Smart Pulse Controller BHF 6Z1 60126616 - A4-P - 2.0 - EN

.
SPC 1691 Controller

Fabric Clean / Uni CleanUser Manual
English
Created by: VGE

Approved by: SURJ
Approved date: 25.04.2014
Doc. No.: 60126616 - 2.0

Doc
2.2
Version:
SPC 1691
FabriClean / UniClean Date
Release version 2 2013 AUG
Firmware Version Author Vairavamoorthy
FC Master controller 2.04F Approved Vijaykrishna,

UC Master controller 2.02E Mohideen
Valve controller 2.03G
Hopper controller 3.03C
DO16 2.04 User Manual
DO2 2.04
AI8DI32 1.3
AI2DI8 2.0
The information transmitted by this document is the proprietary and confidential property of FLSmidth,
and may not be duplicated, disclosed, or utilized without written consent from FLSmidth.
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PLEASE NOTE:
THIS DOCUMENT IS GENERIC FOR FABRICLEAN AND UNICLEAN SYSTEM
SPECIFICATIONS & DESCRIPTION MAY DIFFER
PLEASE REFERTO PROJECT CONFIGURATION
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THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK
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Content
Table of Contents
Abbreviations Used .................................................................................................................... 7
1. Over view ............................................................................................................................... 8
1.1. SPC1691 Master Controller ........................................................................................ 8
1.1.1.Field Bus: ............................................................................................................................... 8
1.1.2.Filter Bus:............................................................................................................................... 8
1.1.3.Differential Pressure: ............................................................................................................. 8
1.1.4.Compressed Air Supply (System Pressure): .......................................................................... 8
1.1.5. Dust Sensor ........................................................................................................................... 8
1.1.6.Alarm Table: .......................................................................................................................... 8
1.1.7.Local Control: ........................................................................................................................ 8
1.2.SPC1691 Valve Controller .............................................................................................. 8
1.2.1.Purge Valve function Monitoring: ......................................................................................... 9
1.2.2.Purge Valve Cleaning Sequence: ........................................................................................... 9
1.3.SPC1691 Hopper Controller ............................................................................................ 9
1.3.1.Inlet Damper: ......................................................................................................................... 9
1.3.2.Hopper Level: ........................................................................................................................ 9
1.3.3. Hopper Heating: .................................................................................................................... 9
1.4 Valve Add-on–(For UniClean) ........................................................................................ 9
2. Installation Instruction ......................................................................................................... 10
2.1.Equipments Safety ......................................................................................................... 10
2.1.1. Static Discharge Warning ................................................................................................... 10
2.1.2.Assembly.............................................................................................................................. 10
2.1.3.Do not expose to direct sunlight .......................................................................................... 10
2.1.4. Must be protected from rain ................................................................................................ 10
2.1.5.Do not install equipment on structures subject to continuousvibration ............................... 10
2.1.6.Electrical Connection ........................................................................................................... 10
2.1.7.Power Supply ....................................................................................................................... 11
2.2. General Instruction........................................................................................................ 11
2.3.Pre Installation Checks Before Start-Up ........................................................................ 12
3. Basic Function ..................................................................................................................... 14
3.1. Starting & Stopping the System .................................................................................... 16
3.2.Local / Remote Mode Selection ..................................................................................... 16
3.3.Alarm Reset using “ESC” key ....................................................................................... 17
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Content
3.4.Network communication ................................................................................................ 17
4. Interpreting the General Screen ........................................................................................... 19
4.1. General Screen – FC Master ......................................................................................... 19
4.1.1. Alarm Page.......................................................................................................................... 20
5.Main Menu - FC Master ....................................................................................................... 21
5.1. View Menu.................................................................................................................... 22
5.2. Field Settings ................................................................................................................ 23
5.2.1. FC Master Setting ............................................................................................................... 27
5.2.2.Valve controller Settings ...................................................................................................... 33
5.2.3. Hopper Settings ................................................................................................................... 36
5.3. BBD Settings ................................................................................................................ 38
5.3.1. Sampling Window............................................................................................................... 39
5.3.2. Alarm Value ........................................................................................................................ 39
5.3.3. Travel Time ......................................................................................................................... 39
5.3.4. Minimum Range ................................................................................................................. 40
5.3.5. Maximum Range ................................................................................................................. 40
5.3.6. BBD valve bypass ................................................................................................................ 40
5.4. Status Report ................................................................................................................. 41
5.5 Test Mode ...................................................................................................................... 44
5.6. Event Report ................................................................................................................. 46
6. General Screen – Valve Controller ...................................................................................... 49
7. Main Menu – Valve Controller ............................................................................................ 50
7.1.View ............................................................................................................................... 51
7.2.Field Settings ................................................................................................................. 52
7.2.1.Valve Jump .......................................................................................................................... 53
7.2.2.Pressure settings ................................................................................................................... 53
7.2.3.Time settings ........................................................................................................................ 54
7.2.4. Isolation Valve Logic Override............................................................................................. 55
7.2.5. BBD Settings ........................................................................................................................ 55
7.3. Test Mode ..................................................................................................................... 56
7.3.1. Individual Solenoid On ....................................................................................................... 56
7.3.2.Isolation valve On ................................................................................................................ 57
7.3.3.OD open/close ...................................................................................................................... 57
7.3.4.All Solenoid On ................................................................................................................... 57
7.4. Status ............................................................................................................................. 57
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Content
8. Hopper Controller ................................................................................................................ 58
8.1.General Screen ............................................................................................................... 58
8.2. Alarm Page.................................................................................................................... 58
8.3. Second Level Switch..................................................................................................... 59
9.Main Menu – Hopper Controller .......................................................................................... 60
9.1.View Menu..................................................................................................................... 61
9.2. Field settings ................................................................................................................. 61
9.2.1.Heater control....................................................................................................................... 61
9.2.2.Alarm Settings ..................................................................................................................... 62
9.2.3.Temperature Scale................................................................................................................ 62
9.2.4.No Communication delay .................................................................................................... 62
9.2.5. Level switch Per compartment ............................................................................................ 62
9.3.Test Mode ...................................................................................................................... 62
10. Interpreting the General Screen ......................................................................................... 64
10.1. General Screen – UC Masters ..................................................................................... 64
10.2. Alarm Page.................................................................................................................. 65
11. Main Menu - UC Master .................................................................................................... 66
11.1. View Menu.................................................................................................................. 67
11.2. Field Settings .............................................................................................................. 68
11.2.1. Control Mode .................................................................................................................... 70
11.2.2. Pressure Settings ............................................................................................................... 71
11.2.3. Time settings ..................................................................................................................... 73
11.2.4. Network Settings............................................................................................................... 74
11.2.5. Mode Parameters............................................................................................................... 74
11.3 Test Mode .................................................................................................................... 75
11.4. Event Report ............................................................................................................... 76
12. Troubleshooting ................................................................................................................. 77
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Overview
Abbreviations Used
AFC After Cleaning

AI Analog Input
BBD Burst Bag Detect

BGC Background Cleaning
Cmpt Compartment
DD Date
Dis Disable
DP Differential Pressure
DI Digital Input
Del Delay
En Enable
Ext External
FAD Fresh Air Damper
H High
HH High High
ID Inlet Damper
I/P Input
L Low
LL Low Low
MM Month
MPr Manifold Pressure
Max Maximum
Min Minimum
OD Outlet Damper
O/P Output
Pr Pressure
Sol Solenoid
Sys System
Sw Switch
Temp Temperature
VA Valve Add-on
VC Valve Controller
YY Year
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Overview
1. Over view
SPC1691 is an advanced microprocessor based filter cleaning system for FabricClean / UniClean Filter.
SPC1691 features an easy to use menu through a graphic LCD and Menu Keys. SPC1691 also features
a mimic LEDs to show the system status.SPC1691 can also be remotely controlled.
The FabricClean Control System can consist of an SPC1691 Master, SPC Valve Controllers for each
Manifold and Hopper Controller.
The UniClean Control System consists of an SPC1691 Master, Valve Addon for each section.
The system can be supplied with 110 or 230 VAC power.

The Valves can be rated 24 / 48 / 110 / 230 VAC & 24VDC.
1.1. SPC1691 Master Controller
The Master controller control cleaning modes and cleaning sequence of Manifolds.
1.1.1.Field Bus:
The Master Controller acts as gateway between Filter System and Plant CCS.
MODBUS communication is built-in to the Master Controller for communication with the Plant CCS. If
the Plant bus is not Modbus, an Anybus Gateway will be located in the Master Panel.
All commands can be sent, all states, process values, alarms and indications can be read via plant bus by
Client Control System Gateway or via Hard Wired signals.[Refer Data Table in Appendix B]
1.1.2.Filter Bus:
SPC1691 Master connects to the SPC Valve Controllers, Hopper Controllers, AIDI Module, and Valve
Addonsvia Filter Bus (RS485 protocol).
1.1.3.Differential Pressure:
The transmitter for the Differential Pressure is connected to the SPC1691 FC Master Controller.
1.1.4.Compressed Air Supply (System Pressure):

The transmitter for the Compressed Air Supply (System Pressure) is connected to the SPC1691 Master
Controller.
1.1.5. Dust Sensor

In FabriClean system Dust sensors are connected to the SPC1691 FC Master Controller for Burst Bag
Detection. Also Dust Sensors can be connected to Valve Controllers if required.
1.1.6.Alarm Table:
The SPC1691 Master Controller contain alarm list for the complete System
1.1.7.Local Control:
The System can be operated locally from the SPC1691 Master Controller
1.2.SPC1691 Valve Controller

Basic SPC1691 hardware is used as Valve Controller with
16 Purge valve outputs
1 4-20 mA Channel for Manifoldpressure transmitter input
1 4-20 mA Channel for dust (Local Burst Bag Detection)
1 Outlet Damper output
1 Isolation Valve output
2 Limit switch inputs for Outlet Damper open, close feedback
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Overview
Note:One or more valve controllers are placed inside one valve cabinet.
Note: Purge valve outputs can be increased by using Valve Add-on; Each Valve Add-on has 16 Purge
valve outputs.
Note: All out puts has Wire break and Short cut monitoring
1.2.1.Purge Valve function Monitoring:

The pressure in the manifold is monitored to know effective Purge Valves Opening and Closing. In case
of No pressure drop during valve opening, Valve Not opening alarm is raised & Incase of Pressure not
regaining within the specific time, Valve Not closing alarm is raised.
1.2.2.Purge Valve Cleaning Sequence:

The Purge Valve Sequence is controlled by the SPC1691 Valve Controller for the respective Manifold.
1.2.3. Outlet Damper

The Outlet Damper operation is controlled by PLC/CCS.
Exception: Outlet Damper will be controlled by FC Master in off line mode only
1.2.4. Isolation Valve

The Isolation Valve open is controlled by operator through the menu or through command from CCS.
Isolation valve will close if manifold pressure is lower than regain% of Manifold Pressure before purge.
In case of Pressure switch, Isolation valve will close if manifold pressure is low.
1.3.SPC1691 Hopper Controller

Basic SPC1691 hardware along with Analog & digital Input Add-on is used as Hopper Controller.
SPC1691 Hopper Controller has
8 Temperature transmitter inputs,
16Digital inputs for hopper level switch.
8 Outputs for Inlet Damper Open/Close Command
16 Digital inputs for damper Open/Closefeedback
1.3.1.Inlet Damper:
The Inlet Damper operation is controlled by PLC/CCS.
Exception: Inlet Damper will be controlled by FC Master in off line mode only
1.3.2.Hopper Level:
The Hopper Controller monitors the Hopper Level and generates alarms. Purging will be stopped for a
compartment if Level High, provided that “Bypass on Level H” menu is enabled (Refer secession
5.2.1.5.5)
Note: Bypass on Level H is applicable for pyramid type hopper only.
1.3.3. Hopper Heating:

The hopper temperatures are monitored by SPC1691 Hopper Controller.
Hopper Heaters can be controlled by the SPC1691 Hopper Controller via remote outputs or as
commands to client control via the plant bus.
1.4 Valve Add-on–(For UniClean)

