Craftsman Mower 116915-91728861 - Operators - Manual

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Operator's Manual
IcRn nN
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III
GARDEN TRACTOR
26.0 HP,* 54" Mower
m
Electric Start
Automatic Transmission
Model No.
917.28861
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es
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1̧ differently from previously built engines. Before you start the

all
This product has a low emission engine which operates

engine, read and understand this Owner's Manual.
IMPORTANT: For answers to your questions

about this product, Call:
Read and follow all Safety 1-800-659-5917
Rules and Instructions before
SEARS Craftsman Help Line
operating this equipment. 5 am - 5 pro, Mon- Sat
Gasoline containing up to 10% ethanol (El0) is acceptable for use in this

machine, The use of any gasoline exceeding 10% ethanol (El0) will void the
product warranty.
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A.

Visit our Craftsman webs[te:w_,v.sears,comicraftsman *_ rated
bytheengine
manufa_urer
441273
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Warranty .................................................. 2 Maintenance .......................................... 21

Safety Rules ............................................ 3 Service and Adjustments ....................... 26
Product Specifications ............................. 6 Storage .................................................. 31
Assembly/Pre-Operation ......................... 8 Troubleshooting ..................................... 32
Operation ............................................... 13 Sears Service ......................... Back Cover
Maintenance Schedule .......................... 21
Craftsman Riding Equipment Warranty:

Lawn Tractors, Garden Tractors, Zero Turn Riders
CRAFTSMAN TWO YEAR FULL WARRANTY

FOR -P¢¢OYEARS from the date of purchase, if any non-expendable part of this riding
equipment fails due to a defect in material or workmanship, visit www.craftsman.com or
call 1-800-659-5917 to arrange for free in-home repair.
The frame and front axle will be repaired free of charge for five years from the date of
purchase if defective in material or workmanship.
tn all cases, if repair proves impossible, the riding equipment will be replaced free of
charge with the same or an equivalent model.
The battery will be replaced free of charge for 90 days from the date of purchase if
defective in material or workmanship (our testing provesthat it will not hold a charge).
This warranty is void if this product is ever used while providing commercial services or if
rented to another person.
This warranty covers ONLY defects in material and workmanship. Warranty
coverage does NOT include:
• Expendable items that can wear out from normal use within the warranty period,
including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.
• Standard maintenance servicing, oil changes, or tune-ups.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Tire or wheel replacement or repair resulting from normal wear, accident, or improper
operation or maintenance.
• Repairs necessary because of operator abuse, including but not limited to damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over-speeding the engine.
• Repairs necessary because of operator negligence, includingbut not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or failure to maintain the riding equipment according to the instructions
contained in the operator's manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be
contaminated or oxidized (stale). In general, fuel should be used within 30 days of its
purchase date.
• Normal deterioration and wear of the exterior finishes, or product label replacement.
This warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
Sears Brands Management Corporation, Hoffman Estates, IL 60179
2
_DANGER: This cutting machine is capable of amputating hands and feet and
throwing objects, Failure to observe the following safety instructions could result
in serious injury or death.
_WARNING: In orderto prevent acciden- • Never direct discharged materialtoward

tal starting when setting up, transporting, anyone. Avoid discharging material
adjusting or making repairs, always discon- against a wall or obstruction. Material
nect spark plug wire and place wire where may ricochet back toward the operator.
it cannot contact spark plug. Stop the blades when crossing gravel
surfaces.
A(_WARNING: Do not coast down a hill in • Do not operate machine without the en-
neutral, you may lose control of the tractor. tire grass catcher, discharge chute, or
othersafety devices inplace and working.
_WARNING: Tow only the attachments
• Slow down before turning.
that are recommended by and comply with • Never leave a running machine unat-
specifications of the manufacturer of your tended. Always turn off blades, set
tractor. Use common sense when towing.
parking brake, stop engine, and remove
Operate only at the lowest possible speed keys before dismounting.
when on a slope. Too heavy of a load, while
• Disengage blades when not mowing.
on a slope, is dangerous. Tires can lose Shut off engine and wait for all parts to
traction with the ground and cause you to come to a complete stop before cleaning
lose control of your tractor. the machine, removingthe grass catcher,
_IbWARNING: Engine exhaust, some of or unclogging the discharge chute.
its constituents, and certain vehicle compo- • Operate machine onlyin daylight or good
nents contain or emit chemicals known tothe artificial light.
State of California to cause cancer and birth ° Do not operate the machine while under
defects or other reproductive harm. the influence of alcohol or drugs.
• Watch for traffic when operating near or
_.WARNING: Battery posts, terminals and crossing roadways.
related accessories contain lead and lead • Use extracarewhen loading or unloading
compounds, chemicals known to the State of the machine into a trailer or truck.
California to cause cancer and birth defects o Always wear eye protection when operat-
or other reproductive harm. Wash hands ing machine.
after handling. - Data indicates that operators, age 60
years and above, are involved in a large
I. GENERAL OPERATION percentage of riding mower-related inju-
• Read, understand, and follow all instruc- ries. These operators should evaluate
tions on the machine and in the manual their ability to operate the riding mower
before starting. safely enough to protectthemselves and
others from serious injury.
• Do not put hands or feet near rotating
• Follow the manufacturer's recommen-
parts or under the machine, Keep clear
of the discharge opening at all times. dation for wheel weights or counter-
weights.
o Only allow responsible adults, who are
• Keep machine free of grass, leaves or
familiar with the instructions, to operate
the machine. other debris build-up which can touch hot
• Clear the area of objects such as rocks, exhaust/engine parts and burn. Do not
allow the mower to plow leaves or other
toys, wire, etc., which could be picked
up and thrown by the blades. debris which can cause build-up to OC-
• Be sure the area is clear of bystanders cur. Clean any oil or fuel spillage before
operating or storing the machine. Allow
before operating. Stop machineifanyone
enters the area. machine to cool before storage.
• Never carry passengers.
• Do not mow in reverse unless absolutely
necessary. Always look down and behind
before and while backing.
II. SLOPE OPERATION • Never carry children, even with the

Slopes are a major factor related to loss of blades shut off. They may fall off and
control and tip-over accidents, which can be seriously injured or interfere with safe
result in severe injury or death. Operation machine operation. Children who have
on all slopes requires extra caution. If you been given rides inthe past may suddenly
cannot back up the slope or ffyoufeel uneasy appear in the mowing area for another
on it, do not mow it. ride and be run over or backed over by
° Mow up and down slopes, not across, the machine.
• Watch for holes, ruts, bumps, rocks, or • Never allow children to operate the ma-
other hidden objects. Uneven terrain chine.
could overturn the machine. Tall grass • Use extra care when approaching blind
can hide obstacles. corners, shrubs, trees, or other objects
• Choose a low ground speed so that you that may block your view of a child.
will not have to stop or shift while on the IV. TOWING
slope.
• Tow only with a machine that has a hitch
• Do not mow on wet grass. Tires may lose
desig ned for towing. Do not attach towed
traction,
equipment except at the hitch point.
Always keep the machine in gear when - Fotlowthe manufacturer's recommenda-
going down slopes. Do not shift to neutral
and coast downhill. tion for weight limits for towed equipmen t
and towing on slopes.
• Avoid starting, stopping, orturning on a • Never allow children or others in or on
slope. Ifthetires]osetraction, disengage
towed equipment.
the blades and proceed slowly straight
down the slope. • On slopes, the weight ofthetowed equip-
ment may cause loss of traction and loss
• Keep all movement on the slopes slow of control.
and gradual. Do not make sudden • Travel slowly and allow extra distance to
changes in speed or direction, which
could cause the machine to roll over. stop,
• Use extra care while operating machine V. SERVICE
with grass catchers or other attachments; SAFE HANDLING OF GASOLINE
they can affect the stability of the ma- To avoid personal injury or property dam-
chine. Do no use on steep slopes. age, use extreme care in handling gasoline.
• Do not try to stabilize the machine by Gasoline is extremely flammable and the
putting your foot on the ground. vapors are explosive.
• Do not mow near drop-offs, ditches, • Extinguish all cigarettes, cigars, pipes,
or embankments. The machine could
and other sources of ignition.
suddenly roll over if a wheel is over the • Use only approved gasoline container.
edge or if the edge caves in, • Never remove gas cap or add fuel with
I11.CHILDREN the engine running. Allow engine to coot
Tragic accidents can occur if the operator before refueling.
is not alert to the presence of children. • Never fuelthe machine indoors.
Children are often attracted to the machine • Neverstorethemachineorfuelcontainer
and the mowing activity. Never assume where there is an open flame, spark, or
that children will remain where you last pilot light such as on a water heater or
saw them. other appliances.
• Never fill containers inside a vehicle or
• Keep children out of the mowing area
and inthe watchful care of a responsible on a truck or trailer bed with plasticliner.
adult other than the operator. Always place containers on the ground
Be alert and turn machine off if a child away from your vehicle when filling.
enters the area. • Remove gas-powered equipment from
the truck or trailer and refuel it on the
• Before and while backing, look behind
and down for small children, ground. Ifthis is not possible, then refuel
such equipmentwith a portable container,
rather than from a gasoline dispenser
nozzle.
4
° Keep the nozzle in contact with the rim • If you strike a foreign object, stop and
of the fuel tank or container opening at inspectthe machine. Repair, ifnecessary,
all times until fueling is complete. Do not before restarting.
use a nozzle lock-open device. • Never make any adjustments or repairs
• lffuel is spilled on clothing, change cloth- with the engine running.
ing immediately. • Check grass catcher components and the
° Never overfill fuel tank, Replace gas cap discharge chute frequently and replace
and tighten securely. with manufacturer's recommended parts,
when necessary.
GENERAL SERVICE
o Mowerbfadesaresharp. Wraptheblade
° Never operate machine in a closed or wear gloves, and use extra caution
area. when servicing them.
• Keep all nuts and boltstightto besurethe ° Checkbrakeoperationfrequentty. Adjust
equipment is in safe working condition. and service as required,
• Nevertamperwith safetydevices. Check - Maintain or replace safety and instruction
their proper operation regularly. labels, as necessary.
• Keep machine free of grass, leaves, or - Be sure the area is clear of bystanders
other debris build-up. Clean oi! or fuel before operating. Stop machine if anyone
spillage and remove any fuel-soaked de- enters the area.
bris. Allow machineto cool before storing. • Never carry passengers.
Do not mow in reverse unlessabsolutely • Before and while backing, look behind
necessary, Always look down and behind and down for small children,
before and while backing, • Mow up and down slopes (15° Max), not
Never carry children, even with the across,
blades shut off. They may fall off and • Choose a low ground speed so that you
be seriously injuredor interferewith safe will not have to stop or shift while on the
machine operation. Children who have slope.
been given rides inthe pastmaysuddenly • Avoid starting, stopping, or turning on a
appear in the mowing area for another slope. Ifthe tires Iosetraction, disengage
ride and be run over or backed over by the blades and proceed slowly straight
themachine. down the slope.
Keep children out of the mowing area • if machine stops while going uphill,
and in the watchful care of a responsible disengageblades, shift intoreverse and
adult other than the operator, back down slowly,
Be alert and turn machine off if a child • Do notturn on slopes unless necessary,
enters the area. and then, turn slowly and gradually
downhill, if possible.
PRODUCT
SPECIFICATIONS REPAIR PROTECTION
AGREEMENTS
Gasoline Capacity 4 Gallons
and Type: UnleadedRegular Congratulations on making a smart purchase.
Your new Craftsman4b product is designed
Oil Type SAE 10W30(above32°Fj and manufactured for years of dependable
API-SG-SL): SAE 5W30(below 32°1=) operation. But like all products, it may require
Oil Capacity: W/Filter: 64 oz repair from time to time. That's when having
a Repair Protection Agreement can save you
money and aggravation.
Spark Plug: Champion RCt2YC
(Gap: ,030") Purchase a Repair Protection Agreement
now and protect yourself from unexpected
Ground Speed Forward: 0 - 7.8 hassle and expense.
m
Reverse: 0 - 2.1
ChargingSystem: 15 Amps @ 3600 RPM Here's what's included in the Agreement:
Battery: Amp/Hr: 28 • Expertse_Jice byour 12,000 profesional
Min. CCA: 230 repair specialists.
.co
Case size: UIR • Unlimited service and no charge for parts
Blade Bolt 45-55 Ft, Lbs. and labor on all covered repairs.
Torque: • Product replacement if your covered
product can't be fixed,
CONGRATULATIONS on your purchase of
a new tractor. It has been designed, engi- - Discount of 10% from regular price of
neered and manufactured to give you the best service and service-related parts not
es
possible dependability and performance, covered bythe agreement; also, 10% off
regular price of preventive maintenance
Should you experience any problemyou can- check,
not easily remedy, please contact a Sears or
other qualified service center. We have com- • Fast help by phone - phone support
petent, well-trained representatives and the from a Sears representative on products
proper tools to service or repair this tractor. requiring in-home repair, plus convenient
uid
Please read and retain this manual. The repair scheduling,

