Syalsabila 2022 IOP Conf. Ser. Earth Environ. Sci. 972 012017
Syalsabila 2022 IOP Conf. Ser. Earth Environ. Sci. 972 012017
Syalsabila 2022 IOP Conf. Ser. Earth Environ. Sci. 972 012017
rudiwp@oe.its.ac.id
Abstract. Aquaculture becomes an important industry and associates with many targets of
sustainable development goals. As the aquaculture industries go forward offshore, the design of
the floating net cage must be able to withstand extreme sea conditions. One of the vulnerable
parts of floating net cage is the floater, especially at the bracket. There is load transfer in the
bracket from net drag force, mooring tension, and horizontal force of the wave. Thus, this study
aims to analyze the bracket under current and wave using the finite element method.
Hydrodynamic force is based on the Morison formula. The numerical model was validated with
the data obtained from corresponding experimental and numerical tests. On the basis, using the
environmental condition in Pangandaran, Indonesia, the structure is simulated globally to obtain
the deformation and tension. The simulations of the fish cage consist of single and double pipes.
Then, the bracket at the floater will be analyzed locally to get the deformation and stress
distribution. The maximum stress occurs at the connection between the horizontal and outer pipe
of the bracket.
1. Introduction
Aquaculture is one of the important sectors that emerged as the main driver to blue growth and directly
relates to a few targets of sustainable development goals 2030. This industry is expanding to offshore.
The trend of offshore aquaculture is caused by the availability of space and natural environmental
conditions such as water flow, temperature, and light intensity, thereby increasing the quality of the fish
that are cultured. Moreover, the pollution of the marine environment at the coast also suppresses the
development of offshore aquaculture.
The system to maintain offshore aquaculture is the floating net cage. Extreme marine
environmental conditions threaten the floating net cage structure mainly due to currents and waves
which can change shape due to deflection and deformation. The most important components of the
floating net cages are mooring systems, floating collar, and nets. The floating collar is directly exposed
to wave force and can be deformed in high sea conditions, so it is necessary to consider the maximum
stress that occurs [1]. To maintain the shape of floating collar, there is component called bracket. In this
area, load transfer occurs from the net components, mooring moorings, and horizontal wave loads.
Considering the huge environmental and economic risks, it is necessary to carry out an analysis
to ensure that the floating net cage structure can survive on the high seas. This can be accomplished by
numerically analyzing the structure to calculate its strength. The challenge in analyzing floating net
cages lies in the hydroelectricity of the flexible structure. Several studies experimentally, numerically,
or both have been developed since 1990 [2]. Numerical modelling for floating net cages was carried out
in various software, such as ANSYS [3], Orcaflex [4], ABAQUS [5], Code-aster [6].
Content from this work may be used under the terms of the Creative Commons Attribution 3.0 licence. Any further distribution
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Published under licence by IOP Publishing Ltd 1
6th International Conference on Marine Technology (SENTA 2021) IOP Publishing
IOP Conf. Series: Earth and Environmental Science 972 (2022) 012017 doi:10.1088/1755-1315/972/1/012017
Net as an important component in floating net cages began to be analyzed to find out more about
the hydrodynamic behaviour and its influence on the global structure. Research on the structure of the
net in floating collar cages due to current loads have been carried out [7] and then numerically modelled
for industrial scale [5]. Both investigations concentrated on the net's structure as a result of current
loading.
Experimental and numerical research that focuses on floating collars due to wave loading was
carried out [8] and due to current loads only [9]. Then the results of the validated numerical modelling
are compared with the model added by the net. The research was carried out experimentally and
numerically on floating net cages due to current and regular wave loads [10]. Numerical hydrodynamic
modelling was carried out using the panel method. This research was then analyzed again numerically
using the Morison hydrodynamic model and analyzed the model in current and irregular waves [4].
However, the study mentioned only modelled a buoyancy system consisting of a single floating cylinder.
Numerical analysis for cages with two pipes in full scale has also been studied, but the focus is on the
mooring system [1]. Most studies only consider floating truss pipes as rigid structures. This does not
match the flexible characteristics of HDPE. Therefore, it is important to determine the right numerical
model because the floating truss greatly affects the global force and motion of the cage when exposed
to waves [10].
Therefore, this study aims to analyze the deformation and stress distribution of floating collar
specifically at brackets in currents and waves using the finite element method based software. The model
considers the net modelling and the environmental condition in Pangandaran bay. The numerical
analysis results will be compared to the physical experiment and numerical model results from the prior
study.
