Cb350rs II

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Welcome

Congratulations on your purchase of a new z The following codes in this manual indicate
Honda vehicle. Your selection of a Honda the country.
makes you part of a worldwide family of z The illustrations here in are based on the
satisfied customers who appreciate Honda’s CB350RS II ID type.
reputation for building quality into every Country Codes
product. Code Country
CB350RS
To ensure your safety and riding pleasure:
ID, II ID India
z Read this owner’s manual carefully.
z Follow all recommendations and
procedures contained in this manual.
z Pay close attention to safety messages
contained in this manual and on the
vehicle.
A Few Words About Safety
Your safety, and the safety of others, is very DANGER
important. Operating this vehicle safely is an
important responsibility. You WILL be KILLED or SERIOUSLY
To help you make informed decisions about HURT if you don’t follow instructions.
safety, we have provided operating
procedures and other information on safety
WARNING
labels and in this manual. This information You CAN be KILLED or SERIOUSLY
alerts you to potential hazards that could HURT if you don’t follow instructions.
hurt you or others.
Of course, it is not practical or possible to CAUTION
warn you about all hazards associated with You CAN be HURT if you don’t follow
operating or maintaining a vehicle. You must instructions.
use your own good judgement.
Other important information is
You will find important safety information in provided under the following titles:
a variety of forms, including: NOTICE Information to help you avoid
z Safety labels on the vehicle damage to your vehicle, other
z Safety Messages preceded by a safety alert property, or the environment.
symbol and one of three signal words:
DANGER, WARNING, or CAUTION.
These signal words mean:
Contents

Vehicle Safety P. 2

Operation Guide P. 16

Maintenance P. 39

Troubleshooting P. 79

Information P. 95

Specifications P. 107

Warranty Policy P. 110

Index P. 118
Vehicle Safety

This section contains important information for safe riding of your vehicle.
Please read this section carefully.

Safety Guidelines............................................................. P. 3
Image Labels........................................................................ P. 6
Safety Precautions.......................................................... P. 8
Riding Precautions......................................................... P. 9
Accessories & Modifications............................... P. 14
Loading.................................................................................. P. 15
Safety Guidelines

Safety Guidelines that you and your passenger are both wearing
an approved helmet and protective apparel.

Vehicle Safety
Follow these guidelines to enhance your safety: Instruct your passenger on holding onto the
z Perform all routine and regular inspections rear grip or your waist, leaning with you in
specified in this manual. turns, and keeping their feet on the footpegs,
z Stop the engine and keep sparks and flame even when the vehicle is stopped.
away before filling the fuel tank.
z Do not run the engine in enclosed or partly
enclosed areas. Carbon monoxide in exhaust Take Time to Learn & Practice
gases is toxic and can kill you. Even if you have ridden other vehicles, practice
riding in a safe area to become familiar with
how this vehicle works and handles, and to
Always Wear a Helmet become accustomed to the vehicle’s size and
It’s a proven fact: helmets and protective weight.
apparel significantly reduce the number and
severity of head and other injuries. So always
wear an approved helmet and protective Ride Defensively
apparel. P. 8 Always pay attention to other vehicles around
you, and do not assume that other drivers see
you. Be prepared to stop quickly or perform an
Before Riding evasive maneuver.
Make sure that you are physically fit, mentally
focused and free of alcohol and drugs. Check
continued 3
Safety Guidelines

Make Yourself Easy to See Keep Your Honda in Safe Condition


Make yourself more visible, especially at night, It’s important to keep your vehicle properly
Vehicle Safety

by wearing bright reflective clothing, maintained and in safe riding condition.


positioning yourself so other drivers can see Inspect your vehicle before every ride and
you, signaling before turning or changing lanes, perform all recommended maintenance. Never
and using your horn when necessary. exceed load limits ( P. 15), and do not modify
your vehicle or install accessories that would
make your vehicle unsafe ( P. 14).
Ride within Your Limits
Never ride beyond your personal abilities or
faster than conditions warrant. Fatigue and If You are Involved in a Crash
inattention can impair your ability to use good Personal safety is your first priority. If you or
judgement and ride safely. anyone else has been injured, take time to
assess the severity of the injuries and whether it
is safe to continue riding. Call for emergency
Don’t Drink or Use Drugs and Ride assistance if needed. Also follow applicable laws
Alcohol or drugs and riding don’t mix. Even one and regulations if another person or vehicle is
alcoholic drink can reduce your ability to involved in the crash.
respond to changing conditions, and your
reaction time gets worse with every additional
drink. The same is true for drug use. Don’t drink If you decide to continue riding, first turn the
or use and ride, and don’t let your friends do it ignition switch to the OFF position, and evaluate
either. the condition of your vehicle. Inspect for fluid
4
Safety Guidelines

leaks, check the tightness of critical nuts and


bolts, and check the handlebar, control levers,
WARNING

Vehicle Safety
brakes, and wheels. Ride slowly and cautiously. Running the engine of your vehicle
Your vehicle may have suffered damage that is while in an enclosed or even partially
not immediately apparent. Have your vehicle enclosed area can cause a rapid
thoroughly checked at a qualified service facility build-up of toxic carbon monoxide gas.
as soon as possible.
Breathing this colourless, odorless gas
can quickly cause unconsciousness and
Carbon Monoxide Hazard
lead to death.
Exhaust contains poisonous carbon monoxide,
a colourless, odorless gas. Breathing carbon Only run your vehicle’s engine when it
monoxide can cause loss of consciousness and is located in a well ventilated area
may lead to death. outdoors.

If you run the engine in confined or even partly


enclosed area, the air you breathe could
contain a dangerous amount of carbon
monoxide.
Never run your vehicle inside a garage or other
enclosure.

5
Image Labels

Image Labels Read instructions contained in


Owner’s Manual carefully.
Vehicle Safety

The following pages describe the label


meanings. Some labels warn you of potential Read instructions contained in Shop
hazards that could cause serious injury. Others Manual carefully. In the interest of
provide important safety information. Read this safety, take the vehicle to be serviced
information carefully and don’t remove the only by your dealer.
labels.
DANGER (with RED background)
If a label comes off or becomes hard to read, You WILL be KILLED or SERIOUSLY
contact your dealer for a replacement. HURT if you don’t follow instructions.
WARNING (with ORANGE
There is a specific symbol on each label. background)
The meanings of each symbol and label are You CAN be KILLED or SERIOUSLY
as follows. HURT if you don’t follow instructions.
CAUTION (with YELLOW
background)
You CAN be HURT if you don’t follow
instructions.

6
Image Labels

BATTERY LABEL
DANGER

Vehicle Safety
• Keep flame and spark away from the battery.
Battery produce explosive gas that can cause explosion.
• Wear the eye protection and rubber gloves when handling
the battery, or you can get burned or lose your eyesight by
the battery electrolyte.
• Do not allow children and other people to touch a battery
unless they understand proper handling and hazards of
the battery very well.
• Handle the battery electrolyte with extreme care as it
contains dilute sulfuric acid. Contact with your skin or eyes
can burn you or cause loss of your eyesight.
• Read this manual carefully and understand it before
handling the battery. Neglect of the instructions can cause
personal injury and damage to the vehicle.
• Do not use a battery with the electrolyte at or below the
lower level mark. It can explode causing serious injury.

7
Safety Precautions

Safety Precautions z Face shield with unobstructed field of vision


or other approved eye protection
Vehicle Safety

z Ride cautiously and keep your hands on the


handlebar and feet on the footpegs. WARNING
z Keep passenger’s hands onto the rear grip or
your waist, passenger’s feet on the footpegs Not wearing a helmet increases the
while riding. chance of serious injury or death in a
z Always consider the safety of your passenger, crash.
as well as other drivers and riders.
Make sure that you and any passenger
Protective Apparel always wear an approved helmet and
Make sure that you and any passenger are protective apparel.
wearing an approved helmet, eye protection, ▌ Gloves
and high-visibility protective clothing. Be sure Full-finger leather gloves with high abrasion
to avoid loose clothes that could get caught on resistance
any part of your vehicle. Ride defensively in
▌ Boots or Riding Shoes
response to weather and road conditions.
Sturdy boots with non-slip soles and ankle
▌ Helmet protection
Safety-standard certified, high-visibility, correct
▌ Jacket and Trousers
size for your head
z Must fit comfortably but securely, with the Protective, highly visible, long-sleeved jacket
chin strap fastened. and durable trousers for riding (or a protective
suit)
8
Riding Precautions

Riding Precautions z Avoid continuous braking.


► Repeated braking, such as when descending

Vehicle Safety
Running-in Period long, steep slopes can seriously overheat
the brakes, reducing their effectiveness. Use
During the first 500 km (300 miles) of running,
engine braking with intermittent use of the
follow these guidelines to ensure your vehicle’s
brakes to reduce speed.
future reliability and performance.
z For full braking effectiveness, operate both
z Avoid full-throttle starts and rapid
the front and rear brakes together.
acceleration.
z Avoid hard braking and rapid down-shifts.
z Ride conservatively.

Brakes
Observe the following guidelines:
z Avoid excessively hard braking and down-
shifting.
► Sudden braking can reduce the vehicle’s
stability.
► Where possible, reduce speed before
turning; otherwise you risk sliding out.
z Exercise caution on low traction surfaces.
► The tyres slip more easily on such surfaces,
and braking distances are longer.

continued 9
Riding Precautions

▌ Anti-lock Brake System (ABS) ▌ Engine Braking


This model equipped with an Anti-lock Brake Engine braking helps slow your vehicle down
Vehicle Safety

System (ABS) designed to help prevent the when you release the throttle. For further
brakes from locking up during hard braking. slowing action, downshift to a lower gear. Use
z ABS does not reduce braking distance. In engine braking with intermittent use of the
certain circumstances, ABS may result in a brakes to reduce speed when descending long,
longer stopping distance. steep slopes.
z ABS does not function at speeds below
▌ Wet or Rainy Conditions
5 km/h (3 mph).
z The brake lever and pedal may recoil slightly Road surfaces are slippery when wet, and wet
when applying the brakes. This is normal brakes further reduce braking efficiency.
z Always use the recommended front/rear Exercise extra caution when braking in wet
tyres and sprockets to ensure correct ABS conditions.
operation. If the brakes get wet, apply the brakes while
riding at low speed to help them dry.

10
Riding Precautions

Parking ▌ Parking with the Side Stand or Centre Stand


1. Stop the engine.
Park on a firm, level surface.

Vehicle Safety
z
2. Using the side stand
z If you must park on a slight incline or loose
Push the side stand down.
surface, park so that the vehicle cannot move
Slowly lean the vehicle to the left until its
or fall over.
z Make sure that high-temperature parts
weight rests on the side stand.
Turn the handlebar fully to the left.
cannot come into contact with flammable
materials.
z Do not touch the engine, muffler, brakes and
other high-temperature parts until they cool
down.
z To reduce the likelihood of theft, always lock
the handlebar and remove the key when
leaving the vehicle unattended.
Use of an anti-theft device is also
recommended.

11
Riding Precautions

Using the centre stand Refuelling and Fuel Guidelines


To lower the centre stand, stand on the left
Follow these guidelines to protect the engine,
Vehicle Safety

side of the vehicle.


fuel system and catalytic converter:
Hold the left handle grip and the left rear grip. z Use only unleaded petrol.
Press down on the tip of the centre stand z Use recommended octane number. Using
with your right foot and, simultaneously, pull
lower octane petrol will result in decreased
up and back.
engine performance.
Turn the handlebar fully to the left. z Do not use fuels containing a high

Left handle concentration of alcohol. P. 105


grip z Do not use stale or contaminated petrol or
an oil/petrol mixture.
z Avoid getting dirt or water in the fuel tank.

Centre stand

Left rear
grip

3. Turn the ignition switch to the LOCK position


and remove the key. P. 30
12
Riding Precautions

Honda selectable torque If your motorcycle gets stuck in mud, snow or


control (HSTC) sand, it may be easier to free it by turning off

Vehicle Safety
the Torque Control temporarily.
When the Honda selectable torque control
Temporarily turning off Torque Control also
(Torque Control) detects rear wheel spin during
may help you maintain control and balance
acceleration, the system will limit the amount of
when riding on off-road terrain.
torque applied to the rear wheel.
Always use the recommended tyres and
Torque Control does not work during
sprockets to ensure correct Torque Control
deceleration and will not prevent the rear wheel
operation.
from skidding due to engine braking. Do not
close the throttle suddenly, especially when
riding on slippery surfaces.

