Food Processing Salting Curing and Smoking
Food Processing Salting Curing and Smoking
Food Processing Salting Curing and Smoking
TLE-Food Processing
(Salting/Curing/Smoking)
Quarter 1 – Module 2:
Preparation of Raw Materials & Preparation
of Salting and Curing Solutions and Mixtures
TLE - Food Processing (Salting/Curing/Smoking) – Grade 7/8
Alternative Delivery Mode
Quarter 1 – Module 2: Preparation of Raw Materials & Preparation of Salting and Curing
Solutions and Mixtures
First Edition, 2020
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TLE-Food Processing
(Salting/Curing/Smoking)
Quarter 1 – Module 2:
Preparation of Raw Materials & Preparation
of Salting and Curing Solutions and Mixtures
Introductory Message
For the facilitator:
This learning resource hopes to engage the learners into guided and
independent learning activities at their own pace and time. Furthermore, this also
aims to help learners acquire the needed 21st century skills while taking into
consideration their needs and circumstances.
In addition to the material in the main text, you will also see this box in the
body of the module:
As a facilitator you are expected to orient the learners on how to use this
module. You also need to keep track of the learners' progress while allowing them to
manage their own learning. Furthermore, you are expected to encourage and assist
the learners as they do the tasks included in the module.
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For the learner:
The hand is one of the most symbolized part of the human body. It is often
used to depict skill, action and purpose. Through our hands we may learn, create
and accomplish. Hence, the hand in this learning resource signifies that you as a
learner is capable and empowered to successfully achieve the relevant competencies
and skills at your own pace and time. Your academic success lies in your own hands!
This module was designed to provide you with fun and meaningful
opportunities for guided and independent learning at your own pace and time. You
will be enabled to process the contents of the learning resource while being an active
learner.
What I Need to Know This will give you an idea of the skills or
competencies you are expected to learn in the
module.
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What I Can Do This section provides an activity which will
help you transfer your new knowledge or skill
into real life situations or concerns.
1. Use the module with care. Do not put unnecessary mark/s on any part of the
module. Use a separate sheet of paper in answering the exercises.
2. Don’t forget to answer What I Know before moving on to the other activities
included in the module.
3. Read the instruction carefully before doing each task.
4. Observe honesty and integrity in doing the tasks and checking your answers.
5. Finish the task at hand before proceeding to the next.
6. Return this module to your teacher/facilitator once you are through with it.
If you encounter any difficulty in answering the tasks in this module, do not
hesitate to consult your teacher or facilitator. Always bear in mind that you are not
alone.
We hope that through this material, you will experience meaningful learning
and gain deep understanding of the relevant competencies. You can do it!
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What I Need to Know
What I Know
Let’s find out how much you already know about preparing raw materials and
preparing salting and curing solutions or mixtures.
Read and understand the questions below. Select the correct answer from the options
given. Write your answer on the line.
______ 2. Eggs have characteristics of Grade AA eggs except the whites are
reasonably firm.
a. Grade A c. Grade B
b. Grade AA d. Grade C
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______ 6. This is done by making slit on the abdominal part and pulling out the
entrails in one piece making the poultry drawn.
a. de-feathering c. scalding
b. evisceration d. slaughtering
______ 10. This is done by pulling off the feathers by rubbing hands thereby
making the poultry dressed
a. de-feathering c. scalding
b. evisceration d. slaughtering
______ 11. Classifying the materials according to species, sizes, freshness, etc.
a. cleaning c. grading
b. characterizing d. sorting
______ 12. This is done by dipping the slaughtered chicken in hot water.
a. de-feathering c. scalding
b. evisceration d. slaughtering
______ 13. A process where bones and other parts aside from fleshy parts are
separated.
a. chopping c. deskinning
b. deboning d. slicing
______ 14. What is the process involved in salting when the moisture content of
the product lowers?
a. salt concentration c. osmosis
b. making brine d. curing
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What’s In
__________4. Cleaning the workplace, tools, materials and equipment inside the
workplace to maintain high standard of housekeeping.
3 2
1
3
What’s New
Column A Column B
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Lesson 2 Prepare Raw Materials
This lesson deals with preparing the raw materials needed in processing food by
salting, curing, and smoking.
What is It
Technical Terms:
• dresses poultry - defeathered poultry with no head and no internal
organs
• entrails - internal organs of poultry
• grading - segregating according to species, freshness, etc.
