auto Tests

NOTE: If performing this test without performing the prior BITE Test, set up the test
equipment and unit under test as described in Para. E.(1) with the exception of
placing the RDU FORMAT SELECT switch to EXP instead of EXP–D.

NOTE: The printer needs to be powered up and on–line to perform the following autotests
with the ROC.

NOTE: The autotest can be aborted at any time by pressing the Esc key.

Because the Loral Fairchild Digital Flight Recorder complies with various aircraft
configurations, specific autotests have been developed to test specific DFR models. Refer
to Figure 207 and select the autotest which pertains to the type of unit under test.

ARINC AUTOTEST
DFR MODEL CONFIGURATION REQUIRED
17Mć303ćXXX Electric Only Electric FAA/CAA Autotest
17Mć603ćXXX Electric Only Electric FAA/CAA Autotest
17Mć604ćXXX Electric Only Electric FAA/CAA Autotest

17Mć303ć281 Electric / Frequency Electric/Frequency/LLDC FAA/CAA Autotest


17Mć303ć282 Electric / Frequency Electric/Frequency/LLDC FAA/CAA Autotest
17Mć903ć281 Electric / Frequency Electric/Frequency/LLDC FAA/CAA Autotest
17Mć903ć282 Electric / Frequency Electric/Frequency/LLDC FAA/CAA Autotest

17Mć303ć281 Electric / Frequency Frequency/LLDC Static Autotest


17Mć303ć282 Electric / Frequency Frequency/LLDC Static Autotest
17Mć903ć281 Electric / Frequency Frequency/LLDC Static Autotest
17Mć903ć282 Electric / Frequency Frequency/LLDC Static Autotest

17Mć903ćXXX Electric / Pneumatic Electric FAA/CAA & Pneumatic Autotest


17Mć703ćXXX Electric / Pneumatic Electric FAA/CAA & Pneumatic Autotest

DFR Autotest to DFR Model Matrix


Figure 207
(a) ARINC 542A Electric Auto Test (DFR Models 17M–303–XXX, 17M–603–XXX,
17M–703–XXX, 17M–903–XXX)

This automatic test verifies all electric parameters of the Loral Fairchild ARINC 542A
non–frequency Digital Flight Recorders.

1) At the GS/2 COMMAND menu, select the TEST FLIGHT RECORDER OR


DRU option. Press Enter.

2) At the TEST FLIGHT RECORDER OR DRU menu, select the PERFORM


REAL–TIME AUTOTEST option. Press Enter.

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3) At the PERFORM REAL–TIME AUTOTEST menu, select the Electric


FAA/CAA Autotest. Press Enter.

4) The software will prompt the user for unit under test serial number and name.
Respond accordingly and press Enter.

5) After the test concludes print data by pressing Enter and inspect the data
record and ensure that there are no failures. (Failures will be flagged with an
underline in the report).

6) The system should be at the GS/2 COMMAND menu.

7) The 542A Electric Auto Test is complete.

(b) ARINC 542A Pneumatic Auto Test

This automatic test verifies all pneumatic parameters of the Loral Fairchild ARINC
542A pneumatic Digital Flight Recorders.

1) At the GS/2 COMMAND menu, select the TEST FLIGHT RECORDER OR


DRU option. Press Enter.

2) At the TEST FLIGHT RECORDER OR DRU menu, select the ACTIVATE


AIRCRAFT SIMULATOR CONTROL PANEL. Press Enter.
NOTE: There may be several pop–up menus which state that the operating mode
does not agree with the selected aircraft configuration. Ignore these pop–up
menus and press Enter until the pop–up menus stop appearing.
3) At the ACTIVATE AIRCRAFT SIMULATOR CONTROL PANEL, set the
operating mode to AUTOMATIC. Press F10. The GS/2 COMMAND menu will
appear.

4) At the GS/2 COMMAND menu, select the TEST FLIGHT RECORDER OR


DRU option. Press Enter.

5) At the TEST FLIGHT RECORDER OR DRU menu, select the PERFORM


REAL–TIME AUTOTEST option. Press Enter.

6) At the PERFORM REAL–TIME AUTOTEST menu, select the Pneumatic


Autotest option. Press Enter.

7) The software will prompt the user for unit under test serial number and a name.
Respond accordingly and press Enter.

8) After the test concludes print data by pressing Enter and inspect the data
record and ensure that there are no failures. (Failures will be flagged with an
underline in the report).

9) The system should be at the GS/2 COMMAND menu.

10) The 542A Pneumatic Auto Test is complete.

(c) Frequency–to–Digital Auto Test

1) At the COMMAND MENU, select the TEST FLIGHT RECORDER OR DRU


option. Press Enter.

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2) At the TEST FLIGHT RECORDER OR DRU menu, select the ACTIVATE


AIRCRAFT SIMULATOR CONTROL PANEL. Press Enter.
NOTE: There may be several pop–up menus which state that the operating mode
does not agree with the selected aircraft configuration. Ignore these pop–up
menus and press Enter until the pop–up menus stop appearing.
3) At the AIRCRAFT SIMULATOR CONTROL PANEL, set the operating mode
characteristics as illustrated in Figure 208. Press F10. (System saves new
setup and should return to the GS/2 COMMAND menu).

4) At the GS/2 COMMAND menu, select the TEST FLIGHT RECORDER OR


DRU option. Press Enter.

Select the Operating Mode for the FDR


ćććććććććććććććććććććć FDR INPUTS ćććććććććććććććććććććć
DELAYED FDR
OPERATING ć ACCEL ć SHUTDOWN OUTPUT
MODE FREQ AC DC SYNCHRO PNEU LLDC DISC FDAU A B FORMAT
Automatic Off Off Off Synchro Off On Off Off Off Off Decimal

ARINC 542A Operating Mode ACS Control Panel Settings for F/D Autotest
Figure 208
5) At the TEST FLIGHT RECORDER OR DRU menu, select the PERFORM
REAL–TIME AUTOTEST option. Press Enter.

6) At the PERFORM REAL–TIME AUTOTEST menu, select the


Frequency/LLDC Static Autotest option. Press Enter.

7) The software will prompt the user for unit under test serial number and a name.
Respond accordingly and press Enter.

8) After the test concludes print data by pressing Enter and inspect the data
record and ensure that there are no failures. (Failures will be flagged with an
underline in the report).
NOTE: A failure in the Frequency–to–Digital portion of the test indicates that the
F/D Converter board in the Recorder is malfunctioning. A failure in the LLDC
section points to a malfunction in the A/D Converter board.
9) The system should be at the GS/2 COMMAND menu.

10) This completes the F/D Autotest.

(d) Discrete Parameters

As of GS/2 Software version 1.51, the autotest files for the ARINC 542A
configuration of the F800 are not available. Thus, the following manual checks of the
discretes are provided in this paragraph. (Version 1.52 of the GS/2 software is
scheduled to provide an autotest for these parameters.) This test verifies the discrete
bits of the discrete word.

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1) RDU/3A Front Panel Set–up:

a) TRACK SELECT to A.

b) FORMAT SELECT to EXP.

c) DUMP SPEED SELECT to X1.

d) POWER SELECT to BENCH.

e) POWER to ON.

f) RECORD on (press red RECORD button).

2) ROC Setup

a) At the GS/2 COMMAND menu, select the TEST FLIGHT RECORDER OR


DRU option. Press Enter.

b) At the TEST FLIGHT RECORDER OR DRU menu, select the ACTIVATE


AIRCRAFT SIMULATOR CONTROL PANEL option. Press Enter.

c) At the SIMULATOR CONTROL PANEL, set the operating mode as


illustrated in Figure 209.

Select the Operating Mode for the FDR


ćććććććććććććććććććććć FDR INPUTS ćććććććććććććććććććććć
DELAYED FDR
OPERATING ć ACCEL ć SHUTDOWN OUTPUT
MODE FREQ AC DC SYNCHRO PNEU LLDC DISC FDAU A B FORMAT
542 Electric Off On Off Synchro Off Off On Off Off Off E/U

Discrete Parameter Operating Mode Configuration


Figure 209
d) Press F12 to turn power on to the DFR.

e) Press the F8 key to access the VERTICAL ACCELERATION field. Set the
AC Vertical Acceleration to 3g’s and press Enter to activate.

3) Trip & Date Bit

a) Press the F8 key twice to gain access to the DISCRETE DATA field
located in the lower, left–hand corner of the Simulator Control panel.

b) Use the Tab key to backlight the Trip & Date data field.

c) Use the “up” or “down” arrow key to change the STATUS of the Trip &
Date data field.

d) The DFR OUTPUT adjacent to the Trip & Date STATUS should change
according to the change activated in the STATUS field.

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1) Marker Beacon Bit

a) Use the Tab key to backlight the Marker Beacon data field.

b) Use the “up” or “down” arrow key to change the STATUS of the Marker
Beacon data field to the ON position and press Enter.
NOTE: Since the Marker Beacon and Binary Bit 1 are an Or’d pair to provide a
DFR Output status, ensure that Binary Bit 1 is set to OFF.
c) The DFR OUTPUT adjacent to the Marker Beacon STATUS should
change according to the change activated in the STATUS field. (In this
case it should read ON).

d) Use the Shift–Tab keys to return to the Marker Beacon data field and set it
to OFF and press Enter.

2) Binary 1 Bit

a) Use the “up” or “down” arrow key to change the STATUS of the Binary 1
data field from OFF to ON and press Enter..

b) The DFR OUTPUT adjacent to the Binary 1 STATUS should change


according to the change activated in the STATUS field.

3) Binary 2 Bit

a) Use the “up” or “down” arrow key to change the STATUS of the Binary 2
data field and press Enter.

b) The DFR OUTPUT adjacent to the Binary 2 STATUS should change


according to the change activated in the STATUS field.

4) Synchro–to–Digital Fault Bit

a) Use the F8 key to access the Operating Mode data field.

b) Use the Tab key to access the SYNCHRO INPUTS data field. Using the
“up” or “down” arrow key, turn the SYNCHRO INPUT to OFF by pressing
Enter.

c) Observe the fault indicators located in the lower, right–hand corner of the
Simulator Control panel.

d) Within 32 +/– 4 seconds of turning the synchro off, the FDR S/D FAULT
light should first light, followed by the FDR FAULT light.

e) Use the Shift–Tab keys to return to the SYNCHRO INPUT field and turn the
synchro back ON, press Enter.

f) Both fault lights should extinguish within 8 –10 seconds.

5) Track Change Bit

a) Observe the RDU/3A track # window, and press the TRACK ADVANCE
button.

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b) Note that the track number advances in the window and the phase bit
changes state (the phase bit will not change if the track number was
increment from Track 6 to Track 1).

c) At the lower, right–hand corner of the ACS/5A Simulator Control panel,


ensure that the TRACK: and PHASE: is the same as indicated on the
RDU/3A.

d) Press F10 to exit the Aircraft Simulator Control panel and return to the
COMMAND MENU.

4) This completes the Discrete Parameters test.

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3. ARINC 542 (Non–Expanded) DFR Calibration Procedures


Using GS/2 System –– PRE/POST MOD–20 MODELS
These calibration procedures provide all necessary steps for fully aligning the Fairchild F800 Models
17M600. 17M604, 17M700, & 17M900 configurations of the Digital Flight Recorder.

NOTE: The calibration procedures contained herein are based on the GS/2 ROC system software
version 1.51. All Auto–test programs and report formats necessary to complete calibration of
the DFR is included in the GS/2 Ground Station software. No additional software is required.

A. General
The following calibration procedures are covered in this section:

(1) For Analog to Digital Converter Alignment (ARINC 542, non–expanded 542)
P/N: 17A161–– PREMOD DOT–20; perform steps in Para. C & D.

(2) For Analog to Digital Converter Alignment (ARINC 542A, expanded 542)
P/N: 205E0194–01 & Interface II, p/n: 205E0183–00–– POSTMOD DOT–20,; perform
steps in Para. E & F.

(3) External Pnuematic Atlitude Check –– Both PRE/POST MOD DOT–20 Units.

(4) Synchro to Digital Converter Alignment (ARINC 542A, expanded 542) P/N: 17A219, –01
–– PREMOD DOT–20; perform steps in Para. H.

(5) Pneumatic Indicated Airspeed Calibration (17M703 & 17M903 Only)


–– Both PRE/POST MOD DOT–20 Units, perform steps in Para K.

(6) Pneumatic Altitude Calibration (17M703 & 17M903 Only)


–– Both PRE/POST MOD DOT–20 Units, perform step in Para. L & M.

B. Preliminary Test Setup –– Both Pre & Post MOD DOT–20 Units
(1) Remove the dust cover from the DFR chassis and lay the unit on its right side. (Access to
circuit cards facing up).

(2) Remove both printed circuit card brackets.

(3) Set up the DFR, ROC and ACS/5A as shown in Figure 203. (ACS/5A must have MOD#1
and #2 installed; mod plate is located on rear panel of ACS/5A see Figure 210).

(4) Turn on power at the front of ROC. Allow ROC to complete it’s boot cycle.

(5) From the GS/2 COMMAND menu highlight the SELECT AIRCRAFT CONFIGURATION
and press Enter.

(6) Select the Std Cfg: Model F800 P/N 17M–600, 604, 700, 900 aircraft configuration from
the meun and pree Enter.

(7) Set the Variac for 115 Vac"5 Vac.

(8) With the system cables hooked up, set the RDU/3A front panel switches as follows:

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(a) POWER SELECT to BENCH.


(b) POWER to ON.
(c) TRACK SELECT to A.
(d) FORMAT SELECT to 542D.
(e) DUMP SPEED SELECT to X1.

Monitor, MultiSync 2A

P3A
&
P3B

024-E0326-00
J4

F800 DFR
DC Three Axis AccelĆ
erometer
P4

115 VAC 024-E0330-00 17A-474


50/60Hz

IEEE

Trip & Date


GS/2 ROC

ACS/5A Rear View 024-E0328-00

024-E0327-00

MOD. PLATE

AC Accelerometer External Angle


Position Indicator

DFR Calibration Set–up using ROC and ACS/5A


Figure 210
(9) Turn main power at ACS/5A front panel ON. Allow two minute warm up to initiate ACS/5A.

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(10) At the GS/2 COMMAND menu, select the TEST FLIGHT RECORDER OR DRU option.
Press Enter.

(11) At the TEST FLIGHT RECORDER OR DRU menu, select the ACTIVATE SIMULATOR
CONTROL PANEL. Press Enter.
NOTE: If a previous Aircraft Simulator Control Panel was setup with a different configuration to
that which is currently selected, a warning statement will appear on the monitor. To
clear warnings, press Enter and proceed normally.
(12) At the SIMULATOR CONTROL PANEL set the operating mode of the DFR as shown in
Figure 211. Press Enter after each entry to activate.

Select the Operating Mode for the FDR


---------------------- FDR INPUTS ----------------------
DELAYED FDR
OPERATING - ACCEL - SHUTDOWN OUTPUT
MODE FREQ AC DC SYNCHRO PNEU LLDC DISC FDAU A B FORMAT
542 Electric Off On Off Synchro Off On On Off Off Off E/U

DFR Operating Mode SYNCHRO ON Configuration


Figure 211

(13) Press F10 to return to the GS/2 COMMAND menu.

C. ARINC 542 Calibration Preliminary Setup (For 17M600, 17M604, 17M700 &
17M900) –– PRE MOD–DOT –20 Only

(1) In the DFR, remove the Airspeed Transducer board from slot #J13 if installed. Insert
Airspeed Simulator board (17TE176) shown in Figure 212 into #J13 with the component
side of the board facing the front of the recorder.

(2) Remove the Altitude Transducer board from slot #J12 if installed. Insert Altitude Simulator
board (17TE177) shown in Figure 212 into #J12 with the component side of the board
facing the front of the recorder.

(3) Turn the DFR recorder ON by pressing F12 on the ROC keyboard. Put the DFR in record
by pushing the DFR RECORD MODE button on the RDU/3A.

(4) At the GS/2 COMMAND menu, highlight MONITOR FLIGHT DATA option and press
Enter.

(5) At the MONITOR FLIGHT DATA menu, select ALIGNMENT REPORT (RAW DECIMAL)
FOR NON–EXPANDED PARAMETER DFR and press Enter.

(6) At the “Select the report to print” menu, select NONE and press Enter. A message will
appear “Save the Flight Data in a disk file”, select NO and press Enter.

(7) System should be up and running with scrolling data displayed on the ROC Monitor.

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MID
TP3 TP2 TP1

FULL ZERO

S1

U1
C2 C1 R4 R3 R2 R1

20 11 P1

PWA, Airspeed Simulator (17TE176)


MID
TP4 TP3 TP2 TP1

-12 V +12 V FULL ZERO

S2 S1

R6 R5
U1
C2 C1 R4 R3 R2 R1
C4 C3

R9 R8 R7

20 11 P1

PWA, Altitude Simulator (17TE177)

Altitude and Airspeed Simulator Cards


Figure 212

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D. ARINC 542 Analog–to–Digital (A/D) Converter Test


–– PRE MOD DOT–20 Only
NOTE: To calibrate the A/D Converter cards in the 17M604 model recorder, skip steps (2)
– (7) (Airpeed adjust) and proceed with step (8) (Altitude adjust) of the followin
procedure.
NOTE: The system must be set up according to procedure outlined in paragraph B. and
C., above, before proceeding with the following tests.
(1) At slot #J13, set toggle switch S1 on the Airspeed Simulator board (P/N: 17TE176) to
ZERO (see marking on Airspeed Simulator board in Figure 212).

(2) Refer to Figure 213. On the A/D Converter card in slot #J7, adjust A/D ZERO pot R27 (A/D
Converter p/n 17A161) for 60/64 in the IAS PNEU column in the scrolling report on the
ROC Monitor.on the Computer Monitor.

(3) Set S1 on the Airspeed Simulator board to FULL.

(4) Adjust A/D GAIN pot R23 (A/D Converter p/n 17A161) for 4032/4036 in the IAS PNEU
column in the scrolling report on the ROC Monitor.on the Computer Monitor.

(5) Set S1 on the Airspeed Simulator board to MID. In the IAS PNEU column in the ROC
report, the decimal value should be 2052 20 (350 5 knots).

NOTE: Repeat both the ZERO and GAIN settings until readings remain within
specifications.

(6) At slot #J12, set S1 on the Altitude Simulator board to ZERO (see Figure 212 and marking
on the Altitude Simulator board).

(7) Adjust ALT ZERO pot R16 (A/D Converter p/n 17A161) for 60/64 in the ALT PNEU column
on the ROC Monitor.

(8) Set S1 on the Altitude Simulator board to FULL.

(9) Adjust ALT GAIN pot R20 (A/D Converter p/n 17A161) for 4032/4036 in the ALT PNEU
column on the ROC Monitor.

(10) Set S1 on the Altitude Simulator board to MID. In the ALT PNEU column on the ROC
Monitor, the decimal value should be 2052  20 (15,838  700 ft.).

Note: Repeat both ALT ZERO and ALT GAIN settings if necessary.

(11) Press F8 key to highlight the ACCELERATION SIGNAL block. Enter a value of +6 g for
AC Vertical Acceleration and Press Enter.

NOTE: Raw decimal data will be displayed in the scrolling report in the top portion
of the ROC monitor, while Engineering Units will be displayed in the
Acceleration Signal block of the Aircraft Simulator Control Panel on the
ROC.

(12) Adjust Accelerometer Reference pot R3 (A/D Converter p/n 17A161) for 3856 100 in the
VACC column of the ROC report , (+6  0.2G) in the Acceleration Signal block in the
Aircraft Simulator Control panel display.

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(13) Skip steps of procedure in Para. E & F. and proceed with External Pneumatic Altitude
Check in Para G.

R25 C10
R24

A/D GAIN U6
ADJ.
C12
R23
A/D ZERO R22
ADJ. C13 U4
C11
R29
ALT. ZERO R27 R30
ADJ. R28
R18
R16 R13
ALT. GAIN R17
ADJ. C23 C20 C17
R21 R15
R20 R14
R19
U1
C8
R8 R12
R9 CR3
C7
R11
R10
R37
C18
U7

R7
90
CR4
Q1 R6
R5
C19
R4

VERT. ACC.
REF
ADJ.

R3

A/D Converter Board


P/N: 17A161
Note: for POST MOD DOT-20 configurations : this board is OBSOLETE and replaced by A/D Converter p/n: 205E0194-01

Analog–To–Digital Converter 17A161


Calibration Adjustments for Non–Expanded DFR’s
Figure 213

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E. 542A–Calibration Preliminary Setup (For 17M600, 17M604, 17M700 and


17M900) –– POST MOD–DOT –20 Only
(1) In the DFR, remove the Airspeed Transducer board from slot #J13 if installed. Insert
Airspeed Simulator board (17TE176) shown in Figure 212 into #J13 with the component
side of the board facing the front of the recorder.

(2) Remove the Altitude Transducer board from slot #J12 if installed. Insert Altitude Simulator
board (17TE177) shown in Figure 212 into #J12 with the component side of the board
facing the front of the recorder.

(3) Remove the A/D Mux board (P/N 205E0194–00) from slot #J7 if installed and insert
Extender Card (P/N 17TE172). Replace A/D Mux board into Extender Card.

(4) Turn the DFR recorder ON by pressing F12 on the ROC keyboard. Put the DFR in record
by pushing the DFR RECORD MODE button on the RDU/3A.

(5) At the GS/2 COMMAND menu, highlight MONITOR FLIGHT DATA option and press
Enter.

(6) At the MONITOR FLIGHT DATA menu, select ALIGNMENT REPORT (RAW DECIMAL)
FOR NON–EXPANDED PARAMETER DFR and press Enter.

(7) At the “Select the report to print” menu, select NONE and press Enter. A message will
appear “Save the Flight Data in a disk file”, select NO and press Enter.

(8) System should be up and running with scrolling data displayed on the ROC Monitor.

F. Analog–to–Digital (A/D) Converter Test –– POST MOD DOT–20 Only


NOTE: The system must be set up according to procedure outlined in paragraph B., and E.
above, before proceeding with the following tests.
(1) At slot #J13, set toggle switch S1 on the Airspeed Simulator board (P/N: 17TE176) to
ZERO (see marking on Airspeed Simulator board in Figure 212).

(2) On the Interface 2 card (P/N 205E0183–00) in slot #J6, adjust R7 (CONVERTER
OFFSET) for 59/60 in the Indicated Airspeed (IAS PNEU) column in the scrolling report on
the ROC Monitor. (see Figure 214 for location of adjustment potentiometers).

(3) Set S1 on the Airspeed Simulator board to FULL.

(4) Adjust R3 (CONVERTER GAIN) on Interface 2 card (P/N 205E0183–00) for 3840/3841 in
the IAS PNEU column on the ROC Monitor.

(5) Set S1 on the Airspeed Simulator board to MID. In the IAS PNEU column on the ROC
Monitor, the decimal value should be 1950 10.

(6) At #J12, set S1 on the Altitude Simulator board (P/N: 17TE177) to ZERO. (see
Figure 212)

(7) In the ALT PNEU column on the ROC Monitor, the decimal value should be 59/60.

(8) At #J12, set S1 on the Altitude Simulator board to FULL.

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R7

R7 CR2
R6
OFFSET R18 C32
ADJUST C20
TP20
C C
11 19
TP19 U11
R5 CR
5 C46 C47 C48
TP18
C C
10 18
TP17
R15 C31
C17
TP16 R41

R17 C
R3
45
R3 C15 C16
C9 U10
GAIN C
TP15
ADJUST C 49
8
TP14 U4
U5 C C
43 44
TP13 T1

C7 R14
C6 C14
TP12 C42
U8

TP11 C
13
U3 C30 U9
C
TP10 5

R13
TP9 CR
1
C R16
R2
4
TP8 C3
C29
CR
4 R19
TP7 U7
U2 U6
C28
TP6

R12
TP5
C2
C27
R1 C37 R24
TP4
C26
C36 C41
C12 C25
TP3 U1 CR
R11 C24 C35 C40
3
R10
TP2 C23 C34 C39
R9
C22
R8
C21 C33 C38
TP1 C1
R20 R21 R22 R23

Note: POST MOD DOT-20

Circuit Card Assembly, Interface II – 205E0183–00


Figure 214

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R26 C
58

E7 E6 C C
C 8 C C C C C C
TP2 51 43 7 13 4 18 19 48
FOR -00 CONFIG JUMPER R11
IS OMITTED
FOR -01 CONFIG JUMPER U3 U5 R7
IS INSTALLED
E1 - E2 & E6 - E7
C C C C C R38
C
59 41 24 22 53 23
E1 E2 CR5 CR4
R10 C C
R10 39 2
5V REF
ADJUST
U1 CR2 R1

R9 R8 R40 C C1 R27
49

C
C R21 11
Measure R14 40
adjustment Here (+2.50 CR6 R6 R37 R4 R5
Vdc +/- 2 mVdc) CR1
U2 R2
C
5
R16
R18 C3
C
50
TP1

C C C R19 R36 C
C
52 R17 10 9 54 R20 R3 6 R23

U4 U6 R22
R15
R14
R25
GAIN R35 C C C C C
ADJUST C 15 17 14 44
42 12
R14
R29 C
R34 C C C C C C
46 26 29 35 30
47 37

U9 U8 R28

CR7
C C C C C
38 56 16 20 C R33
57
32
C C
C C
28 36 R24
55 34 R32
R13 R12 R30

U7 CR3 R31

C C C C C
31 33 45 27 25

Circuit Card Assembly, Analog–To–Digital Mux 205E0194–00, –01


Figure 215

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(9) In the ALT PNEU column on the ROC Monitor, the decimal value should be 3840/3841.

NOTE: Repeat both the OFFSET and GAIN adjustments until readings remain
within specifications.

(10) Ensure that the A/D Mux board (P/N 205E0194–00) in slot #J7 is on its Extender Card
(P/N 17TE172).
CAUTION: BE CAREFUL THAT THE A/D MUX BOARD EXTENDER DOES NOT
COME INTO CONTACT WITH THE TEST POINTS ON THE INTERFACE
2 CARD IN SLOT #J6 OR DAMAGE TO BOTH BOARDS MAY OCCUR.
(11) On the A/D Mux board (P/N 205E0194–00) adjust R14 TAT Gain for +2.50 Vdc  2 mVdc
as measured at the right–hand side of R21 and reference ground at TP1 (see Figure 215
for location of R14 and R21).

(12) Adjust R10 (5V REF) on A/D Mux board for a decimal value of 1950  10 in the TAT
column of the Computer Monitor (see Figure 215 for R10 location).

(13) Press F12 twice on the ROC, to remove power from the DFR.

(14) Remove the A/D Mux board from its extender and replace in slot #J7.

(15) Press F12 on the ROC to reapply power to the DFR.

(16) With data scrolling on the ROC monitor, press the Esc key to return to the GS/2
COMMAND menu.

(17) Use the cursor arrow keys to highlight TEST FLIGHT RECORDER OR DRU and press
Enter.

(18) Use the cursor arrow keys to highlight ACTIVATE AIRCRAFT SIMULATOR CONTROL
PANEL and press Enter.

(19) Press F8 key to highlight the ACCELERATION SIGNAL block. Enter a value of 1 g for AC
Vertical Acceleration and Press Enter.

NOTE: Raw decimal data will be displayed in the scrolling report in the top portion
of the ROC monitor, while Engineering Units will be displayed in the
Acceleration Signal block of the Aircraft Simulator Control Panel on the
ROC.

(20) In the VACC PNEU column on the ROC Monitor, the decimal value should be 1818 
100.

(21) Press Shift–Tab and enter a value of 6g’s for AC Vertical Acceleration the
ACCELERATION SIGNAL block of the Aircraft Simulaotr Control Panel and press Enter.

(22) In the VACC PNEU column on the ROC Monitor report, the decimal value should be 3902
 100.

(23) Proceed with External Pneumatic Altitude Check in Para G.

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G. External Pneumatic Altitude Check (Perform for both PRE/POST MOD DOT–20)
Note: This procedure assumes that the A/D Converter calibration procedures in either
para. C & D (for PRE MOD DOT–20 units) or para. E & F. (for POST MOD DOT–20
units) have been completed.
(1) Use the F7 key to move to the Operating Mode Selection block and press the Tab key to
move to the AC ACCELERATION signal input block on the Simulator Control Panel.

(2) Use the cursor arrow keys to highlight EXTERNAL, press Enter.

(3) Connect AC Accelerometer to #J3 on the rear panel of the ACS/5A (see Figure 210) using
cable assembly p/n: 024E0327–00 and verify that the ROC Monitor varies with
accelerometer movement as follows:

(a) With the Accelerometer held with its flat end face down on a table, it should read
1.0G  0.2G.

(b) Turning it upside down should make it read –1.0G  0.2G.

(c) Held horizontally with its flat end perpendicular to the table, it should read 0.0G 
0.2G.

(4) If readings are out of specification, recheck R3 adjustment on A/D Converter board.

(5) Press F12 twice to remove power from the DFR.

(6) Press Esc and select Stop Monitoring Flight Data and press Enter.

(7) Press Esc and F10 to return to the GS/2 Command menu.

(8) Remove Attitude (#J13) and Airspeed Simulator boards (#J12) from and replace with
Altitude Transducer and Airspeed Transducer boards, receptively.

(9) This concludes the Pnumatic Altitude Test and Calibration procedures.

H. ARINC 542 Synchro–to–Digital Converter Calibration


–– (PRE MOD DOT–20 Units Only)
NOTE: This procedure only applies to those units which do not contain the MOD
DOT–20 configuration. The post MOD DOT–20 configurations have an S/D
Converter Bypass card (p/n: 17D0628) installed in slot #J4. For Post MOD
DOT–20 units proceed with steps of procedure in para. I.
NOTE: System must be set up according to procedures outlined in paragraph B., above,
before proceeding with the following S/D Calibration procedure.
(1) Turn the DFR recorder ON by pressing F12 on the ROC keyboard. Put the DFR in record
by pushing the DFR RECORD MODE button on the RDU/3A.

(2) At the GS/2 COMMAND menu, highlight MONITOR FLIGHT DATA option and press
Enter.

(3) At the MONITOR FLIGHT DATA menu, select ALIGNMENT REPORT (RAW DECIMAL)
FOR NON–EXPANDED PARAMETER DFR and press Enter.

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TP7 TP6 TP3


 R18
C9 C4 +
C6
U10 U8 C5
TP1
+ C3
TP10
U7 U12 U4

TP2 U9 U5 U3

U22 U24 U2

U23
U20 U21
R6
R3 R RR R R
CR1 C7
C1 U1 2 11 1 9
R5 4 0
R4 C2
C8
R17
U26 R7
CR2 R13
U6 R12 U11
U25 R16
R19 R8
R11 C10
45 Deg. R15 C11
ADJ
R19 TP5
TP9
TP8U16 U18 CR3 R23
R20
R21
CR4 C15 C12
U17 U15 U14 U13 R22
C14
TP4
C13

45 Degree Adjust, Synchro/Digital Converter 17A219–01


Figure 216
(4) At the “Select the report to print” menu, select NONE and press Enter. A message will
appear “Save the Flight Data in a disk file”, select NO and press Enter.

(5) System should be up and running with scrolling data displayed on the ROC Monitor.

(6) Using the F8 key, move to the SYNCHRO INPUT SIGNAL block and highlight HEADING
press Enter. Enter 45.6 and press Enter.

(7) Observer that the ROC Monitor reads 45.6 2in the Synchro Input Signal block and
(510 "10) under the Heading column in the report. If reading is out of tolerance, adjust
R19 ( 45ADJUST) on the S/D Converter board located in the DFR at slot #J4 (see
Figure 216).

(8) Press Shift–Tab and repeat Step (7) for 135, 225, and 315 (with tolerance of 2)
and verify that the readings are displayed on the ROC monitor.

(9) Press F12 twice to remove power from the DFR.

(10) Press Esc and select Stop Monitoring Flight Data and press Enter.

(11) Press Esc and F10 to return to the GS/2 Command menu.

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M4 M5

1
M7

Q1
R3
C7 R2
C6 C9
+
M3
C8
5V C8
+
R CR
4 3
Q2

R6 C1
POWER RESET CR R
ADJUST 1 1
+ M2
C4
C5 R6
R7 R
Q3 5
R8 C
2
81
TTL CR2
M1
WRITE
DATA
C
3
TP1

Circuit Card Assembly, Computer, 17A153–03,


–04, –05, –06, –08, –09
Figure 217

I. CPU Reset (For CPU P/N 17A153–03, –04, –05, –06, –08, –09 only)
NOTE: This adjustment only applies to obsolete CPU boards with part numbers 17A153–03,
–04, –05, –06, –08, –09. These boards were replaced by 17A153–14 through –20 by
FSB 010.
(1) Turn DFR POWER OFF.
CAUTION: MAKE SURE DFR POWER IS OFF WHEN REMOVING OR REPLACING
DFR CARDS IN SLOTS OR DAMAGE MAY RESULT. STATIC DAMAGE
MAY RESULT IF NOT PROPERLY GROUNDED.
(2) Power down the ACS/5A and unplug the J1A/B Signal Connector from the rear of the
DFR.

(3) Remove the CPU card from slot #J9, insert an extender card (#17TE173) into the slot, and
reinsert the CPU into the extender card. (Refer to Figure 217).

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(4) Connect a 115Vac/400Hz input to J1A (bottom connector) pins 1 (HOT) and 2 (COMMON)
through the Variac.

(5) With an Oscilloscope, monitor TP1 (TTL Write Data) of the CPU card and verify that a
squarewave pattern exists.

(6) With a Digital Voltmeter, monitor the (+) side of C8 for +5 Vdc.

(7) Turn the Variac down until the voltmeter is reading 4.3 V 0.1 V, and adjust Power Reset
R6 until CPU Write Data just starts to appear (approximately 2.0 Vp–p). Test the Reset
circuit by adjusting the VARIAC (up and down) through this range for proper operation.

(8) Return Variac to 115 Vac 5 Vac.

(9) Remove the115Vac/400Hz input to J1A (bottom connector) pins 1 (HOT) and 2
(COMMON).
CAUTION: MAKE SURE DFR POWER IS OFF WHEN REMOVING OR REPLACING
DFR CARDS IN SLOTS OR DAMAGE MAY RESULT.
(10) Remove the CPU Extender card and replace the CPU back in the original slot (#J9).

(11) This completes the CPU Reset adjustment.

J. Pneumatic IAS Calibration (DFR 17M700 & 17M900 Only) –– (PRE MOD
DOT–20 Units Only)

(1) Pneumatic IAS Calibration Setup


NOTE: A Kollsman Air Data Source was used to develop this calibration procedure, as such,
the ADS setting names may differ when using other ADS systems.
(a) Remove the dust cover from the DFR chassis and lay the unit on its right side.
(Access to circuit cards facing up).

(b) Remove both printed circuit card brackets.

(c) Set up the DFR, ROC and ACS/5A as shown in Figure 210. (ACS/5A must have
MOD#1 and #2 installed; mod plate is located on rear panel of ACS/5A).

(d) Turn on power at the front of ROC. Allow ROC to complete it’s boot cycle.

(e) From the GS/2 COMMAND menu highlight the SELECT AIRCRAFT
CONFIGURATION and press Enter.

(f) Select the Std Cfg: Model F800 P/N 17M–600, 604, 700, 900 aircraft configuration
from the meun and pree Enter. (Refer to configuration matrix in Figure 201).

(g) Set the Variac for 115 Vac"5 Vac.

(h) With the system cables hooked up, set the RDU/3A front panel switches as follows:

1) POWER SELECT to BENCH.

2) POWER to ON.

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3) TRACK SELECT to A.

4) FORMAT SELECT to 542D.

5) DUMP SPEED SELECT to X1.

(i) Turn main power at ACS/5A front panel ON. Allow two minute warm up to initiate
ACS/5A.

(j) At the GS/2 COMMAND menu, select the TEST FLIGHT RECORDER OR DRU
option. Press Enter.

(k) At the TEST FLIGHT RECORDER OR DRU menu, select the ACTIVATE
SIMULATOR CONTROL PANEL. Press Enter.

(l) At the SIMULATOR CONTROL PANEL set the operating mode of the DFR as
shown in Figure 218. Press Enter after each entry to activate.

(m) Press F10 to return to the GS/2 COMMAND menu.

Select the Operating Mode for the FDR


---------------------- FDR INPUTS ----------------------
DELAYED FDR
OPERATING - ACCEL - SHUTDOWN OUTPUT
MODE FREQ AC DC SYNCHRO PNEU LLDC DISC FDAU A B FORMAT
542 Electric Off Off Off Synchro ON On On Off Off Off E/U

DFR Operating Mode PNEU ON Configuration


Figure 218

(2) Pneumatic Airspeed Board (17A193) Calibration


CAUTION: MAKE SURE DFR POWER IS OFF WHEN REMOVING OR REPLACING
DFR CARDS IN SLOTS OR DAMAGE MAY RESULT.
(a) Be sure that DFR POWER is OFF.

(b) Remove the Airspeed (17A193) board from slot #J13.

(c) Put the Airspeed board on extender (17E170) and reinsert into slot #J13.

(d) Connect pneumatic hoses in the following manner:

1) Red hose goes on the back of the Airspeed Transducer (marked red).

2) White hose has a ”Y” connector. One end goes on the Altitude card transducer
and the other end goes on the Airspeed card transducer.
NOTE: Hoses should be coming from the DFR Deck as shown in Figure 219.
(e) Turn DFR POWER ON by pressing F12 on the ROC.

(f) Put DFR in record by pushing RECORD MODE button on RDU/3A.

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Hoses connect here to


deck, with red hose on
top and white hose on
bottom.
Tape Deck
Thread hoses through
base plate to opposite
side of DFR, between
IAS and Altitude cards,
and connect as shown.

White hose, only,


connects to
Altitude card
(mount card on
extender for
tests).
Both white and red
hoses connect to IAS
Airspeed card (mount card
on extender for tests).

Hose Connections for Altitude and Airspeed Cards.


Figure 219
(g) Ensure that the Air Data Source is plugged into both ports (altitude and airspeed) of
the DFR, set the altitude to 0 ft on the ADS.

(h) At the GS/2 COMMAND menu, highlight MONITOR FLIGHT DATA option and press
Enter.

(i) At the MONITOR FLIGHT DATA menu, select ALIGNMENT REPORT (RAW
DECIMAL) FOR NON–EXPANDED PARAMETER DFR and press Enter.

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(j) At the “Select the report to print” menu, select NONE and press Enter. A message
will appear “Save the Flight Data in a disk file”, select NO and press Enter.

(k) System should be up and running with scrolling data displayed in the top portion of
the ROC Monitor and the Aircraft Simulator Control panel displayed below.

(l) Using the F8 key, move to the PNEUMATIC INPUT SIGNAL block in the Aircraft
Simulator Control panel and highlight INDICATED AIRSPEED press Enter. Enter 92
Kts and press Enter.
NOTE: The ADS will begin to pressurize to the airspeed setting entered, while it is
pressurizing, the ADS NOT AT GOAL indicator in the lower left–hand
corner of the ROC Aircraft Simulator Control panel will be illuminated. Once
the airspeed is reached by the ADS, the indicator light will extinguish.
Adjustments to the Airspeed board can now be made.
(m) Observer that the ROC Monitor reads 91.8/93.2 10 knots (92 knots nominal) in the
IAS column. If reading is out of tolerance, adjust ZERO trim pot R150 (IAS goes
down when R150 is turned clockwise) on the Airspeed board located in the DFR at
slot #J13 (see Figure 220).

(n) Press Shift–Tab on the ROC and enter 345 Kts indicated airspeed and press Enter.

(o) Adjust the GAIN trim pot R145 on the Airspeed board to read 345/346 10 knots
(345.33 nominal) in the IAS column on the ROC Monitor.

(p) Repeat Steps (m) through (o) to assure accurate and repeatable readings.

(q) Press Shift–Tab on the ROC and enter 456 Kts indicated airspeed and press Enter.

(r) Adjust the SHAPE trim pot R147 on the Airspeed board in slot #J13 to read
455.8/456.2 10 knots (456 nominal) in the IAS column on the ROC Monitor.

(s) Press Shift–Tab on the ROC and enter 0 Kts indicated airspeed and press Enter.

(t) Press F12 twice to Turn DFR POWER OFF at the ROC.
CAUTION: MAKE SURE DFR POWER IS OFF WHEN REMOVING OR REPLACING
DFR CARDS IN SLOTS OR DAMAGE MAY RESULT.
(u) Remove the extender card (#17TE170) and replace Airspeed board into its original
slot in #J13 .

(v) Power off and disconnect ADS from the DFR. Power off the ACS/5A. Reinstall circuit
card retainer and DFR dust cover.

(w) This completes the pneumatic Indicated Airspeed (IAS) Calibration procedure.

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SHAPE ZERO SHAPE


ADJ. ADJ. ADJ. ZERO
ADJ.

AIRSPEED BOARD ALTITUDE BOARD


17A193 17A192
SLOT #J13 SLOT #J12

Airspeed and Altitude Board Assemblies


Figure 220
K. Pneumatic Altitude Calibration (DFR 17M700 and 17M900)
–– (Perform for both PRE/POST MOD DOT–20 Units)

(1) Pneumatic Altitude Calibration Setup


NOTE: A Kollsman Air Data Source was used to develop this calibration procedure, as such,
the ADS setting names may differ when using other ADS systems.
(a) Remove the dust cover from the DFR chassis and lay the unit on its right side.
(Access to circuit cards facing up).

(b) Remove both printed circuit card brackets.

(c) Set up the DFR, ROC and ACS/5A as shown in Figure 210. (ACS/5A must have
MOD#1 and #2 installed; mod plate is located on rear panel of ACS/5A).

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(d) Turn on power at the front of ROC and allow the ROC to complete it’s boot cycle.

(e) From the GS/2 COMMAND menu highlight the SELECT AIRCRAFT
CONFIGURATION and press Enter.

(f) Select the Std Cfg: Model F800 P/N 17M–600, 604, 700, 900 aircraft configuration
from the meun and pree Enter. (Refer to configuration matrix in Figure 201).

(g) Set the Variac for 115 Vac"5 Vac.

(h) With the system cables hooked up, set the RDU/3A front panel switches as follows:

1) POWER SELECT to BENCH.

2) POWER to ON.

3) TRACK SELECT to A.

4) FORMAT SELECT to 542D.

5) DUMP SPEED SELECT to X1.

(i) Turn main power at ACS/5A front panel ON. Allow two minute warm up to initiate
ACS/5A.

(j) At the GS/2 COMMAND menu, select the TEST FLIGHT RECORDER OR DRU
option. Press Enter.

(k) At the TEST FLIGHT RECORDER OR DRU menu, select the ACTIVATE
SIMULATOR CONTROL PANEL. Press Enter.

(l) At the SIMULATOR CONTROL PANEL set the operating mode of the DFR as
shown in Figure 221. Press Enter after each entry to activate.

Select the Operating Mode for the FDR


---------------------- FDR INPUTS ----------------------
DELAYED FDR
OPERATING - ACCEL - SHUTDOWN OUTPUT
MODE FREQ AC DC SYNCHRO PNEU LLDC DISC FDAU A B FORMAT
542 Electric Off Off Off Synchro ON On On Off Off Off E/U

DFR Operating Mode PNEU ON Configuration


Figure 221
(m) Press F10 to return to the GS/2 COMMAND menu.

(2) Pneumatic Altitude Board (17A192) Calibration

(a) Check that DFR POWER is OFF.


CAUTION: MAKE SURE DFR POWER IS OFF WHEN REMOVING OR REPLACING
DFR CARDS IN SLOTS OR DAMAGE MAY RESULT.
(b) Remove the Altitude board from slot #J12, insert it into extender card #17TE170, and
reinsert the connected boards back into the slot #J12.

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(c) Turn the DFR POWER ON by pressing F12 on the ROC.

(d) Put the DFR in record by pushing RECORD MODE button on the RDU/3A.

(e) Ensure that the Air Data Source is plugged into both ports (altitude and airspeed) of
the DFR, set the altitude to 0 ft on the ADS.

(f) At the GS/2 COMMAND menu, highlight MONITOR FLIGHT DATA option and press
Enter.

(g) At the MONITOR FLIGHT DATA menu, select ALIGNMENT REPORT (RAW
DECIMAL) FOR NON–EXPANDED PARAMETER DFR and press Enter.

(h) At the “Select the report to print” menu, select NONE and press Enter. A message
will appear “Save the Flight Data in a disk file”, select NO and press Enter.

(i) System should be up and running with scrolling data displayed in the top portion of
the ROC Monitor and the Aircraft Simulator Control panel displayed below.

(j) Using the F8 key, move to the PNEUMATIC INPUT SIGNAL block in the Aircraft
Simulator Control panel and highlight Altitude press Enter. Set altitude to 15,891 ft.
and press Enter.
NOTE: The ADS will begin to pressurize to the altitude setting entered, while it is
pressurizing, the ADS NOT AT GOAL indicator in the lower left–hand
corner of the ROC Aircraft Simulator Control panel will be illuminated. Once
the airspeed is reached by the ADS, the indicator light will extinguish.
Adjustments to the Altitude board can now be made.
(k) Adjust ZERO trim pot R150 on the Altitude card at slot #12 to read 15,838/15,934
240 feet (nominal 15,891 ft.) in the Altitude column on the ROC Monitor. (Refer to
Figure 220).

(l) Press Shift–Tab key and set the Air Data source to 10,000 feet.

(m) Adjust the GAIN trim pot R145 on the Altitude card to read 9,980/10,020 (nominal
10,000 ft. 100 ft.) in the Altitude column on the ROC Monitor.

(n) Press Shift–Tab key and set the Air Data source to –1479 feet.

(o) Adjust the SHAPE trim pot R147 on the Altitude Card to read –1460/–1488 (nominal
–1479 ft. 100 ft.) in the Altitude column on the ROC Monitor.

(p) Repeat Steps (k) through (o) to assure repeatable readings.

(q) Turn DFR POWER OFF by pressing F12 twice on the ROC.
CAUTION: MAKE SURE DFR POWER IS OFF WHEN REMOVING OR REPLACING
DFR CARDS IN SLOTS OR DAMAGE MAY RESULT.
(r) With DFR POWER OFF, remove the extender card from slot #J12.

(s) Plug the Altitude card back into slot #J12.

(t) Power off and disconnect ADS from the DFR. Power off the ACS/5A. Reinstall circuit
card retainer and DFR dust cover.

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(u) This completes the ARINC 542 Pneumatic Altitude (ALT) Calibration
procedure.

L. Pneumatic Air Leak Test (DFR 17M700 &17M900 Only)


–– (Perform for both PRE/POST MOD DOT–20 Units)
NOTE: A Kollsman Air Data Source was used to develop this calibration procedure, as such,
the ADS setting names may differ when using other ADS systems.
(1) Turn DFR POWER ON by pressing F12 on the ROC and put the DFR in record by pushing
RECORD MODE button on the RDU/3A. Data should again be displayed.

(2) At the SIMULATOR CONTROL PANEL set the operating mode of the DFR as shown in
Figure 222. Press Enter after each entry to activate.

Select the Operating Mode for the FDR


---------------------- FDR INPUTS ----------------------
DELAYED FDR
OPERATING - ACCEL - SHUTDOWN OUTPUT
MODE FREQ AC DC SYNCHRO PNEU LLDC DISC FDAU A B FORMAT
542 Electric Off Off Off Synchro OFF On On Off Off Off E/U

DFR Operating Mode PNEU OFF Configuration


Figure 222
(3) Plug Air Data Source into both Altitude and Airspeed connectors on the front of the DFR.

(4) Manually set for altitude for 30,000 ft using the thumb–wheel switches on the front panel of
the Air Data Source.

(5) While using a second hand on a clock, press the Air Data Source Dual Contrl switch and
then press the Go button. The Altitude reading on the Air Data Source should not drop
more than 50 ft./minute.

(6) Set the Air Data Source to 200 knots.

(7) While using a second hand on a clock, press the Air Data Source Dual Contrl switch and
then press the Go button. The Air Speed reading on the Air Data Source should not
drop more than 4 knots per minute.

(8) Return the Air Data Source to 0 knots and altitude to 0 ft..

(9) This completes the ARINC 542 Pneumatic Air Leak Test.

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4. ARINC 542A (Expanded) DFR Calibration Procedures


Using GS/2 System –– PRE & POST MOD–20 MODELS
These calibration procedures provide all necessary steps for fully aligning the Fairchild F800 Models
17M303, 17M603. 17M703, & 17M903 configurations of the Digital Flight Recorder.

NOTE: The calibration procedures contained herein are based on the GS/2 ROC system software
version 1.51. All Auto–test programs and report formats necessary to complete calibration of
the DFR is included in the GS/2 Ground Station software. No additional software is required.

A. General
The following calibration procedures are covered in this section:

(1) For Analog to Digital Converter Alignment (ARINC 542A, expanded 542)
P/N: 17A288, –01 –02–– PREMOD DOT–20; perform steps in Para. C & D.

(2) For Analog to Digital Converter Alignment (ARINC 542A, expanded 542)
P/N: 205E0194–00 & 205E0183–00–– POSTMOD DOT–20,; perform steps in
Para. E & F.

(3) External Pnuematic Atlitude Check –– Both PRE/POST MOD DOT–20 Units, perform
steps in Para. G.

(4) Synchro to Digital Converter Alignment (ARINC 542A, expanded 542) P/N: 17A219, –01
–– PREMOD DOT–20; perform steps in Para. H.

(5) Pneumatic Indicated Airspeed Calibration (17M703 & 17M903 Only)


–– Both PRE/POST MOD DOT–20 Units, perform steps in Para K.

(6) Pneumatic Altitude Calibration (17M703 & 17M903 Only)


–– Both PRE/POST MOD DOT–20 Units, perform step in Para. L & M.

(7) Expanded Parameter Test –– Both PRE/POST MOD DOT–20 Units,


perform steps in Para. N.

B. Preliminary Test Setup –– Both Pre & Post MOD DOT–20


(1) Remove the dust cover from the DFR chassis and lay the unit on its right side. (Access to
circuit cards facing up).

(2) Remove both printed circuit card brackets.

(3) Set up the DFR, ROC and ACS/5A as shown in Figure 203. (ACS/5A must have MOD#1
and #2 installed; mod plate is located on rear panel of ACS/5A see Figure 223).

(4) Turn on power at the front of ROC. Allow ROC to complete it’s boot cycle.

(5) From the GS/2 COMMAND menu highlight the SELECT AIRCRAFT CONFIGURATION
and press Enter.

(6) Select the Std Cfg: Model F800 P/N 17M–X03–0X, 265, 266, 274, 275, 28X for FAA
DFR configuration option or P/N 17M–X03–261, 262, 277, 279 for CAA DFR configuration
option. Press Enter. (Refer to configuration matrix shown in Figure 201).

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(7) Set the Variac for 115 Vac5 Vac.

Monitor, MultiSync 2A

P3A
&
P3B

024-E0326-00
J4

F800 DFR
DC Three Axis AccelĆ
erometer
P4

115 VAC 024-E0330-00 17A-474


50/60Hz

IEEE

Trip & Date


GS/2 ROC

ACS/5A Rear View 024-E0328-00

024-E0327-00

MOD. PLATE

External Angle
AC Accelerometer Position Indicator

DFR Calibration Set–up using ROC and ACS/5A


Figure 223

(8) With the system cables hooked up, set the RDU/3A front panel switches as follows:

(a) POWER SELECT to BENCH.

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(b) POWER to ON.

(c) TRACK SELECT to A.

(d) FORMAT SELECT to EXP–D.

(e) DUMP SPEED SELECT to X1.

(9) Turn main power at ACS/5A front panel ON. Allow two minute warm up to initiate ACS/5A.

(10) At the GS/2 COMMAND menu, select the TEST FLIGHT RECORDER OR DRU option.
Press Enter.

(11) At the TEST FLIGHT RECORDER OR DRU menu, select the ACTIVATE SIMULATOR
CONTROL PANEL. Press Enter.
NOTE: If a previous Aircraft Simulator Control Panel was setup with a different configuration to
that which is currently selected, a warning statement will appear on the monitor. To
clear warnings, press Enter and proceed normally.
(12) At the SIMULATOR CONTROL PANEL set the operating mode of the DFR as shown in
Figure 224. Press Enter after each entry to activate.

Select the Operating Mode for the FDR


---------------------- FDR INPUTS ----------------------
DELAYED FDR
OPERATING - ACCEL - SHUTDOWN OUTPUT
MODE FREQ AC DC SYNCHRO PNEU LLDC DISC FDAU A B FORMAT
542 Electric Off On Off Synchro Off On On Off Off Off E/U

DFR Operating Mode SYNCHRO ON Configuration


Figure 224
(13) Press F10 to return to the GS/2 COMMAND menu.

C. 542A–Calibration Preliminary Setup (For 17M303, 17M603, 17M703, and


17M903) –– PRE MOD–DOT –20 Only
(1) In the DFR, remove the Airspeed Transducer board from slot #J13 if installed. Insert
Airspeed Simulator board (17TE176) shown in Figure 225 into #J13 with the component
side of the board facing the front of the recorder.

(2) Remove the Altitude Transducer board from slot #J12 if installed. Insert Altitude Simulator
board (17TE177) shown in Figure 225 into #J12 with the component side of the board
facing the front of the recorder.

(3) Turn the DFR recorder ON by pressing F12 on the ROC keyboard. Put the DFR in record
by pushing the DFR RECORD MODE button on the RDU/3A.

(4) At the GS/2 COMMAND menu, highlight MONITOR FLIGHT DATA option and press
Enter.

(5) At the MONITOR FLIGHT DATA menu, select ALIGNMENT REPORT (RAW DECIMAL)
FOR EXPANDED PARAMETER DFR and press Enter.

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(6) At the “Select the report to print” menu, select NONE and press Enter. A message will
appear “Save the Flight Data in a disk file”, select NO and press Enter.

(7) System should be up and running with scrolling data displayed on the ROC Monitor.

D. Analog–to–Digital (A/D) Converter Test –– PRE MOD DOT–20 Only


NOTE: The system must be set up according to procedure outlined in paragraph B. and C.,
above, before proceeding with the following tests.
(1) At slot #J13, set toggle switch S1 on the Airspeed Simulator board (P/N: 17TE176) to
ZERO (see marking on Airspeed Simulator board in Figure 225).

(2) On the A/D Converter card (P/N: 17A288, –01, –02) in slot #J7, adjust R47 (A/D ZERO)
for 59/60 in the Indicated Airspeed (IAS) column on the ROC Monitor.

NOTE: See Figure 226 for location of 17A288 potentiometers.

(3) Set S1 on the Airspeed Simulator board to FULL.

(4) Adjust R45 (A/D GAIN) on A/D Converter card for 3840/3841 in the IAS PNEU column in
the scrolling report on the ROC Monitor.

(5) Repeat Steps (2) through (5) and, if necessary, readjust pots.

(6) Set S1 on the Airspeed Simulator board to MID. In the IAS PNEU column on the ROC
Monitor, the decimal value should be 1950 10.

NOTE: Repeat both the ZERO and GAIN settings until readings remain within
specifications.

(7) At slot #J12, set S1 on the Altitude Simulator board (P/N: 17TE117) to ZERO (see
Figure 225).

(8) Adjust R34 (ALT ZERO) on the A/D Converter board for 59/60 in the ALT PNEU column on
the ROC Monitor.

(9) Set S1 on the Altitude Simulator board to FULL.

(10) Adjust R39 (ALT GAIN) on the A/D Converter board for 3840/3841 in the ALT PNEU
column on the ROC Monitor.

(11) Repeat Steps (8) through (10) and, if necessary, readjust pots.

(12) Set S1 on the Altitude Simulator board to MID. In the ALT PNEU column on the ROC
Monitor, the decimal value should be 1950  10.

NOTE: Repeat both the ZERO and GAIN settings until readings remain within
specifications.

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MID
TP3 TP2 TP1

FULL ZERO

S1

U1
C2 C1 R4 R3 R2 R1

20 11 P1

PWA, Airspeed Simulator (17TE176)


MID
TP4 TP3 TP2 TP1

-12 V +12 V FULL ZERO

S2 S1

R6 R5
U1
C2 C1 R4 R3 R2 R1
C4 C3

R9 R8 R7

20 11 P1

PWA, Altitude Simulator (17TE177)

Altitude and Airspeed Simulator Cards


Figure 225

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C
27 R R U16
50 49

U13
U10

U9

R45
A/D GAIN
U12
ADJ
R48
C15
R45 C36
R47
A/D ZERO
ADJ R47
R46

C26
C25
R44
R43

R39 U11
ALT GAIN
ADJ
R40

R39
R34 U6
R35
ALT ZERO R33
ADJ
R34
CR9
C35
TP5 R16 TP2
5V REF
R
TVA R17 R19 TVA
R 54 TP5
R
R18
5V REF
R18
ADJ

R1 CR CR
R1 CR CR 16 17 R
7 15 53
VACC R2
6 G ADJ
C4

C3 U1
TP1 R12
TP1 C40 C31
GND
C
Q1 6
CR
R7 R8 CR CR
5 C2
VACC 3 6
R7 C
1 G ADJ 5

Note: PRE MOD DOT-20

Potentiometer Locations, Analog–To–Digital Converter 17A288, –01, –02


Figure 226

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(13) Press F12 twice on the ROC, to remove power from the DFR.

(14) Connect Digital Volt Meter test leads to TP5 (5Vdc) and TP1 (GND) on the A/D Converter
board located in slot #J7.

(15) Adjust R18 on the A/D Converter board located in slot #J7 for 5.000 V (10 mv) REF
between TP5 (REF) and TP1 (GND).

(16) Disconnect DVM leads from TP1 and TP5 on the A/D Converter board, Press F12 on the
ROC to reapply power to the DFR.

(17) With data scrolling on the ROC monitor, press the Esc key to return to the GS/2
COMMAND menu.

(18) Use the cursor arrow keys to highlight TEST FLIGHT RECORDER OR DRU and press
Enter.

(19) Use the cursor arrow keys to highlight ACTIVATE AIRCRAFT SIMULATOR CONTROL
PANEL and press Enter.

(20) Press F8 key to highlight the ACCELERATION SIGNAL block. Enter a value of 1 g for AC
Vertical Acceleration and Press Enter.

NOTE: Raw decimal data will be displayed in the scrolling report in the top portion
of the ROC monitor, while Engineering Units will be displayed in the
Acceleration Signal block of the Aircraft Simulator Control Panel on the
ROC.

(21) Adjust R7 on the A/D Converter board for 1817/1818  10 in the VACC column of the
report (+1  0.2G) in the Acceleration Signal block in the Aircraft Simulator Control Panel
display.

(22) Press Shift–Tab and enter a value of 6g’s for AC Vertical Acceleration in the
ACCELERATION SIGNAL block of the Aircraft Simulator Control Panel and Press Enter.

(23) Adjust R1 on the A/D Converter board for 3902/3903 100 (+6 0.2G) on the ROC
Monitor.

(24) Skip steps of procedure in Para. E & F. and proceed with External Pneumatic Altitude
Check in Para G.

E. 542A–Calibration Preliminary Setup (For 17M303, 17M603, 17M703 and


17M903) –– POST MOD–DOT –20 Only
(1) In the DFR, remove the Airspeed Transducer board from slot #J13 if installed. Insert
Airspeed Simulator board (17TE176) shown in Figure 225 into #J13 with the component
side of the board facing the front of the recorder.

(2) Remove the Altitude Transducer board from slot #J12 if installed. Insert Altitude Simulator
board (17TE177) shown in Figure 225 into #J12 with the component side of the board
facing the front of the recorder.

(3) Remove the A/D Mux board (P/N 205E0194–00) from slot #J7 if installed and insert
Extender Card (P/N 17TE172). Replace A/D Mux board into Extender Card.

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(4) Turn the DFR recorder ON by pressing F12 on the ROC keyboard. Put the DFR in record
by pushing the DFR RECORD MODE button on the RDU/3A.

(5) At the GS/2 COMMAND menu, highlight MONITOR FLIGHT DATA option and press
Enter.

(6) At the MONITOR FLIGHT DATA menu, select ALIGNMENT REPORT (RAW DECIMAL)
FOR EXPANDED PARAMETER DFR and press Enter.

(7) At the “Select the report to print” menu, select NONE and press Enter. A message will
appear “Save the Flight Data in a disk file”, select NO and press Enter.

(8) System should be up and running with scrolling data displayed on the ROC Monitor.

F. Analog–to–Digital (A/D) Converter Test –– POST MOD DOT–20 Only


NOTE: The system must be set up according to procedure outlined in paragraph B.., above,
before proceeding with the following tests.
(1) At slot #J13, set toggle switch S1 on the Airspeed Simulator board (P/N: 17TE176) to
ZERO (see marking on Airspeed Simulator board in Figure 225).

(2) On the Interface 2 card (P/N 205E0183–00) in slot #J6, adjust R7 (CONVERTER
OFFSET) for 59/60 in the Indicated Airspeed (IAS PNEU) column in the scrolling report on
the ROC Monitor. (see Figure 227 for location of adjustment potentiometers).

(3) Set S1 on the Airspeed Simulator board to FULL.

(4) Adjust R3 (CONVERTER GAIN) on Interface 2 card (P/N 205E0183–00) for 3840/3841 in
the IAS PNEU column on the ROC Monitor.

(5) Set S1 on the Airspeed Simulator board to MID. In the IAS PNEU column on the ROC
Monitor, the decimal value should be 1950 10.

(6) S1 on the Airspeed Simulator board to ZERO. In the ALT PNEU column on the ROC
Monitor, the decimal value should be 59/60.

(7) Set S1 on the Altitude Simulator board to FULL.

(8) In the ALT PNEU column on the ROC Monitor, the decimal value should be 3840/3841.

NOTE: Repeat both the OFFSET and GAIN adjustments until readings remain
within specifications.

(9) Ensure that the A/D Mux board (P/N 205E0194–00) in slot #J7 is on its Extender Card
(P/N 17TE172).
CAUTION: BE CAREFUL THAT THE A/D MUX BOARD EXTENDER DOES NOT
COME INTO CONTACT WITH THE TEST POINTS ON THE INTERFACE
2 CARD IN SLOT #J6 OR DAMAGE TO BOTH BOARDS MAY OCCUR.
(10) On the A/D Mux board (P/N 205E0194–00) adjust R14 TAT Gain for +2.50 Vdc  2 mVdc
as measured at the right–hand side of R21 and reference ground at TP1 (see Figure 228
for location of R14 and R21).

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R7

R7 CR2
R6
OFFSET R18 C32
ADJUST C20
TP20
C C
11 19
TP19 U11
R5 CR
5 C46 C47 C48
TP18
C C
10 18
TP17
R15 C31
C17
TP16 R41

R17 C
R3
45
R3 C15 C16
C9 U10
GAIN C
TP15
ADJUST C 49
8
TP14 U4
U5 C C
43 44
TP13 T1

C7 R14
C6 C14
TP12 C42
U8

TP11 C
13
U3 C30 U9
C
TP10 5

R13
TP9 CR
1
C R16
R2
4
TP8 C3
C29
CR
4 R19
TP7 U7
U2 U6
C28
TP6

R12
TP5
C2
C27
R1 C37 R24
TP4
C26
C36 C41
C12 C25
TP3 U1 CR
R11 C24 C35 C40
3
R10
TP2 C23 C34 C39
R9
C22
R8
C21 C33 C38
TP1 C1
R20 R21 R22 R23

Note: POST MOD DOT-20

Circuit Card Assembly, Interface II – 205E0183–00


Figure 227

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R26 C
58

E7 E6 C C
C 8 C C C C C C
TP2 51 43 7 13 4 18 19 48
FOR -00 CONFIG JUMPER R11
IS OMITTED
FOR -01 CONFIG JUMPER U3 U5 R7
IS INSTALLED
E1 - E2 & E6 - E7
C C C C C R38
C
59 41 24 22 53 23
E1 E2 CR5 CR4
R10 C C
R10 39 2
5V REF
ADJUST
U1 CR2 R1

R9 R8 R40 C C1 R27
49

C
C R21 11
Measure R14 40
adjustment Here (+2.50 CR6 R6 R37 R4 R5
Vdc +/- 2 mVdc) CR1
U2 R2
C
5
R16
R18 C3
C
50
TP1

C C C R19 R36 C
C
52 R17 10 9 54 R20 R3 6 R23

U4 U6 R22
R15
R14
R25
GAIN R35 C C C C C
ADJUST C 15 17 14 44
42 12
R14
R29 C
R34 C C C C C C
46 26 29 35 30
47 37

U9 U8 R28

CR7
C C C C C
38 56 16 20 C R33
57
32
C C
C C
28 36 R24
55 34 R32
R13 R12 R30

U7 CR3 R31

C C C C C
31 33 45 27 25

Circuit Card Assembly, Analog–To–Digital Mux 205E0194–00, –01


Figure 228

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(11) Adjust R10 (5V REF) on A/D Mux board for a decimal value of 1950  10 in the TAT
column of the Computer Monitor (see Figure 228 for R10 location).

(12) Press F12 twice on the ROC, to remove power from the DFR.

(13) Remove the A/D Mux board from its extender and replace in slot #J7.

(14) Press F12 on the ROC to reapply power to the DFR.

(15) With data scrolling on the ROC monitor, press the Esc key to return to the GS/2
COMMAND menu.

(16) Use the cursor arrow keys to highlight TEST FLIGHT RECORDER OR DRU and press
Enter.

(17) Use the cursor arrow keys to highlight ACTIVATE AIRCRAFT SIMULATOR CONTROL
PANEL and press Enter.

(18) Press F8 key to highlight the ACCELERATION SIGNAL block. Enter a value of 1 g for AC
Vertical Acceleration and Press Enter.

NOTE: Raw decimal data will be displayed in the scrolling report in the top portion
of the ROC monitor, while Engineering Units will be displayed in the
Acceleration Signal block of the Aircraft Simulator Control Panel on the
ROC.

(19) In the VACC PNEU column on the ROC Monitor, the decimal value should be 1818 
100.

(20) Press Shift–Tab and enter a value of 6g’s for AC Vertical Acceleration the
ACCELERATION SIGNAL block of the Aircraft Simulaotr Control Panel and press Enter.

(21) In the VACC PNEU column on the ROC Monitor report, the decimal value should be 3902
 100.

(22) Proceed with External Pneumatic Altitude Check in Para G.

G. External Pneumatic Altitude Check (Perform for both PRE/POST MOD DOT–20)
Note: This procedure assumes that the A/D Converter calibration procedures in either
para. C & D (for PRE MOD DOT–20 units) or para. E & F. (for POST MOD DOT–20
units) have been completed.
(1) Use the F7 key to move to the Operating Mode Selection block and press the Tab key to
move to the AC ACCELERATION signal input block on the Simulator Control Panel.

(2) Use the cursor arrow keys to highlight EXTERNAL, press Enter.

(3) Connect AC Accelerometer to #J3 on the rear panel of the ACS/5A (see Figure 223) using
cable assembly p/n: 024E0327–00 and verify that the ROC Monitor varies with
accelerometer movement as follows:

(a) With the Accelerometer held with its flat end face down on a table, it should read
1817/1818  10 (1.0G  0.2G).

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(b) Turning it upside down should make it read –1.0G  0.2G.

(c) Held horizontally with its flat end perpendicular to the table, it should read 0.0G 
0.2G.

(4) Use the Shift–Tab keys to return to the AC ACCELERATION signal input block on the
Simulator Control Panel and use the cursor arrow keys to highlight OFF, press Enter.

(5) On the Simulator Control Panel, set DC ACCELERATION signal input block to
EXTERNAL, press Enter.

(6) Connect the DC Triaxial Accelerometer to #J5 of the rear panel of the ACS/5A (see
Figure 223) using cable assembly p/n: 17A474.

(7) With the DC Accelerometer positioned with the (+6G UP) label pointing straight up, verify
the following readings on the ROC Monitor:

VERT ACC = +1G  0.2G (1866/1867  40)

LAT ACC = 0G  0.2G (2027/2028  40)

LONG ACC = 0G  0.2G (2027/2028  40)

(8) Rotate the Accelerometer so that the (+6G UP) label points straight down and verify the
following reading on the ROC Monitor:

VERT ACC = –1G  0.2G (1029/1030  10)

(9) Position the Accelerometer so that the (RHT +1G) label points straight up and verify the
following readings on the ROC Monitor:

VERT ACC = 0G  0.2G (1448/1449  10)

LAT ACC = +1G  0.2G (3900/3901  10)

(10) Position the Accelerometer so that the (RHT +1G) label points straight down and verify the
following reading:

LAT ACC = –1G  0.2G (156/157  10)

(11) Position the Accelerometer so that the (FWD +1G) label points straight up and verify the
following reading:

LONG ACC = +1G  0.2G (3900/3901  10)

(12) Position the Accelerometer so that the (FWD +1G) label points straight down and verify
the following reading:

LONG ACC = –1G  0.2G (156/157  10)

(13) Use the Shift–Tab keys to return to the DC ACCELERATION signal input block on the
Simulator Control Panel and use the cursor arrow keys to highlight ON, press Enter.

(14) Use the F8 key to move to the DC Acceleration input block and enter the following values
as indicated below. Verify the following readings on the Aircraft Simulator Control panel:

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VERT ACC = +4.16G  0.2G (3187/3188  40)

LAT ACC = +0.53G  0.2G (3019/3020  40)

LONG ACC = +0.62G  0.2G (3188/3189  40)

(15) If readings are out of specification, recheck adjustments on A/D Converter board as
described in para. C & D. or E. & F. depending on Mod Dot of unit.

(16) Press F12 twice to remove power from the DFR.

(17) Press Esc and select Stop Monitoring Flight Data and press Enter.

(18) Press Esc and F10 to return to the GS/2 Command menu.

(19) Remove Attitude (#J13) and Airspeed Simulator boards (#J12) from and replace with
Altitude Transducer and Airspeed Transducer boards, receptively.

(20) This concludes the Pnumatic Altitude Test and Calibration procedures.

H. Synchro–to–Digital Converter Calibration (PRE MOD DOT–20 Units Only)


NOTE: This procedure only applies to those units which do not contain the MOD
DOT–20 configuration. The post MOD DOT–20 configurations have an S/D
Converter Bypass card (p/n: 17D0628) installed in slot #J4. For Post MOD
DOT–20 units proceed with steps of procedure in para. I.
NOTE: System must be set up according to procedures outlined in paragraph B., above,
before proceeding with the following S/D Calibration procedure.
(1) Turn the DFR recorder ON by pressing F12 on the ROC keyboard. Put the DFR in record
by pushing the DFR RECORD MODE button on the RDU/3A.

(2) At the GS/2 COMMAND menu, highlight MONITOR FLIGHT DATA option and press
Enter.

(3) At the MONITOR FLIGHT DATA menu, select ALIGNMENT REPORT (RAW DECIMAL)
FOR EXPANDED PARAMETER DFR and press Enter.

(4) At the “Select the report to print” menu, select NONE and press Enter. A message will
appear “Save the Flight Data in a disk file”, select NO and press Enter.

(5) System should be up and running with scrolling data displayed on the ROC Monitor.

(6) Using the F8 key, move to the SYNCHRO INPUT SIGNAL block and highlight HEADING
press Enter. Enter 45.6 and press Enter.

(7) Observer that the ROC Monitor reads 45.6 2in the Synchro Input Signal block and
(510 "10) under the Heading column in the report. If reading is out of tolerance, adjust
R19 ( 45 ADJUST) on the S/D Converter board located in the DFR at slot #J4 (see
Figure 229).

(8) Press Shift–Tab and repeat Step (7) for 135, 225, and 315 (with tolerance of 2)
and verify that the readings are displayed in the Heading column on the ROC monitor
report.

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(9) Press F12 twice to remove power from the DFR.

(10) Press Esc and select Stop Monitoring Flight Data and press Enter.

(11) Press Esc and F10 to return to the GS/2 Command menu.

(12) This concludes the PRE MOD DOT–20 S/D Converter alignment.

TP7 TP6 TP3


 R18 +
C9 C4
C6
U10 U8 C5
TP1
+ C3
TP10
U7 U12 U4

TP2 U9 U5 U3

U22 U24 U2

U23

U20 U21
R6
R3 R R R R R
CR1 C7 2 1 1 1 9
C1 U1 4 0
R5
R4 C2
C8
R17
U26 R7
CR2 R13 U11
U6 R12
U25 R16
R19 R8
R11 C10
45 Deg. R15 C11
ADJ
R19 TP5
TP9
TP8 U16 U18 CR3 R23
R20
R21
CR4 C12
C15
U17 U15 U14 U13 R22
C14

TP4
C13

45 Degree Adjust, Synchro/Digital Converter 17A219–01


Figure 229

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I. S/D MUX +6VDC REFERENCE ADJUSTMENT (Perform for both PRE/POST


MOD DOT–20)

(1) Ensure DFR POWER is turned OFF .


CAUTION: MAKE SURE DFR POWER IS OFF WHEN REMOVING OR REPLACING
DFR CARDS IN SLOTS OR DAMAGE MAY RESULT. STATIC DAMAGE
MAY RESULT IF NOT PROPERLY GROUNDED.
(2) Power down the ACS/5A and unplug the J1A/B Signal Connector from the rear of the
DFR.

(3) Remove the S/D Mux board (17A244–02) from DFR slot #J3 and insert extender board
17TE172 into its slot.

(4) Reinstall S/D Mux board into extender board in slot #J3.

(5) Connect DMV leads between the top of R25 (+6V) and TP2 (GND) on the S/D Mux board
(see Figure 230).

(6) Connect a 115Vac/400Hz input to J1A (bottom connector) pins 1 (HOT) and 2
(COMMON).

(7) While measuring from the top–side of R25, adjust R27 for 6V  0.005V on S/D Mux board
located in DFR card slot #J3.

(8) Remove 115VAC/400HZ power input from DFR rear connector.

(9) Remove extender board and replace S/D MUX board into slot #J3.

(10) Remove S/D Mux board from DFR slot #J5 and install extender board 17TE172 into its
slot.

(11) Install S/D Mux board into extender board in slot #J5.

(12) Connect DMV leads between the top of R25 (+6V) and TP2 (GND) on the S/D Mux board
(see Figure 230).

(13) Connect a 115Vac/400Hz input to J1A (bottom connector) pins 1 (HOT) and 2
(COMMON).

(14) While measuring from the top–side of R25, adjust R27 for 6V  0.005V on S/D Mux board
located in DFR card slot #J5.

(15) Remove 115Vac/400Hz power input and extender from DFR, replace S/D MUX board into
DFR slot #J5.

(16) Reinstall ACS/5A signal cable to DFR rear input connector J1A/B and turn ACS/5A power
ON.

(17) This concludes the S/D Mux +6Vdc Reference Adjustment.

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C33 C35
C38
TP5 C32
R21 C34
U7
R22
R15
R14 U10
C31 R20
U9 C37
+ R18
R9 R13 R17
R11 CR5
C36

U8 R19 R16
U6 R10 R12

TP4
GROUND TP3

TP2 C26
C20
C28 Measue Here for 6V
U5 C27
CR CR
4 10 R8 C22 R4
C21
C3 C39
C16
C9
C10
U4 C15
CR CR C4 R25 E1
3 9 R7 R3
C29
C30 R24
C24
C23
C6
C17
U3 CR CR C12
2 8 R6 C11 R2
C18
C5
C39
C40
R27
6V U2 R25
ADJ R24
C2
R27 C13
R23 C8
CR CR R5 C7 R1
TP1 1 7 C14
U1 C1
C25
CR6 C19

6V Adjustment Locations, Synchro/Digital Mux, 17A244, –01, –02


Figure 230

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J. CPU Reset (For CPU P/N 17A153–03, –04, –05, –06, –08, –09 only)
NOTE: This adjustment only applies to obsolete CPU boards with part numbers
17A153–03, –04, –05, –06, –08, –09. These boards were replaced by 17A153–14
through –20 by FSB 010.
(1) Turn DFR POWER OFF.
CAUTION: MAKE SURE DFR POWER IS OFF WHEN REMOVING OR REPLACING
DFR CARDS IN SLOTS OR DAMAGE MAY RESULT. STATIC DAMAGE
MAY RESULT IF NOT PROPERLY GROUNDED.
(2) Power down the ACS/5A and unplug the J1A/B Signal Connector from the rear of the
DFR.

(3) Remove the CPU card from slot #J9, insert an extender card (#17TE173) into the slot, and
reinsert the CPU into the extender card. (Refer to Figure 231).

(4) Connect a 115Vac/400Hz input to J1A (bottom connector) pins 1 (HOT) and 2 (COMMON)
through the Variac.

(5) With an Oscilloscope, monitor TP1 (TTL Write Data) of the CPU card and verify that a
squarewave pattern exists.

(6) With a Digital Voltmeter, monitor the (+) side of C8 for +5 Vdc.

(7) Turn the Variac down until the voltmeter is reading 4.3 V 0.1 V, and adjust Power Reset
R6 until CPU Write Data just starts to appear (approximately 2.0 Vp–p). Test the Reset
circuit by adjusting the VARIAC (up and down) through this range for proper operation.

(8) Return Variac to 115 Vac 5 Vac.

(9) Remove the115Vac/400Hz input to J1A (bottom connector) pins 1 (HOT) and 2
(COMMON).
CAUTION: MAKE SURE DFR POWER IS OFF WHEN REMOVING OR REPLACING
DFR CARDS IN SLOTS OR DAMAGE MAY RESULT.
(10) Remove the CPU Extender card and replace the CPU back in the original slot (#J9).

(11) This completes the CPU Reset adjustment.

K. Pneumatic IAS Calibration (DFR 17M703 & 17M903 Only) ––


(Perform for both PRE/POST MOD DOT–20 Units)
(1) Pneumatic IAS Calibration Setup
NOTE: A Kollsman Air Data Source was used to develop this calibration procedure, as
such, the ADS setting names may differ when using other ADS systems.
(a) Remove the dust cover from the DFR chassis and lay the unit on its right side.
(Access to circuit cards facing up).

(b) Remove both printed circuit card brackets.

(c) Set up the DFR, ROC and ACS/5A as shown in Figure 223. (ACS/5A must have
MOD#1 and #2 installed; mod plate is located on rear panel of ACS/5A).

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M4 M5

1
M7

Q1
R3
C7 R2
C6 C9
+
M3
C8
5V C8
+
R CR
4 3
Q2

R6 C1
CR R
POWER RESET 1 1
ADJUST + M2
C4
C5 R6
R7 R
Q3 5
R8 C
2
81
CR2
M1

TTL C
WRITE 3
DATA TP1

Circuit Card Assembly, Computer, 17A153–03,


–04, –05, –06, –08, –09
Figure 231

(d) Turn on power at the front of ROC. Allow ROC to complete it’s boot cycle.

(e) From the GS/2 COMMAND menu highlight the SELECT AIRCRAFT
CONFIGURATION and press Enter.

(f) Select the Std Cfg: Model F800 P/N 17M–X03–0X, 265, 266, 274, 275, 28X for
FAA DFR configuration option or P/N 17M–X03–261, 262, 277, 279 for CAA DFR
configuration option. Press Enter. (Refer to configuration matrix in Figure 201).

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(g) Set the Variac for 115 Vac  5 Vac.

(h) With the system cables hooked up, set the RDU/3A front panel switches as follows:

1) POWER SELECT to BENCH.

2) POWER to ON.

3) TRACK SELECT to A.

4) FORMAT SELECT to EXP–D.


5) DUMP SPEED SELECT to X1.

(i) Turn main power at ACS/5A front panel ON. Allow two minute warm up to initiate
ACS/5A.

(j) At the GS/2 COMMAND menu, select the TEST FLIGHT RECORDER OR DRU
option. Press Enter.

(k) At the TEST FLIGHT RECORDER OR DRU menu, select the ACTIVATE
SIMULATOR CONTROL PANEL. Press Enter.

(l) At the SIMULATOR CONTROL PANEL set the operating mode of the DFR as
shown in Figure 232. Press Enter after each entry to activate.

(m) Press F10 to return to the GS/2 COMMAND menu.

Select the Operating Mode for the FDR


---------------------- FDR INPUTS ----------------------
DELAYED FDR
OPERATING - ACCEL - SHUTDOWN OUTPUT
MODE FREQ AC DC SYNCHRO PNEU LLDC DISC FDAU A B FORMAT
542 Electric Off Off Off Synchro ON On On Off Off Off E/U

DFR Operating Mode PNEU ON Configuration


Figure 232

(2) Pneumatic Airspeed Board (17A193) Calibration


CAUTION: MAKE SURE DFR POWER IS OFF WHEN REMOVING OR REPLACING
DFR CARDS IN SLOTS OR DAMAGE MAY RESULT.
(a) Be sure that DFR POWER is OFF.

(b) Remove the Airspeed (17A193) board from slot #J13.

(c) Put the Airspeed board on extender (17E170) and reinsert into slot #J13.

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Hoses connect here to


deck, with red hose on
top and white hose on
bottom.
Tape Deck
Thread hoses through
base plate to opposite
side of DFR, between
IAS and Altitude cards,
and connect as shown.

White hose, only,


connects to
Altitude card
(mount card on
extender for
tests).
Both white and red
hoses connect to IAS
Airspeed card (mount card
on extender for tests).

Hose Connections for Altitude and Airspeed Cards.


Figure 233

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(d) Connect pneumatic hoses in the following manner:

1) Red hose goes on the back of the Airspeed Transducer (marked red).

2) White hose has a ”Y” connector. One end goes on the Altitude card transducer
and the other end goes on the Airspeed card transducer.
NOTE: Hoses should be coming from the DFR Deck as shown in Figure 233.
(e) Turn DFR POWER ON by pressing F12 on the ROC.

(f) Put DFR in record by pushing RECORD MODE button on RDU/3A.

(g) Ensure that the Air Data Source is plugged into both ports (altitude and airspeed) of
the DFR, set the altitude to 0 ft on the ADS.

(h) At the GS/2 COMMAND menu, highlight MONITOR FLIGHT DATA option and press
Enter.

(i) At the MONITOR FLIGHT DATA menu, select ALIGNMENT REPORT (RAW
DECIMAL) FOR EXPANDED PARAMETER DFR and press Enter.

(j) At the “Select the report to print” menu, select NONE and press Enter. A message
will appear “Save the Flight Data in a disk file”, select NO and press Enter.

(k) System should be up and running with scrolling data displayed in the top portion of
the ROC Monitor and the Aircraft Simulator Control panel displayed below.

(l) Using the F8 key, move to the PNEUMATIC INPUT SIGNAL block in the Aircraft
Simulator Control panel and highlight INDICATED AIRSPEED press Enter. Enter 92
Kts and press Enter.
NOTE: The ADS will begin to pressurize to the airspeed setting entered, while it is
pressurizing, the ADS NOT AT GOAL indicator in the lower left–hand
corner of the ROC Aircraft Simulator Control panel will be illuminated. Once
the airspeed is reached by the ADS, the indicator light will extinguish.
Adjustments to the Airspeed board can now be made.
(m) Observer that the ROC Monitor reads 91.8/93.2 10 knots (92 knots nominal) in the
IAS column. If reading is out of tolerance, adjust ZERO trim pot R150 (IAS goes
down when R150 is turned clockwise) on the Airspeed board located in the DFR at
slot #J13 (see Figure 234).

(n) Press Shift–Tab on the ROC and enter 345 Kts indicated airspeed and press Enter.

(o) Adjust the GAIN trim pot R145 on the Airspeed board to read 345/346 10 knots
(345.33 nominal) in the IAS column on the ROC Monitor.

(p) Repeat Steps (m) through (o) to assure accurate and repeatable readings.

(q) Press Shift–Tab on the ROC and enter 456 Kts indicated airspeed and press Enter.

(r) Adjust the SHAPE trim pot R147 on the Airspeed board in slot #J13 to read
455.8/456.2 10 knots (456 nominal) in the IAS column on the ROC Monitor.

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R150 R147
SHAPE R145
ZERO
ADJ GAIN
ADJ
ADJ

Airspeed Board 17A193


Figure 234
(s) Press Shift–Tab on the ROC and enter 0 Kts indicated airspeed and press Enter.

(t) Press F12 twice to Turn DFR POWER OFF at the ROC.
CAUTION: MAKE SURE DFR POWER IS OFF WHEN REMOVING OR REPLACING
DFR CARDS IN SLOTS OR DAMAGE MAY RESULT.
(u) Remove the extender card (#17TE170) and replace Airspeed board into its original
slot in #J13 .

(v) Power off and disconnect ADS from the DFR. Power off the ACS/5A. Reinstall circuit
card retainer and DFR dust cover.

(w) This completes the pneumatic Indicated Airspeed (IAS) Calibration procedure.

L. Pneumatic Altitude Calibration (DFR 17M703 and 17M903) --


(Perform for both PRE/POST MOD DOT–20 Units)
(1) Pneumatic Altitude Calibration Setup
NOTE: A Kollsman Air Data Source was used to develop this calibration procedure, as such,
the ADS setting names may differ when using other ADS systems.
(a) Remove the dust cover from the DFR chassis and lay the unit on its right side.
(Access to circuit cards facing up).

(b) Remove both printed circuit card brackets.

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(c) Set up the DFR, ROC and ACS/5A as shown in Figure 223. (ACS/5A must have
MOD#1 and #2 installed; mod plate is located on rear panel of ACS/5A).

(d) Turn on power at the front of ROC and allow the ROC to complete it’s boot cycle.

(e) From the GS/2 COMMAND menu highlight the SELECT AIRCRAFT
CONFIGURATION and press Enter.

(f) Select the Std Cfg: Model F800 P/N 17M–X03–0X, 265, 266, 274, 275, 28X for
FAA DFR configuration option or P/N 17M–X03–261, 262, 277, 279 for CAA DFR
configuration option. Press Enter. (Refer to configuration matrix in Figure 201).

(g) Set the Variac for 115 Vac  5 Vac.

(h) With the system cables hooked up, set the RDU/3A front panel switches as follows:

1) POWER SELECT to BENCH.

2) POWER to ON.

3) TRACK SELECT to A.

4) FORMAT SELECT to EXP–D.

5) DUMP SPEED SELECT to X1.

(i) Turn main power at ACS/5A front panel ON. Allow two minute warm up to initiate
ACS/5A.

(j) At the GS/2 COMMAND menu, select the TEST FLIGHT RECORDER OR DRU
option. Press Enter.

(k) At the TEST FLIGHT RECORDER OR DRU menu, select the ACTIVATE
SIMULATOR CONTROL PANEL. Press Enter.

(l) At the SIMULATOR CONTROL PANEL set the operating mode of the DFR as
shown in Figure 235. Press Enter after each entry to activate.

Select the Operating Mode for the FDR


---------------------- FDR INPUTS ----------------------
DELAYED FDR
OPERATING - ACCEL - SHUTDOWN OUTPUT
MODE FREQ AC DC SYNCHRO PNEU LLDC DISC FDAU A B FORMAT
542 Electric Off Off Off Synchro ON On On Off Off Off E/U

DFR Operating Mode PNEU ON Configuration


Figure 235
(m) Press F10 to return to the GS/2 COMMAND menu.

(2) Pneumatic Altitude Board (17A192) Calibration

(a) Check that DFR POWER is OFF.

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CAUTION: MAKE SURE DFR POWER IS OFF WHEN REMOVING OR REPLACING


DFR CARDS IN SLOTS OR DAMAGE MAY RESULT.
(b) Remove the Altitude board from slot #J12, insert it into extender card #17TE170, and
reinsert the connected boards back into the slot #J12.

(c) Turn the DFR POWER ON by pressing F12 on the ROC.

(d) Put the DFR in record by pushing RECORD MODE button on the RDU/3A.

(e) Ensure that the Air Data Source is plugged into both ports (altitude and airspeed) of
the DFR, set the altitude to 0 ft on the ADS.

(f) At the GS/2 COMMAND menu, highlight MONITOR FLIGHT DATA option and press
Enter.

(g) At the MONITOR FLIGHT DATA menu, select ALIGNMENT REPORT (RAW
DECIMAL) FOR EXPANDED PARAMETER DFR and press Enter.

(h) At the “Select the report to print” menu, select NONE and press Enter. A message
will appear “Save the Flight Data in a disk file”, select NO and press Enter.

(i) System should be up and running with scrolling data displayed in the top portion of
the ROC Monitor and the Aircraft Simulator Control panel displayed below.

(j) Using the F8 key, move to the PNEUMATIC INPUT SIGNAL block in the Aircraft
Simulator Control panel and highlight Altitude press Enter. Set altitude to 15,891 ft.
and press Enter.
NOTE: The ADS will begin to pressurize to the altitude setting entered, while it is
pressurizing, the ADS NOT AT GOAL indicator in the lower left–hand
corner of the ROC Aircraft Simulator Control panel will be illuminated. Once
the airspeed is reached by the ADS, the indicator light will extinguish.
Adjustments to the Altitude board can now be made.
(k) Adjust ZERO trim pot R150 on the Altitude card at slot #12 to read 15,838/15,934
240 feet (nominal 15,891 ft.) in the Altitude column on the ROC Monitor. (Refer to
Figure 236).

(l) Press Shift–Tab key and set the Air Data source to 10,000 feet.

(m) Adjust the GAIN trim pot R145 on the Altitude card to read 9,980/10,020 (nominal
10,000 ft. 100 ft.) in the Altitude column on the ROC Monitor.

(n) Press Shift–Tab key and set the Air Data source to –1479 feet.

(o) Adjust the SHAPE trim pot R147 on the Altitude Card to read –1460/–1488 (nominal
–1479 ft. 100 ft.) in the Altitude column on the ROC Monitor.

(p) Repeat Steps (k) through (o) to assure repeatable readings.

(q) Turn DFR POWER OFF by pressing F12 twice on the ROC.
CAUTION: MAKE SURE DFR POWER IS OFF WHEN REMOVING OR REPLACING
DFR CARDS IN SLOTS OR DAMAGE MAY RESULT.
(r) With DFR POWER OFF, remove the extender card from slot #J12.

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(s) Plug the Altitude card back into slot #J12.

(t) Power off and disconnect ADS from the DFR. Power off the ACS/5A. Reinstall circuit
card retainer and DFR dust cover.

(u) This completes the pneumatic Altitude (ALT) Calibration procedure.

R147
R150
SHAPE
ZERO
ADJ
ADJ
R145
GAIN
ADJ R147
SHAPE
ADJ

Altitude Board 17A192


Figure 236
M. Pneumatic Air Leak Test (DFR 17M703, 17M903)
–– (Perform for both PRE/POST MOD DOT–20 Units)
NOTE: A Kollsman Air Data Source was used to develop this calibration procedure, as
such, the ADS setting names may differ when using other ADS systems.
(1) Turn DFR POWER ON by pressing F12 on the ROC and put the DFR in record by pushing
RECORD MODE button on the RDU/3A. Data should again be displayed.

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(2) At the SIMULATOR CONTROL PANEL set the operating mode of the DFR as shown in
Figure 237. Press Enter after each entry to activate.

Select the Operating Mode for the FDR


---------------------- FDR INPUTS ----------------------
DELAYED FDR
OPERATING - ACCEL - SHUTDOWN OUTPUT
MODE FREQ AC DC SYNCHRO PNEU LLDC DISC FDAU A B FORMAT
542 Electric Off Off Off Synchro OFF On On Off Off Off E/U

DFR Operating Mode PNEU OFF Configuration


Figure 237
(3) Plug Air Data Source into both Altitude and Airspeed connectors on the front of the DFR.

(4) Manually set for altitude for 30,000 ft using the thumb–wheel switches on the front panel of
the Air Data Source.

(5) While using a second hand on a clock, press the Air Data Source Dual Contrl switch and
then press the Go button. The Altitude reading on the Air Data Source should not drop
more than 50 ft./minute.

(6) Set the Air Data Source to 200 knots.

(7) While using a second hand on a clock, press the Air Data Source Dual Contrl switch and
then press the Go button. The Air Speed reading on the Air Data Source should not
drop more than 4 knots per minute.

(8) Return the Air Data Source to 0 knots and altitude to 0 ft..

(9) This completes the Pneumatic Air Leak test.

N. Expanded Synchro Inputs Test ––


(Perform for both PRE/POST MOD DOT–20 Units)

(1) Remove the dust cover from the DFR chassis and lay the unit on its right side. (Access to
circuit cards facing up).

(2) Remove both printed circuit card brackets.

(3) Set up the DFR, ROC and ACS/5A as shown in Figure 223. (ACS/5A must have MOD#1
and #2 installed; mod plate is located on rear panel of ACS/5A).

(4) Turn on power at the front of ROC and allow the ROC to complete it’s boot cycle.

(5) From the GS/2 COMMAND menu highlight the SELECT AIRCRAFT CONFIGURATION
and press Enter.

(6) Select the Std Cfg: Model F800 P/N 17M–X03–0X, 265, 266, 274, 275, 28X for FAA
DFR configuration option or P/N 17M–X03–261, 262, 277, 279 for CAA DFR configuration
option. Press Enter. (Refer to configuration matrix in Figure 201).

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(7) Set the Variac for 115 Vac  5 Vac.

(8) With the system cables hooked up, set the RDU/3A front panel switches as follows:

(9) POWER SELECT to BENCH.

(10) POWER to ON.

(11) TRACK SELECT to A.

(12) FORMAT SELECT to EXP–D.

(13) DUMP SPEED SELECT to X1.

(14) Turn main power at ACS/5A front panel ON. Allow two minute warm up to initiate ACS/5A.

(15) At the GS/2 COMMAND menu, select the TEST FLIGHT RECORDER OR DRU option.
Press Enter.

(16) At the TEST FLIGHT RECORDER OR DRU menu, select the ACTIVATE SIMULATOR
CONTROL PANEL. Press Enter.

(17) At the SIMULATOR CONTROL PANEL set the operating mode of the DFR as shown in
Figure 238. Press Enter after each entry to activate.

Select the Operating Mode for the FDR


---------------------- FDR INPUTS ----------------------
DELAYED FDR
OPERATING - ACCEL - SHUTDOWN OUTPUT
MODE FREQ AC DC SYNCHRO PNEU LLDC DISC FDAU A B FORMAT
542 Electric Off Off Off Synchro Off On On Off Off Off E/U

DFR Operating Mode Configuration


Figure 238
(18) Press F10 to return to the GS/2 COMMAND menu.

(19) Turn the DFR POWER ON by pressing F12 on the ROC.

(20) Put the DFR in record by pushing RECORD MODE button on the RDU/3A.

(21) At the GS/2 COMMAND menu on the ROC, highlight MONITOR FLIGHT DATA option
and press Enter.

(22) At the MONITOR FLIGHT DATA menu, select SYNCHRO RAW DECIMAL TEST
REPORT and press Enter.

(23) At the “Select the report to print” menu, select NONE and press Enter. A message will
appear “Save the Flight Data in a disk file”, select NO and press Enter.

(24) System should be up and running with scrolling data displayed in the top portion of the
ROC Monitor and the Aircraft Simulator Control panel displayed below.

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EAPI Synchro Synchro 1 Parameter Word # Value 25


Select (Large Dial)

Heading Heading 90 Heading 3 1023


Eng #1 11 1023
Pitch Attitude 4,12,20,28 1023
180 Heading 3 2050
Eng #1 11 2050
Pitch Attitude 4,12,20,28 2050
359.9 Heading 3 4088
Eng #1 11 4088
Pitch Attitude 4,12,20,28 4088
Airspeed Airspeed 90 Airspeed 19 1023
Eng #2 27 1023
Roll Attitude 7,23 1023
180 Airspeed 19 2050
Eng #2 27 2050
Roll Attitude 7,23 2050
359.9 Airspeed 19 4088
Eng #2 27 4088
Roll Attitude 7,23 4088
Altitude Altitude 90 Alt. Coarse 13 1023
Coarse Coarse Eng #3 11 1023
Flaps Trailing 9,25 1023
180 Alt. Coarse 13 2050
Eng #3 11 2050
Flaps Trailing 9,25 2050
359.9 Alt. Coarse 13 4088
Eng #3 11 4088
Flaps Trailing 9,25 4088
Altitude Altitude 90 Alt. Fine 29 1023
Fine Fine Eng #4 27 1023
Pitch Trim 8 1023
180 Alt. Fine 29 2050
Eng #4 27 2050
Pitch Trim 8 2050
359.9 Alt. Fine 29 4088
Eng #4 27 4088
Pitch Trim 8 4088

NOTE:  Only appears in frames 1 & 3, when the Sync word (Word #1) is 583 & 2631.
NOTE:  Only appears in frames 2 & 4, when the Sync word (Word #1) is 1464 & 3512.

Expanded Parameter Tests (CAA)


Figure 239

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EAPI Synchro Synchro 1 Parameter Word # Value 25


Select (Large Dial)

Heading Heading 90 Heading 3 1023


Eng #1 11 1023
Pitch Attitude 4 1023
180 Heading 3 2050
Eng #1 11 2050
Pitch Attitude 4 2050
359.9 Heading 3 4088
Eng #1 11 4088
Pitch Attitude 4 4088
Airspeed Airspeed 90 Airspeed 19 1023
Eng #2 27 1023
Roll Attitude 20 1023
180 Airspeed 19 2050
Eng #2 27 2050
Roll Attitude 20 2050
359.9 Airspeed 19 4088
Eng #2 27 4088
Roll Attitude 20 4088
Altitude Altitude 90 Alt. Coarse 13 1023
Coarse Coarse Eng #3 11 1023
Control Col. 9,25 1023
180 Alt. Coarse 13 2050
Eng #3 11 2050
Control Col. 9,25 2050
359.9 Alt. Coarse 13 4088
Eng #3 11 4088
Control Col. 9,25 4088
Altitude Altitude 90 Alt. Fine 29 1023
Fine Fine Eng #4 27 1023
Spare 8 1023
180 Alt. Fine 29 2050
Eng #4 27 2050
Spare 8 2050
359.9 Alt. Fine 29 4088
Eng #4 27 4088
Spare 8 4088

NOTE:  Only appears in frames 1 & 3, when the Sync word (Word #1) is 583 & 2631.
NOTE:  Only appears in frames 2 & 4, when the Sync word (Word #1) is 1464 & 3512.

Expanded Parameter Tests (FAA)


Figure 240

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(25) Using the F8 key, move to the SYNCHRO INPUT SIGNAL block in the Aircraft Simulator
Control panel and highlight Eng #1 and Eng #2 for the first set of inputs, enter 90 for
each input and press Enter after each input entry.

(26) Observe that the synchro output in the Aircraft Simulator Control panel indicate 90.2
(1023 10 in the report) for each of the entered inputs.

(27) Press Shift–Tab to return to the SYNCHRO INPUT SIGNAL and repeat entries for each
of the synchro inputs listed in Figure 239 for CAA type DFR’s or Figure 240 for FAA type
DFR’s.

(28) Press F12 twice on the ROC to remove power from the DFR, turn off power at the ACS/5A
and RDU/3A.

(29) Press Esc and select Stop Monitoring Flight Data and press Enter.

(30) Press Esc and F10 to return to the GS/2 Command menu.

(31) Disconnect test equipment from unit under test and reinstall circuit card retainers and dust
cover.

(32) This concludes the Expanded Synchro Inputs test.

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DISASSEMBLY
NOTE: Before tearing down and rebuilding the entire DFR unit, determine the most probable
cause by following the Test and Fault Isolation Procedures (Page 101).

1. General
Disassembly is performed only to the extent necessary to service, clean, adjust, repair, and replace
defective components. The following disassembly procedures are all that is needed for a complete
overhaul in the field. Certain assemblies must be repaired at the factory. If a disassembly is not
included below, contact the factory for further instructions.

Special tools, fixtures, and equipment needed to disassemble and repair the DFR are listed in Figure
901.

NOTE: Numbers shown in parentheses in the following text are Illustrated Parts List (IPL)
Figure and Item numbers which can be found in the referenced IPL Figure for that
section. Example: (2–5) indicates that the part is illustrated in Figure 2, Item #5 of the
IPL Section 1000.

2. Disassembly Instructions
CAUTION: ALL METALLIC HAND TOOLS USED IN THE FOLLOWING INSTRUCTIONS MUST
BE THOROUGHLY DEGAUSSED PRIOR TO DISASSEMBLY.

A. Underwater Locating Device (ULD) (See IPL Figure 1)

There are three types of Underwater Locating Devices used with the Model F800: a field serviceable
Dukane beacon (P/N: N15F210B) with a two-year service battery life, a six-year battery life Dukane
beacon (P/N: DK100) introduced per Field Service Bulletin FSB021, and a six-year battery life
Datasonics beacon (P/N: ELP–362D) introduced per Field Service Bulletin FSB026.

The six-year battery life beacons are identical in form, fit and function, thus carry the same L3AR
part number: 266E0305–00. These beacons are not field serviceable and must be returned to their
respective manufacturers for battery servicing at the following addresses:

Dukane Corporation Datasonics Corporation


(Cage No: 94970) (Cage No: 4U270)
Ultrasonics Division, P.O. Box 8, 1400 Route 28A
St. Charles, Il. 60174 Cataumet, MA. 02534

(1) ULD Removal (All Types)

(a) Remove the dust cover from the DFR chassis and lay the unit on its right side.
(Access to circuit cards facing up).

(b) When removal of the Underwater Locating Device (ULD) (1–35/35A) is required, take
out the four screws (1–45) and lock-washers (1–50) attaching the cover plate (1–40)
to the cradle assembly (1–25/25A).

(c) Pull the ULD (1–35/35A) from the cradle assembly.

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(2) ULD Battery Removal (Dukane P/N: N15F210B)


CAUTION: DO NOT CLAMP THE BEACON IN A VISE OR SIMILAR TOOL SINCE
CASE DAMAGE WILL RESULT.
(a) Perform steps of procedure listed in (1) above.

(b) Use a split length of hose or other suitable means to hold the body of the ULD.

(c) Refer to Figure 301, remove battery access end cap using the spanner wrench
(Figure 901) and turning it counter-clockwise.

(d) Remove and discard O-ring .


CAUTION: BECAUSE O-RING SEALS BECOME SET WITH AGE, THEY SHOULD BE
REPLACED WHEN THE BATTERY IS REPLACED.
(e) Remove battery.

NOTE: For ULD servicing instructions, refer to Technical Manual, Underwater


Acoustic Beacons, N15F210B and N15F210B, MOD 1, Dukane Corporation,
Ultrasonics Division, St. Charles, IL, 60174.

ACOUSTIC
UNDERWATER
LOCATOR BEACON

SPANNER
WRENCH

BATTERY

ACOUSTIC
BEACON
O RING
1-1/4 X 4-IN. LONG
SPLIT RUBBER HOSE

END CAP

ULD Disassembly
Figure 301
B. Main Chassis Disassembly (See IPL Figure 1)
(1) Turn quick-release DZUS fastener (1–190) 1/4-turn counter-clockwise to the unlock
position.

(2) Remove slotted retainer screw (1–110) and remove dust cover (1–105).

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(3) Take out six screws (1–75) and remove the hold-down assemblies (1–70 and 1–80) from
the chassis (1–115).

NOTE: Removal of the hold-down assemblies provides direct access to the


plug–in circuit board assemblies.

C. Circuit–Board Disassembly
CAUTION: BOTH THE AIRSPEED AND THE ALTITUDE TRANSDUCER BOARD
ASSEMBLIES USE MATCHED TRANSDUCERS AND MUST BE RETURNED TO
THE FACTORY FOR SERVICING.

