The Netherlands: PAGE 1/10 For The Used Components and Serial Number See Attached "List of Specification"
The Netherlands: PAGE 1/10 For The Used Components and Serial Number See Attached "List of Specification"
The Netherlands: PAGE 1/10 For The Used Components and Serial Number See Attached "List of Specification"
Specialist in:
Westerbroekstraat 18
7011 EX Gaanderen Industrial ….Cooling
Postbus 52 ….Heating
7010 AB Gaanderen ….Tempering
The Netherlands Phone : +31(0)315-328311
….Heat Recovery
www.dte.eu Telefax : +31(0)315-330561
E-mail : info@dte.eu
FOR THE USED COMPONENTS AND SERIAL NUMBER SEE ATTACHED "LIST OF SPECIFICATION"
Dutch Thermal Engineering N.V. Specialist in:
Westerbroekstraat 18
7011 EX Gaanderen Industrial ….Cooling
Postbus 52 ….Heating
7010 AB Gaanderen ….Tempering
The Netherlands Phone : +31(0)315-328311
….Heat Recovery
www.dte.eu Telefax : +31(0)315-330561
E-mail : info@dte.eu
D1 = Filling water inlet + Cooling water inlet (tempering), ½" BSP outside thread
Before installing and starting up, first read this manual completely and carefully.
Please take note that this CombiMaster may only be placed inside a frost-free, and a cool and well
ventilated building!! The CombiMaster may not be exposed to direct sunlight!
This manual is divided in 2 chapters, which means first for the cooling section and second for the
tempering sections.
2. Open the service panel(I) by loosen the locks with the supplied key.
5. Check if the ball valve(s) (BVS) are closed. These valve(s) are placed in the CombiMaster to drain the
complete system off together with the drain valve(s).
6. Before making any connections to the CombiMaster, clean the external pipes to prevent dirt entering the
CombiMaster, while this may cause damage to the system and also can cause malfunction of the
CombiMaster.
7. Connect the cooling pipes (A, B and eventual D1) between the CombiMaster and the user. If you use fixed
piping the minimum diameter should be at least 15 mm. When you use hoses the minimum internal
diameter should be at least 13 mm. The hoses should be reinforced with braided fibre to occur the hose will
nod.
8. Connect the drainage/overflow pipe (C+E). The pipe should have a minimal diameter, which corresponds
with the connection on the CombiMaster. To make a good outflow of redundant water possible the overflow
pipe should be able to flow out into the open sewer without obstructions have been foreseen. The length of
the overflow pipe should be as short as possible. Also should this pipe, seen from the connection on the
CombiMaster (C+E), flow downwards.
9. Fill the complete system with water (D1 or D2). The filling water should be of drinking quality, in order to
prevent dirt from entering the circuit. The external circuit must be filled separately from an external fill point.
Always consult the supplier before adding chemicals or other materials.
Dutch Thermal Engineering N.V. Specialist in:
Westerbroekstraat 18
7011 EX Gaanderen Industrial ….Cooling
Postbus 52 ….Heating
7010 AB Gaanderen ….Tempering
The Netherlands Phone : +31(0)315-328311
….Heat Recovery
www.dte.eu Telefax : +31(0)315-330561
E-mail : info@dte.eu
10. De-aerate the cooling water system and the water pumps carefully. For example water pump P0-1 can
easily be de-aerated by disconnecting the cooling water outlet connection (B) for a short time. The other
pumps can be de-aerated by opening the screw, which is situated next to the outgoing water supply of the
pump. Also de-aerate the air from the external water circuit in order to prevent the CombiMaster for
damage. Therefore it is recommended to slope the water pipes and provide the highest points with an air-
release valve.
11. Put off the main switch (S1) and the control switch (S2) at the control panel (G).
12. Connect your electrical power supply cable to the appropriate terminals in the control box via the cable entry
(F). Refer to the electrical diagram for the connection of the cable cores. Consult the diagram number as
given on the technical data sheet corresponding to the serial number of the CombiMaster. Consult the
identification plate for the correct voltage. Make sure that the voltage as indicated on the identification plate
is also the voltage on each phase wire. The main supply should be connected to a clockwise turning rotary
field. It is also important that the mains frequency (50 or 60 Hz) corresponds to the frequency indicated on
the identification plate.
The maximum voltage tolerance may be +6% and –10% from the voltage indicated on the identification
plate.
13. Also connect the electrical cables for the external contacts.(*optional*)
14. Put on the main switch (S1) at the control panel (G).
15. Before taking further action, first read ‘’ First start-up and manual tempering section’’
16. Put on the control switch (S2) at the control panel (G).
NOTE: After switching OFF the CombiMaster, wait at least 1 minute before switching ON again.
19. Recheck the water level in the water tank, and when necessary repeat step 9 and 10.
20. Put the thermostat(s) (TC0-1) for the cooling section(s), which are situated at the front of the control panel
(G) on the correct values, which are needed for the working process. For the set values see “List of
specification” See also the separate manual for the thermostat.
It is very important to respect the values of the "List of specification". Otherwise the CombiMaster
could be damaged. In case of wrong adjusted temperatures a claim for guarantee can be rejected.
21. This machine is equipped with a bypass, which is erected between water supply and water return pipe
inside the CombiMaster. The minimum flow is factory set. In order to prevent the water pump in the
CombiMaster there always must be a flow through this bypass.
TECHNICAL FEEDBACK
If a problem arises and/or advise is needed from our technical staff, please always
mention:
− Serial number;
− Ambient temperature;
− What is shown at the display of the thermostat;
− What is the set-point of the thermostat;
− Which alarm signals are given.
In this case a helpful advice can be given to solve quickly the present problem.
If spare-parts are required, mention type and serial number of the CombiMaster and the regarding component
which has to be replaced. See therefore the attached specification list.
SERVICE CHECKS
The following services are those recommended to be carried out at regular intervals.
CLEANING MACHINE
To clean the machine use a soft brush, with lukewarm water with a non-aggressive cleaner. Afterwards rub the
machine dry by means of a soft cloth. Unless explicit mentioned else the machine can not be cleaned with a high
pressure sprayer and/or other powerful water beams.
Dutch Thermal Engineering N.V. Specialist in:
Westerbroekstraat 18
7011 EX Gaanderen Industrial ….Cooling
Postbus 52 ….Heating
7010 AB Gaanderen ….Tempering
The Netherlands Phone : +31(0)315-328311
….Heat Recovery
www.dte.eu Telefax : +31(0)315-330561
E-mail : info@dte.eu
Trouble analysis
−CombiMaster will not run −Faulty wiring −Check wiring and connections
−Components down to earth −Check, locate and change
−Faulty main switch −Check and replace
−Controls incorrectly set −Check and see electric diagram
−Fan runs but compressor will not −Faulty wiring −Check wiring and connections
start
−Faulty relay, contactor, fuse, −Check components
overload or clixon
−Faulty compressor −Check and replace
−Compressor starts but no air −Fan loose on shaft −Tighten fixing screw
delivered over condenser
−Faulty fan motor −Check and replace
−Faulty wiring −Check wiring and connections
−Blocked air blow −Clean condenser fins
−Compressor cycles off −Voltage supply −Check voltage, see on data plate
−Thermal alarm −Check and replace
−Faulty relay, contactor,fuse, −Check and replace
overload or clixon
−Internal protection in −To high water and or ambient
temperature
−Check pollution of condenser and
clean
−Water pump gives no water −Water pump not de aerated −De-aerate the air from the water
pump
−Water pump blocked −Remove the protection and turn the
pump manually
−Faulty relay, contactor,fuse, −Check and replace
overload or clixon
−Shortage of refrigerant −Leak in hermetic system −Test the hermetic system for leak
and repair
Dutch Thermal Engineering N.V. Specialist in:
Westerbroekstraat 18
7011 EX Gaanderen Industrial ….Cooling
Postbus 52 ….Heating
7010 AB Gaanderen ….Tempering
The Netherlands Phone : +31(0)315-328311
….Heat Recovery
www.dte.eu Telefax : +31(0)315-330561
E-mail : info@dte.eu
1. Connect the hot water circuit to the connections (A2, A3 & A4) (B2, B3 & B4) and (C+O). Make sure that the
hot water inlets (A1, A2, A3, A4, A5 and A6) of the hot water sections are the return lines of your system and
that the hot water outlets (B1, B2, B3, B4, B5 and B6) are the feed lines to your system.