Torque Control may not compensate for rough


road conditions or rapid throttle operation.
Always consider road and weather conditions,
as well as your skills and condition, when
applying throttle.

13
Accessories & Modifications

Accessories & WARNING


Modifications
Vehicle Safety

Improper accessories or modifications


We strongly advise that you do not add any can cause a crash in which you can be
accessories that were not specifically designed seriously hurt or killed.
for your vehicle by Honda or make
modifications to your vehicle from its original Follow all instructions in this owner’s
design. Doing so can make it unsafe. manual regarding accessories and
modifications.
Modifying your vehicle may also void your
warranty and make your vehicle illegal to
operate on public roads. Before deciding to Do not pull a trailer with, or attach a sidecar to,
install accessories on your vehicle be certain the your vehicle. Your vehicle was not designed for
modification is safe and legal. these attachments, and their use can seriously
impair your vehicle’s handling.

14
Loading

Loading WARNING

Vehicle Safety
z Carrying extra weight affects your vehicle’s Overloading or improper loading can
handling, braking and stability. cause a crash and you can be seriously
Always ride at a safe speed for the load you hurt or killed.
are carrying.
z Avoid carrying an excessive load and keep
Follow all load limits and other loading
within specified load limits. guidelines in this manual.
Maximum weight capacity P. 107
z Tie all luggage securely, evenly balanced and
close to the centre of the vehicle.
z Do not place objects near the lights or the
muffler.

15
Parts Location
Tool Kit & Document bag
P. 38
Right side cover P. 57
Operation Guide

Throttle grip P. 75
Front brake fluid
reservoir P. 65
Fuel fill cap P. 35

Front brake lever


Number plate stay
First aid kit P. 37

Rear brake fluid


reservoir P. 65
Engine oil fill cap/
dipstick P. 61
Engine oil filter P. 63
Rear brake pedal

Seat P. 58

Rear suspension spring


preload adjuster P. 78

16
Clutch lever P. 73
Left side cover P. 56

Operation Guide
Battery P. 55
Fuse box P. 92
Helmet holder P. 36
Sari guard

Data link connector


Allen key P. 37
Spark plug P. 59

Side stand P. 68
Centre stand P. 12
Crankcase breather P. 76
Shift lever P. 34
Engine oil drain bolt P. 63

17
Instruments
Speedometer
Operation Guide

SEL button

SET button/
HSTC button

Display Check
When the ignition switch is turned to the ON position, all the mode and digital segments will
show. If any part of these displays does not come on when it should, have your dealer check
for problems.

18
Odometer [TOTAL]/ Tripmeter [TRIP A/B]/ Current Fuel Millage/ Average Fuel
Millage [AVG]/ Available driving distance [RANGE] and Battery voltage [V] P. 20
Fuel gauge

Operation Guide
Remaining fuel when only 1st (E) segment starts
flashing: approximately 1.5 litres (0.40 US gal,
0.33 Imp gal)

If the fuel gauge indicator flashes in a


repeat pattern or turns off: P. 83

Clock (12-hour display)


To set the clock P. 23

SERVICE DUE
indicator P. 25

Gear position indicator


This shows 1st to 5th gear position.“-”
appears when not shifted properly
continued 19
Instruments (Continued)
Odometer [TOTAL]/ Tripmeter [TRIP A/B]/ Current fuel mileage/ Average fuel
mileage [AVG]/ Available driving distance [RANGE]/Battery voltage [V]
The SEL button selects the odometer, tripmeter A, tripmeter B, current fuel mileage, average
Operation Guide

fuel mileage, available driving distance and battery voltage.

Current fuel
Odometer Tripmeter A Tripmeter B mileage P. 21

Battery voltage Available driving Average fuel


distance mileage P. 21

20
• Odometer [TOTAL] : Total distance ridden.
• Tripmeter [TRIP A/B] : Distance ridden since tripmeter was reset. P. 22
• Current fuel mileage :

Operation Guide
Displays instant fuel mileage. If your speed is less than 5±2 km/h or immediately after
ignition switch is turned to ON, “--.-” is displayed.
When “--.-” is displayed on other cases, go to your dealer for service.
• Average fuel mileage [AVG] :
Displays average fuel mileage since the tripmeter A was reset.
It displays “--.-” after resetting tripmeter. When “--.-” is displayed in other cases, go to your
dealer for service.
• Available driving distance [RANGE] :
Displays the estimated distance you can travel on remaining fuel.
Available driving distance is displayed from full fuel and displayed between [999 km] and [0 km].
The indicated available driving distance is calculated based on the driving conditions, and the
indicated figure may not always be the actual available distance.
When the calculated distance is below 5 km (3 mile) or the amount of remaining fuel is
below 1.0 L (0.26 US gal, 0.22 Imp gal): “ --- “ is displayed.
When “---” is displayed except for the above-mentioned cases, go to your dealer for service.
• Battery voltage [V] : Current battery voltage.

continued 21
Instruments (Continued)
# To reset the tripmeter, current fuel c Then, the display returns to the last
mileage, average fuel mileage and selected indication.
available driving distance
Operation Guide

a To reset tripmeter A, current fuel mileage,


average fuel mileage and available driving d To reset tripmeter B, Press and hold
distance together, press and hold button with tripmeter B displayed.
button with tripmeter A displayed.
Tripmeter B
Current Available
fuel Average driving
Tripmeter A mileage fuel distance
mileage

or or or

b When they are reset, "0.0" is displayed at


each indication.

22
1 Clock Setting: e Press the button. The minute digits
a Turn the ignition switch to the ON position. start flashing

b Press and hold the and button

Operation Guide
until the indicator start flashing

f Press button until the desired minute


c Press the button the display move to is displayed
clock setting and hour digit start flashing u Minute will advance by one minute,
each time button is pressed.Press
and hold to advance the minute fast.

d Press the button until the desired


hour is displayed
u Hour will advance by one hour, each
time button is pressed. Press and g Press the button. The clock is set and
hold to advance the hour fast. then the display moves to the backlight
brightness adjustment.
u The time can also be set by turning the
ignition switch off.

continued 23
Instruments (Continued)
u The display will stop flashing Press the button. The brightness is
automatically and the adjustment will switched.
be cancelled if the button is not pressed Bright
Operation Guide

for about 30 seconds.

NOTICE Dark
The clock will be reset “1:00” if the battery is
disconnected.

2 Backlight brightness adjustment: c Press the button. The brightness is set


and then display move to the Bluetooth setting.
You can adjust the brightness to one of five
levels. The established setting can also be set by
a Turn the ignition switch ON. turning the ignition switch to the OFF position.
b ECO ON/OFF setting The control is automatically switched from
the setting mode to the ordinary display if
Press the button the button is not pressed for about 30
Clock setting seconds. Even in this case, established
setting is maintained.
Press the button
If it does not work, contact your dealer.
Display move to brightness adjustment

24
SERVICE DUE indicator Second blinking of service due indicator will
When odometer reading reaches specified start 500 kms before second service (as per
distance then service due indicator light specified distance) of the vehicle and later

Operation Guide
blinks upto service limit (kms) and then light same pattern will continue for every next
glows continuously. service.
Service due indicator will continuous glow if
SERVICE DUE indicator lighting pattern service of the vehicle is not done as per the
understanding: specified distance mentioned in
Blinking: maintenance schedule.
u Blinking of service due indicator indicates
that your vehicle has reached the specified NOTICE
distance for service hence kindly visit your Service due indicator blinking/ continuous glow is an
indication for vehicle service due which is based on
nearest Honda dealer for vehicle service.
distance (Kms) covered by the vehicle however every
Continuous glow: service schedule is to be followed as per the
u Indicate that your vehicle has crossed the maintenance schedule with respect to days or kms
specified distance for Service. covered (whichever comes first)
Immediately visit Honda dealer for If your vehicle is serviced before the specified distance
vehicle service. as mentioned in maintenance schedule P. 41 ,
First blinking of service due indicator will in that case service due indicator will start blinking,
start 250 kms before first service (as per whenever your vehicle reach specified kilometer.
Kindly visit your Honda dealer for service due
specified distance) of the vehicle.
indicator resetting.
25
Indicators
If one of these indicators does not come on when it should, have your dealer check for problems.

Left turn Right turn PGM-FI (Programmed Fuel


Injection) malfunction indicator
Operation Guide

signal indicator signal indicator


lamp (MIL)
Comes ON briefly when the ignition
switch is turned to the ON position.
If it comes on while engine is
running: P. 81

Side stand indicator P. 68


The side stand flashes when the side stand is put
down. It goes off when the side stand is raised

Neutral indicator
Comes ON when the transmission is in Neutral.

ECO ABS (Anti-lock Brake System) indicator


indicator P. 28 Comes ON when the ignition switch is turned to the ON position.
Goes off when your speed reaches approximately 5 km/h (3 mph).
If it comes on while riding: P. 81

26
High beam indicator
Torque Control indicator

Operation Guide
● Comes ON when the ignition switch is
turned to the ON position. Goes off when
your speed reaches approximately 3 km/h
to indicate Torque Control is ready to work.
● Blinks when Torque Control is operating.
If it comes on while riding: P. 82

Torque Control OFF indicator


● Comes ON when the Torque Control is
turned Off.
● To turn OFF the Torque Control, press and
hold the HSTC button.

continued 27
Indicators (Continued)
ECO indicator e Press button then minute digits start
When fuel consumption improves the flashing.
indicator will come on. f Press button then display move
Operation Guide

u When the vehicle comes to a stop, the backlight brightness adjustment.


indicator will turn off.
g Press button. The indicator is
Activate or deactivate the indicator: set.
a Turn the ignition switch to the ON position.
b Press and hold the and button
until indicator starts flashing.
c Press button to select “ON” (activate)
or “OFF” (deactivate).

d To set the desired option, press


button then the hour digits start flashing.
u If turn off the ignition switch, then
indicator is SET.

28
Switches
Ignition switch P. 30

Operation Guide
Engine stop switch/ Start button
Should normally remain in the 8(Run)
position.
u In an emergency, switch to the
9 (Stop) position to stop the engine.

Horn button
Hazard switch
Turn signal switch Flashes all turn signals at the same time.
u Pressing the switch turns the turn
signal off.
Headlight dimmer/
Passing light control switch
• : High beam
• : Low beam
• PASS : Flashes the high beam headlight

continued 29
Switches (Continued)
Ignition switch
Push
Switches the electrical system ON/ OFF, locks
the steering. b
Operation Guide

u Key can be removed when in the OFF or Turn


LOCK position. a

ON
Turns electrical system
Ignition key
on for starting/ riding.
OFF # Locking
Turns engine off. a Turn the handlebar all the way to the left.
LOCK b Push the key down, and turn the ignition
Locks steering. switch to the LOCK position.
u Jiggle the handlebar if the lock is
Steering Lock difficult to engage.
Lock the steering when parking to help c Remove the key.
prevent theft.
A U-shaped wheel lock or similar device is # Unlocking
also recommended. Insert the key, push it in, and turn the
Handle lock position left side only. ignition switch to the OFF position.

30
Honda Selectable Torque Control
Torque Control (engine power Control) can
be turned ON/ OFF.
u Do not operate the Torque Control switch

Operation Guide
while riding.
HSTC
Stop the vehicle first, turn the Torque button
Control off or on.
u The Torque Control cannot be turn off
when the system is activated (Torque
Control indicator flashing).
u Each time the ignition switch is turned to
the (ON) position, the Torque Control will
automatically be set to ON.
# Torque Control on and off
Torque Control can be turned on and off by
pressing and holding the HSTC button.

