Contents

Section 4.

FEATURES AND BENEFITS -

JS TRACKED EXCAVATOR AUTO RANGE

1. JS 20 Ton Tracked Excavators.

- Introduction.

2. Excavator End.

3. Hydraulics.

4. Hydraulics (continued).

5. Engines.

6. Superstructure.

7. Superstructure (continued).

8. Undercarriage.

9. Undercarriage (continued).

10. Cab and Controls.

11. Cab and Controls (continued).

12. Cab and Controls (continued).

 Features and Benefits. JS Tracked Excavator Auto Range

JS 20 TON CLASS TRACKED EXCAVATORS

INTRODUCING THE NEW JS200 / JS210 / JS220 TRACKED EXCAVATOR

The following section aims to highlight the key features and benefits of the new 19.5 ton – 23.00 ton class JS Excavators, to raise the
awareness of the latest important features and technology.

• Engine power 102kw, tier II emissions compliant.

• Excellent power. Bucket tearout, 15800 kgf. Dipper tearout, 14610 kgf.
• Fast cycle times.
• Proven high performance Japanese components from Kayaba, Kawasaki, Toshiba and Isuzu.
• Modern styling and high quality components.
• Intelligent, Advanced Management Systems (AMS). Automatic digging mode selection delivering great productivity
and economy.
• Low operating costs. Low fuel consumption. 1000 hour greasing intervals and no 100-hour first service.
• Built in reliability. IP69 electrics, mechanically governed engine for simplicity. Superior filtration providing long service life.
• Excellent operator comfort, visibility and ease of use.

07/03 EXCFANDB

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This communication and the information within is intended for JCB and JCB dealer personnel only,
for information purposes, is confidential and may not be communicated to any third party.
Whilst the information is believed to be correct, no guarantee is given by JCB as to its accuracy and its use may not be attributed to JCB.
1
 Features and Benefits. JS Tracked Excavator Auto Range

EXCAVATOR END

• FEATURE • BENEFIT

• Fast cycle times on all services. Increased performance gives high

output of material. Services are well
Bucket in 2.8 seconds balanced.
out 2.2 second

Dipper in 3.1 seconds

out 2.6 second

Boom in 3.7 seconds

out 3.2 second

Slew speed 12.9 rpm

• Powerful performance. Good performance in all conditions.

- Dipper tearout 12550 kgf Plenty of power to complement the
(2.4m Arm) speed of the attachment.
- Bucket tearout 15800 kgf

• Choice of Monoboom or Triple Can match to customer requirements.

Articulation Boom. TAB
TAB - Close digging / grading.
TAB
TAB - Close / confined lifting.
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• Choice of dipper lengths. Machine can be matched to a wide

- 1.9M arm range of applications –
- 2.4M arm Shorter dippers for higher tear-outs.
- 3.00M arm Longer dippers for more reach, dig
depth and easier grading / levelling ability.

• Optional lifting point and ‘D’ shackle Tested, certified and permanently available.
or hook-type lifting point. Safer lifting of slung loads (hook not
approved by HSE for UK).

• 1000 hrs greasing on boom foot and Keeps dirt out and grease in.
boom dipper, by use of bushes with Reduces operator
graphite plugs. Remaining pivots are maintenance requirements.
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sealed pivots with 50 hour greasing. Extends pivot / bearing life.

• Option of general purpose, heavy Strong buckets, designed to suit most

duty and ‘Scoop’ buckets with ‘Super European customers in ‘shape’ and
V’ wear parts. type of work.
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Secure but easy to change tooth system.

High resistance to wear for long life.
Wide range of tooth types to
match applications.
Scoop buckets designed to operate
with scoop quick-hitch.
No bucket or dipper de-ration in
tearout force.

This communication and the information within is intended for JCB and JCB dealer personnel only,
2 for information purposes, is confidential and may not be communicated to any third party.
Whilst the information is believed to be correct, no guarantee is given by JCB as to its accuracy and its use may not be attributed to JCB.
 Features and Benefits. JS Tracked Excavator Auto Range

HYDRAULICS

• FEATURE • BENEFIT

• All major hydraulic components are World’s leading suppliers of

Japanese supply. excavator hydraulics.
• Main hyd pump: Kawasaki variable Assured performance and reliability.
axle piston.
• Max flow: 214 x 2 lpm.
• Max pressure: 373 bar.

