Electrical Box(fuse box and power distribution box)

Divisional
Divisional tag Change Notes Notification No. design proofread date
tag Change Notes Notification No. design proofread date code
code

Differential lock solenoid valve, lifter solenoid valve, Preheat switch, clutch switch

ECU Brake Validation Relay, Hydraulic Flip Motor Relay Power Supply 112
Start Protection Controller, Preheat Controller, Door Controller ON File
towards

Cooling level controller, disc brake controller, overvoltage alarm

Door lights, sleeper lights, map lights, driver reading lights

Engine oil supply valve and ECU auxiliary braking signal
Auxiliary brake solenoid valve, ECU main brake signal

Diagnostic socket, preheating controller, electric clock, step light

ABS controller(trailer) ON signal / power switch B2
Reverse lamp, air dryer, gas leak sensor(NG car)

Light controller, door controller, power supply.

National IV NO × Sensor / ECAS ON signal

ABS controller / ECAS controller ON signal

& Intermittent water scraper controller

Power Master Switch B1 / ECAS Handle

ECU ON file signal, oil cutting controller

EGR ECU, door controller(middle lock)

ABS controller(trailer) / EBS controller
Instrument CPU, transceiver, CarLog
Combination Switch Trumpet File

Combination switch near light file

Combination switch fog lamp file

Combination switch remote file

ABS controller / EBS controller

Composite instrument, CarLog

Scratching switch(high speed)

Speed Setup / TCU ON signal

Combination Switch Light File

Scratching motor(high speed)
Flashers, turn signals, power.

Exhaust brake solenoid valve

Scratching switch(low speed)

Scratching motor(low speed)

Power supply(constant fuse)

Urea pump, nozzle heating
Warm Wind Control Switch

Fog lamps, rear fog lamps

ECAS main power supply

Recorder cigarette lighter
Back working light switch

Air-conditioning switches
A parking heating device

Flip motor control switch

& Scratching motor

AMT TCU power supply

Flashers, danger lights.

Scraters and scrubbers

Air horn solenoid valve

Iron, 107 brake signal.

Air conditioning panel

Fuel heating system

Hydraulic Flip Motor

Back working light

Warm Wind Motor

Brake light switch
Power(ACC file)

Right close light

Right high light

Power(ON file)

Power(Line 1)
Left high light
Electric horn

Engine ECU
Denso ECU
Brake light

N5 (112)
Left light

Lighting.
standby

standby

standby

standby

standby

Ignition coil power supply

Generator B +

Ignition switch
ECU

ECU

Nozzle power supply

no

Fuse box

Regular FireWire
Trailer light relay
Nozzle Ignition coil start Trailer light

Start control
power supply power supply
electric relay electric relay electric relay electric relay

standby

ECU
ECUBrake
signal
electric relay

Regular FireWire
Nozzle power supply

ECU

standby

Manual power master switch input

Generator B +

Ignition switch
Manual power supply
Total Switch Output

Fuse box
Company logo 2 series in Q/CAT-2 .1
Factory code spare parts number / version date Mark Q/CAT-3.1

Exhaust braking / ECU Scratching water relay Scratching water relay Back Working Light Relay Air-conditioning relays Brake light relay Fog relay Trumpet Relay Near-light relay Far-light Relay Light Relay Hydraulic Flip Motor Relay ECUController Main Relay Exhaust brake solenoid valve relay
braking signal Densouse
(low speed) (high speed) (for tractors) Nozzle power Trailer Light
supply relay Start Relay Relay(20A)

Relay Location Number: 4 10 9 12 8 14 7 13 11 6 5

1 2 3

Internal electrical diagram of fuse box Recover power

20 square mm

6 square mm

Speak up.

Company logo 2 series in Q/CAT-2 .1 Matching 140102030 Matching 100102030 Matching with DJ 7021-6 .3 -21 ECU Manual power main

Nozzle control-
Nozzle control+
Start control-
Start control+
Small light switch
Small light switch

Trailer light
Trailer light

Nozzle power supply

Generator B +
Ignition switch
Fuse box

standby

Regular FireWire
switch outlet
Factory code spare parts number / version date Mark Q/CAT-3.1
Speak up.

Plug connection(control) Screw Connection Output Manual power main switch feed end
F17 should be removed and pasted before shipment. External junction

Position number of the insert in the socket

Code name for the socket. Ignition coil power supply relay Brake signal relay

sequence position Beam side plug type remarks

number

备用

Firewire loop control+

Firewire loop control-

Brake the light switch-

Brake signal
Public low-end

Ignition coil power supply

Plug connection Plug connection

External junction

Pressure connection between wire and plug

Cable Beam and Plug Technical Conditions According to QC/T29106
The representation of wire beam and socket according to JA3724-05-5
The surface of metal terminals in all inserts is tin-plated, press OfL-g10. VW13750.
Press JF03-106 for bellows
The serial number of all plugs is Hebi Joint Plastic Electric Co., Ltd..
Technical conditions of power distribution box assembly according to JA3722-240-1 Power Distribution Box Assembly
Not roundedR3
Fuse box assembly Samples must be re-examined by the Product Design Department before starting supply Security Number Change
Drawing Edition
Number Change matters. of items Number
Security
Combustion properties of material as JF03-64(a) Drawing
matters. of items
Edition
Number
Establishment Guoweijie
Product
nonmetal Impact swaps Date
Product reinspection

Technical condition JA3722-A 01-1 Establishment Wangmuyuan reinspection nonmetal Impact swaps Date
Number
Correction. Weight Mark
Number
of posts
Correction. Weight Mark
The surface of metal terminals in all inserts is tin-plated, press OfL-g10. VW13750 of posts
base map Old map Review Diagram A total of 1 page, page 1
Review Diagram A total of 1 page, page 1
base map Old map
Samples must be re-examined by the Product Design Department before starting supply
Drawing
sequence Last Mark General layout material Comparison
categories
material Drawing
sequence Last Mark General layout Comparison categories number
Art
number
Art
Approval Subcode
Approval Subcode

Instrument Assembly Chart

Divisional
Basic instrument change tag Change Notes Notification No. design proofread date
code
The speed reducer working indicator light adds CAN drive, that is, both hard wire and CAN can drive the specific content of the hit see the protocol
Add TCO1 mile 5, 6 words about the transmission shaft speed message sent. Drive shaft speed(RPM) = speed frequency accepted by instrument(HZ) X15.23

(blue plug) (blue plug)

Note: 1, voltmeter: Minimum display 0.00, invalid 0 elimination, maximum display 99.9
2, hydraulic meter: minimum display 0.00 maximum display 9.99
3, broken screen speedometer: minimum display 0km/h, maximum display 199km/h; The total mileage is minimal 0, invalid 0 is hidden, Company logo 05 Series Q/CAT-1 .1

and the maximum display is 999999; Subtotal mileage minimum shows 0.0, Manufacturer code, spare parts number / version, date mark in Q/CAT-1 .1
Invalid 0 disappear, maximum display 9999, display thousands, decimal point disappear.

