Effect of MCC in Cement-Based Properties
Effect of MCC in Cement-Based Properties
Effect of MCC in Cement-Based Properties
a r t i c l e i n f o a b s t r a c t
Article history: The hydrophilic character and water retention capability of cellulose microcrystalline particles (MCC), are
Received 24 December 2012 useful properties to achieve new developments in cement based materials. This work evaluates the
Accepted 17 April 2013 influence of interactions between MCC, cement particles, hydration products and water; on rheology,
Available online 25 April 2013
hydration kinetic, microstructure and mechanical properties of cement based materials. The effect of
MCC on mechanical properties of cement mortars with 0 wt.% and 3 wt.% of MCC, were evaluated by
Keywords: flexural and compression tests within two curing procedures (i) regular curing: specimens were cured
Cellulose microcrystalline particles
28 days into lime stone solution (pH 13) at room temperature, (ii) accelerated curing: specimens were
Portland cement
Rheology
cured into a lime stone saturated solution for 7 days at room temperature followed by 7 days at 50 °C.
Hydration kinetics Finally they were kept in a dry oven at 60 °C for 48 h. Thermogravimetric analysis was used to character-
Precast pieces ize the effect of curing procedure and MCC addition on hydration degree of cement materials with 0 wt.%
and 3 wt.% of MCC. Results showed that interactions between MCC, cement particles, hydration products
and water, decreased the workability and delayed the hydration reaction. Additionally, results from ther-
mogravimetric analysis showed that, both accelerated curing and MCC addition increased the hydration
degree of cement materials because of increases in temperature during the curing process and because of
MCC releases its water content, contributing to hydration process. From results discussion it was found,
that MCC could be added to increases the hydration degree of based composites; additionally it was
concluded that cement based composites with MCC could be used to elaborate precast pieces.
Ó 2013 Elsevier Ltd. All rights reserved.
1. Introduction tration process. Finally the filter cake is suspended in water and
subjected to a spray drying process, yielding the MCC with a size
Natural fibers are constituted by several cellulose microfibrils, distribution and moisture content according to the conditions of
where cellulose chains are arranged in two types of conformations: the last two stages [6].
an amorphous conformation, characterized by its flexibility; and a The MCC have been widely utilized in the food, cosmetics and
crystalline conformation in which the cellulose chains are disposed medicine industries; as stabilizers for aqueous suspensions, flow
in organized and repetitive arrays to form crystals [1–4]. Micro- controllers and as reinforcement of final product [4,5,7]. However,
crystals of cellulose microfibrils are highly hydrophilic, have high until now there are not known publication that investigate the use
water retention capability and excellent mechanical properties: of cellulose microcrystalline particles in cement based materials.
an elastic modulus of about 150 GPa, superior to glass fibers Developments in cement based materials have shown great pro-
(85 GPa) and aramide fibers (65 GPa) modulus [4,5]. gress for humanity, because their usefulness in infrastructure,
Hydrolyzing the cellulose chains, MCC can be extracted from housing and transport [8]. Portland cement is a combination of
vegetable matter by means of a diluted mineral acid at its boiling minerals specially formulated and processed to react with water
temperature. The hydrolysis process removes most of the amor- by several physical and chemical processes, known as hydration.
phous fraction and destroys the fibrillar morphology of cellulose Water is a substance strongly involved in elaboration of cement
as follows: first vegetable mater is selected and cuted, then is based materials, therefore the hydrophilic character and the water
hydrolyzed converting insoluble hydroxides, oxides and sulfates retention capability of MCC, are interesting properties to consider
of vegetable mater in soluble compound that are removed by a fil- exploring potential applications of MCC in cement material.
This work studies interactions between MCC, products of ce-
⇑ Corresponding author. ment hydration and water. In addition, it was analyzed how those
E-mail address: avazquez@fi.uba.ar (A. Vázquez). interactions modify rheology, hydration reaction and hydration
0261-3069/$ - see front matter Ó 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.matdes.2013.04.060
C. Gómez Hoyos et al. / Materials and Design 51 (2013) 810–818 811
Table 1 evaluate the possibility of use MCC to develop new cement based
Mineralogical composition of Portland cement of low alkali 40. composites. Techniques used in this work are not commonly used
Mineral Composition (%) to characterize cement based materials. However its information
MgO 0.7 resulted useful to characterize cement based materials with MCC
SiO2 20.6 and to develop applications for cement based composites with
CaO 63.5 MCC as a building material.
Al2O3 3.9
Fe2O3 4.6
Na2O 0.5 2. Materials
K2O 0.6
2.2. Sand
Material 0 wt.% 3 wt.% The test of mass per unit weight or density determination was
Cement BA 1 1 carried out on cement pastes with 0 wt.% and 3 wt.% of MCC in
Water 0.45 0.45 fresh state; results were used in calculus of yield critical stress val-
MCC (wt.%) by weight of cement BA None 0.03 ues. This test was performed following ASTM: C-138.
