07 Assembly API - EN

LESER WORKS STANDARD LWN 322-03-EN
Torques for screw, nuts and caps H2 / lifting devices

page 1
0 Range of application
The above torque ranges are valid for material marked full shaft screws or full shaft bolts and nuts
used for the connection between body and bonnet according to AD-B7 and similar applications.
The torque ranges are valid for lubricated threads with a friction factor or 0,1 and rectangular
facings of the nuts in relation to the bore. With the above torques about 70 – 90 % of the yield
strength of the material are reached.
For higher friction factors (0,12 – 0,15) the higher valves for the torque are required. The maximum
limits must not be exceeded.
Data base: The 70 % valves (low torque valve) for friction factor 0,1 are taken from the
catalogue of „Fa. Gebr. Grohmann, 1991, Wissenswertes über Edelstahlschrauben".
1 Body and bonnet connection
Material Min. – max. Torque [Nm]

Material
equivalent Thread
DIN
ASME M10 M 12 M 16 M 20 M 24
Ck 35/ C 35 Steel 18-22
28 - 36 68 - 87 130 – 166 255 - 288
(1.1181)
A4 Class 70 B8M 25-30
45 - 58 108 - 138 204 – 261 202 - 258
(1.4401)
5.6 - 19-22 30 - 39 73 - 93 -- --
8.8 - 40-45 65 - 84 155 - 198 -- --
Screws 1.7709 B16 - 31 - 37 98 - 118 190 - 228 280 - 320
Table 1 for screws and nuts DIN 931, 933, 938 and EN 24032
Material- Min. – max. Torque [Nm] *

Material
equivalent Thread
DIN
ASME M 12 M 16
Ck 35/ C 35 (1.1181) Steel 25 – 35 40 - 50
5.6 - 25 – 35 40 - 50
Table 2 for screws and nuts for safety valves Type 447/547
*) The above mentioned torques are based on field tests. They allow a tight connection without
destroying the PTFE-material.
continues on page 2
LESER processed: Boy.cw. edition: 18.09.08
GmbH & Co. KG approved: refer to ÄM 152300 replaces edition: 22.10.07
LESER WORKS STANDARD LWN 322-03-EN
Torques for screw, nuts and caps H2 / lifting devices
page 2
2 Caps and lifting devices
Torque [Nm]** Wrench size

Size Thread
HALAR-coated
Standard gasket
0 M 24 x 1,5 60 – 75 60 - 75 SW 27
I M 33 x 1,5 80 – 100 60 - 75 SW 46
II M 42 x 1,5 100 – 125 100 - 125 SW 55
III M 60 x 1,5 140 – 175 240 - 270 SW 75
IV M 75 x 1,5 175 – 220 n.a. SW 95
Table 3: Caps and lifting devices (sealing torque)
**) To achieve manually with 200 mm extended wrench.
Sufficient for clean and lubricated threads and not damaged sealing surfaces.
n.a. Gasket not available for this size
3 Test Gag
3.1 Short locking screws

For tightening of the short locking screws (pos. 2, e.g. drawing 190.0309-XX-B01) the torque
ranges of table 4 are recommended.
Cap size Thread size Torque

Size lifting device [Nm]***
0 M12
I M12
28 - 32
II M12
III M12
IV M16
72 -76
V M16
Table 4: Test Gag: Recommended starting torque ranges for short screws
***) The used sealing rings out of vulcanised fibre may not be deformed further because they are soft
sealings.
3.2 Long locking screws

For tightening of the long locking screws (pos. 1, e.g. drawing 190.0309-XX-B01) the torque
ranges of table 5 are recommended.
Cap size Thread size Torque

Size lifting device [Nm]***
0 M12
I M12
II M12
20
III M12
IV M16
V M16
Table 5: Test Gag: Recommended starting torque ranges for long screws
End of LWN
LESER processed: PD.cw. edition: 18.11.08
GmbH & Co. KG approved: refer to ÄM 146201 replaces edition: 15.05.07
LESER-WERKNORM LWN 322.04
Anzugsdrehmoment für O-Ring-Teller und Faltenbalg-Anschlußteil
Torque for O-Ring-Disc and bellows connection Bl. 1
1 Geltungsbereich 1 Range of application