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6th International Conference on Marine Technology (SENTA 2021) IOP Publishing
IOP Conf. Series: Earth and Environmental Science 972 (2022) 012017 doi:10.1088/1755-1315/972/1/012017
2
𝐹 = 𝐶4 𝜌𝑉𝑢̇ + - 𝜌𝐶3 𝐴𝑢|𝑢| (3)
In Eq 2 and 3, 𝜌 is the water density, 𝑉 is the volume of the submerged body, 𝐴 is the cross-
sectional area. The particle accelerations and velocities are represented by 𝑢̇ and 𝑢. In this formula,
𝑢 considers the superposition of current and wave orbital velocities. While for the current contribution
to fluid acceleration is defined as zero as the assumption for the current flow is steady. For the
coefficient, there are added mass coefficient (𝐶1 ), inertia coefficient (𝐶4 ) defined as 1 + 𝐶1 , and drag
coefficient (𝐶3 ). The determination of these coefficients is described below in each floating net cage
component.
𝐶4 ideally is defined by interpolating experiment data. Considering the Re ranges between 104 to 105,
𝐶3 is equal to 1.2 for fully immersed cylinder. For a floating cylinder in oscillatory flow, 𝐶4 has a
similar trend with fully immersed cylinder, while 𝐶3 is equal to half of a fully submerged cylinder [11].
So, the drag coefficient for the floater is selected as 0.6 for all conditions.
where 𝑑. is twine diameter dan 𝑙. is twine length. Re formula is similar to the floating collar, except
the diameter pipe is replaced by a twine diameter.
Considering the twine diameter is much smaller than the wave height, the inertia force can be
neglected [13].𝐶3 is defined based on Re number and solidity ratio as shown in Eq 7. This formulation
is modified based on least squares fit of numerical and experimental results [2].
𝐶3 = −3,2892 ∙ 10+@ (𝑅𝑒 ∙ 𝑆𝑛- )- + 0,00068(𝑅𝑒 ∙ 𝑆𝑛- ) + 1,4253 (7)
The downstream part of the net has a lower flow velocity, which must be taken into account. So, the
Blevins wake effect is taken to account as it gives a good result to model this effect in the net cage [2].
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6th International Conference on Marine Technology (SENTA 2021) IOP Publishing
IOP Conf. Series: Earth and Environmental Science 972 (2022) 012017 doi:10.1088/1755-1315/972/1/012017
2.2.2. Buoy
OrcaFlex has two types of buoys, namely 3D buoys and 6D buoys. The translational motion of the 3D
buoy provides three degrees of freedom. The 6D buoy, on the other hand, has six degrees of freedom in
terms of translational and rotational motion. With particular axial stiffness and bending stiffness, the 6D
buoy is employed to convey the translational and rotational motion of the floating collar characteristics.
On the buoy, the drag and lift forces are ignored. As a result, the buoy's mass, volume, CD, and CM are
all zero. Line elements joined by 3D buoys are used to simulate the net cage and mooring system. The
3D buoy only transfers linear motion, so the bending stiffness is not modelled. The bending stiffness
neglected assumption applies to highly flexible materials such as polyamide and polyester.
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6th International Conference on Marine Technology (SENTA 2021) IOP Publishing
IOP Conf. Series: Earth and Environmental Science 972 (2022) 012017 doi:10.1088/1755-1315/972/1/012017
Young's modulus and mass. Thus, the equivalence net must satisfy the equation between the model and
the physical in wet weight and density ratio.
3. Methodology
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6th International Conference on Marine Technology (SENTA 2021) IOP Publishing
IOP Conf. Series: Earth and Environmental Science 972 (2022) 012017 doi:10.1088/1755-1315/972/1/012017
Location
point
3.2. Validation
The numerical model of this study is first validated with a scaled experimental model in current only
and current-regular waves interaction. Figure 3 shows the model illustration. Validation is carried out
based on the deformation of the net, the drag force, and the mean tension of the fore and aft mooring
lines. The validation of the deformation of the net is done qualitatively by comparing the visualization
of the simulation with the experiment result. The deformation is only in 0.1 m/s current only condition.
The drag force is obtained from the simulation results of a model scale numerical model with a current
load variation of 0.1 – 0.3 m/s. The average tension of the fore and aft mooring lines was obtained from
the simulation results of a numerical model with a current load (V = 0.1 m/s) and regular waves (H =
0.104; T = 1 s). The validation parameter employs the mean absolute percentage error (MAPE)
parameter, which has the following formula:
2 1) +D)
𝑀𝐴𝑃𝐸 = ∑CEF2 c c × 100 (9)
C 1)
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6th International Conference on Marine Technology (SENTA 2021) IOP Publishing
IOP Conf. Series: Earth and Environmental Science 972 (2022) 012017 doi:10.1088/1755-1315/972/1/012017
where At is the experimental result at time t, Ft is the result of modelling at time t, and n is number of
data. MAPE score must be less than 5%. If it does not meet these criteria, it is necessary to re-examine
the numerical model based on the existing data.