31
Starting the Engine
Start your engine using the following NOTICE
procedure, regardless of whether the engine • If the engine does not start within 5 seconds, turn
is cold or warm. the ignition switch to the OFF position and wait 10
Operation Guide

a seconds before trying to start the engine again to


recover battery voltage.
b • Extended fast idling and revving the engine can
damage the engine, and the exhaust system.
• Snapping the throttle or fast idling for more than
about 5 minutes may cause exhaust pipe
discolouration.
• The engine will not start if the throttle is fully open.

a Turn the ignition switch to the ON position.


c
b Shift the transmission to Neutral
( indicator to come on)
c With the throttle completely closed, press
the start button.

32
If you cannot start the engine: If the engine does not start:
open the throttle slightly (about 3mm, a Open the throttle fully and press the start
without freeplay) and press the start button. button for 5 seconds.

Operation Guide
b Repeat the starting procedure.
About 3 mm without freeplay
c If the engine starts, open the throttle
slightly if idling is unstable.
d If the engine does not start, wait for 10
seconds, before trying steps a & b
again.

# If Engine Will Not Start P. 80

33
Shifting Gears
Your vehicle transmission has 5 forward
gears in a one-down, four-up shift pattern.
Operation Guide

234
5

34
Refuelling
Opening the Fuel Fill Cap
Ignition key Lower edge of
filler neck Slide the lock cover either left or right side,
insert the ignition key, and turn it clockwise

Operation Guide
to open the cap.
Closing the Fuel Fill Cap
a After refuelling, push the fuel fill cap closed
until it locks.
Lock cover b Remove the key and close the lock cover.
Fuel filler cap u The key cannot be removed if the fuel
Do not fill with fuel above the lower edge of fill cap is not locked.
the filler neck.
Fuel type: Unleaded petrol only
WARNING
Fuel octane number: Your vehicle is Petrol is highly flammable and
designed to use Research Octane Number explosive. You can be burned or
(RON) 91 or higher. seriously injured when handling fuel.
Tank capacity: 15.0 litres (3.96 US gal, 3.30
Imp gal) • Stop the engine, and keep heat,
sparks, and flame away.
# Refuelling and Fuel Guidelines P. 12 • Handle fuel only outdoors.
• Wipe up spills immediately.

35
Storage Equipment
Helmet holder
The helmet holder is located rear left side of
WARNING
the vehicle. Riding with a helmet attached to the
Operation Guide

u Use the helmet holder only while parked. holder can interfere with your ability
to safely operate the vehicle and could
lead to a crash in which you can be
seriously hurt or killed.
Helmet holder
Use the helmet holder only while
parked. Do not ride with a helmet
secured by the holder.

Helmet D-ring

36
Allen-Key Tool First Aid Kit
Allen-Key Tool is located under the left side First aid kit located under the right side
cover. cover.

Operation Guide
First aid kit

Allen key

# Removing the left side cover • P. 56 # Removing the right side cover P. 57

continued 37
Storage Equipment (Continued)
Tool Kit / Document bag
Tool Kit and document bag located on the
underside of the seat.
Operation Guide

Tool kit

Document bag

# Removing the seat P. 58

38
Maintenance

Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully


before attempting any maintenance. Refer to “Specifications” for service data.

Importance of Maintenance................................. P.40 Side Stand............................................................................. P.68


Maintenance Schedule............................................... P.41 Drive Chain...........................................................................P.69
Maintenance Fundamentals................................. P.44 Clutch........................................................................................P.73
Tool..............................................................................................P.54 Throttle.................................................................................... P.75
Removing & Installing Body Components...... P.55 Crankcase Breather....................................................... P.76
Battery......................................................................................................P.55 Other Adjustments........................................................P.77
Left Side Cover...............................................................................P.56 Adjusting the Headlight Aim........................................P.77
Right Side Cover...........................................................................P.57 Adjusting the Rear Suspension................................. P.78
Seat...............................................................................................................P.58
Spark Plug............................................................................. P.59
Engine Oil...............................................................................P.61
Brakes........................................................................................P.65
Importance of Maintenance
Importance of Maintenance Maintenance Safety
Keeping your vehicle well-maintained is Always read the maintenance instructions
absolutely essential to your safety and to protect before you begin each task, and make sure that
your investment, obtain maximum performance, you have the tools, parts, and skills required.
avoid breakdowns, and reduce air pollution. We cannot warn you of every conceivable
Maintenance

Maintenance is the owner’s responsibility. Be hazard that can arise in performing


sure to inspect your vehicle before each ride,
maintenance. Only you can decide whether or
and perform the periodic checks specified in
not you should perform a given task.
the Maintenance Schedule. 2 P. 41

WARNING Follow these guidelines when performing


maintenance.
Improperly maintaining your vehicle z Stop the engine and remove the key.
or failing to correct a problem before z Place your vehicle on a firm, level surface
you ride can cause a crash in which using the side stand, centre stand or a
you can be seriously hurt or killed. maintenance stand to provide support.
z Allow the engine, muffler, brakes, and other
Always follow the inspection and high-temperature parts to cool before
maintenance recommendations and servicing as you can get burned.
schedules in this owner’s manual. z Run the engine only when instructed, and do
so in a well-ventilated area.

40
Maintenance Schedule
The maintenance schedule specifies the All scheduled maintenance is considered a
maintenance requirements necessary to ensure normal owner operating cost and will be
safe, dependable performance, and proper charged to you by your dealer. Retain all
emission control. receipts. If you sell the vehicle, these receipts
should be transferred with the vehicle to the

Maintenance
Maintenance work should be performed in new owner.
accordance with Honda’s standards and
specifications by properly trained and equipped Honda recommends that your dealer should
technicians. Your dealer meets all of these road test your vehicle after each periodic
requirements. Keep an accurate record of maintenance is carried out.
maintenance to help ensure that your vehicle is
properly maintained.
Make sure that whomever performs the
maintenance completes this record.

continued 41
Maintenance Schedule

Frequency *1
Pre-ride Refer
Check × 1,000 km 1 6 12 18 24 30 36 Annual Regular
Items to
× 1,000 mi 0.6 4 8 12 16 20 24 Check Replace
P.44 page
Months 1 6 12 18 24 30 36
Fuel Line I I I I –
Fuel Level I –
Maintenance

Throttle Operation I I I I I 75
Air Cleaner *2 R R 53
Crankcase Breather *3 C C C C C C 76
Spark Plug R R R 59
Valve Clearance I I I I I I –
Engine Oil I R R R R R R R R 61
Engine Oil filter R R 63
Engine Idle Speed I I I I –
Evaporative Emission Control System I –
Drive Chain I Every 1000 km (600mi): I L 69
Drive Chain Slider I I I 72

Maintenance Level Maintenance Legend


: Intermediate. We recommend service by your I : Inspect (clean, adjust, lubricate, or replace, if
dealer, unless you have the necessary tools and necessary)
are mechanically skilled. R : Replace
Procedures are provided in an official Honda C : Clean
Shop Manual. L : Lubricate
: Technical. In the interest of safety, have your
vehicle serviced by your dealer.

42
Maintenance Schedule

Frequency *1
Pre-ride Refer
× 1,000 km 1 6 12 18 24 30 36 Annual Regular
Items Check to
P.44 × 1,000 mi 0.6 4 8 12 16 20 24 Check Replace page
Months 1 6 12 18 24 30 36
Brake Fluid*4 I I I I I I I I 2 Years 65
Brake Pads Wear I I I I I I I I 66

Maintenance
Brake System I I I I 65
Brakelight Switch I I I I 67
Headlight Aim I I I I 77
Lights/Horn I –
Engine Stop Switch I –
Clutch System I I I I I I I I 73
Side Stand I I I I I 68
Suspension I I I I 78
Nuts, Bolts, Fasteners I I I I –
Wheels/Tires I I I I I 51
Steering Head Bearings I I I I –
Service according to odometer reading or months, whichever is earlier.
Notes:
*1 : At higher odometer readings, repeat at the frequency interval established here.
*2 : Service more frequently when riding in unusually wet or dusty areas.
*3 : Service more frequently when riding in rain or at full throttle.
*4 : Replacement requires mechanical skill.

43
Maintenance Fundamentals
Pre-ride Inspection z Brakes - Check operation;
Front and Rear: check brake fluid level and
To ensure safety, it is your responsibility to
pads wear. 2 P. 65, 66
perform a pre-ride inspection and make sure that z Lights and horn - Check that lights, indicators
any problem you find is corrected. A pre-ride and horn function properly.
inspection is a must, not only for safety, but z Engine stop switch: Check for proper
Maintenance

because having a breakdown, or even a flat tyre, function. 2 P. 29


can be a major inconvenience. z Clutch - Check operation;
Check the following items before you get on Adjust freeplay if necessary. 2 P. 73
your vehicle: z Side stand ignition cut-off system - Check
for proper function. 2 P. 68
z Fuel level - Fill fuel tank when necessary. z Wheels and tyres - Check condition, air
2 P. 35 pressure and adjust if necessary. 2 P. 51, 108
z Throttle - Check for smooth opening and full
closing in all steering positions. 2 P. 75
z Engine oil level - Add engine oil if necessary.
Check for leaks. 2 P. 61
z Drive chain − Check condition and slack,
adjust and lubricate if necessary. 2 P. 69

44
Maintenance Fundamentals

Replacing Parts Battery


Always use Honda Genuine Parts or their Your vehicle has a maintenance-free type
equivalents to ensure reliability and safety. battery. You do not have to check the battery
electrolyte level or add distilled water. Clean the
WARNING battery terminals if they become dirty or

Maintenance
corroded.
Installing non-Honda parts may make Do not remove the battery cap seals. There is
your vehicle unsafe and cause a crash no need to remove the cap when charging.
in which you can be seriously hurt or
killed. NOTICE
Your battery is a maintenance-free type and can be
Always use Honda Genuine Parts or permanently damaged if the cap strip is removed.
equivalents that have been designed
and approved for your vehicle. NOTICE
An improperly disposed of battery can be harmful to
the environment and human health.
Always confirm local regulations for proper battery
disposal instruction.

continued 45
Maintenance Fundamentals

# What to do in an emergency WARNING


If any of the following occur, immediately see
your doctor. The battery gives off explosive
z Electrolyte splashes into your eyes: hydrogen gas during normal operation.
► Wash your eyes repeatedly with cool water
Maintenance

for at least 15 minutes. Using water under A spark or flame can cause the battery
pressure can damage your eyes. to explode with enough force to kill or
z Electrolyte splashes onto your skin:
seriously hurt you.
► Remove affected clothing and wash your
skin thoroughly using water.
z Electrolyte splashes into your mouth: Wear protective clothing and a face
► Rinse mouth thoroughly with water, and shield, or have a skilled mechanic do
do not swallow. the battery servicing.

# Cleaning the Battery Terminals


1. Remove the battery. 2 P. 55
2. If the terminals are starting to corrode and
are coated with a white substance, wash with
warm water and wipe clean.

46
Maintenance Fundamentals

3. If the terminals are heavily corroded, clean Fuses


and polish the terminals with a wire brush or
Fuses protect the electrical circuits on your
sandpaper. Wear safety glasses.
vehicle. If something electrical on your vehicle
stops working, check for and replace any blown
fuses. 2 P. 92

Maintenance
# Inspecting and Replacing Fuses
Turn the ignition switch to the OFF position to
remove and inspect fuses. If a fuse is blown,
replace with a fuse of the same rating. For fuse
ratings, see “Specifications.” 2 P. 109
4. After cleaning, reinstall the battery. Blown fuse

The battery has a limited life span. Consult your


dealer about when you should replace the
battery. Always replace the battery with another
maintenance-free battery of the same type.

