Nozzle Qualify WRC-107

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Input Echo, 107/537 Item 1, Description: E1-V-1101-V1107

Diameter Basis for Vessel Vbasis OD


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm.
Vessel Diameter Dv 1800.000 mm.
Vessel Thickness Tv 94.000 mm.
Vessel Node Number ****

Design Temperature 340.00 C


Vessel Material SA-516 70
Vessel Cold S.I. Allowable Smc 1406.20 Kgf./sq.cm
Vessel Hot S.I. Allowable Smh 1326.93 Kgf./sq.cm

Note: Using 2 * Yield for Discontinuity Stress Allowable (UG-23(e)), Sps.


Make sure that material properties at this temperature are not
time-dependent for Material: SA-516 70

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis OD


Corrosion Allowance for Nozzle Can 3.0000 mm.
Nozzle Diameter Dn 82.800 mm.
Nozzle Thickness Tn 20.000 mm.
Nozzle Material SA-105
Nozzle Cold S.I. Allowable SNmc 1406.20 Kgf./sq.cm
Nozzle Hot S.I. Allowable SNmh 1256.62 Kgf./sq.cm
Nozzle Node Number 3

Design Internal Pressure Dp 138.000 Kgf./sq.cm


Include Pressure Thrust No

Vessel Centerline Direction Cosine Vx 0.000


Vessel Centerline Direction Cosine Vy 0.000
Vessel Centerline Direction Cosine Vz 1.000
Nozzle Centerline Direction Cosine Nx 0.000
Nozzle Centerline Direction Cosine Ny 1.000
Nozzle Centerline Direction Cosine Nz 0.000

Global Force (SUS) Fx -0.0 Kgf


Global Force (SUS) Fy -139.6 Kgf
Global Force (SUS) Fz 4.1 Kgf
Global Moment (SUS) Mx -0.5 Kgf.m
Global Moment (SUS) My -0.0 Kgf.m
Global Moment (SUS) Mz -0.0 Kgf.m

Internal Pressure (SUS) P 138.00 Kgf./sq.cm


Include Pressure Thrust No

Global Force (EXP) Fx 0.0 Kgf


Global Force (EXP) Fy -1013.4 Kgf
Global Force (EXP) Fz -401.1 Kgf
Global Moment (EXP) Mx 400.6 Kgf.m
Global Moment (EXP) My 0.0 Kgf.m
Global Moment (EXP) Mz 0.0 Kgf.m

Global Force (OCC) Fx -6.2 Kgf


Global Force (OCC) Fy 306.7 Kgf
Global Force (OCC) Fz 164.0 Kgf
Global Moment (OCC) Mx 27.4 Kgf.m
Global Moment (OCC) My 0.6 Kgf.m
Global Moment (OCC) Mz 5.4 Kgf.m

Occasional Internal Pressure (OCC) Pvar 4.20 Kgf./sq.cm

Use Interactive Control No


WRC107 Version Version March 1979 ( B1 & B2 )

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No

Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".

Stress Attenuation Diameter (for Insert Plates) per WRC 297:


= NozzleOD + 2 * 1.65 * sqrt( Rmean( t - ca ) )
= 82.800 + 2 * 1.65 * sqrt( 854.500 ( 94.000 - 3.000 ) )
= 1003.018 mm.

WRC 107 Stress Calculation for SUStained loads:


Radial Load P -139.6 Kgf
Circumferential Shear VC 0.0 Kgf
Longitudinal Shear VL 4.1 Kgf
Circumferential Moment MC 0.0 Kgf.m
Longitudinal Moment ML 0.5 Kgf.m
Torsional Moment MT 0.0 Kgf.m

Dimensionless Parameters used : Gamma = 9.39

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


-------------------------------------------------------------------
Curves read for 1979 B1/B2 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.042 4C 1.939 (A,B)
N(PHI) / ( P/Rm ) 0.042 3C 1.926 (C,D)
M(PHI) / ( P ) 0.042 2C1 0.241 (A,B)
M(PHI) / ( P ) 0.042 1C 0.272 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.042 3A 0.034 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.042 1A 0.107 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.042 3B 0.161 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.042 1B1 0.066 (A,B,C,D)

N(x) / ( P/Rm ) 0.042 3C 1.926 (A,B)


N(x) / ( P/Rm ) 0.042 4C 1.939 (C,D)
M(x) / ( P ) 0.042 1C1 0.280 (A,B)
M(x) / ( P ) 0.042 2C 0.239 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.042 4A 0.048 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.042 2A 0.064 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.042 4B 0.038 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.042 2B1 0.108 (A,B,C,D)