Die in den Tabellen angegebenen Montage- The below mentioned torques MA are
Anzugsmomente MA sollen dazu dienen, daß maximum valves to avoid damages to the
eine Überbeanspruchung (Verdrehung) der threaded connections. In table 2 also
Gewindeverbindung beim Festziehen recommended torques for achieving tightness
verhindert wird. In Tabelle 2 werden are mentioned.
außerdem empfohlene Drehmomente zur
Erzielung von Dichtheit genannt.
Bemerkung: Remark:
Die Angaben über die Montage- The torque values shall be taken as a
Anzugsdrehmomente sind als annähernde recommendation. Different lubrification,
Richtwerte zu betrachten, da das frequent assembly and disassembly can
Anzugsdrehmoment durch unterschiedliche influence the values substantially.
Oberflächen- und Schmierverhältnisse, aber Page 2 of this LWN is limited for LESER
auch durch mehrmaliges Anziehen und internal use.
Lösen der Verbindung beeinflußt wird.
Deshalb ist auch eine genaue Berechnung
des Anzugsdrehmoments kaum möglich.
Seite 2 dieser LWN ist nur für den LESER
internen Gebrauch bestimmt.
2 O-Ring-Teller Befestigung, Teller aus 1.4404 / o-ring-disc, material 1.4404

Gewindegröße
M5 M8 M 10 M 12 M 16
Thread size
Max. MA [Nm] 2,1 8,7 17,3 30,5 76,5
Tabelle 1 / table 1
3 Faltenbalg-Anschlußteil aus 1.4404 / bellows connection, material 1.4404

Gewindegröße
M 24 x 1,5 M 27 x 1,5 M 30 x 1,5 M 36 x 1,5 M 40 x 1,5 M 48 x 1,5 M 60 x 1,5
Thread size
Max. MA [Nm] 232 336 500 828 1220 2015 4000
MA empfohlen
60-75 70-85 75 - 90 90-110 100 - 120 110-135 140-175
MA recommended
Tabelle 2 / table 2
Bild 1 Bild 2
Fortsetzung Bl. 2
LESER bearbeitet: Boy.DS Ausgabe: 10.02.05
GmbH & Co. KG Prüfvermerk: siehe ÄM 5585 Ersatz f. Ausgabe: 07.08.02
LESER-WERKNORM LWN 322.04
Anzugsdrehmoment für O-Ring-Teller und Faltenbalg-Anschlußteil
Torque for O-Ring-Disc and bellows connection Bl. 2
4 Berechnungsformeln (LESER-intern) / Calculation formulas (LESER internal)
Annähernde Berechnungsformel für das Anzugsdrehmoment der Schraubenverbindungen bei O-

Ring-Teller und oberem Faltenbalg-Anschlußteil.
Montage-Anzugsdrehmoment: MA
Die in LWN 322.04 Blatt 1 angegebenen Tabellen beinhalten die Montage-Anzugsdrehmomente,
die nach folgender annähernder Berechnungsformel errechnet sind:
MA = 0,9 x MA 0,9 (1)
MA 0,9 =
da + DB P
0,45 x AS x ○0,2 x d2 x µges. x 1+ + (2)
2 x d2 ╥ x d2
Formel (2) in (1):
da + DB P
0,4 x AS x ○0,2 x d2 x µges. x 1+ +
MA = (3)
2 x d2 ╥ x d2
MA 0,9 : Das maximale Anzugsdrehmoment, bei dem 90% der Streckgrenze ausgenutzt
wird, in Nmm.
AS: Spannungsquerschnitt des Gewindes in mm² (siehe Gewindetabellen).
○0,2: Streckgrenze der Raumtemperatur in N/mm².
d2: Flankendurchmesser des Gewindes in mm.
P: Steigung des Gewindes.
da, DB: Siehe Bilder 1 und 2.
µges.: Gesamtreibungszahl
µges. ≈ 0,14 im Normalfall, trocken.
µges. ≈ 0,1 bei Gewinden mit MOS2 - Paste geschmiert.
Ende der LWN

LESER bearbeitet: Bi.MB Ausgabe: 07.08.02
GmbH & Co. KG Prüfvermerk: siehe ÄM 4883 Ersatz f. Ausgabe: 14.01.93
LESER Global Standard LGS_1104
Assembly instructions for type 526 API Page 1/37
protected
Type 526 API
disclosure cat.: II proofread: OR published date: 17.11.10 effect. date: 18.11.2010