Stoppage tests like slump test are commonly used in civil engi-
neering because are cheaper and could be developed on-site con- 3.6. Thermogravimetric analysis (TGA)
struction work. They consist in measuring the shape of a fresh
material deposit after flow occurred. This kind of tests are based With the aim of study the effect of MCC addition and curing
on the fact that if shear stress in tested sample is smaller than yield procedure on hydration degree, cement pastes with 0 wt.% and
stress, flow does not occurs [15–19]. 3 wt.% of MCC were subjected to a thermogravimetric analysis be-
The slump test was developed using a mini-cone test. It is a tween 25 and 800 °C at 10 °C/min under N2; in a thermogravimet-
smaller version of the Abrams cone for concrete; its dimensions rical analyzer (Shimadzu TGA-50).
are shown in Fig. 2a and b shows the final shape of a cement paste
tested. Mini slump test was conducted on cement pastes with 3.7. Mechanical test for cement mortars
0 wt.% and 3 wt.% of MCC. This test was realized following the
ASTM: C-143. The mini-cone was supported on a flat glass; Three point and compression tests were performed in a Baldwin
once its entire volume was filled the mini-cone was lifted to allow universal machine for cement mortars with 0 wt.% and 3 wt.% of
the cement paste to flow. When the fresh cement past reached the MCC. Those tests were carried out in accordance to EN standard
equilibrium the slump was measured. 196-1 [20].
C. Gómez Hoyos et al. / Materials and Design 51 (2013) 810–818 813
Fig. 2. Images form mini-slump test for cement paste. (a) Sketch of the cone used in mini-slump test. (b) Images of the slump test for cement paste with 3 wt.% of MCC.
Fig. 3. Scheme of semiadiabatic box developed to measure the adiabatic temperature of cement pastes during the early hydration reaction.
3.8. Microstructure analysis Additionally, the MCC are saturated with water and therefore,
products of cement hydration growing close to them and use some
The microstructure of all cement materials was analyzed using of its water content for its formation. The size of CSH crystals and
a Zeiss Supra 40 Field emission scanning electron microscope (FE- porosity of cement materials depends on cement composition and
SEM) operated at 3 kV. especially on water cement ratio (w/c) [8,21]. If the proper w/c is
used, the CSH crystals reaches lengths between 6 and 8 lm, like
3.9. Energy dispersive X-ray spectrometer (EDX) the CSH crystals observed Fig. 4a and b. As mentioned in materials
and method section, MCC used in this work have the size distribu-
Energy dispersive X-ray spectrometer (EDX) attached to the FE- tion shown in Table 2. Therefore the MCC are around 4 times big-
SEM operated at 20 kV was used for identifying the MCC in cement ger than the CSH crystals, with size distribution near to air voids
materials. size. The air voids, are voids intentionally incorporated into freshly
mixed cement to protect the cement material from freezing and
thaw processes [8,21].
4. Results and discussions
Size distribution and composition are the most important dif-
ference between MCC and cellulose pulp commonly used to elabo-
4.1. Microstructure analysis of cement bases materials with MCC
rate cement based composites [22–24]. Fibers of cellulose pulp
have lengths between 0.8 and 1.5 mm [25,23], additionally hemi-
To understand the results of this research, first it is necessary
cellulose and lignin in low concentrations are still present in cellu-
understand the interactions between MCC, hydration products, ce-
lose pulp, making them more susceptible to degradation in alkaline
ment particles and water. Fig. 4a–c shows the FE-SEM images of
environmental [26]. Micrometrical sizes of MCC make them more
three different MCC surrounded by calcium silicates hydrated crys-
reactive than cellulose pulp, therefore MCC interact with hydration
tals (CSH). The MCC have highly hydrophilic character and highly
products more closely than cellulose pulp.
water retention capacity, therefore they could link closely with
the CSH as can be observed in Fig. 4b and c. The ability of interac-
tion between the MCC and the hydration products as the CSH or 4.2. Mini-slump test for cement pastes
calcium hydroxide (CH) is because MCC are constituted by several
bonded chains of cellulose with three hydroxyl groups per anhy- The method proposed by Roussel et al. [16], was used to calcu-
droglucose unit [1]. Those free –OH groups gives to MCC the ability late the yield stress from slump test. The surface tension effects
to interact through hydrogen bonds with other compounds con- were neglected because they are smaller than yield stress conse-
taining hydrogen atoms in its structure like CSH and CH [1]. quences. Roussel et al. [16], proposed this model for a finite volume
Agglomeration of MCC in cement materials was not observed in of fluid that is released on a horizontal plate, following the next
microstructure analysis because affinity between MCC and hydra- three assumptions: (i) the initial shape of the fluid is conical; (ii)
tion products favored the dispersion of MCC in cement matrix. there is not angular velocity and (iii) the characteristic length of
814 C. Gómez Hoyos et al. / Materials and Design 51 (2013) 810–818
Fig. 4. FE-SEM image of cement based materials with 3 wt.% of MCC. (a) cement mortar with 3 wt.% of MCC. (b) cement paste with 3 wt.% of MCC. (c) FE-SEM image of cement
paste with 3 wt.% of MCC.