The purge valve sequence is controlled by the SPC1691 UC master. Individual valve output ON & OFF
timings are controlled by Valve Add-on. Also wire break, short cut are monitored by Valve Add-on.One
or more Valve Add-ons are placed inside one valve cabinet.
Each Valve Add-on has 16 Purge valve outputs.
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Installation Instruction
WARNING!
2. Installation Instruction
2.1.Equipments Safety
The device was checked before delivery according the prescribed tests of the inspection scheme. In
order to maintain this status through shipment and secure a safe operation, the user must consider the
notes and warning notes, which are given in these safety notes and the instruction manual. The device
may be operated by only trained persons. Maintenance and repair may be executed only by trained,
technical persons, who are familiar with the associated dangers. The device can be operated without
impairment of its security within the certified environment condition.
2.1.1. Static Discharge Warning
This equipment is sensitive to electrostatic discharge, which can cause internal damage and affect
normal operation. Follow these guidelines when you handle this equipment:
• Touch a grounded object to discharge potential static.
• Wear an approved grounding wrist-strap.
• Do not touch connectors or pins on component boards.
• Do not touch circuit components inside the equipment.
• Store the equipment in appropriate static-safe packaging when not in use.
2.1.2.Assembly
The place of assembly has to correspond to the class of protection. The ambient temperature in the
Installation position may not exceed the admissible temperature for the nominal use, specified in the
data sheet. The devices may be installed only outside of explosion hazardous areas!
2.1.3.Do not expose to direct sunlight

Since the electronic circuits must not be subjected to uncontrolled temperatures. Place the cabinet in
shade.
2.1.4. Must be protected from rain

Partial tightening of the screws or doorswould allow water to enter the enclosure and cause irreparable
damage to the circuitry. Provide Canopy to avoid such damages.
2.1.5.Do not install equipment on structures subject to continuousvibration

Since partial tightening of the wires or components in the cabinet would disconnect during vibrations
and cause irreparable damage to the circuitry.
2.1.6.Electrical Connection
The external connections are to be carried out according to the respective national rules.
Switch off the device before carrying out any wiring work. DO NOT connect or disconnect any wire
when device is powered on.
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2.1.7.Power Supply
It is to be guaranteed that supply voltage corresponds with the specification on the type sign.
If the device is switched with other devices and/or mechanisms, then the effects are to be considered
before switching and appropriate precautions have to be taken. Do not connect welding or such high
noise sources to the same line of controller supply.
2.2. General Instruction

The following procedures and instructions should be followed closely to avoid damage to the control
panel and its associated equipment. Reliability of the system depends upon proper installation and
maintenance.
The device is to be examined for damages by inappropriate handling with feed and Storage.If the device
indicates damage, so that safe operation is not possible, then the device may be taken not in operation.
Carefully unpack the system. Open door and Inspect the cabinet, door, printed circuit board and other
components for the possibility of shipping damage. It is recommended that the cabinet stored in a clean
dry area until mounting takes place.
Few field wiring connections are made to the terminal blocks, located along the edges of the PCBs.
Remaining wiring connections are made to the external terminal blocks i.e. Outside the PCBs.
All field wires should enter the cabinet through glands only. The cable should enter into cabinet from
underneath to avoid the penetration of water or condensation; do not lead cables in through the top of
the cabinet. Gland Plate orientation need to be mounted with Glands projecting outside panel. DIN plug
on valves should be mounted with Gland facing downward.
The signal cables and power cable should be separately routed.
The Protective Earth connection in the panel must be connected toField Earth only.
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2.3.Pre Installation Checks Before Start-Up
IMPORTANT THESE CHECKS MUST BE CARRIED OUTCAREFULLY AND IN THE ORDER

INDICATED
To check Master Cabinet

 Soon after power on, FLSmidth logo will appear on the LCD screen.
 All the Led’s will glow once. Firmware version number is shown.
 The master scans for the slaves connected to it.Since no slaves are connected at this stage it
might take some time to complete this scanning.
 After few seconds General Screen displays.
Note: The LCD Backlight automatically turns off after 60 seconds if no keys are pressed.
 Go to Pressure scale settings menu and change the pressure scale as per the sensor/transmitter
specification. Once this is done, ensure the System Pressure and DP shown in Main Screen is
correct.
 If BBD sensor available, Go to BBD settings menu (Refer Section 5.3) and change the scale as
per the required specification. Once this is done, ensure the BBD values shown in Main Screen
are correct.
 Go to “Alarm Page” and check for any alarms.
 Check CCS interfaceif available
Master Power On can be done before the erection of panel to ensure CCR connectivity.
After the Master cabinet tested successfully,

 All of the slaves can be connected to Master Cabinet via Filter bus.
 Connections are made with 2 wire Modbus shielded cable.
 Connection Topology is daisy-chain.
 Connection of the cable shield to the Protective Earth should be made only at Master.
 Multiple connections of shield to protective Earth should be avoided.
 Line Termination Resistor (120 ohms, 1 Watt) should be enabled at the last device.Use the
Jumper near X2.1 connector
Note: After powering on the Master, The master scans for the slave cabinets connected to it. It is shown
graphically on the master display. Each slave is shown as symbol with its NODE number& it displays
white box if slave communicates. If slave is not communicating to master, it is displayed as black box.
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To check Valve Cabinet
Perform this test for individual valve cabinets one by one.
Only the valve cabinet which is undertest should be Power on. Remaining valve cabinets should be in
power off condition.
For Valve Add-on test in UniClean system, Go to Master Menu Test Mode
For Valve Controllers in FabriClean Systemuse Hand Held User Interface or Use Smart
Toolsoftware connected by RS232 Cable or a Smart phone with SPC Application through Bluetooth
Connectivity
 Go to “Manifold Pressure scale settings” menu and change the pressure scale as per the
sensor/transmitter specification.” Once this is done, ensure the Manifold Pressure shown is
correct. This is Not required if pressure switch is used.
 Go to “Test Mode” and start testing individual outputs. If valve is not connected, “WIR-BRK”
is shown & if any short circuit is present “SHORT” is shown. If output function properly,
“Normal” is displayed.
 Go to “Status Page” and check the Outlet damper feedback signals by giving OPEN and Close
commands
 Also ensure Isolation Valve is open after power on.
For Valve Controller Menu Path refer Valve Controller Menu Structure section
For UsingSmart toolrefer Smart Tool Manual. For UsingSmart Phone refer SPC Mobile tool Manual.
To check Hopper Cabinet
Go to Test mode, Select Inlet Damper Number and select the action OPEN or CLOSE.
Go to “Status Page” and check the following(Refer Hopper controller Menu)
 Hopper level switch signals.
 Inlet damper feedback signals.
 Hopper temperature signals.
During thepre-installation test, it is IMPORTANT to check that none of the connected outputs
are Faulty.Any discrepancy may be due to short-circuited or interrupted outputs.
!! BEFORE CONTINUING FURTHER ELIMINATE ANY FAILURES.
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Basic Function
3. Basic Function
7 3
6 5 4
Figure 1: Various sections of user interface
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Basic Function
Table1: Various sections of user interface
Item In FC Master In UC Master In Valve Controller In Hopper Controller

# when HMI connected
1 Display Window Display Window Display Window Display Window
2 Menu Keys (Up, Menu Keys (Up, Menu Keys (Up, Down, Menu Keys (Up, Down,
Down, Left, Right, Down, Left, Right, Left, Right, Enter, Left, Right, Enter,
Enter, Escape) Enter, Escape) Escape) Escape)
3 Filter State Indicator Filter State Indicator Green - Valve Heater ON Indicator
Green - Run Green - Run Controller Local Green - Run
Red – Stop Red – Stop Cleaning
4 Stop Key – Local Stop Key – Local Stop Key – Local Stop Key – Heater stop
Filter Stop Filter Stop Cleaning stop
5 Start Key – Local Start Key – Local Start Key – Local Start Key – Heater Run
Filter Run Filter Run Cleaning Run
6 Function Key Function Key Function Key Function Key
Toggle Local / Toggle Local / Toggle Local / Remote Toggle Local / Remote
Remote Remote
7 Mode Indicator Mode Indicator Mode Indicator Mode Indicator
On-Local On-Local On-Local On-Local
Off-Remote Off-Remote Off-Remote Off-Remote
8 Fault Indicator Fault Indicator Fault Indicator Fault Indicator
From Bottom to Top From Bottom to Top From Bottom to Top From Bottom to Top
18 CCR Bus RxTx 18 Differential 18 Communication 18 Communication

17 Filterbus RxTx Pressure Fault Fault - Both Filter Bus Fault - Both Filter Bus
16 Alarm List Full 17 Air Pressure Fault and Addon and Addon
15 Hardware 01- 16 Valve 17 Manifold Pressure 17 Temperature Fault
14 Panel in Local Controller Fault Fault indicator 09-16 Inlet Damper
13 Hopper Heater 16 Isolation Valve Fault
12 Dust Fault 01-08 Level Fault
11 Level 15 Outlet Damper Fault
10Temperature 01-14 Purge Valve
09 Inlet damper Fault
08 Outlet damper
07 Manifold
06 System pressure
05 Differential
pressure
04 Communication
03 Filter Running
02 General fault
01 Controller Ready
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Basic Function
3.1. Starting & Stopping the System
The system can be started or stopped locally from SPC1691 Master Controller or by CCS command to
Master Controller.
The controller can be START/STOP by sending command from CCS in Remote Mode
The controller can be START/STOP from Local using the START Key and STOP key in Local Mode
Also start the controller by giving hardwired input. For this condition Controller should be in Remote
mode & also Hardwired should be enabled. If hardwired interface is enabled the SPC1691 Controller
can be turned ON/OFF remotely from the CCS by making Remote input as a High/Low & it will not
accept the Filter start & stop command (Through Modbus) from CCS. This input however will be
ignored if the controller is running in Local Mode.
The State Indicator LED shows the stateSTART – Green and STOP-Red
3.2.Local / Remote Mode Selection
The mode of operation (Local or Remote) can be selected by pressing the Function Key (see in Figure1:
item 6).Mode can be toggled between Local and Remote. Mode indicator LED tells what mode is in
operation, LED in ON state indicates that controller is in Local mode & LED in OFF state indicates that
controller is in Remote Mode. Also last line of the LCD shows “L” for Local, “R” for Remote& “H” for
Hardwire enable (see in Figure 2 LCD 1).
Note: Password required for changing to Local mode. “3618”

Note: IfKeypad access is disabled via CCS through communication then it should be enabled before
Local operation.
Master
When the Controller is in Local mode the controller ignores commands from CCS. Same applies to
Remote mode that controller ignores Start/Stop & Alarm reset from Keypad.
Note:From CCS only the mode change command is accepted if the Controller is in Local mode.
Valve:
When the Valve Controller is in Local mode user can access Test mode to test individual solenoid valve
in valve controller. In Remote mode user can’t access test mode in valve controller.
Note:Valve controller can be accessed through Handheld User interface or Smart Tool
Hopper:
When Hopper Controller is in Local mode controller ignores commands from Master, and Test Mode
can be accessed in the local mode only to test individual Inlet damper in hopper.
Note: When Valve or Hopper Controller is in Local mode, General Alarm is raised in Master Controller
to indicate that one or more valve or hopper is in local control.
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Basic Function
3.3.Alarm Reset using “ESC” key
In the SPC1691 Master, Valve or Hopper Controller, Alarm can be reset via keypad if in Local mode.
From the Default Screen press and hold the ‘Esc' key for 3 sec’s, then select ‘yes’ in the fault reset
confirmation message displayed.
3.4.Network communication
The Controller also provides a Modbus RS485 interface to the CCS to read all its settings.
The Controller can connect to other field bus like ProfibusDP, Device Net, Modbus TCP/IP through an
Anybus interface. Details of the data list are shown in the appendix.
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Basic Function
FABRICLEAN FUNCTION
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Menu – FC Master
4. Interpreting the General Screen
4.1. General Screen – FC Master
Figure 2 LCD 1
Sys Pr.: Displays the real time system pressure (X.X bar) in the main pressure line if the FC Master is
connected to a 4-20 mA pressure transmitter.
Diff Pr.: Displays the real time Differential air pressure (XX.X mbar) if the FC Master is connected to a
4-20 mA differential pressure transmitter.
Messages: 3rd, 4th and 5th lines will display the Possible Faults or Warning Messages.
(Example: System Pressure Faults/ Differential pressure Faults.)
Machine Status: 6th line shows the status of the controller