author: Niehus released by: KUW replaces: initial status: valid
resp. depart.: PP date of release: 8.11.10 revision No.: 0
doc. type: LGS change rep. No.: 00651A retention period: 10y
Contents
1 Purpose ............................................................................................................... 2
2 Scope .................................................................................................................. 2
3 References .......................................................................................................... 3
4 Disclaimer............................................................................................................ 3
5 Qualified fitting personnel .................................................................................... 3
6 General Information............................................................................................. 3
7 General illustration .............................................................................................. 4
8 Preparation for valve assembly ........................................................................... 5
8.1 Emboss the punch numbers (if requested in the order)................................ 5
9 Assembly of type 526 .......................................................................................... 5
9.1 Assembly of the nozzle and blow down ring................................................. 5
9.2 Screw the studs into the body. ..................................................................... 7
9.3 Installation of the locking screw and screw plug........................................... 7
9.4 Assembly of disc assembly .......................................................................... 9
9.5 Assembly of spindle/disc assembly ............................................................ 13
9.6 Assembly of the bonnet.............................................................................. 19
9.7 Determination and installation of the lift stopper......................................... 20
9.8 Assembly of the adjusting screw ................................................................ 23
protected
9.9 Adjusting the set pressure.......................................................................... 25
9.10 Testing the seat tightness P12 ................................................................... 26
9.11 Assembly of the cap / lever ........................................................................ 26
9.12 Assembly of the lift indicator....................................................................... 30
9.13 Installation of the test gag (possible for H2 and H4)................................... 32
9.14 Installation of the different O-ring dampers ................................................ 33
9.15 Adjusting the set pressure.......................................................................... 37
9.16 Testing the seal tightness of the back seal P21 ......................................... 37
9.17 Sealing the valve ........................................................................................ 37
1 Purpose
This LESER Global Standard (LGS) describes the assembly procedure for a LESER
safety valve type 526 API.
2 Scope
This document must be applied to the assembly of an API safety valve in agencies
and subsidiaries of LESER GmbH & Co. KG.

3 References
LWN 322-04
LWN 308-08
LWN 322-03
LWN 324.01
4 Disclaimer
LESER puts in a great deal of effort into making up-to-date and correct
documentation available. Nevertheless, LESER GmbH & Co. KG gives no guarantee
that the recommended actions presented here are entirely correct and error free.
This document is to be used exclusively with the specified type. LESER GmbH & Co.
KG declines any liability or responsibility for the correctness and completeness of the
content.
LESER GmbH & Co. KG reserves the right to change the information contained in
this document, which is for the products of LESER GmbH & Co. KG and is intended
for LESER subsidiaries, at any time and without prior announcement.
protected
LESER GmbH & Co. KG is available to the users of this document to provide
additional information.
5 Qualified fitting personnel

The assembly of LESER safety valves may only be performed by trained or qualified
fitters. The qualifications must be obtained through the appropriate training
measures.
6 General Information
• Gloves must be worn during the entire assembly.

7 General illustration
protected
Figure 7-1: Cross-sectional view of API 526

8 Preparation for valve assembly

8.1 Emboss the punch numbers (if requested in the order).
Illustration Description Aids / Tools
Emboss the code into the Hammer
edge of the outlet flange Punch numbers
(position of the code as
per the work plan).
Figure 8.1-1
9 Assembly of type 526
protected
9.1 Assembly of the nozzle and blow down ring
Grease sealing surface Brush
Assembly
grease
(Molykote
Paste)
Figure 9.1-1


Screw nozzle into the
body.
Figure 9.1-2
Tighten nozzle with C- C-spanner with a
protected
spanner (put a small nose
protective slab between
the nozzle and C-
spanner).
Figure 9.1-3
Screw the blow down ring
completely down to the
nozzle.
Figure 9.1-4

9.2 Screw the studs into the body.
Screw in the studs with an Impact wrench
impact wrench.
Tip: Place the guide washer

on the opening of the body
so that no studs can fall on
the seat.
Figure 9.2-1
9.3 Installation of the locking screw and screw plug

Grease the locking screw Brush
protected
and screw plug. Halocarbon
(OI-56 S / 60H)
Figure 9.3-1
Grease a spacer ring for
each of the screws and put
on as a seal.
Figure 9.3-2


Screw the locking screw into Open-end
the back section of the body spanner
and tighten.
Figure 9.3-3
Screw the screw plug into Open-end and
the side of the body and ring spanner
tighten.
protected
Figure 9.3-4

9.4 Assembly of disc assembly

9.4.1 Metal seat
Put disc body and lifting aid Clamping block
together and clamp in place.
Figure 9.4.1-1
Insert retaining ring and C-spanner with
tighten with C-spanner. a nose
protected
Figure 9.4.1-2
9.4.2 O-ring seal

Individual parts of the disc
assembly with O-ring seal
Figure 9.4.2-1


Wet O-ring with water and avoid any
twisting when introducing it.
Figure 9.4.2-2
Insert retainer.
protected
Figure 9.4.2-3
Screw nut onto neck and tighten. Torque wrench