• hard-boiled eggs - eggs subjected to a boiling process for 10 minutes or
more until cooked.
• Mince - process where raw materials such as meat are cut into
fine pieces
• Poultry - domesticated birds like chicken and other fowls
• Preservative - additive added to foods to prolong its shelf-life
• Sorting - classifying the fish according to species, sizes,
freshness, etc.
• Wholesome - poultry or meat that is fresh and fitted to eat
• Yolk - yellow part of eggs comprising of 43% protein
In sorting and grading raw material for salting, curing, and smoking, the following
qualities should be considered:
1. Egg
Fresh eggs have rough, white shells and do not have any undesirable odor.
2. Poultry
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• It has distinct white meat. Muscles of poultry that are active have more
fat.
3. Meat
a. Beef
b. Pork
Eggs are good source of protein. They are considered good food for breakfast
especially for children. They may be prepared cooked (hard-boiled), fried and
omelette depending on one’s preference. According to some, eating eggs every day is
not healthy due to its high calorie and fat content. To some, it is reverse. Egg yolks
are preferred by many due to its nutritional value over egg whites. Compared to the
egg yolk, the white does not bring much nutritional values.
Prior to salting, eggs must be sorted or graded. Sorting and grading of eggs vary
depending on the source of eggs. Normally, eggs are sorted according to weight or
size. Eggs may be classified as jumbo or extra-large, large, medium or standard and
small.
Eggs are graded also according to weight, not according to its size. The size egg varies
according to the minimum weight of each grade where jumbo size weighs 53 grams,
and small size weighs 40 grams and below.
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Eggs are also graded based on the yolk as stated below:
1. Grade AA - usually the egg whites are thick and firm; the egg yolks are round
with no defects, has clean and unbroken shells.
2. Grade A - eggs have characteristics of Grade AA eggs except the whites are
reasonably firm.
3. Grade B - eggs have whites that may be thinner and yolks that may be wider
and flatter than eggs of higher grades. The shells must be unbroken but may
show slightly stains.
Salted Eggs
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LO2:3 PREPARING POULTRY
Poultry products are also protein-rich food. When cooked, they may be broiled or
boiled, fried or with other ingredients added like Afritada and the like to enhance its
palatability.
Sorting and grading poultry are preparatory steps to undertake before they undergo
different processes as preferred by consumers. They are graded based on their
conditions and quality. All graded poultry must be inspected and sorted according
to industry standards. Its wholesomeness and fitness must be checked before
distribution and consumption as desired by consumers. To know whether the poultry
is fresh or not, smell the raw ones. The smell should not be pleasant or string. The
texture of meat should be firm, not watery or soft. In retailing or selling the poultry,
sorting and grading are done by parts, according to consumer’s preference. Cost
varies according to parts desired.
In selling, poultry should be frozen to retain its freshness. In some cases, they may
be marketed or prepared in different forms as mentioned below:
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Classifications of Poultry
Poultry are classified as chickens, ducks, turkeys and geese.
a. Chicken include:
• pullet (1pound) - considered as baby chicken usually 4 to 6 weeks old and is
preferred for roasting and grilling;
• double poussin or broiler (2 pounds) - usually 6-10 weeks old;
• spring chicken (2 ½ pounds) - about 6 weeks old;
• roasting chicken (3-4 pounds) - the most popular size, and is about 8 weeks
old; and
• broiler fowl or older bird - also known as laying hen and is about 8 months old.
c. Turkeys include:
d. Geese have creamy-white flesh, usually fatty and is light brown when cooked.
Gosling is a young goose of not more than 6 months.
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Deboning the Chicken
Deboning the chicken is not an easy task. It requires a lot of efforts to master the
skill. However, continuous practice of doing step-by-step procedure will make one-
skilled. In deboning chicken, extra care should be given in order not to pierce or
destroy the skin that may affect the wholesomeness.
Here is the step-by-step procedure in deboning the chicken:
1. Place the defeathered poultry down on the board and make a cut in the entire
length of the spine, through both skin and flesh. As you cut, push the skin and flesh
back.
2. Start working the skin off the neck down to get the neck bone. Continue to extend
way beyond.
3. Cut the ball and socket joint of the shoulder boning the shoulder blade. Pull the
wing bone through from the inside, bringing the skin with it.
4. Strike for the ball and socket joint of the leg and pull the bone through.
5. Continue to work the meat free, from one side of the body, then from the other,
until the center front of the breast bone is reached. Get the whole skeleton out with
its contents all in one piece.