Stress Concentration Factors: Kn = 1.00, Kb = 1.00


Stresses in the Vessel at the Attachment Junction (Kgf./sq.cm)

| Stress Intensity Values at


|
Type of |
|
Stress Load | Au Al Bu Bl Cu Cl Du
Dl|
-------------------------------------------------------------------------------------
-----------
Circ. Memb. P | 0.3| 0.3| 0.3| 0.3| 0.3| 0.3|
0.3| 0.3|
Circ. Bend. P | 2.4| -2.4| 2.4| -2.4| 2.7| -2.7|
2.7| -2.7|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| -0.0| -0.0|
0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| -0.0| 0.0|
0.0| -0.0|
Circ. Memb. ML | -0.0| -0.0| 0.0| 0.0| 0.0| 0.0|
0.0| 0.0|
Circ. Bend. ML | -0.1| 0.1| 0.1| -0.1| 0.0| 0.0|
0.0| 0.0|
|
|
Tot. Circ. Str.| 2.7| -2.0| 2.8| -2.1| 3.1| -2.4|
3.1| -2.4|
-------------------------------------------------------------------------------------
-----------
Long. Memb. P | 0.3| 0.3| 0.3| 0.3| 0.3| 0.3|
0.3| 0.3|
Long. Bend. P | 2.8| -2.8| 2.8| -2.8| 2.4| -2.4|
2.4| -2.4|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| -0.0| -0.0|
0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| -0.0| 0.0|
0.0| -0.0|
Long. Memb. ML | -0.0| -0.0| 0.0| 0.0| 0.0| 0.0|
0.0| 0.0|
Long. Bend. ML | -0.1| 0.1| 0.1| -0.1| 0.0| 0.0|
0.0| 0.0|
|
|
Tot. Long. Str.| 3.1| -2.4| 3.3| -2.6| 2.8| -2.1|
2.8| -2.1|
-------------------------------------------------------------------------------------
-----------
Shear VC | 0.0| 0.0| -0.0| -0.0| 0.0| 0.0|
0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.0| -0.0|
0.0| 0.0|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
0.0| 0.0|
|
|
Tot. Shear| 0.0| 0.0| -0.0| -0.0| -0.0| -0.0|
0.0| 0.0|
-------------------------------------------------------------------------------------
-----------
Str. Int. | 3.1| 2.4| 3.3| 2.6| 3.1| 2.4|
3.1| 2.4|

WRC 107 Stress Calculation for EXPansion loads:


Radial Load P -1013.4 Kgf
Circumferential Shear VC -0.0 Kgf
Longitudinal Shear VL -401.1 Kgf
Circumferential Moment MC -0.0 Kgf.m
Longitudinal Moment ML -400.6 Kgf.m
Torsional Moment MT -0.0 Kgf.m

Dimensionless Parameters used : Gamma = 9.39


Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (Kgf./sq.cm)

| Stress Intensity Values at


|
Type of |
|
Stress Load | Au Al Bu Bl Cu Cl Du
Dl|
-------------------------------------------------------------------------------------
-----------
Circ. Memb. P | 2.5| 2.5| 2.5| 2.5| 2.5| 2.5|
2.5| 2.5|
Circ. Bend. P | 17.7| -17.7| 17.7| -17.7| 20.0| -20.0|
20.0| -20.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| -
0.0| -0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| -0.0| -
0.0| 0.0|
Circ. Memb. ML | 2.3| 2.3| -2.3| -2.3| 0.0| 0.0|
0.0| 0.0|
Circ. Bend. ML | 52.5| -52.5| -52.5| 52.5| 0.0| 0.0|
0.0| 0.0|
|
|
Tot. Circ. Str.| 75.0| -65.4| -34.6| 35.1| 22.5| -17.5|
22.5| -17.5|
-------------------------------------------------------------------------------------
-----------
Long. Memb. P | 2.5| 2.5| 2.5| 2.5| 2.5| 2.5|
2.5| 2.5|
Long. Bend. P | 20.5| -20.5| 20.5| -20.5| 17.5| -17.5|
17.5| -17.5|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| -
0.0| -0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| -0.0| -
0.0| 0.0|
Long. Memb. ML | 0.5| 0.5| -0.5| -0.5| 0.0| 0.0|
0.0| 0.0|
Long. Bend. ML | 86.3| -86.3| -86.3| 86.3| 0.0| 0.0|
0.0| 0.0|
|
|
Tot. Long. Str.| 109.8| -103.8| -63.7| 67.7| 20.0| -15.0|
20.0| -15.0|
-------------------------------------------------------------------------------------
-----------
Shear VC | -0.0| -0.0| 0.0| 0.0| 0.0| 0.0|
0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| 3.4| 3.4| -
3.4| -3.4|
Shear MT | -0.0| -0.0| -0.0| -0.0| -0.0| -0.0| -
0.0| -0.0|
|
|
Tot. Shear| -0.0| -0.0| -0.0| -0.0| 3.4| 3.4| -
3.4| -3.4|
-------------------------------------------------------------------------------------
-----------
Str. Int. | 109.8| 103.8| 63.7| 67.7| 24.9| 19.8|
24.9| 19.8|