(Set torque as per LWN 322-04). with socket
attachment
Clamping block
Figure 9.4.2-4


Secure the nut by hitting it Centre punch
with a centre punch Hammer
Figure 9.4.2-5
protected
Emboss the marking for the Punch
O-ring material according to numbers
LWN 308-08. Hammer
Figure 9.4.2-6

9.4.3 Disc with sealing plate

Individual parts of the disc assembly with
sealing plate
Figure 9.4.3-1
Put the sealing plate in the disc.
protected
Figure 9.4.3-2
Put the retainer on the sealing plate.
Figure 9.4.3-3
Screw nuts onto studs and tighten (torque Torque wrench
as per LWN 322-04). with socket
Secure the nut by hitting it with a centre attachment
punch Centre punch
Emboss the marking for the sealing plate Hammer
material according to LWN 308-08. Punch
numbers
Figure 9.4.3-4

9.5 Assembly of spindle/disc assembly

9.5.1 Assembly of spindle/disc assembly (without bellows)
Insert the ball into the disc.
Figure 9.5.1-1
protected
Push on spindle and insert small Possibly
balls into the screw opening of the tweezers
disc.
Figure 9.5.1-2
Screw in and tighten the clamping Ring spanner
screw.
Figure 9.5.1-3


Put on lift stopper, if requested.
(variable lift stopper; possibly
determine in advance; see Chap.
10)
Figure 9.5.1-4
Push on guide washer. Put half-
washers in the recess of the
spindle and secure with a
retaining clip.
protected
Figure 9.5.1-5
Push the lower spring plate, the
spring and the upper spring plate
onto the spindle.
Figure 9.5.1-6

9.5.2 Assembly of spindle/disc assembly (with stainless steel bellows)

Stainless steel bellows and
guide washer
Figure 9.5.2-1
Grease the sealing surface Brush
and thread of the bellows. Assembly
grease
(Molykote
Paste)
protected
Figure 9.5.2-2
Twist the guide washer onto
the bellows.
In some cases, larger
bellows have an inside
thread and are screwed on
the corresponding outside
thread of the guide washer.
Figure 9.5.2-3


Stainless steel bellows and guide
washer
Figure 9.5.2-4
Sparingly apply one drop to the Glue
thread of the spindle. DELO ML
5449
Figure 9.5.2-5
protected
Quickly screw the spindle
together with the bellows hand
tight.
Figure 9.5.2-6
Put the cooling zone onto the
spindle.
Figure 9.5.2-7


Put the disc on the spindle. Put
the balls into the opening of the
disc, or alternatively secure the
disc with a pin (depending on the
disc version).
Figure 9.5.2-8
Screw the clamping screw into Ring spanner
the disc hole.
protected
Figure 9.5.2-9
Put half-washer into the recess
and secure with a retaining clip.
Figure 9.5.2-10

9.5.3 Inserting the spindle/disc assembly (with stainless steel bellows)

Insert the spindle/disc/cooling
zone into the body. In the
process, push the guide washer
down and lift the spindle
somewhat so that the disc does
not touch down.
Carefully put the disc with the
spindle down on the seat.
Figure 9.5.3-1
Put the bottom spring plate, the
protected
spring and the top spring plate
on one after the other.
Figure 9.5.3-2


If applicable, grease the Brush
axial needle roller on the top Halocarbon
spring plate. (OI-56 S / 60H)
Figure 9.5.3-3
Put the bearing washer on Brush
the axial needle roller and Halocarbon
grease. (OI-56 S / 60H)
protected
Figure 9.5.3-4
9.6 Assembly of the bonnet

Put the bonnet on the studs. Torque wrench
Screw nuts onto the studs and
tighten.
(Set torque as per LWN 322-
03).
Figure 9.6-1

9.7 Determination and installation of the lift stopper
9.7.1 Lift stopper with ring/sleeve
9.7.1.1 Procedure for small valves without bellows (up to approx. DN 65 / 2 1/2").

