mt52 6902524 Om 10-04

MT52 Operation
&
Maintenance
Dealer Copy -- Not for Resale

Manual
S/N 523611001 & Above
S/N 523711001 & Above
6902524 (6-04) Revised (10-04) (6) Printed in U.S.A. ©Bobcat Company 2004
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OPERATOR SAFETY WARNINGS
CORRECT
Operator must have instructions
WARNING before running the machine.
Untrained operators can cause
injury or death.
W-2001-1285
Safety Alert Symbol: This symbol with a warning statement, B-10731a

means: “Warning, be alert! Your safety
Never use the loader without
is involved!” Carefully read the message instructions. See machine signs
that follows. (decals) and Operation &
Maintenance Manual.
WRONG WRONG WRONG
B-23050 B-23047 B-23049 B-23051
Never drive over drop offs or jerk Check for utility lines before Keep load level when raising lift
on the controls. digging. arms.

WRONG CORRECT CORRECT
B-23045 B-23046 B-23024

Do not use loader in atmosphere Never carry riders. Do not travel or turn with lift
with explosive dust, explosive arms up.
gas, or where exhaust can Keep bystanders away from
contact flammable material. work area. Keep heavy end uphill.
CARRY LOAD LOW.
WRONG CORRECT WRONG
B-23048 B-19999 B-23052
Never exceed Rated Operating Never leave loader with engine Never modify equipment.
Capacity. running or with lift arms up.
To park, engage parking brake, Use only attachments approved
lower lift arms and put by Bobcat® Company for this
attachment flat on the ground. model loader.
SAFETY EQUIPMENT
The Bobcat loader must be equipped with safety items necessary for each job. Ask your dealer about attachments and
accessories.
1. SAFETY SIGNS (DECALS): Replace if damaged.
2. LIFT ARM SUPPORT DEVICE: Replace if damaged
3. PARKING BRAKE: Check function, adjust or repair if neccessary.
4. REVERSE STOP PANEL: Check function.
OSW43-0504
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CONTENTS FOREWORD
FORWARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . III
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IX SAFETY
OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-1
PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . PM-1 OPERATING

INSTRUCTIONS
MACHINE SIGN TRANSLATIONS . . . . . . . . . . . . . . . . . . . . . . MST-1
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-1 PREVENTIVE

MAINTENANCE
CALIFORNIA PROPOSITION 65 WARNING
Diesel engine exhaust and some of its constituents are known to the
State of California to cause cancer, birth defects and other
reproductive harm.
MACHINE SIGN
TRANSLATIONS
REFERENCE INFORMATION

Write the correct information for YOUR Bobcat Loader in the spaces below. Always
SPECIFICATIONS
use these numbers when referring to your Bobcat loader.
Loader Serial Number

Engine Serial Number
NOTES:
YOUR BOBCAT® DEALER:
ADDRESS:
PHONE:
Bobcat Company
P.O. Box 128
Gwinner, ND 58040-0128
Bobcat Company Europe

J. Huysmanslaan 59
B-1651 LOT
Belgium
MT52 Bobcat Mini Track Loader
I Operation & Maintenance Manual
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II Operation & Maintenance Manual
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FOREWORD FOREWORD
BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED . . . . . . . . . . . . V
DELIVERY REPORT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI
ENGINE SERIAL NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI
FEATURES, ACCESSORIES AND ATTACHMENTS . . . . . . . . . . . VIII
MACHINE IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII
MINI LOADER SERIAL NUMBER. . . . . . . . . . . . . . . . . . . . . . . . . . . VI
MOTOR OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V
REGULAR MAINTENANCE ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . V
SERIAL NUMBER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI

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IV Operation & Maintenance Manual
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BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED
ISO 9001:2000 is a set of international standards that control the processes and procedures which we use to design,
develop, manufacture, distribute, and service Bobcat products.
British Standards Institute (BSI) is the Certified Registrar Bobcat chose to assess the Company’s compliance with the ISO
9001:2000 set of standards. The BSI registration certifies that the two Bobcat manufacturing plants and the Bobcat
corporate offices (Gwinner, Bismarck & West Fargo) in North Dakota are in compliance with ISO 9001:2000. Only certified
assessors, like BSI, can grant registrations.
ISO 9001:2000 means that as a company we say what we do and do what we say. In other words, we have established
procedures and policies, and we provide evidence that the procedures and policies are followed.
CALIFORNIA
PROPOSITION 65 WARNING

Diesel engine exhaust and some of its constituents
are known to the State of California to cause cancer,
birth defects and other reproductive harm.
REGULAR MAINTENANCE ITEMS
HYDROSTATIC FILTER
ENGINE OIL FILTER
6653336
6671057
BATTERY
FUEL FILTER
6670251
6667352
FLUID, Hydraulic/Hydrostatic (5 Gallons)
AIR FILTER, Outer
6563328 - Two 2-1/2 gal. containers
6673752
6722344 - One 5 gal. container
Radiator Cap
AIR FILTER, Inner
6646678
6673753
Propylene Glycol
HYDROSTATIC FILTER
Premixed - 6724094
6661248
Concentrate - 6724354
MOTOR OIL
6903105 - SAE 15W40 CE/SG (12 QTS.) 6903106 - SAE 15W40 CE/SG (1 GAL.) 6903113 - SAE 15W40 CE/SG (2.5 GAL.)
6903107 - SAE 10W30 CE/SG (12 QTS.) 6903108 - SAE 10W30 CE/SG (1 GAL.) 6903112 - SAE 10W30 CE/SG (2.5 GAL.)
6903109 - SAE 30W CE/SG (12 QTS.) 6903110 - SAE 30W CS/SG (1 GAL.) 6903111 - SAE 30W CS/SG (2.5 GAL.)

V Operation & Maintenance Manual
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SERIAL NUMBER LOCATIONS ENGINE SERIAL NUMBER
Always use the serial number of the mini loader when Figure 2
requesting service information or when ordering parts.
Early or later models (identification made by serial
number) may use different parts, or it may be necessary
to use a different procedure in doing a specific service
operation.
Figure 1
P-48413
The engine serial number is located on the valve cover of

the engine [Figure 2].
P-48426 DELIVERY REPORT

P-45374 Figure 3
MINI LOADER SERIAL NUMBER
The mini loader serial number plate is located on the

outside of the frame [Figure 1].
Explanation of Serial Number:

XXXX XXXXX
Module 2. - Production
Sequence (Series)
Module 1. - Model / Engine

Combination B-16315
1. The four digit Model/Engine Combination Module

number identifies the model number and engine The delivery report must be filled out by the dealer and
combination. signed by the owner or operator when the Bobcat loader
is delivered. An explanation of the form must be given to
2. The five digit Production Sequence Number identifies the owner. Make sure it is filled out completely [Figure
the order which the mini loader is produced. 3].

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MACHINE IDENTIFICATION
ENGINE COVER
TILT
CYLINDER

LIFT
CYLINDER
B-19984
FRONT AUXILIARY
QUICK COUPLERS
✝ BUCKET
GRAB BAR
INSTRUMENT PANEL LIFT ARM

SUPPORT DEVICE
STORAGE POSITION
LIFT ARMS
CONTROLS
REVERSE
STOP PANEL
REAR B-19999
DOOR TRACKS
✝ BUCKET - A bucket and other attachments are available for the Bobcat Mini Loader.

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FEATURES, ACCESSORIES AND ATTACHMENTS Attachments
Standard Items These and other attachments are approved for use on
this model mini loader. Do not use unapproved
Model MT52 Bobcat mini loaders are equipped with the attachments. Attachments not manufactured by Bobcat
following standard items: may not be approved.
• Auxiliary Hydraulics, Front The versatile Bobcat mini loader quickly turns into a
• Bob-Tach multi-job machine with a tight-fit attachment hook-up . . .
• Instrumentation: Hourmeter, Engine Temperature, from bucket to grapple to pallet fork to tiller and a variety
Voltmeter and Fuel Gauges, Warning Lights of other attachments.
• Lift Arm and Tilt Control Lockout System
• Joystick Lift and Tilt Functions See your Bobcat dealer for more details on these and
• Lift Arm Support Device other attachments and field accessories.
• Multifunction Drive Control
• Parking Brake • Adapter Frame
• Reverse Stop Panel • Angle Broom
• Reverse Travel Speed Control • Auger
• Rubber Tracks • Backhoe
• Spark Arrestor Muffler • Breaker
• Tracks - 7 inch (180 mm) • Buckets
• Digger
• Landplane
Options and Accessories • Pallet Fork

• Snow Blower
Below is a list of some equipment available from your • Soil Conditioner
Bobcat Loader dealer as Dealer and / or Factory Installed • Stump Grinder
Accessories and Factory Installed Options. See your • Tiller
Bobcat dealer for other available options, accessories • Trencher
and attachments. • Utility Blade
• Utility Fork
• Attachment Control Kit • Utility Grapple
• Engine Block Heater • Vibratory Plow
• Engine Protection Shutdown Kit
• Exhaust Purifier
• Operating Lights
• Ride-On Platform (Hinged)

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SAFETY
SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XI
Before Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XI
Fire Prevention. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XIII
SAFETY
Safe Operation Is The Operator’s Responsibility. . . . . . . . . . . . XII
Safe Operation Needs A Qualified Operator . . . . . . . . . . . . . . . XII
MACHINE SIGNS (DECALS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .XIV
& ANALYSIS

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X Operation & Maintenance Manual
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SAFETY INSTRUCTIONS • See the ADDITIONAL PUBLICATIONS Page in this
manual or your Bobcat dealer for Service and Parts
Before Operation Manuals, printed materials, videos, or training
courses available. Also check the Bobcat web site
Carefully follow the operating and maintenance www.bobcat.com
instructions in this manual.
The dealer and owner/operator review the recommended
The Bobcat Mini Loader is highly maneuverable and uses of the product when delivered. If the owner/operator
compact. It is rugged and useful under a wide variety of will be using the machine for a different application(s) he
conditions. This presents an operator with hazards or she must ask the dealer for recommendations on the
associated with off highway, rough terrain applications, new use.
common with Bobcat Mini Loader usage.
The Bobcat Mini Loader has an internal combustion

engine with resultant heat and exhaust. All exhaust
gasses can kill or cause illness so use the Mini Loader
with adequate ventilation.
The dealer explains the capabilities and restrictions of

the Bobcat Mini Loader and attachment for each
application. The dealer demonstrates the safe operation
according to Bobcat instructional materials, which are
also available to operators. The dealer can also identify
unsafe modifications or use of unapproved attachments.

The attachments and buckets are designed for a Rated
Operating Capacity (some have restricted lift heights).
They are designed for secure fastening to the Bobcat
Mini Loader. The user must check with the dealer, or
Bobcat literature, to determine safe loads of materials of
specified densities for the machine - attachment
combination.
Call Before You Dig
The following publications and training materials provide
information on the safe use and maintenance of the 1-888-258-0808
Bobcat machine and attachments:
When you call, you will be directed to a location in your
• The Delivery Report is used to assure that complete state/city for information about buried lines (telephone,
instructions have been given to the new owner and cable TV, water, sewer, gas, etc.)
that the machine and attachment is in safe operating
condition.
• The Operation & Maintenance Manual delivered with

the machine or attachment gives operating
information as well as routine maintenance and
service procedures. It is a part of the machine and can
be stored in a container provided on the machine.
Replacement Operation & Maintenance Manuals can
be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation

and care of your Bobcat machine or attachment. The
signs and their locations are shown in the Operation
& Maintenance Manual. Replacement signs are
available from your Bobcat dealer.
SI ML-1203

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SAFETY INSTRUCTIONS (CONT’D) A Qualified Operator Must Do The Following:
Safe Operation Is The Operator’s Responsibility Understand the Written Instructions, Rules and
Regulations
Safety Alert Symbol
• The written instructions from Bobcat Company
include the Delivery Report, Operation &
This symbol with a warning statement means: Maintenance Manual and machine signs (decals).
“Warning, be alert! Your safety is involved!”
Carefully read the message that follows. • Check the rules and regulations at your location. The
rules may include an employer’s work safety
requirements. Regulations may apply to local driving
requirements. Regulations may identify a hazard
such as a utility line.
WARNING Have Training with Actual Operation
Operator must have instructions before running the • Operator training must consist of a demonstration and
machine. Untrained operators can cause injury or verbal instruction. This training is given by your
death. Bobcat dealer before the product is delivered.
W-2001-1285
• The new operator must start in an area without
bystanders and use all the controls until he or she can
operate the machine and attachment safely under all
conditions of the work area.
IMPORTANT

• Safety Videos, which provide general information
regarding safe and efficient equipment operation, are
This notice identifies procedures which must be
available from your Bobcat dealer.
followed to avoid damage to the machine.
I-2019-0284
Know the Work Conditions
• Know the weight of the materials being handled.