NOTICE
Installing non-Honda electrical accessories can NOTICE
overload the electrical system, discharging the battery Replacing a fuse with one that has a higher rating greatly
and possibly damaging the system. increases the chance of damage to the electrical system.

continued 47
Maintenance Fundamentals

If a fuse fails repeatedly, you likely have an *1 . The JASO T 903 standard is an index for engine
electrical fault. Have your vehicle inspected by oils for 4-stroke motorcycle engines. There are
your dealer. two classes: MA and MB. For example, the
following label shows the MA classification.
Engine Oil
Engine oil consumption varies and oil quality Oil code
Maintenance

deteriorates according to riding conditions and Oil classification


time elapsed.
Check the engine oil level regularly, and add
*2.The SAE standard grades oils by their viscosity.
the recommended engine oil if necessary. Dirty
*3.The API classification specifies the quality and
oil or old oil should be changed as soon as
performance rating of engine oils. Use SG or
possible. higher oils, excluding oils marked as “Energy
# Selecting the Engine Oil Conserving” or “Resource Conserving” on the
For recommended engine oil, see circular API service symbol.
“Specifications.” 2 P. 108
If you use non-Honda engine oil, check the
label to make sure that the oil satisfies all of the
following standards:
z JASO T 903 standard*1: MA
Not recommended Recommended
z SAE standard*2: 10W-30
z API classification*3: SJ or higher

48
Maintenance Fundamentals

Brake Fluid If the chain does not move smoothly, makes


strange noises, has damaged rollers, has loose
Do not add or replace brake fluid, except in an
pins, has missing O-rings, or kinks, have the
emergency. Use only fresh brake fluid from a
chain inspected by your dealer.
sealed container. If you do add fluid, have the
brake system serviced by your dealer as soon

Maintenance
Also inspect the drive sprocket and driven
as possible.
sprocket. If either has worn or damaged teeth,
NOTICE have the sprocket replaced by your dealer.
Brake fluid can damage plastic and painted surfaces.
Wipe up spills immediately and wash thoroughly.

Recommended brake fluid:


Honda DOT 4 Brake Fluid or equivalent

Drive Chain Normal Worn Damaged


(Good) (REPLACE) (REPLACE)
The drive chain must be inspected and
lubricated regularly. Inspect the chain more
frequently if you often ride on bad roads, ride NOTICE
at high speed, or ride with repeated fast Use of a new chain with worn sprockets will cause rapid
acceleration. 2 P. 69 chain wear.

continued 49
Maintenance Fundamentals

# Cleaning and Lubricating Do not use a steam cleaner, a high pressure


After inspecting the slack, clean the chain and cleaner, a wire brush, volatile solvent such as
sprockets while rotating the rear wheel. Use a petrol and benzene, abrasive cleaner, chain
dry cloth with chain cleaner designed specially cleaner or lubricant NOT designed specially for
for O-ring chains, or neutral detergent. Use a O-ring chains as these can damage the rubber
Maintenance

soft brush if the chain is dirty. O-ring seals.


After cleaning, wipe dry and lubricate with the Avoid getting lubricant on the brakes or tyres.
recommended lubricant. Avoid applying excess chain lubricant to prevent
spray onto your clothes and the vehicle.
Recommended lubricant:
Drive chain lubricant designed
specifically for O-ring chains.
If not available, use SAE 80 or 90 gear
oil.

50
Maintenance Fundamentals

Crankcase Breather # Inspecting for Damage


Inspect the tyres for
Service more frequently when riding in rain, at
cuts, slits, or cracks
full throttle, or after the vehicle is washed or
that exposes fabric or
overturned. Service if the deposit level can be
cords, or nails or other
seen in the transparent section of the drain

Maintenance
foreign objects
tube.
embedded in the side
If the drain tube is overflows, the air filter may
of the tyre or the tread. Also inspect for any
become contaminated with engine oil causing
unusual bumps or bulges in the side walls of
poor engine performance. 2 P. 76
the tyres.
Tyres (Inspecting/Replacing) # Inspecting for Abnormal Wear
Inspect the tyres for
# Checking the Air Pressure signs of abnormal
Visually inspect your tyres and use an air
wear on the contact
pressure gauge to measure the air pressure at
surface.
least once a month or any time you think the
tyres look low. Always check air pressure when
your tyres are cold.

continued 51
Maintenance Fundamentals

# Inspecting Tread Depth WARNING


Inspect the tread wear indicators. If they become
visible, replace the tyres immediately. Riding on tyres that are excessively
For safe riding, you should replace the tyres worn or improperly inflated can cause
when the minimum tread depth is reached. a crash in which you can be seriously
Maintenance

hurt or killed.

Follow all instructions in this owner’s


manual regarding tyre inflation and
maintenance.

Have your tyres replaced by your dealer.


Wear indicator For recommended tyres air pressure and
location mark minimum tread depth, see “Specifications.”
2 P. 108
Follow these guidelines whenever you replace
tyres.
z Use the recommended tyres or equivalents
of the same size, construction, speed rating,
and load range.

52
Maintenance Fundamentals

z Do not install a tube inside a tubeless tyre on Air Cleaner


this vehicle. Excessive heat build-up can
This vehicle is equipped with a viscous type air
cause the tube to burst.
z Use only tubeless tyres on this vehicle. cleaner element.
The rims are designed for tubeless tyres, and Air blow cleaning or any other cleaning can
during hard acceleration or braking, a degrade the viscous element performance and

Maintenance
tube-type tyre could slip on the rim and cause the intake of dust.
cause the tyre to rapidly deflate. Do not perform the maintenance. Should be
serviced by your dealer.
WARNING
Installing improper tyres on your
vehicle can adversely affect handling
and stability, and can cause a crash in
which you can be seriously hurt or
killed.

Always use the size and type of tyres


recommended in this owner’s manual.

53
Tool
The tool kit is stored underside of the seat.
2 P. 38

You can perform some roadside repairs, minor


adjustments and parts replacement with the
Maintenance

provided tools.

z 14 x 17 mm Open end wrench


z Spark plug wrench
z Standard/Philips screwdriver
z Fuse puller

The following tool is stored behind the left


side cover. 2 P. 37
z 5 mm Hex wrench (Allen Key)

54
Removing & Installing Body Components

Battery # Removal
Make sure the ignition switch is in the OFF
Negative terminal Positive terminal position.
Bolt 1. Remove the left side cover. 2 P. 56
2. Remove the battery holder by removing the

Maintenance
bolts.
3. Disconnect the negative terminal from the
battery.
4. Disconnect the positive terminal from the
battery.
5. Remove the battery taking care not to drop
the terminal nuts.
# Installation
Install the parts in the reverse order of removal.
Always connect the positive terminal first.
Bolt Battery holder Battery Make sure that bolts and nuts are tight.
Make sure the clock information is correct
after the battery is reconnected. 2 P. 23
For proper handling of the battery, see
“Maintenance Fundamentals.” 2 P. 44
“Battery Goes Dead.” 2 P. 90

55
Removing & Installing Body Components ► Left Side Cover

Left Side Cover # Removal :


1. Insert the ignition key into the left side cover
Prongs Grommet lock and turn it clockwise.
Grommets 2. Remove the prongs from the grommets.
3. Remove the left side cover.
Maintenance

# Installation :
Install the parts in the reverse order of removal.

Prong
Left side cover lock Left side cover
Ignition key

56
Removing & Installing Body Components ► Right Side Cover

Right Side Cover # Removal :


1. Remove the pan screw using the provided 5
Grommets mm Hex wrench (allen key). 2 P. 37
Pan screw 2. Remove the prongs from the grommets.
3. Remove the right side cover.

Maintenance
# Installation :
Install the parts in the reverse order of removal.

Prongs Right side cover

57
Removing & Installing Body Components ► Seat

Seat # Removal
1. Remove the pan screws using the provided 5
mm Hex wrench (allen key). 2 P. 37
Seat
Pan screws 2. Remove the seat by pull it back and up.
Prongs
# Installation
Maintenance

1. Insert the prong into the stay on the frame.


2. Install and tighten the pan screws securely.
Make sure that the seat is locked securely in
position by pulling it up lightly.

Stays

58
Spark Plug

Checking Spark Plug Open end wrench Spark plug cap

For the recommended spark plug, see


“Specifications”. 2 P. 108
Use only the recommended type of spark plug
in the recommended heat range.

Maintenance
NOTICE
Using a spark plug with an improper heat range can
cause engine damage.

1. Disconnect the spark plug cap from the spark


plug. Spark plug wrench
2. Clean any dirt from around the spark plug
base. 4. Inspect the electrodes and centre porcelain
3. Remove the spark plug using provided spark for deposits, erosion or carbon fouling.
plug wrench. 2 P. 54 ► If the erosion or deposit is heavy, replace
the plug.
► Clean a carbon or wet-fouled plug with a
plug cleaner, otherwise use a wire brush.

continued 59
Spark Plug ► Checking Spark Plug

5. Check the spark plug gap using a wire-type 8. Tighten the spark plug:
feeler gauge. z If the old plug is good:
► If adjustment is necessary, bend the side 1/8 turn after it seats.
electrode carefully. z If installing a new plug, tighten it twice to
prevent loosening:
The gap should be:
a) First, tighten the plug:
Maintenance

0.8 to 0.9 mm (0.03 to 0.04 in) 1/2 turn after it seats.


b) Then loosen the plug.
c) Next, tighten the plug again:
Side electrode 1/8 turn after it seats.

NOTICE
Spark plug gap An improperly tightened spark plug can damage the
engine. If a plug is too loose, a piston may be
Plug washer
damaged. If a plug is too tight, the threads may be
damaged.

6. Make sure the plug washer is in good 9. Install the parts in the reverse order of
condition. removal.
7. Install the spark plug. With the plug washer ► When reinstalling the spark plug cap, take
attached, thread the spark plug in by hand to care to avoid pinching any cables or wires.
prevent cross-threading.

60
Engine Oil

Checking the Engine Oil Oil fill cap/dipstick

1. If the engine is cold, idle the engine for 3 to 5


minutes. Upper
2. Turn the ignition switch to the OFF position level
and wait 2 to 3 minutes.

Maintenance
3. Place your vehicle on its centre stand on a
firm, level surface.
4. Remove the oil fill cap/dipstick and wipe it Lower level
clean.
5. Insert the oil fill cap/dipstick until it seats, but
don’t screw it in.
6. Check that the oil level is between the upper
level and lower level marks on the oil fill cap/
dipstick.
7. Securely install the oil fill cap/dipstick.

61
Engine Oil ► Adding Engine Oil

Adding Engine Oil NOTICE


Overfilling with oil or operating with insufficient oil can
If the engine oil is below or near the lower level cause damage to your engine. Do not mix different
mark, add the recommended engine oil. brands and grades of oil. The may affect lubrication
2 P. 48, 108 and clutch operation.
Maintenance

1. Remove the oil fill cap/dipstick. Add the


recommended oil until it reaches the upper For the recommended oil and oil selection
level mark. guidelines, see “Maintenance Fundamentals”.
► Place your vehicle on its centre stand on a 2 P. 44
firm, level surface when checking the oil
level.
► Do not overfill above the upper level
mark.
► Make sure no foreign objects enter the oil
filler opening.
► Wipe up any spills immediately.
2. Securely reinstall the oil fill cap/dipstick.

62
Engine Oil ► Changing Engine Oil and Filter

Changing Engine Oil and


Filter
Changing the oil and filter requires special
tools. We recommend that you have your

Maintenance
vehicle serviced by your dealer.
Use a new Honda Genuine oil filter or
equivalent specified for your model.
Oil drain bolt Sealing washer
NOTICE
Using the wrong oil filter can result in serious damage
to the engine.

1. If the engine is cold, idle the engine for 3 to 5


minutes.
2. Turn the ignition switch to the OFF position
and wait for 2 to 3 minutes.
3. Place your vehicle on its centre stand on a
firm, level surface.
4. Place a drain pan under the drain bolt.
5. Remove the oil fill cap/dipstick, drain bolt
and sealing washer to drain the oil.

continued 63
Engine Oil ► Changing Engine Oil and Filter

6. Remove the oil filter cover, oil filter, spring 8. Install the new O-ring into the oil filter cover
and O-ring by removing the oil filter cover and then install the oil filter spring and oil
bolts and let the remaining oil drain out. filter cover by tightening the oil filter cover
► Discard the oil and oil filter at an approved bolts.
recycling centre.
Torque: 10 N·m (1.0 kgf·m, 7 lbf·ft)
Maintenance

9. Install a new sealing washer onto the drain


bolt. Tighten the drain bolt.
Torque: 24 N·m (2.4 kgf·m, 18 lbf·ft)
10. Fill the crankcase with the recommended oil
O-ring
( 2 P. 48) and install the oil fill cap/dipstick.
Required oil
When changing oil & filter:
"OUT SIDE" mark 2.0 litres (2.1 US qt, 1.8 Imp qt)
When changing oil:
2.0 litres (2.1 US qt, 1.8 Imp qt)
Spring 11. Check the oil level. 2 P. 61
12. Check that there are no oil leaks.
Bolts Oil filter cover Oil filter
NOTICE
7. Install the new oil filter with the OUT-SIDE Improper installation of the oil filter can result in
mark facing out. serious damage to the engine.