The numerical model of the validated model scale will be subjected to the irregular wave load
based on previous research. This is done to figure out how the numerical model's motion responds to
the actual water conditions. The JONSWAP spectrum was chosen because it corresponds to the wave
characteristics of closed waters or islands such as in Pangandaran bay. The results of the simulation in
this step are the mean tension of fore and aft mooring lines.
The numerical model will then be enlarged to a Froude scale (λ) 25 after being validated at the
previous step. This process is carried out on the dimensions and material characteristics of each
component following the provisions of the Froude scale.
Figure 4 Element numbering of floating net cage model with double collar
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6th International Conference on Marine Technology (SENTA 2021) IOP Publishing
IOP Conf. Series: Earth and Environmental Science 972 (2022) 012017 doi:10.1088/1755-1315/972/1/012017
The numerical model is conducted employing the cut off method to reduce computation time by
considering the wave preview in the OrcaFlex program. Simulations were run under extreme conditions
(100-year return period) for 0° and 15° loading directions. The deadload is the weight and buoyancy of
the three primary structures, namely floating frames, nets, and mooring system. Additional components
such as brackets and handrails are not modelled globally and are compensated for in the global analysis
by the additional weight of the connectors. Because the study is being conducted under extreme
conditions, it is assumed that all operations are shut down and that no activities are occurring on the
platform. Essentially, the structure under investigation is an unmanned offshore structure with no
superstructure. The stress distribution of the floating collar, the tension of the net element, and the bridle
line force are the simulation results in this process. The simulation includes a floating net cage with a
floating collar made of an additional pipe. Figure 4 depicts the numbering of the element model.
4.1. Validation
The floating net cage structure model was validated under current load conditions only, regular currents
and waves, irregular currents and waves, and comparison from model scale to full scale. At current loads
only, the drag force that occurs in the net due to constant current loads is seen through the tension in the
front mooring line. This is because the tension in the front mooring line represents the global force of
the structure [1]. Deformation validation is done qualitatively. Under current conditions and regular,
irregular waves, and a comparison from the model scale to the full scale, the tension in the fore and aft
mooring lines will be seen.
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6th International Conference on Marine Technology (SENTA 2021) IOP Publishing
IOP Conf. Series: Earth and Environmental Science 972 (2022) 012017 doi:10.1088/1755-1315/972/1/012017
Table 5 how the comparison of experimental results by with numerical simulations. The
numerical simulation results are not much different at the current velocity of 0.10-0.25 m/s. While, at
the current speed of 0.1 and 0.3 m/s, the simulation overpredict the tension results more than 5%.
However, the simulation results are still good and acceptable by the mean error. There needs to be further
improvements in hydrodynamic modelling, especially the drag coefficient equation for the case with
higher currents.
Considering the flexibility of the net, it is necessary to look at the deformation that occurs to
ensure that the floating net cage model meets the requirements. In Figure 6, the left shows the results of
the physical experiment [10] while the right figure shows the simulation maximum deformation results.
Validation was carried out qualitatively by comparing the two visual results. The shape generated by
numerical simulation already has a shape that resembles the results of physical experiments. The largest
deformation of the net reaches 0.5 meters at the front of the floating net cage model.
Figure 6 Deformation of the floating net cage in experiment (left) [10] and
simulation (right)
The results for simulations with current and regular wave loads, in terms of the average mooring
tension on the front and rear of the floating net cage model. The duration taken is the last 10 seconds by
considering the stable simulation conditions. The obtained error is 4.657 percent, indicating that the
model is acceptable. Table 6 shows a comparison between simulation and experimental data.
The simulation results are validated by numerical results [8] which also use the same model and
environmental parameters. Obtained for the condition of current and irregular waves load, the model
can be trusted with the error shown in Table 7. The tension result in the front and back is not equal to
zero for zero current. This is because of the force drift produced by the waves on the cage.
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6th International Conference on Marine Technology (SENTA 2021) IOP Publishing
IOP Conf. Series: Earth and Environmental Science 972 (2022) 012017 doi:10.1088/1755-1315/972/1/012017
Once the model scale has been validated, it is necessary to convert the model to a full scale that
approximates the size of the general cage in open waters. The geometry is enlarged to a scale of 25 times
and other parameters follow the provisions of the Froude scale. As indicated in Table 8, the tension
results of the full-size mooring line are scaled down and compared to the tension of the model sizes.