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Prepare Salting and
Lesson 3 Curing Solutions and
Mixtures
This lesson deals with preparing salting curing solution and mixture in processing
food by salting, curing and smoking.
What is It
Technical Terms:
• Pickle - dry cure mix dissolved in water used to cover meat during curing
• Preservatives - substances added to food to prevent or inhibit the growth of
spoilage
• Pumping solution - consists of water, salt and other ingredients used in
injecting into ham to achieve a thorough penetration of the solution
• Saltpeter - another term for salitre, a preservative used in curing meat
Salt is the most important curing ingredient. It makes up the bulk of the curing
mixture because it is not only a good preservative but it provides the most desirable
flavor. As a preservative, it causes the partial dehydration of the tissue through
osmosis, and at the same time withdraws water from the protoplasm of the spoilage
organisms, shrivelling and inactivating their cells. Besides, it improves the ability of
meat proteins to retain either the normal moisture content of added water and
stabilize the fat protein emulsion in sausage.
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Sugar is a secondary ingredient in curing formula which counteracts saltiness. It
enhances the flavor of the product and aids in lowering the PH of the cure. Its role
in color development and color stability under present commercial curing practices
has been found to be negligible.
Refined cane sugar is the most suitable. The use of brown sugar is limited by the fact
that it caramelizes at a lower temperature and tends to darken the meat in cooking.
Large amount of sugar on prolonged curing, promotes vigorous microbial growth,
which usually causes acid fermentation that affects palatability and color.
Nitrate and Nitrite is (salitre or salt peter) potassium nitrate (genuine salt peter)
sodium nitrate (chili salt peter) and nitrites are color fixation agents or substances
responsible for the development of the proper color in cured meat products. The level
of use of nitrates is limited to 200 mg/ kg of meat. Aside from fixing the color, the
nitrite changes the anaerobic condition of the meat to aerobic one so that
CLOSTRIDIUM BOTULINUM and other putrefactive bacteria cannot grow.
Vinegar is added for flavor but it also has some antiseptic value. It aids in promoting
the shelf life of the finished product. The vinegar to be used should have an acetic
acid content of 4.5% to 5.0%
Spices are aromatic vegetable substances used for seasoning of food. Usually this
consists of leaves buds, flower, fruits and seeds. Rhizomes or other plant parts which
have been dried can be used in their entire or in powdered form. These spices
provides the flavoring properties to their content of volatile oil, while in some, flavor
is due to the natural blending of the flavors of a great number of different components
like alcohol, esters phenols and their derivatives organic acid, Sulphur containing
compounds, alcholoids , and resins. Examples of these spices are pepper, onion,
garlic, paprika, laurel, oregano, etc.
Binders, Fillers, and Emulsifiers are intentional additives. These are added for
economic reasons and they improve the finished product characteristics such as
texture, appearance, slice ability and plumpness. They also prevent shriveling and
shrinkage to a certain extent.
Binders are additives which when dissolved bind meat particles together and hold
moisture during processing and or subsequent reheating. Examples of these are
dried skim milk, cereal flour, starch, and carrot flour.
Fillers are binders that contain water soluble protein which serve as fillers for added
weight. Examples are cereal grains and textured vegetable protein.
Emulsifiers are binders that contain water soluble proteins which aid in the
emulsification of ingredients. Example is dried whey.
Ascorbic Acid hastens the color production due to either a chemical reaction with
nitrate, producing more nitric oxide or by reducing metmyoglobin (oxidized meat
pigment which is brown) to myoglobin (red). The permissible level for these adjuncts
is 7 ½ oz of ascorbic acid or its salt to 160 gal. or pickle or ¾ oz. /100 lbs. of sausage
met or emulsion or 500mg / kg meat.
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TECHNIQUES IN SALTING
Making brine. The salt and other ingredients should be completely dissolved in
water: the brine should be sterilized as possible. For even curing, the meat is lightly
packed in a clean, odorless container and should be checked periodically for density
and salt concentration. A temperature of 3ºC to 4ºC for the curing room is the
accepted standard. Salt in effect, lowers the moisture content of the product through
osmosis.
To prepare a curing solution, the quantity depends on the type of cure, individual
preferences and processing requirements as stated in the procedure. Measure the
amount of ingredients using the required measuring tools. Methods of curing should
likewise be considered as mentioned below.
Dry Cure Method Dry cure method is a method of curing where salt
mixture is rubbed into the meat and hand up to dry.