“Idle” – Stopped or waiting for increase in Differential Pressure
“Manifold No” & which solenoid (display solenoid number after the “$:”) purged last in corresponding
manifold.
Cleaning Mode: 7th line indicates the present mode in which cleaning is going on – “Online Cleaning”,
“Offline Cleaning”, ”After Cleaning”, “Forced Cleaning”
8th Line: Indicates which mode is selected if Remote mode then “R” is displayed else if local mode is
selected then “L” is displayed else if Hardwire interface is selected then “H” is displayed.
Date and Time: In the bottom right side corner Date and left side corner Time will be displayed.
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Menu – FC Master
4.1.1. Alarm Page
Press and hold “left and right” keys for 2 Sec to view all alarm status
Various Alarms are generated in Master, Valve, hopper Controller and most of them displayed in
Masters Alarm Page. Each of the alarm is detailed in menu section. Wire break & Short Cut
alarms which are common to Analog inputs & Digital Outputs are explained below.
Note: Wire break & Short cut alarm for purge valve will be detected only when it is activated
List of alarms includes

1. Differential pressure alarm
2. System pressure alarm
3. Manifold pressure alarm
4. Isolation valve alarm
5. Outlet damper alarm
6. Inlet damper alarm
7. Level switch alarm
8. Communication alarm
9. Slave in Local alarm
10. Heater output alarm
11. Hopper temperature alarm
12. BBD alarm
4.1.1.1.Wire Break Alarm

Wire break Alarm for Differential Pressure transmitter and Compressed Air Supply Transmitter are
generated in the SPC1691 Master Controller
Wire break Alarms for Manifold Pressure Transmitter, Isolation Valve, Purge Valve and Outlet Damper
Solenoids are generated in SPC1691 Valve Controllers.
Wire break Alarms for Inlet Damper Solenoids, PT100 transmitters and Heater are generated in
SPC1691 Hopper Controller.
4.1.1.2.Short Cut Alarm

Short cut Alarms for Differential Pressure transmitter and Compressed Air Supply Transmitter are
generated in the SPC1691 FC Master Controller
Short cut Alarms for Manifold Pressure Transmitter, Isolation Valve, Purge Valve and Outlet Damper
Solenoids are generated in SPC1691 Valve Controllers
Short cut Alarms for Inlet Damper Solenoids, PT100 transmitters and Heater are generated in SPC1691
Hopper Controller.
Note: All alarms are explained in Menu.
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Menu – FC Master
5.Main Menu - FC Master
From the general screen press & hold enter key for 2 sec .
Password will be prompted. Common password to enter the menu is “3618”.
SPC remembers the password for set “expiry time”
Password can be cleared by holding Up & Down Keys in General Screen.
The view menu alone can be viewed without giving the password.
▲ – Up and ▼ - Down keys are used to scroll the menu and increment or decrement the values in the
settings
◄ - Right and ► - Left keys are used to shift the cursor position in the value setting
- Enter Key is used to enter to the menu and to save the selected settings
Esc – Escape key is used to come out of the current menu to the previous menu and return from the
settings without save
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Menu – FC Master
5.1. View Menu
This view menu shows normal operational values. No password is required.
View Menu
-Settings
-Service
-Version
Settings
DP HH Alarm
DP H Alarm
DP L Alarm
DP Scale
DP TH High
DP TH Low
Sys Pr HH
Sys Pr H
Sys Pr L
Sys Pr LL
Sys Pr Scale
Pause delay
Manifold Jump
Unit ID
BGC Valves
BGC delay
BGC En/Dis
AFC cycles
Valve jump
Service
Cycle count total Cycle count Manifold Filter run hours
Version
FabriClean Master
Controller version
Cycle count total : Count for One Total Filter Cleaning Cycle
Cycle count Manifold:Count for One Total Manifold Cleaning Cycle
Filter run hours : Total filter run hours
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Menu – FC Master
5.2. Field Settings
This Field settings menu used to edit operational values. This menu require password to access.
Field
FC Master Valve Controller Hopper Settings BBD Settings

Settings Settings
A B C D
FC Master Settings:
Control Pressure Time Network Mode

Modes Settings Settings Settings Parameters
FC FC FC FC FC
A B C D E
Control Modes:
FC
A
Mode Damper IV Unlock Hard-wire DCS Purge Valve

selection Command Command Interface selection Command
OD open/close ID open/close
(Outlet Damper) (Inlet Damper)
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Menu – FC Master
Pressure Settings:
FC
B
Diff. Pr Syst. Pr (System Diff. Pr Syst. Pr (System

(Differential Pressure) (Differential Pressure)
Pressure) Settings Pressure) Scale
Settings Scale
Time Settings:
FC
C
Pause Delay Date-Time Format

Settings Date-Time
Settings
Network Settings:
FC
D
Network ID Baud Rate Parity Stop bit
| 24
Menu – FC Master
Mode Parameter:
FC
E
BGC Manifold After-clean Max close Bypass on

Settings Jump cycle compartment Level High
BGC BGC BGC BGC

ON/OFF Delay Valves Minimum DP
Time
Valve Controller Settings:
Valve Jump Pressure Settings Time Settings IV Logic

override
VC VC
A B
Pressure Settings:
VC
A
Drop Regain Manifold Pr H&L Pressure Scale

Settings Settings Limits
| 25
Menu – FC Master
Time Settings:
VC
B
OD (Outlet Damper) Pulse On No communication No communication Header Fill

Move time
Pulse off Delay Time
Hopper Settings:
Heater Alarm Temperature No comm. delay Level SW per

Control Settings Scale compartment
BBD Settings
Sampling Alarm Value Travel Min Range Max BBD valve

Window Time Range bypass
| 26
Menu – FC Master
5.2.1. FC Master Setting
In Menu go to “Main Menu > Field Settings > FC Master Setting” set the Fabric Clean Master
Settings. This FC Master Setting menu is used to edit FC Master’s operational values.
FC Master Settings contains:
-Control mode
-Pressure settings
-Time settings
-Network settings
-Mode Parameters
5.2.1.1. CONTROL MODE

Control mode contains:
-Mode Selection
-Damper open/close
-Isolation Valve Open
-Hardwire Interface enable/disable
-CCS selection
-Purge valve command
5.2.1.1.1.Mode Selection
In Menu go to “Main Menu > Field Settings > FC Master Settings > Control mode >Cleaning
Modes” set the cleaning mode.
Cleaning modes are:
-Online mode
-Forced Cleaning
-After cleaning mode
-Off line mode
5.2.1.1.1.1.On Line cleaning mode

The Filter is cleaned in a sequence started and stopped by SPC1691 FC Master utilizing the differential
pressure between inlet and outlet of the filters. The cleaning sequence will be started, when differential
pressure is higher than upper threshold limit and continue until the differential pressure is lower than
lower threshold limit. Manifolds will be cleaned in defined sequential order. For each trigger from the
Master, the valve controller pulses one valve. Jumps in cleaning sequence of purge valves are controlled
by the SPC1691 Valve Controller.
5.2.1.1.1.2.Forced Cleaning
The DP signal can be over ruled by activating “Forced Cleaning and controlled by a timer. The cleaning
sequence shall be started /stopped by the operator
5.2.1.1.1.3.After Cleaning
Used if the filter is going to be stopped for a longer period or there is a problem with differential
pressure signal. The filter will be cleaned, by running the filter like in Forced Cleaning mode but for a
defined number of complete cycles.
5.2.1.1.1.4.Off Line Cleaning Mode

In off line cleaning mode, compartments are cleaned one by one with both Inlet and Outlet dampers for
the respective compartment closed during cleaning. The cleaning sequence will be started by SPC1691
Master when differential pressure is higher than upper threshold limit and continue until the differential
pressure is lower than lower threshold. The Differential Pressure will only be used for start/stop of
cleaning, while all dampers are opened.
| 27
Menu – FC Master
5.2.1.1.2.Damper open/close
5.2.1.1.2.1. Outlet Damper open/close

In Menu go to “Main Menu > Field Settings > FC Master Settings > Control mode >Damper
Command >OD open/close” set the outlet damper condition.
Select the manifold number (1 to 99) and then select the state of the damper (Open/Close).
The Outlet Damper operation is controlled by operator through the above menu or through command
from CCS.
Exception:
Automatic Open and Close of Outlet Damper will be done by FC Master in Off line mode only.
If any damper related fault occurs, Outlet Damper will be maintained in open state.
5.2.1.1.2.2. Inlet Damper open/close

Command >ID open/close” set the inlet damper condition.
The Inlet Damper operation is controlled by operator through the above menu or through command
from CCS.
Exception:
Automatic Open and Close of Inlet Damper will be done by FC Master in Off line mode only.
If any damper related fault occurs, Inlet Damper will be maintained in open state.
Note:
When Inlet or Outlet damper is open/close, master waits for the limit switch feedback before accepting
next command. “Busy” message is displayed in Master.
Note:
If Inlet damper or all Outlet damper of a compartment is closed that compartment is considered closed.
Master Controller will monitor the number of closed compartments & checks with the maximum
allowed setting. If the value exceeds, no more compartment will be closed. Warning message is
displayed in Master.
5.2.1.1.3.Isolation valve open

In Menu, go to “Main Menu > Field Settings > FC Master Setting > Control mode > IV Unlock
Command“and open isolation valve.
Select the manifold number (1 to 99) and then select the state of the isolationwhich has to be open.
Note: Isolation Valve close operation is not possible.
The Isolation Valve open is controlled by operator through the above menu or through command from
CCS.
Automatic Control of Isolation Valve:
Isolation valve will close if manifold pressure is lower than regain% of Manifold Pressure before
purge.This checking is done after Regain delay after a purge.The Isolation Valve must be re-opened
“manually” by Operator command.
Example for Pressure Transmitter:

If regain% is 50,
If manifold pressure is 3.0 bar before purge &10sec after a purge if manifold pressure is 1.6bar then
isolation valve will NOT close
| 28
Menu – FC Master
isolation valve will close.
Note: Header Fill Time is the delay after the Isolation Valve is opened to allow the Manifold
Pressure to build.This happens during powering on or after the Isolation Valve unlock
To change the Header Fill Time:

In Master Controller Go to Main Menu-> Field Settings ->Valve Controller settings-> Time Settings->
Header fill time
Note:If Low system Pressure Alarm exists then automatic isolation valve close will NOT happen.
Note: If isolation valve control is override, then automatic isolation valve close will NOT happen.
Isolation valve control can be override from CCS command or via controller settings menu.
In Master Controller Go toMain Menu > Field Settings > Valve Controller Settings >IV logic override
5.2.1.1.4.Hard Wired Interface

In Menu go to “Main Menu > Field Settings > FC Master Setting > Control mode > Hard-Wire
interface”enable/disable the Hardwired interface.
Note: Should be enabled only if the Master controller has the necessary components for this.
Two Inputs & Five Outputs are present for Hardwired Interface.
5.2.1.1.4.1.Start/Stop Input
If hardwired interface is enabled the SPC1691 Controller can be turned ON/OFF remotely from the
CCS by making this input as a High/Low & it will not accept the Filter start & stop command (Through
Modbus) from CCS. This input however will be ignored if the controller is running in Local Mode.
5.2.1.1.4.2.Alarm Reset Input

If controller is on remote mode as well as Hardwired interface is enabled, clear the Alarms from CCS
by making the Alarm reset input as a Low to High.
5.2.1.1.4.3. Feedback Relays

Relay 1 – Closed when [Controller Ready] for Remote Start
Cleaning OK, Valve Control OK, Hopper Control OK, Filter bus OK and all Units in Remote
Relay 2 – Closed when [Cleaning OK]

No Differential Pressure alarm, No System Pressure Alarm, No Burst Bag Alarm
Relay 3 – Closed when [Valve Control OK]

No Alarms from Valve Controllers inclusive Outlet Damper Alarms
Relay 4 – Closed when [Hopper Control OK]

No Alarms from Hopper Controller, inclusive Inlet Damper Alarms
Relay 5 – Closed when [Controller Running].