(1) Remove any circuit–board assembly (A1 – A11) which needs replacement or repair. All of
these circuit board assemblies are shown in detail in the Illustrated Parts List.
CAUTION: USE A HEAT SINK ON THE LEADS OF ALL CIRCUIT–BOARD
SOLID–STATE DEVICES AND APPLY HEAT CAREFULLY TO AVOID
PRINTED WIRING–BOARD DAMAGE.
(2) To remove protective conformal coating on the circuit–board, rub the the area around the
damaged component with a cotton swab soaked with alcohol. Any residual coating can be
removed by the soldering iron prior to desoldering terminals.

(3) Protect the component to be removed by using a heat-sump clamp between the soldering
point and the component, itself.

(4) Using the Endeco Model 300 vacuum desoldering iron or equivalent, heat the solder
connection on the terminal in question and withdraw the melted solder with the vacuum
bulb.

(5) Straighten the bent lead using needle-nose pliers and pull the component lead from the
board.

(6) Repeat Steps 2 through 5 for each component to be replaced.

D. Recorder Assembly and Chassis Disassembly (See IPL Figures 1, 2, and 3)


(1) Remove the Recorder Assembly (2–5) by removing four hex bolts (1–30) which attach the
ULD cradle assembly (1–125) to the front panel assembly (1–65).

(2) Remove four screws (2–10) which mount the Recorder Assembly (2–5) to the chassis.

(3) Remove the Recorder Cable Assembly (3–550) by removing two screws (3–570, detail E)
which attach the cable assembly to the chassis.

(4) Unplug motor power connector J15 (2–360) from Recorder Assembly.

(5) Disassembly of the Recorder Assembly (2–5) is described in paragraph E, below.

(6) To slide the Recorder Assembly from the chassis, the main recorder harness assembly
must be removed, which requires the front panel assembly to be detached from the
chassis.

(7) Remove Front–Panel Assembly (2–70) by taking out two screws (2–75 and 2–80) and their
washers (2–85) from the chassis. Disassembly of this unit is described in paragraph H,
below.

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(8) Take out four screws (2–135) and remove two rack mount hold-downs (2–130).

(9) Take out screw (2–215) and remove protective cap (2–270) which covers front panel cable
jack J4.

(10) Take out four cable mounting screws (2–310) which attaches J16 connector (2–305) to
front panel assembly.

(11) Gently pull front panel assembly from chassis assembly.

Note: Discard front panel gasket only if damaged. It is glued on and hard to replace.
(12) If necessary, remove and discard front panel gasket (6–100).

(13) To remove the main harness assembly (2–255, not shown), remove rear J1A/B connector
(2–260) of harness assembly from the chassis (2–20) by taking out four 1/2” mounting
screws (2–270) with two 11/16” screws (2–275) and four 1/4” mounting screws (2–280).
Remove the connector spacer (2–265).

(14) Detach harness assembly PWA connectors (2–290, –320, –325, –330, –335, from the
chassis assembly by removing their corresponding screws and stop nuts (2–340, –345).

(15) To remove the Recorder assembly externally mounted chassis components, remove
Transformer bracket (2–90) by removing four attaching screws (2–95).

(16) Remove Transformers T1 (2–175) and T2 (2–180) by removing four mounting screws
(2–185) and elastic stop nuts (2–190).

(17) To remove Transformer T3 (2–195), take out two mounting screws (2–200) and elastic
stop nuts (2–205).

(18) Remove Relays K1 – K4 (2–155, –160) by taking out mounting four screws (2–165) with
elastic stop nuts (2–170).

(19) To remove the four solder terminals (2–220, –225) from chassis and guide assembly, take
out four screws (2–230) and flat washers (2–235).

(20) To remove three insulated terminals (2–240) from chassis and guide assembly, take out
three screws (2–245) and flat washers (2–250).

(21) To remove the Altimeter card guide plate (2–100) remove attaching screws (2–105).

(22) To remove R1 (2–115) from the chassis assembly, take out two attaching screws (2–120)
with elastic stop nuts (2–125).

E. Recorder Transport Disassembly (See IPL Figure 3)


NOTE: Refer to paragraph D, for removal of Recorder Transport Assembly from
chassis.
(1) Remove cover (3–195) by removing five screws (3–200) from Recorder Transport.
NOTE: Gaskets do not need to be discarded unless damaged.
(2) Remove and discard gasket (3–275).

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(3) Remove spacer (3–375) and Terminal Box Insulation Assembly (3–285).

(4) Take out five screws (3–215) and lock-washers (3–220), and remove Inside Cover
Assembly (3–210).
NOTE: Gaskets do not need to be discarded unless damaged.
(5) Remove and discard gasket (3–270).

(6) Take out five screws (3–125) and remove belt cover (3–120).

(7) Take out screw (3–255) and washer (3–260) and remove flywheel (3–250) and shim
(3–265).

(8) Remove Reel Cover Assembly (3–605) by removing four screws (3–610) and lock-washers
(3–615) (see IPL Figure 2, Sheet 2).

(9) Take out four drive screws (3–630) (see Detail C) and washers (3–635), and remove two
Erase Roller Assemblies (3–625) from Reel Cover Assembly (3–605).

(10) Remove three Reel Cover Journals (3–660) by removing six drive screws (3–665).

(11) Take out three drive screws (3–645) and washers (3–650 and –655), and remove three
Roller Assemblies (3–640).

(12) Remove Reel Assembly (3–50) (see Detail A) by removing Bearing Screw Assembly
(3–55).

(13) Lift out spacer (3–65), shims (3–70 and–75), and bearing (3–60) from Drive Unit Assembly
(3–35).

(14) Remove spring (3–235) and stud (3–240) with stop nut (3–245) from Drive Unit Assembly
(3–35).

(15) Remove pinch roller pivot (3–435) and take out Pinch Roller Assembly (3–430 (not
illustrated).

(16) Remove screw (3–480) and washer (3–485) to free stripper wire (3–475).

(17) Remove retaining ring (3–455) and bearing shaft (3–450).

(18) Remove Pinch Roller Subassembly (3–445) and take out spacers (3–465, and –470) and
two bearings (3–460).

(19) Remove stop nut (3–350) and take out tape guide retainer (3–345).

(20) Remove Drive Unit Assembly (3–35) by removing 3 screws (3–10). Disassembly
instructions for this unit are contained in paragraph F.

(21) Remove motor plate insulation assembly (3–190).

(22) Remove mounting plate (3–280) by removing two screws (3–285 or –290) and
lock-washers (3–295).

(23) Remove connector plug (3–110) from cable assembly (3–550). Remove two screws
(3–570) (Sheet 3, Detail C) and lift off holder cover (3–565) from connector holder (3–575).

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(24) Remove connectors (3–580) by removing four screws (3–585) and stop nuts (3–590).

NOTE: Connector pins (3–595) can be repaired by straightening. Remove only


those pins which cannot be repaired.

(25) Take out two screws (3–95, or –100) (Detail B) and washers (3–105) and remove plug
bracket (3–90).

(26) Remove screw (3–85) and Ribbon Shield Assembly (3–80).

(27) Remove Bracket and Pulley Assembly (3–490) by taking out two screws (3–495),
lock-washers (3–505), and flat washers (3–500).

(28) Take out retaining ring (3–530) and remove, shims (3–535, –540), spacer (3–525), and two
bearings (3–545) and pulley (3–520).

(29) Remove flywheel belt (3–115) and motor belt (3–510).

(30) Remove motor (3–315) and motor heat sink(3–410) by removing two screws (3–320 or
–325), lock-washers (3–335), and flat washers (3–330). Remove eccentric (3–340).

(31) Remove two retainers (3–140) by removing two screws (3–145 or –150), lock-washers
(3–155), and flat washers (3–160). Lift out tubing (3–135).

(32) Remove Retainer and Bearing Subassembly (3–170) by removing three screws (3–175)
and lock-washers (3–180).

(33) If capacitor (3–370) is faulty, remove it by unsoldering lead.

(34) Remove two cable clamps (3–355) (Detail D), cable clamp (3–300), wire guide (3–395) and
spacer (3–130) by removing three screws (3–305 or –310 and 3–360 or 3–365).

(35) Lift out cable assembly (3–550).

F. Drive Unit Disassembly (See IPL Figure 4)


NOTE: Refer to Paragraph E. for removal of Drive Unit Assembly from the Recorder.
(1) Remove Precision Bridge Assembly (4–5) by removing two screws (4–15 and –20),
washers (4–25), and terminal (4–10). Disassemble this unit by following instructions in
paragraph G.

(2) Remove retaining ring (4–70) and screw (4–60) which secure guide roller retainer (4–55).
Remove retainer, pull out shaft (4–50), and remove roller guide (4–65) with spacers (4–45)
and ball bearings (4–40).

(3) Remove Channel Assembly (4–80) by removing two screws (4–85) and two lock washers
(4–90).

(4) Disassemble guide (4–100) from angle guide bracket (4–95) by removing two screws
(4–105) and two washers (4–110).

(5) Remove Capstan Assembly (4–145) by removing three screws (4–150).

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(6) Remove retaining ring (4–195).

(7) Remove shaft (4–155) with spacers (4–180, –175, and –160), two ball bearings (4–170),
four rotating shields (4–190), two stationary shields (4–185), and bearing housing (4–165).

(8) Remove standoff (4–30) by removing screw (4–35).

(9) Remove reel shaft (4–120) by removing screw (4–125).

G. Precision Bridge Disassembly (See IPL Figure 5)


NOTE: Refer to Paragraph F. for removal of Precision Bridge Assembly from Drive Unit
Assembly.
CAUTION: TAG ELECTRICAL LEADS PRIOR TO DISASSEMBLY TO AVOID POSSIBLE
DAMAGE TO THE UNIT BY INCORRECT REASSEMBLING.

(1) Remove Pressure Pad Assembly (5–5) by removing two screws (5–10) and two washers
(5–15).

(2) Remove Roller Assembly (5–120 (not illustrated)) by removing retaining ring (5–150).

(3) Remove spacers (5–130, and–135) and two ball bearings (5–125).

(4) Unscrew and remove tape guide shaft (5–140) and shims (5–100 and 5–105).

(5) If replacement is required, remove LED lamp (5–75) by unsoldering leads and removing
set screw (5–80).

(6) Remove transistor socket (5–85) and phototransistor (5–115) by removing screw (5–90)
and washer (5–95) and unsoldering leads.
CAUTION: DO NOT REMOVE MAGNETIC READ/WRITE HEADS UNLESS
REPLACEMENT IS REQUIRED. IF NECESSARY, BE SURE TO ALIGN
AND RE–ADJUST ACCORDING TO INSTRUCTIONS GIVEN IN
ASSEMBLY SECTION.
(7) Remove magnetic Write Head (5–20) by removing two screws (5–25), two washers (5–30),
and two skim washers (5–35 and –40).

(8) Remove magnetic Read Head (5–45) by removing two screws (5–50), two washers (5–55),
and two skim washers (5–60 and –65).

(9) Remove guide (5–110), only if replacement is required, by pressing guide out from
mounting hole.

H. Front–Panel Disassembly (See IPL Figure 6)


NOTE: Refer to Paragraph D. for removal of Front–Panel Assembly from Chassis and
Recorder Assembly.
CAUTION: TAG ELECTRICAL LEADS PRIOR TO DISASSEMBLY TO AVOID POSSIBLE
DAMAGE TO THE UNIT BY INCORRECT REASSEMBLING.

(1) Remove handle (6–25) by removing two screws (6–20).

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(2) Remove three screws (6–20) and withdraw connector mount (6–15) from front panel.

(3) Remove Protective plug (6–90) from pitot connector (6–70).

(4) If connectors (6–45 or –70) require replacement, remove pitot connector (6–70) and static
connector (6–45) from fitting block (6–35) by removing eight screws (6–50), lock-washers
(6–60), and flat washers (6–55).

(5) Remove fitting block (6–35) from front panel by removing two screws (6–40).

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CLEANING
1. General
This section provides instructions recommended for cleaning the components, subassemblies, and
parts of the Model F800 Digital Flight Recorder.

2. Materials Required
Figure 401 lists the materials required for cleaning.
NOTE: Equivalent substitutes may be used for all cleaning materials. All materials and
chemicals may be obtained from any commercial source.

3. Cleaning Procedures
WARNING: OBSERVE ALL FIRE PRECAUTIONS WHEN USING FLAMMABLE MATERIALS
FOR CLEANING PURPOSES.

PERFORM OPERATIONS INVOLVING CLEANING SOLVENT IN A


WELL–VENTILATED AREA. AVOID PROLONGED BREATHING OF VAPORS OR
CONTACT WITH SKIN.

WEAR GOGGLES WHEN USING AIR NOZZLE TO BLOW DUST AND DIRT FROM
PARTS.

DO NOT IMMERSE ELECTRONIC PARTS ON BOARDS IN SOLVENT.

The following paragraphs contain instructions for cleaning various parts of the digital flight recorder.

Material Specification

Dry–Cleaning Solvent Federal Specification


Isopropyl Alcohol P–D–680
Soft–Bristle Brush
Cotton Swabs
Lint–Free Cotton Cloth
Head Cleaner Isopropyl Alcohol
Methyl Alcohol

Cleaning Materials Required


Figure 401

A. Printed Circuit Boards

(1) Remove dust, dirt, and foreign matter from all surfaces, using soft–bristle brush.

(2) Wipe finished surfaces and contacts, using a cloth moistened in solvent.

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(3) After replacing any components, clean all solder joints with solvent prior to recoating the
repaired area.

B. Connectors

Wipe dust and dirt from connectors, using a lint–free cloth, moistened with solvent.

C. Machined Metal Parts

(1) Blow dust from surface, holes, and recesses with an air nozzle.

(2) Remove bulk of surface grease and dirt with rags.

(3) Immerse metal parts in a washing bath of solvent and scrub until clean.

(4) Remove parts from bath and permit to dry.

(5) Immerse parts in a rinsing bath; rinse and remove from bath. Do not permit solution to
remain trapped in holes and recesses during draining.

(6) Dry in a dust–free area.

D. Bearings

Do not immerse bearings in solvent. Clean external surfaces by wiping with a lint–free cloth,
moistened with solvent.

E. Transport Cleaning

CAUTION: DO NOT TOUCH HEADS WITH ANYTHING METAL OR PLASTIC. DO NOT


CLEAN WITH ANY SOLVENT OTHER THAN HEAD CLEANERS (See
Figure 401).

(1) Using a cotton swab, wet with head cleaner and carefully clean heads, guides, rollers, and
capstan.

(2) Clean the inner recorder cover thoroughly. Clean outside of stainless steel cover to
remove dirt, residue, and oils left from finger marks.

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CHECK
1. General
The check procedures detailed in the following paragraphs are required to ensure that the repaired
equipment will meet new equipment standards. A thorough check for obvious defects, excessive
wear, or deterioration should be performed. Do not abuse any part if found to be worn in excess of
allowable service limits. If any doubt exists regarding the serviceability of a part, replace that part.
Fits and clearances, as well dimensional limits, are listed in Fits and Clearances (Page 801) of this
manual.

NOTE: Excessive wear may be defined as any obvious deformation or deterioration of parts
that may contribute to the malfunction of the unit or may render the unit inoperative.

2. Checks
A. Mechanical Inspection

(1) Inspect all parts for cracks, distortion, excessive wear, and proper finish.

(2) Check each bearing by rotating it by hand and detecting any roughness, noise, or
excessive radial or axial play. Inspect the races for evidence of bearing seizure. It is not
necessary to inspect any part that is scheduled for replacement. If any bearing requires
replacement or lubrication, refer to Repair (Page 601) of this manual.

(3) Inspect all cast parts for cracks, especially at bosses, flanges, and other critical areas.

(4) Inspect all terminal boards and connectors for loose terminals, pins, locking rings and
screws, and cracks in the boards that may have been brought about by environmental
conditions.

(5) Check wiring harness and all wire leads for broken conductors, burnt or deteriorated
installation, and loose connections.

(6) Check the electronic circuit boards for broken parts and bad solder joints. Check for burnt
parts. Check the boards for cracks and abrasions.

(7) Inspect the nameplate for legibility.

B. Main Recorder Assembly

(1) Check that dust cover is serviceable, exhibiting no undue deterioration and is properly
painted.

(2) Check general physical integrity of recorder.

C. Recorder Assembly

(1) Check that all parts are clean.

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(2) Check condition of tape.

(3) Check insulation assembly for breaks, abrasions, and cracks in outer coating.

(4) Inspect gaskets for tears, stretching, and deterioration.

D. Drive Unit Assembly

(1) Inspect bridge assembly for cleanliness and that all screws and seals are intact.

(2) Inspect capstan assembly for cleanliness.

(3) Check channel assembly for wear.

E. Reel Cover Assembly

(1) Inspect reel cover assembly for cracks.

(2) Check that all guide rollers on reel cover assembly are free to move.

(3) Check that inside reel cover is free of rough or ragged edges.

F. Chassis Wiring Assembly

(1) Check harness assembly for broken connectors, loose connections, broken pins, or frayed
wires.

(2) Ensure that all switches are serviceable. Check that all connectors mate properly.

(3) Check that chassis front panel, holddowns, and handles are in serviceable condition,
exhibit normal wear, and are not cracked, bent, or have other obvious damage.

G. Electrical Check

Perform the test procedure setup shown in Figure 101 and perform the tests described on page
101 and the following pages.

3. Overhaul Schedules and Parts Replacements


Figure 501 is a listing of critical components which must be replaced and overhauled after 8,000
hours and 16,000 hours of unit operation.

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Overhaul Hours
Description P/N QTY 8,000 16,000

BEARING 9300–107 6 X X
BEARING 9–1912 2 X X
BELT 17D170139 1 X X
BELT 17D170140 1 X X
BEARING 9300–209 2 X X
BEARING 9300–128–01 2 X X
SHIELD 9300–341 4 X X
SHIELD 9300–340 2 X X
PRESSURE PAD 17A131 1 X X
HEAD, WRITE 17D170178 1 X
HEAD, READ 17D170179 1 X
BEARING 9300–363–01 2 X X
TAPE 17A180 1 X
RETAINER &
BEARING 9300–A015 1 X X

DFR Overhaul Schedule and Parts Replacement


Figure 501

Note: Shelf life of all DFR bearings is two years from the date stamped on the
manufacturers packaging. Thereafter, the bearings should be relubricated using
specified lubricates and fill levels.

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REPAIR
1. General
Repair consists of repairing minor surface damage and repairing or replacing damaged electrical
components on printed wiring boards. Repair of parts such as capacitors, resistors, transistors,
transformers, and integrated circuits is considered impractical. Therefore, all defective parts of these
types should be replaced. Replace all components not meeting the requirements outlined in Check
or Testing sections. Remove loose conductive material in accordance with the Cleaning section.
Figure 601 lists the repair material required.

NOTE: Equivalent substitutes may be used by all repair materials.

2. Repair Procedures
A. Replacement of Battery in Underwater Locator Beacon

There are three types of Underwater Locating Devices used with the Model F800: a field serviceable
Dukane beacon (P/N: N15F210B) with a two-year service battery life, a six-year battery life Dukane
beacon (P/N: DK100) introduced per Field Service Bulletin FSB021, and a six-year battery life Data-
sonics beacon (P/N: ELP–362D) introduced per Field Service Bulletin FSB026.

The six-year battery life beacons are identical in form, fit and function, thus carry the same L3AR
part number: 266E0305–00. These beacons are not field serviceable and must be returned to their
respective manufacturers for battery servicing at the following addresses:

Dukane Corporation Datasonics Corporation


(Cage No: 94970) (Cage No: 4U270)
Ultrasonics Division, P.O. Box 8, 1400 Route 28A
St. Charles, Il. 60174 Cataumet, MA. 02534

(1) ULD Removal (All Types)

(a) When removal of the Underwater Locating Device (ULD) is required, take out the
four screws and lock-washers attaching the cover plate to the cradle assembly.

(b) Pull the beacon from the cradle assembly.

(c) Temporarily replace cover plate and four flat head screws with shakeproof lockwash-
ers into mounting cradle so they will not get lost or misplaced.
CAUTION: DO NOT CLAMP BEACON IN VISE OR SIMILAR TOOL AS CASE
DAMAGE WILL RESULT.
(2) ULD Battery Removal (Dukane P/N: N15F210B)
CAUTION: DO NOT CLAMP THE BEACON IN A VISE OR SIMILAR TOOL SINCE
CASE DAMAGE WILL RESULT.
(a) Perform steps of procedure listed in (1) above.

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Item Manufacturer and Specification Use

1. Lubricant O–ring lubricant P/N 810–346 For O–ring


manufactured by Dukane Corp. used on beacon
St. Charles, IL 60174 (V94970)

2. Solder Tin lead rosin core 60/40 per All components


QQ–S–571 leads and wires

3. Protective PC18 or PC29M manufactured by Printed wiring


Coating Hysol Division of Dexter Corp. assembly
211 Franklin St. Olean, NY coating and
14760 [V04347] or Conathane solder connections
1155 per MIL–I–46058 type
PUR (9300463)

4. Solvent Radio solvent P/N GC #31–8 Used to clean oxide


and graphite from
ends of tape

5. Tape splicing P/N 9300–559 manufactured by For splicing


Fairchild Aviation Recorders tape on reel
PO Box 3041, Sarasota, FL and tape
33578 assembly

6. Adhesive Methylene dichloride For repairing minor


cracks and fractures

7. Wax Cereta wax P/N 316C (or To fill hole


equivalent) (Part of on thermal box insula–
Fairchild repair kit tion assembly
P/N 9300–A195)assembly

9. Plastic ABS white plastic (.040 Atlas) Used on thermal


(Part of Fairchild repair kit box insulation
P/N 9300–A195) assembly

Repair Materials
Figure 601

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(b) Use a split length of hose or other suitable means to hold the body of the ULD.

(c) Refer to Figure 602, remove battery access end cap using the spanner wrench (Fig-
ure 901) and turning it counter-clockwise.

(d) Tap body to remove battery. Leave shock cushion in body.


CAUTION: BE SURE THE BATTERY END MARKED “INSERT THIS END” GOES IN
FIRST. INCORRECT BATTERY POLARITY WILL PERMANENTLY DAM-
AGE THE BEACON.
(e) Install new battery

NOTE: New type batteries have a collar to prevent incorrect insertion.

NOTE: For ULD servicing instructions, refer to Technical Manual, Underwater


Acoustic Beacons, N15F210B and N15F210B, MOD 1, Dukane Corporation,
Ultrasonics Division, St. Charles, IL, 60174.

ACOUSTIC
UNDERWATER
LOCATOR BEACON

SPANNER
WRENCH

BATTERY

ACOUSTIC
BEACON
O RING
1-1/4 X 4-IN. LONG
SPLIT RUBBER HOSE

END CAP

ULD Disassembly
Figure 602

(f) Remove and discard O-ring. Clean threads and groove in body and cover by wiping
with clean rag.
CAUTION: BECAUSE O-RING SEALS BECOME SET WITH AGE, THEY SHOULD BE
REPLACED WHEN THE BATTERY IS REPLACED.

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(g) Apply a thin coating of lubricant (Item 1 Figure 601) to new O–ring, to threads, and to
O–ring groove. Install O–ring on end cap.

(h) Position end cap and thread end cap into body. Use hand force only on spanner
wrench to tighten cap.

(i) Test beacon operation using underwater locator test set or equivalent. Follow
instructions supplied with test set. Activate beacon by holding a length of metal braid
across wafer switch and observe that beacon is operating properly.

(j) Insert beacon in DFR mounting cradle with water–sensitive switch facing down. Ro-
tate beacon so markings and battery replacement date label can be read. Secure in
place with cover plate, four sets of furnished flat head screws, and stainless steel
shakeproof lockwashers. Beacon will protrude 0.010 to 0.015 inch so that cover
plate will prevent vibration of beacon as plate is drawn into contact with mount as the
four screws are tightened. Make sure beacon case and water switch are free of
grease film. Wipe clean with Freon solvent. Switch end insulator must be free of dirt
or moisture to prevent leakage currents from occurring across switch.

NOTE: The beacon case and water switch should be cleaned at least once a
month.

B. Circuit Card Assemblies (Refer to Illustrated Parts Breakdown (IPL) for Figures.)

CAUTION: USE A PAIR OF LONG–NOSED PLIERS OR OTHER SUITABLE HEAT SINK


PROTECTION WHEN DESOLDERING COMPONENTS.

(1) Do not remove any component from the circuit card assemblies unless necessary for re-
placement. To remove a component, unsolder the appropriate leads using a 25–watt pen-
cil tip soldering iron. Tag the unsoldered leads to facilitate reassembly.
CAUTION: USE A HEATSINK WHEN SOLDERING A SOLID–STATE DEVICE. USE
A MINIMUM OF HEAT WHEN SOLDERING COMPONENTS ON A
PRINTED WIRING BOARD.
(2) Remove old solder as necessary and make connections mechanically strong before re-
soldering. Solder per MIL–S–6872, using solder (Item 2, Figure 601).

(3) Apply protective coating (Item 3, Figure 601) to all replaced components and circuit side of
printed wiring board. Apply coating as follows:

NOTE: Protective coatings are to be applied only to components that have been
replaced.

(a) Ensure that printed wiring boards are clean and dry.

(b) Coating may be sprayed, applied with a brush, or board may be dipped.

(c) Cure coating per manufacturer instructions.

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C. Tape Splicing and Loop Measurement Procedure


NOTE: The recorder assembly (Ref. IPL, Figure 3) is supplied with adequate magnetic
tape to permit removal of up to 10 feet and still remain within specifications. No
more than two splices are allowed per tape assembly with a separation between
splices of no less than 18 inches.
The following tools are required for this procedure:

1. Robbins splicing kit P/N 26045 or equivalent.

2. Radio solvent GC #31–8 or methyl ethyl keton (MEK).

3. Small trimming scissors.

4. Splicing material P/N 9300–559 (3M #67).

The followin steps of procedure describe the methods for tape splicing.

(1) Mark the hub appropriately for future identification as to number of feet of tape removed
during the splicing procedure.

(2) With splicing kit or scissors, remove old splice or defective portion of magnetic tape in
preparation for a new splice (10 feet maximum).

(3) Clamp both ends of 17A180 reel and tape assembly into splicer, graphite side up.

(4) With splicer, cut and discard scrap.

(5) Clean both graphite ends with radio solvent GC #31–8 (Item 4, Figure 601) for at least 1/4
inch or more on each end. (Ref. Figure 603.)

(6) Butt ends as close as possible without touching, align for joining, and clamp both ends.

(7) Place splicing material 9300–559 (3M #67) over splice, centering both horizontally and ver-
tically with cut in center, and press on. Remove any air pockets. (Do not use splicing ma-
terial over 6 months old from date on container.)

(8) Remove reel and tape assembly from splicer and trim tape on both sides with scissors in
gradual arc.

NOTE: Complete Step (9) ONLY if the old track–change window was removed due
to damage. (There should be only one window on the tape.)

(9) Make a track change window 1/8 to 1/4–inch wide edge–to–edge in position shown in
Figure 603. Remove both oxide and graphite from both sides of tape with GC #31–8 (Item
6, Figure 601).

(10) With reel and tape assembly in hand, work excess loop into bundle until inside loosens.

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ALIGN CUT ENDS


TAPE GRAPHITE SIDE GRADUAL ARC
SPLICING TAPE
3M NO. 67

CLEAN THIS AREA WITH


GC NO. 31-8 RADIO SOLVENT
GRAPHITE SIDE

22 - 24 INCHES

Tape Splicing Diagram


Figure 603

TRACK CHANGE
IN WINDOW 3/16 +
-1/16

SPLICE
1/2 +
- 1/8

Track Change Window


Figure 604

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(11) Measure the tape loop strength by performing either the procedure in step 1 or step 2 as
follows:

NOTE: The hub bore will fit a tape recorder spindle.

(a) Make up a gram scale with a clamp on its end to grip the tape. (Ref. Sketch A
Figure 605.) Exert a pull on the outer layer until the gauge reads 150 to 200 grams.

(b) With a piece of masking tape, make a small loop on the end of the outer layer of the
magnetic tape. Insert the pointer of a gram scale in the loop and exert a pull until the
gauge reads 150 to 200 grams. (Ref. Sketch B, Figure 605.)
NOTE: While pulling, prevent the reel and hub assembly from turning, and
the tape from turning on the assembly by maintaining light finger
pressure on the inner turns of the tape bundle and the hub.

SKETCH A

SKETCH B

Tape Loop Measurement


Figure 605

(12) Form a loop by butting the end of the outer layer to the end of the inner layer, taking care
not to introduce a tape twist.

(13) Measure this loop size. This dimension is the distance from the edge of the reel to the
longest point of the stretched–out loop and should be 22 inches. (Ref. Figure 605.) To
increase or decrease this loop size, unwind or wind the desired amount of magnetic tape
from the outside of the bundle. When within 4 inches of proper loop size, trim tape ends
with splicer to establish required loop size.

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NOTE: In operation of any endless loop system, each layer of magnetic tape
moves with respect to adjacent layers. This slippage occurs constantly. It
follows that the friction between layers should be kept at an absolute mini-
mum; thus, proper tape preconditioning is important. The magnetic tape
on the reel and tape assembly has been selected and preconditioned by
Fairchild and the incorporation of magnetic tape other than the specified
properly preconditioned magnetic tape is not permitted. Under no circum-
stances should there be more than two splices in the tape assembly nor
should the separation between slices be less than 18 inches.

D. Repair of Thermal Pack Insulation Assembly

The thermal pack insulation assembly, which is located on the recorder assembly (Ref. IPL, Fig-
ure 3), contains a predetermined amount of water and must be within weight specifications to
effectively act as a thermal barrier. The following procedure must be followed to repair this as-
sembly:
NOTE: The following tools are required for this procedure:
1. Methylene dichloride or DuPont (Duco) household cement.
2. ABS white plastic (.040 Atlas).
3. Cereta wax No. 316C (or equivalent).
4. Funnel.
5. Scale (2–kg/5–lb capacity).
6. Soldering iron (75–100 watts).
(1) Weigh the unit. At no time should the weight of the thermal box insulation assembly be 0.1
lb or 45.4 grams less than the weight stamped on the pack.

(2) Carefully examine the unit. Minor cracks, abrasions, fractures or an opened seam may be
repaired by brush application of a small quantity of methylene dichloride (Item 8,
Figure 601) to the affected area

(3) Drill a 0.250–inch hole in the thermal box 3/8–inch deep. Remove any residue caused by
this drilling operation and wipe box clean.
CAUTION: CARE SHOULD BE TAKEN DURING THE FOLLOWING STEP TO PRE-
VENT WATER FROM FLOWING BETWEEN THE WAXED INNER PACK
AND THE PLASTIC SHELL.
(4) Insert funnel into hole snugly. Pour into funnel the amount of water necessary to bring the
box weight back up to the marked weight.

(5) After the water has been absorbed by the fibrous material, remove the funnel and wipe
away excess moisture. Re–weigh the box. If additional water is required, repeat step D.

(6) Once it has been determined that the pack is within weight specifications, melt some Cere-
ta wax (Item 9, Figure 601) with the soldering iron and fill the hole. Form this wax flush
with the surface of the thermal box.

(7) Cut a 3/4–inch round piece of ABS plastic (Item 10, Figure 601) and coat one surface with
methylene dichloride (Item 8, Figure 601). Position this over the wax–filled hole and press

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firmly to ensure intimate contact. Coat edges with additional methylene dichloride and al-
low to dry.

(8) Re–examine the repaired pack for integrity. Mark its actual weight on the outside and rein-
stall into recorder.

NOTE: A kit containing sufficient Cereta wax and ABS plastic to repair a number of
thermal pack assemblies is available from the factory (P/N 9300–A195).

E. Alternate Procedure for Weighing Thermal Pack Insulation Assembly


NOTE: The preceding procedure is to be used when performing overhaul or whenever
there is cause to disassemble the recorder assembly. When it is not otherwise
necessary to disassemble the recorder assembly, use the following procedure to
determine the insulation assembly weight by weighing the recorder assembly as
a complete unit.
The following tools are required for this procedure:
1. Standard hand tools
2. “T” wrench – P/N 9300–A737
3. “T” wrench – P/N 9300–A735
(1) Disassemble the DFR as detailed in Section 300 enough to remove the recorder assembly.

(2) Weigh the recorder assembly with the insulation assembly as a complete unit.

(3) The weight of the recorder assembly without the insulation assembly is 4.87 pounds
(constant). Add the weight stamped on the insulation assembly to determine the antici-
pated weight.

(4) Determine whether water should be added by use of the formula X = C – W, where:

A = Weight of recorder assembly less insulation assembly (4.87 pounds, constant)


B = Weight stamped on insulation assembly
C = A + B = Combined weight
W = Actual weight of recorder assembly and insulation assembly under inspection
X = Amount of water to be added

If X is less than 0.10 pound, no water needs to be added; if X is equal to or greater than 0.10
pound, add water to the amount of X (in pounds).
NOTE: To convert from pounds to grams, 1 pound = 453.592 grams.
(5) Example 1:
A = 4.87 pounds
B = 1.44 pounds
C = A + B = 4.87 + 1.44 + 6.31 pounds
W = 6.25 pounds (as weighed)
X = C - W X = 6.31 - 6.25 = 0.06 pound
X is less than 0.10 pound; no water need be added.

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Example 2:
A = 4.87 pounds
B = 1.48 pounds
C = A + B = 4.87 + 1.48 + 6.35 pounds
W = 6.04 pounds (as weighed)
X=C-W
X = 6.35 - 6.04 = .031 pound
X is greater than 0.10 pound; 0.31 pound of water must be added.

(6) Procedures for returning insulation assemblies to their specified weight are described in
paragraph D.

F. Head Replacement
(1) Reasons for Head Replacement:

(c) End of useful life.

(d) Open head.

(e) Unable to achieve proper reasons after tape replacement and exhaustion of all other
means (cleaning, electrical checks, pressure pad, and/or head realignment).
NOTE: Tape manufacturing tolerances occasionally prevent a replacement
tape from tracking properly within the track worn by the previous
tape, thus impairing full head contact and response. In such cases,
heads may be removed and either replaced or reconditioned.
(2) Discard heads with open electrical connections. After proper cleaning, illuminate head with
a small beam of light in line with the gap and check for flattened areas.
CAUTION: THE FOLLOWING STATEMENT APPLIES ONLY TO HEADS THAT HAVE
BEEN REMOVED BECAUSE PROPER RESPONSE COULD NOT BE
OBTAINED BY ANY OTHER MEANS. HEADS SHOWING SIMILAR
WEAR BUT GIVING SATISFACTORY RESPONSE DEFINITELY SHOULD
NOT BE REMOVED OR ADJUSTED BEFORE SCHEDULED OVER-
HAUL.
(3) If the wear pattern extends over more than 3/4 of the pole piece width, reconditioning of
the head becomes increasingly difficult and discarding the head is recommended.

G. Pressure Pad, Pinch Roller and Tape Alignment


(1) Align guide (Item 100 IPL, Figure 4) in accordance with Figure 606. Tighten screws (70).

NOTE: Unhook spring (Item 235 IPL, Figure 3) after making above alignment.
Swing pinch roller (440) away.

(2) When assembling a bridge assembly, perform the following procedure: Observe that pres-
sure pads are centered on pole pieces of bridge assembly (Item 5 IPL, Figure 4). Adjust
with alignment screw at base of pressure pad assembly. Check record head and repro-
duce head pressure pads for a tension of 22 3 grams using Scherr Tumico 30 gram
gauge as shown in Figure 601.

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CAUTION: DO NOT TOUCH THE HEAD WITH THE GAUGE FINGER OR IRREPA-
RABLE DAMAGE TO THE HEADS WILL RESULT.

(3) Using the Scherr Tumico 30 gram scale gauge, slip the tip of the gauge finger onto the
center of the arm next to the pressure pad between the sound head and arm.

(4) Exerting a steady pressure in the direction of the reel cover assembly, carefully read the
gram scale indication as the pressure pad lifts from the head. The reading should be 22
3 grams. Adjust the pressure pad arm near the fixed base by loosening holddown
screws and realigning the brackets. Bend slightly with tweezers if required. Check both
pressure pad arms. Adjust so that the difference of tension between top and bottom of the
arms is not more than 2 grams.

(5) Install reel and tape assembly (Item 50 IPL, Figure 3) with bearing (60), spacer (65), shim
(70) if needed, shim (75) if needed, and screw (55) with bearing (60).

(6) Pull out an approximate 3–inch loop from inside of tape bundle to facilitate threading.

(7) Thread tape through the assembly as follows: (Ref. Figure 606).

(a) Lift leafspring (Item 55 IPL, Figure 4) and slide tape onto guide roller (65).

(b) Loop tape around corner guide roller (Item 145 IPL, Figure 5).

(c) Gently lift pressure pads and slide tape onto heads. (Ref. Figure 606).

(d) Loop tape around capstan. Assure that the tape is between bridge casting and verti-
cal guide post. (Ref. Figure 606.) Slide tape into guide assembly (Item 100 IPL, Fig-
ure 4).

(8) Push outer layers of tape on reel clockwise until all loose tape is taken up. Hold inside lay-
ers of tape during this operation. Continue to push roll of tape to assure tape is coming off
reel properly and is not pinched where it enters the guide assembly. (Item 100 IPL, Figure
4)
CAUTION: DO NOT PINCH TAPE AT ENTRANCE AND EXIT CHANNELS WHEN
ATTACHING REEL–COVER ASSEMBLY.
(9) Attach reel–cover assembly (Item 620 IPL, Figure 3) with captive screws and washers.

(10) Attach tape retainer and nut (Items 345 and 350 IPL, Figure 3).

(11) Attach spring (235) to pinch roller arm (440).

NOTE: To insure proper tape movement, the following check can be performed.

(a) Before performing step (11), apply power to recorder and manually press pinch roller
(440) against capstan.

(b) Observe tape movement through threading path and reel assembly.

(c) Remove power and proceed with step (11).

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FAIRCHILD MODEL
F800

REEL
ÉÉÉÉÉÉÉ .088

ÉÉÉÉÉÉÉ
.082

ÉÉÉÉÉÉÉÉ
REEL ALIGNMENT

ÉÉÉÉÉÉÉÉ
A * CAPSTAN CHANNEL TAPE COVER

* PINCH
ROLLER ASSY.

VERTICAL GUIDE
POST

READ HEAD

ROLLERS

READ/WRITE PRECISION
BRIDGE ASSEMBLY

PRESSURE PAD
SPRINGS

WRITE HEADS

TRACK CHANGE
SENSOR
*TAPE HUB
DIRECTION AND REEL
OF TAPE
TRAVEL

TAPE PULL OUT


CORNER GUIDE
ROLLER AND *
RETAINER ANGLE GUIDE
ROLLER
RETAINER SPRING

* NOTE: PRECISION BALL BEARING ROTATING ASSEMBLIES

POSITION 1
.025 +/-.005

A
TANGENT TO
CAPSTAN
POSITION 2
.020 +.005
-.000
TAPE REEL
PIVOT

1.67R

Pressure Pad and Tape Alignment Diagram


Figure 606

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Page 612
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AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

30 GRAM SCALE

HEAD

FORCE = 22 +
-3 GRAMS

SCALE
PINCH
ROLLER BRIDGE ASSEMBLY
ARM

A
PRESSURE
PADS

CENTER OF EITHER PAD MAY BE


THIS SEGMENT MUST BE UP TO .05" PAST CENTER OF
STRAIGHT IN FREE CONDI- HEAD GAP IN DIRECTION SHOWN,
TION. ANY CURVATURE ONLY.
IS ONLY THE RESULT OF RECORD
PRESSURE AGAINST HEAD HEAD
AFTER ASSEMBLY.
REPRODUCE
GAP HEAD


F GAP


F

BEND LOCATION FOR BEND LOCATION FOR SETTING


SETTING PAD TENSION PADS TO HEAD. POSITION OF TOOL
IS CRITICAL FOR THIS ADJ. SEE DETAIL B, BELOW.

NOTE:
 GRAM GAUGE
LOCATION F DETAIL B
ADJUSTING
TOOL #17T124
ADJUSTING TOOL MUST BE
PERPENDICULAR AND
AGAINST PAD.

A
Setting Pressure Pad Tension
Figure 607

31-30-01
Page 613
Aug 1/88
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

0 - 2000 SCALE

CAPSTAN
850 +
-50 GRAMS

PINCH
ROLLER

ADJUSTING
NUT

Setting Pinch Roller Tension


Figure 608
(12) Adjust pinch roller nut (245) for 850 50 grams as shown in Figure 608.

(13) Using the Scherr Tumico 2000 gram scale gauge, slip tip of the gauge finger between the
spring and the attaching point of the pinch roller assembly. Exerting a steady pressure in
the direction of the pinch roller assembly, carefully read the gram scale indication as the
pinch roller assembly breaks away from touching the capstan assembly. The reading
should be 850 50 grams. Adjust the stop nut at opposite end of the spring to correct the
breakaway tension of the pinch roller.

3. DFR Belt Tension/Adjustment Procedures


The tension for both flywheel belt and motor belt is derived from the required torque to pull tape
through its path by the capstan. A minimum of 8 grams/inch (torque) is necessary to achieve the ini-
tial motion required to move all parts through their normal path of operation. When both belts begin
to slip with heavy drag applied to the flywheel, the belt tension is too loose. When motor stalls with
heavy drag applied to the flywheel, the belt tension is too tight.

NOTE: The following tools are required for this procedure:


1. Screwdriver
2. Belt–Tension Gauge 17TE236

A. Belt–Tension–Gauge Adjustment Procedure (See Figure 609)


The following alignment procedure is the same for both gauges.

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AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

1 5
2 6
4

3
10
11
9

14 12
12
8

ÉÉÉ ÉÉÉ
TENSION GAUGE
BASEPLATE
15

ÉÉÉ ÉÉÉ
ÉÉÉÉÉÉ ÉÉÉ ÉÉÉ
CALIBRATION
PLATFORM

ÉÉÉÉÉÉ
13
ÉÉÉ ÉÉÉ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉ ÉÉÉ ÉÉÉ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ Belt–Tension Gauge (17TE236)
Figure 609
(1) Back out set screw #1 and #2.

(2) Place 30–gram gauge #3 into the cradle of lever #4.

(3) Center gauge and lock in place with set screw #1 and #2.

(4) Back out set screw #5 and #6.

(5) Back out thumbscrew #7 until tension on spring #8 is just relieved and then turn thumb-
screw #7 in for 1/2 turn.

(6) Lift lever arm #4 until it hits the stop bracket at the top.

(7) Place a scale, graduated by tenths or hundredths, against the calibration block to measure
the distance between the calibration block and the 30–gram gauge arm #14.

(8) Turn in the upper set screw #5 and #6 until the distance between the calibration block and
arm #14 is equal to 0.10 inches.

(9) Lock down set screw #5 with locking nut #6 to secure.

(10) Verify distance by lowering lever arm #4 and then raising it again.

(11) Push lever arm #4 to the bottom of the stop bracket. The gram gauge arm #14 is now
pressing against calibration block #15 and a reading is indicated on the gauge.

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COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

(12) Turn in lower set screw #10 and #11 until gauge reads 22 grams.

(13) Lock down the set screw #10 with locking nut #11 to secure.

(14) Verify proper adjustment by raising the lever arm to the top stop and then pushing the lever
arm back down to the lower stop. The gauge should read 22 grams when at the lower
stop.

(15) If both the upper and lower stops are adjusted properly, use GLYPTOL to secure set
screws/lock nuts #1/#2, #5/#6, and #10/#11.

B. Mounting Belt–Tension Gauge on DFR (See Figure 610)

Remove all power from the recorder prior to mounting the belt–tension gauge. Remove recorder
outer cover and flywheel cover. Lay recorder on its side so belts and pulley are exposed as
shown in Figure 610.

(1) Measure height of Standoff A (see Figure 610). If it is only approximately 1/4”, remove
Extender #13 (see Figure 609) from Calibration Platform of Belt–Tension Gauge and screw
into Standoff A. This will make it the same height as Standoffs B and C.

(2) Unscrew knurled holding screws #12 and remove Belt–Tension Gauge from Calibration
Platform.

NOTE: Make sure that each lever arm #4 is in the up position before mounting the
gauge, and position each gauge arm #14 inside its appropriate belt, as
shown in Figure 610.

(3) Position the Gauge Baseplate as shown in Figure 610, inserting the positioning pin in
Standoff A.

(4) Once the mounting holes in the baseplate are aligned with the standoffs, secure the base-
plate to the DFR with the knurled holding screws (#12).

(5) Adjust thumb screw #7 on each gauge until gauge arm #14 just touches belt.

C. Flywheel Belt–Tension Adjustment

CAUTION: Flywheel adjust must be done first. (The adjustment affects motor belt ten-
sion.)

(1) Push down lever arm of gauge on flywheel belt and read grams on meter.

(2) If meter shows less or more than 22 grams 2 grams, loosen screws AA and BB. (Ref.
Figure 610.)

(3) Move adjusting brace at screw BB to tighten or loosen belt tension to be deflected 0.100
inch with 22 grams. (Ref. Figure 609.)

(4) Snug both screws (AA and BB) and take a final reading; if necessary, readjust.

(5) Tighten both screws (AA and BB) before proceeding to the motor belt adjustment.

31-30-01
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AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Knurled Holding
DD Screw #12 in
CC Standoff B.

Pivot Pin in
Standoff A (plus .
Extender #13,
if necessary). .
BB
Position
for gauge
arm #14
on each
gauge. Tension
Gauge
Baseplate

Adjusting
Brace
AA

Knurled Holding
Screw #12 in Flywheel
Standoff C.
.

Position of Belt–Tension Gauge Baseplate


when Mounted on DFR
Figure 610

D. Motor Belt–Tension Adjustment (Ref. Figure 610)

CAUTION: Flywheel adjust must be done first. (The adjustment affects motor belt ten-
sion.)

(6) Push down lever arm of gauge on motor belt and read grams on meter.

(7) If meter shows less or more than 22 1 grams, loosen screws CC and DD. (Ref.
Figure 610.)

(8) Motor is mounted on an eccentric adjusting ring located on the opposite side. First remove
motor heat sink by sliding it off. For adjusting, rotate the eccentric ring with a screwdriver,
using the notch in the ring, until 22 1 grams tension is reached (Ref. Figure 610)

(9) Tighten both screws (AA and BB).

31-30-01
Page 617
Aug 1/88
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

4. Tape Deck Alignmnent


The tools and test equipment required for this procedure are shown below.

Item Equipment Description Mfr & Model

1 Aircraft Simulator ACS/2A(W/Mod 1)

1 Read Data Unit RDU/3A

1 Personal Computer Apple II/GS

1 Oscilloscope As Required

1 Digital Voltmeter As Required

1 Variac As Required

1 Gram Gauge (2000 Gram) L3AR 9300–882

1 Gram Gauge (30 Gram) L3AR 17T124

1 Corner Roller
Removal Tool L3AR 931000

1 Reel Height Gauge L3AR 980E048300

Tape Deck Alignment Required Tools and Test Equipment


Figure 611

A. Cleaning and Inspection

Refer to Section 400 and Section 500, respectively, of this CMM.

B. Repair

Refer to Section 600 of this CMM. At this point, determine if head refurbishing is needed as
indicated in section C. following.

C. Determination of Head Integrity

(1) Discard heads with open electrical connections. After proper cleaning, illuminate head with
a small beam of light and check for any flattened areas. The use of a small magnifying
glass or eye loop may be necessary.

(2) If distinct wear patterns are identified, head replacement or reconditioning is necessary.

NOTE: This statement applies only to heads that have been removed because
proper response could not be obtained by any other means.

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Rev 2 Page 618
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AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

D. Head Reconditioning

Head reconditioning is possible, however, it is not feasible nor recommended by L3AR. This is
due to its extreme complexity and the labor hours needed to complete this process. If head re-
conditioning is still desired, please advise L3AR. Please note that L3AR will only reimburse per
typical repair times.

E. Deck Alignment

Before undertaking deck alignment, ensure that the following has been accomplished:
S All necessary repairs have been made.
S Belt tension has been checked.
S Roller surfaces have been cleaned.
S Bearings have been cleaned or replaced.
S The following items have been removed from the tape transport:

Reel cover assembly (Item 605, IPL Figure 3)

Reel and tape assembly (Item 50, IPL Figure 3), spacer (65), ball bearing (60), thin shim
(70), and thick shims (75)

Corner guide nut (Item 350, IPL Figure 3) and retainer (345)
S Pinch roller spring has been disconnected and the pinch roller assembly pushed away from
the tape path (refer to Figure 612, Tape Routing).
(1) Slide two thick shims (Item 75, IPL Figure 3), one thin shim (70) bearing (60), and spacer
(65), on reel shaft (Item 120, IPL Figure 4, ). Install reel and tape assembly (Item 50, IPL
Figure 3, ) on reel shaft. Snugly tighten shoulder screw (55) and ball bearing (60) to se-
cure reel and tape assembly to reel shaft. Lightly spin reel and tape assembly to make
sure reel does not bind or rub on deck plate surface.

(2) Refer to Figure 613, Reel Height Adjustment. Using reel height gauge P/N
980–E0483–00, hold the .082-inch (thin end) bar flat on the deck plate, but under the tape
reel. Lightly spin the tape reel to see that the reel does not rub on the reel height gauge.

(3) Repeat step (2) using the .088-inch (thick end). The tape reel should rub against reel
gauge in at least one area of the tape reel. Repeat this procedure, removing or adding
shims (Item 75 and Item 70, IPL Figure 3) as required, until the thin end of the reel height
gauge clears the tape reel and the thick end rubs on the tape reel.

(4) Pull tape from outer portion of reel to create service loop. (Approximately 8 inches of
slack is recommended.)

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AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Capstan Pinch Roller Tape


Spring Chute
Channel
Pinch
Roller Assy.

Vertical Guide
Post

Read
Head

Write/Read
Precision Bridge
Assembly

Write
Head

Track
Change
Sensor

Tape
Corner Pullout
Angle
Guide Roller Retainer Guide Roller
and Retainer Spring

Tape Routing
Figure 612

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Rev 2 Page 620
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AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

.088

ÉÉÉÉÉÉÉÉ
REEL .082
Reel Height
Guage
ÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉ P/N: 980E0483–00

ÉÉÉÉÉÉÉÉÉ
REEL ALIGNMENT

Reel Height
Guage
Insertion Point

Reel Height Adjustment


Figure 613

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AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

(5) Refer to Figure 612, Tape Routing. With oxide side of tape face down against the angle
guide roller, begin to route tape from inner portion of reel assembly (tape pull-out area),
under retainer spring. Lift retainer spring. Continue routing tape around corner guide roll-
er, across write/read heads, between vertical guidepost and bridge. Finish routing tape by
looping tape around capstan and through tape chute channel. (Refer to Figure 614, Tape
Guide Alignment, for additional detail.)

(6) Tighten slack by spinning reel clockwise. Do not allow inner supply loop of tape to be mis-
aligned with angle guide roller.

(7) Reattach pinch roller spring (Item 235, IPL Figure 3) to pinch roller arm (440).

F. Checks:

(1) Refer to Figure 615, Corner Roller Adjustment. Make sure tape aligns evenly across
heads. If not, adjust corner roller by adding or removing shims (Items 100 and 105, IPL
Figure 5). This is accomplished using the corner roller removal tool. The 1/4-inch nut
(Item 350, IPL Figure 3) should first be removed before using corner roller removal tool.

(2) Refer to Figure 616, Guide Post Tape Alignment Check. Make sure tape doesn’t drag
against the bottom of the vertical tape guide post. This can be checked by using a small
pen light. Shine light in back of the tape at the guide post area. This process will reveal
tape drag if light doesn’t pass between tape and bottom of vertical tape guide post.

(3) After checks have been completed, apply power to DFR via ACS and RDU. Attach test
leads to RDU output test point and observe signal on oscilloscope. Maximize signal by ad-
justing write and read heads. This is done by slightly loosening both heads and swiveling
the left (adjustable) screw on each head. (Refer to Figure 617, Write/Read Head Adjust-
ment.)

(4) After maximum signal amplitude has been achieved, tighten the screws.

NOTE: Signals may vary according to different ARINC types (refer to Figure 618,
ARINC Waveforms).

NOTE: If there is no signal present, recheck all connections to ensure proper set-
up.

(5) Install pressure pad assembly (Item 5, IPL Figure 5) as shown in Figure 619, Pressure
Pad Tension Adjustment. Using 30-gram gauge, adjust pressure pads to 22  grams.

NOTE: Applying pressure pad should stabilize signal, as observed on oscillo-


scope.

31-30-01
Rev 2 Page 622
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AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

* NOTE: PRECISION BALL BEARING ROTATING ASSEMBLIES


POSITION 1
.025 +/- .005
TANGENT TO
CAPSTAN
POSITION 2
.020 +.005
-.000 TAPE REEL

Tape Guide Alignment


Figure 614
Corner Roller

Corner Roller Adjustment


Figure 615

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AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Capstan

A minimum amount of light should


be present at the bottom
of Vertical tape guide post

Guide Post Tape Alignment Check


Figure 616

STATIONARY
SCREWS

ADJUSTABLE
SCREWS

Write/Read Head Adjustments


Figure 617
31-30-01
Rev 2 Page 624
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AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

ARINC 573/717 ALIGNMENT


(HEAD ALIGNMENT) PATTERN
Observed with
Oscilloscope on READ SIGNAL
600 mV Pk to Pk test jacks on front panel
of RDU
OPTIMUM

ARINC 573/717 ALIGNMENT


(HEAD ALIGNMENT) PATTERN
OPTIMUM
ZERO CROSSOVER
4 V Pk-pK WAVEFORM
MEASURED AT TP2
ON READ AMP CARD
P/N 17A159

ARINC Wavforms
Figure 618

31-30-01
Rev 2 Page 625
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AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

CENTER OF EITHER PAD MAY BE


THIS SEGMENT MUST BE UP TO .05" PAST CENTER OF
STRAIGHT IN FREE CONDI- HEAD GAP IN DIRECTION SHOWN,
TION. ANY CURVATURE ONLY.
IS ONLY THE RESULT OF RECORD
PRESSURE AGAINST HEAD HEAD
AFTER ASSEMBLY.
REPRODUCE
GAP HEAD


F GAP


F

BEND LOCATION FOR BEND LOCATION FOR SETTING


SETTING PAD TENSION PADS TO HEAD. POSITION OF TOOL
IS CRITICAL FOR THIS ADJ. SEE DETAIL B, BELOW.

NOTE:
 GRAM GAUGE
LOCATION F DETAIL B
ADJUSTING
TOOL #17T124
ADJUSTING TOOL MUST BE
PERPENDICULAR AND
AGAINST PAD.

30 GRAM SCALE

HEAD

FORCE = 22 + 3 GRAMS
-

SCALE
PINCH
ROLLER BRIDGE ASSEMBLY
ARM

PRESSURE
PADS

Pressure Pad Tension Adjustment


Figure 619
31-30-01
Rev 2 Page 626
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AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

(6) Check, and adjust if needed, pinch roller tension using 2000-gram gauge. Pinch roller ten-
sion should be set at 850  50 grams. If tension is not in tolerance, tighten or loosen ad-
justing nut as necessary. (Refer to Figure 620, Pinch Roller Tension Adjustment, for more
detail.)

NOTE: While exerting pressure on the pinch roller arm and using 2000-gram
gauge, observe total signal drop-out on oscilloscope. When this occurs,
look at gauge reading. If reading is not in tolerance, adjust nut (step 6),
and repeat as necessary to achieve pinch roller tension of 850 50 grams.

0 - 2000 SCALE

CAPSTAN
850 +
- 50 GRAMS

PINCH FORCE DIRECTION


ROLLER

ADJUSTING
NUT

Pinch Roller Tension Adjustment


Figure 620
(7) Reinstall reel cover assembly (Item 605, IPL Figure 3) with four lockwashers (615) and
four screws (610).

(8) Reinstall corner guide retainer (Item 345, IPL Figure 3) with nut (350). (Refer to Figure 621
, Tape Recorder Final Assembly, for reassembled tape recorder deck.)

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Rev 2 Page 627
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AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Capstan Tape
Chute
Channel
Pinch
Roller Assy.

Vertical Guide
Post

Read
Head

Read/Write
Precision Bridge
Assembly

Pressure
Pad Springs

Write
Head

Track
Change
Sensor

Corner Angle
Guide Roller Retainer Guide Roller
and Retainer Spring

Tape Recorder Deck, Final Assembly


Figure 621

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Rev 2 Page 628
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AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

ASSEMBLY
1. General
When the DFR equipment has been disassembled in order to clear faults or perform maintenance
procedures, it should be reassembled in accordance with the following procedures. Additional
information can be obtained from the following:

o Materials required for assembly can be found in Figure 701.

o Tolerances, clearances, etc., are given in the Fits and Clearances Section starting on Page 801.

o Special equipment required during assembly can be found in the Special Tools, Fixtures, and
Equipment Section starting on Page 901.

NOTE: Numbers shown in parentheses in the following text are Illustrated Parts List (IPL)
Figure and Item numbers which can be found in the referenced IPL Figure for that
section. Example: (2–5) indicates that the part is illustrated in Figure 2, Item #5 of the
IPL Section 1000.

2. Assembly Instructions
A. General Assembly Techniques
CAUTION: USE A HEAT SINK WHEN SOLDERING A SOLID–STATE DEVICE. USE A
MINIMUM OF HEAT WHEN SOLDERING COMPONENTS ON A PRINTED
WIRING ASSEMBLY.

(1) Remove old solder and make connections mechanically secure before resoldering.

(2) Sleeve component leads and jumper wires as required to prevent shorting.

(3) Use 60/40 solder (Item 1, Figure 701) throughout.

(4) Apply protective coating (Item 2, Figure 701) to all replaced components, repaired areas,
and to new solder joints on printed wiring assemblies. Apply coating as follows:

(a) Ensure that printed wiring assemblies are clean and dry.

(b) Clean all new solder joints with cleaner/flux remover (Item 3, Figure 701) prior to
applying protective coating.

(c) Apply protective coating to assembly by spraying, applying with a brush, or dipping.

(d) Cure coating according to Manufacturer’s instructions.

(e) Observe the following techniques when installing retaining rings:

(f) Always use the proper retaining–ring tools when installing rings to prevent loss of
tension due to overspreading.

(g) Ensure that retaining rings are installed with the flat side toward the hardware being
retained to maintain the proper retaining qualities and preload values.

31–30–01
Rev 2 Page 701
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Item Manufacturing and Specification Use

1. Solder Resin core 60/40 per QQ–S–571 All Component


leads and wires.

2 Protective PC18 or PC29M manufactured by Hysol Printed wiring


coating Division of Dexter Corp. [V04347], assembly coating and
211 Franklin St., Olean, NY 14760 solder connections.
or Conathane 1155 per MIL–I–46058
type PUR.

3 Cleaner/flux Alpha No. 563 Clean new solder


remover joints.

4 Primer Loquic primer, Grade N No. 88–21 Primer for items 5,


manufactured by Loctite Corp., 6, 7, 8.
705 N. Mountain Rd.,
Newington, CT 06111 [V05972]

5 Adhesive Loctite, Grade A manufactured by Retain screws.


Loctite Corp., 705 N. Mountain Rd.,
Newington, CT 06111 [V05972]

6 Adhesive Loctite, Grade C No. 84–21 Retain screws.


manufactured by Loctite Corp.,
705 N. Mountain Rd.,
Newington, CT 06111 [V05972]

7 Adhesive Loctite, No. 222 Lock/sealant Retain screws.


manufactured by Loctite Corp.,
705 N. Mountain Rd.,
Newington, CT 06111 [V05972]

8 Adhesive Loctite, No. 242 Lock/sealant Retain screws.


manufactured by Loctite Corp.,
705 N. Mountain Rd.,
Newington, CT 06111 [V05972]

9 Lubricant Silicone grease No. 14710 Lubricant eccentric


manufactured by Dow Corning Corp., motor.
S. Saginaw Rd, Midland, MI [V71984]

10. Adhesive Glyptal No. 1201 manufactured by Retain screws.


General Electric Co., Silicone
Products Business Dept.,
Waterford, NY 12188 [V01139]

Assembly Materials
Figure 701 (Sheet 1)

31–30–01
Page 702
Aug 1/88
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Item Manufacturing and Specification Use

11. Adhesive Rubber cement No. EC847 manufactured Secure gasket to


by Minnesota Minimg and Mfg Co., cover.
Adhesive Coatings and Sealers Div.,
3M Center, St. Paul, MN 55101 [V04963]

12 Tubing Red silicone tubing Air Speed line.

13 Tubing White silicone tubing Altitude line.

14 Adhesive RTV 162 white Secure components.

15 Tubing Shrink tubing, black, 0.063 I.D. Insulate wire leads.


No. FIT–221–1/16 manufactured by
Alpha Wire Corp, 711 Lidgerwood Ave.,
Elizabeth, NJ 07207 [V92194]

16 Wire No. 26 AWG hook–up wire, TFE Electrical wiring.


Teflon, 14/38 strand, 0.041 O.D., red

17 Wire No. 26 AWG hook–up wire, TFE Electrical wiring.


Teflon, 19/38 strand, 0.041 O.D., orange

18 Tape Splicing tape, 1/4 inch approx., Final splice.


spec B9300–TS5

19 Tape Intermediate splicing tape, Intermediate splicing


1/4 inch appros.

20. Adhesive RTV–106 red Secure components.

21 Lubricant 810–346 manufacured by Dukane, Lubricate ULD O–ring


Ultrasonic Division, and threads
St. Charles, IL 60174 [V94970]

Assembly Materials
Figure 701 (Sheet 2)

B. Front–Panel Assembly (See IPL Figure 6)


(1) Install pitot connector (6–70) and static connector (6–45) on fitting block (6–35) and secure
with eight screws (6–50), lock-washers (6–60), and flat washers (6–55).

(2) Install red silicone tubing (Item 12, Figure 701) on steel tubing of pitot connector and white
silicone tubing (Item 13, Figure 701) on steel tubing of static connector.

31–30–01
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AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

(3) Install fitting block (6–35) on front panel (6–5 or –10) and secure with two screws (6–40)
coated with adhesive (Item 7, Figure 701).

(4) Install connector mount (6–15) and secure with three screws (6–20) coated with adhesive
(Item 8, Figure 701).

(5) Install handle (6–25) and secure with two screws (6–30).

C. Precision Bridge Assembly (See IPL Figure 5)

(1) If guide (5–110) was replaced, press new guide into bridge (5–70). Use gauge block and
Locktite.

(2) If removal and replacement of magnetic Read Head (5–45) is required, install with two
screws (15–50), spring washers (5–55), and shim washers (5–60 and –65).

NOTE: Do not tighten screws at this time.

(3) If removal and replacement of magnetic Write Head (5–20) is required, install with two
screws (5–25), spring washers (5–30), and shim washers (5–35 and –40).

NOTE: Do not tighten screws at this time.

(4) Perform alignments and adjustments of Read and/or Write Heads as follows:

(a) Polarity of the head must be such that a north–south field would be set up at the gap
as shown in Figure 702 when a dc voltage is applied across the pins with the correct
polarity.

(b) When adjustments are complete, tighten the two mounting screws (5–25 or 5–50).

(5) If replacing transistor socket (5–85), remove pin No. 2 and cut tab back to achieve a
nominal dimension across socket of 0.229 to 0.230 inch.

(6) Install socket (5–85) and secure in place using screw (5–90) and washer (5–95).

(7) Install and secure transistor (5–115) in place by applying adhesive (Item 14, Figure 701)
around flange of transistor after inserting into mounting hole.

(8) If replacing LED lamp (5–75), insert lamp into mounting hole and secure in place using set
screw (5–80).

(9) Solder wire leads (Items 17 and 18, Figure 701) to lamp leads as close as possible to lamp
body.

CAUTION: DO NOT ALLOW ADHESIVE ON FRONT SURFACES OF


LIGHT–EMITTING AND LIGHT–RECEIVING ELEMENTS.

(10) Cover each connection with shrink tubing (Item 15, Figure 701), then bend as closely as
possible against lamp body.

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0.150

0.580

0.300
S N

0.148
89.5_ TO 90.5_ TO
0.152

SPECIFICATION

0.229 TO 0.233 READ HEAD

INDUCTION 132 TO 199.2 MHY


DC RESISTANCE 130.5 TO 159.5 OHMS
0.042 CROSSTALK REJECTION 35 dB
0.240 TO O.244 TO GAP LENGTH 0.000080 TO 0.000120 INCH
0.046 GAP DEPTH 0.005 TO 0.007 INCH

WRITE HEAD

0.020 TO 0.024 INDUCTANCE 6.88 TO 10.32 MHY


DC RESISTANCE 15.66 TO 19.14 OHMS
CROSSTALK REJECTION 35 dB
GAP LENGTH 0.0004 TO 0.0006 INCH
13.5_ TO 14.5_ GAP DEPTH 0.005 TO 0.007 INCH

Read and Write Head Gaps


Figure 702

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CAUTION: IF GUIDE (5–145) AND/OR TAPE GUIDE SHAFT (5–140) HAS BEEN
REPLACED, SHIMS (5–100 AND/OR –105) MUST BE USED TO ENSURE
PROPER ALIGNMENT (SEE Figure 703).
(11) Prepare short threaded portion of tape guide shaft (5–140) with primer (Item 4, Figure 701)
and adhesive (Item 5, Figure 701).

(12) Install and secure guide shaft into bridge (5–70).

GUIDE

TAPE GUIDE
SURFACE "X" ROLLER

DETAIL A

TWO SHIMS
(AS REQUIRED)
0.008 TO
0.197 0.012 INCH
TO BELOW SURFACE
0.203 "X"
INCH

Tape Guide and Roller Alignment


Figure 703

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(13) Insert two bearings (5–125) into tape guide roller (5–145). Assemble roller with bearings
attached into tape guide shaft (5–140).

(14) Install spacers (5–130 and –135) and secure in place, using retaining ring (5–150).

(15) Install Pressure Pad Assembly (5–5) on bridge (5–70) and secure with two screws (5–10)
and washers (5–15).

D. Drive Unit Assembly (See IPL Figure 4)

CAUTION: TAKE CARE NOT TO CONTAMINATE THREADS ABOVE REEL SHAFT


(4–120).

(1) Position reel shaft (175) on inner plate (200) and secure with screw (180) coated with
adhesive (Item 5, Figure 701).

(2) Allow adhesive to dry for 24 hours.

(3) Install and secure standoff (4–30) on inner plate (4–130) with screw (4–35).

(4) Assemble Capstan Assembly on inner plate (4–130) as follows:

(a) Insert bearing housing (4–165) into inner plate (4–130) and secure in place with three
screws (4–150), coated with adhesive (Item 5, Figure 701).

(b) Position ball bearing (4–170), two rotating shields (4–190), and stationary shield
(4–185) on shaft subassembly (4–155). Insert shaft subassembly into bearing
housing (4–165).

(c) Insert remaining two rotating shields (4–190), stationary shield (4–185), ball bearing
(4–170), and shims (4–180, –175, and –160) on shaft subassembly (4–155) and
secure with retaining ring (4–195).

(5) Install guide (4–100) on angle bracket (4–95) and secure with two screws (4–105) and
washers (4–110).

(6) Install Channel Assembly (4–80) by securing angle guide bracket (4–95) with two screws
(4–85) and washers (4–90) on inner plate (4–130).
NOTE: Clearance between top of channel and pinch roller is 0.025 0.005 inch max;
chute clearance is 0.020 +0.005 –0.000 inch.
(7) Position two ball bearings (4–40) and spacers (4–45) on guide roller (4–65).

(8) Place assembled guide roller on bracket (4–140) and insert shaft (4–50).

(9) Attach retainer (4–55) on bracket and secure with retaining rings (4–70 and –75) and
screw (44–60) coated with adhesive (Item 5, Figure 701).
NOTE: Guide roller (4–65) should have axial play of 0.002 to 0.015 inch.
(10) Install Precision Bridge Assembly (4–5) and secure with screws (4–15 and –20) coated
with adhesive (Item 5, Figure 701), washers (4–25), and terminal (4–10).

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E. Recorder Transport Assembly (See IPL Figure 3)


(1) Route Cable Assembly (3–550) (Figure 3, Sheet 3, Detail D) on rear side of Motor Plate
Assembly (3–5) and secure with spacer (3–130), wire guide (3–395), three cable clamps
(3–300 and –355), and screws (3–305 or –310 and 3–360 or –365).

(2) Position capacitor (3–370) into holder and screw in place.

(3) Solder capacitor wire leads with solder (Item 1, Figure 701).

(4) Install Retainer and Bearing Subassembly (3–170, Detail B) on Motor Plate Assembly
(3–5) with three screws (3–175) and lock-washers (3–180).

NOTE: Do not tighten screws at this time.

(5) Install tubing (3–135) and secure with two retainers (3–140) and screws (3–145 OR –150),
lock-washers (3–155), and flat washers (3–160).

(6) Install two standoffs (3–45) onto motor plate (3–5) with two screws (3–10) prepared with
Loquic primer (Item 4, Figure 701).

(7) Lube eccentric motor (3–340) with silicon grease (Item 9, Figure 701).

(8) Install head sink (3–410) with eccentric motor (3–340) and motor (3–315) and secure with
two screws (3–320 or –325), making sure to align the notch on the eccentric motor with the
hole in the Motor Plate Assembly (3–5).

(9) To assemble Bracket and Pulley Assembly (3–490) proceed as follows:

(10) Install pulley (3–520) on bracket (3–515) with shims (3–535 and –540), spacer (3–525),
and two bearings (3–545), and secure with retaining ring (3–530).

NOTE: The use of shims (3–535 and –540) will depend on measurements noted in
Step 13, below.

(11) Install motor belt (3–510) and flywheel belt (3–115) on pulley (3–520).

(12) While holding belts (3–510 and –115) in position, place bracket and Post Assembly
(3–515) on Motor Plate Assembly (3–5) and secure with two screws (43–495),
lock-washers (3–505), and flat washers (3–500).

(13) Measure for end play of 0.002 to 0.007 inch. Adjust with shims (3–535 and/or 540) as
necessary to ensure proper amount of play.

(14) Install Ribbon Cable Shield Assembly (3–80) and secure with screw (3–85).

(15) Secure plug bracket (3–90) to Ribbon Shield Assembly (3–90) with two screws (3–95 or
–100) and washers (3–105).

(16) Install connector plug (3–110) (see Detail D) and turn polarizing screw lock.

(17) Install connectors (3–580) (see Detail E) into connector holder (3–575) and secure with
four screws (3–585) and stop nuts (3–590).

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NOTE: Tighten, then back off 1/4 turn on all printed circuit connector mounting
locknuts to provide a loose fit between connectors and connector holder.

(18) Install connector holder cover (3–565) and secure with two screws (3–570) coated with
Loctite (Item 7, Figure 701) prior to assembly.

(19) Install ribbon cable mounting plate (3–280) (Figure 3, Sheet 2) and secure with two screws
(3–285 or –290) and lock-washers (3–295).

(20) Place Insulation Assembly (3–190) on Motor Plate Assembly (3–5). This assembly
(3–190) will be held in place when the Drive Unit Assembly (3–35) is installed (see Step
22).

(21) Prepare screw (3–10) with primer (Item 4, Figure 701) and then apply Loctite (Item 5,
Figure 701).

(22) With prepared screw (3–10) secure Drive Unit Assembly (3–35) to Motor Plate Assembly
(3–5).

(23) Align Retainer and Bearing Subassembly (3–170) (Figure 3, Sheet 3, Detail B) to capstan
shaft on Drive Unit Assembly (3–5).

(24) Prepare three screws (3–175) with primer (Item 4, Figure 701) and tighten.

(25) Secure tape guide retainer (3–345) with stop nut (3–350).

(26) Install Pinch Roller Subassembly (3–445) with spacers (3–465 and –470) when necessary,
and two bearings (3–460), which are secured by bearing shaft (3–450) and retaining ring
(3–455).

NOTE: Shim as required to adjust for 0.000 to 0.005 inch between bearings (3–460)
and pinch roller arm (3–440).

(27) Prepare screw (3–480) with primer (Item 4, Figure 701) and Loctite (Item 5, Figure 701).

(28) Secure stripper wire (3–475) with Loctite–prepared screw (3–480) and washer (3–485) to
pinch roller arm (3–440). Adjust stripper wire (3–475) to allow free rotation of roller.

NOTE: Wire must clear capstan by 0.010 inch minimum when spring is engaged.

(29) Prepare pinch roller pivot (3–435) with primer (Item 4, Figure 701) and then with Loctite
(Item 6, Figure 701).

(30) Install Pinch Roller Assembly (3–430 (Item not illustrated) by securing pinch roller arm
(3–440) to Drive Unit Assembly (3–35) with Loctite–prepared pinch roller pivot (3–435).

NOTE: Gap is 0.01 +0.01 inch (at pressure P) between stripper (3–475) and
capstan.

(31) Install spring (3–235) and stud (3–240) and secure with stop nut (3–245).

(32) Install spacer (3–65), shims (3–70 and –75) as necessary, and bearing (3–60) on Drive
Unit Assembly (3–35).

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(33) Install Reel and Tape Assembly (3–50) and secure with Bearing Screw Assembly (3–55),
using shim (3–75) if necessary.

NOTE: Top of reel rods must be 0.005 to 0.010 inch below tape guide surface.

(34) Install three Roller Assemblies (3–640) (IPL Figure 3, Sheet 2, Detail C) onto reel cover
(3–620) and secure with three screws (3–645) and washers (3–650 and –655).

(35) Install three reel–cover journals (3–660) onto reel cover (3–620) and secure with six
screws (3–665).

(36) Install two Erase Roller Assemblies (3–625) onto reel cover (3–620) and secure with four
screws (3–630) and washers (3–635).

(37) Secure assembled Reel Cover Assembly (3–605) with four screws (3–610) and
lock-washers (3–615) onto Drive Unit Assembly (3–35).

(38) Install Flywheel assembly (3–250) (IPL Figure 3, Sheet 1) and shim (3–265) and secure
with screw (3–255) and washer (3–260).

NOTE: Flywheel must clear base by 0.025 0.005 inch.

(39) Install flywheel belt (3–115).

(40) Secure belt cover (3–120) with five screws (3–125) to Motor Plate Assembly (3–5).

(41) Peel protective paper off new gasket (3–270) and attach adhesive side to Drive Unit
Assembly (3–35).

(42) Apply rubber cement (Item 11, Figure 701) to exposed side of gasket (3–270) and secure
Inside Cover Assembly (3–210) and Shield Cover (3–230) and Plate (3–225) if used, with
five screws (3–215) and lock-washers (3–220).

(43) Install spacer (3–375) and Terminal Box Insulation Assembly (3–185).

(44) Secure new gasket (3–275) for cover (3–195) in place using rubber cement (Item 11,
Figure 701).

(45) Secure cover (3–195) with five screws (3–200).

F. Recorder Chassis Assembly (See IPL Figure 2)


(1) Secure four or five solder terminals (2–225 or 2–220) on the Chassis and Guide Assembly
(2–20) with four screws (2–230) and flat washers (2–235).

(1) Secure three insulated terminals (2–240) on the Chassis and Guide Assembly (2–20) with
three screws (2–245) and flat washers (2–250).

(2) Secure Relays K1, K2 and K3 (2–155) and Relay K4 (2–160) on chassis with four screws
(2–165) and elastic stop nuts (2–170).

(3) Secure Transformer T3 (2–195) on chassis with two screws (2–200) and elastic stop nuts
(2–205).

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(4) Secure two transformers T1 and T2 (2–175 and –180) on chassis with four screws (2–185)
and elastic stop nuts (2–190).

(5) Secure transformer bracket (2–90) with four screws (2–100).

(6) Secure J16 front panel connector plate (2–315) and connector (2–305) with four screws
(2–310).

(7) Secure connectors (2–290) and mounting receptacle (2–285) with four screws (2–295) and
elastic stop nuts (2–300).

(8) Secure connectors (2–320, 325, –330, and –335) to Harness Assembly (2–255 (not
illustrated) with 18 or 20 screws (2–304 or –340A) and their elastic stop nuts (2–345 or
345A).
CAUTION: ADJUST ALL ELECTRONIC BOARD CONNECTORS WITH THEIR
CIRCUIT BOARDS BEFORE TIGHTENING ATTACHING HARDWARE.
(9) Replace spacer (2–265) and install connector (2–260) from Harness Assembly (2–225).
Secure with four 1/2” screws (2–270), four 1/4” screws (2–280) and two 11/16” screws
(2–275) (IPL Figure 2, Detail A).

(10) On front panel assembly, install new gasket (6–100) and protective connector cap (2–270)
and secure with screw (2–215).

(11) Secure hold-down hooks (2–130) with four screws (2–135).

(12) Secure Front–Panel Assembly (2–70) with two screws (2–75 and –80) and washers
(2–85).

(13) Secure Recorder Transport Assembly (2–5) with four screws (2–10).

G. Circuit Board Assemblies (See IPL Figures 7 through 16)


(1) After removal of a defective component from a circuit board following the procedures
described in DISASSEMBLY, paragraph C, the following procedures must be followed
when replacing the electronic parts:

(2) All components must be physically secured to the non–printed side of the circuit board by
inserting the leads in the appropriate holes and bending the ends of the lead wires inward
approximately 1/8 inch. The part should make physical contact with the board.

(3) All terminal posts should be riveted in place before soldering.

(4) Leads from components mounted to terminal posts must have 300 degrees wrap-around,
minimum.

(5) Component markings or values should face upward and be readable.

(6) Solder components in place (following the appropriate schematic) with a small pencil iron
of no more than 25 watts. Use rosin core 60/40 solder (Item 1, Figure 701).

(7) Remove flux residue with Alpha No. 563 cleaner and flux remover (Item 3, Figure 701).
Perform final wash in clean solution of the same cleaner.

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(8) Apply protective coating (Item 2, Figure 701) to all repaired areas. (Refer to REPAIR
Section, paragraph 3, Step C, for specific instructions.)

H. Final Chassis Assembly (See IPL Figure 1)


(1) Secure Mounting Block Assembly (1–5) with four self–locking screws (1–10).

(2) Install the circuit boards in the following slots:

NOTE: Make sure that circuit boards are completely down so that connectors mate
properly.

(a) Airspeed Transducer Board A11 (1–180).

(b) Altitude Transducer Board A10 (1–175).

(c) Read Amplifier Board A9 (1–170).

(d) Write Amplifier Board A8 (1–165).

(e) CPU Board A7 (1–155 or 1–160).

(f) Interface I Board A6 (1–150).

(g) Analog–to Digital Converter Board A5 (1–145).

(h) Interface II Board A4 (1–140).

(i) Synchro–to–Digital Converter Board A3 (1–125).

(j) Synchro–to–Digital MUX Board A2 (1–130 or –35 ).

(k) Power Supply Board A1 (1–120).

(3) Secure holddown (1–70) and holddown brace (1–80) with six pan–head screws (1–75 and
–85).

(4) Install nameplate (1–65) with four attaching screws (1–60).

(5) Secure ULD Cradle Assembly (1–25) with four hex head bolts (1–30).

(6) Assemble the Underwater Locating Device (ULD) (1–35) Refer to Figure 704.
–– For Dukane p/n:N15F210B only. Do not perform this step for Items 35A.
CAUTION: BE SURE THAT THE BATTERY END MARKED “INSERT THIS
END” GOES IN FIRST, AS INDICATED BY THE ARROW.
INCORRECT POLARITY WILL PERMANENTLY DAMAGE THE
ULD.
(a) Install battery into housing.

(b) Thoroughly clean ULD end cap threads and mating housing threads.
CAUTION: USE ONLY SPECIFIED TYPE OF O–RING AND LUBRICANT.
SUBSTITUTIONS MAY RESULT IN DECOMPOSITION OF O–RING
AND LOSS OF SEAL.
(c) Apply a thin coat of lubricant (Item 22, Figure 701) to O–ring groove, threads in body
of ULD, and new O–ring.

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CAUTION: DO NOT STRETCH, NICK, OR CREASE O–RING.


(d) Carefully install O–ring in O–ring groove.

(e) Screw end cap into ULD body.

(f) Grasp body of ULD by using a 4–inch length of 1–1/4 inch rubber hose or equivalent
(see Figure 704).

(g) Using a spanner wrench (see Figure 901), hand tighten cap clockwise until cap
flange contacts ULD body.

(7) Secure cover plate (1–40) to ULD Cradle Assembly (1–25) with four countersunk screws
(1–45) and lock-washers (1–50).

(8) Secure dust cover (1–105) onto chassis with slotted pan head screw (1–110).

ACOUSTIC
UNDERWATER
LOCATOR BEACON

SPANNER
WRENCH

BATTERY

ACOUSTIC
BEACON
O RING
1-1/4 X 4-IN. LONG
SPLIT RUBBER HOSE

END CAP

Underwater Locating Device (ULD) Assembly


Figure 704

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3. Storage Instructions
NOTE: A bench test is required after storage of more than one year.

A. Storage in Original Containers

When possible, the DFR system equipment should be stored in its original containers. The
recorder assembly should be packaged separately with the recorder assembly in one container.
Provide adequate packing to ensure protection from damage during storage and shipment and
ensure that adequate silica gel packages are packed in the containers to protect the equipment
from moisture. Seal the container(s) to provide a moisture–proof package.

B. Storage Without Original Containers

If the original containers are not available, perform the following procedures to wrap the DFR
system equipment for storage:

(1) Wrap the recorder assembly in plain wrapping paper or newspaper of sufficient thickness
to thoroughly cover all sharp corners and protrusions.

(2) Enclose each unit in a polyethylene bag (3 mils thick, min.) with packages of silica gel
sufficient to provide moisture protection and seal the bags.

(3) Place the recorder assembly in a suitably sized heavy construction cardboard box and
surround the assembly with packing material sufficient to protect it on all sides. Arrange
packing material in such a way that the assemblies are protected and will not move around
within the box.

(4) Seal box(es) with fiberglass packing tape.

(5) Mark boxes clearly as to contents.

C. Storage of DFR Bearings

Note: Shelf life of all DFR bearings is two years from the date stamped on the
manufacturers packaging. Thereafter, the bearings should be relubricated using
specified lubricates and fill levels.

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FITS AND CLEARANCES


The Fits and Clearances that must be observed in the DFR are given in Figure 801 along with the
Illustrated Parts Figure and the pertinent ASSEMBLY Section Paragraph (Step) for the referenced
assembly.

IPL ASSEMBLY
Item Figure (Item) Adjustment/Tolerance Para.# (Step#)

Channel 13(–65) Clearance between top of D(6)


Assembly channel and pinch roller
must be 0.025 0.005 inch,
maximum. Chute clearance is
0.020 +0.005 –0.000 inch.

Guide Roller 13(60) Axial play 0.002 to D(9)


0.015 inch.

Bracket and 12(415) Shim as required to E(12)


Pulley Assembly obtain an end play of
0.002 to 0.007 inch between
spacer and retaining ring.

Pinch Roller 12(230) Shim as required to E(27)


Subassembly adjust for 0.000 to 0.005 inch
between bearing and pinch
roller arm.

Stripper Wire 12(215) Adjust to allow free ro– E(29)


tation of roller. Wire must
clear capstan by 0.010 inch
minimum when spring is engaged.

Pinch Roller 12(205) Gap is 0.01 +0.01 inch E(31)


Assembly (at pressure P) between
stripper and capstan.

Reel Assembly 12(115) Top of reel rods must be E(34)


0.005 to 0.010 inch below
tape guide surface.

Flywheel 12(65) Clears base by 0.025 E(39)


0.005 inch.

Fits and Clearances


Figure 801

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SPECIAL TOOLS, FIXTURES, AND EQUIPMENT


1. General
Figure 901 lists the special tools, fixtures, and equipment required to test, calibrate, troubleshoot, and
repair the DFR.

NOTE: Equivalent substitutes may be used for listed items.

Equipment and Type Manufacturer

Air Data Source, Kollsman: Kollsman Instrument Div.


1890581 000–2 Sun Chemical Corp.
Daniel Webster Hwy.
S. Merrimack, NH 03054

Computer System : L–3 Communications


Apple IIe or IIgs – P.O. Box 3041
P/N: 17te147 Sarasota, Fl 34230

System Software for Apple IIe: Fairchild Weston


17TE404,–431,–432,–433, Sarasota, FL 33578
–434,–435,–479, and
17TE0404,–0437

Ground Station 2 (GS/2) L3AR GS/2


— Read–out Center Computer L3AR ROCC
— Aircraft Simulator ACS/5A L3AR ACS/5A

Digital Voltmeter: John Fluke Mfg. Co., Inc.


Model 8000A P.O. Box C–9090
Everett, WA 98206

External Angle Position Indicator: Transmagnetics, Inc.


Model 2623CC 210 Adams Blvd.
Farmingdale, NY 11735

Frequency Counter: Racal–Dana Instruments, Inc.


Model 9905 4 Goodyear St.
Irvine, CA 92718

Oscilloscope: Hewlett–Packard
Model 1740A 3000 Hanover St.
Palo Alto, CA 94304

Special Tools, Fixtures, and Equipment


Figure 901 (Sheet 1)

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Special Fairchild Weston


Equipment and Type Manufacturer

Variac 115 Vac, 400 Hz: Technipower, A Penril Co.


Model W5MT3W P.O. Box 222
Commerce Park
Danbury, CT 06810

Aircraft Simulator: L–3 Communications


Model ACS/2A P.O. Box 3041
17TE166 – Standared ACS/2A Sarasota, Fl 34230
17TE116–01 – ACS/2A with DC Airspeed (17M604 Testing)

Associated Cables: L–3 Communications


17TE142,17–A216,17–A217, P.O. Box 3041
17–A218,17–A227,17–A237 Sarasota, Fl 34230

Extender Cards: L–3 Communications


17TE170,–171,–172, P.O. Box 3041
–173,–174,–175 Sarasota, Fl 34230

IAS and Altitude Simulator Cards: L–3 Communications


17TE176,–177 (See Fig. 908 & 909) P.O. Box 3041
Sarasota, Fl 34230

Read Data Unit: L–3 Communications


Model RDU/3A P.O. Box 3041
Sarasota, Fl 34230

T. Wrench: L–3 Communications


9300–A735, 9300–A737 P.O. Box 3041
Sarasota, Fl 34230

Underwater Locator Test Set: L–3 Communications


15977 P.O. Box 3041
Sarasota, Fl 34230

Special Tools, Fixtures, and Equipment


Figure 901 (Sheet 2)

A. Read–out Center Computer

The ROC’s computer, software, and interfaces (refer to Figure 902) provide comprehensive data
analysis capabilities, to include:

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` Store Acquired Flight Data — hard disk or 3–1/2 inch diskette

` Display / Print Raw Flight Data — decimal, octal, hexadecimal, binary or engineering
units

` Display / Print Select Parameters — including derived parameters (future option)

` Search For User Specified Parameters — or value ranges, to include out of spec limits
(future option)

` Provide Sampled Flight Data Analysis — e.g., every frame, every other frame, every
10th frame, etc. (future option)

MONITOR (VGA) PRINTER

Read–Out Center Computer


Figure 902

Refer to Section 200: Modlel F800 Test and Calibration Using the GS/2 ROC System for
specific procedures on how to test the DFR with the ROC.

B. Aircraft Simulator (ACS/5A)

The Aircraft Simulator (ACS/5A) is used for simulation of aircraft parameters. The ACS/5A is a
significant upgrade to the previous ACS/2A. The aircraft simulator is used for bench testing the
recorders in any configuration. The ACS powers and controls the recorder under test and
simulates the aircraft environment by generating accurate input data for testing of all ARINC 542
and ARINC 542A expanded parameter functions. An ARINC 573/717 data stream is also a
selectable output of the ACS.

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AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Parameters can be varied through its IEEE–488 control bus unit. The ACS is designed for 19”
rack mounting and is supplied with complete ACS–to–recorder interconnection cabling. Power
requirement for the ACS/5A is 115 Vac, 400 Hz. Specifically, the ACS/5A is capable of
simulating the following aircraft data:

` Aircraft Synchro Air–Speed ` Low Level DC Voltages

` Aircraft Heading ` Discrete Inputs (microphone)

` Aircraft Synchro Altitude ` Trip & Date (actual or simulated)

` Vertical/Lateral Acceleration ` Engine Inputs

` ARINC 573 / 542A / 542P Data ` Total Air Temperature

In addition to existing utilities, the ACS/5A is expandable to include future parameter expansion
and simulation of ARINC 429 and ARINC 629 buss systems. The ACS/5A also has spare
processing capability to accommodate the higher bit rates of future bus systems. Refer to
Figure 903 for an illustration depicting the Aircraft Simulator, ACS/5A.

Aircraft Simulator (ACS/5A)


Figure 903

31–30–01
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Jan 31/94
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COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
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Extender Card Airspeed/Altitude (17TE170)


Figure 904

J1

Extender Card, Power Supply (17TE171)


Figure 905

31–30–01
Page 905
Aug 1/88
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

J1

Extender Card S/D, A/D, S/D Mux (17TE172)


Figure 906

Extender Card 1/2 CPU (17TE173)


Figure 907

31–30–01
Page 906
Aug 1/88
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

P1

J1

J2

P2

Extender Card, Read Amplifier (17TE174)


Figure 908

P1

J1

J2

P2

Extender Card, Write Amplifier (17TE175)


Figure 909

31–30–01
Page 907
Aug 1/88
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

TP4 TP3 TP2 TP1

S2 S1

R6 R5
U1
C2 C1 R4 R3 R2 R1
C4 C3

R9 R8 R7

20 11 P1

PWA, Altitude Simulator (17TE177)


Figure 910

TP3 TP2 TP1

S1

U1
C2 C1 R4 R3 R2 R1

20 11 P1

PWA, Airspeed Simulator (17TE175)


Figure 911

31–30–01
Page 908
Aug 1/88
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

ILLUSTRATED PARTS LIST


1. GENERAL
This Illustrated Parts List describes, lists, and illustrates all of the procurable assemblies and parts for
the Digital Flight Recorder Model F800 configurations listed in the configuration matrix provided in
paragraph 8. The equipment is designed and manufactured by L–3 Communications, P.O. Box 3041,
Sarasota, Florida 34230–3041.

2. PURPOSE
The purpose of this Illustrated Parts List is to assist maintenance and supply personnel in requisition-
ing, storing, issuing and identifying parts to maintain the Digital Flight Recorder. This Illustrated Parts
List is not to be taken as the authority for the procedure of assembly or disassembly. Overhaul or re-
pair should be done by authorized personnel only.

3. ABBREVIATIONS
The following abbreviations are used in this section:
Abbreviation Meaning
AR As Required
NHA Next Higher Assembly
RF Reference
4. EQUIPMENT DESIGNATOR INDEX
The Equipment Designator Index is an index of designators assigned to electrical parts as shown in
electrical wiring and schematic diagrams. Equipment designators are listed in alphanumerical se-
quence showing applicable figure and item numbers.

5. NUMERICAL INDEX
The Numerical Index is a complete listing of parts included in the Detail Parts List, cross–referenced
to the applicable figure and item number, L3AR’s part numbers, the manufacturer’s part numbers and
total quantity required.

Part numbers are arranged in a alphanumerical sequence beginning at the extreme left–hand position
and continue from left to right, one position at a time. The order to precedence in beginning the part
number arrangement is as follows:
A. Letters A through Z (Alphabetical Os are considered as numerical zeros).
B. Numerals 0 through 8.
Part number entry is limited to a single line and does not exceed fifteen characters.

The FIGURE number and ITEM number columns contain the figure and item number(s) for all parts
listed. When more than one figure and item number are shown for the same part number, the part
number is not repeated.

6. DETAIL PARTS LIST


The Detail Parts List consists of illustrations and columnar parts breakdown of the component and all
assemblies, subassemblies, and parts that can be disassembled, repaired and reassembled, or re-

31-30-01
Illustrated Parts List
Rev 2 Page 1001
Jan 31/94
AVIATION RECORDERS
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FAIRCHILD MODEL
F800

placed. Items that are riveted, welded or spun over are not listed. Parts made of bulk stock such as
wire, tape or bonding braid are also not listed. Illustrations are each assigned a figure number, com-
mencing with Figure 1 and progressing in sequence.

The FIGURE AND INDEX NUMBER column reflects the assigned figure number of the illustration in
which the item is shown and the item number listed on the illustration. Figure numbers are shown for
the first entry of each figure and at the top of each subsequent column. When there is more than one
type of subassembly for the same function (such as the S/D Converter), additional figures are in-
cluded with the same number, but followed by an additional alpha designator (such as A, B, etc.).
For example, 9 and 9A refer to two different PWA versions (i.e., 17A219 and 17A219–01) of the Syn-
chro/Digital Converter.

Each part number listed in the Detail Parts List is assigned an index number. Index numbers begin
with number 1 for each illustration and in broken sequence to facilitate the insertion of new items
which are not variants of existing items. Items listed but not illustrated are identified by a dash to the
left of the index number.

The PART NUMBER column contains the manufacturer’s part number when the part is purchased
from a source other than L–3 Communications, or the L–3 Communications’ part number for those
parts which must be purchased from L–3 Communications. When the manufacturer’s part number is
used for any parts, the L3AR number is also shown enclosed in parentheses in the NOMENCLA-
TURE column. When standard parts (such as MS, AN, RC, CP, etc.) are used, vendor codes are not
assigned to these parts. However, for non–standard parts the vendor code is assigned in the NO-
MENCLATURE column and is preceded by the letter “V.” It corresponds to the Federal Supply Code
for Manufacturers as listed in Cataloging Handbook H4–1.

When a part has multiple vendors, all part numbers are listed in the PART NUMBER column. The
first vendor will be assigned an item number and each subsequent part number is assigned the same
item number with an alpha variant.

The NOMENCLATURE column describes the part or assembly. Nomenclature wording is arranged so
that the identifying noun or key word is always the first part of the description; this is followed by mo-
difying words. Standard abbreviations are used as necessary, however, efforts to minimize the use of
abbreviations has been made. Assemblies which are not broken down within a listing but which are
covered by a separate figure will carry the notation “(SEE FIG. – FOR DETAIL BREAKDOWN).” The
listing of the assembly in the breakdown figure will carry the reference “(SEE FIG. – FOR NHA)”. If
the vendor is not L3AR, the manufacturer’s vendor code may be included in parentheses in this col-
umn. Any assembly or subassembly which has been modified due to issue of a Field Service Bulletin,
has been noted within this column.

The indenture system, provided by the numbers “1” through “6” in the heading, shows the relationship
of one part to another; for example, a part listed under indenture “3” is a component of the assembly
listed under indenture “2” immediately above it. Items used to attach parts or assemblies to each
other are designated “ATTACHING PARTS” and are listed immediately following the item or items
they attach. The symbol “* * *” denotes the end of attaching parts.

The EFFECTIVITY CODE column establishes parts’ relationship with units or assemblies which are
essentially the same but have variations. These units or assemblies are the lead times on each fig-
ure. These units or assemblies are assigned reference letters such as A, B, C, D, etc. Parts which
are not common to all configurations but are associated with one or more of the coded lead items
carry the letter or letters assigned to the lead item with which it is associated. If a part is common to

31-30-01
Illustrated Parts List
Rev 2 Page 1002
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FAIRCHILD MODEL
F800

all lead items, the EFFECTIVITY CODE column is blank. If the number of effectivitiy codes applica-
ble to a part exceeds a determined amount, a numerical designator is provided in the effectivity col-
umn which references the corresponding effectivity code list provided at the bottom of the page.

The UNITS PER ASSY column lists the quantity of the item required in one assembly in which it is a
component. It is, therefore, not necessarily the total quantity of the part required in the complete
equipment; the equipment total can be found in the Numerical Index. The term “RF” denotes that the
assembly has been previously listed in the parts breakdown.

7. MANUFACTURER’S CODE

Code Manufacturer

00141 PIC Design Corp.


Subsidiary of Wells Benrus Co.
Benrus Center
P.O. Box 335
Ridgefield, CT 06877
01121 Allen Bradley Co.
1201 South 2nd St.
Milwaukee, WI 53204
01295 Texas Instruments Inc.
Semiconductor Group
13500 N. Central Expressway
P.O. Box 225012 M/S 49
Dallas, TX 75265
02289 Hi–G Co. Inc.
Spring St. and Rte. 75
Windsor Locks, CT 06096
03038 Long–Lok Fastener Corp.
An Inlex Co.
13709 S. Normandie Ave.
Gardena, CA 90249
04713 Motorola Inc.
Semiconductor Group
5005 E. McDowell Rd.
Phoenix, AZ 85008
06288 Edal Industries Inc.
4 Short Beach Rd.
East Haven, CT 06512

31-30-01
Illustrated Parts List
Rev 2 Page 1003
Jan 31/94
AVIATION RECORDERS
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FAIRCHILD MODEL
F800

Code Manufacturer

07263 Fairchild Camera and Instrument Corp.


Semiconductor Division
Mail Stop 14–1053
401 Ellis St.
P.O. Box 7284
Mountain View, CA 94042
08842 Abacus Electronics Corp.
Dobbs Ferry, NY
10581 Magnetico Inc.
182 Morris Ave.
Holtsville, NY 11742
11983 Nortronics Co. Inc.
8101 10th Ave. N.
Minneapolis, MN 55427
13511 Amphenol Cadre Division
Bunker Ramo Corp.
Los Gatos, CA
14752 Electrocube Inc.
1710 S. Del Mar Ave.
San Gabriel, CA 91776
15755 Abbott Transistor Laboratories Inc.
5200 W. Jefferson Blvd.
Los Angeles, CA 90016
16741 Triad Transformer Corp.
Huntington, IN
22527 Fisher Scientific Co.
585 Alpha Dr.
Pittsburgh, PA 15238
25140 TRW Inc.
TRW Globe Motor Division
2275 Stanley Ave.
Dayton, OH 45404
27014 National Semiconductor Corp.
2900 Semiconductor Dr.
Santa Clara, CA 95051
30655 Elastic Stop Nut Corp. of America
Fastener Division
Union, NJ 07083
34335 Advanced Micro Devices
901 Thompson Pl.
Sunnyvale, CA 94086

31-30-01
Illustrated Parts List
Rev 2 Page 1004
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AVIATION RECORDERS
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FAIRCHILD MODEL
F800

Code Manufacturer

4U270 Datasonics
P.O. Box 8
1400 Route 28A
Cataumet, MA 02534
46384 Penn Engineering and Manufacturing Corp.
P.O. Box 311
Doylestown, PA 18901
51791 Statek Corp.
512 N. Main St.
Orange, CA 92668
56289 Sprague Electric Co.
87 Marshall St.
North Adams, MA 01247
71279 Cambridge Thermionic Corp.
445 Concord Ave.
Cambridge, MA 02138
71460 ITT Canon Electric
666 E. Dyer Rd.
Santa Ana, CA 92702
71643 Connecticut Hard Rubber Co.
407 East St.
New Haven, CT 06509
71785 TRW Inc.
TRW Cinch Connectors Division
1501 Morse Ave.
Elk Grove Village, IL 60007
72794 Dzus Fastener Co. Inc.
425 Union Blvd.
West Islip, NY 11795
72982 Erie Technological Products Inc.
645 West 11th St.
Erie, PA 16512
79136 Waldes Kohinoor Inc.
47–16 Austel Pl.
Long Island City, NY 11101
80053 Beckman Instruments Inc.
Electronic Instruments Division
3900 North River Rd.
Schiller Park, IL 60176
81039 Plessey Dynamics Corp. 1
414 Chesnut Ave.
Hillside, NJ 07205

31-30-01
Illustrated Parts List
Rev 2 Page 1005
Jan 31/94
AVIATION RECORDERS
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FAIRCHILD MODEL
F800

Code Manufacturer

81300 Dayco Corp.


333 W. 1st St.
Dayton, OH 45402
83086 New Hampshire Ball Bearings Inc.
Rt. 202
Peterborough, NH 03458
91146 ITT Cannon Electric Co.
Salem Division
Salem, MA
91506 Augat Inc.
33 Perry Ave.
P.O. Box 779
Attleboro, MA 02703
94867 Churchill Corp.
344 Franklin St.
Box G
Melrose, MA 02167
94970 Dukane Corp.
St. Charles, IL 60174
95238 Continental Connector Corp.
34–63 56th St.
Woodside, NY 11377
95987 Weckesser Co. Inc.
4444 West Irving Park Rd.
Chicago, IL 60641
98659 Computer Instruments
100 Madison Ave.
Hempstead, NY 11550

8. CONFIGURATION MATRIX TABLE


The matrix Lists the various Digital Flight Recorder Model F800 configurations covered within this
Illustrated Parts List. The recorder Model Number, LDS Stock Number and Effectivity Code are pro-
vided along the vertical axis. The major assemblies contained within each configuration are listed
along the top horizontal axis by part number in the order that they are presented within the Illustrated
Parts List.

A “F” symbol indicates that the model or assembly is in current production, while a “Z” symbol
indicates that the part is obsoleted. Notice that the “Z” symbol is used in both the body of the matrix
and along the vertical and horizontal axis (Both configurations and/or assemblies may be obsolete).
The “L” symbol indicates that the boards are interchangeable (i.e. S/D Converter 17A219 and
17A219–01). The nomenclature column of the individual part lists will provide replacement informa-
tion, including FSB number, for the parts that are obsolete.