1
2 tablespoons salt teaspoon salitre
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4 tablespoon sugar anisado wine
Pickle Cure Method In the pickle cure method, the following ingredients
must be prepared.
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To prepare pumping solution for 5 kilos ham leg,
mix 1 cup saturated salt solution. 1 tablespoon sugar
and 1 teaspoon saltpeter thoroughly.
Preparing dry curing To prepare dry curing ingredients for meat (ham
ingredients for meat making), mix 2 cups fine salt, ¾ cup light brown
sugar, and 1 tablespoon saltpetre and rub
thoroughly on the skin and flesh of the meat.
Preparing cover pickle This includes 4 cups saturated salt solution, 1 1⁄3 cup
boiled water, 1 ½ teaspoon saltpetre, 3 tablespoon
sugar.
Curing mix consists of salt, sugar and nitrite to prolong the keeping quality of meat.
The curing mix for bacon preparation is the same as ham preparation. Pumping
solution is also injected into the meat. Measurement is the same as that of ham,
which is ½ cup for every kg. meat.
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Preparation of Pumping Pickles
2. Brine (without any added ingredients) should give a salinity of 80-85º at 15.6ºC
as determined by salinometer test. It is advisable to dissolve the curing
ingredients in a small amount of brine before finally mixing with the rest of
the liquid. Stir thoroughly and strain before using. Keep any unused pickle in
the refrigerator for future use.
3. Cover pickle is lower in salinity (78º) than the pumping pickle, and the spices
are omitted. The same procedure in mixing should be followed as in the
pumping pickle.
What’s More
_________________ 3. The most suitable salt for meat curing on account that
aside from being the most concentrated.
_________________ 4. Is added for flavor but it also has some antiseptic value.
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What I Have Learned
• Eggs for salting are cleaned and washed in accordance with approved
standard procedures.
What I Can Do
• Sort eggs according to their texture and size, identify their grade.
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Assessment
Read and understand the questions below. Select the correct answer from the
options given. Write your answer on the line.
______ 2. Eggs have characteristics of Grade AA eggs except the whites are
reasonably firm.
a. Grade A c. Grade B
b. Grade AA d. Grade C
______ 6. This is done by making slit on the abdominal part and pulling out the
entrails in one piece making the poultry drawn.
a. de-feathering c. scalding
b. evisceration d. slaughtering
17
______ 9. Additive added to foods to prolong its shelf-life.
a. eggs c. preservative
b. poultry d. yolk
______ 10. This is done by pulling off the feathers by rubbing hands thereby
making the poultry dressed
a. de-feathering c. scalding
b. evisceration d. slaughtering
______ 11. Classifying the materials according to species, sizes, freshness, etc.
a. cleaning c. grading
b. characterizing d. sorting
______ 12. This is done by dipping the slaughtered chicken in hot water.
a. de-feathering c. scalding
b. evisceration d. slaughtering
______ 13. A process where bones and other parts aside from fleshy parts are
separated.
a. chopping c. deskinning
b. deboning d. slicing
______ 14. What is the process involved in salting when the moisture content of
the product lowers?
a. salt concentration c. osmosis
b. making brine d. curing
18
Additional Activities
Direction: Given below is a five-item checklist. Put a check (/) in each item that you
can do competently and an (X) for each item that you can’t. Can you…
__________ 5. Measure and weigh salt and other ingredients for pumping pickle,
cover pickle and dry cure mixture in line with approved specifications.
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What I can do:
Assessment: 1. Sorted eggs
according to their
1. c texture and size.
2. a
3. d 2. Different cuts/form
4. d of chicken
5. c
3. Listed all the
6. b
ingredients needed in
7. b
preparing pumping
8. d
pickle solution and
9. c
dry curing mixture
10. a
11. d
12. c
13. b 1. Gather the
14. c equipment and
15. d
utensil that you
need for
fermenting of fish.
Additional
Activities: What’s More:
What I Know:
- depends on the 1. sugar
1. c
answer of the 2. salt
3. refined salt 2. a
learner 3. d
4. vinegar
5. spices 4. d
5. c
6. b
7. b
8. d
9. c
10. a
11. d
What’s new: 12. c
What’s In:
1. e 13. b
1. seiri 14. c
2. d
2. seiton 15. d
3. c 3. seiso
4. b 4. seiketsu
5. a 5. shitzuki
Answer Key
References
DepEd.Competency-Based Learning Material Food Processing NCII.
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