Fig. 5. Temperature curves during the hydration reaction. (a) Experimental temperature. (b) Adiabatic temperature.
Table 5 observed that the MCC are constituted by carbon and are sur-
Global heat transference coefficient and maximal adiabatic temperature. rounded by cement hydration products principally constituted by
Sample U 0 ¼ qUC p (min1) Tad max (K) calcium and silicon. As mentioned above, MCC were saturated be-
fore cement material elaboration. When MCC absorbed water they
0 wt.% 0.0025 341
3 wt.% 0.0019 323
swell; the reverse process of water absorption and swelling is the
water removal and shrinkage of MCC [1]. The FE-SEM images pre-
sented in Fig. 6a and d show that there are voids between the ce-
ment matrix and the MCC because; they shrinkage after release the
water retained within their structure.
4.4. Effect of MCC and curing procedure on hydration degree of cement
On the other hand, Fig. 7a and b shows the TGA and DTGA anal-
pastes
yses for cement pastes with 3 wt.% of MCC cured by both proce-
dures standard and accelerated; in Fig. 7b are observed three
The chemical structure of cellulose increases its volume signif-
peaks related with three thermodegradation processes: (i) The first
icantly to retain large quantities of water and as its structure re-
peak is observed below 200 °C and is associated with evaporation
leases water, returns to its initial volume. It was necessary use
of free water and water presented on CSH surface [8,21,33]. (ii)
EDX analysis to localize the MCC in cement materials. Fig. 6a–d
The second degradation process associated to the peak at 450 °C
shows the FE SEM and EDX images of cement mortar, it could be
is attributed to CH dehydration shown in Reaction (6). (iii) The last
Fig. 6. FE SEM and EDX images for cement materials with 3 wt.% of MCC. (a) FE-SEM imagen of the interface between a MCC and cement paste. (b) Location of the carbon
atoms in FE-SEM image. (c) Location of the calcium atoms in FE-SEM image. (d) FE-SEM imagen of the interface between a MCC and cement mostar. (e) Location of the carbon
atoms in FE-SEM image. (f) Location of the calcium atoms in FE-SEM image.
816 C. Gómez Hoyos et al. / Materials and Design 51 (2013) 810–818
Fig. 7. Effect of curing method on hydration degree of Portland cement pastes. Thermogravimetric analyses of cement paste with 3 wt.% of MCC cured by different curing
processes. (a) TGA and (b) differential TGA (DTGA).
Fig. 8. Effect of MCC content on hydration degree of Portland cement pastes. Thermogravimetric analyses of cement paste with 0 wt.% and 3 wt.% of MCC. (a) TGA and (b)
differential TGA (DTGA).
thermodegradation process, occurs around 700 °C is attributed to CaðOHÞ2ðSÞ ! CaOðSÞ þ H2 OðgÞ ð6Þ
decomposition of calcium carbonate shown in Reaction (7)
[8,21,33]: CaCO3ðSÞ ! CaOðSÞ þ CO2ðgÞ ð7Þ
C. Gómez Hoyos et al. / Materials and Design 51 (2013) 810–818 817
Fig. 9. Stress strain typical curves of mortar from compression test (a) mortar with 0 wt.% of MCC and (b) mortar with 3 wt.% of MCC.
Table 6
Compression modulus (E) and flexural strength (r) from stress–strain curves for cement mortars.
The intensity of those three peaks is directly related with the hydration process progresses; the MCC releases its water to
degree of hydration reached by the material [8,21,33]. As can be increasing the hydration degree, like was evidenced by the volume
observed in Fig. 7b peaks corresponding to water evaporation change observed in FE-SEM images shown in Fig. 7.
and CH dehydration of cement paste cured by accelerated process
increased its intensity respect to cement paste cured by standard 4.5. Mechanical tests for cement mortars
process, because of increment in temperature during the curing
procedure. Additionally Fig. 8a and b shows the TGA and DTGA Fig. 9a–d shows the stress strain curves for compression and
analyses for cement pastes with 0 wt.% and 3 wt.% of MCC both flexural tests for cement mortars with 0 wt.% and 3 wt.% of MCC.
cured by accelerated process. It could be observed that peaks cor- A summarize of results obtained from mechanical tests is presented
responding to water evaporation and CH dehydration incremented in Table 6. Flexural strength and compressive modulus were deter-
significantly their intensity in cement paste with 3 wt.% of MCC re- mined according to EN standard 196-1 [20]. Table 6 compares the
spect to cement paste with 0 wt.% of MCC. Therefore cement paste compression modulus and the flexural strength of cement mortars
with 3 wt.% of MCC cured by accelerated process, reached higher with 0 wt.% and 3 wt.% of MCC under two conditions of curing. The
degree of hydration than cement paste with 0 wt.% of MCC cured addition of cellulose microfibrils decreased the modulus and flex-
by accelerated process. This is because as mentioned above, the ural strength for cement mortar cured by standard curing. However
MCC has a substantial capacity for water retention and as the cement mortars cured by accelerate curing process increased their
818 C. Gómez Hoyos et al. / Materials and Design 51 (2013) 810–818