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    CCM Practica Polaca 1

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    Jose Marval Rodriguez
    The document discusses experiments on measuring heat transfer coefficients during continuous casting of steel. It describes the experimental setup, design of experiments, results showing the effect of process parameters on heat transfer, and validation of surface temperature measurements using infrared thermography.

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    © All Rights Reserved
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    CCM Practica Polaca 1

    Uploaded by

    Jose Marval Rodriguez
    4 views20 pages
    The document discusses experiments on measuring heat transfer coefficients during continuous casting of steel. It describes the experimental setup, design of experiments, results showing the effect of process parameters on heat transfer, and validation of surface temperature measurements using infrared thermography.

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    CCM PRACTICA POLACA 1

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    The document discusses experiments on measuring heat transfer coefficients during continuous casting of steel. It describes the experimental setup, design of experiments, results showing the effect of process parameters on heat transfer, and validation of surface temperature measurements using infrared thermography.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    4 views20 pages

    CCM Practica Polaca 1

    Uploaded by

    Jose Marval Rodriguez
    The document discusses experiments on measuring heat transfer coefficients during continuous casting of steel. It describes the experimental setup, design of experiments, results showing the effect of process parameters on heat transfer, and validation of surface temperature measurements using infrared thermography.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    CONTINUOUS CASTING OF STEEL:

    MODELLING, SIMULATION, OPTIMISATION


    EXPERIMENTS

    Božidar Šarler
    Laboratory for Multiphase Processes
    Nova Gorica Polytechnic, Nova Gorica, Slovenia

    Institut Podstawowych Problemov Techniki


    Polska Akademia Nauk
    Centrum Doskonalosci
    “Nowoczesne Materialy i Konstrukcje”
    Warszawa, Polska, kwiecien 23, 2003

    Lecture notes: http://fluid.ippt.gov.pl/sarler


    SPRAY HEAT TRANSFER COEFFICIENT
    MEASUREMENTS
    Modelling requirements

    Input: Nozzle design


    (flow as a function of water and air pressure)
    Nozzle-strand geometry

    Output: Heat transfer coefficient as a function of:


    Steel grade
    Water and air pressure
    Transversal and lateral coordinate
    Casting speed
    Surface temperature
    SPRAY HEAT TRANSFER COEFFICIENT
    MEASUREMENTS
    Design of experiment

    Test plate covered by insulation Thermocouple location

    Experiments preformed by J.Horsky & M.Raudensky


    instrumented plate
    SPRAY HEAT FLUX MEASUREMENTS

    unit with nozzle


    Experiments preformed by J.Horsky & M.Raudensky
    Experiments preformed by J.Horsky & M.Raudensky
    Experiments preformed by J.Horsky & M.Raudensky
    HEAT TRANSFER COEFFICIENT MEASUREMENTS

    Nozzle

    Casting direction

    longitudinal values

    Experiments preformed by J.Horsky & M.Raudensky


    HEAT TRANSFER COEFFICIENT MEASUREMENTS
    Relative cooling intensity [%] - 100% in nozzle axis

    2 bar
    4 bar
    110 6 bar

    100

    90
    transversal
    values
    80

    70

    60

    50

    40

    30

    20

    10

    0
    -800 -600 -400 -200 0 200 400 600 800

    Position of nozzle axes 664.847 [mm]

    ACRONI caster, six sprays in one row


    HEAT TRANSFER COEFFICIENT MEASUREMENTS
    Relative cooling intensity [%] - 100% in nozzle axis

    2 bar
    4 bar
    110 6 bar

    100

    90

    80
    transversal
    70
    values
    60

    50

    40

    30

    20

    10

    0
    -400 -200 0 200 400 600 800 1000 1200 1400

    Position of nozzle axes 660.727 [mm]

    ACRONI caster, three sprays in one row


    HEAT TRANSFER COEFFICIENT MEASUREMENTS

    2 bar
    Relative cooling intensity [%] - 100% in nozzle axis

    4 bar
    110 6 bar

    100

    90 transversal
    80

    70
    values
    60

    50

    40

    30

    20

    10

    0
    -400 -200 0 200 400 600 800 1000 1200

    Position of nozzle axes 660.767 [mm]

    ACRONI caster, two sprays in one row


    HEAT TRANSFER COEFFICIENT MEASUREMENTS

    Heat transfer
    coefficient

    ACRONI slab caster R.Vertnik (2002)


    HEAT TRANSFER COEFFICIENT MEASUREMENTS

    Calculated
    surface
    temperatures

    ACRONI slab caster R.Vertnik (2002)


    VALIDATION OF SURFACE TEMPERATURES
    INFRARED THERMOGRAPHY
    Temperature region: -20°C÷1300°C
    Measurement precision: +/- 2%
    Temperature sensitivity: 0.1°C
    VALIDATION OF SURFACE TEMPERATURES
    INFRARED THERMOGRAPHY
    1266,0°C

    1200

    1000

    800

    600

    400

    200

    130,0°C

    INEXA billet caster


    VALIDATION OF SURFACE TEMPERATURES
    INFRARED THERMOGRAPHY
    VALIDATION OF SURFACE TEMPERATURES
    INFRARED THERMOGRAPHY
    1170,6°C

    1000

    800

    600

    400

    200
    150,2°C
    VALIDATION OF SURFACE TEMPERATURES
    INFRARED THERMOGRAPHY
    VALIDATION OF INTERPHASE BOUNDARY
    POSITION WEDGE METHOD

    Roll
    VALIDATION OF INTERPHASE BOUNDARY
    POSITION WEDGE METHOD

    liquid pool

    liquid pool
    VALIDATION OF INTERPHASE BOUNDARY
    POSITION WEDGE METHOD

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