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What is SCADA?

Supervisory Control and Data


Acquisition
SCADA is the acronym for Supervisory Control and Data Acquisition. SCADA is a computer-
based system for gathering and analyzing real-time data to monitor and control equipment that
deals with critical and time-sensitive materials or events. SCADA systems were first used in the
1960s and are now an integral component in virtually all industrial plant and production facilities.

SCADA Systems are widely used in the


following:
 Oil and Gas
 Pipeline monitoring and control
 Remote equipment and asset monitoring and control of production, pumping, and storage
locations
 Offshore platforms and onshore wells
 Refineries, petro-chemical stations
 Plant/factory automation
 Water and Wastewater
 Water treatment centers and distribution
 Wastewater collection and treatment facilities
 Utilities
 Electrical power distribution from gas-fired, coal, nuclear
 Electrical power transmission and distribution
 Agriculture / Irrigation
 Manufacturing
 Food and Beverage
 Pharmaceutical
 Telecommunications
 Transportation
 And many others
An example of a SCADA application
A typical SCADA system can be setup to monitor a critical leak on a pipeline, and then once a
leak is detected; it can carry out a chain of commands using machines to either alert a signal of the
leak and/or immediately close the valve to minimize or eliminate hazardous conditions, revenue or
production loss. Each SCADA system can be custom tailored to exactly fit a particular
application; it can be relatively simple – small office building (low budget) to incredibly complex
– nuclear plant (high budget).

Why are SCADA systems important?


The importance of SCADA systems is automation. It allows an organization to carefully study and
anticipate the optimal response to measured conditions and execute those responses automatically
every time. Relying on precise machine control for monitoring equipment and processes virtually
eliminates human error. More importantly, it automates common, tedious, routine tasks once
performed by a human, which further increases productivity, improves management of critical
machine failure in real-time, and minimizes the possibility of controllable environmental disasters.
In addition, SCADA systems are needed to monitor and control a large geographical displacement
where an organization may not have enough manpower to cover. Thus, reliable communication
and operability of these areas or sites is critical to profitability.

What are SCADA systems key components?


SCADA systems utilize Distribution Control Systems (DCS), Process Control Systems (PCS),
Programmable Logic Controller (PLC) and Remote Terminal Units (RTU) that perform the
majority of local and remote process alarming, monitoring and control. The PLC or RTU are the
primary work horses in the industries listed above. The main requirement of these devices
includes monitoring liquid level and gas meter readings, equipment voltage and current, operating
pressure and temperature, or other equipment status.

What is wireless SCADA?


Many organizations are now adopting the latest wireless communication technologies to replace
certain sections of their hardwired SCADA system infrastructures with wireless equipment for
improving reliability and cost. Wireless technologies cost-effectively provide remote and localized
control and transfer of live and historical data to the industries home centralized location
operation.
Implementing a wireless infrastructure is particularly beneficial to new production sites or
facilities since installing wireless equipment can drastically reduce installation cost and time,
reduce permit costs, and eliminate trenching and running conduit, while minimizing wire failure
due to degradation and other environmental factors. Again, utilizing wireless technology reduces
initial cost by completely removing the need for long distance direct burial analog (4-20 mA)
cabling. In addition, I/O analog to digital converter modules typically used in hardwire control
instrumentation loops utilized by PLCs or RTUs are also eliminated.

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