• ‘Flow on demand’ controlled piston Gives flow output proportional to

pumps, lower flow, and high- lever movement.
pressure system. Minimal energy usage.

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Easier control.
Increased efficiency with lower flow.
Higher forces from increased pressure.

• AMS control (Advanced Management Pre-set

re-set modes and user friendly
System) giving high efficiency and interfaces which allows the machine
maximum control. performance to match the operation.

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• Work modes: Maximum productivity and efficiency in
- Auto heavy conditions.
100% hyd flow. (Auto digging mode senses the load and
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343 bar – 373 bar. adjusts the engine and hydraulics to suit).
1950 rpm max.
99kW hyd HP.

- Economy Maximum efficiency working in medium

100% hyd flow. digging conditions, minimising
Hyd pressure 343 bar. running costs.
1850 rpm max.
77kW hyd HP.

- Precision Precision grading applications.

100% hyd flow.
Hyd pressure 343 bar.
1750 rpm max.
53kW hyd HP.

- Lifting Maximum lift capability with excellent

70% hyd flow. precision controllability.
1750 rpm max.
Hyd pressure 373bar.
53kW hyd HP.
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• Auxiliary hydraulic service spool, Up to 75% ot the total hydraulic oil

merged pump facility. flow available.Easy installation of large
demolition cutters / crushers.

• Pipe-work mounting brackets Simplifies later fitting of hammer /

as standard. auxiliary pipework.

• Quickhitch electric harness, in cab Easy and high quality fitment of

switch and dipper mounting brackets quickhitch by dealers. (no welding or
all fitted as standard. electrical work required).

This communication and the information within is intended for JCB and JCB dealer personnel only,
for information purposes, is confidential and may not be communicated to any third party. 3
Whilst the information is believed to be correct, no guarantee is given by JCB as to its accuracy and its use may not be attributed to JCB.
 Features and Benefits. JS Tracked Excavator Auto Range

HYDRAULICS (cont)

• FEATURE • BENEFIT

• Pressure test points as standard. Simplifies pressure checking without oil

loss or dirt ingress into hydraulic system.
Protects system.
Easy to check.

• Hose burst check valves, option for To meet different region’s regulations
boom rams only or boom and on craning duties.
dipper rams.

• Regenerative circuit on the boom Increases ram speed for faster

down, dipper in and bucket crowd. transfer grading.
Adds returning oil from the ram to Better flow efficiency.
the opposite ‘feed’ side of the ram. Better fuel consumption.

• Ram end damping on boom, dipper Reduces the effect of inertia shock at
Reduces
rams and bucket crowd. end of ram travel.
Protects
rotects machine and operator.
Protects
rotects when large heavy
attachments used.

• Cushion control fitted on boom and Smoother controlled operation of rams.

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dipper services. Protects

rotects the machine i.e. reduces wear and
tear on pins, bushes and under carriage etc.
Reduces
R educes shock to both operator
and machine.

• Plexus filter system unique to JCB Hydraulic oil is kept cleaner allowing
(down to 1.5 microns versus normal service intervals to 5000 hrs.
10 micron filtration). Increased reliability due to cleaner oil.
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Extends life of components.

Hydraulic filter changes at 1,000 hrs.

• Hammer in-line filter with Extra security for hydraulic system by

blockage indicator. filtering hammer line.
Protects main machine hydraulics.

• Change-over valves in mainframe for Enables one way (hammer) flow, two-
optional combined auxiliary circuits. way flow or merged flow to be directed
down the one set of excavator end
auxiliary pipework.
Minimal hose and pipe runs.
Maximum machine versatility.

• Boom / slew priority, standard. Gives priority oil flow to boom or slew.
Speeds up truck loading operations.