31-30-01
Illustrated Parts List
Rev 2 Page 1006
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

INPUT CUSTOMER
NO. WORDS
F800 CONFIGURATION DATA FORMAT TYPE TYPE
MATRIX
MODEL FINAL
NUMBER ASSY. P/N. EFF

Z 17M303–266 17A451–01 A D D D D D D
17M303–281. 17A4810–04 B D D D D D D
17M303–282 17A4810–01 C D D D D D D
Z 17M600–00 17A165–00 D D D D D
Z 17M600–00A 17A165–04 E D D D D
17M600–274 17A4810–05 F D D D D
Z 17M603–00 17A311–00 G D D D
Z 17M603–261 17A311–10 H D D D
17M603–274 17A4810–02 J D D D
17M603–277 17A4810–03 K D D D
17M604–00 17A4810–06 L D D D D
Z 17M700–00 17A176–00 M D D D D
Z 17M700–00A 17A176–04 N D D D D
17M700–274 17A4800–01 P D D D D
Z 17M703–00 17A312–00 Q D D D
Z 17M703–01 17A312–01 R D D D
Z 17M703–261 17A312–10 S D D D
17M703–274 17A4800–03 T D D D
17M703–275 17A4800–04 U D D D
17M703–277 17A4800–05 V D D D
17M800–00 17A166–00 W D D D
Z 17M800–00A 17A166–04 X D D D
Z 17M800–01A 17A166–05 Y D D D
Z 17M800–251 17A4810–07 Z D D D
17M800–252 17A166–08 AA D D D
17M800–253 17A4810–08 AB D D D
17M800–258 17A4810–10 AC D D D
17M800–261 17A4810–09 AD D D D
17M800–262 17A4810–11 AE D D D
Z 17M900–00 17A182–00 AF D D D D D D
Z 17M900–00A 17A182–04 AG D D D D D D
17M900–251 17A182–07 AH D D D D D D
17M900–274 17A4800–06 AJ D D D D D D
Z 17M903–00 17A313–00 AK D D D D D
Z 17M903–01 17A313–01 AL D D D D D
Z 17M903–02 17A313–02 AM D D D D D
Z 17M903–261 17A313–10 AN D D D D D
Z 17M903–263 17A313–12 AP D D D D D
Z 17M903–266 17A477–01 AQ D D D D D D
17M903–274 17A4800–09 AR D D D D D
17M903–275 17A4800–10 AS D D D D D
17M903–276 17A4800–11 AT D D D D D
17M903–277 17A4800–12 AU D D D D D
17M903–278 17A4800–16 AV D D D D D
17M903–279 17A4800–13 AW D D D D D
17M903–281 17A4800–14 AX D D D D D D
17M903–282 17A4800–15 AY D D D D D D

F" symbol indicates that the model or assembly


is in current production 31–30–01
Illustrated Parts List
Z" symbol indicates that the part is obsoleted. Rev 2 Page 1007
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Recorder
Chassis

Drive
Fig 2

Fig 4
Fig 3
Z 17M303–266.... 17A451–01 A DD D D D D D D D DD D D D D D
17M303–281.... 17A4810–04 B DZ D D D D D D D DD D D D D D
17M303–282.... 17A4810–01 C DZ D D D D D D D DD D D D D D
Z 17M600–00.... 17A165–00 D DD D D D D D D D DD D D D D D
Z 17M600–00A.... 17A165–04 E DD D D D D D D D DD D D D D D
17M600–274.... 17A4810–05 F DZ D D D D D D D DD D D D D D
Z 17M603–00.... 17A311–00 G DD D D D D D D D DD D D D D D
Z 17M603–261.... 17A311–10 H DD D D D D D D D DD D D D D D
17M603–274.... 17A4810–02 J DD D D D D D D D DD D D D D D
17M603–277.... 17A4810–03 K DD D D D D D D D DD D D D D D
17M604–00.... 17A4810–06 L DD D D D D D D D DD D D D D D
Z 17M700–00.... 17A176–00 M DDD D D D D D D DD D D D D D
Z 17M700–00A.... 17A176–04 N DD D D D D D D D DD D D D D D
17M700–274.... 17A4800–01 P DZ D D D D D D D DD D D D D D
Z 17M703–00.... 17A312–00 Q DD D D D D D D D DD D D D D D
Z 17M703–01.... 17A312–01 R DD D D D D D D D DD D D D D D
Z 17M703–261.... 17A312–10 S DD D D D D D D D DD D D D D D
17M703–274.... 17A4800–03 T DD D D D D D D D DD D D D D D
17M703–275.... 17A4800–04 U DD D D D D D D D DD D D D D D
17M703–277.... 17A4800–05 V DD D D D D D D D DD D D D D D
17M800–00.... 17A166–00 W DD D D D D D D D DD D D D D D
Z 17M800–00A.... 17A166–04 X DD D D D D D D D DD D D D D D
Z 17M800–01A.... 17A166–05 Y DD D D D D D D D DD D D D D D
Z 17M800–251.... 17A4810–07 Z DZ D D D D D D D DD D D D D D
17M800–252.... 17A166–08 AA DD D D D D D D D DD D D D D D
17M800–253.... 17A4810–08 AB D D D D D D D D DD D D D D D
17M800–258.... 17A4810–10 AC DZ D D D D D D D DD D D D D D
17M800–261.... 17A4810–09 AD DZ D D D D D D D DD D D D D D
17M800–262.... 17A4810–11 AE DZ D D D D D D D DD D D D D D
Z 17M900–00.... 17A182–00 AF DDD D D D D D D DD D D D D D
Z 17M900–00A.... 17A182–04 AG DD D D D D D D D DD D D D D D
17M900–251.... 17A182–07 AH DD D D D D D D D DD D D D D D
17M900–274.... 17A4800–06 AJ DZ D D D D D D D DD D D D D D
Z 17M903–00.... 17A313–00 AK DD D D D D D D D DD D D D D D
Z 17M903–01.... 17A313–01 AL DD D D D D D D D DD D D D D D
Z 17M903–02.... 17A313–02 AM D D D D D D D D DD D D D D D
Z 17M903–261.... 17A313–10 AN DD D D D D D D D DD D D D D D
Z 17M903–263.... 17A313–12 AP D D D D D D D D DD D D D D D
Z 17M903–266.... 17A477–01 AQ DD D D D D D D D DD D D D D D
17M903–274.... 17A4800–09 AR DD D D D D D D D DD D D D D D
17M903–275.... 17A4800–10 AS DD D D D D D D D DD D D D D D
17M903–276.... 17A4800–11 AT D D D D D D D D DD D D D D D
17M903–277.... 17A4800–12 AU DD D D D D D D D DD D D D D D
17M903–278.... 17A4800–16 AV DD D D D D D D D DD D D D D D
17M903–279.... 17A4800–13 AW D D D D D D D D DD D D D D D
17M903–281.... 17A4800–14 AX DD D D D D D D D DD D D D D D
17M903–282.... 17A4800–15 AY DD D D D D D D D DD D D D D D
F" symbol indicates that the model or assembly is in
current production 31–30–01
Illustrated Parts List
Z" symbol indicates that the part is obsoleted. Rev2 Page 1008
L" symbol indicates that the part is interchangeable Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

S/D Conv.

A/D Conv.
S/D Mux

INFC1
Fig 11

Fig 13
F. Panel

P.S.

Fig 15
Fig 16
INFC2
Fig 12

Fig 14
Bridge

Fig 10

CPU

Write
Fig 7

Fig 8
Fig 5

Fig 6

Fig 9
Z A DD D D ZD L D ZD Z D Z D ZD ZZD D
B DD D ZD ZD Z ZD ZD ZD ZD DD
C DD D ZD ZD Z ZD ZD ZD ZD DD
Z D DD D D ZD LD D Z D ZD Z D ZZD D
Z E DD D D ZD LD D ZD ZD Z D ZZD D
F DD D ZD Z D ZZ D D ZZ D Z D DD
Z G DD D D ZD L D ZD Z D ZZ D Z D ZZD D
Z H DD DD D L D ZD Z D ZZ D Z D ZZD D
J DD D ZD ZD Z ZD D ZZ D Z D DD
K DD D ZD ZD Z ZD D ZZ D Z D DD
L DD D D ZD ZZ D D ZZ D Z D DD
Z M DD D D ZD LD D ZD ZD Z D ZZD D
Z N DD D D ZD LD D ZD ZD Z D ZZD D
P DD D D Z D ZZ D D ZZ D Z D DD
Z Q DD D D Z D L D ZD Z D ZZ D Z D ZZD D
Z R DD D D ZD L D ZD Z D ZZ D Z D ZZD D
Z S DD D D ZD L D ZD Z D ZZ D Z D ZZD D
T DD D ZD ZD Z ZD D ZZ D Z D DD
U DD D ZD ZD Z ZD D ZZ D Z D DD
V DD D D ZD Z ZD D ZZ D Z D DD
W DD DD Z D Z Z D ZZD D
Z X DD DD Z D Z Z D ZZD D
Z Y DD DD Z D Z Z D ZZD D
Z Z DD DD D Z D DD
AA D D DD ZD Z D ZZD D
AB D D DD D Z D DD
AC D D DD D Z D D DD
AD D D DD D Z D DD
AE D D DD D Z D DD
Z AF D D D D ZD LD D ZD ZD Z D ZZD D
Z AG D D D D ZD LD D ZD ZD Z D ZZD D
AH D D D D ZD LD D ZD ZD Z D ZZD D
AJ D D D D Z D ZZ D D ZZ D Z D DD
Z AK D D D D ZD L D ZD Z D ZZ D Z D ZZD D
Z AL D D D D ZD L D ZD Z D ZZ D Z D ZZD D
Z AM D D D D ZD L D ZD Z D ZZ D Z D ZZD D
Z AN D D D D ZD L D ZD Z D ZZ D Z D ZZD D
Z AP D D D D ZD L D ZD Z D ZZ D Z D ZZD D
Z AQ D D D D ZD L D ZD Z D Z D ZD ZZD D
AR D D D ZD ZD Z ZD D ZZ D Z D DD
AS D D D ZD ZD Z ZD D ZZ D Z D DD
AT D D D ZD ZD Z ZD D ZZ D Z D DD
AU D D D ZD ZD Z ZD D ZZ D Z D DD
AV D D D D ZD D D D Z D DD
AW D D D ZD ZD Z ZD D ZZ D Z D DD
AX D D D ZD ZD Z ZD D ZD ZD DD
AY D D D ZD ZD Z ZD D ZD ZD DD
F" symbol indicates that the model or assembly is in
current production 31–30–01
31–30–01
Z" symbol indicates that the part is obsoleted. Illustrated Parts List
Rev 2 Page 1008.1
L" symbol indicates that the part is interchangeable Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

THIS PAGE IS INTENTIONALLY LEFT BLANK

F" symbol indicates that the model or assembly is in


current production 31-30-01
31–30–01
Z" symbol indicates that the part is obsoleted. Illustrated Parts List
Rev 2 Page 1008.2
L" symbol indicates that the part is interchangeable Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
EQUIPMENT DESIGNATOR INDEX

Equipment Equipment Equipment


Designator Fig–Item Designator Fig–Item Designator Fig–Item

CA13 11– 90 CR2 13A– 65 CR4 14B– 35


CA13 11A– 65 CR2 14– 40 CR4 16– 5
CB13 11– 90 CR2 14A– 55 CR5 7– 5
CB13 11A– 65 CR2 14B– 35 CR5 7A– 20
CR1 7– 60 CR2 16– 5 CR5 8A– 5
CR1 7A– 5 CR3 7– 5 CR5 10A– 10
CR1 8A– 15 CR3 7A– 10 CR5 10B– 10
CR1 9– 10 CR3 8A– 15 CR5 10C– 20
CR1 9A– 10 CR3 9– 10 CR5 11– 115
CR1 10– 70 CR3 9A– 10 CR5 11A– 75
CR1 10A– 10 CR3 10– 75 CR5 12– 25
CR1 10B– 10 CR3 10A– 10 CR5 12A– 25
CR1 10C– 15 CR3 10C– 15 CR5 12B– 15
CR1 11– 100 CR3 11– 100 CR5 12C– 5
CR1 11– 105 CR3 12– 25 CR5 14– 40
CR1 11– 110 CR3 12A– 25 CR5 14A– 55
CR1 11A– 70 CR3 12B– 15 CR5 14B– 35
CR1 12– 25 CR3 12C– 10 CR6 7– 5
CR1 12A– 25 CR3 13– 125 CR6 7A– 20
CR1 12B– 15 CR3 14– 40 CR6 8A– 10
CR1 12C– 15 CR3 14A– 55 CR6 10A– 10
CR1 13– 150 CR3 14B– 35 CR6 10B– 10
CR1 13B– 125 CR3 16– 5 CR6 10C– 5
CR1 14– 40 CR4 7– 5 CR6 11– 120
CR1 16– 5 CR4 7A– 125 CR6 11A– 80
CR2 7– 60 CR4 8– 25 CR6 12– 25
CR2 7A– 10 CR4 8A– 15 CR6 12A– 25
CR2 8A– 15 CR4 9– 5 CR6 12B– 15
CR2 9– 10 CR4 9A– 5 CR6 14– 40
CR2 9A– 10 CR4 10– 70 CR6 14A– 55
CR2 10– 70 CR4 10A– 10 CR6 14B– 35
CR2 10A– 10 CR4 10B– 10 CR7 7A– 20
CR2 10C– 10 CR4 10C– 20 CR7 8A– 15
CR2 11– 100 CR4 11– 100 CR7 10A– 10
CR2 11– 105 CR4 11– 105 CR7 10B– 10
CR2 11– 110 CR4 11A– 70 CR7 10C– 5
CR2 11A– 70 CR4 12– 25 CR7 11– 125
CR2 12– 25 CR4 12A– 25 CR7 11A– 85
CR2 12A– 25 CR4 12B– 15 CR7 12– 25
CR2 12B– 15 CR4 12C– 5 CR7 12A– 25
CR2 12C– 20 CR4 14– 40 CR7 12B– 15
CR2 13– 5 CR4 14A– 55 CR7 14– 40

31–30–01
Illusrtrated Parts List
Rev 2 Page 1009
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
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EQUIPMENT DESIGNATOR INDEX

Equipment Equipment Equipment


Designator Fig–Item Designator Fig–Item Designator Fig–Item

CR7 14A– 55 CR11 10A– 10 CR14 11– 110


CR7 14B– 35 CR11 10B– 10 CR14 11A– 70
CR8 7A– 20 CR11 11– 100 CR14 12A– 25
CR8 8A– 15 CR11 11– 105 CR14 12B– 15
CR8 10A– 10 CR11 11– 110 CR14 14– 40
CR8 10B– 10 CR11 11A– 70 CR14 14A– 55
CR8 11– 125 CR11 12– 25 CR14 14B– 35
CR8 11A– 85 CR11 12A– 25 CR15 7A– 5
CR8 12– 25 CR11 12B– 15 CR15 10A– 10
CR8 12A– 25 CR11 14– 40 CR15 10B– 10
CR8 12B– 15 CR11 14A– 55 CR15 12B– 15
CR8 14– 40 CR11 14B– 35 CR15 14– 40
CR8 14A– 55 CR11 15– 55 CR15 14A– 55
CR8 14B– 35 CR12 7A– 15 CR15 14B– 35
CR9 7A– 10 CR12 10A– 15 CR16 7A– 5
CR9 8A– 15 CR12 10B– 15 CR16 10A– 10
CR9 10A– 5 CR12 11– 100
CR16 10B– 10
CR9 10B– 5 CR12 11– 105
CR16 12B– 15
CR9 11– 100 CR12 11– 110
CR16 14– 40
CR9 11– 105 CR12 11A– 70
CR16 14A– 55
CR9 11– 110 CR12 12A– 25
CR16 14B– 35
CR9 11A– 70 CR12 12B– 15
CR17 7A– 15
CR9 12– 25 CR12 14– 40
CR17 10A– 10
CR9 12A– 25 CR12 14A– 55
CR17 10B– 10
CR9 12B– 15 CR12 14B– 35
CR17 12B– 10
CR9 14– 40 CR12 15– 55
CR17 14– 40
CR9 14A– 55 CR13 7A– 15
CR9 14B– 35 CR13 10A– 15 CR17 14A– 55
CR10 7A– 10 CR13 10B– 15 CR17 14B– 35
CR10 8A– 15 CR13 11– 100 CR18 7A– 10
CR10 10A– 10 CR13 11– 105 CR18 10B– 10
CR10 10B– 10 CR13 11– 110 CR18 12B– 15
CR10 11– 100 CR13 11A– 70 CR18 14– 40
CR10 11– 105 CR13 12A– 25 CR18 14A– 55
CR10 11– 110 CR13 12B– 15 CR18 14B– 35
CR10 11A– 70 CR13 14– 40 CR19 7A– 30
CR10 12– 25 CR13 14A– 55 CR19 10B– 10
CR10 12A– 25 CR13 14B– 35 CR19 11– 125
CR10 12B– 15 CR14 7A– 15 CR19 11A– 85
CR10 14– 40 CR14 10A– 15 CR19 12B– 15
CR10 14A– 55 CR14 10B– 15 CR19 14– 40
CR10 14B– 35 CR14 11– 100 CR19 14A– 55
CR11 7A– 10 CR14 11– 105 CR19 14B– 35

31–30–01
Illusrtrated Parts List
Rev 2 Page 1010
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
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EQUIPMENT DESIGNATOR INDEX

Equipment Equipment Equipment


Designator Fig–Item Designator Fig–Item Designator Fig–Item

CR20 7A– 30 CR52 15– 55 C2 9– 35


CR20 10B– 10 CR61 15– 55 C2 9A– 35
CR20 12B– 10 CR62 15– 55 C2 10– 15
CR20 14– 40 CR71 15– 60 C2 10A– 50
CR20 14A– 55 CR72 15– 55 C2 10B– 60
CR20 14B– 35 CR73 15– 55 C2 10C– 35
CR21 7A– 15 CR74 15– 55 C2 11– 50
CR21 10B– 10 CR75 15– 55 C2 11A– 40
CR21 12B– 15 CR76 15– 55 C2 12– 15
CR21 14– 40 CR77 15– 55 C2 12A– 15
CR21 14A– 55 CR78 15– 55 C2 12B– 40
CR21 14B– 35 CR79 15– 55 C2 12C– 25
CR21 15– 55 CR80 15– 55 C2 13– 10
CR22 7A– 125 CR81 15– 55 C2 13A– 15
CR22 10B– 10 CR82 15– 55
C2 13B– 30
CR22 12B– 15 CR83 15– 55
C2 14– 30
CR22 14A– 210 C1 7– 50
C2 14A– 25
CR22 14A– 215 C1 7A– 35
C2 14B– 20
CR22 15– 55 C1 8– 20
C3 7– 30
CR23 7A– 125 C1 8A– 20
C3 7A– 40
CR23 10B– 10 C1 9– 30
C3 8– 10
CR23 12B– 15 C1 9A– 30
C3 8A– 20
CR23 14A– 55 C1 10– 15
C3 9– 25
CR24 7A– 25 C1 10A– 60
C3 9A– 25
CR24 12B– 15 C1 10B– 65
C3 10– 25
CR24 14A– 55 C1 10C– 55
C3 10A– 55
CR25 7A– 25 C1 11– 25
CR25 12B– 15 C1 11A– 25 C3 10B– 40
CR25 14A– 55 C1 12– 15 C3 10C– 55
CR26 12B– 15 C1 12A– 15 C3 11– 50
CR26 14A– 55 C1 12B– 40 C3 11A– 40
CR27 12B– 15 C1 12C– 25 C3 12– 20
CR28 12B– 10 C1 13– 25 C3 12A– 20
CR29 12B– 15 C1 13B– 30 C3 12B– 25
CR30 12B– 15 C1 14– 20 C3 12C– 25
CR31 12B– 5 C1 14A– 15 C3 13– 10
CR31 15– 55 C1 14B– 10 C3 13A– 15
CR32 15– 55 C2 7– 40 C3 13B– 25
CR41 15– 55 C2 7A– 35 C3 14– 35
CR42 15– 55 C2 8– 20 C3 14A– 35
CR51 15– 55 C2 8A– 20 C3 14B– 30

31–30–01
Illusrtrated Parts List
Rev 2 Page 1011
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
EQUIPMENT DESIGNATOR INDEX

Equipment Equipment Equipment


Designator Fig–Item Designator Fig–Item Designator Fig–Item

C4 7– 30 C5 14– 25 C7 13A– 20
C4 7A– 45 C5 14A– 20 C7 13B– 25
C4 8– 10 C5 14B– 15 C7 14– 15
C4 8A– 20 C6 7– 30 C8 7– 50
C4 9– 25 C6 7A– 50 C8 7A– 55
C4 9A– 25 C6 8– 15 C8 8– 5
C4 10– 25 C6 8A– 20 C8 8A– 20
C4 10A– 55 C6 9– 30 C8 9– 30
C4 10B– 40 C6 9A– 30 C8 9A– 30
C4 10C– 35 C6 10– 10 C8 10– 50
C4 11– 80 C6 10A– 30 C8 10C– 55
C4 11– 85 C6 10B– 65 C8 11– 80
C4 11A– 60 C6 10C– 35 C8 11– 85
C4 12– 20 C6 11– 80 C8 11A– 60
C4 12A– 20 C6 11– 85 C8 12B– 20
C4 12B– 20 C6 11A– 60
C8 12C– 40
C4 12C– 25 C6 12– 20
C8 13– 20
C4 13A– 20 C6 12A– 20
C8 13A– 25
C4 13B– 25 C6 12B– 40
C8 13B– 25
C4 14– 35 C6 12C– 25
C8 14– 35
C4 14A– 35 C6 13– 15
C8 14A– 35
C4 14B– 30 C6 13A– 20
C9 7– 50
C5 7– 45 C6 13B– 25
C9 7A– 60
C5 7A– 50 C6 14– 25
C9 8– 10
C5 8– 15 C7 7– 30
C9 8A– 20
C5 8A– 20 C7 7A– 50
C9 9– 20
C5 9– 30 C7 8– 15
C5 9A– 30 C7 8A– 20 C9 9A– 20
C5 10– 15 C7 9– 30 C9 10A– 60
C5 10A– 30 C7 9A– 30 C9 10B– 45
C5 10B– 65 C7 10– 65 C9 10C– 55
C5 10C– 35 C7 10A– 30 C9 11– 80
C5 11– 80 C7 10B– 60 C9 11– 85
C5 11– 85 C7 10C– 35 C9 11A– 60
C5 11A– 60 C7 11– 80 C9 12– 20
C5 12– 20 C7 11– 85 C9 12A– 20
C5 12A– 20 C7 11A– 60 C9 12B– 20
C5 12B– 20 C7 12– 20 C9 12C– 25
C5 12C– 25 C7 12A– 20 C9 13A– 30
C5 13– 15 C7 12B– 40 C9 13– 30
C5 13A– 20 C7 12C– 25 C9 13B– 25
C5 13B– 25 C7 13– 15 C9 14– 10

31–30–01
Illusrtrated Parts List
Rev 2 Page 1012
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
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EQUIPMENT DESIGNATOR INDEX

Equipment Equipment Equipment


Designator Fig–Item Designator Fig–Item Designator Fig–Item

C10 7– 40 C12 9– 30 C14 12B– 20


C10 7A– 65 C12 9A– 30 C14 12C– 25
C10 8– 20 C12 10– 25 C14 14A– 30
C10 8A– 20 C12 10A– 20 C14 14B– 25
C10 9– 30 C12 10B– 20 C14 15– 25
C10 9A– 30 C12 10C– 65 C15 7A– 70
C10 10– 20 C12 11– 30 C15 8A– 20
C10 10A– 35 C12 12– 20 C15 9– 30
C10 10B– 25 C12 12A– 20 C15 9A– 30
C10 10C– 25 C12 12B– 20 C15 10– 55
C10 11– 90 C12 12C– 45 C15 10A– 30
C10 11A– 65 C12 13B– 25 C15 10B– 65
C10 12– 20 C12 14A– 30 C15 10C– 30
C10 12A– 20 C12 15– 35 C15 11– 65
C10 12B– 40 C13 7A– 60 C15 11– 70
C10 12C– 50 C13 8A– 20
C15 11– 75
C10 13A– 10 C13 9– 30
C15 11A– 55
C10 13B– 25 C13 9A– 30
C15 12– 20
C10 14– 5 C13 10– 25
C15 12A– 20
C10 14A– 5 C13 10A– 30
C15 12B– 40
C10 14B– 5 C13 10B– 65
C15 12C– 40
C11 7– 30 C13 10C– 65
C15 14A– 30
C11 7A– 60 C13 12– 20
C15 14B– 25
C11 8– 10 C13 12A– 20
C15 15– 45
C11 8A– 20 C13 12B– 20
C16 7A– 70
C11 9– 30 C13 12C– 25
C16 8A– 20
C11 9A– 30 C13 13B– 25
C11 10– 45 C13 14A– 30 C16 10– 60
C11 10A– 20 C13 14B– 25 C16 10A– 30
C11 10B– 20 C13 15– 25 C16 10B– 65
C11 10C– 40 C14 8A– 20 C16 10C– 30
C11 11– 90 C14 9– 30 C16 11– 65
C11 11A– 65 C14 9A– 30 C16 11– 70
C11 12– 20 C14 10– 35 C16 11– 75
C11 12A– 20 C14 10A– 30 C16 11A– 55
C11 12B– 40 C14 10B– 65 C16 12– 5
C11 12C– 50 C14 10C– 65 C16 12A– 5
C11 13B– 25 C14 11– 30 C16 12B– 40
C11 15– 30 C14 11– 35 C16 12C– 25
C12 7– 30 C14 11A– 30 C16 14A– 30
C12 7A– 60 C14 12– 20 C16 14B– 25
C12 8A– 20 C14 12A– 20 C16 15– 35

31–30–01
Illusrtrated Parts List
Rev 2 Page 1013
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
EQUIPMENT DESIGNATOR INDEX

Equipment Equipment Equipment


Designator Fig–Item Designator Fig–Item Designator Fig–Item

C17 7A– 60 C20 10A– 30 C22 13B– 40


C17 8A– 20 C20 10B– 65 C22 15– 35
C17 10– 30 C20 10C– 30 C23 7A– 85
C17 10A– 30 C20 11– 90 C23 8A– 20
C17 10B– 65 C20 11– 95 C23 10– 25
C17 10C– 30 C20 11A– 65 C23 10A– 30
C17 11– 45 C20 12– 20 C23 10B– 65
C17 11A– 35 C20 12A– 20 C23 10C– 35
C17 12– 10 C20 12B– 35 C23 11– 65
C17 12A– 10 C20 12C– 30 C23 11– 70
C17 12B– 20 C20 13B– 35 C23 11– 75
C17 12C– 30 C20 14A– 45 C23 11A– 55
C17 14A– 30 C20 14A– 50 C23 12B– 35
C18 7A– 75 C21 7A– 35 C23 12C– 45
C18 8A– 20 C21 8A– 20 C23 13B– 40
C18 10– 30 C21 10– 25 C23 15– 25
C18 10A– 30 C21 10A– 30 C24 7A– 85
C18 10B– 65 C21 10B– 65 C24 8A– 20
C18 10C– 30 C21 10C– 30 C24 10– 5
C18 11– 45 C21 11– 30 C24 10A– 30
C18 11A– 35 C21 11– 95 C24 10B– 65
C18 12– 15 C21 11A– 65 C24 10C– 35
C18 12A– 15 C21 12– 20 C24 11– 65
C18 12B– 20 C21 12A– 20 C24 11– 70
C18 12C– 30 C21 12B– 30 C24 11– 75
C18 14A– 40 C21 12C– 45 C24 11A– 55
C19 7A– 80 C21 13B– 20 C24 12B– 40
C19 8A– 20 C21 14A– 10 C24 12C– 45
C19 10– 40 C21 15– 30 C24 13B– 45
C19 10A– 30 C22 7A– 35 C24 15– 25
C19 10B– 65 C22 8A– 20 C25 7A– 65
C19 10C– 30 C22 10– 25 C25 8A– 20
C19 11– 90 C22 10A– 30 C25 10A– 45
C19 12– 5 C22 10B– 65 C25 10B– 35
C19 12A– 5 C22 10C– 35 C25 10C– 30
C19 12B– 35 C22 11– 80 C25 11– 80
C19 12C– 30 C22 11– 85 C25 11– 85
C19 14A– 10 C22 11A– 60 C25 11A– 60
C20 7A– 60 C22 12A– 15 C25 12B– 40
C20 8A– 20 C22 12B– 35 C25 12C– 45
C20 10– 25 C22 12C– 45 C25 15– 45

31–30–01
Illusrtrated Parts List
Rev 2 Page 1014
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
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EQUIPMENT DESIGNATOR INDEX

Equipment Equipment Equipment


Designator Fig–Item Designator Fig–Item Designator Fig–Item

C26 7A– 90 C30 11– 65 C35 11– 65


C26 8A– 20 C30 11A– 60 C35 12B– 40
C26 10A– 65 C30 12B– 40 C35 12C– 25
C26 10B– 50 C30 12C– 35 C35 15– 45
C26 10C– 30 C31 8A– 45 C36 8A– 25
C26 11– 60 C31 10A– 30 C36 10A– 30
C26 11A– 50 C31 10B– 65 C36 10B– 65
C26 12B– 40 C31 10C– 30 C36 10C– 30
C26 12C– 45 C31 11– 65 C36 11– 30
C26 15– 35 C31 11A– 60 C36 11– 35
C27 7A– 90 C31 12B– 40 C36 11– 40
C27 8A– 20 C31 12C– 25 C36 11A– 30
C27 10A– 40 C31 15– 30 C36 12B– 40
C27 10B– 30 C32 8A– 45 C36 12C– 25
C27 10C– 30 C32 10A– 30 C36 15– 35
C27 11– 65 C32 10B– 60
C37 8A– 45
C27 12B– 40 C32 10C– 30
C37 10A– 30
C27 12C– 45 C32 11– 65
C37 10B– 65
C28 7A– 90 C32 11A– 60
C37 10C– 60
C28 8A– 20 C32 12B– 40
C37 11– 80
C28 10A– 45 C32 12C– 25
C37 11A– 60
C28 10B– 35 C32 15– 35
C37 12B– 40
C28 10C– 30 C33 8A– 30
C37 12C– 25
C28 11– 65 C33 10A– 30
C38 8A– 40
C28 11– 70 C33 10B– 65
C38 10A– 25
C28 11A– 55 C33 10C– 30
C38 10B– 55
C28 12B– 40 C33 11– 80
C28 12C– 25 C33 12B– 40 C38 10C– 60
C29 7A– 85 C33 12C– 25 C38 11– 80
C29 8A– 20 C33 15– 25 C38 11– 85
C29 10A– 25 C34 8A– 30 C38 11A– 60
C29 10B– 55 C34 10A– 30 C38 12B– 40
C29 10C– 30 C34 10B– 65 C38 12C– 25
C29 11– 65 C34 10C– 30 C39 8A– 35
C29 11A– 60 C34 11– 80 C39 10A– 30
C29 12B– 40 C34 12B– 40 C39 10B– 65
C29 12C– 30 C34 12C– 25 C39 10C– 50
C30 7A– 85 C34 15– 25 C39 11– 80
C30 8A– 20 C35 8A– 30 C39 11– 85
C30 10A– 30 C35 10A– 30 C39 11A– 60
C30 10B– 65 C35 10B– 65 C39 12B– 40
C30 10C– 30 C35 10C– 30 C39 12C– 25

31–30–01
Illusrtrated Parts List
Rev 2 Page 1015
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
EQUIPMENT DESIGNATOR INDEX

Equipment Equipment Equipment


Designator Fig–Item Designator Fig–Item Designator Fig–Item

C40 8A– 35 C45 10C– 50 C51 11– 55


C40 10A– 30 C45 11– 65 C51 11A– 45
C40 10B– 65 C45 11– 70 C51 12B– 40
C40 10C– 50 C45 11– 75 C51 15– 30
C40 11– 80 C45 11A– 55 C52 10C– 50
C40 11A– 60 C45 12B– 40 C52 11– 10
C40 12B– 40 C45 12C– 25 C52 11A– 10
C40 12C– 25 C45 15– 45 C52 12B– 40
C41 10A– 30 C46 10B– 70 C52 15– 35
C41 10B– 65 C46 10C– 50 C53 10C– 50
C41 10C– 50 C46 11– 20 C53 11– 15
C41 11– 80 C46 11A– 20 C53 11A– 15
C41 12B– 40 C46 12B– 40 C53 12B– 40
C41 12C– 25 C46 12C– 55 C53 15– 25
C41 15– 30
C46 15– 35 C54 10C– 50
C42 10A– 30
C47 10B– 65 C54 11– 70
C42 10B– 65
C47 10C– 50 C54 12B– 40
C42 10C– 50
C47 11– 55 C54 15– 25
C42 11– 80
C47 11A– 45 C55 10C– 50
C42 12B– 40
C47 12B– 40 C55 12B– 30
C42 12C– 25
C47 12C– 60 C55 15– 45
C42 15– 35
C48 10C– 45 C56 10C– 50
C43 10A– 30
C48 11– 65 C56 12B– 45
C43 10B– 65
C48 11– 70 C56 15– 35
C43 10C– 50
C48 11– 75 C57 10C– 50
C43 11– 65
C48 11A– 55 C58 10C– 45
C43 11– 70
C43 11A– 55 C48 12B– 40 C61 15– 30
C43 12B– 40 C48 12C– 60 C62 15– 35
C43 12C– 25 C49 10C– 50 C63 15– 25
C43 15– 25 C49 11– 65 C64 15– 25
C44 10B– 35 C49 11– 70 C65 15– 45
C44 10C– 50 C49 11– 75 C66 15– 35
C44 11– 65 C49 11A– 55 C71 15– 10
C44 11– 70 C49 12B– 40 C72 15– 25
C44 11– 75 C49 12C– 30 C73 15– 10
C44 11A– 55 C50 10C– 50 C74 15– 25
C44 12B– 40 C50 11– 5 C75 15– 10
C44 12C– 25 C50 11A– 5 C76 15– 25
C44 15– 25 C50 12B– 40 C77 15– 25
C45 10B– 35 C51 10C– 50 C78 15– 5

31–30–01
Illusrtrated Parts List
Rev 2 Page 1016
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
EQUIPMENT DESIGNATOR INDEX

Equipment Equipment Equipment


Designator Fig–Item Designator Fig–Item Designator Fig–Item

C79 15– 50 M31 15– 105 Q8 11A– 195


C80 15– 40 M41 15– 105 Q9 11– 280
C81 15– 50 M51 15– 105 Q9 11A– 195
C82 15– 40 M61 15– 105 RN1 14– 45
C83 15– 25 M71 15– 115 RN1 14A– 60
C84 15– 25 M72 15– 105 RN1 14B– 40
C85 15– 15 M73 15– 110 RN2 14– 50
C86 15– 25 P2 13B– 15 RN2 14A– 65
C87 15– 20 Q1 7A– 155 RN2 14B– 45
C88 15– 25 Q1 8– 85 RV1 16– 15
E1 10C– 215 Q1 10– 170 RV2 16– 15
E2 10C– 215 Q1 10A– 225 RV3 16– 10
J8 2– 440 Q1 11– 285 RV4 16– 10
J9 2– 440 Q1 11A– 190 RV5 16– 10
L1 13B– 5 Q1 12– 70 RV6 16– 10
L2 13B– 10 Q1 12A– 70 RV7 16– 15
L3 13B– 10 Q1 12B– 115 RV8 16– 10
M1 12– 95 Q1 13– 80 RV9 16– 10
M1 13– 140 Q1 13A– 60 RV10 16– 10
M1 14– 140 Q1 13A– 70 RV11 16– 15
M2 12– 90 Q1 14– 105 RV12 16– 15
M2 13– 90 Q2 7A– 215 R1 2– 150
M2 14– 130 Q2 10– 170 R1 7A– 100
M3 12– 90 Q2 10A– 225 R1 8– 70
M3 13– 145 Q2 10B– 240 R1 8A– 50
M3 14– 125 Q2 11– 280 R1 9– 75
M4 13– 70 Q2 11A– 195 R1 9A– 75
M4 14– 125 Q2 13– 85 R1 10– 80
M5 12– 85 Q3 7A– 180 R1 10A– 215
M5 13– 75 Q3 11– 280 R1 10B– 75
M5 14– 120 Q3 11A– 195 R1 10B– 80
M6 12– 85 Q3 13– 80 R1 10C– 70
M6 14– 115 Q4 7A– 130 R1 11– 215
M7 12– 75 Q4 11– 280 R1 11– 220
M7 13– 95 Q4 11A– 195 R1 11– 225
M7 14– 135 Q4 13A– 70 R1 11A– 145
M8 12– 75 Q5 11– 280 R1 12B– 55
M8 14– 145 Q5 11A– 195 R1 12C– 115
M9 12– 95 Q6 11– 285 R1 13– 55
M10 12– 100 Q6 11A– 190 R1 13B– 100
M11 12– 80 Q7 11– 285 R1 14– 55
M11 15– 105 Q7 11A– 190 R1 14A– 135
M21 15– 105 Q8 11– 280 R1 14B– 50

31–30–01
Illusrtrated Parts List
Rev 2 Page 1017
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
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EQUIPMENT DESIGNATOR INDEX

Equipment Equipment Equipment


Designator Fig–Item Designator Fig–Item Designator Fig–Item

R1 16– 20 R3 13B– 110 R5 14A– 150


R2 2– 145 R3 14– 100 R6 7A– 105
R2 7A– 105 R3 14A– 105 R6 8– 65
R2 8– 70 R3 14B– 65 R6 8A– 50
R2 8A– 50 R4 7A– 105 R6 9– 65
R2 9– 80 R4 8– 45 R6 9A– 65
R2 9A– 80 R4 8A– 50 R6 10– 90
R2 10– 90 R4 9– 65 R6 10A– 115
R2 10A– 95 R4 9A– 65 R6 10B– 185
R2 10B– 140 R4 10– 90 R6 10C– 90
R2 10C– 70 R4 10A– 105 R6 11– 195
R2 11– 270 R4 10B– 130 R6 11A– 130
R2 11A– 175 R4 10C– 105 R6 12– 55
R2 12– 30 R4 11– 185 R6 12A– 55
R2 12A– 30 R4 11– 190 R6 12C– 105
R2 12B– 55 R4 11A– 90 R6 13– 120
R2 12C– 135
R4 12– 55 R6 13B– 95
R2 13– 60
R4 12A– 55 R6 14– 65
R2 13A– 50
R4 12B– 55 R6 14A– 140
R2 13A– 55
R4 12C– 130 R7 7A– 115
R2 13B– 80
R4 13– 105 R7 8– 50
R2 14– 55
R4 13B– 60 R7 8A– 50
R2 14A– 135
R4 14– 75 R7 9– 65
R2 14B– 50
R4 14A– 150 R7 9A– 65
R2 16– 20
R5 7A– 110 R7 10– 90
R3 7A– 110
R5 8– 30 R7 10A– 220
R3 8– 70
R3 8A– 50 R5 8A– 50 R7 10B– 95
R3 9– 60 R5 9– 65 R7 10C– 75
R3 9A– 60 R5 9A– 65 R7 11– 185
R3 10– 160 R5 10– 95 R7 11– 190
R3 10A– 135 R5 10A– 160 R7 11A– 90
R3 10B– 205 R5 10B– 125 R7 12– 55
R3 10C– 100 R5 10C– 170 R7 12A– 55
R3 11– 200 R5 11– 270 R7 12B– 100
R3 11A– 135 R5 11A– 175 R7 12C– 100
R3 12– 35 R5 12– 55 R7 13– 110
R3 12A– 35 R5 12A– 55 R7 13A– 35
R3 12B– 55 R5 12B– 55 R7 13B– 90
R3 12C– 95 R5 12C– 65 R7 14– 70
R3 13– 50 R5 13– 100 R7 14A– 145
R3 13A– 40 R5 13B– 115 R8 7A– 120
R3 13A– 45 R5 14– 75 R8 8– 75

31–30–01
Illusrtrated Parts List
Rev 2 Page 1018
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
EQUIPMENT DESIGNATOR INDEX

Equipment Equipment Equipment


Designator Fig–Item Designator Fig–Item Designator Fig–Item

R8 8A– 50 R10 11– 130 R12 13B– 105


R8 9– 65 R10 11– 145 R12 14– 90
R8 9A– 65 R10 11A– 105 R12 15– 65
R8 10– 105 R10 12– 45 R13 8– 60
R8 10A– 75 R10 12A– 45 R13 8A– 90
R8 10B– 135 R10 12B– 50 R13 9– 50
R8 10C– 180 R10 12C– 115 R13 9A– 50
R8 11– 275 R10 13A– 45 R13 10– 90
R8 11A– 180 R10 13B– 85 R13 10A– 125
R8 12– 55 R10 14– 70 R13 10B– 160
R8 12A– 55 R10 14A– 145 R13 10C– 115
R8 12B– 60 R10 14B– 55 R13 11– 230
R8 12C– 115 R11 8– 75 R13 11A– 150
R8 13– 115 R11 8A– 50 R13 12– 50
R8 13B– 90 R11 9– 90 R13 12A– 50
R8 14– 80 R11 9A– 90 R13 12B– 105
R9 7A– 120
R11 10– 85 R13 12C– 85
R9 8– 80
R11 10A– 80 R13 13B– 75
R9 8A– 50
R11 10B– 185 R13 14– 95
R9 9– 55
R11 10C– 110 R13 15– 75
R9 9A– 55
R11 11– 260 R14 8– 35
R9 10– 120
R11 12– 60 R14 8A– 65
R9 10A– 100
R11 12A– 60 R14 8A– 70
R9 10B– 160
R11 12B– 50 R14 9– 45
R9 10C– 140
R11 12C– 115 R14 9A– 45
R9 11– 155
R11 13B– 85 R14 10– 90
R9 11A– 165
R9 12– 40 R11 14– 70 R14 10A– 95
R9 12A– 40 R11 14A– 145 R14 10B– 125
R9 12B– 105 R11 14B– 55 R14 10C– 185
R9 12C– 115 R11 15– 70 R14 11– 230
R9 13A– 55 R12 8– 55 R14 11A– 150
R9 13B– 90 R12 8A– 90 R14 12– 45
R9 14– 60 R12 9– 85 R14 12A– 45
R10 7A– 120 R12 9A– 85 R14 12C– 85
R10 8– 40 R12 10– 100 R14 13B– 70
R10 8A– 50 R12 10A– 70 R14 14– 85
R10 9– 90 R12 10B– 110 R14 14A– 80
R10 9A– 90 R12 10C– 180 R14 14B– 60
R10 10– 125 R12 11– 240 R14 15– 75
R10 10A– 95 R12 12A– 55 R15 8A– 75
R10 10B– 150 R12 12B– 50 R15 9– 45
R10 10C– 185 R12 12C– 75 R15 9A– 45

31–30–01
Illusrtrated Parts List
Rev 2 Page 1019
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
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EQUIPMENT DESIGNATOR INDEX

Equipment Equipment Equipment


Designator Fig–Item Designator Fig–Item Designator Fig–Item

R15 10– 145 R17 12– 45 R19 14B– 60


R15 10A– 115 R17 12A– 45 R19 15– 80
R15 10B– 150 R17 12C– 120 R20 8A– 60
R15 10C– 130 R17 13B– 100 R20 9– 40
R15 10C– 135 R17 14– 85 R20 9A– 40
R15 11– 245 R17 14A– 80 R20 10– 155
R15 12– 45 R17 14B– 60 R20 10A– 130
R15 12A– 45 R17 15– 65 R20 10B– 165
R15 12C– 75 R18 8A– 80 R20 10C– 120
R15 13B– 95 R18 9– 70 R20 11– 215
R15 14– 85 R18 9A– 70 R20 11– 220
R15 14A– 80 R18 10– 90 R20 11– 225
R15 14B– 60 R18 10A– 200 R20 11A– 145
R15 15– 80 R18 10B– 85 R20 12A– 55
R16 8A– 80 R18 10C– 85 R20 12C– 80
R16 9– 65 R18 11– 185 R20 14A– 110
R16 9A– 65 R18 11– 190 R21 8A– 105
R16 10– 165 R18 11A– 90 R21 9– 65
R16 10A– 165 R18 12– 55 R21 9A– 65
R16 10B– 200 R18 12A– 55 R21 10– 140
R16 10C– 85 R18 12C– 125 R21 10A– 180
R16 11– 185 R18 13B– 55 R21 10B– 220
R16 11– 190 R18 14– 85 R21 10C– 125
R16 11A– 90 R18 14A– 80 R21 11– 245
R16 12– 45 R18 14B– 60 R21 11– 250
R16 12A– 45 R18 15– 75 R21 11– 255
R16 12C– 70 R19 8A– 80 R21 11A– 160
R16 13B– 100 R19 9– 100 R21 12C– 75
R16 14– 85 R19 9A– 100 R21 13B– 50
R16 14A– 80 R19 10– 90 R21 14A– 125
R16 14B– 60 R19 10A– 190 R21 14A– 130
R16 15– 65 R19 10B– 230 R21 15– 70
R17 8A– 110 R19 10C– 145 R22 8A– 85
R17 9– 65 R19 11– 215 R22 9– 95
R17 9A– 65 R19 11– 220 R22 9A– 95
R17 10– 105 R19 11– 225 R22 10– 90
R17 10A– 180 R19 11A– 145 R22 10A– 195
R17 10B– 220 R19 12A– 55 R22 10B– 235
R17 10C– 85 R19 12C– 110 R22 10C– 70
R17 11– 185 R19 13B– 55 R22 11– 200
R17 11– 190 R19 14– 85 R22 11A– 135
R17 11A– 90 R19 14A– 80 R22 12C– 85

31–30–01
Illusrtrated Parts List
Rev 2 Page 1020
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
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EQUIPMENT DESIGNATOR INDEX

Equipment Equipment Equipment


Designator Fig–Item Designator Fig–Item Designator Fig–Item

R22 13B– 65 R26 10C– 165 R30 10C– 175


R22 14A– 100 R26 11– 215 R30 11– 215
R22 15– 65 R26 11– 220 R30 11– 250
R23 8A– 95 R26 11– 225 R30 11A– 160
R23 9– 95 R26 11A– 145 R30 14A– 75
R23 9A– 95 R26 14A– 110 R31 10– 95
R23 10– 150 R26 15– 65 R31 10A– 70
R23 10A– 115 R27 8A– 55 R31 10B– 110
R23 10B– 150 R27 10– 155 R31 10C– 70
R23 10C– 175 R27 10A– 70 R31 11– 215
R23 11– 245 R27 10B– 110 R31 11– 220
R23 11– 250 R27 10C– 150 R31 11A– 145
R23 11– 255 R27 14A– 115 R31 15– 70
R23 11A– 160 R27 14A– 120 R32 10– 115
R23 12B– 105 R27 15– 65 R32 10A– 70
R23 12C– 85 R28 8A– 65 R32 10B– 110
R23 14A– 95 R28 10– 90 R32 10C– 175
R23 15– 75 R28 10A– 70 R32 11– 245
R24 8A– 100 R28 10B– 110 R32 11– 250
R24 10– 90 R28 10C– 70 R32 11A– 160
R24 10A– 120 R28 11– 245 R32 15– 65
R24 10B– 155 R28 11– 250 R33 10– 95
R24 10C– 160 R28 11– 255 R33 10A– 155
R24 11– 160 R28 11A– 160 R33 10B– 195
R24 11A– 115 R28 14A– 70 R33 10C– 175
R24 12C– 90 R28 15– 75 R33 11– 215
R24 14A– 70 R29 10– 130 R33 11– 220
R24 15– 75 R29 10A– 70 R33 11– 225
R25 8A– 100 R29 10B– 110 R33 11A– 145
R25 10– 90 R29 10C– 175 R33 12B– 80
R25 10A– 190 R29 11– 215 R33 15– 75
R25 10B– 230 R29 11– 220 R34 10– 90
R25 10C– 160 R29 11– 225 R34 10A– 215
R25 11– 235 R29 11A– 145 R34 10B– 105
R25 11A– 155 R29 12B– 105 R34 10C– 80
R25 14A– 85 R29 14A– 85 R34 11– 265
R25 14A– 90 R29 14A– 90 R34 11A– 170
R25 15– 80 R29 15– 80 R34 12B– 80
R26 8A– 65 R30 10– 110 R34 15– 75
R26 10A– 185 R30 10A– 70 R35 10– 110
R26 10B– 225 R30 10B– 110 R35 10A– 155

31–30–01
Illusrtrated Parts List
Rev 2 Page 1021
Jan 31/94
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COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
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EQUIPMENT DESIGNATOR INDEX

Equipment Equipment Equipment


Designator Fig–Item Designator Fig–Item Designator Fig–Item

R35 10B– 195 R40 11– 225 R46 11– 255


R35 10C– 95 R40 11A– 145 R46 11A– 160
R35 11– 250 R40 12B– 70 R46 12B– 80
R35 11A– 160 R41 10– 85 R46 15– 65
R35 12B– 80 R41 10A– 85 R47 10A– 210
R35 15– 80 R41 10B– 115 R47 10B– 100
R36 10A– 110 R41 11– 270 R47 11– 180
R36 10B– 145 R41 11A– 175 R47 11A– 125
R36 10C– 155 R41 12B– 85 R47 12B– 95
R36 11– 265 R41 15– 70 R47 15– 65
R36 11A– 170 R42 10– 105 R48 10A– 145
R36 12B– 80 R42 10A– 140 R48 10B– 180
R36 15– 65 R42 10B– 150 R48 11– 140
R37 10– 105 R42 11– 270 R48 11A– 100
R37 10A– 110 R42 11A– 175 R48 15– 75
R37 10B– 145 R42 12B– 65 R49 10A– 170
R37 10C– 150 R42 15– 65 R49 10B– 210
R37 11– 210 R43 10– 135 R49 15– 80
R37 11A– 140 R43 10A– 90 R50 10A– 175
R37 12B– 80 R43 10B– 120 R50 10B– 215
R37 15– 65 R43 12B– 90 R51 10A– 95
R38 10A– 150 R43 15– 75 R51 10B– 125
R38 10B– 190 R44 10A– 90 R51 11– 150
R38 10C– 150 R44 10B– 120 R51 11A– 110
R38 11– 175 R44 11– 165 R51 15– 70
R38 11A– 120 R44 11– 170 R52 10A– 95
R38 12B– 80 R44 11– 250 R52 10B– 125
R38 15– 75 R44 11– 255 R52 15– 65
R39 10– 105 R44 11A– 160 R53 10A– 95
R39 10A– 215 R44 12B– 80 R53 10B– 125
R39 10B– 105 R44 15– 75 R53 15– 75
R39 11– 190 R45 10A– 205 R54 10A– 95
R39 11– 205 R45 10B– 90 R54 10B– 125
R39 11A– 90 R45 11– 135 R54 15– 75
R39 12B– 75 R45 11A– 95 R55 10A– 95
R39 15– 80 R45 12B– 80 R55 10B– 150
R40 10– 80 R45 15– 80 R55 15– 80
R40 10A– 95 R46 10A– 140 R56 10B– 125
R40 10B– 125 R46 10B– 170 R56 15– 65
R40 11– 215 R46 11– 245 R57 10B– 140
R40 11– 220 R46 11– 250 R57 15– 65

31–30–01
Illusrtrated Parts List
Rev 2 Page 1022
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
EQUIPMENT DESIGNATOR INDEX

Equipment Equipment Equipment


Designator Fig–Item Designator Fig–Item Designator Fig–Item

R58 10B– 175 TP1 12C– 185 TP5 7A– 210


R58 15– 75 TP1 13A– 170 TP5 8A– 135
R59 10B– 150 TP1 13– 135 TP5 9– 15
R59 15– 80 TP1 14– 155 TP5 9A– 15
R61 15– 70 TP1 14A– 155 TP5 10A– 275
R62 15– 65 TP1 14B– 70 TP5 10B– 305
R63 15– 75 TP2 7A– 210 TP5 11– 390
R64 15– 75 TP2 8A– 135 TP5 11– 395
R65 15– 80 TP2 9– 15 TP5 11A– 260
R66 15– 65 TP2 9A– 15 TP5 12B– 180
R67 15– 65 TP2 10A– 275 TP5 12C– 185
R68 15– 75 TP2 10B– 305 TP6 7A– 210
R69 15– 80 TP2 10C– 220 TP6 9– 15
R73 15– 85 TP2 11– 390 TP6 9A– 15
R74 15– 100 TP2 11– 395 TP6 11– 390
R75 15– 95
TP2 11A– 260 TP6 11– 395
R76 15– 75
TP2 12B– 180 TP6 11A– 260
R77 15– 100
TP2 12C– 185 TP6 12B– 180
R78 15– 95
TP2 14A– 155 TP6 12C– 185
R79 15– 75
TP3 7A– 210 TP7 7A– 210
R80 15– 90
TP3 8A– 135 TP7 9– 15
R81 15– 90
TP3 9– 15 TP7 9A– 15
R82 15– 90
TP3 9A– 15 TP7 11– 390
R83 15– 100
TP3 10A– 275 TP7 11– 395
R84 15– 85
TP3 10B– 305 TP7 11– 400
R85 15– 85
TP3 11– 390 TP7 11A– 260
R86 15– 85
R87 15– 85 TP3 11– 395 TP7 12C– 185
R88 15– 85 TP3 11A– 260 TP8 7A– 210
R89 15– 85 TP3 12B– 180 TP8 9– 15
R90 15– 85 TP3 12C– 185 TP8 9A– 15
TP1 7A– 210 TP4 7A– 210 TP8 11– 390
TP1 8A– 135 TP4 8A– 135 TP8 11– 395
TP1 9– 15 TP4 9– 15 TP8 11– 400
TP1 9A– 15 TP4 9A– 15 TP8 11A– 260
TP1 10A– 275 TP4 10A– 275 TP8 12C– 185
TP1 10B– 305 TP4 10B– 305 TP9 7A– 210
TP1 10C– 220 TP4 11– 390 TP9 9– 15
TP1 11– 390 TP4 11– 395 TP9 9A– 15
TP1 11– 395 TP4 11A– 260 TP9 11– 390
TP1 11A– 260 TP4 12B– 180 TP9 11– 395
TP1 12B– 180 TP4 12C– 185 TP9 11– 400

31–30–01
Illusrtrated Parts List
Rev 2 Page 1023
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
EQUIPMENT DESIGNATOR INDEX

Equipment Equipment Equipment


Designator Fig–Item Designator Fig–Item Designator Fig–Item

TP9 11A– 260 T8 8– 90 U3 8– 100


TP9 12C– 185 U1 7– 25 U3 8A– 130
TP10 7A– 210 U1 7A– 220 U3 9– 115
TP10 9– 15 U1 8– 105 U3 9A– 115
TP10 9A– 15 U1 8A– 130 U3 10– 205
TP10 11– 390 U1 9– 105 U3 10A– 250
TP10 11– 395 U1 9A– 105 U3 10B– 260
TP10 11– 400 U1 10– 180 U3 10B– 265
TP10 11A– 260 U1 10A– 250 U3 10C– 205
TP10 12B– 180 U1 10B– 260 U3 11– 340
TP10 12C– 185 U1 10B– 275 U3 11– 350
TP11 11– 390 U1 10C– 210 U3 11– 355
TP11 11– 395 U1 11– 365 U3 11A– 225
TP11 11– 400 U1 11A– 235 U3 12A– 90
TP11 11A– 260 U1 12A– 95 U3 12B– 130
TP11 12C– 185 U1 12B– 125 U3 12C– 160
TP12 11– 390 U1 12C– 145 U3 13A– 80
TP12 11– 395 U1 13A– 75 U3 13B– 155
TP12 11A– 260 U1 13B– 175 U3 14A– 180
TP12 12C– 185 U1 14A– 170 U3 14B– 80
TP13 11– 395 U2 7– 65 U4 7A– 300
TP13 11A– 260 U2 7A– 270 U4 8A– 130
TP13 12C– 185 U2 8– 105 U4 9– 115
TP14 12C– 185 U2 8A– 130 U4 9A– 115
TP15 12C– 185 U2 9– 115 U4 10– 200
TP16 12C– 185 U2 9A– 115 U4 10A– 250
TP17 12C– 185 U2 10– 205 U4 10B– 260
TP18 12C– 185 U2 10A– 230 U4 10B– 265
TP19 12C– 185 U2 10B– 300 U4 10C– 205
TP20 12C– 185 U2 10C– 200 U4 11– 340
T1 8– 95 U2 11– 310 U4 11– 345
T1 12– 65 U2 11A– 200 U4 11A– 250
T1 12A– 65 U2 12A– 90 U4 12B– 130
T1 12B– 110 U2 12B– 165 U4 12C– 160
T1 12C– 140 U2 12C– 145 U4 13A– 85
T2 8– 95 U2 13A– 150 U4 13A– 90
T3 8– 95 U2 13B– 155 U4 13A– 95
T4 8– 95 U2 14A– 185 U4 13A– 100
T5 8– 90 U2 14B– 85 U4 13A– 105
T6 8– 90 U3 7– 55 U4 13A– 110
T7 8– 90 U3 7A– 295 U4 13A– 115

31–30–01
Illusrtrated Parts List
Rev 2 Page 1024
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
EQUIPMENT DESIGNATOR INDEX

Equipment Equipment Equipment


Designator Fig–Item Designator Fig–Item Designator Fig–Item

U4 13B– 180 U7 9A– 115 U9 14A– 200


U4 14A– 180 U7 10– 185 U9 14A– 205
U4 14B– 80 U7 10A– 260 U10 8A– 125
U5 7A– 245 U7 10B– 285 U10 9– 145
U5 8A– 130 U7 10C– 205 U10 9A– 140
U5 9– 115 U7 11– 330 U10 10– 175
U5 9A– 115 U7 11A– 215 U10 10A– 255
U5 10– 190 U7 12A– 75 U10 10B– 280
U5 10A– 250 U7 12B– 170 U10 11– 315
U5 10B– 270 U7 12C– 145 U10 11– 320
U5 10B– 275 U7 13A– 145 U10 11A– 205
U5 10C– 190 U7 13B– 145 U10 12A– 100
U5 11– 375 U7 14A– 190 U10 12B– 160
U5 11A– 245 U8 8A– 120 U10 12C– 165
U5 12A– 85 U8 9– 135 U10 13B– 160
U5 12B– 130 U8 9A– 130 U11 9– 105
U5 12C– 170 U8 10– 195 U11 9A– 105
U5 13A– 120 U8 10A– 260 U11 10– 190
U5 13A– 125 U8 10B– 285 U11 10A– 250
U5 13A– 130 U8 10C– 195 U11 10B– 260
U5 13A– 135 U8 11– 335 U11 10B– 265
U5 13A– 140 U8 11A– 220 U11 11– 340
U5 13B– 165 U8 12A– 75 U11 11– 350
U5 14A– 175 U8 12B– 120 U11 11A– 225
U6 8A– 115 U8 12C– 175 U11 12A– 80
U6 9– 125 U8 13B– 130 U11 12B– 130
U6 9A– 125 U8 14A– 195 U11 12C– 170
U6 10– 180 U8 14B– 90 U11 13B– 150
U6 10A– 235 U9 8A– 120 U12 9– 115
U6 10B– 245 U9 9– 115 U12 9A– 115
U6 10C– 205 U9 9A– 115 U12 10A– 245
U6 11– 370 U9 10– 210 U12 10B– 250
U6 11A– 240 U9 10A– 255 U12 11– 325
U6 12A– 85 U9 10B– 280 U12 11A– 210
U6 12B– 170 U9 10C– 195 U12 12B– 130
U6 12C– 155 U9 11– 360 U12 13B– 185
U6 13B– 165 U9 11A– 230 U13 9– 105
U6 14A– 165 U9 12A– 95 U13 9A– 105
U6 14B– 75 U9 12B– 120 U13 10A– 240
U7 8A– 115 U9 12C– 150 U13 10B– 255
U7 9– 115 U9 13B– 195 U13 11– 310

31–30–01
Illusrtrated Parts List
Rev 2 Page 1025
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
EQUIPMENT DESIGNATOR INDEX

Equipment Equipment Equipment


Designator Fig–Item Designator Fig–Item Designator Fig–Item

U13 11A– 200 U16 12B– 120 U23 9– 110


U13 12B– 170 U16 13B– 170 U23 9A– 110
U13 13B– 190 U17 9– 105 U23 12B– 155
U14 9– 120 U17 9A– 105 U24 9– 110
U14 9A– 120 U17 12B– 120 U24 9A– 110
U14 10A– 265 U17 13B– 140 U24 12B– 155
U14 10B– 290 U18 9– 120 U25 9A– 150
U14 11– 380 U18 9A– 120 U25 12B– 140
U14 11A– 255
U18 12B– 120 U26 9A– 145
U14 12B– 170
U19 9– 130 U26 12B– 150
U14 13B– 135
U19 12B– 145 U27 12B– 135
U15 9– 140
U20 9– 145 U28 12B– 135
U15 9A– 135
U15 10A– 270 U20 9A– 140 U29 12B– 130
U15 10B– 295 U20 12B– 145 VR1 7– 10
U15 12B– 120 U21 9– 145 VR1 7A– 95
U15 13B– 135 U21 9A– 140 VR2 7– 10
U16 9– 140 U21 12B– 175 VR2 7A– 95
U16 9A– 135 U22 9– 145 Y1 13B– 120
U16 10A– 255 U22 9A– 140 Y1 14– 110
U16 10B– 280 U22 12B– 150 Y1 14A– 160

31–30–01
Illusrtrated Parts List
Rev 2 Page 1026
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
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F800
NUMERICAL INDEX

AIRLINE TTL
PART NUMBER PART NO. FIG. ITEM REQ

–PD4 6 90 1
AD574AKN 12C 165 1
AD7541SD 10A 245 1
10B 250 1
AN4–6A 1 30 4
AN960C4L 2 235 4
AN960C6L 2 250 3
A9–1675 13A 65 1
B100F4C4(MOD.VB100D6A) 6 45 1
B191–20H 7 60 2
B32510/.022J250 13B 40 2
CCR05CG182FR 10C 40 1
CD4042BE 12B 155 2
CD4047BF 11 380 1
11A 255 1
CD4053BF 10A 235 1
10B 245 1
12B 165 1
CD4520BF 12B 170 4
CD54HCT4040F/883B 13B 155 2
CD54HCT541F 13B 135 2
CKR05BX100K 13A 15 2
13 10 2
CKR05BX104K 13 15 4
13A 20 4
13B 25 11
CKR06BX224KS 7A 65 2
CK05BX101K 12C 50 2
14A 10 2
CK05BX102K 7A 80 1
8A 20 30
10 20 1
10C 25 1
11 60 1
11A 50 1
12B 20 9
12C 45 8
CK05BX103K 8 10 4
10 25 8
10B 60 3
10C 50 18

31–30–01
Illustrated Parts List
Rev 2 Page 1027
Jan 31/94
AVIATION RECORDERS
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NUMERICAL INDEX

AIRLINE TTL
PART NUMBER PART NO. FIG. ITEM REQ

11 65 16
11 70 11
11 75 8
11A 55 10
12 15 3
12A 15 4
12B 35 4
12C 30 6
14A 30 6
14B 25 4
15 20 1
CK05BX104K 9 30 11
9A 30 11
10 30 2
10A 30 28
10B 65 28
10C 55 4
11 80 16
11 85 10
11A 60 16
12 20 14
12A 20 14
12B 40 39
12C 25 27
14 35 3
14A 35 3
14B 30 2
15 25 20
CK05BX221K 10 35 1
10C 60 2
CK05BX273K 11 20 1
11A 20 1
CK05BX392K 10 40 1
CK05BX560K 13B 45 1
CK05BX561K 13A 10 1
CK05BX821K 15 40 2
CK06BX103K 8A 40 1
10A 60 2
10B 45 1
CK06BX104K 7A 70 2
8A 45 3
14 15 1

31–30–01
Illustrated Parts List
Rev 2 Page 1028
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
NUMERICAL INDEX

AIRLINE TTL
PART NUMBER PART NO. FIG. ITEM REQ

CK06BX105K 7A 75 1
8 20 3
8A 30 3
10B 70 1
10C 30 19
11 90 6
11 95 2
11A 65 6
12B 25 1
14A 40 1
15 45 6
CK06BX223K 10 45 1
CK06BX224K 10C 35 8
CK06BX274K 14A 50 1
CK06BX334K 7 30 6
7A 60 6
10C 65 3
CK06BX474K 8A 35 2
10 50 1
15 50 2
CK06BX563K 14A 45 1
CMF55 8 65 1
8A 110 1
10 105 5
11 265 2
11A 170 2
14A 90 2
CSR13C396K 11 25 1
11A 25 1
12 5 2
12A 5 2
12B 30 2
12C 55 1
13A 25 1
14 20 1
14A 15 1
14B 10 1
CSR13C475K 11 30 4
11 35 2
11 40 1
11A 30 2
14 25 2

31–30–01
Illustrated Parts List
Rev 2 Page 1029
Jan 31/94
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COMPONENT MAINTENANCE MANUAL
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NUMERICAL INDEX

AIRLINE TTL
PART NUMBER PART NO. FIG. ITEM REQ

14A 20 1
14B 15 1
CSR13E106K 10 10 1
11 45 2
11A 35 2
13B 30 2
15 5 1
CSR13E107KM 13 25 1
CSR13E156K 9 25 2
9A 25 2
10A 25 2
10B 55 2
10C 45 2
11 50 2
11A 40 2
12 10 1
12A 10 1
12B 45 1
12C 60 2
13 30 1
13A 30 1
14 30 1
14A 25 1
14B 20 1
CSR13E476K 15 10 3
CSR13G105K 15 15 1
CSR13G186K 10 15 3
CSR13G335K 8A 25 1
11 55 2
11A 45 2
CX1H 14 110 1
14A 160 1
C502663 1 175 1
DAC1020LJ 9 120 2
9A 120 2
10 210 1
DD1032 7 50 3
7A 90 3
DG201BP 10C 210 1
12C 170 2
DG202AK 10C 200 1
DM15 8 15 3

31–30–01
Illustrated Parts List
Rev 2 Page 1030
Jan 31/94
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COMPONENT MAINTENANCE MANUAL
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NUMERICAL INDEX

AIRLINE TTL
PART NUMBER PART NO. FIG. ITEM REQ

DM15221J 15 35 12
DM5407 14B 90 1
ECR103BG 12C 40 2
ECS110.5–20–1SP 13B 120 1
FSA2501M 10C 15 2
12C 10 1
FSA2619P 8A 15 8
9 10 3
9A 10 3
10A 15 3
10B 15 3
10C 10 1
12C 5 2
F1NY 3 355 2
F100F4C4(MODVF100D4) 6 70 1
HLMP1700–101 12C 20 1
ICA246SGG30 13 35 2
13A 160 2
13A 165 1
ICA406SG 13 40 3
13A 155 3
13B 230 1
ICTE18 7A 25 2
IRF533 7A 180 1
IRF9531 7A 155 1
LF11509D 8 105 2
8A 120 2
10C 190 1
LF13508D 10C 195 2
LF147J 10C 205 4
12C 160 2
LM111H 10A 240 1
10B 255 1
LM124J 7A 300 1
10A 250 5
10B 260 4
10B 265 3
LM136AH2.5 13B 125 1
LM139AJ 7A 295 1
12B 125 1
12C 145 3
LM385BZ2.5 14A 210 1

31–30–01
Illustrated Parts List
Rev 2 Page 1031
Jan 31/94
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COMPONENT MAINTENANCE MANUAL
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NUMERICAL INDEX

AIRLINE TTL
PART NUMBER PART NO. FIG. ITEM REQ

LM393N 14A 200 1


MAX690MJA 12C 155 1
MC14001UBAL 10 190 2
MC14013BAL 9 115 7
9A 115 7
10 185 1
10A 255 3
10B 280 3
12B 130 6
MC14024BALD 12B 160 1
MC14040BAL 10 195 1
MC14042BAL 12 90 2
12A 90 2
MC14069UBAL 14 120 1
14A 175 1
MC14504BAL 12 95 2
12A 95 2
12B 150 2
MC14549BAL 9A 145 1
MC14559BAL 9A 150 1
MC1558JG 15 105 7
MD015E104MAA 7A 85 4
MD82C55A–5/B 13B 170 1
MJ1000 7A 130 1
MM54C902J 12 85 2
12A 85 2
12B 145 2
MM54C905J 9 130 1
10A 265 1
10B 290 1
MM54HCT573J 13B 165 2
MN9102 14 140 1
MO3–18.7K.05% 13B 115 1
MS15795–803 3 105 2
6 55 4
6 80 4
MS24671–13 1 45 4
MS24693C2 2 105A 1
2 105B 4
2 280 4
MS24693C4 2 95 4
2 120 4
2 155 2

31–30–01
Illustrated Parts List
Rev 2 Page 1032
Jan 31/94
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NUMERICAL INDEX

AIRLINE TTL
PART NUMBER PART NO. FIG. ITEM REQ

MS24693C7 2 295 4
MS24693C11 2 30 2
MS3112E20–41S 2 370 1
MS35335–57 7A 170 1
7A 195 1
MS35335–58 7A 140 2
7A 230 2
7A 255 2
7A 280 2
MS35336–17 1 50 4
MS35649–244 7A 175 1
7A 200 1
MS35649–264 7A 145 2
7A 235 2
7A 260 2
7A 285 2
MS51021–9 3 165 2
MS51957–3 4 105 2
MS51957–13 2 45 4
MS51957–15 2 105 2
6 50 4
6 75 4
7A 165 1
7A 190 1
MS51957–17 2 270 4
MS51957–21 4 15 1
MS51957–29 7A 135 2
7A 225 2
7A 250 2
7A 275 2
MS51957–3 4 105 2
MS51958–12 5 25 2
5 50 2
MS51959–13 2 50 4
MS51959–2 5 90 1
M03–16.2K.05% 13B 110 1
M05*BY 10A 180 2
10A 185 1
10A 190 2
10B 220 2
10B 225 1
10B 230 2

31–30–01
Illustrated Parts List
Rev 2 Page 1033
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
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F800
NUMERICAL INDEX

AIRLINE TTL
PART NUMBER PART NO. FIG. ITEM REQ

M39006/22–0551 7A 35 4
NAS620C8 3 500 2
NIPD1233 5 45 1
NIPD1234 5 20 1
N15F210B 1 35 1
OP805 5 115 1
P109238 3 595 24
RC07GF102J 13 45 1
13A 40 1
13A 45 2
RC07GF103J 13 50 1
RC07GF106J 12B 105 4
RC07GF205J 11 175 1
11A 120 1
RC07GF226J 11 180 1
11A 125 1
RC07GF472J 10A 175 1
10B 215 1
13 60 1
13A 50 1
13A 55 2
RC07GF820J 10A 170 1
10B 210 1
RC20GF220J 16 20 2
RH50 2 115 1
RL5506–5–110–50PTF 7A 100 1
RNC55H1001B 10C 80 1
RNC55H1002B 10C 85 3
RNC55H1432B 10C 90 1
RNC55H2002B 10C 95 1
RNC55H3012B 10C 100 1
RNC55H3202B 10C 105 1
RNC55H4482B 10C 110 1
RNC55H4532B 10C 115 1
RNC55H4700B 10C 120 1
RNC55H5900B 10C 125 1
RNC55H6731B 10C 130 1
RNC55H6732B 10C 135 1
RNC55H6981B 10C 140 1
RNC55H9531B 10C 145 1
RNC65H3011FS 7A 115 1

31–30–01
Illustrated Parts List
Rev 2 Page 1034
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
NUMERICAL INDEX

AIRLINE TTL
PART NUMBER PART NO. FIG. ITEM REQ

RN55C1001F 11 195 1
11A 130 1
RN55C1002F 8 30 1
RN55C1500F 11 200 2
11A 135 2
RN55C1501F 15 65 18
RN55C2001F 15 70 6
RN55C2432F 15 75 20
RN55C5112F 15 80 12
RN55D1000F 8 60 1
10 80 2
11 205 1
12 30 1
12A 30 1
14 55 2
14A 135 2
14B 50 2
RN55D1001F 10 85 2
11 210 1
11A 140 1
15 85 8
RN55D1002F 10 90 13
11 215 9
11 220 8
11 225 7
11A 145 8
12 45 5
12A 45 5
15 90 3
RN55D1003F 10 95 3
RN55D1004F 11 230 2
11A 150 2
12 50 1
12A 50 1
RN55D1501F 10 100 1
11 235 1
11A 155 1
12 55 6
12A 55 9
RN55D1503F 15 95 2
RN55D1543F 11 240 1

31–30–01
Illustrated Parts List
Rev 2 Page 1035
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
NUMERICAL INDEX

AIRLINE TTL
PART NUMBER PART NO. FIG. ITEM REQ

RN55C1000F 11 185 5
11 190 6
11A 90 6
RN55D2001F 14 60 1
RN55D3014F 14 65 1
14A 140 1
RN55D3321F 11 245 6
11 250 8
11 255 5
11A 160 8
12 60 1
12A 60 1
RN55D3322F 15 100 3
RN55D3323F 11 260 1
11A 165 1
RN55D4751F 10 110 2
14 70 3
14A 145 3
14B 55 2
RN55D4752F 8 70 3
10 115 1
RN55D4753F 14 75 2
14A 150 2
RN55D5621F 8 75 2
10 120 1
11 270 4
11A 175 4
RN55D5622F 11 275 1
11A 180 1
RN55D5623F 8 80 1
10 125 1
RN55D82R5F 10 130 1
RN55D8251F 10 145 1
SM7–20PSGD 3 110 1
SM7–20SSKGD 2 360 1
SN54HCT533J 12 100 1
12A 100 1
SN54LS05J 13B 140 1
SN54LS123J 13B 145 1
SN54LS240J 12B 175 1
SN54LS74AJ 11 345 1
11A 250 1

31–30–01
Illustrated Parts List
Rev 2 Page 1036
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
NUMERICAL INDEX

AIRLINE TTL
PART NUMBER PART NO. FIG. ITEM REQ

SN74LS14N 11 320 1
TD80C31BH 13B 175 1
TL084M 8 100 1
8A 115 2
9 105 4
9A 105 4
10 180 2
10A 230 1
10B 270 1
10B 275 2
UA111HM 8A 125 1
10 200 1
11 325 1
11A 210 1
15 110 1
UA556 11 340 3
11 350 2
11 355 1
11A 225 2
UA78H05SMQB 7A 245 1
UA78H05SMQ2 7 55 1
UA7812KMQB 7 25 1
7A 220 1
UA7912KMQB 7 65 1
7A 270 1
VE28 7A 125 3
V130LA5 16 10 7
V18ZA3 16 15 5
V180ZA10 7 10 2
7A 95 2
WEPFRTV8 2 110 1
XC3042–50PC84W 12C 175 1
X2212DM/10 14A 170 1
X2816BDM 13B 160 1
046E0242–00 12C 150 1
063E0190–00 2 260 1
1.5KE15 10C 20 2
1.5KE6.8 12C 15 1
1.5KE68C 7 5 4
7A 30 2
1N4002 16 5 4
1N4004 2 60 4
2 60A 3

31–30–01
Illustrated Parts List
Rev 2 Page 1037
Jan 31/94
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COMPONENT MAINTENANCE MANUAL
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NUMERICAL INDEX

AIRLINE TTL
PART NUMBER PART NO. FIG. ITEM REQ

1N4007 7A 10 6
1N4148 7A 15 5
1N4150JAN 10 75 1
1N4446 10 70 3
11 100 10
11 105 9
11 110 8
11A 70 9
12 25 11
12A 25 14
14 40 21
14A 55 24
14B 35 20
15 55 24
1N5282 12B 15 27
1N5817 7A 20 4
1N746A 11 115 1
11A 75 1
1N751A 15 60 1
1N827A 10A 5 1
10B 5 1
12B 5 1
1N829A 10C 5 2
1N914,A,B 8A 5 1
9 5 1
9A 5 1
10A 10 13
10B 10 17
1N938A,B 7A 5 3
8A 10 1
1N968B 11 120 1
11A 80 1
1N970A 12B 10 3
1PQAUQ06B 12C 35 1
100–0180612 14A 220 1
10472 8 95 4
109D157X0030F2 7 45 1
109D477X0030T2 7 40 2
140–1385–02–05–03 11 385 2
160–1558–02–05–00 8A 135 5
9 15 10
9A 15 10

31–30–01
Illustrated Parts List
Rev 2 Page 1038
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
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NUMERICAL INDEX

AIRLINE TTL
PART NUMBER PART NO. FIG. ITEM REQ

10A 275 5
10B 305 5
10C 220 2
17A123 3 515 1
17A128 3 5 1
17A130 4 145 1
17A131 3 15 1
5 5 1
17A132 4 5 1
5 1 1
17A133 3 605 1
17A134 4 115 1
17A135 3 35 1
4 1 1
17A136 3 550 1
17A137 2 5 1
3 1 1
17A137–01 2 5A 1
3 1A 1
17A138 3 490 1
17A139 1 5 1
17A140 2 70 1
6 1 1
17A141 2 70A 1
6 1A 1
17A153–03 1 155 1
– 17A153–09 (OBS.)
17A153–03 (OBS.) 13 1 1
17A153–04 (OBS.) 13 1A 1
17A153–05 (OBS.) 13 1B 1
17A153–06 (OBS.) 13 1C 1
17A153–08 (OBS.) 13 1D 1
17A153–09 (OBS.) 13 1E 1
17A153–014 (OBS.) 1 155A 1
13A 1 1
17A153–15 (OBS.) 1 155B 1
13A 1A 1
17A153–16 (OBS.) 1 155C 1
13A 1B 1
17A153–17 (OBS.) 1 155D 1
13A 1C 1
17A153–18 (OBS.) 1 155E 1
13A 1D 1

31–30–01
Illustrated Parts List
Rev 2 Page 1039
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
NUMERICAL INDEX

AIRLINE TTL
PART NUMBER PART NO. FIG. ITEM REQ

17A153–19 (OBS.) 1 155F 1


13A 1E 1
17A153–20 (OBS.) 1 155G 1
13A 1F 1
17A153–21 1 160 1
17A153–21–02 1 160A 1
17A153–21–03 1 160B 1
17A153–21–04 1 160C 1
17A153–21–08 1 160D 1
17A153–21–09 1 160E 1
17A153–21–11 1 160F 1
17A153–21–12 1 160G 1
17A153–21–13 1 160H 1
17A153–21–14 1 160J 1
17A156 (OBS.) 1 125 1
8 1 1
17A157 1 120 1
7 1 1
17A158 1 70 1
17A159 1 170 1
17A160 1 165 1
17A160–01 (OBS.) 1 165A 1
17A160–02 1 165B 1
17A160–03 1 165C 1
17A161 1 145 1
10 1 1
17A162 (OBS.) 1 150 1
11 1 1
17A162–01 (OBS.) 1 150A 1
11A 1 1
17A162–02 (OBS.) 1 150B 1
11 1A 1
17A162–03 1 150C 1
11 1B 1
17A162–04 1 150D 1
11 1C 1
17A163 ( OBS.) 1 140 1
12 1 1
17A163–01 1 140A 1
12A 1 1
17A163–02 1 140B 1
12B 1 1

31–30–01
Illustrated Parts List
Rev 2 Page 1040
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
NUMERICAL INDEX

AIRLINE TTL
PART NUMBER PART NO. FIG. ITEM REQ

17A169–01 13 70A 1
13A 85 1
17A170–01 13 70B 1
13A 90 1
17A170–02 13 75A 1
13A 125 1
17A180 3 50 1
17A183 2 15 1
17A184 2 15A 1
17A185 2 15B 1
17A186 2 255 1
17A188 2 255A 1
17A189 1 115 1
2 1 1
17A189–01 1 115A 1
2 1A 1
17A190 1 115B 1
2 1B 1
17A190–01 1 115C 1
2 1C 1
17A191 1 115D 1
2 1D 1
17A191–01 1 115E 1
2 1E 1
17A191–03 1 115F 1
2 1F 1
17A193 1 180 1
17A196–01 13 70 1
13A 80 1
17A196–02 13 75 1
13A 120 1
17A197 3 80 1
17A219 1 130 1
9 1 1
17A219–01 1 130A 1
9A 1 1
17A202 4 155 1
17A222–01 13 70C 1
13A 95 1
17A222–02 13 75B 1
13A 130 1

31–30–01
Illustrated Parts List
Rev 2 Page 1041
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
NUMERICAL INDEX

AIRLINE TTL
PART NUMBER PART NO. FIG. ITEM REQ

17A244 1 125A 1
1 125B 2
8A 1 2
17A244–01 (OBS.) 1 125C 2
8A 1A 2
17A244–02 1 125D 2
1 125E 1
8A 1C 1
17A288 (OBS.) 1 145A 1
10A 1 1
17A288 –01 1 145B 1
10B 1 1
17A288 –02 (OBS.) 1 145C 1
10B 1A 1
17A294 2 25 1
17A295 2 20 1
17A296 2 15C 1
17A297 1 115G 1
2 1G 1
17A298–01 13 70D 1
13A 100 1
17A300–01 13 70E 1
13A 105 1
17A300–02 13 75C 1
13A 135 1
17A307 2 15D 1
17A308 1 115H 1
2 1H 1
17A412 1 100 1
17A448 2 255B 1
17A449 2 15E 1
17A450 1 115J 1
2 1J 1
17A452–01A 13A 110 1
17A452–02A 13A 140 1
17A475 2 15F 1
17A476 1 115K 1
2 1K 1
17A482B 13B 185 1
17A483 13B 190 1
17A484 13B 195 1
17–0139 3 115 1
17–0140 3 510 1

31–30–01
Illustrated Parts List
Rev 2 Page 1042
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
NUMERICAL INDEX

AIRLINE TTL
PART NUMBER PART NO. FIG. ITEM REQ

17–0172 3 520 1
17–0187M 5 70 1
17–0191 3 120 1
17–0222 2 365 1
17–0227 6 5 1
17–0228M 6 35 1
17–0237 2 90 1
17–0240 6 10 1
17–0241 1 65 1
17–0252 3 620 1
17–0253 3 130 1
17–0254 6 15 1
17–0255 2 315 1
17–0272M 3 575 1
17–0273 3 565 1
17–0274 3 340 1
17–0276 3 90 1
17–0277 2 285 1
17–0278 3 140 2
17–0279 3 135 2
17A475 2 25F 1
17D17–0232 6 45 1
17D17–0233 6 70 1
17D17–0242 7 70 1
17D17–0245 10 220 1
17D17–0246 8 110 1
17D17–0247 12 105 1
17D17–0287 14 160 1
17D17–0258 11 405 1
17D17–02581 11 415 1
11A 265 1
17D17–0262 1 55 1
17D17–0286 15 125 1
17D17–0383 3 260 1
17D17–0406 9 150 1
17D17–0440 8A 140 1
17D17–0457 6 65 1
17D17–0463 9A 155 1
17D17–0465 3 225 1
17D17–0466 3 230 1
17D17–0479 10A 280 1
17D17–0481 1 80 1
17D17–0482 2 100 1

31–30–01
Illustrated Parts List
Rev 2 Page 1043
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
NUMERICAL INDEX

AIRLINE TTL
PART NUMBER PART NO. FIG. ITEM REQ

17D17–0497 1 105 1
17D17–0558 14A 225 1
14B 95 1
17D17–0568 10B 310 1
17D17–05681 10B 315 1
17D17–0574 12A 105 1
17D17–0581 13A 185 1
17D17–0606 12B 185 1
17D17–0612 13A 190 1
17D17–0617 13B 235 1
17D17–0618 1 185 1
17D17–0624 5 75 1
17D17–0627 11 410 1
17D170628 1 135 1
17D230254 7 15 1
17D230276 13 160 1
17M303–266 (OBS.) 1 1 1
17M303–281 1 1 1
17M303–282 1 1 1
17M303–283 1 1 1
17M600–00 (OBS.) 1 1 1
17M600–00A (OBS.) 1 1 1
17M600–274 1 1 1
17M603–00 (OBS.) 1 1 1
17M603–261 (OBS.) 1 1 1
17M603–274 1 1 1
17M603–277 1 1 1
17M604–00 1 1 1
17M700–00 (OBS.) 1 1 1
17M700–00A (OBS.) 1 1 1
17M700–274 1 1 1
17M703–00 (OBS.) 1 1 1
17M703–01 (OBS.) 1 1 1
17M703–261 (OBS.) 1 1 1
17M703–274 1 1 1
17M703–275 1 1 1
17M703–277 1 1 1
17M800–00 1 1 1
17M800–00A (OBS.) 1 1 1
17M800–01A (OBS.) 1 1 1
17M800–251 1 1 1
17M800–252 1 1 1
17M800–253 1 1 1

31–30–01
Illustrated Parts List
Rev 2 Page 1044
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
NUMERICAL INDEX

AIRLINE TTL
PART NUMBER PART NO. FIG. ITEM REQ

17M800–261 1 1 1
17M800–258 1 1 1
17M800–262 1 1 1
17M900–00 (OBS.) 1 1 1
17M900–00A (OBS.) 1 1 1
17M900–251 1 1 1
17M900–274 1 1 1
17M903–00 (OBS.) 1 1 1
17M903–01 (OBS.) 1 1 1
17M903–02 (OBS.) 1 1 1
17M903–261 (OBS.) 1 1 1
17M903–263 (OBS.) 1 1 1
17M903–266 (OBS.) 1 1 1
17M903–274 1 1 1
17M903–275 1 1 1
17M903–276 1 1 1
17M903–277 1 1 1
17M903–278 1 1 1
17M903–279 1 1 1
17M903–281 1 1 1
17M903–282 1 1 1
179–102–32/143–010–01 2 365 2
182C0515–00 8A 50 11
9 95 2
9A 95 2
10A 70 7
10B 110 7
10C 70 5
12C 65 1
2BA1B1/2 2 155 3
2E25CT 2 195 1
2N2222A 7A 215 1
10 170 2
10A 225 2
10B 240 1
11 280 6
11A 195 6
12 70 1
12A 70 1
12B 115 1
13A 60 1
13A 70 2
14 105 1

31–30–01
Illustrated Parts List
Rev 2 Page 1045
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
NUMERICAL INDEX

AIRLINE TTL
PART NUMBER PART NO. FIG. ITEM REQ

2N2907A 8 85 1
11 285 3
11A 190 3
205E0148–00 1 120A 1
7A 1 1
205E0183–00 1 140C 1
205E0186–00 2 40 1
205E0194–00 1 145D 1
10C 1 1
205E0194–01 1 145E 1
10C 1A 1
206E0148–00 7A 310 1
206E0183–00 12C 190 1
206E0194–00 10C 225 1
2559800011 6 95 1
239E0191–00 2 265 1
24E31CT 2 175 1
251–15–30–410 3 580 2
251–22–30–410 2 440 2
251–2230–160 2 320 1
251–25–30–160 2 390 3
2 395 4
251–43–30–410 2 400 3
2 435 2
2514 5 95 1
253E0585–00 1 25A 1
2559800011 6 95 1
2559800164 11 385 2
2559800205 8A 135 5
9 15 10
9A 15 10
10A 275 5
10B 305 5
10C 220 2
26VAC 8 90 4
266E0305–00 1 35A 1
2673000301 13B 10 2
298E0148–00 7A 205 2
3012347001 11 5 1
11A 5 1
3012327003 11 10 1
11A 10 1
3035403909 13B 20 1

31–30–01
Illustrated Parts List
Rev 2 Page 1046
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
NUMERICAL INDEX

AIRLINE TTL
PART NUMBER PART NO. FIG. ITEM REQ

3035404709 13B 35 1
3040802009 10A 35 1
10B 25 1
3042012009 10A 40 1
10B 30 1
3042022009 10A 45 2
10B 35 4
3042030009 10 5 1
3042033009 10A 50 1
3042039009 14 5 1
14A 5 1
14B 5 1
3042050009 9 20 1
9A 20 1
3046210000 10A 55 2
10B 40 2
314B240 14 45 1
14A 60 1
14B 40 1
3299X1–103 10C 185 2
3299X1–104 8A 55 1
3361068003 11 15 1
11A 15 1
3361410001 14 10 1
3371447003 8 5 1
3840520000 10A 65 1
10B 50 1
3871 EDL 13 90 1
3871 13A 150 1
39424 13B 5 1
4020BDM 14 135 1
14A 190 1
4051DM 8A 130 5
10 205 2
10A 260 2
10B 285 2
12 80 1
12A 80 1
12B 135 2
15 115 1
4081BDM 9 125 1
9A 125 1
4306R101–103 12C 90 1

31–30–01
Illustrated Parts List
Rev 2 Page 1047
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
NUMERICAL INDEX

AIRLINE TTL
PART NUMBER PART NO. FIG. ITEM REQ

435704–8 13B 15 1
470C7X7R102K5DG 10A 20 2
10B 20 2
5100–18 3 530 1
514AG11D 14 150 1
516AG10D 13B 200 1
54F04DM 13B 180 1
54LS00DM 11 310 2
11A 200 2
14 115 1
14A 165 1
14B 75 1
54LS04DMQB 11 315 1
11A 205 1
54LS10 11 375 1
11A 245 1
54LS138J 13 95 1
13A 145 1
54LS51DM 11 370 1
11A 240 1
54LS74DM 12B 140 1
14 130 1
14A 185 1
14B 85 1
54LS76 11 360 1
11A 230 1
5407 14 145 1
14A 195 1
54123DM 11 365 1
11A 235 1
5445DM 14 125 2
14A 180 2
14B 80 2
6080115003 10 135 1
13B 60 1
6080134002 11 130 1
6080147502 14 80 1
6080156202 14A 70 2
6080182502 8A 60 1
6080186602 10A 75 1
6080188702 10A 80 1

31–30–01
Illustrated Parts List
Rev 2 Page 1048
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
NUMERICAL INDEX

AIRLINE TTL
PART NUMBER PART NO. FIG. ITEM REQ

6080910000 8A 65 3
8A 70 1
9 40 1
9A 40 1
10A 85 1
10B 115 1
12C 105 1
13 100 1
14A 75 1
6080910001 7A 105 3
8A 75 1
10A 90 2
10B 120 2
11 135 1
11A 95 1
12B 65 1
12C 110 1
14 85 6
14A 80 6
14B 60 6
6080910002 8A 80 3
10A 95 9
10B 125 8
10C 150 3
6080910003 9 45 2
9A 45 2
10A 100 1
12B 70 1
12C 115 5
14A 85 2
6080910009 8A 85 1
12B 75 1
12C 120 1
13 105 1
13B 65 1
6080911002 13B 70 1
6080911802 10A 105 1
6080912101 11 140 1
11A 100 1
6080912102 14A 120 1
6080912402 13B 75 1
6080912702 7A 110 2

31–30–01
Illustrated Parts List
Rev 2 Page 1049
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
NUMERICAL INDEX

AIRLINE TTL
PART NUMBER PART NO. FIG. ITEM REQ

6080914001 9 50 1
9A 50 1
10B 130 1
6080915000 12B 80 9
14 90 1
6080915001 10B 135 1
10C 155 1
6080915401 8A 90 2
6080916202 10C 160 2
6080917802 11 145 1
11A 105 1
6080918201 9 55 1
9A 55 1
6080919102 10B 140 2
6080919602 10A 110 2
10B 145 2
6080920000 9 60 1
9A 60 1
10A 115 3
10B 150 6
6080920001 9 65 8
9A 65 8
10A 120 1
10B 155 1
12 35 1
12A 35 1
12B 85 1
6080920002 10A 125 1
10B 160 2
10C 165 1
6080920009 10A 130 1
10B 165 1
6080922100 12 40 1
12A 40 1
12B 90 1
6080923709 10C 170 1
6080924900 13B 80 1
6080924901 10A 135 1
6080927400 8 35 1
6080928001 9 70 1
9A 70 1
6080928702 10C 175 5

31–30–01
Illustrated Parts List
Rev 2 Page 1050
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
NUMERICAL INDEX

AIRLINE TTL
PART NUMBER PART NO. FIG. ITEM REQ

6080930100 10A 140 2


10B 170 1
6080930101 11 150 1
11A 110 1
13B 85 2
6080930102 11 155 1
6080931601 10B 175 1
6080933200 12B 95 1
6080933201 10A 145 1
10B 180 1
6080934001 8 40 1
6080935701 10B 185 2
6080939200 9 75 1
9A 75 1
6080939201 9 80 1
9A 80 1
11 160 1
11A 115 1
6080940200 9 85 1
9A 85 1
6080940209 8A 95 1
6080945301 13B 90 3
6080946401 12C 125 1
6080947500 13B 95 2
14 95 1
14A 95 1
6080947501 8 45 1
12C 130 1
13B 100 3
14A 100 1
6080947509 13 110 1
13A 35 1
6080949900 10A 150 1
10B 190 1
6080949901 8A 100 2
6080949909 13B 105 1
6080952300 13 115 1
6080954901 10A 155 2
10B 195 2
6080956201 8 50 1
14 100 1
14A 105 1
14B 65 1

31–30–01
Illustrated Parts List
Rev 2 Page 1051
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
NUMERICAL INDEX

AIRLINE TTL
PART NUMBER PART NO. FIG. ITEM REQ

6080956209 8 55 1
6080959001 10A 160 1
6080960400 9 90 2
9A 90 2
6080960409 8A 105 1
6080969809 10A 165 1
10B 200 1
6080971501 10B 205 1
14A 110 2
6080975001 11 165 1
6080975009 10C 180 2
6080976809 12B 100 1
6080978700 10 140 1
6080978701 14A 115 1
6080980600 12C 135 1
6080988701 14A 130 1
6080993101 11 170 1
6080995301 14A 125 1
619–20CCB.1 13B 205 1
619–24CCB.1 13B 220 1
62PR1K 13 120 1
639–24CCB.1 13B 215 1
639–28CCB.1 13B 225 2
639–40CCB.1 13B 210 1
6390550009 10A 195 1
10B 235 1
642–00 13 125 1
652A1A103J 9 35 1
9A 35 1
10 55 1
652A1A473J 10 60 1
652A1A563J 10 65 1
7403–09FR58 7A 160 1
7A 185 1
7403–09FR05 7A 150 1
7A 240 1
7A 265 1
7A 290 1
7472518006 7A 55 1
7472556005 7A 45 1
7472568005 7A 40 1
7473422005 7A 50 3
750–101R10K 12C 70 1

31–30–01
Illustrated Parts List
Rev 2 Page 1052
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
NUMERICAL INDEX

AIRLINE TTL
PART NUMBER PART NO. FIG. ITEM REQ

750–101R100K 12C 80 1
750–101R4.7K 13B 50 1
750–101R47K 13B 55 2
750–103R10K 12C 75 3
750–83R10K 12B 50 3
750–83R100K 7A 120 3
12B 55 5
12C 85 4
750–83R20K 12B 60 1
75401–001 10C 215 2
7717–18N 11 295 9
11 300 9
11 305 9
11A 185 9
79PR20K 10B 75 1
8AS44R5 4 150 3
8AS45R5 4 125 1
8AS65R5 6 20 3
8AS66R5 3 10 3
4 35 1
8BS411X3 2 275 2
8BS417X3 2 200 2
8BS44X3 3 570 2
8EP44R5 2 230 4
8EP47X3 2 310 4
8EP63X3 2 215 1
8EP64R5 2 245 3
8EP65R3 1 75B 2
1 75C 2
1 85B 1
1 85C 7
1 110A 4
8EP86X3 2 75 1
8EP88X3 2 80 1
2 135 4
8ES108R5 6 30 2
8ES22R5 4 60 1
8ES23R5 3 20 2
3 25 2
3 285 2
3 290 2
3 360 2
3 365 2

31–30–01
Illustrated Parts List
Rev 2 Page 1053
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
NUMERICAL INDEX

AIRLINE TTL
PART NUMBER PART NO. FIG. ITEM REQ

3 415 1
3 420 3
5 10 2
8ES410R5 3 85 1
3 610 4
8ES428X3 2 185 4
8ES43R3 3 480 1
8ES43R5 3 175 3
8ES45R5 3 100 2
3 145 2
3 150 2
3 325 2
4 20 2
4 85 2
8ES46R5 3 95 2
3 305 1
3 310 1
3 320 2
8ES46X3 2 140 6
2 165 4
8ES48X3 3 585 4
8ES49R5 2 185 10
2 190 20
2 195 4
2 340 18
2 340A 20
8ES65R5 1 75 2
1 75A 2
1 85 2
1 85A 4
8ES66R5 1 110B 1
3 40 2
8ES85R5 3 495 2
8ES86R5 6 40 2
810–617 1 40 1
8121–050–651–473M 11 5 1
11A 5 1
8141–050–651–275M 11 10 1
11A 10 1
821573–1 12C 180 1
8808ACL20KMHR 13B 150 1
8841 2 55 4

31–30–01
Illustrated Parts List
Rev 2 Page 1054
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
NUMERICAL INDEX

AIRLINE TTL
PART NUMBER PART NO. FIG. ITEM REQ

89PR1K 10A 205 1


10B 90 1
89PR10K 10A 215 3
10B 105 2
89PR100 12C 95 1
89PR100K 12C 100 1
89PR2K 9 100 1
9A 100 1
10B 95 1
89PR20K 10B 80 1
89PR5K 10A 210 1
10B 100 1
89PR50K 10A 220 1
89PR500 10A 200 1
10B 85 1
89WR10K 10 160 1
89WR100K 10 165 1
89WR5K 10 155 2
89WR500 10 150 1
898–3R100K 10C 75 1
899–1R1K 14 50 1
14A 65 1
14B 45 1
899628 5 80 1
9–0169–02 2 125 2
2 150 2
2 170 2
2 190 2
2 205 34
2 300 2
2 345 18
2 345A 20
9–0219 7A 210 10
10 215 4
13A 170 1
14 155 1

31–30–01
Illustrated Parts List
Rev 2 Page 1055
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
NUMERICAL INDEX

AIRLINE TTL
PART NUMBER PART NO. FIG. ITEM REQ

14A 155 2
14B 70 1
15 120 2
9–1385–01 3 455 1
4 195 1
5 150 1
9–1386–01 3 630 4
9–1386–02 3 645 3
3 665 6
9–1391 1 60 4
9–1402–01 4 70 1
9–1403–01 4 75 1
9–1416 1 10 4
9–1489 15 30 6
9–1504 3 245 1
3 350 1
3 590 4
9–1508 2 85 2
9–1539 3 200 5
9–1613 5 30 2
5 55 2
9–1661 3 125 5
9–1669 13A 75 1
9–1670 13A 80 1
9–1676 10 175 1
9–1750 7 35 3
9–1788–01 2 375 3
9–1788–02 2 380 3
9–1792 2 180 1
9–1844 9 110 2
9A 110 2
12 75 2
12A 75 2
12B 120 6
9–1912 3 545 2
9–1919 1 195 4
9–1938 2 350 50
2 350A 100
9–1940 2 210 1
9–1959 1 190 1
9–1960 1 190A 1
9–1972 2 385 1

31–30–01
Illustrated Parts List
Rev 2 Page 1056
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
NUMERICAL INDEX

AIRLINE TTL
PART NUMBER PART NO. FIG. ITEM REQ

9–1993 8 25 1
11 125 3
11A 85 3
9–2039 2 220 5
2 225 4
9–2040 2 240 3
9–2072 2 160 1
9WES4 3 180 3
9WFS0 3 650 3
9WFS4 3 160 2
3 330 2
3 485 1
9WIS2 3 30 2
3 295 2
4 110 2
5 15 2
9WIS4 3 155 2
3 335 2
3 615 4
4 25 2
4 90 2
9WIS6 3 220 5
9WIS8 3 505 2
9WSS4 6 60 4
6 85 4
9008303 6 105 1
9100–530 3 425 1
91117 2 65 2
93–605 5 110 1
93–610 3 215 5
93–617 3 410 1
93–618 6 100 1
93–623 2 10 4
93–625–01 5 35 1
5 60 1
93–625–02 5 40 1
5 65 1
9300A004 3 445 1
9300A006 3 190 1
9300A015 3 170 1
9300A018 3 185 1
9300A035 3 430 1
9300A042 3 195 1

31–30–01
Illustrated Parts List
Rev 2 Page 1057
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
NUMERICAL INDEX

AIRLINE TTL
PART NUMBER PART NO. FIG. ITEM REQ

9300A047 3 640 3
9300A049 3 205 1
9300A050 4 80 1
9300A071 3 625 2
9300A097 5 120 1
9300A209 1 25 1
9300–103 3 450 1
9300–104 3 435 1
9300–106M 3 440 1
9300–107 3 60 2
3 460 2
5 125 2
9300–10801 2 290 2
9300–116 3 235 1
9300–120 4 120 1
9300–121 3 45 2
4 30 1
9300–122 4 165 1
9300–126 4 130 1
9300–128–01 4 170 2
9300–134 3 250 1
9300–136M 3 210 1
9300–137 3 270 1
9300–139 3 275 1
9300–146 3 475 1
9300–157 3 55 1
9300–177 6 25 1
9300–180 2 130 2
9300–186 3 280 1
9300–187 3 65 1
9300–188 4 135 1
9300–189 3 240 1
9300–191–01 3 470 3
4 175 5
9300–191–03 3 465 3
9300–201 3 255 1
9300–203 3 525 1
4 180 2
5 135 1
9300–208 4 140 1
9300–209 4 40 2
9300–210 4 45 3
9300–211 4 50 1

31–30–01
Illustrated Parts List
Rev 2 Page 1058
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
NUMERICAL INDEX

AIRLINE TTL
PART NUMBER PART NO. FIG. ITEM REQ

9300–212 4 55 1
9300–213 4 65 1
9300–217 3 300 1
9300–218–03 3 315 1
9300–219 5 140 1
9300–220 3 345 1
9300–221 5 145 1
9300–258–03 3 370 1
9300–263 4 10 1
9300–274 5 85 1
9300–286 12 65 1
12A 65 1
12B 110 1
12C 140 1
9300–320 3 660 3
9300–321 3 655 3
9300–325 4 95 1
9300–326 4 100 1
9300–327 5 100 3
9300–331 3 375 1
9300–336 11 390 12
11 395 13
11 400 5
11A 260 13
12B 180 7
12C 185 20
9300–340 4 185 2
9300–341 4 190 4
9300–342–01 3 70 1
3 380 2
3 385 6
3 535 3
9300–342–02 3 75 1
3 390 2
3 540 3
9300–374 3 265 3
9300–433 5 105 3
9300–487 3 395 1
9300–497 3 400 5
9300–524 3 405 1
9300–936 3 635 4
933112E204 2 305 1

31–30–01
Illustrated Parts List
Rev 2 Page 1059
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
NUMERICAL INDEX

AIRLINE TTL
PART NUMBER PART NO. FIG. ITEM REQ

939–2111 9 135 1
9A 130 1
939–2112 9 140 2
9A 135 2
10A 270 1
10B 295 1
939–2113 9 145 4
9A 140 4
10B 300 1
939–2119 13B 130 1
14A 205 1
939–2120 14A 215 1
939E46X 7 20 7
7A 305 6
9391787 2 370 18
9391795 2 325 3
9391795 2 330 4
9391796 2 335 3
9392038 2 355 3
9637ARM 11 330 1
11A 215 1
9638 11 335 1
11A 220 1

31–30–01
Illustrated Parts List
Rev 2 Page 1060
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

ILLUSTRATED PARTS LIST


(REV 2, JAN 31,1994)

31–30–01
Illustrated Parts List
Rev 2 Page 1061
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

85 130
125 135
70 120
145 140 115
155 150
75 160

165
170
80
175
5
180

185
10 SEE DETAIL A

See IPL FIG 3


Detail E.
25

190
105

60 110
30 55 65

35A

40
50
45

175

180
35

Note: Item 35 is OBSOLETE; replaced by


item 35A per FSB021 or FSB026.

