Notch-Ductility Transition of Structural Steels of Various Yield Strengths
Notch-Ductility Transition of Structural Steels of Various Yield Strengths
Notch-Ductility Transition of Structural Steels of Various Yield Strengths
SHOEMAKER
Associate Research Consultant,
Notch-Ductility Transition of Structural
Applied Research Laboratory,
U. S. Steel Corporation,
Monroeville, Pa.
Mem. ASME
Steels of Various Yield Strengths
The notch-ductility transition of six structural steels, A 36, ABS-Class C, A 302-
Grade B, HY-80, A517'-Grade F, and HY-130, ranging in yield strength from 36 to 137
ksi, was studied with the use of 6 / 8 and 1 in. dynamic-tear (DT) test specimens.
The results were compared with previously published data for V-notch and fatigue-
cracked Charpy tests and dynamic fracture-toughness (Kin) tests. Energy, lateral-
contraction, and fracture-toughness values were compared. The results of this study
showed that the full-shear upper energy shelves in the Charpy V-notch and DT speci-
mens are the products of constant average plastic energy densities for each steel and the
plastic volume estimates for the fracture of the different specimens. The transition from
ductile to brittle fracture behavior is essentially the same in the fatigue-cracked Charpy
and D T specimens since, for each steel, the same lateral contraction was measured in
each specimen broken at a given temperature. This lateral contraction increased ex-
ponentially with temperature until a fidl-thickness shear fracture developed. However,
the maximum lateral contraction increased with increased test-specimen thickness, sug-
gesting thai the K0 values corresponding to fidl-shear fracture should also increase with
thickness. Using the proportionality found between the lateral contraction and the
values of KID^/^YDE for the brittle-fracture behavior of these steels, the Kc values are
estimated to be as much as 4.5 times greater than the Klc values at the same tempera-
tures. In general, the notch-ductility transition can best be quantitatively characterized
by the lateral contraction through KID and Kc values, whereas upper shelf energies are
related by constant plastic energy densities and plastic volumes which develop during
fracture.
Type
Steel analysis C Mn s Si Ni Cr Mo V Ti B Cu Al* i'l** N*** 0
A 36 Ladle 0.23 1.08 0.010 0.022 0.025 ND ND ND ND ND N D ND ND ND ND ND
Check 0.24 1.06 0.007 0.019 0.024 0.032 0.057 0.013 ND ND N D 0.051 0.002 0.003 0.004 0.0014
ABS-C Ladle 0.19 0.60 0.013 0.021 0.22 ND ND ND ND ND N D ND ND ND ND ND
Check 0.20 0.60 0.009 0.016 0.23 0.02 0.07 0.01 ND ND N D 0.03 0.057 0.057- 0.006 0.0020
A302-B Ladle 0.19 1.37 0.011 0.010 0.18 ND ND 0.49 ND ND N D ND ND ND ND ND
Check 0.19 1.40 0.017 0.014 0.16 0.03 0.07 0.49 ND ND N D 0.03 0.007 0.010 0.010 0.0059
HY-80 Ladle 0.15 0.31 0.009 0.015 0.22 2.28 1.44 0.31 0.001 0.001 ND ND ND ND ND ND
Check 0.16 0.28 0.011 0.016 0.22 2.26 1.46 0.30 0.005 0.005 N D ND 0.015 0.016 0.003 0.0044
A517-F Ladle 0.16 0.79 0.010 0.016 0.23 0.87 0.53 0.43 0.04 N D 0.003 0.26 ND 0.031 ND ND
Check 0.17 0.78 0.012 0.017 0.23 0.88 0.56 0.42 0.036 ND 0.0033 0.26 0.033 0.035 0.005 0.0041
HY-130 Ladle 0.110 0.80 0.005 0.006 0.23 4.94 0.56 0.55 0.060 ND ND ND ND 0.025 ND ND
Check 0.110 0.85 0.009 0.007 0.23 4.91 0.58 0.58 0.050 ND ND ND 0.017 0.021 0.009 0.0033
* Acid-soluble.