NOTE: THE WATER LEAVING AND ENTERING THE COMBIMASTER CAN BE EXTREMELY HOT !!!
2. Connect the cold water feed line to connection (D1) of the CombiMaster. This feed line can be connected to
the local mains water. The tempering sections have been fitted with automatic refilling devices. Therefore it is
necessary to connect the cold water feed line to connection (D1) only. If this cold-water device is connected
to a refrigerating unit, the refrigerating unit should have a fresh-water refilling device. The advised operating
pressure of the feed line is minimum of 2,5 bar and it should not exceed 4 bar.
3. Once the water connections and the electrical connections have been made, the CombiMaster is ready for
commissioning. First, provided that the CombiMaster is connected to the mains and the control switch and
external contact is on, the CombiMaster will fill with water by means of the automatic refill valve. The water
pump and the heating are not put into operation before the correct water level is reached in the tank. When
starting up the system for the first time it may happen that the content of the water tank is, wholly or in part
pumped into the system. The pump and the heating are switched off automatically and will be switched on
again after the CombiMaster has been refilled automatically. This procedure is repeated until the system is
entirely filled with water. When filling the CombiMaster check the system repeatedly for leaks.
The electrical heating consists of 3 elements incorporated in a single housing. If the element has to be replaced,
first disconnect the voltage then remove the cover of element, in order to reach the terminals.
Always use a correct size wrench when replacing the electrical heating.
The element is fitted with a separate automatic breaker in the switch box. The max. thermostat has been
mounted in the side of the water tank. These thermostats are factory set on a temperature of ± 100°C.
The drain/overflow valve is built on the sections and serves to discharge excess water, possibly caused by a
pressure that is too high. This valve is adjustable and should be set to 3,0 bar.
NOTE: THE WATER DISCHARGED BY THIS VALVE CAN BE HOT!!!
This water should be cold so that the heat exchanger (E*-2) can cool.
The supply water should be of a good quality, i.e. it should not contain large polluting particles. These particles
could easily obstruct the water circuit. Therefore it is highly recommended to filter the supply water first.
The supply water may also be highly calciferous or ferriferous.
Regularly check the water to prevent the creation of a surplus of calciferous or ferriferous scale on the heating
element. Too much scale on the heating element will function as an isolator causing a decrease in the output of
the CombiMaster. Too much scale may also cause the heating element to burn-out.
If necessary consult experts in water treatment.
Dutch Thermal Engineering N.V. Specialist in:
Westerbroekstraat 18
7011 EX Gaanderen Industrial ….Cooling
Postbus 52 ….Heating
7010 AB Gaanderen ….Tempering
The Netherlands Phone : +31(0)315-328311
….Heat Recovery
www.dte.eu Telefax : +31(0)315-330561
E-mail : info@dte.eu
Trouble analysis
−Cooling valve is leaking −Valve seat dirty internally −Check and clean
−Refilling valve is leaking −Valve seat dirty internally −Check and clean
−Section has insufficient heating −Automatic breakers have been −Check for short circuit and replace
capacity switched off
−Element burnt-out −Check and replace
−Element soiled by scale etc. −Check and replace
−Temperature controller adjusted −Set according to the factory setting
wrongly
−Max. Thermostat has been −Check the set point or replace
switched off
−Water pump gives no water −Phase connection of the machine −Check the direction of rotation of
adjusted wrongly (only for 3-phase the pump and exchange 2 phases
water pump)
−No water in the tank −Check refilling valve and electronic
level controller and fill the tank with
water
−External valves are closed −Open the valves
−The coupling at the suction side of −Tighten it firmly or replace if
the water pump is leaking necessary
−Automatic air-release valve −Air-release valve is soiled internally −Check and replace
is leaking water
−Overflow valve (C+O) keeps giving −Water pressure too high −Lower water pressure
water
−Valve does not close because of −Clean or replace if necessary
filth
−The pressure of the valve is set too −Set pressure at 3,0 bar
low
Dutch Thermal Engineering N.V. Specialist in:
Westerbroekstraat 18
7011 EX Gaanderen Industrial ….Cooling
Postbus 52 ….Heating
7010 AB Gaanderen ….Tempering
The Netherlands Phone : +31(0)315-328311
….Heat Recovery
www.dte.eu Telefax : +31(0)315-330561
E-mail : info@dte.eu
AUTOMATIC BREAKERS
Always respect the original breaker value by replacement. Refer to the specification list for the correct breaker
values.
MAINTENANCE IN GENERAL
All maintenance jobs should be executed when the CombiMaster is complete tensionless.
NOTE: ALL PARTS IN THIS CombiMaster CAN BE VERY HOT!!! Before commencing the maintenance
jobs all parts in this CombiMaster should be cooled down.
Replace the water pump (P*-1) by simply loosening the pump couplings.
We would like to point out to you that the smallest leak in coupling at the suction side of the water pump may
result in severe complications. If there is a leak in this part you may see no drops of water, although air is
sucked.
If a water pump sucks air, it cannot pump any more.
Do not use this pump in stagnant water.
GUARANTEE
One or more components in this CombiMaster are sealed. Breaking these seals or adjusting components that
are not sealed, will injure the guarantee claim.
Always contact your supplier.
In case of claiming one or more components under guarantee, these components should be returned uncleaned
and in the original state to the supplier, otherwise the guarantee claim will expire.
Dutch Thermal Engineering N.V. Specialist in:
Westerbroekstraat 18
7011 EX Gaanderen Industrial ….Cooling
Postbus 52 ….Heating
7010 AB Gaanderen
Phone : +31(0)315-328311 ….Tempering
The Netherlands Telefax : +31(0)315-330561 ….Heat Recovery
www.dte.eu E-mail : info@dte.eu
LIST OF SPECIFICATION
ARTICLE NUMBER : 85000670 Page 1/8
TYPE NUMBER : C-017.4-1-5T
PROJECT NUMBER :- Reference drawing: E80000897+80000898
ELECTRICAL POWER SUPPLY : 3x380V/60Hz K80000870
THIS LIST OF SPECIFICATION IS A PRIVATE AND CONFIDENTIAL COMMUNICATION AND PROPERTY OF DTE. IT MAY NOT BE LENT
OR COPIED WITHOUT OUR WRITTEN PERMISSION.
CONNECTIONS
Pos. Circuit Reference φ Pos. Circuit Reference φ
A1 1 Cooling/warm water inlet 1½” B5 5 Warm water outlet ½”
B1 1 Cooling/warm water outlet 1½” A6 6 Warm water inlet ½”
A2 2 Warm water inlet ½” B6 6 Warm water outlet ½”
B2 2 Warm water outlet ½” C+E Drain/overflow watertank (cooling section) ½”
A3 3 Warm water inlet ½” C+O Drain/overflow watertank (tempering section) ½”
B3 3 Warm water outlet ½” D1 Filling water inlet ½”
A4 4 Warm water inlet ¾” D2 Manual filling device
B4 4 Warm water outlet ¾” X Pressed air
A5 5 Warm water inlet ½”
PARAMETRIC VALUES
Description Value Value Value Remarks
maximal minimal nominal
Electrical current 113,62 A ----- 104,62 A
LIST OF SPECIFICATION
ARTICLE NUMBER : 85000670 Page 2/8
TYPE NUMBER : C-017.4-1-5T
PROJECT NUMBER :-
ELECTRICAL POWER SUPPLY : 3x380V/60Hz
THIS LIST OF SPECIFICATION IS A PRIVATE AND CONFIDENTIAL COMMUNICATION AND PROPERTY OF DTE. IT MAY NOT BE LENT
OR COPIED WITHOUT OUR WRITTEN PERMISSION.