instructions will enable you to assemble Once you purchase the Agreement, a
and maintain your tractor properly. Always simple phone call is all that it takes for you
observe the "SAFETY RULES", to schedule service. You can call anytime
CUSTOMER RESPONSIBILITIES day or night, or schedule a service appoint-
• Read and observe the safety rules. ment online.
-g
• Follow a regularschedule in maintaining, Sears has over 12,000 professional repair

caring for and using your tractor, specialists, who have access to over 4.5
• Follow the instructions under "Mainte-
million quality parts and accessories, That's
nance" and "Storage" sections of this the kind of professionalism you can count on
owner's manual.
to help prolong the life of your new purchase
all
_WARNING: This tractor is equipped with for years to come. Purchase your Repair
an internal combustion engine andshould not Protection Agreement today[
be used on or near any unimproved forest- Some limitations and exclusions apply.
covered, brush-covered or grass-covered
For prices and additional information call
land unless the engine's exhaust system is 1-800-827-6655.
equipped with a spark arrestor meeting ap-
plicable local or state laws (ifany). if a spark SEARS INSTALLATION SERVICE
arrester is used, it should be maintained in For Sears professional installation of home
effective working order by the operator. appliances, garage door openers, water
Inthe state ofCalifo rniathe above is required heaters, and other major home items, inthe
by law (Section 4442 of the California Public U.S.A. call 1-800-4-MY-HOME®
Resources Code). Other states may have
similar laws. Federal laws apply on federal
lands. A spark arrestor for the muffler is
availablethrough your nearest Sears service
center (See REPAIR PARTS manual),
6
Mower Mower Front Wheel
© (2) Rear
Lift Link (1) Shoulder Bolt
(5)
O.D.1-3/16
Washers Assemblies (1) t-t/40.D.
Washer
(1) Small
Retainer Springs
(1) Front _-_
Lift Link \_,_ (1) 3/8-16
(1) Wheel Locknut
Assembly
Retainer Springs
i i HI , I
If Equipped (1) Oil Drain Tube Slope Sheet
Keys
(1) Anti-Sway Bar (1) 3/40.D.
Washers
It
(1) Small Retainer (2) Keys
Springs
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to ensure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY 2. Lift up adjustmentlever (A)and slideseat
A socket wrench set will make assembly until a comfortable position is reached
easier. Standard wrench sizes are listed. which allows you to press clutch/brake
pedal all the way down.
(2) 7/16" wrenches Utility knife
3. Release lever to lock seat in position.
(t) 1/2" wrench Tire pressure gauge
(1) 3/4" wrench Pliers
(I) 3/4" socket w/drive ratchet
(1) 9/16" wrench Flashlight
When right or left hand is mentioned in this NOTE: You may now roll yourtractor off the
manual, itmeanswhenyou areintheoperating
skid. Followthe appropriate instruction below
position (seated behind the steering wheel). to remove the tractor from the skid.
TO REMOVE TRACTOR FROM
_:_ WARNING: Before starting, read, un-
CARTON derstand and follow all instructions in the
UNPACK CARTON Operation section of this manual. Be sure
• Remove all accessible loose parts and tractor is in a well-ventilated area. Be sure
parts cartons from carton. the area in front of tractor is clear of other
. Cut along dotted lines on al! four panels people and objects.
of carton. Remove end panels and lay TO ROLL TRACTOR OFF SKID (See
side panels flat. Operation section for location and
• Remove mower and packing materials.
function of controls)
• Check for any additional loose parts or 1. Raise attachment lift lever to its highest
cartons and remove.
position.
BEFORE REMOVING TRACTOR 2. Release parking brake by depressing
FROM SKID brake pedal.
TO CHECK BATTERY 3. Place freewheel control in disengaged
position to disengage transmission (See
I. Lift hood to raised position,
'q'O TRANSPORT" inthe Operation sec-
NOTE: If this battery is put into service after tion of this manual).
month and year indicated on label (label is 4. Roll tractor forward off skid.
located between terminals) charge battery TO INSTALL MOWER
for minimum of one hour at 6-10 amps. (See
"BATTERY" in Maintenance section of this 1. SET PARKING BRAKE LEVER AND
manual for charging instructions), LOWER ATTACHMENT LIFT LEVER
. Forbatteryand batterycableinstallationsee • Depress clutch!brake pedal all the way
"REPLACING BATTERY"inthe"Service down and hold.
and Adjustments" section in this manual. • Pull parking brake lever up and hold,
release pressure from clutch/brake pedal,
Label
then release parking brake lever. Pedal
should remain in brake position. Ensure
parking brake will hold tractor secure.
ADJUST SEAT
1. Sit in seat.
8
,_CAUTION: Lift lever is spring loaded. 3. TURN STEERING WHEEL LEFT AND
POSITION MOWER
Have a tight grip on lift lever, lower it slowly
and engage in lowest position, Lift lever is • Turn steering wheel to the left as far as it
[ocated on left side of fender. will go and position moweron rightside of
tractorwith deflectorshie[d (Q)to the right,
Uft
Lever Front
2. ASSEMBLE FRONT GAUGE WHEEL

e_V)TO FRONT OF MOWER
Q, Deflector Shield
4. SLIDE MOWER UNDER TRACTOR

• Bring belt forward and check belt for
properrouting in all mowerpuIley grooves.
NOTE: Be sure mower side suspension
H. Front Mower Bracket arms (A) are pointing forward before sliding
W. Front Gauge Wheel mower under tractor.
X, Shoulder Bolt
Y 1-1/40.D. Washer • Slide mower under tractor until it is
Z. 3/8-t6 Locknut centered under tractor,
A, Mower Side Suspension Arms I. Left Side Rear Mower Bracket

B. Retainer Spring K, Belt Tension Rod
C. Rear Lift Unk(S) L Locking Bracket
D. Right Side Rear Mower Bracket M, Engine Clutch Pulley
E. Front Lift Unk Assembly Q. Deflector Shield
E Front Suspension Bracket S. Anti-Sway Bar
H. Front Mower Bracket W, Front Gauge Wheel
9
• Pivot the integrated washer end of anti-

sway bar (S)towards mower deck bracket
on right side of mower. Insert integrated
washer end of bar into hole in rear mower
bracket (D). Move mower as needed to
insert integrated washer end of bar into
rear mower bracket (D).
• Secure with small washer and small
retainer spring as shown.
A. Mower Side SuspensionArms

Q. Deflector Shield
5, INSTALL ANTI-SWAY BAR (S)

(IF EQUIPPED)
ANTI-SWAY BAR (S)

_ Towards Towards
Transaxle Mower Deck
D. Right Side Rear MowerBracket
S. Anti-SwayBar
T. TransaxleBracket
90° End IntegratedWasherEnd
6. ATTACH MOWER SIDE SUSPENSION
t From right side of mower, first insert ARMS (A) TO CHASSIS
90 ° end of anti-sway bar (S) into hole in • Position front hole inside suspension arm
transaxle bracket (T), located near left (A) over pin on outside of tractor chassis
rear tire in front of transaxle,
and secure with large washer and large
NOTE: Flashlight may be helpful. retainer spring (B).
Anti-Sway I_ z? .............. ° Repeat on opposite side of tractor.
,:.Ci / "-,
Bar (S) _'._z%> _ [ J \
Location.,,_ ' i......."-.
Transaxle Bracket (_
Located Between Rear Tires
A, Mower Side Suspension Arms

B, Retainer Spring
D, Right Side Rear Mower Bracket
7. ATTACH REAR LIFT LINKS (C)

• Insert rod end of rear lift link (C) into hole
(U) in tractor lift shaft suspension arm
and pivot link down to mower,
• Lift rear corner of mower and position slot
in link assembly over pin on rear mower
NOTE: Depending on model, bracket (T)may
be different than shown but hole for anti-sway bracket (D) and secure with large washer
and large retainer spring.
bar will be in same position/location.
• Repeat on opposite side of tractor.
10
9 INSTALL BELT ON ENGINE CLUTCH

PULLEY (M)
• Disengage belt tension rod (K) from
locking bracket (L).
• Install belt onto engine clutch pulley (M).
m
D. Mower Bracket
'U. Hole
.co
8 ATTACH FRONT LINK (E) M.Engine
• Turn steering wheel to position wheels Clutch Pulley
straight forward.
IMPORTANT: Check belt for properrouting
• From front of tractor, insert rod end of in all mower pufley grooves and under
front link (E) through front hole in tractor mandrel covers.
front suspension bracket (F),
• Engage belt tension rod (K) on locking
es
• Move to leftside of mower and and insert bracket (L),
large retainer spring (G) through hole in
front link (E) behind front suspension _CAUTION: Belt tension rod is spring
bracket (F). loaded. Have atight grip on rod and engage
• Insert other end of link (E) into hole in slowly.
front mower bracket (H) and secure with • Raise attachment lift lever to highest
uid
washer and small retainer spring (J). position.