Avoid exceeding the Rated Operating Capacity
WARNING (R.O.C.) of the machine. Material which is very dense
will be heavier than the same volume of less dense
material. Reduce the size of the load if handling
Warnings on the machine and in the manuals are for dense material.
your safety. Failure to obey warnings can cause
injury or death. • The operator must know any prohibited uses or work
W-2044-1285 areas, for example, he or she needs to know about
excessive slopes.
The Bobcat Mini Loader and attachment must be in good • Know the location of any underground lines. Call local
operating condition before use. utilities or the TOLL FREE phone number found in the
Before Operation Section of this manual.
Check all of the items on the Bobcat Service Schedule
Decal under the 8-10 hour column or as shown in the • Wear tight fitting clothing. Always wear safety glasses
Operation & Maintenance Manual. when doing maintenance or service. Safety glasses
or hearing protection are required for some work. See
Safe Operation Needs A Qualified Operator your Bobcat dealer about Bobcat Safety Equipment.
For an operator to be qualified, he or she must not use

drugs or alcoholic drinks which impair alertness or
coordination while working. An operator who is taking
prescription drugs must get medical advice to determine
if he or she can safely operate a machine.
SI ML-1203

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SAFETY INSTRUCTIONS (CONT’D) • Use the procedure in the Operation & Maintenance
Manual for cleaning the spark arrestor muffler (if
Fire Prevention equipped).
The machines and some attachments have components Figure 1

that are at high temperatures under normal operating
conditions. The primary source of high temperatures is
the engine and exhaust system. The electrical system, if
damaged or incorrectly maintained, can be a source of
arcs or sparks.
Flammable debris (leaves, straw, etc.) must be removed

regularly. If flammable debris is allowed to accumulate, it
can cause a fire hazard. Clean often to avoid this
accumulation. Flammable debris in the engine
compartment is a potential fire hazard.
The spark arrestor exhaust system is designed to control

the emission of hot particles from the engine and exhaust
system, but the muffler and the exhaust gases are still
hot.
• Do not use the machine where exhaust, arcs, sparks

• Know where fire extinguishers and first aid kits are
or hot components can contact flammable material,
located and how to use them. Fire extinguishers are

explosive dust or gases.
available from your Bobcat dealer [Figure 1].
• The engine compartment and engine cooling system
must be inspected every day and cleaned if
necessary to prevent fire hazards and overheating.
• Check all electrical wiring and connections for

damage. Keep the battery terminals clean and tight.
Repair or replace any damaged part.
• Check fuel and hydraulic tubes, hoses and fittings for

damage and leakage. Never use open flame or bare
skin to check for leaks. Tighten or replace any parts
that show leakage. Always clean fluid spills. Do not
use gasoline or diesel fuel for cleaning parts. Use
commercial nonflammable solvents.
• Do not use ether or starting fluids on any engine that

has glow plugs. These starting aids can cause
explosion and injure you or bystanders.
• Always clean the machine and disconnect the battery

before welding. Cover rubber hoses, battery and all
other flammable parts. Keep a fire extinguisher near
the machine when welding. Have good ventilation
when grinding or welding painted parts. Wear dust
mask when grinding painted parts. Toxic dust or gas
can be produced.
• Stop the engine and let it cool before adding fuel. No

smoking!
• Use the procedure in the Operation & Maintenance Sl ML-1203

Manual for connecting the battery and for jump
starting.

XIII Operation & Maintenance Manual
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MACHINE SIGNS (DECALS)
Follow the instructions on all the Machine Signs (Decals) that are on the Mini Loader. Replace any damaged machine
signs and be sure they are in the correct locations. Machine signs are available from your Bobcat Mini Loader dealer.
6576048 (4)
6804233
6817225
6565990
6737038 (Inside Fuse Cover) 6737072

6708929
(Under Engine Cover)
(Behind Lift Arms) 6737040

(On Frame) 6732142
(Behind Bob-Tach) 6561383
6809609 (2)
6576048 (2) Ref.
6595014 (4)
6815993 (2)
B-19984

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MACHINE SIGNS (DECALS) (CONT’D)
Follow the instructions on all the Machine Signs (Decals) that are on the Mini Loader. Replace any damaged machine
signs and be sure they are in the correct locations. Machine signs are available from your Bobcat Mini Loader dealer.
6737041 6737042
6737046
6732147
6735140
6707044
6737039 6707043 6596218
On Control and Instrument Panel

6737045
6732148 (2)
6708555
Inside Rear Door
6595014 (2) Ref.
B-19999

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XVI Operation & Maintenance Manual
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OPERATING INSTRUCTIONS
CONTROLS IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-3
CONTROLS OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-3
ATTACHMENTS AND BUCKETS . . . . . . . . . . . . . . . . . . . . . . . . OI-15
DAILY INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-11 OPERATING

Daily Inspection and Maintenance: . . . . . . . . . . . . . . . . . . . . OI-11 INSTRUCTIONS
DRIVING AND STEERING THE MINI LOADER. . . . . . . . . . . . . . OI-5
ENGINE SPEED CONTROL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-4 PREVENTIVE

MAINTENANCE
FOUR POINT LIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-23
HYDRAULIC CONTROLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-7 SYSTEM SETUP

Front Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-7 & ANALYSIS
Lift Arm Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-7
Releasing Hydraulic Pressure (Loader and Attachment). . . . . OI-7

Tilt Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-7 ACHINE SIGN
Quick Couplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-8 TRANSLATIONS
LIFT ARM BY-PASS CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . OI-8
OPERATING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-17

Backfilling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-21
Cold Temperature Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-14
Digging Into the Ground. . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-20
Driving On Rough Terrain And Over Curbs . . . . . . . . . . . . . . OI-17
Emptying the Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-19
Filling the Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-19
Inspect The Work Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-17
Installing The Bucket Or Attachment . . . . . . . . . . . . . . . . . . . OI-16
Leveling The Ground Using The Lift Arms In Float Position . OI-20
Operating On Slopes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-18
Pallet Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-15
Removing The Bucket Or Attachment . . . . . . . . . . . . . . . . . . OI-16
Warming the Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . OI-14
PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-4
PARKING THE BOBCAT MINI LOADER . . . . . . . . . . . . . . . . . . OI-21
PRE-STARTING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . OI-12
REVERSE STOP PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-9
REVERSE TRAVEL SPEED CONTROL. . . . . . . . . . . . . . . . . . . . OI-6

OI-1 Operation & Maintenance Manual
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OPERATING INSTRUCTIONS (CONT’D)
RIDE-ON PLATFORM (HINGED) (OPTION) . . . . . . . . . . . . . . . OI-10

Installing Platform. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-10
STARTING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-13
STOPPING THE BOBCAT MINI LOADER . . . . . . . . . . . . . . . . . . OI-9
STOPPING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-14
TRANSPORTING THE BOBCAT LOADER . . . . . . . . . . . . . . . . OI-22

OI-2 Operation & Maintenance Manual
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CONTROLS IDENTIFICATION CONTROLS OPERATION
Figure OI-1 Figure OI-2
1 2 3 4 5 6 7
9
1
A B C D
8
12
14
13
10
11 P-48418 P-48419 2 P-48420
Reference numbers below refer to the operator’s console Always use the Hand Bars (Items 1 & 2) [Figure OI-2]
[Figure OI-1]. when operating the controls.
1. Temperature Gauge You can maintain better control of the functions when you
use the hand bars to operate the Drive / Steering Control

2. Fuel Gauge and also when operating the lift, tilt and auxiliary controls.
3. Voltmeter
4. Engine Speed Control
5. Engine Oil Pressure Warning Light / Hydraulic

Temperature Warning Light
6. Key Switch
7. Hourmeter
8. Field Accessory Switches (Option)

A - Field Acc., B - Field Acc., C - Lights, D - Future Use
9. Shutdown Indicator (Option)
10. Multi-function Drive / Steering Control
11. Reverse Travel Speed Control
12. Auxiliary Hydraulic Control
13. Lift Arm / Attachment Tilt Control
14. Parking Brake

23 of 92 OI-3 Operation & Maintenance Manual
PARKING BRAKE ENGINE SPEED CONTROL
Engage the parking brake whenever you stop the loader. Figure OI-4
Figure OI-3
2
1
P-48422
P-48423 P-48422
Move the lever up (Item 1) [Figure OI-4] to increase

engine speed. Move down (Item 2) [Figure OI-4] to
Move the lever slightly forward, to the left and then
decrease engine speed.
backward to engage the brake (Item 1) [Figure OI-3].

For maximum performance, run the engine at full speed.
Move the lever forward, to the right and then slightly
backward (Item 2) [Figure OI-3] until the lever engages
the latch to disengage the brake.
NOTE: Move the machine forward or backward

slightly to ensure both pins are engaged, or to
remove load on pins when disengage.

DRIVING AND STEERING THE MINI LOADER The Drive / Steering Control is on the left side of the
operator’s console (Item 1) [Figure OI-5].
Figure OI-5
FORWARD TRAVEL - Move the Drive Control forward
(Item 1) [Figure OI-6].
REVERSE TRAVEL - Move the Drive Control backward

1 (Item 2) [Figure OI-6].
FORWARD LEFT TURN - Move the Drive Control

forward and swing the Steering Control to the right (Item
3) [Figure OI-6].
FORWARD RIGHT TURN - Move the Drive Control

forward and swing the Steering Control to the left (Item 4)
[Figure OI-6].
P-48418 REVERSE LEFT TURN - Move the Drive Control

backward and swing the Steering Control to the left (Item
5) [Figure OI-6].
Figure OI-6
REVERSE RIGHT TURN - Move the Drive Control
1 2 backward and swing the Steering Control to the right

Figure OI-7
P-48452 P-48453
3 4
P-48455 P-48457
5 6 6737043
A decal on the Drive / Steering Control also shows

operation [Figure OI-7].
P-48454 P-48456
NOTE: The engine will not start unless the Drive /
Steering Control is in neutral.

REVERSE TRAVEL SPEED CONTROL Figure OI-9
The Reverse Travel Speed Control allows you to move

the loader backward at slower speeds to optimize
efficiency with certain attachments.
1
Figure OI-8
2
Continuously
Variable
SLOW HALF FULL

SPEED SPEED SPEED P-48892
• Put the Drive / Steering Control (Item 2) [Figure OI-9]

in neutral position.
1 P-48418
• Loosen the knob (Item 1) [Figure OI-9].
• Slide to left to reduce travel speed [Figure OI-9]. The

The Reverse Travel Speed Control (Item 1) [Figure OI-8] initial movement of the control will reduce the travel
can be used for operations such as trenching or tilling speed to 1/2; any additional movement of the control
when a constant slower travel speed is desired. will continue to reduce the travel speed until it
approaches very slow travel speed.
• Tighten the knob.
NOTE: You can vary the amount that you move the
Speed Control Knob to fit your needs. The
travel speed is variable from one-half of
normal reverse speed to very slow.