** Total.
*** Kjeldahl determination.
N D — N o t determined.
0.252-in. diameter
tension specimens
yield Elongation in 1 in., Reduction of area,
strength percent percent
Plate (0.2 percent tensile at at
thickness, offset), strength, maximum at maximum at
Steel in. ksi ksi load fracture load fracture
A 36 1V« 36 75 20.0 32.0 20.0 68.0
ABS-C 1 39 63 24.0 36.0 26.0 66.8
A302-B 1 56 88 11.0 26.0 17.4 67.0
HY-80 1 84 99 11.0 25.0 13.4 74.9
A517-F 1 118 129 8.0 19.0 11.8 65.4
HY-130 1 137 143 8.0 20.0 10.8 70.9
Because additional quantitative information is needed to inter- composition and mechanical properties of these six structural
relate results from different types of fracture-toughness tests, steels are shown in Tables 1 and 2, respectively. All steels were
results from D T tests of six structural steels, ranging in yield manufactured by using production melting, rolling, and heat-
strength from 36 to 137 ksi, were compared with previously pub- treating practices previously described [6].
lished static and dynamic crack-toughness, KIC} values [2], with The fracture energy results determined for the representative
standard V-notch and fatigue-cracked Charpy-specimen values, steels with standard Charpy V-notch specimens, as reported by
[5] and with nil-ductility transition (NDT) [2] values for these Gross [5], are shown in Figs. 1 through 6, together with the re-
same steels. The results used in the present study were confined sults determined with machined-notch 6 /s in. thick D T specimens.
to those obtained for specimens with a maximum thickness of 1 in. Test results determined with electron beam welded 1 in. thick
D T specimens are included for A302-B, A517-F, and HY-130
steels. The maximum lateral contraction was determined near
Materials and Results the end of the crack in fatigue-cracked Charpy specimens and
For this study, 1 or P / s in. thick plates of the following six near the notch tip in 5 / 8 a n d 1 in. thick D T specimens, Figs. 7
structural steels were used: A36 (36 ksi lower yield strength), through 11. This maximum contraction normally occurred at
ABS-C (39 ksi lower yield strength), A302-B (56 ksi lower
yield strength), HY-80 (84 ksi yield strength), A517-F (118 ksi yield
strength), and HY-130 (137 ksi yield strength). The chemical
n r
or o
1000.- 100
j i
CVN
160
- "
A
A A A
A
- 120 / • - &
-
Q
/~
CVN. ^
A /
o ,°
A. ^ 5 / 8 - I N C H DT
** 400 - 40
- -
AA^< A y°
]NDT
. A—!T o<"
0 &-r
-300 -250 -200 -150
I I
-100
1
-50
1 1
TEMPERATURE, F
s
Fig. 3 Energy absorption for C V N , */« in. DT, and 1 in. DT specimens Fig. 4 Energy absorpfion for C V N and / s in. DT specimens of H Y - 8 0
of A302-B steel stee|
r- 60 1 1 1 1 o 1 I l_
O
CVN
WT^-0^^
- 50
\ ~
ry// °^
* " * " - ^ C ]
o' /° /
P
- 40 A/ \
/ / / 1-INCH DT
- 30
A/A A Z
t/ ~
A Q/ / \ 5 / 8 - I M C H DT
- 20 _ A / / / ~"
A / /
A/ ° /
_ .^
A
/ u -
^ ^
o , NDT
0 1 • 1 ! 1 1 1 1 1
-150 -100 -50 0 50 100 150 200
TEMPERATURE,F
1000 1 1 1 1 1 1
800 800 -
600 - - 600 -
400 - 400
200 - - 5 / 8 - I N C H DT
5 / 8 - I N C H DT
5 100 100
e 80 - 80
z
o
60
^£—1—*—* 60 AIB
A
tT
FATIGUE-CRACKED CVN
\-
u.
K
40 —
°#f £ FATIGUE-CRACKED CVN __
O
m 20 - ' A - i0 ~~ O
< /L\ A A
> 10
a - o / _ 10 - A /
8
2u
8
in
" _ 6 ?"
