777F ®

Off-Highway Truck

Engine Operating Specifications

® ®
Engine Model Cat C32 ACERT Nominal Payload 90.9 tonnes 100 tons
Gross Power - SAE 758 kW 1,016 hp Capacity
J1995 (6/95) Body Capacity - Heaped 60 m3 78.5 yd3
Net Power - SAE J1349 700 kW 938 hp (SAE 2:1)
(8/04)
Weights - Approximate
Gross Machine 163 293 kg 360,000 lb
Operating Weight
777F Off-Highway Truck
Developed specifically for mining, quarrying and construction applications, the 777F keeps
material moving at high volume to lower your cost-per-ton.

Power Train — Engine Power Train — Transmission Engine/Power Train Integration

® ®
The Cat C32 Engine with ACERT The Cat seven-speed power shift The Cat Data Link electronically
Technology uses advanced engine transmission matched with the combines engine, transmission, brake
technology to reduce emissions without Cat C32 ACERT® engine provides and operational information to optimize
after-treatment. The turbocharged and consistent power and efficiency over a overall truck performance. Stored
aftercooled twelve-cylinder engine wide operating speed range for optimal diagnostic data can be accessed via the
produces higher horsepower and faster power train performance. The proven Cat Electronic Technician (Cat ET)
response for superior performance in the durability and performance of this service tool to improve troubleshooting
most demanding applications. Designed transmission is enhanced with an and reduce downtime.
for efficient operation, the electronic Electronic Clutch Pressure Control
engine delivers improved power, fuel (ECPC) system, delivering smoother
efficiency, performance, serviceability shifting and reducing operator fatigue.
and reliability to lower your cost-per-
ton.

Information & Monitoring Systems Truck Body Systems

Standard on the 777F, the Cat The 777F body builds on the proven
Messenger system provides real-time durability of the 777D dual slope design.
engine performance and operating data. A new canopy offers protection of the
Operators monitor fuel usage, coolant new platforms. Liners are available to
pressure, and other vital conditions using meet the needs of various applications
this convenient LCD dash display. and provide more protection for impact
Messenger also provides basic trip, and wear. A rubber liner option is now
maintenance, and diagnostic data. The available, which provides lower noise
VIMS®/Advisor system, now an option levels, increased operator comfort and
on the 777F, is a powerful tool that improved impact and wear resistance.
provides extensive machine function and
payload data in real time to maintain
peak machine performance. The
optional Truck Payload Management
System (TPMS) now offers second gear
reweigh for even greater accuracy.

Serviceability
The 777F now offers 500-hour engine
service intervals – 250 more hours than
offered on the 777D. Simplified service
and maintenance features combined with
improved service access are designed to
reduce downtime. Less time spent on
servicing the truck means more time
spent on the haul roads.

2
Brake System Operator’s Station Structures

Cat front/rear oil-cooled, multiple disc The 777F features an all new operator The 777F features a mild-steel,
brakes are now hydraulically controlled, station with enhanced visibility, increased box-section type frame, proven on the
reducing maintenance costs and operator space, and ergonomically 777D to deliver durability and long life
improving operator control and designed controls that set new industry with low operating costs. Castings and
modulation. The 777F brakes provide standards for operator comfort. All forgings are strategically placed in high
exceptional, fade-resistant braking and controls and gauges are positioned within stress areas to evenly distribute stresses
retarding for maximum performance and easy reach for optimum efficiency and and provide long fatigue life.
productivity in all haul road conditions. total machine control. Electrically heated
Automatic Retarder Control (ARC) is and adjusted mirrors are conveniently
now standard and increases retarding by controlled from the operator seat. With an Matched Systems
up to 15%. An optional compression optional rear vision camera, increased cab
brake system allows up to 35% glass area and a new, dual mirror For full truck payloads with minimum
additional speed on downhill grades. configuration, the 777F defines loading time, an efficient loading/
superior visibility. hauling system starts with a perfect
match. Cat dealers can help build an
optimum system solution to maximize
payloads, minimize loading time, and
lower operating costs.

Customer Support
Caterpillar dealers provide unmatched
product support, anywhere in the world.
With industry-best parts availability and
a wide range of maintenance and service
options, Cat dealers have what it takes to
keep your hauling machines productive.

Safety
Caterpillar sets the standard when it
comes to safety in the design and
manufacturing of heavy equipment.
Safety is not an afterthought at
Caterpillar, but an integral part of
all machine and systems designs.
Wide, new access stairs and
platforms provide easier access to
the operator station and service
platform. Stairway access reduces
operator effort and time to access
the machine. Operators and
technicians can walk across the
front bumper from the service
platform to the operator station
without returning to ground level.