Control System is Cleaning or in Standby (waiting for differential pressure above Threshold high). This
relay should operate both in Remote & Local modes.
5.2.1.1.5. DCS Selection

In Menu go to “Main Menu > Field Settings > FC Master Setting > Control mode > DCS selection”
and select DCS type. Options available are
a. Smart tool
b. Field DCS
| 29
Menu – FC Master
5.2.1.1.6.Purge valve command
In Menu go to “Main Menu > Field Settings > FC Master Setting > Control mode > Purge valve
command”
Select the manifold number (1 to 99) and then press enter to test the solenoids in valve controller
All the valves in the Manifold are activated one by one in sequence until “ESC” key is pressed
5.2.1.2.Pressure Settings
In Menu go to “Main Menu > Field Settings > FC Master Setting > Pressure settings” set the
following pressure.
Pressure settings contain:
-Differential pressure settings
-System Pressure settings
-Differential Pressure scale
-System Pressure scale
5.2.1.2.1.Differential Pressure settings

In Menu go to “Main Menu > Field Settings > FC Master Setting > Pressure settings> Diff Pr
settings” set the Differential pressure threshold.
 The differential pressure should go above the Differential Pressure high threshold (in Menu
“DP TH Limit”) value for pulsing starts
 If pressure falls below the Differential Pressure low threshold (in Menu “DP TL Limit”) value
pulsing will be stopped.
Differential Pressure Alarms are generated in the SPC1691 Master Controller.

If Differential Pressure is lower than a given Limit (less than DP Low Alarm value), a Low alarm is
generated.
If Differential Pressure is higher than a given Limit (greater than DP High Alarm value), a High alarm
is generated.
If Differential Pressure is higher than a given High High Limit (greater than DP High High Alarm
value), a High High alarm is generated
Item Description Step Min Max State Units

1 DP HH.Alarm Edit 0 99.9 - mbar
2 DP H.Alarm Edit 0 99.9 - mbar
3 DP L.Alarm Edit 0 99.9 - mbar
4 DP TH Limit Edit 0 99.9 - mbar
5 DP TL Limit Edit 0 99.9 - mbar
5.2.1.2.2.System Pressure settings

In Menu go to “Main Menu > Field Settings > FC Master Setting > Pressure settings> Sys Pr.
Settings” set the System pressure. Below table describe set value range and units for the System
pressure (Refer section 8.2 for description of each parameter).
Compressed Air Supply Pressure Alarm is generated in the SPC1691 Master Controller.
If Compressed Supply Air Pressure is lower than a given Low Low Limit (less than System Low Low
Alarm value), a Low Low alarm is generated.
If Compressed Supply Air Pressure is lower than a given Limit (less than System Low Alarm value), a
Low alarm is generated.
If Compressed Supply Air Pressure is higher than a given Limit (greater than System High Alarm
value), a High alarm is generated.
If Compressed Supply Air Pressure is higher than a given High High Limit (greater than System High
High Alarm value), a High High alarm is generated
| 30
Menu – FC Master
1 Sys pr HH Edit 0 99.9 - Bar
2 Sys pr H Edit 0 99.9 - Bar
3 Sys pr L Edit 0 99.9 - Bar
4 Sys pr LL Edit 0 99.9 - Bar
(Sys – System, pr – Pressure, HH – High High, L – Low, LL – Low Low)
5.2.1.2.3.Differential Pressure Scale settings

In Menu go to “Main Menu > Field Settings > FC Master Setting > Pressure settings> Diff Pr
scale” set the differential pressure scale. Below table describe set value range and units for the
Differential pressure scale
1 Diff Pr. Scale Edit 0 99.9 mbar
(Diff – Differential, Pr – Pressure)
If for example, we use a 0 to 50 mbar, 4-20 mA DP Transmitter. Then set value to “50”
5.2.1.2.4.System Pressure Scale settings

In Menu go to “Main Menu > Field Settings > FC Master Setting > Pressure settings>Sys Pr.
scale” set the system pressure scale. Below table describe set value range and units for the System
pressure scale.

1 Sys Pr. Scale Edit 0.0 99.9 Bar
(Sys – System, Pr – Pressure)
If for example, we use a 0 to 6 bar, 4-20 mA Pressure Transmitter. Then set value to “6”
5.2.1.3.Time settings
In Menu go to “Main Menu >Field Settings >FC Master Settings >Time Settings” set the valve
pulse delay time, time and date settings and format settings.
Time settings contain:
-Pause Delay settings
-Date Time settings
-Format for Date Time
5.2.1.3.1.Pause Delay Settings

In Menu go to “Main Menu > Field Settings >FC Master Settings > Time Settings >Pause Delay
Settings” set the Pause Delay. Below table describe set value range and units for the Pause delay.

1 Pause Delay Edit 3 999 - sec
Pulse ON*
Pause Delay
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Menu – FC Master
*Note: “Pulse ON” settings Go to Main Menu > Field Settings > Valve Controller Settings > Time
settings> Pulse On
5.2.1.3.2.Date-Time Settings
In Menu go to “Main Menu > Field Settings > FC Master Settings > Time Settings >Date-Time
Settings” set the Date and time. Below table describe set value range for the Date and Time setting

1 Date edit mm/dd /yy - 01/01/00 mm/dd /yy - 12/31/99 - -
2 Time edit 12 h/24 h - 01:00/00:00 12 h /24 h - 12:59/23:59 - -
5.2.1.3.3.Format Date-Time
In Menu go to “Main Menu > Field Settings > FC Master Settings > Time Settings >Format Date-
Time” set the Date and time. Below table describe set value range for the Date and Time setting

1 Date Edit - - mm/dd /yy or dd /mm/yy -
2 Time Edit - - 12 h or 24 h -
5.2.1.4.Network Settings
In Menu go to “Main Menu > Field Settings > FC Master Settings > Network Settings” set the CCR
communication settings. Below table describe Network parameters.

1 Baud edit - - 9600 / 19200 -
2 Parity edit - - None / ODD / EVEN -
3 Stop bits edit - - 1/2 -
4 Network ID edit - - 01 - 99 -
5.2.1.5.Mode Parameters
In “Main Menu > Field Settings > FC Master Settings > Mode parameters” menu is to set below
parameters in controller.
-BGC settings
-Manifold jump
-After cleaning cycles
-Maxclose compartment
-Bypass On level High
5.2.1.5.1. BGC (Background Cleaning) Settings

It is possible to select a back ground cleaning function, where a defined number of purge air valves next
in the sequence are activated after a given time with no cleaning activity and “minimum DP” is present.
In Menu go to “Main Menu > Field Settings > FC Master Settings > Mode parameters >BGC
settings” set the BGC Parameters in the controller. Below table describe set value range, units and
Enable/Disable for the BGC.

1 BGC On/Off Edit - - Enable / Disable -
2 BGC Delay time Edit 000 999 - Min
3 BGC Valves Edit 00 99 - No’s
4 BGC Minimum DP Edit 00.0 99.9 - mbar
(BGC – Background Cleaning)
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Menu – FC Master
5.2.1.5.2.Manifold jump
Cleaning sequence of Manifold controlled with this setting. Example: if a Filter has 2 manifold
per compartment, recommended setting will be “2” to clean the compartment 1, 2, 3……
Jump in cleaning order of the valves for the specific Manifold is configured in the Valve Controller.
For Valve Jump settings Go to“Main menu > Field Settings > Valve controller Settings> Valve
jump
In Menu go to “Main Menu > Field Settings > FC Master Settings > Mode parameters >Manifold
Jump” set the manifold jump. Below table describe the set value range and units in the manifold jump
settings.

1 Manifold Jump Edit 01 99 - No’s
5.2.1.5.3.After Clean settings

In Menu go to “Main Menu >Field Settings >FC Master Setting >Mode parameters > After-Clean
Cycle” set the number of clean cycles in after clean mode. Below table describe the set value and units
in After clean settings.

1 After Clean Cycles edit 01 999 - No’s
5.2.1.5.4. Maximum allowed closed compartment

To protect filter from too many compartment closed situation, controller checks the maximum number
of compartments closed and allows further close if present value is less than the set value “Max Close
Cmpt”.
In Menu go to “Main Menu >Field Settings > FC Master Setting >Mode parameters > Max Close
Compart” set the number of maximum allowed compartment. Below table describe the set value and
units.

1 Max Close Cmpt edit 00 99 - No’s
5.2.1.5.5. Bypass on level High

When this option is enabled, cleaning is skipped for compartments which are in Hopper Level High
Alarm state.
In Menu go to “Main Menu >Field Settings > FC Master Setting >Mode parameters > Bypass
Level H” to enable / disable this option.
Note: Bypass on Level H is applicable for pyramid type hopper only

1 Bypass on Level H edit - - Enable / Disable -
5.2.2.Valve controller Settings

In Menu go to “Main Menu >Field Settings >Valve Controller Settings” edit Manifold related
operational values.
Valve controller settings contain:

-Valve jump
-Pressure settings
-Time Settings
-IV (Isolation Valve) logic override
| 33
Menu – FC Master
5.2.2.1 Valve jump
In Menu go to “Main menu > Field Settings > Valve controller Settings> Valve jump” set the valve
jump (i.e. valve pulsing sequence). Below table describe the set value range and units in the valve jump
settings.

1 Valve Jump Edit 1 99 - No’s
5.2.2.2.Pressure settings
In Menu go to “Main Menu > Field Settings > Valve Controller Settings > Pressure settings” set
the Manifold pressure threshold and scale settings.
-Drop settings
-Regain settings
-Manifold Pressure Limits
-Pressure scale
Manifold Pressure Alarms are generated in the SPC1691 Valve Controllers.

When an open command is given to a Purge Valve, A Defined Pressure Drop in the Manifold is
detected. If no Pressure drop detected, alarm for Purge Valve not Opening is generated.
When the Purge Valve is closed, Pressure in the Manifold shall be regained within a time, if not Alarm
for Purge Valve not closing is generated.
If low pressure in Manifold after opening Isolation Valve or a un-reasoned pressure drop in Manifold,
Alarm Manifold Pressure Low is generated.
If High pressure in Manifold, Alarm for Manifold Pressure High is generated.
5.2.2.2.1. Drop Settings

In Menu go to “Main Menu > Field Settings > Valve Controller Settings >Pressure Settings >Drop
settings” set the drop range for the Manifold pressure in the valve controller. Below table describe set
value range and units for the manifold drop limit and delay.

1 M.Pr. Drop Limit Edit 00 99 - %
2 M.Pr. Drop Delay Edit 000 999 - msec
5.2.2.2.2.Regain settings
In Menu go to “Main Menu > Field Settings > Valve Controller Settings > Pressure Settings
>Regain settings” set the regain range for the Manifold pressure in the valve controller. Below table
describe set value range and units for the manifold regain limit and delay.

1 M.Pr. Regain Limit Edit 00 99 - %
2 M.Pr. Regain Delay Edit 000 999 - sec
5.2.2.2.3.Manifold Pressure Settings

In Menu go to “Main Menu > Field Settings > Valve Controller Settings >Pressure Settings
>Manifold Pr. Limits” set the threshold limit for the Manifold pressure in the valve controller. Below
table describe set value range and units for the manifold threshold settings.

1 High Limit Edit 00 99.9 - bar
2 Low Limit Edit 00 99.9 - bar
| 34
Menu – FC Master
5.2.2.2.4.Pressure scale settings
In Menu go to “Main Menu > Field Settings > Valve Controller Settings >Pressure Settings
>Pressure scale” set the Manifold pressure scale in the valve controller. Below table describe set value
range and units for the manifold pressure scale settings.

1 Manif. Pressure Scale edit 0 99.9 - bar
5.2.2.3. Time Settings

In Menu go to “Main Menu > Field Settings > Valve Controller Settings > Time settings” set the
time for the following parameters in Valve controller.
-OD (Outlet Damper) Move Time
-Pulse On
-No Comm. pulse off
-No Comm. delay
-Header Fill Time
5.2.2.3.1. Outlet Damper Move Time

In Menu go to “Main Menu > Field Settings > Valve Controller Settings > Time settings > OD
Move Time” set the outlet damper moving time interval for check the status of the outlet damper fault.
For Outlet Damper, other than wire break & short-cut faults three more faults are monitored.
a. When open/close command is given, feedback from limit switch should be available within the
Damper Move Time, else Not Opening/ Not Closingalarm raised.
b. If both limit switches are in closed state, Feedback Error alarm raised.
c. If Master maintains Open state & if it gets close feedback from limit switch, or vice-versa then
Position Mismatch alarm is raised.
Below table describe set value range and units for the Outlet Damper Move time settings.

1 OD Move Time Edit 0 99 - sec
5.2.2.3.2.Pulse On Time
In Menu go to “Main Menu > Field Settings > Valve Controller Settings > Time settings> Pulse
On” set the Pulse On time for purge valves. Below table describe set value range and units for the Pulse
On time settings.