WRC 107 Stress Calculation for OCCasional loads:


Radial Load P 306.7 Kgf
Circumferential Shear VC 6.2 Kgf
Longitudinal Shear VL 164.0 Kgf
Circumferential Moment MC -5.4 Kgf.m
Longitudinal Moment ML -27.4 Kgf.m
Torsional Moment MT -0.6 Kgf.m

Dimensionless Parameters used : Gamma = 9.39


Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (Kgf./sq.cm)

| Stress Intensity Values at


|
Type of |
|
Stress Load | Au Al Bu Bl Cu Cl Du
Dl|
-------------------------------------------------------------------------------------
-----------
Circ. Memb. P | -0.8| -0.8| -0.8| -0.8| -0.8| -0.8| -
0.8| -0.8|
Circ. Bend. P | -5.3| 5.3| -5.3| 5.3| -6.0| 6.0| -
6.0| 6.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| -
0.0| -0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 1.2| -1.2| -
1.2| 1.2|
Circ. Memb. ML | 0.2| 0.2| -0.2| -0.2| 0.0| 0.0|
0.0| 0.0|
Circ. Bend. ML | 3.6| -3.6| -3.6| 3.6| 0.0| 0.0|
0.0| 0.0|
|
|
Tot. Circ. Str.| -2.4| 1.1| -9.9| 8.0| -5.6| 4.1| -
8.0| 6.4|
-------------------------------------------------------------------------------------
-----------
Long. Memb. P | -0.8| -0.8| -0.8| -0.8| -0.8| -0.8| -
0.8| -0.8|
Long. Bend. P | -6.2| 6.2| -6.2| 6.2| -5.3| 5.3| -
5.3| 5.3|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| -
0.0| -0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.7| -0.7| -
0.7| 0.7|
Long. Memb. ML | 0.0| 0.0| -0.0| -0.0| 0.0| 0.0|
0.0| 0.0|
Long. Bend. ML | 5.9| -5.9| -5.9| 5.9| 0.0| 0.0|
0.0| 0.0|
|
|
Tot. Long. Str.| -1.0| -0.4| -12.9| 11.3| -5.4| 3.8| -
6.8| 5.2|
-------------------------------------------------------------------------------------
-----------
Shear VC | 0.1| 0.1| -0.1| -0.1| 0.0| 0.0|
0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -1.4| -1.4|
1.4| 1.4|
Shear MT | -0.1| -0.1| -0.1| -0.1| -0.1| -0.1| -
0.1| -0.1|
|
|
Tot. Shear| -0.0| -0.0| -0.1| -0.1| -1.4| -1.4|
1.3| 1.3|
-------------------------------------------------------------------------------------
-----------
Str. Int. | 2.4| 1.5| 12.9| 11.3| 6.9| 5.4|
8.8| 7.3|

-------------------------------------------------------------------------------------
-----------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction (Kgf./sq.cm)