Lighting table Interface comparison table

Hard Line Drive Signal List CAN drive signal list(reserved, can be placed in TFT screen) (yellow plug) (blue plug)
Foot serial number Description of functions Signal characteristics Foot serial number Description of functions Signal characteristics
sequence sequence III. Signal comparison table
number symbol Show Color Marker meaning remarks number symbol Show Color Marker meaning remarks

Engine Preheat Indication

Indicator
yellow Low speed file instruction red ECASFault alert instrument Instrument table number
Engine Preheat Indication

yellow Extraction indicator yellow ASRalert

Indicate speedkm/h
Speed Signal frequencyHz（1:624）
yellow ABS1(Main car) alarm yellow Transmission Fault Warning odometer
High light indica Actual speedkm/h
yellow ABS2(trailer) alarm yellow EBSGeneral failure alert
Actual speedr/min
Low level orCAN
yellow Inter-wheel differential instruction red EBSParking alarm.
Speed errorrpm
tachometer
yellow Inter-axis differential instruction red Urea level alarm
Input Signal CANdata
yellow
red STARTFault sign Cruise Directive Divide line(actual
amount of oil)
yellow
Working instructions for Fuel gauge
yellow Auxiliary brake indicator speed reducer
Baseline resistanceΩ
yellow Engine Preheat red
Speed governor oil temperature
is too high indication
Partition line(actual
temperature °C)
yellow Transmission Fault Warning
yellow ECAS lifting axis instruction Input Signal CANdata
Water
green STOPFault Indications yellow Ramp Help Start Instruction temperature
meter
green Right turn indicator yellow
There's water in the oil. Corresponding relationship
0:40 °C Midpoint 80 °C Full point 120 °C
green Left turn indicator red Oil Pressure Warning
Actual voltageV
green Far-light indication red
voltmeter
Coolant temperature alert
Indicator errorV
yellow Engine failure indicator yellow ECASHeight indication
Indicates the scale
Oil gauge value(×0.1MPa)
red Battery charging instructions yellow Cruise Directive Input Signal CANdata
Actual pressure 0.1
red Seat belt alarm. barometer MPa(fraction line)
Indicator error MPa
green Parking brake indicator
Fuel indicator status
red Door alarm instructions
Resistance error
red Brake system billing alert

Surface line by three-dimensional data

red Air filters block alarms.
The instrument adopts all liquid crystal visual effects. The screens are all field screens, including speed, speed, signal lights, etc.. Sensor resistance Instrument indicator status when resistance values rise Sensor resistance Instrument indicator status when resistance values drop

The overall lighting should be uniform and soft. Among them, the speed display in the clock and the break screen is blue.
red Coolant level alert water
Instrument operating voltage is 24V Block temperature
Block value
When the instrument is in the ON file, the lighting is turned on at the same time. When the small light switch is turned on, red
Cab flip alarm value

the overall liquid crystal lighting is dark and 75 % bright. No lighting required for the off file. 0:40 °C Midpoint 80 °C Full point 120 °C
temperature
The instrument is backed by ON yellow There's water in the oil.
Block
STOP Deng is associated with braking system, coolant, hydraulic pressure, cab flip, Block value
resistance Less than15.6
and cooling temperature. Any light is on, STOP is on at the same time. yellow Failure indicator for lamps value

Instrument Fengming function:

green Lighting.
The oil gauge alarm lights up and adds a "ding" sound. Block
Block value
In addition, the NG model gas leak alarm function is reserved(this function can also be closed by right-click for a long time). yellow Low fuel alert
value

Key lever operation: 1, right-click, short press button(0.5 seconds). Switch to tripA, tripB, long press button > Speed governor oil temperature
red is too high indication
2 seconds subtotal zero, online state zero. The null and void, the meter, reserved
Block
Block
value
When the instrument is initially charged, it shows trip A. yellow
Working instructions for value
speed reducer reserved
2. Clock definition: Left key control, time display is 24h system, long press button 5 seconds into the time setting state,
time flashing prompt, short press button hour digital increment. yellow Fog back
Chang 'an switches to the minute setting in 4 seconds, and the number of minutes is increased by pressing the button. Block
Block
value
After the setting is completed, press the key to exit the time setting state for 4 seconds, or wait 4 seconds to automatically exit the time setting state. red CNCGas leak alarm reserved
value

If the user does not perform any operation after entering the hour time setting, the time will
automatically enter the minute setting state after 4 seconds. If the user has not yet performed any operation, wait for 4 seconds to jump out of the time setting.
Liquid crystal plates should be clear and transparent, without refraction, scratches Block
Block
value
Instrument technical conditions according to JA3820-A 01-1 value

Panel font is Ariel Unicode MS(true type)

The engine economic speed zone(green zone) is 1100r/min ~ 1700r/min, and the dangerous speed zone(red zone) is 2500r/min ~ maximum indicated speed. Block
Block value
The speedometer input signal is a pulse signal, provided by the speed sensor or controller, and the upper 12 V output value

Water temperature warning temperature is(105 ~ 107) °C

Oil pressure gauge alarm pressure is less than(0.07±0.01)MPa Block
Block
value
value
The pressure gauge warning area(red area) is 0 MPa to 0.55 MPa and 1.15 MPa to 1.5 MPa
The surface of metal terminals in all inserts is tin-plated, press Ofl-g10. VW 13750.
Block
All plug models are AMP company numbers. Block value
value

Samples must be re-examined by the Product Design Department before starting supply Note: The indicator light is Changliang. The indicator is not flashing. Note: The indicator light is Changliang. The indicator is not flashing.