Take the extent to which the stroke has to
be limited from the work order. Insert the
spindle/disc assembly without the spring
and spring plate. Put on the bonnet and
tighten the nuts.
Make the adjusting screw and spindle
flush.
Figure 9.7.1.1-1
Clamp the body on the outlet in the vice. Screwdriver
Lift the disc with a screwdriver through Clamping block
protected
the inlet as far as it will go.
Figure 9.7.1.1-2
Measure the spindle overlap in an opened Sliding Vernier
state. Deduct the requested stroke from calliper
this measurement and have a lift stopper
made.
Figure 9.7.1.1-3

9.7.1.2 Procedure for large valves without bellows (as of approx. DN 80 / 3").

Carefully put the disc on the
nozzle and put the sealing
ring in the body.
Take the extent to which the
stroke has to be limited from
the job order.
Figure 9.7.1.2-1
Put the guide washer on the
body.
protected
Figure 9.7.1.2-2
Use the depth gauge to
measure the path from the
top edge of the guide washer
to the top edge of the disc.
Deduct the measurement of

the guide washer as well as
the desired stroke from the
order and have the lift
stopper made.
Figure 9.7.1.2-3

9.7.2 Lift stopper with set screw (taken from LWN 324.01)
Take the extent to PTFE tape
which the stroke has to Sliding Vernier
be limited from the job calliper
order.
Use a completely
assembled valve to
measure the distance
from the top edge of the
cap/lever to the end of
the spindle.
Deduct the
measurement of the
guide washer as well as
the desired stroke from
the order and have the
lift stopper made.
Seal the screws with
PTFE tape, screw them
in and tighten. (Set
torque as per LWN 322-
protected
03).
Figure 9.7.1.2-1

9.8 Assembly of the adjusting screw

Individual parts of the adjusting
screw
Figure 9.8-1
Put the bushing in the adjusting
screw.
protected
Figure 9.8-2
Screw the lock nut on
approximately three-quarters of
the way down the adjusting
screw.
Figure 9.8-3


Grease adjusting screw Brush
Assembly
grease
(Molykote
Paste)
Figure 9.8-4
Screw the adjusting screw
into the bonnet until
resistance from the spring is
felt.
protected
Figure 9.8-5

9.9 Adjusting the set pressure

Secure the spindle from turning with a pin Pin punch
punch. Open-end
spanner
Figure 9.9-1
Slowly pressurise the valve on the test Open-end
bench to find out whether the valve opens spanner
at the set pressure. The set pressure of
the valve has been reached when you
can hear air escaping. Full opening must
protected
be achieved.
If the valve opens outside the stipulated
set pressure tolerance, then the adjusting
screw must be adjusted again.
Turning in a clockwise direction causes
the valve to open at higher pressure.
Turning in a counter-clockwise direction
causes the valve to open at lower
pressure.
Release the pressure when readjusting
Figure 9.9-2 the adjusting screw. Readjust the
adjusting screw and then pressurise the
valve again.
If the pressure setting has been Open-end
completed, secure the adjusting screw spanner
with a lock nut.
Afterwards, check the set pressure once
again.
Figure 9.9-2

9.10 Testing the seat tightness P12

This test is performed for every valve after setting the pressure.
The exact execution of the test is described in a separate work instruction AA-EF-
013.
9.11 Assembly of the cap / lever

9.11.1 Assembly of cap H2
Grease the thread and sealing face of Brush
the cap. Halocarbon
(OI-56 S / 60H)
protected
Figure 9.11.1-1
Screw on the cap and tighten with a Open-end
spanner. spanner
(Set torque as per LWN 322-03).
Figure 9.11.1-2

9.11.2 Assembly of lever H3

Put the spindle cap onto the spindle
and secure with a pin and retaining
clip.
Figure 9.11.2-1
Put clamping screw into H3 cap at Ring spanner
designated place.
protected
Figure 9.11.2-2
Put the small plastic balls in the hole
of the adjusting screw.
Figure 9.11.2-3
Grease the thread of the lever and Brush
screw it onto the bonnet (lever must Halocarbon
be opposite from outlet). (OI-56 S / 60H)
Figure 9.11.2-4


Insert the venting lever into the
spindle cap.
Figure 9.11.2-5
Use a pin and retaining washers to
secure the venting lever.
protected
Figure 9.11.2-6
Make sure that the lever has
enough play to vent.
Figure 9.11.2-7
Tighten the clamping screw on the Ring spanner
lever.
Figure 9.11.2-8

9.11.3 Assembly of lever H4

Put the spindle cap onto the spindle and
secure with a pin and retaining clip.
Figure 9.11.3-1
Align the lever with sealing rings so that
the lever arm is parallel to the outlet.
protected
Figure 9.11.3-2
Grease the lever and sealing rings. Put Open-end
them on and tighten with an open-end spanner
spanner (torque as per LWN 322-03). Torque wrench
Figure 9.11.3-3

9.12 Assembly of the lift indicator

Individual parts of the lift
indicator
Figure 9.12-1
Put the cap into position as Open-end
described in 13.3 and secure. spanner
protected
Figure 9.12-2
Put the eccentric hole of the
holder into such a position that
the collar of the spindle cap
would seal on top with the edge
of the lift indicator (see
illustration).
Figure 9.12-3