LIST OF SPECIFICATION
ARTICLE NUMBER : 85000670 Page 3/8
TYPE NUMBER : C-017.4-1-5T
PROJECT NUMBER :-
ELECTRICAL POWER SUPPLY : 3x380V/60Hz
THIS LIST OF SPECIFICATION IS A PRIVATE AND CONFIDENTIAL COMMUNICATION AND PROPERTY OF DTE. IT MAY NOT BE LENT
OR COPIED WITHOUT OUR WRITTEN PERMISSION.
LIST OF SPECIFICATION
ARTICLE NUMBER : 85000670 Page 4/8
TYPE NUMBER : C-017.4-1-5T
PROJECT NUMBER :-
ELECTRICAL POWER SUPPLY : 3x380V/60Hz
THIS LIST OF SPECIFICATION IS A PRIVATE AND CONFIDENTIAL COMMUNICATION AND PROPERTY OF DTE. IT MAY NOT BE LENT
OR COPIED WITHOUT OUR WRITTEN PERMISSION.
LIST OF SPECIFICATION
ARTICLE NUMBER : 85000670 Page 5/8
TYPE NUMBER : C-017.4-1-5T
PROJECT NUMBER :-
ELECTRICAL POWER SUPPLY : 3x380V/60Hz
THIS LIST OF SPECIFICATION IS A PRIVATE AND CONFIDENTIAL COMMUNICATION AND PROPERTY OF DTE. IT MAY NOT BE LENT
OR COPIED WITHOUT OUR WRITTEN PERMISSION.
LIST OF SPECIFICATION
ARTICLE NUMBER : 85000670 Page 6/8
TYPE NUMBER : C-017.4-1-5T
PROJECT NUMBER :-
ELECTRICAL POWER SUPPLY : 3x380V/60Hz
THIS LIST OF SPECIFICATION IS A PRIVATE AND CONFIDENTIAL COMMUNICATION AND PROPERTY OF DTE. IT MAY NOT BE LENT
OR COPIED WITHOUT OUR WRITTEN PERMISSION.
LIST OF SPECIFICATION
ARTICLE NUMBER : 85000670 Page 7/8
TYPE NUMBER : C-017.4-1-5T
PROJECT NUMBER :-
ELECTRICAL POWER SUPPLY : 3x380V/60Hz
THIS LIST OF SPECIFICATION IS A PRIVATE AND CONFIDENTIAL COMMUNICATION AND PROPERTY OF DTE. IT MAY NOT BE LENT
OR COPIED WITHOUT OUR WRITTEN PERMISSION.
LIST OF SPECIFICATION
ARTICLE NUMBER : 85000670 Page 8/8
TYPE NUMBER : C-017.4-1-5T
PROJECT NUMBER :-
ELECTRICAL POWER SUPPLY : 3x380V/60Hz
THIS LIST OF SPECIFICATION IS A PRIVATE AND CONFIDENTIAL COMMUNICATION AND PROPERTY OF DTE. IT MAY NOT BE LENT
OR COPIED WITHOUT OUR WRITTEN PERMISSION.
Pressed air
Qty Tag nr Part Make Type Volt Nom. Nom. Max.
kW Amp. Amp.
1 Y 3/2 Magnetic valve, NC, ¼”G, 230V 50/60Hz Asco 551 02 005 1x230 0,01 0,05 0,05
1 Sound-absorber, ¼“ Asco 11 00 14-FE --- -,-- -,-- -,--
1 Nipple, parallel, ¼” Asco RA 11 14 14 --- -,-- -,-- -,--
1 Bulkhead connector, ¼” Asco RA 044 14 00 --- -,-- -,-- -,--
1 Male insert, 1/4” Asco GU 26 20 00 14 --- -,-- -,-- -,--
1 Coupling with hose connection, ¼” Asco GU 26 13 06 00 --- -,-- -,-- -,--
0 1 2 3 4 5 6 7 8 9
P.O. BOX 52
7010 AB GAANDEREN - HOLLAND
PHONE: +31(0)315 - 328311
TELEFAX: +31(0)315 - 330561
WEB: WWW.DTE.EU
ELECTRICAL ENGINEERING
PROJECT DESCRIPTION CombiMaster
ARTICLE NUMBER C-017.4-1-5T
Created on 18-2-2014
Edit date 17-3-2014 by (short name) R.Simon
MAIL: INFO@DTE.EU OUR WRITTEN PERMISSION REVISION DATE: BY: C-017.4-1-5T = ALG +
0 1 2 3 4 5 6 7 8 9
MAIL: INFO@DTE.EU OUR WRITTEN PERMISSION REVISION DATE: BY: C-017.4-1-5T = ART +
0 1 2 3 4 5 6 7 8 9
MAIL: INFO@DTE.EU OUR WRITTEN PERMISSION REVISION DATE: BY: C-017.4-1-5T = ART +
0 1 2 3 4 5 6 7 8 9
MAIL: INFO@DTE.EU OUR WRITTEN PERMISSION REVISION DATE: BY: C-017.4-1-5T = ART +
0 1 2 3 4 5 6 7 8 9
MAIL: INFO@DTE.EU OUR WRITTEN PERMISSION REVISION DATE: BY: C-017.4-1-5T = ART +
0 1 2 3 4 5 6 7 8 9
MAIL: INFO@DTE.EU OUR WRITTEN PERMISSION REVISION DATE: BY: C-017.4-1-5T = ART +
0 1 2 3 4 5 6 7 8 9
MAIL: INFO@DTE.EU OUR WRITTEN PERMISSION REVISION DATE: BY: C-017.4-1-5T = ART +
0 1 2 3 4 5 6 7 8 9
BLACK
70mm² 103 X0 L1 103
L1.X1 / 11
104 X0 L2 104
L2.X1 / 11
105 X0 L3 105
L3.X1 / 11
BLACK
4 mm²
X1A PE
13 21 5 13 21
F1 W1
4x6 mm²
1 3 5 14,5-20 A 14 22
SET: 16,5A
S1
/22
/20
I> I> I>
/22 2 4 6 14 22 6
160A DTE_X2 X2A L1 L2 L3 PE
X0 PE PE
BLACK
6 mm²
FEED: 103
L1.X2 / 13
3x380V/60Hz 104
L2.X2 / 13
105
L3.X2 / 13
1 3 5
K1
/23 2 4 6
X0 PE
DTE_UNIT
U1 V1 W1 PE
C0-1
M
COMPRESSOR
3
U: 380 V
I max: 18.5 A
10 / L1.X1 L1.X1 / 12
10 / L2.X1 L2.X1 / 12
10 / L3.X1 L3.X1 / 12