Security Number Change

Drawing Edition
matters. of items Number
Product
Establishment Wangmuyuan reinspection nonmetal Impact swaps Date
Number
Correction. Weight Mark of posts

Review Diagram A total of 1 page, page 1

base map Old map
material Drawing
sequence Last Mark General layout Comparison categories
number
Art

Approval Subcode

Electrical Diagram

Ba e y Box

ns umen

ba e y

Wirebeam assembly diagram

Body Wire Assembly Chassis Harness Assembly

Basic wiring harness Electronic Control System platform Change content Line number Line diameter Line color Conductor function Line number Line diameter Line color Conductor function Remarks Line number Line diameter Line color Conductor function Remarks
Fuse box Solder joint
Weichai WP12 Country Three Electric Control System New Venus in 2015 Change engine ECU and other components Distribution box Solder joint ABSTie up Battery negative electrode Fuse box power cord Body wiring harness
Solder joint Chassis wiring harness Solder joint
Increase ECAS components
Receive over-current protection valve Body wiring harness ECU Car body inductive load tapping Battery negative electrode Fuse box power cord (branch) Solder joint
Solder joint Chassis wiring harness Solder joint
Distribution box Starter Car body inductive load lifting (electric lifting) Solder joint Solder joint Fuse box power cord (branch) Solder joint
The ignition switch Solder joint
Distribution box Solder joint Electrical Riding Iron for Car Body Battery negative electrode Generator B+ Power box
Solder joint Chassis wiring harness Solder joint
Instrument mounting Battery negative electrode The ignition switch Body wiring harness
Solder joint Chassis wiring harness Solder joint
ECU Body wiring harness Controller mounting and optional mounting Battery negative electrode Ignition Switch (Branch) Solder joint
Twisted pair 50/M
The ignition switch Fuse box
ECU Body wiring harness Air preheating tapping Battery negative electrode Ignition Switch (Branch) Solder joint
The ignition switch Chassis wiring harness
ECU Cylinder wiring harness
Combination Instrument Chassis wiring harness
Twisted pair 50/M
ECU Cylinder wiring harness Start switch START gear ECU
Combination switch Fuse box
Cylinder wiring harness Body wiring harness Alternator Body wiring harness
Twisted pair 50/M
Fuse box Chassis wiring harness
Left headlamp Cylinder wiring harness Body wiring harness Left Near Light Body wiring harness
Fuse box Chassis wiring harness
Diagnostic socket Chassis wiring harness Right shortlight Body wiring harness
Combination switch Fuse box Left fog lamp Twisted pair 50/M
Diagnostic socket Chassis wiring harness Chassis right-handed and front-handed Battery negative electrode Left far-light Body wiring harness
Fuse box Chassis wiring harness
Chassis right-handed and front-handed（Right headlight） Solder joint Solder joint Right high beam Body wiring harness
Fuse box Chassis wiring harness
Chassis right-handed and front-handed（Right fog lamp） Solder joint Solder joint Sign lamp (right back lamp) Body wiring harness
Solder joint Meter Solder joint
ECU Battery set iron point Chassis right-handed and front-handed（Left headlight） Solder joint Solder joint Sign lamp (right headlight) Solder joint
Solder joint Meter Solder joint
ECU Distribution box Chassis right-handed and front-handed（Left fog lamp） Solder joint Solder joint Sign lamp (left headlight) Solder joint
Combination switch Fuse box
Distribution box Solder joint Chassis right-handed and front-handed（Front Brake Light Switch） Solder joint Solder joint
Solder joint Functional switch Solder joint
Distribution box Solder joint Chassis right-handed and front-handed（Water level alarm switch） Solder joint Solder joint Sign light (left rear light) Solder joint
Fuse box Chassis wiring harness Trailer power outlet (ABS) Trailer power supply socket ECU Distribution box Chassis right-handed and front-handed（Cab left flip switch） Solder joint Solder joint Sign lamp (trailer lamp relay) Solder joint
Solder joint Left flag lamp Solder joint
Distribution box Solder joint Chassis right-handed and front-handed（Cab right flip switch） Solder joint Solder joint Sign Lamp (Right Sign Lamp) Solder joint
Solder joint Right flag lamp Solder joint
ECU Distribution box Chassis right-handed and front-handed（Fuel sensor） Solder joint Solder joint Sign Lamp (Left Sign Lamp) Solder joint
Solder joint Combination Instrument Solder joint
ECU Distribution box Chassis right-handed and front-handed（Traction right sign lamp） Solder joint Solder joint Front fog lamp (left) Body wiring harness
Solder joint The cigarette lighter Solder joint
ECU Distribution box The chassis is left-handed and back-handed Battery negative electrode Front fog lamp (right) Solder joint
Solder joint Receiver Solder joint
ECU Body wiring harness The chassis is left-handed and back-handed（Right backlight） Solder joint Solder joint dryer Body wiring harness
Solder joint Functional switch Solder joint Rear working lamp
Distribution box Solder joint The chassis is left-handed and back-handed（Left backlight） Solder joint Solder joint Transmission case Solder joint
Solder joint Functional switch Solder joint
empty Gearbox wiring harness Solder joint The chassis is left-handed and back-handed（Rear brake light switch） Solder joint Solder joint Reversing light (left) Transmission case
Solder joint Air conditioner Solder joint
ECU Distribution box The chassis is left-handed and back-handed(Interwheel dif erential solenoid valve） Solder joint Solder joint Reversing light (right) Solder joint
Solder joint Indoor lamp wiring harness Solder joint
Gearbox wiring harness ECU The chassis is left-handed and back-handed（dryer） Solder joint Solder joint Reversing lamp (Reversing buzzer) Solder joint
Solder joint Left Electric Window Switch
ECU Exhaust brake solenoid valve The chassis is left-handed and back-handed（Handbrake switch） Solder joint Solder joint Reversing light (trailer) Solder joint
Solder joint Right Electric Window Switch Solder joint ECU Body wiring harness The chassis is left-handed and back-handed（Low Pressure Alarm Switch） Solder joint Solder joint Right turn light (right rear) Body wiring harness
Solder joint Electric Rearview Mirror Switch Solder joint
ECU Body wiring harness The chassis is left-handed and back-handed（Low Pressure Alarm Switch） Solder joint Solder joint Right turn light (front right) Solder joint
Combination switch Fuse box The chassis is left-handed and back-handed
ECU Body wiring harness （Air conditioning electromagnetic clutch） Solder joint Solder joint Left turn light (left rear) Solder joint
Fuse box Chassis wiring harness
ECU Body wiring harness The chassis is left-handed and back-handed（Small lamp relay） Solder joint Solder joint Left turn signal (left front) Solder joint
Solder joint Functional switch Solder joint Low Voltage Switch for Air Conditioning ECU Body wiring harness The chassis is left-handed and back-handed（Diesel filter sensor） Solder joint Solder joint Fuel Sensor Signal Body wiring harness
Fuse box Chassis wiring harness
ECU Body wiring harness The chassis is left-handed and back-handed（Traction left sign lamp） Solder joint Solder joint Coolant level alarm sensor Body wiring harness
Flasher Chassis wiring harness
Low Pressure Alarm Switch Low Pressure Alarm Switch Connect the right sign light ECU Body wiring harness The chassis is left-handed and back-handed（Disc brake wear indication） Solder joint Solder joint Pneumatic brake alarm switch Body wiring harness
Solder joint Right turn light Solder joint
Left flip switch Parking force solenoid valve Driving force solenoid valve ECU Body wiring harness Trailer hitchhiking Battery negative electrode Brake light switch (rear) Body wiring harness
Solder joint Tachograph Solder joint
ECU Body wiring harness Trailer hitchhiking（ABS） Solder joint Solder joint Brake light switch (front) Solder joint
Combination Instrument Flasher Solder joint
ECU Body wiring harness Trailer hitchhiking（Trailer lights） Solder joint Solder joint Brake lamp (left rear) Body wiring harness
Input terminal of manual power supply main switch
Flasher Chassis wiring harness
Air horn solenoid valve Battery negative electrode ECU Body wiring harness Trailer hitchhiking（Rear working lamp） Solder joint Solder joint Brake lamp (right rear) Solder joint
Solder joint Left turn light Solder joint
Water level alarm switch Chassis right back-up (dif erential indicator switch between wheels) Solder joint Brake lamp (trailer) Solder joint
Solder joint Tachograph Solder joint
（Yuyao） Right headlamp Chassis Left Ride and Rear Ride (Interwheel Dif erential Indicator Switch) Solder joint Solder joint Brake lamp (ECU signal) Solder joint
Combination Instrument Flasher
Air heater tapping Battery negative electrode Solder joint Wiper and scrubber power supply (scrubber) Body wiring harness
Right flip switch
Start switch Fuse box Right fog lamp Electric horn Distribution box Solder joint Solder joint Scrubber switch Body wiring harness
Combination Instrument Chassis wiring harness
Brake light switch ECAS Right Height Sensor Distribution box Solder joint Solder joint Air conditioning solenoid valve clutch Low Voltage Switch for Air Conditioning
Combination Instrument Coolant level alarm controller
Exhaust brake solenoid valve Solder joint Solder joint Low Voltage Switch for Air Conditioning Body wiring harness
Coolant level alarm controller Chassis wiring harness
Ａｉｒ ｄｒｙｅｒ Engine wiring harness Solder joint Solder joint Cab rollover alarm Body wiring harness
Combination Instrument Chassis wiring harness Cab Flip Alarm (Right Switch) Solder joint
Fuse box Chassis wiring harness
Put on the label of "parking force collector" Stick the label of "driving force collector" Electrical Horn Switch (Gas) Body wiring harness
Fuse box Wire Break Controller for Brake Lamp
Air horn solenoid valve Body wiring harness
Wire Break Controller
Chassis wiring harness
for Brake Lamp Trailer light Power box
Solder joint Tachograph Solder joint
Pneumatic alarm switch Body wiring harness
Indoor lamp wiring harness Fuse box
Pneumatic alarm switch Solder joint
Stick "ECAS Right Height Sensor"
Electric Rearview Mirror Switch Door Controller
Electric horn Body wiring harness
Door Controller Left door wiring harness
Power Supply for Vehicle Speed Sensor Body wiring harness
Solder joint Right door wiring harness Solder joint
Corrugated pipe 22-PP Speed Signal-Speed Sensor Output Body wiring harness
Combination Instrument Right door alarm switch
Cover tightly with black tape Vehicle Speed Signal-Instrument Output Body wiring harness
Solder joint Left door alarm switch Solder joint High and low grade instructions Body wiring harness
Solder joint Tachograph Solder joint
Dynamometer indication Body wiring harness
Solder joint Indoor lamp wiring harness Solder joint
ECU ON signal Body wiring harness
Wiper motor Fuse box
Rear working lamp Body wiring harness
Solder joint Intermittent wiper controller Solder joint