This communication and the information within is intended for JCB and JCB dealer personnel only,
4 for information purposes, is confidential and may not be communicated to any third party.
Whilst the information is believed to be correct, no guarantee is given by JCB as to its accuracy and its use may not be attributed to JCB.
 Features and Benefits. JS Tracked Excavator Auto Range

ENGINES

• FEATURE • BENEFIT

• Isuzu engine BB-6BG1T. Accepted as the industry standard for

• Stage II emission compatible. ‘quality and efficiency’.
• Engine rated power Complies with Stage II of the European
(138hp) 102kW @1950rpm. Emission Laws.
• Displacement 6.494cc.

• Turbo charged, ‘Bosch type’ in-line Injection Turbo charged engines.

fuel injection (Mechanically fuelled) Improves engine combustion efficiency.
and water separator. Maintains power at high altitudes.
Injection equipment ‘tolerant’ to dirt /
water ingress.

• Single filter with 500-hour oil and Superior filtering and long intervals
filter change. between engine services.
Decreases non-productive time.
Reduces
Reduces servicing costs.

• Hinged plate to access filter and Easily located and clean for the machine
screw on type oil drain plug. and the enviroment.
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F

• Automatic warm-up procedure on Ensures machine is correctly warmed-

start-up in cold conditions. up before being put under load.
(Note auto warm-up is cancelled if Extends engine’s life.
any hydraulic service is used during
the warm-up period).

• ‘World-wide’ climate Standard cooling package for

cooling package. efficient working.
O
Reliable performance up to 45 C.

• 2 easily removed fine mesh grilles on Cleaner radiator and easier maintenance.
radiator and open matrix radiator. Reduces downtime.
FANDB0009

This communication and the information within is intended for JCB and JCB dealer personnel only,
for information purposes, is confidential and may not be communicated to any third party.
Whilst the information is believed to be correct, no guarantee is given by JCB as to its accuracy and its use may not be attributed to JCB.
5
 Features and Benefits. JS Tracked Excavator Auto Range

SUPERSTRUCTURE

• FEATURE • BENEFIT

• Modern styling. Attractive, latest design look.

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• Pre-painted components and zinc Enhanced quality appearance.
plated fasteners. Major components Increased durability.
such as slew ring and rotary coupling Improved re-sale value.

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fitted before machine is painted.
F

• Low level bonnet design. Modern and strong appearance.

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Excellent visibility to rear.

Lighter and easier to open.
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Single latch mounted on front face

which is easy to reach.

• Heavy duty steel walkway Extremely durable, offers good grip in

gripper plates. all weather conditions.
• Plates phosphate dipped.
FANDB0011

This communication and the information within is intended for JCB and JCB dealer personnel only,
6 for information purposes, is confidential and may not be communicated to any third party.
Whilst the information is believed to be correct, no guarantee is given by JCB as to its accuracy and its use may not be attributed to JCB.
 Features and Benefits. JS Tracked Excavator Auto Range

SUPERSTRUCTURE (cont)

• FEATURE • BENEFIT

• Curved side skirts and large Avoids material jamming between

clearance over tracks. tracks / upper structure.
Reduces damage to upper structure.

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• Fully enclosed lockable engine and Protection from damage.
hydraulic bays. Security from theft.
Reduces noise emissions.

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• Slew speed, 12.9rpm. Good acceleration, reduced cycle times.

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• Slew Torque, 62900Nm.
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• Hydraulic slew brake and automatic Powerful, steady deceleration,

mechanical park braking plus 100% minimising overrun and
slew locking selectable by increasing control.
in-cab switch. Effective holding on slopes with
parking brake.
Increased operator comfort.
Locking via in cab switch, preventing
slew in critical applications.
e.g. lifting on a slope.
NO transportation locking pin and bosses
required as slew lock defaults to on.

• Fuel tank capacity, 343 ltrs with Extended intervals between refuelling.
electric refuelling pump. Refuelling quick and easy with
electrical pump.

• Hydraulic layout with grouped Layout logical and appealing to the eye
solenoid valve and hose colour Easy and quick service access
coding identification. Easy identification.
FANDB0015

This communication and the information within is intended for JCB and JCB dealer personnel only,
for information purposes, is confidential and may not be communicated to any third party.
Whilst the information is believed to be correct, no guarantee is given by JCB as to its accuracy and its use may not be attributed to JCB.
7
 Features and Benefits. JS Tracked Excavator Auto Range

UNDERCARRIAGE

• FEATURE • BENEFIT

• Range of undercarriage sizes for Enables the machine undercarriage to be

each model: Available on JS200,JS220. matched according to
• SC – Standard. (46 links / 2200mm service requirements.

