bài thầy đức
bài thầy đức
bài thầy đức
ON DIESEL ENGINES
1. Fuel system
The fuel system is responsible for providing diesel oil to form a combustion mixture
for the engine in accordance with the working modes.
1.1 Fuel system requirements:
- Must automatically provide the amount of fuel appropriate to the load mode and
engine rotation speed.
- Provide fuel evenly to the cylinders in accordance with the engine's working order.
- Inject fuel into the cylinder at the right time and according to the rules.
- Fuel must be shredded, evenly distributed in the cylinder volume and the fuel jet
must conform to the shape of the combustion chamber.
According to the way the cycle fuel supply is organized and controlled, the diesel fuel
system can be divided into two types: conventional fuel system and pressurized fuel
system (Common Rail - CR).
1.2 Diagram of the fuel system in a diesel engine
In principle, the fuel system of a normal engine consists of the main parts as shown
below, the two most important parts are the high pressure pump and the injector.
The diesel fuel system The electronic diesel fuel The combined nozzle
with high pressure system with distribution pump electronic
pump pipe – Comman Rail diesel fuel system
System( CRS)
Note
1. rack-and-pinion
2. an electromagnetic throttle mechanism
3. camshaft
4. engine speed sensor
5. ECU
Structure:
Basically, the details of the electronically controlled PE pump have the same structure
and operation as a regular PE pump, with the only difference being: - The regular
PE pump uses a gear rack to adjust the amount of fuel injected. and speed governor.
- As for the electronically controlled PE pump, to adjust the amount of fuel injected,
the ECU will receive signals from the sensors, then send control signals to the
electromagnetic throttle mechanism to change the rack position. (or change engine
speed).
Pump operation
When the tractor works, the load on the engine always changes. If the gear rack of the
high-pressure pump remains in the same place, then when the load increases, the
number of engine revolutions will decrease, and when the load decreases, the number
of revolutions will increase. That leads, firstly, to changing the speed of the tractor,
and secondly, to the engine working in unfavorable modes.
To keep the number of revolutions of the engine crankshaft unchanged when the load
regime is different, at the same time as the load increases, it is necessary to increase
the amount of fuel supplied to the cylinder, and when the load is reduced, the amount
of fuel supplied to the cylinder is reduced.
When there is always a change in load, it is not possible to manually adjust the amount
of fuel supplied to the cylinder; that job is done automatically thanks to a special
device on the high-pressure pump called an electromagnetic throttle mechanism.
1.4.2 Electronically controlled split pump (VE) type electronic diesel fuel
system
a) The electronically controlled VE pump has an axial piston.
Picture 1.2: Structure of axial
Structure
This type of VE pump has:
- Primary pump, cam drive cross joint, roller rim, early injection control mechanism,
SPV pressure relief valve, TCV early injection control valve, speed sensor...
- There is no throttle and the piston has no horizontal holes. Therefore, to adjust the
amount of fuel injected, the pump uses a pressure relief valve connected to the
cylinder cavity.
Operation
When the engine is working, a vane-type primary pump arranged in the VE pump will
suck oil from the oil tank through the filter and compress it in the pump cavity to a
pressure of 2 ÷ 7 (kg/cm2) and is called the pressure. primary capacity. This
pressurized oil is then brought to wait at the intake port and when the grooved part of
the piston coincides with the intake port, the oil is loaded into the cylinder cavity.
When the piston rotates up, the unslotted part at the piston head will cover the intake
port, and at the same time, the convex part of the disc cam will climb onto the roller,
causing the piston to be pushed up to compress the oil in the cylinder cavity. The oil in
the cylinder cavity is compressed to near injection pressure, then the oil dividing port
on the piston coincides with a path leading to a certain nozzle. Therefore, when the oil
in the cylinder compartment reaches injection pressure, the oil shut-off valve opens,
and the oil follows the high-pressure line to the injector. It will open the injector and
spray oil into the engine combustion chamber. The amount of oil injected into the
engine depends on the time the pressure relief valve is opened. If the nozzle is
spraying and the pressure relief valve is open, the oil in the cylinder compartment will
pass through the pressure relief valve to the pump chamber, causing a loss of injection
pressure.
b) Electronically controlled VE pump with multiple radial pistons
Structure:
This type of VE pump still has a primary pump to create primary pressure into the
pump cavity. The pump shaft is connected to the rotor and in the rotor are arranged 4
radial pistons that are impacted by the rollers through the roller base. In the middle is a
central longitudinal cavity, this cavity is connected to the oil intake port and oil
dividing port. Outside the rotor is a cam rim.