HYDRAULIC CONTROLS Front Auxiliary Hydraulics
1
2
B
D E
P-48418 P-48417
Your Bobcat loader is equipped with front auxiliary

hydraulics (Item 1) [Figure OI-11] which provides
hydraulic power for attachments. The front auxiliary
hydraulics are operated by the auxiliary control lever

Continuous Flow:
Push the auxiliary lever (Item 2) [Figure OI-10] all the
way forward or all the way backward until it locks for
continuous operation of an attachment such as a tiller or
trencher.
NOTE: Auxiliary Lever must be in neutral position to
start engine.
The hydraulic control lever (Item 1) [Figure OI-10]

controls the movement of the lift arms and the
WARNING
attachment tilt. AVOID BURNS
Hydraulic fluid, tubes, fittings and quick couplers
Lift Arm Operation can get hot when running machine and attachments.
Be careful when connecting and disconnecting quick
A - Raise Lift Arms couplers.
W-2220-0396
B - Lower Lift Arms
Releasing Hydraulic Pressure (Loader and
C - Lift Arms in Float Position Attachment)
Use the float position of the lift arms to level loose Loader:
material while driving backward. • Move the auxiliary control lever (Item 2) [Figure OI-
10] forward and backward to release hydraulic
NOTE: Lift Arm Lever must be in neutral position to pressure.
start engine. Attachments:
• Follow procedure above to release pressure in loader.
Tilt Operation
• Connect male coupler from attachment to female
D - Tilt Attachment Backward coupler of loader then repeat procedure above. This
will release pressure in the attachment.
E - Tilt Attachment Forward • Connect the female coupler from the attachment to
the male coupler of the loader.
NOTE: The hydraulic control lever and the auxiliary
Hydraulic pressure in the auxiliary hydraulic system can
control lever (Items 1 and 2) [Figure OI-10] make it difficult to engage quick couplers to an
must be in neutral for the engine to start. attachment.

HYDRAULIC CONTROLS (CONT’D) LIFT ARM BY-PASS CONTROL
Quick Couplers The lift arm by-pass control is used to lower the lift arms
when the engine is not running.
Figure OI-12
Figure OI-13
P-48417
P-48407
To Connect: Remove dirt or debris from the surface of

both the male and female couplers, and from the outside Figure OI-14

diameter of the male coupler. Visually check the couplers
[Figure OI-12] for corroding, cracking, damage, or
excessive wear. If any of these conditions exist, the
coupler(s) must be replaced.
Install the male coupler into the female coupler. Full

connection is made when the ball release sleeve slides
forward on the female coupler.
To Disconnect: Hold the male coupler. Retract the sleeve

on the female coupler until the couplers disconnect. 1
P-48418
Open the rear door.
Pull the by-pass knob (Item 1) [Figure OI-14] and hold.

Then move the lift arm control lever forward slightly (Item
1) [Figure OI-13] to lower the lift arms.

STOPPING THE BOBCAT MINI LOADER REVERSE STOP PANEL
P-48418 P-45380
When the Drive Control (Item 1) [Figure OI-15] is moved The Reverse Stop Panel (Item 1) [Figure OI-16] will stop
to the neutral position, the hydrostatic drive system will the machine from moving backward when the panel is
act as a service brake to stop the mini loader. pushed forward.
When the Reverse Stop Panel is fully pressed, the

machine will move forward slowly.

RIDE-ON PLATFORM (HINGED) (OPTION) The platform can pivot up and down while using the
machine.
Figure OI-17
The maximum pivot angles are shown in [Figure OI-18].
WARNING
Never modify equipment or use attachments that are
P-48902 not manufactured by Bobcat.
W-2481-1003
Installing Platform
Figure OI-20
P-48577 P-48578
1
A hinged ride-on platform [Figure OI-17] is available for 3
use on the loader. It provides an area for the operator to
stand while operating the machine.
Never operate machine from the ground when platform is
installed. Always keep your hands on the controls and

2
feet on the platform while operating (Inset) [Figure OI-
17]. P-48859 P-48861
Figure OI-18
Install the platform tabs into the slots (Item 1) [Figure OI-
20] in the machine frame.
Align the holes and install the pin (Item 2) [Figure OI-20]
through the holes. Install the fastener (Item 3) [Figure
OI-20] and put the ring in the locked position (both sides).
WARNING
B-22752 AVOID INJURY OR DEATH
When using the ride-on platform:
• Operate only with feet on platform and hands on
Be aware of the increased length of the machine and the
controls or grab handles.
increased swing radius with the platform installed [Figure
• Always look in the direction of travel.
OI-18]. Keep bystanders well away from the work area.
• Make sure swing area is clear of bystanders and
objects.
Figure OI-19
• Avoid drop-offs and obstacles.
W-2480-1003
20°
67°
B-22749

DAILY INSPECTION
Figure OI-21

6737038
Maintenance work must be done at regular intervals. • Check Function of Reverse Stop Panel, Neutral Start
Failure to do so will result in excessive wear and early Interlocks and Lift / Tilt Lockouts
failures. The Service Schedule [Figure OI-21] is a guide • Check Function of Parking Brake
for correct maintenance of the Bobcat mini loader. It is
located on the underside of the engine cover. • Track Tension
• Clean Engine Compartment
Daily Inspection and Maintenance:
• Engine Oil Level
•
•
Hydraulic Fluid Level
Engine Air Filter, Check Air System for Damage or
WARNING
Leaks
• Engine Coolant Level, Check System for Damage or Operator must have instructions before running the
Leaks machine. Untrained operators can cause injury or
• Grease Pivot Pins (Lift Arms, Bob-Tach, Cylinders) death.
and Bob-Tach Wedges W-2001-0596
• Grease Track Roller & Idlers

• Check Tracks for Wear or Damage NOTE: Fluids such as engine oil, hydraulic fluid,
• Fuel Filter, Remove Trapped Water coolant, etc. must be disposed of in an
environmentally safe manner. Some
• Loose or Broken Parts, Repair or Replace as
Necessary regulations require that certain spills and
leaks on the ground must be cleaned in a
• Safety Signs (Decals) Replace as Necessary
specific manner. See local, state and federal
• Lift Arm Support Device, Replace if Damaged or regulations for correct disposal.
Missing

PRE-STARTING PROCEDURE Figure OI-24
Figure OI-22
1 1
P-48423
P-48901
Engage the parking brake (Item 1) [Figure OI-24].
Read and understand the Operation & Maintenance Stand behind the mini loader in the operator's position.
Manual stored inside the rear door before operating the
mini loader (Item 1) [Figure OI-22].
WARNING

WARNING AVOID INJURY OR DEATH
When operating the machine:
Instructions are necessary before operating or • Operate only from the operator's position at the
servicing machine. Read and understand the rear of the loader.
Operation & Maintenance Manual and signs (decals) • Always keep your hands on the controls.
on machine. Follow warnings and instructions in the • Stay away from the tracks.
manuals when making repairs, adjustments or W-2407-0801
servicing. Check for correct function after
adjustments, repairs or service. Failure to follow
instructions can cause injury or death [Figure OI-6].
W-2406-0801
WARNING
Figure OI-23
AVOID INJURY OR DEATH
• Movement of the attachment will occur if the tilt
control is NOT in neutral when the engine is
started.
• Always check that all levers are in neutral before
starting the engine.
N W-2482-1003
N NOTE: The engine will not start unless the Drive /

N
Steering Control, Lift Arm Control and
Auxiliary Control are in neutral.
N P-48418
Put the controls in neutral position [Figure OI-23].

STARTING THE ENGINE Figure OI-26
Perform the PRE-STARTING PROCEDURE on Page OI-

OFF
12. PREHEAT ON
1
Figure OI-25 START
P-48418
Turn the key to START [Figure OI-26] and release the

key when the engine starts. It will return to the ON
P-48423 position.
Stop the engine if the Warning lights (Item 1) [Figure OI-

Set the engine speed control (Item 1) [Figure OI-25] to 26] stay on after the engine is running. Check for the

the 1/2 speed position. cause before starting the engine again.
Turn the key to the PREHEAT position (if required) Turn the key OFF to stop the engine.
[Figure OI-25] (See Cold Temperature Starting on Page
OI-14).
IMPORTANT
WARNING Do not engage the starter for longer than 15 seconds
at a time. Longer use can damage the starter by
AVOID INJURY OR DEATH overheating. Cool the starter for one minute between
Do not use ether with glow plug (preheat) systems. uses.
Explosion can result which can cause injury or I-2034-0284
death, or severe engine damage.
W-2071-0903
WARNING
WARNING When an engine is running in an enclosed area, fresh
air must be added to avoid concentration of exhaust
• Engines can have hot parts and hot exhaust gas. fumes. If the engine is stationary, vent the exhaust
Keep flammable material away. outside. Exhaust fumes contain odorless, invisible
• Do not use machines in atmosphere containing gases which can kill without warning.
explosive gas. W-2050-1285
W-2051-1086

STARTING THE ENGINE (CONT’D) Warming the Hydraulic System
Cold Temperature Starting Let the engine run to warm the engine and hydraulic fluid
before operating the mini loader.
WARNING
IMPORTANT
Do not use ether with glow plug (preheat) systems. When the temperature is below -20°F. (-30°C.),
Explosion can result which can cause injury or hydraulic oil must be warmed before starting. The
death, or severe engine damage. hydraulic system will not get enough oil at low
W-2071-0903
temperatures and will be damaged. Park the machine
in an area where the temperature will be above 0°F. (-
If the temperature is below freezing, perform the 18°C.) if possible.
following to make starting the engine easier: I-2212-1101
• Replace the engine oil with the correct type and

viscosity for the anticipated starting temperature.
STOPPING THE ENGINE
• Make sure the battery is fully charged.
Move the engine speed control (Item 2) [Figure OI-27]
Figure OI-27 fully down to decrease the engine speed.

Turn the key OFF [Figure OI-27].
OFF
2 PREHEAT ON
START
P-48420
• Turn the key to the PREHEAT position [Figure OI-

27]. Preheat for 15 seconds MAXIMUM.
Turn the key to START [Figure OI-27]. Release the key

when the engine starts. It will return to the ON position.
Stop the engine if the Warning lights (Item 1) [Figure OI-

27] stay on after the engine is running. Check for the
cause before starting the engine again.

ATTACHMENTS AND BUCKETS Use the correct size bucket for the type and density of
material being handled. For safe handling of materials
NOTE: Warranty is void if non-approved attachments and avoiding machine damage, the attachment (or
are used on the Bobcat mini loader. bucket) should handle a full load without going over the
Rated Operating Capacity for the loader. Partial loads
make steering more difficult.
WARNING WARNING
Never use attachments or buckets that are not
approved by Bobcat. Buckets and attachments for AVOID INJURY OR DEATH
safe loads of specified densities are approved for Do not exceed Rated Operating Capacity (ROC).
each model. Unapproved attachments can cause Excessive load can cause tipping or loss of control.
W-2053-0887
injury or death.
W-2052-1285
Pallet Forks
The dealer can identify, for each model mini loader, the
attachments and buckets approved by Bobcat. The Figure OI-29
buckets and attachments are approved for Rated
Operating Capacity and for secure fastening to the mini
loader. 1
The Rated Operating Capacity for this loader is shown on

a decal on the machine. (See LOADER

SPECIFICATIONS (MT52) on Page SPEC-3)
The Rated Operating Capacity (ROC) is determined by

using a standard dirt bucket, and material of normal
density, such as dirt or dry gravel. If longer buckets are
used, the load center moves forward and reduces the
ROC. If very dense material is loaded, the volume must
be reduced to prevent overloading.
Figure OI-28
B-17255
WRONG
If a pallet fork attachment is used, the load center moves

forward and reduces the load capacity.
The maximum load to be carried when using a pallet fork

is shown on a decal located on the pallet fork frame (Item
1) [Figure OI-29].
See your Bobcat Dealer for more information about pallet

fork inspection, maintenance and replacement. See your
Bobcat Dealer for load capacity when using a pallet fork
and for other available attachments.
B-23048
Exceeding the Rated Operating Capacity [Figure OI-28]

can cause the following problems:
• Difficult steering.
• Faster track wear.
• Loss of stability.
• Reduced mini loader life.