| Stress Intensity Values at


|
Type of |
|
Stress Load | Au Al Bu Bl Cu Cl Du
Dl|
-------------------------------------------------------------------------------------
-----------
Circ. Pm (SUS) | 1161.5| 1299.5| 1161.5| 1299.5| 1161.5| 1299.5|
1161.5| 1299.5|
Circ. Pm (OCC) | 35.4| 39.6| 35.4| 39.6| 35.4| 39.6|
35.4| 39.6|
Circ. Pm(TOTAL)| 1196.9| 1339.1| 1196.9| 1339.1| 1196.9| 1339.1|
1196.9| 1339.1|
Circ. Pl (SUS) | 0.3| 0.3| 0.4| 0.4| 0.3| 0.3|
0.3| 0.3|
Circ. Pl (OCC) | -0.6| -0.6| -0.9| -0.9| -0.8| -0.8| -
0.8| -0.8|
Circ. Pl(TOTAL)| -0.3| -0.3| -0.6| -0.6| -0.4| -0.4| -
0.4| -0.4|
Circ. Q (SUS) | 2.4| -2.4| 2.5| -2.5| 2.7| -2.7|
2.7| -2.7|
Circ. Q (EXP) | 75.0| -65.4| -34.6| 35.1| 22.5| -17.5|
22.5| -17.5|
Circ. Q (OCC) | -1.8| 1.8| -8.9| 8.9| -4.9| 4.9| -
7.2| 7.2|
Circ. Q (TOTAL)| 75.6| -66.0| -41.1| 41.5| 20.3| -15.3|
18.0| -13.0|
-------------------------------------------------------------------------------------
-----------
Long. Pm (SUS) | 580.8| 580.8| 580.8| 580.8| 580.8| 580.8|
580.8| 580.8|
Long. Pm (OCC) | 17.7| 17.7| 17.7| 17.7| 17.7| 17.7|
17.7| 17.7|
Long. Pm(TOTAL)| 598.4| 598.4| 598.4| 598.4| 598.4| 598.4|
598.4| 598.4|
Long. Pl (SUS) | 0.3| 0.3| 0.3| 0.3| 0.3| 0.3|
0.3| 0.3|
Long. Pl (OCC) | -0.7| -0.7| -0.8| -0.8| -0.8| -0.8| -
0.8| -0.8|
Long. Pl(TOTAL)| -0.4| -0.4| -0.4| -0.4| -0.4| -0.4| -
0.4| -0.4|
Long. Q (SUS) | 2.7| -2.7| 2.9| -2.9| 2.4| -2.4|
2.4| -2.4|
Long. Q (EXP) | 109.8| -103.8| -63.7| 67.7| 20.0| -15.0|
20.0| -15.0|
Long. Q (OCC) | -0.3| 0.3| -12.1| 12.1| -4.6| 4.6| -
6.0| 6.0|
Long. Q (TOTAL)| 112.3| -106.2| -72.9| 76.9| 17.9| -12.8|
16.4| -11.4|
-------------------------------------------------------------------------------------
-----------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
0.0| 0.0|
Shear Pm (OCC) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
0.0| 0.0|
Shear Pm(TOTAL)| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
0.0| 0.0|
Shear Pl (SUS) | 0.0| 0.0| -0.0| -0.0| -0.0| -0.0|
0.0| 0.0|
Shear Pl (OCC) | 0.1| 0.1| -0.1| -0.1| -1.4| -1.4|
1.4| 1.4|
Shear Pl(TOTAL)| 0.1| 0.1| -0.1| -0.1| -1.4| -1.4|
1.4| 1.4|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
0.0| 0.0|
Shear Q (EXP) | -0.0| -0.0| -0.0| -0.0| 3.4| 3.4| -
3.4| -3.4|
Shear Q (OCC) | -0.1| -0.1| -0.1| -0.1| -0.1| -0.1| -
0.1| -0.1|
Shear Q (TOTAL)| -0.1| -0.1| -0.1| -0.1| 3.3| 3.3| -
3.4| -3.4|
Pm (SUS) | 1161.5| 1299.5| 1161.5| 1299.5| 1161.5| 1299.5|
1161.5| 1299.5|
-------------------------------------------------------------------------------------
-----------
Pm (SUS+OCC) | 1196.9| 1339.1| 1196.9| 1339.1| 1196.9| 1339.1|
1196.9| 1339.1|
-------------------------------------------------------------------------------------
-----------
Pm+Pl (SUS) | 1161.9| 1299.9| 1161.9| 1299.9| 1161.9| 1299.9|
1161.9| 1299.9|
-------------------------------------------------------------------------------------
-----------
Pm+Pl (SUS+OCC)| 1196.6| 1338.8| 1196.3| 1338.5| 1196.5| 1338.7|
1196.4| 1338.6|
-------------------------------------------------------------------------------------
-----------
Pm+Pl+Q (Total)| 1272.2| 1272.8| 1155.2| 1380.0| 1216.8| 1323.3|
1214.5| 1325.6|

Vessel Stress Summation Comparison (Kgf./sq.cm):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 1299.51 1326.93 | Passed |
Pm (SUS+OCC) | 1339.06 1592.32 | Passed |
Pm+Pl (SUS) | 1299.86 1990.40 | Passed |
Pm+Pl (SUS+OCC)| 1338.80 2388.48 | Passed |
Pm+Pl+Q (TOTAL)| 1380.03 4099.70 | Passed |

The Pm+Pl+Q allowable above was based on the rules of ASME VIII-2 Part 4, 4.1.6.3
(a)&(b) or
per ASME VIII-2, 5.5.6.1(1)&(2) Part 5 as applicable.

The Pm+Pl+Q allowable was based on a temperature range cycling from ambient to design
temperature.

CAESAR II 6.00 (c)1984-2013 by Intergraph CAS

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