64
Brakes

Checking Brake Fluid If the brake fluid level in either reservoir is


below the LWR mark or LOWER level mark or
1. Place your vehicle in an upright position on a the brake lever and pedal freeplay becomes
firm, level surface.
excessive, inspect the brake pads for wear. If the
2. Check that the brake fluid reservoir is
brake pads are not worn, you most likely have a
horizontal and that the fluid level is:

Maintenance
Front above the LWR mark. leak. Have your vehicle inspected by your
dealer.
Rear between the LOWER level and
UPPER level marks.

Front Front brake fluid reservoir Rear UPPER level mark


Rear brake fluid reservoir

LWR mark LOWER level mark


65
Brakes ► Inspecting the Brake Pads

Inspecting the Brake Pads Front

Check the condition of the brake pad wear


indicator. Brake
The pads need to be replaced if a brake pad is pads
Maintenance

worn to the bottom of the indicator.

1. Front Inspect the brake pads from


below the brake caliper.
2. Rear Inspect the brake pads from the Wear
Disc indicators
rear right of the vehicle.
Rear
If necessary have the pads replaced by your
dealer.
Always replace both left and right brake pads at
the same time. Brake
pads

Wear
Disc indicators
66
Brakes ► Adjusting the Brakelight Switch

Adjusting the Brakelight Brake light switch


Switch
Check the operation of the brake light switch.
Hold the brakelight switch and turn the B A

Maintenance
adjusting nut in the direction A if the switch
operates too late, or turn the nut in the
direction B if the switch operates too soon.
Adjusting nut

67
Side Stand

Checking the Side Stand 3. Check the spring for damage or loss of
tension.
4. Sit on the vehicle, shift the transmission to
Neutral, and raise the side stand.
5. Start the engine, pull the clutch lever in, and
shift the transmission into gear.
Maintenance

6. Lower the side stand all the way. The engine


should stop as you lower the side stand. If
the engine doesn’t stop, have your vehicle
inspected by your dealer.

Side stand spring

1. Place your vehicle on its centre stand on a


firm, level surface.
2. Check that the side stand operates smoothly.
If the side stand is stiff or squeaky, clean the
pivot area and lubricate the pivot bolt with
clean grease.

68
Drive Chain

Inspecting the Drive Chain


Slack
Check the drive chain slack at several points
along the chain. If the slack is not constant at all

Maintenance
points, some links may be kinked and binding.
Have the chain inspected by your dealer.
1. Shift the transmission to Neutral. Stop the
engine.
2. Place your vehicle on its centre stand on a
firm, level surface.
3. Check the slack in the lower half of the drive
4. Rotate the rear wheel and check that the
chain midway between the sprockets.
chain moves smoothly.
Drive chain slack: 5. Inspect the sprockets. 2 P. 49
25 to 35 mm (1.0 to 1.4 in) 6. Clean and lubricate the drive chain. 2 P. 50

► Do not ride your vehicle if the slack


exceeds 50 mm (2.0 in).

69
Drive Chain ► Adjusting the Drive Chain Slack

Adjusting the Drive Chain Rear end of Scale


the swingarm
Slack
Adjusting the chain requires special tools.
Have the drive chain slack adjusted by your
Maintenance

dealer.
When adjusting the drive chain slack, be careful
not to damage the wheel speed sensor and
pulser ring.
Rear axle nut
Adjusting bolt Adjuster
1. Shift the transmission to Neutral. Stop the
engine.
Scale Rear end of
2. Place your vehicle on its centre stand on a the swingarm
firm, level surface.
3. Loosen the rear axle nut.
4. Turn both adjusting bolts as equal number of
turns until the correct drive chain slack is
obtained. Turn the adjusting bolts counter
clockwise to tighten the chain, clockwise to
provide more slack. Adjust chain slack at a
point midway between the drive sprocket
and the driven sprocket.
Adjuster Adjusting bolt
70
Drive Chain ► Adjusting the Drive Chain Slack

Check the drive chain slack. 2 P. 69 # Checking the Drive Chain Wear
5. Check rear axle alignment by making sure Check the chain wear label when adjusting the
the rear end of the swingarm aligns with the drive chain. If the red zone on the label aligns
corresponding scale on the adjuster. Both left with the rear end of the swingarm after the
and right swingarm ends should align with chain has been adjusted to the proper slack,
the same mark on the corresponding scale. If

Maintenance
the chain is excessively worn and must be
the axle is misaligned, turn the left or right replaced
adjusting bolt until the marks correspond. Drive chain must be replaced with new sprocket
6. Tighten the rear axle nut. set.
Torque: 88 N·m (9.0 kgf·m, 65 lbf·ft) Chain: DID520VF4
If necessary have the drive chain replaced by
7. Tighten the adjusting bolt lightly. your dealer.
8. Recheck drive chain slack.
Chain wear label
Red zone
If a torque wrench was not used for installation,
see your dealer as soon as possible to verify
proper assembly.

Improper assembly may lead to loss of braking


capacity.
Rear end of
the swingarm

71
Drive Chain ► Checking the Drive Chain Slider

Checking the Drive Chain Wear limit indicator


Slider
Check the condition of the drive chain slider
from the right side of the vehicle.
Maintenance

The drive chain slider will need to be replaced if


the chain slider is worn to the bottom of wear
limit indicator.
If necessary have the drive chain slider replaced
by your dealer.

Drive chain slider

72
Clutch

Checking the Clutch Check the clutch cable for kinks or signs of
wear. If necessary have it replaced by your
# Checking the Clutch Lever Freeplay dealer.
Check the clutch lever freeplay. Lubricate the clutch cable with a commercially
available cable lubricant to prevent premature

Maintenance
Freeplay at the clutch lever: wear and corrosion.
10 to 20 mm (0.39 to 0.79 in)
NOTICE
Improper freeplay adjustment can cause premature
Freeplay clutch wear.
Clutch lever

73
Clutch ► Adjusting the Clutch Lever Freeplay

Adjusting the Clutch Lever Adjusting nut

Freeplay
1. Loosen the lock nut. +
2. Turn the adjusting nut until the clutch lever
Maintenance

freeplay is 10 to 20 mm (0.4 to 0.8 in).


3. Tighten the locknut and check the clutch
-
lever freeplay.
4. Start the engine, pull the clutch lever in and
shift into gear. Make sure the engine does
not stall and the vehicle does not creep.
Gradually release the clutch lever and open
the throttle. Your vehicle should move Lock nut
smoothly and accelerate gradually.

If proper adjustment cannot be obtained or the


clutch does not work correctly, see your dealer.

74
Throttle

Checking the Throttle Freeplay


With the engine off, check that the throttle
rotates smoothly from fully closed to fully open Flange
in all steering positions and throttle freeplay is

Maintenance
correct. If the throttle does not move smoothly,
close automatically, or if the cable is damaged,
have the vehicle inspected by your dealer.

Freeplay at the throttle grip flange:


2 to 6 mm (0.1 to 0.2 in).

75
Crankcase Breather

Cleaning the Crankcase


Breather
1. Place a suitable container to receive deposits.
2. Remove the crankcase breather tube and
Maintenance

drain deposits.
3. Reinstall the crankcase breather tube.

Crankcase breather tube

76
Other Adjustments

Adjusting the Headlight Pinion


Aim
You can adjust vertical aim of the headlight for
proper alignment. Turn the pinion in or out as

Maintenance
necessary using a Phillips screwdriver.
Tighten the bolt after adjustment.
Lower
Obey local laws and regulations.

Raise
Headlight

77
Other Adjustments ► Adjusting the Rear Suspension

Adjusting the Rear


Suspension Adjuster
Adjusting the suspension requires a pin
spanner. We recommend that you have your
Maintenance

vehicle serviced by your dealer.


▌ Spring Preload
You can adjust the spring preload by the 1 2 3 4 5
adjuster to suit the load or the road surface.
Use the pin spanner to turn the adjuster.
Position 1 is for a decrease spring preload (soft),
or turn the position 3 to 5 to increase spring
preload (hard). The standard position is 2.
NOTICE Pin spanner
Attempting to adjust directly from 1 to 5 or 5 to 1 may
damage the shock absorber.

NOTICE
Do not turn the adjuster beyond its limits.

78
Troubleshooting

Engine Will Not Start ............................................... P. 80 Battery Goes Dead...................................................................P. 90


Warning Indicators On or Flashing .............. P. 81 Burned-out Light Bulb..........................................................P. 90
PGM-FI (Programmed Fuel Injection) Blown Fuse......................................................................................... P. 92
Malfunction Indicator Lamp (MIL)......................... P. 81 Unstable Engine Operation Occur
ABS (Anti-lock Brake System) Indicator............... P. 81 Intermittently................................................................ P. 94
Torque Control Indicator..................................................P. 82
Other Warning Indications ................................. P. 83
Fuel Gauge Failure Indication........................................P. 83
Tyre Puncture................................................................... P. 84
Electrical Trouble.......................................................... P. 90
Engine Will Not Start

Starter Motor Operates But Starter Motor Does Not


Engine Does Not Start Operate
Check the following items: Check the following items:
z Check the correct engine starting z Check the correct engine starting
sequence. 2 P. 32 sequence. 2 P. 32
Troubleshooting

z Check that there is petrol in the fuel tank. z Make sure engine stop switch is in the
z Check if the PGM-FI malfunction indicator (Run) position. 2 P. 29
lamp (MIL) is on. z Check for a blown fuse. 2 P. 92
u If the indicator lamp is on, contact your z Check for a loose battery connection ( 2 P. 45)
dealer as soon as possible. or battery terminal corrosion ( 2 P. 46).
z Check the condition of the battery. 2 P. 46
If the problem continues, have your vehicle
inspected by your dealer.

80
Warning Indicators On or Flashing

PGM-FI (Programmed Fuel z Indicator comes on or starts flashing while


riding.
Injection) Malfunction z Indicator does not come on when the
Indicator Lamp (MIL) ignition switch is in the ON position.
z Indicator does not go off at speeds above
If the indicator comes on while riding, you 5 km/h (3 mph).
may have a serious problem with the PGM-FI

Troubleshooting
If the ABS indicator stays on, your brakes will
system. Reduce speed and have your vehicle
continue to work as a conventional system,
inspected by your dealer as soon as possible.
but without the anti-locking function.
ABS (Anti-lock Brake
The ABS indicator may flash if you turn the
System) Indicator rear wheel while the rear wheel is lifted off
If the indicator operates in one of the the ground. In this case, turn the ignition
following ways, you may have a serious switch to the OFF position, and then to the
problem with the ABS. Reduce your speed ON position again. The ABS indicator will go
and have your vehicle inspected by your off after your speed reaches 5 km/h (3 mph).
dealer as soon as possible.

continued 81
Warning Indicators On or Flashing u Torque Control Indicator

Torque Control Indicator The Torque Control indicator may come on if


you rotate the rear wheel while your
If the indicator operates in one of the motorcycle is lifted off the ground. In this
following ways, you may have a serious case, turn the ignition switch to the (OFF)
problem with the Torque Control. Reduce position, and then to the (ON) position again.
your speed and have vehicle inspected by The Torque Control indicator will go off after
your speed reaches 3 km/h.
Troubleshooting

your dealer as soon as possible.


z Indicator comes on while riding .
z Indicator does not come on when the
ignition switch is turned to the (ON)
position.
z Indicator does not go off at speed above
3km/h.
Even when the Torque Control indicator is
on, your vehicle will have normal riding
ability without Torque Control function.
z When the indicator comes on while the
Torque Control in operation, you will have
to completely close the throttle to regain
normal riding ability.