Digital Flight Recorder, Final Assembly, Model F800


Figure 1
31–30–01
Illustrated Parts List
Rev 2 Page 1062
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
1 1 17M303–266 DFR,17A451–01, FINAL ASSEMBLY – A RF
OBSOLETE, REPLACED BY
17M303–282, PER FSB 015
1A 17M303–281 DFR,M303 W/FRQ 542/573/717, B RF
17A4810–04, FINAL ASSEMBLY
1B 17M303–282 DFR,M303 W/FRQ 542/573/717, C RF
17A4810–01, FINAL ASSEMBLY –
REPLACES 17M303–266 PER FSB 015
1C 17M600–00 DFR,17A165–00, FINAL ASSEMBLY – D RF
OBSOLETE, REPLACED BY
17M600–274, PER FSB 015
1D 17M600–00A DFR,17A165–04, FINAL ASSEMBLY – E RF
OBSOLETE, REPLACED BY
17M600–274, PER FSB 015
1E 17M600–274 DFR,17A4810–05, FINAL ASSEMBLY – F RF
REPLACES 17M600–00 & 17M600–00A
PER FSB 015
1F 17M603–00 DFR,17A311–00, FINAL ASSEMBLY – G RF
OBSOLETE, REPLACED BY
17M603–274, PER FSB 015
1G 17M603–261 DFR, 17A311–10, FINAL ASSEMBLY – H RF
OBSOLETE, REPLACED BY
17M603–277, PER FSB 015
1H 17M603–274 DFR X, M603,17A4810–02, FINAL J RF
ASSEMBLY, REPLACES 17M603–00,
PER FSB 015
1J 17M603–277 DFR,CAA VERSION,17A4810–03, K RF
FINAL ASSEMBLY – REPLACES
17M603–261, PER FSB 015
1K 17M604–00 DFR,17A4810–06, FINAL ASSEMBLY L RF
1L 17M700–00 DFR,17A176–00, FINAL ASSEMBLY – M RF
OBSOLETE, REPLACED BY
17M700–274, PER FSB 015
1M 17M700–00A DFR,17A17604, FINAL ASSEMBLY – N RF
OBSOLETE, REPLACED BY
17M700–274, PER FSB 015
1N 17M700–274 DFR, MAG SHLD,17A4800–01, FINAL ASSY P RF
– REPLACES 17M700–00 &
17M700–00A, PER FSB 015
1P 17M703–00 DFR, 17A312–00, FINAL ASSEMBLY – Q RF
OBSOLETE, REPLACED BY
17M703–274, PER FSB 015
1Q 17M703–01 DFR, 17A312–01, FINAL ASSEMBLY – R RF
OBSOLETE, REPLACED BY
17M703–275, PER FSB 015

31–30–01
Illustrated Parts List
Rev 2 Page 1063
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
1 1R 17M703–261 DFR, 17A312–10, FINAL ASSEMBLY – S RF
OBSOLETE, REPLACED BY
17M703–277, PER FSB 015
1S 17M703–274 DFR, 17A4800–03, FINAL ASSEMBLY – T RF
REPLACES 17M703–00, PER FSB 015
1T 17M703–275 DFR, 17A4800–04, FINAL ASSEMBLY – U RF
REPLACES 17M703–01, PER FSB 015
1U 17M703–277 DFR, CAA VERSION,17A4800–05, V RF
FINAL ASSEMBLY – REPLACES
17M703–261, PER FSB 015
1V 17M800–00 DFR, M800,17A166–00, FINAL ASSEMBLY W RF
1W 17M800–00A DFR, MAG SHLD,17A166–04, FINAL X RF
ASSEMBLY – OBSOLETE, REPLACED
BY 17M800–251, PER FSB 008
1X 17M800–01A DFR, MAG SHLD,17A166–05, FINAL Y RF
ASSEMBLY – OBSOLETE, REPLACED
BY 17M800–252, PER FSB 008
1Y 17M800–251 DFR, 17A4810–07, FINAL ASSEMBLY – Z RF
REPLACES 17M800–00A PER FSB 008
– OBSOLETE, REPLACED BY
17M800–261, PER FSB 022
1Z 17M800–252 DFR, 17A166–08, FINAL ASSEMBLY – AA RF
REPLACES 17M800–01A PER FSB 008
– OBSOLETE, REPLACED BY
17M800–262, PER FSB 022
1AA 17M800–253 DFR, 17A4810–08, FINAL ASSEMBLY AB RF
1AB 17M800–258 DFR, SPIKE PROTECTED, AC RF
17A4810–10, FINAL ASSEMBLY
1AC 17M800–261 DFR, CAA VERSION, 17A4810–09, AD RF
FINAL ASSEMBLY – REPLACES
17M800–251, PER FSB 022
1AD 17M800–262 DFR, FAA/CAA VERSION, 17A4810–11, AE RF
FINAL ASSEMBLY – REPLACES
17M800–252, PER FSB 022
1AE 17M900–00 DFR, 17A182–00, FINAL ASSEMBLY – AF RF
OBSOLETE, REPLACED BY
17M900–274, PER FSB 015
1AF 17M900–00A DFR,17A182–04, FINAL ASSEMBLY – AG RF
OBSOLETE, REPLACED BY
17M900–251, PER FSB 008
1AG 17M900–251 DFR, 17A182–07, FINAL ASSEMBLY – AH RF
REPLACES 17M900–00A, PER FSB 008
– OBSOLETE, REPLACED BY
17M900–274, PER FSB 015

31–30–01
Illustrated Parts List
Rev 2 Page 1064
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
1 1AH 17M900–274 DFR, 17A4800–06, FINAL ASSEMBLY – AJ RF
REPLACES 17M900–00 &
17M900–251, PER FSB 015
1AJ 17M903–00 DFR, 17A313–00, FINAL ASSEMBLY – AK RF
OBSOLETE, REPLACED BY
17M903–274, PER FSB 015
1AK 17M903–01 DFR, 17A313–01, FINAL ASSEMBLY – AL RF
OBSOLETE, REPLACED BY
17M903–275, PER FSB 015
1AL 17M903–02 DFR, 17A313–02, FINAL ASSEMBLY – AM RF
OBSOLETE, REPLACED BY
17M903–276, PER FSB 015
1AM 17M903–261 DFR, 17A313–10, FINAL ASSEMBLY – AN RF
OBSOLETE, REPLACED BY
17M903–277, PER FSB 015
1AN 17M903–263 DFR, CAA VERSION,17A313–12, FINAL AP RF
ASSEMBLY – OBSOLETE, REPLACED
BY 17M903–278, PER FSB 015
1AP 17M903–266 DFR, FAA CONFIGURATION, 17A477–01, AQ RF
FINAL ASSEMBLY – OBSOLETE,
REPLACED BY 17M903–282,
PER FSB 015
1AQ 17M903–274 DFR, 17A4800–09, FINAL ASSEMBLY – AR RF
REPLACES 17M903–00 PER FSB 015
1AR 17M903–275 DFR, 17A4800–10, FINAL ASSEMBLY AS RF
– REPLACES 17M903–01, PER FSB 015
1AS 17M903–276 DFR,1 7A4800–11, FINAL ASSEMBLY – AT RF
REPLACES 17M903–02 PER FSB 015
1AT 17M903–277 DFR, CAA VERSION, 17A4800–12, AU RF
FINAL ASSEMBLY – REPLACES
17M903–261, PER FSB 015
1AU 17M903–278 DFR, CAA VERSION, 17A4800–16, AV RF
FINAL ASSEMBLY – REPLACES
17M903–263, PER FSB 015
1AV 17M903–279 DFR, M903 CAA VERSION, 17A4800–13, AW RF
FINAL ASSEMBLY
1AW 17M903–281 DFR, FAA, CONFIGURATION, AX RF
17A4800–14, FINAL ASSEMBLY
1AX 17M903–282 DFR, FAA CONFIGURATION, AY RF
17A4800–15, FINAL ASSEMBLY –
REPLACES 17M903–266, PER FSB 015

31–30–01
Illustrated Parts List
Rev 2 Page 1065
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
1 5 17A139 .ULD MTG. BLK. ASSEMBLY (V06141) 1
ATTACHING PARTS
10 9–1416 .SELF LOCKING SCREW (V06141) 4
(9391416)
***
25 9300A209 .CRADLE ASSEMBLY (V94970)  1
25A 253E0585–00 .U.L.D. CRADLE ASSEMBLY F 1
ATTACHING PARTS
30 AN4–6A .HEX HD BOLT 1/4X28 25/32  4
(93AN46A)
***
35 N15F210B .BEACON (V94970) (9315957)  1
35A 266E0305–00 .BEACON, ACOUSTIC, UNDERWATER  1
– REPLACES ITEM 35,
(V94970) P/N: DK100 PER FSB021 OR
(V4U270) P/N: ELP–362D PER FSB026
40 810–617 ..COVER PLATE (V94970) (9300581)  1
ATTACHING PARTS
45 MS24671–13 ..SCREW, FLAT HEAD, 8–32  4
(2290200398)
50 MS35336–17 ..WASHER (933533617)  4
***
55 17D17–0262 .MOD RECORD PLATE 1
ATTACHING PARTS
60 9–1391 .PAN HEAD SCREW (9391391) A–BF, 4
BH–CU
***
65 17–0241 .NAMEPLATE (V06141) (17D17–0241) A–BF, 1
BH–CU
70 17A158 .HOLD DOWN ASSEMBLY. 1
ATTACHING PARTS
75 8ES65R5 .SCREW, PAN HEAD ,6–32 X 5/16  2
(938ES65R5)
75A 8ES65R5 .SCREW, PAN HEAD, 6–32 X 5/16  2
(938ES65R5)
75B 8EP65R3 .SCREW, PAN HEAD, 6–32 X 5/16 B,C,F,J 2
(938EP65R3) K,L,Z,
AB,AD,AE
75C 8EP65R3 .SCREW, PAN HEAD, 6–32 X 5/16 AJ,AR–AY 2
(938EP65R3)
***
NOTE : A,D,E,G–N,Q–Y,AA,AF–AH,AK,AL,AN,AQ–AS,AU,AV,AX,AY
NOTE : D,E,G,H,M,N,Q,S,W,X,Z,AF,AG,AH,AK,AN
NOTE : B,F,J,K,L,P,T,V,AC,AD,AJ,AR,AU,AX

31–30–01
Illustrated Parts List
Rev 2 Page 1066
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
1 80 17D17–0481 .HOLD DOWN BRACE 1
ATTACHING PARTS
85 8ES65R5 .SCREW, PAN HEAD, 6–32 X 5/16  2
(938ES65R5)
85A 8ES65R5 .SCREW, PAN HEAD, 6–32 X 5/16  4
(938ES65R5)
85B 8EP65R3 .SCREW, PAN HEAD, 6–32 X 5/16 B,C,F,J 2
(938EP65R3) K,L,Z
AB,AD,AE
85C 8EP65R3 .SCREW, PAN HEAD, 6–32 X 5/16 AJ,AR–AY 4
(938EP65R3)
***
–100 17A412 .DUST COVER ASSEMBLY, EMBOSSED 1
105 17D17–0497 ..DUST COVER,EMBOSSED 1
ATTACHING PARTS
110 8EP65R3 .SCREW, PAN HEAD, 6–32 X 5/16 B,C,F,J 1
(938EP65R3) K,L,Z
AB,AD,AE
110A 8EP65R3 .SCREW, PAN HEAD, 6–32 X 5/16 AJ,AR–AY 1
(938EP65R3)
110B 8ES66R5 .SCREW, PAN HEAD, 6–32 X 3/8  1
(938ES66R5)
***
115 17A189 .CHASSIS AND RECORDER ASSEMBLY M,AF 1
(SEE FIG 2 FOR DETAIL BREAKDOWN)
115A 17A189–01 .CHASSIS AND RECORDER ASSY, N,P, 1
SHIELDED (SEE FIG 2 FOR DETAIL AG–AJ
BREAKDOWN)
115B 17A190 .CHASSIS AND RECORDER ASSEMBLY D 1
(SEE FIG 2 FOR DETAIL BREAKDOWN)
115C 17A190–01 .CHASSIS AND RECORDER ASSEMBLY E,F,L 1
(SEE FIG 2 FOR DETAIL BREAKDOWN)
115D 17A191 .CHASSIS AND RECORDER ASSY, W 1
(SEE FIG 2 FOR DETAIL BREAKDOWN)
115E 17A191–01 .CHASSIS AND RECORDER ASSEMBLY, X–AB, 1
SHLD (SEE FIG 2 FOR DETAIL AD,AE
BREAKDOWN)

- ITEM NOT ILLUSTRATED


NOTE : A,R,S,G,W–AD,AF,AG,AJ,AK,BG–BK,BM,BS
NOTE : M,N,Q–S,AF–AH,AK–AQ
NOTE : A,E,F,G,H,M,N,Q–S,V–Y,AA,AF–AH,AK–AQ

31–30–01
Illustrated Parts List
Rev 2 Page 1067
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
1 115F 17A191–03 .CHASSIS AND RECORDER ASSEMBLY, AC 1
MOD. (SEE FIG 2 FOR DETAIL
BREAKDOWN)
115G 17A297 .CHASSIS AND RECORDER ASSEMBLY Q–V, 1
(SEE FIG 2 FOR DETAIL BREAKDOWN) AK–AP,
AR–AW
115H 17A308 .CHASSIS AND RECORDER ASSEMBLY G–K 1
(SEE FIG 2 FOR DETAIL BREAKDOWN)

115J 17A450 .CHASSIS AND RECORDER ASSEMBLY A–C 1


(SEE FIG 2 FOR DETAIL BREAKDOWN)
115K 17A476 .CHASSIS & RECORDER ASSEMBLY AQ,AX, 1
(FRQ) (SEE FIG 2 FOR DETAIL AY
BREAKDOWN)

120 17A157 .PWA POWER SUPPLY (SEE FIG 7 FOR A,D,E, 1


DETAIL BREAKDOWN) G,H,
L–S,V–AQ
120A 205E0148–00 .PWA, POWER SUPPLY,10MS RESERVE B,C,F, 1
(SEE FIG 7A FOR DETAIL J,K,T,U,
BREAKDOWN) AR–AY
125 17A156 .PWA, SYNCHRO MUX–6 INPUT – 1
OBSOLETE, REPLACED BY 17A244
PER FSB 004 (SEE FIG 8 FOR
DETAIL BREAKDOWN)
125A 17A244 .PWA, SYNCHRO MUX–6 INPUT – D,E, 1
REPLACES 17A156, PER FSB 004 – L–N,
(SEE FIG 8A FOR DETAIL AF–AH,
BREAKDOWN) AK–AQ
125B 17A244 .PWA, SYNCHRO MUX–6 INPUT – A,G,H, 2
(SEE FIG 8A FOR DETAIL Q–S
BREAKDOWN)
125C 17A244–01 .PWA, SYNCHRO MUX 6 INPUT – 2
OBSOLETE, REPLACED BY
17A244–02 PER FSB 015 (SEE
FIG 8A FOR DETAILED BREAKDOWN)
125D 17A244–02 .PWA, SYNCHRO MUX 6 INPUT B,C,F, 2
REPLACES 17A244–01 PER FSB 015 J,K,T–V,
(SEE FIG 8A FOR DETAIL AR–AY
BREAKDOWN)
125E 17A244–02 .PWA, SYNCHRO MUX 6 INPUT (SEE F,P,AJ 1
FIG 8A FOR DETAIL BREAKDOWN)

31–30–01
Illustrated Parts List
Rev 2 Page 1068
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY

1 130 17A219 .PWA, S/D CONV, ALTERNATE FOR A,D,E, 1


17A219–01, (SEE FIG 9 G,H,M,N,
FOR DETAIL BREAKDOWN) Q–S,AF–AH,
AK–AQ
130A 17A219–01 .PWA, S/D CONV, ALTERNATE FOR A,D,E, 1
17A219, (SEE FIG 9A G,H,M,N,
FOR DETAIL BREAKDOWN) Q–S,AF–AH,
AK–AQ
135 17D17–0628 .PWB, S/D CONV. BYPASS – USED B,C,F, 1
IN PLACE OF 17A219–01, J–L,P,
PER FSB 024 T–V,AJ,
AR–AY
140 17A163 .PWA, INTERFACE II, OBSOLETE – 1
REPLACED BY 17A163–01,
PER ECO 0003284 (SEE FIG 12
FOR DETAIL BREAKDOWN)
140A 17A163–01 .PWA, INTERFACE II – REPLACES  1
17A163–01, PER ECO 0003284.
(SEE FIG 12A FOR DETAIL
BREAKDOWN)
140B 17A163–02 .PWA, INTERFACE II F/D CONVERTER 1
(SEE FIG 12B FOR DETAIL A,AQ
BREAKDOWN)
140C 205E0183–00 .PWA, INTERFACE II WITH A/D,F/D,S/D – B,C,F, 1
ADDED PER FSB 024 (SEE FIG 12C J–L,P,
FOR DETAIL BREAKDOWN) T–V,AJ,
AR–AY
145 17A161 .PWA, A/D CONVERTER – (SEE FIG 10 D,E,M,N, 1
FOR DETAIL BREAKDOWN) AF–AH,
145A 17A288 .PWA, A/D CONVERTER – OBSOLETE 1
REPLACED BY 17A288–01 PER
PER FSB 020 (SEE FIG 10A FOR
DETAIL BRKDN)
145B 17A288–01 .PWA, A/D CONVERTER, 12 BITS, 542X A,G,H, 1
REPLACES 17A288, PER FSB 020 Q–S,
(SEE FIG 10B FOR DETAIL AK–AQ
BREAKDOWN)
145C 17A288–02 .PWA, A/D CONVERTER, 12 BITS, 542X 1
OBSOLETE – REPLACED BY
205E0194–00 PER FSB 024
(SEE FIG 10B FOR DETAIL
BREAKDOWN)

NOTE : D,E,G,H,M,N,Q–S,AF–AH,AK–AP

31–30–01
Illustrated Parts List
Rev 2 Page 1069
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
1 145D 205E0194–00 .PWA, ANALOG TO DIGITAL MUX – B,C,J,K, 1
ADDED PER FSB 024 (SEE FIG 10C T–V,
FOR DETAIL BREAKDOWN) AR–AY
145E 205E0194–01 .PWA, ANALOG TO DIGITAL MUX – F,L,P, 1
ADDED PER FSB 024 (SEE FIG 10C AJ
FOR DETAIL BREAKDOWN)
150 17A162 .PWA, INTERFACE 1 – OBSOLETE, 1
REPLACED BY 17A162–01,
PER FSB 008 (SEE FIG 11 FOR
DETAIL BREAKDOWN)
150A 17A162–01 .PWA, INTERFACE 1 – OBSOLETE, 1
REPLACED BY 17A162–03,
PER FSB 023 (SEE FIG 11A
FOR DETAIL BREAKDOWN)
150B 17A162–02 .PWA, INTERFACE 1 – OBSOLETE, 1
REPLACED BY 17A162–03, –04
PER FSB 023 (SEE FIG 11
FOR DETAIL BREAKDOWN)
150C 17A162–03 .PWA, INTERFACE 1 – REPLACES,  1
17A162–01, –02 PER FSB 023
(SEE FIG 11 FOR DETAIL
150D 17A162–04 .PWA, INTERFACE 1 – REPLACES, 1
7A162–01, –02 PER FSB 023
(SEE FIG 11 FOR DETAIL BRKDWN)
155 17A153–03 – .PWA, CPU – OBSOLETE, REPLACED 1
17A153–09 BY ITEMS 285 – 315, PER FSB
010 (SEE FIG 13 FOR DETAIL
155A 17A153–14 .PWA, CPU – OBSOLETE, REPLACED 1
BY 17A153–21–02 PER FSB 019
(SEE FIG 13A FOR DETAIL BRKDWN)
155B 17A153–15 .PWA, CPU – OBSOLETE, REPLACED 1
BY 17A153–21–14 PER FSB 019
(SEE FIG 13A FOR DETAIL BRKDWN)
155C 17A153–16 .PWA, CPU – OBSOLETE, REPLACED 1
BY 17A153–21–03 PER FSB 019
(SEE FIG 13A FOR DETAIL BRKDWN)
BREAKDOWN)
155D 17A153–17 .PWA, CPU – OBSOLETE, REPLACED 1
BY 17A153–21–11 PER FSB 019
(SEE FIG 13A FOR DETAIL BRKDWN)

NOTE  : A,E,G,H,M,N,Q–S,W–Y,AA,AF–AH,AK–AQ
NOTE : B–D,F,J–L,P,T–V,Z,AB–AE,AJ,AR–AY

31–30–01
Illustrated Parts List
Rev 2 Page 1070
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
1 155E 17A153–18 .PWA, CPU, – OBSOLETE, REPLACED 1
BY 17A153–21–09 & –13 PER
FSB 019 (SEE FIG 13A FOR
DETAIL BREAKDOWN)
155F 17A153–19 .PWA, CPU, – OBSOLETE, REPLACED 1
BY 17A153–21–04, –08 & –12 PER
FSB 019 (SEE FIG 13A FOR
DETAIL BREAKDOWN)
155G 17A153–20 .PWA, CPU, – OBSOLETE, REPLACED 1
BY 17A153–21 PER FSB 019
(SEE FIG 13A FOR DETAIL BRKDWN)
160 17A153–21 .PWA, CPU, DFR – REPLACES A–C, 1
17A153–20, PER FSB 019 (SEE AQ,AX,AY
FIG 13B FOR DETAIL BREAKDOWN)
160A 17A153–21–02 .PWA, CPU, DFR – REPLACES AF–AJ 1
17A153–14, PER FSB 019 (SEE
FIG 13B FOR DETAIL BREAKDOWN)
160B 17A153–21–03 .PWA, CPU, DFR – REPLACES M–P 1
17A153–16, PER FSB 019 (SEE
FIG 13B FOR DETAIL BREAKDOWN)
160C 17A153–21–04 .PWA, CPU, DFR – REPLACES AP,AW 1
17A153–19, PER FSB 019 (SEE
FIG 13B FOR DETAIL BREAKDOWN)
160D 17A153–21–08 .PWA, CPU, DFR – REPLACES AK–AM, 1
17A153–19, PER FSB 019 (SEE AR–AT
FIG 13B FOR DETAIL BREAKDOWN)
160E 17A153–21–09 .PWA, CPU, DFR – REPLACES G,J,Q, 1
17A153–18, PER FSB 019 (SEE R,T,U
FIG 13B FOR DETAIL BREAKDOWN)
160F 17A153–21–11 .PWA, CPU, DFR – REPLACES D–F, 1
17A153–17, PER FSB 019 (SEE L
FIG 13B FOR DETAIL BREAKDOWN)
160G 17A153–21–12 .PWA, CPU, DFR – REPLACES AN,AU, 1
17A153–19, PER FSB 019 (SEE AV
FIG 13B FOR DETAIL BREAKDOWN)
160H 17A153–21–13 .PWA, CPU, DFR – REPLACES H,K, 1
17A153–18, PER FSB 019 (SEE S,V
FIG 13B FOR DETAIL BREAKDOWN)
160J 17A153–21–14 .PWA, CPU, DFR – REPLACES W–AE 1
17A153–15, PER FSB 019 (SEE
FIG 13B FOR DETAIL BREAKDOWN)

31–30–01
Illustrated Parts List
Rev 2 Page 1071
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
1 165 17A160 .PWA, WRITE AMP – OBSOLETE, 1
REPLACED BY 17A160–01, PER FSB
010 (SEE FIG 14 FOR DETAIL
BREAKDOWN)
165A 17A160–01 .PWA, WRITE AMP – OBSOLETE, 1
REPLACED BY 17A160–02, PER FSB
011 (SEE FIG 14A FOR DETAIL
BREAKDOWN)
165B 17A160–02 .PWA, WRITE AMP W/EEPROM – 10 1
REPLACES 17A160–01 PER FSB 011
(SEE FIG 14A FOR DETAIL
BREAKDOWN)
165C 17A160–03 .PWA, WRITE AMP (SEE FIG 14B 11 1
FOR DETAIL BREAKDOWN)
170 17A159 .PWA READ AMP (SEE FIG 15 FOR 1
DETAIL BREAKDOWN)
175 C502663 .PWA, ALTITUDE TRANSDUCER M–V, 1
(V98659) (17A192) MATCHED SET AF–AY
WITH ITEM 1–180, MUST BE REPAIRED
AND CALIBRATED AT THE FACTORY
180 C502662 .PWA, AIRSPEED TRANSDUCER M–V, 1
(V98659) (17A193) MATCHED SET AF–AY
WITH ITEM 1–175, MUST BE REPAIRED
AND CALIBRATED AT THE FACTORY
185 17D17–0618 .PROGRAM REVISION PLATE 1
190 9–1959 ..DZUS FASTENER (V72794) (9391959) 1
190A 9–1960 ..DZUS FASTENER (V72794) (9391960) 1
–195 9–1919 .HOLE PLUG (9391919) 4

- ITEM NOT ILLUSTRATED


NOTE 10 : A,D,E,F,G,H,M,N,Q–S,W–Y,AA,AF–AH,AK–AQ
NOTE 11 : B,C,F,J–K,P,T–V,Z,AB–AE,AJ,AR–AY

31–30–01
Illustrated Parts List
Rev 2 Page 1072
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

380
110 20
220 R2 115 370
120 340
125 R1 345
C 320
355 325
330
375 A
5

40

240
245
250
100
105
C

265
295 225
300 230
235
330
290 335
295
300
360
10

260 200
70 285 205

270 195
75 See IPL FIG 6,
Item 100 95
170 T3 180
315 185
305 160 280 190
T2
85 270 175
K4
T1

340 95
140
K1 155
80 275
B
310 60
270
215
K2
135 BLUE 90
BEAD 280
270 165
130 280 275
B A
270

Chassis and Recorder Assembly, 17A189, –01; 17A190, –01; 17A191, –01, –03;
17A297; 17A380; 17A450; 17A476
Figure 2
31–30–01
Illustrated Parts List
Rev 2 Page 1073
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
2
1 17A189 CHASSIS AND RECORDER ASSEMBLY A RF
(SEE FIG 1 FOR NHA)
1A 17A189–01 CHASSIS AND RECORDER ASSEMBLY, B RF
SHIELDED (M700A) (SEE FIG 1
FOR NHA)
1B 17A190 CHASSIS AND RECORDER ASSEMBLY C RF
(SEE FIG 1 FOR NHA)
1C 17A190–01 CHASSIS & RECORDER ASSEMBLY, D RF
SHIELDED (SEE FIG 1 FOR NHA)
1D 17A191 CHASSIS AND RECORDER ASSEMBLY E RF
(M800) (SEE FIG 1 FOR NHA)
1E 17A191–01 CHASSIS AND RECORDER ASSEMBLY, F RF
SHIELDED (M800A) (SEE FIG 1 FOR
NHA)
1F 17A191–03 CHASSIS & RECORDER ASSEMBLY, G RF
MOD. (SEE FIG 1 FOR NHA)
1G 17A297 CHASSIS AND RECORDER ASSEMBLY H RF
EXPANDED PARAMETER (SEE FIG 1
FOR NHA)
1H 17A308 CHASSIS AND RECORDER ASSEMBLY J RF
EXPANDED PARAMETER (SEE FIG 1
FOR NHA)
1J 17A450 CHASSIS AND RECORDER ASSEMBLY K RF
EXPANDED PARAMETER W/FREQ (SEE
FIG 1 FOR NHA)
1K 17A476 CHASSIS & RECORDER ASSEMBLY L RF
(FRQ) (SEE FIG 1 FOR NHA)
5 17A137 .RECORDER ASSEMBLY (SEE FIG 3 A,C,E 1
FOR DETAIL BREAKDOWN)
5A 17A137–01 .RECORDER ASSEMBLY, SHIELDED B,D, 1
(SEE FIG 3 FOR DETAIL BREAKDOWN) F–L
ATTACHING PARTS
10 93–623 .CAP SCR–BUTTON SPL SOC HD 4
***
–15 17A183 .CHASSIS,WIRING ASSEMBLY A,B 1
–15A 17A184 .CHASSIS,WIRING ASSEMBLY C,D 1
–15B 17A185 .CHASSIS WIRING ASSEMBLY (M800) E–G 1
–15C 17A296 .CHASSIS WIRING ASSEMBLY H 1
–15D 17A307 .CHASSIS WIRING ASSEMBLY J 1
–15E 17A449 .CHASSIS WIRING ASSEMBLY K 1
–15F 17A475 .CHASSIS WIRING ASSEMBLY (FRQ) L 1

- ITEM NOT ILLUSTRATED

31–30–01
Illustrated Parts List
Rev 2 Page 1074
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
2 20 17A295 ..CHASSIS AND GUIDES ASSEMBLY 1
–25 17A294 ...CHASSIS, SUB ASSEMBLY 1
–30 MS24693C11 .MOUNTING SCREW 4–40 X 1.12 A–D, 2
(17D17–0275) F–L
40 205E0186–00 .PWA, SPIKE SUPPRESSOR, DFR (SEE G 1
FIG 16 FOR DETAIL BREAKDOWN)
ATTACHING PARTS
–45 MS51957–13 .SCREW, PAN HEAD, 4–40 X 1/4 G 4
(2290200073)
–50 MS51959–13 .SCREW, FLAT HEAD, 4–40 X 1/4 G 4
(2290200185)
–55 8841 .STANDOFF, 1/4 HEX 4–40 X 13/16L G 4
(2979800130)
***
60 1N4004 ..DIODE, SI, 400.0V, 1.0A, SCR A–D, 4
(V16352) (0881040040) H–L
–65 91117 ..GROMMET, .31IDX.59 OD, 1/8 2
PANEL (1279800014)
70 17A140 ..FRONT PANEL ASSEMBLY (SEE A,B,H,L 1
FIG 6 FOR DETAIL BREAKDOWN)
70A 17A141 ..FRONT PANEL ASSEMBLY (M800) C–G,J,K 1
(SEE FIG 6 FOR DETAIL BREAKDOWN)
ATTACHING PARTS
75 8EP86X3 ..SCREW, PAN HEAD, 8–32 X 3/8 1
(938EP86X3)
80 8EP88X3 ..SCREW, PAN HEAD, 8–32 X 1/2 1
(938EP88X3)
85 9–1508 ..FLAT FIBRE WASHER 2
(9391508)
***
90 17–0237 ..TRANSFORMER BRACKET (V06141) 1
(17D17–0237)
ATTACHING PARTS
95 MS24693C4 ..SCREW, FLAT HEAD, 4–40 X 3/8 4
(2290200356)
***

- ITEM NOT ILLUSTRATED

31–30–01
Illustrated Parts List
Rev 2 Page 1075
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
2 100 17D17–0482 ..GUIDE PLATE, ALTIMETER CARD A–D,H–L 1
ATTACHING PARTS
105 MS51957–15 ..SCREW, PAN HEAD, 4–40 X 3/8 A–D,H–L 2
(2290200356)
105A MS24693C2 ..SCREW, FLAT HEAD, 4–40 X 1/4 A–D,K,L 1
(2290200231)
105B MS24693C2 ..SCREW, FLAT HEAD, 4–40 X 1/4 E–J 4
(2290200231)
***
110 WEPFRTV8 ..THERMISTOR, 250OHMS, POSITIVE A–D,H–L 1
TEMPERATURE COEFFIECENT
(V06141) (4139800019)
115 RH50 ..RESISTOR, WW. 40 OHM, 50W, 1% A–D,H–L 1
(6251304009)
ATTACHING PARTS
120 MS24693C4 ..SCREW, FLAT HEAD, 4–40 X 3/8 A–D,H–L 2
(2290200356)
125 9–0169–02 ..ELASTIC STOP NUT (V06141) A–D,H–L 2
(939016902)
***
130 9300–180 ..HOLD–DOWN 2
ATTACHING PARTS
135 8EP88X3 ..SCREW, PAN HEAD, 8–32 X 1/2 4
(938EP88X3)
***
–140 8ES46X3 ..SCREW, PAN HEAD, 4–40 X 3/8 H,L 6
(938ES46X3)
–145 8ES49R5 ..SCREW, PAN HEAD, 4–40 X 9/16 L 4
–150 9–0169–02 ..ELASTIC STOP NUT (V06141) H–L 2
(938ES49R5)
155 2BA1B1/2 ..RELAY (9391936) 3
160 9–2072 ..RELAY, EM, 2C, 26.5VDC, BRACKET A–D,H–L 1
(9392072)
ATTACHING PARTS
165 8ES46X3 ..SCREW, PAN HEAD, 4–40 X 3/8 A–H,K,L 4
(938ES46X3)
170 9–0169–02 ..ELASTIC STOP NUT (V06141) A–D,H–L 4
(939016902)
***
175 24E31CT ..TRANSFORMER (V01121) (9391939) 1

- ITEM NOT ILLUSTRATED

31–30–01
Illustrated Parts List
Rev 2 Page 1076
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
2 180 9–1792 ..TRANSFORMER (V06141) (9391792) 1
ATTACHING PARTS
185 8ES428X3 ..SCREW, PAN HEAD, 4–40 X 1–3/4 4
(938ES428X3)
190 9–0169–02 ..ELASTIC STOP NUT (V06141) A–D,H–L 4
(939016902)
***
195 2E25CT ..TRANSFORMER (V01121) (9391935) A–D,H–L 1
ATTACHING PARTS
200 8BS417X3 ..SCREW, FLAT HEAD, 4–40 X 1 A–D,H–L 2
1/16 (938BS417X3)
205 9–0169–02 ..ELASTIC STOP NUT (V06141) A–D,H–L 2
(939016902)
***
210 9–1940 ..PROTECTIVE CAPACITOR (9391940) 1
ATTACHING PARTS
215 8EP63X3 ..SCREW, PAN HEAD, 6–32 X 3/16 1
(938EP63X3)
***
220 9–2039 ..SOLDER TERMINAL (9392039) A,B,H–L 5
225 9–2039 ..SOLDER TERMINAL (9392039) C–G 4
ATTACHING PARTS
230 8EP44R5 ..SCREW, PAN HEAD, 4–40 X 1/4 4
(938EP44R5)
235 AN960C4L ..WASHER, FLAT, .125 X .312 X .016 4
(93AN960C4L)
***
240 9–2040 ..INSULATED TERMINAL (9392040) 3
ATTACHING PARTS
245 8EP64R5 ..SCREW, PAN HEAD, 6–32 X 1/4 3
(938EP64R5)
250 AN960C6L ..WASHER, FLAT, .149 X .375 X .016 3
(93AN960C6L)
***
–255 17A186 ..HARNESS ASSEMBLY A–D 1
–255A 17A188 ..HARNESS ASSEMBLY (573) M800 E–G 1
–255B 17A448 ..HARNESS ASSEMBLY, WIRE LIST H–L 1
260 063E0190–00 ...CONNECTOR, MODIFIED 1
DPX257P57P342201
ATTACHING PARTS
265 239E0191–00 ..SPACER, DPX CONNECTOR, ADJUST 1
270 MS51957–17 ..SCREW, PAN HEAD, 4–40 X 1/2 4
(2290200077)

- ITEM NOT ILLUSTRATED

31–30–01
Illustrated Parts List
Rev 2 Page 1077
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
2 275 8BS411X3 ..SCREW, FLAT HEAD, 4–40 X 11/16 2
(938BS411X3)
280 MS24693C2 ..SCREW, FLAT HEAD, 4–40 X 1/4 A–D,K,L 4
(2290200231)
***
285 17–0277 ...RECEPTACLE MOUNT (17D17–0277) 1
290 930010801 ...CONNECTOR, PWB 10 CONT, SNGL A–D,H–L 2
OUT, (Mfg. METH/AMPL, No.
179–102–32/143–010–01)
ATTACHING PARTS
295 MS24693C7 ..SCREW, FLAT HEAD, 4–40 X 5/8 A–D,H–L 4
(2290200220)
300 9–0169–02 ..ELASTIC STOP NUT (V06141) A–D,H–L 4
(939016902)
***
305 933112E204 ...CONNECTOR, RECPT, BX MT, 1
(V08718)
(MS3112E–20–41S)
ATTACHING PARTS
310 8EP47X3 ..SCREW, PAN HEAD, 4–40 X 7/16 4
(938EP47X3)
315 17–0255 ..CONNECTOR PLATE (17D17–0255) 1
***
320 251–2230–160 ...CONNECTOR, 44PIN (9391794) 1
325 9391795 ...CONNECTOR, 50PIN (9391795) A–D 3
330 9391795 ...CONNECTOR, 50PIN (9391795) J–M 4
335 9391796 ...CONNECTOR, 86PIN (9391796) A–D, 3
J–M
ATTACHING PARTS
340 8ES49R5 ..SCREW, PAN HEAD, 4–40 X 9/16 A–D 18
(938ES49R5)
340A 8ES49R5 ..SCREW, PAN HEAD, 4–40 X 9/16 H–L 20
(938ES49R5)
345 9–0169–02 ..ELASTIC STOP NUT (V06141) A–D 18
(939016902)
345A 9–0169–02 ..ELASTIC STOP NUT (V06141) H–L 20
(939016902)
***
–350 9–1938 ...PIN, USE ON 9391937 (9391938) A–G 50
–350A 9–1938 ...PIN, USE ON 9391937 (9391938) H–L 100
355 9392038 ...CONNECTOR, 44PIN (9392038) 2
360 SM7–20SSKGD ...CONNECTOR, RCPT, 7–SOCKET 1
(V95238) (9392041)

- ITEM NOT ILLUSTRATED

31–30–01
Illustrated Parts List
Rev 2 Page 1078
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
2 –365 17–0222 ...FIRE SHIELD (V06141) 1
(17D17–0222)
370 9391787 ...CARD GUIDE 18
375 9–1788–01 ...RIGHT CARD GUIDE (V01121) 3
(939178801)
380 9–1788–02 ...LEFT CARD GUIDE (V01121) 3
(939178802)
–385 9–1972 ...DZUS FASTNER SPRING TYPE S5A–200 1
(V72794) (9391972)

- ITEM NOT ILLUSTRATED

31–30–01
Illustrated Parts List
Rev 2 Page 1079
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

250
255 120
260

125

265
5
A
35

400

200

275 270

ÇÇÇÇÇÇ
ÇÇÇÇÇÇ
ÇÇÇÇÇÇÇ
ÇÇÇÇÇÇ
ÇÇÇÇÇÇÇ
ÇÇÇÇÇÇ
ÇÇÇÇÇÇ
ÇÇÇÇÇÇÇ
ÇÇÇÇÇÇ
ÇÇÇÇÇÇÇ
ÇÇÇÇÇÇ
ÇÇÇÇÇÇ
195 185

ÇÇÇÇÇÇ
ÇÇÇÇÇÇÇ
ÇÇÇÇÇÇ
230

ÇÇÇÇÇÇ
ÇÇÇÇÇÇÇ
ÇÇÇÇÇÇ
ÇÇÇÇÇÇ
ÇÇÇÇÇÇÇ
ÇÇÇÇÇÇ
ÇÇÇÇÇÇÇ
ÇÇÇÇÇÇ
ÇÇÇÇÇÇ 210

ÇÇÇÇÇÇ
ÇÇÇÇÇÇÇ
ÇÇÇÇÇÇ
ÇÇÇÇÇÇÇ
ÇÇÇÇÇÇ 220
215

225
375

Recorder Assembly, 17A137, –01


Figure 3 (Sheet 1)
31–30–01
Illustratied Parts List
Rev 2 Page 1080
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

630
480 235 635
485 475
240

285 625
290 665
295
450
440 280
470 660

640 620
455 645
35 650
655 C
460
435 460 445
15 245
465 345
20
50 350 25
30

55 40
60
10
605 B
75
70
60 165
65
5

E
C

550
615
610

190
45

Recorder Assembly, 17A137, –01


Figure 3 (Sheet 2)
31–30–01
Illustratied Parts List
Rev 2 Page 1081
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

150 105
145 C
155
135 160 180 175
140 95
170 100
90

80 85
5

505 495
500
515
D
320
325 115
520

545

335 525 490


330 540

315 545 530 535

510
340
410 B

550 585
370 575

425 580

590
565
110
130 395

300
305 595
310
555
570 600

595
360
365 355 360
365
D 560 E

Recorder Assembly, 17A137, –01


Figure 3 (Sheet 3)
31–30–01
Illustratied Parts List
Rev 2 Page 1082
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
3
1 17A137 RECORDER ASSEMBLY (SEE FIG 2 A RF
FOR NHA)
1A 17A137–01 RECORDER ASSEMBLY,SHIELDED B RF
(SEE FIG 2 FOR NHA)
5 17A128 .MOTOR PLATE ASSEMBLY 1
ATTACHING PARTS
10 8AS66R5 .SCREW, FLAT HEAD, 6–32 X 3/8 3
(938AS66R5)
***
15 17A131 .PRESSURE PAD ASSEMBLY (SEE 1
FIG 5 FOR DETAIL BREAKDOWN)
ATTACHING PARTS
20 8ES23R5 .SCREW, PAN HEAD, 2–56 X 3/16 A 2
(938ES23R5)
25 8ES23R5 .SCREW, PAN HEAD, 2–56 X 3/16 B 2
(938ES23R5)
30 9WIS2 .LOCK WASHER, INT CRES #2 B 2
(939WIS2)
***
35 17A135 .DRIVE UNIT ASSEMBLY (SEE FIG 1
4 FOR DETAIL BREAKDOWN)
ATTACHING PARTS
40 8ES66R5 .SCREW, PAN HEAD, 6–32 X 3/8 2
(938ES66R5)
45 9300–121 .STANDOFF 2
***
50 17A180 .REEL AND TAPE ASSEMBLY 1
ATTACHING PARTS
55 9300–157 .SHOULDER SCREW 1
60 9300–107 .BALL BEARING 2
65 9300–187 .SPACER–REEL SHAFT 1
70 9300–342–01 .SHIM–REEL, THIN A AR
75 9300–342–02 .SHIM–REEL, THICK AR
***
80 17A197 .RIBBON CABLE SHIELD ASSEMBLY 1
ATTACHING PARTS
85 8ES410R5 .SCREW, MACHINED PAN HEAD SLOT 1
(938ES410R5)
***
90 17–0276 .PLUG BRACKET (V06141) 1
(17D17–0276)

31–30–01
Illustratied Parts List
Rev 2 Page 1083
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
3 ATTACHING PARTS
95 8ES46R5 .SCREW, PAN HEAD, 4–40 X 3/8 A 2
(938ES46R5)
100 8ES45R5 .SCREW, PAN HEAD, 4–40 X 5/16 B 2
(938ES45R5)
105 MS15795–803 .WASHER, #4, FLAT ST STL 2
(2730200004)
***
110 SM7–20PSGD .CONNECTOR PLUG (V95238) 1
(9392042)
115 17–0139 .FLYWHEEL BELT (17D17–0139) 1
120 17–0191 .BELT COVER (V06141) (17D17–0191) 1
ATTACHING PARTS
125 9–1661 .SCREW, 4–40 X 3/16, 100 DEG. FLANGE 5
(9391661)
***
130 17–0253 .SPACER (WIRE GUIDE) (V06141) 1
(17D17–0253)
135 17–0279 .TUBING (17D17–0279) 2
ATTACHING PARTS
140 17–0278 .RETAINER (17D17–0278) 2
145 8ES45R5 .SCREW, PAN HEAD, 4–40 X 5/16 A 2
(938ES45R5)
150 8ES45R5 .SCREW, PAN HEAD, 4–40 X 5/16 B 2
(938ES45R5)
155 9WIS4 .LOCK WASHER, INT CRES #4 B 2
(939WIS4)
160 9WFS4 .WASHER, FLAT CRES #4 B 2
(939WFS4)
***
165 MS51021–9 .SCREW, SET, 4–40 X 1/8 2
(2290200163)
170 9300A015 .RETAINER & BEARING ASSEMBLY 1
ATTACHING PARTS
175 8ES43R5 .SCREW, PAN HEAD, 4–40 X 3/16 3
(938ES43R5)
180 9WES4 .LOCK WASHER, EXT CRES #4 B 3
(939WES4)
***
185 9300A018 .INSULATION ASSEMBLY 1
190 9300A006 .INSULATION ASSEMBLY 1
195 9300A042 .COVER ASSEMBLY (THERMAL BOX) 1

31–30–01
Illustratied Parts List
Rev 2 Page 1084
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
3 ATTACHING PARTS
200 9–1539 .HEX CP SC (LP62U040J12X2) 5
(9391539)
***
–205 9300A049 .INSIDE COVER ASSEMBLY 1
210 9300–136M ..COVER(*M/F 9300–136C*) 1
ATTACHING PARTS
215 93–610 ..SCREW, PAN HEAD (939610) 5
220 9WIS6 ..LOCK WASHER, INT CRES #6 B 5
(939WIS6)
***
225 17D17–0465 .SHIELD,PLATE B 1
230 17D17–0466 .SHIELD,COVER B 1
235 9300–116 .SPRING 1
240 9300–189 .STUD–SPRING 1
ATTACHING PARTS
245 9–1504 .NUT (79NM–40) (V06141) 1
(9391504)
***
250 9300–134 .FLYWHEEL 1
ATTACHING PARTS
255 9300–201 .SCREW–FLYWHEEL 1
260 17D17–0383 .WASHER, FRICTION, .12 ID, .03 OD 1
265 9300–374 .SHIM–FLYWHEEL AR
***
270 9300–137 .GASKET 1
275 9300–139 .GASKET, THERMAL 1
280 9300–186 .MOUNTING PLATE 1
ATTACHING PARTS
285 8ES23R5 .SCREW, PAN HEAD, 2–56 X 3/16 A 2
(938ES23R5)
290 8ES23R5 .SCREW, PAN HEAD, 2–56 X 3/16 B 2
(938ES23R5)
295 9WIS2 .LOCK WASHER, INT CRES #2 B 2
(939WIS2)
***
300 9300–217 .CABLE CLAMP 1
ATTACHING PARTS
305 8ES46R5 .SCREW, PAN HEAD, 4–40 X 3/8 A 1
(938ES46R5)
310 8ES46R5 .SCREW, PAN HEAD, 4–40 X 3/8 B 1
(938ES46R5)
***

- ITEM NOT ILLUSTRATED

31–30–01
Illustratied Parts List
Rev 2 Page 1085
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
3 315 9300–218–03 .MOTOR,AC SINGLE PHASE 1
ATTACHING PARTS
320 8ES46R5 .SCREW, PAN HEAD, 4–40 X 3/8 A 2
(938ES46R5)
325 8ES45R5 .SCREW, PAN HEAD, 4–40 X 5/16 B 2
(938ES45R5)
330 9WFS4 .WASHER, FLAT CRES #4 B 2
(939WFS4)
335 9WIS4 .LOCK WASHER, INT CRES #4 B 2
(939WIS4)
***
340 17–0274 .MOTOR ECCENTRIC (17D17–0274) 1
345 9300–220 .TAPE GUIDE RETAINER 1
ATTACHING PARTS
350 9–1504 .NUT (79NM–40) 1
(9391504)
***
355 F1NY .CABLE CLAMP (9300251) 2
ATTACHING PARTS
360 8ES23R5 .SCREW, PAN HEAD, 2–56 X 3/16 A 2
(938ES23R5)
365 8ES23R5 .SCREW, PAN HEAD, 2–56 X 3/16 B 2
(938ES23R5)
***
370 9300–258–03 .CAPACITOR–MOTOR 1
375 9300–331 .SPACER 1
–380 9300–342–01 .SHIM–REEL A 2
–385 9300–342–01 .SHIM–REEL B 6
–390 9300–342–02 .SHIM–REEL 2
395 9300–487 .WIRE GUIDE 1
400 9300–497 .TUBING–SPACER 5
–405 9300–524 .GASKET 1
410 93–617 .HEAT SINK MOTOR 1
–415 8ES23R5 .SCREW, PAN HEAD, 2–56 X 3/16 A 1
(938ES23R5)
–420 8ES23R5 .SCREW, PAN HEAD, 2–56 X 3/16 B 3
(938ES23R5)
425 9100–530 .GROMMET (V06141) (939100530) 1
–430 9300A035 .PINCH ROLLER ASSEMBLY 1
ATTACHING PARTS
435 9300–104 .PIVOT–PINCH ROLLER 1
***
440 9300–106M ..ARM–PINCH ROLLER 1

- ITEM NOT ILLUSTRATED

31–30–01
Illustratied Parts List
Rev 2 Page 1086
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
3 445 9300A004 ..PINCH ROLLER SUB–ASSY 1
ATTACHING PARTS
450 9300–103 ..BEARING SHAFT–PINCH RLR. 1
455 9–1385–01 ..RETAINING RING 5101–18 1
(939138501)
***
460 9300–107 ..BALL BEARING 2
465 9300–191–03 ..SPACER 3
470 9300–191–01 ..SPACER – PINCH ROLLER 3
475 9300–146 ..STRIPPER WIRE 1
ATTACHING PARTS
480 8ES43R3 ..SCREW, PAN HEAD, 4–40 X 3/16 1
(938ES43R3)
485 9WFS4 ..WASHER, FLAT CRES #4 B 1
(939WFS4)
***
490 17A138 .BRACKET AND PULLEY ASSEMBLY 1
ATTACHING PARTS
495 8ES85R5 .SCREW, PAN HEAD, 8–32 X 5/16 2
(938ES85R5)
500 NAS620C8 .WASHER, #8, FLAT ST STL 2
(2730200009)
505 9WIS8 .LOCK WASHER, INT. TOOTH #8 2
(939WIS8)
***
510 17–0140 .MOTOR BELT (V06141) (17D17–0140) 1
515 17A123 ..BRACKET AND POST ASSEMBLY 1
ATTACHING PARTS
520 17–0172 ..PULLEY (V06141) (17D17–0172) 1
525 9300–203 ..SPACER 1
530 5100–18 ..RETAINING RING (9391574) 1
535 9300–342–01 ..SHIM–REEL 3
540 9300–342–02 ..SHIM–REEL 3
545 9–1912 ..BALL BEARING (V06141) 2
(9391912)
***
550 17A136 .CABLE ASSEMBLY 1
555 1PNA01A040/13 ..CABLE,13 CONDUCTOR 1.6 FT
(17D17–02571)
560 A01A040115 ..CABLE,15 CONDUCTOR RIBBON 1.6 FT
(17D17–02572)
565 17–0273 ..HOLDER COVER (17D17–0273) 1

31–30–01
Illustratied Parts List
Rev 2 Page 1087
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
3 ATTACHING PARTS
570 8BS44X3 ..SCREW, FLAT HEAD, 4–40 X 1/4 2
(938BS44X3)
***
575 17–0272M ..CONNECTOR HOLDER (V06141) 1
(17D17–0272M)
580 251–15–30–410 ..P.C. CONNECTOR, 30–CONTACT 2
(9392037)
ATTACHING PARTS
585 8ES48X3 ..SCREW, PAN HEAD, 4–40 X 1/2 4
(938ES48X3)
590 9–1504 ..NUT (79NM–40) 4
(9391504)
***
595 P109238 ..STRAIGHT PIN CLIP (V11983) 24
(9392044)
600 #1232 ..SHIELD,3/8 IN BRAIDED .67 FT
1 (V23172) (2329800003)
605 17A133 .REEL COVER ASSEMBLY 1
ATTACHING PARTS
610 8ES410R5 .SCREW, MACHINED, PAN HEAD SLOT 4
(938ES410R5)
615 9WIS4 .LOCK WASHER, INT CRES #4 B 4
(939WIS4)
***
620 17–0252 ..REEL COVER REWORKED (V06141) 1
(17D17–0252)
625 9300A071 ..ERASE ROLLER ASSEMBLY 2
ATTACHING PARTS
630 9–1386–01 ..DRIVE SCREW (V06141) 4
(939138601)
635 9300–936 ..WASHER 4
***
640 9300A047 ..ROLLER ASSEMBLY–REEL COVER 3
ATTACHING PARTS
645 9–1386–02 ..DRIVE SCREW (V06141) 3
(939138602)
650 9WFS0 ..WASHER, FLAT CRES #0 B 3
(939WFS0)
655 9300–321 ..WASHER 3
***
660 9300–320 ..JOURNAL–REEL COVER 3
ATTACHING PARTS
665 9–1386–02 ..DRIVE SCREW (V06141) 6
(939138602)
***

31–30–01
Illustratied Parts List
Rev 2 Page 1088
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

80

90 95
85
170
190
165 185
190

100 30
110 190
105 185
190
170
160 145
150
175
180
35 195

125
5

10
135 155

15

75 130
140

50

55
45
40
120
25 70 65
20

60 40
45

Drive Unit Assembly, 17A135


Figure 4
31–30–01
Illustrated Parts List
Rev 2 Page 1089
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
4
1 17A135 DRIVE UNIT ASSEMBLY (SEE FIG 3 RF
FOR NHA)
5 17A132 .PRECISION BRIDGE ASSEMBLY DFR 1
(SEE FIG 5 FOR DETAIL BREAKDOWN)
ATTACHING PARTS
10 9300–263 .TERMINAL 1
15 MS51957–21 .SCREW, PAN HEAD, 4–40 X 1 1
(2290200081)
20 8ES45R5 .SCREW, PAN HEAD, 4–40 X 5/16 2
(938ES45R5)
25 9WIS4 .LOCK WASHER, INT CRES #4 B 2
(939WIS4)
***
30 9300–121 .STANDOFF 1
ATTACHING PARTS
35 8AS66R5 .SCREW, FLAT HEAD, 6–32 X 3/8 1
(938AS66R5)
***
40 9300–209 .BALL BEARING 2
45 9300–210 .SPACER, GUIDE ROLLER 3
50 9300–211 .SHAFT, GUIDE ROLLER 1
55 9300–212 .RETAINER, GUIDE ROLLER 1
ATTACHING PARTS
60 8ES22R5 .SCREW, PAN HEAD, 2–56 X 1/8 1
(938ES22R5)
***
65 9300–213 .GUIDE ROLLER 1
70 9–1402–01 .RETAINING RING 5131–12H 1
(939140201)
75 9–1403–01 .RETAINING RING 5133–12H 1
(939140301)
80 9300A050 .CHANNEL ASSEMBLY 1
ATTACHING PARTS
85 8ES45R5 .SCREW, PAN HEAD, 4–40 X 5/16 2
(938ES45R5)
90 9WIS4 .LOCK WASHER, INT CRES #4 B 2
(939WIS4)
***
95 9300–325 ..BRACKET GUIDE ANGLE 1
100 9300–326 ..GUIDE 1

31–30–01
Illustrated Parts List
Rev 2 Page 1090
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
4 ATTACHING PARTS
105 MS51957–3 ..SCREW, PAN HEAD, 2–56 X 1/4 2
(2290200065)
110 9WIS2 ..LOCK WASHER, INT CRES #2 B 2
(939WIS2)
***
–115 17A134 .PLATE SUB–ASSY 1
120 9300–120 ..SHAFT–REEL 1
ATTACHING PARTS
125 8AS45R5 ..SCREW, FLAT HEAD, 4–40 X 5/16 1
(938AS45R5)
***
130 9300–126 ..PLATE–INNER 1
135 9300–188 ..POST–SPRING 1
140 9300–208 ..BRACKET, GUIDE ROLLER 1
145 17A130 .CAPSTAN ASSEMBLY 1
ATTACHING PARTS
150 8AS44R5 .SCREW, FLAT HEAD, 4–40 X 1/4 3
(938AS44R5)
***
155 17A202 ..SHAFT SUB ASSEMBLY 1
160 9300–102 ..SPACER PINCH ROLLER AR
165 9300–122 ..HOUSING–BEARING 1
170 9300–128–01 ..BEARING–CAPSTAN 2
175 9300–191–01 ..SPACER – PINCH ROLLER 5
180 9300–203 ..SPACER 2
185 9300–340 ..SHIELD–STATIONARY 2
190 9300–341 ..SHIELD–ROTATING 4
195 9–1385–01 ..RETAINING RING 5101–18 1
(939138501)

– ITEM NOT ILLUSTRATED

31–30–01
Illustrated Parts List
Rev 2 Page 1091
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

110

65
55
50

60
55

50
45

*
90 85
40
95 30 20
115 80
25

35
70
30
25
105
100 75

125 140
145

125
130

150 135
10
Note: Used to adjust the Pressure
5
Pad's Verticle alingment.

10
15

Precision Bridge Assembly, 17A132


Figure 5
31–30–01
Illustrated Parts List
Rev 2 Page 1092
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
5
1 17A132 PRECISION BRIDGE ASSEMBLY DFR RF
(SEE FIG 4 FOR NHA)
5 17A131 .PRESSURE PAD ASSEMBLY (SEE 1
FIG 3 FOR NHA)
ATTACHING PARTS
10 8ES23R5 .SCREW, PAN HEAD, 2–56 X 3/16 3
(938ES23R5)
15 9WIS2 .LOCK WASHER, INT CRES #2 B 2
(939WIS2)
***
20 NIPD1234 .WRITE HEAD (V11983) (17D17–0178) 1
ATTACHING PARTS
25 MS51958–12 .SCREW, PAN HEAD, 4–48 X 3/16 2
(935195812)
30 9–1613 .SPRING WASHER 2
(9391613)
35 93–625–01 .WASHER–SKIM 1
40 93–625–02 .WASHER–SKIM 1
***
45 NIPD1233 .READ HEAD (V11983) (17D17–0179) 1
ATTACHING PARTS
50 MS51958–12 .SCREW, PAN HEAD, 4–48 X 3/16 2
(935195812)
55 9–1613 .SPRING WASHER 2
(9391613)
60 93–625–01 .WASHER–SKIM 1
65 93–625–02 .WASHER–SKIM 1
***
70 17–0187M .BRIDGE MACHINED (17D17–0187M) 1
75 17D17–0624 .LED, 1379800062 W/O HARDWARE 1
ATTACHING PARTS
80 899628 .SCREW, SET, 4–40 X 5/32, HEX 1
(V01295) (2299900087)
***
85 9300–274 .TRANSISTOR SOCKET 1
ATTACHING PARTS
90 MS51959–2 .SCREW, FLAT HEAD, 2–56 X 3/16 1
(2290200175)
95 2514 .WASHER, #4, FLAT, NYLON 1
(2739800015)
***
100 9300–327 .SHIM 3

31–30–01
Illustrated Parts List
Rev 2 Page 1093
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
5 105 9300–433 .SHIM 3
110 93–605 .GUIDE 1
115 OP805 .PHOTOTRANSISTOR, OP805 (9391907) 1
–120 9300A097 .ROLLER ASSEMBLY 1
125 9300–107 ..BALL BEARING 2
130 9300–191–01 ..SPACER – PINCH ROLLER AR
135 9300–203 ..SPACER 1
140 9300–219 ..TAPE GUIDE SHAFT 1
145 9300–221 ..ROLLER–TAPE GUIDE 1
150 9–1385–01 ..RETAINING RING 5101–18 1
(939138501)

– ITEM NOT ILLUSTRATED

31–30–01
Illustrated Parts List
Rev 2 Page 1094
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

35 40

115
5
10

30

110
90
70
75
80
85 65 105
45
50
55
60

20

25

100

15

Front Panel Assembly, 17A140, 17A141


Figure 6
31–30–01
Illustrated Parts List
Rev 2 Page 1095
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
6
1 17A140 FRONT PANEL ASSEMBLY (SEE FIG A RF
2 FOR NHA)
1A 17A141 FRONT PANEL ASSEMBLY (M800) B RF
(SEE FIG 2 FOR NHA)
5 17–0227 .FRONT PANEL (V06141) A 1
(17D17–0227)
10 17–0240 .PANEL,FRONT (V06141) B 1
(17D17–0240)
15 17–0254 .CONNECTOR MOUNT (V06141) 1
(17D17–0254)
ATTACHING PARTS
20 8AS65R5 .SCREW, FLAT HEAD, 6–32 X 5/16 3
(938AS65R5)
***
25 9300–177 .HANDLE 1
ATTACHING PARTS
30 8ES108R5 .SCREW, PAN HEAD, 10–32 X 1/2 2
(938ES108R5)
***
35 17–0228M .FITTING BLOCK MACHINED A 1
(17D17–0228M)
ATTACHING PARTS
40 8ES86R5 .SCREW, PAN HEAD, 8–32 X 3/8 A 2
(938ES86R5)
***
45 17D17–0232 .STATIC CONNECTOR, (Mfg. A 1
WIGGINS, No.
B100F4C4 (MOD.VB100D6A))
ATTACHING PARTS
50 MS51957–15 .SCREW, PAN HEAD, 4–40 X 3/8 A 4
(2290200075)
55 MS15795–803 .WASHER, #4, FLAT ST STL A 4
(2730200004)
60 9WSS4 .LOCK WASHER, SPLIT CRES #4 A 4
(939WSS4)
65 17D17–0457 .PROTECTIVE PLUG A 1
***
70 17D17–0233 .PITOT CONNECTOR, (Mfg. WIGGINS, A 1
No. F100F4C4 (MODVF100D4))
ATTACHING PARTS
75 MS51957–15 .SCREW, PAN HEAD, 4–40 X 3/8 A 4
(2290200075)

31–30–01
Illustrated Parts List
Rev 2 Page 1096
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
6 80 MS15795–803 .WASHER, #4, FLAT ST STL A 4
(2730200004)
85 9WSS4 .LOCK WASHER, SPLIT CRES #4 A 4
(939WSS4)
90 –PD4 .PROTECTIVE PLUG (17D17–0364) A 1
***
–95 2559800011 .TERM,SLDR LUG,#10 STUD 1
100 93–618 .GASKET 1
105 9008303 .ROLL PIN,.062DX.25L (939008303) A 1
110 9–1831–01 .WHITE SILICONE TUBING A .67 FT
(939183101)
115 9–1831–02 .RED SILICONE TUBING (939183102) A .67 FT

– ITEM NOT ILLUSTRATED

31–30–01
Illustrated Parts List
Rev 2 Page 1097
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

55

U3

15
BLK
30
30

50
YLW
RED

40 C12 C11
1 2 3
C9 70
C10

CR6 CR2

CR5 60
5
CR4
CR3
CR1
C2
40
C1
C5 50

45
C3 C4 C7 VR2
10
C6 C8
4 5 6 7 8 9

VR1
YLW
BLK GRN
30
ORANGE
YLW

30
U1 U2

65

25

Power Supply Assembly, 17A157


Figure 7
31–30–01
Illustrated Parts List
Rev 2 Page 1098
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
7
1 17A157 PWA POWER SUPPLY – RF
(SEE FIG 1 FOR NHA)
5 1.5KE68C .DIODE, SI, 68.0V, 15.3A, SUPP 4
(V24444) (0889800052)
10 V180ZA10 .VARISTOR, MOV, GE (1011110008) 2
15 17D23–0254 .HEAT SINK 1
–20 939E46X .EYELET,.187L .121OD 7
25 UA7812KMQB .VOLTAGE REGULATOR, +12V 1
(V06141) (9391640)
30 CK06BX334K .CAPACITOR, .33UF, 50V (9391646) 6
–35 9–1750 .MOUNTING KIT, TRANSISTOR (9391750) 3
40 9391765 .CAPACITOR, 470UF, 30V, (Mfg. 2
SPRAGUE, No. 109D477X0030T2)
45 9391767 .CAPACITOR, 150UF, 30V, (Mfg. 1
SPRAGUE, No. 109D157X0030F2)
50 DD1032 .CAPACITOR, .01 UF,1KV (V71279) 3
(9391769)
55 UA78H05SMQ2 .VOLTAGE REGULATOR, +5V 1
(V06141) (9391771)
60 B191–20H .BRIDGE (V06288) (9391863) 2
65 UA7912KMQB .VOLTAGE REGULATOR, –12V 1
(V06141) (9391864)
70 17D17–0242 .BOARD, PRINTED WIRING 1
–75 17SCD009 .SCHEMATIC, PWA, POWER SUPPLY AR

– ITEM NOT ILLUSTRATED

31–30–01
Illustrated Parts List
Rev 2 Page 1099
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
305 205 20 185 - 200 305 180 60 245 305

130 250 - 265

80
135 - 150 75
+5V REG 60
Q4 U5
70

125
120
C25
65
100 Q3 C20
R1 CR4
C19 R10
310
C18
R9
CR3 C17
10 CR CR CR CR
R7
CR2 5 6 7 8 C16 R8
5 C30 115
CR1 CR16
210 85
TP10 U4
C24
55 C8
300
C15
70 TP9 C23 85
R6
50
210 U3 5
5 TP8 C7 85
CR25 C29
210 TP7 CR15 295
CR24
CR21 25
C6
TP6 105
50 25
CR
215 20 C28
CR23
15
65 C5
90
125
45 Q2 30
TP5 CR13 90
R2 R3 R4 CR
CR14 C27
C4
R5 19 CR22 125
TP4 C10
VR2
30
TP3 C3
210 CR18 VR1 C26
95
CR10
40 TP2 110
CR9 CR17
15 C2 C22
90
C9 CR12
105 TP1
CR11
95
210 C13
10
C1 C12 C21
35 Q1 C11

210 15
105
35 35
110
10 +12V REG -12V REG
35
15 U1 U2

60
10
15

225 - 240
275 - 290
305 220 205 160 - 175 305 155 60 270 305

Power Supply Assembly, 205E0148–00


Figure 7A
31–30–01
Illustrated Parts List
Rev 2 Page 1100
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
7A
1 205E0148–00 PWA,PWR SPLY,10MS RESERVE +5V, RF
+/–12V,+28V REPLACES 17A157
PER FSB 025 (SEE FIG 1 FOR NHA)
5 1N938A,B .DIODE, SI, 9.0VZ, 7.5MA, VREF 3
(V16352) (0881009381)
10 1N4007 .DIODE, SI,1000.0V, 1.0A, SCR 6
(V16352 ) (0881040070)
15 1N4148 .DIODE, SI, 100.0V, 300.0MA, SW 5
(V16352) (0881041480)
20 1N5817 .DIODE, SI, 20.0V, 25.0A, PWR 4
(0889758170)
25 ICTE18 .DIODE, SI, 18.0V, 50.0A, SUPP 2
(V24444 ) (0889800049)
30 1.5KE68C .DIODE, SI, 68.0V, 15.3A, SUPP 2
(V24444 ) (0889800052)
35 3322168004 .CAPACITOR, TANT, 30V, 68.0UF 4
10%,(Mfg. QPL39006, No.
M39006/22–0551)
40 7472568005 .CAPACITOR, AL, 25V, 680UF, +–20%, 1
(Mfg. SPR, No. 630D687M025EH5A)
45 7472556005 .CAPACITOR, AL, 25V, 560UF, +–20%, 1
(Mfg. SPR, No. 630D567M025EF5A)
50 7473422005 .CAPACITOR, AL, 63V, 220UF, +–20%, 3
(Mfg. SPR, No. 630D227M063FK5A)
55 7472518006 .CAPACITOR, AL, 16V, 1800UF, +–20%, 1
(Mfg. SPR/MML, No.
630D188M016FK5A)
60 CK06BX334K .CAPACITOR, .33UF, 50V (9391646) 6
65 CKR06BX224KS .CAPACITOR, CERAMIC, 50V, .22UF, 2
+–10% ( 7461622002)
70 CK06BX104K .CAPACITOR, .1UF 10% 100V 2
(V51406) ( 3695110002)
75 CK06BX105K .CAPACITOR, 1.0 UF 10% 50V 1
(V51406) (3691510003)
80 CK05BX102K .CAPACITOR, 1000PF 10% 200V 1
(3633410000)
85 MD015E104MAA .CAPACITOR, CERAMIC, 50V,.1UF, 4
+–20% (V96906) (7540310002)
90 DD1032 .CAPACITOR .01UF,1KV (V71279) 3
(9391769)
95 V180ZA10 .VARISTOR, MOV, GE (1011110008) 2

31–30–01
Illustrated Parts List
Rev 2 Page 1101
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
7A 100 4139800026 .THERMISTOR, 5 OHM,PTC 1
RESETABLE,(Mfg. KEY, No.
RL5506–5–110–50PTF)
105 6080910001 .RESISTOR, 10K 1% 1/10W 3
110 6080912702 .RESISTOR, 127.0K 1% 1/10W 2
115 RNC65H3011FS .RESISTOR, MF, 3.01KOHM 1%, 1
0.5W (6007230100)
120 750–83R100K .NETWORK RESISTOR, 4/100KOHM 3
2% (V11236) (1829800135)
125 VE28 .RECTIFIER, BRIDGE FW, 1.5A, 200V 3
(2140300020)
130 MJ1000 .TRANSISTOR, NPN, SI, SINGLE, 1
60VCE (2631600230)
ATTACHING PARTS
135 MS51957–29 .SCREW, PAN HEAD, 6–32 X 7/16 2
(2290200086)
140 MS35335–58 .WASHER, #6, EXT TOOTH 2
(2730200020)
145 MS35649–264 .NUT,HEX, 6–32 2
(2870200003)
150 7403–09FR05 .INSULATOR, TO–3, SIL–PAD 400 1
(V01121) (1409800058)
***
155 IRF9531 .TRANSISTOR, MOSFET, SI, SINGLE 1
(2634400004)
ATTACHING PARTS
160 7403–09FR58 .INSULATOR, TO–220 SIL–PAD 400 1
(V01121) (1409800059)
165 MS51957–15 .SCREW, PAN HEAD, 4–40 X 3/8 1
(2290200075)
170 MS35335–57 .WASHER, #4, EXT TOOTH 1
(2730200019)
175 MS35649–244 .NUT, HEX, 4–40 1
(2870200002)
***
180 IRF533 .TRANSISTOR, MOSFET, SI, SINGLE 1
(2634400009)
ATTACHING PARTS
185 7403–09FR58 .INSULATOR, TO–220 SIL–PAD 400 1
(V01121) (1409800059)
190 MS51957–15 .SCREW, PAN HEAD, 4–40 X 3/8 1
(2290200075)

31–30–01
Illustrated Parts List
Rev 2 Page 1102
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
7A 195 MS35335–57 .WASHER, #4, EXT TOOTH 1
(2730200019)
200 MS35649–244 .NUT, HEX, 4–40 1
(2870200002)
***
205 298E0148–00 .HEATSINK, POWER SUPPLY, DFR 2
210 9–0219 .TERMINAL (V06141) (9390219) 10
215 2N2222A .TRANSISTOR (V06141) (9390813) 1
220 UA7812KMQB .VOLTAGE REGULATOR, +12V 1
(V06141) (9391640)
ATTACHING PARTS
225 MS51957–29 .SCREW, PAN HEAD, 6–32 X 7/16 2
(2290200086)
230 MS35335–58 .WASHER, #6, EXT TOOTH 2
(2730200020)
235 MS35649–264 .NUT, HEX, 6–32 2
(2870200003)
240 7403–09FR05 .INSULATOR, TO–3, SIL–PAD 400 1
(V01121) (1409800058)
***
245 UA78H05SMQB .VOLTAGE REGULATOR, +5V 1
(V06141) (9391771)
ATTACHING PARTS
250 MS51957–29 .SCREW, PAN HEAD, 6–32 X 7/16 2
(2290200086)
255 MS35335–58 .WASHER, #6, EXT TOOTH 2
(2730200020)
260 MS35649–264 .NUT, HEX, 6–32 2
(2870200003)
265 7403–09FR05 .INSULATOR, TO–3, SIL–PAD 400 1
(V01121) (1409800058)
***
270 UA7912KMQB .VOLTAGE REGULATOR, –12V 1
(V06141) (9391864)
ATTACHING PARTS
275 MS51957–29 .SCREW, PAN HEAD, 6–32 X 7/16 2
(2290200086)
280 MS35335–58 .WASHER, #6, EXT TOOTH 2
(2730200020)
285 MS35649–264 .NUT, HEX, 6–32 2
(2870200003)

31–30–01
Illustrated Parts List
Rev 2 Page 1103
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

65 25 45 85 75 15 100 75 50 80 40 10 20

C11
R7
110 R6 C10
Q1

R4 U3
90 T5 C2 C4 10
R8 R9 R10
CR4 R11
C3
C7
5
R3 20
C8 C1
70
15 U2
T6 105

70
90 C6 55
R2 R12
R13 105

U1 60

R5 10
T7
C5 C9
R1
R14
30
35
15

70
T8 T1

90

95

T4 T3 T2

95

Circuit Card Assembly, Synchro/Digital Multiplexer, 17A156


Figure 8
31–30–01
Illustrated Parts List
Rev 2 Page 1104
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
8
1 17A156 PWA, SYNCHRO/DIGITAL INPUT MUX, RF
REPLACED BY 17A244 PER FSB
004 (SEE FIG 1 FOR NHA)
5 3371447003 .CAPACITOR, 4.7UF 10% 35V 1
10 CK05BX103K .CAPACITOR, .01 UF 100 V 4
(9305BX103K)
15 DM15 .CAPACITOR, 50PF, 500V (9391838) 3
20 CK06BX105K .CAPACITOR, 1 UF 50V (9306BX105K) 3
25 9–1993 .DIODE JAN1N914 1
(9391993)
30 RN55C1002F .RESISTOR, 10K 1/8W 1% 1
(9355C1002F)
35 6080927400 .RESISTOR, 2.74K 1% 1/10W 1
40 6080934001 .RESISTOR, 34K 1% 1/10W 1
45 6080947501 .RESISTOR, 47.5K 1% 1/10W 1
50 6080956201 .RESISTOR, 56.2K 1% 1/10W 1
55 6080956209 .RESISTOR, 562.0 OHM 1% 1/10W 1
60 RN55D1000F .RESISTOR, 100 OHM 1/8W 1% 1
(9355D1000F)
65 CMF55 .RESISTOR, 3.92MEG 1/8W 1% 1
(9355D3924F)
70 RN55D4752F .RESISTOR, 47.5K 1/8W 1% 3
(9355D4752F)
75 RN55D5621F .RESISTOR, 5.62K 1/8W 1% 2
(9355D5621F)
80 RN55D5623F .RESISTOR, 562K 1/8W 1% 1
(9355D5623F)
85 2N2907A .TRANSISTOR, 2N2907 (V06141) 1
(9390804)
90 26VAC .TRANSFORMER (V10581) (9391840) 4
95 10472 .TRANSFORMER (V10581) (9391841) 4
100 TL084M .INTEGRATED CIRCUIT, TL084M 1
(V06141) (9391842)
105 LF11509D .INTEGRATED CIRCUIT, LF11509D 2
(V06141) (9391843)
110 17D17–0246 .BOARD, PRINTED WIRING 1
–115 17SCD008 .SCHEMATIC, SYCHRO/DIGITIAL AR
INPUT MUX

– ITEM NOT ILLUSTRATED

31–30–01
Illustrated Parts List
Rev 2 Page 1105
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

65
135 115 50 45 75 120 70 40 105 30

C33 C35
C38
TP5 C32
C34 85
U7 R21
R22 60
140 R15
R14 45
C31 U10 125
R20
U9 80
C37 R18 25
+
R9 R13 110
R17
50 R11 CR5 5
C36
80

90 120
U8 R19 R16 50
U6 R10 R12

115
TP4
50 TP3
Jumpers

TP2 C26
135 C20
C28 20
U5 C27
CR CR
130 4 10 R8 C22 R4
C21
E2 E4
C3
C16 E6 E8
C9
C10 20
U4 C15 E1 E3
CR CR C4
3 9 R7 R3 E5 E7
C29
C30
15 C24
C23 50
C6
U3 CR CR
C17
C12
20 A
2 8 R6 C11 R2
C18
C5
130 C39 & C40,
C39 50 R26 & R28
R28 C40 35 Removed on -02,
R26
U2 R25 65 Per FSB 015
55 R24 100
C2 B
R27 C13 A
R23 C8
CR CR R5 C7 R1
95 TP1 1 7 20
C14
U1 C1
135 C25
CR6 C19

10 130 15 B 50

Circuit Card Assembly, Synchro/Digital Mux, 17A244, –01, –02


Figure 8A
31–30–01
Illustrated Parts List
Rev 2 Page 1106
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
8A
1 17A244 PWA, SYNCHRO MUX–6 INPUT A RF
REPLACED BY 17A244–02 PER FSB
015 (SEE FIG 1 FOR NHA)
1A 17A244–01 PWA, SYNCHRO MUX–6 INPUT, B RF
REPLACED BY 17A244–02 PER FSB
015 (SEE FIG 1 FOR NHA)
1B 17A244–02 PWA, SYNCRO MUX 6 INPUT, C RF
REPLACES 17A244, –01 PER FSB
015 (SEE FIG 1 FOR NHA)
5 1N914,A,B .DIODE, SI, 75.0V, 75.0MA, SW 1
(V16352) (0881009140)
10 1N938A,B .DIODE, SI, 9.0VZ, 7.5MA, VREF 1
(V16352) (0881009381)
15 FSA2619P .DIODE, SI, 75.0V, 350.0MA, 8
(V06141) (0881800080)
20 CK05BX102K .CAPACITOR., 1000PF 10% 200V 30
(3633410000)
25 CSR13G335K .CAPACITOR, TANT 3.3 UF 50V 1
(93R13G335K)
30 CK06BX105K .CAPACITOR, 1.0 UF 10% 50V 3
(V51406) (3691510003)
35 CK06BX474K .CAPACITOR, .47 UF 10% 50V A,B 2
(3691547002)
40 CK06BX103K .CAPACITOR, .01 UF 10% 200V 1
(3693410001)
45 CK06BX104K .CAPACITOR, .1UF 10% 100V 3
(V51406) (3695110002)
50 182C0515–00 .NETWORK RESISTOR, 8/100KHOM, 11
0.5%
55 3299X1–104 .POT, TRIMMER, 100K 10% (V01121) 1
(2019800443)
60 6080182502 .RESISTOR, 825K 1% 1/10W 100 PP 1
65 6080910000 .RESISTOR, 1K 1% 1/10W A,B 3
70 6080910000 .RESISTOR, 1K 1% 1/10W C 1
75 6080910001 .RESISTOR, 10K 1% 1/10W 1
80 6080910002 .RESISTOR, 100.0K 1% 1/10W 3
85 6080910009 .RESISTOR, 100.0 OHM 1% 1/10W 1
90 6080915401 .RESISTOR, 15.4K 1% 1/10W 2
95 6080940209 .RESISTOR, 402.0 OHM 1% 1/10W 1
100 6080949901 .RESISTOR, 49.9K 1% 1/10W 2
105 6080960409 .RESISTOR, 604.0 OHM 1% 1/10W 1

– ITEM NOT ILLUSTRATED

31–30–01
Illustrated Parts List
Rev 2 Page 1107
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
8A 110 CMF55 .RESISTOR, 3.92MEG 1/8W 1% 1
(9355D3924F)
115 TL084M .INTEGRATED CIRCUIT, TL084M 2
(V06141) (9391842)
120 LF11509D .INTEGRATED CIRCUIT, LF11509D 2
(V06141) (9391843)
125 UA111HM .INTEGRATED CIRCUIT, VOLTAGE 1
COMPARATOR. (9391867)
130 4051DM .INTEGRATED CIRCUIT, ANALOG 5
MULIPLEX (V06141) (9391868)
135 2559800205 .TERMINAL, PW, 2 TURRET, .062BD, 5
(Mfg. CTC/MML, No.
160–1558–02–05–00)
140 17D17–0440 .BOARD, PRINTED WIRING 1
–145 17SCD045 .SCHEMATIC, PWA, SYNCHRO MUX AR

– ITEM NOT ILLUSTRATED

31–30–01
Illustrated Parts List
Rev 2 Page 1108
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

145 15 135 70 20 15 25

150 TP7 TP6 TP3


S R18 C4 +
C9 30
C6
15 U10 U8 C5
TP1
+ C3
TP10
U7 U12 U4
115 115

TP2 U9 U5 U3

15 U22 U24 U2

110
105
145 80
U23 45

65 U20 U21 55
R6
10
R3 R R R R R
60 CR1 C7 2 1 14 10 9
C1 U1
30 R5
R4 C2 90
65 C6 75
R17 35
30
R7 65
U19 CR2 R13 U11 50
U6 R12 85
130 105
R16
R8 65
R11 C10 90
R15 C11 30

125 R19 TP5


45
10 TP9
TP8 U16 U18 CR3 R23 15
100 95
R20
15 R21
40
5 CR4 C12
C15

U17 U15 U14 U13 R22


30 C14

TP4
C13

105 65 30 140 120 15 30 105 10

Circuit Card Assembly, Synchro/Digital Converter 17A219


Figure 9
31–30–01
Illustrated Parts List
Rev 2 Page 1109
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
9
1 17A219 PWA, SYNCHRO/DIGITAL CONVERTER RF
REPLACES 17A155 PER FSB 004,
FOR ALTERNATE USE 17A219–01
(SEE FIG 1 FOR NHA)
5 1N914,A,B .DIODE, SI, 75.0V, 75.0MA, SW 1
(V16352) (0881009140)
10 FSA2619P .DIODE, SI, 75.0V, 350.0MA, 3
(V06141) (0881800080)
15 2559800205 .TERMINAL, PW, 2 TURRET, .062BD, 10
(Mfg. CTC/MML, No.
160–1558–02–05–00)
20 3042050009 .CAPACITOR, 500PF 1% 500V 1
25 CSR13E156K .CAPACITOR, 15UF 20V (93R13E156K) 2
30 CK05BX104K .CAPACITOR, .1 UF 50 V 11
(9305BX104K)
35 652A1A103J .CAPACITOR, .01UF, 50V (V01121) 1
(9391861)
40 6080910000 .RESISTOR, 1K 1% 1/10W 1
45 6080910003 .RESISTOR, 1MEG 1% 1/10W 2
50 6080914001 .RESISTOR, 14.0K 1% 1/10W 1
55 6080918201 .RESISTOR, 18.2K 1% 1/10W 1
60 6080920000 .RESISTOR, 2.0K 1% 1/10W 1
65 6080920001 .RESISTOR, 20K 1% 1/10W 8
70 6080928001 .RESISTOR, 28.0K 1% 1/10W 1
75 6080939200 .RESISTOR. 3.92K 1% 1/10W 1
80 6080939201 .RESISTOR, 39.2K 1% 1/10W 1
85 6080940200 .RESISTOR, 4.02K 1% 1/10W 1
90 6080960400 .RESISTOR, 6.04K 1% 1/10W 2
95 182C0515–00 .NETWORK RESISTOR, 8/100KHOM, 2
0.5%,
100 89PR2K .POT, TRIMMER, 2.0 K 10% .75W 1
(V73138) (2019800296)
105 TL084M .INTEGRATED CIRCUIT, TL084M 4
(V06141) (9391842)
110 9–1844 .INTEGRATED CIRCUIT, MM54C373 2
(V06141) (9391844)
115 MC14013BAL .INTEGRATED CIRCUIT, CMOS D 7
FLIP–FLOP, DUAL (9391846)
120 DAC1020LJ .INTEGRATED CIRCUIT, D/A 2
CONVERTER (V26014) (9391888)

31–30–01
Illustrated Parts List
Rev 2 Page 1110
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
9 125 4081BDM .INTEGRATED CIRCUIT, CMOS 1
2–INPUT AND GATE (V06141)
(9392036)
130 MM54C905J .INTEGRATED CIRCUIT, CMOS RGTR, 1
SUC APPROX (9392110)
135 939–2111 .INTEGRATED CIRCUIT, CMOS MV, 1
MONO/ASTABLE
140 939–2112 .INTEGRATED CIRCUIT, CMOS 2
INVERTER BUFFER HEX
145 939–2113 .INTEGRATED CIRCUIT,CMOS GATE, 4
EXC–OR QUAD
150 17D17–0406 .BOARD, PRINTED WIRING 1
–155 17SCD042 .SCHEMATIC, PWA SYNCHRO/DIGITAL AR
CONVERTER

– ITEM NOT ILLUSTRATED

31–30–01
Illustrated Parts List
Rev 2 Page 1111
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

140 15 130 70 20 15 25

155 TP7 TP6 TP3


S R18 +
C9 C4
30
C6
15 U10 U8 C5
TP1
+ C3
TP10
U7 U12 U4
115 115

TP2 U9 U5 U3

15 U22 U24 U2

110
105
140 80
U23
45
55
65 U20 U21
R6
10
R3 R R R R R
60 CR1 C7 2 1 14 10 9
C1 U1
30 R5 90
R4 C2 75
65 C8
35
R17 30
145 U26 R7 65
CR2 R13 U11 50
U6 R12 85
R16 105
U25 65
150 R8
R11 C10 90
R15 C11 30

125 R19 TP5 45


10 TP9 15
TP8 U16 U18 CR3 R23
100 95
R20
15 R21
40
5 CR4 C12
C15

U17 U15 U14 U13 R22


30
C14

TP4
C13

105 65 30 135 120 15 30 105 10

Circuit Card Assembly, Synchro/Digital Converter 17A219–01


Figure 9A
31–30–01
Illustrated Parts List
Rev 2 Page 1112
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
9A
1 17A219–01 PWA, SYNCHRO/DIGITAL CONVERTER, RF
FOR ALTERNATE USE 17A219,
REPLACED BY 17D17–0628 BYPASS
PER FSB 024 (SEE FIG 1 FOR NHA)
5 1N914,A,B .DIODE, SI, 75.0V, 75.0MA, SW 1
(V16352) (0881009140)
10 FSA2619P .DIODE, SI, 75.0V, 350.0MA, 3
(V06141) (0881800080)
15 2559800205 .TERMINAL, PW, 2 TURRET, .062BD, 10
(Mfg. CTC/MML, No.
160–1558–02–05–00)
20 3042050009 .CAPACITOR, 500PF 1% 500V 1
25 CSR13E156K .CAPACITOR, 15UF 20V (93R13E156K) 2
30 CK05BX104K .CAPACITOR, .1 UF 50 V 11
(9305BX104K)
35 652A1A103J .CAPACITOR, .01UF, 50V (V01121) 1
(9391861)
40 6080910000 .RESISTOR, 1K 1% 1/10W 1
45 6080910003 .RESISTOR, 1MEG 1% 1/10W 2
50 6080914001 .RESISTOR, 14.0K 1% 1/10W 1
55 6080918201 .RESISTOR, 18.2K 1% 1/10W 1
60 6080920000 .RESISTOR, 2.0K 1% 1/10W 1
65 6080920001 .RESISTOR, 20K 1% 1/10W 8
70 6080928001 .RESISTOR, 28.0K 1% 1/10W 1
75 6080939200 .RESISTOR, 3.92K 1% 1/10W 1
80 6080939201 .RESISTOR, 39.2K 1% 1/10W 1
85 6080940200 .RESISTOR, 4.02K 1% 1/10W 1
90 6080960400 .RESISTOR, 6.04K 1% 1/10W 2
95 182C0515–00 .NETWORK RESISTOR, 8/100KHOM, 2
0.5%,
100 89PR2K .POT, TRIMMER, 2.0 K 10% .75W 1
(V73138) (2019800296)
105 TL084M .INTEGRATED CIRCUIT, TL084M 4
(V06141) (9391842)
110 9–1844 .INTEGRATED CIRCUIT, MM54C373 2
(V06141) (9391844)
115 MC14013BAL .INTEGRATED CIRCUIT, CMOS D 7
FLIP–FLOP, DUAL
(9391846)
120 DAC1020LJ .INTEGRATED CIRCUIT, D/A 2
CONVERTER (V26014) (9391888)

31–30–01
Illustrated Parts List
Rev 2 Page 1113
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
9A 125 4081BDM .INTEGRATED CIRCUIT, CMOS 1
2–INPUT AND GATE (V06141)
(9392036)
130 939–2111 .INTEGRATED CIRCUIT, CMOS MV, 1
MONO/ASTABLE
135 939–2112 .INTEGRATED CIRCUIT, CMOS 2
INVVERTER BUFFER HEX
140 939–2113 .INTEGRATED CIRCUIT, CMOS GATE, 4
EXC–OR QUAD
145 MC14549BAL .INTEGRATED CIRCUIT, A/D, CMOS, 1
SAR, 16DIP, HNS
(0461600089)
150 MC14559BAL .INTEGRATED CIRCUIT, A/D, CMOS, 1
SAR, 16DIP, HNS
(0461600090)
155 17D17–0463 .BOARD, PRINTED WIRING 1
–160 17SCD048 .SCHEMATIC, PWA, SYNCHRO/DIGITAL AR
CONVERTER

– ITEM NOT ILLUSTRATED

31–30–01
Illustrated Parts List
Rev 2 Page 1114
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

90 180 20 200 25 90 60 190 15

220
R25 R34 +
C10
R24 C16
215 95
U11 C2 C1
U6 55
150
R33 190
C12 +
R23 C15
90
R22 C4 C3 25
25 U4 U5
215 C13 5
45 C11 C24 135
R27 R29 175
130 R30 R43
110 R28 30
155 R16 R18 U10 35
90 R13
165 115
R17 C14
105 C23 C20 C17
25 R21 R15 R32 105
140 R39
155 R20 R14 R42
145 R19 U8
195
215 U1
R41 85
90 C8 C22 25
180 R8 R12 R31 95
105 R9 CR3
120 C7 50
65 R11 100
85 R10 75
125 R37 105
30 C18 210
185
U7
215 U9 205
R7
90
70 CR4 110
Q1 R6 R35 170
40 R5 U3
C19 Q2
R4 205

170 U2 80
R40
+
R2 15
CR1 R1
90 C6 C5
R3 C21
95
CR2

160 90 10 25 70

Circuit Card Assembly, Analog–To–Digital Converter 17A161


Figure 10
31–30–01
Illustrated Parts List
Rev 2 Page 1115
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
10
1 17A161 PWA, ANALOG–TO–DIGITAL RF
CONVERTER, (SEE FIG 1 FOR NHA)
5 3042030009 .CAPACITOR, 300PF 1% 500V 1
10 CSR13E106K .CAPACITOR, 10 UF 20V 1
(93R13E106K)
15 CSR13G186K .CAPACITOR, 18 UF 50V 3
(93R13G186K)
20 CK05BX102K .CAPACITOR, .001 UF 200V 1
(9305BX102K)
25 CK05BX103K .CAPACITOR, .01 UF 100 V 8
(9305BX103K)
30 CK05BX104K .CAPACITOR, .1 UF 50 V 2
(9305BX104K)
35 CK05BX221K .CAPACITOR, 220 PF 200V 1
(9305BX221K)
40 CK05BX392K .CAPACITOR, .0039 UF 100V 1
(9305BX392K)
45 CK06BX223K .CAPACITOR, .022 UF 100 V 1
(9306BX223K)
50 CK06BX474K .CAPACITOR, .47 UF 50V 1
(9306BX474K)
55 652A1A103J .CAPACITOR, .01UF, 50V (V01121) 1
(9391861)
60 652A1A473J .CAPACITOR, .047 UF, 50V 1
(V01121) (9391881)
65 652A1A563J .CAPACITOR, PEM, 50V 0.056 UF, 1
5% (V01121) (9391931)
70 1N4446 .SILICON DIODE (V06141) 3
(9300272)
75 1N4150JAN .DIODE, IN4150 (V06141) (9391664) 1
80 RN55D1000F .RESISTOR, 100 OHM 1/8W 1% 2
(9355D1000F)
85 RN55D1001F .RESISTOR, 1K 1/8W 1% 2
(9355D1001F)
90 RN55D1002F .RESISTOR, 10K 1/8W1% 13
(9355D1002F)
95 RN55D1003F .RESISTOR, 100K 1/8W 1% 3
(9355D1003F)
100 RN55D1501F .RESISTOR, 1.5K 1/8W 1% 1
(9355D1501F)

31–30–01
Illustrated Parts List
Rev 2 Page 1116
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
10 105 CMF55 .RESISTOR, 3.92 MOHM 1/8W 1% 5
(9355D3924F)
110 RN55D4751F .RESISTOR, 4.75 KOHM 1/8W 1% 2
(9355D4751F)
115 RN55D4752F .RESISTOR, 47.5 KOHM 1/8W 1% 1
(9355D4752F)
120 RN55D5621F .RESISTOR, 5.62 KOHM 1/8W 1% 1
(9355D5621F)
125 RN55D5623F .RESISTOR, 562 KOHM 1/8W 1% 1
(9355D5623F)
130 RN55D82R5F .RESISTOR, 82.5 OHM 1/8W 1% 1
(9355D82R5F)
135 6080115003 .RESISTOR, 1.50 MOHM 1% 1/10W 100PP 1
140 6080978700 .RESISTOR, 7.87 KOHM 1% 1/10W 1
145 RN55D8251F .RESISTOR, 8.25 KOHM 1/8W 1% 1
(9355D8251F)
150 89WR500 .POT,TRIMMER, 500 OHM 10% .75W 1
(V73138) (9391839)
155 89WR5K .POT,TRIMMER, 5 KOHM 10% .75W 2
(V73138) (9391878)
160 89WR10K .POT,TRIMMER, 10 KOHM 10% .75W 1
(V73138) (9391879)
165 89WR100K .POT,TRIMMER,100 KOHM 10% .75W 1
(V73138) (9391880)
170 2N2222A .TRANSISTOR (V06141) (9390813) 2
175 9–1676 .INTEGRATED CIRCUIT, (V06141) 1
(9391676)
180 TL084M .INTEGRATED CIRCUIT, TL084M 2
(V06141) (9391842)
185 MC14013BAL .INTEGRATED CIRCUIT, CMOS D 1
FLIP–FLOP, DUAL
(9391846)
190 MC14001UBAL .INTEGRATED CIRCUIT, 4001 2
(9391851)
195 MC14040BAL .INTEGRATED CIRCUIT, 4040 1
(9391853)
200 UA111HM .INTEGRATED CIRCUIT, VOLTAGE 1
COMPARATOR (9391867)
205 4051DM .INTEGRATED CIRCUIT, ANALOG 2
MULIPLEX (V06141) (9391868)
210 DAC1020LJ .INTEGRATED CIRCUIT, 1
DIGITAL–TO–ANALOG CONVERTER
(V26014) (9391888)

31–30–01
Illustrated Parts List
Rev 2 Page 1117
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
10 215 9–0219 .TERMINAL (9390219) 4
220 17D17–0245 .BOARD, PRINTED WIRING 1
–225 17SCD012 .SCHEMATIC, ANALOG–TO–DIGITAL AR
CONVERTER

– ITEM NOT ILLUSTRATED

31–30–01
Illustrated Parts List
Rev 2 Page 1118
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

40 240 175 170 255 260 30 95 270 45 260 140 85 30


25

280 R52
C
27 R R U16 U15 C30
50 49 C39 265
255 U13 R51 +
U10 C28 R R 30
C37 U7 42 41
245
30 U9
U8 C C
38 29
145
C
205 43 +
U12 U14 250
C34
210 R48
C15 30
45 R45 C36 C14
15
140 U4 C19
R47 250
65
R46 C22 C16 30
90
C26 C
20
C25 CR14 U5
250 R44
R43 70
235
C17 C23 C18
95 U11
R29
30
215 R40 R30
70
R39 C24 C21
155
R35 U6 20
215 R32 R31
R33 30
30
5 R34 C12 70
C13
165 CR9
95 C35
R16 TP2 R28 R27
190
275
R
TVA R17 R19 TVA
R 54 TP5
R
CR13 CR12
180 15
R18 C11
200 20

R1 CR CR R R CR R R R R R
CR CR 16 17 R CR 135 R26 R25 R R
7 15 53 1 3 15 8 13 14 38 37 36 C10
R2 24 23

C4 C41 C42

C3 U1 U2 U3
R12
Q2
TP1 C40 C31
C32
30 C33
C TP4 TP3
A Q1 6
CR C1 C7 C9
R8 CR CR R CR R R CR R22 R21 CR CR R
5 C2 11 4 R9 10 55 R4 R5
R6 20
3 6 2 11 10
R7 C
5

Circuit Card Assembly, Analog–To–Digital Converter 17A288


Figure 10A (Sheet1)
31–30–01
Illustrated Parts List
Rev 2 Page 1119
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

70 95 215 55 250 10 95 10 135 115 10 30 125 95 150 110 185 190 35 120 115

R1 CR CR R R
CR CR 16 17 R CR 3 15 CR R R R R R R26 R25 R R
7 15 53 1 8 13 14 38 37 36 C10
R2 24 23 30
230
C4 C41 C42
250
R12 275
C3 U1 U2 U3
30 225
Q2
TP4 30
C40 C31
275 C32 C33
C TP3 60
TP1 Q1 6 C7 C9
CR C1
75 R8 CR CR 5 C2 R CR R R R6
CR R22 R21 CR CR R 130
3 6 11 4 R9 10 55 R4 R5 2 11 10 20
R7 C
5

220 225 30 10 30 50 80 275 10 100 95 30 105 160 60 115 10 195 180 10

Circuit Card Assembly, Analog–To–Digital Converter 17A288


Figure 10A (Sheet2)
31–30–01
Illustrated Parts List
Rev 2 Page 1120
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
10A
1 17A288 PWA, ANALOG–TO–DIGITAL RF
CONVERTER, 12 BITS, 542X,
REPLACED BY 17A288–01, –02 PER
FSB 020 (SEE FIG 1 FOR NHA)
5 1N827A .DIODE, SI, 6.2VZ, 7.5MA, VREF 1
(V04713) (0881008271)
10 1N914,A,B .DIODE, SI, 75.0V, 75.0MA, SW 13
(V16352) (0881009140)
15 FSA2619P .DIODE, SI, 75.0V, 350.0MA, 3
(V06141) (0881800080)
20 1829800112 .NETWORK CAPACITOR,100V, 2
7/1000PF, (Mfg. SPRAGUE, No.
470C7X7R102K5DG)
25 CSR13E156K .CAPACITOR, 15UF 20V (93R13E156K) 2
30 CK05BX104K .CAPACITOR, .1 UF 50 V 28
(9305BX104K)
35 3040802009 .CAPACITOR, MICA, 500V, 20PF,+–.5PF 1
40 3042012009 .CAPACITOR, MICA, 500V,120PF,+–1% 1
45 3042022009 .CAPACITOR, 220PF 1% 500V 2
50 3042033009 .CAPACITOR, 330PF 1% 500V 1
55 3046210000 .CAPACITOR, 1000PF 1% 100V 2
60 CK06BX103K .CAPACITOR, .01 UF 10% 200V 2
(3693410001)
65 3840520000 .CAPACITOR, 2000PF 1% 50V 1
70 182C0515–00 .NETWORK RESISTOR, 8/100 KHOM, 7
0.5%,
75 6080186602 .RESISTOR, 866K 1% 1/10W 100 PP 1
80 6080188702 .RESISTOR, 887K 1% 1/10W 100 PP 1
85 6080910000 .RESISTOR, 1K 1% 1/10W 1
90 6080910001 .RESISTOR, 10K 1% 1/10W 2
95 6080910002 .RESISTOR, 100.0K 1% 1/10W 9
100 6080910003 .RESISTOR, 1MEG 1% 1/10W 1
105 6080911802 .RESISTOR, 118.0K 1% 1/10W 1
110 6080919602 .RESISTOR, 196.0K 1% 1/10W 2
115 6080920000 .RESISTOR, 2.0K 1% 1/10W 3
120 6080920001 .RESISTOR, 20K 1% 1/10W 1
125 6080920002 .RESISTOR, 200.0K 1% 1/10W 1
130 6080920009 .RESISTOR, 200.0 OHM 1% 1/10W 1
135 6080924901 .RESISTOR, 24.9K 1% 1/10W 1
140 6080930100 .RESISTOR, 3.01K 1% 1/10W 2
145 6080933201 .RESISTOR, 33.2K 1% 1/10W 1
150 6080949900 .RESISTOR, 4.99K 1% 1/10W 1

31–30–01
Illustrated Parts List
Rev 2 Page 1121
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
10A 155 6080954901 .RESISTOR, 54.9K 1% 1/10W 2
160 6080959001 .RESISTOR, 59.0K 1% 1/10W 1
165 6080969809 .RESISTOR, 698.0 OHM 1% 1/10W 1
170 RC07GF820J .RESISTOR, 82 OHM 5% 1/4W 1
(V01121) (6160208209)
175 RC07GF472J .RESISTOR, 4.7K 5% 1/4W 1
(V93511) (6160247000)
180 M05*BY .RESISTOR, 1.0 K .1% .12W 2
(6390510000)
185 M05*BY .RESISTOR, 10.0 K .1% .12W 1
(6390510001)
190 M05*BY .RESISTOR, 5.0 K .1% .12W 2
(6390550000)
195 6390550009 .RESISTOR, WW, 500 OHM .12W .1% 1
200 89PR500 .POT, TRIMMER, 500 OHM 10% .75W 1
(V01121) (2019800294)
205 89PR1K .POT, TRIMMER, 1.0 K 10% .75W 1
(V01121) (2019800295)
210 89PR5K .POT, TRIMMER, 5.0 K 10% .75W 1
(V01121) (2019800297)
215 89PR10K .POT, TRIMMER, 10 K 10% .75W 3
(V01121) (2019800298)
220 89PR50K .POT,TRIMMER, 50 K 10% .75W 1
(V01121) (2019800301)
225 2N2222A .TRANSISTOR (V06141) (9390813) 2
230 TL084M .INTEGRATED CIRCUIT, TL084M 1
(V06141) (9391842)
235 CD4053BF .INTEGRATED CIRCUIT, LINEAR, 1
CMOS, MUX,16DIP, HNS
(0469700550)
240 LM111H .INTEGRATED CIRCUIT, LINEAR, 1
BIP, COMPARATOR, 8CAN, HNS
(V26014) (0469700992)
245 AD7541SD .INTEGRATED CIRCUIT, 1
DIGITAL–TO–ANALOG, BIP,
CONVERTER, 18DIP, HNS
(0469701096)
250 LM124J .INTEGRATED CIRCUIT LINEAR, 5
BIP, OPAMP,14DIP (V26014)
(0469701099)
255 MC14013BAL .INTEGRATED CIRCUIT, CMOS D 3
FLIP–FLOP, DUAL
(9391846)
260 4051DM .INTEGRATED CIRCUIT, ANALOG 2
MULIPLEX (V06141) (9391868)

31–30–01
Illustrated Parts List
Rev 2 Page 1122
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
10A 265 MM54C905J .INTEGRATED CIRCUIT, CMOS RGSTR, 1
SUC APPROX (9392110)
270 939–2112 .INTEGRATED CIRCUIT, CMOS 1
INVERTER BUFFER HEX
275 2559800205 .TERMINAL, PW, 2 TURRET, .062BD, 5
(Mfg. CTC/MML, No.
160–1558–02–05–00)
280 17D17–0479 .BOARD, PRINTED WIRING 1
–285 17SCD054 .SCHEMATIC, ANALOG–TO–DIGITAL AR
CONVERTER

– ITEM NOT ILLUSTRATED

31–30–01
Illustrated Parts List
Rev 2 Page 1123
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

260
30 255 215 210 150 280 10 65 125 295 285 290 35 265 285 150 115 10

R59 CR6
310 R52 C C
315 45 44
C
27 R R U16 U15 C30
50 49 65
C39
280 U13 R51 R R
U10 C28 +
C37 42 41 55
250 U7
U8
65
65 U9 C C
38 29

180 C
10
90 U12
43 +
U14
65
C34
R48 CR18
C15 10
10 C36 CR19
R45 C14
CR23
100 U4 C19 15
R47 CR21
170 CR22
R46 C22 C16 270
35 CR20 275
50 C26 C
C25
20
CR14
65
120 R44
U5
260
265 R43
245 110
C17 C23 C18
125 U11
R29
65
105 R30
R40
110
175 R39 C24 C21
R
195 R35 58 U6 20
105 R33 R32 R31
65 65
5 R34 C12 110
C13
200 CR9
125 C35
R16 TP2 R28 R27
230
305
R
TVA R17 R19 TVA
R 54 TP5
R
CR13 CR12
220 15
R18 C11
85 20
CR CR C
R1 R R R C10
CR CR 16 17 R CR 3 15 CR R R R R R R26 R25 47
57
R R
7 15 53 1 8 13 14 38 37 36 24 23
R2 C
42
C4 C41
65 R6

C3 U1 U2 U3
R12
Q2
TP1
C40 C31
C32 C33
C C6 TP3
305
A 46
CR
R CR
C1 C7 C9
R56
5 C2 R R R22 R21 CR CR R
R8 11 4 R9 10 55 R4 R5 10 11 20
C TP4
R7 5

Circuit Card Assembly, Analog–To–Digital Converter 17A288–01, –02


Figure 10B (Sheet 1)
31–30–01
Illustrated Parts List
Rev 2 Page 1124
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

75 260
140 80 40 275 10 125 10 205 150 10 65 160 125 190 145 225 230 65 140 25 155 150

CR CR C
R1 R CR R R CR R R R R R 47 R R R
CR CR 16 17 R26 R25 C10
53 1 3 15 8 13 14 38 37 36 57 24 23
7 15
R2 C 65
42
110 C4
185
C41
R6
260
265
R12 C3 U1 U2 U3
65
TP1
Q2 240
305 C40 C31
C32 C33 300
C TP3
C6
46 C7 C9
125 CR CR C1 CR R
R56 R R R R22 R21 CR 45
135 5 C2 4 R9 R4 R5 11 20
R8 11 10 55 10
TP4
C 165
R7 5