BLACK
1,5 mm²
13 21 5 13 21
F10
1-1,6 A 14 22
SET: 1,2A
/22
/20
I> I> I>
14 22 6
1 3 5
K10
/23 2 4 6
X0 PE
DTE_UNIT
U1 V1 W1 PE
E0-2A
M
CONDENSER FAN
3
P: 0.69 KW
U: 400 V
I max: 1.2 A
Connect: D
11 / L1.X1 L1.X1 / 14
11 / L2.X1 L2.X1 / 14
11 / L3.X1 L3.X1 / 14
1 3 5 1 3 5 1 3 5 1 3 5
F20 F21 F22 F23
B16 A B16 A B16 A B16 A
2 4 6 2 4 6 2 4 6 2 4 6
118 119 120 124 125 126 130 131 132 136 137 138
X0 PE X0 PE X0 PE X0 PE
DTE_UNIT
DTE_X2
10 / L1.X2
10 / L2.X2
10 / L3.X2
1 3 5 1 3 5
F24 F25
B16 A B16 A
2 4 6 2 4 6
BLACK BLACK
2,5mm² 2,5mm²
K24 K25
/27 /28
X2A PE X2A PE
DTE_UNIT
E5-1 E6-1
HEATING HEATING
ELEMENT ELEMENT
P: 9 KW P: 9 KW
U: 400 V U: 400 V
I max: 13.04 A I max: 13.04 A
Connect: Y Connect: Y
12 / L1.X1 L1.X1 / 15
12 / L2.X1 L2.X1 / 15
12 / L3.X1 L3.X1 / 15
1 3 5 13 21 1 3 5 13 21 1 3 5 13 21 1 3 5 13 21
F30 F31 F32 F33
2,5-4 A 14 22 1,6-2,5 A 14 22 2,5-4 A 14 22 1,6-2,5 A 14 22
SET: 2,5A SET: 1,6A SET: 3,3A SET: 1,6A
/22
/20
/22
/20
/22
/20
/24
/24
I> I> I> I> I> I> I> I> I> I> I> I>
2 4 6 2 4 6 2 4 6 2 4 6
1 3 5 1 3 5 1 3 5 1 3 5
K30 K31 K32 K33
/22 2 4 6 /22 2 4 6 /22 2 4 6 /24 2 4 6
X0 PE X0 PE X0 PE X0 PE
DTE_UNIT
U1 V1 W1 PE U1 V1 W1 PE U1 V1 W1 PE U1 V1 W1 PE
P0-1
M P0-2
M P1-1
M P2-1
M
WATER PUMP
3 WATER PUMP
3 WATER PUMP
3 WATER PUMP
3
P: 1.04 KW P: 0.74 KW P: 1.28 KW P: 0.74 KW
U: 346-380 V U: 380-440 V U: 346-380 V U: 380-440 V
I max: 2.5 A I max: 1.6 A I max: 3.3 A I max: 1.6 A
Connect: Y Connect: Y Connect: Y Connect: Y
14 / L1.X1 L1.X1 / 16
14 / L2.X1
14 / L3.X1 L3.X1 / 16
1 3 5 13 21 1 3 5 13 21 1 3 5 13 21 1 3 5 13 21
F34 F35 F36 F37
1,6-2,5 A 14 22 2,5-4 A 14 22 1,6-2,5 A 14 22 1,6-2,5 A 14 22
SET: 1,6A SET: 2,5A SET: 1,6A SET: 1,6A
/25
/25
/26
/26
/27
/27
/28
/28
I> I> I> I> I> I> I> I> I> I> I> I>
2 4 6 2 4 6 2 4 6 2 4 6
1 3 5 1 3 5 1 3 5 1 3 5
K34 K35 K36 K37
/25 2 4 6 /26 2 4 6 /27 2 4 6 /28 2 4 6
X0 PE X0 PE X0 PE X0 PE
DTE_UNIT
U1 V1 W1 PE U1 V1 W1 PE U1 V1 W1 PE U1 V1 W1 PE
P3-1
M P4-1
M P5-1
M P6-1
M
WATER PUMP
3 WATER PUMP
3 WATER PUMP
3 WATER PUMP
3
P: 0.74 KW P: 1.04 KW P: 0.74 KW P: 0.74 KW
U: 380-440 V U: 346-380 V U: 380-440 V U: 380-440 V
I max: 1.6 A I max: 2.5 A I max: 1.6 A I max: 1.6 A
Connect: Y Connect: Y Connect: Y Connect: Y
15 / L1.X1
15 / L3.X1
1 3
F40
C4 A 2 4
210 211
BLACK
1,5mm²
T1
400 230 +15 0 -15
115 0
230 0
X1A _PE
X1A T1
800 999
X1B PE
(UP) (UP) (UP) (UP) (UP) (UP)
1 PE 1 PE BROWN BLUE BROWN BLUE BROWN BLUE BROWN BLUE BROWN BLUE BROWN BLUE
0,75mm² 0,75mm² 0,75mm² 0,75mm² 0,75mm² 0,75mm² 0,75mm² 0,75mm² 0,75mm² 0,75mm² 0,75mm² 0,75mm²
M1
M M2
M
SWITCHBOX 1~ SWITCHBOX 1~ 801 851 871 891 911 931
FAN 2 FAN 2
P: 0.012 KW P: 0.012 KW
U: 230 V U: 230 V
I max: 0.05 A I max: 0.05 A
X1B 50 51 PE
W2
7x1,5mm² L4 N4 L8 N8 L9 N9 L10 N10 L11 N11 L12 N12
20 20 24 24 25 25 26 26 27 27 28 28
TEMPERING SECTION
TEMPERING SECTION
TEMPERING SECTION
TEMPERING SECTION
TEMPERING SECTION
DTE_X2
CONTROL VOLTAGE
CONTROL VOLTAGE
CONTROL VOLTAGE
CONTROL VOLTAGE
CONTROL VOLTAGE
CONTROL VOLTAGE
COOLING SECTION
X2B 50 51 PE
1 2
CIRCUIT 2
CIRCUIT 3
CIRCUIT 4
CIRCUIT 5
CIRCUIT 6
M3
M
SWITCHBOX 1~
FAN PE
P: 0.012 KW
U: 230 V
I max: 0.05 A
801
16 / L4 L4 / 21
X1B 123
X1B 36 X1B PE
DTE_UNIT
1
X1 X1 X1 A1 A1 Y1 X1
H1 H2 H3 K40 K40A DAY/NIGHT 2 H7
230 V X2 230 V X2 230 V X2 DAY/NIGHT A2 A2 VALVE 230 V X2
ALARM ALARM ALARM CIRCUIT 1 CIRCUIT 1 WARM
COMPRESSOR CONDENSER WATER PUMP WATER
X1B 37 CIRCUIT 1
999
16 / N4 N4 / 21
14 14
11 /20 11 /21
12 12
20 / L4 L4A / 22
814
X1B 13 10
DTE_UNIT
3 A1 B1 A1 B1 11
S2 LRC0-1 LA0-1 K40A
0 = COOLING OFF 4 A2 B2 A2 B2 /20 14 12
1= COOLING ON
808
X1B 14 11 12
X1B 120 X1B PE
811 812 813
EXT ORANGE
1,5mm²
POSSIBILITY FOR CONNECTING
AN EXTERNAL ON/OFF SWITCH.