ATTACHMENTS AND BUCKETS (CONT’D) Stop the engine.
Installing The Bucket Or Attachment Push the Bob-Tach levers down [Figure OI-31] until they
are fully engaged in the locked position (wedges fully
The Bob-Tach is used for fast changing of buckets (and extended).
other attachments). See the appropriate Attachment
Operation & Maintenance Manual to install other Figure OI-32
attachments.
Figure OI-30
B-17255
P-30904
P-48889 The wedges (Item 1) [Figure OI-32] must extend through

the holes in the mounting frame of the bucket (or

attachment), securely fastening the bucket to the Bob-
Pull the Bob-Tach levers all the way up [Figure OI-30]. Tach.
Perform the PRE-STARTING PROCEDURE on Page OI- Removing The Bucket Or Attachment
12. Lower the lift arms, put the attachment flat on the ground
and lower or close the hydraulic equipment.
Start the engine.
Disconnect hydraulic hoses (if equipped).
Lower the lift arms and tilt the Bob-Tach forward.
Pull the Bob-Tach levers [Figure OI-31] all the way up.
Drive forward until the top of the Bob-Tach is completely
Start the engine.
under the flanges of the bucket (Item 1) [Figure OI-30]
(or other attachment). Be sure the Bob-Tach levers do Be sure the lift arms are all the way down. Tilt the Bob-
not hit the bucket. Tach forward. Move backward, away from the bucket or
attachment.
Figure OI-31
WARNING
Bob-Tach levers have spring tension. Hold lever
tightly and release slowly. Failure to obey warning
can cause injury.
W-2054-1285
WARNING
Bob-Tach wedges must extend through the holes in
P-48890 attachment. Lever(s) must be fully down and locked.
Failure to secure wedges can allow attachment to
come off and cause injury or death.
W-2102-0497
Tilt the Bob-Tach backward until the cutting edge of the
bucket (or other attachment) is slightly off the ground
[Figure OI-31].

OPERATING PROCEDURE Figure OI-35
Inspect The Work Area
Inspect the job site for sharp drop-offs or rough terrain.

Have underground utility lines (gas, water, sewer,
irrigation, etc.) located and marked.
Remove objects or other construction materials that

could damage the loader or cause personal injury.
Driving On Rough Terrain And Over Curbs
Drive slowly when operating on rough terrain. Always

carry the bucket or attachment as low as possible.
6737041
Figure OI-33
Never back off a curb or step with no load or with lift arms
raised [Figure OI-35].
If you will be repeatedly driving over a curb or slope, build

a ramp with dirt to make the ascent more gradual.

NOTE: Always keep the heavy end uphill.
Always warm the engine and hydraulic system before

operating the loader.
P-45420
IMPORTANT
Figure OI-34 Machines warmed up with moderate engine speed
and light load have longer life.
I-2015-0284
For maximum performance, run the engine at full speed.
Move the drive lever only a small amount to operate the

mini loader slowly.
New operators must operate the mini loader in an open

area without bystanders. Operate the controls until the
mini loader can be handled at an efficient and safe rate
for all conditions of the work area.
P-45421
When the loader climbs over a curb and the center of

gravity goes past the curb, it will tip forward (or
backward) quickly [Figure OI-33] and [Figure OI-34]. Be
careful to keep your feet and body away from the tracks
and rear of the machine at all times.

OPERATING PROCEDURE (CONT’D) Figure OI-38
Operating On Slopes WITH BUCKET EMPTY
Figure OI-36
WITH BUCKET FULL
Going Down Slope B-16092
Figure OI-39
Going Up Slope B-16090
WITH BUCKET EMPTY
Figure OI-37
WITH BUCKET FULL

Going Up Slope B-16093
Keep the heavy end uphill. With empty bucket, the rear of
Going Down Slope B-16091 the machine is the heavy end [Figure OI-38] & [Figure
OI-39].
Keep the heavy end uphill. With a full bucket, the front of Go directly up or down a slope; never across a slope or
the machine is the heavy end [Figure OI-36] & [Figure curb.
OI-37].
WARNING
• Keep the lift arms as low as possible.
• Do not travel or turn with the lift arms up.
• Turn on level ground.
• Go up and down slopes, not across them.
• Keep the heavy end of the machine uphill.
• Do not overload the machine.
Failure to obey warnings can cause the machine to
tip and cause injury or death.
W-2419-0102

OPERATING PROCEDURE (CONT’D) Emptying the Bucket
Filling the Bucket
Figure OI-42
Figure OI-40
2
2
B-16096 P-48420
B-16094 P-48420
Move the lever backward (Item 1) [Figure OI-42] to raise

Move the lever forward (Item 1) [Figure OI-40] until the the lift arms. Move the lever to the right (Item 2) [Figure
lift arms are all the way down. OI-42] while raising the lift arms to level the bucket or
attachment and help prevent material from falling off the
Move the lever to the right (Item 2) [Figure OI-40] to put back of the bucket or attachment.
the cutting edge of the bucket on the ground.
Drive forward slowly until the bucket is over the top of the
Figure OI-41 truck box or bin.

Move the lever to the right (Item 2) [Figure OI-42] until
the bucket is empty. If all the material is near the side of
the truck or bin, push it to the other side with the bucket.
B-16095 P-48420
Drive slowly forward into the material and move the lever
to the left (Item 1) [Figure OI-41] to raise the front of the
bucket.
Drive backward away from the material.

Raise the bucket only high enough to avoid obstructions
on rough ground.
WARNING
Load, unload and turn on flat level ground. Do not
exceed Rated Operating Capacity shown on sign
(decal) on the machine. Failure to obey warnings can
cause the machine to tip and cause injury or death.
W-2420-0102

OPERATING PROCEDURE (CONT’D) Digging Into the Ground
Leveling The Ground Using The Lift Arms In Float Figure OI-44
Position
Figure OI-43
1
1
3 2
B-16098 P-48420
B-16097 P-48420
Move the lever forward (Item 1) [Figure OI-44] to put the
lift arms all the way down. Move the lever to the right
Move the lever (Item 1) [Figure OI-43] all the way (Item 2) [Figure OI-44] until the bucket cutting edge is on
forward until the lever is in the locked position to put the the ground. Drive forward slowly and continue to tilt the
lift arms in the float position. bucket down until it enters the ground.
Move the lever to the right (Item 2) [Figure OI-43] to Move the lever to the left (Item 3) [Figure OI-44] a small
change the position of the bucket cutting edge. amount to increase traction and keep an even digging

depth. Continue to drive forward until the bucket is full.
With the bucket tilted farther forward, there is more force When the ground is hard, raise and lower the cutting
on the cutting edge and more loose material can be edge of the bucket (Items 2 & 3) [Figure OI-44] while
moved. driving forward slowly.
Drive backward to level loose material.
Figure OI-45
Move the lever backward to the neutral position to unlock
from the float position.
IMPORTANT 1
Never drive forward when the hydraulic control for

lift arms is in float position.
I-2005-1285
B-16098 P-48420
Move the lever to the left (Item 1) [Figure OI-45] to tilt the
bucket backward as far as it will go when the bucket is
full.

OPERATING PROCEDURE (CONT’D) PARKING THE BOBCAT MINI LOADER
Backfilling Stop the mini loader on level ground.
B-16100 P-48420
Move the lift lever forward (Item 1) [Figure OI-46] to

lower the lift arms. P-45374
Move the lever to the right (Item 2) [Figure OI-46] to put

the bucket cutting edge on the ground. Drive forward to Lower the lift arms fully and put the attachment flat on the
the edge of the hole to push the material into the hole. ground [Figure OI-47].

Move the lever to the right (Item 2) [Figure OI-46] to tilt Disengage the auxiliary hydraulics.
the bucket forward as soon as it is past the edge of the
hole. Engage the parking brake.
If necessary, raise the lift arms to empty the bucket. Move the engine speed control lever all the way down.
Turn the key switch to STOP.
Remove the key to prevent operation of the loader by

unauthorized personnel.

TRANSPORTING THE BOBCAT LOADER Figure OI-49
FRONT REAR
WARNING
Adequately designed ramps of sufficient strength are
needed to support the weight of the machine when
loading onto a transport vehicle. Wood ramps can
break and cause personal injury.
W-2058-0494
P-48424
Be sure the trailer or vehicle and ramps are of adequate Alternate Front
size and capacity (See Performance on Page SPEC-4) Tie Down
Figure OI-48
P-48522 P-48425
Fasten the mini loader to the transport vehicle to prevent

the it from moving during sudden stops or when going up
or down slopes [Figure OI-49].

• Lower the bucket or attachment all the way.
1
• Stop the engine.
B-16101 B-23104
• Install chains at the front and rear tie down positions
[Figure OI-49]. (Both sides)
A mini loader with an empty bucket or no attachment
must be loaded backward onto the transport vehicle • Fasten each end of the chain to the transport vehicle.
[Figure OI-48].
• Use load binders to tighten the chains.
Use a full width ramp when loading a machine with Ride-
On Platform [Figure OI-48]. The platform will pivot as
you move up the ramp.
NOTE: Do not load the machine on a trailer with the

Ride-On Platform installed unless you have a
full width ramp. Remove the platform if a full
with ramp is not available.
When using adjustable ramps, be sure the ramp width

and spacing adequately cover the tread width. Do not
attempt to mount ramps that are spaced too wide or too
narrow.
The rear of the trailer must be blocked or supported (Item

1) [Figure OI-48] when loading or unloading the mini
loader to prevent the front end of the trailer from raising
up.

FOUR POINT LIFT
Figure OI-50
REAR FRONT
P-48887 P-48886

P-48885
The loader can be lifted using four attachment points; two

at the lower front of the loader frame and two at the upper
end of the uprights [Figure OI-50].
Be sure the lifting devices are of adequate strength to lift

the loader (See Performance on Page SPEC-4) for
weight of loader.


PREVENTIVE MAINTENANCE
AIR CLEANER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-10

Replacing Hydraulic Filter . . . . . . . . . . . . . . . . . . . . . . . . . . PM-24
ALTERNATOR BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-9

Adjusting The Alternator Belt . . . . . . . . . . . . . . . . . . . . . . . . . PM-9
BOB-TACH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-26
Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . PM-26
ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-21

Checking Fuses And Relays . . . . . . . . . . . . . . . . . . . . . . . . PM-21
Cleaning Battery Terminals . . . . . . . . . . . . . . . . . . . . . . . . . PM-21 PREVENTIVE
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-21 MAINTENANCE
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-21
Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-21
Removing And Installing The Battery. . . . . . . . . . . . . . . . . . PM-23
Using A Booster Battery (Jump Starting) . . . . . . . . . . . . . . . PM-22
ENGINE COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . PM-17

Checking The Coolant Level . . . . . . . . . . . . . . . . . . . . . . . . PM-17
Cleaning The Cooling System . . . . . . . . . . . . . . . . . . . . . . . PM-18
Replacing the Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-18
ENGINE COVER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-7
ENGINE LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . PM-15

Checking Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-15
Oil Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-15
Replacing Oil And Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-15
FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-11

Filling the Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-11
Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-12
Fuel Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-11
Removing Air From The Fuel System . . . . . . . . . . . . . . . . . PM-12
HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-24

Checking And Adding Fluid . . . . . . . . . . . . . . . . . . . . . . . . . PM-24
Hydraulic Breather Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-24
Replacing Hydraulic Filter . . . . . . . . . . . . . . . . . . . . . . . . . . PM-24
Replacing Hydraulic Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . PM-24
LIFT AND TILT FUNCTION LOCKOUTS . . . . . . . . . . . . . . . . . PM-13

Inspecting Deactivation of Lift and Tilt Functions. . . . . . . . . PM-13
LIFT ARM BY-PASS CONTROL . . . . . . . . . . . . . . . . . . . . . . . . PM-14

Inspecting The Lift Arm By-Pass Control . . . . . . . . . . . . . . . PM-14

PM-1 Operation & Maintenance Manual
45 of 92
LIFT ARM SUPPORT DEVICE . . . . . . . . . . . . . . . . . . . . . . . . . . PM-6
Installing Lift Arm Support Device . . . . . . . . . . . . . . . . . . . . . PM-6
Removing Lift Arm Support Device . . . . . . . . . . . . . . . . . . . . PM-6
LUBRICATION OF THE BOBCAT MINI LOADER . . . . . . . . . . PM-25
NEUTRAL START INTERLOCKS . . . . . . . . . . . . . . . . . . . . . . . PM-14

Inspecting Auxiliary Hydraulic Interlock . . . . . . . . . . . . . . . . PM-14
Inspecting Lift Arm Function Interlock . . . . . . . . . . . . . . . . . PM-14
Inspecting Traction Drive Interlock. . . . . . . . . . . . . . . . . . . . PM-14
PARKING BRAKE LUBRICATION . . . . . . . . . . . . . . . . . . . . . . PM-27
PIVOT PINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-26
REAR DOOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-9
REVERSE STOP PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-13

Inspecting Function Of Reverse Stop Panel . . . . . . . . . . . . PM-13
SERVICE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-5

Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-5
SPARK ARRESTOR MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . PM-20
TRACK ROLLER AND IDLER LUBRICATION . . . . . . . . . . . . . PM-27
TRACK TENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-8

Adjusting The Tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-8

46 of 92
MAINTENANCE SAFETY
Instructions are necessary before operating or servicing machine. Read and
understand the Operation & Maintenance Manual, Operator’s Handbook and
WARNING signs (decals) on machine. Follow warnings and instructions in the manuals
when making repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death. W-2003-0903
CORRECT
Safety Alert Symbol: This symbol with a warning statement,

means: “Warning, be alert! Your safety
is involved!” Carefully read the
message that follows.
B-10731a
Never service the Bobcat® Mini

Track Loader without instructions.
WRONG WRONG WRONG

B-23041 B-23035 B-23036
Have good ventilation when Disconnecting or loosening any Never work on loader with lift
welding or grinding painted hydraulic tubeline, hose, fitting, arms up unless lift arms are held
parts. component or a part failure can by an approved lift arm support
Wear dust mask when grinding cause lift arms to drop. Do not go device. Replace if damaged.
painted parts. Toxic dust and gas under lift arms when raised Never modify equipment or add
can be produced. unless supported by an attachments not approved by
Avoid exhaust fume leaks which approved lift arm support device. Bobcat Company.
can kill without warning. Exhaust Replace it if damaged.
system must be tightly sealed.
WRONG WRONG WRONG
B-23040
B-23039 B-23034 B-6589
B-16102 B-16102
Stop, cool and clean engine of Keep body, jewelry and clothing Lead-acid batteries produce
flammable materials before away from moving parts, flammable and explosive gases.
checking fluids. electrical contact, hot parts and Keep arcs, sparks, flames and
Never service or adjust loader exhaust. lighted tobacco away from
with the engine running unless Wear eye protection to guard batteries.
instructed to do so in the from battery acid, compressed Batteries contain acid which
manual. springs, fluids under pressure burns eyes or skin on contact.
Avoid contact with leaking and flying debris when engines Wear protective clothing. If acid
hydraulic fluid or diesel fuel are running or tools are used. contacts body, flush well with
under pressure. It can penetrate Use eye protection approved for water. For eye contact flush well
the skin or eyes. type of welding. and get immediate medical
Never fill fuel tank with engine Keep rear door closed except for attention.
running, while smoking or when service. Close and latch door
near open flame. before operating the loader.
Maintenance procedures which are given in the Operation & Maintenance Manual can be performed by the owner/
operator without any specific technical training. Maintenance procedures which are not in the Operation &
Maintenance Manual must be performed ONLY BY QUALIFIED BOBCAT SERVICE PERSONNEL. Always use
genuine Bobcat replacement parts. The Service Safety Training Course is available from your Bobcat dealer.
MSW29-0504

47 of 92

48 of 92
SERVICE SCHEDULE
Chart
Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures. The
service schedule is a guide for correct maintenance of the Bobcat mini loader.
Instructions are necessary before operating or servicing machine. Read
and understand the Operation & Maintenance Manual and signs (decals) on
machine. Follow warnings and instructions in the manuals when making
WARNING repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death.
W-2003-0199
SERVICE SCHEDULE HOURS

ITEM SERVICE REQUIRED 8-10 50 100
250 500 1000
Engine Oil Check the oil level and add as needed. Do not overfill.
Engine Air Filter and Air System Check condition indicator. Service only when required. Check for leaks and
damaged components.
Engine and Hydraulic Cooling Clean debris from oil cooler and radiator. Check coolant level COLD. Add
System premixed coolant as needed.
Fuel Filter Remove trapped water.
Hydraulic Fluid Check fluid level and add as needed. Do not overfill.
Lift Arms, Cylinders, Bob-Tach Pivot Lubricate with multi-purpose lithium based grease.

Pins and Wedges, Ride-On Platform
Tire Assembly
Track Rollers & Idlers Grease the track rollers & idlers.
Reverse Stop Panel Inspect for correct function. Adjust or replace as needed. Clean dirt or debris
from moving parts.
Neutral Start Interlocks Inspect for correct function. Repair or replace as needed.
Lift/Tilt Lockouts Inspect for correct function. Repair or replace as needed.
Parking Brake Check operation.
Safety Signs Check for damaged signs (decals). Replace any signs that are damaged or
worn.
Gauges, Indicators & Lights (Opt.) Check for correct operation of all gauges indicators & lights.
Hydraulic Fluid, Hoses and Tubelines Check fluid level and add as needed. Check for damage and leaks. Repair
or replace as needed.
Control Levers Check for correct operation. Repair or adjust as needed.
Under carriage Check for loose bolts and nuts.
Tracks Check for damaged or worn tracks and correct tension.
❏
Engine Compartment Check for dirt or debris on the floor of the engine compartment and clean as
necessary.
Battery Check cables, connections and electrolyte level. Add distilled water as
needed.
Water Pump/Alternator/Fan Belt Check belt tension and adjust or replace as needed.
Engine Oil and Filter Replace oil and filter. Use CD or better grade oil and Bobcat filter.
✵
Spark Arrestor Muffler Clean the spark chamber.
Fuel Filter Replace the filter. Use a genuine Bobcat filter.
Control Levers Lubricate with multi-purpose lithium based grease.
Lift Arm Lockout Check function of manual by-pass control.
Hydraulic Filter Replace the filter.
Hydraulic Reservoir Breather Cap Replace the reservoir breather cap.
Hydraulic Reservoir Replace the fluid.
Coolant Replace the coolant Every 2 years
Or every 12 months.
† First oil and filter change must occur at 50 hours; 100 hours thereafter.
Replace filter after the first 50 hours; 500 hours thereafter.
‡ Check every 8-10 hours for the first 50 hours of operation; then at 50 hour intervals.

49 of 92 PM-5 Operation & Maintenance Manual
LIFT ARM SUPPORT DEVICE Removing Lift Arm Support Device
Installing Lift Arm Support Device Start the engine and raise the lift arms off the lift arm
support device.
Remove the retainer pin and remove the lift arm support
device (Item 2) [Figure PM-1].
WARNING Lower the lift arms and stop the engine.
Never work on a machine with the lift arms up unless Return the lift arm support device to the storage location.
the lift arms are secured by an approved lift arm
support device. Failure to use an approved lift arm Install the retainer pin to secure the lift arm support
support device can allow the lift arms or attachment device.
to fall and cause injury or death.
W-2059-0598
WARNING
Service lift arm support device if damaged or if parts
are missing. Using a damaged lift arm support or
with missing parts can cause lift arms to drop
causing injury or death.
W-2271-1197

Put the mini loader on a flat, level surface.
Remove any attachment from the mini loader.
Figure PM-1
P-45382 P-48891
P-45380
Remove the retainer pin and remove the lift arm support
device (Item 1) [Figure PM-1] from the storage position.
Start the engine, and raise the lift arms all the way up.
Install the lift arm support device (Item 2) [Figure PM-1]

into the machine frame bushings and secure with retainer
pins.
Slowly lower the lift arms until movement stops.
Stop the engine.

ENGINE COVER
WARNING
Never service or adjust the machine when the engine
is running unless instructed to do so in the manual.
W-2012-0497
Figure PM-2
P-48405

P-45376
Release the engine cover latch (Item 1) [Figure PM-2].

Raise and open the engine cover until the prop bar
engages.
Raise the cover slightly and push the prop backward to

disengage (Item 2) [Figure PM-2], and lower the engine
cover.
NOTE: Lift arms must be lowered, or fully raised with
lift arm stop pin installed before opening the
engine cover.
WARNING
Keep the engine cover closed when operating the
machine. Failure to do so could seriously injure the
operator.
W-2409-0801
Push firmly down on the engine cover to engage the

latch.

TRACK TENSION Adjusting The Tracks
Track tension is important for good performance and to Park the mini loader on a level surface.
prevent the tracks from coming off.
Raise one side of the machine so that the track is about 2
NOTE: The wear of track rollers vary with the working inches (50 mm) off the ground. Lower the machine to
conditions and different types of soil jackstands. Be sure the jackstands do not touch the
conditions. tracks.
Figure PM-3 Figure PM-4
3
4.50 Inches
(114 mm)
2
1
BLOCKS

P-45387 P-48517 P-48518
The tracks are adjusted correctly when the measurement Remove the locking bolt (Item 1) [Figure PM-4].
between the blocks is 4-1/2 inches (114 mm) [Figure
PM-3]. Turn the adjustment bolt (Item 2) [Figure PM-4]
counterclockwise to tighten the track. (Decrease the
distance between the blocks [Figure PM-3].) Turn
clockwise to loosen the track. (Increase the distance
between the blocks [Figure PM-3].)
Turn until the correct measurement is obtained [Figure

PM-3] and the nearest notch (Item 3) [Figure PM-4] is
aligned with the hole for the locking bolt. Install the
locking bolt and tighten.

ALTERNATOR BELT REAR DOOR
Adjusting The Alternator Belt Figure PM-7
Stop the engine.
Open the engine cover.
Loosen the thumb nut and open the access cover on the
left side of the machine.
Figure PM-5 1
P-45413
1
Release the latch (Item 1) [Figure PM-7].
Figure PM-8

P-48427
Loosen the adjustment and mounting bolts for the

alternator (Item 1) [Figure PM-5].
Figure PM-6
P-45414
1 The rear door will pivot down [Figure PM-8] to provide

access for maintenance.
NOTE: When the optional ride-on platform is

installed, the rear door will not fully open.
P-45379
WARNING
Move the alternator away from the engine [Figure PM-6]
to increase belt tension. Keep the rear door closed when operating the
machine. Failure to do so could seriously injure the
Move the alternator until the belt has 5/16 inch (8,0 mm) operator.
W-2410-0801
movement at the middle of the belt span (Item 1) [Figure
PM-6] with 15 lbs. (66 N) of force.
Tighten the adjustment and mounting bolts.

AIR CLEANER SERVICE Install a new outer filter.
Replacing the Filter Install the dust cover. Be sure the air cleaner valve (Item
4) [Figure PM-9] is down. Turn cover clockwise 1/8 turn
It is important to change the air filter at regular intervals. and engage the locking tab.
See SERVICE SCHEDULE on Page PM-5 for the correct
service interval. Check the air intake hose and the air cleaner housing for
damage. Make sure all connections are tight.
Figure PM-9
Press the button (Item 5) [Figure PM-9] to remove the
2 red ring on the condition indicator.
3 Inner Filter
Only replace the inner filter under the following

conditions:
• Replace the inner filter every third time the outer filter
is replaced.
4 • After the outer filter has been replaced, press the
button (Item 5) [Figure PM-9] on the top of the
condition indicator and start the engine. Run at full
RPM, then reduce engine speed and stop the engine.
5 1 If the red ring shows in the condition indicator, replace
the inner filter.
P-48375 P-45416

Figure PM-11
Replace the Outer Filter only when the red ring shows in
the condition indicator window (Item 1) [Figure PM-9].
Replace the inner filter every third time the outer filter is
replaced or as indicated below.
Outer Filter
Pull the locking tab (Item 2) [Figure PM-9]. Turn the dust
cover (Item 3) [Figure PM-9] counterclockwise 1/8 turn.
Remove and clean the dust cover.

1
Figure PM-10
P-45407
Remove the dust cover, outer filter and inner filter.
NOTE: Make sure all sealing surfaces are free of dirt

and debris.
Install the new inner filter (Item 1) [Figure PM-11].
Install the outer filter.

1 Install the dust cover. Be sure the air cleaner valve (Item
4) [Figure PM-9] is down. Turn cover clockwise 1/8 turn
P-45373
to engage the latch.
Remove the outer filter (Item 1) [Figure PM-10]. Press the button (Item 5) [Figure PM-9] on the condition
indicator to remove the red ring.
NOTE: Make sure all sealing surfaces are free of dirt
and debris. Do not use air pressure to clean.