95 70 65 10 60 65 305 185 10 160 150 60 150 130 125 65 305 65 235 220 10 60

Circuit Card Assembly, Analog–To–Digital Converter 17A288–01, –02


Figure 10B (Sheet 2)
31–30–01
Illustrated Parts List
Rev 2 Page 1125
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
10B
1 17A288–01 PWA, ANALOG–TO–DIGITAL A RF
CONVERTER, 12 BITS, 542X (SEE
FIG 1 FOR NHA)
1A 17A288–02 PWA, ANALOG–TO–DIGITAL B RF
CONVERTER, 12 BITS, 542X,
REPLACED BY 205E0194–00 PER
FSB 024 (SEE FIG 1 FOR NHA)
5 1N827A .DIODE, SI, 6.2VZ, 7.5MA, VREF 1
(V04713) (0881008271)
10 1N914,A,B .DIODE, SI, 75.0V, 75.0MA, SW 17
(V16352) (0881009140)
15 FSA2619P .DIODE, SI, 75.0V, 350.0MA, 3
(V06141) (0881800080)
20 1829800112 .NETWORK CAPACITOR, 100V, 2
7/1000PF, (Mfg. SPRAGUE, No.
470C7X7R102K5DG)
25 3040802009 .CAPACITOR, MICA, 500V, 20PF,+–.5PF 1
30 3042012009 .CAPACITOR, MICA, 500V,120PF,+–1% 1
35 3042022009 .CAPACITOR, 220PF 1% 500V 4
40 3046210000 .CAPACITOR, 1000PF 1% 100V 2
45 CKO6BX103K .CAPACITOR, .01 UF 10% 200V 1
(3693410001)
50 3840520000 .CAPACITOR, 2000PF 1% 50V 1
55 CSR13E156K .CAPACITOR, 15UF 20V (93R13E156K) 2
60 CK05BX103K .CAPACITOR, .01 UF 100 V 3
(9305BX103K)
65 CK05BX104K .CAPACITOR, .1 UF 50 V 28
(V06141) (9305BX104K)
70 CK06BX105K .CAPACITOR, 1 UF 50V (9306BX105K) 1
75 79PR20K .POT, TRIMMER, 20 K 10%.75W A 1
(V01121) (2019800105)
80 89PR20K .POT, TRIMMER, 20 K 10% .75W B 1
(V01121) (2019800299)
85 89PR500 .POT, TRIMMER, 500 OHM 10% .75W 1
(V01121) (2019800294)
90 89PR1K .POT, TRIMMER, 1.0 K 10% .75W 1
(V01121) (2019800295)
95 89PR2K .POT, TRIMMER, 2.0 K 10% .75W 1
(V73138) (2019800296)
100 89PR5K .POT, TRIMMER, 5.0 K 10% .75W 1
(V01121) (2019800297)

31–30–01
Illustrated Parts List
Rev 2 Page 1126
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
10B 105 89PR10K .POT, TRIMMER, 10 K 10% .75W 2
(V01121) (2019800298)
110 182C0515–00 .NETWORK RESISTOR, 8/100KHOM, 7
0.5%,
115 6080910000 .RESISTOR, 1K 1% 1/10W 1
120 6080910001 .RESISTOR, 10K 1% 1/10W 2
125 6080910002 .RESISTOR, 100.0K 1% 1/10W 8
130 6080914001 .RESISTOR, 14.0K 1% 1/10W 1
135 6080915001 .RESISTOR, 15.0K 1% 1/10W 1
140 6080919102 .RESISTOR, 191.0K 1% 1/10W 2
145 6080919602 .RESISTOR, 196.0K 1% 1/10W 2
150 6080920000 .RESISTOR, 2.0K 1% 1/10W 6
155 6080920001 .RESISTOR, 20K 1% 1/10W 1
160 6080920002 .RESISTOR, 200.0K 1% 1/10W 2
165 6080920009 .RESISTOR, 200.0 OHM 1% 1/10W 1
170 6080930100 .RESISTOR. 3.01K 1% 1/10W 1
175 6080931601 .RESISTOR, 31.6K 1% 1/10W 1
180 6080933201 .RESISTOR, 33.2K 1% 1/10W 1
185 6080935701 .RESISTOR, 35.7K 1% 1/10W 2
190 6080949900 .RESISTOR, 4.99K 1% 1/10W 1
195 6080954901 .RESISTOR, 54.9K 1% 1/10W 2
200 6080969809 .RESISTOR, 698.0 OHM 1% 1/10W 1
205 6080971501 .RESISTOR, 71.5K 1% 1/10W 1
210 RC07GF820J .RESISTOR, 82 OHM 5% 1/4W 1
(V01121) (6160208209)
215 RC07GF472J .RESISTOR, 4.7K 5% 1/4W 1
(V93511) (6160247000)
220 M05*BY .RESISTOR, 1.0 K .1% .12W 2
(6390510000)
225 M05*BY .RESISTOR, 10.0 K .1% .12W 1
(6390510001)
230 M05*BY .RESISTOR, 5.0 K .1% .12W 2
(6390550000)
235 6390550009 .RESISTOR, WW, 500 OHM .12W .1% 1
240 2N2222A .TRANSISTOR (V06141) (9390813) 1
245 CD4053BF .INTEGRATED CIRCUIT, LINEAR, 1
CMOS, MUX, 16DIP, HNS
(0469700550)
250 AD7541SD .INTEGRATED CIRCUIT, 1
DIGITAL–TO–ANALOG, BIP,
CONVERTER, 18DIP, HNS
(0469701096)

31–30–01
Illustrated Parts List
Rev 2 Page 1127
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
10B 255 LM111H .INTEGRATED CIRCUIT, LINEAR, 1
BIP, COMPARATOR, 8CAN, HNS
(V26014) (0469700992)
260 LM124J .INTEGRATED CIRCUIT, LINEAR, A 4
BIP, OPAMP, 14DIP (V26014)
(0469701099)
265 LM124J .INTEGRATED CIRCUIT, LINEAR, B 3
BIP,OPAMP,14DIP (V26014)
(0469701099)
270 TL084M .INTEGRATED CIRCUIT, TL084M A 1
(V06141) (9391842)
275 TL084M .INTEGRATED CIRCUIT,TL084M B 2
(V06141) (9391842)
280 MC14013BAL .INTEGRATED CIRCUIT, CMOS D 3
FLIP–FLOP,DUAL
(9391846)
285 4051DM .INTEGRATED CIRCUIT, ANALOG 2
MULIPLEX (V06141) (9391868)
290 MM54C905J .INTEGRATED CIRCUIT, CMOS RGTR, 1
SUC APPROX (9392110)
295 939–2112 .INTEGRATED CIRCUIT, CMOS 1
INVERTER BUFFER HEX
300 939–2113 .INTEGRATED CIRCUIT, CMOS GATE, 1
EXCLUSIVE–OR QUAD
305 2559800205 .TERMINAL, PW, 2 TURRET, .062BD, 5
(Mfg. CTC/MML, No.
160–1558–02–05–00)
310 17D17–0568 .BOARD, PRINTED WIRING A 1
315 17D17–05681 .BOARD, PRINTED WIRING B 1
–320 17SCD068 .SCHEMATIC, ANALOG–TO–DIGITAL AR
CONVERTER

– ITEM NOT ILLUSTRATED

31–30–01
Illustrated Parts List
Rev 2 Page 1128
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

35 50 35 215 50 165 50 190 55 35 65 35 45 30


225

FOR -00 CONFIG JUMPER 220


C 45
58
IS OMITTED R26
FOR -01 CONFIG JUMPER
IS INSTALLED 205 C
C C C C C C C
E1 - E2 TP2 43 8 C
51 7 13 4 18 19 48
110 75
R11
A 50 U3 U5 R7 150

50 C C C E1 C C R38 20
41 24 22 53 23
185 E2 CR5 CR4

10 R10 C A C
2
35
39 70
210 55
40
125 U1 CR2 R1
90
50
180 150
R9 R8 C C1 R27
5 49
140 105
C 170
50 C R21 11
15 40
70
200 R6 R37 R4 R5 85
CR6
35
85 CR1
50 U2 R2
C 145
85 R16
5 55
220 R18 C3 155
C
55 50 100
25 TP1 120
50 R19
205 C C C C R36 C 175
52 R17 10 9 54 R20 R3 6 R23
130
135 35
205 U4 U6 R22 50
R15
30 70
R25
50 R35
C
C C C C C 160
185 15 17 14 44 12
42
R14 65
95 R34
R29 C 50
C C C C C C
80 46 26 29 35 30
47 37 175
50 30
60
50 U9 U8 R28
65
135
CR7
195 C C C C C 70
38 56 16 20 C R33
57
32
115
C C
C C
28 36 R24
55 34 R32
R13 R12 R30

5 U7 CR3 R31
175

180
175 C C C C C
31 33 45 27 25
30
50
205
30 50 30 50 30 60 30 50 30 15 30 160 30 70

Circuit Card Assembly, Analog–To–Digital Mux 205E0194–00, –01


Figure 10C
31–30–01
Illustrated Parts List
Rev 2 Page 1129
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
10C
1 205E0194–00 PWA, ANALOG TO DIGITAL MUX, A RF
REPLACES 17A288–02 PER FSB
024 (SEE FIG 1 FOR NHA)
1A 205E0194–01 PWA, ANALOG TO DIGITAL MUX, B RF
REPLACES 17A161 PER FSB 024
(SEE FIG 1 FOR NHA)
5 1N829A .DIODE, SI, 6.2VZ, 7.5MA, VREF 2
(V04713) (0881008291)
10 FSA2619P .DIODE, SI, 75.0V, 350.0MA, 1
(V06141) (0881800080)
15 FSA2501M .DIODE, SI, 50.0V, 350.0MA 2
(V06141) (0881800082)
20 1.5KE15 .DIODE, SI, 15.0V, 67.0A, SUPP 2
(V24444) (0889800008)
25 CK05BX102K .CAPACITOR, 1000PF 10% 200V 1
(3633410000)
30 CK06BX105K .CAPACITOR, 1.0 UF 10% 50V 19
(V51406) (3691510003)
35 CK06BX224K .CAPACITOR, .22 UF 10% 50V 8
(V51406) (3691522002)
40 CCR05CG182FR .CAPACITOR, CERAMIC 100V, 1
1800PF, 1.0% (3990518000)
45 CSR13E156K .CAPACITOR, 15UF 20V (93R13E156K) 2
50 CK05BX103K .CAPACITOR, .01 UF 100 V 18
(9305BX103K)
55 CK05BX104K .CAPACITOR, .1 UF 50 V 4
(9305BX104K)
60 CK05BX221K .CAPACITOR, 220 PF 200V 2
(9305BX221K)
65 CK06BX334K .CAPACITOR, .33UF, 50V (9391646) 3
70 182C0515–00 .NETWORK RESISTOR, 8/100KHOM, 5
0.5%,
75 898–3R100K .NETWORK RESISTOR, 8/100K 2% 1
1W (V01121) (1829800034)
80 RNC55H1001B .RESISTOR, MF, 1.0 KOHM .1%, 1
1/8W (6005610000)
85 RNC55H1002B .RESISTOR, MF, 10.0KOHM .1%, 3
1/8W (6005610001)
90 RNC55H1432B .RESISTOR, MF, 14.30KOHM .1%, 1
1/8W (6005614301)
95 RNC55H2002B .RESISTOR, MF, 20.0KOHM .1%, 1
1/8W (6005620001)

31–30–01
Illustrated Parts List
Rev 2 Page 1130
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
10C 100 RNC55H3012B .RESISTOR, MF, 30.10KOHM .1% 1
1/8W (6005630101)
105 RNC55H3202B .RESISTOR, MF, 32.00KOHM .1% 1
1/8W (6005632001)
110 RNC55H4482B .RESISTOR, MF, 44.80KOHM .1%, 1
1/8W (6005644801)
115 RNC55H4532B .RESISTOR, MF, 45.30KOHM .1%, 1
1/8W (6005645301)
120 RNC55H4700B .RESISTOR, MF, 470.0 OHM .1%, 1
1/8W (6005647009)
125 RNC55H5900B .RESISTOR, MF, 590.0 OHM .1%, 1
1/8W (6005659009)
130 RNC55H6731B .RESISTOR, MF, 6.730KOHM .1%, A 1
1/8W (6005667300)
135 RNC55H6732B .RESISTOR, MF, 67.30KOHM .1%, B 1
1/8W (6005667301)
140 RNC55H6981B .RESISTOR, MF, 6.98KOHM .1%, 1
1/8W (6005669800)
145 RNC55H9531B .RESISTOR, MF, 9.53KOHM .1%, 1
1/8W (6005695300)
150 6080910002 .RESISTOR, 100.0K 1% 1/10W 3
155 6080915001 .RESISTOR, 15.0K 1% 1/10W 1
160 6080916202 .RESISTOR, 162.0K 1% 1/10W 2
165 6080920002 .RESISTOR, 200.0K 1% 1/10W 1
170 6080923709 .RESISTOR, 237.0 OHM 1% 1/10W 1
175 6080928702 .RESISTOR, 287K 1% 1/10W 5
180 6080975009 .RESISTOR, 750.0 OHM 1% 1/10W 2
185 3299X1–103 .POT, TRIMMER, 10K 10% (V01121) 2
(2019800439)
190 LF11509D .INTEGRATED CIRCUIT, LF11509D 1
(V26014) (9391843)
195 LF13508D .INTEGRATED CIRCUIT, LINEAR, 2
BIP, MUX, 16DIP, HNS (V26014)
(0463400079)
200 DG202AK .INTEGRATED CIRCUIT, LINEAR, 1
CMOS, SW,16DIP, NH (0469701595)
205 LF147J .INTEGRATED CIRCUIT, LINEAR, 4
BIP, OPAMP,14DIP (V26014)
(0469701605)
210 DG201BP .INTEGRATED CIRCUIT, LINEAR, 1
CMOS, SW, 16DIP, NH (0469800071)
215 75401–001 .CONTACT, PIN .025SQ, .345L, A 2
(V01121) (0659800093)

31–30–01
Illustrated Parts List
Rev 2 Page 1131
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
10C
220 2559800205 .TERMINAL, PW, 2 TURRET, .062BD, 2
(Mfg. CTC/MML, No.
160–1558–02–05–00)
225 206E0194–00 .BOARD, PRINTED WIRING 1
–230 905E0194–01 .SCHEMATIC, ANALOG/DIGITAL MUX AR

– ITEM NOT ILLUSTRATED

31–30–01
Illustrated Parts List
Rev 2 Page 1132
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

245
250 215
280 255 125 135 100 250 65 50 25

405 - 415

R28 CR3 + + +
R30 80
245 - 255 Q2 CR R
Q4 C27 C2 C3 C1 85
215 - 225 19 45
R23
200 R26 + 125
R22
115 CR5
285 C5 C6 C4
55
15 Q1
215 - 225 + C53 190
R19 205
245
R20 175
250
R21 CR R
120 CR6 CR 7 C 39
C24 8 47 270
65 +
330 C23
335 + 65 - 75
185 U8 U7 R38 C
80 44
85 C22 R16 210
R
C38 R32
37 180
245 R R R R
250 41 48 42 47
U5 10
375
C52
315
U10
320
U12
140
80 C39 C8
85 C25 R1 + C45 325
215 - 225 R
310 36 65 - 75
U2
C C
100 - 110 51 50
CR2 265
270 R5 5
+ C36 R 55
30 - 40 R 46
+
C18 34 245 - 255
45 Q9
R14
+
230
U3 CR CR 280
340 11 12
R13 C15
230
265
C17
65 - 75 +
R2 C CR13
C U13
CR1 37 35 CR14
R3
R44 100 - 110
45

270 165 200 100 80 65 100 310


170 105 105
250 110 110

Circuit Card Assembly, Interface I – 17A162, –02, –03, –04


Figure 11 (Sheet 1)
31–30–01
Illustrated Parts List
Rev 2 Page 1133
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

215
220 390 30 390
280 225 395 90 80 35 395 365 60 90

+ + +

TP2
235
R29 + C14
Q5 C40 C26
280 275
R25 65 - 70
U1
100 - 110 Q3 215 - 220
CB13 CA13 100 - 105
+
R8 30
215 - 225 CR9 TP1 C28 95
160 CR10 R31 80
R40 CR4 65
R24 260
185 R18 + C21
R17 C42 C32 90 - 95
R C49
150 + 340
51 C48 R11
65 - 75 C19 345
C 90
R
46 95
33 U4 240
215 - 225
390 - 395
20 C20
390 - 400 TP9 R12
280 C31
Q8 TP5
390 - 400 C34 65
C33
TP10 TP6 80
R15 245
TP11
C7 U6 +
370
TP3 65
C9 TP4 C30
R6 C10
80 - 85 R9 90
TP12 Q7 U11
195 155
+ 340
390 - 400 R7 R10 C11
+ C29 350
C41
C16 90
C12
TP8 TP7 + 65
285
C
Q6 43 30
U9
65 - 75 R4
+
360

185 285 185 390 65 80 130


395 70 145
400

Circuit Card Assembly, Interface I – 17A162, –02, –03, –04


Figure 11 (Sheet 2)
31–30–01
Illustrated Parts List
Rev 2 Page 1134
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
11
1 17A162 PWA, INTERFACE 1, DO NOT USE – A RF
REPLACED BY 17A162–01 PER FSB
008 (SEE FIG 1 FOR NHA)
1A 17A162–02 PWA, INTERFACE 1 – DO NOT USE – B RF
REPLACED BY 17A162–03 PER
FSB 023 (SEE FIG 1 FOR NHA)
1B 17A162–03 PWA, INTERFACE 1, REPLACES C RF
17A162, –01, –02 PER FSB 023
(SEE FIG 1 FOR NHA)
1C 17A162–04 PWA, INTERFACE 1 (SEE FIG 1 FOR D RF
NHA)
5 3010347001 .CAPACITOR, CERAMIC, 50V, 1
.047UF, +/–20%, (V72982)
(8121–050–651–473M)
10 3012327003 .CAPACITOR, CERAMIC, 50V, 1
2.7UF, +/–20%, (V72982)
(8141–050–651–275M)
15 3361068003 .CAPACITOR, 6.8 UF 10% 6V 1
20 CK05BX273K .CAPACITOR, .027 UF 10% 50V 1
(3631527001)
25 CSR13C396K .CAPACITOR, 39 UF 10V 1
(93R13C396K)
30 CSR13C475K .CAPACITOR, 4.7 UF 10V A,B 4
(93R13C475K)
35 CSR13C475K .CAPACITOR, 4.7 UF 10V C 2
(93R13C475K)
40 CSR13C475K .CAPACITOR, 4.7 UF 10V D 1
(93R13C475K)
45 CSR13E106K .CAPACITOR, 10 UF 20V 2
(93R13E106K)
50 CSR13E156K .CAPACITOR, 15 UF 20V 2
(93R13E156K)
55 CSR13G335K .CAPACITOR, TANT 3.3 UF 50V 2
(93R13G335K)
60 CK05BX102K .CAPACITOR, .001 UF 200V A–C 1
(9305BX102K)
65 CK05BX103K .CAPACITOR, .01 UF 100 V A,B 16
(9305BX103K)
70 CK05BX103K .CAPACITOR, .01 UF 100 V C 11
(9305BX103K)
75 CK05BX103K .CAPACITOR, .01 UF 100 V D 8
(9305BX103K)

31–30–01
Illustrated Parts List
Rev 2 Page 1135
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
11 80 CK05BX104K .CAPACITOR, .1 UF 50 V A–C 16
(9305BX104K)
85 CK05BX104K .CAPACITOR, .1 UF 50 V D 10
(9305BX104K)
90 CK06BX105K .CAPACITOR, 1 UF 50V A–C 6
(9306BX105K)
95 CK06BX105K .CAPACITOR, 1 UF 50V D 2
(9306BX105K)
100 1N4446 .SILICON DIODE, (V06141) A,B 10
(9300272)
105 1N4446 .SILICON DIODE, (V06141) C 9
(9300272)
110 1N4446 .SILICON DIODE, (V06141) D 8
(9300272)
115 1N746A .DIODE–ZENER, 1N746A (V14433) 1
(9391970)
120 1N968B .DIODE–ZENER, 1N968B (V06141) 1
(9391971)
125 9–1993 .DIODE, JAN1N914 (V06141) 3
(9391993)
130 6080134002 .RESISTOR, 340K 1% 1/10W 100 PP A,B 1
135 6080910001 .RESISTOR, 10K 1% 1/10W 1
140 6080912101 .RESISTOR, 12.1K 1% 1/10W 1
145 6080917802 .RESISTOR, 178.0K 1% 1/10W C 1
150 6080930101 .RESISTOR, 30.1K 1% 1/10W 1
155 6080930102 .RESISTOR, 301K 1% 1/10W A,B 1
160 6080939201 .RESISTOR, 39.2K 1% 1/10W 1
165 6080975001 .RESISTOR, 75.0K 1% 1/10W B 1
170 6080993101 .RESISTOR, 93.1K 1% 1/10W A 1
175 RC07GF205J .RESISTOR, 2 MEG 5% 1/4W 1
(V01121) (6160220003)
180 RC07GF226J .RESISTOR, 22 MEG 5% 1/4W 1
(V01121) (6160222004)
185 RN55C1000F .RESISTOR, 100 OHM 1/8W 1% A,B 5
(9355C1000F)
190 RN55C1000F .RESISTOR, 100 OHM 1/8W 1% C,D 6
(9355C1000F)
195 RN55C1001F .RESISTOR, 1K 1/8W 1% 1
(9355C1001F)
200 RN55C1500F .RESISTOR, 150 OHM 1/8W 1% 2
(9355C1500F)
205 RN55D1000F .RESISTOR, 100 OHM 1/8W 1% A,B 1
(9355D1000F)

31–30–01
Illustrated Parts List
Rev 2 Page 1136
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
11 210 RN55D1001F .RESISTOR, 1K 1/8W 1% 1
(9355D1001F)
215 RN55D1002F .RESISTOR, 10K 1/8W1% A,B 9
(9355D1002F)
220 RN55D1002F .RESISTOR, 10K 1/8W1% C 8
(9355D1002F)
225 RN55D1002F .RESISTOR, 10K 1/8W1% D 7
(9355D1002F)
230 RN55D1004F .RESISTOR, 1 MEG 1/8W 1% 2
(9355D1004F)
235 RN55D1501F .RESISTOR, 1.5K 1/8W 1% 1
(9355D1501F)
240 RN55D1543F .RESISTOR, 154K 1/8W 1% A,B 1
(9355D1543F)
245 RN55D3321F .RESISTOR, 3.32K 1/8W 1% A,B 6
(9355D3321F)
250 RN55D3321F .RESISTOR, 3.32K 1/8W 1% C 8
(9355D3321F)
255 RN55D3321F .RESISTOR, 3.32K 1/8W 1% D 5
(9355D3321F)
260 RN55D3323F .RESISTOR, 332K 1/8W 1% A–C 1
(9355D3323F)
265 CMF55 .RESISTOR, 3.92MEG 1/8W 1% 2
(9355D3924F)
270 RN55D5621F .RESISTOR, 5.62K 1/8W 1% 4
(9355D5621F)
275 RN55D5622F .RESISTOR, 56.2K 1/8W 1% A–C 1
(9355D5622F)
280 2N2222A .TRANSISTOR, (V06141) (9390813) 6
285 2N2907A .TRANSISTOR, PNP SW 60V, HFE 3
100 (V07263) (2631029071)
–290 7717–18N .PAD, TRANSISTOR 4 PIN A 9
(V13103) (1899900003)
–295 7717–18N .PAD, TRANSISTOR 4 PIN D 9
(V13103) (1899900003)
–300 7717–18N .PAD, TRANSISTOR 4 PIN C 9
(V13103) (1899900003)
–305 7717–18N .PAD, TRANSISTOR 4 PIN B 9
(V13103) (1899900003)
310 54LS00DM .INTEGRATED CIRCUIT, QUAD 2
2–INPUT (9391705)
315 54LS04DMQB .INTEGRATED CIRCUIT, HEX A,B 1
INVERTER (V06141) (9391726)

– ITEM NOT ILLUSTRATED

31–30–01
Illustrated Parts List
Rev 2 Page 1137
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
11 320 SN74LS14N .INTEGRATED CIRCUIT, DIG, C,D 1
LSTTL, ST, 14DIP, NH (V01295)
(0469700373)
325 UA111HM .INTEGRATED CIRCUIT, VOLTAGE 1
COMPARATOR (9391867)
330 9637ARM .INTEGRATED CIRCUIT, DUAL 1
DIFFERENTIAL LINE RECEIVER.
(V06141) (9391899)
335 9638 .INTEGRATED CIRCUIT, DUAL 1
DIFFERENTIAL LINE DRIVER
(V06141) (9391900)
340 UA556 .INTEGRATED CIRCUIT, DUAL A,B 3
TIMER (9391901)
345 SN54LS74AJ .INTEGRATED CIRCUIT, DIG, C 1
LSTTL, FF, 14DIP, HNS (V01295)
(0469700542)
350 UA556 .INTEGRATED CIRCUIT, DUAL C 2
TIMER (9391901)
355 UA556 .INTEGRATED CIRCUIT, DUAL D 1
TIMER (9391901)
360 54LS76 .INTEGRATED CIRCUIT, DUAL JK A–C 1
FLIP FLOP (9391902)
365 54123DM .INTEGRATED CIRCUIT, DUAL A–C 1
MULTIVIBRATOR (V06141) (9391903)
370 54LS51DM .INTEGRATED CIRCUIT, DUAL A–C 1
2–INPUT AOIGATE (V06141)
(9391956)
375 54LS10 .INTEGRATED CIRCUIT, TRIPLE 1
3–INPUT NAND (9391998)
380 CD4047BF .INTEGRATED CIRCUIT, DIG, CMOS, C 1
MV, 14DIP, HNS (0469701097)
–385 2559800164 .TERMINAL, STDF, NON–INSUL, A,B 2
SWAGE,(Mfg. CTC, No.
140–1385–02–05–03)
390 9300–336 .SOLDER TERMINAL A,B 12
395 9300–336 .SOLDER TERMINAL C 13
400 9300–336 .SOLDER TERMINAL D 5
405 17D17–0258 .BOARD, PRINTED WIRING A,B 1
410 17D17–0627 .BOARD, PRINTED WIRING C 1
415 17D17–02581 .BOARD, PRINTED WIRING D 1
–420 17SCD013 .SCHEMATIC, INTERFACE I A 1
–425 17SCD067 .SCHEMATIC, INTERFACE I B 1
–430 17SCD086 .SCHEMATIC, INTERFACE I C 1
–435 17SCD087 .SCHEMATIC, INTERFACE I D 1
– ITEM NOT ILLUSTRATED

31–30–01
Illustrated Parts List
Rev 2 Page 1138
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

195 160 95 60 260 30 50 5 40 25

60
+ + +
R28
Q2 C2 C3 C1
Q4 R
160 45 + C14 125
R23
145 R26 C40 C26 210
135 R22
CR5 C5 C6 C4
75
190 C
Q1 50 70
TP2
15 C53 CR
+ R U12 11
R19 47 C
145 TP1 45 55
R20
160 R21 R38 120
CR6 CR12 70
80
C24 R18 260
55 TP4
C23 R17 +
C47
90 U8 45
220 U7 C51
+
215 55
C21 C20 C44
65
60 C38 CR7 85
CR8
U5 R34 170
245
R36
R39 90
60 C39
TP9 260
260 TP6
C
U10 52
205 TP5 TP10
60 C25 R1 240
U6
145 TP11
200 U2
TP8 TP13
70
175 CR2 260
R5 160
TP7 TP3
30 +
C36
+ R R R
35 C18
44 37 46 Q9
150 R14

225 U3 195
CR13
150 CR14 140
R13
70
35 C17 + U9
R3
175 R2 U13 200
TP11
70 CR1
C C
C16 43 37
C15

55 135 260 230 55 60

Circuit Card Assembly, Interface I – 17A162–01


Figure 11A (Sheet 1)
31–30–01
Illustrated Parts List
Rev 2 Page 1139
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

145 85 235

+ + +

265

R29 +

Q5
195
R25 CR U1
155 19
Q3 CA13 65
195 CB13
+ R8 180
R24 55
115 CR9 C28 145
70 CR10
R31 70
R40 CR4 60
R51 + 255
C C C
145 48 49 29 65
U14
+ 165
110 C11 160
R16 R9
20
R33 R30
C46 250
55 175
C30
90 Q8 U4
145
R32
60 R R R
C32 42 41 48
195
160 C22
100
60 C7
C31
C9 C8 60
90 U11
+ R7 225
+ R10
Q7 105
C10
R6
60 R4 65
R35
190
Q6
130
90 +

190 160

Circuit Card Assembly, Interface I – 17A162–01


Figure 11A (Sheet 2)
31–30–01
Illustrated Parts List
Rev 2 Page 1140
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
11A
1 17A162–01 PWA, INTERFACE 1 – DO NOT USE RF
– REPLACED BY 17A162–03 PER
FSB 023 (SEE FIG 1 FOR NHA)
5 3010347001 .CAPACITOR, CERAMIC, 50V, 1
.047 UF, +–20%,(Mfg. ERIE/MML,
No. 8121–050–651–473M)
10 3012327003 .CAPACITOR, CERAMIC, 50V, 1
2.7 UF, +–20%,(Mfg. ERIE/MML,
No. 8141–050–651–275M)
15 3361068003 .CAPACITOR, 6.8 UF 10% 6V 1
20 CK05BX273K .CAPACITOR, .027 UF 10% 50V 1
(3631527001)
25 CSR13C396K .CAPACITOR, 39 UF 10V 1
(93R13C396K)
30 CSR13C475K .CAPACTIOR, 4.7 UF 10V 2
(93R13C475K)
35 CSR13E106K .CAPACITOR, 10 UF 20V 2
(93R13E106K)
40 CSR13E156K .CAPACITOR, 15 UF 20V (93R13E156K) 2
45 CSR13G335K .CAPACITOR, TANT 3.3 UF 50V 2
(93R13G335K)
50 CK05BX102K .CAPACITOR, .001 UF 200V 1
(9305BX102K)
55 CK05BX103K .CAPACITOR, .01 UF 100 V 10
(9305BX103K)
60 CK05BX104K .CAPACITOR, .1 UF 50 V 16
(9305BX104K)
65 CK06BX105K .CAPACITOR, 1 UF 50V (9306BX105K) 6
70 1N4446 .SILICON DIODE, (V06141) 9
(9300272)
75 1N746A .DIODE–ZENER, 1N746A (V14433) 1
(9391970)
80 1N968B .DIODE–ZENER, 1N968B (V06141) 1
(9391971)
85 9–1993 .DIODE, JAN1N914 (V06141) 3
(9391993)
90 RN55C1000F .RESISTOR, 100 OHM 1/8W 1% 6
(9355C1000F)
95 6080910001 .RESISTOR, 10K 1% 1/10W 1
100 6080912101 .RESISTOR, 12.1K 1% 1/10W 1
105 6080917802 .RESISTOR, 178.0K 1% 1/10W 1
110 6080930101 .RESISTOR, 30.1K 1% 1/10W 1

31–30–01
Illustrated Parts List
Rev 2 Page 1141
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
11A 115 6080939201 .RESISTOR, 39.2K 1% 1/10W 1
120 RC07GF205J .RESISTOR, 2 MEG 5% 1/4W 1
(V01121) (6160220003)
125 RC07GF226J .RESISTOR, 22 MEG 5% 1/4W 1
(V01121) (6160222004)
130 RN55C1001F .RESISTOR, 1K 1/8W 1% 1
(9355C1001F)
135 RN55C1500F .RESISTOR, 150 OHM 1/8W 1% 2
(9355C1500F)
140 RN55D1001F .RESISTOR, 1K 1/8W 1% 1
(9355D1001F)
145 RN55D1002F .RESISTOR, 10K 1/8W1% 8
(9355D1002F)
150 RN55D1004F .RESISTOR, 1 MEG 1/8W 1% 2
(9355D1004F)
155 RN55D1501F .RESISTOR, 1.5K 1/8W 1% 1
(9355D1501F)
160 RN55D3321F .RESISTOR, 3.32K 1/8W 1% 8
(9355D3321F)
165 RN55D3323F .RESISTOR, 332K 1/8W 1% 1
(9355D3323F)
170 CMF55 .RESISTOR, 3.92MEG 1/8W 1% 2
(9355D3924F)
175 RN55D5621F .RESISTOR, 5.62K 1/8W 1% 4
(9355D5621F)
180 RN55D5622F .RESISTOR, 56.2K 1/8W 1% 1
(9355D5622F)
–185 7717–18N .PAD, TRANSISTOR 4 PIN 9
(V13103) (1899900003)
190 2N2907A .TRANSISTOR, PNP SW 60V, HFE 3
100 (V07263) (2631029071)
195 2N2222A .TRANSISTOR , (V06141) (9390813) 6
200 54LS00DM .INTEGRATED CIRCUIT, QUAD 2
2–INPUT (9391705)
205 54LS04DMQB .INTEGRATED CIRCUIT, HEX 1
INVERTER (V06141) (9391726)
210 UA111HM .INTEGRATED CIRCUIT, VOLTAGE 1
COMPARATOR (9391867)
215 9637ARM .INTEGRATED CIRCUIT, DUAL 1
DIFFERENTIAL LINE RECEIVER
(V06141) (9391899)
220 9638 .INTEGRATED CIRCUIT, DUAL 1
DIFFERENTIAL LINE DRIVER
(V06141) (9391900)
– ITEM NOT ILLUSTRATED

31–30–01
Illustrated Parts List
Rev 2 Page 1142
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
11A 225 UA556 .INTEGRATED CIRCUIT, DUAL 2
TIMER (9391901)
230 54LS76 .INTEGRATED CIRCUIT, DUAL JK 1
FLIP FLOP (9391902)
235 54123DM .INTEGRATED CIRCUIT, DUAL 1
MULTIVIBRATOR (V06141) (9391903)
240 54LS51DM .INTEGRATED CIRCUIT, DUAL 1
2–INPUT AOIGATE (V06141)
(9391956)
245 54LS10 .INTEGRATED CIRCUIT, TRIPLE 1
3–INPUT NAND (9391998)
250 SN54LS74AJ .INTEGRATED CIRCUIT, DIG, 1
LSTTL, FF, 14DIP, HNS (V01295)
(0469700542)
255 CD4047BF .INTEGRATED CIRCUIT, DIG, CMOS, 1
MV, 14DIP, HNS (0469701097)
260 9300–336 .SOLDER TERMINAL 13
265 17D17–02581 .BOARD, PRINTED WIRING 1
–270 17SCD058 .SCHEMATIC, PWA, INTERFACE I AR

– ITEM NOT ILLUSTRATED

31–30–01
Illustrated Parts List
Rev 2 Page 1143
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

80 45 40 15 25 45 5 10

105

20 C C
C14 R9 16 17 55
C2 +
M11 R8 + 25
R10 20
55 R16 CR3
C13 R15 CR4
15 R14 R17 CR7
R7 70
55 C4 C3
C1 Q1
M9 R6 25
95 C21 CR1 35
20 CR2 R3 50
55 R18
55 R11 R13
C12 60
R4 C19 5
75 C18
M8 R2 30
20 R5 CR9
CR5 25
CR8
CR6
15 CR10
25
55 C11 T1

20 M7 CR11 65

75 25
C10
20 M6

85
C15
20 M10 C7

M3

100

90

20
C9 C6
M5 M2

C20

SPARE M1
85
SPARE C5

20 95

Circuit Card Assembly, Interface II – 17A163


Figure 12

31–30–01
Illustrated Parts List
Rev 2 Page 1144
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
12
1 17A163 PWA, INTERFACE II – OBSOLETE, RF
REPLACED BY 17A163–01 PER FSB
003 (SEE FIG 1 FOR NHA)
5 CSR13C396K .CAPACITOR, 39 UF 10V 2
(93R13C396K)
10 CSR13E156K .CAPACITOR, 15 UF 20V (93R13E156K) 1
15 CK05BX103K .CAPACITOR, .01 UF 100 V 3
(9305BX103K)
20 CK05BX104K .CAPACITOR, .1 UF 50 V 14
(9305BX104K)
25 1N4446 .SILICON DIODE, (V06141) 11
(9300272)
30 RN55D1000F .RESISTOR, 100 OHM 1/8W 1% 1
(9355D1000F)
35 6080920001 .RESISTOR, 20K 1% 1/10W 1
40 6080922100 .RESISTOR, 2.21K 1% 1/10W 1
45 RN55D1002F .RESISTOR, 10K 1/8W1% 5
(9355D1002F)
50 RN55D1004F .RESISTOR, 1 MEG 1/8W 1% 1
(9355D1004F)
55 RN55D1501F .RESISTOR, 1.5K 1/8W 1% 6
(9355D1501F)
60 RN55D3321F .RESISTOR, 3.32K 1/8W 1% 1
(9355D3321F)
65 9300–286 .TRANSFORMER 1
70 2N2222A .TRANSISTOR, (V06141) (9390813) 1
75 9–1844 .INTEGRATED CIRCUIT, MM54C373 2
(V06141) (9391844)
80 4051DM .INTEGRATED CIRCUIT, ANALOG 1
MULIPLEX (V06141) (9391868)
85 MM54C902J .INTEGRATED CIRCUIT, HEX 2
NON–INVERTING BUFFER
(9391872)
90 MC14042BAL .INTEGRATED CIRCUIT, QUAD 2
LATCH (9391884)
95 MC14504BAL .INTEGRATED CIRCUIT, HEX LEVEL 2
SHIFTER (9391886)
100 SN54HCT533J .INTEGRATED CIRCUIT, DIG, 1
HCTMOS, LATCH, 20DIP (V01295)
(0469701566)
105 17D17–0247 .BOARD, PRINTED WIRING 1
–110 17SCD014 .SCHEMATIC, PWA, INTERFACE II AR

– ITEM NOT ILLUSTRATED

31–30–01
Illustrated Parts List
Rev 2 Page 1145
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

80 45 40 15 25 45 15 10

105

20 C C 55
C14 R15 R9 5 17
+ 25
C2 + 20
U11 R8 R10
CR3 55
55 C13 R14 R17 R16 15
CR4 CR7
R CR C R7
55
25 12 14 CR
13 22 C1 C4 C3 70
95 U9 Q1
R6 25
C21 CR1 35
20 CR12 R R R R3
19 20 18 CR2 50
R11 R13 60
15 R4
55 C19
+ 5
75 U8 C18 R2
R5 30
20 CR9 15
C12 CR5 CR8
25 CR6 55
CR11 CR10
55 25
T1
25 C11
20 U7 65

75
C10

20 U6

85 C15
U10 C7
20
U3

100
90

20
C9 C6
U5 U2

C20

SPARE U1
85
SPARE C5

20 95

Circuit Card Assembly, Interface II – 17A163–01


Figure 12A

31–30–01
Illustrated Parts List
Rev 2 Page 1146
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
12A
1 17A163–01 PWA,INTERFACE II – REPLACES RF
17A163 PER FSB 003
(SEE FIG 1 FOR NHA)
5 CSR13C396K .CAPACITOR, 39 UF 10V 2
(93R13C396K)
10 CSR13E156K .CAPACITOR, 15 UF 20V (93R13E156K) 1
15 CK05BX103K .CAPACITOR, .01 UF 100 V 4
(9305BX103K)
20 CK05BX104K .CAPACITOR, .1 UF 50 V 14
(9305BX104K)
25 1N4446 .SILICON DIODE, (V06141) 14
(9300272)
30 RN55D1000F .RESISTOR, 100 OHM 1/8W 1% 1
(9355D1000F)
35 6080920001 .RESISTOR, 20K 1% 1/10W 1
40 6080922100 .RESISTOR, 2.21K 1% 1/10W 1
45 RN55D1002F .RESISTOR, 10K 1/8W1% 5
(9355D1002F)
50 RN55D1004F .RESISTOR, 1 MEG 1/8W 1% 1
(9355D1004F)
55 RN55D1501F .RESISTOR, 1.5K 1/8W 1% 9
(9355D1501F)
60 RN55D3321F .RESISTOR, 3.32K 1/8W 1% 1
(9355D3321F)
65 9300–286 .TRANSFORMER 1
70 2N2222A .TRANSISTOR, (V06141) (9390813) 1
75 9–1844 .INTEGRATED CIRCUIT, MM54C373 2
(V06141) (9391844)
80 4051DM .INTEGRATED CIRCUIT, ANALOG 1
MULIPLEX (V06141) (9391868)
85 MM54C902J .INTEGRATED CIRCUIT, HEX 2
NON–INVERTING BUFFER
(9391872)
90 MC14042BAL .INTEGRATED CIRCUIT, QUAD 2
LATCH (9391884)
95 MC14504BAL .INTEGRATED CIRCUIT, HEX LEVEL 2
SHIFTER (9391886)
100 SN54HCT533J .INTEGRATED CIRCUIT, DIG, HCT 1
MOS, LATCH, 20DIP (V01295)
(0469701566)
105 17D17–0574 .BOARD, PRINTED WIRING 1
–110 17SCD070 .SCHEMATIC, PWA, INTERFACE II AR

– ITEM NOT ILLUSTRATED

31–30–01
Illustrated Parts List
Rev 2 Page 1147
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
55 20 15 20 40 130

C13 C8
C17 C4
R1
C TP2
3 CR CR CR CR CR CR CR CR
C
R2
CR 15 13 11 9 7 5 3 1 28
U3
31
C7 R3 TP1
C6
C2
C1 R4 180
40 R CR CR CR CR CR CR CR CR TP4
C11 7 16 14 12 10 8 6 4 2 C
C10 R5 29
U4
C16 R9
C15 R13 C18 C14 C9 C5 TP10
150 R23
R29 C TP3
U5
40 C U1 30
26 40
C U22 C
47 24
155 20
R8 C C12
40 54 U29 130
C C U2
55 27
140 C U23 R11
48 50
R12 R10
40
40
145 C U25 C U28 C U27 135
50 53 52

40 40
C U19 C U21 C U20
P1 44 46 45
150 145
C 40
10 CR 33
20 C
U26 U8 C U6
51 31
C 170
25
40
40
CR C U24 C U9 C U7
10 17 49 34 32
170
R40
155 R 40
45 R U15 U13
70 41 Q1 T1 C C
40 38
80 CR 170
85 25
CR CR
24 23
40
15 C U16 C U14
C 41 39
CR R R R R 21 170
28 44 33 36 42
10 R
39 40
45 C C U17 C U12
20 42 37 130
R R R R
35 C
43 34 34 47 CR CR CR CR
56
C 18 26 29 21 40
22
C U18 C U11
43 36
C 130
19
R R R CR CR CR CR
35 35 38 46 19 27 30 22 TP5 180
C C U10
23 35
TP6

80 15 40 160 120

Circuit Card Assembly, Interface II – 17A163–02


Figure 12B (Sheet 1)

31–30–01
Illustrated Parts List
Rev 2 Page 1148
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

40 100 5 25 15 125

C13 C8
C17
20 C4
R1
185 C TP2
3 CRCR CR CR CR CR CR CR
R2 40
C U3
CR
5 15 13 11 9 7 5 3 1 28
31
C7 R3 TP1
C6
C2
C1 R4
R CR CR CR CR CR CR CR CR TP4
C11 7 16 14 12 10 8 6 4 2 C
C10 R5 29
U4
C16
60
R9
C18 C14 C9 C5
TP10
C15 R13
105 R23
R29 40
C U5 TP3
C U1 30
26
C U22 C
47 24
165
R8 C C12
54 U29
C 50
40 55 C U2
27
C U23 R11
48
R12 R10

30 135
C U25 C U28 C U27
50 53 52

40
C U19 C U21 C U20
P1 44 46 45 175
40 C
CR 33
20
C U26 U8 C U6
51 31
C
25
120
CR C U24 C U9 C U7
110 17 49 34 32

R40
R
45 R Q1 T1 C U15 C U13
41
40 38 40
CR
25
CR CR
24 23
C U16 C U14
C 41 39
CR R R R R 21
28 44 33 36 42
R
39
35
C C U17 C U12
115 20 42 37

C R R R R
56 43 34 34 47 CR CR CR CR
C 18 26 29 21
22
C U18 C U11
36
C 43
19
R R R CR CR CR CR
80 35 38 46 19 27 30 22 TP5
C
23
C U10
35
65 TP6

90 80 95 15 75 30 40 15

Circuit Card Assembly, Interface II – 17A163–02


Figure 12B (Sheet 2)

31–30–01
Illustrated Parts List
Rev 2 Page 1149
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
12B
1 17A163–02 PWA, INTERFACE II F/D, CONVERTER, RF
(SEE FIG 1 FOR NHA)
5 1N827A .DIODE, SI, 6.2VZ, 7.5MA, VREF 1
(V16352) (0881008270)
10 1N970A .DIODE, SI, 24.0VZ, 5.2MA, 3
ZENER (V16352) (0881009701)
15 1N5282 .DIODE, SI, 80.0V, 300.0MA, 27
SW (0889752820)
20 CK05BX102K .CAPACITOR., 1000 PF 10% 200V 9
(3633410000)
25 CK06BX105K .CAPACITOR, 1.0 UF 10% 50V 1
(V51406) (3691510003)
30 CSR13C396K .CAPACITOR, 39 UF 10V 2
(93R13C396K)
35 CK05BX103K .CAPACITOR, .01 UF 100 V 4
(9305BX103K)
40 CK05BX104K .CAPACITOR, .1 UF 50 V 39
(9305BX104K)
45 CSR13E156K .CAPACITOR, 15 UF 20V (93R13E156K) 1
50 750–83R10K .NETWORK, RESISTOR, 4/10 KOHM 3
2% (V11236) (1829800095)
55 750–83R100K .NETWORK RESISTOR, 4/100 KOHM 5
2% (V11236) (1829800135)
60 750–83R20K .NETWORK RESISTOR, 4/20 KOHM 1
2% (V11236) (1829800136)
65 6080910001 .RESISTOR, 10K 1% 1/10W 1
70 6080910003 .RESISTOR, 1MEG 1% 1/10W 1
75 6080910009 .RESISTOR, 100.0 OHM 1% 1/10W 1
80 6080915000 .RESISTOR, 1.50K 1% 1/10W 9
85 6080920001 .RESISTOR, 20K 1% 1/10W 1
90 6080922100 .RESISTOR, 2.21K 1% 1/10W 1
95 6080933200 .RESISTOR, 3.32K 1% 1/10W 1
100 6080976809 .RESISTOR, 768.0 OHM 1% 1/10W 1
105 RC07GF106J .RESISTOR, 10 MEG 5% 1/4W 4
(V01121) (6160210004)
110 9300–286 .TRANSFORMER 1
115 2N2222A .TRANSISTOR (V06141) (9390813) 1
120 9–1844 .INTEGRATED CIRCUIT, MM54C373 6
(V06141) (9391844)

31–30–01
Illustrated Parts List
Rev 2 Page 1150
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
12B 125 LM139AJ .INTEGRATED CIRCUIT, LM139AJ 1
(V26014) (9391845)
130 MC14013BAL .INTEGRATED CIRCUIT, CMOS D 6
FLIP–FLOP, DUAL (V96906)
(9391846)
135 4051DM .INTEGRATED CIRCUIT, ANALOG 2
MULIPLEX (V06141) (9391868)
140 54LS74DM .INTEGRATED CIRCUIT, LS F, D–TYPE 1
POS EDGE (V06141) (9391870)
145 MM54C902J .INTEGRATED CIRCUIT, HEX 2
NON–INVERTING BUFFER
(9391872)
150 MC14504BAL .INTEGRATED CIRCUIT, HEX LEVEL 2
SHIFTER (9391886)
155 CD4042BE .INTEGRATED CIRCUIT, DIGITAL, 2
CMOS, LATCH, 16DIP (V02735)
(0469700242)
160 MC14024BALD .INTEGRATED CIRCUIT, DIGITIAL, 1
CMOS, CNTR, 14DIP
(0469700458)
165 CD4053BF .INTEGRATED CIRCUIT, LINEAR, 1
CMOS, MUX, 16DIP, HNS
(0469700550)
170 CD4520BF .INTEGRATED CIRCUIT, DIGITIAL, 4
CMOS, CNTR, 16DIP (0469700996)
175 SN54LS240J .INTEGRATED CIRCUIT, DIGITIAL, 1
LSTTL, DRIVER, 20DIP (V01295)
(0469701503)
180 9300–336 .SOLDER TERMINAL 7
185 17D17–0606 .BOARD, PRINTED WIRING 1
–190 17SCD075 .SCHEMATIC, INTERFACE II F/D AR
CONVERTER.

– ITEM NOT ILLUSTRATED

31–30–01
Illustrated Parts List
Rev 2 Page 1151
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

100 105 75 5 30 125 30 25 170 55

60

190
R7
20
CR2
65 R6 R18 C32
C20
185 TP20
C C
50 TP19
11 19
U11
R5 CR
5 C46 C47 C48
TP18
C C
185 10 18 25
TP17 165
R15 C31
130 C17
TP16 R41 25
120
95 R3
R17 C
25
45 30
C15 C16
C9 U10
TP15 C
185 C 49
8 140
TP14 U4
U5 C C
43 44
TP13 T1
40
160 C7 R14
85 C6 C14 25
TP12 C42
185 U8
170
TP11 C 25
25 U3
13
C30 U9
C
185 TP10 5
160 150
85 TP9 CR
R13
15 1 35
135 C R16
R2
25 4 175
TP8 C3
185 C29 70
CR
4 R19 30
TP7 U7
U2 U6 110
C28
145 TP6 145
75 155
R12
185 TP5
C2 25
C27
R1 C37 R24
TP4
C26 90
25 C36 C41
C12 C25
TP3 U1 CR
R11 C24 C35 C40
185 3 5
R10
TP2 C23 C34 C39
R9
C22
R8
C21 C33 C38 25
TP1 C1
R20 R21 R22 R23

145 25 115 45 10 45 80 75 85 25 85

Circuit Card Assembly, Interface II – 205E0183–00


Figure 12C

31–30–01
Illustrated Parts List
Rev 2 Page 1152
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
12C
1 205E0183–00 PWA, INTERFACE II WITH A/D, RF
F/D, S/D – REPLACES 17A163,
–01, –02 PER FSB 024 (SEE FIG
1 FOR NHA)
5 FSA2619P .DIODE, SI, 75.0V, 350.0MA, 2
(0881800080)
10 FSA2501M .DIODE, SI, 50.0V, 350.0 MA 1
(0881800082)
15 1.5KE6.8 .DIODE, SI, 6.8VZ, 200.0A, 1
ZENER (V24444) (0889800001)
20 HLMP1700–101 .INDICATOR, LED RED, T–1, 1
TTL/CMOS (1379800088)
25 CK05BX104K .CAPACITOR, .1 UF 50 V 27
(9305BX104K)
30 CK05BX103K .CAPACITOR, .01 UF 100 V 6
(9305BX103K)
35 1PQAUQ06B .CAPACITOR, CERAMIC, 1
DECOUPLING, .05 UF (3459800010)
40 ECR103BG .CAPACITOR, PCM, 50V, 0.010 UF 2
2% (3462710001)
45 CK05BX102K .CAPACITOR, 1000 PF 10% 200V 8
(3633410000)
50 CKO5BX101K .CAPACITOR, 100 PF 10% 200V 2
(3633410009)
55 CSR13C396K .CAPACITOR, 39 UF 10V 1
(93R13C396K)
60 CSR13E156K .CAPACITOR, 15 UF 20V (93R13E156K) 2
65 182C0515–00 .NETWORK RESISTOR, 8/100KHOM, 1
0.5%,
70 750–101R10K .NETWORK RESISTOR, 9/10 KOHM 1
2% (V11236) (1829800076)
75 750–103R10K .NETWORK RESISTOR, 5/10 KOHM 3
2% (V11236) (1829800110)
80 750–101R100K .NETWORK RESISTOR, 9/100KOHM 1
2% (V11236) (1829800111)
85 750–83R100K .NETWORK RESISTOR, 4/100KOHM 4
2% (V11236) (1829800135)
90 4306R101–103 .NETWORK RESISTOR, 5/10KOHM 1
2% .75W (V57924) (1829800185)
95 89PR100 .POT, TRIMMER, 100 OHM 10% 1
.75W (V01121) (2019800292)

– ITEM NOT ILLUSTRATED

31–30–01
Illustrated Parts List
Rev 2 Page 1153
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
12C 100 89PR100K .POT, TRIMMER, 100 K 10% 1
.75W (V01121) (2019800302)
105 6080910000 .RESISTOR, 1K 1% 1/10W 1
110 6080910001 .RESISTOR, 10K 1% 1/10W 1
115 6080910003 .RESISTOR, 1MEG 1% 1/10W 5
120 6080910009 .RESISTOR, 100.0 OHM 1% 1/10W 1
125 6080946401 .RESISTOR, 46.4K 1% 1/10W 1
130 6080947501 .RESISTOR, 47.5K 1% 1/10W 1
135 6080980600 .RESISTOR, 8.06K 1% 1/10W 1
140 9300–286 .TRANSFORMER 1
145 LM139AJ .INTEGRATED CIRCUIT, LM139AJ 3
(V26014) (9391845)
150 046E0242–00 .INTEGRATED CIRCUIT, CMOS PROM, 1
32KX1, 100NS
155 MAX690MJA .INTEGRATED CIRCUIT, DIGITIAL, 1
CMOS, CXFCTN, 8DIP (V96906)
(0469701527)
160 LF147J .INTEGRATED CIRCUIT, LINEAR, 2
BIP, OPAMP, 14DIP (V26014)
(0469701605)
165 AD574AKN .INTEGRATED CIRCUIT, A/D, 1
CONVERTER, BIP, 28DIP
(0469701698)
170 DG201BP .INTEGRATED CIRCUIT, LINEAR, 2
CMOS, SW, 16DIP, NH (0469800071)
175 0469701704 .INTEGRATED CIRCUIT, DIGITAL, 1
CMOS, LCA, 84PLCC, NH
–180 821573–1 .SOCKET,CHIP CARRIER, 84CONT 1
(2369800258)
185 9300–336 .SOLDER TERMINAL 20
190 206E0183–00 .BOARD, PRINTED WIRING 1
–195 905E0183–01 .SCHEMATIC, INTERFACE II WITH A/D, AR
F/D,S/D

– ITEM NOT ILLUSTRATED

31–30–01
Illustrated Parts List
Rev 2 Page 1154
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

70 75

160
M4 M5

95

50
M7
80 60
Q1
R3
C7 R2 145
15 C6 C9

30 + M3
C8
20
+ R CR
105 4 3
Q2
125
85 C1
25 CR R
1 1
150
+ M2 90
55 C4
15 C5 R6 120
R7 R
Q3 5
100
R8 C
110 2
115

CR2
M1
5

C
3
TP1

135 10 140 80

Circuit Card Assembly, Computer, 17A153–03,


–04, –05, –06, –08, –09
Figure 13

31–30–01
Illustrated Parts List
Rev 2 Page 1155
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY

13 1 17A153–03 M900 COMPUTER, CIRCUIT CARD A RF


ASSEMBLY – OBSOLETE, REPLACED
BY 17A153–14 PER FSB 010
(SEE FIG. 1 FOR NHA)
1A 17A153–04 M800 COMPUTER, CIRCUIT CARD B RF
ASSEMBLY – OBSOLETE, REPLACED
BY 17A153–15 PER FSB 010
(SEE FIG. 1 FOR NHA)
1B 17A153–05 M700 COMPUTER CIRCUIT CARD C RF
ASSEMBLY – OBSOLETE, REPLACED
BY 17A153–16 PER FSB 010
(SEE FIG. 1 FOR NHA)
1C 17A153–06 M600 COMPUTER CIRCUIT CARD D RF
ASSEMBLY – OBSOLETE, REPLACED
BY 17A153–17 PER FSB 010
(SEE FIG. 1 FOR NHA)
1D 17A153–08 M603, M703, EXPANDED PARAMETER, E RF
CPU PWA – OBSOLETE, REPLACED
BY 17A153–18 PER FSB 010
(SEE FIG. 1 FOR NHA)
1E 17A153–09 M903, EXPANADED PARAMETER, F RF
CPU PWA – OBSOLETE, REPLACED
BY 17A153–19 PER FSB 010
(SEE FIG. 1 FOR NHA)
5 A9–1675 .CRYSTAL 2MHZ (9391675) 1
10 CKR05BX100K .CAPACITOR, 10 PF, 200V 2
(93R05BX100)
15 CKR05BX104K .CAPACITOR, .1 UF, 50V 4
(93R05BX104)
20 CSR13C396K .CAPACITOR, 39 UF, 10V 1
(93R13C396K)
25 CSR13E107KM .CAPACITOR,100 UF, 20V 1
(V56289) (93R13E107K)
30 CSR13E156K .CAPACITOR, 15 UF, 20V 1
(93R13E156K)
–35 ICA246SGG30 .SOCKET, INTEGRATED CIRCUIT, 2
DIP 24 PIN, SLDR (939170202)
–40 ICA406SG .SOCKET, INTEGRATED CIRCUIT, 40 PIN 3
(939170201)
– ITEM NOT ILLUSTRATED

31–30–01
Illustrated Parts List
Rev 2 Page 1156
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY

13 –45 NOT USED


50 RC07GF102J .RESISTOR, CC, 1.0 KOHM 1/4W 5% 1
(V01121) (9307GF102J)
55 RC07GF103J .RESISTOR, CC, 10.0 KOHM 1/4W 5% 1
(V01121) (9307GF103J)
60 RC07GF472J .RESISTOR, 1/4 W 5% 4.7 K OHM 1
(V01121) (9307GF472J)
–65 NOT USED
70 17A196–01 .INTEGRATED CIRCUIT, E PROGRAM A 1
70A 17A169–01 .INTEGRATED CIRCUIT, E PROGRAM B 1
70B 17A170–01 .INTEGRATED CIRCUIT, E PROGRAM C 1
70C 17A222–01 .INTEGRATED CIRCUIT, E PROGRAM D 1
70D 17A298–01 .INTEGRATED CIRCUIT, E PROGRAM E 1
70E 17A300–01 .INTEGRATED CIRCUIT, E PROGRAM F 1
75 17A196–02 .NTEGRATED CIRCUIT, E PROGRAM A 1
75A 17A170–02 .INTEGRATED CIRCUIT, E PROGRAM C 1
75B 17A222–02 .INTEGRATED CIRCUIT, E PROGRAM D 1
75C 17A300–02 .INTEGRATED CIRCUIT, E PROGRAM F 1
80 2N2222A .TRANSISTOR (9390813) 2
85 2N2907A .TRANSISTOR, PNP SW 60V, HFE 100 1
(V07263) (2631029071)
90 3871 EDL .INTEGRATED CIRCUIT, PIO (V07263) 1
(9391672)
95 54LS138J .INTEGRATED CIRCUIT,1OF8DEC/MULTI 1
(V34335) (9391865)
100 6080910000 .RESISTOR, 1K 1% 1/10W 1
105 6080910009 .RESISTOR, 100.0 OHM 1% 1/10W 1
110 6080947509 .RESISTOR, 475.0 OHM 1% 1/10W 1
115 6080952300 .RESISTOR, 5.23K 1% 1/10W 1
120 62PR1K .POT,TRIMMER, 1.0 K 10% .5W 1
(V80053) (2019800091)
125 642–00 .DIODE, ZENER, 3.3V, IN746A 1
(0889900099)
–130 NOT USED
135 9390219 .TERMINAL 1
140 9391669 .INTEGRATED CIRCUIT, CPU 1
145 9391670 .INTEGRATED CIRCUIT 1
150 9391993 .DIODE IN914 1
160 17D23–0276 .BOARD, PRINTED WIRING 1
–155 17D23SC36 .SCHEMATIC DIAGRAM AR
– ITEM NOT ILLUSTRATED

31–30–01
Illustrated Parts List
Rev 2 Page 1157
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

80 - 110 120 - 140

185
190 U4 U5

40

145 60

5 35
U7 40
50 C10
R9 R10
55 45
60 Q4 50
Q1
R3
C C R2 60
15 6 7 C9

25 + U3
C8
20
+

U2 150
C4
C5
15
R7

C
30 2

CR2
U1
65

C
3
TP1

170 10 70

Circuit Card Assembly, Computer, 17A153–14,


–15, –16, –17, –18, –19, –20
Figure 13A

31–30–01
Illustrated Parts List
Rev 2 Page 1158
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
13A
1 17A153–14 PWA, CPU (M900) – OBSOLETE, A RF
REPLACED BY 17A153-21 PER FSB
018 (SEE FIG 1 FOR NHA)
1A 17A153–15 PWA, CPU (M800) – OBSOLETE, B RF
REPLACED BY 17A153-21 PER FSB
018 (SEE FIG 1 FOR NHA)
1B 17A153–16 PWA, CPU (M700) – OBSOLETE, C RF
REPLACED BY 17A153-21 PER FSB
018 (SEE FIG 1 FOR NHA)
1C 17A153–17 PWA, CPU (M600) – OBSOLETE, D RF
REPLACED BY 17A153-21 PER FSB
018 (SEE FIG 1 FOR NHA)
1D 17A153–18 PWA, CPU, EXPANDED PARAMETER – E RF
OBSOLETE, REPLACED BY
17A153-21 PER FSB 018 (SEE
FIG 1 FOR NHA)
1E 17A153–19 PWA, CPU, EXPANDED PARAMETER – F RF
OBSOLETE, REPLACED BY
17A153-21 PER FSB 018 (SEE
FIG 1 FOR NHA)
1F 17A153–20 PWA, CPU, M303, W/FRQ G RF
542/573/717 - OBSOLETE,
REPLACED BY 17A153-21 PER FSB
018 (SEE FIG 1 FOR NHA)
5 CK05BX561K .CAPACITOR, 560PF 10% 200V G 1
(3633456009)
10 CKR05BX100K .CAPACITOR, 10 PF, 200V 2
(93R05BX100)
15 CKR05BX104K .CAPACITOR, .1 UF, 50V 4
(93R05BX104)
20 CSR13C396K .CAPACITOR, 39 UF, 10V 1
(93R13C396K)
25 CSR13E156K .CAPACITOR, 15 UF, 20V (93R13E156K) 1
30 6080947509 .RESISTOR, 475.0 OHM 1% 1/10W 1
35 RC07GF102J .RESISTOR, CC, 1.0KOHM 1/4W A–F 1
5% (V01121) (9307GF102J)
40 RC07GF102J .RESISTOR, CC, 1.0KOHM 1/4W G 2
5% (V01121) (9307GF102J)
45 RC07GF472J .RESISTOR–1/4 W 5% 4.7 K OHM A–F 1
(V01121) (9307GF472J)
50 RC07GF472J .RESISTOR–1/4 W 5% 4.7 K OHM G 2
(V01121) (9307GF472J)

31–30–01
Illustrated Parts List
Rev 2 Page 1159
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
13A 55 2N2222A .TRANSISTOR (V06141) (9390813) 1
60 2N2222A .TRANSISTOR (V06141) (9390813) G 2
65 A9–1675 .CRYSTAL 2MHZ (9391675) 1
70 9–1669 .INTEGRATED CIRCUIT, CPU 1
(V06141) (9391669)
75 9–1670 .INTEGRATED CIRCUIT (V06141) 1
(9391670)
80 17A196–01 .INTEGRATED CIRCUIT, E PROGRAM A 1
85 17A169–01 .INTEGRATED CIRCUIT, E PROGRAM B 1
90 17A170–01 .INTEGRATED CIRCUIT, E PROGRAM C 1
95 17A222–01 .INTEGRATED CIRCUIT, E PROGRAM D 1
100 17A298–01 .INTEGRATED CIRCUIT, E PROGRAM E 1
105 17A300–01 .INTEGRATED CIRCUIT, E PROGRAM F 1
110 17A452–01A .INTEGRATED CIRCUIT, E PROM G 1
W/FREQ (U4) (V06141) (17A45201)
120 17A196–02 .INTEGRATED CIRCUIT, E PROGRAM A 1
125 17A170–02 .INTEGRATED CIRCUIT, E PROGRAM C 1
130 17A222–02 .INTEGRATED CIRCUIT, E PROGRAM D 1
135 17A300–02 .INTEGRATED CIRCUIT, E PROGRAM F 1
140 17A452–02A .INTEGRATED CIRCUIT, E PROM, G 1
W/FREQ (U5) (V06141) (17A45202)
145 54LS138J .INTEGRATED CIRCUIT, B,E 1
1OF8DEC/MULTI (9391865)
150 3871 .INTEGRATED CIRCUIT, PIO 1
(V06141) (9391672)
–155 ICA406SG .SOCKET, INTEGRATED CIRCUIT, 3
40 PIN (939170201)
–160 939170202 .SOCKET, INTEGRATED CIRCUIT, 2
DIP 24PIN, SLDR,(Mfg. RNUG,
No. ICA-246-S-GG30)
–165 939170202 .SOCKET, INTEGRATED CIRCUIT, A,C,D,F,G 1
DIP 24PIN, SLDR,(Mfg. RNUG,
No. ICA-246-S-GG30)
170 9–0219 .TERMINAL(9390219) 1
185 17D17–0581 .BOARD, PRINTED WIRING A–F 1
190 17D17–0612 .BOARD, PRINTED WIRING G 1
–195 17SCD069 .SCHEMATIC, PWA, CPU A–F AR
–200 17SCD081 .SCHEMATIC, PWA, CPU G AR

– ITEM NOT ILLUSTRATED

31–30–01
Illustrated Parts List
Rev 2 Page 1160
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

35 155 20 100 25 155 100 25 95 25 70


10

195
65 L2 U3
U2
C20 R
120 R U9
15
10 22 C3 145
C4
Y1 C21 R16
45 L3 R1
C R17
175 25
24

55 U1 U7 C 40
8
25 75
C23 C22
R18 180
C7 R13
R
14 25
U6 U14
165 U4
C5 90
C10
135
190 R R R R RR
1011 9 6 7 8
U13 U15 C
CR1 95
11
85
135 R19 C9
125
R R RR R
55 25
12 U8 2 43 5
115
15 P2
110
165 C 60
U5 6
U10 80

130
C13
105
235
160
U16
25
170

5
U11
C1 L1 150
30

140

25
C2 C U17
12 U12 185
30
R21

50

Circuit Card Assembly, Computer, 17A153–21


Figure 13B
31–30–01
Illustrated Parts List
Rev 2 Page 1161
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
13B
1 17A153–21 PWA, CPU, DFR,17A153–21 – REPALCES A RF
17A153-20 (USED IN 17M303-XX;
17M903-265, -266, -281, -282)
PER FSB 019 (SEE FIG 1 FOR NHA)
1A 17A153–21–02 PWA, CPU, DFR,17A153–21 – REPLACES B RF
17A153-14 (USED IN 17M900-XX)
PER FSB 019
1B 17A153–21–03 PWA, CPU, DFR,17A153–21 – REPLACES C RF
17A153-16 (USED IN 17M700-XX)
PER FSB 019
1C 17A153–21–04 PWA, CPU, DFR,17A153–21 – REPLACES D RF
17A153-19 (USED IN
17M903-263, -279) PER FSB 019
1D 17A153–21–08 PWA, CPU, DFR,17A153–21 – REPLACES E RF
17A153-19 (USED IN 17M903-00, -01,
-02, -274, -275, -276) PER FSB 019
1E 17A153–21–09 PWA, CPU, DFR,17A153–21 – REPLACES F RF
17A153-18 (USED IN 17M603-00, -274;
703-00, -00A, -274, -275, -276)
PER FSB 019
1F 17A153–21–11 PWA, CPU, DFR,17A153–21 – REPLACES G RF
17A153-17 (USED IN 17M600-XX;
17M604-00), PER FSB 019
1G 17A153–21–12 PWA, CPU, DFR,17A153–21 – REPLACES H RF
17A153-19 (USED IN 17M903-261,
-277) PER FSB 019
1H 17A153–21–13 PWA, CPU, DFR,17A153–21 – REPLACES J RF
17A153-18 (USED IN 17M603-277;
17M703-277) PER FSB 019
1J 17A153–21–14 PWA, CPU, DFR,17A153–21 – REPLACES K RF
17A153-15 (USED IN 17M800-XX)
PER FSB 019
5 39424 .CHOKE, ASSEMBLY, FERRITE, WB, 750 1
(V06141) (0448900001)
10 2673000301 .CORE, BEAD, FERRITE .13 OD 2
(0719800118)
15 435704–8 .PLUG, SHUNT, 8 CKT, 16DIP, 1
(1999800043)
20 3035403909 .CAPACITOR, MICA, 100V, 39 PF, +–2% 1

– ITEM NOT ILLUSTRATED

31–30–01
Illustrated Parts List
Rev 2 Page 1162
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
13B 25 CKR05BX104K .CAPACITOR, .1 UF, 50V 11
(93R05BX104)
30 CSR13E106K .CAPACITOR, 10 UF 20V 2
(93R13E106K)
35 3035404709 .CAPACITOR, MICA, 100V, 47 PF, 1
+-2%
40 3164522001 .CAPACITOR, PEM, 250V 0.022 UF 2
5%, (V50579) (B32510/.022J250)
45 CK05BX560K .CAPACITOR, 56 PF 10% 200V 1
(V12294) (3633405609)
50 750–101R4.7K .NETWORK RESISTOR, 9/4.7KOHM 1
2% (V11236) (1829800075)
55 750–101R47K .NETWORK RESISTOR, 9/47K OHM, 2
2% (V11236) (1829800167)
60 6080115003 .RESISTOR, 1.50M 1% 1/10W 100PP 1
65 6080910009 .RESISTOR, 100.0 OHM 1% 1/10W 1
70 6080911002 .RESISTOR, 110.0K 1% 1/10W 1
75 6080912402 .RESISTOR, 124.0K 1% 1/10W 1
80 6080924900 .RESISTOR, 2.49K 1% 1/10W 1
85 6080930101 .RESISTOR, 30.1K 1% 1/10W 2
90 6080945301 .RESISTOR, 45.3K 1% 1/10W 3
95 6080947500 .RESISTOR, 4.75K 1% 1/10W 2
100 6080947501 .RESISTOR, 47.5K 1% 1/10W 3
105 6080949909 .RESISTOR, 499.0 OHM 1% 1/10W 1
110 6560416201 .RESISTOR, 16.2 KOHM .08W .05% 1
115 6560418701 .RESISTOR, 18.70 KOHM .08W .05%, 1
120 0769800670 .CRYSTAL, 11.0592MHZ +/–0.05%, 1
(Mfg. ECS/MML, No.
ECS-110.5-20-1-SP)
125 LM136AH–2.5 .INTEGRATED CIRCUIT, LINEAR, 1
BIP, VREF, 3CAN, HNS (V26014)
(0469701575)
130 939–2119 .INTEGRATED CIRCUIT, LINEAR 1
COMPARATOR 200V/MV
135 CD54HCT541F .INTEGRATED CIRCUIT, DIG, CMOS, 2
BFR, 20DIP, HNS (0468500012)
140 SN54LS05J .INTEGRATED CIRCUIT, DIG, 1
LSTTL, INV, 14DIP (V01295)
(0469700906)

31–30–01
Illustrated Parts List
Rev 2 Page 1163
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
13B 145 SN54LS123J .INTEGRATED CIRCUIT, DIG, 1
LSTTL, MV, 16DIP, HNS (V01295)
(0469700924)
150 0469701331 .INTEGRATED CIRCUIT, MEM, MOS, 1
SRAM, 8KX8
155 0469701421 .INTEGRATED CIRCUIT, DIG, 2
HCTMOS, CNTR, 16DIP
160 X2816BDM .INTEGRATED CIRCUIT, MEM, NMOS, 1
EEPROM, 2KX8 (0469701537)
165 MM54HCT573J .INTEGRATED CIRCUIT, DIG, 2
HCTMOS, LATCH, 20DIP
(0469701538)
170 MD82C55A5/B .INTEGRATED CIRCUIT, DIG, CMOS, 1
INTERFACE, 40DIP
(0469701546)
175 0469701547 .INTEGRATED CIRCUIT, DIG, 1
CHMOS, MIPRCS, 40DIP
180 54F04DM .INTEGRATED CIRCUIT, DIG, FTTL, 1
INVERTER, 14DIP, HNS (V06141)
(0469701548)
185 17A482 .INTEGRATED CIRCUIT, EPROM, PROGRAM 1
MEMORY, U12 (V06141) (17A482)
190 17A483 .INTEGRATED CIRCUIT, EPLD, 300 1
GATE, U13
195 17A484 .INTEGRATED CIRCUIT, EPLD, 600 1
GATE, U9
–200 516–AG10D .SOCKET, INTEGRATED CIRCUIT, 1
DIP 16PIN, PC MT (V91506)
(2369800147)
–205 2369800242 .SOCKET, INTEGRATED CIRCUIT 1
20PIN W/DCPLG CAPACITOR
–210 2369800243 .SOCKET, INTEGRATED CIRCUIT 1
40PIN W/DCPLG CAPACITOR,
–215 2369800244 .SOCKET, INTEGRATED CIRCUIT 1
24PIN W/DCPLG CAPACITOR,
–220 619–24CCB.1 .SOCKET, INTEGRATED CIRCUIT 1
24PIN W/DCPLG CAPACITOR,
(V06141) (2369800248)
–225 2369800253 .SOCKET, INTEGRATED CIRCUIT 2
28PIN, W/DCPLG CAPACITOR,
–230 ICA406SG .SOCKET, INTEGRATED CIRCUIT, 1
40 PIN (939170201)
235 17D17–0617 .BOARD, PRINTED WIRING 1
–240 17SCD083 .SCHEMATIC, PWA, 80C31 CPU AR
– ITEM NOT ILLUSTRATED

31–30–01
Illustrated Parts List
Rev 2 Page 1164
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

70 85 35 110 65 75 30 20

35

160 +
R7 R6
R11
CR7 Y1 C2 C1
40
CR6 R5
70 R10 R4
+
CR5
CR4 C8 M5 C4 C3
40
CR3 R R
CR2 15 14 120
CR11
40 CR10 M7 135
CR13
CR12
CR15
115
CR14
40 CR17 R
17 M6
CR16
CR19 R16
85
CR18
40 CR21 R R
CR20 19 18

145 M8

M4 125
15

140 M1 C7 TP1 RN2 50

155
+
105 Q1 C9
10
R13
80 95
R8
R
60 R9 12 90
CR1
40 +
C6
25

130 M2
RN1 45
25
C5
100 +
R3 C10

40 CR9
CR8
R2 M3 125
R1

55 5

Circuit Card Assembly, Write Amplifier – 17A160


Figure 14
31–30–01
Illustrated Parts List
Rev 2 Page 1165
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
14
1 17A160 PWA, WRITE AMPLIFIER – RF
OBSOLETE, REPLACED BY
17A160–01 PER FSB 010 (SEE FIG
1 FOR NHA)
5 3042039009 .CAPACITOR, 390 PF, 1% 500V 1
10 3361410001 .CAPACITOR, .01 UF, 10% 35V 1
15 CK06BX104K .CAPACITOR, .1 UF, 10% 100V 1
(V51406) (3695110002)
20 CSR13C396K .CAPACITOR 39 UF, 10V 1
(93R13C396K)
25 CSR13C475K .CAPACTIOR, 4.7 UF, 10V 2
(93R13C475K)
30 CSR13E156K .CAPACITOR, 15 UF, 20V 1
(93R13E156K)
35 CK05BX104K .CAPACITOR, .1 UF, 50 V 3
(9305BX104K)
40 1N4446 .SILICON DIODE (V06141) 21
(9300272)
45 314B240 .NETWORK RESISTOR, 24 OHM 1
(V01121) (9391875)
50 899–1R1K .NETWORK RESISTOR, 13/1.0 K 2% 1
1.6W (V06141) (9392114)
55 RN55D1000F .RESISTOR, 100 OHM 1/8W 1% 2
(9355D1000F)
60 RN55D2001F .RESISTOR, 2.0K 1/8W 1% 1
(9355D2001F)
65 RN55D3014F .RESISTOR, 3.01 MEG 1/8W 1% 1
(9355D3014F)
70 RN55D4751F .RESISTOR, 4.75K 1/8W 1% 3
(9355D4751F)
75 RN55D4753F .RESISTOR, 475K 1/8W 1% 2
(9355D4753F)
80 6080147502 .RESISTOR, 475K 1% 1/10W 100 PP 1
85 6080910001 .RESISTOR, 10K 1% 1/10W 6
90 6080915000 .RESISTOR, 1.50K 1% 1/10W 1
95 6080947500 .RESISTOR, 4.75K 1% 1/10W 1
100 6080956201 .RESISTOR, 56.2K 1% 1/10W 1
105 2N2222A .TRANSISTOR (V06141) (9390813) 1
110 CX1H .CRYSTAL, 16384HZ, .003% 1
(V51791) (9391874)
115 54LS00DM .INTEGRATED CIRCUIT, QUAD 1
2–INPUT (9391705)

31–30–01
Illustrated Parts List
Rev 2 Page 1166
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
14 120 MC14069UBAL .INTEGRATED CIRCUIT, 4069 1
(9391848)
125 5445DM .INTEGRATED CIRCUIT, 1 TO 10 2
DECODER DRIVER. (V06141)
(9391869)
130 54LS74DM .INTEGRATED CIRCUIT, LS FF, D–TYPE 1
POS EDGE (V06141) (9391870)
135 4020BDM .INTEGRATED CIRCUIT, 14 CIT 1
RIP CNT.UP (V06141) (9391871)
140 MN9102 .QUAD. LATCH, NON VOLATILE 1
(9391873)
145 5407 .INTEGRATED CIRCUIT, HEX 1
BUFFER DRIVER (9392063)
–150 514AG11D .SOCKET, INTEGRATED CIRCUIT, 1
DIP, 14PIN, SLDR (V91506)
(2369800071)
155 9–0219 .TERMINAL (V06141) (9390219) 1
160 17D17–0287 .BOARD, PRINTED WIRING 1
–165 17SCD011 .SCHEMATIC, PWA, WRITE AMP AR

– ITEM NOT ILLUSTRATED

31–30–01
Illustrated Parts List
Rev 2 Page 1167
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

145 80 35 160 140 150 25 15

35

225 +
R7 R6
R11
CR7 Y1 C2 C1
55
CR6 R5
145 R10 R4
+
CR5
CR4 C8 U5 C4 C3
55 CR3 R R
CR2 15 14 175
CR11
CR10 U7 190
55 CR13
CR12 30
CR15 C17
CR14 165
55 CR17 R U6
17
CR16
CR19 R16
55 80
CR18
30
110 CR21 R R
CR20 19 18 195
115
120 C13 45
70 50
85 U8
30
75 C15
180
R R R R R CR CR C
30 29 28 27 26 26 25 20 U4
10
55
C 65
10 21 C TP1
85 19 RN2
90 R R
U9 24 25 TP2
70 155
200 CR 210
22 215
205
R R CR CR R R
100 23 22 23 24 20 21 125
C 130
95 C 18 40
12
30 170
U1
30

55 U2 C 60
110 16 RN1

185 +
C5
20 C10
R3
105
CR9
55 C 30
CR8 14
R2 U3
R1

135 5 180

Circuit Card Assembly, Write Amplifier – 17A160–01, –02


Figure 14A
31–30–01
Illustrated Parts List
Rev 2 Page 1168
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
14A
1 17A160–01 PWA, WRITE AMP W/EEPROM – A RF
REPLACES 17A160 PER FSB 010 –
OBSOLETE, REPLACED BY 17A160–02
PER FSB 011 (SEE FIG 1 FOR NHA)
1A 17A160–02 PWA, WRITE AMP W/EEPROM – B RF
REPLACES 17A160–01 PER FSB 011 –
(SEE FIG 1 FOR NHA)
5 3042039009 .CAPACITOR, 390 PF, 1% 500V 1
10 CKO5BX101K .CAPACITOR, 100 PF, 10% 200V 2
(3633410009)
15 CSR13C396K .CAPACITOR, 39 U,F 10V 1
(93R13C396K)
20 CSR13C475K .CAPACTIOR, 4.7 UF, 10V 1
(93R13C475K)
25 CSR13E156K .CAPACITOR, 15 UF, 20V 1
(93R13E156K)
30 CK05BX103K .CAPACITOR, .01 UF, 100 V 6
(9305BX103K)
35 CK05BX104K .CAPACITOR, .1 UF, 50 V 3
(9305BX104K)
40 CK06BX105K .CAPACITOR, 1 UF, 50V 1
(9306BX105K)
45 CK06BX563K .CAPACITOR, .056 UF, 50 V A 1
(9306BX563K)
50 CK06BX274K .CAPACITOR, .27 UF, 10% 50V B 1
(3691527002)
55 1N4446 .SILICON DIODE (V06141) 24
(9300272)
60 314B240 .RESISTOR NETWORK, 24 OHM 1
(V01121) (9391875)
65 899–1R1K .NETWORK, RESISTOR, 13/1.0 K 1
2% 1.6W (9392114)
70 6080156202 .RESISTOR, 562K 1% 1/10W 100 PP 2
75 6080910000 .RESISTOR, 1K 1% 1/10W 1
80 6080910001 .RESISTOR, 10K 1% 1/10W 6
85 6080910003 .RESISTOR, 1MEG 1% 1/10W A 2
90 CMF55 .RESISTOR, 3.92MEG 1/8W 1% B 2
(9355D3924F)
95 6080947500 .RESISTOR, 4.75K 1% 1/10W 1
100 6080947501 .RESISTOR, 47.5K 1% 1/10W 1
105 6080956201 .RESISTOR, 56.2K 1% 1/10W 1

31–30–01
Illustrated Parts List
Rev 2 Page 1169
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
14A 110 6080971501 .RESISTOR, 71.5K 1% 1/10W 2
115 6080978701 .RESISTOR, 78.7K 1% 1/10W A 1
120 6080912102 .RESISTOR, 121.0K 1% 1/10W B 1
125 6080995301 .RESISTOR, 95.3K 1% 1/10W A 1
130 6080988701 .RESISTOR, 88.7K 1% 1/10W B 1
135 RN55D1000F .RESISTOR, 100 OHM 1/8W 1% 2
(9355D1000F)
140 RN55D3014F .RESISTOR, 3.01 MEG 1/8W 1% 1
(9355D3014F)
145 RN55D4751F .RESISTOR, 4.75K 1/8W 1% 3
(9355D4751F)
150 RN55D4753F .RESISTOR, 475K 1/8W 1% 2
(9355D4753F)
155 9–0219 .TERMINAL(9390219) 2
160 CX–1H .CRYSTAL, 16384 HZ, .003% 1
(V51791) (9391874)
165 54LS00DM .INTEGRATED CIRCUIT, QUAD 1
2–INPUT (9391705)
170 X2212DM/10 .INTEGRATED CIRCUIT, MEMORY, CMOS, 1
SRAM, 256X4 (0469701231)
175 MC14069UBAL .INTEGRATED CIRCUIT, 4069 1
(9391848)
180 5445DM .INTEGRATED CIRCUIT, 1 TO 10 2
DECODER DRIVER (V06141)
(9391869)
185 54LS74DM .INTEGRATED CIRCUIT, LS FF, 1
D–TYPE POS EDGE (V06141)
(9391870)
190 4020BDM .INTEGRATED CIRCUIT, 14 CIT 1
RIP CNT. UP (V06141) (9391871)
195 5407 .INTEGRATED CIRCUIT, HEX 1
BUFFER DRIVER (9392063)
200 LM393N .INTEGRATED CIRCUIT, LINEAR, A 1
BIP, COMPARATOR, 8DIP, NH
(V26014) (0463400041)
205 939–2119 .INTEGRATED CIRCUIT, LINEAR B 1
COMPARATOR, 200V/MV
210 LM385BZ–2.5 .INTEGRATED CIRCUIT, LINEAR, A 1
BIP, VREF, 3PP, NH (V26014)
(0463400074)
215 939–2120 .INTEGRATED CIRCUIT, LINEAR B 1
VOLTAGE REF 2.5V

31–30–01
Illustrated Parts List
Rev 2 Page 1170
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
14A–220 100–0180612 .SOCKET, INTEGRATED CIRCUIT, DIP 1
18PIN, SLDR (2369800170)
225 17D17–0558 .BOARD, PRINTED WIRING 1
–230 17SCD066 .SCHEMATIC, PWA, WRITE AMPLIFIER AR
W/EEPROM

– ITEM NOT ILLUSTRATED

31–30–01
Illustrated Parts List
Rev 2 Page 1171
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

55 60 20 10

30

95 +

R11
CR7 C2 C1
35
CR6
55 R10 +
CR5
CR4 C4 C3
35
CR3 R R
CR2 15 14 60
CR11
35 CR10
CR13
CR12
CR15
CR14 75
35 R R
CR17 17 16 U6
CR16
CR19 60
35 CR18
25
CR21 R R
CR20 19 18

C13
90
U8 25
C15
80
U4

70 TP1
45
RN2

25

85

U2 C 40
16 RN1

+
C5
15
R3 C10
65
CR9
35 CR8 C 25
14
R2 U3
R1

50 5 80

Circuit Card Assembly, Write Amplifier – 17A160–03


Figure 14B
31–30–01
Illustrated Parts List
Rev 2 Page 1172
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
14B
1 17A160–03 PWA, WRITE AMPLIFIER – REPLACES RF
17A106–02 PER FSB 015 (SEE FIG
1 FOR NHA)
5 3042039009 .CAPACITOR, 390 PF, 1% 500V 1
10 CSR13C396K .CAPACITOR, 39 UF, 10V 1
(93R13C396K)
15 CSR13C475K .CAPACTIOR, 4.7 UF, 10V 1
(93R13C475K)
20 CSR13E156K .CAPACITOR, 15 UF, 20V 1
(93R13E156K)
25 CK05BX103K .CAPACITOR, .01 UF, 100 V 4
(9305BX103K)
30 CK05BX104K .CAPACITOR, .1 UF, 50 V 2
(9305BX104K)
35 1N4446 .SILICON DIODE, (V06141) 20
(9300272)
40 314B240 .NETWORK RESISTOR, 24 OHM 1
(V01121) (9391875)
45 899–1R1K .NETWORK RESISTOR, 13/1.0 K 2% 1
1.6W (9392114)
50 RN55D1000F .RESISTOR, 100 OHM 1/8W 1% 2
(9355D1000F)
55 RN55D4751F .RESISTOR, 4.75K 1/8W 1% 2
(9355D4751F)
60 6080910001 .RESISTOR, 10K 1% 1/10W 6
65 6080956201 .RESISTOR, 56.2K 1% 1/10W 1
70 9–0219 .TERMINAL (9390219) 1
75 54LS00DM .INTEGRATED CIRCUIT, QUAD 1
2–INPUT (9391705)
80 5445DM .INTEGRATED CIRCUIT, 1 TO 10 2
DECODER DRIVER (V06141)
(9391869)
85 54LS74DM .INTEGRATED CIRCUIT, LS FF, 1
D–TYPE POS EDGE (V06141)
(9391870)
90 DM5407 .INTEGRATED CIRCUIT, HEX 1
BUFFER DRIVER (V26014) (9392063)
95 17D17–0558 .BOARD, PRINTED WIRING 1
–100 17SCD085 .SCHEMATIC, PWA, WRITE AMPLIFIER AR

– ITEM NOT ILLUSTRATED

31–30–01
Illustrated Parts List
Rev 2 Page 1173
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
120 85 120 50 100 40 95 75 90 15 10

25
125 +
TP1 TP2 C 100
R R R R 85
5 R73 C R C R C73 C75 C71
81 77 82 78 79 80 81 82+ 85
+ C78
C
60 CR71 + +
74
CR72 C R R C R C C
CR73 79 74 75 M72 C76 C72
55 80 76 83 84
CR74
CR75
CR76
CR77 C R R
55 R85 M73 88 83 84
CR78 C
R86 86 110
CR79
CR80 R87 C87 20
55 CR81 R88 80
CR82 C 35
CR83 M71 R89
77
R90 65
25 75
R59 R56 R69 R66 105
115
C56 R58 C66 R68
65 25
C R C C R C 55
C M61 C
55 57 53 M51 54 65 67 63 64
45
30
25
C52 C62 CR 70
35 CR R 62 CR C R
R55 R 52 CR C R R65 75
64 61 61 61 80
R52 54 51 51 51 R62
80
R53 R63 35
65
65
75
75
80 R36 R49 R46 105
65 C36 R38 C46 R48 25
C R C C R C 55
45 M31 C M41 C
35 37 33 34 45 47 43 44
30
25
C32 CR C42 CR 70
35 R 32 CR C R R 42 CR C R
R35 R45 75
34 31 31 31 44 41 41 41
80 R32 R42
65 R33 R43 80
35
75 65
75
65 R19 R16 R29 R26 105
C16 R18 C26 R28 25
45 C R C C R C 55
15 17 13 M11 C 25 27 23 M21 C
14 24
25 30
C12 CR C22 CR 70
35 R 12 CR C R R 22 CR C R
R15 14 11 11 11 R25 24 21 21 21
80 75
R12 R22
65 R13 R23

75

Circuit Card Assembly, Read Amplifier – 17A159


Figure 15 (Sheet 1)
31–30–01
Illustrated Parts List
Rev 2 Page 1174
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
50 100 95 40 75 25 105 25 25

+
TP1 TP2 C
R R R R 85
R73 C R C R C73 C75 C71
81 77 82 78 79 80 81 82+
+ C78
25
C
CR71 74 + +
CR72 C R R C R C C
CR73 79 74 75 M72 C76 C72
80 76 83 84
CR74
CR75
CR76
CR77 C R R
R85 M73 88 83 84
CR78 C
R86 86
CR79
CR80 R87 C87 85
CR81 R88
CR82 C
CR83 M71 R89
65 77
80 R90
75
35 R66 45
R59 R56 R69
105 65
C56 R58 C66 R68
55
C R C C R C
C M61 C
55 57 53 M51 54 65 67 63 64 25
35
C52 C62 CR
CR R 62 CR C R 75
R55 R 52 CR C R R65
64 61 61 61
30 R52 54 51 51 51 R62
70
75 R53 R63
65 80
80 65
75 45
35 R39 R36 R49 R46
105 C36 R38 C46 R48 65

55 C R C C R C
M31 C M41 C
35 37 33 34 45 47 43 44 25

C32 C42 35
CR CR
R 32 CR C R R CR C R 75
R35 R45 42
34 31 31 31 44 41 41 41
R32 R42
30 R33 R43
70 80
75 65
65
80
75 45
35 R19 R16 R29 R26
C16 R18 C26 R28 65
105
55 C R C C R C
15 17 13 M11 C 25 27 23 M21 C
14 24 25

C12 CR C22 CR 35
R 12 CR C R R 22 CR C R 75
R15 R25
14 11 11 11 24 21 21 21
R12 R22
30 R13 R23
80
70
75 65

Circuit Card Assembly, Read Amplifier – 17A159


Figure 15 (Sheet 2)
31–30–01
Illustrated Parts List
Rev 2 Page 1175
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
15
1 17A159 PWA, READ AMPLIFIER (SEE FIG 1 RF
FOR NHA)
5 CSR13E106K .CAPACITOR, 10 UF, 20V 1
(93R13E106K)
10 CSR13E476K .CAPACITOR, 47 UF, 20V 3
(93R13E476K)
15 CSR13G105K .CAPACITOR, 1.0 MF, 50V 1
(V06141) (93R13G105K)
20 CK05BX103K .CAPACITOR, .01 UF, 100 V 1
(V06141) (9305BX103K)
25 CK05BX104K .CAPACITOR, .1 UF, 50 V 20
(V06141) (9305BX104K)
30 9–1489 .CAPACITOR, .0015 UF, 200V 6
(9391489)
35 DM15221J .CAPACITOR, 220 PF, 500V 12
(9391866)
40 CK05BX821K .CAPACITOR, CERAMIC, 820 PF, 2
200V 10% (9305BX821K)
45 CK06BX105K .CAPACITOR, 1 UF, 50V 6
(9306BX105K)
50 CK06BX474K .CAPACITOR, .47 UF, 50V 2
(9306BX474K)
55 1N4446 .SILICON DIODE, (V06141) 24
(9300272)
60 1N751A .DIODE, IN751A (V06141) 1
(9391909)
65 RN55C1501F .RESISTOR, 1.5K 1/8W 1% 18
(9355C1501F)
70 RN55C2001F .RESISTOR, 2K 1/8W 1% 6
(9355C2001F)
75 RN55C2432F .RESISTOR, 24.3K 1/8W 1% 20
(9355C2432F)
80 RN55C5112F .RESISTOR, 51.1K 1/8W 1% 12
(9355C5112F)
85 RN55D1001F .RESISTOR, 1K 1/8W 1% 8
(9355D1001F)
90 RN55D1002F .RESISTOR, 10K 1/8W 1% 3
(9355D1002F)
95 RN55D1503F .RESISTOR, 150K 1/8W 1% 2
(9355D1503F)
100 RN55D3322F .RESISTOR, 33.2K 1/8W 1% 3
(9355D3322F)

31–30–01
Illustrated Parts List
Rev 2 Page 1176
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
15 105 MC1558JG .INTEGRATED CIRCUIT, LINEAR 7
AMPLIFIER, OPNL INT COMPARATOR
(V96906) (17D17–0290)
110 UA111HM .INTEGRATED CIRCUIT, VOLTAGE 1
COMPARATOR (9391867)
115 4051DM .INTEGRATED CIRCUIT, ANALOG 1
MULIPLEX (V06141) (9391868)
120 9–0219 .TERMINAL (V06141) (9390219) 2
125 17D17–0286 .BOARD, PRINTED WIRING 1
–130 17SCD010 .SCHEMATIC, PWA, READ AMPLIFIER AR

– ITEM NOT ILLUSTRATED

31–30–01
Illustrated Parts List
Rev 2 Page 1177
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

30 15 10

20

RV12 RV11 RV3 RV4 RV5

RV2 RV6 RV8 RV9 RV10 RV7 RV1 CR1 CR4


R2 R1 CR2 CR3

15 10 15 5

Circuit Card Assembly, Spike Suppressor – 205E0186–00


Figure 16
31–30–01
Illustrated Parts List
Rev 2 1178
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. 1234567 CODE ASSY
16
1 205E0186–00 PWA, SPIKE SUPPRESSOR, DFR RF
(SEE FIG 2, ITEM 40, FOR NHA)
5 1N4002 .DIODE, SI, 100.0V, 1.0A, SCR 4
(V16352) (0881040020)
10 V130LA5 .DVC, VRIS, 130VRMS, 20J, 7
(1019800054)
15 V18ZA3 .DVC, VRIS, 10VRMS, 3.5J, 5
(1019800055)
20 RC20GF220J .RESISTOR, 22 OHM 5% 1/2 W 2
(V01121) (6220202209)
–25 899E0186–00 .DATABASE, SPIKE SUPPRESSOR AR
30 204E0186–00 .BOARD, PRINTED WIRING AR
–35 905E0186–01 .SCHEMATIC, SPIKE SUPPRESSOR, AR

– ITEM NOT ILLUSTRATED

31–30–01
Illustrated Parts List
Rev 2 1179
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

THIS PAGE INTENTIONALLY LEFT BLANK

31–30–01
Illustrated Parts List
Rev 2 1180
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

APPENDIX A
MODEL F800 SCHEMATIC DIAGRAMS
1. General
This appendix contains the schematic and wiring diagrams for L–3 Communications’ Fairchild Model
F800 Digital Flight Recorder (DFR). The following table lists each schematic by Figure number and
provides a cross–reference to an Assembly Part Number and component layout figure located in the
Illustrated Parts List if applicable. This list includes those boards which are obsolete and no longer
manufactured by L3AR. The obsolete schematics are so noted on the first sheet of each schematic.
For specific replace by infomation, refer to the approriate board in the Illustrated Parts List
Configuration Matrix.

Schmatic Diagram Nomenclature Assembly Part Number IPL

A–1 17SCD009 Power Supply Assy: 17A157 Fig 7


A–2 905E0148–00 Power Supply Assy: 205E0148–00 Fig 7A
A–3 17SCD008 Synchro/Digital Mux: 17A156 Fig 8
A–4 17SCD045 Synchro/Digital Mux: 17A244, –01,–02 Fig 8A
A–5 17SCD042 Synchro/Digital Conv: 17A219 Fig 9
A–6 17SCD048 Synchro/Digital Conv: 17A219–01 Fig 9A
A–7 17SCD012 Analog/Digital Conv: 17A161 Fig10
A–8 17SCD054 Analog/Digital Conv: 17A288 Fig10A
A–9 17SCD068 Analog/Digital Conv: 17A288–01,–02 Fig10B
A–10 905E0194–01 Analog/Digital Conv: 205E0194–00,–01 Fig10C
A–11 17SCD013 Interface I (Ver. A) 17A162 Fig11
A–12 17SCD067 Interface I (Ver. B) 17A162–02
A–13 17SCD086 Interface I (Ver. C) 17A162–03
A–14 17SCD087 Interface I (Ver. D) 17A162–04
A–15 17SCD058 Interface I 17A162–01 Fig11A
A–16 17SCD014 Interface II 17A163 Fig12
A–17 17SCD070 Interface II 17A163–01 Fig12A
A–18 17SCD075 Interface II 17A163–02 Fig12B
A–19 905E0183–01 Interface II 205E0183–00 Fig12C

31–30–01
Schematic Diagrams
Rev. 2 Page A–1
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Schmatic Diagram Nomenclature Assy. Number IPL

A–21 17SCD069 Computer, (Ver. A–F) 17A153–14,–15,–16,–17,–18,–19 Fig13A


Computer, (Ver. G) 17A153–20
A–22 17SCD083 Computer 17A153–21 Fig13B
A–23 17SCD011 Write Amplifier 17A160 Fig14
A–24 17SCD066 Write Amplifier 17A160–01,–02 Fig14A
A–25 17SCD085 Write Amplifier 17A160–03 Fig14B
A–26 17SCD010 Read Amplifier 17A159 Fig15
A–27 905E0186–01 Spike Suppressor 205E0186–00 Fig16
A–28 17SCD018 Altitude Transducer 17A192 N/A
A–29 17SCD019 Airspeed Transducer 17A193 N/A
A–30 17WD001 Chassis Wiring 17M600, 17M604, 17M700, & N/A
17M900
A–31 17A186 Wiring Harness 17M600, 17M604, 17M700 & N/A
17M900
A–32 17WD008 Chassis Wiring 17M800
A–33 17A188 Wiring Harness 17M800
A–34 17WD018 Chassis Wiring 17M603, 17M703, 17M903 N/A
(542/573/717 W/Freq.Expanded)
A–35 17A488 Wiring Harness 17M603, 17M703, 17M903 N/A
A–36 Fault Indicators/Relays: 17M30X, 17M60X, 17M70X N/A
& 17M90X

31–30–01
Schematic Diagrams
Rev. 2 Page A–2
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

THIS PAGE INTENTIONALLY LEFT BLANK

31–30–01
Schematic Diagrams
Rev. 2 Page A–3
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

CHASSIS PWA

T1 N
1 3
CR4

C1

31 Vac
115V CR3 21.9 Vp
4 .01uf
400Hz 1KV
EDAL
M #B191-20H
2 5

ABBOT #24E31CT
31V; .772A W
Rsecc. = 2.27W
CR3
X
GND -15 Vmin
Y

C8 VR1
.01uf
1KV

VR2

T2 U
1 3
EDAL
#B191-20H
CR5

C9
CR2 14.4 Vp
.01uf
1KV

2 5

ABBOT #24E10CT V
CR6
10V; 2.4A
Rsecc. = .18W

1 Obsolete in current configurations, replaced by


205E0148-00. Rev F.

Power Supply, 17A157


Schematic 17SCD009
Figure A1 (Sheet 1 of 2)
31–30–01
Schematic Diagrams
Rev. 2 Page A–4
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

PWA

+20V H
(T & d OUTPUT)

YEL 1 ORG
21.9 Vp +15 Vmin 2 +12V @ 500 MA J
U1
C2 C3 4 5 C4
470uf .330uf 3 .330uf
30V 50V BLK 50V K
6

YEL GRN
-15 Vmin -15 Vmin 3 2 -12V @ 100 MA A
U2
C5 C6 8 9 C7
150uf .330uf 1 .330uf
30V 50V BLK 50V B
7

YEL RED
14.4 Vp +8.5 Vmin 1 1 +5V @ 2 AMPS R
U3
C10 C11 3 1 C12
470uf .330uf 3 .330uf
30V 50V BLK 50V S
2

Rev F.

Power Supply, 17A157


Schematic 17SCD009
Figure A1 (Sheet 2 of 2)
31–30–01
Schematic Diagrams
Rev. 2 Page A–5
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

THIS PAGE INTENTIONALLY LEFT BLANK

31–30–01
Schematic Diagrams
Rev. 2 Page A–6
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Power Supply, 205E0148–00


Schematic 905E0148–01
Figure A2 (Sheet 1)
31-30-01
Schematic Diagrams
Rev. 2 Page A-7
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Power Supply, 205E0148–00


Schematic 905E0148–01
Figure A2 (Sheet 2)
31-30-01
Schematic Diagrams
Rev. 2 Page A-8
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Power Supply, 205E0148–00


Schematic 905E0148–01
Figure A2 (Sheet 2 Continued)
31-30-01
Schematic Diagrams
Rev. 2 Page A-9
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Power Supply, 205E0148–00


Schematic 905E0148–01
Figure A2 (Sheet 3)
31-30-01
Schematic Diagrams
Rev. 2 Page A-10
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Power Supply, 205E0148–00


Schematic 905E0148–01
Figure A2 (Sheet 3 Continued)
31-30-01
Schematic Diagrams
Rev. 2 Page A-11
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Power Supply, 205E0148–00


Schematic 905E0148–01
Figure A2 (Sheet 4)
31-30-01
Schematic Diagrams
Rev. 2 Page A-12
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Power Supply, 205E0148–00


Schematic 905E0148–01
Figure A2 (Sheet 4 Continued)
31-30-01
Schematic Diagrams
Rev. 2 Page A-13
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

SCOTT-T
TRANSFORMER
T1
R S1 R2
S1
1 R1
T S2
S2
1 R3
SYNCHRO 1 S S3
ALTITUDE S3 R4
1
COARSE
FROM J1A T5
P R14 1 3
H
1 2.74K
N
C
1 2 4
26V : 7V
S1 400Hz
S1 16 R2
2
S2 R1
S2 14
SYNCHRO 2 2 T2 R3
15 S3 R4
ALTITUDE S3
2
FINE
FROM J1A H 13 1 3
2 T6
C 12
2 2 4

Y S1 R2
S1
3 R1
S2 W S2 T3
3 R3
SYNCHRO 3 X S3 R4
S3
HEADING 3
FROM J1A
H V 1 3
3
C U T7
3 7 Vrms
2 4

S1 19 S1 R2
4 R1
S2 21 S2
4 T4 R3 R4
SYNCHRO 4 20 S3 47K
R4
SPEED S3
4
AIRSPEED
FROM J1A H 18 1 3
4
C 17 T8
4
2 4

3 +12V
+12V 4

C1 + C3
A .1uf/50V .01
DISC
GND B

C2 + C4
C
.1uf/50V .01
-12V D DISC
+5V

1 -12V
+5V
2
C10 C11
.1uf .01uf
1 Obsolete, replaced by
17A244, per FSB 004. Rev G.

Syncro/Digital Mux, P/N: 17A156


Schematic Diagram, 17SCD008
Figure A3 (Sheet 1)
31–30–01
Schematic Diagrams
Rev. 2 Page A–14
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
DUAL 4:1 K
ANALOG MUX +12V +12V
SIN (EXPANDED INPUT)
14 GND
R1
4 SIN 8 5 4
5
+ 7 9
6 U1A C5
47.5K
- SIN OUTPUT
50pf 6 11 U3B
7
LF11509D TO S/D CONVERTER
MICA
3 15 -12V
F COS (EXPANDED INPUT)
-12V
R2 TL084M GND
13 COS 9 12
12 2
+ 14 6
11 U1B 16
47.5K 13 -
C6 U3D COS OUTPUT
10 1 50pf
LF11509D MICA TO S/D CONVERTER

+12V H REF (EXPANDED INPUT)


14 TL084M
R3
4 REF 8 3
5
+ 1 7
6 U2A 47.5K 2 -
C7 U3A REF OUTPUT
7 50pf
LF11509D MICA (7VAC, 400 Hz)
3 15 TO S/D CONVERTER
+12V

-12V
R10
9 N/C 10K
LOW = DISABLE 1% L
2 (EXPANDER INPUT) Ac2
U2B A1
16 J
A0
1 M
LF11509D

E 542 MODE ELECTRIC


MODE DETECTION USING ALTITUDE TO CPU & TO J1A
COARSE REFERENCE
+12V (TTL)
 15.OVAC TO TURN ON
 12.7VAC TO TURN OFF
+5V
R7
56.2K R10
34K
R12
562W
R13
CR4 R9
1N914 10 562K R8
+ 8 Q1 100W
9 C9
- 2N2907
5.62K .01uf
C18 + U3C R11
R6 5.62K
4.7uf 3.92M
35V
ADRESS TRUTH TABLE

100 = S1 = 4 = ALT. C.
HOLDS 542E MODE FOR 15.5 SEC
101 = S2= 5 = ALT. F.
DURING POWER INTERRUPT.
110 = S3= 6 = HEADING
111 = S4= 7 = SPEED

Rev G.