3
Engine Transmission

Engine Model Cat C32 ACERT® Forward 1 10.7 km/h 6.7 mph
Gross Power - SAE J1995 (6/95) 758 kW 1,016 hp Forward 2 14.6 km/h 9.1 mph
Net Power - SAE J1349 (8/04) 700 kW 938 hp Forward 3 19.8 km/h 12.3 mph
Net Power - ISO 9249:1997 700 kW 938 hp Forward 4 26.7 km/h 16.6 mph
Net Power - 80/1269/EEC 700 kW 938 hp Forward 5 36.2 km/h 22.5 mph
Number of Cylinders 12 Forward 6 48.6 km/h 30.2 mph
Peak Torque 4716 N·m 3,478 lb ft Forward 7 65.9 km/h 41 mph
Bore 145 mm 5.7 in Reverse 12.1 km/h 7.5 mph
Stroke 162 mm 6.4 in • Maximum travel speeds with standard 27.00R49 (E4) tires.
Displacement 32.1 L 1,959 in3
• Power ratings apply at 1750 RPM when tested under the
specified condition for the specified standard. Final Drives
• Ratings based on SAE J1995 standard air conditions of 25°C
(77°F) and 100 kPa (29.61 Hg) barometer. Power based on Differential Ratio 2.74:1
fuel having API gravity of 35 at 16°C (60°F) and an LHV of 42 Planetary Ratio 7.00:1
780 kJ/kg (18,390 BTU/lb) when engine is used at 30°C (86°F). Total Reduction Ratio 19.16:1
• No engine derating required up to 3353 m (11,000 ft) altitude.
• Compliant with U.S. Environmental Protection Agency Tier 2
emissions standards. Brakes

Brake Surface - Front 40 225 cm2 6,235 in2

Weights - Approximate Brake Surface - Rear 102 116 cm2 15,828 in2
Brake Standards ISO 3450: 1996
Gross Machine Operating Weight 163 293 kg 360,000 lb • Maximum operating weight up to 163 293 kg (360,000 lb).
Chassis Weight 48 877 kg 107,756 lb
Body Weight 15 923 kg 35,105 lb
• Chassis weight with 100% fuel, hoist, body mounting group, Body Hoists
rims and tires.
Pump Flow - High Idle 492 L/min 130 gal/min
• Body weight varies depending on how body is equipped.
Relief Valve Setting - Raise 18 950 kPa 2,750 psi
Relief Valve Setting - Lower 3450 kPa 500 psi
Operating Specifications Body Raise Time - High Idle 15 Seconds
Body Lower Time - Float 13 Seconds
Nominal Payload Capacity 90.9 tonnes 100 tons Body Power Down - High Idle 13 Seconds
Body Capacity - Heaped (SAE 60 m3 78.5 yd3
2:1)
Top Speed - Loaded 66 km/h 41 mph Capacity - Dual Slope - 100% fill factor
®
• Refer to the Caterpillar 10-10-20 payload policy for
maximum gross machine weight limitations. Struck 41.8 m3 54.7 yd3
Heaped 2:1 (SAE) 60 m3 78.5 yd3

Weight Distributions - Approximate

Front Axle - Empty 45 %

Front Axle - Loaded 33 %
Rear Axle - Empty 55 %
Rear Axle - Loaded 67 %

4 777F Off-Highway Truck specifications

Suspension Sound

Effective Cylinder Stroke - 319 mm 12.6 in Sound Standards .

Front
• The operator sound exposure Leq (equivalent sound
Effective Cylinder Stroke - 165 mm 6.5 in pressure level) measured according to ANSI/J919 APR95 is
Rear 76 dB(A) for cab offered by Caterpillar, when properly
Rear Axle Oscillation 5.4º installed, maintained and tested with doors and windows
closed, engine speed at high idle, and fan at medium setting.
• The exterior sound pressure level for the standard machine
Service Refill Capacities measured at a distance of 15 m (49 ft) according to the test
procedures specified in SAE J88 APR95, mid-gear moving
Fuel Tank 1137 L 300 gal operation is 84 dB(A).
Cooling System 325 L 86 gal • Hearing protection may be needed when operating with an
Crankcase 123 L 32.5 gal open operator station and cab (when not properly
Differentials and Final Drives 329 L 87 gal maintained or doors/windows open) for extended periods or
Steering Tank 30 L 8 gal in a noisy environment.
Steering System (Includes 110 L 29 gal
Tank)
Brake/Hoist Hydraulic Tank 189 L 50 gal
Steering
Brake/Hoist System (Includes 415 L 110 gal Steering Standards SAE J1511 FEB94
Tank) ISO5010:1992
Torque Converter/Transmission 47 L 12.4 gal Steer Angle 30.5º
Sump
Turning Diameter - Front 25.3 m 83 ft
Torque Converter/Transmission 138 L 36.5 gal
Turning Circle Clearance 28.4 m 93 ft 2 in
System (Includes Sump)
Diameter
• Maximum operating weight up to 163 293 kg (360,000 lb).
Tires