FUEL SYSTEM Figure PM-12
Fuel Specifications
Use only clean, high quality diesel fuel, Grade No. 2 or

Grade No. 1.
1
The following is one suggested blending guideline which
should prevent fuel gelling during cold temperatures:
TEMP. F° (C°) NO. 2 NO. 1

+15°(9°) 100% 0%
Down to -20° (- 50% 50%
29°)
Below -20° (-29°) 0% 100% P-48514
Contact your fuel supplier for local recommendations. Remove the fuel fill cap (Item 1) [Figure PM-12].
Figure PM-13
Filling the Fuel Tank WRONG

WARNING
Stop and cool the engine before adding fuel. NO
SMOKING! Failure to obey warnings can cause an
explosion or fire.
W-2063-0887
WARNING B-23043
Use a clean, approved safety container to add fuel of the

Always clean up spilled fuel or oil. Keep heat, flames,
correct specifications. Add fuel only in an area that has
sparks or lighted tobacco away from fuel and oil.
free movement of air and no open flames or sparks. NO
Failure to use care around combustibles can cause
SMOKING! [Figure PM-13].
explosion or fire which can result in injury or death.
W-2103-1285
Install and tighten the fuel fill cap (Item 1) [Figure PM-
12].
Be sure engine is cool then open the engine cover.
Close and latch engine cover.
NOTE: Lift arms must be lowered, or fully raised with
lift arm stop pin installed before opening the
engine cover.

FUEL SYSTEM (CONT’D) Removing Air From The Fuel System
Fuel Filter After replacing the filter or when the fuel tank has run out
of fuel, the air must be removed from the fuel system
See SERVICE SCHEDULE on Page PM-5, for the before starting the engine.
service interval for removing water from, or replacing the
fuel filter.
Removing Water
Figure PM-14
WARNING
Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible.
2 Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
1 from a physician familiar with this injury.
W-2072-0496
P-48416
Engine and muffler must be cool before beginning.
Figure PM-15

P-45381
Loosen the thumb nut and open the access cover on the P-48902
right side of the machine [Figure PM-14].
Loosen the drain (Item 1) [Figure PM-14] at the bottom

of the filter to remove water from the filter. Tighten the
drain.
Replacing Filter
Remove the filter (Item 2) [Figure PM-14].
Clean the area around the filter housing. Put clean oil on P-45381
the seal of the new filter. Install the fuel filter and hand
tighten.
Loosen the thumb nut and open the access cover on the
Remove the air from the fuel system. right side of the machine [Figure PM-15].
Operate the hand pump (priming bulb) (Inset) [Figure

PM-15] until the hand pump feels solid.
Start the engine. It may be necessary to operate the hand

pump again to get the engine started.

REVERSE STOP PANEL LIFT AND TILT FUNCTION LOCKOUTS
The Reverse Stop Panel will stop the mini loader from Inspecting Deactivation of Lift and Tilt Functions
moving backward when the panel is pushed forward.
1. Stand at the operator's position behind the mini loader
Inspecting Function Of Reverse Stop Panel and start the engine.
Figure PM-16 2. Raise the lift arms about 3 feet off the ground.
1 3. Turn the key OFF and wait for the engine to come to
a complete stop.
Figure PM-17
P-48453 1
2
P-45381

Start the engine and use one hand to drive the machine
backward (Item 1) [Figure PM-16].
P-48420
Use your other hand to push the Reverse Stop Panel

forward (Item 2) [Figure PM-16]. 4. Move the control lever to lower the lift arms (Item 1)
[Figure PM-17]. The lift arms should not lower.
The mini loader must stop backward movement
when the Reverse Stop Panel is pushed forward. 5. Move the control lever to tilt the bucket (or
attachment) forward (Item 2) [Figure PM-17]. The
When the Reverse Stop Panel is fully pressed, the bucket should not tilt forward. See your Bobcat dealer
machine will move forward slowly. for repair if deactivation does not occur.
If the mini loader does not stop, see your Bobcat Dealer
for adjustment.
WARNING
The Reverse Stop Panel, Neutral Start Interlocks, and
Lift/Tilt Lockouts must function properly.
• The Reverse Stop Panel must stop mini loader
from moving backward when panel is pushed
forward.
• The Neutral Start Interlocks must prevent engine
from starting if Drive / Steering Control, Lift Arm
Control or Auxiliary Hydraulic Control are
engaged.
• The Lift/Tilt Lockouts must deactivate the lift and
tilt functions when engine is off.
If any of these do not function properly, contact your
dealer for service. DO NOT modify system.
W-2483-1003

LIFT ARM BY-PASS CONTROL 4. Partially engage forward drive (Item 3) [Figure PM-
19] and turn the key switch to START position.
Inspecting The Lift Arm By-Pass Control
5. The starter should not engage.
Figure PM-18 6. Repeat procedure with the Drive lever in reverse.
2
Inspecting Auxiliary Hydraulic Interlock
1. Stop the engine and engage the parking brake (Item

1) [Figure PM-19].
2. Make sure the area around the machine is clear of
1 bystanders.
3. Set the engine speed to slow (Item 2) [Figure PM-
19].
4. Push the Auxiliary Hydraulic Lever forward (Item 4)
[Figure PM-19] and turn the key switch to START
position.
P-45377
1. Stand in the operator's position, start the engine and 6. Repeat procedure with the Auxiliary Hydraulic Lever
raise the lift arms about 3 feet off the ground. Stop the pulled backward.
engine.

2. Open the rear door, pull the Lift Arm By-Pass knob
(Item 1) [Figure PM-18], and move the control lever Inspecting Lift Arm Function Interlock
forward (Item 2) [Figure PM-18]. The lift arms should
slowly lower. See your Bobcat dealer for repair if by-
pass does not function. 1. Stop the engine and engage the parking brake (Item
1) [Figure PM-19].
2. Make sure the area around the machine is clear of
NEUTRAL START INTERLOCKS bystanders.
Inspecting Traction Drive Interlock 3. Set the engine speed to slow (Item 2) [Figure PM-
19].
Figure PM-19
4. Push the Lift Arm Control forward (Item 5) [Figure
PM-19] and turn the key switch to START position.
4 6. Repeat procedure with the Lift Arm Control backward.
2
1 WARNING
5
3 The Reverse Stop Panel, Neutral Start Interlocks, and
Lift/Tilt Lockouts must function properly.
• The Reverse Stop Panel must stop mini loader
from moving backward when panel is pushed
forward.
P-48418
• The Neutral Start Interlocks must prevent engine
from starting if Drive / Steering Control, Lift Arm
Control or Auxiliary Hydraulic Control are
1. Stop the engine and engage the parking brake (Item engaged.
1) [Figure PM-19]. • The Lift/Tilt Lockouts must deactivate the lift and
2. Make sure the area around the machine is clear of tilt functions when engine is off.
bystanders. If any of these do not function properly, contact your
dealer for service. DO NOT modify system.
W-2483-1003
3. Set the engine speed to slow (Item 2) [Figure PM-
19].

ENGINE LUBRICATION SYSTEM Replacing Oil And Filter
Checking Engine Oil See SERVICE SCHEDULE on Page PM-5, for the
service interval for replacing the engine oil and filter.
Check the engine oil level every day before starting the
engine for the work shift. Figure PM-22
Figure PM-20 1
2
P-48522 P-48526
P-01575 P-45371
Remove the access cover and route the oil drain hose to
a container at the front of the machine (Item 1) [Figure

Open the engine cover and remove the dipstick (Item 1) PM-22].
[Figure PM-20].
Remove the cap from the drain hose (Item 2) [Figure
Keep the oil level between the marks on the dipstick PM-22] and drain the oil. Dispose of the used oil in an
[Figure PM-20]. environmentally safe manner.
Install the dipstick and close the engine cover. Install cap on the drain hose and push the hose back into
the machine.
Oil Chart
Install the access cover.
Figure PM-21
WARNING
W-2103-1285
Use a good quality motor oil that meets API Service

Classification of CD or better [Figure PM-21].

ENGINE LUBRICATION SYSTEM (CONT’D) Add oil as needed if it is not at the top mark on the
dipstick.
Replacing Oil And Filter (Cont’d)
Install the dipstick and close the engine cover.
Open the engine cover. Loosen the thumb nut and open
the access cover on the left side of the machine. Close the side acess cover.
Figure PM-23
WARNING
1
W-2103-1285
P-48428

Remove the oil filter (Item 1) [Figure PM-23] (located
under the alternator) and clean the filter housing surface.
Put clean oil on the oil filter gasket. Install the filter and
hand tighten.
Figure PM-24
P-45371
Remove the fill cap (Item 1) [Figure PM-24].
Put oil in the engine. (See Capacities on Page SPEC-5).

(See Oil Chart on Page PM-15).
Install the fill cap.
Start the engine and let it run for several minutes.
Stop the engine and check for leaks at the oil filter.
Remove the dipstick and check the oil level.

ENGINE COOLING SYSTEM
Check the cooling system every day to prevent over-

heating, loss of performance or engine damage. IMPORTANT
Checking The Coolant Level
AVOID ENGINE DAMAGE
Make sure the engine is cool. Always use the correct ratio of water to antifreeze.
Figure PM-25 To much antifreeze reduces cooling system

efficiency and may cause serious premature engine
damage.
D
COL
MA X Too little antifreeze reduces the additives which
protect the internal engine components; reduces the
boiling point and freeze protection of the system.
D
COL
MI N
Always add a premixed solution. Adding full strength
P-48513 P-45410 concentrated coolant can cause serious premature
engine damage.
I-2124-0497
1
2

P-48514
Raise the engine cover [Figure PM-25].
Check coolant level in the recovery tank (Item 1) [Figure

PM-25].
Remove the cap (Item 2) [Figure PM-25] from the

recovery tank.
Add premixed coolant to the recovery tank until it is at the

MAX level.

ENGINE COOLING SYSTEM (CONT’D) Replacing the Coolant
Cleaning The Cooling System Raise the engine cover.
Open the engine cover [Figure PM-25].
Figure PM-26
WARNING
AVOID BURNS
Do not remove radiator cap when the engine is hot.
You can be seriously burned.
1
W-2070-1285
Figure PM-27
1
P-48514
Remove screen covers (Item 1) [Figure PM-26] from

both sides of the machine.
Use low air pressure or water pressure to clean the

radiator through the side screens.
2
Install screen covers.
P-48513
Close and latch the engine cover.
Remove the radiator cap (Item 1) [Figure PM-27] when
the engine is cool.
WARNING Loosen the thumb nut and turn the access cover (Item 2)
[Figure PM-27] open.
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present.
• Engine is running.
• Tools are being used.
W-2019-1285

ENGINE COOLING SYSTEM (CONT’D)
Replacing the Coolant (Cont’d)
Figure PM-28
P-48523
Connect a hose to the engine block drain valve (Item 1)

[Figure PM-28] on the right side of the engine.

Open the valve and drain the coolant into a container.
After the coolant is removed, close the drain valve and
remove the hose.
Recycle or dispose of coolant in an environmentally safe

manner.
NOTE: The mini loader is factory filled with propylene

glycol coolant (purple color). DO NOT mix
propylene glycol with ethylene glycol.
Mix new coolant in a separate container. (See Capacities

on Page SPEC-5).
One gallon and one pint (4,3 L) of propylene glycol mixed

with one gallon (3,8 L) of water is the correct mixture of
coolant (47% water and 53% propylene glycol) to provide
a -34°F (-37°C) freeze protection.
Add premixed coolant, to the radiator. Install the radiator

cap.
Add premixed coolant to the coolant recovery tank. (See

Checking The Coolant Level on Page PM-17) and read
IMPORTANT.
Use a refractometer to check the condition of propylene

glycol in your cooling system.
Run the engine until it is at operating temperature. Stop

the engine. Check the coolant level when cool. Add
coolant as needed.
Close the engine cover.

SPARK ARRESTOR MUFFLER
See SERVICE SCHEDULE on Page PM-5 for service

interval for cleaning the spark arrestor muffler.
WARNING
Do not operate mini loader with a defective exhaust Never use machine in atmosphere with explosive
system. dust or gases or where exhaust can contact
flammable material. Failure to obey warnings can
cause injury or death.
W-2068-1285
WARNING Start the engine.