Solder joint Chassis wiring harness Solder joint

Edge dif erential indicator switch Body wiring harness
Body wiring harness

Wiper motor Fuse box

Wiper motor Fuse box Edge dif erential solenoid valve Body wiring harness

Wiper motor Fuse box Rear fog lamp Body wiring harness
Combination switch Intermittent wiper controller
Rear fog lamp (right) Solder joint
Combination switch Fuse box
Rear fog lamp (trailer) Solder joint
Combination switch Fuse box Right rear light assembly Left Trailer Steering Light Body wiring harness

Solder joint Intermittent wiper controller Solder joint Company logo 1 series by Q/CAT-2.1 Turning lights for oil trailers Body wiring harness

Combination switch Chassis wiring harness Manufacturer Code Component Number/Version Date Mark by Q/CAT-3.1 Fuse box fire line Body wiring harness
Solder joint Intermittent wiper controller Solder joint Manual power supply main switch input Power box
Fuse box Air conditioning wiring harness
Connecting transmission harness assembly disc brake disc brake

Fuse box The cigarette lighter (land） Disc brake wear indication disc brake

Solder joint Receiver Solder joint

Scrubber Disc Brake Wear Alarm Disc Brake Wear Alarm Disc Brake Wear Alarm trailerABS ECUpower supply Body wiring harness
Connect cab overturn wiring harness
Fuse box Air conditioning wiring harness Electric lifting Body wiring harness
Fuse box Chassis wiring harness ECAS drive axle solenoid valve trailerABS ON power transmission Body wiring harness

Combination Instrument
Brake lamp broken
Matched with 15459 5538 Trailer ABS Alarm Instruction Body wiring harness
wire alarm controller
Brake light switch
Combination Instrument Chassis wiring harness
Pneumatic brake alarm switch
Functional switch Chassis wiring harness