NOTE: Requires deck lifting. • If necessary, adjust gauge wheels
before operating mower as shown in the
Operation section of this manual,
Front Link [ I MOWER DRWE BELT INSTALLATION
Location, ! /" - -'\
Follow procedure described in "TO
-g
_J
REPLACE MOWER BLADE DRIVE BELT"
in the "Service and Adjustments" section of
this manual.
all
-_'. Front Lift Link Assembly

E Front Suspension Bracket
G. Large Retainer Spring
H. Front Mower Bracket
J. Small Retainer Spring
M. Engine Clutch Pulley
11
CHECK TIRE PRESSURE

The tires on your tractor were over-inflated t/If'CHECKLIST
atthe factory for shipping purposes. Correct Before you operate your new tractor,we
tire pressure is important for best cutting wish to assure that you receive the best
performance. performance and satisfaction from this
• Reducetire pressure to PSf shown ontires, Quality Product,
CHECK DECK LEVELNESS Please review the following checklist:
For best cutting results, mower housing t/" All assembly instructions have been
should be properly leveled. See "TO LEVEL completed.
MOWER" in the Service and Adjustments J" No remaining loose parts in carton.
section of this manual.
_" Battery is properly prepared and
CHECK FOR PROPER POSITION OF charged.
ALL BELTS vf Seat is adjusted comfortably and tight-
See the figures that are shown for replacing ened securely.
motion and mower blade drive belts in the J" All tires are properly inflated, (For ship-
Service and Adjustments section ofthis man- ping purposes, thetires were overinflated
ual, Vedfy that the belts are routed correctly. at the factory).
i/" Be sure mower deck is properly leveled
CHECK BRAKE SYSTEM
side-to-side/front-to-rear for best cutting
After you learn how to operate your tractor, results. (Tires must be properly inflated
checkto see that the brake isoperating prop- for leveling).
erly. See"TO CHECKBRAKE" intheService J" Check mower and drive belts. Be sure
and Adjustments section of this manual. they are routed properly around pulleys
and inside all belt keepers.
_4" Check wiring. See that all connections
are still secure and wires are properly
clamped,
_" Before driving tractor, be sure freewheel
control is in "transmission engaged"
position (see "TO TRANSPORT" in the
Operation section of this manual).
While learning howto useyour tractor, pay ex-
tra attention to the following important items:
V" Engine oil is at proper level,
v( Fuel tank is filled with fresh, clean, regular
unleaded gasoline.
v( Become familiar with all controls, their
location and function. Operate them
before you start the engine.
_/" Be sure brake system is insafe operating
condition.
_/" Be sure Operator Presence System and
Reverse Operation System (ROS) are
working properly (See the Operation and
Maintenance sections in this manual).
_" It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and transmis-
sion purging instructions (See "TO START
ENGIHE" and "PURGETRANSMISSION"
inthe Operation section of this manual).
12
These
symbols
mayappear
onyourtractor
or inliterature supplied with the product.
Learn and understand their meaning.
R N H L I'-.I
REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW
IGNmON SWITCH
ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT MOWER LIFT
OPERATION
SYSTEM (ROS)
LIGHTS ON FUEL BATTERY REVERSE FORWARD CRUISE CONTROL CLUTCH/BRAKE

PEDAL
ATTACHMENT ATTACHMENT DANGER, KEEP HANDS

®@@@@
CLUTCH DISENGAGED CLUTCH ENGAGED AND FEET AWAY KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SEC'i'ION)
DANGER
will result indicates
in death aorhazard which,
serious if not avoided,
injury.
WARNING
could resultindicates
in deatha or
hazard which,
serious if not avoided,
injury.
FREEWHEEL
(Automatic Models only)
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,

indicates a situation that could result tn damage
to the tractor and/or engtne.
Failure to follow instructions
could result in serious injury or HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
death. The safety alert symbol and/or property damage.
is used to identify safety inform-
ation about hazards which can
/_ FIRE indicates
could result in adeath,
hazard serious
which, ifinjury
not avoided,
and/or
result in death, serious injury
property damage,
and/or property damage,
13
KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Our tractors conform to the applicable safety standards of the

American National Standards Institute.
(A) ATTACHMENT LIFT LEVER- Used to (H) LIGHT SWITCH - Turnsthe headlights
raise and lower the mower or other attach- on and off.
ments mounted to your tractor. (J) CRUISE CONTROL LEVER- Used to set
(B) BRAKE PEDAL - Used for brakingthe forward movement oftractor atdesired speed
tractor and startingthe engine. without holding the forward drive pedal,
(C) PARKING BRAKE- Locks clutch/brake (K) FORWARD DRIVE PEDAL - Used for
pedal into the brake position. forward movementof tractor.
(D) THROTTLE CONTROL- Used to con- (L) REVERSE DRIVE PEDAL- Usedforreverse
trol engine speed. movementof tractor.
(E) ATTACHMENT CLUTCH SWITCH (N) CHOKE CONTROL- Used when starting
- Used to engage the mower blades, or other a cold engine.
attachments mounted to your tractor. (P) SERVICE REMINDER / HOUR METER
(F) IGNITION SWITCH - Used for starting - Indicates when service is required for the
and stopping the engine. engine and mower.
(G) REVERSE OPERATION SYSTEM
(ROS) "ON" POSITION- Allows operation
of mower or other powered attachment while
in reverse.
14
Theoperation
ofanytractor
canresultinforeign
objects
thrownintothe
eyes,which
canresultinsevere
eyedamage. Alwayswearsafety
glasses
oreyeshields
whileoperating
yourtractor
orperforming
anyadjustments
orrepairs.
Werecommend standardsafety
glasses
orawidevisionsafety
maskwornoverspectacles.
HOW TO USE YOUR TRACTOR ENGINE -
TO SET PARKING BRAKE • Movethrottle control (D) between half and
Your tractor is equipped with an operator full speed (fast) position.
presence sensing switch. When engine is NOTE: Failure to move throttle control be-
running,any attempt bythe operatortoleave tween half and full speed (fast) position, be-
theseat withoutfirstsetting the parkingbrake forestopping, may cause engineto"backfire".
will shut offthe engine. * Turn ignition key (F) to "STOP" position
t. Depress brake pedat(B) allthe waydown and remove key. Always remove keywhen
and hold.
leaving tractor to prevent unauthorized use.
2. Pull parking brake lever (C) up and hold,
release pressure from brake pedal (B), ° Never use choke (N) to stop engine.
then release parking brake lever. Pedal IMPORTANT: Leavingthe ignitionswitch in
should remain in brake position. Make any position other than "STOP" will cause
sure parking brake will holdtractorsecure. the battery to discharge and go dead.
NOTE: Undercertain conditionswhentractor
is standing idle with the engine running, hot
engine exhaust gases may cause "brown-
ing" of grass. To eliminate this possibility,
always stop engine when stopping tractor
on grass areas.
ACAUTION: Always stop tractor com-
pletely, as described above, before leaving
STOPPING the operator's position.
MOWER BLADES -
TO USE THROTTLE CONTROL (D)
- TOstop mower blades, move attachment Always operate engine at full speed (fast).
clutch clutch lever to disengaged position
° Operating engine at less than full speed
(fast)reduces engine's operatingefficiency.
• Full speed (fast) offers the best mower
performance.
(t'_1) Attachment (t'_)Attachment

ClutchSwitch ClutchSwitch
"Engaged.... Disengaged" TO USE CHOKE CONTROL (N)
Use choke controlwheneveryou arestarting
GROUND DRIVE -
a cold engine. Do not use to start a warm
• Tostop ground drive, depress brake pedal engine.
all the way down. • To engage choke control, pull knob out.
IMPORTANT: Forward and reverse drive Slowly push knob in to disengage.
pedals return to neutral position when not
depressed.
15
TO MOVE FORWARD AND BACKWARD The cutting height range is approximately