Standard Tire 27.00R49 (E4)

• Productive capabilities of the 777F truck are such that, under
certain job conditions, TKPH (TMPH) capabilities of standard
or optional tires could be exceeded and, therefore, limit
production.
• Caterpillar recommends the customer evaluate all job
conditions and consult the tire manufacturer for proper tire
selection.

ROPS

ROPS/FOPS Standards .
• ROPS (Rollover Protective Structure) for cab offered by
Caterpillar meets ISO 3471:1994 ROPS criteria.
• FOPS (Falling Objects Protective Structure meets ISO
3449:1992 Level II FOPS criteria.

777F Off-Highway Truck specifications 5

 Dimensions
All dimensions are approximate.

12

3
11 14

13
10

1 15
9
16

17

7 8

5 6

18

19

20

21

1 Height to Top of ROPS 4697 mm 15 ft 5 in 12 Operating Width 6458 mm 21 ft 3 in

2 Overall Body Length 9830 mm 32 ft 3 in 13 Centerline Front Tire Width 4073 mm 13 ft 5 in
3 Inside Body Length 6390.5 mm 20 ft 12 in 14 Engine Guard Clearance 936 mm 3 ft 1 in
4 Overall Length 10 518 mm 34 ft 7 in 15 Overall Canopy Width 6100 mm 20 ft 1 in
5 Wheelbase 4564 mm 14 ft 12 in 16 Outside Body Width 5423 mm 17 ft 10 in
6 Rear Axle Clearance 925 mm 3 ft 1 in 17 Inside Body Width 5170 mm 16 ft 12 in
7 Ground Clearance 912.4 mm 2 ft 12 in 18 Front Canopy Height 5185 mm 17 ft 1 in
8 Dump Clearance 1066 mm 3 ft 6 in 19 Rear Axle to Tail 3037 mm 9 ft 12 in
9 Loading Height - Empty 4428 mm 14 ft 7 in 20 Centerline Rear Dual Tire 3701 mm 12 ft 2 in
10 Inside Body Depth - Max 1791 mm 5 ft 11 in Width
11 Overall Height - Body 10 364 mm 34 ft 21 Overall Tire Width 5223 mm 17 ft 2 in
Raised
Standard Equipment
Standard equipment may vary. Consult your Caterpillar dealer for details.

OPERATOR ENVIRONMENT POWERTRAIN

Air conditioning Cat C32 engine with ACERT® technology
Ashtray & cigarette lighter 12–cylinder diesel
Coat hook Air-to-Air Aftercooler (ATAAC)
Cup holders (4) Air cleaner with precleaner (2)
Diagnostic connection port, 24V Automatic cold mode idle control
Entertainment Radio Ready Electric priming pump
5 amp converter Electric start
Speakers Ether starting aid
Antenna Exhaust, body heat
Wiring harness Fuel filter/water separator
Gauges/indicators: QuickEvac™ System with engine prelube
Air cleaner service indicator Turbocharger (2)
Brake oil temperature gauge Braking system:
Coolant temperature gauge Automatic Retarder Control (ARC) (utilizes rear oil-
Engine overspeed indicator cooled brakes)
Fuel level Brake release motor (towing)
Hour meter Manual retarder (utilizes rear oil-cooled brakes)
Speedometer/odometer Oil-cooled, multiple disc (front/rear)
Tachometer Parking
Transmission gear indicator Secondary
Heater/defroster, (11.070 kCal/43,930 BTU) Service
Hoist lever Transmission:
Horn 7–speed automatic powershift w/ Electronic Clutch
Light, dome/courtesy Pressure Control (ECPC)
Load counter, automatic Body up shift inhibitor
Messenger display unit Controlled throttle shifting
Mirrors, heated, electrically adjustable (left/right) Directional shift management
Power port, 24V and 12V (2) Downshift inhibitor
ROPS cab, insulated/sound suppressed Neutral start switch
Seat, Caterpillar Comfort Neutral coast inhibitor
Full air suspension Reverse shift inhibitor
Retractable, 3-point seat belt with shoulder harness Reverse neutralizer during dumping
Seat, training with lap belt Programmable top gear selection
Steering wheel, padded, tilt and telescopic
Storage compartment ANTIFREEZE
Sun visor, tinted glass Extended Life Coolant to -35°C (-30°F)
Throttle lock
Windshield wiper (intermittent) and washer

777F Off-Highway Truck specifications 7

Standard Equipment
Standard equipment may vary. Consult your Caterpillar dealer for details.