/ / ° 4
A
,° A
- 2
NDT NDT
1 1 i 1 1 1 1
1 1 _L X
-100 -50 50 100 150 200 250 50 100 150 200 250
TEMPERATURE,F TEMPERATURE,F
Fig. 7 Lateral contraction for sharply notched specimens of A 3 6 steel Fig. 8 Lateral contraction for sharply notched specimens of ABS-C steel
Fig. 9 Lateral contraction for sharply notched specimens of A 3 0 2 - B steel Fig. 10 Lateral contraction for sharply notched specimens of A517-F
steel
1000
800
600
formation t h a t can hopefully be applied in fracture-mechanics and
400 fracture-control considerations.
Upper-Shelf Energy Behavior. The plastic volume and energy de-
200 veloped during full-shear fracture have been described by Bluhm
[7] and later by Witt and Berggren [8]. Consider the slip and
plastic-zone development at the tip of the notch in the D T speci-
men for full shear, t h a t is upper shelf behavior, Fig. 12. Since
both the crack length and the ligament behind the crack (the
ligament is equal to the specimen width minus the crack length)
< are larger than the specimen thickness, slip for plastic deforma-
ce
f- tion develops through the thickness on approximately 45 deg
•21
O planes. Such a slip pattern was experimentally verified by studies
of Hahn and Rosenfield on an Fe-Si alloy [9]. The height of the
plastic zone is approximately equal to its width, t h a t is, the plate
thickness, t. The upper shelf energy level is then equal to the
average plastic-energy density times this volume.
As a first-order approximation for full shear behavior, the
plastic volume t h a t develops during the fracture of the D T
specimen is
NDT
1
j _
D T plastic volume » /i t2l (1)
_L I
-250 -200 -150 -100 -50 0 50 100 where t — thickness of D T specimen
TEMPERATURE,F I = specimen ligament behind crack
Fig. 11 Lateral contraction for sharply notched specimens of HY-130 For the 6 / 8 in. D T specimen (t = 0.625 in. and I = 1.125 in.), the
steel
plastic volume is 0.22 in. 3 , whereas the plastic volume of the 1 in.
D T specimen (t = 1.0 in. and I — 3.0 in.) is 1.5 in. 3 . Such an
approximation has definite limits of application. If the crack
distances from the notch tip of V2 to 1 times the specimen thick-
length or ligament becomes too short in comparison with the plate
ness. The lateral-contraction data for fatigue-cracked C harpy
thickness (such as that described below for the Charpy specimen),
specimens were used rather than the values for standard V-
slip lines will develop between the notch tip and the free surface,
notch specimens, because the fatigue-cracked specimens evidenced
and equation (1) will not govern. Likewise, if the ligament be-
a notch-acuity effect t h a t caused a shift of t h e curve to higher
comes too large in comparison with the specimen thickness, the
temperatures [5].
load developed during bending could cause excessive compressive
plastic deformation at the loading points that would invalidate
Discussion equation (1). Finally, if the specimen is so thick that shear lips
The data utilized in this study are discussed below in terms do not develop through the thickness, equation (1) would be in-
of upper shelf, transitional, and lower shelf behavior. The valid.
results obtained by different means of quantitatively measuring For the Charpy specimen, however, both the notch and liga-
toughness are examined, the primary emphasis being given to in- ment length are shorter than the specimen thickness, and slip
PLANE-STRAIN
r-
THICKNESS, t. B-
PARTIAL SHEAR FULL SHEAR
DEVELOPMENT DEVELOPMENT
Fig. 14 Schematic diagram of crack toughness for different plate thick-
Fig. 13 Schematic representation of lateral contraction and crack-open- nesses
ing displacement for slip development at a crack tip
K> 50
(3) 1 1
o ABS-C
where <JY — yield strength at the appropriate temperature and • A302-B
40 —
- 0 A5I7-F —
strain rate V HY-130 0
E = Young's modulus 'o