The direction and speed of movement is 1"to 4". The heights are measured from the
controlled by the forward and reverse drive groundtothe bladetipwith the engine not run-
pedals. ning. These heights areapproximateand may
1. Start tractor and release parking vary depending upon soil conditions, height
brake. of grass and types of grass being mowed.
2, Slowly depress forward(K) or reverse(L) • The average lawn should be cut to ap-
drive pedal to begin movement. Ground proximately 2-1/2" during the cool season
speed increases the further down the and to over 3" during hot months. For
pedal is depressed. healthier and better looking lawns, mow
often and after moderate growth.
• For best cutting performance, grass over
m
6" in height should be mowed twice. Make
the first cut relatively high; the second to
desired height.
TO ADJUST GAUGE WHEELS
.co
Gauge wheels are properly adjusted when
they are slightly off the ground when mower
is at the desired cutting height in operating
position.Gauge wheels then keep the deck
TO USE CRUISE CONTROL in proper position to help prevent scalping
The cruise control feature can be used for in most terrain conditions.
forward travel only. NOTE: Adjust gauge wheels with tractor on
SYSTEM CHARACTERISTICS a flat level surface.
es
The cruise control should only be used 1. Adjust mower to desired cutting height
while mowing or transporting on relatively (See 'q'O ADJUST MOWER CUTTING
smooth, straight surfaces. Other conditions HEIGHT" in this section of manual)i
such as trimming at slow speeds may cause 2. With mowerin desired heightofcutposi-
the cruise control to disengage. Do not use tion, gauge wheels should be assembled
uid
the cruise control on slopes, rough terrian so they are slightly off the ground, Install
or while trimmimg or turning. gauge wheel in appropriate hole. Tighten
- With forward drive pedal depressed to securely.
desired speed, pull cruise control lever 3. Repeat for all, installing gauge wheel in
(J) up and hold while lifting your foot off same adjustment hole.
the pedal, then release the lever.
To disengage the cruise control, depress the
-g
brake pedal, tap on forward drive pedal or

push the cruise control lever down.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever (A)
determines the cutting height.
all
• Put attachment lift lever indesired cutting

height slot.
• Slide pointer tab (T) to desired cutting TO OPERATE MOWER
height as a reminderfor nexttimeyou mow,
Your tractor is equipped with an operator
presence sensing switch, Any attempt bythe
operator to leave the seat with the engine
running and the attachment clutch engaged
will shut off the engine. You must remain
fully and centrally positioned in the seat to
preventthe engine from hesitating or cutting
offwhen operating your equipmenton rough,
rolling terrain or hills,
1. Select desired height of cut with attach-
ment lift lever.
2. Start mower blades by engaging attach-
merit clutch control.
16
TO STOP MOWER BLADES TO OPERATE ON HILLS

Disengage attachment clutch control. _)AWARNING: Do not drive up or down
_OAUTION: Do not operate the mower hills withslopes greater than 15° and do not
without either the entire grass catcher, on drive across any slope. Use the slope guide
provided at the back of this manual.
mowers so equipped, orthe deflector shield • Choose the slowest speed before starting
(S) in place.
up or down hills.
• Avoid stopping or changing speed on
hills.
• If stopping is absolutely necessary, push
brake pedal quickly to brake position and
engage parking brake.
• Torestart movement, slowly release park-
ing brake and brake pedal.
• Slowly depress appropriate drive pedal to
slowest setting.
• Make all turns slowly.
REVERSE OPERATION SYSTEM (ROS)
TO TRANSPORT
Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by When pushing or towing your tractor, be
the operatorto travel inthe reversedirection sure to disengage transmission by placing
withthe attachmentclutch engaged willshut freewheel control in freewheeling position.
off the engine unless ignitionkey is placed Free wheel control is located at the rear
in the ROS "ON" position. drawbar of tractor.
_WARNING: Backing up with the at- • Raise attachment lift to highest position
with attachment lift control.
tachment clutch engaged while mowing is
• Pull freewheel controI out and into the slot
stronglydiscouraged. Turning the ROS"ON",
and release so it is held inthe disengaged
to allow reverse operation with the attach-
ment clutch engaged, should only be done position.
• Do not push or tow tractor at more than
when the operator decides it is necessary to two (2) MPH.
reposition the machine with the attachment
° Toreengagetransmission, reverseabove
engaged. Do not mow in reverse unless procedure.
absolutely necessary.
USINGTHE REVERSEOPERATIONSYSTEM
Only use if you are certainno childrenorother
bystanders will enter the mowing area.
1. Depress brake pedal all the way down.
2. With engine running, turn ignition key
counterclockwiseto ROS "ON" position.
3. Look down and behind before and while
backing. NOTE: To protect hood from damage when
4, Slowly depress reverse drive pedal to transportingyour tractoron atruck or atrailer,
start movement. be sure hood is closed and secured to tractor.
5. When use of the ROS is no longer Use an appropriate means of tying hood to
needed, turn the ignition key clockwise tractor (rope, cord, etc.).
to engine "ON" position.
TOWING CARTS AND OTHER ATTACH-
Engine "ON" Position MENTS
ROS "ON" Position (Normal Operating)
Tow only the attachments that are recom-
mended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy of
a load, while on a slope, is dangerous. Tires
can lose traction with the ground and cause
you to lose control of your tractor.
17
SERVICE REMINDER/HOUR METER CAUTION: Alcohol blended fuels (called

Service reminder shows the total number gasohol or using ethanol or methanol) can
of hours the engine has run and flashes to attract moisture which leads to separation
indicate that the engine or mower needs ser- and formation of acids during storage. Acidic
vicing. When service is required, the service gas can damagethe fuel system of an engine
reminder will flash for two hours. To service while in storage. Toavoid engine problems,
engine and mower, see the Maintenance the fuel system should be emptied before
section of this manual. storage of 30 days or longer. Drain the gas
NOTE: Service reminder runs when the tank, start the engine and let it run until the
ignition key is in any position but "STOP". fuel lines and carburetor areempty. Usefresh
For acurate reading, be sure key remains fuel next season. See Storage Instructions
in the "STOP" position when engine is not for additionaI information. Never use engine
running.
or carburetor cleaner products in the fueltank
BEFORE STARTING THE ENGINE or permanent damage may occur.
CHECK ENGINE OIL LEVEL
The engine inyour tractor has been shipped, RESERVE FUEL VALVE OPERATION
from the factory, already filled with summer 1. Raise seat to access reserve fuel
weight oil. valve.
1. Check engine oil with tractor on level
2. in normal operation,valve should be
ground. set to primary (as shown in view)
2. Unthread and remove oilfill cap/dipstick; 3, If tractorruns out of fuel, rotate valve
wipe oil off. Reinsert the dipstick into the handle to reserve.
tube and rest oil fill cap on the tube. Do 4, Drive tractor to be refueled.
notthreadthe capontothetube. Remove 5. After refueling, return valve to primary
and read oil level. If necessary, add oil position.
until "FULE' mark on dipstick is reached.
Do not overfill. Reserve
3. For cold weather operation you should Fuel Valve
change oil for easier starting (See the oil ©
viscosity chart in the Maintenance section
of this manual).
4. Tochange engine oil, seethe Maintenance
section in this manual.
5. Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will Primary
increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil TO START ENGINE
with gasoline. Purchase fuel in quanti- When starting the engine for the first time or
ties that can be used within 30 days to if the engine has run out of fuel, it will take
_assure fuel freshness. extra cranking time to move fuel from the
_IbCAUTION: Wipe off any spilled oil or tank to the engine,
t'uel. Do not store, spill or use gasoline 1. Be sure freewheel control is inthe trans-
near an open flame. mission engaged position.
IMPORTANT: When operating in temper- 2. Siton seat inoperating position, depress
atures below 32°F(0°C), use fresh, clean brake pedal and set parking brake.
winter grade gasoline to help ensure good 3. Move attachment clutch to disengaged
cold weather starting. position.
4. Move throttle control to fast position
5. Pull choke control out for a cold engine
start attempt. For a warm engine start
attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
18
6. Insert key into ignition and turn key PURGE TRANSMISSION

clockwise to start position and release
key as soon as engine starts. Do not run ,_CAUTION: Never engage or disengage
starter continuously for more than fifteen freewheel lever while the engine is running.
seconds per minute. If the engine does
not start after several attempts, push Toensure properoperationand performance,
choke control in, wait afew minutes and it is recommended that the transmissionbe
try again. If engine still does not start, pull purged before operating tractor for the first
the choke control out and retry. time. This procedurewill removeanytrapped
air inside the transmission which may have
WARM WEATHER STARTING (50°F/10°C developed during shipping of your tractor.
and above)
7. When engine starts, slowly push choke IMPORTANT: Should your transmission
control in until the engine begins to run require removal for service or replacement,
smoothly. If the engine start_ to run itshoutd be purged after reinstaUation before
roughly, pull the choke control outslightly operating the tractor.
for a few seconds and then continue to 1, Place tractor safely on a level surface-
push the control in slowly. that is clear of objects and open - with
8. The attachments and ground drive can engine off and parking brake set.
now be used. If the engine does not accept 2. Disengage transmission by placing
the load, restart the engine and allow it to freewheel control in disengaged position
warm up for one minute using the choke (See "TO TRANSPORT" in this section
as described above.
of manual).
COLD WEATHER STARTING (50_F/10°C 3. Sitting in the tractor seat, start engine.
and below) After the engine is running, move throttle
9. When engine starts, slowly push choke control to slow position. Disengage park-
Control in until the engine begins to run ing brake.
smoothly. Continue to push the choke ,_IbCAUTiON: At any time, during step 4,
control insmall steps allowing the engine
to accept small changes in speed and there may be movement of the drive wheels.
load, until the choke control is fully in. 4. Depress forward drive pedalto full forward
If the engine starts to run roughly, pull position and hold forfive (5) seconds and
the choke control out slightly for a few release pedal. Depress reverse drive
seconds and then continue to push the pedal to full reverse position and hold
control in slowly. This may require an for five (5) seconds and release pedal.
engine warm-up period from several Repeat this procedure three (3) times.
seconds to several minutes, depending 5. Shutoff engine and set parking brake.
on the temperature. 6. Engage transmission by placing free-
AUTOMATIC TRANSMISSION WARM UP wheel control in engaged position (See
"TO TRANSPORT" in this section of
Before driving the unit in cold weather, the
manual).
transmissionshould bewarmed upas follows: 7. Sitting in the tractor seat, start engine.
I. Be sure the tractor is on level ground. After the engine isrunning, move throttle
2. Release the parking brake and let the control to half (1/2) speed. Disengage
brake slowly return to operating position. parking brake.
3. A![ow one minute for transmission to 8. Drive tractor forward for approximately
warm up. This can be done during the five feet then backwards for five feet,
engine warm up period. Repeat this driving procedure three
times.
4. The attachments can be used during the
enginewarm-up period after thetransmis- Your transmission is now purged and now
sion has been warmed up and may require ready for normal operation,
the choke control be pulled out slightly.
NOTE: If at a high altitude (above 3000 feet)
or in cold temperatures (below 32°F/0°C)
the carburetor fuet mixture may need to De
adjusted for best engine performance (see
"TO ADJUSTCARBURETOR"intheService
and Adjustments section of this manual).
19
MOWING TIPS
° Tire chains cannot be used when the
mower housing is attached to tractor,
° Mower should be proper[yleveled for best
mowing performance. See "TO LEVEL
MOWER HOUSING" in the Service and
Adjustments section of this manual,
- The ]eft hand side of mower should be
used for trimming.
• Drive so that clippings are discharged onto
the areathat has already been cut, Have
the cut area to the right of the tractor, This
will result in a more even distribution of
clippings and more uniform cutting.
• When mowing large areas, start by turning
to the right so that c]ippings will discharge
away from shrubs, fences, driveways,
etc. After one or two rounds, mow in the
opposite direction making ]efthand turns
• If grass is extremely tall, it should be

mowed twice to reduce load and possible
fire hazard from dried clippings, Make
first cut relatively high; the second to the
desired height.
• Do not mow grass when it is wet. Wet
grass will plug mower and leave undesir-
able clumps. Allow grass to dry before
mowing.
• Always operate engine at full throttle
when mowing to assure better mow-
ing performance and proper discharge
of material. Regulate ground speed by
selecting a lowenough speed to give the
mower cutting performance as well as the
quality of cut desired.
• When operating attachments, select a
ground speed that wilt suit the terrain and
give best performance of the attachment
being used.
2O
, ,,,,
MAINTENANCE BEFORE EVERY EVeRy EVERY EVERY EVERY BEFORE
SCHEDULE F-A_H
USE
e
HOURB
25
HOURS
50
HOURS
1130
IIOURS
SEASON STORAGE
II iiiiiiii i
Check Brake Oeeratfon
V' V',,, ,, .....