Structure
A Common Rail System is divided into 4 basic segments:
- High pressure pump with measuring valve and low pressure adjustment valve.
- Sensors (camshaft, crankshaft rotation speed, air flow, output pedal and coolant, Rail
pressure sensor cam...).
- Implementing mechanisms (pressure gauges, turbochargers, exhaust gas return,
nozzles controlled by solenoid valves...).
- Central control unit (EDU, ECU) accurately controls injection volume, adjusts
pressure and monitors engine operating conditions.
a. Mission
The diesel engine's lubrication system is responsible for providing clean lubricating oil
in the necessary amount at a certain temperature and pressure to the friction surfaces of
machine parts when the engine is working.
More specifically, lubricating oil will reduce friction loss and wear of machine
parts; cooling of surfaces by friction; clean soot and metal filings produced by worn
machine parts on working surfaces; At the same time, it protects machine parts from
oxidation and increases the tightness between assembled pairs.
b. Main parts of the lubrication system
Oil pump
The oil pump is responsible for pushing lubricating oil to all moving parts for
lubrication and cooling, avoiding damage during operation. The oil pump is located
near the oil sump and supplies oil to the oil filter before delivering it to the various
moving parts of the engine.
Currently, there are many types of oil pumps in use, typically the gear type. Oil pumps
and oil lines are easily clogged by small particles, causing serious damage or even
engine failure. Therefore, it is necessary to change engine oil and filters periodically to
ensure stable operation of the engine.
Oil filter unit
The oil filter helps retain all impurities as the oil passes through the machine parts.
This ensures that the oil remains clean and free of debris, helping to prevent bearing
wear, seizure, and damage due to impurities.
There are many types of oil filters used, including chemical, magnetic, centrifugal,
permeation, and mechanical.
Ventilate the crankcase
Crankcase ventilation is important in engine cooling by helping to cool down and
protect lubricants from contamination and breakdown.
Currently, there are two most popular methods of crankcase ventilation: closed
ventilation and open ventilation (natural wind).
Oil cooler
The lubrication system works as a perfect combination, helping parts operate smoothly
and stably. The oil cooler is an important part of this system, helping to ensure that the
lubricant stays at a stable temperature and is not damaged by overheating.
Currently, there are two popular methods for cooling oil: using air or water. If you
want to protect your lubrication system, choose an oil cooling method that suits your
needs.
c. Working principle of the lubrication system
When the engine is running, oil is pumped through the head filter float and into the
coarse filter, then to the main oil pipe. From there, the oil is transferred to details such
as the camshaft, open crankshaft and main shaft bearings through branch oil pipes.
It is also used to lubricate connecting rod bushings and other crankshaft bearings.
Some engines have an oil injection hole to lubricate the cylinder, cam and crankshaft
as soon as the oil injection hole coincides or connects with the oil hole in the neck.
Once all the parts have been lubricated, the oil will return to the tank.
The lubrication system also has a fine filter to filter out the oil when about 10-15% of
the oil in the main oil line passes through it. This helps remove small impurities to
ensure the oil is filtered clean when it returns to the tank.
d. Common engine lubrication methods
Here are the 4 most common engine lubrication methods:
2.4.1 Lubrication method by splashing oil
The splash lubrication method is often used in single-cylinder engines with simple
structures. Its operating principle is that the lubricant contained in the crankcase is
scooped up and thrown up.
With each rotation, the oil skimmer will scoop once and small oil particles will fall
freely onto the friction surfaces. To ensure that the bearings are supplied with enough
lubricant, lubricating ribs are created on the partitions on the bearing.
However, this method is simple and does not guarantee the lubricating oil flow of the
bearing. Therefore, new engines no longer use this method to lubricate the engine.
2.4.2 Mixed lubrication method
Mixed lubrication method is a combination of forced lubrication and oil lubrication.
If the oil splash lubrication method is used for some parts such as valve guide pipes,
valves, pistons, valve bodies, pistons, cylinder faces, then the mixed lubrication
method is applied to all parts that are subjected to pressure. Large tonnage, such as
door opening bearings in gas distribution mechanisms, connecting rod large end
bearings, main shaft bearings.
2.4.3 Forced lubrication system