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6th International Conference on Marine Technology (SENTA 2021) IOP Publishing
IOP Conf. Series: Earth and Environmental Science 972 (2022) 012017 doi:10.1088/1755-1315/972/1/012017
in the same direction. It is also connected with the bridle line that holds the cage position. Globally, the
stress that occurs in the floating collar does not exceed the stress yield of the commonly used HDPE
characteristic, which is 26 MPa. The stress distribution that occurs is shown in Figure 7. For the 15°
load direction, the floating net cage maximum stress also occurs in the same place and the distribution
trend is not much different. The maximum stress of the two-pipe model with 0° and 15° loading
directions are 13.86 MPa and 13.42 MPa, respectively. The floating net cage with a two-pipe floating
collar has lower stress than one-pipe model.
Figure 7. Maximum von Mises stress distribution of floating collar with single pipe
(left) and double pipe (right)
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6th International Conference on Marine Technology (SENTA 2021) IOP Publishing
IOP Conf. Series: Earth and Environmental Science 972 (2022) 012017 doi:10.1088/1755-1315/972/1/012017
Figure 8. Maximum net tension distribution of floating collar with single pipe (left)
and double pipe (right)
Figure 9. Maximum bridle line tension distribution of floating collar with single
pipe (left) and double pipe (right)
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6th International Conference on Marine Technology (SENTA 2021) IOP Publishing
IOP Conf. Series: Earth and Environmental Science 972 (2022) 012017 doi:10.1088/1755-1315/972/1/012017
this, it is not necessary to enter the weight of each component again because it is already represented by
the force on the element taken from the global analysis [20].
Load conditions (LC) were analyzed as much as 6 for each direction of environmental load with
considering the maximum yield of stress distribution, the maximum tension of the bridle line and the
net from the global simulation. LCs one, two, and three consider the maximum net tension while LCs
four, five, and six consider the maximum bridle line tension. The results of global analysis on OrcaFlex
give results in the form of large tensions without details of direction. Therefore, it is necessary to
calculate the component of the tension of the net bridle on the X, Y, and Z axes using the vector
equation of the position of the end of the line net and the bridle line and the resultant tension. So that
the calculation results for the tension components are obtained in Table 9.
The local analysis in this research is a static structural analysis. The behaviour of the structure is
considered flexible by considering the non-linear effect of the HDPE material. The elasticity of the
material is considered isotropic and characteristics if the element is constant along with the element. In
this analysis, conditions are selected where the structure can accommodate significant deformation.
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6th International Conference on Marine Technology (SENTA 2021) IOP Publishing
IOP Conf. Series: Earth and Environmental Science 972 (2022) 012017 doi:10.1088/1755-1315/972/1/012017
100,000
LC 4; 94,347
80,000 LC 1; 75,921
LC 5; 70,141
60,000 LC 5; 62,325
LC 2; 54,031
40,000 LC 1; 36,469 LC 3; 40,693
LC 2; 30,871 LC 3; 26,851
20,000
,000
1 2 3 4 5 6
Load Case
00° load direction 15° load direction
Figure 12. Result of maximum von mises stress at bracket in each load condition
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6th International Conference on Marine Technology (SENTA 2021) IOP Publishing
IOP Conf. Series: Earth and Environmental Science 972 (2022) 012017 doi:10.1088/1755-1315/972/1/012017
0,3 LC 6; 0,27091
0,25 LC 2; 0,25878
LC 3; 0,18173 LC 6; 0,26037
0,2 LC 4; 0,32451
0,15 LC 1; 0,13368 LC 5; 00,084
0,1
0,05 LC 2; 00,066 LC 3; 0,059392
0 LC 5; 00,010
1 2 3 4 5 6
Load Case
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6th International Conference on Marine Technology (SENTA 2021) IOP Publishing
IOP Conf. Series: Earth and Environmental Science 972 (2022) 012017 doi:10.1088/1755-1315/972/1/012017
5. Conclusion
Based on the results of the simulation and analysis that has been done, the conclusions are:
1. The numerical model of floating net cages after being validated by the physical experiments of the
previous studies can be accepted under current only, a combination of currents and regular waves,
and a combination of currents and irregular waves. Also, the model scale to full scale is accepted.
The average validation error meets the validation criteria, which is below 5% so that the model can
be used for further analysis.
2. The maximum stress on the bracket is located at the connection between bracket the outer pipe and
the horizontal pipe also at the neck of the bracket. The loading condition with the highest bridle
line has the largest maximum stress, reaching 109.2 MPa. The minimum stress occurs in the
handrail. The tension of the bridle line has a significant effect on the stress that occurs in the bracket
compared to the tension of the net.
3. The maximum deformation of the bracket with extreme conditions in Pangandaran bay occurs at
the bracket outer pipe where there is direct contact with the bridle line. The maximum deformation
that occurs is 0.37 meters.
4. The maximum deformation of the bracket with extreme conditions in Pangandaran bay occurs at
the bracket outer pipe where there is direct contact with the bridle line. The maximum deformation
that occurs is 0.37 meters.
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