Cheek Operator
RT CheekTire Presence
Pressure & ROS Systems
.... Vp , ,,
i Check far Loose Fasteners .... v' ,!

C Check/Replace Mower Blades .....
T Lubr!cation Chart ..... v" v'=
0 Check Battery Level
V*4 .........
m
R Clean Battery and Tsrminals ' '
_' v't
Clean Debds Off Stee[,ing Plate
Check Transaxle Cooling
Check Mower LeveInes F v'
Check V-8 elts
.co
Check ER,qine Oil Level
Change EnF!ine OEI {with oil filter) ............ V',_

E Change Engine Oi _wthouto fter)
....v',._ v"
N Clean Air Filter ,, _ ......
G ,Ct,ean Air Screen v',

| i Inspect MuffIerlSpark An-ester v"
N Replace Oil Filter (If equ{pped}
es
Clean En_t!ne CooliNg Fins
,Replace Spark Plug

Replace Air Filter Paper,Cartridge ......
! Replace Fuel Filter

H ,1
uid
GENERAL RECOMMENDATIONS LUBRICATION CHART

The warrantyon this tractordoes not cover
items that have been subjected to operator
abuse or negligence, To receive full value Z@e Spindle .---_]__,f---_qL'-_- (_ Spindle
from the warranty, operator must maintain rK .__==:_-_L Zerk .
tractor as instructed in this manual. @ Front _ .......... _'i iX@ FrontWheel
Some adjustments will need to be made pe-
-g
riodically to properlymaintain your tractor. Bearing ,._.=...... _,>_

At least once a season, check to see if zerk /'_ / _"_ ]i _'-._',.
you should make any of the adjustments
described in the Service and Adjustments (. > ,,__2
,/':.. . @,Engine
section of this manual.
all
- At least once a year you should replace I I I 1

the spark plug, clean or replace air filter, II : (_Gearshiffl
and check blades and belts for wear. A L "_£- °'_-- = Pivots
new spark plug and clean air filter assure d)SAE 30 or 10w30 Motor Oil
proper air-fuel mixture and help your en- ® General Purpose Grease
gine run better and last longer, @Refer to Maintenance "ENGINE" Section
BEFORE EACH USE
1. Check engine oil level. IMPORTANT: Do not oil or grease the pivot
2. Check brake operation. points which have special nylon bearings.
3. Check tire pressure. Viscous lubricants wil! attract dust and dirt
4. Check operatorpresence and
thatwitl shorten the life of the self-lubricating
ROS systems for proper operation. bearings. Ifyou feel they must be lubricated,
5. Check for loose fasteners. use only a dry, powdered graphite type lu-
bricant sparingly.
21
TRACTOR CHECK REVERSE OPERATION (ROS)

Always observe safety ruleswhen performing SYSTEM
any maintenance. • When the engine is running with the ignition
BRAKE OPERATION switch inthe engine "ON" position and the
If tractor requires more than five (5) feet to attachment clutch engaged, any attempt
stop at highest speed in highest gear on a by the operator to shift into reverse should
level, dry concrete or paved surface, then shut off the engine.
brake must be serviced. (See "TO CHECK • When theengine is runningwith theignition
BRAKE" in the Service and Adjustments switch in the ROS "ON" position and the
section of this manual). attachment clutch engaged, any attempt
TIRES bythe operator to shift into reverse should
NOT shut off the engine.
- Maintain proper air pressure in all tires
(See PSI on tires). BLADE CARE
• Keep tires free of gasoline, oil, or insect For best results mower blades must besharp.
control chemicals which can harm rub- Replace worn, bent or damaged blades.
ber. ACAUTION: Use only a replacement blade
• Avoid stumps, stones, deep ruts, sharp approved bythe manufacturer of your tractor,
objects and other hazards that may cause Using a blade not approved by the manu-
tire damage, facturer of your tractor is hazardous, could
NOTE: To seal tire punctures and prevent damage your tractor and void your warranty.
flat tires due to slow leaks, tire sealant may BLADE REMOVAL
be purchased from your local parts dealer. 1. Raise mower to highestpositionto allow
Tire sealant also prevents tire dry rot and access to blades,
corrosion.
NOTE: Protectyour handswith glovesand/
OPERATOR PRESENCE SYSTEM AND or wrap blade with heavy cloth.
REVERSE OPERATION SYSTEM (ROS) 2. Remove blade bolt by turning counter-
Be sure operator presence and reverse clockwise.
operation systems are working properly, if 3. installnewbladewithstamped"THIS SIDE
your tractor does not function as described, UP" facing deck and mandrel assembly.
repair the problem immediately. IMPORTANT: To ensure proper assembly,
• The engine should not start unless the center hole in blade must align with star on
brake pedal is fully depressed, and the mandrel assembly.
attachment clutch control is in the disen- 4. Install and tighten blade bolt securely
gaged position. (45-55 Ft. Lbs. torque).
CHECK OPERATOR PRESENCE IMPORTANT: Special blade bolt is heat
SYSTEM treated, Mandrel
Assembly
• When the engine is running, any attempt
by the operator to leave the seat without Blade _ .-_
first setting the parking brake should shut
off the engine.
• When the engine is running and the at-
tachment clutch is engaged, any attempt
by the operator to leave the seat should
shut off the engine. BATTERY Center Hole--"4_&
• The attachment clutch should never oper- Your tractor has a battery charging system
ate unless the operaLor is in the seat. which is sufficient for normal use. However,
periodic charging of the battery with an au-
ROS "ON" Position Engine "ON" Position tomotive charger wilt extend its life.
(Normal Operating) • Keep battery and terminals cIean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrotyte is
not necessary.
22
TOCLEAN BATFERY ANDTERMINALSChange the oil after every 50 hours of op-

Corrosion anddirtonthebattery andtermi- eration or at least once a year if the tractor
nalscancause thebattery to"leak"
power. isCheck
not used for 50 hours in one year.
the crankcase oil level before start-
1. Remove terminalguard.
2. Disconnect BLACK battery cablefirst ing the engine and after each eight (8)
thenREDbatterycableandremovehours of operation,
batteryfromtractor. TO CHANGE ENGINE OIL
3. Rinsethe batterywith
plainwateranddry. Determine temperature range expected
4. Clean terminalsandbattery cableends before oil change. All oil must meet API
withwirebrush untilbright. service classification SG-SL.
5. Coat terminalswithgreaseorpetroleum• Be sure tractor is on level surface,
jelly, , Oil will drain more freely when warm.
6. Reinstall battery(See"REPLACING
BATTERY" intheSERVICE ANDAD- •1. Catch oil in a suitable container,
Remove oil fill cap/dipstick, Be careful
JUSTMENTS sectionofthismanual), not to allow dirt to enter the engine when
TRANSAXLE MAINTENANCE changing oil.
The transmission fan and cooling fins should 2. Remove yellow cap from end of drain
valve and install the drain tube onto the
be kept clean to assure proper cooling. Do
not attempt to clean fan or transmission while fitting.
engine is running or while the transmission 3. Unlock drain valve by pushing inward
is hot. To prevent possible damage to seals, slightly and turning counterclockwise.
do not use high pressure water or steam to Oil Drain Valve
clean transaxte.
• Inspect cooling fan to be sure fan blades
are intact and clean,
• Jnspect cooling fins for dirt, grass clippings
and other materials. Topreventdamageto
sea_s, do not use compressed air or high
Closed ___ " __._ra_
pressure sprayer to clean cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and
fluid maintenance is not required for the life YellowCap1"__
of the transaxle. Should thetransaxle ever 4. To open, pull out on the drain valve.
leak or require servicing, contact your near- 5. After oil has drained completely, close and
est Sears or other qualified service center. lock the drain valve by pushing inward
V-BELTS and turning clockwise until the pinis in
CheckV-belts for deterioration andwear after the locked position as shown.
6, Remove the drain tube and replace the
t 00 hours of operation and replace ff neces-
cap onto the end of the drain valve.
sary. The belts are not adjustable. Replace
7. Refill enginewith oilthrough oil fill dipstick
belts if they begin to slip from wear. tube. Pour slowly. Do not overfill. For
ENGINE approximate capacity see "PRODUCT
LUBRICATION SPECIFICATIONS"section ofthis manual.
Only use high quality detergent oil rated 8. Use gauge on oi! fill cap/dipstick for
with API service classification SG-SL. checking level Insert dipstick into the
Select the oil's SAE viscosity grade tube and rest the oil fill cap on the tube.
Do netthreadthe cap ontothe tubewhen
according to your expected operating
temperature. taking reading. Keep oil at "FULI_' line
on dipstick. Tighten cap onto the tube
securely when finished.
23¸
AIR FILTER CLEAN AIR SCREEN