Functional switch Combination switch

ECAS Left Height Sensor
Fuse box Chassis wiring harness

Combination Instrument Chassis wiring harness Engine ECU wiring harness

Reversing buzzer
Solder joint Disc brake alarm controller Solder joint

Functional switch Fuse box

Fuse box Chassis wiring harness Exhaust brake solenoid valve

Door Controller Left door wiring harness
Rear Bridge Harness Assembly
Door Controller Left door wiring harness

Door Controller Right door wiring harness

Connect the left sign lamp Stick "ECAS Valve Module"

Door Controller Right door wiring harness

Door Controller Left door wiring harness

Door Controller Left door wiring harness

Stick "Handbrake Switch" Stick "ECAS Left Height Sensor"

Door Controller Right door wiring harness Stick "Brake Light Switch"

Door Controller Right door wiring harness

Door Controller Left door wiring harness

Door Controller Left door wiring harness A connector Z-connector W connector

Door Controller Electric Rearview Mirror Control Switch

Door Controller Electric Rearview Mirror Control Switch

Power box

Door Controller Electric Rearview Mirror Control Switch

Door Controller Left door wiring harness

Door Controller Left door wiring harness

Door Controller Electric Rearview Mirror Control Switch

Observation Direction and Measuring Point of Sheath
Door Controller Electric Rearview Mirror Control Switch

Door Controller Right door wiring harness sheath

Outlet end Inlet end
Door Controller Right door wiring harness

Door Controller Left door wiring harness View Direction Wireway

Solder joint Right door wiring harness Solder joint
Dimensional boundaries
Fuse box Door Controller
Connecting retarder ECU
Solder joint Door Controller Solder joint

Observation Direction and Measuring Point of Sheath Receiver Indoor lamp wiring harness
Unprotected wires
sheath Receiver Indoor lamp wiring harness (Attachments such as post-protection, waterproof race, sealability, etc.)
Outlet end Inlet end
Receiver Indoor lamp wiring harness
Conductors Surface-wrapped with Cloth-based Adhesive Tape
View Direction Receiver Indoor lamp wiring harness
Wireway
Combination Instrument Fuse box
Wires tied with bellows, bellows according to JF03-106 Please mark "when loading plate type"

Twisted pair
Dimensional boundaries Solder joint Tachograph Solder joint

Solder joint Speed Setter Solder joint

Surface wrapped PVC tape conductor, PVC tape according to JF03-76
Unprotected wires Combination Instrument Chassis wiring harness

Technical conditions according to QC/T 29106

Chassis wiring harness Speed Setter

Conductors Surface-wrapped with Cloth-based Adhesive Tape Speed Setter Combination Instrument
Representation of wiring harness and connector according to JA3724-05-5 Electromagnetic clutch Disc Brake Wear Alarm Disc Brake Wear Alarm
Combination Instrument Chassis wiring harness

Wires tied with bellows, bellows according to JF03-106 Combination Instrument Chassis wiring harness Tin plating is used on the surface of metal terminals in all sockets, according to Ofl-g10.VW 1375.
Solder joint Tachograph Solder joint
Single-layer V-type heat-shrinkable tube for compression joint of single (special) terminal and conductor
Surface wrapped PVC tape conductor, PVC tape according to JF03-76
Double-layer heat-shrinkable pipe protection for wire solder joint in wire harness
Combination Instrument Chassis wiring harness

Fuse box Speed Setter

Disc Brake Wear Alarm

Technical conditions according to QC/T 29106 Door Controller Fuse box All wires are made of PVC thin-walled wires according to VW60306. Gas Leakage Alarm

Representation of wiring harness and connector according to JA3724-05-5

Clutch switch Fuse box (EGR)
Solder joints are the joints of the same functional conductor. To starter
Fuse box Air conditioning wiring harness
Conductor and terminal are crimped
Tin plating is used on the surface of metal terminals in all sockets, according to Ofl-g10.VW 1375. Fuse box Functional switch

The dimension of the injection is the straight line distance from the measuring point to the measuring point or from the measuring point to the end of the intake line of the connector after the wire is stretched out.
Single-layer V-type heat-shrinkable tube for compression joint of single (special) terminal and conductor
Solder joint Functional switch Solder joint

Fuse box Overvoltage alarm

One-point welding of trunk lines and their branches (except CAN lines)
Double-layer heat-shrinkable pipe protection for wire solder joint in wire harness Solder joint Coolant level controller Solder joint
Blind plugging is needed for unused holes in waterproof connectors Alternator Left rear light assembly
All wires are made of PVC thin-walled wires according to VW60306. Fuse box Chassis wiring harness

Plug-in press QC/T 417

Solder joints are the joints of the same functional conductor.
Fuse box Flasher

Functional switch Fuse box Apart from Hebi Tianhai, Zhengzhou Lianming, Yuyao Automotive and Electrical Appliance Plant I and TYCO Company, the number of connectors of other manufacturers should be specified in the drawings.
Conductor and terminal are crimped Fuse box Chassis wiring harness
Wire connectors connected with screw, the number of which is suitable for screw diameter, such as 08 for M8 wire connectors
The dimension of the injection is the straight line distance from the measuring point to the measuring point or from the measuring point to the end of the intake line of the connector after the wire is stretched out. Combination Instrument Chassis wiring harness

Except for the special requirement of bellows diameter,~the fil ing ratio of conductor to bellows is 70%-80%.
Combination Instrument Chassis wiring harness

One-point welding of trunk lines and their branches (except CAN lines) Functional switch Chassis wiring harness
In addition to the drawing clearly indicating the view direction and the serial connector, the view direction of the other connectors is the outgoing direction.
Blind plugging is needed for unused holes in waterproof connectors Functional switch Chassis wiring harness
Twisted pair pitch（27twist/m to33twist/m
Plug-in press QC/T 417 Functional switch Chassis wiring harness

Fuse box Diagnostic socket

Apart from Hebi Tianhai, Zhengzhou Lianming, Yuyao Automotive and Electrical Appliance Plant I and TYCO Company, the number of connectors of other manufacturers should be specified in the drawings. Solder joint Indoor lamp wiring harness Solder joint

Wire connectors connected with screw, the number of which is suitable for screw diameter, such as 08 for M8 wire connectors Fuse box Meter

Except for the special requirement of bellows diameter,~the fil ing ratio of conductor to bellows is 70%-80%. Solder joint Receiver Solder joint