Secure the position with a lock
nut.
protected
Figure 9.12-4
Screw the lift indicator into the
collar of the spindle cap as far
as it will go. Then unscrew it
one complete turn.
Secure the position of the lift
indicator by tightening the first
nut hand tight.
Then lock with a second nut.
Figure 9.12-5

9.13 Installation of the test gag (possible for H2 and H4)

Grease the sealing surface of the short Brush
bolt. Halocarbon
(OI-56 S / 60H)
Figure 9.13-1
Put on the sealing ring and grease it as Brush
well. Halocarbon
(OI-56 S / 60H)
protected
Figure 9.13-2
Screw the test gag into the cap or lever
and tighten (torque as per LWN 322-
03).
Figure 9.13-3

9.14 Installation of the different O-ring dampers

9.14.1 O-ring damper H2
Individual parts of the O-ring damper H2
Figure 9.14.1-1
Put the support sleeve onto the
adjusting screw.
protected
Figure 9.14.1-2
Put O-ring onto the spindle over the
support sleeve.
The O-ring must not sit on the cross hole
or a thread, if one is present.
Figure 9.14.1-3


Put the counter ring onto the O-ring or support
sleeve.
Figure 9.14.1-4
Put retaining spring onto the counter ring.
protected
Figure 9.14.1-5
Grease the cap on the thread. Screw it onto the Open-end
bonnet and tighten (torque as per LWN 322- spanner
03).
Figure 9.14.1-6

9.14.2 O-ring damper H4

Individual parts of the O-ring damper
H4
Figure 9.14.2-1
Fasten the O-ring damper on the
spindle with a steel pin and retaining
protected
clip.
Then assemble the H4 lever cover as
described in 12.43.
Figure 9.14.2-2
Figure 9.14.2-3


Put the first O-ring - counter ring - second
O-ring - support sleeve - spring - cap onto
the lever one after the other.
Figure 9.14.2-4
protected
Figure 9.14.2-5
Grease, screw on and tighten the thread Halocarbon
and sealing lip of the cap (torque as per (OI-56 S / 60H)
LWN 322-03). Open-end
spanner
Figure 9.14.2-6

9.15 Adjusting the set pressure
Pressurise the valve as per the workplace description.
Check whether the valve opens at the set pressure. The set pressure of the valve
has been reached when the pressure display remains constant when the line
pressure increases. It must fully open.
The valve must open within the tolerance range 3 times in succession.
Document the set pressure.
9.16 Testing the seal tightness of the back seal P21 (seal tightness to the outside)
This test is performed for every gas-tight valve after its assembly.
9.17 Sealing the valve

If structurally possible (sealing Sealing pliers
hole/lug on cap/lever and bonnet Wire twisting
protected
exist), then seal the valve. Otherwise pliers
sealing lugs must be welded on. Sealing block
Closely connect the sealing hole or Wire
lug from the cap/lever and bonnet in
a clockwise direction, and connect
the locking screw and sealing lug
with sealing wire and seal the ends
of the wire with a lead seal.
If classification approvals (TÜV etc.)
are required, then seal afterwards.
Figure 9.17-1

Paint touch-up and painting repaired valves Page 1/4
Contents
1 Purpose ............................................................................................................... 1
2 Scope .................................................................................................................. 1
3 Disclaimer............................................................................................................ 1
6 Paint touch-up and painting repaired valves........................................................ 2
1 Purpose
This LESER Global Standard (LGS) provides instructions on painting LESER safety
valves. The required work steps and materials are described.
2 Scope
This document must be applied when painting safety valves in agencies and
subsidiaries of LESER GmbH & Co. KG.
protected
3 Disclaimer
This document is to be applied exclusively to the specified type. LESER GmbH & Co.
content.

The assembly of LESER safety valves may only be performed by trained or qualified
fitters. The qualifications must be obtained through the appropriate training
measures.

• Wear safety glasses

• Wear respirator/dust mask
6 Paint touch-up and painting repaired valves

For valves that have to be repainted, the facing and the welded-on
component/customer ID plates must be masked off correctly. Any additional plates
will only be attached after painting, if welding is not required. Open bonnets must be
sealed with protective caps. The same applies to any existing threaded holes.
Outside threads must be protected with a suitable protective cap / existing painting
socket or with masking tape.
protected
Figure 6-1: Protective cap for open bonnet Figure 6-2: Flange sticker

Figure 6-3: Component plate sticker Figure 6-4: Protective cap
protected
Figure 6-5: Component plate sticker Figure 6-6: Protective cap

Figure 6-7: Masking tape Figure 6-8: Protective cap
protected
Figure 6-9
The layer thickness of the coat of paint should be ~ 40µm for one coat of paint.