Syncro/Digital Mux, P/N: 17A156


Schematic Diagram, 17SCD008
Figure A3 (Sheet 1 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–15
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
R1 R5
3 14 3 14 15
X-2 BB C1 1000PF CR1 CR7 2 3
3 14 3 14 OUT
R1 R5
8 9 8 9 12
X-3 22 C2 CR1 CR7 3 MC
A 11
R7 8 9 8 9 14051
R3
8 9 8 9 1 10
R28 C39 X-4 R C3 CR3 CR9 4 BAL B
8 9 8 9 9
R3 R7 C
3 14 3 14 5 16
1K .47uf X-5 16 CR3 CR9 5 U1 VDD +12V
C4 3 14 3 14 6
R2 R6
1 16 1 16 2 INH
X-6 Y C5 CR2 CR8 6
VEE
7
1 16 1 16 8
R2 R6 VSS
6 11 6 11 4
R26 C40 X-7 19 C6 CR2 CR8 7
6 11 6 11
R1 R5
1K 5 12 5 12 15
.47uf Y-2 AA C7 CR1 CR7 2 3
+12V 5 12 3 14 OUT
R1 R5 12
6 11 6 11
R28 Y-3 23 CR1 CR7
3 MC 11
C8 6 A
402W R7
6 11 11 14051
R3 1 10
9V
Y-4 5
6 5 6 11 4 BAL B
C9 CR3 CR9 9
6 11 6 11 C
5
R3
12 5 R7 12 5 U2 16
Y-5 15 5 +12V
CR6 C10 CR3 CR9
5 12 5 12 6
R2 R6
3 14 3 14 2
6 7
Y-6 X C11 CR2 CR8
3 14 3 14 8
R2 R6 4
4 13 4 13
R287 Y-7 20 7
C12 CR2 CR8
100K 4 13 4 13
R1 R5 15
6VDC 7 10 7 10
Z-2 Z CR1 CR7
2 3
ADJUST C13 7 10 7 10 OUT
R1 R5 12
Z-3 24 4 13 4 13
CR1 CR7
3 MC 11
E8 C14 4 13 4 13 A
R7 14051
Z-4 T E6 R3 4 13 1 10
E7
4 13 4 BAL B
C15 CR3 CR9 9
R24 4 13 4 13 C
E5 R3 R7 5 U3 16
49.9K 5 12 7 10 VDD +12V
Z-5 14 CR3 CR9
5
6
C16 7 10 7 10 INH
R2 5 R6 12 2 7
Z-6 W 3 14 6 VEE
C17 CR2 CR8 8
E4 5 12 5 12 VSS
Z-7 21 R6
E2 R2 4
E3 4 13 2 15 7
R25 C18 CR2 CR8
E1 2 15 2 15
R1 R5 15
49.9K 1 16 1 16
CC CR1 CR7
2 3
C-2 C19 1 16 1 16 OUT
R4 R8 12
5 12 5 12 3 MC
C-3 11 CR4 CR10 11
C20 5 12 5 12 14051 A
R4 R8 1 10
C-4 1 16 1 16 4 BAL B
P C21 CR4 CR10 9
1 16 1 16 C
R4 R6 5 16
2 15 2 15 5 U4 +12V
C-5 13 C22 CR4 CR10
2 15 2 15 6
R2
7 10 7 R6 10 2 7
C-6 V CR2 CR8
6
C23
R2 7 10 7 10 8
8 9 R6 4
8 9 7
C-7 18 C24 CR2 CR8
8 9 8 9

R1 R5 15
H-2 25 2 15 2 15 3
CR1 CR7 2 OUT
C25 2 15 2 15
R4 R8 12
H-3 10 6 11 6 11 3 MC 11
C26 6
CR4
11 6
CR10
11 14051 A TP1
R4 R8 10
3 14 3 14 1 4 BAL B
H-4 N CR10 9
C27 3 CR4 14 3 14 C
R4 R8 16
4 13 4 13 5 5 U5 +12V
H-5 12 C28 CR4 CR10 6
R3 R7 4 13 4 13
H-6
2 15 2 15 2 6 7 18 18 18
U C29 2 CR2 15 2 CR815 8
1
R3
16 1
R7
16 4 AC2 AC1 AC0
7
H-7 17 C30
1 CR2 16 1 CR8 16
Rev C.

Syncro/Digital Mux, P/N: 17A244, –01, –02


Schematic Diagram, 17SCD045
Figure A4 (Sheet 1)
31–30–01
Schematic Diagrams
Rev. 2 Page A–16
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
TP3
3 U6 5 R9 12
-X/2 FROM MUX2 INPUT 11 PARM.
R11 R11 ADDRESS 5-PARAM. DFR
+ 1 16 1 15 2
U1-U5 DFR SLOT J3 SLOT J5
2 A

COS (EXP)
REF (EXP)
- 16

SIN (EXP)
TL084 2 - PITCH ATT. ENG. 4
R10 3 - ROLL-ATT. (SPARE)
1 U6 4 ALT. COA. ALT. COA. ENG.2
9 5 ALT FINE ALT FINE ENG.3
2 - 8
R10 -X/2+Y/2 10 C
6
7
HEADING
AIRSPEED
HEADING
AIRSPEED
FLAPS
ENG.1
+ TL084
15 2 H F K
13
8 (-) SIN
R10 (X-Y)/2 4
0
OUT 9 OUTPUT
4 5
R9 1 A 14 TO S/D MUX
13 4 5 VCC +12V

6
U6 R10 EN 2
R11 R11
+ 7 12 3 14 13 4 1 A0 15
5 B U8 GND
- TL084
11 -Y/2 TP4 A1 16
4
R10 R12 3
14 3 13 VEE -12V
0
15.4K 12 B 8 (-) COS
1 OUT 9 OUTPUT
13
U6 LF11509D
- 14 TO S/D MUX
12 D
+ 1.154
TL084
R9 2 X+Y -Z JUMPER CHART
14 3 2 PWA CONFIG E1 - E3 E2 - E4 E5 - E7 E6 - E8

2 4 U7 -Z/2 R10 R10 17a244-00 n n n


+ 11 1 R13
8 9 10 7 n n
3 B 17a244-01
- TL084 54.4K n
17a244-02 n n
TP4
8 (-) REF
4 OUT 9 OUTPUT
R11 0
R11
9 8 12 7
5 1 A 14 TO S/D MUX
VCC +12V

EN 2
R9 1
11 6
13
U7 A U9 GND
15
- 14 16
R9 12 D A1
10 7 +
TL084 R14 3
13 VEE -12V
5 U7 +12V 0
+ 7 1K
12
B 8 /AC3
B R11 R11
6 6 11 12 5 1 OUT 9 OUTPUT
- TL084 R15
LF11509D
TO S/D MUX 2
+12V 10K

R18 C37 3
100K .1uF +5V 8 +12V +12V
R20 MUX1 = AC3 C33 4
MUX2=/AC3 TP2 1uF
R9 825K 50V
15 2 CR5 5 R21 A
3 604W R22
6 100W GND GND
- 7
16
R9
1 2 U10 E B
1N914 + LM111H
+ 1,4 C34
9 U7 R16 C36 R17 R19 /542 E MODE 1uF
+ 3.3uF 3.92M 100K C38 TO CPU & 50V
8 100K .01uF
10 B 9 10 J1A 57 C
- TL084
-12V -12V
R4 R4 D
C35
8 7 .1uF
6.0V
1
5.7V +5V +5V
26VRMS 37V PK x 1/3 12V PK 0.3V 2
.03 HYSTERESIS; = 6 uF
50K
5v
= 833K
6 uF

Rev C.

Syncro/Digital Mux, P/N: 17A244, –01, –02


Schematic Diagram, 17SCD045
Figure A4 (Sheet 1 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–17
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

THIS PAGE INTENTIONALLY LEFT BLANK

31–30–01
Schematic Diagrams
Rev. 2 Page A–18
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

P1
+12V
3 +12V
+ + + + + +
4 C3 C5 C7 C10 C12 C14 TP10
15 0.1 0.1 0.1 0.1 0.1

A GND
+ + + + + +
B C4 C6 C8 C11 C13 C15
15 0.1 0.1 0.1 0.1 0.1
-12V
C -12V
D

UNUSED CMOS CIRUITS:

8 8
10 10
9 U10C 9 U22C

4070 4070
U16A 12
3 2 11
13 U22D
4049
4070

13
- 14
12 U17D
+
TLO84M

1 Used as an alternate for 17A219-01


Rev. A

Syncro/Digital Converter, P/N: 17A219


Schematic Diagram, 17SCD042
Figure A5 (Sheet 1 of 3)
31–30–01
Schematic Diagrams
Rev. 2 Page A–19
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
DELAYS "BEGIN" UNTIL THE SECOND
S/D DOWNWARD ZERO CROSSING OF THE
START CONVERSION 400 Hz REF AFTER "START CONVERSATION".
/REF
(CMOS) FROM INTERFACE 2

S +12V
6 8 6 8
REF SET SET SET SET
400 Hz 5 1 9 13 5 1 9 13
2 D U2A Q D U2B Q D U3A Q D U3B Q
4 - 1 R3 3 4013 2 11 4013 12 3 4013 2 11 4013 12
3 U1A CLK Q CLK Q CLK Q CLK Q
FROM +
S/D MUX TLO84M 2.0K 7 RST RST RST RST
CR1G
TND903 4 10 4 10
10

6
- 7 R4
R1 5 U1B
+ 20.0K 6
TLO84M 1
3.92K CR1A 8 1
TND903 SET 1
16 3 5 /START SAR
9
SET 13 2 U10A D U9A Q
D U9B Q 4013 U19-4
R2 3 2
9 11 4013 12 4070 CLK Q SHT. 3
- R5 CLK
8 Q RST
39.2K 10 U1C
+ RST 4
TLO84M 20.0K 2
C2 + 10
CR1B
0.01 15 TND903
C1 +
0.1

/90 REF

13 8
- 14 R6 REF > 5V PK 5
U1D SET 13
12 U6B 9
+ 6 D U5B Q
TLO84M 20.0K 8 4081 4013
+12V -12V CR2H 11 12
R13 TND903 CLK Q
9 SIN OR COS RST
14.0K > 3V PK
10
R9
16 CR2A
18.2K
TND903
1
2
- 1 R7
8 10 14 15
3 U11A
+ 9 U6C U16
TLO84M 20.0K 7 4
CR1G 4049
TND903 4081
10

R12 R8
R10 4.02K 20.0K
6.04K

R11 6
- 7
6.04K 5 U11B 6
+ 9
- 8 R16 SET 1
R14 R15 TLO84M 5
14 3 10 U11C D U12A Q
+ 4013 2
TLO84M 20.0K 3
5 1MEG 1MEG 2 CLK Q
CR2E CR2C CR2B
TND903 TND903 SIN, COS POLARITY TND903 RST
12 15
11 CR2F 4
FROM TND903
S/D MUX 6 8
4 13
CR2D R17 SET
COS TND903 - 14 9 13
13 12 U11D D U12B Q
V + 20.0K 11
4013 12
SHT. 3 TLO84M 8 CLK
CR2H Q
9 TND903 RST
SIN
LEVEL CHECKING 4
Y
SHT. 3
FROM
S/D MUX 4STORE POLARITY AT
4 CUSTOMER OPTION, SYNCHRO VOLTAGE DETECTION (32 SEC FAULT) NEGATIVE PEAK OF
400 Hz REFERENCE Rev A.

Syncro/Digital Converter, P/N: 17A219


Schematic Diagram, 17SCD042
Figure A5 (Sheet 2 of 3)
31–30–01
Schematic Diagrams
Rev. 2 Page A–20
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
COUNTS FOUR REFERENCE CYCLES
TP1 TO GATE EIGHT S.A.R. CONVERSATIONS
FOR EACH BEGIN".
BEGIN

6 8 6
SET SET SET EACH START WILL PRODUCE
5 1 9 13 5 1
D U4A Q D U4B Q D U5A Q 8 S/D CONVERSATIONS AT
4013 4013 4013 APPOX. 1.25 MSEC INTERVALS
3 2 11 12 3 2 STARTING FROM 3.5 TO 6 MSEC
CLK Q CLK Q CLK Q AFTER START".
RST RST RST
4 10 4 DATA WILL BE STABLE
UNTIL NEXT COMPLETE" PULSE.

U19-13
SHT. 3
C9 TP7 S/D
R18 500 pF
+12V 28.0K + 8 COMPLETE
(CMOS)
8 2 3 1 TP6 9
SET 13
R RC+ C D U7B Q R
A TR 4013
6 B 16 KHz 11 12
10
U8 4047 Q CLK Q TO
MONOSTABLE/ RST INTERFACE 2
ASTABLE MV 11
12 Q 10
RETR
5
ASTBL
4
ASTBL OSC 13
9 OUT
RST

TP3 6
1 SET 1
U6A 3 5
LEVELS OK 2 D U7A Q
4081 3 4013 2
CLK Q
RST
4 U23-11
+12V
SHT. 3

13
11
12 U10B

4070

/SAR EBD U19-5


SHT. 3

U23-3
SHT. 3 MSB

5 U22-1
4
6 U10B SHT. 3 2SB

4070
CONVERT/POLARITY
TO QUADRANT

/SIN, /COS QUADRANT

0, 1 0, 0 0, 1 0, 0
1, 1 1, 0 1, 0 1, 1

Rev A.

Syncro/Digital Converter, P/N: 17A219


Schematic Diagram, 17–SCD042
Figure A5 (Sheet 2 of 3 – Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–21
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
DELAYS "BEGIN" UNTIL THE SECOND
DOWNWARD ZERO CROSSING OF THE
400 Hz REF AFTER "START CONVERSATION".

TP4 (1023-X) SIN 0 16


SIN
FROM S/D MUX R22B 2 R22C 3
SHT. 2
15 14 15
VREF
U14 1
100K 100K DAC 1020 LD
2
4 R22D 13
MSB LSB
100K 4 5 6 7 8 9 10 11 12 13

16 R22A 1 11 R22F 6
4049 15 4049 12 4049 10 4049 6 4049 4
100K 100K R22E 12
5 6
- U15F U15E U15D U16C U16B
7
100K 5 U13B 14 11 9 7 5
+ 2 4 6 10 12
7 TLO84M 4049 4049 4049 4049 4049
CR3G
10 TND903
U15A U15B U15C U16D U16E
3 5 7 9 11
2
- 1
3 U13A
+
TLO84M

8
CR3C
9 TND903

7 R22G 10

100K

PRECISION RECTIFIERS
(THESE FOLD ALL ANGLES INTO
THE FIRST (00) QUADRANT.

4 5 6 7 8 9 10 11 12 13
TP5 MSB (1023-X) COS 0 LSB 16
COS
FROM S/D MUX R23B 2 R23C 3
SHT. 2
15 14 15
VREF
U18 1
100K 100K DAC 1020 LD I1
2
4 R23D 13 I2

100K

16 R23A 1 11 R23F 6
THIS CIRCUIT CONTROLLED BY THE SUCCESSIVE
APPROXIMATION REGISTOER (S.A.R.) ADJUSTS
100K 100K R23E 12 THE 10 LEAST SIGNIFICANT BITS (X) UNTIL:
5 13
- 14
100K 12 U13D (1023-X) SIN = X COS
+
5 TLO84M
CR3E
12 TND903 SIN 0 X
=
COS 0 1023 - X
9
- 8 X
10 U13C TAN 0 =
+ 1023 - X
TLO84M

6 X
CR3F 0 = ARC TAN
TND903 1023 - X
11

NOTE THAT Q IS THE ANGLE FROM


7 R23G 10 HORIZONTAL IN THE FIRST QUADRANT.

100K

Syncro/Digital Converter, P/N: 17A219


Schematic Diagram, 17SCD042
Figure A5 (Sheet 3 of 3)
31–30–01
Schematic Diagrams
Rev. 2 Page A–22
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

U9-3 DELAYS "BEGIN" UNTIL THE SECOND


16 KHz DOWNWARD ZERO CROSSING OF THE
SHT. 2 400 Hz REF AFTER "START CONVERSATION".

U9-2
/START SAR
SHT. 2
45 DEG ADJ. TP2
R19 13
>CLOCK
TP8 14
1 3 /START
TP9 U19
2K 5
2 - 7 R21 11 S. A. R. 54C905
- 1 6 U17B D
U17A + 20K Q11 Q10 Q9 Q8 Q7 Q6 Q5 Q4 Q3 Q2 Q1
3 + TLO84M
TLO84M CR4 21 20 19 18 17 16 9 8 7 6 U10-2
1N914
SHT. 2 /SAR END

MSB
U7-13
U12-1 11 S/D COMPLETE
3 SHT. 2
SHT. 2
4 1 S/D BUS UPPER (CMOS)
P
1 2 DC7
U20A 3 7 N
2
4070 5 5 DC6
R20 U20B 4 8 M
6
4070 U23 6 DC5
8 L
1K U20C 10 13
9 9 9 DC4
- 8
4070 12 K
U20D 11 14 54C373
10 U17C 13 12 DC3
+ 4070 E
TLO84M 1
U21A 3 17 15 DC2
2 F
4070 5
16 DC1
U21B 4 18 H
6 4070
19 DC0
J
8
10 3 11
U21C
9
4070 12 1 S/D BUS
U21D 11 4 LOWER
U
13
4070 2 (CMOS)
1 7
U22A 3
2 5
4070 5 8
U22B 4
6 4070
U24 6

13 9
U10-4 14 54C373 12
WHEN 0 ADVANCES FROM AN EVEN TO AN ODD
QUADRANT (2sb=1), X IS 1023; BUT THE QUADRANT 2SB SHT. 2
CHANGE (CARRIED BY 2SB) ADDS 90 DEG. TO THE 15
OUTPUT. tHESE EXCLUSIVE ORS CAUSE [1023-X] 17 16
(THE COMPLEMENTARY ANGLE) TO BE OUTPUT
IN ODD QUADRANTS. 19
18
iN THIS WAY THE 12 BIT OUTPUT INCREASES
SMOOTHLY FROM 0 THRU 360 DEGREES

Syncro/Digital Converter, P/N: 17A219


Schematic Diagram, 17SCD042
Figure A5 (Sheet 3 of 3 – Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–23
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

THIS PAGE INTENTIONALLY LEFT BLANK

31–30–01
Schematic Diagrams
Rev. 2 Page A–24
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

P1
+12V
3 +12V
+ + + + + +
4 C3 C5 C7 C10 C12 C14 TP10
15 0.1 0.1 0.1 0.1 0.1

A GND
+ + + + + +
B C4 C6 C8 C11 C13 C15
15 0.1 0.1 0.1 0.1 0.1
-12V
C -12V
D

UNUSED CMOS CIRUITS:

8 8
10 10
9 U10C 9 U22C

4070 4070
12
3 2 11
13 U22D
U16A
4049 4070

13
- 14
12 U17D
+
TLO84M

1 Used as an alternate for 17A219

Syncro/Digital Converter, P/N: 17A219–01


Schematic Diagram, 17SCD048
Figure A6 (Sheet 1)
31–30–01
Schematic Diagrams
Rev. 2 Page A–25
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
DELAYS "BEGIN" UNTIL THE SECOND
S/D DOWNWARD ZERO CROSSING OF THE
START CONVERSION 400 Hz REF AFTER "START CONVERSATION".
/REF
(CMOS) FROM INTERFACE 2

S +12V
6 8 6 8
REF SET SET SET SET
400 Hz 5 1 9 13 5 1 9 13
2 D U2A Q D U2B Q D U3A Q D U3B Q
4 - 1 R3 3 4013 2 11 4013 12 3 4013 2 11 4013 12
3 U1A CLK Q CLK Q CLK Q CLK Q
FROM +
S/D MUX TLO84M 2.0K 7 RST RST RST RST
CR1G
TND903 4 10 4 10
10

6
- 7 R4
R1 5 U1B
+ 20.0K 6
TLO84M 1
3.92K CR1A 8 1
TND903 SET 1
16 3 5 START SAR
9
SET 13 2 U10A D U9A Q
D U9B Q 4013 TP2
R2 3 2
9 11 4013 12 4070 CLK Q SHT. 3
- 8 R5 CLK Q RST
39.2K 10 U1C
+ RST 4
TLO84M 20.0K 2
C2 + 10
CR1B
0.01 15 TND903
C1 +
0.1

/90 REF

13 8
- 14 R6 REF > 5V PK 5
U1D SET 13
12 U6B 9
+ 6 D U5B Q
TLO84M 20.0K 8 4081 4013
+12V -12V CR2H 11 12
R13 TND903 CLK Q
9 SIN OR COS RST
14.0K > 3V PK
10
R9
16 CR2A
18.2K
TND903
1
2
- 1 R7
8 10 14 15
3 U11A
+ 9 U6C U16
TLO84M 20.0K 7 4
CR1G 4049
TND903 4081
10

R12 R8
R10 4.02K 20.0K
6.04K

R11 6
- 7
6.04K 5 U11B 6
+ 9
- R16 SET 1
R14 R15 TLO84M 8 5
14 3 10 U11C D U12A Q
+ 4013 2
TLO84M 20.0K 3
5 1MEG 1MEG 2 CLK Q
CR2E CR2C CR2B
TND903 TND903 SIN, COS POLARITY TND903 RST
12 15
11 CR2F 4
FROM TND903
S/D MUX 6 8
4 13
CR2D R17 SET
COS TND903 - 14 9 13
13 12 U11D D U12B Q
V + 20.0K 11
4013 12
SHT. 3 TLO84M 8 CLK
CR2H Q
9 TND903 RST
SIN
LEVEL CHECKING 4
Y
SHT. 3
FROM
S/D MUX 4STORE POLARITY AT
4 CUSTOMER OPTION, SYNCHRO VOLTAGE DETECTION (32 SEC FAULT) NEGATIVE PEAK OF
400 Hz REFERENCE Rev A.

Syncro/Digital Converter, P/N: 17A219–01


Schematic Diagram, 17SCD048
Figure A6 (Sheet 2)
31–30–01
Schematic Diagrams
Rev. 2 Page A–26
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
COUNTS FOUR REFERENCE CYCLES
TP1 TO GATE EIGHT S.A.R. CONVERSATIONS
FOR EACH BEGIN".
BEGIN

6 8 6
SET SET SET EACH START WILL PRODUCE
5 1 9 13 5 1
D U4A Q D U4B Q D U5A Q 8 S/D CONVERSATIONS AT
4013 4013 4013 APPOX. 1.25 MSEC INTERVALS
3 2 11 12 3 2 STARTING FROM 3.5 TO 6 MSEC
CLK Q CLK Q CLK Q AFTER START".
RST RST RST
4 10 4 DATA WILL BE STABLE
UNTIL NEXT COMPLETE" PULSE.

U25-7
SHT. 3
C9 TP7 S/D
R18 500 pF
+12V 28.0K + 8 COMPLETE
(CMOS)
8 2 3 1 TP6 9
SET 13
R RC+ C D U7B Q R
A TR 4013
6 B 16 KHz 11 12
10
U8 4047 Q CLK Q TO
MONOSTABLE/ RST INTERFACE 2
ASTABLE MV 11
12 Q 10
RETR
5
ASTBL
4
ASTBL OSC 13
9 OUT
RST

TP3 6
1 SET 1
U6A 3 5
LEVELS OK 2 D U7A Q
4081 3 4013 2
CLK Q
RST
4 U23-11
+12V
SHT. 3

13
11
12 U10B

4070

SAR END U26-11


SHT. 3

U23-3
SHT. 3 MSB

5 U22-1
4
6 U10B SHT. 3 2SB

4070
CONVERT/POLARITY
TO QUADRANT

/SIN, /COS QUADRANT

0, 1 0, 0 0, 1 0, 0
1, 1 1, 0 1, 0 1, 1

Syncro/Digital Converter, P/N: 17A219–01


Schematic Diagram, 17SCD048
Figure A6 (Sheet 2 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–27
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
DELAYS "BEGIN" UNTIL THE SECOND
DOWNWARD ZERO CROSSING OF THE
400 Hz REF AFTER "START CONVERSATION".

TP4 (1023-X) SIN 0 16


SIN
FROM S/D MUX R22B 2 R22C 3
SHT. 2
15 14 15
VREF
U14 1
100K 100K DAC 1020 LD
2
4 R22D 13
MSB LSB
100K 4 5 6 7 8 9 10 11 12 13

16 R22A 1 11 R22F 6
4049 15 4049 12 4049 10 4049 6 4049 4
100K 100K R22E 12
5 6
- U15F U15E U15D U16C U16B
7
100K 5 U13B 14 11 9 7 5
+ 2 4 6 10 12
7 TLO84M 4049 4049 4049 4049 4049
CR3G
10 TND903
U15A U15B U15C U16D U16E
3 5 7 9 11
2
- 1
3 U13A
+
TLO84M

8
CR3C
9 TND903

7 R22G 10

100K

PRECISION RECTIFIERS
(THESE FOLD ALL ANGLES INTO
THE FIRST (00) QUADRANT.

4 5 6 7 8 9 10 11 12 13
TP5 MSB (1023-X) COS 0 LSB 16
COS
FROM S/D MUX R23B 2 R23C 3
SHT. 2
15 14 15
VREF
U18 1
100K 100K DAC 1020 LD I1
2
4 R23D 13 I2

100K

16 R23A 1 11 R23F 6
THIS CIRCUIT CONTROLLED BY THE SUCCESSIVE
APPROXIMATION REGISTOER (S.A.R.) ADJUSTS
100K 100K R23E 12 THE 10 LEAST SIGNIFICANT BITS (X) UNTIL:
5 13
- 14
100K 12 U13D (1023-X) SIN = X COS
+
5 TLO84M
CR3E
12 TND903 SIN 0 X
=
COS 0 1023 - X
9
- 8 X
10 U13C TAN 0 =
+ 1023 - X
TLO84M

6 X
CR3F 0 = ARC TAN
TND903 1023 - X
11

NOTE THAT Q IS THE ANGLE FROM


7 R23G 10 HORIZONTAL IN THE FIRST QUADRANT.

100K

Syncro/Digital Converter, P/N: 17A219–01


Schematic Diagram, 17SCD048
Figure A6 (Sheet 3)
31–30–01
Schematic Diagrams
Rev. 2 Page A–28
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

U9-3 SAR END" OCCURS TWO


16 KHz CLOCK CYCLES AFTER THE LSB
SHT. 2 DECISION FOR LAYOUT CONVENIENCE,
RATHER THAN ELECTRONIC SIMPICITY.
45 DEG ADJ.
R19
TP8 7 7
1 3 C C
TP9 U25 6 U26
2K 5 D
2 - 7 4 R21 13 6 MC14559 9 MC14559
- 6 U17B D EOC SC
1 10
U17A + 20K Q11 Q10 Q9 Q8 FF SC MR Q7 Q6 Q5 Q4 Q3 Q2 EOC
3 + TLO84M
TLO84M CR4 4 3 2 1 10 4 3 2 1 15 14 11
1N914
SAR END
U7-3
SHT. 2

TP2
START SAR
U9-1
SHT. 2

MSB
U7-13
U12-1 11 S/D COMPLETE
3 SHT. 2
SHT. 2
4 1 S/D BUS UPPER (CMOS)
P
1 2 DC7
U20A 3 7 N
2
4070 5 5 DC6
R20 U20B 4 8 M
6
4070 U23 6 DC5
8 L
1K U20C 10 13
9 9 9 DC4
- 8
4070 12 K
U20D 11 14 54C373
10 U17C 13 12 DC3
+ 4070 E
TLO84M 1
U21A 3 17 15 DC2
2 F
4070 5
16 DC1
U21B 4 18 H
6 4070
19 DC0
J
8
10 3 11
U21C
9
4070 12 1 S/D BUS
U21D 11 4 LOWER
U
13
4070 2 (CMOS)
1 7
U22A 3
2 5
4070 5 8
U22B 4
6 4070
U24 6

13 9
U10-4 14 54C373 12
WHEN 0 ADVANCES FROM AN EVEN TO AN ODD
QUADRANT (2sb=1), X IS 1023; BUT THE QUADRANT 2SB SHT. 2
CHANGE (CARRIED BY 2SB) ADDS 90 DEG. TO THE 15
OUTPUT. tHESE EXCLUSIVE ORS CAUSE [1023-X] 17 16
(THE COMPLEMENTARY ANGLE) TO BE OUTPUT
IN ODD QUADRANTS. 19
18
iN THIS WAY THE 12 BIT OUTPUT INCREASES
SMOOTHLY FROM 0 THRU 360 DEGREES

Syncro/Digital Converter, P/N: 17A219–01


Schematic Diagram, 17SCD048
Figure A6 (Sheet 3 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–29
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

R40 +12V
T3-2 +12V
115VAC 26VAC RMS 100W
400 Hz TP1
T3-1 400 Hz 75 MA RMS R4 14
CR1 CR2 R4 10K
R1 10K DUAL D F/F
J1A-28 3 1
CK Q
100W R2 C19
1N4446 1N4446 .0039
C21 10K Q1 6 U7A 4
ACCELEROMETER C5 + S R
.01uF 18uF/ 2N2222
D 50V 5
J1A-29 R3 D
E 10K
A + C6 R5
10uF/ 7
100K
J1A-27 ACC. REF. 20V
ADJ.
R41 R7 CR4
C
C7 10K 1N4446
1K .056uF R28
C22
.01uF +12V 3.92M
J1A-25 ACCELEROMETER R9
B 5.62K
J1A-26
PEAK DET. TP2 +12V
EXTERNAL TO DFR 5 R37
+ CR3
7 R42 3.92M 3
U1B R10 + 4
6 - 1.5K 562K 1
R31 1N4150 U1A
100K 2 - 11
+12V
C9 R11 C18
.47/50V 1K .1
-12V
14
-12V
ACCEL. REF. 15 1
X2 X
17 12
SPEED REF. (PNEUMATIC) X3 8 CH
20 5 ANALOG
GROUND ALC X5 MUX
18 2
UNUSED X6 U3
19 4
INPUTS X7
16 13 9
(ANALOG) X0 A2
14 10
X1 A1 11
R13 1 X4 A0
8 10
ALTITUDE REF. +
(PNEUMATIC) 8 6 8
10K, 1% U1C
R42 9 - ACCEL. SIGNAL
3.92M R15
R14 Q2 +12V
10K, 1% 2N2222
8.25,1%
R35 CAPACITOR DISCHARGE 14
C20 4.75K
.01
15 1
X2 X
S 12
SPEED SIGNAL (PNEUMATIC) X3 8 CH
W 5 ANALOG
GROUND ALL X5 MUX
Y 2
UNUSED X6 U3
X 4
INPUTS X7
15 13 9
(ANALOG) X0 A2
ALT ZERO ADJ. 14 10
X1 A1 11
R16 1 X4
+12V A0
6 8
R17
-12V 3.92M
J R18
ALTITUDE SIGNAL 12
(PNEUMATIC) + 14
10K U1D
R39 13 -
3.92M
R19 R20 R21

5K 7.87K
10K
FULL SCALE
ADJ. C23 .01uF T
3 ADDRESS INPUT ACOA
+12V 4 FROM INTERFACE 2 AC1A
U
(CMOS) AC2A V
C1 C3
A +
18/50 .01/100
GND B
C C2 + C4
18/50 .01/100
-12V D A
1 OSOLETE IN CURRENT CONFIGURATIONS,
REPLACED BY 205E0194-01 PER FSB 024.

Analog/Digital Converter, P/N: 17A161


Schematic Diagram, 17SCD012
Figure A7 (Sheet 1)
31–30–01
Schematic Diagrams
Rev. 2 Page A–30
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

VEETICAL
ACC SIGN

TP1 +12V

TO
DAC 1020 LD 4 DC9A INTERFACE2
10 BIT A1 5
DATA
9 DAC A2 DC8A LATCHES
- U9 6 (CMOS)
8 15 A3 DC7A
U6C VREF IN 7
10 + A4 DC6A
8
A5 DC5A
9
R22 A6 DC4A
RFFEDBACK 10
A7 DC3A
R23 11
+12V A8 DC2A
12
500W A9 DC1A
R24 2 13
13 10K 1 -
I1 A0 DC0A
+12V
- 1% U6A I2 GND
14
U6D + 3
12 + 2 3
R25
10K
- 12V +12V
R29 C12
C10 82.5W .01/100
.001/200
VDD 14
+12V Q10
DAC 1440 B Q9 12
C24 R43 12 BIT
R25 1.5M TP3 15 13
10K .300pF BINARY Q8
3 8 COUNTER Q7 4
R27 5 - 7
U8
2
C11 Q6
6 U4 3
5K .022/100 Q5
2 + 1 5
8 Q4
6
R28 VSS Q3 A/D START
7 5 CONVERSION
Q2
C13 +12V 9 FM INFCE 2
10K .001/100 Q1 +12V (CMOS)
C17
CK R
.1/50
- 12V 10 11 APPROX.
1
3 +12V 0.5MS
2 U10A
R33
100K
OSCILLATOR [ 50 KHz 7 14
12 8
5 11 10
8 U11D U11B
10 4 13 9
U10A U10A
9 6 7 C16
.047/250
+12V
R32
47.5K
+12V
DATA STROBE 1MS
R33
C14 100K 14 1 5
220pF 12 8 3 4 E
11 10 2 U11A 6 U11B
13 U5D 9 U5C
STROBE (LATCHES)
C15 7 TO INTERFACE 2
.01/250 (CMOS)

1 3 5
2 U5A
A/D COMPLT
SIN OR COS TO INTERFACE 2

Analog/Digital Converter, P/N: 17A161


Schematic Diagram, 17SCD012
Figure A7 (Sheet 1 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–31
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

THIS PAGE INTENTIONALLY LEFT BLANK

31–30–01
Schematic Diagrams
Rev. 2 Page A–32
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

+ 5V (NOT USED)
1 +5V
2

P1
+12V
3 +12V
+ + + +
4 C29 C30 C31
THRU
C37 TP10
15 0.1 0.1 0.1

A GND
B R41
1.0K

+ + + +
C38 C39 C40 C41 - 3V
15 0.1 0.1 THRU 0.1
R42
3.0K

-12V
C -12V
D

6 DC7 HAS FLEXIBILITY:


STANDARD 0-5V CAN BE 0-10V BY JUMPING E5-E6,
& E7-E8. AN EXTERNAL FULL SCALE REF. AT PINS 15 &
16 CAN BE USED BY CHANGING E10-E11 TO E10-E9.
IF EXTERNAL FULL SCALE REF IS BETWEEN 10V AND
20V THEN JUMP E1-E2, E3-E4, E5-E6, & E7-E8.

5 IF R18 REACHES THE UPPER LIMIT AND TP5 IS BELOW


5.000V, SHUNT R17 (1.0K) WITH 5.11K. IF, AT THE LOWER
LIMIT, TP5 REMAINS ABOVE 5.000V SHUNT R19 (5.0K)
WITH 51.1K. EXTREME TOLERANCE OF CR9 AND R18
CAN REQUIRE THIS.

1 OBSOLETE: REPLACED BY 17A288-01 PER


FSB 020 Rev. C

Analog/Digital Converter, P/N: 17A288


Schematic Diagram, 17SCD054
Figure A8 (Sheet 1)
31–30–01
Schematic Diagrams
Rev. 2 Page A–33
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

CR1

AC V. ACC EXIT R1 R2 R3
1 3
21
10K 100K +12V 29.4K
3 V. ACC REF.
1 ADJ.
26V 115V 9
- 4
RMS RMS U1C 8 8.84 V. PEAK
5 2 400 Hz 10 LM124J AC V. ACC. REF
+ 11

T3
R4 -12V
1 C
2 118K
2 H CR3
Q1
CR4
R7 R8 2N2222A
1 3

J1A 50K 866K


ACCELEROMETER R9
V. ACC ZERO 1.0M
27 A ADJ.

29 E
J1A R10
28 C +12V 100K
25 6
D -
EXTERNAL TO DFR U1B 7 0.35-8.84 V. PEAK
CR5
5 LM124J
R55 + AC V. ACC.
AC V. ACC. SIGNAL
K
100K
C2 R11
CR6 330pF 887K
+12V C5
- 12 V
R53
100K CR7
CR15 0.1
V. ACC DC2 (+) 4 R12 13 14 R12 3 2 R12 15 16 R12 1
19
100K 100K 100K 100K
EXTERNAL TO DFR C3 3
V. ACC 100pF +
U1A 1 0.2 - 5 VDC
0,2-5 LM124J
2 DC V. ACC
VDC -
C3
100pF
V. ACC DC2 (-) 6 R12 11 12 R12 5
18
100K 100K
R54 CR16 CR17
100K C6

- 12V
0.1
R16 R17
+12V
698 1.000K
5
5.000V. ADJ.
3 TP5
TVAR 2 12
R18 +
500 U1D 14 5.000V. REF.
CR9 1 13 LM124J
1N827A 5 -
6.2V + 5%
-

R19
5.000K

Rev. C

Analog/Digital Converter, P/N: 17A288


Schematic Diagram, 17SCD054
Figure A8 (Sheet 2)
31–30–01
Schematic Diagrams
Rev. 2 Page A–34
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

TP2

8.84 V. PEAK
AC V. ACC. REF
+12V

TP3
6
- 4
U2B 7 R6 START CONV. CLOCK
R5 SH. 5
C1 5 LM124J
59K .01 + 2.0K
11
CR2

- 12V

TP4

0.35-8.84 V. PEAK
AC V. ACC.

0.2 - 5 VDC
DC V. ACC

+12V
12 13 2 1 5 3
12
R14 + Y0A Y1A Y0B Y1B Y0C Y1C
100K U2D 14 R6 11
(+8V) SA U6 CD4053BF
13 LM124J 10 TRIPLE 2-CHANNEL
- 2.0K SB ANALOG
R13 9 MULTIPLEXER/
CR8 SC DEMUTIPLEXER
200K
6
E ZA ZB ZC

V. ACC SIG
SH. 4

V. ACC REF
SH. 4
5.000V. REF. 5.000 V. REF
SH. 4
R26 R25
R20 T.A.T. 5MA SINK
10.00k 5.000k C9 C10 SH. 3
200
5
+ .01 20pF CR10 CR11
U3b 7 R24 R23
6 LM124J
- C8 20K 2.0K
C7
Q2
R21 R22 2N2222A
1.000k 500.0 .01
HOLLAND" CURRENT SINK - 12V Rev. C
5.000MA

Analog/Digital Converter, P/N: 17A288


Schematic Diagram, 17SCD054
Figure A8 (Sheet 2 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–35
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

+12V

DC7 REF (+) R27 C11 CR12


21 9 8
1000pF
100K
8 9 7

8 10

4 14

3 13 3

DC7 REF (-) R27


13 4
16
100K

DC7 (+) R28 CR13


24 9 8

100K
7 9 7

8 10

4 14

6 13 3
TOTAL AIR TEMP
DC7 (-) R28
301W @ -100_ c BB
4 13
785W @ -150_ c 100K

J1-B J1-B
T.A.T. (L) DC6(+) R29 CR12
6 44 23 9 8

100K
5 11 5

6 12

2 16
SH. 2
4 15 1
J7
T.A.T. (L) DC6(-) R29
13 4
H 9 45 AA
TAT 100K
EXCITATION
(-5mA)
DC5 (+) R30 C12 CR12
22 9 8
EXTERNAL TO DFR
1000pF
100K
7 11 5

6 12

2 16

4 15 3
1

DC5 (-) R30


13 4
Z
100K

- 12V

Rev. C

Analog/Digital Converter, P/N: 17A288


Schematic Diagram, 17SCD054
Figure A8 (Sheet 3)
31–30–01
Schematic Diagrams
Rev. 2 Page A–36
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

E1 6 E2

R27 R27 R27


7 10 11 6 5 12

100K 100K C13 100K

0.1
10
+
U4C 8 DC7 REF
LM124J SH. 4
9
-
C14

R27 R27 0.1 1 R27


3 14 15 2 16

100K 100K E3 100K E4 E5 6 E6

R28 R28 R28


7 10 11 6 5 12

100K 100K C15 100K

0.1
12
+
U4D 14 DC7
SH. 4
13 LM124J
-
C16

R28 R28 0.1 R28


3 14 15 2 1 16

100K 100K E7 100K E8


6

R29 R29 R29


7 10 11 6 5 12

100K 100K C17 100K

+12V 0.1
5
+
U4B 7 DC6
SH. 4
6 LM124J
-
- 12V C18

R29 R29 0.1 R29


3 14 15 2 1 16

100K 100K 100K

R30 R30 R30


7 10 11 6 5 12

100K 100K C19 100K

0.1
3
+
U4A 1 DC5
LM124J SH. 4
2
-
C20

R30 R30 0.1 R30


3 14 15 2 1 16

100K 100K 100K

Rev. C

Analog/Digital Converter, P/N: 17A288


Schematic Diagram, 17SCD054
Figure A8 (Sheet 3 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–37
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

DC7
SH. 3
DC6
SH. 3
DC5
SH. 3

IAS SIGNAL (PNE)


S
V. ACC SIG
SH. 2

+12V

DC1 (+) R31 C12 CR14 R31 R31 R31


20 9 8 7 10 11 6 5 12
1000pF 100K
100K 100K 100K C21
6 9 6

8 11 0.1
+12V
3
+ 4
U4B 1
7 12 2 LM124J 11
-
5 10 5 - 12V C22

DC1 (-) R31 R31 R31 0.1 R31


13 4 3 14 15 2 1 16
Y
100K 100K 100K 100K

L. ACC DC0(+) R32 CR13 R32 R32 R32


W 9 8 7 10 11 6 5 12

100K 100K 100K C23 100K


8 9 7

8 10 0.1
L. ACC EXTERNNAL TO DFR 10
0.2-5 +
U5C 8
VDC 4 14 4 LM124J
-
3 13 3 C24

L. ACC DC0(-) R32 R32 R32 0.1 R32


13 4 3 14 15 2 1 16
X
100K 100K 100K 100K

- 12V
DC7 REF
SH. 3
+5 VDC REF (ALT)
8
+5 VDC REF (IAS)
17
V. ACC REF
SH. 2
5.000V REF
SH. 2

AC0A
T
U AC1A

V AC2A

R33 R36 R38


+12V
2 3
54.9K R34 196K 100K
R35 10K +12V
1 R37 13
- 12V +
54.9K 196K U3D 12 14
R39 (ALT ZERO)
2 12 LM124J
- R40
J ALT SIG DC7(+) 1 3 - 12V
10K 100K
(ALT GAIN) Rev. A

Analog/Digital Converter, P/N: 17A288


Schematic Diagram, 17SCD054
Figure A8 (Sheet 4)
31–30–01
Schematic Diagrams
Rev. 2 Page A–38
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

DC7

DC6

DC5

IAS SIGNAL (PNE)

V. ACC SIG

DC1

DC0
13 14 15 12 1 5 2 4

11 Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7
A0
U8
10 4051DM
A1
8-CHANNEL ANALOG
9 MULTIPLEXER/ DEMUTIPLEXER
A2
6
DC7 REF E9 E Z
+5 VDC REF (ALT) 3
E11 E10
+5 VDC REF (IAS) 6
SIG
SH. 5
V. ACC REF
5.000V REF
13 14 15 12 1 5 2 4

AC0A 11 Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7
A0
U7
AC1A 10
A1 4051DM
8-CHANNEL ANALOG
AC2A 9
A2
MULTIPLEXER/ DEMUTIPLEXER
6
E Z
3

REF SH. 5

Analog/Digital Converter, P/N: 17A288


Schematic Diagram, 17SCD054
Figure A8 (Sheet 4 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–39
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

START CONV. CLOCK


SH. 2

(A/D) +12V 6 8 6
(ZERO) S S S
1 5 13 1 5
Q U10A D Q U9B D 9 Q U9A D
R46 2
4013 3
4013 2
4013 3
3.0K R49 12 11
82 Q R < Q R < Q R <
R47 2 R48 4 10 4
1 3
5.0K 33K
8 C26 [18 KHz CLOCK
6 R50
3 -3 4.7K
.002
U3
LM111HM 5
C27 VOLTAGE 7
120pF COMPARATOR
11
SIG. 2 +
SH. 4 +12V 1 D 14
E U12 AD7541SD S
1 3
U15B 12-BIT
3 U15A 2
5 4 13 MONOLITHIC MULTIPLYING CC
CP D/A CONVERTER 2
CD4049 D
6 CD4049 Q11 Q10 Q9 Q8 Q7 Q6 Q5 Q4 Q3 Q2 Q1 Q0
R51 R52
100K 100K 21 20 19 18 17 116 9 8 7 6 5 4
C28
DC11A
220pF DC10
DC9
DC8
DC7
DC6
DC5
DC4
DC3
DC2
DC1
DC0

15 14 13 12 11 10 9 8 7 6 5 4
B11 B10 B9 B8 B7 B6 B5 B4 B3 B2 B1 B0
REF. 3 (A/D GAIN)
SH. 4 + U12 AD7541SD
1 R43 R44 R45 1 17
U11A 3 IN 12-BIT
2 LM124J 10K 10K 1.0K
MONOLITHIC MULTIPLYING
- 2 D/A CONVERTER
OUT OUT
13 2 1 R
+
U11D 14 2 1
LM124J
12 - +12V

4 5
+
7 U11D
LM124J C25
- 6
11 30pF
- 12V

Analog/Digital Converter, P/N: 17A288


Schematic Diagram, 17SCD054
Figure A8 (Sheet 5)
31–30–01
Schematic Diagrams
Rev. 2 Page A–40
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

S/D START CONV.


5

[18 KHz CLOCK

6 6
S 1 9
S 13
5
D U16A Q D U9A Q
U15C 4013 4013
7 6 3 2 11 12 STROBE
> S Q > S Q E
CD4049 4 10
R52
DC11A
F
A/D COMPLT 14
DC10
R
DC9
13
DC8
P
DC7
12
DC6
N
DC5
11
DC4
M
DC3 10
DC2 L
DC1 7
DC0
6
AC VACC SIGN
9

Analog/Digital Converter, P/N: 17A288


Schematic Diagram, 17SCD054
Figure A8 (Sheet 5 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–41
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

THIS PAGE INTENTIONALLY LEFT BLANK

31–30–01
Schematic Diagrams
Rev. 2 Page A–42
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

JUMPERS 6

E1 TO E2 E3 TO E4 E5 TO E6 E7 TO E8 E9, E10,E11 NOTE

-01 NONE NONE NONE NONE DC7 REF


J7 INTERNAL 5 VDC REF
+ 5V (NOT USED)
1 +5V
2

J7
+12V
3 +12V
4 + + + + TP1
C29 C30 C31 C37
THRU
15 0.1 0.1 0.1

A GND GND

B R41
1.0K

+ + + +
C38 C39 C40 C41 - 4V
15 0.1 0.1 THRU 0.1
R42
2.0K
J7
-12V
C -12V
D

5 12 +
9 4 14
6 U2B U5D
13 -
U15D 4070 LM124J
8
11 10
9 U2C
U15E 4070
12 10 +
14 11 8
13 U2D 9 U11C
-
6 DC7 HAS FLEXIBILITY: U15F LM124J
4070
STANDARD 0-5V CAN BE 0-10V BY JUMPING E5-E6,
& E7-E8. AN EXTERNAL FULL SCALE REF. AT PINS 15 &
16 CAN BE USED BY CHANGING E10-E11 TO E10-E9.
IF EXTERNAL FULL SCALE REF IS BETWEEN 10V AND
20V THEN JUMP E1-E2, E3-E4, E5-E6, & E7-E8.

5 IF R18 REACHES THE UPPER LIMIT AND TP5 IS BELOW


5.000V, SHUNT R17 (1.0K) WITH 5.11K. IF, AT THE LOWER
LIMIT, TP5 REMAINS ABOVE 5.000V SHUNT R19 (5.0K)
WITH 51.1K. EXTREME TOLERANCE OF CR9 AND R18
CAN REQUIRE THIS.

1 17A288-02 VERSION OBSOLETE: REPLACED


BY 205E0194-00 PER FSB 024 Rev. D

Analog/Digital Converter, P/N: 17A288–01, –02


Schematic Diagram, 17SCD068
Figure A9 (Sheet 1)
31–30–01
Schematic Diagrams
Rev. 2 Page A–43
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
C46

2
J7 CR1 1
AC V. ACC EXIT R1 R2 R56
1 3
21
20K 191K 9 100K
- 4
3 1 CR4 U1C 8
R9 TL084
26V 115V 10
RMS + 11
RMS 200K
5 2 400 Hz

T3 R3
5
+ CR5
1 C 71.5K U1B 7
R11 C2 TL084
35.7K 6
2 H 0.01 -

J1A ACCELEROMETER
27 A 5
+ CR6
U5B 7
29 E TL084
6
-
J1A R59
2K
28 C
25 D
EXTERNAL TO DFR
J7
AC V. ACC. SIGNAL R55
K
2K

+12V C5

R53 C32
100K CR7
J7 CR15 0.1 0.01
V. ACC DC2 (+) 4 R12 13 14 R12 3 2 R12 15 16 R12 1
19
100K 100K 100K 100K
EXTERNAL TO DFR C3 3
V. ACC 1000pF +
U1A 1 0.2 - 5 VDC
0,2-5 TL084
2 DC V. ACC
VDC -
C4
1000pF
V. ACC DC2 (-) 8 R12 9 6 R12 11 12 R12 5
18
100K 100K 100K
J7 R54
100K CR16 CR17 C6

- 12V
0.1
R16 R17
+12V
698 1.000K
5
5.000V. ADJ.
3 TP5
TVAR 2 12
R18 +
500 U1D 14 5.000V. REF.
CR9 1 13 TL084
1N827A 5 -
6.2V + 5%
-

TVAR R19
5.000K

Rev. D

Analog/Digital Converter, P/N: 17A288–01, –02


Schematic Diagram, 17SCD068
Figure A9 (Sheet 2)
31–30–01
Schematic Diagrams
Rev. 2 Page A–44
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

TP2

TP3
START CONV. CLOCK

SH. 5

R7 2
2K
2
3
3
1 U2B

TP4 R8
8 15.0K

13 S
Q U9B D 9
4013
12 11 R4
Q R < 14.0K
10 R15
2.0K
C1
0.1

R57 10
+ 8
191K U3C
9 LM124J
-
C47
0.1 R5
100K

0.2 - 5 VDC DC V. ACC

+12V
12 13 2 1 5 3 R6
3 35.7K
R14 + CR8 USE AC Y0A Y1A Y0B Y1B Y0C Y1C
100K U3A 1 11
(+8V) SA U6 CD4053BF
2 LM124J 10 TRIPLE 2-CHANNEL
- SB ANALOG R53
R15 9 MULTIPLEXER/ 31.6K
R13 SC DEMUTIPLEXER
200K 2.0K
6
E ZA ZB ZC
14 15 4
V. ACC SIG
SH. 4
TP5 V. ACC REF
SH. 4
5.000 V. REF
SH. 4
R26 R25
R20 T.A.T. 5MA SINK
10.00k 5.000k C9 C10 SH. 3
200
5
+ .01 20pF CR10 CR11
U3b 7 R24 R23
6 LM124J
- C8 20K 2.0K
C7
Q2
R21 R22 NOT USED 2N2222A
1.000k 500.0 .01
HOLLAND" CURRENT SINK - 12V
5.000MA Rev. D

Analog/Digital Converter, P/N: 17A288–01, –02


Schematic Diagram, 17SCD068
Figure A9 (Sheet 2 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–45
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

+12V

J7
DC7 REF (+) R27 C11 CR12
15 8 9
1000pF
100K
8 9 7

8 10

4 14

3 13 3

J7 R27
DC7 REF (-) 4 13
16
100K

J7
DC7 (+) R28 CR13
24 8 9

100K
7 9 7

8 10

4 14

6 13 3
TOTAL AIR TEMP J7
DC7 (-) R28
301W @ -100_ c BB
4 13
785W @ -150_ c 100K

J1-B J1-B J7
T.A.T. (L) DC6(+) R29 CR12
6 44 23 8 9

100K
5 11 5

6 12

2 16
SH. 2
2 15 1

J7 R29
T.A.T. (H) DC6 (-) 4 13
H 9 45 AA
TAT 100K
EXCITATION
(-5mA) J7
DC5 (+) R30 C12 CR12
22 8 9
EXTERNAL TO DFR
1000pF
100K
7 11 5

6 12

2 16

4 15 1
J7 R30
DC5 (-) 4 13
Z
100K

- 12V

Rev. C

Analog/Digital Converter, P/N: 17A288–01, –02


Schematic Diagram, 17SCD068
Figure A9 (Sheet 3)
31–30–01
Schematic Diagrams
Rev. 2 Page A–46
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

E1 6 E2

R27 R27 R27


7 10 11 6 5 12

100K 100K C13 100K

0.1
10
+
U4C 8 DC7 REF
LM124J SH. 4
9
-
C14
CR18

R27 R27 0.1 1 R27


3 14 15 2 16

100K 100K E3 100K E4 E5 6 E6

R28 R28 R28


7 10 11 6 5 12

100K 100K C15 100K

0.1
12
+
U4D 14 DC7
SH. 4
13 LM124J
-
C16
CR19

R28 R28 0.1 R28


3 14 15 2 1 16

100K 100K E7 100K E8


6

R29 R29 R29


7 10 11 6 5 12

100K 100K C17 100K

+12V 0.1
5
+
U4B 7 DC6
SH. 4
6 LM124J
-
- 12V C18
CR20

R29 R29 0.1 R29


3 14 15 2 1 16

100K 100K 100K

R30 R30 R30


7 10 11 6 5 12

100K 100K C19 100K

0.1
3
+
U4A 1 DC5
LM124J SH. 4
2
-
C20
CR21

R30 R30 0.1 R30


3 14 15 2 1 16

100K 100K 100K

Rev. C

Analog/Digital Converter, P/N: 17A288–01, –02


Schematic Diagram, 17SCD068
Figure A9 (Sheet 3 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–47
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

DC7
SH. 3
DC6
SH. 3
DC5
SH. 3

IAS SIGNAL (PNE)


J7 S
V. ACC SIG
SH. 2

+12V

J7
DC1 (+) R31 C12 CR14 R29 R31 R29
20 9 8 7 10 11 6 5 12
1000pF 100K
100K 100K 100K C21
6 9 6

8 11 0.1
+12V
3
+ 4
U5A 1
7 12 2 TL084M 11
-
5 10 5 - 12V C22

J7 R31 R29 R29 R29


DC1 (-) 13 4 3 14 15 2 0.1 1 16
Y
100K 100K 100K 100K

J7
L. ACC DC0(+) R32 R32 R32 R32
W 9 8 7 10 11 6 5 12

100K 100K 100K C23 100K


8 13 2

4 15 0.1
L. ACC EXTERNNAL TO DFR 10
0.2-5 +
U5C 8
VDC 3 16 4 TL084M
-
3 14 1 C24

L. ACC DC0(-) R32 R32 R32 0.1 R32


13 4 3 14 15 2 1 16
X
100K 100K 100K 100K

- 12V
DC7 REF
SH. 3

J7 8 +5 VDC REF (ALT)


+5 VDC REF (IAS)
J7 17
V. ACC REF
SH. 2
5.000V REF
SH. 2
C44 C45
220pF 220pF
J7
AC0A
T
U AC1A

V AC2A

R33 R36 R38


+12V
2 3
54.9K R33 196K 4.99K
R35 10K +12V
1 R37 13
- 12V +
54.9K 196K U3D 12 14
R39 (ALT ZERO0
J7 2 12 LM124J
- R40
J ALT SIG DC7(+) 1 3 - 12V
10K 100K
(ALT GAIN) Rev. A

Analog/Digital Converter, P/N: 17A288–01, –02


Schematic Diagram, 17SCD068
Figure A9 (Sheet 4)
31–30–01
Schematic Diagrams
Rev. 2 Page A–48
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

DC7

DC6

DC5

IAS SIGNAL (PNE)

V. ACC SIG

DC1

DC0
13 14 15 12 1 5 2 4

11 Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7
A0
U8
10 4051DM
A1
8-CHANNEL ANALOG
9 MULTIPLEXER/ DEMUTIPLEXER
A2
6
DC7 REF E9 E Z
+5 VDC REF (ALT) 3
E11 E10
+5 VDC REF (IAS) 6
SIG
SH. 5
V. ACC REF
5.000V REF
13 14 15 12 1 5 2 4

AC0A 11 Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7
A0
U7
AC1A 10
A1 4051DM
8-CHANNEL ANALOG
AC2A 9
A2
MULTIPLEXER/ DEMUTIPLEXER
6
E Z
3

REF SH. 5

Analog/Digital Converter, P/N: 17A288–01, –02


Schematic Diagram, 17SCD068
Figure A9 (Sheet 4 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–49
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

START CONV. CLOCK


SH. 2

(A/D) +12V 6 8 6
(ZERO) S S S
1 5 13 1 5
Q U10A D Q U9B D 9 Q U9A D
R46 2
4013 3
4013 2
4013 3
3.0K R49 12 11
82 Q R < Q R < Q R <
R47 2 R48 4 10 4
1 3
5.0K 33K
8 C26 [18 KHz CLOCK
6 R50
3 -3 4.7K
.002
U3
LM111HM 5
C27 VOLTAGE 7
120pF COMPARATOR
11
SIG. 2 +
SH. 4 +12V 1 D 14
E U12 AD7541SD S
1 3
U15B 12-BIT
3 U15A 2
5 4 13 MONOLITHIC MULTIPLYING CC
CP D/A CONVERTER 2
CD4049 D
6 CD4049 Q11 Q10 Q9 Q8 Q7 Q6 Q5 Q4 Q3 Q2 Q1 Q0
R51 R52
100K 100K 21 20 19 18 17 16 9 8 7 6 5 4
C28
DC11A
220pF DC10
DC9
DC8
DC7
DC6
DC5
DC4
DC3
DC2
DC1
DC0

15 14 13 12 11 10 9 8 7 6 5 4
B11 B10 B9 B8 B7 B6 B5 B4 B3 B2 B1 B0
REF. 3 (A/D GAIN)
SH. 4 + U12 AD7541SD
1 R43 R44 R45 1 17
U11A 3 IN 12-BIT
2 LM124J 10K 10K 1.0K
MONOLITHIC MULTIPLYING
- 2 D/A CONVERTER
OUT OUT
13 2 1 R
+
U11D 14 2 1 18
LM124J
12 - +12V

4 5
+
7 U11D
LM124J C25
- 6
11 220pF
- 12V

Analog/Digital Converter, P/N: 17A288–01, –02


Schematic Diagram, 17SCD068
Figure A9 (Sheet 5)
31–30–01
Schematic Diagrams
Rev. 2 Page A–50
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

J7
A/D START CONV.
5

[18 KHz CLOCK

6 8
S 1 9
S 13
5
D U16A Q D U16BQ
U15C 4013 4013 J7
7 6 3 2 11 12 STROBE
> S Q > S Q E
CD4049 4 10

DC11A J7
F
A/D COMPLT 14
DC10
R
DC9
13
DC8
P
DC7
12
DC6
N
DC5
11
DC4
M
DC3 10
DC2 L
DC1 7
DC0
6
AC VACC SIGN
9

Analog/Digital Converter, P/N: 17A288–01, –02


Schematic Diagram, 17SCD068
Figure A9 (Sheet 5 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–51
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

1 -00 VERSION REPLACES 17A288-02; -01


VERSION REPLACES 17A161 PER FSB 024

Analog/Digital Converter, P/N: 205E0194–00, –01


Schematic Diagram, 905E0194–01
Figure A10 (Sheet 1)
31–30–01
Schematic Diagrams
Rev. 2 Page A–52
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Analog/Digital Converter, P/N: 205E0194–00, –01


Schematic Diagram, 905E0194–01
Figure A10 (Sheet 1 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–53
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Analog/Digital Converter, P/N: 205E0194–00, –01


Schematic Diagram, 905E0194–01
Figure A10 (Sheet 2)
31–30–01
Schematic Diagrams
Rev. 2 Page A–54
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Analog/Digital Converter, P/N: 205E0194–00, –01


Schematic Diagram, 905E0194–01
Figure A10 (Sheet 2 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–55
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Analog/Digital Converter, P/N: 205E0194–00, –01


Schematic Diagram, 905E0194–01
Figure A10 (Sheet 3)
31–30–01
Schematic Diagrams
Rev. 2 Page A–56
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Analog/Digital Converter, P/N: 205E0194–00, –01


Schematic Diagram, 905E0194–01
Figure A10 (Sheet 3 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–57
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Analog/Digital Converter, P/N: 205E0194–00, –01


Schematic Diagram, 905E0194–01
Figure A10 (Sheet 4)
31–30–01
Schematic Diagrams
Rev. 2 Page A–58
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Analog/Digital Converter, P/N: 205E0194–00, –01


Schematic Diagram, 905E0194–01
Figure A10 (Sheet 5)
31–30–01
Schematic Diagrams
Rev. 2 Page A–59
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Analog/Digital Converter, P/N: 205E0194–00, –01


Schematic Diagram, 905E0194–01
Figure A10 (Sheet 6)
31–30–01
Schematic Diagrams
Rev. 2 Page A–60
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Analog/Digital Converter, P/N: 205E0194–00, –01


Schematic Diagram, 905E0194–01
Figure A10 (Sheet 7)
31–30–01
Schematic Diagrams
Rev. 2 Page A–61
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Analog/Digital Converter, P/N: 205E0194–00, –01


Schematic Diagram, 905E0194–01
Figure A10 (Sheet 8)
31–30–01
Schematic Diagrams
Rev. 2 Page A–62
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

6 +5V
+5V 8

C1 + C4 +
30 .1
2
10V +12V
+12V 4

C2 + C5 +
15 .1
1
20V
GND 3
GND

C3 + C6 +
5 15 .1
20V
-12V 9

-12V

1 OBSOLETE: REPLACED BY 17A162-01 PER


FSB 008
Rev. P

Interface I, P/N: 17A162


Schematic Diagram, 17SCD013
Figure A11 (Sheet 1)
31–30–01
Schematic Diagrams
Rev. 2 Page A–63
JAN 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

+5V
DIFFERENTIAL
R51 LINE RECEIVER
(573/717 INPUT) 30.1K +12V
1.0V P-P MIN
DIGITAL C52 R47 C50
IN A R42 6 CR7 C45
FDAU + 1 C46 1N914 22M .047
.01
U7A 3 R33 3 8
DATA DIGITAL 2.7 5.62K
9637A - 6
INPUT IN B R41 5 - 10K .027 U12 5 3
4 C47 UA111
5.62K CR8 3.3 2 + 4
J1A-B C49 C48 1N914 1
R48 .01 .01

12.1K

>2.5V P-P AND 250 mS INPUT COMPARATOR


SIGNAL APPLIED BEFORE 573/717 R36
MODE IS DETECTED. HOLD 573 3.92M
MODE FOR [ 20 SEC DURING R34
POWER INTERRUPT C51
3.92M
3.3

33
BITE FAILURE DETERMINATION (FAULT)
FROM
CPU (TTL) +5V

CR1
R3
Q6
2N2907A
1N4446 150

R2 R4
100
5.62K +5V +5V

CR2 R13
+5V R6
Q7
2N2907A 1M
1N4446 1K
C25
R1
R5 R7
10K
100
.1
55 5.62K
FROM WRITE DATA INPUT 14
10 C8
CPU (TTL) 8 6 1
C17
U2C TRIG1 DIS1
9 8 2
.1 TRIG2 THRS1
READ DATA 7
54LS00
10
U3
EOD BOD uA556 TP8 TP7 10V
DUAL TIMER
NFR +5V 5
Q1
C7 4 [ 8S 9
.1 Q2
10 13
5 C8 DIS2 +5V
6 12
13 14 THRS2
FROM READ DATA 4
U2B
R14
GND
READ .1
AMP (TTL) 7 54LS00 3 11 7 1M
C18 5
C36 C15 C16 10 6
4.7 .01 .01 4
READ DATA 10V U5B
10V 3
SH. 3
54LS10

Rev. P

Interface I, P/N: 17A162


Schematic Diagram, 17SCD013
Figure A11 (Sheet 2)
31–30–01
Schematic Diagrams
Rev. 2 Page A–64
JAN 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
+5V +5V +5V
J16-f
C39 C38 DIFFERENTIAL
R32 .1 17M800
MODE DETECTION 3.32K .1 +5V LINE DRIVER J16-q
USING 573/717 DATA R16 11
14 ONLY
14 C21
9 U5C 8 9 8
100 U10D
10 54LS04
+5V 54LS04 1.0 45
PLAYBACK
7 7 1 HI
6 R17 J1A-9
3
R37
U8A 3 100 35 (ECHO)
1K
9638 5 R18 J1A-10
R39 100
4 PLAYBACK
C23 C24
100 .01 .01 LO
(573/717 HANDSHAKE)
C44
.01 C22 53
.01 BI- F (573/717 DATA)
TO CPU (TTL)
24
573/717 MODE
TO CPU & J1A (TTL)

K4
573/542 MODE +22V
SELECT RELAY
86

680W
32mA
R46

3.32K Q9 1N4002
2N2222A

STOP ECHO
+12V
R20 R21

R24 R25 Q1 10K 3.32K


39.2K 1.5K 2N2907A
+12V CR6
R19 1N968B
20VZ

+5V 10K +12V


-12V
+5V DETECTOR Q3
2N2222A R45 THIS RELAY (K3)
CR6 C53 POWER 10K 17 DE-ENERGIZED
1N746A 6.8 FAILURE FAULT INDICATOR IN FAULT MODE
3.3VZ 6V DETECTION
CR19 K3
R23
1N914 SYSTEM STATUS +12V
15
RELAY COIL
3.32K COMBINED FAILURE
Q2
R22 R26 2N2222A 480W
150 10K 24mA
Q5
CR9
2N2222A 1N4446
Q4 R29 +12V 1N4002
2N2222A 10K
R40

10K K1
HIGH = FAULT CR10 COMBINED MAINTENANCE +12V
1N4446 RELAY COIL
FAILURE 56
52
11
U10E
10 FAULT (TTL) 480W
TO CPU (TTL)
54LS04 24mA
R28 Q8
TP9 2N2222A
3.32K 1N4002
40
FAULT (TTL)
N/C

Rev. P

Interface I, P/N: 17A162


Schematic Diagram, 17SCD013
Figure A11 (Sheet 2 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–65
JAN 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

+5V

R44
T VAR C41 C12
(1W - 150K) .1 4.7
4 10 14 10V

R10 1 U11 uA556 TP3


DIS1
340K 2 5
R9 C11 THRS1 Q1
301K 1 12 480 mS
THRS2 +20 mS BOD TP4
13
DIS2 - 5 mS
6 9
C10 TRIG1 Q2
1 8 320 mS
TRIG2 + 30 mS
GND
3 11 7
+5V
C29 C30
.01 .01
C41 C12
R12 .1 4.7
+5V 154K 10V
4 10
1 U11 uA556
+5V DIS1
C41 C12 R11 C20 2 5
.1 4.7 +5V 332K 1 THRS1 Q1
10V 12 480 mS
R8 THRS2 +20 mS
11 16
56.2K 13
T1 25mS DIS2 - 5 mS
CD2 TP2 R30 9
7 CR3 6 Q2
RX2 CX2 10K TRIG1
1N4446 C19 320 mS
B C27 8
C13 1 + 30 mS
1.0 Q2 TRIG2
16 GND
CX2 01
U1 54123 3 11 7
SH. 2
READ DATA 10 RETRIGGERABLE +5V
MONOSTABLE
Q2 EOD + T1 C29 C30
.01 .01

TP1 R31 CR4


9 8 10K 1N4446
C28
+5V
C26
.001 C30
.01 .01
CR13
1N4446
READ
1
TO DATA 3
CPU U13A 2
J9-54 READ DATA
CR14 54LS00
1N4446 EOD BOD
NFR

FROM WRITE AMP (TTL) 37 PHASE B


TEST START
FROM CPU (TTL) 76

72

75

SPARES 71

70

74

Rev. M

Interface I, P/N: 17A162


Schematic Diagram, 17SCD013
Figure A11 (Sheet 3)
31–30–01
Schematic Diagrams
Rev. 2 Page A–66
JAN 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

+5V

END OF TEST
C34
PATTERN
.1

14
+5V 2 TRACK
TP10 OK
3
6 TRACK OK
4 TP12 +5V
R12
154K 5
U6
TP5 AND-OR GATES
11 54LS51DM +5V C37
10 TP11 .1
1
9
8 2 U2A
4 5
TP6 EOD + T1 12 CLK1
2 VCC
TRIGGERS 1 S1 14 TRACK ON TO CPU
ON NFR 13 C43 4
J1
Q1
(TTL)
.01 16
K1 Q2 10 SPARE
3
C33 7 CLR1
7
.1 S2 U9
9 DUAL
J2 J-K F/F
12 K2
8 CLR2
6
CLK GND
13

C35
.01

5 5
U10C
54LS04

+5V

CR11
1N4446
1
NO
2 U2A CONNECTION
CR12
1N4446

Rev. M

Interface I, P/N: 17A162


Schematic Diagram, 17SCD013
Figure A11 (Sheet 3 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–67
JAN 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

THIS PAGE INTENTIONALLY LEFT BLANK

31–30–01
Schematic Diagrams
Rev. 2 Page A–68
JAN 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

6 +5V
+5V 8

C1 + C4 +
39 .1
2
10V +12V
+12V 4

C2 + C5 +
15 .1
1
20V
GND 3
GND

C3 + C6 +
5 15 .1
20V
-12V 9

-12V

1 OBSOLETE: REPLACED BY 17A162-03 PER


FSB 023

Interface I, P/N: 17A162–02


Schematic Diagram, 17SCD067
Figure A12 (Sheet 1)
31–30–01
Schematic Diagrams
Rev. 2 Page A–69
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

+5V
DIFFERENTIAL
R51 LINE RECEIVER
(573/717 INPUT) 30.1K +12V
1.0V P-P MIN
J1A-7 DIGITAL 49 C52 R47 C50
IN A R42 6 CR7 C45
FDAU + 1 C46 1N914 22M .047
.01
U7A 3 R33 3 8
DATA DIGITAL 2.7 5.62K
9637A - 6
INPUT IN B R41 5 - 10K .027 U12 5
4 C47 UA111
5.62K CR8 3.3 2 + 4
J1A-B 51 C49 C48 1N914 1
R48 .01 .01

12.1K

>2.5V P-P AND 250 mS INPUT COMPARATOR


SIGNAL APPLIED BEFORE 573/717 R36
MODE IS DETECTED. HOLD 573 3.92M
MODE FOR [ 20 SEC DURING R34
POWER INTERRUPT C51
3.92M
3.3

33
BITE FAILURE DETERMINATION (FAULT)
FROM
CPU (TTL) +5V

CR1
R3
Q6
2N2907A
1N4446 150

R2 R4
100
5.62K +5V +5V

CR2 R13
+5V R6
Q7
2N2907A 1M
1N4446 1K
C25
R1
R5 R7
10K
100
.1
55 5.62K
FROM WRITE DATA INPUT 14
10 C8
CPU (TTL) 8 6 1 C17
U2C TRIG1 DIS1
9 8 2
.1 TRIG2 THRS1
READ DATA 7
54LS00
10
U3
EOD BOD uA556 TP8 TP7 10V
DUAL TIMER
NFR +5V 5
Q1
C7 4 [ 8S 9
.1 Q2
10 13
5 C8 DIS2 +5V
6 14 12
13 THRS2
FROM READ DATA 4
U2B
R14
GND
READ .1
AMP (TTL) 7 54LS00 3 11 7 1M
C18 5
C36 C15 C16 10 6
4.7 .01 .01 4
READ DATA 10V U5B
10V 3
SH. 3
54LS10

Interface I, P/N: 17A162–02


Schematic Diagram, 17SCD067
Figure A12 (Sheet 2)
31–30–01
Schematic Diagrams
Rev. 2 Page A–70
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
+5V +5V +5V
J16-f
C39 C38
MODE DETECTION R32 .1 .1 17M800
3.32K 14 DIFFERENTIAL J16-q ONLY
USING 573/717 DATA R16 11 +5V LINE DRIVER
14
9 U5C 8 9 8
100 U10D
10 54LS04
+5V 54LS04 45
PLAYBACK
7 7 1 HI
6 R17 J1A-9
3
R37
U8A 3 100 35 (ECHO)
1K
9638 5 R18 J1A-10
R39 100
4 PLAYBACK
C23 C24
100 .01 .01 LO
(573/717 HANDSHAKE)
C44
.01 C22 53
.01 BI- F (573/717 DATA)
TO CPU (TTL)
24
573/717 MODE
TO CPU & J1A (TTL)

K4
573/542 MODE +22V
SELECT RELAY
86

680W
32mA
R46

3.32K Q9 1N4002
2N2222A

STOP ECHO
+12V
R20 R21

R24 R25 Q1 10K 3.32K


39.2K 1.5K 2N2907A
+12V CR6
R19 1N968B
20VZ

+5V 10K +12V


-12V
+5V DETECTOR Q3
2N2222A R45 THIS RELAY (K3)
CR6 C53 POWER 10K 17 DE-ENERGIZED
1N746A 6.8 FAILURE FAULT INDICATOR IN FAULT MODE
3.3VZ 6V DETECTION
CR19 K3
R23
1N914 SYSTEM STATUS +12V
15
RELAY COIL
3.32K COMBINED FAILURE
Q2
R22 R26 2N2222A 480W
150 10K 24mA
Q5
CR9
2N2222A 1N4446
R29 +12V 1N4002
10K R40

10K K1
Q4
2N2222A CR10 COMBINED MAINTENANCE +12V
HIGH = FAULT 1N4446 RELAY COIL
FAILURE 56
11 10
U10E 480W
54LS04 24mA
Q8
TP9 2N2222A
1N4002
R28

3.32K

Interface I, P/N: 17A162–02


Schematic Diagram, 17SCD067
Figure A12 (Sheet 2 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–71
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

+5V

R44
T VAR C41 C12
(1W - 150K) .1 4.7
4 10 14 10V

R10 1 U11 uA556 TP3


DIS1
340K 2 5
R9 C11 THRS1 Q1
301K 1 12 480 mS
THRS2 +20 mS BOD TP4
13
DIS2 - 5 mS
6 9
C10 TRIG1 Q2
1 8 320 mS
TRIG2 + 30 mS
GND
3 11 7
+5V
C29 C30
.01 .01
C41 C12
R12 .1 4.7
+5V 154K 10V
4 10 14
1 U11 uA556
+5V DIS1
C40 C14 R11 C20 2 5
.1 4.7 +5V 332K 1 THRS1 Q1
10V 12 480 mS
R8 THRS2 +20 mS
11 16
56.2K 13
T1 25mS DIS2 - 5 mS
CD2 TP2 R30 9
7 CR3 6 Q2
RX2 CX2 10K TRIG1
A 1N4446 C19 320 mS
B C27 8
C13 12 1 + 30 mS
1.0 Q2 TRIG2
16 GND
CX2 .01
U1 54123 3 11 7
SH. 2
READ DATA 10 RETRIGGERABLE +5V
MONOSTABLE
5 EOD + T1
Q2 C29 C30
.01 .01

TP1 R31 CR4


9 8 10K 1N4446
C28
+5V
C26
.001 C30
.01 .01
CR13
1N4446
READ
1
TO 78 DATA 3
CPU U13A 2
J9-54 READ DATA
CR14 54LS00
1N4446 EOD BOD
NFR

FROM WRITE AMP (TTL) 37 PHASE B


TEST START
FROM CPU (TTL) 76

72

75

SPARES 71

70

74

Interface I, P/N: 17A162–02


Schematic Diagram, 17SCD067
Figure A12 (Sheet 3)
31–30–01
Schematic Diagrams
Rev. 2 Page A–72
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

+5V

END OF TEST
C34
PATTERN
.1

14
+5V 2 TRACK
TP10 OK
3
6 TRACK OK
4 TP12 +5V
R15
3.32K 5
U6
TP5 AND-OR GATES
11 54LS51DM +5V C37
10 TP11 .1
1
9
3
8 2 U2A
1 5
TP6 EOD + T1 12 CLK1
2 VCC
TRIGGERS 1 S1 14 TRACK ON TO CPU
ON NFR 13 C43 4
J1
Q1
(TTL)
.01 16
K1 Q2 10 SPARE
3
C33 7 CLR1
7
.1 S2 U9
9 DUAL
J2 J-K F/F
12 K2
8 CLR2
6
CLK GND
13

C35
.01

5 5
U10C
54LS04

+5V

CR11
1N4446
1
NO
2 U2A CONNECTION
CR12
1N4446

Interface I, P/N: 17A162–02


Schematic Diagram, 17–SCD067
Figure A12 (Sheet 3 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–73
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

6
+5V
8

C1 + C4 + C20 + C21 + C25 + C29 + C30 + C31 +


39 0.1 1.0 1.0 0.1 0.1 0.1 0.1
2 10V
+12V
4

C2 + C5 +
15 0.1
1 20V
GND
3

C3 + C6 +
15 0.1
5 20V
-12V
9

SPARES

15 14
PULSE WIDTH = 10000

C/R 13
Q
2 1
U1 123 2 12
1 U5
MULTI 13 LS10
VIB
4
Q
CL

1 REPLACES 17A162-01, -02 PER FSB 023


FOR UNITS WITH OLD CPU BOARDS:
17A153-14 THROUGH 17A153-20

Interface I, P/N: 17A162–03


Schematic Diagram, 17SCD068
Figure A13 (Sheet 1)
31–30–01
Schematic Diagrams
Rev. 2 Page A–74
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

+5V

C32 + C36 + C37 C38 C39 + C40 + C14 +


+ +
0.1 4.7 0.1 0.1 0.1 0.1 4.7
10V 10V +12V

GND

-12V

SPARES

U6 7

1 9 11
J Q
12
13 12 11 9 8
6 U9 U13 U13
LS51 8
LS76 13 10
9
10 10 LS00
12
K Q
11 CL
8

Interface I, P/N: 17A162–03


Schematic Diagram, 17SCD086
Figure A13 (Sheet 1 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–75
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
R51 MODEDET
PG 3
30.1K
9637
LINE
RCVR
8
+ 2
7

DINB R41
51
6
5.62K 3
5 +
C52
DINA R42 C46
49 R33
U7
2.7 5.62K
10K
R48 .027 CR7
1N914 +
C47
C49 C48 3.3
12.1K .01 .01 CR8
1N914

+5V

CR1
R3
Q6
2N2907A
1N4446 150

R2 R4
100
5.62K +5V +5V

CR2 R13
+5V R6
Q7
1K 2N2907A 1M
1N4446
R1
R5 R7
10K
100
5.62K
WRITE WRDIN 10 C8
55 1
DATA 8 6
TRIG1 DIS1 C17
U2C 2
9 8 THLD1
TRIG2
READ DATA 7
54LS00 0.1 U3 10
EOD BOD
NE556 TP8 TP7 20V

NFR +5V 5
O/P1
C7 4 9
.1 RST1 O/P2
10 13
5 C9 RST2 DIS2 +5V
6 12
U2B THRS2
READ 13 RDD 4 CONTROL R14
DATA VOLTAGE GND
0.1
54LS00 3 11 1M
C18 5
C15 C16 10 6
.01 .01 4
READ DATA 10V U5B
3
SH. 3, 4
54LS10

FAILDET (/FAULT)
33

Interface I, P/N: 17A162–03


Schematic Diagram, 17SCD086
Figure A13 (Sheet 2)
31–30–01
Schematic Diagrams
Rev. 2 Page A–76
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

+12V +5V

C50 R37
.047 C45 1K
R47 .01
2 8
22M + 6
U12 5 542 MDON
UA111 PG 3
3 4
-
1

R36
542MDSL
86
3.92M
R46
C51 R34
3.3 3.92M 3.32K
Q9
2N2222A

WRDIN

12
11 /WRD542
U2
13 LS00 PG 3

11 10 /FAULT
52
LS14
U1O

/FAULT
PG 3

FAULT
40

TP9

FAULT
PG 3

Interface I, P/N: 17A162–03


Schematic Diagram, 17SCD086
Figure A13 (Sheet 2 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–77
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

THIS PAGE INTENTIONALLY LEFT BLANK

31–30–01
Schematic Diagrams
Rev. 2 Page A–78
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

9638
LINE
/WRD542 RCVR 8
PG 2 2 +
7
/FAULT
PG 2

9 6 R17 PLAYBACK HI (ECHO)


8 3 45
10 +
TP10 5 100 R18 PLAYBACK LO (ECHO)
9 8 11
35
LS14 U8 100
U5
BIPH
53
+5V
C23 C24 C22
0.1 0.1 0.1
R25 +5V
1.5K
TP11
CR11
E1 1N4446
542 MDON R39 E2 /573/717
PG 2 24
100 E4 +5V
C44 E3
.01 CR12
1N4446
CR13
1N4446
1
U13 3 /READ DATA
RDD 2 LS00 78
PG 2
CR14
1N4446

+12V
R20 R21

R24 R25 Q1 10K 3.32K


39.2K 1.5K 2N2907A
+12V CR6
R19 1N968B
20VZ

+5V 10K +12V


-12V
+5V DETECTOR Q3
2N2222A R45
CR6 C53 POWER 10K
1N746A 6.8 FAILURE FAULT INDICATOR
3.3VZ 6V 17
DETECTION
CR19
1N914
R23

3.32K COMBINED FAILURE


Q2 15
R22 R26 2N2222A
150 10K Q5
CR9
2N2222A 1N4446
R29 +12V
10K R40

Q4 10K
2N2222A CR10
1N4446 COMBINED
FAILURE
56

Q8
2N2222A

FAULT R28
PG 2
3.32K

Interface I, P/N: 17A162–03


Schematic Diagram, 17SCD086
Figure A13 (Sheet 3 )
31–30–01
Schematic Diagrams
Rev. 2 Page A–79
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
R9 C11 +5V +5V

R30 R32
332K 1.0 32.2K 32.2K

2 3 1 TP1
+5V 10
4
R C/R C
10 12 PR 9 2 PR 5
8 Q D Q D Q
U14
U4 U4
6 U14 CD4047N
11 LS74 3 LS74
MULTI
VIB 11
Q
RETRIG 8 6
/AS AS AS Q Q
CL CL
4 5 9
19 1

/TEST START
76

C43
.01

PHASE B 5 6
37
LS14
U10

+5V

R8
56.2K C13A
1.0

+5V
C13B
1.0

TP1 TP2 TP3


R30 CR4
7 6 1N4446
32.2K
C28
C/R 5
Q
RDD 10
PG 2 U1 .01
U1 123
9
C26 MULTI
.001 VIB
12
Q
CL
PULSE_WIDTH = 25 mSEC
11 +5V

Interface I, P/N: 17A162–03


Schematic Diagram, 17SCD086
Figure A13 (Sheet 4)
31–30–01
Schematic Diagrams
Rev. 2 Page A–80
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

U6 TP12
2
1
3
U2 3 1 2
6 1 2 2 LS00 LS14
LS51
LS14 U10
4
U10
5

12 PR 15 4
J Q
U9 U13
6 TRACK OK
5 LS00 69
1 LS76

+5V 14
K Q
CL
R35
3
32.2K

+5V

R10
178K
6 TP13
TRIG1 U11
4 RST1 NE556
C54 5 13 12
3 CONTROL O/P1
VOLTAGE1 LS14
2 U10
.01 THLD1 1
8 DIS1
TRIG2
9
10 O/P2
RST2
11 CONTROL
VOLTAGE2 13
12 DIS2
THLD2

C10
1.0

Interface I, P/N: 17A162–03


Schematic Diagram, 17SCD086
Figure A13 (Sheet 4 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–81
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

THIS PAGE INTENTIONALLY LEFT BLANK

31–30–01
Schematic Diagrams
Rev. 2 Page A–82
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

6 +5V
+5V
8

C1 C4 C20 C36
+ + + C21 + C25 + + C38 + C39 +
39 0.1 1.0 1.0 0.1 4.7 0.1 0.1
2 10V 10V +12V
+12V
4

C2 + C5 +
15 0.1
1 20V
GND
3
GND

C3 + C6 +
15 0.1
5 20V
-12V
9

-12V

1 REPLACES ALL OTHER INTERFACE I BOARDS


IN UNITS WITH CPU BOARDS 17A153-21-XX
PER FSB 023

Interface I, P/N: 17A162–04


Schematic Diagram, 17SCD087
Figure A14 (Sheet 1)
31–30–01
Schematic Diagrams
Rev. 2 Page A–83
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

R51 MODEDET
PG 3
30.1K
9637
LINE
RCVR
8
+ 2
7

DINB R41
51
6
5.62K 3
5 +
C52
DINA R42 C46
49 R33
U7
2.7 5.62K
10K
R48 .027 CR7
1N914 +
C47
C49 C48 3.3
12.1K .01 .01 CR8
1N914

+5V

CR1
R3
Q6
2N2907A
1N4446 150

R2 R4
100
5.62K +5V +5V

CR2 R13
+5V R6
Q7
1K 2N2907A 1M
1N4446
R1
R5 R7
10K
100
5.62K
WRITE WRDIN 10 C8
55 1
DATA 8 6
TRIG1 DIS1 C17
U2C 2
9 8 THLD1
TRIG2
READ DATA 7
54LS00 0.1 U3 10
EOD BOD
NE556 TP8 TP7 20V

NFR +5V 5
O/P1
C7 4 9
.1 RST1 O/P2
10 13
5 C9 RST2 DIS2 +5V
6 12
U2B THRS2
READ 13 RDD 4 CONTROL R14
DATA VOLTAGE GND
0.1
54LS00 3 11 1M
C18 5
C15 C16 10 6
.01 .01 4
READ DATA 10V U5B
3
SH. 3, 4
54LS10

FAILDET (/FAULT)
33

Interface I, P/N: 17A162–04


Schematic Diagram, 17SCD087
Figure A14 (Sheet 2)
31–30–01
Schematic Diagrams
Rev. 2 Page A–84
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

+12V +5V

C50 R37
.047 C45 1K
R47 .01
2 8
22M + 6
U12 5 542 MDON
UA111 PG 3
3 4
-
1

R36
542MDSL
86
3.92M
R46
C51 R34
3.3 3.92M 3.32K
Q9
2N2222A

WRDIN
12
11 /WRD542
U2
13 LS00 PG 3

11 10 /FAULT
52
LS14
U1O

/FAULT
PG 3

FAULT
40

TP9

FAULT
PG 3

Interface I, P/N: 17A162–04


Schematic Diagram, 17SCD087
Figure A14 (Sheet 2 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–85
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

9638
LINE
/WRD542 RCVR 8
PG 2 2 +
7
/FAULT
PG 2

9 6 R17 PLAYBACK HI (ECHO)


8 3 45
10 +
TP10 5 100 R18 PLAYBACK LO (ECHO)
9 8 11
35
LS14 U8 100
U5
BIPH
53
+5V
C23 C24 C22
0.1 0.1 0.1
R25 +5V
1.5K
TP11
CR11
E1 1N4446
542 MDON R39 E2 /573/717
PG 2 24
100 E4 +5V
C44 E3
.01 CR12
1N4446
CR13
1N4446
1
U13 3 /READ DATA
RDD 2 LS00 78
PG 2
CR14
1N4446

+12V

R20 R21

R24 R25 Q1 10K 3.32K


39.2K 1.5K 2N2907A
+12V CR6
R19 1N968B
20VZ

+5V 10K +12V


-12V
+5V DETECTOR Q3
2N2222A R45
CR6 C53 POWER 10K
1N746A 6.8 FAILURE FAULT INDICATOR
3.3VZ 6V 17
DETECTION
CR19
1N914
R23

3.32K COMBINED FAILURE


Q2 15
R22 R26 2N2222A
150 10K Q5
CR9
2N2222A 1N4446
R29 +12V
10K R40

Q4 10K
2N2222A CR10
1N4446 COMBINED
FAILURE
56

Q8
2N2222A

FAULT R28
PG 2
3.32K

Interface I, P/N: 17A162–04


Schematic Diagram, 17SCD087
Figure A14 (Sheet 3)
31–30–01
Schematic Diagrams
Rev. 2 Page A–86
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

6 +5V
+5V 8

C1 + C4 +
39 .1
2
10V +12V
+12V 4

C2 + C5 +
15 .1
1
20V
GND 3
GND

C3 + C6 +
5 15 .1
20V
-12V 9

-12V

1 OBSOLETE: REPLACED BY 17A163-03 PER


FSB 023

Interface I, P/N: 17A162–01


Schematic Diagram, 17SCD058
Figure A15 (Sheet 1)
31–30–01
Schematic Diagrams
Rev. 2 Page A–87
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

+5V
DIFFERENTIAL
R51 LINE RECEIVER
(573/717 INPUT) 30.1K +12V
1.0V P-P MIN
C20
J1A-7 DIGITAL 49 C52 1.0
R47 C50
IN A R42 6 CR7
+ 1 C46 1N914 22M .047 C45
FDAU U7A 3 R33 8
.01
3
DATA DIGITAL 2.7 5.62K
9637A - 6
INPUT IN B R41 5 - 10K
.027
U12 5
4 C47 UA111
5.62K CR8 3.3 2 + 4
J1A-B 51 C49 C48 1N914 1
R48 .01 .01

12.1K

>2.5V P-P AND 250 mS INPUT COMPARATOR


SIGNAL APPLIED BEFORE 573/717 R36
MODE IS DETECTED. HOLD 573 3.92M
MODE FOR [ 20 SEC DURING R34
POWER INTERRUPT C51
3.92M
3.3
33
BITE FAILURE DETERMINATION (FAULT)
FROM
CPU (TTL)

+5V

CR1
R3
Q6
2N2907A
1N4446 150
R4
R2 +5V +5V
100
5.62K CR2 R13
+5V R6
Q7
1K 2N2907A 1M
1N4446
C25
R1
R5 R7
10K
100
.1
55 5.62K
FROM WRITE DATA INPUT 14
10 C8
CPU (TTL) 8 6 1 C17
U2C TRIG1 DIS1
9 8 2
.1 TRIG2 THRS1
READ DATA 7
54LS00
10
U3
EOD BOD uA556 TP8 TP7 10V
DUAL TIMER
NFR +5V 5
Q1
C7 4 [ 8S 9
.1 Q2
10 13
5 C8 DIS2 +5V
6 14 12
13 THRS2
FROM READ DATA 4
U2B
R14
READ GND
.1
AMP (TTL) 7 54LS00 3 11 7 1M
5
4 6
C18 U5B
C36 C15 C16 10 3
4.7 .01 .01 10V
READ DATA 10V 54LS10
SH. 3

Interface I, P/N: 17A162–01


Schematic Diagram, 17SCD058
Figure A15 (Sheet 2)
31–30–01
Schematic Diagrams
Rev. 2 Page A–88
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
+5V
+5V J16-f
C39
.1 +5V DIFFERENTIAL
C38 LINE DRIVER 17M800
.1 J16-q ONLY
MODE DETECTION C21
14 14
USING 573/717 DATA R16 8 11 .1
U10D
9 9 U5C 8
100 54LS04
45
PLAYBACK
7 10 54LS04
+5V 1 6 R17 HI J1A-9
7 3
U8A 3 100 35 (ECHO)
9638 5 R18 J1A-10
R37
1K 4 100
R39 C23 C24 PLAYBACK
.01 .01 LO
100 +5V +5V (573/717 HANDSHAKE)
C44 C22
.01 .01 R37
1K 53
BI- F (573/717 DATA)
TP11 CR11 TO CPU (TTL)
E1
1N4446 24
E4 E2 573/717 MODE
TO CPU & J1A (TTL)
E3 CR12 K4
1N4446
573/542 MODE +22V
SELECT RELAY
86

680W
32mA
R46
12 3.32K Q9 1N4002
11 2N2222A
U2D
13
54LS00
+12V DETECTOR
- +12V
R20 R21
FAULT TO INTERFACE II
R24 R25 INDICATOR 17
Q1 10K 3.32K NOT USED IN
39.2K 1.5K 2N2907A EXPANDED
+12V CR6
R19 1N968B
20VZ

+5V 10K +12V


-12V
+5V DETECTOR Q3
2N2222A R45 THIS RELAY (K3)
CR6 C53 POWER 10K DE-ENERGIZED
1N746A 6.8 FAILURE IN FAULT MODE
3.3VZ 6V DETECTION
CR19 K3
R23
1N914 SYSTEM STATUS +12V
15
RELAY COIL
3.32K COMBINED FAILURE
Q2
R22 R26 2N2222A 480W
150 10K 24mA
Q5
CR9
2N2222A 1N4446
R29 +12V 1N4002
R28
10K R40
3.32K Q4
2N2222A 10K K1
CR10 COMBINED MAINTENANCE +12V
HIGH = FAULT 1N4446 RELAY COIL
FAILURE 56
52
11
U10E
10 FAULT (TTL) 480W
TO CPU (TTL)
54LS04 24mA
Q8
TP9 2N2222A
40 1N4002
R28 FAULT (TTL)
N/C
3.32K

Interface I, P/N: 17A162–01


Schematic Diagram, 17SCD058
Figure A15 (Sheet 2 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–89
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
C11 +5V +5V
+5V R10 C30
R32
340K R30 +5V
1.0 3.32K 3.32K
.1
14 1 3 2 TP4
13 14 1
C RC+ R
C10 10 CLR 9 CLR 5
4 Q 12 Q 2 Q
1 D D
ASTBL U14 U4A U4B
CD4047BF 54LS74 54LS74
MONOSTABLE
ASTABLE MV
823 MS 11 8 3 6
CLK Q CLK Q
+15%
- 11 PR PR
Q
8
TRIG 10 7 4
6

RETRIG
12 7 9 5

+5V
C31
READ DATA
EOD BOD TEST PATTERN
R10 CLK
+5V .1
+5V 178K 14
NFR 1
(TEST PATTERN) +5V DIS1
C40 C14 2 TP13
C20 THRS1
.1 4.7
10V 1 U11A
R8 U A556 5
11 16 200MS Q1
56.2K EOD+T1 +15%
CD2
T1 25mS TP2 -
7
TP2
RX2 CX2 6
A B TRIG1 320 mS
C13 12 + 30 mS
1.0 Q2 -
16 GND
CX2 U1
54123 7
SH. 2
READ DATA 10 RETRIGGERABLE EOD + T1 +5V
MONOSTABLE
5
Q2

TP1 BOD R31 CR4


9 8 10K 1N4446
C28
+5V
C26
.001 C30
.01 .01
CR13
1N4446
READ
1
TO 78 DATA 3
CPU U13A 2
J9-54
CR14 54LS00
1N4446

PHASE B = LONG BLANKS


PHASE B = SHORT BLANKS
FROM WRITE AMP (TTL) 37 PHASE B
TEST START
FROM CPU (TTL) 76
1 SEC
TEST START
TP2 100
OR MS

TP2 300 MS

TP13 200 MS

Interface I, P/N: 17A162–01


Schematic Diagram, 17SCD058
Figure A15 (Sheet 3)
31–30–01
Schematic Diagrams
Rev. 2 Page A–90
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

+5V TP6

C34
.1

14

2
U6

3
6
4
1
5
U10A

54SL51D 54LS04
2

TP5

DURING NORMAL DATA


2 1 TRACK OK IS LOW
U2A

13 12
U10F 3 TRACK OK
54LS04 TP12

13 12
U10F +5V
54LS04

C37
.1
R30
3.32K

VCC CLR1
4
J1 Q1 15
SPARE
1
CLK
U9A TRACK ON
16 K1 54SL76 Q1 14 TO CPU
(TTL)
TRACK
5 6 13 OK
U10C 2
54LS04

C43
END OF TEST
.01 uf PATTERN

Interface I, P/N: 17A162–01


Schematic Diagram, 17SCD058
Figure A15 (Sheet 3 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–91
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

+5V +12V
C20 C5

.1 .1
13 1 16
73 3 2
A3
DATA & ADDRESS 77 5 4
BUS FROM CPU A2 TTL : CMOS
75 7 6
(TTL) A1 M1
69 9 10
A0 #4504
76 S/D START 11 12
FROM CPU S/D
74 A/D START 14 15
(TTL) A/D
8

59 A/D COMPLETE
FROM A/D (CMOS)
61 S/D COMPLETE
FROM S/D (CMOS)
53
DC0
51
DC1
43
DATA FROM S/D DC2
39
CARD DC3
27
(CMOS) DC4
29
DC5
31 MSB
DC6
49
DC7
49
FROM CPU CARD ENABLE BUS
(TTL) +12V
C11

.1
542X 542 12 MSB 3
20
2
DC11A DC19A DO Q0
10 4 5
DC10A DC8A D1 OCTAL Q1
18 7 6
DC9A DC7A D2 LATCH Q2
16 9 9
DATA FROM A/D DC8A DC6A D3 Q3
CARD DC7A DC5A
14
18 D7 M7 19
Q7
(CMOS) 21 MM54C373
17 D6 Q6 16
DC6A DC4A
15 14 D5 15
DC5A DC3A Q5
17 13 D4 12
DC4A DC2A Q4
20 11 1 MSB BYTE
STROBE (LATCHES)STROBE (LATCHES) CL OE SH. 2
10
LEVEL
+12V
C11

.1
542X 542 7 MSB 3
20
2
DC3A DC1A DO Q0
11 4 5
DATA FROM A/D DC2A DC0A D1 OCTAL Q1
CARD DC1A GND
58 7 D2 LATCH Q2 6
(CMOS) 60 9 D3 Q3 9
DC0A FAULT INDICATOR
25 18 D7 M8 19
BINARY A VERT. ACC. SIGNAL Q7
17 D6 Q6 16
MM54C373
14 D5 15
Q5
+12V +12V 13 D4 Q4 12
11 1 LSB BYTE
CL OE SH. 2
R18 CR5
1N446 10
1.5K
37 R4 R5 BINARY 1
BINARY 1 SH. 2
1.5K 1.5K
CR11 C18 CR6
1N446 1N446 TRIP & DATE
.1 SH. 2

1 OBSOLETE: REPLACED BY 17A163-01 PER MICROPHONE - MARKER BEACON - BINARY 2 SH. 2


ECO 0003284

Interface II, P/N: 17A163


Schematic Diagram, 17SCD014
Figure A16 (Sheet 1)
31–30–01
Schematic Diagrams
Rev. 2 Page A–92
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

+12V
C5

.1 67
6 16 S/D CONVERSION (CMOS)
4 2 70
DO Q0 AC3
7 10 72 ADRESSES TO
D1 QUAD Q1 AC2
13 SYNCHRO-MUX
D2 LATCH Q2 11 63
AC1 CARD
14 D3 M2 Q3 1 65 AC0 (CMOS)
5 CL #4042

LATCH 8 10 uS
71
A/D START CONVERSION
+12V (CMOS)
C7

.1
6 16
4 3 34
DO Q0 AC3A
7 10 32 AC2A
D1 QUAD Q1 ADRESSES TO
13 D2 LATCH Q2 11 30 A/D CARD
AC1A
14 D3 M3 Q3 1 28
AC0A (CMOS)
5 CL #4042

+5V
C9

LATCH
14 .1
2 1 55
CMOS ; TTL A/D RDY TO CPU CARD
4 3 57 S/D RDY (CMOS)
10
M5 11

12 MM54C902 13

6 8 7
+5V
C15

+5V
C10 .1
20 47
3 2
D0 DATA & ADDRESS
DO CL Q0
4 5 50
14
.1 D1 OCTAL Q1 D1 BUS FROM CPU
2 1 7 D2 LATCH Q2 6 46
D2 (TTL)
CMOS : TTL
4 3 9 9 44 D3
D3 Q3
M6 40
6 5 13 D4 M10 Q4 19 D4
8 MM54C902 9 14 D5 16 42 DATA BUS
Q5 D5
TO CPU
10 11 17 D6(INVERTING) 15 48
(TTL)
54LS533 Q6 D6
12 13 18 12 38 D7
D7 Q7
OE
7
1 10

+12V 2

4 +12V

C17 + C3
15uF 1
.1
10V GND
3

C16 C4 6
39uF
10V + .1 +5V
8

+5V

Interface II, P/N: 17A163


Schematic Diagram, 17SCD014
Figure A16 (Sheet 1 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–93
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

LSB BYTE
SH. 1

SH. 1 MSB BYTE

+5V +12V +12V +12V


C13 C14
C21

.1 .1 R14 R15
R17 R16
.1 10K 10K 10K 10K
3 6 16 16
FROM BUS A 26 3 2 11 15 MSB 33
S/D UPPER TO
TTL : CMOS A X2
CPU CARD 24 5 4 10
B X1 14 S/D CARD
BUS B
(TTL) 7 M9 6 9 13 LSB 35 (CMOS)
45 C M11 X0 S/D LOWER
BUS C 3
NO CONTACT 36 9 #4504 10 X3 12
BUS D 6 4051
AT THIS TIME 11 1
14 2
3
4

8 7 8
+12V

CR1
1N4446
R11 R6 R7

32.2K CR2 1.5K 1.5K


1N4446 C1
.01uF
TRIP & DATE 100V
SH. 1

SH. 1 MICROPHONE - MARKER BEACON - BINARY 2 +12V +12V

CR3
R8
1N4446
1.5K
R9

CR4 2.21K
C2
1N4446 .01uF
100V

CR10
1N4446
(MICROPHONE) 13 DRY RELAY CONTACT TO GND
BINARY 2
EXTERNAL
SIGNALS 19 + 28V OR OPEN
TRIP & DATE

BINARY 1
SH. 1
+12V

R10

22 1 T1 4 R2 R3 10K CR7
1N4446
3VRMS MARKER 100 + 20K Q1
5 C19 R13
AUDIO BEACON 39uF 1M 2N2222A
1KHZ (BINARY 1) 10V
23 3 6

MARKER BEACON ON WITH 3VRMS INPUT:


~ 2VRMS & 1 KHZ 100 MS ON
1 SEC OFF

Interface II, P/N: 17A163


Schematic Diagram, 17SCD014
Figure A16 (Sheet 2)
31–30–01
Schematic Diagrams
Rev. 2 Page A–94
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

THIS PAGE INTENTIONALLY LEFT BLANK

31–30–01
Schematic Diagrams
Rev. 2 Page A–95
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

+5V +12V
C20 C5

.1 .1
13 1 16
73 3 2
A3
DATA & ADDRESS 77 5 4
BUS FROM CPU A2 TTL : CMOS
75 7 6
(TTL) A1 U1
69 9 10
A0 #4504
76 S/D START 11 12
FROM CPU S/D
74 A/D START 14 15
(TTL) A/D
8

59 A/D COMPLETE
FROM A/D (CMOS)
61 S/D COMPLETE
FROM S/D (CMOS)
53
DC0
51
DC1
43
DC2
DATA FROM S/D 39
CARD DC3
27
(CMOS) DC4
29
DC5
31 MSB
DC6
49
DC7
49
FROM CPU CARD ENABLE BUS +12V
(TTL) C11