REMOVE BRIDGE AND CONNECT
EXTERNAL SWITCH TO
CLAMP 120 AND 121
X1B 121
809
X1B 40
ORANGE
1,5mm²
X1B 41
810
X1B 30 X1B PE
DTE_UNIT
1 PE
KV0-2 X1
REFILLING 2 H4
VALVE 230 V X2
LEVEL
ALARM
X1B 31
20 / N4 N4 / 22
814
21 / L4A L4A / 23
13 13 13
F30 F31 F32
819
/14 14 /14 14 /14 14
13
F1
X1B 1 /10 14
DTE_UNIT 821
BK
1
PA0-1 P< 13
LP 2 4 F10
BR BL
/11 14
815 816 831
822
X1B 2 3
818
13
X1B 4 K30
/22 14
DTE_UNIT
BK
823
1
PA0-2 P>
HP 2 4 2 4
BR BL
S1
/10 1
X1B 5 6
L7 / 23
A1 A1 A1 X1 X1
K30 K31 K32 H5 H6
230V A2 230V A2 230V A2 230 V X2 230 V X2
WATER WATER WATER LP HP
PUMP PUMP PUMP ALARM ALARM
P0-1 P0-2 P1-1
21 / N4 N4 / 23
1 2 /14 1 2 /14 1 2 /14
3 4 /14 3 4 /14 3 4 /14
5 6 /14 5 6 /14 5 6 /14
13 14 /22 13 14 13 14
22 / L4A
DTE_UNIT
x1
Θ
TR0-1
Temperature sensor x2
PTC
X1B 21 22
PURPLE
TC0-1 1
600 0,75mm²
Thermostat 4
601
KLT12
5
6
825
9
824
10
22 / L7
A1 A1
K1 K10
230V A2 230V A2
COMPRESSOR CONDENSER
22 / N4
1 2 /10 1 2 /11
3 4 /10 3 4 /11
5 6 /10 5 6 /11
21 22 13 14
851
16 / L8
3 X1B 60 PE
S3
0 = SECTION OFF 4 DTE_UNIT
1= SECTION ON 1
PA2-1 P<
2 4
852
21
F33
/14 22 X1B 61 62
855
X1B 124 PE
EXT ORANGE 12 14
500
1,5mm²
POSSIBILITY FOR CONNECTING K41
AN EXTERNAL ON/OFF SWITCH. /24 11 ORANGE
501 0,75mm²
REMOVE BRIDGE AND CONNECT
EXTERNAL SWITCH TO 13
CLAMP 124 AND 125 7 13 1
F33
X1B 125 /14 14
8 14 2
853 9 15 3
PURPLE
854 856 857 0,75mm² 610 10 16 4
611 11 17 5
612 12 18 6
861 X1B 134 PE
X1B 200 201 202
x1 x2 x3
EXT BLACK & TC2-1
GREEN WHITE TEMPERATURE
CONTROLLER
SETPOINT SWITCHING X1B 67 PE RED
AKT4H
OPEN = SETPOINT 1 Θ
CLOSED = SETPOINT 2 DTE_UNIT 1 TR2-1
TA2-1 TEMPERATURE
MAX. SENSOR
2
X1B 135 100°C PT100 860
X1B 68
862 858
13
K33
X1B 63 PE /24 14 65 PE
859
DTE_UNIT DTE_UNIT
1 1
A1
X1 A1 X1 KV2-2 A1 KV2-3
H9 K41 H10 REFILLING 2 K33 K20 TEMPERING 2
230 V X2 230V A2 230 V X2 VALVE 230V A2 230V VALVE
ALARM REFILLING WATER HEATING A2
WATERPUMP PUMP E2-1
TEMPERING X1B 64 P2-1 66
SECTION 2
16 / N8
14 1 2 /14
3 4 /14
12 11 /24
5 6 /14
13 14 /24
871
16 / L9
3 X1B 70 PE
S4
0 = SECTION OFF 4 DTE_UNIT
1= SECTION ON 1
PA3-1 P<
2 4
872
21
F34
/15 22 X1B 71 72
875
X1B 126 PE
EXT ORANGE 12 14
502
1,5mm²
POSSIBILITY FOR CONNECTING K42
AN EXTERNAL ON/OFF SWITCH. /25 11 ORANGE
503 0,75mm²
REMOVE BRIDGE AND CONNECT
EXTERNAL SWITCH TO 13
CLAMP 126 AND 127 7 13 1
F34
X1B 127 /15 14
8 14 2
873 9 15 3
PURPLE
874 876 877 0,75mm² 613 10 16 4
614 11 17 5
615 12 18 6
881 X1B 136 PE
X1B 203 204 205
x1 x2 x3
EXT BLACK & TC3-1
GREEN WHITE TEMPERATURE
CONTROLLER
SETPOINT SWITCHING X1B 77 PE RED
AKT4H
OPEN = SETPOINT 1 Θ
CLOSED = SETPOINT 2 DTE_UNIT 1 TR3-1
TA3-1 TEMPERATURE
MAX. SENSOR
2
X1B 137 100°C PT100 880
X1B 78
882 878
13
K34
X1B 73 PE /25 14 75 PE
879
DTE_UNIT DTE_UNIT
1 1
A1
X1 A1 X1 KV3-2 A1 KV3-3
H11 K42 H12 REFILLING 2 K34 K21 TEMPERING 2
230 V X2 230V A2 230 V X2 VALVE 230V A2 230V VALVE
ALARM REFILLING WATER HEATING A2
WATERPUMP PUMP E3-1
TEMPERING X1B 74 P3-1 76
SECTION 3
16 / N9
14 1 2 /15
3 4 /15
12 11 /25
5 6 /15
13 14 /25
891
16 / L10
3 X1B 80 PE
S5
0 = SECTION OFF 4 DTE_UNIT
1= SECTION ON 1
PA4-1 P<
2 4
892
21
F35
/15 22 X1B 81 82
895
X1B 128 PE
EXT ORANGE 12 14
504
1,5mm²
POSSIBILITY FOR CONNECTING K43
AN EXTERNAL ON/OFF SWITCH. /26 11 ORANGE
505 0,75mm²
REMOVE BRIDGE AND CONNECT
EXTERNAL SWITCH TO 13
CLAMP 128 AND 129 7 13 1
F35
X1B 129 /15 14
8 14 2
893 9 15 3
PURPLE
894 896 897 0,75mm² 616 10 16 4
617 11 17 5
618 12 18 6
901 X1B 138 PE
X1B 206 207 208
x1 x2 x3
EXT BLACK & TC4-1
GREEN WHITE TEMPERATURE
CONTROLLER
SETPOINT SWITCHING X1B 87 PE RED
AKT4H
OPEN = SETPOINT 1 Θ
CLOSED = SETPOINT 2 DTE_UNIT 1 TR4-1
TA4-1 TEMPERATURE
MAX. SENSOR
2
X1B 139 100°C PT100 900
X1B 88
902 898
13
K35
X1B 83 PE /26 14 85 PE
899
DTE_UNIT DTE_UNIT
1 1
A1 A1
X1 A1 X1 KV4-2 A1 KV4-3
H13 K43 H14 REFILLING 2 K35 K22 K23 TEMPERING 2
230 V X2 230V A2 230 V X2 VALVE 230V A2 230V 230V VALVE
ALARM REFILLING WATER HEATING A2 HEATING A2
WATERPUMP PUMP E4-1 E4-2
TEMPERING X1B 84 P4-1 86
SECTION 4
16 / N10
14 1 2 /15
3 4 /15
12 11 /26
5 6 /15
13 14 /26
DTE_X2
911
16 / L11
3 X1B 90 PE
S6
0 = SECTION OFF 4 DTE_UNIT
1= SECTION ON 1
PA5-1 P<
2 4
912
21
F36
/15 22 X1B 91 92
915
X1B 130 PE
EXT ORANGE 12 14
506
1,5mm²
POSSIBILITY FOR CONNECTING K44
AN EXTERNAL ON/OFF SWITCH. /27 11 ORANGE
507 0,75mm²
REMOVE BRIDGE AND CONNECT