Your engine will not run properly using a Air screen must be keptfree of dirtand chaff
dirty air filter. Service paper cartridge every to prevent engine damage from overheating.
two months or every 25 hours of operation, Clean with a wire brush or compressed airto
whichever occurs first. remove dirt and stubborn dried gum fibers.
Service paper cartridge more often under CLEAN AIR INTAKE/COOLING AREAS
dusty conditions,
To ensure proper cooling, make sure the
Replace the paper cartridge annually, or after
every I00 hours of operation.
grass screen, cooling fins, and other exter-
nal surfaces of the engine are kept clean
TO SERVICE CARTRIDGE at all times.
• Replace a dirty, bent, or damaged car- Ever:/ 100 hours of operation (more often
tridge. Handle new cartridge carefully; do under extremely dusty, dirty conditions),
not use if the rubber seal is damaged. remove the blower housing and other cooling
NOTE: Do not wash the paper cartridge shrouds. Clean the cooling fins and external
or use pressurized air, as this will damage surfaces as necessary. Make surethecooling
the cartridge, shrouds are reinstalled.
1. Open door (A) on the blower housing to NOTE: Operating the engine witha blocked
access the air cleaner element (B). grass screen, dirty or plugged cooling fins,
and/or cooling shrouds removed will cause
engine damage due to overheating.
MUFFLER
Inspect and replace corroded muffler and
spark arrester (ifequipped) as it could create
a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plug(s) at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are shown
in "PRODUCT SPECIFICATIONS" section
2. Unhook the latch (C) and remove the of this manual.
element.
IN-LINE FUEL FILTER
The fuel filter should be replacedonce each
season. If fuel filter becomes clogged, ob-
structing fuel flow to carburetor,replacement
is required.
1. With engine cool, remove filter and plug
fuel line sections.
2. Place new fuel filter in position infuel line
with arrow pointing towards carburetor.
3. Be sure there are no fuel line leaks and
clamps are properly positioned.
4. Immediatelywipe up any spilled gasoline.
3. Gentlytap the paper elementto dislodge
dirt.
4. Clean all air cleaner components of any
accumulated dirt or foreign material,
Cao ,o0
Prevent any dirt from entering the throat
of carburetor.
5, Install cleaned or new element on the
base and secure with latch.
6, Close and latch the door,
24
CLEANING
• Clean engine, battery, seat, finish, etc. Nozzle
of all foreign matter, Washout Port
• Clean debris from steering plate.
Debris can restrict clutch/brake pedal
shaft movement, causing belt slip and
loss of drive.
A CAUTION: Avoid all pinch points and
movable parts
peda]
Clean
4. Pull back the lock collar of the nozzle
adapter and push the adapter onto the
deck washout port at the left end o1the
mower deck. Release the lock collarto
tockthe adapter on the nozzle.
IMPORTANT: Tug hose ensuring connec-
tion is secure,
5. Turn the water on.
Steering System, Dash, £= 6. While sitting in the operator's position
Fender and Mower t_ot Shown on the tractor, re-start the engine and
place the throttle lever in the Fast ",_"
• Keep finished surfaces and wheels position.
free of all gasoline, oil, etc.
• Protect painted surfaces with automo- IMPORTANT: Recheck the area making
certain the area is clear.
tive type wax.
7. Move the tractor's attachment clutch
We do not recommend using a garden hose
control to the "ENGAGED" position.
or pressure washer to clean your tractor Remain in the operator's position
unless the engine and transmission are with the cuttingdeck engaged until the
covered to keep water out. Water in engine deck is cleaned.
or transmissionwill shorten the useful life of
your tractor. Use compressed air or a leaf 8. Move the tractor's attachment clutch
blower to remove grass, leaves and trash control to the "DISENGAGED" posi-
from tractor and mower, tion. Turn the ignition key to the STOP
DECK WASHOUT PORT positionto turnthe tractor's engine off.
Turn the water off.
Your tractor's deck is equipped with a 9, Pull back the lock col!ar of the nozzle
washout port on its surface as part of its adapter to disconnect the adapter from
deck wash system. It should be utilized af- the nozzle washout port.
ter each use.
10. Move the tractor to a dry area, prefer-
1. Drive the tractor to a level, clear spot ably a concrete or paved area, Place
on your lawn, near enough to a water the attachment clutch control in the
spigot for your garden hose to reach. "ENGAGED" positiontoremoveexcess
IMPORTANT: Make certain the tractor's water andto helpdry beforeputtingthe
discharge chute is directed AWAY from your tractor away.
house, garage, parked cars, etc. Remove _,WAR NING: A brokenor missingwashout
bagger chute or mulch cover if attached. fittingcould exposeyou or othersto thrown
2. Make surethe attachment clutch control objectsfrom contactwith the blade.
is in the "DISENGAGED" position, set • Replacebrokenor missingwashoutfitting
the parking brake, and stop the engine. immediately, priorto usingmower again.
3. Thread the nozzle adapter (packaged • Plug any holes in mower with bolts and
with your tractor's Operator's Manual) locknuts.
onto the end of your garden hose.
25
_ ARNING: TO AVOIDSERIOUSINJURY,BEFOREPERFORMINGANY SERVICEOR

ADJUSTMENTS:
t, Depress clutch/brake pedal fully and set parking brake,
3, Place attachment clutch in "DISENGAGED" position.
4. Turn ignition key to "STOP" and remove key.
5, Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot come
in contact with ptug.
TO REMOVE MOWER
m
4_IbCAUTION: After rear liftlinks are discon-
1, Place attachment clutch in "DiSEN- nected, the attachment]ift leverwill be spring
GAGED" position. loaded. Have a tight grip on lift lever when
2. Lower attachment lift lever to its lowest changing position of the lever.
position,
.co
8. From right side of mower, disconnect
3, Disengage belt tension rod (K) from lock
anti-sway bar (S) from right rear mower
bracket (L),
bracket (D) - remove retainer spring and
_k CAUTION: Belt tension rod is spring washer and pull mower toward you untU
loaded. Have a tight grip on rod and release the bar falls from the hole in bracket,
Slowly. 9, Turn tractor steering wheel to the left as
4. Remove mower beit from electric clutch far as it will go.
es
pulley (M). 10. Slide mower out from under right side of
5, Disconnect front link (E) from mower - tracto r,
remove retainer spring and washer, TO INSTALL MOWER
6, Goto either side of mower and disconnect
mower suspension arm (A) from chas- Follow procedure described in "INSTALL
Sis and rear lift link (C) from rear mower MOWERAND DRIVE BELT" intheAssembly
section of this manual,
uid
bracket (D) - remove retainer springs and

washers,
7, Goto otherside of mowerand disconnect
the suspension arm and rear lift link,
-g
all
26
TO LEVEL MOWER 4. If adjustment is necessary, see steps 2

Make sure tires are properly inflated to the and 3 in Visual Adjustment instructions
PSI shown on tires. Iftires are over or under above.
inflated, it may affect the appearance of your 5. Recheck measurements, adjust ifneces-
lawn and lead you to think the mower is not sary until both sides are equal.
adjusted properly. FRONT-TO-BACK ADJUSTMENT
VISUAL SIDE-TO-SI DE ADJUSTMENT IMPORTANT: Deck must be level side-
to-side.
1. With all tires properly inflated and if your
lawn appears unevenly cut, determine To obtain the best cutting results, the mower
which side of mower is cutting lower. blades should be adjusted so the front tip is
NOTE: As desired, you can raise the low 1/8" to 1/2" lower than the rear tip when the
side of mower or lower the high side. ov_eris in its highest position.
AUTION: Blades are sharp. Protect
2. Go to side of mower you wish to adjust.
3. With a 3/4" or adjustable wrench, turn your hands with gloves and/or wrap blade
lift link adjustment nut (A) to the left to with heavy cloth.
lower the mower, or, to the right to raise • Raise mower to highest position.
the mower. . Position any blade so the tip is pointing
straightforward. Measure distance (B) to
the grou nd atfront and reartip ofthe blade.
- tffront tip of blade is not 1/8" to 1/2" lower

than the rear tip, go to the front of tractor.
• With an I1/I6" or adjustable wrench,
loosen jam nut A several turns to clear
adjustment nut B.
Turn nut ri Turn nut left • With a 3/4" or adjustable wrench, turn
to iraise mower to lower mower
front link adjustment nut (B) clockwise
(Itighten) to raise the front of mower, or,
counterclockwise (loosen) to lower the
NOTE: Each full turn of adjustment nut will front mower.
change mower height about 3/16".
4. Test your adjustment by mowing some
uncut grass and visually checking the
appearance. Readjust, ifnecessary, until
you are satisfied with the results.
PRECISION SIDE-TO-SIDE ADJUSTMENT
!. With alltires properly inflated,parktractor
on level ground or driveway.
CAUTION: Blades are sharp. Protect
your hands with gloves and/or wrap blade Tighten adjust nut Loosen adjust
with heavy cloth. B to raise mower nut Bto lower
2. Raise mower to its highest position. mower
3. At both sides of mower, position blade at
side and measure the distance (A) from Loosenjam nut A first
bottom edge of blade to the ground. The NOTE: Each full turn of the adjustment nut
dist_nceshould bethesameon bothsides. will change mower height about 1/8".
• Recheck measurements, adjust if neces-
sary until front tip of blade is 1/8" to 1/2"
lower than the rear tip.
• HoldadjuslTnentnut inposition withwrench
and tighten jam nut securely against ad-
' A justment nut.
27
TO REPLACE MOWER DRIVE BELT NOTE: Observe entire motion drive belt and
position of all belt guides and keepers.
MOWER DRIVE BELT REMOVAL
2. Disconnect clutch wire harness (A).
1. Park tractor on a level surface. Engage 3. Removeanti-rotation link (B) on rightside
parking brake. of tractor.
2. Lower attachment lift lever to its lowest 4. Remove beltfrom stationary idler (C) and
position. clutching idler (D).
3. Disengage belt tension rod (K) from lock 5. Pull belt slack toward rear of tractor.
z,_bracket (L). Carefully remove belt upwards from
_OAUTION: Belttension rod isspring load- transmission input pulley and over cool-
ed. Have afirm grip on rod and releaseslowly, ing fan blades (F).
4. Remove screws (P) from R,H. and L.H. 6. Remove belt downward from engine
mandrel covers and remove covers (Q). pulley and around electric clutch (G).
5, Remove anydirt or grass clippings which 7. Slide belt toward rear of tractor, off the
may have accumulated around mandrels steering plate (H)and remove fromtractor.
and entire upper deck surface,
6. Remove belt from electric clutch pulley
(M), both mandrel pulleys (R) and all idler
pulleys (S).
MOWER DRIVE BELT INSTALLATION