FANDB0016
track gauge). Ground conditions.
• NC – Narrow. (46 links / 1990mm Cost restraints.
track gauge). Transportation regulations.
• LC – Long carriage. (49 links / LC - Improved stability.
2390mm track gauge).
Available on JS210.
• LC – Standard Long. (49 links /
2200mm track gauge).

• Extensive range of track shoes: Narrow shoes for:

500mm Easier transport and where transport
600mm width restrictions are enforced.
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700mm Reduced
Reduced track wear on hard ground.
800mm Wider shoes for:
900mm Lower ground bearing pressure.
(especially LC builds)
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• Apex design side frames with large Minimises dirt build up.
dirt relief holes below the top rollers. Easier cleaning.
Reduced
Reduced the risk of top rollers seizing.

• 3 speed tracking 2.3 to 5.5 km/h with Fast across the site.
auto-shift. (Tracking speed now Auto-shift from high to medium for
controlled by switch located on the increased tractive effort when needed.
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right hand side joystick hydraulic Special low speed for precise positioning.
control lever).

• Sealed and greased track chain Lubricates the pins and bushes.
pins / bushes. Minimises pin and bush wear, extends
life of the components.
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• Sealed for life link. Bushes typically

retain grease for 1000 hrs which
reduces wear in early life, when most
chain wear occurs.

• Scalloped drive sprockets. Aids dirt relief around the

sprocket teeth.
Minimises wear.
FANDB0020

• Heavy duty track gear box. High torque enables manoeuvring and
climbing in difficult ground conditions.

This communication and the information within is intended for JCB and JCB dealer personnel only,
8 for information purposes, is confidential and may not be communicated to any third party.
Whilst the information is believed to be correct, no guarantee is given by JCB as to its accuracy and its use may not be attributed to JCB.
 Features and Benefits. JS Tracked Excavator Auto Range

UNDERCARRIAGE (cont)

• FEATURE • BENEFIT

• Twin track guides standard. Supports the track chains:

Extra security to tracks when digging
across or when turning.

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• Large diameter slew ring and turret. High strength with high swing force.
Long life reliability.

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• Track motor guards standard and Shields undercarriage hydraulics

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pipe-work built within the from debris.
undercarriage framework. Avoids damage on rough ground.
A
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• Two-piece central under-guards fitted Shields hydraulic lines to rotary coupling.

as standard. Easy to remove / re-fit.
Avoids damage from debris.
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• Large recovery points on front Enables easier machine recovery.

and back.
FANDB0025

This communication and the information within is intended for JCB and JCB dealer personnel only,
for information purposes, is confidential and may not be communicated to any third party.
Whilst the information is believed to be correct, no guarantee is given by JCB as to its accuracy and its use may not be attributed to JCB.
9
 Features and Benefits. JS Tracked Excavator Auto Range

CAB AND CONTROLS

• FEATURE • BENEFIT

• Automotive quality pressed steel High quality ‘look and feel’, modern
construction and interior finish. styling and plenty of interior space.
• Improved storage space. Comfortable for the biggest operator.

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• Smaller door, easier closing - no Improved rear visibility from bonnet
decrease in entrance size. less design.
Improved visibility to the tracks.

• Large glass areas on all sides with Provides excellent all-round visibility.
windscreen de-mister / defroster
as standard.

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F

• Large roof window. Excellent visibility of attachment at

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• Wiper motor positioned on left side height or overhead obstacles.

of the roof window. Bucket is visible to full height allowing
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easy loading operations.

• Low line superstructure. Rear visibility is very good, making

operating easier.
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• Vision to right hand side is excellent Front of right track is fully visible making
due to large window. machine placement easy.
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• Gas strut assisted front window with Easy, flexible and simple stowage.
integral lower section allowing Greater operator comfort.
storage within the main screen.