EXTERNAL SWITCH TO 13
CLAMP 130 AND 131 7 13 1
F36
X1B 131 /15 14
8 14 2
913 9 15 3
PURPLE
914 916 917 0,75mm² 619 10 16 4
620 11 17 5
621 12 18 6
921 X1B 140 PE
X1B 209 210 211
x1 x2 x3
EXT BLACK & TC5-1
GREEN WHITE TEMPERATURE
CONTROLLER
SETPOINT SWITCHING X1B 97 PE RED
AKT4H
OPEN = SETPOINT 1 Θ
CLOSED = SETPOINT 2 DTE_UNIT 1 TR5-1
TA5-1 TEMPERATURE
MAX. SENSOR
2
X1B 141 100°C PT100 920
A1
X1B 98
K24
922 918
230V
HEATING A2
13
E5-1
K36
X1B 93 PE /27 14 95 PE
919
DTE_UNIT DTE_UNIT X2B 52 53
1 1
X1 A1 X1 KV5-2 A1 KV5-3
H15 K44 H16 REFILLING 2 K36 TEMPERING 2
VALVE VALVE W2
230 V X2 230V A2 230 V X2 230V A2
ALARM REFILLING WATER
WATERPUMP PUMP
TEMPERING X1B 94 P5-1 96 X1B 52 53
SECTION 5
16 / N11
14 1 2 /15
3 4 /15
12 11 /27
5 6 /15
13 14 /27
DTE_X2
931
16 / L12
3 X1B 100 PE
S7
0 = SECTION OFF 4 DTE_UNIT
1= SECTION ON 1
PA6-1 P<
2 4
932
21
F37
/15 22 X1B 101 102
935
X1B 132 PE
EXT ORANGE 12 14
508
1,5mm²
POSSIBILITY FOR CONNECTING K45
AN EXTERNAL ON/OFF SWITCH. /28 11 ORANGE
509 0,75mm²
REMOVE BRIDGE AND CONNECT
EXTERNAL SWITCH TO 13
CLAMP 132 AND 133 7 13 1
F37
X1B 133 /15 14
8 14 2
933 9 15 3
PURPLE
934 936 937 0,75mm² 622 10 16 4
623 11 17 5
624 12 18 6
941 X1B 142 PE
X1B 212 213 214
x1 x2 x3
EXT BLACK & TC6-1
GREEN WHITE TEMPERATURE
CONTROLLER
SETPOINT SWITCHING X1B 107 PE RED
AKT4H
OPEN = SETPOINT 1 Θ
CLOSED = SETPOINT 2 DTE_UNIT 1 TR6-1
TA6-1 TEMPERATURE
MAX. SENSOR
2
X1B 143 100°C PT100 940
A1
X1B 108
K25
942 938
230V
HEATING A2
13
E6-1
K37
X1B 103 PE /28 14 105 PE
939
DTE_UNIT DTE_UNIT X2B 54 55
1 1
X1 A1 X1 KV6-2 A1 KV6-3
H17 K45 H18 REFILLING 2 K37 TEMPERING 2
VALVE VALVE W2
230 V X2 230V A2 230 V X2 230V A2
ALARM REFILLING WATER
WATERPUMP PUMP
TEMPERING X1B 104 P6-1 106 X1B 54 55
SECTION 6
16 / N12
14 1 2 /15
3 4 /15
12 11 /28
5 6 /15
13 14 /28
Terminal diagram
Strip
External targets
X0 Internal targets
PE
L1 BLACK BLACK
F1:13 S1:1 =EL/10
103 103
F1:21 L2 S1:3 =EL/10
104 104
BLACK BLACK L3
F1:5 S1:5 =EL/10
105 105
PE
C0-1:PE PE
E0-2A:PE PE
E2-1 PE
E4-2 PE
E3-1 PE
E4-1 PE
P0-1:PE PE
P0-2:PE PE
P1-1:PE PE
P2-1:PE PE
P3-1:PE PE
P4-1:PE PE
P5-1:PE PE
P6-1:PE PE
Terminal diagram
Strip
External targets
X1A Internal targets
X2A:PE W1 PE
T1 999 999
H1:X2 =EL/20
_PE T1 =EL/16
Terminal diagram
Strip
External targets
X1B Internal targets
TC0-1:5 =EL/23
2 817 817
PA0-1:2 H5:X1 =EL/22
PA0-1:4 3
PA0-2:1 4
5 819 819
PA0-2:2 F1:13 =EL/22
6 820 820
PA0-2:4 H6:X1 =EL/22
LA0-1:A1 10
11 812 812
LA0-1:A2 H4:X1 =EL/21
12 813 813
LA0-1:B2 K40A:14 =EL/21
LRC0-1:A1 13
LRC0-1:A2 14
21 600 600
TR0-1:x2 TC0-1:1 =EL/23
22 601 601
TR0-1:x1 TC0-1:4 =EL/23
KV0-2:1 30
H4:X2 =EL/21
36 806 806
Y1:1 K40:14 =EL/20
H7:X2 =EL/20
40
41
Terminal diagram
Strip
External targets
X1B Internal targets
W2 53 919 919
X2B:53 K36:14 =EL/27
W2 55 939 939
X2B:55 K37:14 =EL/28
PA2-1:2 61
K33:A2 =EL/24
65 860 860
KV2-3:1 TC2-1:6 =EL/24
TC2-1:2 =EL/24
67 857 857
TA2-1:1 TC2-1:8 =EL/24
68 858 858
TA2-1:2 K33:13 =EL/24
PA3-1:2 71
K34:A2 =EL/25
75 880 880
KV3-3:1 TC3-1:6 =EL/25
TC3-1:2 =EL/25
77 877 877
TA3-1:1 TC3-1:8 =EL/25
78 878 878
TA3-1:2 K34:13 =EL/25
Terminal diagram
Strip
External targets
X1B Internal targets
PA4-1:2 81
K35:A2 =EL/26
85 900 900
KV4-3:1 TC4-1:6 =EL/26
TC4-1:2 =EL/26
87 897 897
TA4-1:1 TC4-1:8 =EL/26
88 898 898
TA4-1:2 K35:13 =EL/26
PA5-1:2 91
K36:A2 =EL/27
95 920 920
KV5-3:1 TC5-1:6 =EL/27
TC5-1:2 =EL/27
97 917 917
TA5-1:1 TC5-1:8 =EL/27
98 918 918
TA5-1:2 K36:13 =EL/27
PA6-1:2 101
Terminal diagram
Strip
External targets
X1B Internal targets
K37:A2 =EL/28
105 940 940
KV6-3:1 TC6-1:6 =EL/28
TC6-1:2 =EL/28
107 937 937
TA6-1:1 TC6-1:8 =EL/28
108 938 938
TA6-1:2 K37:13 =EL/28
120 808 808
S2:4 =EL/21
121
K40:11 =EL/20
123 805 805
K40:A1 =EL/20
124 852 852
S3:4 =EL/24
125
134
Terminal diagram
Strip
External targets
X1B Internal targets
136
X2B:PE W2 PE
M1:PE PE
Terminal diagram
Strip
External targets
X1B Internal targets
PE
PE
PE
KV0-2:PE PE
PE
PE
PE
PE
PE
PE
PE
PE
PE
PE
PE
PE
PE
PE
PE
PE
PE
PE
PE
PE
PE
Terminal diagram
Strip
External targets
X1B Internal targets
PE
PE
PE
PE
PE
PE
PE
PE
PE
Terminal diagram
Strip
External targets
X2A Internal targets
X1A:PE W1 PE
E5-1 PE
E6-1 PE
Terminal diagram
Strip
External targets
X2B Internal targets
Parameter programming
(These parameters are factory set. Do not change them!)