.1
12 MSB 20
3 2
DC11A DO Q0
10 4 5
DC10A D1 OCTAL Q1
18 7 6
DC9A D2 LATCH Q2
16 9 9
DATA FROM A/D LEVEL DC8A D3 Q3
CARD DC7A
14
18 D7 U7 19
Q7
(CMOS) 21 MM54C373
DC6A 17 D6 Q6 16
15 14 D5 15
DC5A Q5
17 13 D4 12
DC4A Q4
20 11 1 MSB BYTE
STROBE (LATCHES) CL OE SH. 2
+12V
+12V 10
R19 CR13
1.5K 1N446
R20 R12
25
BINARY A
1.5K C22 1.5K CR14
CR12 1N446 +12V
.1 C11
1N446

.1
7 MSB 20
3 2
DATA FROM A/D DC3A DO Q0
CARD 11 4
D1
5
(CMOS) DC2A OCTAL Q1
58 7 6
DC1A D2 LATCH Q2
DC0A 60 9 D3 Q3 9
18 D7 U8 Q7 19
17 D6 16
Q6
MM54C373
14 D5 15
+12V Q5
13 D4 Q4 12
+12V 11 1 LSB BYTE
R18 CL OE SH. 2
1.5K CR5 10
1N446
R4 R5
BINARY 1 37 BINARY 1
SH. 2
C18 1.5K
CR11
1.5K
.1 CR6 TRIP & DATE
1N446 SH. 2
1N446
1 OBSOLETE IN CURRENT CONFIGURATIONS, MICROPHONE - MARKER BEACON - BINARY 2 SH. 2
REPLACED BY 205E0183-00 PER FSB 024

Interface II, P/N: 17A163–01


Schematic Diagram, 17SCD070
Figure A17 (Sheet 1)
31–30–01
Schematic Diagrams
Rev. 2 Page A–96
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

+12V
C5

.1 67
6 16 S/D CONVERSION (CMOS)
4 2 70
DO Q0 AC3
7 10 72 ADRESSES TO
D1 QUAD Q1 AC2
13 SYNCHRO-MUX
D2 LATCH Q2 11 63
AC1 CARD
14 D3 U2 Q3 1 65 AC0 (CMOS)
5 CL #4042

LATCH 8 10 uS
71
A/D START CONVERSION
+12V (CMOS)
C7

.1
6 16
4 3 34
DO Q0 AC3A
7 10 32 AC2A
D1 QUAD Q1 ADRESSES TO
13 D2 LATCH Q2 11 30 A/D CARD
AC1A
14 D3 U3 Q3 1 28
AC0A (CMOS)
5 CL #4042

+5V
C9
LATCH
14 .1
2 1 55
CMOS : TTL A/D RDY TO CPU CARD
4 3 57 S/D RDY (CMOS)
10
U5 11

12 MM54C902 13

6 8 7
+5V
C15

+5V
C10 .1
11 20 47
3 2
D0 DATA & ADDRESS
DO CL Q0
4 5 50
14
.1 D1 OCTAL Q1 D1 BUS TO & FROM
2 1 7 D2 LATCH Q2 6 46
D2 CPU
CMOS : TTL
4 3 9 9 44 D3 (TTL)
D3 Q3
6 U6 5 13 D4 U10 19 40 D4
Q4
8 MM54C902 9 14 D5 (INVT) Q5 16 42 DATA BUS
D5
TO CPU
10 11 17 D6 54LS533 15 48
(TTL)
Q6 D6
12 13 18 12 38 D7
D7 Q7
OE
7
1 10

2
+12V
4 +12V
C17 + C3
15uF 1
10V .1
GND 3 GND
C16
39uF C4 6
10V + .1 +5V
8

+5V

Interface II, P/N: 17A163–01


Schematic Diagram, 17SCD070
Figure A17 (Sheet 1 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–97
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

LSB BYTE
SH. 1

SH. 1 MSB BYTE

+5V +12V +12V +12V


C13 C14
C21

.1 .1 R14 R15 R16 R17


.1 10K 10K 10K 10K
3 6 16 16
FROM BUS A 26
3 2 11 15 MSB 33
S/D UPPER TO
TTL : CMOS A X2
CPU CARD 5 4 10 14 S/D CARD
24 B X1
BUS B
(TTL) 7 U9 6 9 13 LSB 35 (CMOS)
45 C U11 X0 S/D LOWER
BUS C 3 12
NO CONTACT 9 #4504 10 X3
36 4051
BUS D 6
AT THIS TIME 11 1
14 2
3
4

8 7 8
+12V

CR1
1N4446
R11 R6 R7

32.2K CR2 1.5K 1.5K


1N4446 C1
.01uF
TRIP & DATE 100V
SH. 1

SH. 1 MICROPHONE - MARKER BEACON - BINARY 2 +12V +12V

CR3
R8
1N4446
1.5K
R9

CR4 2.21K
C2
1N4446 .01uF
100V

CR10
1N4446
(MICROPHONE) 13 DRY RELAY CONTACT TO GND
BINARY 2
EXTERNAL
SIGNALS 19 + 28V OR OPEN
TRIP & DATE

BINARY 1
SH. 1
+12V

R10

22 1 T1 4 R2 R3 10K CR7
1N4446
3VRMS MARKER 100 + 20K Q1
5 R13
AUDIO BEACON C19 1M 2N2222A
39uF
1KHZ (BINARY 1) 10V
23 3 6

MARKER BEACON ON WITH 3VRMS INPUT:


~ 2VRMS & 1 KHZ 100 MS ON
1 SEC OFF

Interface II, P/N: 17A163–01


Schematic Diagram, 17SCD070
Figure A17 (Sheet 2)
31–30–01
Schematic Diagrams
Rev. 2 Page A–98
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

THIS PAGE INTENTIONALLY LEFT BLANK

31–30–01
Schematic Diagrams
Rev. 2 Page A–99
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Interface II, P/N: 17A163–02


Schematic Diagram, 17SCD075
Figure A18 (Sheet 1)
31–30–01
Schematic Diagrams
Rev. 2 Page A–100
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Interface II, P/N: 17A163–02


Schematic Diagram, 17SCD075
Figure A18 (Sheet 1 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–101
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Interface II, P/N: 17A163–02


Schematic Diagram, 17SCD075
Figure A18 (Sheet 2)
31–30–01
Schematic Diagrams
Rev. 2 Page A–102
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Interface II, P/N: 17A163–02


Schematic Diagram, 17SCD075
Figure A18 (Sheet 2 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–103
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Interface II, P/N: 17A163–02


Schematic Diagram, 17SCD075
Figure A18 (Sheet 3)
31–30–01
Schematic Diagrams
Rev. 2 Page A–104
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Interface II, P/N: 17A163–02


Schematic Diagram, 17SCD075
Figure A18 (Sheet 3 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–105
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Interface II, P/N: 17A163–02


Schematic Diagram, 17SCD075
Figure A18 (Sheet 4)
31–30–01
Schematic Diagrams
Rev. 2 Page A–106
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Interface II, P/N: 17A163–02


Schematic Diagram, 17SCD075
Figure A18 (Sheet 4 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–107
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Interface II, P/N: 17A163–02


Schematic Diagram, 17SCD075
Figure A18 (Sheet 5)
31–30–01
Schematic Diagrams
Rev. 2 Page A–108
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Interface II, P/N: 17A163–02


Schematic Diagram, 17SCD075
Figure A18 (Sheet 5 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–109
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

1 REPLACES 17A163-XX PER FSB 024

Interface II, P/N: 205E0183–00


Schematic Diagram, 905E0183–01
Figure A19 (Sheet 1)
31–30–01
Schematic Diagrams
Rev. 2 Page A–110
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Interface II, P/N: 205E0183–00


Schematic Diagram, 905E0183–01
Figure A19 (Sheet 1 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–111
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Interface II, P/N: 205E0183–00


Schematic Diagram, 905E0183–01
Figure A19 (Sheet 2)
31–30–01
Schematic Diagrams
Rev. 2 Page A–112
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Interface II, P/N: 205E0183–00


Schematic Diagram, 905E0183–01
Figure A19 (Sheet 2 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–113
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Interface II, P/N: 205E0183–00


Schematic Diagram, 905E0183–01
Figure A19 (Sheet 3)
31–30–01
Schematic Diagrams
Rev. 2 Page A–114
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Interface II, P/N: 205E0183–00


Schematic Diagram, 905E0183–01
Figure A19 (Sheet 3 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–115
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Interface II, P/N: 205E0183–00


Schematic Diagram, 905E0183–01
Figure A19 (Sheet 4)
31–30–01
Schematic Diagrams
Rev. 2 Page A–116
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Interface II, P/N: 205E0183–00


Schematic Diagram, 905E0183–01
Figure A19 (Sheet 5)
31–30–01
Schematic Diagrams
Rev. 2 Page A–117
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

THIS PAGE INTENTIONALLY LEFT BLANK

31–30–01
Schematic Diagrams
Rev. 2 Page A–118
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Interface II, P/N: 205E0183–00


Schematic Diagram, 905E0183–01
Figure A19 (Sheet 6)
31–30–01
Schematic Diagrams
Rev. 2 Page A–119
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Interface II, P/N: 205E0183–00


Schematic Diagram, 905E0183–01
Figure A19 (Sheet 7)
31–30–01
Schematic Diagrams
Rev. 2 Page A–120
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Interface II, P/N: 205E0183–00


Schematic Diagram, 905E0183–01
Figure A19 (Sheet 7 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–121
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

THIS PAGE INTENTIONALLY LEFT BLANK

31–30–01
Schematic Diagrams
Rev. 2 Page A–122
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Interface II, P/N: 205E0183–00


Schematic Diagram, 905E0183–01
Figure A19 (Sheet 8)
31–30–01
Schematic Diagrams
Rev. 2 Page A–123
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

+5V
Q2
R6
R1 1K 2N907A CR3
1N746A
86 C2 CR2 10K
EXT RESET 2 mhz CR1
1N914 R25 Q3 R5
10pF R7 JAN 1K 5.29K
2N2222A
475 C1 POWER ON RESET
C2 39 38 37 100 uF
10pF 20V
17 ROM C0 35 15 ADDR 0
16 18 ROM C1 36 14 ADDR 1
I/O 00 69
11 19 ROM C2 37 13 ADDR 2
I/O 01 73
10 20 ROM C3 38 12 ADDR 3
I/O 02 75 11 ADDR 4
5 21 ROM C4 39
I/O 03 81 DB 0 10 ADDR 5
36 15 16
I/O 04 67 DB 1 9 ADDR 6
31 M1 12 17 M3
I/O 05 61
30 9 DB 2 18 8 ADDR 7
I/O 06 59
25 6 DB 3 19 25 ADDR 8
I/O 07 53 3850 3853
14 35 DB 4 21 26 ADDR 9
I/O 10 80 DMQB DMQB
13 32 DB 5 22 27 ADDR 10
I/O 11 71 DB 6
8 29 23 28 ADDR 11
I/O 12 77
7 CPU 26 DB 7 24 SMI 29 ADDR 12
I/O 13 79
34 1 0 2 30 ADDR 13
I/O 14 65
33 2 WRITE 3 31 ADDR 14
I/O 15 63
28 3 +5V 40 32 ADDR 15
I/O 16 57
27 4 +12V 1
I/O 17 55
24 GND 20
23 4 34 CPU READ
INT REQ
40 22 5 7
+5V

C6 R3
C7
1K
17 .1 uf .1 uf
16 R2 4.7K
I/O 40 49 19 15
24 14 Q1
I/O 41 52
I/O 42 37 25 13 M4-9 2N2222AJAN
I/O 43 27 30 21 M4-10
I/O 44 25 31 22 M4-11 GG
I/O 45 15 36 27 M4-13
I/O 46 13 37 M2 28 M4-14
2 33 M4-15 FF
I/O 47 41
I/O 50 47 20 34 M4-16
23 3871 39
I/O 51 50 M4-17
EDMQB
I/O 52 35 26 40
I/O 53 29 29 8
I/O 54 23 32 PIO 7
I/O 55 17 35 4 +5V
I/O 56 54 38 3 +12V
I/O 57 39 1 18
5
9
6
12

10

+ 12V + 12V
- -
C9 + C5
15 uf
20V .1 uf + 5V
-
+ 5V
-
C8 + C4
39 uf
10V .1 uf

GND

DATA BUS
1 OBSOLETE: ALL VERSIONS REPLACED BY
JUMPER
17A153-14 THRU -20 PER FSB 010

Computer Board, P/N: 17A153–03, –04, –05, –06, –07 –08, –09
Schematic Diagram, 17D23SC36
Figure A20 (Sheet 1)
31–30–01
Schematic Diagrams
Rev. 2 Page A–124
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

15 ADDR 0 8
14 ADDR 1 7 9 DB 0 M2-21
13 ADDR 2 6 10 DB 1 M2-22
12 ADDR 3 5 11 DB 2 M2-27
M4
11 ADDR 4 4 13 DB 3 M2-28
10 ADDR 5 3 14 DB 4 M2-33
9 ADDR 6 2 -01 15 DB 5 M2-34
8 ADDR 7 1 PROM 16 DB 6 M2-39
25 ADDR 8 23 17 DB 7 M2-40
26 ADDR 9 22
27 ADDR 10 C A 21 SEE
JUMPER
D B 19 TABLE
+5V
E 18
20

12
+5V

H F
J G 8
7 9
K 6 10
L 5 M5 11
4 13
M
3 14
-02
2 PROM 15
1 16
23 17
22 SEE
21 JUMPER
19 TABLE
+5V
18
T U 20
DD
15 12
Y0 V W X
1 A 14 +5V
Y1
2 B Y2 13 Y Z
3 C
AA
8
7 7 9
Y7 BB CC
9 6 10
Y6 M6
10 Y5 5 11
11 Y4 4 13
12 Y3 ADDRESS 3 -03 14
DECODE 2 PROM
15
4 5 8 1 16
23 SEE 17
22 JUMPER
21 TABLE
19
18
20

12

NOTES:
ROM TYPE ROM (M4, M5, M6) JUMPERS
2516 2K x 8 A-D, B-C, G-J, K-M, N-R, T-V, W-Y, AA-CC, DD-OPT3, EE-OPT4, FF-GG
93451 x M 1024 x 8 A-E, B-D, F-H, L-M, P-S, U-V, X-Z, AA-BB, DD-OPT2, EE-OPT3, FF-GG

Computer Board, P/N: 17A153–03, –04, –05, –06, –07 –08, –09
Schematic Diagram, 17D23SC36
Figure A20 (Sheet 1 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–125
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
C3 10pF
EXT RESET CR2
2MHZ
R7
475
C2
10pF
17 ROM C0 35 15 ADDR 0
16 18 ROM C1 36 14 ADDR 1
I/O 00 69
11 19 ROM C2 37 13 ADDR 2
I/O 01 73 12 ADDR 3
10 20 ROM C3 38
I/O 02 75 11 ADDR 4
5 21 ROM C4 39
I/O 03 81 DB 0 10 ADDR 5
36 15 16
I/O 04 67 DB 1 9 ADDR 6
31 M1 12 17 M3
I/O 05 61 8 ADDR 7
30 9 DB 2 18
I/O 06 59
25 6 DB 3 19 25 ADDR 8
I/O 07 53 3850 3853 26 ADDR 9
14 35 DB 4 21
I/O 10 80 DMQB DMQB
13 32 DB 5 22 27 ADDR 10
I/O 11 71 DB 6
8 29 23 28 ADDR 11
I/O 12 77
7 CPU 26 DB 7 24 SMI 29 ADDR 12
I/O 13 79
34 1 0 2 30 ADDR 13
I/O 14 65
33 2 WRITE 3 31 ADDR 14
I/O 15 63
28 3 +5V 40 32 ADDR 15
I/O 16 57
27 4 +12V 1
I/O 17 55
24 GND 20
34 CPU READ
23 INT REQ 4

40 22 5 7
+5V
C6 C7
17 .1 uf R3
16 .1 uf
R2 1K
I/O 40 49 19 15
24 14 4.7K
I/O 41 52
I/O 42 37 25 13 M4-9
Q1
I/O 43 27 30 21 M4-10
2N2222AJAN
I/O 44 25 31 22 M4-11
I/O 45 15 36 27 M4-13
37 28 M4-14 GG
I/O 46 13 M2
2 33 M4-15
I/O 47 41
I/O 50 47 20 34 M4-16
23 3871 39 FF EE
I/O 51 50 M4-17
EDMQB
I/O 52 35 26 40
I/O 53 29 29 8
I/O 54 23 32 PIO 7
I/O 55 17 35 4 +5V
I/O 56 54 38 3 +12V
I/O 57 39 1 18
5
9
6
12

10

+ 12V
- + 12V
C9 + -
15 uf C5
20V .1 uf
+ 5V
-
+ 5V
-
C8 +
C4
39 uf
10V .1 uf

GND

DATA BUS JUMPER

I/O PORT 46 45 55 54 44 43 53 52 42 57 47 50 40 51 41 07
1 T.A.
ENABLE BUS BUS TRACK 542E WRITE TRACK TRACK
f
BI-
DFR BITE OUT SAVE PHASE A/D FS 573 S/D DATA
OBSOLETE: ALL VERSIONS ENABLE BUS A B 2 DATA 0 1 IN
REPLACED BY PIN # 13 15 17 23 25 27 29 35 37 39 41 47 49 50 52 53
17A153-21-xx PER
FSB 019 TO/FROM           &     

Computer Board, P/N: 17A153–14, –15, –16, –17, –18, –19, –20
Schematic Diagram, 17SCD069
Figure A21 (Sheet 1)
31–30–01
Schematic Diagrams
Rev. 2 Page A–126
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

15 ADDR 0 8
14 ADDR 1 7 9 DB 0 M2-21
13 ADDR 2 6 10 DB 1 M2-22
12 ADDR 3 5 11 DB 2 M2-27
M4
11 ADDR 4 4 13 DB 3 M2-28
10 ADDR 5 3 14 DB 4 M2-33
9 ADDR 6 2 -01 15 DB 5 M2-34
8 ADDR 7 1 PROM 16 DB 6 M2-39
25 ADDR 8 23 17 DB 7 M2-40
26 ADDR 9 22
27 ADDR 10 C A 21 SEE
JUMPER
+5V D B 19 TABLE
E 18
20

12
+5V

H F
J G 8
7 9
K 6 10
L 5 M5 11
4 13
M
3 14
-02
2 PROM 15
1 16
23 17
22 SEE
21 JUMPER
19 TABLE
+5V
18
T U 20
DD
15 12
Y0 V W X
1 A 14 +5V
Y1
2 B Y2 13 Y Z
3 C AA
8
7 7 9
Y7 BB CC
9 Y6 6 10
M6
10 Y5 5 11
11 Y4 4 13
12 Y3 ADDRESS 3 -03 14
DECODE 2 PROM 15
4 5 8 1 16
23 17
SEE
22 JUMPER
21 TABLE
19
NOTES:
18
 INTERFACE I 20
 INTERFACE II
 WRITE AMP 12
 S/D INPUT MUX
ROM TYPE ROM (M4, M5, M6) JUMPERS
 J16
2516 2K x 8 A-D, B-C, G-J, K-M, N-R, T-V, W-Y, AA-CC, DD-OPT3, EE-OPT4, FF-GG
93451 x M 1024 x 8 A-E, B-D, F-H, L-M, P-S, U-V, X-Z, AA-BB, DD-OPT2, EE-OPT3, FF-GG

56 17 16 06 05 15 14 04 00 11 01 02 12 13 10 03

READ D7 D6 TEST WRITE D5 D4 EOT S/D D1/ A/D D2/ D3/ D0/ TRACK
1HZ
DATA START DISABLE READY A1 READY A2 A3 A0 OK

54 55 57 59 61 63 65 67 69 71 73 75 77 79 80 81

  &             

Computer Board, P/N: 17A153–14, –15, –16, –17, –18, –19, –20
Schematic Diagram, 17SCD069
Figure A21 (Sheet 1 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–127
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

THIS PAGE INTENTIONALLY LEFT BLANK

31–30–01
Schematic Diagrams
Rev. 2 Page A–128
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

P1 +5V Supply L1

6 +5V
33UH
8 1 1 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13
+ C1 + C2 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
10.0 10.0
U2 U3 U4 U5 U6 U7 U8 U14 U15 U17 U16
P1 GND 2 2
1

3
+5V
C14 -THRU- C19 D
0.03 0.03

5 NOTE: C14 - C19 ARE LOCATED IN THE CHIP SOCKETS. (U1, U9-U13)

6
SPARES
The program treats the binary configuration as if it were internal wired (see diagram). This U4 +5V
is accomplished when the CPU reads the outputs of pins 1-4. The Jumper configuration 13 12
F04 R21
is linked to the dash number (XX), by the table identified on sheet 1 of Assy. 17A153-21. 4.7K
1 8
U4
+5V Operating Modes Enabled 11 F04 10
R21
4
U17 1 4.7K 9
/542 Pneumatic
1 OC
LS05 2 R21
/Freq 4.7K
1 10
3
/542 Electric D
9 8
CAA,/FAA 7
2 10
/542A
P2
1 /573 (717)

1 REPLACES: ALL VERSIONS 17A153-XX PER FSB 019

Computer Board, P/N: 17A153–21


Schematic Diagram, 17SCD083
Figure A22 (Sheet 1)
31–30–01
Schematic Diagrams
Rev. 2 Page A–129
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

U3 1
HCT4040 Q11
BINARY Q10 15
COUNTER Q9 14 WD CLK 23.7MS (42.19HZ)
Q8 12
+5V
Q7 13 R14
4
Q6
Q5 2
110K
Q4 3
Q3 5
Period = 1MS C22
Q2 6 0.022
Q1 7
9
2.7KHZ Q0 7 6
10
R C/R C

U2 11 U7A
D 10 12
HCT4040 1 2.7KHZ 2.7KHZ Q
BINARY Q11
COUNTER Q10
15
9 LS123 RST
12 STA6E Q9 14
L2 L3 P1 MONO
Q8 12 STABLE MULĆ
F/D CLOCK D
Q7 13 60 TI
4 VIBRATOR Q
Q6 R22 C24 5
Q5 2 WR CLOCK Q
3 56pf CL
Q4
5 D
Q3 11
Q2 6
7 /4
Q1
Q0 9
R
11 ADD/DAT<7..0>
D 32
U1 P07 33 ADD/DAT<7..0>
P06 34
8-BIT
MICRO P05 35 U5
HCT573
CONTROLLER P04 36 LATCH
P03 37 P1 9 D7 Q7 12
P02 D7
38 55 8 D6 Q6 13
18 D6
XTAL2 P01 39 7 D5 Q5 14
D5
57 ADDR
Y1 P00 8 6 D4 Q4 15
11.0592 MHZ D4
63 <7...0>
P17 7 65 5 D3 Q3 16
E1 E2 19 D3/A3
XTAL1 P16 6 79 4 D2 Q2 17
P15 D2/A2
5 77 3 D1 Q1 18
9 P14 D1/A1
RST 4 71 2 D0 Q0 19
P13 D0/A0
C21 C20 31 3 69
11
39pf 47pf EA P12 2 D-A <7..0>
E OE
P11 1 1
D P10 28 D
10 P27
RXD 27 ALE
P26 26
P25
/PSEN
+5V 25
P24 24 U6
P23 23 HCT573
R1 P22 9 D7 Q7
47.5K 12 22 12
INT0 D6 Q6
P1 /573 CLK P21 21
8 13
P20 ADD 7 D5 Q5 14
69 13 INT1 6 D4 Q4
ADDR
<15...8> 15
S/D READY 5 D3 Q3 16
<15...8>
14 30 4 D2 Q2
ALE 17
T0 29
WR CLOCK PSEN +5V 3 D1 Q1 18
2 D0 Q0 19
15 TXD 11
T1 11 E OE

WR 16 RAW/WR D 5
F04
6 9
F04
8 /WR
U4
1 /RD
RD 17 RAW/RD F04
2 3
F04
4

Computer Board, P/N: 17A153–21


Schematic Diagram, 17SCD083
Figure A22 (Sheet 2)
31–30–01
Schematic Diagrams
Rev. 2 Page A–130
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
E61
WD EN
R15
4.75K

U9
+5V
EP600
EPLD
Period = 1MS R13
124K I/0 15 22 E50
TIC 2 I/P I/0 14 21 E51 TIC
C22
TOC 11 I/P I/0 13 20 E52 P3-A
0.022 BIO 14 I/P I/0 12 19 E53
P1
29 I/P I/0 11 18 E54
14 15
WD CLK 1
CLK I/0 10 17
573 DATA P3-B
E55
D
CLK I/0 9 16 +5V
C C/R I/0 8 15
U7B I/0 7 10
LS123 Q 13 I/0 6 WD EN
MONO 4 573 CLK 9
R6 R3 R2
I/0 5 8 E56
STABLE MULĆ 4.75K 16.2K 2.49K
TI I/0 4 7 E57 R4
2 VIBRATOR I/0 3 6 E58
Q 13 /573 CLK I/0 2 5 E59 1.5M
R5
3 18.7K
1 I/0 1 4 E60 +
D CL I/0 0 3 /LOW5 U8A
9 2
-
HAPPY CR1 D
2.5V

U16-35 P3-C
+5V
+5V +5V
E4 R7 U14-U15
E3 1 U12 45.3K
R10
P3-D
27C256 30.1K
27
32KXB U8B-5 P3-E
EPROM E62
26 R9
2 45.3K
U8B-6 P3-F
ADDR<14..8> 23
21 R8 R11
E5 30.1K
24 Q7 19 45.3K
25 Q6 18
ADDR
3 Q5 17
<15> Q4 16 D
4 ADD/DAT<7...0 > U11-U10
5 Q3 15 P3-G
ADDR Q2 13
<7...0> 6 U13
7 Q1 12 1
Q0
CLK EP310
8 11
E10 EPLD
ALE 9 D2
/CSEE
10 ADDR15 I/P I/O7
19 U10-18 P3-H
/PSEN E11 22 3
ADDR14 18
I/P I/O6 E21
20 4
ADDR13 17 TOC
I/P I/O5
E12 E13
ADDR12 5 16 SEL STAT 2
I/P I/O4 U15-1 P3-I
E14
ADDR11 6 15 SEL STAT 1 U14-1
I/P I/O3 P3-J
ADDR<15...8> E15 SEL CTL 1
ADDR10 7 I/P I/O2
14 U16-6 P3-K
E16 8 E20
ADDR9 13 RST
I/P I/O1
E17 9 E19
ADDR8 I/P I/O0 12 /WR
/RD E18 11
I/P
/WR U11-16
P3-L
ADDR<15...8> U11-20
P3-M
/RD U16-5-U11-22
P3-N
ADDR<7...0> U11-U14-U15
P3-O

Computer Board, P/N: 17A153–21


Schematic Diagram, 17SCD083
Figure A22 (Sheet 2 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–131
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

P2-A P1-TIC
P2-B P1-U9-15 47K 1
R18 +5V

P1 U14
R16 HCT541
39 /542E MODE 9 A7 Y7 11
R17
/573 MD FR 47.5K 8 A6 Y6 12
41
47.5K 7 A5 Y5 13
67 /EOT
/FAULT 6 A4 Y4 14
75
TRACK OK 5 A3 Y3 15
81
A/D READY 4 A2 Y2 16
73
SPARE-A1 3 A1 Y1 17
74
573 DATA 2 A0 Y0 18

P2-C U13-RST SEL STAT 1 1 0E1 E25


19
0E2
E23
/RD D
E24
U1-ADD/DAT<7..0> ADD/DAT<7..0>
P2-D
1
+5V
R19
U8B-5 47K
P2-E
6 U15
U8B-6 P1
P2-F HCT541
E29 E30 9 A7 Y7 11
54
U12-Q E31 E32 8 A6 Y6 12
P2-G 61
11 6 7 A5 Y5 13

P2-H U13-19 12 5 6 A4 Y4 14

13 4 5 A3 Y3 15

14 3 4 A2 Y2 16

15 2 3 A1 Y1 17

16 1 2 A0 Y0 18 E28
SEL STAT 2 1 0E1
P2 19
U13-16 D E26
P2-I /RD 0E2
E27 RST
ADD/DAT<7..0>
/WR
ADDR<15...8>
P2-J U13-15 /RD
ADDR<7...0>
P2-K U13-14 SEL CTL 1

P2-L U4-/WR 19 U10


U6-ADDR<15..8> ADDR<10...8> 22 A10 EEPROM
P2-M A9 2KX8 IO7
U4-/RD 23 17
P2-N 1 A8 IO6 16
P2-O U5-ADDR<7..0> 2
A7
IO5 15
A6
3 IO4 14
A5
ADDR<7...0> 4 IO3 13
A4
5
A3 IO2 11
6
A2 IO1 10
7 A1 IO0 9
8 A0
5 /WR
+ /EEOE OE CS WE
ADDR<7...0> U8B
6 - /WR /RD
R12
/CSEE

Computer Board, P/N: 17A153–21


Schematic Diagram, 17SCD083
Figure A22 (Sheet 3)
31–30–01
Schematic Diagrams
Rev. 2 Page A–132
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
TIC +5V

R21
U17 R21
4.7K 4.7K
12 OC 542 FRATE
+5V LS05
13 P1
1 6 /SAVE
25
/EOT RST
15
/BITE 13
U16 A7 37 /EN BUS 17
82C55A-5 A6 38 E45 SPARE A3
19
27 D7
PPI A5 39
A4 40 E46 SPARE A2 21
28 D6
29 A3 1 BUS B
D5 29
30 D4 A2 2
BUS A
31 A1 3 23
D3
32 A0 4
D2
33 D1 25 WR DATA 47
34 D0 B7 24 A/D START
B6 23 35
B5 22 S/D START
50
B4 21
/TST START
B3 20 59
B2 19
U17
ADD/DAT<7..0>
B1 18 OC P1
/RD 3 4 1 PHASE
B0 27
OC
11 10 1 TRACK 2
37
C7 10
9 ADD 0 OC 6 TRACK 1
C6 11 5 1
8 ADD 1 52
C5 12
36 OC
5
WRT C4 13 9 8 1 TRACK 0 49
RD C3 17
6
CS C2 16
35
RST 15
C1
14 R21
C0 4.7K +5V P1
2 3 4 5
E47 SPARE C6 24
E48 SPARE C5 26
E49 SPARE C4 28
/07 20
/06 16
/05
14
/04
12

RST
ADD/DAT<7..0> ADDR<14>
/WR
1
N/C U11
2 EDH8808
ADDR<15...8>
23
A12
/RD IO7 19
ADDR<7...0> ADDR<12...8> 21 A11
IO6 18
SEL CTL 1 24 A10
IO5 17
25 A9
IO4 16
3 A8 ADDR<7...0>
A7 IO3 15
4 IO2 13
A6
5 IO1 12
A5
6 IO0 11
ADDR<7...0> A4
7
A3
8
A2
9 A1
10 A0
W E C
27 20 26 22
/WR
ADDR<15>

/RD
ADDR<13> +5V
E7 E9
E8

Computer Board, P/N: 17A153–21


Schematic Diagram, 17SCD083
Figure A22 (Sheet 3 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–133
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

THIS PAGE INTENTIONALLY LEFT BLANK

31–30–01
Schematic Diagrams
Rev. 2 Page A–134
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

+5V
A6

+5V A8

C1 + C3 +
39uF .1uF
A1 50V
1OV
GND
A3
GND

C2 + C4 +
15uF .1uF
A5 50V
20V
-12V A9

SPARES -12V

10
M5A
12 D S 1 2
9
Q
11
CP
M2B
M5B
54LS74 8 3 4
Q
CLR
M5F
13 13 12

+5V
R6 +5V +5V +5V

3.01M
4069B C8 16
.1uF R7
M5B M5D M5C M7 4.75K
10 8 4020B
11 9 5 6 10 14 BIT CTR 14
12
8 11 3 11 A11 1 HZ TO CPU
R4 13 M6D (TTL)
475K 54LS00

XTAL1 7

16384HZ R5 PRECISION 1 SEC CLOCK


.003% 475K
(542 MODE)

1 OBSOLETE: REPLACED BY 17A160-01 PER


FSB 010

Write Amplifier Board, P/N: 17A160


Schematic Diagram, 17SCD011
Figure A23 (Sheet 1)
31–30–01
Schematic Diagrams
Rev. 2 Page A–135
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

+5V

MEMORY WRITE
PROTECT
CR1
R8

475K
R9 +5V

C6 + 2K
4.7uF R13
10V
4.75K
+5V
R12
1.5K
C9
+

.01uF
A41 2 13
TRACK 0 NON-VOLATILE
TRACK A39 3 TRACK 4 PHASE 12
ADDRESS TRACK 1
(BCD) A37 4 MEMORY 11
TRACK 2
A35 5 M1 10
PHASE
SAVE 6
A31 8
CPU T.A. OUTPUT ENABLE MN9102
(TTL) NORMALLY HIGH
C7 7 9 14
.1uF
100V

A33 -12V
SAVE

+5V +5V +5V


+5V +5V

CR2 CR4 CR6


FROM CPU & TO J6 R10 R11
(TTL) 4.75K 4.75K
ATE CONN.
WRITE DATA A13 1
6 4
DATA DISABLE A15 2 M6A 6 9
TAPE MARK 5 M6B 8
WRITE DISABLE A17 10 M6C
RECORD INHIBIT

A44 CR3 CR5 CR7


TRACK ADVANCE TRACK ADDRESS
BITS
+5V TRACK SELECTOR TRK2 TRK1 TRK0
1 0 0 0
2 0 0 1
3 0 1 0
R1 4 0 1 1
100 +5V 5 1 0 0
+5V
6 1 0 1
B27, B28 +5V +5V +5V

LOCATED R3 14 4
ON CHASSIS AUTO/MANUAL CR8 56.2K
2 D S
EOT 5 TP1
R2 Q
B25,B26 3
CP
M2A
100 C5 C10 54LS74 6
CR9 4.7uF 390pF Q
10V CLR
B29,B30
TRACK ADVANCE
1 11 7 OR END OF TAPE

OPTICAL END-OF-TAPE SENSOR

-12V
Write Amplifier Board, P/N: 17A160
Schematic Diagram, 17SCD011
Figure A23 (Sheet 2)
31–30–01
Schematic Diagrams
Rev. 2 Page A–136
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
+5V +5V +5V +5V +5V +5V +5V
+5V

R14 R15 R16 R17 R18 R19


14 M8A CR10 CR12 CR14 CR16 CR18 CR20 10K 10K 10K 10K 10K 10K
1 2 A19
TRACK_0 B
M8F
13 12 A21 TO READ AMP
TRACK_1 B & J16
M8B (TTL)
3 4 A23
TRACK_2 B
M8E
11 10 A25 PHASE B TO INTERFACE I & J16
M8C (TTL)
5 6 A27 SAVE B
M8D TO J16
9 8 A29 (TTL)
T.A. OUTPUT
7 ENABLE
CR11 CR13 CR15 CR17 CR19 CR21

+5V
+5V
14
WRITE HEADS
1
15 1 B1, B2 +
A0 0
2
14
A1 2 TRACK 1
13 A2 1 B3, B4 -
3
12
A3
M3 3 B5, B6 +
2
1 OF 10 4
DECODER TRACK 2
4 B7, B8 -
5445 3
5
5 B9, B10 +
4
6
6 TRACK 3
5 B11,B12 -

8 B13,B14 +
6 5 4 3 2 1
DATA = 1
HEAD CURRENT TRACK 4
RN2 RN1 B15,B16 -
1K 24
DATA = 0
OR DATA DISABLE B17,B18 +
HEAD CURRENT
9 10 11 12 13 14
1 TRACK 5
B19,B20 -
WRITE DISABLE
+5V
= NO HEAD CURRENT
BOTH ENDS HIGH B21,B22 +
13
1 TRACK 6
15 B23,B24 -
A0 0
12
14
A1 2
13 A2 1 11
12
A3
M4 3
2
1 OF 10 10
DECODER 4
5445 3
9
5
4
8
6
5
8
A43
EOT TO CPU
(TTL)

Write Amplifier Board, P/N: 17A160


Schematic Diagram, 17SCD011
Figure A23 (Sheet 2 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–137
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

THIS PAGE INTENTIONALLY LEFT BLANK

31–30–01
Schematic Diagrams
Rev. 2 Page A–138
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

+5V
A6

+5V A8

C1 + C3 +
39uF .1uF
A1 50V
10V
GND
A3
GND

C2 + C4 +
15uF .1uF
A5 50V
20V
-12V A9

SPARES
10 -12V
M5A
12 D S 1 2
9
Q
11
CP
M2B
M5B
54LS74 8 3 4
Q
CLR
M5F
13 13 12

+5V +5V +5V +5V


R6

3.01M
4069B C8 16 C17
.1uF R7 .01uF
M5B M5D M5C M7 4.75K
10 8 4020B
11 9 5 6 10 14 BIT CTR 14
12
8 11 3 11 A11 1 HZ TO CPU
R4 13 M6D (TTL)
54LS00
475K
XTAL1 7

16384HZ R5 PRECISION 1 SEC CLOCK


.003% 475K
(542 MODE)

2 CPU RESET DIAGRAM

4.44-4.67V

Vcc(<3V/mS)
.1V+/-.05V

10mS<T<30mS <100uS
EXT RST (CPU)

<500nS
ARRAY REALL RISE TIME
1 17A160-01 OBSOLETE: REPLACED BY
17A160-02 PER FSB 011

Write Amplifier Board, P/N: 17A160–01, –02


Schematic Diagram, 17SCD066
Figure A24 (Sheet 1)
31–30–01
Schematic Diagrams
Rev. 2 Page A–139
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
TP2 A10
EXT RST
A12
+5V ARRAY RECALL 1
+5V
+5V
+5V +5V
R22
47.5K
R20 R22
CR23 71.5K 2 8 47.5K
- +5V
CR24 U9A 1 R30
3 LM193 1K
+
+5V
CR22
CR25 R26 6 -
C18 R20 LM185 71.5K
.1uF 71.5K CR26 U5B 7
5 LM193
R24 R29 + 4
C8
562K 3.29M C20 R28 R29 .1uF
C21 .27uF R26 10 RCL 2212 1
71.5K 562K 3.29M
100pF 2
18
3
C21
A41 100pF 12 4
TRACK 0 I/00
TRACK A39 13 5
ADDRESS TRACK 1 I/01
(BCD) A37 14 6
TRACK 2 I/02
A35 15 7
PHASE I/03
9 8
STORE
A31 11 16
CPU T.A. OUTPUT ENABLE WE
(TTL) NORMALLY HIGH 17
U1

A33
SAVE

+5V +5V +5V


+5V +5V

CR2 CR4 CR6


FROM CPU & TO J6 R10 R11
(TTL) 4.75K 4.75K
ATE CONN.
WRITE DATA A13 1
6 4
DATA DISABLE A15 2 M6A 6 9
TAPE MARK 5 M6B 8
WRITE DISABLE A17 10 M6C
RECORD INHIBIT

A44 CR3 CR5 CR7


TRACK ADVANCE TRACK ADDRESS
BITS
+5V TRACK SELECTOR TRK2 TRK1 TRK0
1 0 0 0
2 0 0 1
3 0 1 0
R1 4 0 1 1
100 +5V 5 1 0 0
+5V +5V +5V +5V
6 1 0 1
B27, B28

LOCATED R3 14 4 C16
ON CHASSIS CR8 56.2K .1uF
AUTO/MANUAL S
2 D 5
EOT Q TP1
R2
B25,B26 3
CP
U2A
100 C5 C10 54LS74 6
CR9 4.7uF 390pF Q
10V CLR
B29,B30
TRACK ADVANCE
1 11 7 OR END OF TAPE

OPTICAL END-OF-TAPE SENSOR

Write Amplifier Board, P/N: 17A160–01,


-12V –02
Schematic Diagram, 17SCD066
Figure A24 (Sheet 2)
31–30–01
Schematic Diagrams
Rev. 2 Page A–140
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
+5V
+5V +5V +5V +5V +5V +5V
+5V

R14 R15 R16 R17 R18 R19


C13 14 M8A CR10 CR12 CR14 CR16 CR18 CR20 10K 10K 10K 10K 10K 10K
.01uF 1 2 A19
TRACK_0 B
M8F
13 12 A21 TO READ AMP
TRACK_1 B & J16
M8B (TTL)
3 4 A23
TRACK_2 B
M8E
11 10 A25
PHASE B TO INTERFACE I & J16
M8C (TTL)
5 6 A27
SAVE B
M8D TO J16
9 8 A29 (TTL)
T.A. OUTPUT
7 ENABLE
CR11 CR13 CR15 CR17 CR19 CR21

+5V
+5V
14
WRITE HEADS
1
15 1 B1, B2 +
A0 0
2
14
A1 2 TRACK 1
13 1 B3, B4 -
A2 3
12
A3
M3 3 B5, B6 +
2
1 OF 10 4
DECODER TRACK 2
4 B7, B8 -
5445 3
5
5 B9, B10 +
4
6
6 TRACK 3
5 B11,B12 -

8 B13,B14 +
6 5 4 3 2 1
DATA = 1
HEAD CURRENT TRACK 4
RN2 RN1 B15,B16 -
1K 24
DATA = 0
OR DATA DISABLE B17,B18 +
HEAD CURRENT
9 10 11 12 13 14
1 TRACK 5
B19,B20 -
WRITE DISABLE
+5V
= NO HEAD CURRENT
BOTH ENDS HIGH B21,B22 +
13
1 TRACK 6
15 B23,B24 -
A0 0
12
14
A1 2
13 1
A2 11
12
A3
M4 3
2
1 OF 10 10
DECODER 4
5445 3
9
5
4
8
6
5
8
A43
EOT TO CPU
(TTL)

Write Amplifier Board, P/N: 17A160–01, –02


Schematic Diagram, 17SCD066
Figure A24 (Sheet 2 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–141
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

THIS PAGE INTENTIONALLY LEFT BLANK

31–30–01
Schematic Diagrams
Rev. 2 Page A–142
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Write Amplifier Board, P/N: 17A160–03


Schematic Diagram, 17SCD085
Figure A25 (Sheet 1)
31–30–01
Schematic Diagrams
Rev. 2 Page A–143
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Write Amplifier Board, P/N: 17A160–03


Schematic Diagram, 17SCD085
Figure A25 (Sheet 2)
31–30–01
Schematic Diagrams
Rev. 2 Page A–144
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

Write Amplifier Board, P/N: 17A160–03


Schematic Diagram, 17SCD085
Figure A25 (Sheet 2 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–145
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

THIS PAGE INTENTIONALLY LEFT BLANK

31–30–01
Schematic Diagrams
Rev. 2 Page A–146
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

A2
+12V A4 +12V
C71 C72
A6 47 uf/20V .01 uf/50V
+5V A8
+5V
C73 C74
A1 47uf .01 uf/50V
GND A3 20V
C75 C76
A5 47uf
-12V .01 uf/50V
A9 20V
-12V

TP1

PG 2
M71-3

TYPICAL R83
SIGNAL 15VPP 33.2K
C80 C82 NOISE -5VPP
820 pf 820 pf
R75 R78 +5V
C88, .1 uf
150K 150K C83 TP2
R77 +12V
2 M72A +12V R80 C87 R84
33K 6 .1 uf
- 1 10K .01 uf
3 + -8 7 2 8
5
1K
C79 5 + +
C81 6 READ DATA
.47uF/50V R76 4 R81 7 A20
.47uF/50V R79 M72B M73 TO INTERFACE I & J16
24.3K* C84 10K
24.3K* R82 1 (TTL)
3 -
.1 uf COMPARATOR
10K
-12V C85
1 uf C86
DUAL OPERATION 50V .1 uf
AMPLIFIER
-12V

NOTES:
* 1% METAL FILM
 ALL DIODES IN4446

DEVICE NO. TYPE


M11, 21, 31, 41, 51, 61, 72 uA798
M71 F4051
M73 uA111

Read Amplifier Board, P/N: 17A159


Schematic Diagram, 17SCD010
Figure A26 (Sheet 1)
31–30–01
Schematic Diagrams
Rev. 2 Page A–147
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

READ AMPLIFIERS
RFI SHIELDING C12, 220 pf
C16, 220 pf
B30
R15, 51.1K* R16
B29 R19
R12 C13 .1 uf 1.5K* 51.1K*
1.5K*
R11 R17
B28 2K* R13 R14 M11B
M11A C15 1.5K*
24.3K* 24.3K*
TRACK #1 C11 C14 1.0 uf R18
IN .005 uf 24.3K*
.1 uf
B27 CR11  CR12 
C22 C26
B26
R25 R29
B25 R26
C23
R22
R27
B24 R21 R23 R24 M21B
C25 R28
TRACK #2 C21 M21A C24
IN
B23 CR21  CR22 

C32 C36
B22
R35 R39
B21
C33 R36
R32
R37
B20 R31 R33 R34 M31B
C35 R38
TRACK #3 C31 M31A C34
IN
B19 CR31  CR32 

C22 C46
B18
R45 R49
B17
C43 R246
R42
R47
B16 R41 R43 R44 M41B
C45 R48
TRACK #4 C41 M241A C44
IN
B15 CR41  CR42 

C252 C56
B14
R55 R59
B13 R26
C53
R52
R57
B12 R51 R53 R54 M51B
C155 R58
TRACK #5 C51 M51A C54
IN
B11 CR51  CR52 

C62 C66
B10
R65 R69
B9 R66
C63
R62
R67
B8 R61 R63 R64 M61B
C65 R68
TRACK #6 C61 M61A C64
IN
B7 CR61  CR62 

B6
B5

Read Amplifier Board, P/N: 17A159


Schematic Diagram, 17SCD010
Figure A26 (Sheet 2)
31–30–01
Schematic Diagrams
Rev. 2 Page A–148
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

OUTPUT ANALOG
TYPICAL 500 mV PP

R85 A26
1K TRACK #1
CR72 CR73 OUT
A25

R86
A28
1K TRACK #2
CR74 CR75
OUT
A27

R87 A30
1K
CR76 CR77 TRACK #3
OUT
A29

R88 A32
1K TRACK #4
CR78 CR79
OUT
A31

R89
A34
1K
CR80 CR81 TRACK #5
OUT
A33

R90 A36
1K TRACK #6
+5V CR82 CR83 OUT
A35
C77

.1 uf
4 2 5 1 12 15 14 13
11 A37
Y7 Y6 Y5 Y4 Y3 Y2 Y1 Y0 TRACK0 B TRACK
16 VDD A0 ADDRESS
R73 10 A39 FROM
1K M71 A1 TRACK1 B
7 VEE WRITE AMP
9 A41 (TTL)
C78 ANALOG MULTIPLEXER A2 TRACK2 B
CR71
IN751A 10 uf
20V 8 VSS 6 A43 READ MUX ENABLE
E
-12V Z (CONNECTED TO GROUND)
3

PG1
M72A-2

Read Amplifier Board, P/N: 17A159


Schematic Diagram, 17SCD010
Figure A26 (Sheet 2 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–149
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

CG1

J1A
6
L L H H H H
RV1 RV2 RV3 RV4 RV5 RV6

J8 J1A J8 J1A J2 J1A K3 J1A K3 J1A T2 J1A


R1
35 10 49 7 D 1 2 23 C2 21 1 35
22 NO
1/2W

CR2
1N4002
J2
R

CR3
1N4002
J8
45

CR4
1N4002

L H H H L

RV12 RV7 RV9 RV9 RV10 RV11


R2
22
J8 J1A 1/2V J8 J1A K1 J1A T2 J1A J8 J1A
51 8 E 2 C1 22 2 36 24 51

NOTE: THIS CARD WAS DESIGNED TO SUPPRESS A MINIMUM OF TEN SPIKES ON EACH REAR PANEL PIN. SPIKES ARE IN EXCESS OF 2000 VOLTS PEAK,
POSITIVE OR NEGATIVE, WITH A RISE TIME OF 1 uSEC AND A FALL TIME OF 9 uSEC FROM A 12 OHM SOURECE IMPEDANCE.

1 USED WITH 17M800-258 CONFIGURATION


ONLY; REFER TO IPL FIG. 16

Spike Suppressor Board, P/N: 205E0186–00


Schematic Diagram, 905E0186–01
Figure A27 (Sheet 1)
31–30–01
Schematic Diagrams
Rev. 2 Page A–150
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

J16-T FRONT CONNECTOR


J16
CG4 POWER GND (BLK)
A
K2-C- X2 DUMP (RET) (BLK)
BLK B
K2-C+ X2 DUMP (+12 Vdc) (YEL)
C
J11A-28 READ TRACK 2 +
D
J11A-27 READ TRACK 2 -
BLK BLK E
J16-A CG4 J15-A READ TRACK 4 +
J11A-32 F
J11A-31 READ TRACK 4 -
G
J11A-36 READ TRACK 6 +
J2-W T1-4 H
J11A-35 READ TRACK 6 -
J
J10A-17 WRITE DISABLE K
J9-1
BLK BLK J10A-15 DATA DISABLE L
J10A-25 PHASE B M
J10A-13 WRITE DATA
J7-K N
BLK 115 Vac, 400 Hz, SHIELD (BLK)
BLK CG2 P
J10A-1 TP2 115 Vac, 400 Hz, HIGH (WHT)
T2-1
R
BLK T2-2 115 Vac, 400 Hz, COM (BLK)
S
CG4 POWER GND (BLK)
BLK T
K2-NO2 115 Vac, 800 Hz, HIGH (WHT)
U
K1-NC1 SHIELD
T3-2 115 Vac, 800 Hz, COM (BLK)
FAILURE RELAY 115 Vac, 400 Hz V
K2-NO1 X2 EXT CAP (BLK)
W
J8-1
X
J11A-20 READ DATA
Y
SHIELD J11A-30 READ TRACK 3 + (WHT)
115 Vac, 400/800 Hz Z
K3-NC2 J11A-29 READ TRACK 3 - (BLK)
a
J11A-34 READ TRACK 5 + (WHT)
BLK BLK b
J11A-33 READ TRACK 5 - (BLK)
c
J11A-44 AUTO/MANUAL EOT d
BLK BLK J11A-39 TRACK 1 B
J1A-6 CG1 J2-Z e
J8-45 PLAYBACK HI f
J11A-37 TRACK 0 B
g
J10A-29 WRITE OUTPUT ENABLE B
BLU h
115 Vac, 800 Hz, SHIELD
i
X2 DUMP CAP SHIELD
j
T3-5
J9-59 TEST START
k
J11A-26 READ TRACK 1 + (WHT)
m
J11A-25 READ TRACK 1 - (BLK)
n
TO SOLDER LUG READ TRACK SHEILD (BLK)
p
PLAYBACK LOW
J8-35 q
J11A-8 +5 Vdc (RED)
r
s
RECORDER MOTOR PWR J11A-41 TRACK 2 B
t
J15
CG-4 PWR SHIELD (BLK)
A
K2-NC1 X1 CAP BLK
B
W A
GRA V X B
j Y
T1-2 115 Vac, C 400/800 Hz (BLK) C RED U C
k Z
BRN
T i m D
K2-C2 115 Vac, H 400/800 Hz (WHT) BLK
D a
BRN h s E
K2-C1 X2 CAP (BLK) S n
E
t b
g r F
F
R q p G
H c
P f H
N d J
e
M K
L

J16
MOTOR

Spike Suppressor Board, P/N: 205E0186–00


Wiring Diagram, 905E0199–13
Figure A27 (Sheet 2)
31–30–01
Schematic Diagrams
Rev. 2 Page A–151
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

WRITE AMP READ AMP


J10A J11A
GND (BLK) GND (BLK) +12 Vdc (YEL)
TP2 1 2 J2-X 1 2 J9-4

3 4 J11A-43 GND 3 4
+12 Vdc (YEL) J12-7
J8-9 -12Vdc (GRN) 5 6
+5Vdc (RED) J9-8 J10A-9 -12Vdc (GRN) 5 6
+5Vdc (RED) J10A-B
8 +5Vdc (RED) J11A-6 8 +5Vdc (RED) J16-r
7 7
J11A-5 -12Vdc (GRN) 9 10
EXT RESET J9-86 9 10
J9-75 1 HZ 11 12 11 12
J16-N 13 14
WRITE DATA
J9-47 13 14
15 16
J16-L DATA DISABLE 15 16 17 18 J8-13
J16-K READ DATA
17 18 19 20 J16-Y
J9-61 WRITE DISABLE 21 22
J11A-37 TRACK 0 B 19 20 23 24
J11A-39 TRACK 1 B 21 22 J16-n TRACK 1 OUT - (BLK)
25 26
TRACK 1 OUT + (WHT) J16-m
J11A-41 TRACK 2 B 23 24 TRACK 2 OUT - (BLK) TRACK 2 OUT + (WHT) J16-D
J16-E 27 28
J8-37 25 26 TRACK 3 OUT - (BLK) TRACK 3 OUT + (WHT)
J16-a J16-Z
J16-M PHASE B 29 30
J16-G TRACK 4 OUT - (BLK) TRACK 4 OUT + (WHT) J16-F
31 32
27 28 TRACK 5 OUT - (BLK)
WRITE OUTPUT ENABLE B J16-c TRACK 5 OUT + (WHT) J16-b
J16-h 29 33 34
30 J16-J TRACK 6 OUT -
T.A. OUT ENABLE TRACK 6 OUT + (WHT) J16-H
J9-15 31 32 35 36
J10A-19
J9-25 SAVE 33 34 J16-g TRACK 0 B
37 38
J9-27 PHASE J10A-21
35 36 TRACK 1 B
J9-37 TRACK 2 J16-e 39 40
37 38 J10A-23
J9-52 TRACK 1 39 40 J16-t TRACK 2 B
41 42
J9-49 TRACK 0 41 42 R MUX EN (BLK)
J11A-3 43 44
J9-67 EOT AUTO/MANUAL EOT J16-d
43 44

J10B J11B
WRITE HEAD 1 +
1 2 1 2
1- 3 4 3 4
2+ 5 6 GND 5 6
2- READ HEAD 6 - READ HEAD 6 +
7 8 7 8
3+ 9 10 GND 9 10
3- READ HEAD 5 - READ HEAD 5 +
11 12 11 12
4+ GND
13 14 13 14
4- READ HEAD 4 - READ HEAD 4 +
15 16 15 16
5+ GND
17 18 17 18
5- READ HEAD 3 - READ HEAD 3 +
19 20 19 20
6+ GND
21 22 21 22
WRITE HEAD 6 - READ HEAD 2 - READ HEAD 2 +
23 24 23 24
AUTO/MANUAL EOT GND
25 26 25 26
DIODE ANODE EOT READ HEAD 1 - READ HEAD 1 +
27 28 27 28
DIODE CATHODE EOT GND
29 30 29 30

Spike Suppressor Board, P/N: 205E0186–00


Wiring Diagram, 905E0199–13
Figure A27 (Sheet 3)
31–30–01
Schematic Diagrams
Rev. 2 Page A–152
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

INTERFACE #1 CPU
J8 J9
GND (BLK) +12Vdc (YEL) J2-J TP2 GND (BLK) +12Vdc (YEL) J8-4
TP2 1 2 1 2
3 4
+12Vdc (YEL) J9-2 J9-41 MODE SELECT 3 4
+12Vdc (YEL) J11A-2
J2-A -12Vdc (GRN) 5 6
+5Vdc (RED) J2-R J8-9 -12Vdc (GRN) 5 6
+5Vdc (RED) J8-8
7 8 +5Vdc (RED) J9-6 7 8 +5Vdc (RED) J10A-6
O3
J10A-5 -12Vdc (GRN) 9 10 9 10
O4
11 12 11 12
J11A-20 READ DATA 13 14 J8-33 BITE 13 14
O5
T.A. OUT ENAB
K3-C COMBINED FAILURE 15 16 J10A-31 15 16 O6
ENABLE BUS CPU READ
17 18 17 18
19 20 DB5 O7
19 20
21 22 DB4 PRI IN J9-45
21 22
573 MODE BUS A EXT INT
23 24 J1A-51 23 24
25 26 J9-41 SAVE
J10A-33 25 26
27 28 PHASE
J10A-35 27 28
29 30 BUS B
29 30
31 32 DB3
31 32
J9-13 BITE 33 34
J16-q DB2 33 34
J1A-10 PLAYBACK LO 35 36 A/D 35 36
J10A-25 PHASE B 37 38 J10A-37 TRACK 2 37 38
39 40 542 MODE 39 40
41 42 J8-24 573 MODE 41 42
43 44
J1A-9 PLAYBACK HI 45 46 J9-3 EXT INT 43 44
J16-f
J9-22 PRI OUT 45 46
47 48
DIGITAL IN A J10A-13 STROBE
J1A-7 49 50 47 48
DIGITAL IN B J8-55 WRITE DATA
J1A-8 51 52
BI-O J10A-41 TRACK 0 49 50
S/D
J9-53 53 54
COMBINED FAILURE DB7 TRACK 1 J10A-39
WRITE DATA 55 56 K1-C 51 52
J9-47
J8-53 BI-O READ DATA J8-78
57 58 53 54
59 60
D7 DB6
61 62 55 56
63 D6 INT REQ
64 57 58
J8-76 59 O
65 66 60
67 68 J16-k TEST START
TRACK ON
J9-81 69 70 J10A-17 WRITE DISABLE 61 62
WRITE
71 72 D5 ROM C1
63 64
SPARE TEST START D4 ROM C2
73 74 J9-59 65 66
READ DATA J10A-43 EOT 67 68
ROM C4
75 76 J9-54
S/D RDY 69 ROM C3
77 78 70
D1/A1 ROM C0
79 80 71 72
TEST A/D RDY DB0
81 82 73 74
83 84 J10A-11 1 HZ DB1
75 76
85 86 D2/A2
77 78
D3/A3 D0/A0
79 80
J8-69 TRACK OK 81 82
83 84
EXT RESET
85 86 J10A-10

Spike Suppressor Board, P/N: 205E0186–00


Wiring Diagram, 905E0199–13
Figure A27 (Sheet 4)
31–30–01
Schematic Diagrams
Rev. 2 Page A–153
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
POWER SUPPLY
J2
-12Vdc (GRN)
J8-5 A 1
B 2
115Vac, 400Hz, H (WHT)
J1A-1 C 3
K1 FAILURE RELAY (BLU) J1A-22 T1-1 D 4
BLUE BEAD AC DECOUPLING
C1
FAILURE RELAY (BLK) CG2 T1-2 E 5
NC1 115Vac, 400Hz, C (BLK)
K1 J1A-2 F 6
NO1
12VDC H
C2 7
J8-2 +12Vdc (YEL)
NC2 J 8
K3-C+ +12Vdc (YEL)
NO2 K 9
+12Vdc (YEL) K3-C+ L 10
C+ 31Vac (BLU)
MAINTENANCE COMBINED FAILURE J8-56 T1-5 M 11
C-
RELAY T1-3 31Vac (BLU)
N 12
9-1936
P 13
J8-6 +5Vdc (RED)
R 14
S 15
T 16
T2-3 10Vac (BLU)
U 17
T2-5 10Vac (BLU)
V 18
TP2 GND (BLK)
W 19
J11A-1 GND (BLK)
X 20
Y 21
CG-1 GND (BLK) Z 22

K2 X2 - CAP (BLK) J15-E T1


BLUE BEAD 115 Vac, 400 Hz, H (WHT) J2-D
C1
X1 -CAP J15-B 115 Vac, 400 Hz, H (WHT) K2-NC2
NC1
1
K2 NO1 J16-W 115 Vac, 400 Hz, H (WHT) T2-1
12VDC 115 Vac 400/800 Hz (WHT) J15-D
C2 115 Vac, 400 Hz, C (BLK)
115 Vac 400 Hz (WHT) T1-1 J15-D K2-C2 T2-2
NC2 J15-C
X2 DUMP (+12Vdc) (YEL) J16-U 2 115 Vac, 400/800 Hz C (BLK) J15-C
NO2
115 Vac 800 Hz (WHT) J16-C CG1
115 Vac, 400 Hz, C (BLK) J2-E
C+
X2 DUMP (RET) (BLK) J16-B 31 Vac (BLU) H J2-N
HIGH SPEED C- 3
DUMP RELAY CHASSIS GND (BLK) CG2
9-1936 4
31 Vac (BLU) C J2-M
5

T1

1 2 3 4
5

ABBOTT #24E31CT

T2
115 Vac, 400 Hz, H (WHT) T1-1
115 Vac, 400 Hz, H (WHT) J16-R
1
115 Vac, 400 Hz, H (WHT) J1A-35
K3
115 Vac, 400 Hz, C (BLK)
C1 J1A-36
BLUE BEAD
NC1 2 115 Vac, 400 Hz (BLK) J16-S
NO1 CG2
115 Vac, 400 Hz (BLK) T1-2
K3 (BLU) J1A-21
12VDC C2 115 Vac, 800 Hz, C (BLK) J16-V
K2-NO2 3 31 Vac (BLU) H J2-U
GND (BLK) CG1
NC2 CG3 4
FAILURE RELAY (BLU) J1A-23
NO2 5 10 Vac (BLU) C J2-V
+12 Vdc (YEL)
C+ J2-K
SYSTEM
STATUS RELAY K1-C+ T2
C-
9-1936 COMBINED FAILURE
J8-15
1 2 3 4
5

ABBOTT #24E31CT

Spike Suppressor Board, P/N: 205E0186–00


Wiring Diagram, 905E0199–13
Figure A27 (Sheet 5)
31–30–01
Schematic Diagrams
Rev. 2 Page A–154
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

REAR CONNECTOR
PWA
SPIKE SUPP.
J1A J1B
115Vac, 400Hz, H (WHT) 115Vac, 400Hz, H (WHT)
J2-D 1 1 1
115Vac, 400Hz, C (BLK) 115Vac, 400Hz, C (BLK)
J1B J2-E 2
COM GND (BLK)
2 2
1 2 3 4 5 6 7 8 9 J1A6 COM GND (BLK) 3 3 3

10 +28Vdc (BLU) 4 +28Vdc (BLU) 4 4


19 J1-A-3
20 28 5 5 5
29 38 N/C
COM GND (BLK) 6 COM GND (BLK) 6 6
39 47 CG-1
48 57 DIGITAL IN A DIGITAL IN A
J8-49 7 7 7
DIGITAL IN B DIGITAL IN B
J8-51 8 8 8
PLAYBACK HI PLAYBACK HI
J8-45 9 9 9
J1A PLAYBACK LO PLAYBACK LO
J8-35 10 10 10
11 11 11
57 48
47 39 12 12 12
38 29
28 13 13 13
20
19 10 14 14 14
15 15 15
9 8 7 6 54 3 2 1
16 16 16
17 17 17
18 18 18
19 19 19
20 20 20
FAILURE RELAY (BLU) FAILURE RELAY (BLU)
K3-C2 21 21 21
K1-C1 FAILURE RELAY (BLU) FAILURE RELAY (BLU)
22 22 22
K3-NO_2 FAILURE RELAY (BLU) FAILURE RELAY (BLU) 27.5 VDC
23 23 23
24 24 24
25 25 25
4 WIRE BETWEEN J8-86
& J9-3 IS REQUIRED IN 26 26 26
RECORDERS 17M60X-XXX 27 27 27
AND 17M70X-XXX.
28 28 28
WIRE IS CUT OR REMOVED
AND TERMINATED WITH 29 29 29
HEAT-SHRINK SLEEVING 30 30 30
AT FINAL ASSEMBLY IN
31 31 31
RECORDERS
17M90X-XXX. 32 32 32
33 33 33
34 34 34
T2-1 115Vac, 400Hz, H (WHT) 115Vac, 400Hz, H (WHT)
35 35 35
115Vac, 400Hz, C (BLK) 115Vac, 400Hz, C (BLK)
T2-2 36 36 36
37 37 37
38 38 38
39 39 39
40 40 40
41 41 41
42 42 42
43 43 43
44 44 44
45 45 45
46 46 46
47 47 47
48 48 48
49 49 49
50 50 50
J8-24 573 MODE 573 MODE
51 51 51
SYMBOLS: 52 52 52
BUS WIRE CONNECTION 53 53 53
54 54 54
55 55 55
56 56 56
TWISTED SHIELDED 57 57 57
PAIR PAIR

Spike Suppressor Board, P/N: 205E0186–00


Wiring Diagram, 905E0199–13
Figure A27 (Sheet 6)
31–30–01
Schematic Diagrams
Rev. 2 Page A–155
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

OSCILLATOR TRANSDUCER
C103 R104 OSC. SYNCH
YEL/WHT BRN/WHT CR105-3
200 pF 158K OUT
1 3
2 2 8 6
+12V
C107 C109 R182-6 C112
R185 .1 .1 100K .0033
3 7 R108 100K
+ 100 4
1 BLU/WHT 11
U101
2
- RED/WHT 10
R103 4 5
C102 C104 C108 R182-7 C113
1000 pF 31.6K C110
4 pF .033 .1 100K .0033
-12V
CR105-4
7
2 6
1 9
BRD VERIF ORN/WHT GRN/WHT
8 R102 C105
26.1K R105
.1 80.6K
9
+12VDC
7 +12V

C116
6.8/35 R106
6.81K
PWR SIG
4 COMM
GND
6
R107 AGC AMPLIFIER
C117 3.01M
6.8/35 R109 C106
D R110
G 3.01M 1 3.01K
-12 VDC
5 -12V
S Q100
10 2N5116 +12V
SPARE

TEMP 7 2 8 R182-5 9 R112


R153 COMPENSATION -
6 U102 100K TAT
TAT R152 3
+REF +
301K 4
R153 R111
TAT 15.8K
-12V
-REF
7 R156
- 301K
9 GAIN TC.
U106-2
6
+
+REF -REF
R155
49.9K
R157 R164
200K 200K

-REF +REF

RT2 RT1

R160 R162
R165 R166 100K 100K R170 R171
TAT TAT TAT TAT
R188 R189
TAT TAT
-REF R168 R169 R172 R173 +REF
TAT TAT TAT TAT

7 4 R179
301K
R167 CR105-2 CR105-1 R174
7.5K 7.5K
3 6
R175
R190 R191
TAT TAT -12V 20K

3 2
+REF -REF
- 1
U106-1 C119
1 4 1 uF
Note: The Altitude board (P/N: 17A192) R176 + FRAME
and Airspeed board (P/N: 17A193) are a +REF 5 ZERO 50V NP
matched set. These boards must be TAT T.C.
returned to Loral for factory calibration. R178
15.8K +12V
R177
-REF
TAT

Altitude Transducer Board, P/N: 17A192


Schematic Diagram, 17SCD018
Figure A28 (Sheet 1)
31–30–01
Schematic Diagrams
Rev. 2 Page A–156
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
C114
R141 R181-4 .01
TAT 100K
13 4 CR109

+12V

2 R143
100 VOUT TO A/D
- (0 TO +5V)
U103 6
3
3
+ R144
GAIN R145
3 2k
C115
R181-3 .001 TAT
-12V TAT 1
100K
R142 R181-1 R180
14 53.6K 100K 49.9K
R181-8 R181-7 R181-6
100K 100K 100K 16
8 9 10 7 6 11

12
15 R181-5 R146
75K
R181-2 100K
100K
5
R182-1 2
100K
16 1 SHAPE R147
2k
R182-4
4 13
R149
TAT 100K

ZERO R147 R148


2k TAT
R151
TAT

2 3 5
R182-2 R182-3 R182-5
GAIN SHAPING 100K 100K 100K
R117
15 14 12
TAT
CR102 CR102

R113
301k +12V R118
R120
2k 2 7 100K
GAIN -
9 U104-2 R119
BREAK
R121 6
4.02K + TAT R183-2
5 PRECISION REF VOLTAGE
15 47K 2
R137 +12V
-12V TAT
+12V
'A' 'B'
R122 2 R183-1
6 2 7
1 16
2 2 - 6 -5V REF
TAT REF 47K
CR103 CR104 U107
OSC 3
R186 +
R114 TAT 4
301k R125 R123
3 5
4 3 -12V
2k
3 100K R183-3 R183-3
GAIN - 4
BREAK 2 1 U104-1 R124 47K 47K
R126 4 R187 13 14
4.02K + TAT 100K

R138
TAT

C E
+5V REF OUTPUT
BREAK CIRCUITS PRESENT 1
ONLY IF REQUIRED H

2 NOTE: ITEMS R114, R122 - R124 AND U104


ARE NOT INSTALLED

Altitude Transducer Board, P/N: 17A192


Schematic Diagram, 17SCD018
Figure A28 (Sheet 1 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–157
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
C118
OSCILLATOR TRANSDUCER
200 pF
C103 R104
YEL/WHT BRN/WHT CR105-3
200 pF 158K
ALTITUDE 1 3
SYNC IN 2 8 6
R101
8 +12V
C107 C109 R182-6 C112
3MEG R185 .1 .1 100K .0033
3 7 R108 100K
+ 100 4
1 BLU/WHT 11
U101
2
- RED/WHT 10
R103 4 5
C102 C104 C108 R182-7 C113
1000 pF 31.6K C110
4 pF .033 .1 100K .0033
-12V
CR105-4
7
2 6
1 9
BRD VERIF R105 ORN/WHT GRN/WHT
1 R102 C105
26.1K 80.6K
.1
2
+12VDC
3 +12V

C116
6.8/35 R106
6.81K
PWR SIG
4 COMM
GND
6
R107 AGC AMPLIFIER
C117 3.01M
6.8/35 C106
D R109 R110
G 3.01M 1 3.01K
-12 VDC
5 -12V
S
10 Q100 +12V
SPARE 2N5116
7 2 R182-8 R112
TEMP 8 9
R153 COMPENSATION -
6 U102 100K TAT
TAT R152 3
+REF +
301K 4
R153 R111
TAT 15.8K
-12V
-REF
7 R156
- 301K
9 GAIN TC.
U106-2
6
+
+REF -REF
R155
49.9K R164
R157 200K
200K

-REF +REF

RT2 RT1

R160 R162
R165 R166 100K 100K R170 R171
TAT TAT TAT TAT
R188 R189
TAT 200K
-REF R168 R169 R172 R173 +REF
TAT TAT TAT TAT

7 4 R179
301K
R167 CR105-2 CR105-1 R174
7.5K 7.5K
3 6
R175
R190 R191
TAT TAT -12V 20K

3 2
+REF -REF
- 1
U106-1 C119
4 1 uF
R176 + FRAME
+REF 5 ZERO 50V NP
1 Note: The Airspeed board (P/N: 17A193)
TAT T.C.
and Altitude board (P/N: 17A192) are a R178
matched set. These boards must be 15.8K +12V
R177
returned to Loral for factory calibration. -REF
TAT

Altitude Transducer Board, P/N: 17A193


Schematic Diagram, 17SCD019
Figure A29 (Sheet 1)
31–30–01
Schematic Diagrams
Rev. 2 Page A–158
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
C114
R141 R181-4 .01
TAT 100K
13 4 CR109

+12V

2 R143
100 VOUT TO A/D
- (0 TO +5V)
U103 6
7
3
+ R144
GAIN R145
3 2k
C115
R181-3 .001 TAT
-12V TAT 1
100K
R142 R181-1 R180
14 53.6K 100K 49.9K
R181-8 R181-7 R181-6
100K 100K 100K 16
8 9 10 7 6 11

12
15 R181-5 R146
75K
R181-2 100K
100K
5
R182-1 2
100K
16 1 SHAPE R147
2k
R182-4
4 13
R149
TAT 100K

ZERO R147 R148


2k TAT
R151
TAT

2 3 5
R182-2 R182-3 R182-5
GAIN SHAPING 100K 100K 100K
R117
15 14 12
2 TAT 2
CR102 CR102

R113
301k +12V R118
R120
2k 2 7 100K
GAIN -
9 U104-2 R119
BREAK
R121 6
4.02K + TAT R183-2
5 PRECISION REF VOLTAGE
15 47K 2
R137 +12V
-12V TAT
+12V
'A' 'B'
R122 2 R183-1
6 2 7
1 16
- 6 -5V REF
TAT REF 47K
CR103 CR104 U107
OSC 3
R186 +
R114 TAT 4
301k R125 R123
3 5
4 3 -12V
2k
3 100K R183-3 R183-3
GAIN - 4
BREAK 2 1 U104-1 R124 47K 47K
R126 4 R187 13 14
4.02K + TAT 100K

R138
TAT

C E
+5V REF OUTPUT
BREAK CIRCUITS PRESENT 9
ONLY IF REQUIRED H

2 NOTE: ITEMS R113, R114, R117 - R126, CR102, CR103 AND U104
ARE NOT INSTALLED

Altitude Transducer Board, P/N: 17A193


Schematic Diagram, 17SCD019
Figure A29 (Sheet 1 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–159
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

THIS PAGE INTENTIONALLY LEFT BLANK

31–30–01
Schematic Diagrams
Rev. 2 Page A–160
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

POWER SUPPLY
REAR CONNECTOR J2
-12Vdc (GRN)
J2-D A 1
J1A J1B B 2
115Vac, 400Hz, H (WHT)
J2-D 1 1 115Vac, 400Hz, H (WHT)
J1A-1 C 3
115Vac, 400Hz, C (BLK) AC DECOUPLING
J1B J2-E 2 2 T1-1 D 4
1 2 3 4 5 6 7 8 9 3 3 T1-2 E 5
4 4 115Vac, 400Hz, C (BLK)
10 19 +28Vdc (BLU) J1A-2 F 6
J1-A-3 TRIP & DATE 28Vdc
20 28 5 5 J1A-40
29 38 CG-1 COM GND (BLK) K4-C+ H 7
39 47 6 6 +12Vdc (YEL)
DIGITAL IN A J3-3 J 8
48 57 J8-49 7 7
K1-C+ +12Vdc (YEL)
DIGITAL IN B K 9
J8-51 8 8
PLAYBACK HI L 10
J8-45 9 9 31Vac (BLU)
PLAYBACK LO T1-5 M
J1A J8-35 10 10 31Vac (BLU)
11
26Vac C1 (BLU) T1-3 N 12
J3-P 11 11
57 48 26Vac H1 (BLU) P 13
47 39 J3-N 12 12 J3-1 +5Vdc (RED)
38 29 C. ALT. SYN. X S1 (BLU) R 14
J3-R 13 13
28 20 C. ALT. SYN. Y S2_1 (BLU) S
J3-S 15
19 10 14 14
C. ALT. SYN. Z S3_1 (BLU) T 16
J3-T 15 15 10Vac (BLU)
9 8 7 6 54 3 2 1 F. ALT. SYN X S1_2 (BLU) T2-3 U 17
J3-16 16 16 10Vac (BLU)
F. ALT. SYN Y S2_2 (BLU) T2-5 V 18
J3-T 17 17 GND (BLK)
F. ALT. SYN Z S3_2 (BLU) TP1 W 19
J3-16 18 18
X 20
19 19
Y 21
20 20 CG-1 GND (BLK)
FAILURE RELAY (BLU) Z 22
K4-C_1 21 21
K4-C_2 FAILURE RELAY (BLU)
22 22
K3-NO_2 27.5 Vdc
23 23
24 24 S/D INPUT MUX #1
J7-K ACC C (BLU) J3
25 25
ACC B GND (BLK) +5Vdc (RED) J2-R
26 26 TP1 A 1
TP2 ACC A (BLU) +5Vdc (RED) J6-6
27 27 B 2
ACC D (BLU) -12Vdc (GRN) +12Vdc (YEL) J2-J
T3-3 28 28 J2-A C 3
4 WIRE BETWEEN J8-86 CG-3 ACC E (BLU)
29 29 J4-C -12Vdc (GRN) D 4 +12Vdc (YEL) J4-3
& J9-3 IS REQUIRED IN HDG X, S1_3 (BLU) J1A-57 542 MODE ELEC
RECORDERS 17M60X-XXX J3-Y 30 30 E 5
HDG Y, S2_3 (BLU)
AND 17M70X-XXX. J3-X 31 31 J9-39 COS (EXPAND INPUT) COS OUTPUT
J4-V
WIRE IS CUT OR REMOVED HDG Z, S3_3 (BLU) F 6
J3-W 32 32 REF (EXPAND INPUT) REF OUTPUT J4-T
AND TERMINATED WITH HDG H, H3_3 (BLU) H 7
HEAT-SHRINK SLEEVING J3-U 33 33 J6-63 AC1
HDG C, C3_3 (BLU) J 8
AT FINAL ASSEMBLY IN J3-V 34 34 SIN (EXPAND INPUT)
RECORDERS 115Vac, 400Hz, H (WHT) K 9 SIN OUTPUT (7Vac, 400Hz) J4-Y
T3-1 35 35 AC2 (EXPAND INPUT)
17M90X-XXX. J6-72 L 10
T3-2 115Vac, 400Hz, C (BLK)
36 36 ACC
TRIP & DATE CODE J6-65 M 11
J6-19 37 37 26Vac H1 (C.ALT SYN) 26Vac N_2 (F.ALT SYN)
TRIP & DATE 28V GND (BLU) J1A-12 N 12
CG-2 38 38 26Vac C1 (C.ALT SYN) 26Vac C_2 (F.ALT SYN)
J1A-11 P 13
39 39 C. ALT. SYN. X S1 F.ALT SYN Z S3_2 (BLU) J1A-18
TRIP & DATE 28Vdc (BLU) J1A-13 R 14
J2-H 40 40 J1A-14 C. ALT. SYN. Y S2_1 S 15 F.ALT SYN Y S2_2 (BLU) J1A-17
N/C BINARY A
41 41 J1A-15 C. ALT. SYN. Z S3_1 F.ALT SYN X S1_2 (BLU) J1A-16
MARKER BEACON T 16
J6-22 42 42 J1A-33 HDG H, H3_3 (BLU) 26Vac C_4 9BLU) J1A-53
SYMBOLS: MARKER BEACON U 17
J6-23 43 43 J1A-34 HDG C, C3_3 (BLU) 26Vac H_4 (BLU) J1A-52
V 18
44 44 J1A-32 HDG Z, S3_3 (BLU) AIRSPEED X, S1_4 (BLU) J1A-54
BINARY 1 W 19
BUS WIRE CONNECTION J6-37 45 45 J1A-31 HDG Y, S2_3 (BLU)
X 20 AIRSPEED Y, S3_4 (BLU) J1A-55
J6-13 BINARY 2 HDG X, S1_3 (BLU)
46 46 J1A-30 AIRSPEED Z, S2_4 (BLU) J1A-56
Y 21
47 47 Z 22
48 48 AA 23
TWISTED SHIELDED 49 49
PAIR BB 24
PAIR 50 50
573 MODE CC 25
J8-24 51 51
J3-18 26Vac C_4 9BLU)
52 52
J3-17 26Vac H_4 (BLU)
53 53
J3-19 AIRSPEED X, S1_4 (BLU)
54 54
J3-20 AIRSPEED Y, S3_4 (BLU) 55 55
J3-21 AIRSPEED Z, S2_4 (BLU)
56 56
J3-E 542 MODE ELEC 57 57

Chassis Wiring Diagram, 17M600, 17M700, 17M900


Wiring Diagram, 17WD001
Figure A30 (Sheet 1)
31–30–01
Schematic Diagrams
Rev. 2 Page A–161
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

INTERFACE #2
S/D CONVERTER
J6
J4 GND (BLK) +12Vdc (YEL) J4-4
GND (BLK) TP1 1 2
TP1 A 1 GND +12Vdc (YEL)
J6-58 3 4 J7-3
B 2 +5Vdc (RED)
-12Vdc (GRN) +12Vdc (YEL) J3-4 5 6 J3-2
J3-D C 3
J7-10 DC1 A +5Vdc (RED) J8-6
J7-C -12Vdc (GRN) D 4 +12Vdc (YEL) J6-2 7 8
9 10 DC 8A J7-R
J6-41 DC3 E 5 DC0A DC 9A J7-14
DC2 J7-L 11 12
J6-43 F 6
DC1 J1A-46 BINARY 2 13 14 DC 5A J7-12
J6-51 H 7 DC3A DC 6A
DC0 J67-11 15 16 J7-P
J6-63 J 8
J7-M DC2A DC 7A J7-13
J6-53 DC4 K 9 TRIP & DATE CODE
17 18
STROBE (LATCHES) J7-E
DC5 J1A-37 19 20
J6-39 L 10
J7-N DC4A 21 22 MARKER BEACON J1A-42
J6-27 DC6 M 11
J1A-43 MARKER BEACON 23 24 BUS B J9-29
J6-31 DC7 N 12 BUS A
J7-9 VERT. ACC. SIGN 25 26 J9-23
J6-33 S/D BUS UPPER P 13 AC0A
J4-L DC5 27 28 J7-T
J6-61 S/D COMPLETE R 14 AC1A
J4-M DC6 29 30 J7-U
J6-67 S/D START CONV. S 15 AC2A
J4-N DC7 31 32 J7-V
J3-7 REF OUTPUT T 16 AC3A
J4-P S/D BUS UPPER 33 34
J6-35 S/D BUS LOWER U 17 S/D BUS LOWER BUS D
J4-U 35 36
J3-6 COS OUTPUT V 18 BINARY 1 D7 J9-55
J4-U 37 38
W 19 D4
J4-L DC4 39 40 J9-65
X 20
J4-E DC3 41 42
D5
J9-63
J3-9 SIN OUTPUT Y 21 J6-73
Z 22 J4-F DC3 43 44 D3 J9-79
AA J6-77
23 BUS C D2
45 46 J9-77
BB 24 D6
J6-69 DO 47 48 J9-57
CC 25 J6-75
J9-17 ENABLE BUS 49 50
D1
J9-71
J4-H DC1 51 52
J4-J DC0 53 54
A/D CONVERTER
S/D INPUT MUX #2 VERT. ACC. J9-73 A/D RDY 55 56
J5 (REF BLANK) J7 GND
GND (BLK) J9-69 S/D RDY 57 58 J6-3
A 1 J7-15 A 1 J7-F A/D COMPLETE 59 60 FAULT INDICATOR
J8-17
GND (BLK)
B 2 J7-W B 2 J4-R S/D COMPLETE 61 62
-12Vdc (GRN) +12Vdc (YEL)
C 3 J4-D C 3 J6-4 J3-J AC1 63 64
D 4 J8-5 -12Vdc (GRN) D 4 +12Vdc (YEL) J3-M AC0 65 66
J8-2
E 5 J6-20 STROBE (LATCHES) E 5
A/D START CONV.
J6-11 J7-5 S/D START CONV. 67 68
F 6 J6-59 A/D COMPLETE F 6 J6-47 69 70 AC3
J9-80 A0
H 7 H 7
J12-3 ALT. SIGNAL (PNE) +5Vdc REF J7-5 A/D START CONV. 71 72 AC2 J3-L
J 8 J 8 J12-1
J1A-27 VERTICAL ACC SIGN J6-44 A3 73 74 A/D J9-35
K 9 K 9 J6-25
J6-50 A1 S/D
L 10 J6-39 DC5 L 10
DC1A
J6-7 75 76 J9-50
J6-46 A2 77
M 11 J6-27 DC6 M 11 DC3A 78
J6-15
J6-31 DC7 DC5A 79 80
N 12 N 12 J6-14
DC7A 81 82
P 13 J6-33 S/D BUS UPPER P 13 J6-18 83
DC9A 84
R 14 J6-61 S/D COMPLETE R 14 J6-12 85 86
GND (BLK)
S 15 J6-67 S/D START CONV. S 15 J7-A
GND (BLK)
T 16 J3-7 REF OUTPUT T 16 J7-18
U 17 J6-35 S/D BUS LOWER U 17 +5Vdc REF
J13-9
V J3-6 COS OUTPUT V GND (BLK)
18 18 J7-16
W 19 J7-8
CG-1 GND (BLK) W 19
X 20
Y 21 CG-2 X 20
GND (BLK)
TP-2
Z 22 VACC (BLU)
CG-2 Y 21 J7-16
AA 23 J11A-1 GND (BLK) Z 22
BB 24 AA 23
CC 25 BB 24
CC 25

Chassis Wiring Diagram, 17M600, 17M700, 17M900


Wiring Diagram, 17WD001
Figure A30 (Sheet 2)
31–30–01
Schematic Diagrams
Rev. 2 Page A–162
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

INTERFACE #1 CPU
J8 J9
GND (BLK) +12Vdc (YEL) J7-4 GND (BLK) +12Vdc (YEL) J8-4
TP2 1 2 J8-3 1 2
GND +12Vdc (YEL) J9-2 4 MODE SELECT +12Vdc (YEL) J11A-2
J9-1 3 4 J8-86 3 4
J7-D -12Vdc (GRN) 5 6
+5Vdc (RED) J6-8 5 6
+5Vdc (RED) J8-8
7 8 +5Vdc (RED) J9-6 7 8 +5Vdc (RED) J10A-6
O3
J10A-5 -12Vdc (GRN) 9 10 9 10
O4
11 12 11 12
J11A-20 READ DATA 13 14 J8-33 BITE 13 14
O5
T.A. OUT ENAB
K3-C COMBINED FAILURE 15 16 J10A-31 15 16 O6

J6-60 FAULT INDICATOR 17 18 J6-49 ENABLE BUS


CPU READ
17 18
19 20 DB5 O7
19 20
21 22 DB4 PRI IN J9-45
21 22
573 MODE BUS A EXT INT
23 24 J1A-51 J6-26 23 24
25 26 J9-41 SAVE
J10A-33 25 26
27 28 PHASE
J10A-35 27 28
29 30 J6-24 BUS B 29 30
31 32 DB3
31 32
J9-13 BITE 33 34 DB2 33 34
PLAYBACK LO 35 36 A/D
J1A-10 J6-74 35 36
J10A-25 PHASE B 37 38 J10A-37 TRACK 2 37 38
J4-L 39 40
J3-E 542 MODE/F.S. 39 40
41 42
43 44 J8-24 573 MODE 41 42
J1A-9 PLAYBACK HI 45 46 EXT INT 43 44
47 48
J9-22 PRI OUT 45 46
J1A-7 DIGITAL IN A 49 50 STROBE
J10A-13 47 48
J1A-8 DIGITAL IN B 51 52 J8-35 WRITE DATA
J9-53 BI-O 53 54
COMBINED FAILURE J10A-41 TRACK 0 49 50
S/D J6-76
J9-47 WRITE DATA 55 56 K1-C
DB7 TRACK 1 J10A-39
51 52
57 58 BI-O NIBBLE TEST PULSE
FAULT INDICATOR J8-53 53 54
59 60 J8-17 READ DATA J8-78
61 62 DB6
63 J6-38 D7 55 56
64 INT REQ
J6-48 D6 57 58
65 66 O
J8-76 59 60
67 68
J16-K TEST START
J9-81 TRACK ON 69 70
J10A-43 WRITE ENABLE 61 62
WRITE
71 72 J3-L
SPARE TEST START J6-42 D5 63 64 ROM C1
73 74 J9-59
J6-40 D4 65 66 ROM C2
READ DATA J9-54
75 76 J10A-43 EOT 67 68
ROM C4
77 78 J6-57 S/D RDY ROM C3
69 70
79 80 J6-50 D1/A1 ROM C0
TEST 71 72
81 82
J6-55 A/D RDY
J10A-11 73 74
DB0
83 84
MODE SELECT 1 HZ DB1
85 86 KA-C 75 76
J9-3 4 J6-46 D2/A2
77 78
J6-44 D3/A3 79
D0/A0
J6-69
80
J8-69 TRACK OK 81 82
83 84
EXT RESET
85 86 J10A-10

Chassis Wiring Diagram, 17M600, 17M700, 17M900


Wiring Diagram, 17WD001
Figure A30 (Sheet 3)
31–30–01
Schematic Diagrams
Rev. 2 Page A–163
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

WRITE AMP READ AMP


J10A J11A
GND (BLK) GND (BLK) +12 Vdc (YEL)
TP2 1 2 J7-Y 1 2 J9-4
GND GND +12 Vdc (YEL) J12-7
J9-1 3 4 J11A-43 3 4
J7-D -12Vdc (GRN) 5 6
+5Vdc (RED) J9-8 J10A-9 -12Vdc (GRN)
5 6
+5Vdc (RED) J10A-B
8 +5Vdc (RED) J11A-6 8 +5Vdc (RED) J16-r
7 7
J10A-5 -12Vdc (GRN) 9 10
EXT RESET J9-86 J12-5 -12Vdc (GRN) 9 10
1 HZ
11 12 11 12
J16-N 13 14
WRITE DATA
J9-47 13 14
15 16
K3-C DATA DISABLE 15 16 17 18 J8-13
J16-K READ DATA
17 18 19 20 J16-Y
J9-61 WRITE DISABLE 21 22
J11A-37 TRACK 0 B 19 20 23 24
J11A-39 TRACK 1 B 21 22 J16-n TRACK 1 OUT -
25 26
TRACK 1 OUT + J16-m

J11A-41 TRACK 2 B 23 24 TRACK 2 OUT - TRACK 2 OUT + J16-D


J16-E 27 28
J8-37 25 26 TRACK 3 OUT - TRACK 3 OUT + J16-Z
J16-a
J16-M PHASE B 29 30
J16-G TRACK 4 OUT - TRACK 4 OUT + J16-F
SAVE B 31 32
J16-f 27 28 TRACK 5 OUT -
WRITE OUTPUT ENABLE B J16-c TRACK 5 OUT + J16-b
J16-h 29 33 34
30 J16-J TRACK 6 OUT -
T.A. OUT ENABLE TRACK 6 OUT + J16-N
J9-15 31 32 35 36
J10A-19
J9-25 SAVE 33 34 J16-g TRACK 0 B
37 38
J9-27 PHASE J10A-21
35 36 TRACK 1 B
J9-37 TRACK 2 J16-e 39 40
37 38 J10A-23
J9-52 TRACK 1 39 40 J16-t TRACK 2 B
41 42
J9-49 TRACK 0 41 42 R MUX EN (BLK)
J11A-3 43 44
J9-67 EOT AUTO/MANUAL EOT J16-d
43 44

J10B J11B
WRITE HEAD 1 +
1 2 1 2
1- 3 4 3 4
2+ 5 6 GND 5 6
2- READ HEAD 6 - READ HEAD 6 +
7 8 7 8
3+ 9 10 GND 9 10
3- READ HEAD 5 - READ HEAD 5 +
11 12 11 12
4+ GND
13 14 13 14
4- READ HEAD 4 - READ HEAD 4 +
15 16 15 16
5+ GND
17 18 17 18
5- READ HEAD 3 - READ HEAD 3 +
19 20 19 20
6+ GND
21 22 21 22
WRITE HEAD 6 - READ HEAD 2 - READ HEAD 2 +
23 24 23 24
AUTO/MANUAL EOT GND
25 26 25 26
DIODE ANODE EOT READ HEAD 1 - READ HEAD 1 +
27 28 27 28
DIODE CATHODE EOT GND
29 30 29 30

REF 17A136 REF 17A136

Chassis Wiring Diagram, 17M600, 17M700, 17M900


Wiring Diagram, 17WD001
Figure A30 (Sheet 4)
31–30–01
Schematic Diagrams
Rev. 2 Page A–164
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

FRONT CONNECTOR
ALTITUDE J16
J12 CG4 POWER GND (BLK)
+ 5 Vdc REF. A
J7-8 K2-C- X2 DUMP (RET) (BLK)
1 B
J13-8 OSC. REF. K2-C+ X2 DUMP (+12 Vdc) (YEL)
2 C
J7-J ALT SIGNAL (PNE) 3 J11A-28 READ TRACK 2 +
D
TP3 J11A-27 READ TRACK 2 -
E
J12-6 SIG GND (BLK) J11A-32 READ TRACK 4 +
4 F
T11A-9 J11A-31 READ TRACK 4 -
G
J13-5 -12Vdc (GRN) J11A-36 READ TRACK 6 +
5 H
J12-4 J11A-35 READ TRACK 6 -
J
PWR GND (BLK) WRITE DISABLE
J13-4 6 J10A-17 K
J11A-4 J10A-15 DATA DISABLE L
J13-3 +12Vdc (YEL) PHASE B
7 J10A-25 M
BD. VERIF. J10A-13 WRITE DATA
8 N
BD. VERIF. 115 Vac, 400 Hz, SHIELD
9 P
10 T2-1 115 Vac, 400 Hz, HIGH (WHT)
R
T2-2 115 Vac, 400 Hz, COM (BLK)
S
CG4 POWER GND
T
K2-NO2 115 Vac, 800 Hz, HIGH (WHT)
U
T3-2 115 Vac, 800 Hz, COM (BLK)
V
K2-NO1 X2 EXT CAP
W
AIRSPEED
X
J13 J11A-20 READ DATA
BD. VERIF. Y
1 J11A-30 READ TRACK 3 +
BD. VERIF. Z
2 J11A-29 READ TRACK 3 -
+12Vdc (YEL) a
J12-7 3 J11A-34 READ TRACK 5 +
b
J12-6 J11A-33 READ TRACK 5 -
PWR GND (BLK) c
J13-6 4 AUTO/MANUAL EOT
-12Vdc (GRN) J11A-44 d
J12-5 5 J11A-39 TRACK 1 B e
J13-4 SIG GND (BLK)
6 J10A-27 SAVE B
J7-S SPEED SIGNAL (PNE) f
7 J11A-37 TRACK 0 B
J12-2 OSC. REF. g
8 J10A-29 WRITE OUTPUT ENABLE B
J7-17 +5Vdc REF. h
9 115 Vac, 800 Hz, SHIELD
i
10 J15-F X2 DUMP CAP SHIELD
j
J9-59 TEST START
k
J11A-26 READ TRACK 1 +
m
J11A-25 READ TRACK 1 -
n
READ TRACK SHEILD
TO SOLDER LUG p
ON FRONT PANEL q
J11A-8 +5 Vdc (RED)
r
s
RECORDER MOTOR PWR J11A-41 TRACK 2 B
t
J15
CG-4 PWR SHIELD (BLK)
A
K2-NC1 X1 CAP BLK
B
W A
GRA V X B
j Y
T1-2 115 Vac, C 400/800 Hz C RED U C
k Z
BRN
T i m D
K2-C2 115 Vac, H 400/800 Hz BLK
D a
Brn h s E
K2-C1 X2 CAP S n
E
X2 DUMP SHIELD t b
J16-j g r F
F
R q p G
H c
P f H
N d J
e
M K
L

J16
MOTOR

Chassis Wiring Diagram, 17M600, 17M700, 17M900


Wiring Diagram, 17WD001
Figure A30 (Sheet 5)
31–30–01
Schematic Diagrams
Rev. 2 Page A–165
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

J7-W J1-4 T3-5

BLK BLK BLK


SHIELD
115 Vac, 400/800 Hz
SHIELD SHIELD
BLK BLK BLK 115 Vac, 400 Hz 115 Vac, 800 Hz BLK
J1A-6 CG1 J2-Z J7-X CG2 CG3 J7-Y

BLU BLU BLU

T3-5 J1A-38 J1A-29

J16-T

R2-B CG5
R2
BLK PTC
25 W

B A
BLK BLK CG1 R1-A
J16-A CG4 J15-A R1-B R2 IS MOUNTED ON
REAR PANEL

J2-W
K3NC2
K1

BLK R2A
A

BLK BLK J4-A


J3-A TP1
MAINTENANCE
R1 RELAY
9-1936
40 W
BLK
50W
K2

J6-1
B

J7-X CG5
HIGH SPEED
R1 IS MOUNTED DUMP RELAY
TP3 ON REAR PANEL 9-1936
BLK
K3
J7-K
BLK BLK
J10A-1 TP2 J1A-25

BLK SYSTEM STATUS


RELAY
9-1936

J8-1 K4

BLK BLK
J12-4 TP3 TP2
573 / 542
RELAY
9-2072

Chassis Wiring Diagram, 17M600, 17M700, 17M900


Wiring Diagram, 17WD001
Figure A30 (Sheet 6)
31–30–01
Schematic Diagrams
Rev. 2 Page A–166
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
MAINTENANCE
RELAY
9-1936 T1
K1 115 Vac, 400 Hz, H (WHT) J2-D
FAILURE RELAY (BLU) K4-NC2
C1 115 Vac, 400 Hz, H (WHT) K2-NC2
FAILURE RELAY (BLU) K3-NC2 1
NC1
115 Vac, 400 Hz, H (BLK) T2-4
NO1
J15-D 115 Vac, 400 Hz, C (BLK)
C2 K2-NC2 T2-2
J15-C 115 Vac, 400/800 Hz C (BLK) J15-C
NC2 2
CG1
NO2 115 Vac, 400 Hz, C (BLK) J2-E
J2-K T1 31 Vac (BLU) J2-N
+12Vdc (YEL) 3
C+ K3-NC2 CHASSIS GND (BLK) CG2
COMBINED FAILURE 4
C- J8-56 1 2 3 4 31 Vac (BLU) J2-M
5
5

ABBOTT #24E31CT
HIGH SPEED
DUMP RELAY
9-1936
K2 X2 - CAP (BLK) J15-E
C1 T2
X1 -CAP J15-B 115 Vac, 400 Hz, H (WHT) T1-1
NC1
J16-W 115 Vac, 400 Hz, H (WHT) J16-R
NO1 1
115 Vac 400/800 Hz (WHT) J15-D 115 Vac, 400 Hz, H (BLK) T3-1
C2
115 Vac 400 Hz (WHT) T1-1
NC2 115 Vac, 400 Hz, C (BLK)
115 Vac 800 Hz (WHT) J16-U K2-NC2 T3-2
NO2
X2 DUMP (-12Vdc) (YEL) J16-C 2 115 Vac, 400 Hz (BLK) J16-S
C+ CG2
X2 DUMP (RET) (BLK) J16-B 115 Vac, 400 Hz (BLK) T1-2
C-
T2 10 Vac (BLU) J2-U
3
4
1 2 3 4
5 10 Vac (BLU) J2-V
SYSTEM 5
STATUS RELAY
9-1936 ABBOTT #24E31CT
K3
K4-NO2
C1
J4-NO1
NC1
NO1
C2 K4-NC1
K1-NC1 T3
115 Vac, 400 Hz, H (WHT) J2-D
40 W RESISTOR
NC2 R1-A ON REAR PANEL 1 115 Vac, 400 Hz, H (BLK) J1A-35
27.5 Vdc (ARINC) J1A-23
NO2 115 Vac, 400 Hz, C (BLK) T1A-36
+12 Vdc (YEL)
C+ K1-C+ K2-NO2
COMBINED FAILURE 115 Vac, 800 Hz (BLK) J16-V
C- J8-15
2
CG3 115 Vac, 400 Hz T2-2
VACC (BLU) J7-21
T3
3 VACCD J1A-28
5
573 / 542 1 4
RELAY GND (BLK) CG1
4 5
9-2072 2
K4 3
J1A-21
C1
K3-C2 ABBOTT #2E25CT
NC1
NO1 K3-NC1
C2 J1A-22
NC2 K1-C1
27.5 Vdc (ARINC) K3-C1
NO2
+12 Vdc (YEL) J2-H
C+
COMBINED FAILURE J8-86
C-

Chassis Wiring Diagram, 17M600, 17M700, 17M900


Wiring Diagram, 17WD001
Figure A30 (Sheet 7)
31–30–01
Schematic Diagrams
Rev. 2 Page A–167
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

WIRE
NO. AWG FROM TO DESCRIPTION
1
2 24 J2-A J2-B -12 Vdc
3 24 J2-J J2-K +12 Vdc
4 24 J2-P J2-R +5 Vdc
5 24 J2-R J2-S +5 Vdc
6 24 J2-S J2-T +5 Vdc
7 24 J2-W J2-X GND
8 24 J2-X J2-Y GND
9 24 J2-Y J2-Z GND
10 24 J3-A J3-B GND
11 24 J3-C J3-D -12 Vdc
12 24 J3-1 J3-2 +5 Vdc
13 24 J3-3 J3-4 +12 Vdc
14 24 J3-N J3-12 26 Vac, H
15 24 J3-P J3-13 26 Vac, C
16 24 J4-A J4-B GND
17 24 J4-C J4-D -12 Vdc
18 24 J4-3 J4-4 +12 Vdc
19 24 J6-1 J6-3 GND
20 24 J6-2 J6-4 +12 Vdc
21 24 J6-6 J6-8 +5 Vdc
22 24 J7-A J7-B GND
23 24 J7-C J7-D -12 Vdc
24
25
26 24 J7-3 J7-4 +12 Vdc
27 24 J7-15 J7-16 GND
28 24 J7-18 J7-19 GND
29 24 J7-19 J7-20 GND
30 24 J8-1 J8-3 GND
31 24 J8-2 J8-4 +12 Vdc
32 24 J8-5 J8-9 -12 Vdc
33 24 J8-6 J8-8 +5 Vdc
34 24 J9-1 J9-3 GND
35 24 J9-2 J9-4 +12 Vdc
36 24 J9-6 J9-8 +5 Vdc
37 24 J10-A-1 J10-A-3 GND
38 24 J10-A-5 J10-A-9 -12 Vdc
39 24 J10-A-6 J10-A-8 +5 Vdc
40 24 J10-A-1 J10-A-3 GND
41 24 J11-A-2 J11-A-4 +12 Vdc
42 24 J11-A-5 J11-A-9 -12 Vdc
43 24 J11-A-6 J11-A-8 +5 Vdc
44
45 24 J7-W J7-X GND
46 24 J7-X J7-Y GND
47 24 J7-Y J7-Z GND
48 24 J7-Z J7-AA GND
49 24 BUS J7-AA J7-BB GND
50 20 BUS J12-4 J12-6 GND (SIG. PWR)
51 20 BUS J13-4 J13-6 GND (SIG. PWR)
52 24 BUS J7-16 J7-18 GND
53 20 BUS CG-1 CG-2
54 20 BUS CG-2 CG-3
55 20 BUS CG-3 CG-1

J16

Harness Assembly Diagram, 17M600, 17M700, 17M900


(573/542 Combo), 17A186
Figure A31 (Sheet 1)
31–30–01
Schematic Diagrams
Rev. 2 Page A–168
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

J11-A
J10-A
CG4 J8
12 TP2
12
12 J7 J6 J2
TP3 J9 J4
J3
A 1
12
J13
J12

1
2 1
2

CG1

CG3
CG2

J1-B

J1-A

Harness Assembly Diagram, 17M600, 17M700, 17M900


(573/542 Combo), 17A186
Figure A31 (Sheet 1 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–169
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