82
Other Warning Indications

Fuel Gauge Failure Indication


If the fuel system has an error, the fuel gauge
E F
indicators will be displayed as shown in the
illustration.
E F
If these occur, see your dealer as soon as
possible.
E F

Troubleshooting
E F
E F
E F
E F
E F
E F
E F
E F
E F

83
Tyre Puncture
Repairing a puncture or removing a wheel
requires special tools and technical expertise.
WARNING
We recommend you have this type of service Riding your vehicle with a temporary
performed by your dealer. tyre repair can be risky. If the
After an emergency repair, always have the temporary repair fails, you can crash
tyre inspected/replaced by your dealer. and be seriously injured or killed.
Troubleshooting

Emergency Repair Using a If you must ride with a temporary tyre


repair, ride slowly and carefully and do
Tyre Repair Kit not exceed 50 km/h (30 mph) until the
If your tyre has a minor puncture, you can tyre is replaced.
make an emergency repair using a tubeless
tyre repair kit. Removing Wheels
Follow the instructions provided with the
emergency tyre repair kit. Follow these procedures if you need to
Riding your vehicle with a temporary tyre remove a wheel in order to repair a
repair is very risky. Do not exceed 50 km/h puncture.
(30 mph). Have the tyre replaced by your
dealer as soon as possible.

84
Tyre Puncture u Removing Wheels

# Front Wheel Side collar


Removal
1. Place your vehicle on its centre stand on a
firm, level surface.
2. Support your vehicle securely and raise
the front wheel off the ground using a
maintenance stand or a hoist.

Troubleshooting
3. Loosen the fork pinch bolt.
4. Remove the front axle shaft, front wheel
and side collars. Fork Pinch bolt Front axle shaft
u Avoid getting grease, oil, or dirt on the
disc or pad surfaces.
u Do not pull the brake lever while the
front wheel is removed.

Side collar

continued 85
Tyre Puncture u Removing Wheels

Installation 4. After installing the wheel, apply the brake


1. Attach the side collars and position the lever several times, then check if the wheel
wheel between the fork legs. Insert the rotates freely. Recheck the wheel if the
front axle shaft from the left side, through brake drags or if the wheel does not
the left fork leg and wheel hub. rotate freely.

NOTICE If a torque wrench was not used for


Troubleshooting

When installing a wheel or caliper into original position,


installation, see your dealer as soon as
carefully fit the brake disc between the pads to avoid
scratching them. possible to verify proper assembly.
Improper assembly may lead to loss of
braking capacity.
2. Tighten the front axle shaft.

Torque: 54 N·m (5.5 kgf·m, 40 lbf·ft)

3. Tighten the fork pinch bolt.

Torque: 22 N·m (2.2 kgf·m, 16 lbf·ft)

86
Tyre Puncture u Removing Wheels

# Rear Wheel
Removal Side collar
1. Support your vehicle securely and raise
the rear wheel off the ground using the
centre stand or a hoist.
2. Loosen the rear axle nut and turn the
Rear axle nut

Troubleshooting
adjusting bolts so the rear wheel can be
moved all the way forward for maximum
drive chain slack. Adjusting bolt Adjuster
3. Remove the rear axle nut.
4. Remove the drive chain from the driven
Side collar
sprocket. Rear axle shaft
5. Remove the rear axle shaft. Adjusting bolt

Adjuster Drive chain


continued 87
Tyre Puncture u Removing Wheels

6. Remove the brake caliper bracket, rear NOTICE


wheel and side collars. When installing a wheel or caliper into original position,
u Support the brake caliper assembly so carefully fit the brake disc between the pads to avoid
that it doesn’t hang from the brake scratching them.
hose. Do not twist the brake hose.
2. Make sure that the slot on the brake
u Avoid getting grease, oil, or dirt on the
caliper bracket is positioned in the lug on
disc or pad surfaces.
Troubleshooting

the swingarm.
u Do not push the brake pedal while the
brake caliper is removed. Brake caliper bracket
Installation
1. To install the rear wheel, reverse the
Lug
removal procedure.
u Take care to prevent the brake caliper
from scratching the wheel during
installation. Swingarm

Slot

88
Tyre Puncture u Removing Wheels

3. Adjust the drive chain. 2 P. 69 If a torque wrench was not used for
4. Install and tighten the rear axle nut. installation, see your dealer as soon as
possible to verify proper assembly.
Torque: 88 N·m (9.0 kgf·m, 65 lbf·ft)
Improper assembly may lead to loss of
5. After installing the wheel, apply the brake braking capacity.
pedal several times, then check if the

Troubleshooting
wheel rotates freely. Recheck the wheel if
the brake drags or if the wheel does not
rotate freely.

89
Electrical Trouble

Battery Goes Dead Burned-out Light Bulb


Charge the battery using a motorcycle All light bulbs on the motorcycle are LEDs. If
battery charger. there is a LED which is not turned on see your
Remove the battery from the vehicle before dealer for servicing
charging.
Do not use an automobile-type battery
Troubleshooting

charger, as these can overheat a motorcycle


battery and cause permanent damage.
If the battery does not recover after
recharging, contact your dealer.

NOTICE
Jump starting using an automobile battery can damage
your vehicle’s electrical system and is not recommended.

90
Electrical Trouble u Burned-out Light Bulb

# Headlight/Front Turn Signal # Brakelight/Taillight/License


Light Plate Light/Rear Turn Signal
Light
Headlight
Brakelight/Taillight License plate light

Troubleshooting
Front turn signal light Rear turn signal light

The headlight and front turn signal light uses The brakelight/taillight, license plate light and
several LEDs. rear turn signal light uses several LEDs.
If there is an LED which is not turned on, see If there is an LED which is not turned on, see
your dealer for servicing. your dealer for servicing.

91
Electrical Trouble u Blown Fuse

Blown Fuse 1. Remove the seat. 2 P. 58


2. Open the fuse box cover.
Before handling fuses, see “Inspecting and
3. Pull out the fuses one by one with the
Replacing Fuses.” 2 P. 47
fuse puller provided in the tool kit ( 2 P. 54)
# Fuse Box Fuses to check for a blown fuse. Always replace
a blown fuse with a spare of the same
rating.
Troubleshooting

Fuse box
cover u Spare fuses are provided in the fuse
box.
4. Reinstall parts in the reverse order of
removal.

NOTICE
If a fuse fails repeatedly, you likely have an electrical
problem. Have your vehicle inspected by your dealer.

Spare fuses

92
Electrical Trouble u Blown Fuse

# Main Fuse 1. Remove the left side cover. 2 P. 56


2. Pull out the starter magnetic switch.
Wire connector
3. Disconnect the wire connector of the
Main fuse
starter magnetic switch.
4. Pull the main fuse out and check for a
blown fuse. Always replace a blown fuse
with a spare fuse of the same rating.

Troubleshooting
u Spare main fuse (30 A) is provided
below the starter magnetic switch.
5. Reinstall parts in the reverse order of
removal.
Spare
main fuse NOTICE
If a fuse fails repeatedly, you likely have an electrical
Starter magnetic switch problem. Have your vehicle inspected by your dealer.

93
Unstable Engine Operation Occurs Intermittently
If the fuel pump filter is clogged, unstable
engine operation will occur intermittently
while riding.
Even if this symptom occurs, you can
continue to ride your vehicle.
If unstable engine operation occurs even if
sufficient fuel is available, have your vehicle
Troubleshooting

inspected by your dealer as soon as possible.

94
Information

Keys........................................................................................... P. 96
Instruments, Controls, &
Other Features................................................................. P. 97
Caring for Your Vehicle............................................ P. 98
Storing Your Vehicle.................................................P. 101
Transporting Your Vehicle...................................P. 102
You & the Environment.........................................P. 103
Serial Numbers............................................................ P. 104
Fuels Containing Alcohol.....................................P. 105
Catalytic Converters................................................ P. 106
Keys

Keys
Ignition key
Be sure to record the key number provided with
the key number plate. Store the spare key and
key number in a safe location.
To make a duplicate, take the spare key or the
key number to your dealer.
Information

If you lose all ignition keys and the key number,


the ignition switch assembly will probably have Ignition key Key number plate
to be removed by your dealer to determine the
key number.
A metal key holder may cause damage to the
area surrounding the ignition switch.

96
Instruments, Controls, & Other Features

Instruments, Controls, & Tripmeter


Other Features The tripmeter A and B return to 0.0 when the
read-out exceeds 9,999.9.
Ignition Switch Also average fuel mileage & available driving
Leaving the ignition switch in the ON position distance are reset at same time with tripmeter A.
with the engine stopped will drain the battery.
Do not turn the key while riding.
Document Bag

Information
The owner’s manual, registration, and insurance
Engine Stop Switch information can be stored in the plastic
Do not use the engine stop switch except in an document bag located under the seat.
emergency. Doing so when riding will cause the
engine to suddenly turn off, making riding
unsafe.
Ignition Cut-off System
If you stop the engine using the engine stop A banking (lean angle) sensor automatically
switch, turn the ignition switch to the OFF stops the engine and fuel pump if the vehicle
position. Failing to do so will drain the battery. falls over. To reset the sensor, you must turn the
ignition switch to the OFF position and back to
the ON position before the engine can be
Odometer restarted.
The display locks at 999,999 when the read-out
exceeds 999,999.

97
Caring for Your Vehicle

Caring for Your Vehicle 3. Thoroughly rinse your vehicle with plenty of
clean water and dry with a soft, clean cloth.
Frequent cleaning and polishing is important to 4. After the vehicle dries, lubricate any moving
ensure the life of your Honda. A clean vehicle parts.
makes it easier to spot potential problems. u Make sure that no lubricant spills onto the
In particular, seawater and salts used to prevent brakes or tyres. Brake discs, pads, drum
ice on roads promote the formation of or shoes contaminated with oil will suffer
corrosion. Always wash your vehicle thoroughly greatly reduced braking effectiveness and
after riding on coastal or treated roads. can lead to a crash.
Information

5. Lubricate the drive chain immediately after


Washing washing and drying the vehicle.
6. Apply a coat of wax to prevent corrosion.
Allow the engine, muffler, brakes, and other
u Avoid products that contain harsh
high-temperature parts to cool before washing.
detergents or chemical solvents. These
1. Rinse your vehicle thoroughly using a low
can damage the metal, paint, and plastic
pressure garden hose to remove loose dirt.
on your vehicle.
2. If necessary, use a sponge or a soft towel
Keep the wax clear of the tyres and
with mild cleaner to remove road grime.
brakes.
u Clean the headlight lens, panels, and
u If your vehicle has any matte painted
other plastic components with extra care
parts, do not apply a coat of wax to the
to avoid scratching them. Avoid directing
matte painted surface.
water into the air cleaner, muffler, and
electrical parts.

98
Caring for Your Vehicle

# Washing Precautions z Do not direct water at the air cleaner:


Follow these guidelines when washing: u Water in the air cleaner can prevent the
z Do not use high-pressure washers: engine from starting.
u High-pressure water cleaners can damage z Do not direct water near the headlight:
moving parts and electrical parts, u The headlight’s inside lens may fog
rendering them inoperable. temporarily after washing or while riding
u Water in the air intake can be drawn into in rain. This does not impact the headlight
the throttle body and/or enter the air function.
cleaner. However, if you see a large amount of

Information
z Do not direct water at the muffler: water or ice accumulated inside the
u Water in the muffler can prevent starting lens(es), have your vehicle inspected by
and causes rust in the muffler. your dealer.
z Dry the brakes: z Do not use wax or polishing compounds on
u Water adversely affects braking matte painted surface:
effectiveness. After washing, apply the u Use a soft cloth or sponge, plenty of
brakes intermittently at low speed to help water, and a mild detergent to clean matte
dry them. painted surfaces. Dry with a soft clean
z Do not direct water under the seat: cloth.
u Water under the seat can damage your
documents and other belongings.

continued 99
Caring for Your Vehicle

Aluminium Components Exhaust Pipe and Muffler


Aluminium will corrode from contact with dirt, When the exhaust pipe and muffler are painted,
mud, or road salt. Clean aluminium parts do not use a commercially available abrasive
regularly and follow these guidelines to avoid kitchen cleaning compound. Use a neutral
scratches: detergent to clean the painted surface on the
z Do not use stiff brushes, steel wool, or exhaust pipe and muffler. If you are not sure if
cleaners containing abrasives. your exhaust pipe and muffler are painted,
z Avoid riding over or scraping against curbs. contact your dealer.
Information

Panels
Follow these guidelines to prevent scratches
and blemishes:
z Wash gently using a soft sponge and plenty
of water.
z To remove stubborn stains, use diluted
detergent and rinse thoroughly with plenty
of water.
z Avoid getting petrol, brake fluid, or
detergents on the instruments, panels or
headlight.