Solder joint Tachograph Solder joint

In addition to the drawing clearly indicating the view direction and the serial connector, the view direction of the other connectors is the outgoing direction. Combination switch Flasher
Code name Model Number Remarks Code name Model Number Remarks Code name Name Model Number Remarks Code name Name Model Number Remarks
Solder joint Functional switch Solder joint
No. of Hebi Lianming Company No. of Hebi Lianming Company

Twisted pair pitch（27twist/m to33twist/m

Combination switch Flasher
No. of Hebi Lianming Company No. of Hebi Lianming Company
Solder joint Functional switch Solder joint

The CAN wiring mode of the whole vehicle is as fol ows: Body wiring harness Chassis harness
No. of Hebi Lianming Company No. of Hebi Lianming Company

No. of Hebi Lianming Company No. of Hebi Lianming Company

No. of Hebi Lianming Company

Body Wire Harness Assembly Chassis Harness Assembly
No. of Hebi Lianming Company

Security is Number Change the

No. of Hebi Lianming Company Drawing Security is Number Change the
Drawing
important of items Edition single number
important of items Edition single number

Product
No. of Hebi Lianming Company Product
Design Wang Muyuan
reexamination
Nonmetal Impact swap Date
Design Wang Muyuan Nonmetal Impact swap Date
reexamination

No. of Hebi Lianming Company Number Proofreading Weight Marking

Number
of places
Proofreading Weight Marking of places

No. of Hebi Lianming Company

To examine Picture A total of 1 page, page 1
Combination Instrument Diagnostic socket To examine Picture A total of 1 page, page 1
Base map Old Base Map Base map Old Base Map
No. of Hebi Lianming Company Drawing
Material Science

Drawing General layout Proportion Categories

Material Science

General layout Proportion Categories Serial number Final Mark

Serial number Final Mark

Samples must be re-examined by the product department before starting supply.

No. of Hebi Lianming Company
Technology
Technology

Approval Code
Approval Code

ABS Wire Harness Assembly (Body Part) ABS chassis harness assembly
Line number Line diameter colour Remarks Line number Conductor function Section area of conductor（mm² ) colour

Red and white

ABS left front valve
red

Answer ECU ABS Right Front Valve

Red and yellow

ABS left rear valve

green
ABS Right Back Valve
Green and white
Left front sensor
black
Right front sensor
black
Left rear sensor

Right rear sensor

ABS wheel speed sensor (right rear)

Observation Direction and Measuring Point of Sheath

sheath
Outlet end Inlet end

View Direction
Wireway Solenoid valve yellow-green line
Right Rear ABS Sensor
Dimensional boundaries

Wire harness label, the label content is shown as "XXXXX". The label content is clear,
and the sticking position is 30-100 mm away from the branch connector entry end.

Dimension measuring point

Outlet positioning hole of

Semi-overlapping coating of wear-resistant cloth-based tape for conductors non-four-balloon longitudinal beam Central position of middle beam

Outlet positioning hole of

The conductor is wrapped with wear-resistant cloth-based tape and four-balloon longitudinal beam
then tightly wrapped with PVC tape according to JF03-76.

The conductor is coated with wear-resistant cloth tape and then tied with bellows.
The bellows are UFW bellows, according to JF03-159 (class b).

Wrapping label with green PVC tape

Unprotected wires

Surface bundled PVC tape conductor, PVC tape according to JF03-76 Plug-in View Direction: Viewed from the Inlet Direction

(Leave bare line on head over 100 mm, 50 mm on head below 100 mm, 30 mm on head below 100 mm)
Left rear ABS sensor

Wires tied with bellows, bellows using UFW bellows, according to JF03-159 (class B) Company logo 1 series by Q/CAT-2.1 Left front ABS solenoid valve Left rear ABS solenoid valve Right rear ABS solenoid valve

Manufacturer Code Component Number/Version Date Mark by Q/CAT-3.1

Wrap the waterproof bellows with PVC tape according to JF03-76

Wires tied with closed bellows, bellows with UFW bellows, according to JF03-159 (class B)

Wires tied with zipper PVC sleeve, PVC sleeve according to JF03-117

After the wire is semi-laminated with wear-resistant cloth-based tape, the zipper-type PVC
sleeve is bundled. The PVC sleeve is in accordance with JF03-117.

After semi-overlapping coating with wear-resistant cloth-based tape for conductors, the bellows are tied up, and then the wear-resistant cloth is
used outside the bellows.Base tape semi-overlapping coating, bellows using UFW bellows, according to JF03-159 (class b)
ABS wheel speed sensor (left rear)
All sockets connected with bellows must have post-protection matching with bellows. ABS wheel speed
sensor (front right)
In addition to the special requirement of bellows diameter, the filling ratio of conductor to bellows is 70%-80%.

Unprotected wire Except for special requirements, the conductor wrapped with bellows shall be wrapped in the following way outside the bellows (L denotes the length of the bellows):

When L 100mm is wrapped with spacer, the distance of wrapping is 50mm, and at least three windings are wound.

When L is less than 100mm, the packing position is in the middle of the size, and at least three circles are wound.
ABS wheel speed sensor (front left) ABS solenoid valve (front left) ABS solenoid valve (left rear) ABS solenoid valve (right back)
Solder joints are the joints of the same functional conductor.
ABS solenoid valve (front right)
Distribution position of each line number connector in the corresponding sheath is viewed from the outlet end.

Length measurement refers to the distance from the measuring point to the measuring point, or from the measuring point to the terminal of the conductor.

ABS Wire Harness Assembly (Body Part)

The injected dimensions are all length dimensions after wire straightening, and the length of one end of the injected dimension is measured from the root of the input end of the connector when the connector is at one end.