WIRE
NO. AWG CLR FROM TO DESCRIPTION WIRING
1 20 WHT J1-A-1 J2-D 115 Vac, 400 Hz Twisted Pair
2 20 BLK J1-A-2 J2-E 115 Vac, 400 Hz Twisted Pair
3 24 BLK J1-A-3 J1-A-6 Point-to-Point
4 20 BLK J1-A-6 CG1 Chassis Gnd. Point-to-Point
5 24 WHT J1-A-7 J8-49 Digital in A Twisted Pair
6 24 WHT J1-A-8 J8-51 Digital in B
7 24 WHT J1-A-9 J8-45 Playback HI
8 24 WHT J1-A-10 J8-35 Playback LO
9 24 BLU J1-A-11 J3-P 26 Vac, C
10 24 BLU J1-A-12 J3-N 26 Vac, H
11 24 BLU J1-A-13 J3-R C. ALT X Point-to-Point
12 24 BLU J1-A-14 J3-S C. ALT Y
13 24 BLU J1-A-15 J3-T C. ALT Z
14 24 BLU J1-A-16 J3-16 F. ALT X
15 24 BLU J1-A-17 J3-15 F. ALT Y
16 24 BLU J1-A-18 J3-14 F. ALT Z
17 24 BLU J1-A-21 K4-C1 Failure Relay
18 24 BLU J1-A-22 K4-C2 Failure Relay
19 24 BLU J1-A-23 K3-NO2 27.5 Vdc (ARINC)
20 24 BLU J1-A-27 TP2 Acc A (GND) Twisted Pair
21 24 BLU J1-A-25 J7-K Acc C Twisted Pair
22 24 BLU J1-A-28 T3-3 Acc D (V Acc) Point-to-Point
23 24 BLU J1-A-29 CG3 Acc E (GND)
24 24 BLU J1-A-30 J3-Y HDG X
25 24 BLU J1-A-31 J3-X HDG Z
26 24 BLU J1-A-32 J3-W HDG Z
27 24 BLU J1-A-33 J3-U HDG H2 Twisted Pair
28 24 BLU J1-A-34 J3-V HDG C2
29 20 WHT J1-A-35 T3-1 115 Vac, 400 Hz, H
30 20 BLK J1-A-36 T3-2 115 Vac, 400 Hz, C
31 24 WHT J1-A-37 J6-19 Trip & Date Code Point-to-Point
32 20 BLK J1-A-38 CG2 28 Vdc Ret (GND)
33 24 WHT J1-A-40 J2-H +20 Vdc
34 24 WHT J1-A-45 J6-37 Binary 1
35 24 WHT J1-A-51 J8-24 573 Mode
36 24 BLU J1-A-52 J3-18 26 Vac, C4 Twisted Pair
37 24 BLU J1-A-53 J3-17 26 Vac, H4 Twisted Pair
38 24 BLU J1-A-54 J3-19 Airspeed X Point-to-Point
39 24 BLU J1-A-55 J3-20 Airspeed Y
40 24 BLU J1-A-56 J3-21 Airspeed Z
41 24 WHT J1-A-57 J3-E 542 Mode Elec.
42 20 BLK K1-NC1 K3-NC2
43 24 WHT J1-A-42 J6-22 Marker Beacon
44 24 WHT J1-A-43 J6-23 Market Beacon
45 24 BLK J9-3 J8-86
46 20 WHT T1-1 J2-D 115 Vac, 400 Hz, H Twisted Pair
47 20 BLK T1-2 J2-E 115 Vac, 400 Hz, C
48 20 BLK T1-1 T2-1 115 Vac, 400 Hz, H
49 20 BLK T1-2 T2-2 115 Vac, 400 Hz, C
50 20 WHT T1-1 K2-NC2 115 Vac, 400 Hz, H Point-to-Point
51 24 BLK T1-2 J15-C 115 Vac, 400/800 Hz, C Twisted Shielded Pair
52 24 WHT K2-C2 J15-D 115 Vac, 400/800 Hz, H Twisted Shielded Pair
53 24 BLK CG1 Shield Termination Twisted Shielded Pair
54 24 BLU T1-3 J2-N 31 Vac Twisted Pair
55 24 BLU T1-5 J2-M 31 Vac Twisted Pair
56 20 BLK T1-4 CG2 Chassis GND Point-to-Point
57 24 WHT T2-1 J16-R 115 Vac, 400 Hz, H Twisted Shielded Pair
58 24 BLK T2-2 J16-S 115 Vac, 400 Hz, C Twisted Shielded Pair
59 CG2 J16-P Shield Termination Twisted Shielded Pair
60 20 WHT T2-1 T3-1 115 Vac, 400 Hz, H Twisted Pair
61 20 BLK T2-2 T3-2 115 Vac, 400 Hz, C

Harness Assembly Diagram, 17M600, 17M700, 17M900


(573/542 Combo), 17A186
Figure A31 (Sheet 2)
31–30–01
Schematic Diagrams
Rev. 2 Page A–170
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

WIRE
NO. AWG CLR FROM TO DESCRIPTION WIRING
62 24 BLU T2-3 J2-U 10 Vac Twisted Pair
63 24 BLU T2-5 J2-V 10 Vac Twisted Pair
64 24 BLU T3-3 J7-21 V. Acc (Acc D) Point-to-Point
65 20 BLK T3-5 CG1 Chassis GND
66 24 YEL K1-C+ J2-K +12 Vdc
67 24 YEL K1-C+ K3-C+ +12 Vdc
68 24 WHT K1-C- J8-56 Combined Failure
69 24 WHT K1-C1 K4-NC2 Failure Relay
70 24 YEL K2-C+ J16-C X2 Dump (+12 Vdc)
71 24 BLK K2-C- J16-B X2 Dump (RET)
72 24 WHT K2-NO2 J16-U 115 Vac, 800 Hz, H Twisted Pair
73 24 BLK T3-2 J16-V 115 Vac, 800 Hz, C
74 J16-i Shield Termination
75 24 BLK K2-C1 J15-E X2 CAP Point-to-Point
76 24 WHT K2-NC1 J15-B X1 CAP
77 24 WHT K2-NO1 J16-W
78 24 WHT K3-C- J8-15 Combined Failure
79 24 WHT K3-C1 K4-NO2
80 24 WHT K3-NC1 K4-NO1
81 24 WHT K3-C2 K4-NC1
82 24 WHT J2-H K4-C+ Mode Select Relay (22V)
83 24 WHT J9-86 J10-A-10 Ext Reset
84 24 GRN J2-A J3-C -12 Vdc
85 24 YEL J2-J J3-3 +12 Vdc
86 24 RED J2-R J3-1 +5 Vdc
87 20 BLK J2-W TP-1 GND
88 20 BLK J2-Z CG1 Chassis GND
89 20 BLK J3-A TP1 GND
90 24 GRN J3-D J4-C -12 Vdc
91 24 J3-J J6-63 AC1
92 24 J3-L J6-72 AC2
93 24 J3-M J6-65 AC0
94 20 RED J3-2 J6-6 +5 Vdc
95 24 YEL J3-4 J4-3 +12 Vdc
96 24 WHT J3-6 J4-V COS Output
97 24 WHT J3-7 J4-T REF Output
98 24 WHT J3-9 J4-Y SIN Output (7 Vac,400 Hz)
99 20 BLK J4-A TP1 GND
100 24 GRN J4-D J7-C -12 Vdc
101 24 WHT J4-E J6-41 DC3
102 24 WHT J4-F J6-43 DC2
103 24 WHT J4-H J6-51 DC1
104 24 WHT J4-J J6-53 DC0
105 24 WHT J4-K J6-39 DC4
106 24 WHT J4-L J6-27 DC5
107 24 WHT J4-M J6-29 DC6
108 24 WHT J4-N J6-31 DC7
109 24 WHT J4-P J6-33 S/D Bus Upper
110 24 WHT J4-R J6-61 S/D Complete
111 24 WHT J4-S J6-67 S/D Start Conv.
112 24 WHT J4-U J6-35 S/D Bus Lower
113 24 YEL J4-4 J6-2 +12 Vdc
114 20 BLK J6-1 TP1 GND
115 24 YEL J6-4 J7-3 +12 Vdc
116 24 WHT J6-7 J7-10 DC1A
117 20 RED J6-8 J8-6 +5 Vdc
118 24 WHT J6-10 J7-R DC8A
119 24 WHT J6-11 J7-L DC0A
120 24 WHT J6-12 J7-14 DC9A
121 24 WHT J6-14 J7-12 DC5A
122 24 WHT J6-15 J7-11 DC3A Point-to-Point

Harness Assembly Diagram, 17M600, 17M700, 17M900


(573/542 Combo), 17A186
Figure A31 (Sheet 2 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–171
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

WIRE
NO. AWG CLR FROM TO DESCRIPTION WIRING
123 24 WHT J6-16 J7-P DC6A Point-to-Point
124 24 WHT J6-17 J7-M DC2A
125 24 WHT J6-18 J7-13 DC7A
126 24 WHT J6-20 J7-E Strobe (Latches)
127 24 WHT J6-21 J7-N DC4A
128 24 WHT J6-24 J9-29 Bus B
129 24 WHT J6-25 J7-9 Vert. Acc. Sign
130 24 WHT J6-28 J7-T AC 0 A
131 24 WHT J6-30 J7-U AC 1 A
132 24 WHT J6-32 J7-V AC 2 A
133 24 WHT J6-38 J9-55 D7
134 24 WHT J6-40 J9-65 D4
135 24 WHT J6-42 J9-63 D5
136 24 WHT J6-44 J6-73 D3/A3
137 24 WHT J6-44 J9-79 D3/A3
138 24 WHT J6-46 J6-77 D2/A2
139 24 WHT J6-46 J9-77 D2/A2
140 24 WHT J6-48 J9-57 D6
141 24 WHT J6-49 J9-17 Enable Bus
142 24 WHT J6-50 J6-75 D1/A1
143 24 WHT J6-50 J9-71 D1/A1
144 24 WHT J6-55 J9-73 A/D RDY
145 24 WHT J6-57 J9-69 S/D RDY
146 24 WHT J6-59 J7-F A/D complete
147 24 WHT J6-71 J7-5 A/D Start Conv.
148 24 WHT J6-74 J9-35 A/D
149 24 WHT J6-76 J9-50 S/D
150 20 BLK J7-A J7-15 GND
151 20 BLK J7-B J7-W GND
152 24 GRN J7-D J8-5 -12 Vdc
153 24 WHT J7-J J12-3 ALT. Signal (PNE)
154 24 WHT J7-S J13-7 Speed Signal (PNE)
155 20 BLK J7-W CG1 Chassis GND
156 20 BLK J7-X CG2 Chassis GND
157 20 BLK J7-X TP2 GND
158 20 BLK J7-Y CG3 Chassis GND
159 20 BLK J7-Y J11-A-1 GND
160 24 YEL J7-4 J8-2 +12 Vdc
161 24 WHT J7-8 J12-1 +5 Vdc
162 24 BLK R1-8 CG5 R1 GND
163 24 WHT J7-17 J13-9 +5 Vdc
164 20 BLK J8-1 TP2 GND
165 20 BLK J8-3 J9-1 GND
166 24 YEL J8-4 J9-2 +12 Vdc
167 20 RED J8-8 J9-6 +5 Vdc
168 20 GRN J8-9 J10-A-5 Ć12 Vdc
169 24 WHT J8-13 J11-A-20 Read Data
170 24 WHT J8-33 J9-13 BITE
171 24 WHT J8-37 J10-A-25 Phase B
172 24 WHT J8-53 J9-53 BI-F
173 24 WHT J8-55 J9-47 Write Data
174 24 WHT J8-69 J9-81 Track OK
175 24 YEL J9-4 J11-A-2 +12 Vdc
176 20 RED J9-8 J10-A-6 +5 Vdc
177 24 WHT J9-15 J10-A-31 T.A. OUT Enable
178 24 WHT J9-25 J10-A-33 SAVE
179 24 WHT J9-27 J10-A-35 Phase
180 24 WHT J9-37 J10-A-37 Track 2
181 24 WHT J9-47 J10-A-13 Write Data
182 24 WHT J9-49 J10-A-41 Track 0
183 24 WHT J9-52 J10-A-39 Track 1
184 24 WHT J9-59 J16-k Test Start
185 24 WHT J9-61 J10-A-17 Write Disable
186 24 WHT J9-75 J10-A-11 1 Hz
187 20 BLK J10-A-1 TP2 GND Point-to-Point

Harness Assembly Diagram, 17A186; 17M600, 17M700, 17M900


Figure A31 (Sheet 3)
31–30–01
Schematic Diagrams
Rev. 2 Page A–172
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

WIRE AWG CLR FROM TO DESCRIPTION WIRING


188 20 RED J10-A-8 J11-A-6 +5 Vdc
189 24 GRN J10-A-9 J11-A-5 -12 Vdc
190 24 WHT J10-A-13 J16-N Write Data
191 24 WHT J10-A-15 J16-L Data Disable
192 24 WHT J10-A-17 J16-K Write Disable
193 24 WHT J10-A-19 J11-A-37 Track 0 B
194 24 WHT J10-A-21 J11-A-39 Track 1 B
195 24 WHT J10-A-23 J11-A-41 Track 2 B
196 24 WHT J10-A-25 J16-M Phase B
197 24 WHT J10-A-27 J16-f Save B
198 24 WHT J10-A-29 J16-h Write Output Enable B
199 24 WHT J10-A-44 J16-d Auto/Manual EOT
200 20 BLK J11-A-3 J11-A-43 GND (Read MUX Enable)
201 24 YEL J11-A-4 J12-7 +12 Vdc
202 24 RED J11-A-8 J16-r +5 Vdc
203 24 GRN J11-A-9 J12-5 -12 Vdc
204 24 WHT J11-A-20 J16-Y Read Data
205 24 BLK J11-A-25 J16-n Track 1 Out - Twisted Shielded Pair
206 24 WHT J11-A-26 J16-m Track 1 Out +
207 J16-p Shield Termination
208 24 BLK J11-A-27 J16-E Track 2 Out -
209 24 WHT J11-A-28 J16-D Track 2 Out +
210 J16-p Shield Termination
211 24 BLK J11-A-29 J16-a Track 3 Out -
212 24 WHT J11-A-30 J16-Z Track 3 Out +
213 J16-p Shield Termination
214 24 BLK J11-A-31 J16-G Track 4 Out -
215 24 WHT J11-A-32 J16-F Track 4 Out +
216 J16-p Shield Termination
217 24 BLK J11-A-33 J16-c Track 5 Out -
218 24 WHT J11-A-34 J16-b Track 5 Out +
219 J16-p Shield Termination
220 24 BLK J11-A-35 J16-J Track 6 Out -
221 24 WHT J11-A-36 J16-H Track 6 Out +
222 J16-p Shield Termination
223 24 WHT J11-A-37 J16-g Track 0 B Point-to-Point
224 24 WHT J11-A-39 J16-e Track 1 B
225 24 WHT J11-A-41 J16-t Track 2 B
226 24 WHT J12-2 J13-8 Osc. Ref.
227 20 BLK J12-4 TP3 GND (Sig.)
228 24 BLK R2-B CG5 R2 GND
229 24 GRN J12-5 J13-5 -12 Vdc
230 20 BLK J12-6 J13-4 GND (FWR)
231 24 YEL J12-7 J13-3 +12 Vdc
232 24 WHT R2-A R1-A R2
233 20 BLK J15-A CG4 Power Shield (GND)
234
235 24 BLK J16-A CG4 Power GND
236 24 BLK J16-T CG4 Power GND
237 20 BLK TP2 TP3 GND
238 24 WHT J3-E J3-39 542 Mode
239 24 WHT J8-24 J9-41 573 Mode
240 24 WHT J9-22 J9-45 PRI In
241 20 BLK J6-3 J6-58 GND
242 24 WHT J6-47 J9-80 D0/A0
243 24 WHT J6-47 J6-69 D0
244
245 24 WHT J6-60 J8-17 Fault Indicator
246 24 WHT J8-76 J9-59 Test Start
247 24 WHT J9-23 J6-26 Bus A
248 24 WHT J9-67 J10-A-43 EOT
249 24 WHT J8-86 K4-C- Mode Select Relay
250 24 WHT K3-NC2 R1-A R1
251 24 WHT J1-A-46 J6-13 Binary 2
252 24 WHT J8-78 J9-54 Read Data
253 24 BLU J6-52 J9-60 /CPU CLK2 MHz Point-to-Point

Harness Assembly Diagram, 17A186; 17M600, 17M700, 17M900


Figure A31 (Sheet 3 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–173
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

THIS PAGE INTENTIONALLY LEFT BLANK

31–30–01
Schematic Diagrams
Rev. 2 Page A–174
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

POWER SUPPLY
REAR CONNECTOR J2
-12Vdc (GRN)
J8-5 A 1
J1A J1B B 2
115Vac, 400Hz, H (WHT)
J2-D 1 1 115Vac, 400Hz, H (WHT)
J1A-1 C 3
115Vac, 400Hz, C (BLK)
J1B J2-E 2 2 T1-1 D 4
1 2 3 4 5 6 7 8 9 J1A6 COM GND (BLK) 3 3 AC DECOUPLING
T1-2 E 5
4 4 115Vac, 400Hz, C (BLK)
10 19 +28Vdc (BLU) J1A-2 F 6
20 J1-A-3 5 5
28
29 38 N/C H 7
COM GND (BLK) 6 6
39 47 CG-1 J8-2 +12Vdc (YEL)
48 57 DIGITAL IN A J 8
J8-49 7 7 +12Vdc (YEL)
DIGITAL IN B K3-C+ K 9
J8-51 8 8
PLAYBACK HI L 10
J8-45 9 9 31Vac (BLU)
PLAYBACK LO T1-5 M
J1A J8-35 10 10 31Vac (BLU)
11
T1-3 N 12
11 11
57 48 P 13
47 39 12 12 J8-6 +5Vdc (RED)
38 29 R 14
28 13 13
20 S 15
19 10 14 14
T 16
15 15 10Vac (BLU)
9 8 7 6 54 3 2 1 T2-3 U 17
16 16 10Vac (BLU)
T2-5 V 18
17 17 GND (BLK)
TP2 W 19
18 18 GND (BLK)
J11A-1 X 20
19 19
Y 21
20 20 GND (BLK)
FAILURE RELAY (BLU) CG-1 Z 22
K3-C2 21 21
K1-C1 FAILURE RELAY (BLU)
22 22
K3-NO_2 FAILURE RELAY (BLU) 27.5 Vdc
23 23
24 24 T1
115 Vac, 400 Hz, H (WHT) J2-D
25 25
115 Vac, 400 Hz, H (WHT) K2-NC2
26 26 1
27 27 115 Vac, 400 Hz, H (WHT) T2-1
28 28 J15-D 115 Vac, 400 Hz, C (BLK)
K2-C2 T2-2
4 WIRE BETWEEN J8-86 29 29 J15-C
& J9-3 IS REQUIRED IN 2 115 Vac, 400/800 Hz C (BLK) J15-C
RECORDERS 17M60X-XXX 30 30 CG1
115 Vac, 400 Hz, C (BLK) J2-E
AND 17M70X-XXX. 31 31
WIRE IS CUT OR REMOVED T1 31 Vac (BLU) H J2-N
32 32 3
AND TERMINATED WITH CHASSIS GND (BLK) CG2
HEAT-SHRINK SLEEVING 33 33 4
1 2 3 4 31 Vac (BLU) C J2-M
AT FINAL ASSEMBLY IN 34 34 5
RECORDERS 5
T2-1 115Vac, 400Hz, H (WHT)
17M90X-XXX. 35 35
T2-2 115Vac, 400Hz, C (BLK) ABBOTT #24E31CT
36 36
37 37
38 38
39 39
40 40
41 41 T2
115 Vac, 400 Hz, H (WHT) T1-1
42 42
SYMBOLS: 115 Vac, 400 Hz, H (WHT) J16-R
43 43 1
44 44 115 Vac, 400 Hz, H (WHT) J1A-35
BUS WIRE CONNECTION 45 45 115 Vac, 400 Hz, C (BLK)
K2-NC2 J1A-36
46 46 115 Vac, 400 Hz (BLK) J16-S
2
47 47 CG2
115 Vac, 400 Hz (BLK) T1-2
48 48 115 Vac, 800 Hz, C (BLK) J16-V
T2
TWISTED SHIELDED 49 49
PAIR 10 Vac (BLU) H J2-U
PAIR 3
50 50 1 2 3 4
573 MODE 4
J8-24 51 51 5
5 10 Vac (BLU) C J2-V
52 52
53 53 ABBOTT #24E31CT

54 54
55 55
56 56
57 57

Chassis Wiring Diagram, 17M800


Wiring Diagram, 17WD008
Figure A32 (Sheet 1)
31-30-01
Schematic Diagrams
Rev. 2 Page A-175
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

INTERFACE #1 CPU
J8 J9
GND (BLK) +12Vdc (YEL) J2-J TP2 GND (BLK) +12Vdc (YEL) J8-4
TP2 1 2 1 2
3 4
+12Vdc (YEL) J9-2 J9-41 MODE SELECT 3 4
+12Vdc (YEL) J11A-2
J2-A -12Vdc (GRN) 5 6
+5Vdc (RED) J2-R 5 6
+5Vdc (RED) J8-8
7 8 +5Vdc (RED) J9-6 7 8 +5Vdc (RED) J10A-6
O3
J10A-5 -12Vdc (GRN) 9 10 9 10
O4
11 12 11 12
J11A-20 READ DATA 13 14 J8-33 BITE 13 14
O5
T.A. OUT ENAB
K3-C COMBINED FAILURE 15 16 J10A-31 15 16 O6
ENABLE BUS CPU READ
17 18 17 18
19 20 DB5 O7
19 20
21 22 DB4 PRI IN J9-45
21 22
573 MODE BUS A EXT INT
23 24 J1A-51 23 24
25 26 J9-41 SAVE
J10A-33 25 26
27 28 PHASE
J10A-35 27 28
29 30 BUS B
29 30
31 32 DB3
31 32
J9-13 BITE 33 34
J16-q DB2 33 34
J1A-10 PLAYBACK LO 35 36 A/D 35 36
J10A-25 PHASE B 37 38 J10A-37 TRACK 2 37 38
39 40 542 MODE 39 40
41 42 J8-24 573 MODE 41 42
43 44 J9-3
J1A-9 PLAYBACK HI 45 46 EXT INT
43 44
J16-f
J9-22 PRI OUT 45 46
47 48
DIGITAL IN A J10A-13 STROBE
J1A-7 49 50 47 48
DIGITAL IN B J8-55 WRITE DATA
J1A-8 51 52
BI-O J10A-41 TRACK 0 49 50
S/D
J9-53 53 54
COMBINED FAILURE DB7 TRACK 1 J10A-39
WRITE DATA 55 56 K1-C 51 52
J9-47
J8-53 BI-O READ DATA J8-78
57 58 53 54
59 60
D7 DB6
61 62 55 56
63 D6 INT REQ
64 57 58
J8-76 59 O
65 66 60
67 68 J16-k TEST START
TRACK ON
J9-81 69 70 J10A-17 WRITE DISABLE 61 62
WRITE
71 72 D5 ROM C1
63 64
SPARE TEST START D4 ROM C2
73 74 J9-59 65 66
READ DATA J10A-43 EOT 67 68
ROM C4
75 76 J9-54
S/D RDY 69 ROM C3
77 78 70
D1/A1 ROM C0
79 80 71 72
TEST A/D RDY DB0
81 82 73 74
83 84 J10A-11 1 HZ DB1
75 76
85 86 D2/A2
77 78
D3/A3 D0/A0
79 80
J8-69 TRACK OK 81 82
83 84
EXT RESET
85 86 J10A-10

Chassis Wiring Diagram, 17M800


Wiring Diagram, 17WD008
Figure A32 (Sheet 2)
31-30-01
Schematic Diagrams
Rev. 2 Page A-176
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

WRITE AMP READ AMP


J10A J11A
GND (BLK) GND (BLK) +12 Vdc (YEL)
TP2 1 2 J2-X 1 2 J9-4

3 4 J11A-43 GND 3 4
+12 Vdc (YEL) J12-7
J8-9 -12Vdc (GRN) 5 6
+5Vdc (RED) J9-8 J10A-9 -12Vdc (GRN) 5 6
+5Vdc (RED) J10A-B
8 +5Vdc (RED) J11A-6 8 +5Vdc (RED) J16-r
7 7
J11A-5 -12Vdc (GRN) 9 10
EXT RESET J9-86 9 10
J9-75 1 HZ 11 12 11 12
J16-N 13 14
WRITE DATA
J9-47 13 14
15 16
J16-L DATA DISABLE 15 16 17 18 J8-13
J16-K READ DATA
17 18 19 20 J16-Y
J9-61 WRITE DISABLE 21 22
J11A-37 TRACK 0 B 19 20 23 24
J11A-39 TRACK 1 B 21 22 J16-n TRACK 1 OUT - (BLK)
25 26
TRACK 1 OUT + (WHT) J16-m
J11A-41 TRACK 2 B 23 24 TRACK 2 OUT - (BLK) TRACK 2 OUT + (WHT) J16-D
J16-E 27 28
J8-37 25 26 TRACK 3 OUT - (BLK) TRACK 3 OUT + (WHT)
J16-a J16-Z
J16-M PHASE B 29 30
J16-G TRACK 4 OUT - (BLK) TRACK 4 OUT + (WHT) J16-F
31 32
27 28 TRACK 5 OUT - (BLK)
WRITE OUTPUT ENABLE B J16-c TRACK 5 OUT + (WHT) J16-b
J16-h 29 33 34
30 J16-J TRACK 6 OUT -
T.A. OUT ENABLE TRACK 6 OUT + (WHT) J16-N
J9-15 31 32 35 36
J10A-19
J9-25 SAVE 33 34 J16-g TRACK 0 B
37 38
J9-27 PHASE J10A-21
35 36 TRACK 1 B
J9-37 TRACK 2 J16-e 39 40
37 38 J10A-23
J9-52 TRACK 1 39 40 J16-t TRACK 2 B
41 42
J9-49 TRACK 0 41 42 R MUX EN (BLK)
J11A-3 43 44
J9-67 EOT AUTO/MANUAL EOT J16-d
43 44

J10B J11B
WRITE HEAD 1 +
1 2 1 2
1- 3 4 3 4
2+ 5 6 GND 5 6
2- READ HEAD 6 - READ HEAD 6 +
7 8 7 8
3+ 9 10 GND 9 10
3- READ HEAD 5 - READ HEAD 5 +
11 12 11 12
4+ GND
13 14 13 14
4- READ HEAD 4 - READ HEAD 4 +
15 16 15 16
5+ GND
17 18 17 18
5- READ HEAD 3 - READ HEAD 3 +
19 20 19 20
6+ GND
21 22 21 22
WRITE HEAD 6 - READ HEAD 2 - READ HEAD 2 +
23 24 23 24
AUTO/MANUAL EOT GND
25 26 25 26
DIODE ANODE EOT READ HEAD 1 - READ HEAD 1 +
27 28 27 28
DIODE CATHODE EOT GND
29 30 29 30

REF 17A136

Chassis Wiring Diagram, 17M800


Wiring Diagram, 17WD008
Figure A32 (Sheet 3)
31-30-01
Schematic Diagrams
Rev. 2 Page A-177
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

J16-T FRONT CONNECTOR


J16
CG4 POWER GND (BLK)
A
K2-C- X2 DUMP (RET) (BLK)
BLK B
K2-C+ X2 DUMP (+12 Vdc) (YEL)
C
J11A-28 READ TRACK 2 +
D
J11A-27 READ TRACK 2 -
BLK BLK E
J16-A CG4 J15-A READ TRACK 4 +
J11A-32 F
J11A-31 READ TRACK 4 -
G
J11A-36 READ TRACK 6 +
J2-W J1-4 H
J11A-35 READ TRACK 6 -
J
J10A-17 WRITE DISABLE K
J9-1
BLK BLK DATA DISABLE L
J10A-15
J10A-25 PHASE B M
J10A-13 WRITE DATA
N
115 Vac, 400 Hz, SHIELD (BLK)
BLK CG2 P
J10A-1 TP2 115 Vac, 400 Hz, HIGH (WHT)
T2-1
R
BLK T2-2 115 Vac, 400 Hz, COM (BLK)
S
CG4 POWER GND (BLK)
BLK T
K2-NO2 115 Vac, 800 Hz, HIGH (WHT)
U
K1-NC1 CG1 T3-2 115 Vac, 800 Hz, COM (BLK)
FAILURE RELAY V
K2-NO1 X2 EXT CAP (BLK)
W
J8-1
X
J11A-20 READ DATA
Y
SHIELD J11A-30 READ TRACK 3 + (WHT)
115 Vac, 400/800 Hz Z
K3-NC2 READ TRACK 3 - (BLK)
J11A-29 a
J11A-34 READ TRACK 5 + (WHT)
BLK BLK b
J11A-33 READ TRACK 5 - (BLK)
c
J11A-44 AUTO/MANUAL EOT d
BLK BLK J11A-39 TRACK 1 B
J1A-6 CG1 J2-Z e
J8-45 PLAYBACK HI f
J11A-37 TRACK 0 B
g
J10A-29 WRITE OUTPUT ENABLE B
BLU h
115 Vac, 800 Hz, SHIELD
i
X2 DUMP CAP SHIELD
j
CG2
J9-59 TEST START
k
J11A-26 READ TRACK 1 + (WHT)
m
J11A-25 READ TRACK 1 - (BLK)
n
READ TRACK SHEILD (BLK)
TO SOLDER LUG p
ON FRONT PANEL q
J11A-8 +5 Vdc (RED)
r
s
RECORDER MOTOR PWR J11A-41 TRACK 2 B
t
J15
CG-4 PWR SHIELD (BLK)
A
K2-NC1 X1 CAP BLK
B
W A
GRA V X B
j Y
T1-2 115 Vac, C 400/800 Hz (BLK) C RED U C
k Z
BRN
T i m D
K2-C2 115 Vac, H 400/800 Hz (WHT) BLK
D a
Brn h s E
K2-C1 X2 CAP (BLK) S n
E
t b
g r F
F
R q p G
H c
P f H
N d J
e
M K
L

J16
MOTOR

Chassis Wiring Diagram, 17M800


Wiring Diagram, 17WD008
Figure A32 (Sheet 4)
31-30-01
Schematic Diagrams
Rev. 2 Page A-178
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

MAINTENANCE
RELAY
9-1936
K1 FAILURE RELAY (BLU) J1A-22 BLUE BEAD
C1
FAILURE RELAY (BLK) CG2
NC1 K1
NO1 12VDC
C2
NC2
NO2
+12Vdc (YEL) K3-C+
C+
COMBINED FAILURE J8-56
C-

HIGH SPEED
DUMP RELAY
9-1936
K2 BLUE BEAD
X2 - CAP (BLK) J15-E
C1
X1 -CAP J15-B
NC1 K2
J16-W 12VDC
NO1
115 Vac 400/800 Hz (WHT) J15-D
C2
115 Vac 400 Hz (WHT) T1-1
NC2
115 Vac 800 Hz (WHT) J16-U
NO2
X2 DUMP (+12Vdc) (YEL) J16-C
C+
X2 DUMP (RET) (BLK) J16-B
C-

SYSTEM
STATUS RELAY
9-1936
K3
C1 BLUE BEAD
NC1
NO1 K3
(BLU) J1A-21
C2 12VDC

GND (BLK) CG1


NC2
FAILURE RELAY (BLU) J1A-23
NO2
+12 Vdc (YEL)
C+ K1-C+
COMBINED FAILURE
C- J8-15

Chassis Wiring Diagram, 17M800


Wiring Diagram, 17WD008
Figure A32 (Sheet 5)
31-30-01
Schematic Diagrams
Rev. 2 Page A-179
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

WIRE
NO. AWG CLR FROM TO DESCRIPTION WIRING
2 24 J2-A J2-B -12 Vdc
3 24 J2-J J2-K +12 Vdc
4 24 J2-P J2-R +5 Vdc
5 24 J2-R J2-S +5 Vdc
6 24 J2-S J2-T +5 Vdc
7 24 J2-W J2-X GND
8 24 J2-X J2-Y GND
9 24 J2-Y J2-Z GND
30 24 J8-1 J8-3 GND
31 24 J8-2 J8-4 +12 Vdc
32 24 J8-5 J8-9 -12 Vdc
33 24 J8-6 J8-8 +5 Vdc
34 24 J9-1 J9-3 GND
35 24 J9-2 J9-4 +12 Vdc
36 24 J9-6 J9-8 +5 Vdc
37 24 J10-A-1 J10-A-3 GND
38 24 J10-A-5 J10-A-9 -12 Vdc
39 24 J10-A-6 J10-A-8 +5 Vdc
40 24 J10-A-1 J10-A-3 GND
41 24 J11-A-2 J11-A-4 +12 Vdc
42 24 J11-A-5 J11-A-9 -12 Vdc
43 24 J11-A-6 J11-A-8 +5 Vdc
44 24 CG1 CG2
45 22 J2-D J2-4
46 22 J2-E J2-5
1 20 WHT J1-A-1 J2-4 115 Vac, 400 Hz Twisted Pair
2 20 BLK J1-A-2 J2-5 115 Vac, 400 Hz Twisted Pair
3 24 BLK J1-A-3 J1-A-6 Point-to-Point
4 20 BLK J1-A-6 CG1 Chassis Gnd. Point-to-Point
5 24 WHT J1-A-7 J8-49 Digital in A Twisted Pair
6 24 WHT J1-A-8 J8-51 Digital in B Twisted Pair
7 24 WHT J1-A-9 J8-45 Playback HI Twisted Pair
8 24 WHT J1-A-10 J8-35 Playback LO Twisted Pair
17 24 BLU J1-A-21 K3-C2 Failure Relay Point-to-Point
18 24 BLU J1-A-22 K1-C1 Failure Relay Point-to-Point
19 24 BLU J1-A-23 K3-NO2 Failure Relay 27.5 Vdc (ARINC) Point-to-Point
35 24 WHT J1-A-51 J8-24 573 Mode Point-to-Point
46 20 WHT T1-1 J2-D 115 Vac, 400 Hz, H Twisted Pair
47 20 BLK T1-2 J2-E 115 Vac, 400 Hz, C Twisted Pair
48 20 BLK T1-1 T2-1 115 Vac, 400 Hz, H Twisted Pair
49 20 BLK T1-2 T2-2 115 Vac, 400 Hz, C Twisted Pair
50 20 WHT T1-1 K2-NC2 115 Vac, 400 Hz, H Point-to-Point
51 24 BLK T1-2 J15-C 115 Vac, 400/800 Hz, C Twisted Shielded Pair
52 24 WHT K2-C2 J15-D 115 Vac, 400/800 Hz, H Twisted Shielded Pair
53 24 BLK CG1 Shield Termination Twisted Shielded Pair
54 24 BLU T1-3 J2-N 31 Vac Twisted Pair
55 24 BLU T1-5 J2-M 31 Vac Twisted Pair
56 20 BLK T1-4 CG2 Chassis GND Point-to-Point
57 24 WHT T2-1 J16-R 115 Vac, 400 Hz, H Twisted Shielded Pair
58 24 BLK T2-2 J16-S 115 Vac, 400 Hz, C Twisted Shielded Pair
59 J16-P Shield Termination Twisted Shielded Pair
60 20 WHT T2-1 J1A-35 115 Vac, 400 Hz, H Twisted Pair
61 20 BLK T2-2 J1A-36 115 Vac, 400 Hz, C

J15

J16

Harness Assembly Diagram, 17M800


(573), 17A188
Figure A33 (Sheet 1)
31-30-01
Schematic Diagrams
Rev. 2 Page A-180
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

J11-A
J10-A
CG4 J8
12 TP2
12
12 J2
TP3 J9
A 1
12

CG1

CG2

J1-B

J1-A

Harness Assembly Diagram, 17M800


(573), 17A188
Figure A33 (Sheet 1 Continued)
31-30-01
Schematic Diagrams
Rev. 2 Page A-181
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

WIRE
NO. AWG CLR FROM TO DESCRIPTION WIRING
62 24 BLU T2-3 J2-U 10 Vac Twisted Pair
63 24 BLU T2-5 J2-V 10 Vac Twisted Pair
67 24 YEL J2-K K3-C+ +12 Vdc Point-to-Point
70 24 YEL K2-C+ J16-C X2 Dump (+12 Vdc) Point-to-Point
71 24 BLK K2-C1 J16-B X2 Dump (RET) Point-to-Point
72 24 WHT K2-NO2 J16-U 115 Vac, 800 Hz, H Twisted Pair
73 24 BLK T2-2 J16-V 115 Vac, 800 Hz, C Twisted Pair
74 BLK J16-i Shield Termination Twisted Pair
75 24 BLK K2-C1 J15-E X2 CAP Point-to-Point
76 24 WHT K2-NC1 J15-B X1 CAP
77 24 WHT K2-NO1 J16-W X2 EXT CAP
78 24 WHT K3-C- J8-15 Combined Failure
79 24 BLK K1-NC1 CG2 GND
80 24 YEL K1-C+ K3-C+ +12 Vdc
81 24 WHT K1-C- J8-56 Combined Failure
82 24 BLK J9-3 J9-41 573 Mode
84 24 GRN J2-4 J8-5 -12 Vdc
85 24 YEL J2-J J8-2 +12 Vdc
86 24 RED J2-R J8-6 +5 Vdc
87 20 BLK J2-W TP-1 GND
88 20 BLK J2-Z CG1 Chassis GND
159 20 BLK J2-X J11-A-1 GND
164 20 BLK J8-1 TP2 GND
165 20 BLK TP2 J9-1 GND
166 24 YEL J8-4 J9-2 +12 Vdc
167 20 RED J8-8 J9-6 +5 Vdc
168 20 GRN J8-9 J10-A-5 Ć12 Vdc
169 24 WHT J8-18 J11-A-20 Read Data
170 24 WHT J8-33 J9-13 BITE
171 24 WHT J8-37 J10-A-25 Phase B
172 24 WHT J8-53 J9-53 BI-Phase
173 24 WHT J8-55 J9-47 Write Data
174 24 WHT J8-69 J9-81 Track OK
175 24 YEL J9-4 J11-A-2 +12 Vdc
176 20 RED J9-8 J10-A-6 +5 Vdc
177 24 WHT J9-15 J10-A-31 T.A. OUT Enable
178 24 WHT J9-25 J10-A-33 SAVE
179 24 WHT J9-27 J10-A-35 Phase
180 24 WHT J9-37 J10-A-37 Track 2
181 24 WHT J9-47 J10-A-13 Write Data
182 24 WHT J9-49 J10-A-41 Track 0
183 24 WHT J9-52 J10-A-39 Track 1
184 24 WHT J9-59 J16-k Test Start
185 24 WHT J9-61 J10-A-17 Write Disable
186 24 WHT J9-75 J10-A-11 1 Hz
187 20 BLK J10-A-1 TP2 GND
188 20 RED J10-A-8 J11-A-6 +5 Vdc
189 24 GRN J10-A-9 J11-A-5 -12 Vdc
190 24 WHT J10-A-13 J16-N Write Data
191 24 WHT J10-A-15 J16-L Data Disable
192 24 WHT J10-A-17 J16-K Write Disable
193 24 WHT J10-A-19 J11-A-37 Track0 B
194 24 WHT J10-A-21 J11-A-39 Track1 B
195 24 WHT J10-A-23 J11-A-41 Track2 B
196 24 WHT J10-A-25 J16-M Phase B
197 24 WHT J10-A-27 J16-f Save B
198 24 WHT J10-A-29 J16-h Write Output Enable B
199 24 WHT J10-A-44 J16-d Auto/Manual EOT
200 20 BLK J11-A-3 J11-A-43 GND (Read MUX Enable) Point-to-Point

Harness Assembly Diagram, 17M800


(573), 17A188
Figure A33 (Sheet 2)
31-30-01
Schematic Diagrams
Rev. 2 Page A-182
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

WIRE
NO. AWG CLR FROM TO DESCRIPTION WIRING
202 24 RED J11-A-8 J16-r +5 Vdc Point-to-Point
204 24 WHT J11-A-20 J16-Y Read Data Point-to-Point
205 24 BLK J11-A-25 J16-n Track 1 Out - Twisted Shielded Pair
206 24 WHT J11-A-26 J16-m Track 1 Out +
207 24 BLK J16-p Shield Termination
208 24 BLK J11-A-21 J16-E Track 2 Out -
209 24 WHT J11-A-28 J16-D Track 2 Out +
210 24 BLK J16-p Shield Termination
211 24 BLK J11-A-29 J16-a Track 3 Out -
212 24 WHT J11-A-30 J11-Z Track 3 Out +
213 24 BLK J16-p Shield Termination
214 24 BLK J11-A-31 J16-G Track 4 Out -
215 24 WHT J11-A-32 J16-F Track 4 Out +
216 24 BLK J16-p Shield Termination
217 24 BLK J11-A-33 J16-c Track 5 Out -
218 24 WHT J11-A-34 J16-6 Track 5 Out +
219 24 BLK J16-p Shield Termination
220 24 BLK J11-A-33 J16-J Track 6 Out -
221 24 WHT J11-A-36 J16-H Track 6 Out +
222 24 BLK J16-p Shield Termination Twisted Shielded Pair
223 24 WHT J11-A-37 J16-g Track0 B Point-to-Point
224 24 WHT J11-A-39 J16-e Track1 B
233 20 BLK J15-A CG4 Power Shield (GND)
235 24 BLK J16-A CG4 Power GND
236 24 BLK J16-T CG4 Power GND
239 24 WHT J8-24 J9-41 573 Mode
240 24 WHT J9-22 J9-45 PR1 In
246 24 WHT J8-76 J9-59 Test Start
248 24 WHT J9-67 J10-A-43 EOT
250 24 BLK K3-NC2 CG1 GND
253 24 BLK Solder Lug J16-p READ TRK SHIELD
Fnt. Panel
254 24 WHT J8-35 J16-q PLAYBACK LOW
255 24 WHT J8-45 J16-f PLAYBACK HI
256 24 WHT J10-A-10 J9-86 EXT RESET
257 24 WHT J8--78 J9-54 READ DATA Point-to-Point

Harness Assembly Diagram, 17M800


(573), 17A188
Figure A33 (Sheet 2 Continued)
31-30-01
Schematic Diagrams
Rev. 2 Page A-183
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

THIS PAGE INTENTIONALLY LEFT BLANK

31-30-01
Schematic Diagrams
Rev. 2 Page A-184
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

REAR CONNECTOR

J1A J1B
115Vac, 400Hz, H (WHT) J3-CC 26 Vac C5 (PITCH ATT.)
J2-D 1 1
115Vac, 400Hz, C (BLK) J3-25 26 Vac H5 (PITCH ATT.)
J1B J2-E
COM GND (BLK)
2 2
J3-BB PITCH ATT. SYN X
1 2 3 4 5 6 7 8 9 J1A-6 3 3
J3-AA PITCH ATT. SYN Y
10 4 4
19 +28Vdc (BLU) PITCH ATT. SYN Z
20 28 N/C 5 J3-Z 5
29 38 CG-1 COM GND (BLK) COMM GND (BLK)
39 6 CG-Z 6
47
48 57 DIGITAL IN A +5 Vdc (RED)
J8-49 7 J2-S 7
DIGITAL IN B +12 Vdc (YEL)
J8-51 8 J2-K 8
PLAYBACK HI TAT 5mA SINK
J8-45 9 J7-H 9
J1A PLAYBACK LO ROLL ATT. SYN X
J8-35 10 J3-22 10
26Vac C1 (BLU) (ALT CF) ROLL ATT. SYN Y
J3-P 11 J3-23 11
57 48 26Vac H1 (BLU) (ALT CF) J3-24 ROLL ATT. SYN Z
47 39 J3-N 12 12
38 29 C. ALT. SYN. X S1 (BLU) J3-11 26 Vac C6 (ROLL)
J3-R 13 13
28 20 C. ALT. SYN. Z S3_1 (BLU)
19 J3-S 14 J3-10 26 Vac H6 (ROLL) 14
10
C. ALT. SYN. Y S2_1 (BLU) FLAP POS. SYN X
J3-T 15 J5-Y 15
9 8 7 6 54 3 2 1 F. ALT. SYN X S1_2 (BLU) FLAP POS. SYN Y
J3-16 16 J5-X 16
F. ALT. SYN Z S3_2 (BLU) J5-W FLAP POS. SYN Z
J3-15 17 17
F. ALT. SYN Y S2_2 (BLU) 26 Vac C7 (FLAP)
J3-14 18 J5-V 18
19 J5-U 26 Vac H7 (FLAP) 19
J5-19 ENG. 1 SYN X
20 20
FAILURE RELAY (BLU) J5-20 ENG. 1 SYN Y
K4-C_1 21 21
K4-C_2 FAILURE RELAY (BLU) J5-21 ENG. 1 SYN Z
22 22
K3-NO_2 27.5 Vdc (ARINC) (BLU) J5-18 26 Vac C7 (FLAP)
23 23
24 J5-17 26 Vac H7 (FLAP) 24
ACC A (DC2+) (BLU) LONG. ACCELL DC0 (+)
J7-K 25 J7-W 25
N/C ACC B J7-X LONG. ACCELL DC0 (-)
26 26
TP2 ACC C (BLU) J7-19 VERT. ACCELL DC2 (+)
27 27
T3-3 ACC D (BLU) EXIT (H) J7-18 VERT. ACCELL DC2 (-)
28 28
4 WIRE BETWEEN J8-86 CG-1 ACC E (BLU) EXIT (L) J5-R ENG. 2 SYN X
29 29
& J9-3 IS REQUIRED IN HDG X, S1_3 (BLU) ENG. 2 SYN Y
J3-Y 30 J5-S 30
RECORDERS 17M60X-XXX
AND 17M70X-XXX. J3-X HDG Y, S3_3 (BLU) J5-T ENG. 2 SYN Z
31 31
WIRE IS CUT OR REMOVED J3-W HDG Z, S2_3 (BLU) J5-P 26 Vac C9 (ENG2)
32 32
AND TERMINATED WITH HDG H, H3_3 (BLU) 26 Vac H9 (ENG. 2)
J3-U 33 J5-N 33
HEAT-SHRINK SLEEVING
HDG C, C3_3 (BLU) DC5 (-)
AT FINAL ASSEMBLY IN J3-V 34 J7-Z 34
RECORDERS 115Vac, 400Hz, H (WHT) J7-22 DC5 (+)
T3-1 35 35
17M90X-XXX.
T3-2 115Vac, 400Hz, C (BLK) J7-24 DC7 (+)
36 36
J6-19 TRIP & DATE CODE J7-BB DC7 (-)
37 37
CG-2 TRIP & DATE 28V GND (BLU) J7-15 DC7 REF (+)
38 38
J5-16 ENG. 3 SYN X
39 39
J2-H TRIP & DATE 28Vdc (BLU) J5-15 ENG. 3 SYN Y
40 40
J6-25 BINARY A J5-14 ENG. 3 SYN Z
41 41
J6-22 MARKER BEACON (+) J5-13 26 Vac C10 (ENG. 3)
42 42
SYMBOLS: MARKER BEACON (-) J5-12 26 Vac H10 (ENG. 3)
J6-23 43 43
44 J7-23 TAT (L) DC6 (+) 44
BUS WIRE CONNECTION J6-37 BINARY 1 J7-AA TAT (H) DC6 (-)
45 45
J6-13 BINARY 2 J7-Y DC1 (-)
46 46
47 J7-20 DC1 (+) 47
J1A-49 PROG DC2 (BLU) J5-BB ENG. 4 SYN X
48 48
TWISTED T3-3 PROG DC3 (BLU) J5-AA ENG. 4 SYN Y
SHIELDED 49 49
PAIR PAIR PROG ACR ENG. 4 SYN Z
N/C 50 J5-Z 50
J8-24 573 MODE J5-CC 26 Vac C11 (ENG. 4)
51 51
J3-18 26Vac C_4 (BLU) J5-25 26 Vac H11 (ENG. 4)
52 52
J3-17 26Vac H_4 (BLU) J5-22 PITCH TRIM X
53 53
J3-19 AIRSPEED X, S1_4 (BLU) J5-23 PITCH TRIM Y
54 54
AIRSPEED Y, S3_4 (BLU) J5-24 PITCH TRIM Z
J3-20 55 55
J3-21 AIRSPEED Z, S2_4 (BLU) J5-11 26 Vac C12 (PITCH TRIM)
56 56
J3-E 542 MODE ELEC 57 J5-10 26 Vac H12 (PITCH TRIM) 57

Chassis Wiring Diagram, 17M603, 17M703, 17M903


Wiring Diagram, 17WD018
Figure A34 (Sheet 1)
31–30–01
Schematic Diagrams
Rev. 2 Page A–185
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

A/D CONVERTER
POWER SUPPLY VERT. ACC.
J2 J7
-12Vdc (GRN) GND (BLK)
J3-C A 1 TP3 +5Vdc (RED) J8-6
-12Vdc (GRN) A 1
J5-C B 2 N/C +5Vdc (RED)
B 2 J6-8
C 3 J4-D -12Vdc (GRN) +12Vdc (YEL) J6-4
115 Vac 400 Hz, H (WHT) C 3
T1-1 D 4 J1A-1 J8-5 -12Vdc (GRN) +12Vdc (YEL) J8-2
AC DECOUPLING 115 Vac 400 Hz, C (BLK) D 4
T1-2 E 5 J1A-2 J6-20 STROBE (LATCHES) A/D START CONV. J6-71
E 5
F 6 J6-59 A/D COMPLETE DC0A J6-60
J1A-40 +20 Vdc (BLU) F 6
J1B-9 TAT 5mZ SINK (BLU) DC1A J6-58
K4-C+ H 7 H 7
+12Vdc (YEL) J12-3 ALT. SIGNAL (PNE) +5Vdc REF (ALT) J12-1
J3-3 J 8 J 8
+12Vdc (YEL) J1A-25 A.C.V. SIGNAL (DC2) (BLU) VERTICAL ACC SIGN
K1-C+ K K 9 N/C
9
+12Vdc (YEL) J6-11 DC2A DC9A J6-7
J5-3 L 10 L 10
31Vac (BLU) C J6-17 DC4A DC5A J6-15
T1-5 M 11 M 11
31Vac (BLU) H J6-21 DC6A DC7A J6-14
T1-3 N 12 N 12
J6-16 DC8A P DC9A J6-18
P 13 13
J3-1 +5Vdc (RED) J6-10 DC10A DC11A J6-12
R 14 R 14
+5Vdc (RED) J13-7 IAS SIGNAL (PNE) DC7 REF (+) (BLU) J1B-38
J1B-7 S 15 S 15
+5Vdc (RED) J6-28 AC0A DC7 REF (-) J7-BB
J5-1 T T 16
16
T2-3 10Vac (BLU) H J6-30 AC1A U +5Vdc REF (IAS) J13-9
U 17 17
10Vac (BLU) C J6-32 AC2A V VERT. ACC DC2 (-) (BLU) J1B-28
T2-5 V 18 18
TP1 GND (BLK) J1B-25 LONG. ACC DC0 (-) (BLU) VERT. ACC DC2 (+) (BLU) J1B-27
W 19 W 19
TP2 GND (BLK) J1B-26 LONG. ACC DC0 (+) (BLU)
X 20 DC1 (+) (BLU) J1B-47
X 20
Y 21 J1B-46 DC1 (-) (BLU) AC V ACC EXIT (H) (BLU) T3-3
Y 21
CG-1 GND (BLK) J1B-34 DC5 (-) (BLU) DC5 (+) (BLU) J1B-35
Z 22 Z 22
J1B-45 DC6 (-) TAT (BLU) DC5 (+) / TAT RET (BLU) J1B-44
AA 23
J1B-45 DC5 (-) (BLU) BB DC6 (+) (BLU) J1B-36
24
J7-16
N/C
N/C CC 25

S/D INPUT MUX #1


J3
GND (BLK) +5Vdc (RED)
TP1 A 1 J2-R
+5Vdc (RED) J6-6
B 2
-12Vdc (GRN) +12Vdc (YEL)
J2-A C 3 J2-J
J4-C -12Vdc (GRN) +12Vdc (YEL)
D 4 J4-3
J1A-57 542 MODE ELEC AC3 J5-8
E 5
J9-39
COS (EXPAND INPUT) COS OUTPUT J4-V
J5-6 F 6
REF (EXPAND INPUT) REF OUTPUT J4-T
J5-7 H 7
J6-63 AC1 AC3 J6-70
J 8
J5-9 SIN (EXPAND INPUT) SIN OUTPUT (7Vac, 400Hz)
K 9 J4-Y
J6-72 AC2 (EXPAND INPUT) 26Vac H6 (ROLL ATT. SYN) (BLU)
L 10 J1B-14
J6-65 ACC 26Vac C6 (ROLL ATT. SYN) (BLU)
M 11 J1B-13
J1A-12 26Vac H1 (C.ALT SYN) N 26Vac N_2 (F.ALT SYN)
12
J1A-11 26Vac C1 (C.ALT SYN) P 13 26Vac C_2 (F.ALT SYN)
J1A-13 C. ALT. SYN. X S1_1 R 14 F.ALT SYN Z S3_2 (BLU) J1A-18
J1A-14 C. ALT. SYN. Y S3_1 S F.ALT SYN Y S2_2 (BLU) J1A-17
15
J1A-15 C. ALT. SYN. Z S2_1 T F.ALT SYN X S1_2 (BLU) J1A-16
16
J1A-33 HDG H, H3_3 (BLU) U 26Vac H_4 (BLU) (IAS) J1A-53
17
J1A-34 HDG C, C3_3 (BLU) V 26Vac C_4 (BLU) (IAS) J1A-52
18
J1A-32 HDG Z, S2_3 (BLU) AIRSPEED X, S1_4 (BLU) J1A-54
W 19
J1A-31 HDG Y, S3_3 (BLU)
X 20 AIRSPEED Y, S3_4 (BLU) J1A-55
J1A-30 HDG X, S1_3 (BLU) AIRSPEED Z, S2_4 (BLU)
Y 21 J1A-56
J1B-5 PITCH ATT Z S2_5 (BLU) ROLL ATT. X S1_6 (BLU)
Z 22 J1B_10
J1B-4 PITCH ATT Y S3_5 (BLU) ROLL ATT. Y S3_6 (BLU) J1B_11
AA 23
J1B-3 PITCH ATT X S1_5 (BLU) BB ROLL ATT. Z S2_6 (BLU) J1B_12
24
26 Vac C5 (PITCH ATT. SYN) (BLU)
J1B-1 CC 25
J1B-2 26 Vac H5 (PITCH ATT. SYN)

Chassis Wiring Diagram, 17M603, 17M703, 17M903


Wiring Diagram, 17WD018
Figure A34 (Sheet 1 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–186
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

S/D CONVERTER
J4 INTERFACE #2
GND (BLK) J6
TP1 A 1 GND (BLK) +12Vdc (YEL)
TP1 1 2 J4-4
B 2
-12Vdc (GRN) +12Vdc (YEL) J7-3
J3-D +12Vdc (YEL) J3-4 3 4
C 3
+5Vdc (RED)
J7-C -12Vdc (GRN) D 4 +12Vdc (YEL) J6-2 5 6 J3-2
J6-41 DC3 J7-10 DC3A 7 8 +5Vdc (RED) J7-2
E 5
DC 10A
J6-43 DC2 F 6 9 10 J7-R
DC2A DC 11A J7-14
J6-51 DC1 H 7 J7-L 11 12
J6-53 DC0 J J1A-46 BINARY 2 13 14 DC 7A J7-12
8 DC5A
J6-39 DC4 DC 8A J7-P
K J67-11 15 16
9
J6-27 DC5 J7-M DC4A 17 18
DC 9A J7-13
L 10
J6-29 DC6 J1A-37 TRIP & DATE CODE 19 20
STROBE (LATCHES) J7-E
M 11
J7-N DC6A 21 22 MARKER BEACON + J1A-42
J6-31 DC7 N 12
J6-33 S/D BUS UPPER J1A-43 MARKER BEACON 23 24 BUS B J9-29
P 13
J1A-41 BINARY A 25 26 BUS A J9-23
J6-61 S/D COMPLETE R 14
J4-L DC5 27 28 AC0A J7-T
J6-67 S/D START CONV. S 15
J4-M DC6 29 30 AC1A J7-U
J3-7 REF OUTPUT T 16
J4-N DC7 31 32 AC2A J7-V
J6-35 S/D BUS LOWER U 17
J4-P S/D BUS UPPER AC3A N/C
J3-6 COS OUTPUT V 33 34
18 BUS D
J4-U S/D BUS LOWER 35 36 N/C
W 19 D7
J1A-45 BINARY 1 J9-55
X 37 38
20 D4
J4-K DC4 J9-65
J3-9 SIN OUTPUT Y 21
39 40
J4-E DC3 D5 J9-63
Z 41 42
22 J6-73
AA 23 J4-F DC2 43 44 D3 J9-79
BB J6-77
24 N/C BUS C D2
45 46 J9-77
CC 25 D6 J9-57
J6-69 DO 47 48
J6-75
J9-17 ENABLE BUS D1 J9-71
49 50
S/D INPUT MUX #2 J4-H DC1 /CPU CLK 2 MHz (BLU) J9-60
51 52
J5 (REF BLANK)
GND (BLK) +5Vdc (RED) J4-J DC0 53 54
TP1 A J2-T
1
J9-73 A/D RDY 55 56
B 2 DC1A J7-7
J2-B -12Vdc (GRN) +12Vdc (YEL) J2-L J9-69 S/D RDY 57 58
C 3
J7-F A/D COMPLETE 59 60 DC0A J7-6
D 4 /06 (BLU) J9-16
AC3 N/C J4-R S/D COMPLETE 61 62
N/C 542 MODE ELEC E 5 J3-J AC1 63 64
/05 (BLU) J9-14
N/C COS (EXPAND INPUT) COS (EXPAND OUTPUT) J3-F
F 6 J5-J
N/C REF (EXPAND INPUT) H 7
REF (EXPAND OUTPUT) J3-H J3-M AC0 /04 (BLU) J9-12
65 66
J6-63 AC1 J 8
AC3 J3-5 J5-M
/07 (B;U) J9-20
N/C SIN (EXPAND INPUT) K 9
SIN (EXPAND OUTPUT) J3-K J4-S S/D START CONV. 67 68
J6-72 AC2 J6-47 A0 69 AC3 J3-8
L 10 26Vac H12 (PITCH TRIM) (BLU) J1B-57 70
J9-80
J6-65 AC0 26Vac C12 (PITCH TRIM) (BLU) J1B-56
M 11 A/D START CONV.
J7-5 AC2 J3-L
J6-81 ENG. #2 (H) (BLU) ENG. #3 (H) (BLU) J6-85 71 72
26Vac H7 (ENG 2) (BLU) N 26Vac (BLU) J1B-43 J6-44 A3 73 A/D J9-35
J1B-33 12 74
26Vac C7 (ENG 2) (BLU) 26Vac (BLU) J1B-42 J6-50 A1 S/D J9-50
J1B-32 75 76
P 13 J6-46 A2
J6-82 ENG. #2 (C) (BLU) ENG. #3 (C) (BLU) J6-86 77 78
J1B-29 ENG. #2 SYN X (BLU) R ENG. #3 SYN Z (BLU) J1B-41 J5-25 ENG. #4 (HI) (BLU) ENG. #4 (C) (BLU) J5-CC
14 79 80
J1B-30 ENG. #2 SYN Y (BLU) S ENG. #3 SYN Y (BLU) J1B-40 J5-N ENG. #2 (H) (BLU) 81 ENG. #2 (C) (BLU) J5-P
15 82
J1B-31 ENG. #2 SYN Z (BLU) T ENG. #3 SYN X (BLU) J1B-39 J5-17 ENG. #1 (H) (BLU) ENG. #1 (C) (BLU) J5-18
16 83 84
ENG. #1 (H) (BLU) J6-83 J5-12 ENG. #3 (H) (BLU) 85 86 ENG. #3 (C) (BLU) J5-13
JB-19 26Vac H9 (FLAPS) (BLU) U
17 26Vac H10 (ENG 1) (BLU) J1B-24
J1B-18 26Vac C9 (FLAPS) (BLU) V 26Vac C10 (ENG 1) (BLU) J1B-23
18
ENG. #1 (C) (BLU) J6-84
J1B-17 FLAPS SYN Z (BLU) W 19 ENG. #1 SYN X (BLU) J1B-20
J1B-16 FLAPS SYN Y (BLU) X 20 ENG. #1 SYN Y (BLU) J1B-21
ENG. #1 SYN Z (BLU) J1B-22
J1B-15 FLAPS SYN X (BLU) Y 21
PITCH TRIM X (BLU) J1B-53
J1B-50 ENG. #4 SYN Z (BLU) Z 22
PITCH TRIM Y (BLU) J1B-54
J1B-49 ENG. #4 SYN Y (BLU) AA 23
PITCH TRIM Y (BLU) J1B-54
J1B-48 ENG. #4 SYN X (BLU) BB 24
ENG. #4 (H) (BLU)
J6-80 ENG. #4 (C) (BLU) J6-79
26Vac C11 (ENG 4) (BLU) CC 25
J1B-51
J1B-52 26Vac H11 (ENG4) (BLU)

Chassis Wiring Diagram, 17M603, 17M703, 17M903


Wiring Diagram, 17WD018
Figure A34 (Sheet 2)
31–30–01
Schematic Diagrams
Rev. 2 Page A–187
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

INTERFACE #1 CPU
J8 J9
TP2 GND (BLK) +12Vdc (YEL) J7-4 J8-3 GND (BLK) +12Vdc (YEL) J8-4
1 2 1 2
GND (BLK) 4
J9-1 +12Vdc (YEL) J9-2 J8-86 (BLK) +12Vdc (YEL) J11A-2
3 4 3 4
J7-D -12Vdc (GRN) +5Vdc (RED) J6-8 +5Vdc (RED) J8-8
5 6 5 6
7 8 +5Vdc (RED) J9-6 7 8 +5Vdc (RED) J10A-6
J10A-5 -12Vdc (GRN) O3
9 10 9 10
O 4 (BLU) J6-66
11 12 11 12
J11A-20 READ DATA 13 14 J8-33 BITE 13 14
O 5 (BLU) J6-64
K3-C- COMBINED FAILURE J10A-31 T.A. OUT ENAB 15 16 O 6 (BLU) J6-62
15 16
N/C FAULT INDICATOR J6-49 ENABLE BUS CPU READ
17 18 17 18
DB5 O7 J6-68
19 20 19 20
21 22 DB4 PRI IN J9-45
21 22
573 MODE J1A-51 J6-26 BUS A EXT INT
23 24 23 24
J9-41
25 26 J10A-33 SAVE 25 26
27 28 J10A-35 PHASE 27 28
29 30 J6-24 BUS B 29 30
J16-q PLAYBACK LO 31 32 DB3
31 32
J9-13 BITE 33 34 DB2 33 34
J1A-10 PLAYBACK LO 35 36 J6-74 A/D 35 36
J10A-25 PHASE B 37 38 J10A-37 TRACK 2 37 38
39 40 FAULT INDICATOR (TTL) N/C
J3-E 542 MODE/F.S. 39 40
41 42
43 44 J8-24 573 MODE 41 42
J1A-9 PLAYBACK HI
45 46 EXT INT 43 44
J16-f PLAYBACK HI
47 48 J9-22 PRI OUT
DIGITAL IN A 45 46
J1A-7
49 50 J10A-13 STROBE
DIGITAL IN B FAULT INDICATOR (TTL) 47 48
J1A-8 51 52 J9-75 J8-55 WRITE DATA
J9-53 BI-O
53 54 J10A-41 TRACK 0 S/D J6-76
COMBINED FAILURE 49 50
J9-47 WRITE DATA 55 56 K1-C-
DB7 TRACK 1 J10A-39
51 52
57 58 J8-53 BI-O NIBBLE TEST PULSE
FAULT INDICATOR 53 54
59 60 J8-17 READ DATA J8-78
61 62 DB6
J6-38 D7 55 56
63 64
J6-48 D6 INT REQ
57 58
65 66 /CPU CLK 2 MHz (BLU)
J8-76 59 60 J6-52
67 68
TRACK OK J16-K TEST START
J9-81 69 70
J10A-17 WRITE ENABLE WRITE
71 72 61 62
J6-42 D5 ROM C1
TEST START 63 64
73 74 J9-59 J6-40 D4 ROM C2
65 66
75 READ DATA J9-54 J10A-43 EOT ROM C4
76 67 68
77 78 J6-57 S/D RDY ROM C3
69 70
79 80 J6-50 D1/A1 ROM C0
71 72
81 82
J6-55 A/D RDY 73 74
DB0
83 84
MODE SELECT J8-52 FAULT INDICATOR
85 86 KA-C- DB1
(BLK) 4 75 76
J9-3 J6-46 D2/A2
77 78
J6-44 D3/A3 79
D0/A0
J6-69
80
J8-69 TRACK OK 81 82
83 84
EXT RESET J10A-10
85 86

Chassis Wiring Diagram, 17M603, 17M703, 17M903


Wiring Diagram, 17WD018
Figure A34 (Sheet 3)
31–30–01
Schematic Diagrams
Rev. 2 Page A–188
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

WRITE AMP READ AMP


J10A J11A
TP2 GND (BLK) CG-4 GND (BLK) +12 Vdc (YEL) J9-4
1 2 1 2
GND +12 Vdc (YEL) J12-7
3 4 J11A-43 3 4
J8-9 -12Vdc (GRN) 5 6
+5Vdc (RED) J9-8 J10A-9 -12Vdc (GRN)
5 6
+5Vdc (RED) J10A-B
8 +5Vdc (RED) J11A-6 8 +5Vdc (RED) J16-r
7 7
J11A-5 -12Vdc (GRN) EXT RESET J9-86 J12-5 -12Vdc (GRN)
9 10 9 10
N/C 1 HZ
11 12 11 12
J16-N 13 14
WRITE DATA
J9-47 13 14
15 16
J16-L DATA DISABLE J8-13
15 16 17 18
J16-K READ DATA J16-Y
17 18 19 20
J9-61 WRITE DISABLE 21 22
J11A-37 TRACK 0 B 23 24
19 20
J11A-39 TRACK 1 B J16-n TRACK 1 OUT - (BLK) TRACK 1 OUT + (WHT) J16-m
21 22 25 26
J11A-41 TRACK 2 B
23 24 TRACK 2 OUT - (BLK) TRACK 2 OUT + (WHT) J16-D
J8-37 J16-E 27 28
25 26 TRACK 3 OUT - (BLK) TRACK 3 OUT + (WHT) J16-Z
J16-M PHASE B J16-a 29 30
J16-G TRACK 4 OUT - (BLK) TRACK 4 OUT + (WHT) J16-F
N/C SAVE B 31 32
27 28 TRACK 5 OUT - (BLK)
J16-h WRITE OUTPUT ENABLE B J16-c TRACK 5 OUT + (WHT) J16-b
29 33 34
30 J16-J TRACK 6 OUT - (BLK) TRACK 6 OUT + (WHT) J16-N
J9-15 T.A. OUT ENABLE 31 35 36
32 J10A-19
J9-25 SAVE 34 TRACK 0 B
33 J16-g 37 38
J9-27 PHASE J10A-21
35 36 TRACK 1 B
J9-37 TRACK 2 J16-e 39 40
37 38 J10A-23
J9-52 TRACK 1 TRACK 2 B
39 40 J16-t 41 42
J9-49 TRACK 0 R MUX EN (BLK)
41 42 J11A-3 43 44
J9-67 EOT AUTO/MANUAL EOT J16-d
43 44

J10B J11B
WRITE HEAD 1 +
1 2 1 2
1- 3 4 3 4
2+ 5 6 GND 5 6
2- READ HEAD 6 - READ HEAD 6 +
7 8 7 8
3+ 9 10 GND 9 10
3- 11 12 READ HEAD 5 - READ HEAD 5 +
11 12
TO 4+ 13 14 GND
13 14
WRITE 4- 15 16 READ HEAD 4 - READ HEAD 4 +
TO 15 16 TO
HEAD
5+ 17 18 READ GND READ
DATA 17 18 HEAD
5- 19 20 READ HEAD 3 - READ HEAD 3 +
19 20
6+ 21 22 GND
21 22
WRITE HEAD 6 - 23 24 READ HEAD 2 - READ HEAD 2 +
23 24
AUTO/MANUAL EOT 25 26 GND
25 26
DIODE ANODE EOT 27 28 READ HEAD 1 - READ HEAD 1 +
27 28
DIODE CATHODE EOT 29 30 GND
29 30

REF 17A136 REF 17A136

Chassis Wiring Diagram, 17M603, 17M703, 17M903


Wiring Diagram, 17WD018
Figure A34 (Sheet 3 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–189
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

FRONT CONNECTOR
ALTITUDE J16
J12 CG4 POWER GND (BLK)
+ 5 Vdc REF. ALT) A
J7-8 K2-C- X2 DUMP (RET) (BLK)
1 B
J13-8 OSC. REF. K2-C+ X2 DUMP (+12 Vdc) (YEL)
2 C
J7-J ALT SIGNAL (PNE) 3 J11A-28 READ TRACK 2 + (WHT)
D
TP3 J11A-27 READ TRACK 2 - (BLK)
E
J12-6 SIG GND (BLK) J11A-32 READ TRACK 4 + (WHT)
4 F
T11A-9 J11A-31 READ TRACK 4 - (BLK)
G
J13-5 -12Vdc (GRN) J11A-36 READ TRACK 6 + (WHT)
5 H
J12-4 J11A-35 READ TRACK 6 - (BLK)
J
J13-4 PWR GND (BLK) WRITE DISABLE
6 J10A-17 K
J11A-4 J10A-15 DATA DISABLE L
J13-3 +12Vdc (YEL) J10A-25 PHASE B
7 M
BD. VERIF. J10A-13 WRITE DATA
8 N
BD. VERIF. CG2 115 Vac, 400 Hz, SHIELD (BLK)
9 P
T2-1 115 Vac, 400 Hz, HIGH (WHT)
10 R
T2-2 115 Vac, 400 Hz, COM (BLK)
S
CG4 POWER GND (BLK)
T
K2-NO2 115 Vac, 800 Hz, HIGH (WHT)
U
T3-2 115 Vac, 800 Hz, COM (BLK)
V
K2-NO1 X2 EXT CAP
W
AIRSPEED
X
J13 J11A-20 READ DATA
BD. VERIF. Y
1 J11A-30 READ TRACK 3 + (WHT)
BD. VERIF. Z
2 J11A-29 READ TRACK 3 - (BLK)
J12-7 +12Vdc (YEL) a
3 J11A-34 READ TRACK 5 + (WHT)
J12-6 b
J11A-33 READ TRACK 5 - (BLK)
J13-6 PWR GND (BLK) c
4 J11A-44 AUTO/MANUAL EOT
J12-5 -12Vdc (GRN) d
5 J11A-39 TRACK 1 B
J13-4 SIG GND (BLK) e
6 J8-45 PALYBACK HI
J7-S IAS SIGNAL (PNE) f
7 J11A-37 TRACK 0 B
J12-2 OSC. REF. g
8 J10A-29 WRITE OUTPUT ENABLE B
J7-17 +5Vdc REF. h
9 CG2 115 Vac, 800 Hz, SHIELD (BLK)
i
10
j
J9-59 TEST START
k
J11A-26 READ TRACK 1 + (WHT)
m
J11A-25 READ TRACK 1 - (BLK)
n
TO SOLDER LUG READ TRACK SHEILD (BLK)
p
ON FRONT PANEL PLAYBACK LOW
J8-35 q
J11A-8 +5 Vdc (RED)
r
s
RECORDER MOTOR PWR J11A-41 TRACK 2 B
t
J15
CG-4 PWR SHIELD (BLK)
A
K2-NC1 X1 CAP BLK
B
W A
GRA V X B
j Y
T1-2 115 Vac, C 400/800 Hz (BLK) C RED U C
k Z
BRN
T i m D
K2-C2 115 Vac, H 400/800 Hz (WHT) BLK
D a
Brn h s E
K2-C1 X2 CAP (BLK) S n
E
t b
g r F
F
R q p G
H c
P f H
N d J
e
M K
L

J16
MOTOR

Chassis Wiring Diagram, 17M603, 17M703, 17M903


Wiring Diagram, 17WD018
Figure A34 (Sheet 4)
31–30–01
Schematic Diagrams
Rev. 2 Page A–190
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

J16-T
J3-5 T1-4
J11A-1

BLK (BLK)
SHIELD (BLK)
115 Vac, 400/800 Hz
SHIELD (BLK) (BLK)
(BLK) (BLK) BLK 115 Vac, 400 Hz J16-A CG4
J1A-6 CG1 J2-Z J7-X CG2 J15-A

(BLK) BLU (BUS)

CG2

J1A-29 J1A-38 TP3

J2-W
R2
J5-A PTC R2-B CG5
25 W
(BLK) (BLK)
B A CG5 IS MOUNTED ON
CG5 R1-A REAR PANEL
R2 IS MOUNTED ON
(BLK) (BLK) REAR PANEL R1-B
J3-A TP1 J4-A

(BLK)

K3NC2

J6-1
R2A
A

J2-X R1
40 W
TP3 50W
(BLK)
(BLK)
(BLU)
J7-K
J1A-25
(BLK) (BLK)
J10A-1 TP2 J1A-27 B

CG5
R1 IS MOUNTED
(BLK) ON REAR PANEL
J7-A CG4

J8-1

(BLK) (BLK)
J12-4 TP3 TP2

Chassis Wiring Diagram, 17M603, 17M703, 17M903


Wiring Diagram, 17WD018
Figure A34 (Sheet 5)
31–30–01
Schematic Diagrams
Rev. 2 Page A–191
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800
MAINTENANCE
RELAY
9-1936 T1
K1 115 Vac, 400 Hz, H (WHT) J2-D
FAILURE RELAY K4-NC2
C1 115 Vac, 400 Hz, H (WHT) K2-NC2
FAILURE RELAY (BLK) K3-NC2 1
BLUE BEAD NC1
K1 115 Vac, 400 Hz, H (BLK) T2-1
NO1
12VDC J15-D 115 Vac, 400 Hz, C (BLK)
C2 K2-C2 T2-2
J15-C 115 Vac, 400/800 Hz C (BLK) J15-C
NC2 2
CG1
NO2 115 Vac, 400 Hz, C (BLK) J2-E
J2-K T1 31 Vac (BLU) H J2-N
MAINTENANCE +12Vdc (YEL) 3
C+ K3-C+ CHASSIS GND (BLK) CG2
RELAY COMBINED FAILURE 4
C- J8-56 1 2 3 4 31 Vac (BLU) J2-M
9-1936 5
5

ABBOTT #24E31CT
HIGH SPEED
DUMP RELAY
9-1936
K2 X2 - CAP (BLK) J15-E
C1 T2
BLUE BEAD X1 -CAP J15-B 115 Vac, 400 Hz, H (WHT) T1-1
K2 NC1
X2-EXT. CAP J16-W 115 Vac, 400 Hz, H (WHT) J16-R
12VDC NO1 1
115 Vac 400/800 Hz (WHT) J15-D 115 Vac, 400 Hz, H (WHT) T3-1
C2
115 Vac 400 Hz (WHT) C T1-1
NC2 115 Vac, 400 Hz, C (BLK)
115 Vac 800 Hz (WHT) H J16-U K2-NC2 T3-2
NO2
X2 DUMP (+12Vdc) (YEL) J16-C 2 115 Vac, 400 Hz (BLK) J16-S
HIGH SPEED C+ CG2
DUMP RELAY X2 DUMP (RET) (BLK) J16-B 115 Vac, 400 Hz (BLK) T1-2
C-
9-1936 T2 10 Vac (BLU) H J2-U
3
4
1 2 3 4
5 10 Vac (BLU) C J2-V
SYSTEM 5
STATUS RELAY
9-1936 ABBOTT #24E31CT
K3
BLUE BEAD K4-NO2
C1
K3 J4-NO1
NC1
12VDC
NO1
C2 K4-NC1
K1-NC1
R1-A 40 W RESISTOR
NC2
SYSTEM STATUS 27.5 Vdc (ARINC) (BLU) J1A-23 ON REAR PANEL
NO2
RELAY +12 Vdc (YEL)
9-1936 C+ K1-C+
COMBINED FAILURE
C- J8-15
T3
115 Vac, 400 Hz, H (WHT) T2-1

1 115 Vac, 400 Hz, H (BLK) J1A-35


115 Vac, 400 Hz, C (BLK) T1A-36
573 / 542 K2-NO2
RELAY 115 Vac, 800 Hz (BLK) J16-V
2
9-2072 CG3 115 Vac, 400 Hz T2-2
K4
BLUE BEAD (BLU) J1A-21 VACC (BLU) J7-21
C1 T3
K4 K3-C2 3 AC VACC EXIT. (H) J1A-28
12VDC NC1 5
J1A-49
NO1 K3-NC1 1
(BLU) J1A-48
C2 J1A-22 4 4
K1-C1 2 GND (BLK) CG1
NC2 5
K3-C1 3
NO2
573 / 542 +22Vdc J2-H
RELAY C+ ABBOTT #2E25CT
MODE SELECT J8-86
9-2072 C-

Chassis Wiring Diagram, 17M603, 17M703, 17M903


Wiring Diagram, 17WD018
Figure A34 (Sheet 5 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–192
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

WIRE
NO. AWG FROM TO DESCRIPTION
1 24 BUSS
2 J2-A J2-B -12 Vdc
3 J2-J J2-K +12 Vdc
4 J2-P J2-R +5 Vdc
5 J2-R J2-S +5 Vdc
6 J2-S J2-T +5 Vdc
7 J2-W J2-X GND
8 J2-X J2-Y GND
9 J2-Y J2-Z GND
10 J3-A J3-B GND
11 J3-C J3-D -12 Vdc
12 J3-1 J3-2 +5 Vdc
13 J3-3 J3-4 +12 Vdc
14 J3-N J3-12 26 Vac, H
15 J3-P J3-13 26 Vac, C
16 J4-A J4-B GND
17 J4-C J4-D -12 Vdc
18 J4-3 J4-4 +12 Vdc
19 J6-1 J6-3 GND
20 J6-2 J6-4 +12 Vdc
21 J6-6 J6-8 +5 Vdc
22 J7-A J7-B GND
23 J7-C J7-D -12 Vdc
24
25
26 J7-3 J7-4 +12 Vdc
27
28
29
30 J8-1 J8-3 +5 Vdc
31 J8-2 J8-4 +12 Vdc
32 J8-5 J8-9 -12 Vdc
33 J8-6 J8-8 +5 Vdc
34 J9-1 J9-3 GND
35 J9-2 J9-4 +12 Vdc
36 J9-6 J9-8 +5 Vdc
37 J10-A-1 J10-A-3 GND
38 J10-A-5 J10-A-9 -12 Vdc
39 J10-A-6 J10-A-8 +5 Vdc
40 J11-A-1 J11-A-3 GND
41 J11-A-2 J11-A-4 +12 Vdc
42 J11-A-5 J11-A-9 -12 Vdc
43 J11-A-6 J11-A-8 +5 Vdc
44
45
46
47
48
49
50 20 BUSS J12-4 J12-6 GND (SIG. PWR)
51 20 BUSS J13-4 J13-6 GND (SIG. PWR)
52 24 BUSS
53 20 BUSS
54
55 20 BUSS CG-1 CG-2
56 24 BUSS J2-K J2-L +12 Vdc
J16
57 J5-1 J5-2 +5 Vdc
58 J5-3 J5-4 +12 Vdc
59 J5-A J5-B GND
60 J5-C J5-D -12 Vdc
61 J7-1 J7-2 +5 Vdc
62 CG-4 TP-5 GND
63 24 BUSS CG-5 R1-B R1 GND
64 22 BUSS J2-D J2-4
65 22 BUSS J2-E J2-5

Harness Assembly Diagram, 17M603, 17M703, 17M903


(542/573/717 W/FREQ), 17A448
Figure A35 (Sheet 1)
31–30–01
Schematic Diagrams
Rev. 2 Page A–193
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

J11-A
J10-A
CG4 J8
12 TP2 TP1
12
12 J7 J6 J2
TP3 J9 J4
J3
A 1 12
J5 A 1 CG5
12 A 1
A 1
J13
J12 A 1

1
2 1
2

CG1

CG2

J1-B B

J1-A A

Harness Assembly Diagram, 17M603, 17M703, 17M903


(542/573/717 W/FREQ), 17A448
Figure A35 (Sheet 1 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–194
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

WIRE
NO. AWG CLR FROM TO DESCRIPTION WIRING
1 20 WHT J1-A-1 J2-4 115 Vac, 400 Hz Twisted Pair
2 20 BLK J1-A-2 J2-5 115 Vac, 400 Hz Twisted Pair
3 24 BLK J1-A-3 J1-A-6 Point-to-Point
4 20 BLK J1-A-6 CG1 Chassis Gnd. Point-to-Point
5 24 WHT J1-A-7 J8-49 Digital in A Twisted Pair
6 24 WHT J1-A-8 J8-51 Digital in B
7 24 WHT J1-A-9 J8-45 Playback HI
8 24 WHT J1-A-10 J8-35 Playback LO
9 24 BLU J1-A-11 J3-P 26 Vac, C
10 24 BLU J1-A-12 J3-N 26 Vac, H
11 24 BLU J1-A-13 J3-R C. ALT X, S1 Point-to-Point
12 24 BLU J1-A-14 J3-S C. ALT Y, S3
13 24 BLU J1-A-15 J3-T C. ALT Z, S2
14 24 BLU J1-A-16 J3-16 F. ALT X, S1
15 24 BLU J1-A-17 J3-15 F. ALT Y, S3
16 24 BLU J1-A-18 J3-14 F. ALT Z, S2
17 24 BLU J1-A-21 K4-C1 Failure Relay
18 24 BLU J1-A-22 K4-C2 Failure Relay
19 24 BLU J1-A-23 K4-C2 27.5 Vdc (ARINC)
20 24 BLU J1-A-27 TP2 V Acc C (GND) Twisted Pair
21 24 BLU J1-A-25 J7-K A.C. V Acc A SIGNAL Twisted Pair
22 24 BLU J1-A-28 T3-3 Acc D (V Acc) Point-to-Point
23 24 BLU J1-A-29 CG1 Acc E (GND)
24 24 BLU J1-A-30 J3-Y HDG X, S1
25 24 BLU J1-A-31 J3-X HDG Y, S3
26 24 BLU J1-A-32 J3-W HDG Z, S2
27 24 BLU J1-A-33 J3-U HDG H2 Twisted Pair
28 24 BLU J1-A-34 J3-V HDG C2
29 20 WHT J1-A-35 T3-1 115 Vac, 400 Hz, H
30 20 BLK J1-A-36 T3-2 115 Vac, 400 Hz, C
31 24 WHT J1-A-37 J6-19 Trip & Date Code Point-to-Point
32 20 BLK J1-A-38 CG2 28 Vdc Ret (GND)
33 24 WHT J1-A-40 J2-H +20 Vdc
34 24 WHT J1-A-45 J6-37 Binary 1
35 24 WHT J1-A-51 J8-24 573 Mode
36 24 BLU J1-A-52 J3-18 26 Vac, C4 Twisted Pair
37 24 BLU J1-A-53 J3-17 26 Vac, H4 Twisted Pair
38 24 BLU J1-A-54 J3-19 Airspeed X, S1 Point-to-Point
39 24 BLU J1-A-55 J3-20 Airspeed Y, S3
40 24 BLU J1-A-56 J3-21 Airspeed Z, S2
41 24 WHT J1-A-57 J3-E 542 Mode Elec.
42 20 BLK K1-NC1 K3-NC2
43 24 WHT J1-A-42 J6-22 Marker Beacon
44 24 WHT J1-A-43 J6-23 Market Beacon
45 24 BLK J1-A-41 J6-25 BINARY A
46 20 WHT T1-1 J2-D 115 Vac, 400 Hz, H Twisted Pair
47 20 BLK T1-2 J2-E 115 Vac, 400 Hz, C
48 20 BLK T1-1 T2-1 115 Vac, 400 Hz, H
49 20 BLK T1-2 T2-2 115 Vac, 400 Hz, C
50 20 WHT T1-1 K2-NC2 115 Vac, 400 Hz, H Point-to-Point
51 24 BLK T1-2 J15-C 115 Vac, 400/800 Hz, C Twisted Shielded Pair
52 24 WHT K2-C2 J15-D 115 Vac, 400/800 Hz, H Twisted Shielded Pair
53 24 BLK CG1 Shield Termination Twisted Shielded Pair
54 24 BLU T1-3 J2-N 31 Vac Twisted Pair
55 24 BLU T1-5 J2-M 31 Vac Twisted Pair
56 20 BLK T1-4 CG2 Chassis GND Point-to-Point
57 24 WHT T2-1 J16-R 115 Vac, 400 Hz, H Twisted Shielded Pair
58 24 BLK T2-2 J16-S 115 Vac, 400 Hz, C Twisted Shielded Pair
59 J16-P Shield Termination Twisted Shielded Pair
60 20 WHT T2-1 T3-1 115 Vac, 400 Hz, H Twisted Pair
61 20 BLK T2-2 T3-2 115 Vac, 400 Hz, C

Harness Assembly Diagram, 17M603, 17M703, 17M903


(542/573/717 W/FREQ), 17A448
Figure A35 (Sheet 2)
31–30–01
Schematic Diagrams
Rev. 2 Page A–195
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

WIRE
NO. AWG CLR FROM TO DESCRIPTION WIRING
62 24 BLU T2-3 J2-U 10 Vac Twisted Pair
63 24 BLU T2-5 J2-V 10 Vac Twisted Pair
64 24 BLU T3-3 J7-21 A.C. V Acc (Acc D) Point-to-Point
65 20 BLK T3-5 CG1 Chassis GND
66 24 YEL K1-C+ J2-K +12 Vdc
67 24 YEL K1-C+ K3-C+ +12 Vdc
68 24 WHT K1-C- J8-56 Combined Failure
69 24 WHT K1-C1 K4-NC2 Failure Relay
70 24 YEL K2-C+ J16-C X2 Dump (+12 Vdc)
71 24 BLK K2-C- J16-B X2 Dump (RET)
72 24 WHT K2-NO2 J16-U 115 Vac, 800 Hz, H Twisted Pair
73 24 BLK T3-2 J16-V 115 Vac, 800 Hz, C
74 J16-i Shield Termination
75 24 BLK K2-C1 J15-E X2 CAP Point-to-Point
76 24 WHT K2-NC1 J15-B X1 CAP
77 24 WHT K2-NO1 J16-W
78 24 WHT K3-C- J8-15 Combined Failure
79 24 WHT K3-C1 K4-NO2
80 24 WHT K3-NC1 K4-NO1
81 24 WHT K3-C2 K4-NC1
82 24 WHT J2-H K4-C+ Mode Select Relay (22V)
83
84 24 GRN J2-A J3-C -12 Vdc
85 24 YEL J2-J J3-3 +12 Vdc
86 24 RED J2-R J3-1 +5 Vdc
87 20 BLK J2-W TP-1 GND
88 20 BLK J2-Z CG1 Chassis GND
89 20 BLK J3-A TP1 GND
90 24 GRN J3-D J4-C -12 Vdc
91 24 WHT J3-J J6-63 AC1
92 24 WHT J3-L J6-72 AC2
93 24 WHT J3-M J6-65 AC0
94 20 RED J3-2 J6-6 +5 Vdc
95 24 YEL J3-4 J4-3 +12 Vdc
96 24 WHT J3-6 J4-V COS Output
97 24 WHT J3-7 J4-T REF Output
98 24 WHT J3-9 J4-Y SIN Output (7 Vac,400 Hz)
99 20 BLK J4-A TP1 GND
100 24 GRN J4-D J7-C -12 Vdc
101 24 WHT J4-E J6-41 DC3
102 24 WHT J4-F J6-43 DC2
103 24 WHT J4-H J6-51 DC1
104 24 WHT J4-J J6-53 DC0
105 24 WHT J4-K J6-39 DC4
106 24 WHT J4-L J6-27 DC5
107 24 WHT J4-M J6-29 DC6
108 24 WHT J4-N J6-31 DC7
109 24 WHT J4-P J6-33 S/D Bus Upper
110 24 WHT J4-R J6-61 S/D Complete
111 24 WHT J4-S J6-67 S/D Start Conv.
112 24 WHT J4-U J6-35 S/D Bus Lower
113 24 YEL J4-4 J6-2 +12 Vdc
114 20 BLK J6-1 TP1 GND
115 24 YEL J6-4 J7-3 +12 Vdc
116 24 WHT J6-7 J7-10 DC3A
117
118 24 WHT J6-10 J7-R DC10A
119 24 WHT J6-11 J7-L DC2A
120 24 WHT J6-12 J7-14 DC11A
121 24 WHT J6-14 J7-12 DC7A
122 24 WHT J6-15 J7-11 DC5A Point-to-Point

Harness Assembly Diagram, 17M603, 17M703, 17M903


(542/573/717 W/FREQ), 17A448
Figure A35 (Sheet 2 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–196
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

WIRE
NO. AWG CLR FROM TO DESCRIPTION WIRING
123 24 WHT J6-16 J7-P DC8A Point-to-Point
124 24 WHT J6-17 J7-M DC4A
125 24 WHT J6-18 J7-13 DC9A
126 24 WHT J6-20 J7-E Strobe (Latches)
127 24 WHT J6-21 J7-N DC6A
128 24 WHT J6-24 J9-29 Bus B
129
130 24 WHT J6-28 J7-T AC0A
131 24 WHT J6-30 J7-U AC1A
132 24 WHT J6-32 J7-V AC2A
133 24 WHT J6-38 J9-55 D7
134 24 WHT J6-40 J9-65 D4
135 24 WHT J6-42 J9-63 D5
136 24 WHT J6-44 J6-73 D3/A3
137 24 WHT J6-44 J9-79 D3/A3
138 24 WHT J6-46 J6-77 D2/A2
139 24 WHT J6-46 J9-77 D2/A2
140 24 WHT J6-48 J9-57 D6
141 24 WHT J6-49 J9-17 Enable Bus
142 24 WHT J6-50 J6-75 D1/A1
143 24 WHT J6-50 J9-71 D1/A1
144 24 WHT J6-55 J9-73 A/D RDY
145 24 WHT J6-57 J9-69 S/D RDY
146 24 WHT J6-59 J7-F A/D Complete
147 24 WHT J6-71 J7-5 A/D Start Conv.
148 24 WHT J6-74 J9-35 A/D
149 24 WHT J6-76 J9-50 S/D
150
151
152 24 GRN J7-D J8-5 -12 Vdc
153 24 WHT J7-J J12-3 ALT. Signal (PNE)
154 24 WHT J7-S J13-7 IAS Signal (PNE)
155
156
157
158
159
160 24 YEL J7-4 J8-2 +12 Vdc
161 24 WHT J7-8 J12-1 +5 Vdc (ALT)
162
163 24 WHT J7-17 J13-9 +5 Vdc (IAS)
164 20 BLK J8-1 TP2 GND
165 20 BLK J8-3 J9-1 GND
166 24 YEL J8-4 J9-2 +12 Vdc
167 20 RED J8-8 J9-6 +5 Vdc
168 20 GRN J8-9 J10-A-5 Ć12 Vdc
169 24 WHT J8-13 J11-A-20 Read Data
170 24 WHT J8-33 J9-13 BITE
171 24 WHT J8-37 J10-A-25 Phase B
172 24 WHT J8-53 J9-53 BI-F
173 24 WHT J8-55 J9-47 Write Data
174 24 WHT J8-69 J9-81 Track OK
175 24 YEL J9-4 J11-A-2 +12 Vdc
176 20 RED J9-8 J10-A-6 +5 Vdc
177 24 WHT J9-15 J10-A-31 T.A. OUT Enable
178 24 WHT J9-25 J10-A-33 SAVE
179 24 WHT J9-27 J10-A-35 Phase
180 24 WHT J9-37 J10-A-37 Track 2
181 24 WHT J9-47 J10-A-13 Write Data
182 24 WHT J9-49 J10-A-41 Track 0
183 24 WHT J9-52 J10-A-39 Track 1
184 24 WHT J9-59 J16-k Test Start
185 24 WHT J9-61 J10-A-17 Write Disable
186 24 WHT J9-86 J10-A-10 EXT RESET Point-to-Point

Harness Assembly Diagram, 17M603, 17M703, 17M903


(542/573/717 W/FREQ), 17A448
Figure A35 (Sheet 3)
31–30–01
Schematic Diagrams
Rev. 2 Page A–197
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

WIRE AWG CLR FROM TO DESCRIPTION WIRING


187 20 BLK J10-A-1 TP2 GND Point-to-Point
188 20 RED J10-A-8 J11-A-6 +5 Vdc
189 24 GRN J10-A-9 J11-A-5 -12 Vdc
190 24 WHT J10-A-13 J16-N Write Data
191 24 WHT J10-A-15 J16-L Data Disable
192 24 WHT J10-A-17 J16-K Write Disable
193 24 WHT J10-A-19 J11-A-37 Track 0 B
194 24 WHT J10-A-21 J11-A-39 Track 1 B
195 24 WHT J10-A-23 J11-A-41 Track 2 B
196 24 WHT J10-A-25 J16-M Phase B
197
198 24 WHT J10-A-29 J16-h Write Output Enable B
199 24 WHT J10-A-44 J16-d Auto/Manual EOT
200 20 BLK J11-A-3 J11-A-43 GND (Read MUX Enable)
201 24 YEL J11-A-4 J12-7 +12 Vdc
202 24 RED J11-A-8 J16-r +5 Vdc
203 24 GRN J11-A-9 J12-5 -12 Vdc
204 24 WHT J11-A-20 J16-Y Read Data
205 24 BLK J11-A-25 J16-n Track 1 Out - Twisted Shielded Pair
206 24 WHT J11-A-26 J16-m Track 1 Out +
207 J16-p Shield Termination
208 24 BLK J11-A-27 J16-E Track 2 Out -
209 24 WHT J11-A-28 J16-D Track 2 Out +
210 J16-p Shield Termination
211 24 BLK J11-A-29 J16-a Track 3 Out -
212 24 WHT J11-A-30 J16-Z Track 3 Out +
213 J16-p Shield Termination
214 24 BLK J11-A-31 J16-G Track 4 Out -
215 24 WHT J11-A-32 J16-F Track 4 Out +
216 J16-p Shield Termination
217 24 BLK J11-A-33 J16-c Track 5 Out -
218 24 WHT J11-A-34 J16-b Track 5 Out +
219 J16-p Shield Termination
220 24 BLK J11-A-35 J16-J Track 6 Out -
221 24 WHT J11-A-36 J16-H Track 6 Out +
222 J16-p Shield Termination
223 24 WHT J11-A-37 J16-g Track 0 B Point-to-Point
224 24 WHT J11-A-39 J16-e Track 1 B
225 24 WHT J11-A-41 J16-t Track 2 B
226 24 WHT J12-2 J13-8 Osc. Ref.
227 20 BLK J12-4 TP3 GND (Sig.)
228 24 BLK J16-p Solder Lug Located on Fnt. Panel
229 24 GRN J12-5 J13-5 -12 Vdc
230 20 BLK J12-6 J13-4 GND (PWR)
231 24 YEL J12-7 J13-3 +12 Vdc
232 24 WHT R2-A R1-A R2
233 20 BLK J15-A CG4 Power Shield (GND)
234
235 24 BLK J16-A CG4 Power GND
236 24 BLK J16-T CG4 Power GND
237 20 BLK TP2 TP3 GND
238 24 WHT J3-E J3-39 542 Mode
239 24 WHT J8-24 J9-41 573 Mode
240 24 WHT J9-22 J9-45 PRI In
241
242 24 WHT J6-47 J9-80 D0/A0
243 24 WHT J6-47 J6-69 D0
244 J9-80 D0/A0
245
246 24 WHT J8-76 J9-59 Test Start
247 24 WHT J9-23 J6-26 Bus A
248 24 WHT J9-67 J10-A-43 EOT
249 24 WHT J8-86 K4-C- Mode Select Relay
250 24 WHT K3-NC2 R1-A R1
251 24 WHT J1A-46 J6-13 Binary 2
252 24 WHT J8-78 J9-54 Read Data

Harness Assembly Diagram, 17M603, 17M703, 17M903


(542/573/717 W/FREQ), 17A448
Figure A35 (Sheet 3 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–198
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

WIRE AWG CLR FROM TO DESCRIPTION WIRING


253 24 BLU J1-B-1 J3-CC 26 Vac (C) PITCH ATT. REF Twisted Pair
254 24 BLU J1-B-2 J3-25 26 Vac (H) PITCH ATT. REF Twisted Pair
255 24 BLU J1-B-3 J3-BB PITCH ATTITUDE X Point-to-Point
256 24 BLU J1-B-4 J3-AA PITCH ATTITUDE Y
257 24 BLU J1-B-5 J3-Z PITCH ATTITUDE Z
258 24 BLU J1-B-6 CG2 COMMON GND
259 24 BLU J1-B-7 J2-S +5 Vdc OUTPUT
260 24 BLU J1-B-8 J2-K +12 Vdc OUTPUT
261 24 BLU J1-B-9 J7-H TAT 5mA SINK
262 24 BLU J1-B-10 J3-22 ROLL ATTITUDE X
263 24 BLU J1-B-11 J3-23 ROLL ATTITUDE Y
264 24 BLU J1-B-12 J3-24 ROLL ATTITUDE Z
265 24 BLU J1-B-13 J3-11 26 Vac (C), ROLL ATT. REF. Twisted Pair
266 24 BLU J1-B-14 J3-10 26 Vac (H), ROLL ATT. REF. Twisted Pair
267 24 BLU J1-B-15 J5-Y FLAP POSITION X Point-to-Point
268 24 BLU J1-B-16 J5-X FLAP POSITION Y Point-to-Point
269 24 BLU J1-B-17 J5-W FLAP POSITION Z Point-to-Point
270 24 BLU J1-B-18 J5-V 26 Vac (C), FLAP POS. REF. Twisted Pair
271 24 BLU J1-B-19 J5-U 26 Vac (H), FLAP POS. REF. Twisted Pair
272 24 BLU J1-B-20 J5-19 ENG. NO. 1 X Point-to-Point
273 24 BLU J1-B-21 J5-20 ENG. NO. 1 Y Point-to-Point
274 24 BLU J1-B-22 J5-21 ENG. NO. 1 Z Point-to-Point
275 24 BLU J1-B-23 J5-18 26 Vac (C), ENG NO. 1 REF. Twisted Pair
276 24 BLU J1-B-24 J5-17 26 Vac (H), ENG NO. 1 REF.
277 24 BLU J1-B-25 J7-W DC LONG. ACCELL (+)
278 24 BLU J1-B-26 J7-X DC LONG. ACCELL (-)
279 24 BLU J1-B-27 J7-19 DC VERT. ACCELL (+)
280 24 BLU J1-B-28 J7-18 DC VERT. ACCELL (-)
281 24 BLU J1-B-29 J5-R ENG. NO. 2 X Point-to-Point
282 24 BLU J1-B-30 J5-S ENG. NO. 2 Y Point-to-Point
283 24 BLU J1-B-31 J5-T ENG. NO. 2 Z Point-to-Point
284 24 BLU J1-B-32 J5-P 26 Vac (C), ENG NO. 2 REF. Twisted Pair
285 24 BLU J1-B-33 J5-N 26 Vac (H), ENG NO. 2 REF.
286 24 BLU J1-B-34 J7-Z DC5 (-)
287 24 BLU J1-B-35 J7-22 DC5 (+)
288 24 BLU J1-B-36 J7-24 DC6 (+)
289 24 BLU J1-B-37 J7-BB DC6 (-)
290 24 BLU J1-B-38 J7-15 DC6 REF (+) Point-to-Point
291 24 BLU J1-B-39 J5-16 ENG. NO. 3 X Point-to-Point
292 24 BLU J1-B-40 J5-15 ENG. NO. 3 Y Point-to-Point
293 24 BLU J1-B-41 J5-14 ENG. NO. 3 Z Point-to-Point
294 24 BLU J1-B-42 J5-13 26 Vac (C), ENG NO. 3 REF. Twisted Pair
295 24 BLU J1-B-43 J5-12 26 Vac (H), ENG NO. 3 REF. Twisted Pair
296 24 BLU J1-B-44 J7-23 DC6 (+)/TAT RETURN Point-to-Point
297 24 BLU J1-B-45 J7-AA DC6 (-) TAT EXCITATION
298 24 BLU J1-B-46 J7-Y DC4 (-)
299 24 BLU J1-B-47 J7-20 DC4 (+)
300 24 BLU J1-B-48 J5-BB ENG. NO. 4 X (OPTIONAL)
301 24 BLU J1-B-49 J5-AA ENG. NO. 4 Y (OPTIONAL)
302 24 BLU J1-B-50 J5-Z ENG. NO. 4 Z (OPTIONAL)
303 24 BLU J1-B-51 J5-CC 26 Vac (C), ENG NO. 4 REF. Twisted Pair
304 24 BLU J1-B-52 J5-25 26 Vac (H), ENG NO. 4 REF. Twisted Pair
305 24 BLU J1-B-53 J5-22 STABILIZER TRIM OR PITCH Point-to-Point
CONTROL POSITON X (OP.)
306 24 BLU J1-B-54 J5-23 STABILIZER TRIM OR PITCH
CONTROL POSITON Y (OP.)
307 24 BLU J1-B-55 J5-24 STABILIZER TRIM OR PITCH
CONTROL POSITON Z (OP.)
308 24 BLU J1-B-56 J5-11 26 Vac (C) REF. (OPTIONAL) Twisted Pair
309 24 BLU J1-B-57 J5-10 26 Vac (H) REF. (OPTIONAL) Twisted Pair
310 24 GRN J2-B J5-C -12 Vdc Point-to-Point
311 24 YEL J2-L J5-3 +12 Vdc
312
313 24 RED J2-T J5-1 +5 Vdc
314 24 WHT J3-5 J5-8 /AC3

Harness Assembly Diagram, 17M603, 17M703, 17M903


(542/573/717 W/FREQ), 17A448
Figure A35 (Sheet 4)
31–30–01
Schematic Diagrams
Rev. 2 Page A–199
Jan 31/94
AVIATION RECORDERS
COMPONENT MAINTENANCE MANUAL
FAIRCHILD MODEL
F800

WIRE AWG CLR FROM TO DESCRIPTION WIRING


315 24 WHT J3-8 J6-70 AC3 Point-to-Point
316 24 BLK TP-1 J5-A GND
317 24 WHT J3-F J5-6 COS (EXPAND)
318 24 WHT J3-H J5-7 REF (EXPAND)
319 24 WHT J3-K J5-9 SIN (EXPAND)
320 24 WHT J5-J J6-63 AC1
321 24 WHT J5-L J6-72 AC2
322 24 WHT J5-M J6-65 AC0
323 24 WHT J8-35 J16-q PLAYBACK LOW
324 24 WHT J8-45 J16-f PLAYBACK HI
325 24 WHT J7-6 J6-60 DC0A
326 24 WHT J7-7 J6-58 DC1A
327 24 RED J7-1 J8-6 +5 Vdc
328 24 WHT J7-16 J7-BB DC REF 6 (-)
329 24 WHT J8-52 J9-75 FAULT INDICATOR (TTI)
330 24 RED J7-2 J6-8 +5 Vdc
331 24 BLK J7-A TP-3 GND
332 24 BLK J11-A-1 CG4 GND
333 24 BLK J2-X TP-2 GND
334 24 BLK J9-3 J8-86
335
336 24 BLU T3-3 J1-A-49 PROG. DC3
337 24 BLU J1-A-49 J1-A-48 PROG. DC2
338 24 BLU J5-17 J6-83 ENG. NO. 1 (H)
339 24 BLU J5-18 J6-84 ENG. NO. 1 (C)
340 24 BLU J5-N J6-81 ENG. NO. 2 (H)
341 24 BLU J5-P J6-82 ENG. NO. 2 (C)
342 24 BLU J5-12 J6-85 ENG. NO. 3 (H)
343 24 BLU J5-13 J6-86 ENG. NO. 3 (C)
344 24 BLU J5-25 J6-79 ENG. NO. 4 (H)
345 24 BLU J5-CC J6-80 ENG. NO. 4 (C)
346 24 BLU J6-52 J9-60 /CPU CLK 2 MHz
347 24 BLU J6-62 J9-16 /06
348 24 BLU J6-64 J9-14 /05
349 24 BLU J6-66 J9-12 /04
350 24 BLU J6-68 J9-20 /07

Harness Assembly Diagram, 17M603, 17M703, 17M903


(542/573/717 W/FREQ), 17A448
Figure A35 (Sheet 4 Continued)
31–30–01
Schematic Diagrams
Rev. 2 Page A–200
Jan 31/94

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