1 Pulse On Edit 30 500 - msec
No Communication Cleaning Function

On detecting no command from FC master, valve controller goes into NO communication cleaning. All
valves in a manifold are purged at regular intervals. The wait times for “NO communication” cleaning
to be activated & delay between each purge are user settable.
Note:If Valve controller is in Local mode, No Communication Cleaning is disabled.

Note: In No Communication Cleaning, Outlet Damper is maintained in Open state.
5.2.2.3.3.No Communication pulse off time

In Menu go to “Main Menu > Field Settings > Valve Controller Settings > Time settings> No Com.
Pulse off” set the Pulse off time at no communication mode. Below table describe set value range and
units for the No communication pulse off time settings.
Note:The normal pause time multiplied by number of manifolds is recommended value.

| 35
Menu – FC Master
1 No Comm. Pulse Off Edit 000 9999 - Sec
5.2.2.3.4.No Communication delay time

In Menu go to “Main Menu > Field Settings > Valve Controller Settings > Time settings> No Com.
delay” set the Pulse off time at no communication mode. Below table describe set value range and units
for the No communication pulse off time settings.
1 No Comm. Delay Edit 0 99 - Min
Note: Actual delay = No communication delay time + (5second * manifold number)

This is done to avoid more than one valve purging at same time.
Note: If this delay is set to “0” then no communication cleaning is disabled.
5.2.2.3.5. Header Fill time

In Menu go to “Main Menu > Field Settings > Valve Controller Settings >Time Settings >Header
fill time” set the delay for the manifold pressure to rise up to the system pressure.
Item Description Step Min Max State Default Units

1 Header fill time Edit 0 99 - sec
5.2.2.4. IV (Isolation Valve) Logic Override

In Menu go to “Main Menu > Field Settings > Valve Controller Settings >Time Settings >IVLogic
Override” enable/disable this option. When this option is enabled, Isolation Valve does NOT close
automatic based on manifold pressure regain after purging.
1 IV Logic Override Edit - - Enable / disable -
5.2.3. Hopper Settings

In Menu go to “Main Menu > Field Settings > Hopper Settings” edit Hopper related operational
values.
Hopper settings contain:
-Heater Control
-Alarm settings
-Temperature scale
-No Communication Delay
-Level SW (switch) per Compartment
5.2.3.1. Heater control

In Menu go to “Main Menu > Field Settings > Hopper Settings >Heater Control” set the Heater.
Below table describe set value range and units for the Heater settings.

O
1 Heater On < (Below) Edit 000 999 - C
O
2 Heater Off > (Above) Edit 000 999 - C
5.2.3.2. Alarm settings
Hopper Temperature Alarms

Hopper Temperature Alarms are generated in the SPC1691 Hopper Controller.
If Temperature is lower than a given Low Low Limit and heating has been started a Low Low alarm is
generated.
| 36
Menu – FC Master
If Temperature is lower than a given Low Limit and heating has been started a Low alarm is generated.
If hopper temperature is higher than a given Limit, a High alarm is generated.
If hopper temperature is higher than a given High High Limit, a High High alarm is generated.
Level High Alarms

Level high alarm is generated by Level Switch in SPC1691 Hopper Controller, if Level High alarm has
existed for more than an adjustable “Level Delay H”
Note: During Level High Condition purging in the respective compartment is stopped till alarm is
cleared. This automatic stop can be disabled via menu.
In Master Controller Go toMain Menu > Field Settings >Mode parameters>Bypass on Level High
Note: Bypass on Level H is applicable for pyramid type hopper only
Inlet Damper Alarms

For Inlet Damper, other than wire break & short-cut faults three more faults are monitored.
a. When open/close command is given, feedback from limit switch should be available within the
Damper Move Time, else Not Opening/ Not Closing alarm raised.
b. If both limit switches are in closed state, Feedback Error alarm raised.
c. If Master maintains Open state & if it gets close feedback from limit switch, or vice-versa then
Position Mismatch alarm is raised.
In Menu go to “Main Menu > Field Settings > Hopper Settings >Alarm settings” set the alarm.
Below table describe set value range and units for the Hopper controller Alarm settings.

O
1 Temp HH Edit 000 999 - C
O
2 Temp H Edit 000 999 - C
O
3 Temp LL Edit 000 999 - C
O
4 Temp L Edit 000 999 - C
5 Level Del. (Delay) H Edit 000 999 - Min
6 ID Move Time Edit 000 999 - Sec
5.2.3.3. Temperature Scale

In Menu go to “Main Menu > Field Settings > Hopper Settings > Temperature scale” set the
temperature sensor. Below table describe set value range and units for the Hopper controller
temperature settings.

O
1 For 4mA edit 000 999 - C
O
2 For 20mA edit 000 999 - C
O
3 Calibration Error edit ±00 ±99 C
5.2.3.4. No Communication delay

Inlet Damper open state is maintained after this delay if master communication fails.
In Menu go to “Main Menu > Field Settings > Hopper Settings >No comm. delay” set the no
communication time. Below table describe minimum, maximum value and units for the no
communication time in hopper controller.
Note: If this delay is set to “0” then no communication mode is disabled.
1 No Comm. Delay edit 00 99 - min
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Menu – FC Master
5.2.3.5. Level switch Per compartment

In Menu go to “Main Menu > Field Settings > Hopper Settings > Level SW per compart” set the
number of Level switches per compartment.

1 Level switch/comp edit 01 02 - -
5.3. BBD Settings
Principle in SPC1691 FC Burst Bag Detection
1 3 5
Dust Transmitters
Gas Flow Outlet Channel

Sampling Window PK, t
2 4 6
Travel time, t from Compartment 1 and 2
Travel time, t from Compartment 3 and 4
Travel time, t from Compartment 5 and6
Travel time
Travel time is the time a dust cloud use to travel from compartment outlet to the Dust Transmitters.
Based on gas speed has to be calculated and entered in the controller for each Manifold.
Sampling Window Peak time

Sampling Window Peak time is the time a dust cloud use to travel from back of the compartment to
filter outlet + a safe margin time.
The Sampling Peak time has to be entered in the controller.
When the Dust Transmitters detect a peak dust value, the bag row creating the peak dust is identified,
based on traveling time + Sampling Window Peak Time.
A BBD alarm is given with Valve Number for the bag row that has been calculated to give the Dust
Peak.The SPC1691 can be configured to By Pass the bag row with a Broken Bag, as default this
function is Disabled.
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Menu – FC Master
Note: It is expected Manifolds are cleaned in the order 1, 2...6.
Warning!!!!
The BBD alarm detection can give false alarms if Pause time between shooting Valves is shorter than
Travel time+Sampling Window PK time
Settings in the SPC1691
-Sampling window
-Avg. (Average) Dust Level
-Pk. (Peak) Dust Level
-Alarm Value
-Avg. (Average) Dust Level
-Pk. (Peak) Dust Level
-Travel Time
-Min. Range
-Max. Range
-BBD valve bypass
5.3.1. Sampling Window

Window for Average Dust Level: This is the Duration for which BBD sensor values are sampled.
Average value of all samples calculated &compared with set alarm value.
Window for Peak Dust Level: This is the duration for which Peak value is monitored. Based on which
the burst bag warning/alarm is generated.
In Menu go to “Main Menu > Field Settings > BBD Settings > Sampling Window” set the sampling
time.
1 Avg. Dust Level edit 0000 9999 - ds
2 Pk. Dust Level edit 0000 9999 - ds
*ds =>deciseconds, 10 ds = 1sec
5.3.2. Alarm Value

To find the best alarm values, look at the actual values from the Dust sensors.
The actual dust values for each Dust Transmitter can be seen in Status Report/BBD sensors on second
page (arrow down).Set a reasonable value for the “Avg Dust Lev” and a 5 to 10 times higher value for
the “Pk Dust Lev “
After running steady for some time is the alarm limits shall be adjusted to reasonable levels(without too
many false alarms).
In Menu go to “Main Menu > Field Settings > BBD Settings > Alarm Value” set the Alarm values.
1 Avg. Dust Level edit 0000 9999 - pA
2 Pk. Dust Level edit 0000 9999 - pA
5.3.3. Travel Time

In Menu go to “Main Menu > Field Settings >BBD Settings > Travel time” set the Travel Time
Select the manifold number (1 to 99) and then set travel time for each manifold

1 Travel Time edit 0000 9999 - ds
*ds =>deciseconds, 10 ds = 1sec

| 39
Menu – FC Master
5.3.4. Minimum Range
In Menu go to “Main Menu > Field Settings > BBD Settings > Min Range” set the Minimum range

1 Minimum Range edit 00.0 99.9 - pA
5.3.5. Maximum Range

In Menu go to “Main Menu > Field Settings > BBD Settings > Max Range” set the Maximum range

1 Maximum Range edit 0000 9999 - pA
5.3.6. BBD valve bypass

In Menu go to “Main Menu > Field Settings > BBD Settings > BBD valve bypass” set the settings

1 BBD valve bypass edit - - Enable / Disable -
If a peak dust value is detected, the valve generating the peak can be by passed by enabling this
function. The function is Default disabled and it is recommended to keep the function Disabled until the
system is considered stable. The client can then decide if he will enable this function.
Warning!!!
If not prober adjusted and stable system, enabling this function can block the whole filter from cleaning.
Note:
After some years of bag wear the alarm limits might need to be adjusted.
| 40
Menu – FC Master
5.4. Status Report
In Menu go to “Main Menu > Status Report” to check the status for Outlet Damper, Inlet Damper,
Isolation valve and Level Switch.
Status Screen 1
Note: If any of the outputs are disabled, display will show “NA” for that output.
Outlet Damper:
Go to “Main Menu > Status Report > Outlet Damper” to check the status for Outlet Damper
Status Screen 2
Inlet Damper:
Go to “Main Menu > Status Report > Inlet Damper” to check the status for Inlet Damper
Status Screen 3
| 41
Menu – FC Master
Isolation Valve:
Go to “Main Menu > Status Report > Isolation Valve” to check the status for Isolation Valve
Status Screen 4
Level Switch:
Go to “Main Menu > Status Report > Level Switch” to check the status for Level Switch
Status Screen 5
AI DI Card:
Go to “Main Menu > Status Report > AD-Input Card” to check the status for AI DI Status.
Status Screen 6
| 42
Menu – FC Master
BBD Sensors:
Go to “Main Menu > Status Report > BBD Sensors” to check the status for BBD.
Status Screen 7
Note: On pressing DOWN key we can see Dust Sensor Values
Status Screen 8
Manifold Pressure status:
Go to “Main Menu > Status Report >Manif. Pressure” to check the status of the Manifold Pressure
Status Screen 10
Note: Use DOWN key to view the next compartment Manifold Pressure
| 43
Menu – FC Master
5.5 Test Mode
To check Dampers, Isolation valve, Individual solenoid valves go to “Main Menu > Test
Mode”..
5.5.1. Outlet Damper open/close

Command >OD open/close” set the outlet damper condition.
The Outlet Damper operation is controlled by operator through the above menu or through command
from CCS.
Exception:
Automatic Open and Close of Outlet Damper will be done by FC Master in off line mode only.
If any damper related fault occurs, Outlet Damper will be maintained in open state.
5.5.2. Inlet Damper open/close

Command >ID open/close” set the inlet damper condition.
The Inlet Damper operation is controlled by operator through the above menu or through command
from CCS.
Exception:
Automatic Open and Close of Inlet Damper will be done by FC Master in Off line mode only.
If any damper related fault occurs, Inlet Damper will be maintained in open state.
Note:
When Inlet or Outlet damper is open/close, master waits for the limit switch feedback before accepting
next command. “Busy” message is displayed in Master.
Note:
If Inlet damper or all Outlet damper of a compartment is closed that compartment is considered closed.
Master Controller will monitor the number of closed compartments & checks with the maximum
allowed setting. If the value exceeds, no more compartment will be closed. Warning message is
displayed in Master.
| 44
Menu – FC Master
5.5.3.Isolation valve open
In Menu, go to “Main Menu > Field Settings > FC Master Setting > Control mode > IV Unlock
Command“and open isolation valve.
Select the manifold number (1 to 99) and then select the state of the isolationwhich has to be open.
Note: Isolation Valve close operation is not possible.
The Isolation Valve open is controlled by operator through the above menu or through command from
CCS.
Automatic Control of Isolation Valve:
Isolation valve will close if manifold pressure is lower than regain% of Manifold Pressure before
purge.This checking is done after Regain delay after a purge.The Isolation Valve must be re-opened
“manually” by Operator command.
Example for Pressure Transmitter:

If regain% is 50,
isolation valve will NOT close
isolation valve will close.
Note: Header Fill Time is the delay after the Isolation Valve is opened to allow the Manifold
Pressure to build. This happens during powering on or after the Isolation Valve unlock
To change the Header Fill Time:

In Master Controller Go to Main Menu-> Field Settings ->Valve Controller settings-> Time Settings->
Header fill time
Note:If Low system Pressure Alarm exists then automatic isolation valve close will NOT happen.
Note: If isolation valve control is override, then automatic isolation valve close will NOT happen.
Isolation valve control can be override from CCS command or via controller settings menu.
In Master Controller Go to Main Menu > Field Settings > Valve Controller Settings >IV logic override
5.5.4. Purge valve command

In Menu go to “Main Menu > Field Settings > FC Master Setting > Control mode > Purge valve
command”
Select the manifold number (1 to 99) and then press enter to test the solenoids in valve controller
All the valves in the Manifold are activated one by one in sequence until “ESC” key is pressed
| 45
Menu – FC Master
5.6. Event Report
In Menu go to “Main Menu > Event Report” to view the last 200 faults occurred
.
Note:
For the following events ‘Cn’ refers to compartment no

- Valve related faults
- BBD warning, BBD alarm
-IV, OD, ID, M.pr
-VC in Local
For the following events ‘Cn’ refers to input no
-BBD wire break, BBD short cut
- Level switch, Temperature, Heater fault
For the following events ‘Vn’ refers to Valve no
-Valve related faults
-BBD warning, BBD alarm
For the following events ‘Vn’ refers to manifold no
-IV, OD, ID, M.pr
-VC in local
| 46
Menu – FC Master
Event log table:
S.No Event Code Description

1 P Valve WB Purge Valve wire break
2 P Valve SC Purge Valve short-cut
3 P Valve Not OPN Purge Valve not opening
4 P Valve Not CLS Purge Valve not closing
5 IV WB Isolation valve wire break
6 IV SC Isolation valve short cut
7 OD Menu OPN Outlet damper- Local open command
8 OD Menu CLS Outlet damper - Local close command
9 ID Menu OPN Inlet damper- Local open command
10 ID Menu CLS Inlet damper - LocalClose command
11 IV Menu OPN Isolation valve - Local open command
12 OD Tst OPN Outlet damper - CCSopen command
13 OD Tst CLS Outlet damper - CCS close command
14 ID Tst OPN Inlet damper - CCSopen command
15 ID Tst CLS Inlet damper - CCS close command
16 IV Tst UNL Isolation valve unlock - CCSopen command
17 CLS COMPARTMENT Close compartment command received from CCS
18 OPN COMPARTMENT Open compartment command received from CCS
19 OFFLINE Mode Offline mode activated
20 OD POS Mismatch Outlet Damper position Mismatch
21 ID POS Mismatch Inlet Damper position conflict
22 VC in Local Valve controller in Local Mode
23 BBD Alarm Burst bag alarm
24 BBD Warning Burst bag Warning
25 ID Feedback Err Inlet Damper Feedback error
26 ID No Feedback Inlet Damper no Feedback
27 OD Feedback Err Outlet Damper feedback error
28 OD No Feedback Outlet Damper no feedback
29 Hopper in Local Hopper Controller in Local Mode
30 DUST Level HIGH Dust Average level High alarm
31 IV CLOSED Isolation valve close alarm
32 FCM POWER ON System power on
33 Manif Pr.WB Manifold pressurewire break
34 Manif Pr.SC Manifold pressureshort cut
35 Manif Pr.LOW Manifold pressureLow
36 Manif Pr.HIGH Manifold pressurehigh
37 OD WB Outlet Damper wire break
38 OD SC Outlet Damper short cut
39 OD Not OPN Outlet Damper not opening
| 47
Menu – FC Master
40 OD Not CLS Outlet damper not closing
41 ID WB Inlet damper wire break
42 ID SC Inlet damper short cut
43 ID Not OPN Inlet damper not opening
44 ID Not CLS Inlet damper not closing
45 Level High Level high
46 Heater WB Heater wire break
47 Heater SC Heater short cut
48 Temperature H Temperature High
49 Temperature L Temperature Low
50 Temperature HH Temperature High high
51 Temperature LL Temperature Low Low
52 Temperature WB Temperature wire break
53 Temperature SC Temperature short cut
54 Diff Pr H Differential pressure high
55 Diff Pr L Differential pressure Low
56 Diff Pr HH Differential pressure High high
57 Diff Pr WB Differential pressure wire break
58 Diff Pr SC Differential pressure short cut
59 Syst Pr H System pressure high
60 Syst Pr L System pressure low
61 Syst Pr HH System pressure high high
62 Syst Pr WB System pressure wire break
63 Syst Pr SC System pressure short cut
64 Syst Pr LL System pressure Low Low
65 BBD WB Burst bag detector wire break
66 BBD SC Burst bag detector short cut
67 Filter start/stop Filter start/stop
Online, offline, after, forced cleaning mode
68 Mode change selection
69 Threshold H/L change DP threshold value change
70 Mode change –R/L Remote mode and local mode change for FC master
| 48
General Screen – Valve controller
6. General Screen – Valve Controller

Note: Valve Controller Display is optional
Figure LCD 2
Manifold Pr. (Manifold Pressure): Displays the real time air pressure (XX.X) in the manifold
pressure line if the Valve Controller is connected to a 4-20 mA pressure transmitter.
In case of Pressure switch High / Low is displayed.
Messages: Possible Faults or Warning Messages that are displayed in decreasing order of priority.
1. Manifold Pressure Faults

2. Max Solenoid Fault
3. Solenoid (1-14) Open Fault.
4. Solenoid (1-14) Short Fault.
Machine Status: Shows the status of the controller- “Idle”, “Pulsing”.
Cleaning Mode: Indicates the present mode in which cleaning is going on – “Online Cleaning”,
“Offline Cleaning”, ”After Cleaning”, “Forced Cleaning”
L/R (Local / Remote): Indicates which mode is selected if Remote mode then a “R” is displayed else
if local mode is selected then a “L” is displayed.
| 49
Menu – Valve Controller
7. Main Menu – Valve Controller

The view menu alone can be viewed without giving the password
settings
settings without save.
| 50
7.1.View
View menu
-settings
-service
-version Settings
OD Move time
No of Valves
Valve jump
Pulse ON
N.C. Delay
N.C. Pulse off
Drop Limit
Drop Delay
Regain Limit
Regain Delay
MPr H. Limit
MPr L. Limit
Pr. Scale
Manifold ID
Service
Cycle count Manifold
Cycle count Manifold: Count for One Total Manifold Cleaning Cycle
Version
FabriClean Valve
controller version
| 51
7.2.Field Settings
This Field settings menu used to edit operational values. This menu required password to access.
Field
Valve Jump Pressure Settings Time settings Isolation Valve BBD Settings
logic override
A B C
Pressure Settings:
Drop Settings Regain Settings Manifold Pressure Pressure Scale

Limits
Time Settings:
OD (Outlet Pulse On No communication No communication Header Fill

Damper) Move Pulse Off Delay Time
time
| 52
BBD Settings:
Sampling Alarm Travel Time Minimum Maximum BBD valve

Window Value Range Range Bypass
Test Mode:
Test Mode
Single Solenoid On Isolation Valve Outlet Damper Open/Close All Solenoid On

Open
7.2.1.Valve Jump
In Menu go to “Main menu > Field Settings > Valve jump” set the valve jump (i.e. valve pulsing
sequence). Below table describe the set value range and units in the valve jump settings.

1 Valve Jump Edit 1 99 - No’s
7.2.2.Pressure settings
In Menu go to “Main Menu > Field Settings > Pressure settings” set the Manifold pressure threshold
and scale settings.
Pressure settings contains
-Drop settings
-Regain settings
-M.Pr.H& L Settings
-Pressure scale
7.2.2.1.Drop settings
In Menu go to “Main Menu > Field Settings >Pressure Settings >Drop settings” set the drop range
for the Manifold pressure in the valve controller. Below table describe set value range and units for the
manifold drop limit and delay.

1 Drop Limit Edit 00 99 - %
2 Drop Delay Edit 00 999 - msec
| 53
7.2.2.2.Regain settings
In Menu go to “Main Menu > Field Settings > Pressure Settings > Regain settings” set the regain
range for the Manifold pressure in the valve controller. Below table describe set value range and units
for the manifold regain limit and delay.

1 Regain Limit Edit 00 99 - %
2 Regain Delay Edit 00 999 - Sec
7.2.2.3.Manifold Pressure settings

In Menu go to “Main Menu > Field Settings >Pressure Settings >Manifold.Pr. Limits” set the High
& Low limits for the Manifold pressure in the valve controller. Below table describe set value range and
units for the manifold pressure settings.

1 High Limit Edit 00 99.9 - bar
2 Low Limit Edit 00 99.9 - bar
7.2.2.4.Pressure scale
In Menu go to “Main Menu > Field Settings >Pressure Settings > Pressure scale” set the Manifold
pressure scale in the valve controller. Below table describe set value range and units for the manifold
pressure scale settings.

1 Pr. Scale edit 0 99.9 bar
7.2.3.Time settings
In Menu go to “Main Menu > Field Settings > Time settings” set the time for the following
parameters in Valve controller.
-Outlet Damper Move Time
-Pulse On Time
-No Communication pulse off time
-No Communication delay time
-Header fill time
7.2.3.1.Outlet damper Move Time

In Menu go to “Main Menu > Field Settings > Time settings > OD Move Time” set the outlet
damper moving time interval for check the status of the outlet damper fault. Below table describe set
value range and units for the Outlet Damper Move time settings.

1 OD Move Time Edit 0 99 - Sec
7.2.3.2.Pulse On Time
In Menu go to “Main Menu > Field Settings > Time settings > Pulse On” set the Pulse On time.
Below table describe set value range and units for the Pulse On time settings.

1 Pulse On Edit 30 500 - msec
| 54
7.2.3.3.No communication pulse off Time
In Menu go to “Main Menu > Field Settings > Time settings > No Com. Pulse off” set the Pulse off
time at no communication mode. Below table describe set value range and units for the No
communication pulse off time settings.

1 No Com. Pulse Off Edit 0005 9999 - sec
7.2.3.4.No communication delay Time

In Menu go to “Main Menu > Field Settings > Time settings > No Com. Delay” set the no
communication delay to start the no communication cleaning. Below table describe set value range and
units for the No communication delay settings.
1 No Com. Delay Edit 0 99 - Min
7.2.3.5.Header fill time

In Menu go to “Main Menu > Field Settings > Time Settings >Header fill time” set the delay for the
manifold pressure to rise up to the system pressure.

1 Header fill time Edit 0 99 - Sec
7.2.4. Isolation Valve Logic Override

In Menu go to “Main Menu > Field Settings >IV Logic Override” to enable/disable this option.
When this option is enabled, Isolation Valve closes automatic based on manifold pressure regain after
purging.

1 IV Logic override Edit - - Enable / disable -
7.2.5. BBD Settings

(Refer BBD settings Principle in FC Master Main Menu section)
-Sampling window
-Average Dust Level
-Peak Dust Level
-Alarm Value
-Average Dust Level
-Peak Dust Level
-Travel time
-Average Travel Time
-Minimum Range
-Maximum Range
7.2.5.1. Sampling Window
In Menu go to “Main Menu > Field Settings > BBD Settings > Sampling Window” set the sampling
time.
1 Sampling time for Average Dust Level Calculation edit 000 9999 - ds
2 Sampling time for Peak Dust Level Calculation edit 000 9999 - ds
| 55
7.2.5.2. Alarm Value
In Menu go to “Main Menu > Field Settings > BBD Settings > Alarm Value” set the Alarm values.

1 Average Dust Level Alarm edit 0000 9999 - PA
2 Peak Dust Level Alarm edit 0000 9999 - PA
7.2.5.3. Travel Time

In Menu go to “Main Menu > Field Settings > BBD Settings > Travel Time” set the travel time.