Wires bound with AKL449S19 or AKL445S19 tape

Blind plugging is needed for unused holes in waterproof connectors

At the end of the insulating pipe and the branch of the conductor, tie with tape
Body wiring harness Drawing
Security is Number of
Edition Change the One-point welding of trunk lines and their branches (except CAN lines)
important items single number
Twisted pair pitch (27-33) twist/m

Design Wang Muyuan Product

Nonmetal Impact swap Date Conductor and terminal are crimped
reexamination

ABS chassis harness assembly

Number of Single-layer V-type heat-shrinkable tube for compression joint of single (special) terminal and conductor
Proofreading Weight Marking places Name

Measuring point A total of 1 page, page 1

Double-layer heat-shrinkable pipe protection for wire solder joint in wire harness

To examine Picture Plug-in device is QC/T417, in which the surface of metal terminal is tinned, Cu/Ep.Sn9, Q/CAYT-4.12. Drawing
Security is
Number of items
Processing Component Document
Picture A total of 1 sheet 1
Base map Old Base Map important method version version

Product Decorative Drawing

Design Lu Chenglong Nonmetal Color Proportion
Material Science

reexamination pattern Categories

All conductors are made of thin-walled polyvinyl chloride (PVC) conductors according to QC/T 730, B grade.
General layout Proportion Drawing Proofreading Weight heat treatment
Surface Drawing
Maintenance software

Serial number Final Mark Categories Technical conditions according to QC/T 29106
To examine Change Notice
Number

Wire connectors connected with screw, the number of which is suitable for screw diameter, such as 08 for M8 wire connectors
Material Science

Place
Technology General layout Impact swap sign
number
date

Apart from Hebi Tianhai, Zhengzhou Lianming, Ningbo Zhengyao and TYCO, the number of connectors of other manufacturers should be specified in the drawings. Standardization

Approval Code Samples must be re-examined by product design department before starting supply. Approval Code

Transmission Wire Harness Assembly Air Conditioning Wire Harness Assembly

Line number Section area of conductor（mm²) colour Remarks

HX42001-24P Control Panel

Body wiring harness
Plug-in View Direction

Wire harness label, the label content is shown as "XXXXX", the label content is clear.
The pasting position is 30-100 mm away from the insertion end of the branch connector.
Fan Speed Module Wind-connected motor
Dimension measuring point
Refrigerator Temperature Sensor
Semi-overlapping coating of wear-resistant cloth-based tape for conductors

After semi-overlapping coating with wear-resistant cloth-based tape, the conductor is tightly wrapped with PVC tape; PVC tape

Press JF03-76

The conductor is coated with wear-resistant cloth tape and then tied with bellows. The bellows are UFW bellows,
according to JF03-159 (class b).
Chassis wiring harness
Wrapping label with green PVC tape black Ground wire
Unprotected wires
Surface bundled PVC tape conductor, PVC tape according to JF03-76 red Through key switch ON gear, through 30A fuse
(Leave bare line on head over 100 mm, 50 mm on head below 100 mm, 30 mm on head below 100 mm) yellow Negative pole of fan
Wires tied with bellows, bellows using UFW bellows, according to JF03-159 (class B)
White red
Wrap the waterproof bellows with PVC tape according to JF03-76 Label high and low grade indicator switch
Dynamometer Indicator Switch Yellow red
Wires tied with closed bellows, bellows with UFW bellows, according to JF03-159 (class B) Black and red
Wires tied with zipper PVC sleeve, PVC sleeve according to JF03-117 Brown White Small lamp power supply
Label of Overhead Shield Switch
After the wire is semi-laminated with wear-resistant cloth-based tape, blue FJ fan signal line
the zipper-type PVC sleeve is bundled. The PVC sleeve is in accordance with JF03-117.
Bluish white Air Conditioning Signal (Ground Line Effective)
After the conductor is semi-laminated with wear-resistant cloth-based tape, the bellows are bound, and the bellows are semi-laminated
with wear-resistant cloth-based tape outside the bellows. The bellows are UFW-type bellows, according to JF03-159 (class b). High and Low Grade Indicator Switch Dynamometer Electronic Green and blue
Indicator Switch Speedometer Sensor
Green yellow
All sockets connected with bellows must have post-protection matching with bellows.

In addition to the special requirement of bellows diameter, the filling ratio of conductor to bellows is 70%-80%. Label reversing light switch
Green and white
Except for special requirements, the conductor wrapped with bellows shall be wrapped in the following way outside the bellows (L denotes the length of the bellows): Red and yellow
When L 100mm is wrapped with spacer, the distance of wrapping is 50mm, and at least three windings are wound. Neutral switch
Red and black
When L is less than 100mm, the packing position is in the middle of the size, and at least three circles are wound.
Solder joints are the joints of the same functional conductor. Red and white
Distribution position of each line number connector in the corresponding sheath is viewed from the outlet end. Connect 026 servo motor pink
Length measurement refers to the distance from the measuring point to the measuring point, or from the measuring point to the terminal of the conductor. (cold-heat conversion servo motor) Connect 3 # Servo Motor
Connect 018 servo motor black and white
The injected dimensions are all length dimensions after wire straightening, and the length of one end of the injected dimension is measured from the root of the input end of the connector when the connector is at one end. (Internal and external air servo motors)
(State Control Servo Motor) Indoor temperature sensor Green black
Blind plugging is needed for unused holes in waterproof connectors Reversing light switch
At the end of the insulating pipe and the branch of the conductor, tie with tape Dimension measuring point red green
One-point welding of trunk lines and their branches (except CAN lines) Unprotected wires
Serial number colour Line diameter（mm²) Remarks
Conductors Surface-wrapped with Cloth-based Adhesive Tape
Twisted pair pitch (27-33) twist/m
Wires tied with bellows, bellows according to JF03-106
Note: All wires in the drawing are protected by cloth tape
Conductor and terminal are crimped
Conductors wrapped with PVC tape.PVC tape according to JF03-76 Two-in-one air conditioning wiring harness
Single-layer V-type heat-shrinkable tube for compression joint of single (special) terminal and conductor
Technical conditions according to QC/T 29106
Representation of wiring harness and connector according to JA3724-05-5
In the picture For 3724013-A01 wire harness buckles, there are five
Gearbox wiring harness
Security is Number of Change the
Double-layer heat-shrinkable pipe protection for wire solder joint in wire harness Name Tin plating is used on the surface of metal terminals in all sockets, according to Ofl-g10.VW 1375. Drawing important items Edition single number
Soft PVC pipe belt press JF03-65
PVC tape press JF03-76 Product
Plug-in device is QC/T417, in which the surface of metal terminal is tinned, Cu/Ep.Sn9, Q/CAYT-4.12. UFW bellows are used for bellows, according to JF03-106 Design Tang Chao reexamination Nonmetal Impact swap Date
Security is
Single-layer V-shaped heat-shrinkable tube is used at the end of circular and fork-shaped terminals on the harness,
Processing Component Document
Drawing Number of items Picture A total of 1 sheet 1 which is in accordance with Raychem V-shaped heat standard.
All conductors are made of thin-walled polyvinyl chloride (PVC) conductors according to QC/T 730, B grade. Number of
important method version version
Double-layer heat-shrinkable pipes are used at all wiring junctions according to Raychem ES2000 standard. Weight Marking
Proofreading places
Design Wang Muyuan
Product
Nonmetal
Decorative
Color
Drawing
Proportion
Base map Old Base Map All wires are made of PVC thin-walled wires according to VW60306.
reexamination pattern Categories
Technical conditions according to QC/T 29106 Surface Drawing
Wire and socket connection
Picture A total of 1 page, page 1
Proofreading Weight heat treatment
Maintenance software The dimension of the injection is from the measuring point to the measuring point after the wire is stretched out.Or the To examine
Serial number Final Mark straight line distance from the measuring point to the end of the insertion line of the connector
Wire connectors connected with screw, the number of which is suitable for screw diameter, such as 08 for M8 wire connectors
Material Science