1. To enter the parameters push the ‘’SET’’-button for at least 8 seconds. Value ‘’00’’ will appear blinking.
2. Enter the correct code by pushing “UP” or “DOWN”. ( this is factory-set ‘’00’’)
3. Press ‘’SET’’ to confirm the code. If this is right, the label of the first parameter will appear.
4. With the “UP” and “DOWN” button select the desired parameter.
5. Press ‘’SET’’ to see the value.
6. Change the parameter by pushing “UP” and “DOWN”.
7. Confirm with "SET".
8. To change more parameters, repeat step 4, 5 en 6.
9. The controller will return to its normal condition after 60 sec, or just press the ‘’SET’’ + ‘’DOWN’’ button.
Parameter list
Parameter Description Factory- Comment
value
‘’SET’’ Set point 15 Change possible between US and LS
r0 Set point differential 2 Differential on/off controller, this parameter may not be changed!!
r1 Minimum set point 5 Sets the minimum acceptable value for the set point
r2 Maximum set point 40 Sets the maximum acceptable value for the set point
r3 Normal or differential Nor
adjustement
r4 Diff. For diff. mode 0.1
r5 Diff. setpoint 0.0
r6 Fan operation con
d0 Cold or Hot control re Re=Cold, in=Hot
d1 End of defrost. temp 80
d2 Max. defrost time 0
d3 Defrost when No
connecting
d4 Delay first defrost 0.0 h-m
d5 Display on defrosting Off
d6 Display return limit 15
d7 Compressor drip time 0
d8 Interval between 0
defrost
d9 Fan works with No
defrost
d10 Fan drip time 0
d11 Manual defrost sync. No
d12 Defrost probe SD1
d14 Units to count defrost Rt
cycle
A0 Fan and alarm diff. 2.0 Degrees
A1 Max. alarm 85 Alarm high value (Sp+A1= ALH)
temperature
A2 Min. alarm 5.0 Alarm low value (Sp-A2= ALL)
temperature
Dutch Thermal Engineering N.V. Specialist in:
Westerbroekstraat 18
7011 EX Gaanderen Industrial ….Cooling
Postbus 52 ….Heating
7010 AB Gaanderen
Phone : +31(0)315-328311 ….Tempering
The Netherlands Telefax : +31(0)315-330561 ….Heat Recovery
www.dte.eu E-mail : info@dte.eu
DISPLAY MESSAGES
In normal operation the probe temperature selected by P5 will be displayed. But the following messages can also
appear:
- ‘’Err’’ - Memory reading error
- ‘’Erp’’ - Probe error, not viewed in display
- ‘’Eri’’ - Internal parameter error. In this case, enter the above DTE-configuration
- ‘’ALH’’ - High temperature alarm
- ‘’ALL’’ - Low temperature alarm (temperature is 5 degrees lower then ‘’SET”)
- ‘’ALE’’ - External alarm
- ‘’AEL’’ - High and external alarm
- ‘’000’’ - Probe open
- ‘’---‘’ - Probe short-circuited
- ‘’DON’’ - Defrosting activated
- ‘’DOF’’ - Defrosting de-activated, or cannot be done
- ‘’CON’’ - Continuous cold cycle
- ‘’COF’’ - Continuous cold cycle de-activated, or cannot be done
- ‘’-d-‘’ - Thermostat on defrosting
- ‘’OFF’’ - Thermostat switched OFF, can be switched on by pressing the ‘’UP’’ and ‘’DOWN’’-button
simultaneously for at least 8 seconds
MAINTENANCE
- Cleaning
Clean the surface of the controller with a soft, damp cloth. NEVER use abrasive detergents, alcohol or
solvents
- Repairs/Programming
All repairs or programming the thermostat must be carried out by authorised people.
Dutch Thermal Engineering N.V. Specialist in:
Westerbroekstraat 18
7011 EX Gaanderen Industrial ….Cooling
Postbus 52 ….Heating
7010 AB Gaanderen ….Tempering
The Netherlands Phone : +31(0)315-328311
www.dte.eu Telefax : +31(0)315-330561 ….Heat Recovery
E-mail : info@dte.eu
• Display
(1) action indicators
- °F / °C: is lit when respectively the temperature unit °F / °C is selected.
- T/R: Lights during (optional) serial communication
- AT: Flashes during auto tuning or auto reset.
- OUT1: Lights when the control output 1 is on. When the output is a DC-current output, it flashes
corresponding to the output.
- OUT2: Lights when the cooling output is on
- EVT1: Lights when the alarm 1 output is on
- EVT2: Lights when the alarm 2 output is on
(2) MEMO display: Indicates the set value memory number.
(3) PV display: Indicates the Proces value
(4) SV display: Indicates the Set value (setpoint)
• Operations
(5) Mode key: Select the settings mode, and registers the Set value.
(6) Out/Off key: The control output ON/OFF, or Auto/Manual van be switched.
(7) Increase key (arrow up): Increase the value
(8) Decrease key (arrow down): Decrease the value
Auto-tuning
To activate the auto-tune mode, first enter the ‘’Sub setting’’ by pushing both the ‘’increase’’ and the ‘’mode’’-key.
Now select the parameter ‘’AT’’, and activate the auto-tune mode. After the auto-tuning, the controller will perform
according to the calculated parameters.
Note:
- Perform the PID auto-tuning during the trail run.
- During the PID auto-tuning, none of the setting items can be set.
- If power failure occurs during the PID autotuning, the tuning stops.
- Sometimes the autotuning process will not fluctuate if autotuning is performed at or near the process
value temperature. Therefore auto tuning might not finish normally.
Dutch Thermal Engineering N.V. Specialist in:
Westerbroekstraat 18
7011 EX Gaanderen Industrial ….Cooling
Postbus 52 ….Heating
7010 AB Gaanderen ….Tempering
The Netherlands Phone : +31(0)315-328311
www.dte.eu Telefax : +31(0)315-330561 ….Heat Recovery
E-mail : info@dte.eu
Parameters flowchart
Dutch Thermal Engineering N.V. Specialist in:
Westerbroekstraat 18
7011 EX Gaanderen Industrial ….Cooling
Postbus 52 ….Heating
7010 AB Gaanderen ….Tempering
The Netherlands Phone : +31(0)315-328311
www.dte.eu Telefax : +31(0)315-330561 ….Heat Recovery
E-mail : info@dte.eu
PARAMETERS SUB SETTING MODE (Press both ‘’INCREASE’’ and ‘’MODE’’ – keys)
PARAMETERS AUX. FUNCTION MODE (Press both ‘’DECREASE’’ and ‘’MODE’’-keys for approx. 3 sec)
PARAMETERS SETUP MODE (Press both ‘’DECREASE’’ and ‘’INCREASE’’-keys for approx. 3 sec)
Figure 1
INTRODUCTION
The system may contain many different materials with which the cooling water comes into
contact. Such as:
• steel/cast iron
• copper/brass
• aluminium
• synthetics/sealants
PROBLEM DEFINITION
Corrosion problems can occur in cooling systems, which have different causes.
The presence of different materials can result in galvanic corrosion, which is where the
least precious metal is dissolved. The action of oxygen on iron and steel causes oxygen
corrosion and the formation of iron oxide or silt. Natural silt accumulation can lead to “under
deposit corrosion”. High flow-speeds can lead to erosion corrosion.
The quality of the cooling water plays a significant role in this.
GENERAL MEASURES
Contamination Measure
WATER QUALITY
The water quality should be kept within the values below for closed or semi-close cooling
systems.
It should be noted that if aluminium is present in the system, the pH value should be limited
to approx. 8.6.
WATER TREATMENT
Specific water treatment should be used if one or more values cannot be maintained or
achieved.
Water treatment products can be used for a wide variety of applications in this case. DTE
has a water treatment in the form of PollutionMaster. This product can optionally be supplied.
If the temperature of the water exceeds approx. 40°C, (partial) water softening must in
general be applied.
A complete water treatment proposal can be drawn up after the water quality has been
assessed on site.