100
Storing Your Vehicle

Storing Your Vehicle After removing your vehicle from storage,


inspect all maintenance items required by the
If you store your vehicle outdoors, you should Maintenance Schedule.
consider using a full-body vehicle cover.
If you won’t be riding for an extended period,
follow these guidelines:
z Wash your vehicle and wax all painted
surfaces (except matte painted surfaces).
Coat chrome pieces with rust-inhibiting oil.

Information
z Lubricate the drive chain. 2 P. 50
z Place your vehicle on its centre stand and
position a block so that both tyres are off the
ground.
z After rain, remove the body cover and allow
the vehicle to dry.
z Remove the battery ( 2 P. 55) to prevent
discharge. Fully charge the battery and then
place it in a shaded, well-ventilated area.
u If you leave the battery in place,
disconnect the negative terminal to
prevent discharge.

101
Transporting Your Vehicle

Transporting Your
Vehicle
If your vehicle needs to be transported, it
should be carried on a motorcycle trailer or a
flatbed truck or trailer that has a loading ramp
or lifting platform, and motorcycle tie-down
straps. Never try to tow your vehicle with a
wheel or wheels on the ground.
Information

NOTICE
Towing your vehicle can cause serious damage to the
transmission.

102
You & the Environment

You & the Environment down a drain or on the ground. Used oil, petrol,
and cleaning solvents contain poisons that can
Owning and riding a vehicle can be enjoyable, hurt refuse workers and contaminate drinking
but you must do your part to protect the water, lakes, rivers, and oceans.
environment.

Choose Sensible Cleaners


Use a biodegradable detergent when you wash

Information
your vehicle. Avoid aerosol spray cleaners that
contain chlorofluorocarbons (CFCs) which
damage the atmosphere’s protective ozone
layer.

Recycle Wastes
Put oil and other toxic wastes in approved
containers and take them to a recycling centre.
Call your local or state office of public works or
environmental services to find a recycling
centre in your area, and to get instructions on
how to dispose of non-recyclable wastes. Do
not place used engine oil in the trash, or pour it

103
Serial Numbers

Serial Numbers
The frame and engine serial numbers uniquely
identify your vehicle and are required in order
to register your vehicle. They may also be
required when ordering replacement parts.
You should record these numbers and keep
them in a safe place. Frame number
Information

Engine number
104
Fuels Containing Alcohol

Fuels Containing Alcohol The use of petrol containing more than 10%
ethanol may:
Some conventional fuels blended with alcohol z Damage the painting of the fuel tank.
are available in some locales to help reduce z Damage the rubber tubes of the fuel line.
emissions to meet clean air standards. If you z Cause corrosion of the fuel tank.
plan to use blended fuel, check that it is z Cause poor drivability.
unleaded and meets the minimum octane
NOTICE
rating requirement. Use of blended fuels containing higher than approved
percentages can damage metal, rubber, plastic parts of

Information
The following fuel blends can be used in your your fuel system.
vehicle:
z Ethanol (ethyl alcohol) up to 10% by volume. If you notice any undesirable operating
u Petrol containing ethanol may be symptoms or performance problems, try a
marketed under the name Gasohol. different brand of petrol.

105
Catalytic Converters

Catalytic Converters Follow these guidelines to protect your vehicle’s


catalytic converters.
This vehicle is equipped with two three-way z Always use unleaded petrol. Leaded petrol
catalytic converters. Each catalytic converter will damage the catalytic converters.
contains precious metals that serve as catalysts z Keep the engine in good running condition.
in high temperature chemical reactions that z Have your vehicle serviced if your engine is
convert hydrocarbons (HC), carbon monoxide misfiring, backfiring, stalling, or otherwise not
(CO), and oxides of nitrogen (NOx) in the running properly, stop riding and turn off the
exhaust gasses into safe compounds. engine.
Information

A defective catalytic converter contributes to air


pollution and can impair your engine’s
performance. A replacement unit must be an
original Honda part or equivalent.

106
Specifications
J Main Components Displacement 348.36 cm3 (21.250 cu-in)
Overall length 2171 mm (85.5 in) Bore x stroke 70.000 x 90.519 mm (2.7559 × 3.5637 in)
Overall width 804 mm (31.7 in) Compression ratio 9.5 : 1
Overall height 1097 mm (43.2 in) Unleaded petrol
Fuel
Wheelbase 1441 mm (56.7 in) Recommended: 91 RON or higher

Minimum ground clearance 168 mm (6.6 in) Fuel containing


ETHANOL up to 10% by volume
alcohol
Caster angle 27.30º 0’
Tank capacity 15 litres (3.96 US gal, 3.30 Imp gal)
Trail 120 mm (4.7 in)
YTZ7
Curb weight 179 kg (395 lb) Battery
12 V - 6.0 Ah (10 HR)

Specifications
Maximum weight capacity*1 180 kg (397 lb) 1st 3.071
Passenger capacity Rider and 1 passenger 2nd 1.947
Minimum turning radius 2.30 m (7.55 ft) Gear ratio 3rd 1.407
*1 Including rider, passenger, all luggage, and accessories 4th 1.100
5th 0.900
Reduction ratio
2.095 / 2.500
(primary / final)

107
Specifications

J Service Data Honda 4-stroke motorcycle oil


Front 100/90-19M/C 57H API Service Classification SJ or higher,
Tyre size Recommended excluding oils marked as “Energy Conserving,”
Rear 150/70-17M/C 69H engine oil or “Resource Conserving”
Tyre type Tubeless SAE 5W-30 or 10W-30,
JASO T 903 standard MA
Recommended Front MRF ZAPPER KURVE-F1
2.0 litres
Tyre After draining
Rear MRF ZAPPER KURVE (2.1 US qt, 1.8 Imp qt)
(Driver only) After draining &
Engine oil 2.0 litres
200 kPa (2.00 kgf/cm2, 29 psi) engine oil filter
Front capacity (2.1 US qt, 1.8 Imp qt)
(Driver and passenger) change
200 kPa (2.00 kgf/cm2, 29 psi) 2.5 litres
Tyre air pressure After disassembly
Specifications

(2.6 US qt, 2.2 Imp qt)


(Driver only)
200 kPa (2.00 kgf/cm2, 29 psi) Recommended
Rear Dot 4 Brake fluid
(Driver and passenger) brake fluid
225 kPa (2.25 kgf/cm2, 33 psi) Recommended
Drive chain lubricant
Spark plug MR6K-9 drive chain
If not available, use SAE 80 or 90 gear oil.
lubricant
Spark plug gap 0.80 to 0.90 mm (0.03 to 0.04 in)
Idle speed 1000 ± 100 rpm Drive chain slack 25 to 35 mm (1.0 to 1.4 in)

Standard drive DID520VF4


chain
No. of links 104

Standard Drive sprocket 14T


sprocket size Driven sprocket 35T

108
Specifications

J Bulbs J Torque Specifications


Headlight LED Engine oil drain bolt 24 N·m (2.4 kgf·m, 18 lbf·ft)
Position light LED Engine oil filter cover bolt 10 N·m (1.0 kgf·m, 7 lbf·ft)
Brakelight/Taillight LED Front fork Pinch bolt 22 N·m (2.2 kgf·m, 16 lbf·ft)
Front turn signal LED Front axle shaft 54 N·m (5.5 kgf·m, 40 lbf·ft)
Rear turn signal LED Rear axle nut 88 N·m (9.0 kgf·m, 65 lbf·ft)
License plate light LED

Specifications
J Fuses

Main fuse 30 A
20 A x 2
Other fuses 10 A x 2
7.5 A x 4

109
Warranty Policy (Valid in India only)
Honda Motorcycle & Scooter India (Pvt.) Ltd. In all such cases the decision of the respective
(HMSI) gives the following warranty in respect of manufacturer will be final and binding.
vehicle “CB350RS” manufactured by them. HMSI shall not be liable in any manner to
Proper care and precaution has been taken to replace them though their dealers will give full
ensure the best quality in respect of the assistance in preferring such claims on their
material and workmanship in manufacturing manufacturers.
“CB350RS”. HMSI undertake no liability in the matter of
HMSI would repair or replace at its discretion, consequential loss or damage caused due to
those part(s) found to have manufacturing the failure of the parts. Delay, if any, at the
defects during examination. This repair or repairing workshop in carrying out repair to
replacement of part(s) would be done free of vehicle shall not be a ground for extending the
charge at their authorised workshop, within a warranty period nor shall it give any right to the
warranty period of 36 months from the date of customer for claiming any compensation for
Warranty Policy

sale or until the vehicle has covered 42000 kms, damages.


whichever comes first. HMSI reserves the right either to repair or
Warranty claims in respect of proprietary parts replace the defective part.
like tyres and battery are warranted by their Where a defective part can replaced by part/s
respective manufacturers and should be of alternative brand/s, which are normally used
claimed on them directly by customer. by HMSI in the course of manufacturing, HMSI
NOTE: Battery Warranty is applicable from 21 reserves the right to carry out the replacement
months from Date Of Charging at manufacturer by a part or parts of any such alternative
or 18 Months from the Date Of Sale or 20000 brands.
Kms whichever is earlier.
110
Warranty Policy (Valid in India only) Warranty Policy (Valid in India Only)

This warranty and any claim arising there from Further this warranty is not applicable to:
is subject to Gurugram jurisdiction only.
No claim for exchange or repair can be 1. Any “CB350RS” on which any free and
consider unless the customer: paid services has not been carried out, as
a. Ensures that immediately upon discovery of per schedule given in Owner’s Manual.
the defect, he approaches any nearest 2. Normal maintenance operations like valve
authorised dealer of HMSI with the adjustment, cleaning of fuel system or such
concerned vehicle and enables him to other adjustments.
remove and dispatch the part/parts 3. HMSI does not warrant normal wear and
attributing to manufacturing defect to the tear items like Clutch Weight, Clutch Disc,
company. Brake Shoe, Brake Pads, Brake Disc, Drive
b. Produces Owner’s Manual in original, to Belt, Drive Chain, Drive Chain Sprocket,
enable that dealer to verify the details. It Wheel Rim (in case of misalignment and

Warranty Policy
must be expressly understood that claims bent), Bushes, Fasteners, Shims, Washers
forwarded directly to us by the owner/ and Electrical Items like Bulbs, Fuses,
customer will not be entertained at all and Rubber and Plastic Components like
such defective part/parts thus forwarded Grommets, O-Rings,Bellows, Packings,
by them will lie at our factory at their own Gaskets, Oil Seals and Consumables like
risk, and this warranty shall not be Fuel Filter, Air Cleaner Element, Engine Oil,
enforceable. Grease, Suspension Oil and other items as
specified by HMSI.
4. Fasteners and clips which needs
replacement during maintenance/service
will not be covered under warranty.
111
Warranty
Warranty PolicyPolicy (Valid
(Valid in India in India only)
Only)

5. If there is any damage to the painted not manufactured or recommended for use
surface due to industrial pollution or other by HMSI if in the sole judgment of HMSI,
extraneous factors. such use prematurely affects the
6. Any damage resulting from unavoidable performance and reliability of the vehicle.
natural disaster i.e fire, collision, earthquake, 13. Parts of the vehicle that have been altered
flood etc. or modified or replaced in unauthorised
7. Any damage caused by exposure of the manner, and which in the sole judgment of
product to soot and smoke, chemical HMSI affect its performance and reliability.
agents, bird-droppings, sea water, sea 14. The vehicle that has not been serviced by
breeze, or other environmental HMSI authorised dealer as per the service
phenomenon. schedule or which have not been operated
8. If there is any damage caused due to usage or maintained in accordance with instructions
of improper oil/grease, non genuine parts. mentioned in the Owner’s Manual.
Warranty Policy