Stop engine and allow the muffler to cool before
Wear safety goggles. Hold a block of wood over the
cleaning the spark chamber. Wear safety goggles.
outlet of the muffler (with the engine running) for about 10
Failure to obey can cause serious injury.
seconds.
W-2011-1285
This will force contaminants out through the cleanout

hole.
WARNING Stop the engine and install the plug. Close the engine
cover.
When an engine is running in an enclosed area, fresh
air must be added to avoid concentration of exhaust

fumes. If the engine is stationary, vent the exhaust
outside. Exhaust fumes contain odorless, invisible WARNING
gases which can kill without warning.
W-2050-1285 When the engine is running during service, the
steering lever and hydraulic control levers must be in
Stop the engine and open the engine cover. neutral and the parking brake engaged.
W-2484-1003
Figure PM-29
IMPORTANT
This mini loader is factory equipped with a U.S.D.A.
Forestry Service approved spark arrestor muffler. It
is necessary to do maintenance on this spark
arrestor muffler to keep it in working condition. The
1 spark arrestor muffler must be serviced by dumping
the spark chamber every 100 hours of operation.
If this machine is operated on flammable forest,
brush or grass covered land, it must be equipped
with a spark arrestor attached to the exhaust system
P-48415 and maintained in working order. Failure to do so will
be in violation of California State Law, Section 4442
PRC.
Remove the plug from the bottom of the muffler (Item 1) Make reference to local laws and regulations for
[Figure PM-29]. spark arrestor requirements.
I-2022-0595

ELECTRICAL SYSTEM Fuses
Description [Figure PM-31]
The mini loader has a 12 volt, negative ground alternator

REF. DESCRIPTION AMPS
charging system. The electrical system is protected by
fuses and relays. The fuses protect the electrical system 1 Lift Lock / Fan 20
when there is an electrical overload. The reason for the 2 Gauges 10
overload must be found before starting the engine again.
3 Attachment 25
Checking Fuses And Relays 4 Not Used --
5 Fuel 25
Figure PM-30
6 Engine 30
7 Starter 25
8 Lights 25
9 Fuel Timer Fuse
Relays
[Figure PM-31]
REF. DESCRIPTION

1 A Lift Lock / Cooling Fan
B Switched Power
P-45392 C Glow Plug
D Not Used
Raise the engine cover. E Not Used
F Starter
The fuse panel is located under the engine cover at the
right rear side of the machine (Item 1) [Figure PM-30]. G Fuel Timer
Remove the fuse panel cover. Cleaning Battery Terminals
Figure PM-31 Figure PM-32

A B
5 1
6 2
C D E F
7 3
8 4
6737072 P-9590
P-9589
G The battery cables must be clean and tight [Figure PM-

32]. Check the electrolyte level in the battery. Add
distilled water as needed. Remove acid or corrosion from
the battery and cables with a sodium bicarbonate and
water solution.
9
Put grease on the battery terminals and cable ends to
P-45393
prevent corrosion.

ELECTRICAL SYSTEM (CONT’D) Figure PM-33
Using A Booster Battery (Jump Starting)
WARNING 2
Batteries contain acid which burns eyes and skin on

contact. Wear goggles, protective clothing and
rubber gloves to keep acid off body. 4
In case of acid contact, wash immediately with water.

In case of eye contact get prompt medical attention
and wash eye with clean, cool water for at least 15
minutes.
P-45395
If electrolyte is taken internally, drink large quantities
of water or milk! DO NOT induce vomiting. Get
prompt medical attention. 1
W-2065-1296
If it is necessary to use a booster battery to start the

engine, BE CAREFUL! The key switch must be OFF
when connecting jumper cables. The booster battery

3
must be 12 volt.
P-10808
Connect the end of the first cable (Item 1) [Figure PM-

WARNING 33] to the positive (+) terminal of the booster battery.
Connect the other end of the same cable (Item 2) [Figure
PM-33] to the positive terminal on the mini loader battery.
Keep arcs, sparks, flames and lighted tobacco away
from batteries. When jumping from booster battery Connect the end of the second cable (Item 3) [Figure
make final connection (negative) at engine frame. PM-33] to the negative (-) terminal of the booster battery.
Connect the other end of the same cable (Item 4) [Figure
Do not jump start or charge a frozen or damaged PM-33] to the mini loader frame.
battery. Warm battery to 60°F. (16°C.) before
connecting to a charger. Unplug charger before Keep cables away from moving parts. Start the engine.
connecting or disconnecting cables to battery. Never
lean over battery while boosting, testing or charging. After the engine has started, remove the ground (-) cable
Battery gas can explode and cause serious injury. (Item 4) [Figure PM-33] first.
W-2066-1296
Remove the cable from the positive terminal (Item 2)
[Figure PM-33].
IMPORTANT
Damage to the alternator can occur if:
• Engine is operated with battery cables
disconnected.
• Battery cables are connected when using a fast
charger or when welding on the mini loader
(Remove both cables from the battery).
• Extra battery cables (booster cables) are
connected wrong.
I-2023-1285

ELECTRICAL SYSTEM (CONT’D) Figure PM-35
Removing And Installing The Battery
WARNING
Batteries contain acid which burns eyes and skin on
contact. Wear goggles, protective clothing and
rubber gloves to keep acid off body.
P-9589 P-9590
In case of acid contact, wash immediately with water.
In case of eye contact get prompt medical attention
Always clean the battery terminals and cable ends when
and wash eye with clean, cool water for at least 15
installing a new or used battery [Figure PM-35].
minutes.
When installing the battery in the mini loader, do not
If electrolyte is taken internally drink large quantities
touch any metal parts with the battery terminals.
of water or milk! DO NOT induce vomiting. Get
prompt medical attention.
W-2065-1296
Connect the negative (-) cable last to prevent sparks.
Connect and tighten the battery cables.
Open the rear door. Close the rear door before operating the mini loader.

Figure PM-34
3
2 1
P-45396
Disconnect the negative (-) battery cable (Item 1) [Figure

PM-34].
Disconnect the positive (+) battery cable (Item 2) [Figure

PM-34].
Remove the battery hold down clamp (Item 3) [Figure

PM-34].
Remove the battery from the mini loader.

HYDRAULIC SYSTEM Hydraulic Breather Cap
Checking And Adding Fluid The reservoir fill cap (Item 2) [Figure PM-36] is also the
hydraulic breather. Replace the breather cap according
Use only recommended fluid in the hydraulic system. to the interval given. (See SERVICE SCHEDULE on
(See LOADER SPECIFICATIONS (MT52) on Page Page PM-5).
SPEC-3).
Stop the mini loader on a level surface. Lower the lift

arms and tilt the Bob-Tach fully back. Replacing Hydraulic Fluid
Stop the engine and open the rear door. See SERVICE SCHEDULE on Page PM-5, for the
service interval.
Figure PM-36
The fluid must be replaced if it becomes contaminated or
after major repairs. If the fluid is replaced, the hydraulic
2 filter must be replaced.
Remove the reservoir fill cap (Item 2) [Figure PM-36].

3 Put a suction hose into the fill tube to remove the
hydraulic fluid.
1 Replace the hydraulic filter (Item 3) [Figure PM-36].

Add the correct fluid to the reservoir until the fluid level is
at the correct level (Do not overfill). Install fill cap.
Start the engine and operate the hydraulic controls. Stop

P-1502 P-48408 the engine and check for leaks.
Check the fluid level in the reservoir and add as needed.

Check the fluid level in the sight gauge (Item1) [Figure
PM-36]. The correct level is at the center of the sight
gauge.
Remove the fill cap (Item 2) [Figure PM-36] and add fluid WARNING
until at the correct level.
Hydraulic fluid escaping under pressure can have
Install the fill cap. Be sure rubber gasket is installed sufficient force to enter a person's body by
(Inset) [Figure PM-36]. penetrating the skin and cause serious injury and
possibly death if proper medical treatment by a
physician familiar with this injury is not received
Replacing Hydraulic Filter immediately.
W-2145-0290
service intervals.
Open the rear door.

WARNING
Remove the filter (Item 3) [Figure PM-36].
Clean the surface of the filter housing where the seal sparks or lighted tobacco away from fuel and oil.
contacts the housing. Failure to use care around combustibles can cause
Put clean oil on the seal of the new filter. W-2103-1285
Install and hand tighten the filter.
Close the rear door.

LUBRICATION OF THE BOBCAT MINI LOADER Figure PM-39
Lubricate the mini loader as specified. See SERVICE

SCHEDULE on Page PM-5, for the best performance of
the mini loader.
Record the operating hours each time you lubricate the

Bobcat mini loader.
Always use a good quality lithium based multi-purpose

grease. Apply lubricant until extra grease shows.
Lubricate the following locations:
5
Figure PM-37
P-48550
5. Tilt Cylinder Rod End [Figure PM-39].
Figure PM-40
3 P-48547A

2 P-45380
7
1. Lift Cylinder Rod End (Both Sides) [Figure PM-37]. 6

P-48549
2. Lift Cylinder Base End (Both Sides) [Figure PM-37].
3. Lift Arm Pivot (Both Sides) [Figure PM-37]. 6. Bob-Tach Pivot Pin (Both Sides) [Figure PM-40].
Figure PM-38 7. Bob-Tach Wedge (Both Sides) [Figure PM-40].
Figure PM-41
8
4
P-48548 P-48556
4. Tilt Cylinder Base End [Figure PM-38]. 8. Ride-On Operator Platform Wheel and pivot [Figure
PM-41] (If Equipped).

PIVOT PINS Figure PM-44
Figure PM-42 Bob-Tach

Wedge
Wedge Must Contact

Lower Edge Of Hole In
The Attachment
P-30904 B-15177
P-45406
The wedges must extend through the holes in the
attachment mounting frame [Figure PM-44].
All lift arm and cylinder pivots have a large pin held in
position with a retainer and bolt (Item 1) [Figure PM-42].
Check that the bolts are tightened to 18-20 ft.-lbs. (24-27 WARNING

Nm) torque.
Bob-Tach wedges must extend through the holes in
attachment. Lever(s) must be fully down and locked.
Failure to secure wedges can allow attachment to
come off and cause injury or death.
W-2102-0497
BOB-TACH
The spring loaded wedge must contact the lower edge of
Inspection and Maintenance the hole in the attachment [Figure PM-44].
If the wedge does not contact the lower edge of the hole
Figure PM-43 [Figure PM-44], the attachment will be loose and can
come off the Bob-Tach.
Figure PM-45
B-17460
P-48412
Inspect the mounting frame on the attachment and the
Bob-Tach, linkages and wedges for excessive wear or
damage [Figure PM-45]. Replace any parts that are
Move the Bob-Tach levers to engage and disengage the damaged, bent, or missing. Keep all fasteners tight.
wedges [Figure PM-43]. The levers and wedges must
move freely. Look for cracked welds. Contact your Bobcat dealer for
repair or replacement parts.
Lubricate the wedges. (See SERVICE SCHEDULE on
Page PM-5) and (See LUBRICATION OF THE BOBCAT
MINI LOADER on Page PM-25).

TRACK ROLLER AND IDLER LUBRICATION PARKING BRAKE LUBRICATION
The track rollers and idlers have grease fittings for Figure PM-47
lubrication.

interval.
Figure PM-46
1
P-48555
Lubricate the parking brake pin (Item 1) [Figure PM-47]

with anti-seize compound only.
1
Move the parking brake lever back and forth to spread
P-45386

the lubricant over the entire pin area.
Add grease to the rollers and idlers (Item1) [Figure PM- Repeat the lubrication for the parking brake pin on the
46] (each side of mini loader). (Use only one fitting on other side.
each roller.)