ELECTRICAL OTHER STANDARD EQUIPMENT

Alarm, backup Body mounting group
Alternator, 75 ampere Body safety pin (secures body in up position)
Auxiliary jump start receptacle Body down indicator
Batteries, maintenance-free, 12V (2), 190 amp-hour CD–ROM parts book
Electrical system, 25–amp, 24V to 12V converter Center mounted rims
Lighting system: Direct drive fan
Backup light (halogen) Fuel tank (300 gallons)
Directional signals/hazard warning, (front/rear LED) Ground level battery diconnect
Headlights, halogen with dimmer Ground level engine shutdown
Operator access courtesy lights Ground level grease fittings
Side profile lights Reservoirs (separate):
Stop/tail lights LED Brake/converter/hoist
MineStar Ready Steering
Product Link Ready (Level 1) Transmisson/torque converter
Rims, 19.5 x 49 in
GUARDS Rock ejectors
Engine crankcase Supplemental steering (automatic)
Driveline Tie down eyes
Fan and A/C Tow hooks, front
SUSPENSION SYSTEM Tow pin, rear
Suspension, rear (EU Compliant) Vandalism protection locks
Wiggins fast fuel

8 777F Off-Highway Truck specifications

Optional Equipment
Optional equipment may vary. Consult your Caterpillar dealer for details.

Body Liner, Dual Slope, Steel, 16 mm Oil Renewal System

Body Liner, Dual Slope, Rubber, 102 mm Product Link (Level 3)
CAT Compression Brake Road Analysis Control
Centromatic Auto Lube Rockford Fan
Clustered Grease Fittings Spare Rim, 19.5 in
Cold Weather Starter Traction Control System (TCS)
Engine Coolant Heater Truck Production Management System (TPMS)
Extended Life Disc Brakes VIMS® Monitoring System
Fast Fuel, Non-pressurizing Water Tanker Mounting
Front Dry Brakes WAVES Rear Vision Camera
Fuel Heater Wheel Chocks
Fuel Tank, 1325 L (350 gal) Wiggins High Speed Oil Change
HID Lights Wiggins Service Center
Hoist Control
Muffler Exhaust Body/Heat Diverter

777F Off-Highway Truck specifications 9

Weight/Payload Calculation

Dual Slope
Steel Liner Rubber Liner
(16 mm) (102 mm)
Gross Vehicle Weight 163 293 kg 360,000 lb 163 293 kg 360,000 lb
Chassis Weight – Empty* 48 008 kg 105,839 lb 48 008 kg 105,839 lb
Body Weight 15 923 kg 35,105 lb 15 923 kg 35,105 lb
Body Liner 6220 kg 13,712 lb 4340 kg 9,569 lb
Gross Weight – Empty 70 151 kg 154,656 lb 68 272 kg 150,513 lb

Fuel Tank Size 1135.6 L 300 gal 1135.6 L 300 gal

Fuel Tank – 90% fill 861 kg 1,898 lb 861 kg 1,898 lb
Debris Allowance 1921 kg 4,234 lb 1921 kg 4,234 lb
Operating Weight 72 932 kg 160,788 lb 71 053 kg 156,645 lb
Max Payload Capacity 90 361 kg 199,212 lb 92 240 kg 203,355 lb
Max Payload Capacity 101.2 tonnes 99.61 tons 103.3 tonnes 101.68 tons
Max Payload (10/10/20) 108 434 kg 239,055 lb 110 688 kg 244,026 lb
Gross Vehicle Weight 181 365 kg 399,842 lb 181 741 kg 400,671 lb
(10/10/20)

* Includes: common arrangement, plus 10% fuel

10 777F Off-Highway Truck specifications

Notes

777F Off-Highway Truck specifications 11

777F Off-Highway Truck

For more complete information on Cat products, dealer services, and industry solutions, visit us
on the web at www.CAT.com

© 2005 Caterpillar
All Rights Reserved
Printed in U.S.A.

Materials and specifications are subject to change without notice.

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