1 Average Travel Time edit 0000 9999 - ds
7.2.5.4. Minimum Range

In Menu go to “Main Menu > Field Settings > BBD Settings > Min Range” set the Minimum range

1 Minimum Range edit 00.0 99.9 - PA
7.2.5.5. Maximum Range

In Menu go to “Main Menu > Field Settings > BBD Settings > Max Range” set the Maximum range

1 Maximum Range edit 0000 9999 - PA
7.2.5.6. BBD Valve Bypass

In Menu go to “Main Menu > Field Settings > BBD Settings > BBD valve bypass” set the Enable /
Disable

1 BBD valve bypass edit - - Enable / Disable -
7.3. Test Mode

In Menu go to “Main Menu > Test Mode” set the Test mode settings.
Test mode contains:
-Individual solenoid on
-Isolation Valve open
-Outlet Damper open/close
-All solenoid on
7.3.1. Individual Solenoid On

In Menu go to “Main Menu >Test Mode>Single solenoid On” set the number of Individual solenoid
on in the test mode. Check each individual solenoid separately. On triggering a Solenoid the controller
gives a feedback about the health of the solenoid.Below table describe set value range for Individual
solenoid ON setting.

1 Solenoid No. Edit 0 99 - No’s
2 Report Status of solenoids
| 56
7.3.2.Isolation valve On
In Menu go to “Main Menu >Test Mode > IV Open” set the Isolation Valve Open in the test mode.

1 Enter to test IV No edit -
2 Report Status of IV
7.3.3.OD open/close
In Menu go to “Main Menu >Test Mode > OD Open/close” set the Outlet Damper Open/Close in the
test mode. Below table describe Outlet Damper test.

1 Enter to test OD edit Open/Close
2 Alarm - WB/SC/Normal
3 Feedback - Open/Close/No
FB/FB error
7.3.4.All Solenoid On
In Menu go to “Main Menu >Test Mode > All Sol On “test the solenoid in the valve controller. The
solenoids will be turned on one by one.
7.4. Status
In Menu go to “Main Menu > Field Settings > Status“
7.5. No communication cleaning(Forced)
ForNo communication cleaning(F)change the valve controller to Local modeand N.C Pause delay
should be more than 0 min. The cleaning sequence shall be started /stopped by the operator in local.
| 57
General Screen – Hopper Controller
8. Hopper Controller
8.1.General Screen
COLUM 1,2,3: Displays the Temperature Value in Celsius if the Hopper Controller is connected to a
4-20mA Temperature Transmitter.
COLUM 4,5: Displays the Current state of a Level switch “LO” or “HI” which is connected to the
Hopper Controller.
COLUM 6, 7, 8: Displays the Current state of a Damper input. “O”-Openor “C”-Close.
Note: When the Hopper Add-on board is not connected/communicated with Hopper Controller“Add-
on No Reply” message is displayed instead of above screen.
8.2. Alarm Page
Press and hold “left and right” keys to view all alarms and status for first level switch
COLUM 1,2: Indicates the fault status of Temperature inputs from 1 to 8 (T1 to T8).
“HH”-High High or “LL”-Low Low or “H”-High or “L”-Low or ”WB”-Wire break or“SC”-Short cut
COLUM 3,4: Indicates the fault status of the Level switches from 1 to 8 (L1 to L8).
“H”-Highor “OK”-Normal.
COLUM 5,6: Indicates the fault status of damper inputs from 1 to 8 (D1 to D8).
“FO”- Failure to Openor “FC”- Failure to Close or “WB”- Wire Break or
“SC”- Shortcut or “OK”- Normal.
| 58
General Screen – Hopper Controller
8.3. Second Level Switch
Press and hold “UP” key to view all alarm status for second level switch
Status
Displays the Current status of a Level switch “LO” or “HI” which is connected to the Hopper
Controller.
Alarm
Indicates the fault status of the Level switches from 1 to 8 (L1 to L8).
“H”-Highor “OK”-Normal.
Note: Second Level switch is optional. The above screen is displayed only if Second Level switch is
available. Number of Level switches per compartment can be set via menu.
In Master ControllerGo toMain Menu > Field Settings > Hopper Settings > Level switch/comp
In Hopper ControllerGo toMain Menu > Field Settings > Level switch option
| 59
Menu - Hopper controller
9.Main Menu – Hopper Controller

Hopper Controller control and monitor the Inlet damper, and it also monitor the hopper level and
hopper temperature. This Settings menu used to edit Hopper Controller operational values.
Password will be prompted.Common password to enter the menu is “3618”.
The view menu alone can be viewed without giving the password
settings
settings without save.
| 60
9.1.View Menu
View
Temp. HH
Temp. H
Temp. LL
Temp. L
No of channel
Level H
Damper Time
Heater On <
Heater Off >
No comm. Time
Level Sw/Cmpt
Temp. Scale
Heater Control
Unit ID
Version No
9.2. Field settings
This Field settings menu used to edit operational values. This menu required password to access.
Field Settings
Heater Alarm Temperature No communication Level switch per

Control Settings Scale delay compart.
9.2.1.Heater control
In Menu go to “Main Menu> Field Settings> Heater control” set the Heater setting in hopper. Below
table describe set value and units for Heater settings in Hopper controller.

O
1 Heater On Below edit 000 999 - C
O
2 Heater Off Above edit 000 999 - C
| 61
9.2.2.Alarm Settings
In Menu go to “Main Menu > Field Settings > Alarm Settings” set the Threshold value for
temperature, hopper level and inlet damper move time for alarm in hopper. Below table describe set
value and units for Alarm set value settings in Hopper controller.

O
1 Temperature HH edit 000 999 - C
O
2 Temperature H edit 000 999 - C
O
3 Temperature LL edit 000 999 - C
O
4 Temperature L edit 000 999 - C
5 Level Delay H edit 000 999 - Min
6 Damper Move Time edit 000 999 - Sec
9.2.3.Temperature Scale
In Menu go to “Main Menu > Field Settings > Temperature scale” set the temperature sensor. Below
table describe set value range and units for the Hopper controller temperature sensor settings.

O
1 For 4mA edit 000 999 - C
O
2 For 20mA edit 000 999 - C
O
3 Calibration Error edit ±000 ±999 C
9.2.4.No Communication delay

In Menu go to “Main Menu >Field Settings > No comm. delay” set the no communication time. Inlet
Damper open state is maintained after this delay if master communication fails. Below table describe
minimum, maximum value and units for the no communication time in hopper controller.

1 No Comm. delay edit 00 99 - min
9.2.5. Level switch Per compartment

In Menu go to “Main Menu > Field Settings >Level switch/comp” set the number ofLevel switches
per compartment.

1 Level switch/comp edit 01 02 - -
9.3.Test Mode
In Menu go to “Main Menu > Test Mode”. Test mode works only when controller is in Local.
Test mode contains, Inlet damper list which can be operated.
-Damper <number>< Command >
Scroll down the list to select the inlet damper number and press enter to edit the command
option “OPEN” or “CLOSE” and press enter again to give respective command.
| 62
UniClean
UNICLEAN FUNCTION
| 63
Interpreting General Screen
10. Interpreting the General Screen
10.1. General Screen – UC Masters
Figure LCD 1
Syst Pr.: Displays the real time system pressure (XX.X) in the main pressure line if the FC
Master is connected to a 4-20 mA pressure transmitter.
Diff Pr.: Displays the real time Differential air pressure (XX.X) if the FC Master is connected
to a 4-20 mA differential pressure transmitter.
Messages: 3rd and 4th lines will display the Possible Faults or Warning Messages
(Example: System Pressure Faults / Differential pressure Faults)
5th line will be used for displaying messages like (DCS Test command, Keypad Locked,
Change to Local Mode
Machine Status: 6th line shows the status of the controller- “Idle”, or “Section No” & which
solenoid (display solenoid number after the “$:”) purged currently in corresponding section.
Cleaning Mode: 7th line indicates the present mode in which cleaning is going on – “Online
Cleaning”, ”After Cleaning”, “Forced Cleaning”
L/R: Indicates which mode is selected if Remote mode then “R” is displayed else if local mode
is selected then “L” is displayed else if hardwired is enabled then “H” is displayed.
Date and Time: In the bottom right side corner Date and left side corner Time will be
displayed.
| 64
Alarm Screen
10.2. Alarm Page
Press and hold “left and right” keys to view all alarm status
Wire break & Short Cut alarms for Pressure inputs are generated in Master and
displayed in Alarm Page.
Communication status of master with each of the slave is also displayed in alarm page.
| 65
Menu – UC Master
11. Main Menu - UC Master
The view menu alone can be viewed without giving the password.
.
▲ – Up and ▼ - Down keys are used to scroll the menu and increment or decrement the values
in the settings
Esc – Escape key is used to come out of the current menu to the previous menu and return from
the settings without save
| 66
Menu – UC Master
11.1. View Menu

View Menu
-Settings
-Service Settings
-Version
DP HH Alarm
DP H Alarm
DP L Alarm
DP LL Alarm
DP TH High
DP TH Low
Syst Pr HH
Syst Pr H
Syst Pr L
Syst Pr LL
BGC delay
BGC Valves
BGC En/Dis
AFC cycles
HW Control
Section jump
Valve Jump
Pause delay
Pul.on delay
No of Sect
No of Val
Network ID
No.of.section
Service
Cycle count total Run hours
Version
UniClean Master
Version
| 67
Menu – UC Master
Cycle count total : Count for One Total Filter Cleaning Cycle
Run hours : Total filter run hours
11.2. Field Settings
This Field settings menu used to edit operational values. This menu required password to
access.
Field
Control Pressure Time Network Mode

Mode Settings Settings Settings Parameters
A B C D E
Cleaning Mode DCS selection Hardwired Control
Online Forced After

Cleaning Cleaning Cleaning
Mode Mode Mode
Differential System Differential System

Pressure Pressure Pressure Pressure
Settings Settings Scale Scale
| 68
Menu – UC Master
Pause Delay Pulse On Date-Time

Settings delay Settings
Settings
Date Time
Network ID Baud Rate Parity Stop bit
BCG Section Valve After clean

Settings Jump Jump cycle
BCG Enable BCG BCG BCG Minimum

/Disable Delay Valves DP
| 69
Menu – UC Master
In Menu go to “Main Menu > Field Settings” set the UniClean Master Settings. This Setting
menu is used to edit operational values.
Field Settings contains:
-Control mode
-Pressure settings
-Time settings
-Network settings
-Mode Parameters
11.2.1. Control Mode
In Menu go to “Main Menu > Field Settings > Control mode” set the cleaning mode.
Control modes are:
-CleaningMode
-Hardwired Control
-DCS selection
11.2.1.1. Cleaning Mode

In Menu go to “Main Menu > Field Settings > Control mode> Cleaning Mode” set the
cleaning mode.
Cleaning modes are:
-Online mode
-Forced Cleaning
-After cleaning mode
11.2.1.1.1. On Line cleaning mode

The Filter is cleaned in a sequence started and stopped by SPC1691 UC Master utilizing the
differential pressure between inlet and outlet of the filters. The cleaning sequence will be
started, when differential pressure is higher than upper threshold limit and continue until the
differential pressure is lower than lower threshold limit. Sections will be cleaned in defined
sequential order. For each trigger from the Master, the valve controller pulses one valve Jumps
in cleaning sequence of purge valves are controlled by the UniClean master.
11.2.1.1.2. Forced Cleaning

In On line cleaning, the DP signal can be over ruled by activating “Forced Cleaning and
controlled by a timer. The cleaning sequence shall be started /stopped by the operator
11.2.1.1.3. After Cleaning

Used if the filter is going to be stopped for a longer period or there is a problem with
differential pressure signal. The filter will be cleaned, by running the filter like in Forced
Cleaning mode but for a defined number of complete cycles.
11.2.1.2. Hardwire Control

In Menu go to “Main Menu > Field Settings > Control mode> Hardwire Control” set the
Hardwire enable/disable mode.

1 Hardwire Ena/dis edit - - Enable/Disable Disable -
Note: Should be enabled only if the Master controller has the necessary components for this.
| 70
Menu – UC Master
Two Inputs & Five Outputs are present for Hardwired Interface.
11.2.1.2.1.Start/Stop Input
If hardwired interface is enabled the SPC1691 Controller can be turned ON/OFF remotely from the
CCS by making this input as a High/Low & it will not accept the Filter start & stop command (Through
Modbus) from CCS. This input however will be ignored if the controller is running in Local Mode.
11.2.1.2.2.Alarm Reset Input

If controller is on remote mode as well as Hardwired interface is enabled, clear the Alarms from CCS
by making the Alarm reset input as a Low to High.
11.2.1.2.3. Feedback Relays

Relay 1 – Closed when [Controller Ready] for Remote Start
Cleaning OK, Valve Control OK, Hopper Control OK, Filter bus OK
Relay 2 – Closed when [Cleaning OK]

No Differential Pressure alarm, No System Pressure Alarm
Relay 3 – Closed when [Valve Control OK]

No Alarms regarding purge valves
Relay 4 – Closed when [Hopper Control OK]

No Alarms from Hopper Controller
Relay 5 – Closed when [Controller Running].