Component Plates Page 1/10
Contents
1 Purpose ............................................................................................................... 1
2 Scope .................................................................................................................. 1
3 Disclaimer............................................................................................................ 1
6 Attaching component/customer identification plates............................................ 2
6.1 Standard plate .............................................................................................. 3
6.2 World plate (NGA) ........................................................................................ 4
6.3 Fastening to bonnets with welding spots...................................................... 8
1 Purpose
This LESER Global Standard (LGS) provides instructions on attaching the name
plates of LESER safety valves. The required work steps and materials are described.
2 Scope
protected
This LGS must be applied when attaching the name plates of safety valves in
agencies and subsidiaries of LESER GmbH & Co. KG.
3 Disclaimer
This document is to be applied exclusively to the specified type. LESER GmbH & Co.
content.

The name plates of LESER safety valves must attached exclusively by trained or
qualified fitters. The relevant qualifications must be obtained through appropriate
training measures.
• Gloves must be worn for all fitting work (except for stainless steel
and painted valves).
• Wear safety glasses.
6 Attaching component/customer identification plates

If grooved pins with round heads are not required, the plate is to be welded to the
designated place with the spot welding device.
The world plate (NGA) is fastened to the bonnet. In exceptional cases, it may also be
fastened with grooved pins with round heads, in which case it may also be fastened
to the body.
protected
The standard plate is welded to the flat surface designated for that purpose.
Types 437, 438, 439 - outlet body

No fastening with grooved
pins with round heads
Types 459, 462, - bonnet
Flanged valves - on the right side as seen from the outlet side. Exception: Types
457 / 458 / 526 - on the back side using the set screw

6.1 Standard plate
Figure 6.2.1-1
The standard plate comes in two versions.
For valves that are designed according to ASME (feature N68/N70), the version is
created with the UV and NB symbols.
For valves that are designed according to TÜV, the UV and NB symbols are not
protected
included.
Attachment locations for standard component plates
Figure 6.2.1-2: Type 459 Figure 6.2.1-3: Type 462

Figure 6.2.1-4: Type 437 Figure 6.2.1-5: Type 462
protected
Figure 6.2.1-6: Standard plate on a Figure 6.2.1-7: Types 457 / 458 / 526
flanged valve
6.2 World plate (NGA)
Figure 6.2.1-1
The world plate (NGA) comes in two versions.
For valves that are designed according to ASME (feature N68/N70), the version is
created with the UV and NB symbols.

For valves that are designed according to TÜV, the UV and NB symbols are not
lasered on.
6.2.1 Pre-curving of the NGA

For bonnets with a curved cross-section, the plate must be pre-curved with a radius.
To do this, place the labelled plates in the apparatus with the lettering facing down.
Illustrations Description Aids / Tools

Pre-curving the plate Apparatus
protected
Figure 6.2.1-1
Pre-curving the plate for open bonnets Apparatus
(V20-V25)
Figure 6.2.1-2

Adjustment of plate for closed bonnets

(V20 - V32)
Figure 6.2.1-3
When opening bonnets V20-V25, the plate is bent in the longitudinal direction. To do
this, put the labelled plates into the apparatus with the lettering facing down (figure
6.2.1-2).
6.2.2 Corrosion protection

All valves that are painted must have corrosion protection under the world sign. To
do this, apply the standard primer coat (BURCHARTH'S BLUE - 60M.0120.0001) to
the respective place with a sponge.
protected
Figure 6.2.2-1

Sponge
Figure 6.2.2-2
The points where the world
plate will be welded must be
free of paint.
protected
Figure 6.2.2-3

6.3 Fastening to bonnets with welding spots
6.3.1 Quadratic cross-section
For API valves, the world plate is
fastened to the bonnet of the valve
with welding spots. For versions of
closed bonnets with a quadratic
cross-section, the world plate is
attached vertically to the front side of
the valve approx. 5 mm above the
bevelled edge.
Figure 6.3.1-1
protected
6.3.2 High Performance valves
For the High Performance series, the world plate is always attached to the bonnet.
However, the location where the plate is attached is different for individual bonnet
sizes.
a) Closed bonnets (V20 - V32)

The world plate is attached to the
bonnet (V20 - V32).
For closed bonnets, the world

plate is displaced 90° with
respect to the eyelet for the
sealing wire so that the plate is
located on the opposite side of
the outlet for a completely
assembled valve.
Figure 6.3.2-1
b) Open bonnets (V20 - V25)