1. Install belt around both mandrel pulleys
(R) andaround idler pulleys (S) as shown. BELT INSTALLATION -
2. Install belt onto electric clutch pulley (M). 1. Install new belt from tractor rear to front,
IMPORTANT: Check belt for proper routing over the steering plate (H) and above
in all mower pulley grooves. clutch brake pedal shaft (J),
3. Reassemble R.H. and L.H. mandrel cov- 2, Pull belttoward front oftractor and roll belt
ers (Q). Securely tighten all screws. around electric clutch and onto engine
4. Engage belt tension rod (K) on locking pulley (G).
bracket (L). 3, Pull belt toward rear of tractor. Carefully
CAUTION: Belt tension rod is spring load- work belt down around transmission
ed. Haveatight gripon rod andengageslowiy. cooling fan and onto the input pulley (F).
5. Raise attachment lift lever to highest Be sure belt is inside the belt keeper,
position. 4. Install belt through stationary idler (C)
TO REPLACE MOTION DRIVE BELT and clutching idler (D),
5. Reinstall anti-rotation link (B) on right
Park the tractor on level surface. Engage
side of tractor. Tighten securely.
parking brake. For assistance, there is a
belt installation guide decal on bottom side 6. Reconnect clutch harness (A).
of left footrest, 7. Make sure belt is in all pulley grooves
and inside all belt guides and keepers.
BELT REMOVAL - 8. Install mower (See "TO INSTALL MOW-
1, Remove mower (See "TO REMOVE ER" in this section of manual).
MOWER" in this section of manual).
28
TO CHECK BRAKE TO START ENGINE WITH A WEAK BAT-

If tractor requires more than five (5) feet to TERY
stop at highest speed in highest gear on a A0kWARNING: Lead-acid batteries gener-
level, dry concrete or paved surface, then ate explosive gases. Keep sparks, flame
brake must be serviced. and smokingmaterials away from batteries.
You may also check brake by: Always wear eye protection when around
1. Park tractor on a level, dry concrete or batteries.
paved surface, depress brake pedal all Ifyourbatteryistooweak tostartthe engine,it
the waydown and engage parking brake. should be recharged. (See "BATTERY" inthe
2. Disengage transmission by placing MAINTENANCE section of this manual).
freewheel control in "transmission dis- If "jumper cables" are used for emergency
engaged" position. Pull freewheel control starting, follow this procedure:
out and into the slot and release so it is IMPORTANT: Your tractoris equipped with
held in the disengaged position. a 12voltsystem. The othervehicle mustalso
The rear wheels must lock and skid when be a 12 volt system. Do not use your tractor
you try to manually push the tractor forward. battery to start other vehicles,
If the rear wheels rotate, then the brake TO ATTACH JUMPER CABLES
needs to be serviced. Contact a Sears or
1. Connect one end of the RED cable to the
other qualified service center.
POSITIVE (+) terminal of each battery(A-
FRONT WHEEL TOE-IN/CAMBER B),taking care notto short againsttractor
Your newtractor front wheeltoe-in and cam- chassis.
ber is set at the factory and is normal. The 2. Connect one end of the BLACK cable
front wheeltoe-in and camber are notadjust- to the NEGATIVE (-) terminal (C) of fully
able. If damage has occurred to affect the charged battery.
factory set front wheel toe-in or camber, con- 3. Connect the other end of the BLACK
tacta Sears or other qualified service center. cable (D) to good chassis ground, away
TO REMOVE WHEEL FOR REPAIRS from fuel tank and battery.
I. Block up axle securely. TO REMOVE CABLES, REVERSE
2. Remove axle cover, retaining ring and ORDER
washers to allow wheel removal (rear 1. BLACK cable first from chassis andthen
wheels have a square key- Do not lose). from the fully charged battery,
3. Repair tire and reassemble. 2. RED cable lastfrom both batteries.
NOTE: On rearwheels only: align grooves in
rear wheel hub and axle. Insert square key.
4. Replacewashers and snap retaining ring
securely in axle groove,
5. Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, purchase and
usetire sealant from Sears. Tire sealant also
prevents tire dry rot and corrosion.
Weak or Dead Fully Charged
Washers Battery Battery
Retaining
Ring
Axle Cover
'_Square Key (Rear
Wheel Only)
29
REPLACING BATTERY TO REMOVE HOOD AND GRILL

_LWARNING: Do notshort batteryterminals ASSEMBLY
by allowing a wrench or any other object to 1. Raise hood.
contact both terminals at the same time, 2. Unsnap headlight wire connector.
Before connecting battery, remove metal 3. Stand in front of tractor, Grasp hood at
bracelets, wristwatch bands, rings, etc. sides, tilt toward engine and lift off of
Positive terminal must be connected first to tractor.
prevent sparking from accidental grounding. 4. When replacing hood, besureto reconnect
1. Lift hood to raised position. the headlight wire connector.
2. Disconnect BLACK battery cable (A)then
RED battery cable and carefully remove
battery from tractor.
3. Install new battery with terminals in same
position as old battery, _n H°°d
4. First connect RED battery cable (B) to
positive (+) battery terminal with hex bolt HeadlightWire
and keps nutas shown. Tighten securely.
Slide terminal cover (C) over terminal
5. Connect BLACKgrounding cableto neg-
ative (-) battery terminal with remaining
hex bolt and keps nut. Tighten securely.
6. Close hood. nector
Negative
(Black)
Cable TRANSMISSION REMOVAL/REPLACE-
MENT
Should your transmission require removal
for service or replacement, it should be
purged after reinstallation and before op-
erating the tractor. See "PURGE TRANS-
MISSION" in the Operation section of this
manual
ENGINE
Positive TO ADJUST THROTTLE CONTROL
(Red) CABLE
Cable
The throttle control has been preset at
the factory and adjustment should not be
necessary Check adjustment as described
TO REPLACE HEADLIGHT BULB below before loosening cable. If adjustment
1. Raise hood. is necessary, see engine manual.
2. Remove bulb holder fromthe hole inthe TO ADJUST CHOKE CONTROL
backside of the grill. The choke control has been preset at
3, Replace bulb in holder and install bulb the factory and adjustment should not be
holder securely back into the hole in the necessary, if adjustment is necessary, see
backside of the grill. engine manual,
4. Close hood. TO ADJUST CARBURETOR
INTERLOCKS AND RELAYS
Your carburetor has been preset atthe factory
Loose or damaged wiring may cause your and adjustment should not be necessary,
tractor to run poorly, stop running, or prevent However, minor adjustment may be required
it from starting. to compensate for differences in fuel, tem-
• Check wiring. perature, altitude Or load, If the engine does
TO REPLACE FUSff need adjustment, see engine manual.
Replace with 30 amp automotive-type plug-
in fuse. The fuse holder is located behind
the dash.
30
Immediately prepare your tractor for storage ENGINE

at the end of the season or if the tractor will
FUEL SYSTEM
nAotbe used for 30 days or more.
4BLWARNING: Never store the tractor with IMPORTANT: It is important to prevent
gum deposits from forming in essential fuel
gasoline in the tank inside a building where
system parts such as carburetor, fuel hose,
fumes may reach an open flame or spark.
Allow the engine to cool before storing in ortank during storage. Also, alcohol blended
fuels (calted gasohol or using ethanol or
any enclosure.
methanol) can attract moisture which leads
TRACTOR to separation and formation of acids during
Remove mower from tractor for winter storage. Acidic gas can damage the fuel
m
storage. When mower is to be stored for a system of an engine while in storage.
period of time, ctean it thoroughly,remove • Emptythe fuel tank by starting the engine
all dirt, grease, leaves, etc. Store in a clean, and letting it run until the fuel lines and
dry area. carburetor are empty.
.co
1. Clean entire tractor (See "CLEANING" • Never use engine or carburetor cleaner
in the Maintenance section of this products in the fuel tank or permanent
manual). damage may occur.
2, Inspect and replace belts, if necessary - Use fresh fuel next season.
(See belt replacement instructions in the NOTE; Fuel stabilizer is an acceptable
Service and Adjustments section of this alternative in minimizing the formation of
manual), fuel gum deposits during storage. Add
es
3. Lubricate as shown in the Maintenance stabilizer to gasoline in fuel tank or storage
section of this manual. container. Always follow the mix ratio found
4. Be sure that all nuts, bolts and screws on stabilizer container. Run engine at least
are securely fastened. Inspect moving 10 minutes after adding stabilizer to allow
parts for damage, breakage and wear. the stabilizer to reachthe carburetor, Do not
Replace if necessary. empty the gas tank and carburetor if using
uid
5. Touch up all rusted or chipped paint fuel stabilizer.

surfaces; sand lightly before painting. ENGINE OIL
BATTERY Drain oil (with engine warm) and replace
with clean engine oU. (See"ENGINE" inthe
- Fully charge the battery for storage. Maintenance section of this manual).
- After a period of time in storage, battery CYLINDER(S)
may require recharging.
1. Remove spark plug(s).
-g
* To help prevent corrosion and power

leakage during long periods of storage, 2. Pour one ounce of oil through spark plug
battery cables should be disconnected hole(s) into cylinder(s),
and battery cleaned thoroughly (see "TO 3. Turn ignition key to start position for a
CLEAN BATTERY AND TERMINALS" in few seconds to distribute oil.
4. Replace with new spark plug(s).
all
the Maintenance section of this manual).