MACHINE SIGN TRANSLATIONS
DANGER (6732142) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-9
LIFT ARM SUPPORT DEVICE (6737045) . . . . . . . . . . . . . . . MST-11
SERVICE SCHEDULE (6737038). . . . . . . . . . . . . . . . . . . . . . . MST-3
WARNING (6576048) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-10
WARNING (6737039) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-6
WARNING (6737040) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-7
WARNING (6737041) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-8
WARNING (6804233) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-10

MACHINE SIGN
WARNING (6817225) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-10 TRANSLATIONS

MST-1 Operation & Maintenance Manual
73 of 92

74 of 92
SERVICE SCHEDULE (6737038)

Espano no disponiblel

75 of 92
SERVICE SCHEDULE (6737038)

76 of 92
WARNING (6737039)


77 of 92
WARNING (6737039)
Francaia no valable

78 of 92
WARNING (6737040)

79 of 92
WARNING (6737041)

80 of 92
DANGER (6732142)

Francaia no valable

81 of 92
WARNING (6576048) WARNING (6804233)

WARNING (6817225)

82 of 92
LIFT ARM SUPPORT DEVICE (6737045)

83 of 92

84 of 92
SPECIFICATIONS
LOADER SPECIFICATIONS (MT52) . . . . . . . . . . . . . . . . . . . SPEC-3

Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-5
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-4
Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-5
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-4
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-4
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-5
Machine Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-3
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-4
ADDITIONAL PUBLICATIONS AND TRAINING MATERIALS SPEC-6

SPECIFICATIONS

SPEC-1 Operation & Maintenance Manual
85 of 92

86 of 92
LOADER SPECIFICATIONS (MT52)
Machine Dimensions
• Dimensions are given for loader equipped with standard tires and dirt bucket and may vary with other bucket types.
All dimensions are shown in inches. Respective metric dimensions are given in millimeters enclosed by parentheses.
• Where applicable, specifications conform to SAE or ISO standards and are subject to change without notice.
87°
93.2
(2367)
45°
20.2
(513)

71.3
(1810) 49.8
48.6 (1265)
(1235)
5.2
(132)
6.4
(163)
24° 34.0
4.5 (864) 0.5
(114) (12.7)
70.5
(1791)
93.4
(2372)
54.2
(1376)
35.6 28.5
(904) 36.0
(724) (914)
B-22743
Changes of structure or weight distribution of the loader can cause changes in control and steering response and can cause failure of the
loader parts.

87 of 92
LOADER SPECIFICATIONS (MT52) (CONT’D)
Performance
Rated Operating Capacity (SAE) 520 lbs. (236 kg)

Tipping Load (ISO) 1584 lbs. (719 kg)
Operating Weight 2506 lbs. (1137 kg)
SAE Breakout Force - Lift 1490 lbf. (6628 N)
SAE Breakout Force - Tilt 1490 lbf. (6628 N)
Travel Speed
Forward 0 - 3.5 MPH (0 - 5.6 km/hr)
Reverse 0 -1.5 MPH (0 - 2.4 km/hr)
Controls
Vehicle Steering Direction and speed controlled by one multifunction handle

Loader Hydraulics
- Lift and Tilt Controlled by joystick
- Front Auxiliary (Std.) Controlled by fore & aft movement of hand lever
Auxiliary Pressure Release Controlled by fore & aft movement of hand lever
Engine Hand lever speed control; key-type starter switch
Service Brake Two independent hydrostatic circuits controlled by one multifunction handle

Secondary Brake One of the hydrostatic transmissions
Parking Brake (Std.) Hand lever operation
Engine
Make/Model Kubota D722-EB

Fuel/Cooling Diesel/Liquid
Horsepower, Net (SAE) 18.8 HP (14 kW)
Maximum Governed RPM 3600 RPM
Torque, Net 32.4 lbf.-ft. (43.9 Nm) @ 2600 RPM
Number of Cylinders 3
Displacement 44.0 cu. in. (0,72 L)
Bore/Stroke 2.64/2.68 (67,0 mm / 68,0 mm)
Lubrication Gear Pump Pressure System with Filter
Crankcase Ventilation Open
Air Cleaner Dry replaceable paper cartridge with safety element
Ignition Diesel-Compression
Engine Coolant Propylene Glycol / Water Mixture
Starting Aid Glow Plug, key switch activated
Electrical
Alternator Belt driven, 40 amps, open

Battery 12 Volt, 530 cold cranking amps @ 0° F (-18° C), 75 Minute reserve capacity
Starter 12 Volt, gear type, 3.62 HP (2,7 kW)
Instrumentation Gauges:Hourmeter,FuelLevel,EngineCoolantTemperature, Voltmeter
Warning lights: Engine Oil Pressure, Hydraulic Oil Temperature
Other: Lights, Opt./Accessory Switches or Indicators

88 of 92
LOADER SPECIFICATIONS (MT52) (CONT’D)
Hydraulic System
Pump Type Engine driven, gear type
Pump Capacity 12 GPM (45.4 L/min.) @ High Idle
System Relief at Quick Couplers 2700 PSI (186 BAR)
Filter (Hydraulic) Full flow replaceable, 10-micron synthetic media element
Hydraulic Cylinders Double-acting; tilt cylinders have cushioning feature on dump and rollback
Bore Diameter: Lift Cylinder (2) 2.25 (57,2)
Tilt Cylinder (2) 3.00 (76,2)
Rod Diameter: Lift Cylinder (2) 1.25 (31,8)
Tilt Cylinder (2) 1.25 (31,8)
Stroke: Lift Cylinder (2) 14.16 (359,7)
Tilt Cylinder (1) 10.56 (268,2)
Control Valve 3-Spool, open center type with float detent on lift
Fluid Lines SAE Standard tubelines, hoses and fittings
Fluid Type Bobcat Fluid (P/N 6563328) If fluid is not available, use 10W-30/10W-40 Class
SE or better motor oil for temperatures above 0°F (-18°C) or 5W-30 Class SE
or better motor oil for temperatures below 0°F (-18°C)
Hydraulic Function Time:
Raise Lift Arms 3.10 Seconds

Lower Lift Arms 2.10 Seconds
Bucket Dump 1.90 Seconds
Bucket Rollback 1.60 Seconds
Drive System
Drive System Fully hydrostatic, track drive

Transmission Infinitely variable tandem hydrostatic piston pumps, driving two fully reversing
hydrostatic motors
Capacities
Fuel 7 gals. (26,5 L)

Engine Lubrication & Filter 3.4 qts. (3,2 L)
Engine Cooling System 5 qts. (4,7 L)
Hydraulic/Hydrostatic Reservoir 2.5 gals. (9,5 L)
Hydraulic/Hydrostatic System 5.3 gals. (20,0 L)

89 of 92
ADDITIONAL PUBLICATIONS AND TRAINING
MATERIALS
OPERATOR SAFETY
The following publications are also available for your VIDEO
Bobcat Mini Loader. You can order them from your
Bobcat dealer. 6901742
For the latest information on Bobcat products and the

Bobcat Company, visit our web site at www.bobcat.com - Provides basic safety
instructions.
OPERATION &
MAINTENANCE
MANUAL
6902524
- complete instructions on the

correct operation and the

routine maintenance of the
BOBCAT mini loader.
SERVICE MANUAL
6902525
- complete maintenance
instructions for your BOBCAT
mini loader.

90 of 92
WARRANTY
Bobcat Loaders
Bobcat Company warrants to its authorized dealers and authorized dealers of Bobcat Equipment Ltd., who in
turn warrant to the owner, that each new Bobcat loader will be free from proven defects in material and work-
manship with respect to (i) all components of the product except as otherwise specified herein for twelve
(12) months, (ii) the drive belt from the hydrostatic pump to the engine, for thirty six (36) months, provided
that after the initial twelve month warranty period, such warranty shall be limited to parts only and does not
include labor, (iii) tracks and Bobcat brand tires, for twelve (12) months on a prorated basis based on the
remaining depth of the track or tire at the time any defect is discovered, and (iv) Bobcat brand batteries, for
an additional twelve (12) months after the initial twelve month warranty period, provided that Bobcat Com-
pany shall only reimburse a fixed portion of the cost of replacing the battery during such additional twelve
months. The foregoing time periods shall all commence after delivery by the authorized Bobcat dealer to the
original buyer.
During the warranty period, the authorized Bobcat dealer shall repair or replace, at Bobcat Company's

option, without charge for parts and labor, any part of the Bobcat product except as otherwise specified
herein which fails because of defects in material or workmanship. The owner shall provide the authorized
Bobcat dealer with prompt written notice of the defect and allow reasonable time for repair or replacement.
Bobcat Company may, at its option, require failed parts to be returned to the factory. Travel time of mechan-
ics and transportation of the Bobcat product to the authorized Bobcat dealer for warranty work are the
responsibility of the owner. The remedies provided in this warranty are exclusive.
This warranty does not apply to diesel engine fuel injection pumps and injectors or tires (except Bobcat
brand tires). The owner shall rely solely on the warranty, if any, of the respective manufacturers thereof. This
warranty does not cover replacement of scheduled service items such as oil, filters, tune-up parts, and other
high-wear items. This warranty does not cover damages resulting from abuse, accidents, alterations, use of
the Bobcat product with any accessory or attachment not approved by Bobcat Company, air flow obstruc-
tions, or failure to maintain or use the Bobcat product according to the instructions applicable to it.
THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND CONDITIONS, EXCEPT
THE WARRANTY OF TITLE. BOBCAT COMPANY DISCLAIMS ALL OTHER WARRANTIES AND CONDITIONS,
EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL BOBCAT COMPANY OR THE
AUTHORIZED BOBCAT DEALER BE LIABLE FOR ANY SPECIAL, INCIDENTAL, INDIRECT OR
CONSEQUENTIAL DAMAGES WHATSOEVER, INCLUDING, BUT NOT LIMITED TO, LOSS OR INTERRUPTION
OF BUSINESS, LOST PROFITS, OR LOSS OF MACHINE USE, WHETHER BASED ON CONTRACT,
WARRANTY, TORT, NEGLIGENCE, STRICT LIABILITY, STATUTE OR OTHERWISE, EVEN IF BOBCAT
COMPANY OR THE AUTHORIZED BOBCAT DEALER HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH
DAMAGES. THE TOTAL LIABILITY OF BOBCAT COMPANY AND THE AUTHORIZED BOBCAT DEALERS
WITH RESPECT TO THE PRODUCT AND SERVICES FURNISHED HEREUNDER SHALL NOT EXCEED THE
PURCHASE PRICE OF THE PRODUCT UPON WHICH SUCH LIABILITY IS BASED.
6570162 (8-02) Printed in U.S.A.
91 of 92
92 of 92

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MT52 Operation

Dealer Copy -- Not for Resale

Safety Alert Symbol: This symbol with a warning statement, B-10731a

WRONG WRONG WRONG

B-23050 B-23047 B-23049 B-23051

Dealer Copy -- Not for Resale

B-23045 B-23046 B-23024

WRONG CORRECT WRONG

B-23048 B-19999 B-23052

OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-1

PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . PM-1 OPERATING

SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-1 PREVENTIVE

Dealer Copy -- Not for Resale

Loader Serial Number

YOUR BOBCAT® DEALER:

Bobcat Company Europe

MT52 Bobcat Mini Track Loader

BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED . . . . . . . . . . . . V

ENGINE SERIAL NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI

FEATURES, ACCESSORIES AND ATTACHMENTS . . . . . . . . . . . VIII

MACHINE IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII

MINI LOADER SERIAL NUMBER. . . . . . . . . . . . . . . . . . . . . . . . . . . VI

REGULAR MAINTENANCE ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . V

SERIAL NUMBER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI

Dealer Copy -- Not for Resale

MT52 Bobcat Mini Track Loader

MT52 Bobcat Mini Track Loader

Dealer Copy -- Not for Resale

REGULAR MAINTENANCE ITEMS

MT52 Bobcat Mini Track Loader

The engine serial number is located on the valve cover of

P-48426 DELIVERY REPORT

Dealer Copy -- Not for Resale

MINI LOADER SERIAL NUMBER

The mini loader serial number plate is located on the

Explanation of Serial Number:

Module 1. - Model / Engine

1. The four digit Model/Engine Combination Module

MT52 Bobcat Mini Track Loader

Dealer Copy -- Not for Resale

INSTRUMENT PANEL LIFT ARM

MT52 Bobcat Mini Track Loader

Dealer Copy -- Not for Resale

MT52 Bobcat Mini Track Loader

MACHINE SIGNS (DECALS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .XIV

Dealer Copy -- Not for Resale

MT52 Bobcat Mini Track Loader

MT52 Bobcat Mini Track Loader

The Bobcat Mini Loader has an internal combustion

The dealer explains the capabilities and restrictions of

Dealer Copy -- Not for Resale

• The Operation & Maintenance Manual delivered with

• Machine signs (decals) instruct on the safe operation

MT52 Bobcat Mini Track Loader

Dealer Copy -- Not for Resale

• Know the weight of the materials being handled.

For an operator to be qualified, he or she must not use

MT52 Bobcat Mini Track Loader

The machines and some attachments have components Figure 1