CLEANING
If the cooling system is already very contaminated, we recommend cleaning the system with
a suitable cleaning product. The cleaning solution can be pumped around using the system
pump or an cleaning pump.
For the best cleaning result, at least some flow should be established across all components.
The cleaning progress can be monitored through visual inspection and using pH test strips.
Systems with considerable biological contamination should be rinsed thoroughly first. A bio-
dispergator can also be used for this purpose.
The cleaning method and costs will be assessed and determined per situation.
Manual for locked water pump after a long period of stand still.
DTE uses renowned components in her Products, which will reduce the chance of failure of a machine.
This will also be through for the waterpump. These pumps are made with a stainless steel fan, a high quality pump
house and a “Mechanical seal” to seal the axis.
The mechanical seal is a seal from polished hard metal. This will guarantee a good sealing by even the hardest
circumstances. The mechanical seal will lubricate itself by a small liquid layer supplied from the pumped fluid.
When the machine has not been used for a long period it will be possible that the waterpump will not run. The cause
of this problem is cohesion between the both polished seals. The seals will stick together. This problem van be
solved easily by rotating the pump axis by hand. It depends of the pump type how this can be done.
The rotation of the pump axis can be done with a screwdriver on the
axis of the pump. At the backside of the pump is a hole. See figure 1.
When a screwdriver is put on the axis and is turned a bit, the seals
will be loose and the pump will run by a machine start.
The axis of the Grundfos CM pump can be rotated by removing the protection fence by the two screws at the side of
the fence. See figure 2. After removing the fence, the fan can be rotated by hand. See figure 3. When the fan has
turned a bit, the seals will be loose. Make sure to replace the fence, otherwise the pump engine will not be cooled
properly.
System is refilling,
= Refilling
no alarm
Warm water,
= Warm water
no alarm
Dutch Thermal Engineering N.V. Specialist in:
Westerbroekstraat 18
7011 EX Gaanderen Industrial ….Cooling
Postbus 52 ….Heating
7010 AB Gaanderen
….Tempering
The Netherlands Phone
Telefax
:
:
+31(0)315-328311
+31(0)315-330561 ….Heat Recovery
www.dte.eu E-mail : info@dte.eu
EG-Declaration of conformity
Certify that:
The following (parts of) national technical standards and specifications are used:
- Cooling system leaktightness (RLK).
F.G.R. Geerdink
General Manager
Safety Data Sheet
Subject to Member State regulations, applicable uses are: refrigerant, blowing agent, propellant
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2. COMPOSITION/INFORMATION ON INGREDIENTS
EC No.: 212-377-0
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3. HAZARDS IDENTIFICATION
Low acute toxicity. High exposures may cause an abnormal heart rhythm and prove suddenly fatal. Very high atmospheric
concentrations may cause anaesthetic effects and asphyxiation.
Liquid splashes or spray may cause freeze burns to skin and eyes.
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4. FIRST-AID MEASURES
The first aid advice given for skin contact, eye contact, and ingestion is applicable following exposures to the liquid or spray. See also
section 11.
Inhalation: Remove patient from exposure, keep warm and at rest. Administer oxygen if necessary. Apply artificial respiration
if breathing has ceased or shows signs of failing. In the event of cardiac arrest apply external cardiac massage.
Obtain immediate medical attention.
Skin Contact: Thaw affected areas with water. Remove contaminated clothing. Caution: clothing may adhere to the skin in the
case of freeze burns. After contact with skin, wash immediately with plenty of warm water. If irritation or
blistering occur obtain medical attention.
Eye Contact: Immediately irrigate with eyewash solution or clean water, holding the eyelids apart, for at least 10 minutes.
Obtain immediate medical attention.
Ingestion: Unlikely route of exposure.
Do not induce vomiting. Provided the patient is conscious, wash out mouth with water and give 200-300 ml (half a
pint) of water to drink. Obtain immediate medical attention.
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5. FIRE-FIGHTING MEASURES
HFC 134a is not flammable in air under ambient conditions of temperature and pressure. Certain mixtures of HFC 134a and air when
under pressure may be flammable. Mixtures of HFC 134a and air under pressure should be avoided.
Certain mixtures of HFCs and chlorine may be flammable or reactive under certain conditions.
Thermal decomposition will evolve very toxic and corrosive vapours.
( hydrogen fluoride )
Containers may burst if overheated.
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Ensure suitable personal protection (including respiratory protection) during removal of spillages. See Also Section 8.
Provided it is safe to do so, isolate the source of the leak. Allow small spillages to evaporate provided there is adequate ventilation.
Large spillages: Ventilate area. Contain spillages with sand, earth or any suitable adsorbent material. Prevent liquid from entering
drains, sewers, basements and workpits since the vapour may create a suffocating atmosphere.
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7.1 HANDLING
Avoid inhalation of high concentrations of vapours. Atmospheric levels should be controlled in compliance with the occupational
exposure limit. Atmospheric concentrations well below the occupational exposure limit can be achieved by good occupational
hygiene practice.
The vapour is heavier than air, high concentrations may be produced at low levels where general ventilation is poor, in such cases
provide adequate ventilation or wear suitable respiratory protective equipment with positive air supply.
Avoid contact with naked flames and hot surfaces as corrosive and very toxic decomposition products can be formed.
Avoid contact between the liquid and skin and eyes.
Process Hazards
Liquid refrigerant transfers between refrigerant containers and to and from systems can result in static generation. Ensure adequate
earthing.
Certain mixtures of HFCs and chlorine may be flammable or reactive under certain conditions.
7.2 STORAGE
Keep in a well ventilated place. Keep in a cool place away from fire risk, direct sunlight and all sources of heat such as electric and
steam radiators.
Avoid storing near to the intake of air conditioning units, boiler units and open drains.
Cylinders and Drums:
Keep container dry.
Storage temperature (Deg C): < 45
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Wear suitable protective clothing, gloves and eye/face protection. Wear thermal insulating gloves when handling liquefied gases.
In cases of insufficient ventilation, where exposure to high concentrations of vapour is possible, suitable respiratory protective
equipment with positive air supply should be used.
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Hazardous Reactions: Certain mixtures of HFCs and chlorine may be flammable or reactive under certain
conditions.
Incompatible materials: finely divided metals, magnesium and alloys containing
more than 2% magnesium.
Can react violently if in contact with alkali metals and alkaline earth metals -
sodium, potassium, barium.
Hazardous Decomposition Product(s): hydrogen fluoride by thermal decomposition and hydrolysis.
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Inhalation
High exposures may cause an abnormal heart rhythm and prove suddenly fatal. Very high atmospheric concentrations may cause
anaesthetic effects and asphyxiation.
Skin Contact
Liquid splashes or spray may cause freeze burns. Unlikely to be hazardous by skin absorption.
Eye Contact
Liquid splashes or spray may cause freeze burns.
Ingestion
Highly unlikely - but should this occur freeze burns will result.
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Best to recover and recycle. If this is not possible, destruction is to be in an approved facility which is equipped to absorb and
neutralise acid gases and other toxic processing products.
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UN No.: 3159
AIR
ICAO/IATA
-primary: 2.2
SEA
IMDG
-primary: 2.2
Proper Shipping Name: 1,1,1,2-TETRAFLUOROETHANE
ROAD/RAIL
ADR/RID Class: 2
ADR Sin: 3159
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Information in this publication is believed to be accurate and is given in good faith, but it is for the Customer to satisfy itself of the
suitability for its own particular purpose. Accordingly, INEOS Fluor Holdings Limited gives no warranty as to the fitness of the
Product for any particular purpose and any implied warranty or condition (statutory or otherwise) is excluded except to the extent
that such exclusion is prevented by law. Freedom under Patent, Copyright and Designs cannot be assumed.
GLOSSARY