. After cleaning, leave cables disconnected OTHER
and place cabtes where they cannot come • Do not store gasoline from one season to
in contact with battery terminals. another,
. If battery is removed from tractor for • Replaceyour gasoline can ifyour can starts
storage, do not store battery directly on to rust. Rust and/or dirt in your gasoline
concrete or damp surfaces, will cause problems.
• If possible, store your tractor indoors and
cover itto give protection from dust and dirt,
• Cover your tractor with a suitable protec-
tive cover that does not retain moisture,
Do not use plastic. Plastic cannot breathe
which allows condensation to form and will
cause your tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.
31
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM CAUSE CORRECTION
Wig not start 1 Out of fuel. I ! Fill fuel tank.
2 Engine net "CHOKED" properly. 2 See "TO START ENGINE" in

Operation section.
3 Engine fiooded. 3 Wait several minutes before

attempting to start,
4 Bad spark plug, 4 Replace spark plug,
5 Dirty air filter. 5 Clean/replace air filter.
6 Dirty fuel filter, 6 Replace fuel filter,
7 Water in fuel, 7 Empty fuel tank and carburetor,

refill tank with fresh gasoline and
replace fuel filter.
8 Loose or damaged wiring, 8 Check all wiring,
9 Carburetor out of adjustment, 9 See "To Adjust Carburetor" in

Service and Adjustments section.
10 Engine valves out of adjustment. 10 Contact a Sears or other qualified

service center,
1 Dirty air filter, 1 Clean/rep]ace air filter.
2 Bad spark plug, 2 Replace spark plug.
3 Weak or dead battery. 3 Recharge or replace baltery.
4 Dirty fuel filter, 4 Replace fuel filter.
5 Stale or dirty fuel, i 5 Empty fuel tank and refill tank with
fresh, clean gasoline.
6 Loose or damaged wiring, 6 Check all wiring.
7 Carburetor out of adjustment. 7 See "To Adjust Carburetor" in

8 Engine valves out of adjustment. 8 Contact a Sears or Other qualified

service center.
,,,,,,,....
Engine will not 1 Clutch/brake pedal not depressed. 1 Depress dutch/brake pedal.
turn over
2 Attachment clutch is engaged, 2 Disengage attachment CILrteh.
3 Weak or dead battery. 3 Recharge or replace battery,
4 Blown fuse, 4 Replace fuse.
5 Corroded battery terminals. 5 Clean battery terminals,
6 Loose or damaged widng. 6 Check all wiring.
7 Faulty ignition switch, 7 Check/replace ignition switch.
8 Faulty solenoid or starter. 8 Check/replace solenoid or starter.
9 Faulty operator presence 9 Contact a Sears or other qualified

switch(es). sewice center.
32

Engine clicks but 1 Weak or dead battery. 1 Recharge or replace battery.
will not start
2. Corroded battery terminals, 2 clean battery terminals,
3 Loose or damaged wiring, 3 Check all wiring,
4 Faulty solenoid or starter. 4 Check!replace solenoid or starter,
Loss of power 1 Cutting too much grass/loo fast. 1 Raise cutting height/reduce speed
2 Throttle in "CHOKE" position, 2 Adjust throttle control.
3 Build-up of grass, leaves and 3 Clean underside of mower

trash under mower. housing.
4 Dirty air filter. 4 Clean/replace air filter.
5 Low oil leveVdirty oiI. 5 Check oil level/change oil.
6 Faulty spark plug. 6 Clean& regaporchange spark plug
7 Dirty fuel filter. 7 Replace fuel filter.
8 Stale or dirty fuel. 8 Empty fuel tank and refill tank wJti"
fresh, clean gasoline.
9 Water in fuel. 9 Empty fuel tank and carburetor,

refill tank with fresh gasoline and
replace fuel filter.
10 Spark p[ugwire loose. 10 Connect & tighten spark plug wire
11 Dirty engine air screen/fins. 11 Clean engine airscreen!fins.
12 Dirty/clogged muffler. 12 Clean/replace muffler.
13 Loose or damaged wiring. 13 Check all widng.
14 Carburetor out of adjustment. 14 See "To Adjust Carburetor" in

15 Engine valves out of adjustment. 15 Contact a Sears or other qualified

service center.
, , , ,, ,,, ,I,,,u,,,,,,,,,I
Excessive vibration 1 Worn, bent or loose blade, 1 Replace blade, Tighten blade bolt
2 Bent blade mandrel. 2 Contact a Sears or other qualified

service center,
3 Loose!damaged part(s). ,3 Tighten loose part(s),

Repiace damaged parts.
Engine continues to 1 Faulty operator-safety presence I Check wiring, switches and

run when operator control system. connections. If not corrected,
leaves seat with atta- contact a Sears or other
chment clutch engaged
33

Poor cut - uneven 1 Worn, bent or loose blade, Replace
blad
g.;ghtan
blade
bo,t.
cutting
2 Mower deck not level. 2. Level mower deck,
3 Buildup of grass, leaves, and 3 Glean underside of mower

trash under mower, housing.
4 Bent blade mandrel, 4 Contact a Sears or other
qualified service center.
Clogged mower deck vent from 5 Clean around mandrels to

build-up of grass, leaves, and open vent holes.
trash around mandrels,
Mower blades well 1 Obstruction in clutch mechanism, 1 Remove obstruction,

not rotate
2 Worn/damaged mower drive belt 2 Replace mower drive belt.
3 Frozen idler pulley. 3 Replace idler pulley,

4 Frozen blade mandrel. 4 Contact a Sears or other
qualified service center.
Poor grass 1 Engine speed too slow, 1 Place throttle control in "FAST"
discharge position,
2 Travel speed too fast. 2 Shift to slower speed,

3 Wet grass. 3 Ailow grass to dry before mowing.
4 Mower deck not level. 4 Level mower deck.
5 Low/uneven tire air pressure. 5 Check tires for proper PSI.
6 Worn. bent or loose blade. 6 Replace/sharpen blade. Tighten

blade bolt.
7 Buildup of grass, leaves and 7 Clean underside of mower

trash under mower. housing.
8 Mower drive belt worn. 8 Replace mower drive belt.
9 Blades improperly installed, g Reinstall blades sharp edge down.
10 Improper blades used. 10 Replace with blades listed in

this manual,
11 Clogged mower deck vent holes 11 Clean around mandrels to

from buildup of grass, leaves, and open vent holes.
trash around mandrels.
, , ,, ,,, ,,,
Headlight(s) not 1 Light switch is "OFF". 1 Turn light switch "ON".

working
(if so equipped) 2 Bulb(s) or lamp(s) burned out. i2 Replace bulb(s) or lamp(s).
3 Faulty light switch. i3 Check/replace light switch.
4 Loose or damaged wiring. i4 Check wiring and connections,
5 Blown fuse, 5 Replace fuse.
34
PROBLEM .......... CAUSE CORRECTION
Battery witl not 1 Bad battery cell(s), 1 Replace battery.

charge
2 Poor cable connections. 2 Check/clean all connections,
3 Faulty regulator (if so equipped). 3 Replace regulator.
4 Faulty alternator. 4 Replace alternator,
Loss of drive 1 Freewheel control in 1 Place freewheel control in

"DISENGAGED" position, =ENGAGED" posffion.
2 Debris on steering piate (if 2 See "CLEANING" in the

equipped). maintenance section.
3 Motion drive belt worn, damaged, 3 Replace motion drive belt,

i or broken.
4 i Air trappedin transmission during 4 Purge transmission,

i shipmentor servicing.
5 i Axle key missing. Install axis key at rear wheel, See
"TO REMOVE WHEEL" in the
,,, ,,,,,.......
Engine "backfires" 1 Engine throttle control not sel 1 Move throttle control between
when turning between haft and full speed (_st) half and full speed (,fast) position
engine "OFF" position before stopping engine, before stopping engine.
, ,,,,,,,,,,
..... , ,, ,,,,,,,,,,,
Engine dies when 1 Reverse operation system (ROS) 1 Turn ignition key to ROS "ON"
tractor is shiftea is not "ON" while mower or other position. See Operation section.
into reverse attachment is engaged.
35
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39
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Craftsman Mower 116915-91728861 - Operators - Manual

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Craftsman Mower 116915-91728861 - Operators - Manual

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All manuals and user guides at all-guides.

1̧ differently from previously built engines. Before you start the

This product has a low emission engine which operates

IMPORTANT: For answers to your questions

Gasoline containing up to 10% ethanol (El0) is acceptable for use in this

SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A.

Warranty .................................................. 2 Maintenance .......................................... 21

Craftsman Riding Equipment Warranty:

CRAFTSMAN TWO YEAR FULL WARRANTY

_WARNING: In orderto prevent acciden- • Never direct discharged materialtoward

II. SLOPE OPERATION • Never carry children, even with the

Please read and retain this manual. The repair scheduling,

• Follow a regularschedule in maintaining, Sears has over 12,000 professional repair

Mower Mower Front Wheel

If Equipped (1) Oil Drain Tube Slope Sheet

2. ASSEMBLE FRONT GAUGE WHEEL

4. SLIDE MOWER UNDER TRACTOR

A, Mower Side Suspension Arms I. Left Side Rear Mower Bracket

• Pivot the integrated washer end of anti-

A. Mower Side SuspensionArms

5, INSTALL ANTI-SWAY BAR (S)

ANTI-SWAY BAR (S)

A, Mower Side Suspension Arms

7. ATTACH REAR LIFT LINKS (C)

9 INSTALL BELT ON ENGINE CLUTCH

washer and small retainer spring (J). position.

-_'. Front Lift Link Assembly

CHECK TIRE PRESSURE

LIGHTS ON FUEL BATTERY REVERSE FORWARD CRUISE CONTROL CLUTCH/BRAKE

ATTACHMENT ATTACHMENT DANGER, KEEP HANDS

CAUTION when used without the alert symbol,

KNOW YOUR TRACTOR

Our tractors conform to the applicable safety standards of the

(t'_1) Attachment (t'_)Attachment

TO MOVE FORWARD AND BACKWARD The cutting height range is approximately

brake pedal, tap on forward drive pedal or

• Put attachment lift lever indesired cutting

TO STOP MOWER BLADES TO OPERATE ON HILLS

SERVICE REMINDER/HOUR METER CAUTION: Alcohol blended fuels (called

6. Insert key into ignition and turn key PURGE TRANSMISSION

• If grass is extremely tall, it should be

Check Brake Oeeratfon

V' V',,, ,, .....

i Check far Loose Fasteners .... v' ,!

Change EnF!ine OEI {with oil filter) ............ V',_

G ,Ct,ean Air Screen v',

,Replace Spark Plug

! Replace Fuel Filter

GENERAL RECOMMENDATIONS LUBRICATION CHART

riodically to properlymaintain your tractor. Bearing ,._.=...... _,>_

- At least once a year you should replace I I I 1

TRACTOR CHECK REVERSE OPERATION (ROS)

TOCLEAN BATFERY ANDTERMINALSChange the oil after every 50 hours of op-

AIR FILTER CLEAN AIR SCREEN

_ ARNING: TO AVOIDSERIOUSINJURY,BEFOREPERFORMINGANY SERVICEOR

bracket (D) - remove retainer springs and

TO LEVEL MOWER 4. If adjustment is necessary, see steps 2

- tffront tip of blade is not 1/8" to 1/2" lower

MOWER DRIVE BELT INSTALLATION