9. For two-wheelers, which have been used 15. The vehicles used for any competition or
for any commercial purposes as taxi etc. race and/or for attempting to set up any
10. For maintenance repairs required due to kind of record HMSI reserves the right to
misuse while driving or due to adulteration make any changes in design or to add any
of oil, petrol or due to bad road conditions. improvement on the vehicle at any time
without incurring any obligations to install
11. Recommended fuel quality not used.
the same on a vehicle previously supplied
12. Parts of the vehicle that have been
and sold. Also the conditions of this
subjected to misuse, accident, negligent
warranty are subject to alteration without
treatment or which have been used in
any notice.
conjunction with parts and an equipment
112
Warranty Policy (Valid in India only) Warranty Policy (Valid in India Only)

This warranty is entirely written warranty the authorized service center shall take such
given by HMSI for “CB350RS” and no corrective measures as may be necessary and
other person, including the dealer or its or shall at its sole discretion replace free of charge
his agent or employee is authorised to such components of emission control system as
extend or enlarge this warranty. are specified in schedule.
This warranty is given in lieu of and excludes
every condition or warranty whether A. Conditions
statutory or otherwise not herein expressly 1. This warranty will be in addition to and run
set out. parallel to the product warranty given by
the manufacturer and will apply to
components as mentioned later. This
EMISSION WARRANTY warranty is applicable in Delhi, Mumbai,
Subject to other terms of the warranty policy Kolkata and Chennai with effective from 1st
and other conditions and obligations laid down July 2001. Other places when included will

Warranty Policy
hereunder, the manufacturer certifies that the be covered under warranty accordingly.
components liable to affect the emission of the 2. The period of the vehicle’s emission warranty
gaseous pollutants in the vehicle in normal use will be determined starting from the date of
despite the use to which it may be subjected, the vehicle sale. The period of time and
comply with provisions of rule 115(2) of the kilometers that are covered under the
provisions of warranty may vary but should
Central Motor Vehicle Rules, 1989 and further not be less than the minimum warranty
warrants that if on examination by a service period based on the vehicle category.
center duly authorized by the manufacturer, the
For a two-wheeler the emission warranty
vehicle is discovered to be failing to meet the
period is 30,000 kms or 3 years whichever
emission standard as specified in the said rule,
is earlier.
113
Warranty
Warranty PolicyPolicy (Valid
(Valid in India in India only)
Only)

3. Warranty claim for the components under of such examination will be final and binding.
Emission warranty will be admitted, for a If, on examination, a warrantable condition is
prima facie examination, in the event of not established, the manufacturers will have
failure of the vehicle to meet the emission to charge all, or part, of the cost of such
standard as specified in sub-rule (2) of Rule examination.
No 115 of the Central Motor vehicle Rules. 6. In case of a vehicle in which the
4. The warranty claim will be accepted only components covered under Emission
after the examinations carried out by warranty, the manufacturer will replace, at
Authorized Service Centers leads to a firm Authorized centers free of charge, the
conclusion that none of the original settings components which are covered, but the
have been tampered with and that the consumables as mentioned in Owner’s
components has/have a manufacturing Manual shall be charged as per actuals.
defect, and/or, that the vehicle is unable to 7. In case of a vehicle in which the
Warranty Policy

meet the in-use emission standard, in spite components covered under Emission
of the vehicle being maintained and used in warranty or the associated parts are not
accordance with the instructions in the independently replaceable on account of
owner’s manual. their being integral parts of a complete
5. The methods of examination to determine assembly, the manufacturer will have the
the warrantable condition of the sole discretion to replace either the entire
components will be at the sole discretion of assembly or by using some of the parts of
manufacturers and or their Authorized the system through suitable repairs or
service centers and results modifications.

114
Warranty Policy (Valid in India only) Warranty Policy (Valid in India Only)

8. Any consequential repairs or replacement statutory authorities on account of failure


of parts which may be found necessary to to comply with the in use emission
establish compliance to in-use emission standards.
standards, in addition to replacement of the 12. Emission warranty will be applicable
parts covered under emission warranty, will irrespective of the change of ownership of the
not be made free of cost unless such parts vehicle provided all the conditions as laid
are also found to be in a warrantable down in this document are met from the date
condition within the scope and limit of the of original sale of the vehicle.
product warranty. The consumables shall 13. The emission warranty will be applicable
be charged as per actual during such only if:
repairs or replacement of parts.
a. Observes all the important instructions
9. All the parts removed for replacement and any other precautions listed in the
under warranty will be the property of the Owner’s Manual for use of the vehicle.

Warranty Policy
manufacturer.
b. Under all circumstances uses lubricants
10 The manufacturer will not be responsible and fuel as recommended by
for the cost of transportation of the vehicle manufacturer.
to the nearest Authorized Service center or
c. Regularly obtains and carries out
any loss due to non-availability of the
maintenance in accordance with the
vehicle during the period of lodging of a
manufacturers guidelines and enters
warranty claim and examination by the
the details in the Logbook.
manufacturer and repairs.
d. Immediately approaches the nearest
11. The manufacturer will not be responsible
authorized service center upon
for any penalties that may be charged by discovery of failure to comply with the

115
Warranty
Warranty PolicyPolicy (Valid
(Valid in India in India only)
Only)

in use emission standards in spite of h. Produces valid certificate of insurance


having maintained and used the vehicle and RTO registration.
in accordance with the instructions in 14. Conditions under which warranty is not
the Owner’s Manual and having carried applicable:
out such repairs and adjustments as A valid ‘Pollution Under Control’ certificate
may be required with a view to establish as described in customer obligation D(6)
such compliance. above is not produced.
e. Produces the ‘Pollution Under Control’ A vehicle which is not serviced by
certificate valid for the period Authorized service center as per the service
immediately preceding the test during schedule described in the maintenance
which the failure is discovered, the test chart given in the Owner’s Manual.
having been carried out either for
A vehicle, which has been subjected to
obtaining a new certificate, or pursuant
abnormal use, abuse, neglect and improper
Warranty Policy

upon being directed by an officer as


maintenance or has met with an accident.
referred to in sub-rule(2) of Rule 116 of
Use of replacement parts not specified and
the Central Motor Vehicle Rules.
approved by the manufacturer.
f. Produces the Owner’s Manual and Log
A vehicle, or parts thereof, which has been
book for verification details.
altered, tampered with or modified or
g. Produces receipts covering maintenance replaced in an unauthorized manner.
of the vehicle as specified in the
A vehicle on which the odometer is not
Owner’s Manual from the date of
functioning or the odometer has been
original purchase of the vehicle.
changed/tampered with so that the actual
mileage cannot be readily determined.

116
Warranty Policy (Valid in India only) Warranty Policy (Valid in India Only)

A vehicle which has been used for 2. The emission warranty covers only
competitions, races, rallies or for the compliance with the emission standard as
purpose of establishing records. specified in the sub rule (2) of rule 115 of
Examination by the manufacturers or his CMVR. It does not cover any other
Authorized Service Centers of the vehicle performance of these parts or routine test
shows that any of the conditions stipulated and consequent maintenance or
in the Owner’s Manual with regard to use adjustments to establish compliance to the
and maintenance have been violated. in use emission standard as applicable to
A vehicle, which has been run on, the state, in which the vehicle is registered
adulterated fuel, leaded fuel or lubricant or and is in use.
fuel/lubricants other than those specified The parts, which are covered under emission
by the manufacturer in the Owner’s Manual warranty, are throttle body, fuel injector,
with regard to use and maintenance have ignition coil, muffler etc.

Warranty Policy
been violated. NOTE: The emission warranty is applicable only
when a customer enters into emission warranty
SCOPE AND LIMITS contract.
1. This emission warranty is in addition to product
warranty and shall run parallel to the product
warranty for the vehicle as per the scope and
limit described in the Owner’s Manual and all
conditions described there in will apply in
addition to those exclusively stipulated in this
warranty.

117
Index
A Clutch .......................................................................73
ABS (Anti-lock Brake System) ...................... 10 Crankcase Breather............................................ 76
ABS (Anti-lock Brake System) D
Indicator.......................................................... 26, 81 Drive Chain...................................................... 49, 69
Accessories............................................................. 14 Drive Chain Slider................................................72
Air Cleaner............................................................. 53
E
B Electrical Trouble..................................................90
Battery............................................................... 45, 55 Engine
Brakes Number...............................................................104
Brake Light Switch...............................................67 Oil............................................................48, 61, 108
Fluid........................................................................ 65 Starting.................................................................. 32
Pad Wear...............................................................66 Engine Stop Switch...................................... 29, 97
Braking........................................................................ 9 Environment.........................................................103
Bulb Equipment
Brake/Tail Light.................................................... 91 Document Bag.............................................. 38, 97
Front Turn Signal................................................. 91 First Aid Kit............................................................ 37
Index

Headlight............................................................... 91 Owner’s Manual.................................................. 97


License Plate Light.............................................. 91 Tool Kit............................................................38, 54
Rear Turn Signal................................................... 91
F
C Frame Number....................................................104
Caring for Your Vehicle.....................................98 Fuel
Catalytic Converter..........................................106 Gauge..................................................................... 19
Clock.......................................................................... 23
118
Recommended.................................................... 35 Indicators................................................................ 26
Remaining............................................................. 19 Instruments............................................................ 18
Tank Capacity....................................................... 35 Instruments, Controls, & Other Features... 97
Fuels Containing Alcohol...............................105
Fuses................................................................. 47, 109 K
Keys............................................................................96
G
Gasohol..................................................................105 L
Load Limits............................................................. 15
H Loading Guidelines............................................. 15
Hazard Switch.......................................................29
Headlight Aim.......................................................77 M
Headlight Dimmer Switch...............................29 Maintenance
Helmet Holder......................................................36 Fundamentals.......................................................44
High Beam Indicator.......................................... 27 Importance...........................................................40
Honda Selectable Torque Safety......................................................................40
Control (HSTC)............................................. 13, 31 Schedule................................................................ 41
Horn Button...........................................................29 Maximum Weight Limit...........................15, 107

Index
HSTC Button.......................................................... 18 Modifications......................................................... 14

I N
Neutral Indicator.................................................. 26
Ignition Cut-off System.................................... 97
Ignition Key............................................................96 O
Ignition Switch............................................... 29, 97 Odometer........................................................ 19, 97
Image Labels........................................................... 6

119
Oil Riding Precautions................................................ 9
Engine....................................................48, 61, 108
S
P Safety Guidelines................................................... 3
Parking...................................................................... 11 Safety Precautions................................................ 8
Parts Location....................................................... 16 Seat............................................................................58
Passing Light Control Switch..........................29 SEL button.............................................................. 18
Petrol................................................................35, 107 Serial Numbers...................................................104
PGM-FI (Programmed Fuel Injection) SET button.............................................................. 18
Malfunction Indicator Lamp (MIL).......... 26, 81 Shifting Gears........................................................34
Protective Apparel................................................ 8 Side Stand...............................................................68
Spark Plug............................................................... 59
R Specifications......................................................107
Recommended Speedometer........................................................ 18
Engine Oil..............................................................48 Start Button...........................................................29
Fuel......................................................................... 35 Starting the Engine............................................. 32
Refueling.................................................................. 35 Steering Lock.........................................................30
Removal
Index

Storage Equipment............................................. 36
Battery.................................................................... 55 Storing Your Vehicle.........................................101
Left Side Cover.....................................................56 Switches...................................................................29
Right Side Cover.................................................. 57
Seat.........................................................................58 T
Throttle.................................................................... 75
Tool............................................................................54
Torque Control Indicator.......................... 27, 82
120
Transporting Your Vehicle.............................102
Tripmeter.......................................................... 22, 97
Troubleshooting................................................... 79
Turn signal indicators......................................... 26
Turn signal Switch................................................29
Tyres
Air Pressure..................................................51, 108
Puncture................................................................84
Replacing........................................................ 51, 85
W
Warning Indicator On or Flashing............... 81
Warranty Policy..................................................110
Washing Your Vehicle........................................98
Weight Limit.......................................................... 15
Wheels
Front Removal...................................................... 85

Index
Rear Removal.......................................................87

121

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