This communication and the information within is intended for JCB and JCB dealer personnel only,
10 for information purposes, is confidential and may not be communicated to any third party.
Whilst the information is believed to be correct, no guarantee is given by JCB as to its accuracy and its use may not be attributed to JCB.
 Features and Benefits. JS Tracked Excavator Auto Range

CAB AND CONTROLS (cont)

• FEATURE • BENEFIT

• Tinted glass with sliding door window Excellent natural ventilation control and
easy, convenient operator
communication with site personnel.
Easier and more comfortable working.

• Rail mounted seat and The whole control / seat assembly can
control arrangement. be moved without disturbing the seat-
to-control relationship.
Greater convenience when moving the
operating position.

• Air conditioning or full climate Gives fresh environment for the

control is optional. operator whatever the weather.
• Improved air conditioning Increasess operator output.
performance and air distribution Maximises operator comfort.
including integral cool box.

• Large rear storage / side pocket More room to stow larger items e.g.
document holder. flasks etc.
High operator convenience. FANDB0031

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F

• Standard stereo radio / cassette Full range of appointments.

player with twin speakers and Maximises operator comfort
mute button. and satisfaction. Allows operator to
switch off radio quickly to help
with communication.

• Moblie phone holder on 12v charger. Makes communication easier while

using the machine.

• Interior light operable from Easier to get into the cab during
ground level. the dark.

• Selectable cushion control on boom Ensures ‘controlled return’ of valve

and dipper services. spool to neutral position if the controls
are suddenly released.
Smoother machine operation.
(Easily overridden for shaking bucket
clear of sticky material or for a ‘sharper’
machine response).

• Automatic engine speed control for Engine speed reduces when hammer
hammer operation. Fully adjustable mode engaged.
to match hydraulic flow to the Ensures best performance from hammers.
hammer fitted via AMS control panel.

• Dial-up throttle control and Quick and positive engine speed control.
selectable one-touch engine idle or Engine put to idling during periods of
automatic / one-touch engine idle. non-production, i.e. waiting for trucks.
Automatic engine idle delay can be Improves fuel economy.
fully adjusted on AMS control panel. Optimises operator control.

This communication and the information within is intended for JCB and JCB dealer personnel only,
for information purposes, is confidential and may not be communicated to any third party.
Whilst the information is believed to be correct, no guarantee is given by JCB as to its accuracy and its use may not be attributed to JCB.
11
 Features and Benefits. JS Tracked Excavator Auto Range

CAB AND CONTROLS (cont)

• FEATURE • BENEFIT

• Short stroke, ISO pattern, servo Industry norm for European

excavator controls. operator acceptance.
• Light lever efforts. Minimal operator effort.

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Allows the operator to use the armrest.

• Combined pedal / lever ‘Metered’ feed available for

track controls. progressive controls.
For both foot and hand operation.

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To suit operator style and level of
control required.
F

• Three-speed track selection mounted Convenient speed change.

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on the right side hydraulic joystick, Auto-shift between two speeds while
with auto shift between high and creep speed is selectable for tracking
medium speeds. machine and moving attachment.
ie, pipe carrying.

• Large adjustable display console Easy to see display while

displaying warning messages, time, operating machine.
total hours, fuel, engine temperature, In line of sight but not obstructing the
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hydraulic reservoir level, working operators view. Provides direct

mode and tracking speed. communication to the operator via clear
messages, including machine warnings
and action confirmation.

• Flush mounted membrane switch Logical operation and clear indication of

panel on interior moulding clearly main machine controls.
laid out with bright LED switch lights. Easy reach enhances operator control.
Operates main machine functions in
conjunction with the display console.

• Computer self-diagnostics on critical Automatically alerts operator to an

machine functions. electrical / electronic malfunction with
history log.
Assures machine is maintained in
good condition.

• Overload warning system fitted as Warns the operator if machine reaches

standard with optional HBCV’s. maximum SWL when on lifting duties.
Increases operator awareness.

This communication and the information within is intended for JCB and JCB dealer personnel only,
12 for information purposes, is confidential and may not be communicated to any third party.
Whilst the information is believed to be correct, no guarantee is given by JCB as to its accuracy and its use may not be attributed to JCB.