The world plate is attached
to open bonnets V20 - V25.
It is attached above the cast
LESER lettering and should
be flush with the letter "L".
The plate must be mounted

so that it can be read from
the right (as shown in the
picture).
Figure 6.3.2-2
c) Open bonnet (V32)

For open bonnets V32, the world
plate is displaced 90° with respect
to the eyelet in front of the sealing
wire so that the plate is displaced
by 90° with respect to the outlet for
a completely assembled valve.
protected
The top edge of the plate should be
flush with the bevel of the bonnet.
Figure 6.3.2-3
d) Open bonnet (V40)

Position of the bonnet:
The raised identifier of the product form manufacturer (foundry) is mounted in the
direction of the outlet flange.
Position of the world plate
The world plate is positioned on the free back side on the bottom edge of the bonnet.
6.3.3 Fastening with grooved pins with round heads


The plate is also curved for this
purpose.
When grooved pins with round
heads are used for fastening,
the world plate must be fastened
at the back or at the side of the
body for the API valve.
Figure 6.3.3-1
protected
Figure 6.3.3-2


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LESER WORKS STANDARD LWN 322-03-EN

Torques for screw, nuts and caps H2 / lifting devices

1 Body and bonnet connection

Material Min. – max. Torque [Nm]

Material- Min. – max. Torque [Nm] *

2 Caps and lifting devices

Torque [Nm]** Wrench size

3.1 Short locking screws

Cap size Thread size Torque

3.2 Long locking screws

Cap size Thread size Torque

1 Geltungsbereich 1 Range of application

2 O-Ring-Teller Befestigung, Teller aus 1.4404 / o-ring-disc, material 1.4404

3 Faltenbalg-Anschlußteil aus 1.4404 / bellows connection, material 1.4404

4 Berechnungsformeln (LESER-intern) / Calculation formulas (LESER internal)

Annähernde Berechnungsformel für das Anzugsdrehmoment der Schraubenverbindungen bei O-

MA = 0,9 x MA 0,9 (1)

Formel (2) in (1):

AS: Spannungsquerschnitt des Gewindes in mm² (siehe Gewindetabellen).

○0,2: Streckgrenze der Raumtemperatur in N/mm².

d2: Flankendurchmesser des Gewindes in mm.

P: Steigung des Gewindes.

da, DB: Siehe Bilder 1 und 2.

Ende der LWN

Type 526 API

disclosure cat.: II proofread: OR published date: 17.11.10 effect. date: 18.11.2010

disclosure cat.: II proofread: OR published date: 17.11.10 effect. date: 18.11.2010

5 Qualified fitting personnel

• Gloves must be worn during the entire assembly.

disclosure cat.: II proofread: OR published date: 17.11.10 effect. date: 18.11.2010

Figure 7-1: Cross-sectional view of API 526

disclosure cat.: II proofread: OR published date: 17.11.10 effect. date: 18.11.2010

8 Preparation for valve assembly

9 Assembly of type 526

disclosure cat.: II proofread: OR published date: 17.11.10 effect. date: 18.11.2010

Illustration Description Aids / Tools

disclosure cat.: II proofread: OR published date: 17.11.10 effect. date: 18.11.2010

Tip: Place the guide washer

9.3 Installation of the locking screw and screw plug

disclosure cat.: II proofread: OR published date: 17.11.10 effect. date: 18.11.2010

Illustration Description Aids / Tools

disclosure cat.: II proofread: OR published date: 17.11.10 effect. date: 18.11.2010

9.4 Assembly of disc assembly

9.4.2 O-ring seal

disclosure cat.: II proofread: OR published date: 17.11.10 effect. date: 18.11.2010

Illustration Description Aids / Tools

Screw nut onto neck and tighten. Torque wrench

disclosure cat.: II proofread: OR published date: 17.11.10 effect. date: 18.11.2010

Illustration Description Aids / Tools

disclosure cat.: II proofread: OR published date: 17.11.10 effect. date: 18.11.2010

9.4.3 Disc with sealing plate

disclosure cat.: II proofread: OR published date: 17.11.10 effect. date: 18.11.2010

9.5 Assembly of spindle/disc assembly

disclosure cat.: II proofread: OR published date: 17.11.10 effect. date: 18.11.2010

Illustration Description Aids / Tools

disclosure cat.: II proofread: OR published date: 17.11.10 effect. date: 18.11.2010

9.5.2 Assembly of spindle/disc assembly (with stainless steel bellows)

disclosure cat.: II proofread: OR published date: 17.11.10 effect. date: 18.11.2010

Illustration Description Aids / Tools