Control System is Cleaning or in Standby (waiting for differential pressure above Threshold high). This
relay should operate both in Remote & Local modes.
11.2.1.3. DCS Selection

In Menu go to “Main Menu > Field Settings > Control mode> DCS Selection”and select
DCS type. Options available are
1. Smart tool
2. Field DCS
11.2.2. Pressure Settings
In Menu go to “Main Menu > Field Settings > Pressure settings” set the following pressure.
-Differential pressure settings
-System Pressure settings
-Differential Pressure scale
-System Pressure scale
11.2.2.1. Differential Pressure settings

In Menu go to “Main Menu > Field Settings > Pressure settings > Diff Pr settings”

1 DP HH.Alarm edit 0 99.9 - mbar
2 DP H.Alarm edit 0 99.9 - mbar
3 DP L.Alarm edit 0 99.9 - mbar
4 DP TH High edit 0 99.9 - mbar
5 DP TH Low edit 0 99.9 - mbar
| 71
Menu – UC Master
If cleaning is dependent on Differential Pressure (DP),

 The differential pressure should go above the Differential Pressure high threshold (in
Menu “DP TH HIGH”) value for pulsing starts
 If pressure falls below the Differential Pressure low threshold (in Menu “DP TH
LOW”) value pulsing will be stopped.
. Differential Pressure Alarms are generated in the SPC1691 Master Controller.

If Differential Pressure is lower than a given Limit (less than DP Low Alarm value), a Low
alarm is generated.
If Differential Pressure is higher than a given Limit (greater than DP High Alarm value), a
High alarm is generated.
If Differential Pressure is higher than a given High High Limit (greater than DP High High
Alarm value), a High High alarm is generated
11.2.2.2. System Pressure settings
In Menu go to “Main Menu > Field Settings > Pressure settings > Sys Pr. Settings” set the
System pressure threshold. Below table describe set value range and units for the System
pressure (Refer section 8.2 for description of each parameter).

1 Sys pr HH Edit 0 99.9 - Bar
2 Sys pr H Edit 0 99.9 - Bar
3 Sys pr L Edit 0 99.9 - Bar
4 Sys pr LL Edit 0 99.9 - Bar
(Sys – System, pr – Pressure, HH – High High, L – Low, LL – Low Low)
Compressed Air Supply Pressure Alarm is generated in the SPC1691 Master Controller.
If Compressed Supply Air Pressure is lower than a given Low Low Limit (less than System
Low Low Alarm value), a Low Low alarm is generated.
If Compressed Supply Air Pressure is lower than a given Limit (less than System Low Alarm
value), a Low alarm is generated.
If Compressed Supply Air Pressure is higher than a given Limit (greater than System High
Alarm value), a High alarm is generated.
If Compressed Supply Air Pressure is higher than a given High High Limit (greater than
System High High Alarm value), a High High alarm is generated
11.2.2.3. Differential Pressure Scale settings
In Menu go to “Main Menu > Field Settings > Pressure settings > Diff Pr scale” set the
differential pressure scale. Below table describe set value range and units for the Differential
pressure scale
1 Diff Pr. Scale edit 0 99.9 mbar
(Diff – Differential, Pr – Pressure)

If for example, we use a 0 to 50 mbar, 4-20 mA DP Transmitter. Then set value to “50”
| 72
Menu – UC Master
11.2.2.4. System Pressure Scale settings
In Menu go to “Main Menu > Field Settings > Pressure settings > Syst Pr. scale” set the
system pressure scale. Below table describe set value range and units for the System pressure
scale.

1 Sys Pr. Scale edit 0.0 99.9 Bar
(Sys – System, Pr – Pressure)
If for example, we use a 0 to 6 bar, 4-20 mA Pressure Transmitter. Then set value to “6”
11.2.3. Time settings
In Menu go to “Main Menu > Field Settings > Time Settings” set the valve pulse delay time,
time and date settings and format settings.
11.2.3.1. Pause Delay Settings
In Menu go to “Main Menu > Field Settings > Time Settings >Pause Delay Settings” set the
Pause Delay. Below table describe set value range and units for the Pause delay.

1 Pause Delay edit 3 99 - sec
PulseON
Pause Delay
11.2.3.2. Pulse On Delay
In Menu go to “Main Menu > Field Settings > Time settings > Pulse On delay” set the
Pulse On time. Below table describe set value range and units for the Pulse On time settings.
1 Pulse On delay Edit 30 500 - ms
11.2.3.3. Date-Time Settings
In Menu go to “Main Menu > Field Settings >Time Settings >Date-Time Settings” set the
Date and time. Below table describe set value range for the Date and Time setting

1 Date edit mm/dd /yy mm/dd /yy - Today -
01 / 01 /00 12 / 31 / 99
2 Time edit 00:00 23:59 - Today -
| 73
Menu – UC Master
11.2.4. Network Settings
In Menu go to “Main Menu > Field Settings > Network Settings” set the RS485
communication settings. Below table describe settings for the Network settings.
Ite Description Step Min Max State Default Units

m
1 Network ID edit 1 99 - 1 -
2 Baud edit - - 9600 / 19200 -
3 Parity edit - - None / ODD / EVEN -
4 Stop bits edit - - 1/2 -
11.2.5. Mode Parameters
In “Main Menu > Field Settings >Mode parameters” menu is to set below parameters in
controller.
-BGC settings,
-Sectionjump
-Valve jump
-After cleaning settings
11.2.5.1. Background Cleaning Settings

It is possible to select a back ground cleaning function, where a defined number of purge air
valves next in the sequence are activated after a given time with no cleaning activity and
“minimum DP” is present.
In Menu go to “Main Menu > Field Settings > Mode parameters >BGC settings” set the
BGC delay, BGC valves and Enable/Disable the BGC in the controller. Below table describe
set value range, units and Enable/Disable for the BGC.

1 BGC Edit - - Enable / Disable -
2 BGC Delay Edit 01 99 - Min
3 BGC valves Edit 01 99 -
4 BGC Minimum Edit 01 10.0 - mbar

DP
(BGC – Background Cleaning)
| 74
Menu – UC Master
11.2.5.2. Section jump
In Menu go to “Main Menu > Field Settings > Mode parameters >Section Jump” set the
section jump. Below table describe the set value range and units in the section jump settings.

1 Section Jump Edit 01 99 - Nos
11.2.5.3. Valve jump
In Menu go to “Main menu > Field Settings > Mode parameters > Valve jump” set the
valve jump (i.e valve pulsing sequence). Below table describe the set value range and units in
the valve jump settings.

1 Valve Jump Edit 01 99 - Nos
11.2.5.4. After Clean settings
In Menu go to “Main Menu >Field Settings > FC Master Setting >Mode parameters >
After Clean settings” set the number of clean cycles in after clean mode. Below table describe
the set value and units in after clean settings.

1 After Clean Cycles edit 01 100 - Nos
11.3 Test Mode

To check the solenoid go to “Main Menu > Test Mode”. Individual solenoids can be checked
via individual solenoid test, it can be check through Remote mode by CCS command.
Add-on valves - Select the Section &valve add-on number (1 to 99) and then select start from that
menu to test the solenoids in individual add-ons. All the valves in the add-on are activated one by one in
sequence until “ESC” key is pressed (or) purging stopped.It can be check through Remote mode by
CCS command.
| 75
Menu – UC Master
11.4. Event Report
In Menu go to “Main Menu > Event Report” to view the last 200 faults occurred.
Event log table:

1 P Valve WB Purge Valve wire break
2 P Valve SC Purge Valve short-cut
3 Filter start/stop Filter start/stop
Online, , after, forced cleaning, section cleaning and
4 Mode change purge valve command
5 Threshold H/L change DP threshold value change
6 Mode change –R/L Remote mode and local mode change for UC master
| 76
Troubleshooting
12. Troubleshooting
EFFECT POSSIBLE CAUSE CORRECTIVE ACTION

No Operation, Loss of mains voltage Turn On Power &Check connections
No Display, LED& No on power supply input terminals
Response
MCB tripped Reset MCB
Fuse blown Replace Fuse

All valves Powered on Filter bus error Check the wire connection for the
but no operation filter bus, whether A&B swapped.
Connect Cable Shield to protective

earth.
Check Line Termination
Separate the communication cable

from power cables.
Wrong Analog value Wrong Scale settings Refer Respective Menu section&
Includes: change the settings as per the
System Pressure, transmitter specification.
Differential Pressure,
Manifold Pressure, Transmitter malfunction Disconnect & Reconnect transmitter
BBD, Hopper
Temperature Replace Transmitter
All purge valves fail to No outputs connected / Check both connection of solenoid
open No output load sensed common and control signal.
One or more Purge Valve not connected Check the valve connection
valve not open
Valve wire bruised Replace bruised valve wire
Valve defect Replace valve
Isolation Valve Manifold Pressure Drop Replace faulty solenoid
frequent Close / Due to Purge valve permanent
Isolation Valve open
Permanent Close
Wrong System Pressure Troubleshoot for“Wrong
AnalogValue”
Improper settings for Manifold

Pressure “Regain%”
Damper not Limit switch did not toggle Check the Limit switch
opening/closing
Damper move time set too short Refer Menu Section 5.2.2.3.1&
change
Broken or short cut wire at
damper or limit switch Check wire connection
| 77

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.

SPC 1691 Controller

Created by: VGE

Doc. No.: 60126616 - 2.0

FC Master controller 2.04F Approved Vijaykrishna,

THIS DOCUMENT IS GENERIC FOR FABRICLEAN AND UNICLEAN SYSTEM

SPECIFICATIONS & DESCRIPTION MAY DIFFER

PLEASE REFERTO PROJECT CONFIGURATION

AFC After Cleaning

BBD Burst Bag Detect

FAD Fresh Air Damper

The system can be supplied with 110 or 230 VAC power.

1.1.4.Compressed Air Supply (System Pressure):

1.1.5. Dust Sensor

1.2.SPC1691 Valve Controller

1.2.1.Purge Valve function Monitoring:

1.2.2.Purge Valve Cleaning Sequence:

1.2.3. Outlet Damper

1.2.4. Isolation Valve

1.3.SPC1691 Hopper Controller

1.3.3. Hopper Heating:

1.4 Valve Add-on–(For UniClean)

2.1.1. Static Discharge Warning

2.1.3.Do not expose to direct sunlight

2.1.4. Must be protected from rain

2.1.5.Do not install equipment on structures subject to continuousvibration

2.2. General Instruction

The signal cables and power cable should be separately routed.

IMPORTANT THESE CHECKS MUST BE CARRIED OUTCAREFULLY AND IN THE ORDER

To check Master Cabinet

After the Master cabinet tested successfully,

To check Hopper Cabinet

!! BEFORE CONTINUING FURTHER ELIMINATE ANY FAILURES.

Figure 1: Various sections of user interface

Item In FC Master In UC Master In Valve Controller In Hopper Controller

18 CCR Bus RxTx 18 Differential 18 Communication 18 Communication

3.1. Starting & Stopping the System

3.2.Local / Remote Mode Selection

Note: Password required for changing to Local mode. “3618”

4.1. General Screen – FC Master

Machine Status: 6th line shows the status of the controller

List of alarms includes

4.1.1.1.Wire Break Alarm

4.1.1.2.Short Cut Alarm

Cycle count total Cycle count Manifold Filter run hours

Cycle count Manifold:Count for One Total Manifold Cleaning Cycle

Filter run hours : Total filter run hours

FC Master Valve Controller Hopper Settings BBD Settings

Control Pressure Time Network Mode

Mode Damper IV Unlock Hard-wire DCS Purge Valve

Diff. Pr Syst. Pr (System Diff. Pr Syst. Pr (System

Pause Delay Date-Time Format

Network ID Baud Rate Parity Stop bit

BGC Manifold After-clean Max close Bypass on

BGC BGC BGC BGC

Valve Controller Settings:

Valve Jump Pressure Settings Time Settings IV Logic

Drop Regain Manifold Pr H&L Pressure Scale

OD (Outlet Damper) Pulse On No communication No communication Header Fill