To examine Change Notice

The distribution of wire numbers in the connector is viewed from the docking end. Drawing
Number General layout Proportion Categories
Plug-in press QC/T 417
Apart from Hebi Tianhai, Zhengzhou Lianming, Ningbo Zhengyao and TYCO, the number of connectors of other manufacturers should be specified in the drawings.
Material Science

Place
General layout Impact swap sign date
number Apart from Hebi Tianhai, Zhengzhou Lianming Yuyao Automotive and Electrical Appliance Plant II and TYCO Company,
the number of connectors of other manufacturers should be specified in the drawings. Technology
Samples must be re-examined by product design department before starting supply. Standardization
Wire connectors connected with screw, the number of which is suitable for screw diameter, such as 08 for M8 wire connectors
Samples need to be re-examined by product design department before starting supply.
Approval Code Approval Code

Rear Bridge Harness Assembly Indoor Lamp Wire Harness Assembly

Line number Line diameter Line color
Line number Core Section Area（mm²) colour
Left speaker

Left Front Profile Lamp Right Front Profile Lamp

green
Wire harness to body

corrugated pipe white

Unprotected wires

Inter-axle differential solenoid valve Interwheel differential solenoid valve

Interwheel differential indicator switch Interwheel differential indicator switch
Conductors Surface-wrapped with Cloth-based Adhesive Tape
Inter-axle differential indicator switch
（Ｂｌａｃｋ）
Wires tied with bellows, bellows according to JF03-106 Driver's reading lamp
Driver's reading lamp

Permanent logo is added here, size 140 x 60, must include

Conductors wrapped with PVC tape.PVC tape according to JF03-76 Company logo 1 series by Q/CAT-2.1

Right speaker
Sleeper reading lamp Manufacturer Code, Parts Number/Version, Date Mark according to Q/CAT-3.1

Please mark "Inter-axle Switch"

Technical conditions according to QC/T 29106 Please mark the label
"between wheels/away from the longitudinal beam"

Representation of wiring harness and connector according to JA3724-05-5 Dimension measuring point

Tin plating is used on the surface of metal terminals in all sockets, according to Ofl-g10.VW 1375. Unprotected wires

Chassis wiring harness Conductors Surface-wrapped with Cloth-based Adhesive Tape

Soft PVC pipe belt press JF03-65
Wires tied with bellows, bellows according to JF03-106
PVC tape press JF03-76

UFW bellows are used for bellows, according to JF03-106 Conductors wrapped with PVC tape.PVC tape according to JF03-76
Technical conditions according to QC/T 29106
Single-layer V-shaped heat-shrinkable tube is used at the end of circular and fork-shaped terminals on the harness,
which is in accordance with Raychem V-shaped heat standard. Representation of wiring harness and connector according to JA3724-05-5
Tin plating is used on the surface of metal terminals in all sockets, according to Ofl-g10.VW 1375.
Double-layer heat-shrinkable pipes are used at all wiring junctions according to Raychem ES2000 standard.
Soft PVC pipe belt press JF03-65
All wires are made of PVC thin-walled wires according to VW60306. Company logo 1 series by Q/CAT-2.1 PVC tape press JF03-76

Wire and socket connection Manufacturer Code Component Number/Version Date Mark by Q/CAT-3.1 UFW bellows are used for bellows, according to JF03-106
Single-layer V-shaped heat-shrinkable tube is used at the end of circular and fork-shaped terminals on the harness, which is in accordance with Raychem V-shaped heat standard.
The dimension of the injection is from the measuring point to the measuring point after the wire is stretched out.Or the straight line distance
from the measuring point to the end of the insertion line of the connector
Rear Bridge Harness Assembly Double-layer heat-shrinkable pipes are used at all wiring junctions according to Raychem ES2000 standard.
All wires are made of PVC thin-walled wires according to VW60306.
The distribution of wire numbers in the connector is viewed from the docking end. Drawing
Security is Number of Change the
Wire and socket connection
important items Edition single number
Indoor lamp wiring harness assembly
Plug-in press QC/T 417 Design Tang Chao
Product
reexamination Nonmetal Impact swap Date The dimension of the injection is from the measuring point to the measuring point after the wire is stretched out.Or the straight line distance from the measuring point to the end of the insertion line of the connector
Security is Change the

The distribution of wire numbers in the connector is viewed from the docking end. Drawing Number of items Edition single number

Apart from Hebi Tianhai, Zhengzhou Lianming Yuyao Automotive and Electrical Appliance Plant II and TYCO Company,
important

Weight Marking Number of

Proofreading
places Product Impact swap Date

the number of connectors of other manufacturers should be specified in the drawings.

Design Han Baoyu reexamination Nonmetal

To examine Picture A total of 1 page, page 1

Plug-in press QC/T 417 Proofreading
Weight Marking Number of places

Base map Old Base Map

Wire connectors connected with screw, the number of which is suitable for screw diameter, such as 08 for M8 wire connectors Apart from Hebi Tianhai, Zhengzhou Lianming Yuyao Automotive and Electrical Appliance Plant II and TYCO Company, the number of connectors of other manufacturers should be specified in the drawings.
Material Science

General layout Drawing Old Base Map To examine Picture A total of 1 page, page 1
Proportion Categories
Material Science

Drawing

Wire connectors connected with screw, the number of which is suitable for screw diameter, such as 08 for M8 wire connectors
Proportion
Final Mark
General layout Categories
Serial number Final Mark
Samples need to be re-examined by product design department before starting supply. Technology
Technology

Samples need to be re-examined by product design department before starting supply.

Approval Code
Approval Code